JP2009144455A - Crack repairing method for interior/exterior tiled surface - Google Patents
Crack repairing method for interior/exterior tiled surface Download PDFInfo
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- JP2009144455A JP2009144455A JP2007324321A JP2007324321A JP2009144455A JP 2009144455 A JP2009144455 A JP 2009144455A JP 2007324321 A JP2007324321 A JP 2007324321A JP 2007324321 A JP2007324321 A JP 2007324321A JP 2009144455 A JP2009144455 A JP 2009144455A
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本発明はタイル貼り面のひび割れを修復した後、繰返してひび割れが発生する恐れをなくした内外装用タイル貼り面のひび割れ修復工法に関する。 The present invention relates to a method for repairing cracks on a tiled surface for interior and exterior use, which eliminates the possibility of repeated cracking after repairing cracks on the tiled surface.
一般に外装仕上げ材としてタイル貼り仕上げの建物は、高級感あふれ、耐久性にも優れているので、近年多く見受けられる。しかし、長期間に渡る紫外線,雨水,酸性ガス,地震などのさまざまな影響によりタイル面の汚れ,ひび割れ,浮き,剥離,目地部のエフロレッセンスの流出,コンクリートの中性化の進行,そして漏水によるさまざまな劣化現象が見られ、タイル貼り面の適切な補修処置は重要になってきている。このため、現在ではタイル貼り面に撥水性処理や汚れ防止程度の薄膜塗料などが塗布されている場合も多く見受けられるが、高い防水性能は望めなかった。この理由としてはタイル貼り面に透明な塗膜で、且つ厚膜で、更にクラック追従性に優れた防水材がなかったためと考えられる。しかもタイル貼り仕上げされたマンション等に於いては、建設後10年経過すると、躯体へ地震による影響やコンクリートの収縮等により、躯体側にひび割れ(5)を生じ、且つ、タイル陶片までひび割れ(5)が発生し[図1(a)参照]、雨水がコンクリート内部まで浸入して白いエフロレッセンスを流出して汚れたものが多く見受けられる。 In general, buildings with tiled finishes as exterior finishing materials are often seen in recent years because they are full of luxury and have excellent durability. However, due to various effects such as ultraviolet rays, rainwater, acid gas, earthquakes, etc. over a long period of time, dirt on the tile surface, cracking, floating, peeling, effluent effusion of joints, progress of neutralization of concrete, and water leakage Various deterioration phenomena have been observed, and appropriate repairing of the tiled surface has become important. For this reason, at present, there are many cases where a water-repellent treatment or a thin-film paint with a degree of dirt prevention is applied to the tiled surface, but high waterproof performance cannot be expected. The reason for this is considered to be that there was no waterproof material having a transparent coating film on the tile-attached surface, a thick film, and an excellent crack following ability. In addition, in apartments with tiled finishes, after 10 years of construction, cracks (5) occur on the side of the cabinet due to the effects of earthquakes and shrinkage of the concrete, and cracks to the tile ceramic pieces ( 5) occurs [see FIG. 1 (a)], and many rainwater infiltrates into the concrete and flows out of the white efflorescence and becomes dirty.
この場合の外壁用タイル貼り面の割れ修復工法としては、一般にひび割れたタイル(4)及び修復作業に必要な最小限のタイル陶片を剥離して撤去し、躯体側のひび割れ(5)にエポキシ樹脂などの注入材を注入してコンクリートの奥深くまで浸透させ、ひび割れ(5)を埋める工程が行われ、或いは、ひび割れ(5)に沿って深くUカットし、Uカットした溝にシーリング材を充填させる工程が行われていた[図1(b)参照]。そして注入材或いはシーリング材が固化後、新たなタイル陶片を、剥離した位置に貼付けるタイル貼り工程が行われ、前記タイル陶片間に目地材が埋められてタイル貼り面の割れ修復工法を終了していた。 In this case, the method of repairing cracks on the tiled surface of the outer wall is generally to peel off and remove the cracked tile (4) and the minimum tile porcelain necessary for the repair work, and then apply epoxy to the crack (5) on the housing side. A process of filling the cracks (5) by injecting an injection material such as resin and infiltrating deep into the concrete is performed, or deep U-cut along the cracks (5) and filling the U-cut groove with a sealing material The process to perform was performed [refer FIG.1 (b)]. Then, after the injection material or the sealing material is solidified, a tile attaching process is performed in which a new tile ceramic piece is attached to the peeled position, and a joint material is buried between the tile ceramic pieces to repair the crack of the tile attachment surface. It was finished.
しかしながら、前記ひび割れ(5)を埋める工程或いはUカットした溝にシーリング材を充填させる工程が行われて新たにタイル陶片を貼付けて修復しても、躯体側が一度動いてひび割れた箇所は補強しても地震等で動き易いため、修復箇所のタイル陶片は極めてひび割れ(5)が発生し易く、タイル陶片の貼り替えを繰返さなければならなかった。このため、弾性を有した接着剤を使用する方法が施される場合もあるが、有効なひび割れ対策が施されたものがないのが現状である。 However, even if the process of filling the crack (5) or the process of filling the U-cut groove with a sealing material is performed and a new tile ceramic piece is attached and repaired, the frame side will move once and the cracked part will be reinforced. However, since it is easy to move due to an earthquake or the like, the tile ceramic piece at the repaired site is very easily cracked (5), and it was necessary to repeat the replacement of the tile ceramic piece. For this reason, there are cases where a method using an adhesive having elasticity is applied, but there is no effective countermeasure against cracks at present.
尚、タイル陶片を撤去せずに、ひび割れ(5)に沿って深くUカットし、Uカットした溝に柔軟なパテ材を充填させると共にタイル陶片を擬似的に周囲に同化させる工法が、本発明者によって特願2002−162524「内外装用タイル貼り面の割れ修復工法」として提案されている。
本発明はタイル貼り面のひび割れを修復した後、繰返してひび割れが発生する恐れをなくした内外装用タイル貼り面のひび割れ修復工法を提供することを目的とする。 It is an object of the present invention to provide a method for repairing a crack on a tiled surface for interior and exterior use that eliminates the possibility of repeated cracking after repairing a crack on the tiled surface.
本発明の他の目的は、タイルが1枚毎色調や色の異なる内装或いは外装のひび割れを修復しても以前と殆ど見分けが付かぬほど自然な感じに仕上げられると共に軽くて脱落しにくい内外装用タイル貼り面のひび割れ修復工法に関する。 Another object of the present invention is for interior and exterior use where the tiles are finished with a natural feeling that is almost indistinguishable from the previous ones even when the cracks in the interior or exterior of the tiles differing in color tone or color are repaired. The present invention relates to a crack repair method for tiled surfaces.
本発明は上記現状に鑑み成されたものであり、つまり、ひび割れたタイルを剥離して撤去した後、可撓性を有したタイルが貼付けられてタイル貼り面のひび割れ修復工法と成す。この時のタイルとして、メッシュ状の補強材が埋設された合成樹脂製のものを用いるのが好ましく、タイルの表面に、1枚毎色調や色の異なるものを用いて周囲に同化させるようにするのが良い。また躯体側のひび割れ修復後、剥離した位置にタイルを貼付け、そのタイル間に軟質の目地材を用いると良い。尚、本発明で言う「1枚毎色調や色の異なるもの」とは、ひび割れた各タイル陶片と色調や色を同一にさせ且つ残存する周囲のタイル陶片と同化させるために施された表面処理を指すものとする。 The present invention has been made in view of the above-described situation. That is, after a cracked tile is peeled and removed, a flexible tile is pasted to form a crack repairing method for a tile-attached surface. As the tile at this time, it is preferable to use a synthetic resin in which a mesh-like reinforcing material is embedded, and the tile surface is assimilated to the surroundings by using different colors and colors. Is good. In addition, after repairing the cracks on the housing side, it is preferable to stick a tile to the peeled position and use a soft joint material between the tiles. In the present invention, “one having a different color tone or color” is applied to make the color tone and color the same as the cracked tile ceramic pieces and to assimilate the remaining tile ceramic pieces. Refers to surface treatment.
請求項1のように可撓性を有したタイル(1)が、ひび割れたタイル(4)を剥離して撤去された位置に貼付けられることにより、躯体側が地震等でひび割れ修復箇所が動いて隙間を生じても、可撓性のタイル(1)は多少動く程度で済むものとなるため、該タイル(1)の表面にひび割れ(5)を生じることはなくなる。従って、表面からは雨水が躯体側に浸透する恐れがないものとなり、従来の如きタイル陶片を繰返して貼り替えることがなくなり、維持管理が殆ど掛からないものとなるのである。 The flexible tile (1) as in claim 1 is attached to the position where the cracked tile (4) is peeled off and removed, so that the crack repaired part moves due to an earthquake or the like and the gap moves. However, the flexible tile (1) only needs to move slightly, so that the surface of the tile (1) is not cracked (5). Therefore, there is no risk of rainwater penetrating from the surface to the housing side, so that tile ceramic pieces as in the past are not repeatedly re-applied, and maintenance is hardly applied.
請求項2のようにタイル(1)に、メッシュ状の補強材(2)が埋設されたものを用いることにより、タイル(1)の補強効果と共に外気温に対するタイル(1)の寸法安定性は、補強材(2)によって縦方向と横方向の伸縮が抑制されるため、夏場と冬場との寸法差が小さく、目地材(3)に掛かる負担が小さなものとなり、周辺のタイル陶片や目地材(3)が割れにくくなる。 By using the tile (1) embedded with the mesh-like reinforcing material (2) as in claim 2, the dimensional stability of the tile (1) with respect to the outside temperature as well as the reinforcing effect of the tile (1) is Since the expansion and contraction in the vertical and horizontal directions is suppressed by the reinforcing material (2), the dimensional difference between summer and winter is small, and the burden on the joint material (3) is reduced. The material (3) becomes difficult to break.
請求項3に示すようにタイル(1)の表面に、1枚毎色調や色の異なるものを用いることによって、周囲の既存のタイル陶片と違和感がないように着色して仕上げられたものを貼付ければ、壁や床などの外観が既存のタイル陶片と同様に見栄えの良いものとなるのである。 The surface of the tile (1) as shown in claim 3 is colored and finished so that there is no sense of incongruity with the surrounding existing tile ceramic pieces by using one having a different color tone or color for each sheet. If applied, the appearance of walls and floors will look as good as existing tile ceramic pieces.
請求項4に示すように躯体側のひび割れ修復後、剥離した位置にタイル(1)を貼付け、タイル(1)間に目地材(3)を埋込めば、作業が従来と同様に行えると共に周囲のタイル陶片と同化できるものとなる。 As shown in claim 4, after repairing cracks on the housing side, the tile (1) is attached to the peeled position, and the joint material (3) is embedded between the tiles (1), so that the work can be performed in the same manner as before and the surroundings It can be assimilated with the tile ceramic pieces.
請求項5のように目地材(3)に軟質なものを用いると、躯体側の振動がタイル(1)と目地材(3)によって吸収出来るものとなる。 When a soft material is used for the joint material (3) as in the fifth aspect, the vibration on the frame side can be absorbed by the tile (1) and the joint material (3).
図1は本発明の実施形態を示す図であり、この図番について説明する。(1)は修復用で且つ可撓性を有したウレタン樹脂,弾性エポキシ樹脂,軟質ポリエステル樹脂などの合成樹脂製のタイルであり、該タイル(1)は撤去したタイル陶片と同形で且つ同じ大きさのものである。また前記タイル(1)の表面には、図2に示すようにプライマー塗膜と、周囲のタイル陶片と同化するために調合された塗料で塗布した塗膜と、該塗膜の表面に塗布し形成する透明な防護膜とから成る多層膜が設けられている。この多層膜は本発明者が提案した特願2003−126861に於いて形成する多層膜と同じものを設ければ良い。尚、前記タイル(1)の可撓性としては、弾力性を有するものが特に好ましい。 FIG. 1 is a diagram showing an embodiment of the present invention, and this figure number will be described. (1) is a tile made of synthetic resin such as urethane resin, elastic epoxy resin, and soft polyester resin for repair and flexibility. The tile (1) has the same shape and the same as the removed tile ceramic piece. It is of a size. Further, on the surface of the tile (1), as shown in FIG. 2, a primer coating, a coating applied with a paint prepared for assimilation with surrounding tile ceramic pieces, and a coating applied to the surface of the coating A multilayer film composed of a transparent protective film is formed. The multilayer film may be the same as the multilayer film formed in Japanese Patent Application No. 2003-126861 proposed by the present inventor. In addition, as the flexibility of the tile (1), one having elasticity is particularly preferable.
(2)はタイル(1)の中心位置に埋設したメッシュ状の補強材であり、該補強材(2)としては、グラスメッシュや樹脂製メッシュなどを用いると良い。特にグラスメッシュを埋設すると、タイル(1)の補強効果と共に外気温に対する寸法安定性の良好なものとなる。また樹脂製メッシュとしてクロスメッシュを用いれば、外気温に対するタイル(1)の縦横の寸法が安定したものとなる。尚、前記補強材(2)の埋設位置はタイル(1)の中心に限定されるものではない。(3)は剥離位置に貼付けたタイル(1)間に埋込まれる目地材であり、該目地材(3)として、軟質のものを用いるのが好ましい。(4)は外壁などのタイル陶片であり且つひび割れたタイルである。尚、本発明で言う「ひび割れたタイル」は、外装や内装の仕上げ材として貼り面に取付けたものを指し、陶磁器製タイル以外にレンガや石状のブロック或いは板なども含まれるものとする。(5)は躯体側に生じたひび割れであり、該ひび割れ(5)はタイル陶片にも生じる。 (2) is a mesh-like reinforcing material embedded in the center position of the tile (1). As the reinforcing material (2), a glass mesh or a resin mesh may be used. In particular, when a glass mesh is embedded, the dimensional stability with respect to the outside temperature is good as well as the reinforcing effect of the tile (1). Moreover, if a cross mesh is used as the resin mesh, the vertical and horizontal dimensions of the tile (1) with respect to the outside air temperature become stable. In addition, the embedding position of the reinforcing material (2) is not limited to the center of the tile (1). (3) is a joint material embedded between the tiles (1) attached to the peeling position, and it is preferable to use a soft material as the joint material (3). (4) is a tile ceramic piece such as an outer wall and a cracked tile. The “cracked tile” referred to in the present invention refers to a tile attached to a sticking surface as an exterior or interior finish material, and includes bricks, stone blocks or plates in addition to ceramic tiles. (5) is a crack generated on the housing side, and the crack (5) is also generated on the tile ceramic piece.
次に本発明の修復工法を図1に基づいて説明する。先ず、外壁や内壁或いは床面などのタイル貼り仕上げされた場所に、図1(a)のようにひび割れ(5)が生じている場合には、外壁或いは内壁などに生じるひび割れたタイル(4)と、修復作業に必要な最小限のタイル陶片を図1(b)のように剥離して撤去させると共にひび割れ(5)に沿って深くUカットし、Uカットした溝にシーリング材を充填させる[図1(b)参照]。この時、躯体側のひび割れ(5)の修復時、Uカットせずに直接ひび割れ(5)から注入材を注入して、躯体側のコンクリートの奥深くまで注入材を浸透させても良い。 Next, the repair method of the present invention will be described with reference to FIG. First, in the case where cracks (5) are generated as shown in FIG. 1 (a) in tiled places such as the outer wall, inner wall, or floor surface, the cracked tiles (4) generated on the outer wall or inner wall, etc. Then, as shown in FIG. 1 (b), the minimum tile ceramic pieces necessary for the repair work are peeled off and removed, and deep U-cut along the crack (5), and the U-cut groove is filled with the sealing material. [Refer FIG.1 (b)]. At this time, when repairing the crack (5) on the housing side, the injection material may be directly injected from the crack (5) without U-cutting, and the injection material may penetrate deep into the concrete on the housing side.
前記シーリング材が固化された後、タイル貼り面を平らにして躯体側のひび割れ修復を終了させる。そして、可撓性を有するタイル(1)を、剥離した位置に貼付ける[図1(c)参照]。その後、タイル(1)間に目地材(3)を図1(d)に示す斜線部分のように埋込み、表面をきれいにすれば修復作業は完了するのである。尚、前記タイル(1)が既存のタイル陶片と同化させるために、本発明者によって提案された特願2003−126861「修復に使用する内外装用タイル」に於いて擬似的に周囲と同化させる方法と同様に表面を予め着色して仕上げられたものを用意し、このタイル(1)を使用するのが好ましい。 After the sealing material is solidified, the tile attachment surface is flattened and the crack repair on the housing side is completed. And the tile (1) which has flexibility is affixed on the peeled position [refer FIG.1 (c)]. Thereafter, the joint material (3) is embedded between the tiles (1) as shown by the hatched portion in FIG. 1 (d) and the surface is cleaned to complete the restoration work. In addition, in order to assimilate the tile (1) with the existing tile ceramic piece, in the Japanese Patent Application No. 2003-126861 “Tile for interior / exterior used for restoration” proposed by the present inventor, it is simulated assimilated with the surroundings. As in the method, it is preferable to prepare a tile whose surface is previously colored and use this tile (1).
このようにして外壁や内壁或いは床面などのタイル貼り面のひび割れ修復が行われると、タイル(1)によって、表面には新たなひび割れ(5)の発生は防止されると共に水の浸入を防ぐことができるため、修復した箇所の防水効果が長期間に渡って発揮されるものとなる。またタイル(1)は既存のタイル陶片と比べ、重量が半分前後に軽量化し、脱落しにくいものとなる。このタイル(1)が例え落下しても割れる恐れがないので、周囲の人に怪我をさせる恐れはなく、極めて安全性が高いものとなる。 When repairing a crack on a tile-attached surface such as an outer wall, an inner wall, or a floor in this manner, the tile (1) prevents new cracks (5) from occurring on the surface and prevents water from entering. Therefore, the waterproof effect of the repaired portion is exhibited over a long period of time. Further, the tile (1) is lighter than half of the existing tile ceramic piece, and is less likely to fall off. Even if this tile (1) is dropped, there is no risk of cracking, so there is no risk of injury to surrounding people, and the safety is extremely high.
1 タイル
2 補強材
3 目地材
4 ひび割れたタイル
5 ひび割れ
1 Tile 2 Reinforcing Material 3 Joint Material 4 Cracked Tile 5 Crack
Claims (5)
The method for repairing cracks in a tiled surface for interior and exterior use according to claim 4, wherein a soft material is used as the joint material (3).
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2014034814A (en) * | 2012-08-09 | 2014-02-24 | Yaguchi Giko:Kk | Method of tile exfoliation prevention and waterproof construction in interior/exterior tile cracking repair |
Citations (6)
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JPH08246636A (en) * | 1995-03-08 | 1996-09-24 | Mitsubishi Rayon Co Ltd | Tile joint structure and construction method |
JPH09137581A (en) * | 1995-11-13 | 1997-05-27 | Shinwa Kensou Kk | Sheet building material and execution method thereof |
JP2004011161A (en) * | 2002-06-04 | 2004-01-15 | Yaguchi Giko:Kk | Restoration method for cracked tiled surface for interior/exterior finishing |
JP2004195876A (en) * | 2002-12-19 | 2004-07-15 | Artworks Oyabu:Kk | Soft elastomer-made tile having relief part |
JP2004332280A (en) * | 2003-05-02 | 2004-11-25 | Yaguchi Giko:Kk | Interior and exterior tile used for repair |
JP2006274709A (en) * | 2005-03-30 | 2006-10-12 | Clean Kurokkusu:Kk | Tile external wall repair and its method |
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2007
- 2007-12-17 JP JP2007324321A patent/JP2009144455A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH08246636A (en) * | 1995-03-08 | 1996-09-24 | Mitsubishi Rayon Co Ltd | Tile joint structure and construction method |
JPH09137581A (en) * | 1995-11-13 | 1997-05-27 | Shinwa Kensou Kk | Sheet building material and execution method thereof |
JP2004011161A (en) * | 2002-06-04 | 2004-01-15 | Yaguchi Giko:Kk | Restoration method for cracked tiled surface for interior/exterior finishing |
JP2004195876A (en) * | 2002-12-19 | 2004-07-15 | Artworks Oyabu:Kk | Soft elastomer-made tile having relief part |
JP2004332280A (en) * | 2003-05-02 | 2004-11-25 | Yaguchi Giko:Kk | Interior and exterior tile used for repair |
JP2006274709A (en) * | 2005-03-30 | 2006-10-12 | Clean Kurokkusu:Kk | Tile external wall repair and its method |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2014034814A (en) * | 2012-08-09 | 2014-02-24 | Yaguchi Giko:Kk | Method of tile exfoliation prevention and waterproof construction in interior/exterior tile cracking repair |
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