JP2009141050A - Cleaning liquid and cleaning method - Google Patents
Cleaning liquid and cleaning method Download PDFInfo
- Publication number
- JP2009141050A JP2009141050A JP2007314589A JP2007314589A JP2009141050A JP 2009141050 A JP2009141050 A JP 2009141050A JP 2007314589 A JP2007314589 A JP 2007314589A JP 2007314589 A JP2007314589 A JP 2007314589A JP 2009141050 A JP2009141050 A JP 2009141050A
- Authority
- JP
- Japan
- Prior art keywords
- cleaning liquid
- exposure
- cleaning
- optical lens
- immersion
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 239000007788 liquid Substances 0.000 title claims abstract description 110
- 238000004140 cleaning Methods 0.000 title claims abstract description 108
- 238000000034 method Methods 0.000 title claims abstract description 43
- 238000007654 immersion Methods 0.000 claims abstract description 71
- 230000003287 optical effect Effects 0.000 claims abstract description 36
- 239000002904 solvent Substances 0.000 claims abstract description 29
- 150000002596 lactones Chemical class 0.000 claims abstract description 19
- 239000004215 Carbon black (E152) Substances 0.000 claims abstract description 12
- 229930195733 hydrocarbon Natural products 0.000 claims abstract description 12
- 150000002430 hydrocarbons Chemical class 0.000 claims abstract description 12
- 239000003960 organic solvent Substances 0.000 claims abstract description 12
- 239000004094 surface-active agent Substances 0.000 claims abstract description 12
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
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- 125000004432 carbon atom Chemical group C* 0.000 claims description 9
- GAEKPEKOJKCEMS-UHFFFAOYSA-N gamma-valerolactone Chemical compound CC1CCC(=O)O1 GAEKPEKOJKCEMS-UHFFFAOYSA-N 0.000 claims description 6
- 239000002736 nonionic surfactant Substances 0.000 claims description 6
- 150000002576 ketones Chemical class 0.000 claims description 5
- 150000001242 acetic acid derivatives Chemical class 0.000 claims description 4
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- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
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- ODQWQRRAPPTVAG-GZTJUZNOSA-N doxepin Chemical compound C1OC2=CC=CC=C2C(=C/CCN(C)C)/C2=CC=CC=C21 ODQWQRRAPPTVAG-GZTJUZNOSA-N 0.000 description 1
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- 150000004665 fatty acids Chemical class 0.000 description 1
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- 235000011187 glycerol Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
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- MNWFXJYAOYHMED-UHFFFAOYSA-M heptanoate Chemical compound CCCCCCC([O-])=O MNWFXJYAOYHMED-UHFFFAOYSA-M 0.000 description 1
- 125000003187 heptyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 1
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 1
- 125000004051 hexyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000011086 high cleaning Methods 0.000 description 1
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 1
- 238000000671 immersion lithography Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000012442 inert solvent Substances 0.000 description 1
- 230000010354 integration Effects 0.000 description 1
- YAQXGBBDJYBXKL-UHFFFAOYSA-N iron(2+);1,10-phenanthroline;dicyanide Chemical compound [Fe+2].N#[C-].N#[C-].C1=CN=C2C3=NC=CC=C3C=CC2=C1.C1=CN=C2C3=NC=CC=C3C=CC2=C1 YAQXGBBDJYBXKL-UHFFFAOYSA-N 0.000 description 1
- 229940117955 isoamyl acetate Drugs 0.000 description 1
- 229930007744 linalool Natural products 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 125000002960 margaryl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229940041616 menthol Drugs 0.000 description 1
- OTERBTMTWQHNQT-ZCDKHLBTSA-N methyl (1r,4ar,5s,8r,10as)-5,8-diacetyloxy-7-(3-methoxy-3-oxoprop-1-en-2-yl)-1,4a-dimethyl-2-oxo-4,5,6,7,8,9,10,10a-octahydro-3h-phenanthrene-1-carboxylate Chemical compound C1C[C@H]([C@@](C(=O)CC2)(C)C(=O)OC)[C@]2(C)C2=C1[C@H](OC(C)=O)C(C(=C)C(=O)OC)C[C@@H]2OC(C)=O OTERBTMTWQHNQT-ZCDKHLBTSA-N 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
- 229940057867 methyl lactate Drugs 0.000 description 1
- UDGSVBYJWHOHNN-UHFFFAOYSA-N n',n'-diethylethane-1,2-diamine Chemical compound CCN(CC)CCN UDGSVBYJWHOHNN-UHFFFAOYSA-N 0.000 description 1
- SCZVXVGZMZRGRU-UHFFFAOYSA-N n'-ethylethane-1,2-diamine Chemical compound CCNCCN SCZVXVGZMZRGRU-UHFFFAOYSA-N 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- YKYONYBAUNKHLG-UHFFFAOYSA-N n-Propyl acetate Natural products CCCOC(C)=O YKYONYBAUNKHLG-UHFFFAOYSA-N 0.000 description 1
- 125000001400 nonyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- UMRZSTCPUPJPOJ-KNVOCYPGSA-N norbornane Chemical compound C1C[C@H]2CC[C@@H]1C2 UMRZSTCPUPJPOJ-KNVOCYPGSA-N 0.000 description 1
- 229920003986 novolac Polymers 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000000913 palmityl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 125000002958 pentadecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229930006728 pinane Natural products 0.000 description 1
- 229920001281 polyalkylene Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- POSICDHOUBKJKP-UHFFFAOYSA-N prop-2-enoxybenzene Chemical compound C=CCOC1=CC=CC=C1 POSICDHOUBKJKP-UHFFFAOYSA-N 0.000 description 1
- 229940090181 propyl acetate Drugs 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- GRWFGVWFFZKLTI-UHFFFAOYSA-N rac-alpha-Pinene Natural products CC1=CCC2C(C)(C)C1C2 GRWFGVWFFZKLTI-UHFFFAOYSA-N 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 150000003254 radicals Chemical class 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000007261 regionalization Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 125000004079 stearyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 229940116411 terpineol Drugs 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- VPYJNCGUESNPMV-UHFFFAOYSA-N triallylamine Chemical compound C=CCN(CC=C)CC=C VPYJNCGUESNPMV-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- YFTHZRPMJXBUME-UHFFFAOYSA-N tripropylamine Chemical compound CCCN(CCC)CCC YFTHZRPMJXBUME-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 1
- WGPCZPLRVAWXPW-UHFFFAOYSA-N xi-Dihydro-5-octyl-2(3H)-furanone Chemical compound CCCCCCCCC1CCC(=O)O1 WGPCZPLRVAWXPW-UHFFFAOYSA-N 0.000 description 1
- SCWPFSIZUZUCCE-UHFFFAOYSA-N β-terpinene Chemical compound CC(C)C1=CCC(=C)CC1 SCWPFSIZUZUCCE-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/66—Non-ionic compounds
- C11D1/72—Ethers of polyoxyalkylene glycols
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/16—Organic compounds
- C11D3/20—Organic compounds containing oxygen
- C11D3/2072—Aldehydes-ketones
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D3/00—Other compounding ingredients of detergent compositions covered in group C11D1/00
- C11D3/43—Solvents
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/70—Microphotolithographic exposure; Apparatus therefor
- G03F7/70216—Mask projection systems
- G03F7/70341—Details of immersion lithography aspects, e.g. exposure media or control of immersion liquid supply
-
- C11D2111/22—
Abstract
Description
本発明は、液浸露光(Liquid Immersion Lithography)プロセスに用いられる洗浄液及びこれを用いた洗浄方法に関する。 The present invention relates to a cleaning liquid used in a liquid immersion lithography process and a cleaning method using the same.
半導体デバイス、液晶デバイス等の各種電子デバイスにおける微細構造の製造に際しては、ホトリソグラフィー法が多用されている。近年、半導体デバイスの高集積化、微小化の進展が著しく、ホトリソグラフィー工程におけるホトレジストパターン形成においてもより一層の微細化が要求されている。 Photolithography is frequently used in the production of fine structures in various electronic devices such as semiconductor devices and liquid crystal devices. In recent years, the progress of high integration and miniaturization of semiconductor devices has been remarkable, and further miniaturization is required in forming a photoresist pattern in a photolithography process.
このようなより微細なパターン形成を達成させるためには、一般に、露光装置やホトレジスト材料の改良による対応策が考えられる。露光装置による対応策としては、F2エキシマレーザー、EUV(極端紫外光)、電子線、X線、軟X線等の光源波長の短波長化や、レンズの開口数(NA)の増大等の方策が挙げられる。 In order to achieve such finer pattern formation, generally, countermeasures by improving the exposure apparatus and the photoresist material can be considered. Measures by exposure equipment include shortening the wavelength of light sources such as F 2 excimer laser, EUV (extreme ultraviolet light), electron beam, X-ray, soft X-ray, and increasing the numerical aperture (NA) of the lens. Measures are listed.
しかしながら、光源波長の短波長化は高額な新たな露光装置が必要となる。また、高NA化では、解像度と焦点深度幅とがトレード・オフの関係にあるため、解像度を上げても焦点深度幅が低下するという問題がある。 However, shortening the wavelength of the light source requires an expensive new exposure apparatus. In addition, when the NA is increased, the resolution and the depth of focus are in a trade-off relationship, so that there is a problem that the depth of focus decreases even if the resolution is increased.
近年、このような問題を解決可能とするホトリソグラフィー技術として、液浸露光プロセスが報告されている(例えば、非特許文献1〜3参照)。これは、露光時に、露光装置の光学レンズ部とウェーハステージ上に載置した露光対象物(基板上のホトレジスト膜)との間の露光光路の少なくともホトレジスト膜上に、所定厚さの液浸媒体を介在させてホトレジスト膜を露光し、ホトレジストパターンを形成するというものである。この液浸露光プロセスは、従来は空気や窒素等の不活性ガスであった露光光路空間を、これら空間(気体)の屈折率よりも大きく、かつ、ホトレジスト膜の屈折率よりも小さい屈折率を有する液浸媒体(例えば、水やフッ素系不活性液体等)で置換することにより、同じ露光波長の光源を用いても、より短波長の露光光を用いた場合や高NAレンズを用いた場合と同様に、高解像性が達成されるとともに、焦点深度幅の低下も生じない、という利点を有する。 In recent years, an immersion exposure process has been reported as a photolithography technique that can solve such a problem (for example, see Non-Patent Documents 1 to 3). This is because, during exposure, an immersion medium having a predetermined thickness on at least the photoresist film in the exposure optical path between the optical lens unit of the exposure apparatus and the exposure object (photoresist film on the substrate) placed on the wafer stage. The photoresist film is exposed through a film to form a photoresist pattern. In this immersion exposure process, the exposure optical path space, which has conventionally been an inert gas such as air or nitrogen, has a refractive index that is larger than the refractive index of these spaces (gas) and smaller than the refractive index of the photoresist film. Even if a light source with the same exposure wavelength is used by replacing it with an immersion medium (for example, water or a fluorine-based inert liquid), a shorter wavelength exposure light or a high NA lens is used. In the same way as above, there is an advantage that a high resolution is achieved and a reduction in the depth of focus does not occur.
このような液浸露光プロセスを用いれば、現存の露光装置に実装されているレンズを用いて、低コストで、より高解像性に優れ、かつ焦点深度にも優れるホトレジストパターンの形成が実現できるため、大変注目されている。 By using such an immersion exposure process, it is possible to form a photoresist pattern that is low in cost, excellent in high resolution, and excellent in depth of focus, using a lens mounted on an existing exposure apparatus. Therefore, it is attracting a lot of attention.
しかしながら、液浸露光プロセスでは、ホトレジスト膜の上層に液浸媒体を介在させた状態で露光を行うことから、ホトレジスト膜からの溶出成分による露光装置へのダメージ(例えば、レンズ硝材の曇り、及びそれにより引き起こされる透過率の低下、露光ムラの発生等)が懸念される。 However, in the immersion exposure process, since exposure is performed with an immersion medium interposed in the upper layer of the photoresist film, damage to the exposure apparatus due to elution components from the photoresist film (for example, fogging of the lens glass material and There is a concern that the transmittance may be reduced due to the occurrence of exposure unevenness.
これに対する対応策として、ホトレジスト材料を改良してホトレジスト膜からの溶出を防止する方策や、ホトレジスト層上に保護膜を一層設けて、ホトレジスト膜からの溶出成分の滲出を防止する方策等が採られている。しかしながら、前者の方法はホトレジスト材料の面から開発上の制約がある上、ホトレジスト材料を幅広い用途に適用することが困難になるという問題もある。また、後者の方法によってもなお、溶出成分の滲出を完全に防止できるものではない。さらに、いずれの方法によっても、ホトレジスト膜やその保護膜が部分的に剥離して光学レンズ部に付着した場合には、露光装置へのダメージは避けられない。 As countermeasures against this, measures have been taken to improve the photoresist material to prevent elution from the photoresist film, and to provide a protective film on the photoresist layer to prevent exudation of the eluted components from the photoresist film. ing. However, the former method has limitations in development from the viewpoint of the photoresist material, and there is a problem that it is difficult to apply the photoresist material to a wide range of uses. In addition, the latter method still cannot completely prevent the elution of the eluted components. Further, in any method, when the photoresist film or its protective film is partially peeled and adheres to the optical lens portion, damage to the exposure apparatus is inevitable.
そこで、現在汎用されているホトレジスト膜や保護膜を利用し、上記問題点を解決する方策として、液浸媒体に接触する露光装置の光学レンズ部を、洗浄液を用いて洗浄する方法が提案されている(例えば、特許文献1参照)。 Therefore, a method for cleaning the optical lens portion of the exposure apparatus that contacts the immersion medium using a cleaning liquid has been proposed as a measure for solving the above problems by using a photoresist film and a protective film that are currently widely used. (For example, refer to Patent Document 1).
しかしながら、この特許文献1に記載された洗浄液は、ケトン系、アルコール系の有機溶剤からなるものであるため、引火の危険性があり、取扱いや露光装置の構成に引火を防止するような制約が生じる。また、これらの有機溶剤は洗浄効果が十分でなく、特にホトレジスト膜やその保護膜が部分的に剥離して光学レンズ部に付着した場合にはその洗浄が困難であり、露光装置の光学特性が劣化する虞がある。
本発明は、このような従来の実情に鑑みてなされたものであり、安全性が高く洗浄性能にも優れた洗浄液及びこれを用いた洗浄方法を提供することを目的とする。 The present invention has been made in view of such a conventional situation, and an object of the present invention is to provide a cleaning liquid having high safety and excellent cleaning performance, and a cleaning method using the same.
本発明者らは、上記課題を解決するため、鋭意研究を重ねた。その結果、洗浄液中にラクトン系溶剤を所定量以上含有させることで上記課題を解決できることを見出し、本発明を完成するに至った。具体的には、本発明は以下のようなものを提供する。 In order to solve the above-mentioned problems, the present inventors have conducted extensive research. As a result, it has been found that the above problem can be solved by containing a predetermined amount or more of a lactone solvent in the cleaning liquid, and the present invention has been completed. Specifically, the present invention provides the following.
本発明の第一の態様は、光学レンズ部とウェーハステージ上に載置した露光対象物との間を液浸媒体で満たして露光を行う液浸露光装置の洗浄に使用される洗浄液であって、(a)界面活性剤、及び(b)ラクトン系溶剤を含有し、前記(b)ラクトン系溶剤の含有量が60質量%以上であることを特徴とする洗浄液である。 A first aspect of the present invention is a cleaning liquid used for cleaning an immersion exposure apparatus that performs exposure by filling an immersion medium between an optical lens unit and an exposure object placed on a wafer stage. (A) A surfactant and (b) a lactone solvent, and the content of the (b) lactone solvent is 60% by mass or more.
本発明の第二の態様は、光学レンズ部と、ウェーハステージと、液導入流路と、液排出流路とを少なくとも備えた液浸露光装置を用いて、前記光学レンズ部と前記ウェーハステージ上に載置した露光対象物との間に、前記液導入流路を通して液浸媒体を導入して満たしつつ、前記液排出流路を通して前記液浸媒体を排出しながら、露光を行う液浸露光プロセスにおいて、露光後、本発明に係る洗浄液を前記液導入流路を通して導入し、該洗浄液を前記光学レンズ部に所定時間接触させることによって洗浄し、使用済みの前記洗浄液を前記液排出流路を通して排出することを特徴とする洗浄方法である。 According to a second aspect of the present invention, an immersion exposure apparatus including at least an optical lens unit, a wafer stage, a liquid introduction flow path, and a liquid discharge flow path is used. An immersion exposure process in which exposure is performed while the immersion medium is introduced and filled through the liquid introduction flow path while the immersion medium is discharged through the liquid discharge flow path between the exposure object placed on the exposure object. Then, after the exposure, the cleaning liquid according to the present invention is introduced through the liquid introduction flow path, the cleaning liquid is cleaned by contacting the optical lens portion for a predetermined time, and the used cleaning liquid is discharged through the liquid discharge flow path. This is a cleaning method.
本発明の第三の態様は、光学レンズ部とウェーハステージとを少なくとも備えた液浸露光装置を用いて、前記光学レンズ部と前記ウェーハステージ上に載置した露光対象物との間を液浸媒体で満たして露光を行う液浸露光プロセスにおいて、露光後、本発明に係る洗浄液を前記光学レンズ部に吹き付ける、又は、前記洗浄液を曝した布で前記光学レンズ部を拭くことによって、該光学レンズ部を洗浄することを特徴とする洗浄方法である。 According to a third aspect of the present invention, a liquid immersion exposure apparatus including at least an optical lens unit and a wafer stage is used, and a liquid immersion is performed between the optical lens unit and an exposure object placed on the wafer stage. In an immersion exposure process in which exposure is performed by filling with a medium, after exposure, the optical lens unit is sprayed with a cleaning liquid according to the present invention or the optical lens unit is wiped with a cloth exposed to the cleaning liquid. The cleaning method is characterized in that the part is cleaned.
本発明によれば、安全性が高く洗浄性能にも優れた洗浄液及びこれを用いた洗浄方法が提供される。 According to the present invention, a cleaning liquid having high safety and excellent cleaning performance and a cleaning method using the same are provided.
≪洗浄液≫
本発明に係る洗浄液は、(a)界面活性剤、及び(b)ラクトン系溶剤を含有する。この洗浄液は、光学レンズ部とウェーハステージ上に載置した露光対象物との間を液浸媒体で満たして露光を行う液浸露光装置の洗浄に用いられる。以下、洗浄液に含有される各成分について詳細に説明する。
≪Cleaning liquid≫
The cleaning liquid according to the present invention contains (a) a surfactant and (b) a lactone solvent. This cleaning liquid is used for cleaning an immersion exposure apparatus that performs exposure by filling an immersion medium between an optical lens unit and an exposure object placed on a wafer stage. Hereinafter, each component contained in the cleaning liquid will be described in detail.
[(a)界面活性剤]
本発明に係る洗浄液は、界面活性剤を含有する。この界面活性剤を含有させることにより、洗浄液自体の浸透性を向上させ、洗浄性能を向上させることができる。
[(A) Surfactant]
The cleaning liquid according to the present invention contains a surfactant. By containing this surfactant, the permeability of the cleaning liquid itself can be improved and the cleaning performance can be improved.
界面活性剤としては、ノニオン性界面活性剤を好ましく用いることができる。このようなノニオン性界面活性剤としては、ポリオキシアルキレン系化合物及びソルビタン脂肪酸系化合物が好ましく、その中でも、ポリオキシアルキレンアルキルエーテル、ポリオキシアルキレンアルキルフェニルエーテル、ポリオキシアルキレンアルキル脂肪酸エステル、ポリオキシアルキレンアリルフェニルエーテル、ポリオキシアルキレンソルビタン脂肪酸エステル、ソルビタン脂肪酸エステル、及びポリオキシアルキレンの中から選ばれる少なくとも1種が好ましい。 As the surfactant, a nonionic surfactant can be preferably used. As such nonionic surfactants, polyoxyalkylene compounds and sorbitan fatty acid compounds are preferable, and among them, polyoxyalkylene alkyl ether, polyoxyalkylene alkyl phenyl ether, polyoxyalkylene alkyl fatty acid ester, polyoxyalkylene At least one selected from allyl phenyl ether, polyoxyalkylene sorbitan fatty acid ester, sorbitan fatty acid ester, and polyoxyalkylene is preferable.
ポリオキシアルキレンとしては、ポリオキシエチレン、ポリオキシプロピレン、ポリオキシブチレン等が挙げられる。ポリオキシアルキレンの付加モル数は、その平均付加モル数を1〜50モルの範囲に調整することが好ましい。 Examples of polyoxyalkylene include polyoxyethylene, polyoxypropylene, polyoxybutylene and the like. The added mole number of polyoxyalkylene is preferably adjusted so that the average added mole number is in the range of 1 to 50 moles.
ポリオキシアルキレンの末端エーテル化物を構成するアルキル基としては、炭素数6〜18のものが好ましい。具体例としては、ヘキシル基、ヘプチル基、オクチル基、ノニル基、デシル基、ウンデシル基、ドデシル基、トリデシル基、デトラデシル基、ペンタデシル基、ヘキサデシル基、ヘプタデシル基、オクタデシル基等が挙げられる。このアルキル基は、分岐鎖状、環状(単環であっても複合環であってもよい)のいずれでもよく、不飽和結合を有していてもよく、さらには水素原子の一部がアルコール性水酸基により置換されていてもよい。 The alkyl group constituting the terminal etherified product of polyoxyalkylene is preferably one having 6 to 18 carbon atoms. Specific examples include hexyl group, heptyl group, octyl group, nonyl group, decyl group, undecyl group, dodecyl group, tridecyl group, detradecyl group, pentadecyl group, hexadecyl group, heptadecyl group, octadecyl group and the like. This alkyl group may be branched or cyclic (either a single ring or a complex ring), may have an unsaturated bond, and a part of the hydrogen atoms may be alcohol. It may be substituted with a functional hydroxyl group.
脂肪酸としては、特に限定されるものではないが、ヘプタン酸、オクタン酸、ノナン酸、デカン酸、ドデカン酸、テトラデカン酸、ペンタデカン酸、ヘキサデカン酸、ヘプタデカン酸、オクタデカン酸等が挙げられる。 The fatty acid is not particularly limited, and examples thereof include heptanoic acid, octanoic acid, nonanoic acid, decanoic acid, dodecanoic acid, tetradecanoic acid, pentadecanoic acid, hexadecanoic acid, heptadecanoic acid, octadecanoic acid and the like.
このポリオキシアルキレン系化合物及びソルビタン脂肪酸系化合物は、「ニューコール」(日本乳化剤社製)等のシリーズとして市販されており、これらを好ましく用いることができる。 This polyoxyalkylene compound and sorbitan fatty acid compound are commercially available as a series such as “New Coal” (manufactured by Nippon Emulsifier Co., Ltd.), and these can be preferably used.
また、ノニオン性界面活性剤としては、アセチレンアルコール系化合物を用いることもできる。アセチレンアルコール系化合物としては、例えば下記一般式(1)で表される化合物が好ましい。 Moreover, as a nonionic surfactant, an acetylene alcohol type compound can also be used. As the acetylene alcohol compound, for example, a compound represented by the following general formula (1) is preferable.
このアセチレンアルコール系化合物は、「サーフィノール」、「オルフィン」(いずれもエアプロダクツ社製)等のシリーズとして市販されており、これらを好ましく用いることができる。その中でも、その物性面から、「サーフィノール104」、「サーフィノール82」、或いはこれらの混合物が好ましい。そのほかに、「オルフィンB」、「オルフィンP」、「オルフィンY」等も用いることができる。 This acetylene alcohol-based compound is commercially available as a series such as “Surfinol” and “Orphine” (both manufactured by Air Products), and these can be preferably used. Among these, “Surfinol 104”, “Surfinol 82”, or a mixture thereof is preferable from the viewpoint of physical properties. In addition, “Olfin B”, “Olfin P”, “Olfin Y” and the like can be used.
また、ノニオン性界面活性剤としては、上記アセチレンアルコールにアルキレンオキシドを付加した化合物を用いることもできる。付加されるアルキレンオキシドとしては、エチレンオキシド、プロピレンオキシド、或いはこれらの混合物が好ましい。アセチレンアルコール・アルキレンオキシド付加物としては、下記一般式(3)で表される化合物が好ましい。ここで、(n+m)は1〜30の整数を表し、このエチレンオキシドの付加数によって、水への溶解性、表面張力等の特性が微妙に変わってくる。 Moreover, as a nonionic surfactant, the compound which added the alkylene oxide to the said acetylene alcohol can also be used. As the alkylene oxide to be added, ethylene oxide, propylene oxide, or a mixture thereof is preferable. As the acetylene alcohol / alkylene oxide adduct, a compound represented by the following general formula (3) is preferable. Here, (n + m) represents an integer of 1 to 30, and characteristics such as solubility in water and surface tension slightly change depending on the number of additions of ethylene oxide.
このアセチレンアルコール・アルキレンオキシド付加物は、「サーフィノール」(エアプロダクツ社製)、「アセチレノール」(川研ファインケミカル社製)等のシリーズとして市販されており、これらを好ましく用いることができる。その中でも、エチレンオキシドの付加数による水への溶解性、表面張力等の特性の変化等を考慮すると、「サーフィノール440」(n+m=3.5)、「サーフィノール465」(n+m=10)、「サーフィノール485」(n+m=30)、「アセチレノールEL」(n+m=4)、「アセチレノールEH」(n+m=10)、或いはこれらの混合物が好ましい。 This acetylene alcohol / alkylene oxide adduct is commercially available as a series such as “Surfinol” (manufactured by Air Products), “acetylenol” (manufactured by Kawaken Fine Chemical Co., Ltd.), and these can be preferably used. Among them, in consideration of changes in water solubility, surface tension and other properties due to the number of ethylene oxide added, “Surfinol 440” (n + m = 3.5), “Surfinol 465” (n + m = 10), “Surfinol 485” (n + m = 30), “acetylenol EL” (n + m = 4), “acetylenol EH” (n + m = 10), or a mixture thereof is preferable.
なお、界面活性剤としては、ノニオン性界面活性剤以外にも、洗浄液の安定性や洗浄性能に悪影響を及ぼさない範囲で、各種カチオン性界面活性剤やアニオン性界面活性剤を用いることができる。 As the surfactant, in addition to the nonionic surfactant, various cationic surfactants and anionic surfactants can be used as long as the stability of the cleaning liquid and the cleaning performance are not adversely affected.
界面活性剤の含有量は、洗浄液中、0.01質量%〜5質量%が好ましく、0.1質量%〜3質量%がより好ましい。界面活性剤の含有量を上記範囲とすることにより、洗浄液の分離等による不具合を回避しつつ、洗浄性能を向上させることができる。 The content of the surfactant is preferably 0.01% by mass to 5% by mass, and more preferably 0.1% by mass to 3% by mass in the cleaning liquid. By setting the content of the surfactant within the above range, it is possible to improve the cleaning performance while avoiding problems due to separation of the cleaning liquid and the like.
[(b)ラクトン系溶剤]
本発明に係る洗浄液は、ラクトン系溶剤を含有する。このラクトン系溶剤を含有させることにより洗浄性能が向上するため、液浸露光装置、特には液浸媒体が接触する箇所(光学レンズ部等)にホトレジスト膜や保護膜等が付着した場合であっても、これらを速やかに除去することができる。
[(B) Lactone solvent]
The cleaning liquid according to the present invention contains a lactone solvent. Since the cleaning performance is improved by including this lactone solvent, a photoresist film, a protective film or the like is attached to an immersion exposure apparatus, particularly a part (optical lens part, etc.) where the immersion medium comes into contact. These can be removed quickly.
ラクトン系溶剤としては、特に限定されるものではないが、γ−ブチロラクトン、α−メチル−γ−ブチロラクトン、γ−バレロラクトン、γ−カプロラクトン、γ−ラウロラクトン、δ−バレロラクトン、ヘキサノラクトン等が挙げられる。その中でも、洗浄性能や水溶性、入手の容易さの観点から、γ−ブチロラクトン、α−メチル−γ−ブチロラクトン、及びγ−バレロラクトンが好ましく、γ−ブチロラクトンが特に好ましい。 The lactone solvent is not particularly limited, but γ-butyrolactone, α-methyl-γ-butyrolactone, γ-valerolactone, γ-caprolactone, γ-laurolactone, δ-valerolactone, hexanolactone, etc. Is mentioned. Among these, from the viewpoint of cleaning performance, water solubility, and availability, γ-butyrolactone, α-methyl-γ-butyrolactone, and γ-valerolactone are preferable, and γ-butyrolactone is particularly preferable.
ラクトン系溶剤の含有量は、洗浄液中、60質量%以上であり、80質量%以上が好ましい。ラクトン系溶剤の含有量を上記範囲とすることにより、洗浄性能を向上させることができる。 The content of the lactone solvent is 60% by mass or more in the cleaning liquid, and preferably 80% by mass or more. By setting the content of the lactone solvent in the above range, the cleaning performance can be improved.
[(c)液浸媒体]
本発明に係る洗浄液は、液浸露光プロセスにおいて使用する液浸媒体をさらに含有していてもよい。この液浸媒体を含有させることにより、再度液浸媒体に置換するときの置換効率が向上するため、洗浄作業による液浸露光装置の停止時間を短縮することができ、半導体製造のスループットを大きく低下させずに済むことになる。
[(C) Immersion medium]
The cleaning liquid according to the present invention may further contain an immersion medium used in the immersion exposure process. By including this immersion medium, the replacement efficiency when substituting with the immersion medium is improved, so that the time required for stopping the immersion exposure apparatus during the cleaning operation can be shortened, and the throughput of semiconductor manufacturing is greatly reduced. You do n’t have to.
液浸媒体としては、空気の屈折率よりも大きく、かつ、使用されるホトレジスト膜(露光対象物)の屈折率よりも小さい屈折率を有する液体であれば特に限定されるものではない。このような液浸媒体としては、水(純水、脱イオン水)、水に各種添加剤を配合して高屈折率化した液体、フッ素系不活性液体、シリコン系不活性液体、炭化水素系液体等が挙げられるが、近い将来に開発が見込まれる高屈折率特性を有する液浸媒体も使用可能である。フッ素系不活性液体としては、C3HCl2F5、C4F9OCH3、C4F9OC2H5、C5H3F7等のフッ素系化合物を主成分とする液体が挙げられる。これらのうち、コスト、安全性、環境問題、及び汎用性の観点から、193nmの波長の露光光(ArFエキシマレーザー等)を用いる場合には水(純水、脱イオン水)が好ましく、157nmの波長の露光光(F2エキシマレーザー等)を用いる場合にはフッ素系不活性溶剤が好ましい。 The immersion medium is not particularly limited as long as it is a liquid having a refractive index larger than the refractive index of air and smaller than the refractive index of the photoresist film (exposure target) to be used. As such an immersion medium, water (pure water, deionized water), a liquid in which various additives are added to water to increase the refractive index, a fluorine-based inert liquid, a silicon-based inert liquid, a hydrocarbon-based liquid An immersion medium having a high refractive index characteristic, which is expected to be developed in the near future, can be used. Examples of the fluorine-based inert liquid include liquids mainly composed of fluorine-based compounds such as C 3 HCl 2 F 5 , C 4 F 9 OCH 3 , C 4 F 9 OC 2 H 5 , and C 5 H 3 F 7. It is done. Among these, water (pure water, deionized water) is preferable when using exposure light (ArF excimer laser, etc.) having a wavelength of 193 nm from the viewpoint of cost, safety, environmental problems, and versatility. When using exposure light having a wavelength (such as F 2 excimer laser), a fluorine-based inert solvent is preferable.
液浸媒体を含有させる場合、その含有量は、洗浄液中、40質量%未満が好ましく、1質量%〜20質量%がより好ましい。液浸媒体の含有量を上記範囲とすることにより、洗浄性能を低下させることなく、液浸媒体に置換するときの置換効率を効果的に向上させることができる。なお、液浸媒体の量が多すぎる場合には、洗浄液自体が白濁し、洗浄液として好ましくないものになる可能性がある。 When the immersion medium is contained, the content thereof is preferably less than 40% by mass in the cleaning liquid, and more preferably 1% by mass to 20% by mass. By setting the content of the immersion medium in the above range, it is possible to effectively improve the replacement efficiency when replacing with the immersion medium without deteriorating the cleaning performance. If the amount of the immersion medium is too large, the cleaning liquid itself may become cloudy, which may be undesirable as a cleaning liquid.
[(d)水溶性有機溶剤]
本発明に係る洗浄液は、水溶性有機溶剤をさらに含有していてもよい。この水溶性有機溶剤を含有させることにより、洗浄液の安定性を向上させることができるとともに、洗浄性能をより向上させることができる。水溶性有機溶剤としては、アルカノールアミン類、アルキルアミン類、ポリアルキレンポリアミン類、グリコール類、エーテル類、ケトン類、アセテート類、及びカルボン酸エステル類の中から選ばれる少なくとも1種が好ましい。
[(D) Water-soluble organic solvent]
The cleaning liquid according to the present invention may further contain a water-soluble organic solvent. By containing this water-soluble organic solvent, the stability of the cleaning liquid can be improved and the cleaning performance can be further improved. The water-soluble organic solvent is preferably at least one selected from alkanolamines, alkylamines, polyalkylenepolyamines, glycols, ethers, ketones, acetates, and carboxylic acid esters.
アルカノールアミン類としては、モノエタノールアミン、ジエタノールアミン、トリエタノールアミン、2−(2−アミノエトキシ)エタノール〔=ジグリコールアミン〕、N,N−ジメチルエタールアミン、N,N−ジエチルエタノールアミン、N,N−ジブチルエタノールアミン、N−メチルエタノールアミン、N−エチルエタノールアミン、N−ブチルエタノールアミン、N−メチルジエタノールアミン、モノイソプロパノールアミン、ジイソプロパノールアミン、トリイソプロパノールアミン等が挙げられる。 Examples of alkanolamines include monoethanolamine, diethanolamine, triethanolamine, 2- (2-aminoethoxy) ethanol [= diglycolamine], N, N-dimethylethanolamine, N, N-diethylethanolamine, N, N-dibutylethanolamine, N-methylethanolamine, N-ethylethanolamine, N-butylethanolamine, N-methyldiethanolamine, monoisopropanolamine, diisopropanolamine, triisopropanolamine and the like can be mentioned.
アルキルアミン類としては、2−エチル−ヘキシルアミン、ジオクチルアミン、トリブチルアミン、トリプロピルアミン、トリアリルアミン、ヘプチルアミン、シクロヘキシルアミン等が挙げられる。 Examples of the alkylamines include 2-ethyl-hexylamine, dioctylamine, tributylamine, tripropylamine, triallylamine, heptylamine, cyclohexylamine and the like.
ポリアルキレンポリアミン類としては、ジエチレントリアミン、トリエチレンテトラミン、プロピレンジアミン、N,N−ジエチルエチレンジアミン、N,N’−ジエチルエチレンジアミン、1,4−ブタンジアミン、N−エチル−エチレンジアミン、1,2−プロパンジアミン、1,3−プロパンジアミン、1,6−ヘキサンジアミン等が挙げられる。 Examples of polyalkylene polyamines include diethylenetriamine, triethylenetetramine, propylenediamine, N, N-diethylethylenediamine, N, N′-diethylethylenediamine, 1,4-butanediamine, N-ethyl-ethylenediamine, and 1,2-propanediamine. 1,3-propanediamine, 1,6-hexanediamine and the like.
グリコール類としては、エチレングリコール、ジエチレングリコール、プロピレングリコール、グリセリン、1,2−ブチレングリコール、1,3−ブチレングリコール、2,3−ブチレングリコール等が挙げられる。 Examples of glycols include ethylene glycol, diethylene glycol, propylene glycol, glycerin, 1,2-butylene glycol, 1,3-butylene glycol, and 2,3-butylene glycol.
エーテル類としては、エチレングリコールモノメチルエーテル〔=メチルセロソルブ〕、エチレングリコールモノエチルエーテル〔=エチルセロソルブ〕、エチレングリコールジエチルエーテル、エチレングリコールイソプロピルエーテル、エチレングリコールモノ−n−ブチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールモノ−n−ブチルエーテル〔=ブチルジグリコール〕、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジプロピレングリコールモノメチルエーテル、ベンジルエチルエーテル、ジヘキシルエーテル等が挙げられる。 Examples of ethers include ethylene glycol monomethyl ether [= methyl cellosolve], ethylene glycol monoethyl ether [= ethyl cellosolve], ethylene glycol diethyl ether, ethylene glycol isopropyl ether, ethylene glycol mono-n-butyl ether, propylene glycol monomethyl ether, propylene Examples include glycol monoethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol mono-n-butyl ether [= butyl diglycol], diethylene glycol dimethyl ether, diethylene glycol diethyl ether, dipropylene glycol monomethyl ether, benzyl ethyl ether, and dihexyl ether. .
ケトン類としては、アセトン、メチルエチルケトン、ジエチルケトン、メチルプロピルケトン、メチルイソブチルケトン、メチルアミルケトン、ジイソプロピルケトン、シクロブタノン、シクロペンタノン、シクロヘキサノン等が挙げられる。 Examples of ketones include acetone, methyl ethyl ketone, diethyl ketone, methyl propyl ketone, methyl isobutyl ketone, methyl amyl ketone, diisopropyl ketone, cyclobutanone, cyclopentanone, and cyclohexanone.
アセテート類としては、エチレングリコールモノメチルエーテルアセテート〔=メチルセロソルブアセテート〕、エチレングリコールモノエチルエーテルアセテート〔=エチルセロソルブアセテート〕、エチレングリコールモノ−n−ブチルエーテルアセテート〔=n−ブチルセロソルブアセテート〕、プロピレングリコールモノメチルエーテルアセテート等が挙げられる。 Acetates include ethylene glycol monomethyl ether acetate (= methyl cellosolve acetate), ethylene glycol monoethyl ether acetate (= ethyl cellosolve acetate), ethylene glycol mono-n-butyl ether acetate (= n-butyl cellosolve acetate), propylene glycol monomethyl ether Examples include acetate.
カルボン酸エステル類としては、アルキル−又は脂肪族−カルボン酸エステル、モノオキシカルボン酸エステル等が挙げられ、具体的には、乳酸メチル、乳酸エチル、酢酸メチル、酢酸エチル、酢酸プロピル、酢酸ブチル、酢酸アミル、酢酸イソアミル等が挙げられる。 Examples of the carboxylic acid esters include alkyl- or aliphatic-carboxylic acid esters, monooxycarboxylic acid esters, and the like. Specifically, methyl lactate, ethyl lactate, methyl acetate, ethyl acetate, propyl acetate, butyl acetate, Examples include amyl acetate and isoamyl acetate.
これらの中でも、アルカノールアミン類、グリコール類、エーテル類、ケトン類、アセテート類、及びカルボン酸エステル類が好ましい。 Among these, alkanolamines, glycols, ethers, ketones, acetates, and carboxylic acid esters are preferable.
水溶性有機溶剤を含有させる場合、その含有量は、洗浄液中、0.1質量ppm〜20質量%が好ましく、1質量%〜8質量%がより好ましい。水溶性有機溶剤の含有量を上記範囲とすることにより、洗浄液の安定性を向上させることができるとともに、洗浄性能をより向上させることができる。 When the water-soluble organic solvent is contained, the content thereof is preferably 0.1 mass ppm to 20 mass%, more preferably 1 mass% to 8 mass% in the cleaning liquid. By setting the content of the water-soluble organic solvent in the above range, the stability of the cleaning liquid can be improved and the cleaning performance can be further improved.
[(e)炭化水素系溶剤]
本発明に係る洗浄液は、炭化水素系溶剤をさらに含有していてもよい。この炭化水素系溶剤を含有させることにより、ホトレジスト膜からの溶出成分等に対する洗浄性能を向上させることができる。炭化水素系溶剤としては、アルカン類やアルケン類を広く用いることができるが、その中でも、炭素数8〜12の直鎖状又は分岐鎖状のアルカン類、炭素数8〜12の直鎖状又は分岐鎖状のアルケン類、及びテルペン類の中から選ばれる少なくとも1種が好ましい。
[(E) Hydrocarbon solvent]
The cleaning liquid according to the present invention may further contain a hydrocarbon solvent. By containing this hydrocarbon solvent, it is possible to improve the cleaning performance for the components eluted from the photoresist film. As the hydrocarbon solvent, alkanes and alkenes can be widely used. Among them, straight chain or branched chain alkanes having 8 to 12 carbon atoms, straight chain having 8 to 12 carbon atoms, At least one selected from branched alkenes and terpenes is preferred.
炭素数8〜12の直鎖状又は分岐鎖状のアルカン類、及び炭素数8〜12の直鎖状又は分岐鎖状のアルケン類としては、一般に市販されているものを用いることができる。その中でも、洗浄性能の観点から、n−デカン、1−デセンが好ましい。 As the linear or branched alkanes having 8 to 12 carbon atoms and the linear or branched alkenes having 8 to 12 carbon atoms, commercially available ones can be used. Among these, n-decane and 1-decene are preferable from the viewpoint of cleaning performance.
テルペン類としては、モノテルペン類、ジテルペン類等が好ましい。モノテルペン類としては、ゲラニオール、ネロール、リナロール、シトラール、シトロネロール、p−メンタン、ジフェニルメンタン、メントール、イソメントール、ネオメントール、リモネン、ジペンテン、テルピネロール、カルボン、ヨノン、ツノン、カンファー、ボルナン、ボルネオール、ノルボルナン、ピナン、α−ピネン、β−ピネン、ツジャン、α−ツジョン、β−ツジョン、カラン、ショウノウ、α−テルピネン、β−テルピネン、γ−テルピネン等が挙げられる。ジテルペン類としては、アビエタン、アビエチン酸等が挙げられる。入手の容易さの観点からはモノテルペン類が好ましく、その中でも、洗浄性能が高いことから、リモネン、ピネン、及びp−メンタンの中から選ばれる少なくとも1種が好ましい。 As the terpenes, monoterpenes, diterpenes and the like are preferable. Monoterpenes include geraniol, nerol, linalool, citral, citronellol, p-menthane, diphenylmenthane, menthol, isomenthol, neomenthol, limonene, dipentene, terpineol, carvone, yonon, tunon, camphor, bornane, borneol, norbornane. , Pinane, α-pinene, β-pinene, tujan, α-tujon, β-tujon, caran, camphor, α-terpinene, β-terpinene, γ-terpinene, and the like. Examples of diterpenes include abietane and abietic acid. Monoterpenes are preferable from the viewpoint of availability, and among them, at least one selected from limonene, pinene, and p-menthane is preferable because of high cleaning performance.
炭化水素系溶剤を含有させる場合、その含有量は、洗浄液中、0.01質量%〜5質量%が好ましく、0.1質量%〜2質量%がより好ましい。炭化水素系溶剤の含有量を上記範囲とすることにより、洗浄性能をより向上させることができる。 When the hydrocarbon-based solvent is contained, the content thereof is preferably 0.01% by mass to 5% by mass and more preferably 0.1% by mass to 2% by mass in the cleaning liquid. By setting the content of the hydrocarbon solvent in the above range, the cleaning performance can be further improved.
≪露光・現像方法≫
液浸露光プロセスにおける露光方法、及びその後の現像方法は、例えば以下の通りである。
≪Exposure and development method≫
For example, the exposure method in the immersion exposure process and the subsequent development method are as follows.
先ず、露光対象物として、シリコンウェーハ等の基板上に、慣用のホトレジスト組成物をスピンナー等により塗布した後、プリベーク処理を行い、ホトレジスト膜を形成する。なお、基板上に有機系又は無機系の反射防止膜(下層反射防止膜)を設けてからホトレジスト膜を形成してもよい。また、ホトレジスト膜の表面に保護膜を形成してもよい。 First, as an exposure object, a conventional photoresist composition is applied onto a substrate such as a silicon wafer by a spinner or the like, and then pre-baked to form a photoresist film. The photoresist film may be formed after providing an organic or inorganic antireflection film (lower antireflection film) on the substrate. Further, a protective film may be formed on the surface of the photoresist film.
ホトレジスト組成物としては、特に限定されるものではなく、ネガ型及びポジ型のホトレジスト組成物を含め、アルカリ水溶液で現像可能なホトレジスト組成物を任意に使用できる。このようなホトレジスト組成物としては、(i)ナフトキノンジアジド化合物とノボラック樹脂とを含有するポジ型ホトレジスト組成物、(ii)露光により酸を発生する化合物、酸の作用によりアルカリ水溶液に対する溶解性が増大する化合物、及びアルカリ可溶性樹脂を含有するポジ型ホトレジスト組成物、(iii)露光により酸を発生する化合物、及び酸の作用によりアルカリ水溶液に対する溶解性が増大する基を有するアルカリ可溶性樹脂を含有するポジ型ホトレジスト組成物、(iv)光により酸又はラジカルを発生する化合物、架橋剤、及びアルカリ可溶性樹脂を含有するネガ型ホトレジスト組成物等が挙げられる。 The photoresist composition is not particularly limited, and any photoresist composition that can be developed with an alkaline aqueous solution, including negative and positive photoresist compositions, can be used. Examples of such a photoresist composition include (i) a positive photoresist composition containing a naphthoquinone diazide compound and a novolak resin, (ii) a compound that generates an acid upon exposure, and increased solubility in an aqueous alkali solution due to the action of the acid. And a positive photoresist composition containing an alkali-soluble resin, (iii) a compound that generates an acid upon exposure, and a positive photoresist containing an alkali-soluble resin having a group that increases the solubility in an aqueous alkali solution by the action of the acid. And (iv) a negative photoresist composition containing an acid or radical generating compound by light, a crosslinking agent, and an alkali-soluble resin.
次に、このホトレジスト膜が形成された基板を、液浸露光装置のウェーハステージ上に載置する。液浸露光装置としては、該ウェーハステージ上に所定間隔を隔てて対向して光学レンズ部が配設されており、さらに液導入流路と液排出流路とを備えたものが好ましく用いられる。 Next, the substrate on which the photoresist film is formed is placed on the wafer stage of the immersion exposure apparatus. As the immersion exposure apparatus, an optical lens unit is preferably disposed on the wafer stage so as to face each other at a predetermined interval, and further includes a liquid introduction flow path and a liquid discharge flow path.
続いて、光学レンズ部とホトレジスト膜が形成された基板との間の空間に、ウェーハステージの一方の方向から液導入流路を通して液浸媒体を導入し、同時にウェーハステージの他方の方向へ液排出流路を通して液浸媒体を排出(吸出)しながら、上記空間を液浸媒体で満たす。そして、その状態で、マスクパターンを介してホトレジスト膜を選択的に露光する。 Subsequently, the immersion medium is introduced from one direction of the wafer stage through the liquid introduction flow path into the space between the optical lens portion and the substrate on which the photoresist film is formed, and at the same time, the liquid is discharged in the other direction of the wafer stage. The space is filled with the immersion medium while the immersion medium is discharged (sucked) through the flow path. In this state, the photoresist film is selectively exposed through the mask pattern.
露光光としては、特に限定されず、ArFエキシマレーザー、KrFエキシマレーザー、F2エキシマレーザー、EB、EUV、VUV(真空紫外線)等の放射線が使用可能である。また、液浸媒体としては、上述のように、水(純水、脱イオン水)、水に各種添加剤を配合して高屈折率化した液体、フッ素系不活性液体、シリコン系不活性液体、炭化水素系液体等が使用可能である。 The exposure light is not particularly limited, and radiation such as ArF excimer laser, KrF excimer laser, F 2 excimer laser, EB, EUV, VUV (vacuum ultraviolet) can be used. In addition, as described above, as the immersion medium, water (pure water, deionized water), a liquid in which various additives are added to water to increase the refractive index, a fluorine-based inert liquid, a silicon-based inert liquid Hydrocarbon-based liquids can be used.
ここで、局所液浸露光方式では、露光用レンズを高速でスキャニング移動させ、液導入ノズル(液導入流路)からホトレジスト膜上に液浸媒体を連続滴下する。そして、この連続滴下状態の基板上のホトレジスト膜に対して、マスクパターンを介して選択的に露光を行う。余分な液浸媒体は液排出ノズル(液排出流路)を通して排出される。 Here, in the local liquid immersion exposure method, the exposure lens is scanned and moved at high speed, and the immersion medium is continuously dropped onto the photoresist film from the liquid introduction nozzle (liquid introduction flow path). Then, the photoresist film on the substrate in the continuous dropping state is selectively exposed through a mask pattern. Excess immersion medium is discharged through a liquid discharge nozzle (liquid discharge channel).
なお、局所液浸露光方式に限らず、上記ホトレジスト層が形成された基板を液浸媒体中に浸漬して露光する方式でもよい。 The exposure method is not limited to the local immersion exposure method, and the substrate on which the photoresist layer is formed may be immersed in an immersion medium for exposure.
上記いずれの方式であっても、少なくとも光学レンズ部とホトレジスト膜が形成された基板との間が液浸媒体で満たされる。この状態の基板のホトレジスト膜に対して、マスクパターンを介して選択的に露光を行う。したがって、露光光は、液浸媒体を通過してホトレジスト膜に到達することになる。 In any of the above methods, at least the space between the optical lens portion and the substrate on which the photoresist film is formed is filled with the immersion medium. The photoresist film on the substrate in this state is selectively exposed through a mask pattern. Therefore, the exposure light passes through the immersion medium and reaches the photoresist film.
このとき、ホトレジスト膜の構成成分が液浸媒体中に溶出し、それが液浸露光装置に汚染物として付着することがある。また、ホトレジスト膜やその保護膜が部分的に剥離し、それが液浸露光装置に汚染物として付着することがある。 At this time, the constituent components of the photoresist film may elute into the immersion medium and adhere to the immersion exposure apparatus as contaminants. In addition, the photoresist film and its protective film may be partially peeled off and adhere to the immersion exposure apparatus as contaminants.
液浸状態での露光工程が完了したら、基板を液浸媒体から取り出し、基板から液体を除去する。 When the exposure process in the immersion state is completed, the substrate is taken out of the immersion medium and the liquid is removed from the substrate.
続いて、露光したホトレジスト膜に対して露光後加熱処理(PEB処理)を行い、さらにアルカリ性水溶液からなるアルカリ現像液を用いて現像処理を行う。アルカリ現像液は慣用のものを任意に用いることができる。現像処理に続いて、ポストベーク処理を行ってもよい。その後、純水等を用いてリンスを行う。このリンスは、例えば、基板を回転させながら基板表面に水を滴下又は噴霧して、基板上のアルカリ現像液及び該アルカリ現像液によって溶解したホトレジスト膜(及び保護膜)を洗い流す。そして、乾燥を行うことにより、ホトレジスト膜がマスクパターンに応じた形状にパターニングされた、ホトレジストパターンが得られる。 Subsequently, post-exposure heat treatment (PEB treatment) is performed on the exposed photoresist film, and further, development processing is performed using an alkaline developer composed of an alkaline aqueous solution. Any conventional alkali developer can be used. Subsequent to the development process, a post-bake process may be performed. Thereafter, rinsing is performed using pure water or the like. In this rinsing, for example, water is dropped or sprayed on the surface of the substrate while rotating the substrate to wash away the alkali developer on the substrate and the photoresist film (and the protective film) dissolved by the alkali developer. Then, by drying, a photoresist pattern in which the photoresist film is patterned into a shape corresponding to the mask pattern is obtained.
このようにしてホトレジストパターンを形成することにより、微細な線幅のホトレジストパターン、特にピッチが小さいライン・アンド・スペースパターンを良好な解像度により製造することができる。 By forming a photoresist pattern in this manner, a photoresist pattern with a fine line width, particularly a line-and-space pattern with a small pitch can be produced with good resolution.
≪洗浄方法≫
本発明に係る第1の洗浄方法は、露光後に、本発明に係る洗浄液を液導入流路を通して導入し、該洗浄液を光学レンズ部に所定時間接触させることによって洗浄し、使用済みの洗浄液を液排出流路を通して排出するものである。このように、液浸媒体の導入・排出に用いた流路と同じ流路を共用することにより、洗浄液用流路を別途設ける必要がなく、製造コストの低減化を図ることができる。
≪Cleaning method≫
In the first cleaning method according to the present invention, after exposure, the cleaning liquid according to the present invention is introduced through a liquid introduction channel, and the cleaning liquid is cleaned by contacting the optical lens portion for a predetermined time. It is discharged through the discharge channel. Thus, by sharing the same flow path as that used for introducing and discharging the immersion medium, it is not necessary to provide a separate cleaning liquid flow path, and the manufacturing cost can be reduced.
光学レンズ部に対する洗浄液の接触時間は、ホトレジスト膜の溶出成分や、部分的に剥離して付着したホトレジスト膜、保護膜が洗浄・除去されるに足る時間であれば特に限定されるものではないが、通常、30秒〜10分間程度である。これにより、液浸露光装置、特には光学レンズ部にホトレジスト膜や保護膜等が付着した場合であっても、これらを速やかに除去することができるため、常に清浄な状態で高精度な露光処理を行うことが可能となる。また、この露光によって信頼性の高いホトレジストパターン形成が可能となる。 The contact time of the cleaning liquid to the optical lens portion is not particularly limited as long as it is sufficient to clean and remove the elution component of the photoresist film, the partially peeled and adhered photoresist film, and the protective film. Usually, it is about 30 seconds to 10 minutes. As a result, even if a photoresist film or a protective film adheres to the immersion exposure apparatus, particularly the optical lens unit, these can be removed quickly, so that a highly accurate exposure process is always in a clean state. Can be performed. In addition, this exposure makes it possible to form a highly reliable photoresist pattern.
また、本発明に係る第2の洗浄方法は、露光後に、本発明に係る洗浄液を光学レンズ部に吹き付ける、又は、洗浄液を曝した布で光学レンズ部を拭くことによって、該光学レンズ部を洗浄するものである。この方法によっても、光学レンズ部に付着したホトレジスト膜や保護膜等を速やかに除去することができる。 In addition, the second cleaning method according to the present invention cleans the optical lens part after exposure by spraying the cleaning liquid according to the present invention onto the optical lens part or wiping the optical lens part with a cloth exposed to the cleaning liquid. To do. Also by this method, it is possible to quickly remove the photoresist film, the protective film and the like attached to the optical lens portion.
なお、本発明に係る洗浄液を用いた洗浄方法は、上記2種類の方法に限定されるものではない。 The cleaning method using the cleaning liquid according to the present invention is not limited to the above two types of methods.
以下、本発明について実施例を参照して詳細に説明する。なお、本発明は、下記の実施例に何ら限定されるものではない。 Hereinafter, the present invention will be described in detail with reference to examples. In addition, this invention is not limited to the following Example at all.
[実施例1〜24、比較例1〜18]
ヘキサメチルジシラザン(HMDS)(商品名:OAP、東京応化工業社製)で処理した8インチシリコン基板に、ホトレジスト組成物(商品名:TArF−P6239ME、東京応化工業社製)を1500rpmで塗布し、110℃で60秒間加熱して、膜厚200nmのホトレジスト膜を得た。このホトレジスト膜が形成されたシリコン基板を表1〜表4に示す組成の各種洗浄液に5分間浸漬させ、脱イオン水で30秒間リンスした後、窒素ブローにより乾燥させ、ホトレジスト膜の溶解性を確認した。結果を表1〜表4に示す。
[Examples 1 to 24, Comparative Examples 1 to 18]
A photoresist composition (trade name: TArF-P6239ME, manufactured by Tokyo Ohka Kogyo Co., Ltd.) was applied to an 8-inch silicon substrate treated with hexamethyldisilazane (HMDS) (trade name: OAP, manufactured by Tokyo Ohka Kogyo Co., Ltd.) at 1500 rpm. And heated at 110 ° C. for 60 seconds to obtain a 200 nm thick photoresist film. The silicon substrate on which the photoresist film is formed is immersed in various cleaning solutions having the compositions shown in Tables 1 to 4 for 5 minutes, rinsed with deionized water for 30 seconds, and then dried by nitrogen blowing to confirm the solubility of the photoresist film. did. The results are shown in Tables 1 to 4.
また、ヘキサメチルジシラザン(HMDS)(商品名:OAP、東京応化工業社製)で処理した8インチシリコン基板に、保護膜形成用組成物(商品名:TILC−057、東京応化工業社製)を1500rpmで塗布し、90℃で60秒間加熱して、膜厚35nmの保護膜を得た。この保護膜が形成されたシリコン基板を表1〜表4に示す組成の各種洗浄液に5分間浸漬させ、脱イオン水で30秒間リンスした後、窒素ブローにより乾燥させ、保護膜の溶解性を確認した。結果を表1〜表4に示す。 Further, a composition for forming a protective film (trade name: TILC-057, manufactured by Tokyo Ohka Kogyo Co., Ltd.) is applied to an 8-inch silicon substrate treated with hexamethyldisilazane (HMDS) (trade name: OAP, manufactured by Tokyo Ohka Kogyo Co., Ltd.). Was applied at 1500 rpm and heated at 90 ° C. for 60 seconds to obtain a protective film having a thickness of 35 nm. The silicon substrate on which this protective film is formed is immersed in various cleaning solutions having the compositions shown in Tables 1 to 4 for 5 minutes, rinsed with deionized water for 30 seconds, and then dried by nitrogen blowing to confirm the solubility of the protective film. did. The results are shown in Tables 1 to 4.
なお、表1〜表4における洗浄効果の評価基準は、以下の通りである。
(評価基準)
○:完全に溶解した
△:不完全ながら溶解した
×:溶解せず
In addition, the evaluation criteria of the cleaning effect in Tables 1 to 4 are as follows.
(Evaluation criteria)
○: Completely dissolved Δ: Incompletely dissolved ×: Not dissolved
S2:ポリオキシエチレンステアリルエーテル(商品名:ニューコール1820、日本乳化剤社製)
GBL:γ−ブチロラクトン
PGME:プロピレングリコールモノメチルエーテル
BDG:ブチルジグリコール
S2: Polyoxyethylene stearyl ether (trade name: New Coal 1820, manufactured by Nippon Emulsifier Co., Ltd.)
GBL: γ-butyrolactone PGME: Propylene glycol monomethyl ether BDG: Butyl diglycol
表1〜表4から分かるように、ラクトン系溶剤の含有量が60質量%以上である実施例1〜24の洗浄液を用いた場合には、ホトレジスト膜及び保護膜のいずれもが溶解した。特に、ラクトン系溶剤の含有量が80質量%以上である実施例1〜12の洗浄液を用いた場合には、ホトレジスト膜及び保護膜のいずれもが完全に溶解した。一方、ラクトン系溶剤の含有量が60質量%未満である比較例1〜18の洗浄液を用いた場合には、ホトレジスト膜は溶解せず、保護膜の溶解性も悪かった。この結果から、ホトレジスト膜や保護膜が部分的に剥離して液浸露光装置に付着した場合であっても、ラクトン系溶剤の含有量が60質量%以上である本発明に係る洗浄液を用いることにより、これらを速やかに除去することができると考えられる。 As can be seen from Tables 1 to 4, when the cleaning liquids of Examples 1 to 24 having a lactone solvent content of 60% by mass or more were used, both the photoresist film and the protective film were dissolved. In particular, when the cleaning liquids of Examples 1 to 12 having a lactone solvent content of 80% by mass or more were used, both the photoresist film and the protective film were completely dissolved. On the other hand, when the cleaning liquids of Comparative Examples 1 to 18 having a lactone solvent content of less than 60% by mass were used, the photoresist film did not dissolve and the protective film had poor solubility. From this result, even when the photoresist film or the protective film is partially peeled off and attached to the immersion exposure apparatus, the cleaning liquid according to the present invention in which the content of the lactone solvent is 60% by mass or more is used. Thus, it is considered that these can be removed promptly.
Claims (14)
(a)界面活性剤、及び(b)ラクトン系溶剤を含有し、
前記(b)ラクトン系溶剤の含有量が60質量%以上であることを特徴とする洗浄液。 A cleaning liquid used for cleaning an immersion exposure apparatus that performs exposure by filling an immersion medium between an optical lens unit and an exposure object placed on a wafer stage,
(A) a surfactant, and (b) a lactone solvent,
A cleaning liquid, wherein the content of the (b) lactone solvent is 60% by mass or more.
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