JP2009140986A - Part supply device - Google Patents

Part supply device Download PDF

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JP2009140986A
JP2009140986A JP2007313182A JP2007313182A JP2009140986A JP 2009140986 A JP2009140986 A JP 2009140986A JP 2007313182 A JP2007313182 A JP 2007313182A JP 2007313182 A JP2007313182 A JP 2007313182A JP 2009140986 A JP2009140986 A JP 2009140986A
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gear
base
flange
bearing
supply device
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JP4999664B2 (en
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Takeo Okazaki
岳生 岡崎
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Juki Corp
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Juki Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To suppress the looseness of a gear in the falling direction, the insufficient accuracy of the transmission of driving power caused by the looseness of a gear in backlash. <P>SOLUTION: The part supply device is provided with: a base bearing 32 wherein a projecting part 32B with a penetrated bearing hole 32A is formed on the rear side of a base and a base bearing is fitted to the device unit 12 through the rear surface 32C of the base; a gear 26 made integral with a rotary shaft 34 which is inserted from the front side of the bearing hole to be engaged therewith; a flange 36 which is fixed at the tip of the rotary shaft and made close to the tip of the projecting part; and an elastic body 38 which is interposed between the flange and the rear surface of the base so as to press the gear to the base. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、部品供給装置、特に歯車を回転駆動してキャリアテープを送り出し、該キャリアテープに収納されている部品を安定して高精度に供給する際に適用して好適な部品供給装置に関する。   The present invention relates to a component supply device, and more particularly to a component supply device suitable for application when a gear is rotated to feed a carrier tape to stably supply components stored in the carrier tape with high accuracy.

従来の部品供給装置(テープフィーダ)としては、例えば特許文献1に開示されているものがある。   As a conventional component supply device (tape feeder), for example, there is one disclosed in Patent Document 1.

このような部品供給装置では、部品が収納されているキャリアテープを、所定の供給位置(ピックアップ位置)へ供給するために、該キャリアテープをスプロケットにより間欠的に順次送り出すようになっており、その際のスプロケットへの動力伝達には、モータ等の駆動源で駆動される平歯車が一般に用いられている。   In such a component supply apparatus, in order to supply the carrier tape containing the components to a predetermined supply position (pickup position), the carrier tape is intermittently sent out sequentially by a sprocket. A spur gear driven by a drive source such as a motor is generally used for power transmission to the sprocket.

図1は、部品供給装置に適用される従来の2段平歯車の特徴を示す、回転軸の中心を通る断面図である。   FIG. 1 is a cross-sectional view through the center of a rotating shaft showing the characteristics of a conventional two-stage spur gear applied to a component supply device.

この2段平歯車は大径歯車1と、これに同軸固定された小径歯車2とが、該小径歯車2に貫通形成されているギヤ孔にベース3に固定された回転軸4が嵌挿された状態でねじ5で固定され、該回転軸4を中心に一体的に回転可能になっている。又、このベース3は、部品供給装置本体のフレーム6にねじ等により固定されており、該フレーム6に沿ってキャリアテープを送り出すための動力を伝達するようになっている。   In this two-stage spur gear, a large-diameter gear 1 and a small-diameter gear 2 coaxially fixed to the large-diameter gear 1 are inserted, and a rotary shaft 4 fixed to the base 3 is inserted into a gear hole formed through the small-diameter gear 2. In this state, it is fixed with a screw 5 and can rotate integrally around the rotation shaft 4. The base 3 is fixed to the frame 6 of the component supply apparatus main body by screws or the like, and transmits power for feeding the carrier tape along the frame 6.

この2段平歯車は、図示されているようにベース3に片持ち支持構造で取り付けられ、該ベース3に対して小径歯車2の座面2Aとねじ5の座面5Aとにより、スラスト方向の動きを支持する構造になっている。   This two-stage spur gear is attached to the base 3 with a cantilever support structure as shown in the figure, and the thrust in the thrust direction is caused by the seat surface 2A of the small-diameter gear 2 and the seat surface 5A of the screw 5 with respect to the base 3. It is a structure that supports.

特開2007−67156号公報JP 2007-67156 A

しかしながら、前記のような小径歯車の座面とねじの座面とによる2段平歯車の支持構造では、図中左右方向の矢印で示すような回転軸4に直交する面に対して傾斜する歯車の倒れ方向のがたを抑えることができないことから、歯合位置が安定しなくなるため、歯車による動力の伝達精度が低下してしまうという問題がある。   However, in the support structure of the two-stage spur gear by the seat surface of the small-diameter gear and the seat surface of the screw as described above, the gear tilted with respect to the surface orthogonal to the rotation shaft 4 as indicated by the left and right arrows in the figure. Since the rattling in the tilting direction cannot be suppressed, the meshing position becomes unstable, and there is a problem that the power transmission accuracy by the gears is lowered.

これを解消するために、歯車の倒れ方向のがたを抑えるように回転軸とギヤ孔の嵌め合いの精度を厳しくすると、焼き付きが発生する不具合が起こりやすくなってしまう上に、加工精度が要求されることになるためにコストが上昇するという別な問題が生じることになる。   In order to solve this problem, if the accuracy of the fitting between the rotating shaft and the gear hole is tightened so as to suppress the rattling of the gear, the problem of seizure is likely to occur and processing accuracy is required. As a result, another problem arises that the cost increases.

又、前記支持構造では、歯車にバックラッシがあるため、その範囲で回転方向には拘束力がほとんどかからない構造になっているため、駆動開始時にはバックラッシ内で歯車の暴れ(がたつき)が生じることから、バックラッシの範囲内で動力の伝達精度不良が発生するという問題もある。   In addition, since the support structure has a backlash in the gear, it has a structure in which there is almost no restraining force in the rotational direction within the range, so that the gear violates (rattles) in the backlash at the start of driving. Therefore, there is also a problem that power transmission accuracy is poor within the range of backlash.

本発明は、前記従来の問題点を解決するべくなされたもので、歯車の倒れ方向のがたによる動力の伝達精度不良と、バックラッシ内での歯車のがたつきによる動力の伝達精度不良を共に抑制することができる部品供給装置を提供することを課題とする。   The present invention has been made to solve the above-mentioned conventional problems. Both the power transmission accuracy failure due to the backlash in the gear tilt direction and the power transmission accuracy failure due to the backlash of the gear in the backlash are both present. It is an object to provide a component supply device that can be suppressed.

本発明は、軸受孔が貫通する突出部がベース裏側に形成され、ベース裏面を介して装置本体に取付けられたベース軸受と、該軸受孔にベース表側から嵌挿された回転軸と一体的に形成された歯車と、該回転軸の先端に固定され、前記突出部の先端に近接されたフランジと、該フランジとベース裏面との間に介設され、前記歯車をベース方向へ付勢する弾性体と、を備えたことにより、前記課題を解決したものである。   According to the present invention, a projecting portion through which a bearing hole passes is formed on the back side of the base, and a base bearing attached to the apparatus main body via the back surface of the base, and a rotating shaft fitted and inserted into the bearing hole from the front side of the base. A formed gear, a flange fixed to the tip of the rotating shaft and proximate to the tip of the protrusion, and interposed between the flange and the back surface of the base, and elastic to urge the gear toward the base The above-mentioned problems are solved by providing a body.

本発明は、又、前記回転軸と反対側の歯車部分に、第2の歯車が同軸固定されているようにしてもよい。   In the present invention, the second gear may be coaxially fixed to the gear portion on the side opposite to the rotating shaft.

本発明によれば、部品供給装置のフレームに固定されたベース軸受に、歯車に一体形成されている回転軸を嵌挿すると共に、弾性体により該歯車をベース方向に付勢するようにしたので、回転軸に直交する面に対する歯車の傾斜(倒れ方向がた)と回転方向のがたつきの発生を同時に防止することができ、動力の伝達精度を大幅に向上することができる。   According to the present invention, the rotation shaft formed integrally with the gear is inserted into the base bearing fixed to the frame of the component supply device, and the gear is biased in the base direction by the elastic body. In addition, it is possible to prevent the occurrence of gear inclination (inclination direction) and rattling in the rotation direction with respect to the plane orthogonal to the rotation axis at the same time, and the power transmission accuracy can be greatly improved.

以下、図面を参照して、本発明の実施の形態について詳細に説明する。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings.

図2は、本発明に係る第1実施形態の部品供給装置の概要を示す側面図である。   FIG. 2 is a side view showing an outline of the component supply apparatus according to the first embodiment of the present invention.

本実施形態の部品供給装置(テープフイーダ)10は、アルミニウム等からなるフレーム12により装置本体が形成され、該フレーム12に形成されているテープ経路14を介して、図示しないリールから繰り出されるキャリアテープTを一定ピッチで送り出し、該キャリアテープTのキャビティ内に収納されている部品を、ピックアップ位置16に順次供給するようになっている。   The component supply apparatus (tape feeder) 10 according to the present embodiment has a main body formed of a frame 12 made of aluminum or the like, and a carrier tape T fed from a reel (not shown) via a tape path 14 formed in the frame 12. Are delivered at a constant pitch, and the components housed in the cavity of the carrier tape T are sequentially supplied to the pickup position 16.

このキャリアテープTの送り出しは、該テープTの長手方向側部に所定ピッチで形成されている孔部にスプロケットホイール18の針部を係合させ、該ホイールを間欠的に回転させることにより行なっている。   The carrier tape T is fed by engaging the needle portion of the sprocket wheel 18 with holes formed at a predetermined pitch on the longitudinal side portion of the tape T and intermittently rotating the wheel. Yes.

このスプロケットホイール18の回転は、同軸固定されているスプロケットギヤ20を中継ギヤ22を介して駆動することにより実現される。又、該中継ギヤ22には、2段平歯車の大径歯車24と同軸回転する小径歯車26により駆動力が伝達されるようになっていると共に、該大径歯車24は歯合されているモータギヤ28を介してモータ30により回転されるようになっている。   The rotation of the sprocket wheel 18 is realized by driving a sprocket gear 20 that is coaxially fixed via a relay gear 22. A driving force is transmitted to the relay gear 22 by a small diameter gear 26 that rotates coaxially with a large diameter gear 24 of a two-stage spur gear, and the large diameter gear 24 is engaged with a motor gear. It is rotated by a motor 30 via 28.

本実施形態の部品供給装置の特徴を、2段平歯車の回転軸の中心を通る図2のZ−Z断面に相当する図3を用いて説明する。   The characteristics of the component supply device of the present embodiment will be described with reference to FIG. 3 corresponding to the ZZ cross section of FIG. 2 passing through the center of the rotation shaft of the two-stage spur gear.

装置本体である前記フレーム12にベース軸受け32がベース裏面を介して取り付けられ、該ベース軸受32は軸受孔32Aが貫通形成された突出部32Bがベース裏側に形成されている。   A base bearing 32 is attached to the frame 12, which is the main body of the apparatus, through a back surface of the base, and the base bearing 32 is formed with a protrusion 32B through which a bearing hole 32A is formed on the back side of the base.

又、本実施形態の部品供給装置10は、上記軸受孔32Aにベース表側から嵌挿された回転軸34と一体的に形成された前記小径歯車26と、該回転軸34の先端にねじ34Aで固定され、前記突出部32Bの先端に近接配置されたばね受けフランジ36と、該フランジ36とベース裏面32Cとの間に介設され、前記歯車26をベース方向へ付勢する圧縮コイルばね(弾性体)38とを備えている。   Further, the component supply apparatus 10 of the present embodiment includes the small-diameter gear 26 formed integrally with the rotary shaft 34 fitted and inserted into the bearing hole 32A from the front side of the base, and a screw 34A at the tip of the rotary shaft 34. A spring receiving flange 36 that is fixed and disposed close to the tip of the projecting portion 32B, and a compression coil spring (elastic body) that is interposed between the flange 36 and the base back surface 32C and biases the gear 26 in the base direction. 38).

又、前記回転軸34と反対側の小径歯車(部分)26には、第2の歯車である前記大径歯車24が同軸固定されている。   Further, the large-diameter gear 24 as the second gear is coaxially fixed to the small-diameter gear (part) 26 on the side opposite to the rotating shaft 34.

更に、前記小径歯車26の回転軸側には、ベース表面に摺接する第2のフランジである小径歯車フランジ40が固定されている。   Further, a small-diameter gear flange 40, which is a second flange slidably contacting the base surface, is fixed to the rotary shaft side of the small-diameter gear 26.

本実施形態に適用される送り機構を構成する2段平歯車支持構造について詳述すると、同軸構造の大径歯車24と小径歯車26、小径歯車フランジ40、ばね受けフランジ36及びねじ34Aは、組み付けることにより歯車一体部品を構成し、一体的に回転する。   The two-stage spur gear support structure constituting the feed mechanism applied to this embodiment will be described in detail. The large-diameter gear 24, the small-diameter gear 26, the small-diameter gear flange 40, the spring bearing flange 36, and the screw 34A having a coaxial structure are assembled. Constitutes a gear-integrated component and rotates integrally.

この一体部品の回転は、ベース軸受32で支持されている。又、ばね受けフランジ36とベース軸受32の裏面32Cの間に圧縮コイルばね38を介設したことにより、上記歯車一体部品は、座面方向(ベース方向)に引き付けられることにより、歯車の倒れ方向がたを抑制することができるようになっている。   The rotation of the integral part is supported by the base bearing 32. In addition, since the compression coil spring 38 is interposed between the spring receiving flange 36 and the back surface 32C of the base bearing 32, the gear-integrated component is attracted in the seating surface direction (base direction), so that the gear tilt direction. It is possible to suppress rattling.

又、小径歯車フランジ40を設けることにより、歯車一体部品の座面の面積を大きくすることができることから、歯車の倒れ方向のがたを更に確実に抑制することができる。   Further, by providing the small-diameter gear flange 40, it is possible to increase the area of the seating surface of the gear-integrated component, and thus it is possible to more reliably suppress the rattling of the gear.

又、図3に示した如く、圧縮コイルばね38を設けることにより、小径歯車フランジ40がベース軸受32にひきつけられながら回転するようになることから、歯車一体部品の回転方向の動きに抵抗力を発生させることができる。従って、歯車一体部品は停止位置で静止した状態に維持されるようになるため、バックラッシ内で歯車が逆回転することによる暴れ(がたつき)を抑制することができるようにもなる。   Further, as shown in FIG. 3, by providing the compression coil spring 38, the small-diameter gear flange 40 is rotated while being attracted to the base bearing 32. Can be generated. Therefore, since the gear integrated component is maintained in a stationary state at the stop position, it is possible to suppress the violence (rattle) caused by the reverse rotation of the gear in the backlash.

以上詳述した本実施形態によれば、以下の効果を得ることができる。   According to the embodiment described in detail above, the following effects can be obtained.

(1)2段平歯車の座面面積を小径歯車フランジ40により増加させると共に、歯車を座面(ベース方向)へ引き付けることにより、倒れ方向がたの発生による動力の伝達精度不良による不具合の発生を抑制することができる。   (1) By increasing the seating surface area of the two-stage spur gear with the small-diameter gear flange 40 and attracting the gear to the seating surface (base direction), troubles due to poor power transmission accuracy due to the occurrence of tilting direction are generated. Can be suppressed.

(2)2段平歯車を座面へ引き付けて回転方向の動きに抵抗力を与えることにより、歯車のバックラッシ内のがたつきによる動力の伝達精度不良による不具合の発生を抑制することもできる。   (2) By attracting the two-stage spur gear to the seating surface and imparting a resistance force to the movement in the rotational direction, it is possible to suppress the occurrence of problems due to poor power transmission accuracy due to rattling in the gear backlash.

なお、前記実施形態では、2段平歯車の例を示したが、1段の平歯車であってもよい。   In the above embodiment, an example of a two-stage spur gear is shown, but a single-stage spur gear may be used.

又、小径歯車フランジ40とベース軸受32の間には潤滑性のよいシートを挟みこむようにしてもよい。   Further, a sheet having good lubricity may be sandwiched between the small diameter gear flange 40 and the base bearing 32.

さらに、弾性体としては、圧縮コイルばね38の代わりにウェーブワッシャ等を用いるようにしてもよい。   Furthermore, a wave washer or the like may be used as the elastic body instead of the compression coil spring 38.

従来の2段平歯車の支持構造を示す断面図Sectional view showing a conventional two-stage spur gear support structure 本発明に係る第1実施形態の部品供給装置の概要を示す側面図The side view which shows the outline | summary of the components supply apparatus of 1st Embodiment which concerns on this invention. 本実施形態に適用される2段平歯車の支持構造を示す要部断面図Sectional drawing which shows the principal part which shows the support structure of the two-stage spur gear applied to this embodiment

符号の説明Explanation of symbols

10…部品供給装置
12…フレーム
14…テープ経路
16…ピックアップ位置
18…スプロケットホイール
20…スプロケットギヤ
22…中継ギヤ
24…大径歯車
26…小径歯車
28…モータギヤ
30…モータ
32…ベース軸受
32A…軸受孔
32B…突出部
32C…ベース裏面
34…回転軸
36…ばね受けフランジ
38…圧縮コイルばね(弾性体)
40…小径歯車フランジ
T…キャリアテープ
DESCRIPTION OF SYMBOLS 10 ... Parts supply apparatus 12 ... Frame 14 ... Tape path 16 ... Pick-up position 18 ... Sprocket wheel 20 ... Sprocket gear 22 ... Relay gear 24 ... Large diameter gear 26 ... Small diameter gear 28 ... Motor gear 30 ... Motor 32 ... Base bearing 32A ... Bearing Hole 32B ... Projection 32C ... Back of base 34 ... Rotating shaft 36 ... Spring receiving flange 38 ... Compression coil spring (elastic body)
40 ... Small diameter gear flange T ... Carrier tape

Claims (2)

軸受孔が貫通する突出部がベース裏側に形成され、ベース裏面を介して装置本体に取付けられたベース軸受と、
該軸受孔にベース表側から嵌挿された回転軸と一体的に形成された歯車と、
該回転軸の先端に固定され、前記突出部の先端に近接されたフランジと、
該フランジとベース裏面との間に介設され、前記歯車をベース方向へ付勢する弾性体と、を備えたことを特徴とする部品供給装置。
A base bearing formed on the back side of the base through which the bearing hole penetrates, and attached to the apparatus body via the back side of the base;
A gear formed integrally with a rotating shaft fitted and inserted into the bearing hole from the base front side;
A flange fixed to the tip of the rotating shaft and proximate to the tip of the protrusion;
A component supply device comprising: an elastic body interposed between the flange and the back surface of the base and biasing the gear toward the base.
前記回転軸と反対側の歯車部分に、第2の歯車が同軸固定されていることを特徴とする請求項1に記載の部品供給装置。   The component supply device according to claim 1, wherein a second gear is coaxially fixed to a gear portion opposite to the rotation shaft.
JP2007313182A 2007-12-04 2007-12-04 Tape feeder type parts supply device Active JP4999664B2 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014520245A (en) * 2011-06-27 2014-08-21 浙江三花股▲ふん▼有限公司 Electronic expansion valve
JP2014154574A (en) * 2013-02-05 2014-08-25 Nidec Copal Electronics Corp Tape feeder

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JP2004279265A (en) * 2003-03-17 2004-10-07 Yazaki Corp Rudder angle sensor
JP2005001060A (en) * 2003-06-12 2005-01-06 Mitsubishi Heavy Ind Ltd Grinding device
JP2007073791A (en) * 2005-09-08 2007-03-22 Yamaha Motor Co Ltd Tape feeder and surface mounting device

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004279265A (en) * 2003-03-17 2004-10-07 Yazaki Corp Rudder angle sensor
JP2005001060A (en) * 2003-06-12 2005-01-06 Mitsubishi Heavy Ind Ltd Grinding device
JP2007073791A (en) * 2005-09-08 2007-03-22 Yamaha Motor Co Ltd Tape feeder and surface mounting device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014520245A (en) * 2011-06-27 2014-08-21 浙江三花股▲ふん▼有限公司 Electronic expansion valve
US9506677B2 (en) 2011-06-27 2016-11-29 Zhejiang Sanhua Co., Ltd. Electronic expansion valve
JP2014154574A (en) * 2013-02-05 2014-08-25 Nidec Copal Electronics Corp Tape feeder

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