JP2009140721A - Adjusting screw and pressure switch using the same - Google Patents

Adjusting screw and pressure switch using the same Download PDF

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JP2009140721A
JP2009140721A JP2007315291A JP2007315291A JP2009140721A JP 2009140721 A JP2009140721 A JP 2009140721A JP 2007315291 A JP2007315291 A JP 2007315291A JP 2007315291 A JP2007315291 A JP 2007315291A JP 2009140721 A JP2009140721 A JP 2009140721A
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screw
pressure switch
adjustment screw
movable
pressure
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Isamu Warashina
勇 藁品
Koichi Ochiai
耕一 落合
Yasushi Sumizaki
裕史 炭崎
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Azbil Corp
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Azbil Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an adjusting screw that has a loosening prevention function and is firmly screwed with a female screw even if screwing is repeated many times, and a pressure switch using the same. <P>SOLUTION: The adjusting screw 1 has the following configuration. At least a screw part is made of a resin. The adjusting screw has a plurality of protrusions 16a, 16b, and 16c-16x-16n being part of a peripheral direction of the screw part and locally making the depths of screw valley parts 15 shallow over a prescribed distance in the longitudinal direction. Each of the plurality of protrusions 16a, 16b, and 16c-16x-16n forms each screw loosening prevention part 16. Therefore, the adjusting screw has a loosening prevention function and is firmly screwed with a female screw even if screwing is repeated many times. Here is also provided the pressure switch 100 using the adjusting screw. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、弛め止め機能を有した調整ネジ及びこれを用いた圧力スイッチに関する。   The present invention relates to an adjustment screw having a function of preventing loosening and a pressure switch using the adjustment screw.

所謂いもネジと呼ばれる止めネジは従来から知られている。そして、スナップアクション機構を有した圧力スイッチであって止めネジを調整ネジとして用いることでスイッチのオン・オフの動作点の微調整を行うことができる圧力スイッチも公知である(例えば、特許文献1参照)。   A set screw called a so-called potato screw is conventionally known. A pressure switch having a snap action mechanism, which can finely adjust the on / off operating point of the switch by using a set screw as an adjustment screw, is also known (for example, Patent Document 1). reference).

この圧力スイッチは、特許文献1に記載されたように、中空の筐体と、筐体の内部を仕切って二つの圧力室を形成しこれらの圧力室の差圧に応じた作動力を発生する外力伝達機構と、二つの圧力室のそれぞれに対応させて筐体に設けられた気体導入孔と、何れかの圧力室に収容され外力伝達機構からの作動力を受けて動作するスナップアクション機構と、スナップアクション機構により開閉される電気接点と、電気接点の開閉を筐体の外部に伝達する導電部材を備えている。   As described in Patent Document 1, this pressure switch partitions a hollow housing and the inside of the housing to form two pressure chambers, and generates an operating force corresponding to the pressure difference between these pressure chambers. An external force transmission mechanism, a gas introduction hole provided in the housing corresponding to each of the two pressure chambers, and a snap action mechanism that is accommodated in one of the pressure chambers and operates in response to an operating force from the external force transmission mechanism And an electrical contact that is opened and closed by a snap action mechanism, and a conductive member that transmits the opening and closing of the electrical contact to the outside of the housing.

そして、スナップアクション機構は、先端部の両側に可動部側切欠部がそれぞれ形成された状態でこの先端部が離隔して対向配置され、基端部が弾性変形部を介して固定される第1及び第2の可動部と、この対向する可動部側切欠部と係合する板ばね側切欠部が両端部の両側部に形成され、可動部間に湾曲をなして介挿され、板ばね側切欠部を介して各可動部の可動部側切欠部に係合されて各可動部にばね力を付与する板ばねを備えている。そして、第1の可動部の初期状態において第2の可動部を第1の位置に保持し、第1の可動部が変位して動作点を超えたときに第2の可動部を他側に急速に反転させる構造を有している。
WO2006/090797号公報(6−10頁、図1)。
Then, the snap action mechanism is a first in which the distal end portion is spaced from and opposed to each other in a state where the movable portion side cutout portions are formed on both sides of the distal end portion, and the proximal end portion is fixed via the elastic deformation portion. And a second spring part and a leaf spring side notch part that engages with the opposing notch part of the movable part are formed on both sides of both end parts, and is inserted between the movable parts in a curved manner. A leaf spring is provided that is engaged with the movable part side notch part of each movable part via the notch part and applies a spring force to each movable part. In the initial state of the first movable part, the second movable part is held at the first position, and when the first movable part is displaced and exceeds the operating point, the second movable part is moved to the other side. It has a structure that reverses rapidly.
WO 2006/090797 (page 6-10, FIG. 1).

このような構成を有するスナップアクション機構は、圧力スイッチのオン・オフの動作点を最適なものに調整するために、調整ネジを介して第1及び第2の可動部に連設した弾性変形部の撓み量を微調整するようになっている。   The snap action mechanism having such a configuration is an elastically deformable portion continuously connected to the first and second movable portions via an adjusting screw in order to adjust the on / off operating point of the pressure switch to an optimum one. The amount of bending is finely adjusted.

しかしながら、このような調整ネジは圧力スイッチを最適な状態でオン・オフするように微調整をある程度時間をかけて行うことが必要とされる。そのため、従来の構造の調整ネジでは、この調整工程において、調整ネジとこれがねじ込まれる本体との間の締付抵抗が低下してバックラッシが生じ、調整ネジが弛み易くなることが多い。   However, such an adjustment screw requires fine adjustment over a certain amount of time so that the pressure switch is turned on and off in an optimum state. For this reason, in an adjustment screw having a conventional structure, in this adjustment process, the tightening resistance between the adjustment screw and the main body into which the adjustment screw is screwed is reduced to cause backlash, and the adjustment screw is often loosened.

このような場合、調整ネジをねじ込む時にロックナットを調整ネジの周囲に塗布した状態でねじ込まなければならず、その分の工数が嵩むと共にコストアップを招いていた。   In such a case, when the adjustment screw is screwed in, it has to be screwed in a state where a lock nut is applied around the adjustment screw, which increases the number of steps and increases the cost.

本発明の目的は、弛み止め機能を有する調整ネジ及びこれを用いた圧力スイッチを提供することにある。   An object of the present invention is to provide an adjustment screw having a locking function and a pressure switch using the adjustment screw.

上述の課題を解決するために、本発明の請求項1に記載の調整ネジは、
少なくともネジ部が樹脂でできており、当該ネジ部の周方向の一部であって長手方向所定の距離に亘ってネジ谷部の深さを局部的に浅くする複数の突起部を有し、当該複数の突起部がネジ弛み止め部を形成していることを特徴としている。
In order to solve the above-described problem, an adjusting screw according to claim 1 of the present invention is provided.
At least the threaded portion is made of resin, and has a plurality of protrusions that are part of the circumferential direction of the threaded portion and locally reduce the depth of the threaded valley portion over a predetermined distance in the longitudinal direction. The plurality of protrusions form a screw loosening prevention portion.

調整ネジの谷部の周方向所定位置にこのようなネジ弛み止め部を形成する複数の突起部を設けることで、調整ネジのねじ込み時に各突起部が相手側の雌ネジにくい込むことでねじ込み時に調整ネジにバックラッシによる緩みが生じることがなくなり、十分な締付力で調整ネジをねじ込んでいくことができる。   By providing a plurality of protrusions that form such screw loosening prevention portions at predetermined positions in the circumferential direction of the valley of the adjustment screw, each protrusion is difficult to engage with the female screw on the other side when the adjustment screw is screwed. The adjustment screw is not loosened by backlash, and the adjustment screw can be screwed in with a sufficient tightening force.

また、本発明の請求項2に記載の圧力スイッチは、
中空の筐体と、
前記筐体の内部を仕切って二つの圧力室を形成しこれらの圧力室の差圧に応じた作動力を発生する外力伝達機構と、
前記二つの圧力室のそれぞれに対応させて筐体に設けられた気体導入孔と、
前記何れかの圧力室に収容され前記外力伝達機構からの作動力を受けて動作するスナップアクション機構と、
前記スナップアクション機構により開閉される電気接点と、
前記電気接点の開閉を筐体の外部に伝達する導電部材を備えた圧力スイッチにおいて、
前記スナップアクション機構は、各先端部が対向配置され、かつ基端部が弾性変形部を介して固定される第1及び第2の可動部と、両端部がそれぞれ前記対向する第1及び第2の可動部の先端部と係合した状態で前記可動部間に湾曲をなして介挿され、前記各可動部にばね力を付与する板ばねとを備え、前記第1の可動部の初期状態において前記第2の可動部を第1の位置に保持し、前記第1の可動部が前記外力伝達機構を介して変位して動作点を超えたときに前記第2の可動部を他側に急速に反転させて前記第2の位置で保持するようになった圧力スイッチであって、
前記第1及び第2の可動部の少なくとも何れか一方の弾性変形部の撓み量を、請求項1に記載の調整ネジを用いて調整可能にしたことを特徴としている。
Moreover, the pressure switch according to claim 2 of the present invention is
A hollow housing;
An external force transmission mechanism for partitioning the inside of the housing to form two pressure chambers and generating an operating force according to the differential pressure between these pressure chambers;
A gas introduction hole provided in the housing corresponding to each of the two pressure chambers;
A snap action mechanism that is housed in any of the pressure chambers and operates in response to an operating force from the external force transmission mechanism;
Electrical contacts opened and closed by the snap action mechanism;
In the pressure switch including a conductive member that transmits the opening and closing of the electrical contact to the outside of the housing,
The snap action mechanism includes first and second movable portions, each of which has a distal end portion arranged opposite to each other and a base end portion fixed via an elastic deformation portion, and first and second ends opposite to each other. An initial state of the first movable part, including a leaf spring that is inserted in a curved manner between the movable parts in a state of being engaged with the distal end part of the movable part, and applies a spring force to each movable part. The second movable part is held at the first position, and when the first movable part is displaced via the external force transmission mechanism and exceeds the operating point, the second movable part is moved to the other side. A pressure switch that is rapidly reversed and held in the second position,
The amount of bending of at least one of the first and second movable parts can be adjusted using the adjusting screw according to claim 1.

また、本発明の請求項3に記載の圧力スイッチは、請求項2に記載の圧力スイッチにおいて、
前記弾性変形部の撓み量に代えて、前記第1の位置及び前記第2の位置の少なくとも何れか一方の保持位置を、請求項1に記載の調整ネジを用いて調整可能にしたことを特徴としている。
Moreover, the pressure switch according to claim 3 of the present invention is the pressure switch according to claim 2,
The holding position of at least one of the first position and the second position can be adjusted using the adjusting screw according to claim 1, instead of the amount of bending of the elastic deformation portion. It is said.

圧力スイッチにこのような調整ネジを用いることで、調整ネジを圧力スイッチの雌ネジに締め込んだ時に弛み難い。一旦ねじ込んだ調整ネジがバックラッシにより弛んで圧力スイッチのオン・オフの動作点が変わるのを防止することができる。   By using such an adjustment screw for the pressure switch, it is difficult to loosen when the adjustment screw is tightened into the female screw of the pressure switch. It is possible to prevent the adjustment screw once screwed from loosening due to backlash and changing the on / off operating point of the pressure switch.

本発明によると、弛み止め機能を有する調整ネジ及びこれを用いた圧力スイッチを提供することができる。   ADVANTAGE OF THE INVENTION According to this invention, the adjustment screw which has a locking function, and a pressure switch using the same can be provided.

以下、本発明の一実施形態に係る調整ネジ及びこれを用いた圧力スイッチを図面に基づいて説明する。図1乃至図4に示す本発明の一実施形態に係る調整ネジ1は、強度と成形性に優れた樹脂でできており、外形が従来の調整ネジと同等の外形を有している。即ち、調整ネジの長手方向略全体に亘って全周に雄ネジ11が形成されると共に、一方の端部に被調整対象物と当接する突起部12が備わり、他方の端部に調整ネジ締め込み又は弛め用の六角穴13が形成されている。この六角穴13の代わりに、プラス・ドライバー等のねじ回し工具の形状に合わせた穴が形成されることもある。しかしながら、この実施形態に係る調整ネジ1は、以下の点で従来の調整ネジと構成が異なっている。   Hereinafter, an adjusting screw and a pressure switch using the same according to an embodiment of the present invention will be described with reference to the drawings. The adjustment screw 1 according to an embodiment of the present invention shown in FIGS. 1 to 4 is made of a resin excellent in strength and moldability, and has an outer shape equivalent to that of a conventional adjustment screw. That is, the male screw 11 is formed on the entire circumference over substantially the entire longitudinal direction of the adjusting screw, and the protrusion 12 that comes into contact with the object to be adjusted is provided at one end, and the adjusting screw is tightened at the other end. A hexagonal hole 13 for forming or loosening is formed. Instead of the hexagonal hole 13, a hole matching the shape of a screwdriver such as a Phillips screwdriver may be formed. However, the adjustment screw 1 according to this embodiment is different from the conventional adjustment screw in the following points.

具体的には、本実施形態に係る調整ネジ1は、その直径方向に対向する2箇所に調整ネジ1の山部14よりも高さが低く、谷部15の深さを僅かに浅くする複数の突起部16a,16b,16c…16x…16nがネジ長手方向全体に亘って直線状に並んでネジ弛み止め部16を有している。そして、ネジ弛み止め部16を構成する各突起部16a,16b,16c…16x…16nは断面三角形状をなし、本実施形態では、図4に示すようにその頂点が尖って形成されている。   Specifically, the adjustment screw 1 according to the present embodiment has a plurality of heights that are lower than the peak portion 14 of the adjustment screw 1 and slightly shallow in the depth of the valley portion 15 at two locations facing each other in the diameter direction. 16n of the projections 16a, 16b, 16c,..., 16n are arranged in a straight line over the entire longitudinal direction of the screw and have a screw loosening prevention portion 16. And each protrusion part 16a, 16b, 16c ... 16x ... 16n which comprises the screw | thread loosening prevention part 16 comprises cross-sectional triangle shape, and as shown in FIG. 4, the vertex is formed in this embodiment.

この調整ネジ1は樹脂でできているため、製造時は2つ割りの金型を合わせた状態で射出成型により形成される。そして、本実施形態の場合、2つ割りの金型のパーティングラインを利用して上述したネジ弛み止め部16を形成するようになっている。具体的には、この複数の突起部16a,16b,16c…16x…16nからなるネジ弛み止め部16は、調整ネジ1を成形する際の金型のパーティングラインに僅かな深さの切込みを形成することで、射出成型時にこの切込みに樹脂が入り込み、この切込みに対応するネジ弛み止め部16として調整ネジ1の直径方向に対向する2箇所に形成されるようになっている。   Since the adjusting screw 1 is made of resin, it is formed by injection molding in a state in which two dies are combined at the time of manufacture. In the case of the present embodiment, the above-described screw loosening prevention portion 16 is formed using a parting line of a two-part mold. Specifically, the screw loosening prevention portion 16 composed of the plurality of protrusions 16a, 16b, 16c,... 16x,... 16n makes a slight depth of cut in the parting line of the mold when the adjustment screw 1 is formed. By forming the resin, the resin enters the notch at the time of injection molding, and the screw loosening prevention portion 16 corresponding to the notch is formed at two locations opposed to the diameter direction of the adjusting screw 1.

本実施形態の場合、ネジ弛み止め部16を構成する各突起部16a,16b,16c…16x…16nは、上述したように断面三角形状をなし、その頂点が尖っているが、これは金型のパーティングラインに沿って先端側が鋭利に尖った切削工具を用いて調整ネジ1の谷部15に対応するパーティングラインのネジ山部の一部を切除することによって容易に形成することができる。なお、図4において二つの突起部16は、ネジの外周の、互いに直径方向に対向する位置に形成されているが、これに限定されるものではない。中心角が互いに120度をなす位置に三つの突起部16を形成しても良い。また、中心角が均等になる位置に各突起部16を配置する必要もなく、中心角が不均等になる位置に各突起部16を配置しても良い。   In the case of this embodiment, each of the protrusions 16a, 16b, 16c ... 16x ... 16n constituting the screw loosening prevention portion 16 has a triangular cross section as described above, and its apex is pointed. It can be easily formed by cutting a part of the thread part of the parting line corresponding to the valley part 15 of the adjusting screw 1 using a cutting tool whose tip side is sharply sharpened along the parting line. . In FIG. 4, the two protrusions 16 are formed at positions on the outer periphery of the screw that face each other in the diametrical direction. However, the present invention is not limited to this. You may form the three protrusion parts 16 in the position where a center angle makes | forms mutually 120 degree | times. Moreover, it is not necessary to arrange each protrusion 16 at a position where the central angles become equal, and each protrusion 16 may be disposed at a position where the central angles become uneven.

なお、ネジ弛み止め部16を構成する各突起部の断面形状は、上述したように断面三角形状をなすことに限定されず、各突起部の頂き部が丸みを帯びた山型の断面形状を有していても良く、各突起部の断面形状が台形状若しくは矩形状を有していても良い。即ち、金型のパーティングラインに沿って金型のネジ山部を切削する切削工具の断面形状を適宜変更することによってこれらの異なる断面形状のネジ弛み止め部を選択的に形成することができる。   In addition, the cross-sectional shape of each protrusion part which comprises the screw | thread loosening prevention part 16 is not limited to making a cross-sectional triangle shape as mentioned above, The chevron-shaped cross-sectional shape where the receiving part of each protrusion part was rounded is used. You may have, and the cross-sectional shape of each projection part may have trapezoid shape or a rectangular shape. That is, by appropriately changing the cross-sectional shape of the cutting tool that cuts the thread portion of the mold along the parting line of the mold, it is possible to selectively form the screw loosening prevention portions having these different cross-sectional shapes. .

このような調整ネジ1を用いて、後述する圧力スイッチ100のバネ圧調節を行うことで、調整ネジ1をねじ込んだ際にねじ込まれる雌ネジに対して連続した突起部16a,16b,16c…16x…16nからなるネジ弛み止め部16がねじ込みの際に適度な締付け抵抗力を生じさせる。その結果、ねじ込みに適度な力を必要とし、ねじ込み量の微調整を可能にすると共に、従来の調整ネジに生じるようなバックラッシによる弛みを防止する。   By adjusting the spring pressure of the pressure switch 100, which will be described later, using such an adjustment screw 1, projections 16a, 16b, 16c,... 16x that are continuous with the female screw that is screwed in when the adjustment screw 1 is screwed in. ... The screw loosening prevention portion 16 made of 16n generates an appropriate tightening resistance force when screwed. As a result, an appropriate force is required for screwing, enabling fine adjustment of the screwing amount and preventing slack due to backlash that occurs in a conventional adjusting screw.

また、一旦ねじ込んだ調整ネジ1を再び弛めたり、更に締めこんだりする際にも、この間ずっと調整ネジ1のネジ弛み止め部16が雌ネジにくい込んでいるので、調整ネジ1が弛み難い。即ち、従来の金属製や樹脂製の調整ネジのように、樹脂でできた本体部分の雌ネジに調整ネジを螺合させたときに生じるバックラッシによるガタツキが本実施形態に係る調整ネジ1では生じることがない。   Further, even when the adjustment screw 1 once screwed is loosened or tightened again, the screw loosening prevention portion 16 of the adjustment screw 1 is not easily loosened during this time, so that the adjustment screw 1 is difficult to loosen. That is, backlash caused by backlash that occurs when the adjustment screw is screwed into the female screw of the main body made of resin, such as a conventional adjustment screw made of metal or resin, occurs in the adjustment screw 1 according to the present embodiment. There is nothing.

続いて、本実施形態に係る調整ネジ1が用いられる圧力スイッチ100について図面に基づいて説明する。この圧力スイッチ100は、図5に示すように、樹脂性のハウジング110と、ハウジング110に嵌着した樹脂性のカバー120と、ハウジング110とカバー120とで形成される空間を高圧側空間HPと低圧側空間LPに画成する樹脂性のダイアフラム130及びセンタープレート140を備えている。   Subsequently, a pressure switch 100 in which the adjustment screw 1 according to the present embodiment is used will be described with reference to the drawings. As shown in FIG. 5, the pressure switch 100 includes a resinous housing 110, a resinous cover 120 fitted to the housing 110, and a space formed by the housing 110 and the cover 120 as a high-pressure side space HP. A resinous diaphragm 130 and a center plate 140 defined in the low pressure side space LP are provided.

そして、ハウジング110には、低圧側配管接続用ポート115が備わると共に、カバー120には高圧側配管接続用ポート125が備わっている。また、センタープレート140には、その中央部においてプランジャ141が低圧側空間側に向かって突出している。   The housing 110 is provided with a low-pressure side pipe connection port 115, and the cover 120 is provided with a high-pressure side pipe connection port 125. Further, the center plate 140 has a plunger 141 protruding toward the low-pressure side space at the center thereof.

また、低圧側空間内には、後に詳細に説明するスナップアクション機構及びスイッチ部190が備わっており、プランジャ141の押圧力によってスナップアクション機構を介してスイッチ部190のオン・オフを行うようになっている。   Further, a snap action mechanism and a switch unit 190, which will be described in detail later, are provided in the low pressure side space, and the switch unit 190 is turned on and off via the snap action mechanism by the pressing force of the plunger 141. ing.

そして、低圧側配管接続用ポート115と高圧側配管接続用ポート125はそれぞれ、例えば給湯器の燃焼用空気供給部に設置され、給気ファンの作動に伴う圧力変化に応じてプランジャ141を一方向に移動させてスイッチオン状態にし、これによって給気ファンの正常な作動を確認すると共に、給気ファンの停止に伴う圧力変化に応じてプランジャを他方向に移動させてスイッチオフ状態にし、給気ファンの停止状態を確認するようになっている。   The low-pressure side pipe connection port 115 and the high-pressure side pipe connection port 125 are each installed, for example, in the combustion air supply part of the water heater, and the plunger 141 is moved in one direction according to the pressure change caused by the operation of the air supply fan. The air supply fan is turned on to check the normal operation of the air supply fan, and the plunger is moved in the other direction according to the pressure change caused by the stop of the air supply fan to turn off the air supply fan. The fan stop status is checked.

続いて、係る圧力スイッチ100のスナップアクション機能及びスイッチ部190の動作について図面に基づいてより詳細に説明する。   Next, the snap action function of the pressure switch 100 and the operation of the switch unit 190 will be described in more detail based on the drawings.

スナップアクション機能は、ハウジング110の内側底面から突出した図5に示す支柱111a,111b,111cに一部が固定された図6に示すベース板150と、ベース板150の一部をなし先端が互いに対向配置された第1の可動部160及び第2の可動部170と、第1及び第2の可動部160,170に両端がそれぞれ係合し、全体側面視でC字状に弾性変形した図8(a)に示すCバネ180を有している。   The snap action function includes a base plate 150 shown in FIG. 6 that is partially fixed to the columns 111a, 111b, and 111c shown in FIG. A diagram in which the first movable portion 160 and the second movable portion 170 arranged opposite to each other and both ends of the first movable portion 160 and the second movable portion 160 and 170 engage with each other, and elastically deformed into a C shape in a side view as a whole. A C spring 180 shown in FIG.

ベース板150は、図6(a)に示すように平面視長方形状のフレーム部151を有すると共にフレーム部151の一方の短辺152からフレーム部長手方向内側に第1の可動部160が突出し、フレーム部151の他方の短辺153からフレーム部長手方向内側に第2の可動部170が突出している。   As shown in FIG. 6A, the base plate 150 has a frame portion 151 having a rectangular shape in plan view, and the first movable portion 160 protrudes from one short side 152 of the frame portion 151 inward in the frame portion longitudinal direction. A second movable portion 170 protrudes from the other short side 153 of the frame portion 151 toward the inside in the frame portion longitudinal direction.

そして、フレーム部151の長辺154の縁部154fは折り曲げられて剛体として機能するようになっている。また、フレーム部151は、図6(b)に示す一方の短辺152の固定部153bと各短辺近傍の長辺154の固定部154a,cでハウジング110の支柱111a,111b,111cにそれぞれ固定されている。   And the edge part 154f of the long side 154 of the flame | frame part 151 is bend | folded, and functions as a rigid body. Further, the frame portion 151 is fixed to the support pillars 111a, 111b, 111c of the housing 110 by the fixing portion 153b of one short side 152 and the fixing portions 154a, c of the long side 154 in the vicinity of each short side shown in FIG. It is fixed.

第1の可動部160はバネ力調整用の開口部161を有すると共に、フレーム部151の一方の短辺152に一体に連結した弾性変形部162と、弾性変形部162に一体に連結し、側方に折り曲げ部163aを介して剛体としての機能を果すCバネ係止部163を有している。また、第1の可動部160の先端近傍にはプランジャ受け用の凹み部164(図6(b)参照)が形成されている。   The first movable portion 160 has an opening 161 for adjusting the spring force, and is integrally connected to the elastic deformation portion 162 integrally connected to one short side 152 of the frame portion 151, and is connected to the side. A C spring locking portion 163 that functions as a rigid body is provided via a bent portion 163a. A plunger receiving recess 164 (see FIG. 6B) is formed in the vicinity of the tip of the first movable portion 160.

なお、Cバネ係止部163の先端にはCバネ係止用切欠き163b(図6(a)参照)が形成され、図8(b)に示すようにCバネ180の一方の端部183の切欠き183aとこのCバネ係止用切欠部163bを介して係合するようになっている。   A C spring locking notch 163b (see FIG. 6A) is formed at the tip of the C spring locking portion 163, and one end 183 of the C spring 180 is formed as shown in FIG. 8B. The notch 183a is engaged with the notch 163b for locking the C spring.

フレーム部151の一方の短辺152には、図6(a)に示すように、上側に荷重調整用当て板155が備わると共に、下側には荷重調整板156が備わっている。これにより、フレーム部151の一方の短辺152は剛体として機能するようになっている。荷重調整板156は、平面視で略T字状をなし、フレーム部151の内側への突出部157が図7に示す平面視でちょうど第1の可動部160の開口部内側に位置するようにフレーム部151の一方の短辺152に取り付けられている。そして、荷重調整板156の突出部157の先端近傍は調整ネジ1の先端が当接する調整ネジ当接部158(図7参照)となっている。   As shown in FIG. 6A, one short side 152 of the frame portion 151 is provided with a load adjustment plate 155 on the upper side and a load adjustment plate 156 on the lower side. Thereby, one short side 152 of the frame part 151 functions as a rigid body. The load adjustment plate 156 is substantially T-shaped in a plan view, and the projecting portion 157 to the inside of the frame portion 151 is located just inside the opening of the first movable portion 160 in the plan view shown in FIG. It is attached to one short side 152 of the frame portion 151. The vicinity of the tip of the protrusion 157 of the load adjustment plate 156 is an adjustment screw contact portion 158 (see FIG. 7) with which the tip of the adjustment screw 1 contacts.

なお、荷重調整板156の調整ネジ当接部158は、図7に示すようにフレーム部151の固定部154aより内側に距離Aだけ変位している。そして、この距離Aの変位量により調整ネジ当接部158を調整ネジ1で押し上げることで荷重調整板156の突出部157が撓むと共に、第1の可動部160の弾性変形部162が撓むようになっている。   The adjustment screw contact portion 158 of the load adjustment plate 156 is displaced by a distance A inward from the fixing portion 154a of the frame portion 151 as shown in FIG. Then, by pushing up the adjustment screw contact portion 158 with the adjustment screw 1 by the displacement amount of the distance A, the protruding portion 157 of the load adjustment plate 156 is bent and the elastic deformation portion 162 of the first movable portion 160 is bent. It has become.

第2の可動部170は、図6に示すように内側に弾性調整用開口部171が形成されると共に、第1の可動部160よりも全体として高剛性の弾性変形部として形成されている。また、第2の可動部170の先端には、Cバネ係合用切欠き172(図6(b)参照)が形成され、図8(b)に示すようにCバネ180の他方の端部184と係合するようになっている。   As shown in FIG. 6, the second movable portion 170 is formed with an elastic adjustment opening 171 on the inner side, and is formed as an elastic deformation portion having higher rigidity as a whole than the first movable portion 160. Further, a C spring engaging notch 172 (see FIG. 6B) is formed at the tip of the second movable portion 170, and the other end 184 of the C spring 180 is formed as shown in FIG. 8B. To engage.

Cバネ180は自由状態で図8(a)に示すように長方形状を有しており、長手方向に弾性調整用の2つの開口部181,182が隣接して形成されると共に、長手方向両端部近傍の両側部に上述した第1及び第2の可動部160,170の先端と係合する切欠き183a,184aを有している。   The C spring 180 has a rectangular shape as shown in FIG. 8A in a free state, and has two openings 181 and 182 for elastic adjustment adjacent to each other in the longitudinal direction and both ends in the longitudinal direction. Notches 183a and 184a that engage with the tip ends of the first and second movable parts 160 and 170 described above are provided on both sides in the vicinity of the part.

スイッチ部190は、図9に示すように図中上側に設けられたNO(Normally Open、常開)端子191からなる電気接点と、下側に設けられたNC(Normally Close、常閉)端子192を備えると共に、COM(Common、共通)端子(図示せず)からなる電気接点を備えている。なお、NO端子191とNC端子192は固定部材193,194によってハウジング110にそれぞれ固定されている。そして、NC端子192の固定位置は、NO端子191の間隔に関して調整ネジ1によって調整可能となっている。COM端子は、ここでは詳細には示さない導電部材を介して、圧力スイッチ100の外部に電気接点の開閉状態を電気的に伝えるようになっている。そして、スイッチ部190は後述するスナップアクション機能によってダイアフラム130に作用する圧力差に応じて第2の可動部170がNO端子191と接触するか又はNC端子192とするかの何れかの状態を維持するようになっている。   As shown in FIG. 9, the switch unit 190 includes an electrical contact made up of a NO (Normally Open) terminal 191 provided on the upper side in the drawing and an NC (Normally Close) terminal 192 provided on the lower side. And an electrical contact comprising a COM (Common) terminal (not shown). The NO terminal 191 and the NC terminal 192 are fixed to the housing 110 by fixing members 193 and 194, respectively. The fixing position of the NC terminal 192 can be adjusted by the adjusting screw 1 with respect to the interval between the NO terminals 191. The COM terminal is configured to electrically transmit the open / closed state of the electrical contact to the outside of the pressure switch 100 via a conductive member not shown in detail here. Then, the switch unit 190 maintains either the state in which the second movable unit 170 comes into contact with the NO terminal 191 or the NC terminal 192 in accordance with a pressure difference acting on the diaphragm 130 by a snap action function described later. It is supposed to be.

続いて、本実施形態に係る調整ネジ1との関係を含めた圧力スイッチ100の動作について説明する。図9は、調整ネジ1によって荷重調整板156を撓ませていない状態の圧力スイッチ100の動作説明図である。そして、図9(a)は、高圧側配管接続用ポートの圧力が高圧となっていない状態で、センタープレート140(図9では図示せず)のプランジャ141が上方に位置し、図9(b)は、高圧側配管接続用ポート125の圧力が高圧となった状態で、センタープレート140(図9では図示せず)のプランジャ141が下方に位置した状態を示している。   Next, the operation of the pressure switch 100 including the relationship with the adjustment screw 1 according to the present embodiment will be described. FIG. 9 is an operation explanatory view of the pressure switch 100 in a state where the load adjusting plate 156 is not bent by the adjusting screw 1. FIG. 9A shows a state in which the plunger 141 of the center plate 140 (not shown in FIG. 9) is positioned upward in a state where the pressure of the high-pressure side pipe connection port is not high. ) Shows a state in which the plunger 141 of the center plate 140 (not shown in FIG. 9) is positioned below in a state where the pressure of the high-pressure side pipe connection port 125 is high.

図9(a)においては、Cバネ180の弾性反発力が第1及び第2の可動部160,170に対してそれぞれ図中矢印方向に作用し、第1の可動部160の先端が共通水平面(フレーム部151の両長辺154を含む面)よりも上側に位置する一方、第2の可動部170の先端は共通水平面よりも下側に位置するようにCバネ180が各可動部160,170に弾性反発力を及ぼしている。これによって、可動部170の接点がNC端子192に接触しこの状態を維持している。そして、高圧側配管接続用ポート125の圧力が高圧になると、ダイアフラム130の変形に伴うセンタープレート140の下方への変位によりプランジャ141が図中下方に移動する。   In FIG. 9A, the elastic repulsive force of the C spring 180 acts on the first and second movable parts 160 and 170 in the direction of the arrows in the figure, respectively, and the tip of the first movable part 160 is the common horizontal plane. While the C spring 180 is positioned above the (the surface including both long sides 154 of the frame portion 151), the tip of the second movable portion 170 is positioned below the common horizontal plane. An elastic repulsive force is exerted on 170. As a result, the contact point of the movable portion 170 is in contact with the NC terminal 192 to maintain this state. When the pressure of the high-pressure side pipe connection port 125 becomes high, the plunger 141 moves downward in the figure due to the downward displacement of the center plate 140 accompanying the deformation of the diaphragm 130.

これによって、プランジャ141の先端が第1の可動部160の先端部を下方に押圧し、図9(b)に示すように、Cバネ180が図中反時計方向に急激に角変位してCバネ180の姿勢が変わる。これに応じて、Cバネ180の他方の端部が第2の可動部170の先端部を上側に押し上げる共に、図中矢印で示すCバネ180の弾性変形力によって第1の可動部160の先端部を共通水平面(フレーム部151の両長辺154を含む面)よりも図中下方へ位置させ、第2の可動部170の先端部を共通水平面よりも図中上方に位置した状態を保つように変化する。これによって、可動部170の接点がNO端子191に接触しこの状態を維持する。   As a result, the tip of the plunger 141 presses the tip of the first movable portion 160 downward, and as shown in FIG. 9B, the C spring 180 is suddenly angularly displaced in the counterclockwise direction in FIG. The posture of the spring 180 changes. In response to this, the other end of the C spring 180 pushes the tip of the second movable portion 170 upward, and the tip of the first movable portion 160 is caused by the elastic deformation force of the C spring 180 indicated by an arrow in the figure. The portion is positioned below the common horizontal plane (the plane including both long sides 154 of the frame portion 151) in the drawing so that the tip of the second movable portion 170 is kept above the common horizontal plane in the drawing. To change. As a result, the contact of the movable portion 170 contacts the NO terminal 191 and maintains this state.

一方、高圧側配管接続用ポート125の圧力が高圧になっている状態から低圧になった状態に移行すると、上述したスナップアクションの動作原理と逆の動作原理に基づいて図9(b)の状態から図9(a)の状態に戻ってその状態を維持する。   On the other hand, when the pressure of the high-pressure side pipe connection port 125 shifts from a high pressure state to a low pressure state, the state shown in FIG. 9B is based on the operation principle opposite to the operation principle of the snap action described above. Then, the state returns to the state of FIG.

図10は、図9と基本的に共通する圧力スイッチ100の動作説明図であり、図10(a)は、高圧側配管接続用ポート125の圧力が高圧となっていない場合の圧力スイッチ内部の状態を示し、図10(b)は高圧側配管接続用ポート125の圧力が高圧となっている場合の圧力スイッチ内部の状態を示している。   FIG. 10 is a diagram for explaining the operation of the pressure switch 100 that is basically the same as that in FIG. 9. FIG. 10A shows the inside of the pressure switch when the pressure of the high-pressure side pipe connection port 125 is not high. FIG. 10B shows a state inside the pressure switch when the pressure of the high-pressure side pipe connection port 125 is high.

ここで、図10は図9と異なり、調整ネジ1をハウジング内に図9の状態より更にネジ込み、調整ネジ1の先端の突起部12に当接した荷重調整板156の突出部157を図中上側に押し上げ、これに伴って第1の可動部先端をプランジャ141により強く押し付けている。これは、図7に示す距離Aの変位量により荷重調整板156の突出部157を調整ネジ1で押し上げることで荷重調整板156が撓むと共に、第1の可動部160の弾性変形部162が更に撓むようになったことに基づいている。なお、第1の可動部160の先端部はプランジャ141でその位置が規制されているので、第1の可動部先端をプランジャ141により強く押付けることで第1の可動部160の撓み量がより大きくなる代わりに、この撓み量は図9(a)のまま第1の可動部160の初期状態における弾性力が大きくなる。   Here, FIG. 10 differs from FIG. 9 in that the adjustment screw 1 is further screwed into the housing from the state of FIG. 9 and the protruding portion 157 of the load adjustment plate 156 contacting the protrusion 12 at the tip of the adjustment screw 1 is shown. The first movable part tip is strongly pressed by the plunger 141 along with the pushing up to the middle upper side. This is because the load adjusting plate 156 is bent by pushing up the protruding portion 157 of the load adjusting plate 156 with the adjusting screw 1 by the displacement amount of the distance A shown in FIG. 7, and the elastic deforming portion 162 of the first movable portion 160 is deformed. This is based on the fact that it has become more flexible. Since the position of the tip of the first movable part 160 is regulated by the plunger 141, the amount of bending of the first movable part 160 can be further increased by strongly pressing the tip of the first movable part with the plunger 141. Instead of increasing, the amount of bending increases the elastic force in the initial state of the first movable part 160 as shown in FIG.

これによって、プランジャ141により大きな押圧力を作用させて第1の可動部160の先端部を図中下方に押し下げないとスナップアクション機能が作用せず、図10(b)の状態に達しないようになる。これによって、圧力スイッチオンの動作点を高圧側配管接続ポート側の圧力が図9(b)に示す状態に比べてより高くならないと動作しないようにシフト(調整)できる。   As a result, the snap action function does not work and the state shown in FIG. 10B is not reached unless a large pressing force is applied to the plunger 141 to push down the tip of the first movable portion 160 downward in the figure. Become. As a result, the operating point of the pressure switch-on can be shifted (adjusted) so that it does not operate unless the pressure on the high-pressure side pipe connection port side becomes higher than the state shown in FIG.

なお、図9に対する図10の調整ネジ1の移動量は、説明の理解の容易化のために誇張して描いているが、実際の調整では、調整ネジ1の僅かなねじ込み動作又はその逆の動作によって第1の可動部160の弾性力を変化させて圧力スイッチオンの動作点を変更することができる。   Note that the amount of movement of the adjusting screw 1 in FIG. 10 relative to FIG. 9 is exaggerated for ease of understanding of the description, but in actual adjustment, a slight screwing operation of the adjusting screw 1 or vice versa. The operating point of pressure switch-on can be changed by changing the elastic force of the first movable part 160 by the operation.

ここで、本実施形態のように調整ネジがねじ込まれるハウジングが樹脂でできている場合、従来の調整ネジを用いたのでは、調整ネジを最適な位置でねじ込むことで第1の可動部に最適な弾性力が生じるように調整しても、調整ネジのバックラッシによる弛みによって、第1の可動部に作用する弾性力が変化してしまう。   Here, when the housing into which the adjustment screw is screwed is made of resin as in the present embodiment, the conventional adjustment screw is used, and the adjustment screw is screwed at the optimum position to be optimal for the first movable part. Even if the adjustment is performed so that a large elastic force is generated, the elastic force acting on the first movable portion changes due to the looseness of the adjustment screw due to the backlash.

具体的には、図10(a)に示す位置まで調整ネジをねじ込んだにも関わらず、調整ネジが弛んで図9(a)に示す位置に戻ってしまうことがある。その結果、Cバネ180の弾性反発力と第1の可動部160の弾性力とのバランスが最適な状態からずれて、所望のプランジャの押圧力、即ち高圧側配管接続ポート125と低圧側配管接続ポート115から導入する空気の差圧が所望の差圧以外であっても、圧力スイッチ100のオン・オフが切り替わる虞がある。そのため、調整ネジをハウジングのネジ孔にねじ込む直前にネジロック等を塗布する余分な工程を必要とし、圧力スイッチの製造コスト高となる。   Specifically, although the adjustment screw is screwed to the position shown in FIG. 10A, the adjustment screw may be loosened and return to the position shown in FIG. 9A. As a result, the balance between the elastic repulsive force of the C spring 180 and the elastic force of the first movable portion 160 deviates from the optimum state, and the desired plunger pressing force, that is, the high pressure side pipe connection port 125 and the low pressure side pipe connection. Even if the differential pressure of the air introduced from the port 115 is other than the desired differential pressure, the pressure switch 100 may be turned on / off. Therefore, an extra step of applying a screw lock or the like immediately before screwing the adjustment screw into the screw hole of the housing is required, which increases the manufacturing cost of the pressure switch.

しかしながら、本実施形態に係る調整ネジ1を用いた圧力スイッチ100の場合、樹脂でできたハウジング110のネジ孔にこの調整ネジ1をねじ込み、更には調整工程で何度もねじ込み量を微調整してもバックラッシにより弛みが生じることはない。これによって、図10(a)における第1の可動部160の弾性力の調整を一旦行えば、調整ネジ1の弛みによる第1の可動部160の弾性力にずれが生じることがなく、圧力スイッチ100のオン・オフの動作点もずれることがない。なお、この場合、調整ネジ1を最適な位置までねじ込んだ後にこのねじ込み部に接着剤を兼ねたシール材を充填すればより好ましい。   However, in the case of the pressure switch 100 using the adjustment screw 1 according to this embodiment, the adjustment screw 1 is screwed into the screw hole of the housing 110 made of resin, and the screwing amount is finely adjusted many times in the adjustment process. But backlash does not cause slack. Thus, once the adjustment of the elastic force of the first movable part 160 in FIG. 10A is performed, the elastic force of the first movable part 160 due to the loosening of the adjusting screw 1 does not shift, and the pressure switch The on / off operating point of 100 does not shift. In this case, it is more preferable that after the adjustment screw 1 is screwed to the optimum position, the screw portion is filled with a sealing material that also serves as an adhesive.

以上説明した調整ネジ1は、本実施形態におけるNC端子192の保持位置を調整する場合にも用いることができる。具体的には、図10に示す右側の調整ネジ1のねじ込み量を変えることで、図10(b)における固定部材194の上下方向の位置を調整し、これによってCバネ180と第2の可動部170との相対位置関係を変化させることができ、Cバネ180の弾性反発力と第2の可動部170の弾性力のバランス関係を変えることができる。その結果、図10(b)から図10(a)に移行する際のプランジャ141の押圧力、即ち高圧側配管接続ポート125と低圧側配管接続ポート115の差圧を変えることができ、圧力スイッチオフの動作点を変更することが可能となる。   The adjusting screw 1 described above can also be used when adjusting the holding position of the NC terminal 192 in the present embodiment. Specifically, by changing the screwing amount of the right adjustment screw 1 shown in FIG. 10, the vertical position of the fixing member 194 in FIG. 10B is adjusted, and thereby the C spring 180 and the second movable member are moved. The relative positional relationship with the portion 170 can be changed, and the balance relationship between the elastic repulsion force of the C spring 180 and the elastic force of the second movable portion 170 can be changed. As a result, the pressing force of the plunger 141 at the time of transition from FIG. 10B to FIG. 10A, that is, the differential pressure between the high-pressure side pipe connection port 125 and the low-pressure side pipe connection port 115 can be changed. It is possible to change the off operating point.

この場合においても、本実施形態に係る調整ネジ1が上述した場合と同等の作用を発揮する。即ち、従来の調整ネジでは、一旦締め込んでもこれが弛んでNC端子192の保持位置が変化してしまい、その結果、圧力スイッチオフの動作点が調整時の最適な位置からずれてしまうことがあり、ネジロック等を予め調整ネジに塗布した状態で調整ネジのねじ込み量の調整を行うことが必要とされていた。しかしながら、本実施形態における調整ネジ1を用いることで、係る調整ネジ1の弛みが生じ難く、調整ネジ1で圧力スイッチオフの動作点を一旦調整すれば、その後にこの動作点がシフトするのを防止する。なお、調整ネジ1の材質とハウジング110の材質との組み合わせは、緩み止めの効果に大きな影響を与えることはない。すなわち、本発明を実施するために、PC、PBT、PPS等の一般的なエンジニアリング・プラスチックの中から任意の樹脂を選択して調整ネジ1を形成し、同様に任意の樹脂を選択してハウジング110を形成し、それぞれを組み合わせて使用することができる。   Even in this case, the adjusting screw 1 according to the present embodiment exhibits the same operation as that described above. In other words, with the conventional adjustment screw, once it is tightened, it loosens and the holding position of the NC terminal 192 changes, and as a result, the operating point of the pressure switch off may deviate from the optimum position during adjustment. It has been necessary to adjust the screwing amount of the adjusting screw in a state where a screw lock or the like is applied to the adjusting screw in advance. However, by using the adjustment screw 1 in this embodiment, the adjustment screw 1 is less likely to loosen, and once the operating point of the pressure switch off is adjusted with the adjusting screw 1, this operating point is shifted thereafter. To prevent. Note that the combination of the material of the adjusting screw 1 and the material of the housing 110 does not significantly affect the effect of locking. That is, in order to carry out the present invention, an arbitrary resin is selected from general engineering plastics such as PC, PBT, and PPS to form the adjusting screw 1, and similarly, an arbitrary resin is selected and the housing is selected. 110 can be formed and used in combination.

なお、本発明に係る調整ネジの構造は上述した実施形態に限定されないので、以下に上述の調整ネジの変形例について説明する。この変形例に係る調整ネジ2は、図11に示すように、例えば調整ネジ2の挿入側の一部を通常の雄ネジ21として形成し、この挿入側の端部から一定距離離間した位置から所定距離だけ上述したような突起部26a,26b,26c…26x…26nの直線的な連なりからなるネジ弛み止め部26が谷部25に連続して形成されている。このような調整ネジ2を形成することで、調整ネジ2の本体の挿入の際にスムーズな挿入が行われ、調整ネジ2を或る程度ねじ込むとネジ弛み止め部26が雌ネジにくい込んだ状態になってしっかりとねじ込まれるようになっている。このようにして、調整ネジ2の挿入作業及び調整作業を容易に行うことができる。なお、調整ネジ2をハウジング110にねじ込むための雌ネジ孔は、予めハウジング110に形成しておく。あるいは、雌ネジの刻まれていない下孔に調整ネジ2をねじ込むことによって雌ネジを形成する、いわゆるセルフタッピング方式を採用してもよい。   Since the structure of the adjusting screw according to the present invention is not limited to the above-described embodiment, a modified example of the above-described adjusting screw will be described below. As shown in FIG. 11, the adjustment screw 2 according to this modification is formed, for example, by forming a part of the insertion side of the adjustment screw 2 as a normal male screw 21, and from a position separated by a certain distance from the end of the insertion side. A screw loosening prevention portion 26 is formed continuously from the trough portion 25, which is a linear series of the protruding portions 26a, 26b, 26c... 26x. By forming such an adjustment screw 2, smooth insertion is performed when the adjustment screw 2 is inserted into the body, and when the adjustment screw 2 is screwed to some extent, the screw loosening prevention portion 26 is not easily inserted into the female screw. It becomes to be screwed firmly. In this way, the adjustment screw 2 can be inserted and adjusted easily. A female screw hole for screwing the adjusting screw 2 into the housing 110 is formed in the housing 110 in advance. Or you may employ | adopt what is called a self-tapping system which forms an internal thread by screwing the adjustment screw 2 in the pilot hole which the internal thread is not engraved.

なお、本実施形態及びその変形例に係る調整ネジ1,2は、周方向であって直径方向に対向する2箇所にネジ弛み止め部が設けられることに限定されていたが、必ずしもこれに限定されず周方向1箇所又は3箇所以上にこのようなネジ弛み止め部を形成しても良い。しかしながら、ネジ弛み止め部を調整ネジ形成用金型のパーティングラインに合わせて形成する方が金型の製造コスト低減を図ることができる。   Note that the adjustment screws 1 and 2 according to the present embodiment and the modifications thereof are limited to the provision of screw loosening prevention portions at two locations that are circumferentially opposed to each other in the diameter direction, but are not necessarily limited thereto. Alternatively, such screw loosening prevention portions may be formed at one place or three places in the circumferential direction. However, it is possible to reduce the manufacturing cost of the mold by forming the screw loosening prevention portion according to the parting line of the adjustment screw forming mold.

また、上述の実施形態は調整ネジ全体が樹脂でできていたが、これとは異なり、本発明は少なくともネジ部が樹脂でできていれば良い。即ち、例えば中心部分が金属でネジ部が樹脂で一体成型されたような複合型の調整ネジにも本発明を適用可能である。   In the above-described embodiment, the entire adjustment screw is made of resin. However, in the present invention, at least the screw portion only needs to be made of resin. That is, for example, the present invention can be applied to a composite adjustment screw in which the central portion is integrally formed of metal and the screw portion is integrally formed of resin.

以上説明したように、本発明に係る調整ネジは、この調整ネジ周方向所定位置の谷部に連続して直線状のネジ弛み止め部を形成する突起部を設けることで、調整ネジのねじ込み時にその部分が本体側の雌ネジにねじ込まれてねじ込み時に調整ネジが弛むことなく、十分な締付力で調整ネジをねじ込んでいくことができる。   As described above, the adjustment screw according to the present invention is provided with a protruding portion that forms a linear screw loosening prevention portion continuously from the valley portion at a predetermined position in the circumferential direction of the adjustment screw, so that the adjustment screw can be screwed in. That portion is screwed into the female screw on the main body side, and the adjusting screw can be screwed with a sufficient tightening force without loosening the adjusting screw when screwed.

また、上述した構造を有する圧力スイッチに本発明に係る調整ネジを用いることで、調整ネジをねじ込む際やねじ込んだ後に調整ネジが弛んで圧力スイッチのオン・オフの動作点が変わるのを防止することができる。そのため、圧力スイッチの調整ネジをねじ込むときにロックナットを塗布するような余分な作業を必要としない。   In addition, by using the adjustment screw according to the present invention for the pressure switch having the above-described structure, it is possible to prevent the adjustment screw from loosening when the adjustment screw is screwed in or after the screw is screwed in and changing the on / off operation point of the pressure switch. be able to. Therefore, an extra work such as applying a lock nut is not required when the adjustment screw of the pressure switch is screwed.

本発明の一実施形態に係る調整ネジを示す斜視図である。It is a perspective view which shows the adjusting screw which concerns on one Embodiment of this invention. 図1に示した調整ネジを軸線方向に若干回転させて示した斜視図である。FIG. 2 is a perspective view showing the adjustment screw shown in FIG. 1 slightly rotated in the axial direction. 図1乃至図3に示した調整ネジの側面図である。FIG. 4 is a side view of the adjustment screw shown in FIGS. 1 to 3. 図1及び図2に示した調整ネジのネジ弛み止め部の形成部分において軸線方向と直交する方向に沿った断面図である。It is sectional drawing along the direction orthogonal to an axial direction in the formation part of the screw loosening prevention part of the adjustment screw shown in FIG.1 and FIG.2. 図1に示した調整ネジを用いた圧力スイッチの内部構造を示す断面図である。It is sectional drawing which shows the internal structure of the pressure switch using the adjusting screw shown in FIG. 図5に示した圧力スイッチに用いられるベース板を分解して示した斜視図(図6(a))及び一体化して示した斜視図(図6(b))である。FIG. 6 is an exploded perspective view (FIG. 6A) of a base plate used in the pressure switch shown in FIG. 5 and an integrated perspective view (FIG. 6B). 図6に示したベース板の平面図である。It is a top view of the base board shown in FIG. 図5に示した圧力スイッチに用いられるCバネの平面図(図8(a))及びこのCバネと図6に示した第1の可動部と第2の可動部が係合した状態を示す正面図(図8(b))である。FIG. 8A is a plan view of a C spring used in the pressure switch shown in FIG. 5 and a state in which the C spring is engaged with the first movable part and the second movable part shown in FIG. It is a front view (FIG.8 (b)). 調整ネジによる調整を行う前の圧力スイッチの動作前後の状態を概略的に示す側面図であり、図9(a)はプランジャが第1の可動部と押圧していない状態を示し、図9(b)はプランジャが第1の可動部と押圧している状態を示している。FIG. 9A is a side view schematically showing a state before and after the operation of the pressure switch before adjustment by the adjustment screw, and FIG. 9A shows a state where the plunger is not pressed against the first movable part. b) shows a state where the plunger is pressed against the first movable part. 調整ネジによる調整を行った後の圧力スイッチの動作前後の状態を概略的に示す側面図であり、図10(a)はプランジャが第1の可動部と押圧していない状態を示し、図10(b)はプランジャが第1の可動部と押圧している状態を示している。FIG. 10A is a side view schematically showing a state before and after the operation of the pressure switch after the adjustment with the adjustment screw, and FIG. 10A shows a state where the plunger is not pressed against the first movable part. (B) has shown the state which the plunger is pressing with the 1st movable part. 図1の調整ネジの変形例を示す斜視図である。It is a perspective view which shows the modification of the adjustment screw of FIG.

符号の説明Explanation of symbols

1,2 調整ネジ
11 雄ネジ
12 突起部
13 六角穴
14 山部
15 谷部
16 ネジ弛み止め部
16a,16b,16c…16x…16n 突起部
21 雄ネジ
25 谷部
26 ネジ弛み止め部
26a,26b,26c…26x…26n 突起部
100 圧力スイッチ
110 ハウジング
111a,111b,111c 支柱
115 低圧側配管接続用ポート
120 カバー
125 高圧側配管接続用ポート
130 ダイアフラム
140 センタープレート
141 プランジャ
150 ベース板
151 フレーム部
152 一方の短辺
153 他方の短辺
153b 一方の短辺の固定部
154 長辺
154a,154c 固定部
154f 縁部
155 荷重調整用当て板
156 荷重調整板
157 荷重調整板の突出部
158 調整ネジ当接部
160 第1の可動部
161 開口部
162 弾性変形部
163 Cバネ係止部
163a 折り曲げ部
163b Cバネ係止用切欠部
164 凹み部
170 第2の可動部
171 弾性調整用開口部
172 Cバネ係合用切欠き
180 Cバネ
181,182 開口部
183 一方の端部
184 他方の端部
183a,184a 切欠き
190 スイッチ部
191 NO(Normally Open)端子
192 NC(Normally Close)端子
193,194 固定部材
HP 高圧側空間
LP 低圧側空間
1, 2 Adjustment screw 11 Male screw 12 Protruding part 13 Hexagonal hole 14 Mountain part 15 Valley part 16 Screw loosening prevention part 16a, 16b, 16c ... 16x ... 16n Protrusion part 21 Male screw 25 Valley part 26 Screw loosening prevention part 26a, 26b 26c ... 26x ... 26n Protrusion part 100 Pressure switch 110 Housing 111a, 111b, 111c Post 115 Low pressure side pipe connection port 120 Cover 125 High pressure side pipe connection port 130 Diaphragm 140 Center plate 141 Plunger 150 Base plate 151 Frame part 152 On the other hand Short side 153 The other short side 153b One short side fixed part 154 Long side 154a, 154c Fixed part 154f Edge part 155 Load adjustment pad 156 Load adjustment plate 157 Load adjustment plate protrusion 158 Adjustment screw contact part 160 First possible Moving part 161 Opening part 162 Elastic deformation part 163 C spring locking part 163a Bending part 163b C spring locking notch part 164 Recessed part 170 Second movable part 171 Elastic adjustment opening part 172 C Spring engaging notch part 180 C Spring 181, 182 Opening 183 One end 184 Other end 183 a, 184 a Notch 190 Switch 191 NO (Normally Open) terminal 192 NC (Normally Close) terminal 193, 194 Fixed member HP High pressure side space LP Low pressure side space

Claims (3)

少なくともネジ部が樹脂でできており、当該ネジ部の周方向の一部であって長手方向所定の距離に亘ってネジ谷部の深さを局部的に浅くする複数の突起部を有し、当該複数の突起部がネジ弛み止め部を形成していることを特徴とする調整ネジ。   At least the threaded portion is made of resin, and has a plurality of protrusions that are part of the circumferential direction of the threaded portion and locally reduce the depth of the threaded valley portion over a predetermined distance in the longitudinal direction. The adjustment screw, wherein the plurality of protrusions form a screw loosening prevention portion. 中空の筐体と、
前記筐体の内部を仕切って二つの圧力室を形成しこれらの圧力室の差圧に応じた作動力を発生する外力伝達機構と、
前記二つの圧力室のそれぞれに対応させて筐体に設けられた気体導入孔と、
前記何れかの圧力室に収容され前記外力伝達機構からの作動力を受けて動作するスナップアクション機構と、
前記スナップアクション機構により開閉される電気接点と、
前記電気接点の開閉を筐体の外部に伝達する導電部材を備えた圧力スイッチにおいて、
前記スナップアクション機構は、各先端部が対向配置され、かつ基端部が弾性変形部を介して固定される第1及び第2の可動部と、両端部がそれぞれ前記対向する第1及び第2の可動部の先端部と係合した状態で前記可動部間に湾曲をなして介挿され、前記各可動部にばね力を付与する板ばねとを備え、前記第1の可動部の初期状態において前記第2の可動部を第1の位置に保持し、前記第1の可動部が前記外力伝達機構を介して変位して動作点を超えたときに前記第2の可動部を他側に急速に反転させて前記第2の位置で保持する機構であり、
前記第1及び第2の可動部の少なくとも何れか一方の弾性変形部の撓み量を、請求項1に記載の調整ネジを用いて調整可能にしたことを特徴とする圧力スイッチ。
A hollow housing;
An external force transmission mechanism for partitioning the inside of the housing to form two pressure chambers and generating an operating force according to the differential pressure between these pressure chambers;
A gas introduction hole provided in the housing corresponding to each of the two pressure chambers;
A snap action mechanism that is housed in any of the pressure chambers and operates in response to an operating force from the external force transmission mechanism;
Electrical contacts opened and closed by the snap action mechanism;
In the pressure switch including a conductive member that transmits the opening and closing of the electrical contact to the outside of the housing,
The snap action mechanism includes first and second movable portions, each of which has a distal end portion arranged opposite to each other and a base end portion fixed via an elastic deformation portion, and first and second ends opposite to each other. An initial state of the first movable part, including a leaf spring that is inserted in a curved manner between the movable parts in a state of being engaged with the distal end part of the movable part, and applies a spring force to each movable part. The second movable part is held at the first position, and when the first movable part is displaced via the external force transmission mechanism and exceeds the operating point, the second movable part is moved to the other side. A mechanism for rapidly reversing and holding in the second position;
The pressure switch according to claim 1, wherein the amount of bending of at least one of the first and second movable parts can be adjusted using the adjusting screw according to claim 1.
前記弾性変形部の撓み量に代えて、前記第1の位置及び前記第2の位置の少なくとも何れか一方の保持位置を、請求項1に記載の調整ネジを用いて調整可能にしたことを特徴とする、請求項2に記載の圧力スイッチ。

The holding position of at least one of the first position and the second position can be adjusted using the adjusting screw according to claim 1, instead of the amount of bending of the elastic deformation portion. The pressure switch according to claim 2.

JP2007315291A 2007-12-05 2007-12-05 Adjusting screw and pressure switch using the same Pending JP2009140721A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007315291A JP2009140721A (en) 2007-12-05 2007-12-05 Adjusting screw and pressure switch using the same

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Application Number Priority Date Filing Date Title
JP2007315291A JP2009140721A (en) 2007-12-05 2007-12-05 Adjusting screw and pressure switch using the same

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Publication Number Publication Date
JP2009140721A true JP2009140721A (en) 2009-06-25

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Country Link
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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5417723Y2 (en) * 1975-07-27 1979-07-06
JP2005163834A (en) * 2003-11-28 2005-06-23 Yamaha Corp Screw member, and connector using the same
WO2006090797A1 (en) * 2005-02-23 2006-08-31 Yamatake Corporation Snap action mechanism and pressure switch employing it

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5417723Y2 (en) * 1975-07-27 1979-07-06
JP2005163834A (en) * 2003-11-28 2005-06-23 Yamaha Corp Screw member, and connector using the same
WO2006090797A1 (en) * 2005-02-23 2006-08-31 Yamatake Corporation Snap action mechanism and pressure switch employing it

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