JP2009138019A - Silicone rubber composition for acf pressure bonding sheet - Google Patents

Silicone rubber composition for acf pressure bonding sheet Download PDF

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JP2009138019A
JP2009138019A JP2007312295A JP2007312295A JP2009138019A JP 2009138019 A JP2009138019 A JP 2009138019A JP 2007312295 A JP2007312295 A JP 2007312295A JP 2007312295 A JP2007312295 A JP 2007312295A JP 2009138019 A JP2009138019 A JP 2009138019A
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silicone rubber
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JP5064189B2 (en
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Masanari Shimakawa
雅成 島川
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Momentive Performance Materials Japan LLC
Momentive Performance Materials Inc
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Momentive Performance Materials Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a pressure bonding sheet capable of achieving a smaller sheet thickness and higher thermal conduction and excellent also in releasability from an ACF (Anisotropic Conductive Film). <P>SOLUTION: The silicone rubber composition for the ACF pressure bonding sheet having a thermal conductivity of ≥0.5 W/mK comprises (A) 100 pts.wt. of a silicone rubber composition prepared by mixing a silicone rubber composition containing the following components (a-1) to (a-5) at a temperature lower than a decomposition temperature of the component (a-5) and heat-treating the mixture at the decomposition temperature of the component (a-5) or above and (B) such an amount of a curing agent as to be required to cure the component (A). Component (a-1): 100 pts.wt. of a polyorganosiloxane having an average polymerization degree of 4,000-20,000 represented by an average unit formula: R<SB>a</SB>SiO<SB>(4-a)/2</SB>(wherein R and a have predetermined meanings), (a-2): 0.1-20 pts.wt. of a hydroxy or alkoxy end-blocked polyorganosiloxane having a polymerization degree of 6-700 represented by an average unit formula: R<SP>1</SP><SB>b</SB>SiO<SB>(4-b)/2</SB>(wherein R<SP>1</SP>and b have predetermined meanings), (a-3): 1-50 pts.wt. of fine powdered fumed silica, (a-4): such an amount of a thermally conductive filler as to make the volume ratio of (a-4)/(a-1) (50-200)/100, (a-5) 0.001-10 pts.wt. of a thermally decomposable catalyst represented by an average unit formula: M<SP>1</SP>O(R<SP>2</SP><SB>c</SB>SiO)<SB>z</SB>M<SP>2</SP>(wherein M<SP>1</SP>, M<SP>2</SP>, R<SP>2</SP>, c and z have predetermined meanings). <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、ACF(異方性導電接着フィルム)の圧着シートとして用いられるシリコーンゴム組成物に関する。   The present invention relates to a silicone rubber composition used as a pressure-sensitive adhesive sheet for ACF (anisotropic conductive adhesive film).

近年、パソコン、薄型テレビ、携帯電話等のディスプレイとして、液晶パネルやプラズマディスプレイパネル等のフラットディスプレイパネルが用いられることが増えてきている。このフラットディスプレイパネルに接続された電極と駆動用LSIが搭載されたフレキシブルプリント基板のリード電極とを、ACF(異方性導電接着フィルム)を介して熱圧着し、電気的および機械的に接続することが行われている。   In recent years, flat display panels such as liquid crystal panels and plasma display panels are increasingly used as displays for personal computers, thin-screen TVs, mobile phones and the like. The electrodes connected to the flat display panel and the lead electrodes of the flexible printed circuit board on which the driving LSI is mounted are thermocompression bonded via an ACF (anisotropic conductive adhesive film) to be electrically and mechanically connected. Things have been done.

この場合、加熱圧着治具とフレキシブルプリント基板の間に挟んで、加熱圧着治具からACFに熱を伝えると共に均一な圧力を加える目的で、熱圧着用シートが用いられている。この熱圧着用シートは繰り返し使用できるようにACFに対する剥離性が求められる。   In this case, a thermocompression bonding sheet is used for the purpose of transferring heat from the thermocompression bonding jig to the ACF and applying a uniform pressure between the thermocompression bonding jig and the flexible printed circuit board. The thermocompression bonding sheet is required to be peelable from the ACF so that it can be used repeatedly.

このような熱圧着用シートとしては、低弾性で柔軟性があり、かつ熱導電性も良好なシリコーンゴムシートが用いられるようになり、各種のシートが提案されている(特許文献1等)。   As such a thermocompression bonding sheet, a silicone rubber sheet having low elasticity, flexibility, and good thermal conductivity has come to be used, and various sheets have been proposed (Patent Document 1, etc.).

また、熱圧着用シートとしては、シリコーンゴム単層のものと、複層のもの(物理的強度を向上させるためにシリコーンゴムに耐熱樹脂フィルムを積層したもの、シリコーンゴムシート上に薄い離型層を積層させ剥離性を向上させたもの)があるが、複層のものの場合、シート全体での熱伝導率を低下させるので、これを補うため、加熱圧着治具の温度を増加させる必要があり、加熱圧着治具の熱変形等の問題が生じることがある。特に、近年のフラットディスプレイパネルの大型化に伴い、上記加熱圧着治具の温度増加の必要性による生産性の問題も顕著になっている。また、複層シートは、製造コスト自体が著しく高くなるという問題がある。
特開2006−281670号公報
The sheet for thermocompression bonding includes a single layer of silicone rubber and a multilayer layer (a layer of heat-resistant resin film laminated on silicone rubber to improve physical strength, a thin release layer on the silicone rubber sheet. However, in the case of multiple layers, the thermal conductivity of the entire sheet is reduced. To compensate for this, it is necessary to increase the temperature of the thermocompression bonding jig. Problems such as thermal deformation of the thermocompression bonding jig may occur. In particular, with the recent increase in the size of flat display panels, the problem of productivity due to the necessity of increasing the temperature of the thermocompression bonding jig has become more prominent. In addition, the multilayer sheet has a problem that the manufacturing cost itself is remarkably increased.
JP 2006-281670 A

本発明は、上記従来技術の課題な鑑み案出されたものであり、シートの薄層化、高熱伝導化が可能であり、ACFとの離型性にも優れた圧着シートを提供することを目的とする。   The present invention has been devised in view of the above-mentioned problems of the prior art, and provides a pressure-sensitive adhesive sheet that can be thinned and has high thermal conductivity and is excellent in releasability from ACF. Objective.

本発明者らは、上記目的を達成すべく鋭意検討した結果、微粉末フュームドシリカと熱伝導性充填剤を含有するポリオルガノシロキサンに対し、末端が水酸基またはアルコキシ基で封鎖されたポリオルガノシロキサンと特定の熱分解性触媒を併用配合し、これを触媒の分解温度以上に加熱してなるシリコーンゴム組成物に、硬化剤を配合してなるシリコーンゴム組成物が、高い熱伝導率と、良好な作業性によって薄層のシートが作成可能であり、ACFとの離型性にも優れた圧着シートとなり得ることを見出し、本発明を完成するに至った。   As a result of intensive investigations to achieve the above object, the present inventors have found that polyorganosiloxane containing finely powdered fumed silica and a thermally conductive filler is blocked with a hydroxyl group or an alkoxy group at the end. And a specific heat-decomposable catalyst are combined and heated to a temperature above the decomposition temperature of the catalyst, and a silicone rubber composition containing a curing agent has a high thermal conductivity and good The present inventors have found that a thin layer sheet can be produced with good workability and can be a pressure-bonding sheet excellent in releasability from ACF, and the present invention has been completed.

即ち本発明は、
(A)下記(a-1)〜(a-5)を含むシリコーンゴム組成物を、(a-5)成分の分解温度より低い温度で混合後、(a-5)成分の分解温度以上で加熱処理してなるシリコーンゴム組成物100重量部
(a-1)平均単位式: RaSiO(4-a)/2
(式中、R は置換または非置換の一価の炭化水素基を、a は1.98〜2.02の範囲の数を示す)で示される平均重合度4000〜20000のポリオルガノシロキサン 100重量部
(a-2)平均単位式: R1 bSiO(4-b)/2
(式中、R1は置換または非置換の一価の炭化水素基を、b は1.98〜2.02の範囲の数を示す)で示され、末端が水酸基またはアルコキシ基で封鎖された、重合度が6〜700であるポリオルガノシロキサン0.1〜20重量部
(a-3)微粉末フュームドシリカ1〜50重量部
(a-4)熱伝導性充填剤、(a-1)の体積100に対して(a-4)の体積が50〜200となる量
(a-5)平均単位式: M1O(R2 cSiO)zM2
(式中、M1はテトラアルキルアンモニウム基またはテトラアルキルホスホニウム基であり、M2はM1と同一もしくは水素であり、R2は置換または非置換の一価の炭化水素基を、c は1.98〜2.02の範囲の数を示し、z は1〜1000の数である)で示される熱分解性触媒0.001〜10重量部
(B)硬化剤、(A)成分を硬化させるのに必要な量
からなることを特徴とする、熱伝導率が0.5W/mK以上であるACF圧着シート用シリコーンゴム組成物である。
That is, the present invention
(A) After mixing a silicone rubber composition containing the following (a-1) to (a-5) at a temperature lower than the decomposition temperature of the component (a-5), Heat-treated silicone rubber composition 100 parts by weight (a-1) Average unit formula: R a SiO (4-a) / 2
(Wherein R represents a substituted or unsubstituted monovalent hydrocarbon group, a represents a number in the range of 1.98 to 2.02) 100 parts by weight of polyorganosiloxane having an average degree of polymerization of 4000 to 20000 (a- 2) Average unit formula: R 1 b SiO (4-b) / 2
(Wherein R 1 represents a substituted or unsubstituted monovalent hydrocarbon group, b represents a number in the range of 1.98 to 2.02), and the degree of polymerization is blocked with a hydroxyl group or an alkoxy group. 0.1 to 20 parts by weight of polyorganosiloxane being 6 to 700 (a-3) 1 to 50 parts by weight of finely powdered fumed silica (a-4) thermally conductive filler, with respect to volume 100 of (a-1) Amount of (a-4) volume 50-200 (a-5) Average unit formula: M 1 O (R 2 c SiO) z M 2
(Wherein M 1 is a tetraalkylammonium group or a tetraalkylphosphonium group, M 2 is the same or hydrogen as M 1 , R 2 is a substituted or unsubstituted monovalent hydrocarbon group, and c is 1.98. 0.001-10 parts by weight of a thermally decomposable catalyst represented by a number in the range of -2.02 and z is a number of 1-1000)
(B) A silicone rubber composition for an ACF pressure-bonded sheet having a thermal conductivity of 0.5 W / mK or more, comprising a curing agent and an amount necessary to cure the component (A).

以下、本発明について詳細に説明する。本発明に使用する(A) 成分は、微粉末フュームドシリカと熱伝導性充填剤を含有するポリオルガノシロキサンに対し、末端が水酸基またはアルコキシ基で封鎖されたポリオルガノシロキサンと特定の熱分解性触媒を併用配合し、これを触媒の分解温度以上に加熱してなるシリコーンゴム組成物である。   Hereinafter, the present invention will be described in detail. The component (A) used in the present invention is composed of a polyorganosiloxane containing finely powdered fumed silica and a thermally conductive filler, a polyorganosiloxane whose end is blocked with a hydroxyl group or an alkoxy group, and a specific thermal decomposability. It is a silicone rubber composition obtained by combining a catalyst and heating it to a temperature equal to or higher than the decomposition temperature of the catalyst.

(a-1)成分の、平均単位式: RaSiO(4-a)/2
(式中、R は置換または非置換の一価の炭化水素基を、a は1.98〜2.02の範囲の数を示す)で示されるポリオルガノシロキサンは、硬化性シリコーン組成物のベースポリマーとなるものであって、主として直鎖状のものが用いられるが、その一部が分岐鎖状、三次元構造を形成していてもよく、また単独重合体、共重合体またはそれらの混合物であってもよい。このポリオルガノシロキサンのケイ素原子に結合する置換または非置換の一価の炭化水素基としては、例えばメチル基、エチル基、プロピル基のようなアルキル基;ビニル基、アリル基、ブタジエニル基のようなアルケニル基;フェニル基、キセニル基、ナフチル基のようなアリール基;シクロヘキシル基のようなシクロアルキル基;シクロヘキセニル基のようなシクロアルヤニル基;ベンジル基のようなアラルキル基;トリル基、キシリル基のようなアルキルアリール基等が例示される。これらのケイ素原子に結合する一価の炭化水素基としては、主にメチル基が用いられるが、例えばビニル基ならば機械的強度と架橋性の点から、有機基の全数に対して0〜5%程度含有していてもよく、特に0.05〜3%の範囲が好ましい。なお、ポリオルガノシロキサンの分子鎖末端としては、水酸基、アルコキシ基またはトリオルガノシリル基が例示され、トリオルガノシリル基がより好ましい。このトリオルガノシリル基としては、トリメチルシリル基、ジメチルビニルシリル基、メチルフェニルビニルシリル基、メチルジフェニルシリル基等が例示される。上記(a-1)成分の平均重合度は、4000〜20000 の範囲であり、好ましくは6000〜10000 である。この重合度が小さすぎると十分な機械的強度が得られにくく、逆に大きすぎると系への配合が困難になる。
Average unit formula of component (a-1): R a SiO (4-a) / 2
The polyorganosiloxane represented by the formula (wherein R represents a substituted or unsubstituted monovalent hydrocarbon group, and a represents a number in the range of 1.98 to 2.02) is a base polymer of the curable silicone composition. In general, a straight chain is used, but a part thereof may form a branched chain or a three-dimensional structure, and may be a homopolymer, a copolymer or a mixture thereof. Good. Examples of the substituted or unsubstituted monovalent hydrocarbon group bonded to the silicon atom of the polyorganosiloxane include an alkyl group such as a methyl group, an ethyl group and a propyl group; a vinyl group, an allyl group and a butadienyl group. An alkenyl group; an aryl group such as a phenyl group, a xenyl group, and a naphthyl group; a cycloalkyl group such as a cyclohexyl group; a cycloaryanyl group such as a cyclohexenyl group; an aralkyl group such as a benzyl group; a tolyl group, and a xylyl group Examples thereof include alkylaryl groups. As the monovalent hydrocarbon group bonded to these silicon atoms, a methyl group is mainly used. For example, in the case of a vinyl group, 0 to 5 with respect to the total number of organic groups from the viewpoint of mechanical strength and crosslinkability. % May be contained, and the range of 0.05 to 3% is particularly preferable. In addition, as a molecular chain terminal of polyorganosiloxane, a hydroxyl group, an alkoxy group, or a triorganosilyl group is illustrated, and a triorganosilyl group is more preferable. Examples of the triorganosilyl group include a trimethylsilyl group, a dimethylvinylsilyl group, a methylphenylvinylsilyl group, and a methyldiphenylsilyl group. The average degree of polymerization of the component (a-1) is in the range of 4000 to 20000, preferably 600 to 10,000. If the degree of polymerization is too small, it is difficult to obtain sufficient mechanical strength. Conversely, if the degree of polymerization is too large, blending into the system becomes difficult.

本発明に使用する(a-2)成分は、平均単位式: R1 bSiO(4-b)/2
(式中、R1は置換または非置換の一価の炭化水素基を、b は1.98〜2.02の範囲の数を示す)で示され、末端が水酸基またはアルコキシ基で封鎖された、重合度が6〜700 、好ましくは10〜300 、より好ましくは15〜200 であるポリオルガノシロキサンであり、主として直鎖状のものが用いられるが、その一部が分岐鎖状、三次元構造を形成していてもよい。このポリオルガノシロキサンに使用される置換または非置換の一価炭化水素基としては、例えばメチル基、エチル基、プロピル基のようなアルキル基;ビニル基、アリル基、ブタジエニル基のようなアルケニル基;フェニル基、キセニル基、ナフチル基のようなアリール基;シクロヘキシル基のようなシクロアルキル基;シクロヘキセニル基のようなシクロアルヤニル基;ベンジル基のようなアラルキル基;トリル基、キシリル基のようなアルキルアリール基等が例示されるが、ベースポリマーとなる(a-1)成分のポリオルガノシロキサンとの馴染み性を考慮し、(a-1)成分で用いた一価の炭化水素基と同様な基であることが望ましい。さらにポリオルガノシロキサンの分子鎖末端は、水酸基、アルコキシ基のいずれかである。また、(a-2)成分の分子量は、高分子量になると処理剤としての効果が少なくなり、低分子量すぎると得られるコンパウンドのロール作業性が悪化するため、重合度を6〜700 、好ましくは10〜300 、より好ましくは15〜200 の範囲とする。(a-2)成分の配合量は、多すぎると得られるコンパウンドが粘着質になり、少なすぎるとフィラーの表面処理効果が不十分となり、本来の目的である良好な作業性と離型性が得られなくなるため、(a-1)成分 100重量部に対して 0.1〜20重量部の範囲で使用される。
The component (a-2) used in the present invention has an average unit formula: R 1 b SiO (4-b) / 2
(Wherein R 1 represents a substituted or unsubstituted monovalent hydrocarbon group, b represents a number in the range of 1.98 to 2.02), and the degree of polymerization is blocked with a hydroxyl group or an alkoxy group. The polyorganosiloxane is 6 to 700, preferably 10 to 300, more preferably 15 to 200, and a linear one is mainly used. A part of the polyorganosiloxane forms a branched chain and a three-dimensional structure. May be. Examples of the substituted or unsubstituted monovalent hydrocarbon group used in the polyorganosiloxane include an alkyl group such as a methyl group, an ethyl group, and a propyl group; an alkenyl group such as a vinyl group, an allyl group, and a butadienyl group; Aryl groups such as phenyl, xenyl and naphthyl groups; cycloalkyl groups such as cyclohexyl groups; cycloalkyl groups such as cyclohexenyl groups; aralkyl groups such as benzyl groups; alkylaryls such as tolyl groups and xylyl groups Examples include groups such as the monovalent hydrocarbon group used in component (a-1), considering compatibility with the polyorganosiloxane of component (a-1) that is the base polymer. It is desirable to be. Furthermore, the molecular chain terminal of the polyorganosiloxane is either a hydroxyl group or an alkoxy group. Further, when the molecular weight of the component (a-2) is high, the effect as a treating agent is reduced, and when the molecular weight is too low, the roll workability of the obtained compound is deteriorated, so that the degree of polymerization is 6 to 700, preferably The range is 10 to 300, more preferably 15 to 200. If the compounding amount of component (a-2) is too large, the resulting compound will be sticky, and if it is too small, the surface treatment effect of the filler will be inadequate, and good workability and releasability will be the original purpose. Since it cannot be obtained, it is used in the range of 0.1 to 20 parts by weight per 100 parts by weight of component (a-1).

(a-3)成分の微粉末フュームドシリカは、一般的にシリコーンゴムなどに配合されている公知のものでよい。これらフュームドシリカの好ましい粒径は20μm以下である。これらのフュームドシリカは、表面処理されていないもの、あるいは、オルガノシラン、オルガノクロロシラン、オルガノシロキサン、オルガノシラザンなどで表面処理されていてもよい。湿式シリカは、含水率が高く、(a-5)成分の触媒作用を低下させるため好ましくない。この(a-3)成分の配合量は、多すぎるとコンパウンドが硬くなって十分な量の熱伝導性充填材を配合することが困難となり必要な熱伝導率を得ることができず、また、少なすぎても機械的性質が低下するため、(a-1)成分100 重量部に対して1〜50重量部の範囲で使用される。   The fine powder fumed silica of the component (a-3) may be a known one generally blended with silicone rubber or the like. The preferred particle size of these fumed silicas is 20 μm or less. These fumed silicas may be not surface-treated, or may be surface-treated with organosilane, organochlorosilane, organosiloxane, organosilazane, or the like. Wet silica is not preferred because it has a high water content and reduces the catalytic action of the component (a-5). If the blending amount of this component (a-3) is too large, the compound becomes hard and it becomes difficult to blend a sufficient amount of the heat conductive filler, and the necessary heat conductivity cannot be obtained. If the amount is too small, the mechanical properties are lowered.

本発明で用いる(a-4)熱伝導性充填剤としては、熱伝導率が1W/mK以上のものが好ましく、アルミナ、石英、酸化亜鉛等の金属酸化物;窒化アルミニウム、窒化ホウ素、窒化ケイ素等の金属窒化物;炭化ケイ素等の金属炭化物;アルミニウム粉、銀粉等の金属粉;ダイヤモンド粉;カーボングラファイト、アセチレンブラック、ファーネスブラック等のカーボンブラック等が挙げられるが、特に酸化亜鉛、石英が好ましく用いられる。   As the (a-4) thermally conductive filler used in the present invention, those having a thermal conductivity of 1 W / mK or more are preferable, and metal oxides such as alumina, quartz and zinc oxide; aluminum nitride, boron nitride and silicon nitride Metal carbides such as silicon carbide; metal powders such as aluminum powder and silver powder; diamond powders; carbon black such as carbon graphite, acetylene black and furnace black, etc., particularly zinc oxide and quartz are preferred. Used.

また、酸化亜鉛としては、平均粒子径0.1〜20μmのもの、石英としては平均粒子径0.1〜10μmのものが特に好ましい。   Further, zinc oxide having an average particle diameter of 0.1 to 20 μm is preferable, and quartz having an average particle diameter of 0.1 to 10 μm is particularly preferable.

また、熱伝導性充填剤は、配合を容易にするために事前にシランカップリング剤等による表面処理を行ったものを用いても良い。   In addition, a thermally conductive filler that has been subjected to a surface treatment with a silane coupling agent or the like in advance in order to facilitate blending may be used.

更に、(a-4)熱伝導性充填剤として、平均粒子径0.1〜20μmの酸化亜鉛と平均粒子径0.1〜10μmの石英を併用することが特に好ましく、この場合その比率は、熱伝導性充填剤の総体積に対しする石英の体積が30%以上であることが好ましい。   Furthermore, it is particularly preferable to use (a-4) a thermally conductive filler in combination with zinc oxide having an average particle diameter of 0.1 to 20 μm and quartz having an average particle diameter of 0.1 to 10 μm. It is preferable that the volume of quartz relative to the total volume of the thermally conductive filler is 30% or more.

また、(a-4)熱伝導性充填剤の配合量は、(a-1)ポリオルガノシロキサンの体積100に対して(a-4)の体積が50〜200となる量であり、本発明のACF圧着シート用シリコーンゴム組成物の熱伝導率を0.5W/mK以上とするよう、適宜選択される。   Further, the blending amount of the (a-4) thermally conductive filler is an amount such that the volume of (a-4) is 50 to 200 with respect to the volume 100 of (a-1) polyorganosiloxane. The silicone rubber composition for ACF pressure-bonding sheets is appropriately selected so that the thermal conductivity is 0.5 W / mK or more.

本発明に使用する(a-5)成分は、平均単位式: M1O(R2 cSiO)zM2
(式中、M1はテトラアルキルアンモニウム基またはテトラアルキルホスホニウム基であり、M2はM1と同一もしくは水素であり、R2は置換または非置換の一価の炭化水素基を、c は1.98〜2.02の範囲の数を示し、z は1〜1000の数である)で示される熱分解性触媒である。(a-5)成分は、重合度z が1〜1000の範囲のものが使用されるが、好ましくは5〜100 のものである。重合度z が1000を越えると粘度が高くなり、取扱いが困難となり作業性が低下する。この(a-5)成分は、テトラアルキルアンモニウムハイドロキサイド、テトラアルキルホスホニウムハイドロキサイドとポリオルガノシロキサンとを公知の方法で反応させることにより得られる。ここで、これらハイドロキサイドを本目的で使用することも考えられるが、これらは通常、50重量%以下の水溶液として存在しており、このためシリコーンゴムコンパウンドへの分散性が非常に悪くなり、目的とする混練時間の短縮が達成されず、また、たとえ分散させたとしても触媒作用を低下させる水を組成物中に含有させてしまうことから反応のコントロールが難しく、シリコーンゴムコンパウンドのまとまりがなくなり、ばらけてしまって製造不可能な状況に陥ることもあり、安定した特性を得るのは非常に難しい。尚、50重量%を越える水溶液は調製できず、この場合はソリッド状となってしまい、これも分散させるのが非常に困難となる。一方、本発明の(a-5)成分は、シリコーンゴムコンパウンドへの分散性が非常に良く、また水分を含まないため反応のコントロールが容易で、簡単に短時間で本目的のシリコーンゴム組成物を得ることが可能となる。尚、触媒の安定性の面からは、テトラアルキルアンモニウムシラノレートのほうが好ましい。この(a-5)成分は、(a-2)成分の水酸基またはアルコキシ基と(a-3)、(a-4)成分上の水酸基とを縮重合させ、フィラー処理を行なうと同時に、(a-2)成分同士の縮重合もおこし、さらに、(a-3)、(a-4)成分が有する微量な水分によりシリコーンゴム組成物の若干の平衡化も同時に促すと考えられる。これにより、本シリコーンゴム組成物内の残存水酸基およびアルコキシ基は非常に少なく、かつ、(a-1)成分と(a-3)、(a-4)成分のなじみが非常によくなり、作業性および成形性が良好で、ACFに対する離型性に優れたシリコーンゴム組成物を得ることができる。(a-5)成分の配合量は、(a-1)成分100 重量部に対して0.001〜10重量部が好ましく、0.001重量部より少ないと反応が十分に進まず、10重量部より多いと触媒分解物質の臭気が問題となる。また、(a-5)成分の分解温度に特に限定はないが、安定性の面からは70℃以上が好ましく、また、反応温度の面からは130 ℃以下が好ましい。
The component (a-5) used in the present invention has an average unit formula: M 1 O (R 2 c SiO) z M 2
(Wherein M 1 is a tetraalkylammonium group or a tetraalkylphosphonium group, M 2 is the same or hydrogen as M 1 , R 2 is a substituted or unsubstituted monovalent hydrocarbon group, and c is 1.98. The number is in the range of -2.02, and z is a number of 1-1000). As the component (a-5), those having a polymerization degree z in the range of 1 to 1000 are used, and preferably 5 to 100. When the polymerization degree z exceeds 1000, the viscosity becomes high, handling becomes difficult, and workability is lowered. This component (a-5) can be obtained by reacting tetraalkylammonium hydroxide, tetraalkylphosphonium hydroxide and polyorganosiloxane by a known method. Here, it is conceivable to use these hydroxides for this purpose, but these are usually present in an aqueous solution of 50% by weight or less, and thus dispersibility in the silicone rubber compound becomes very poor. The target kneading time cannot be shortened, and even if dispersed, water that lowers the catalytic action is contained in the composition, making it difficult to control the reaction, and the silicone rubber compound is not collected. It is very difficult to obtain stable characteristics because it may be scattered and become unmanufacturable. In addition, an aqueous solution exceeding 50% by weight cannot be prepared, and in this case, it becomes a solid form, which is also very difficult to disperse. On the other hand, the component (a-5) of the present invention has very good dispersibility in the silicone rubber compound, and since it does not contain moisture, the reaction can be easily controlled, and the silicone rubber composition of the present purpose can be easily and quickly. Can be obtained. From the standpoint of catalyst stability, tetraalkylammonium silanolate is preferred. This component (a-5) is obtained by polycondensing the hydroxyl group or alkoxy group of the component (a-2) with the hydroxyl group on the component (a-3) and (a-4) and performing filler treatment, It is considered that the condensation polymerization of the components a-2) occurs, and further, the silicone rubber composition is slightly equilibrated at the same time due to the trace amount of water contained in the components (a-3) and (a-4). As a result, there are very few residual hydroxyl groups and alkoxy groups in the silicone rubber composition, and the familiarity between the components (a-1) and (a-3) and (a-4) is very good. A silicone rubber composition excellent in moldability and moldability and excellent in releasability for ACF can be obtained. The amount of component (a-5) is preferably 0.001 to 10 parts by weight with respect to 100 parts by weight of component (a-1). If the amount is less than 0.001 part by weight, the reaction does not proceed sufficiently. The odor of the catalytic decomposition substance becomes a problem. The decomposition temperature of the component (a-5) is not particularly limited, but is preferably 70 ° C. or higher from the viewpoint of stability, and 130 ° C. or lower is preferable from the viewpoint of reaction temperature.

(A) 成分のシリコーンゴム組成物は、(a-1)高分子量ポリオルガノシロキサンと(a-2)末端が水酸基またはアルコキシ基で封鎖された低粘度のポリオルガノシロキサンと(a-3)フュームドシリカ、(a-4)熱伝導性充填剤を配合したシリコーンゴム組成物に、前述した(a-5)熱分解性触媒を添加し反応させるだけで得られる。(A) 成分のシリコーンゴム組成物の製造にあたっては、(a-1)〜(a-5) 成分を一括混合してもよく、または、(a-1)〜(a-4) 成分を混合した後に(a-5) 成分を添加してもよい。ただし、(a-5) 成分は、その分解温度以下で添加する必要があり、添加後は、分解温度以上にする必要がある。ただし、ここに示した製造工程は、通常のシリコーンゴム組成物の製造方法に(a-5) 成分を加えただけのものであり、当業者においては、特別に製造装置を導入したりすることなく容易に製造することが可能である。   The component (A) silicone rubber composition comprises (a-1) a high-molecular-weight polyorganosiloxane, (a-2) a low-viscosity polyorganosiloxane whose end is blocked with a hydroxyl group or an alkoxy group, and (a-3) a fume. It can be obtained simply by adding the above-described (a-5) thermally decomposable catalyst to a silicone rubber composition containing silica, and (a-4) a thermally conductive filler. In the production of the silicone rubber composition of the component (A), the components (a-1) to (a-5) may be mixed together or the components (a-1) to (a-4) may be mixed. Thereafter, the component (a-5) may be added. However, the component (a-5) needs to be added below the decomposition temperature, and after the addition, it needs to be above the decomposition temperature. However, the manufacturing process shown here is the one in which the component (a-5) is added to the normal method for manufacturing a silicone rubber composition, and those skilled in the art may introduce a special manufacturing apparatus. And can be manufactured easily.

本発明のシリコーンゴム組成物は、公知のシリコーンゴムの硬化機構を適用してシリコーンゴムを得ることが可能であり、有機過酸化物による架橋、または、付加反応による架橋により硬化させることが一般的である。(B)成分である硬化剤は下記の通りである。   The silicone rubber composition of the present invention can be obtained by applying a known silicone rubber curing mechanism, and is generally cured by crosslinking with an organic peroxide or by addition reaction. It is. The curing agent as component (B) is as follows.

有機過酸化物の架橋に用いられる硬化剤としては、市販の有機過酸化物を用いることができ、ベンゾイルペルオキシド、2,4 −ジクロロベンゾイルペルオキシド、p−メチルベンゾイルパーオキサイド、o−メチルベンゾイルパーオキサイド、ジクミルペルオキシド、クミル−t−ブチルペルオキシド、2,5 −ジメチル−2,5 −ジ−t−ブチルペルオキシヘキサン、ジ−t−ブチルペルオキシド等の各種の有機過酸化物加硫剤が用いられる。   As the curing agent used for crosslinking of the organic peroxide, commercially available organic peroxides can be used, such as benzoyl peroxide, 2,4-dichlorobenzoyl peroxide, p-methylbenzoyl peroxide, o-methylbenzoyl peroxide. , Dicumyl peroxide, cumyl-t-butyl peroxide, 2,5-dimethyl-2,5-di-t-butylperoxyhexane, di-t-butyl peroxide, and other organic peroxide vulcanizing agents are used. .

これらの有機過酸化物加硫剤は、1種または2種以上の混合物として用いることができる。硬化剤である有機過酸化物の配合量は、(A)成分のシリコーンベースポリマー100重量部に対し0.05〜10重量部の範囲が一般的である。   These organic peroxide vulcanizing agents can be used as one kind or a mixture of two or more kinds. The compounding amount of the organic peroxide as the curing agent is generally in the range of 0.05 to 10 parts by weight with respect to 100 parts by weight of the silicone base polymer of component (A).

一方、付加反応による架橋を適用する場合の硬化剤としては、硬化用触媒として、塩化白金酸、白金オレフィン錯体、白金ビニルシロキサン錯体、白金黒、白金トリフェニルホスフィン錯体等の白金系触媒が用いられ、架橋剤として、ケイ素原子に結合した水素原子が1分子中に少なくとも平均2個を超える数を有するポリジオルガノシロキサンが用いられる。付加反応硬化剤のうち、硬化用触媒の配合量は、(A)成分のベースポリマーに対し白金元素量で0.1〜1000ppm の範囲となる量が好ましい。硬化用触媒の配合量が白金元素量として0.1ppm 未満では、充分に硬化が進行せず、また1000ppmを超えても特に硬化速度の向上等が期待できない。また、架橋剤の配合量は、(A)成分中のアルケニル基1個に対し、架橋剤中のケイ素原子に結合した水素原子が、0.5〜20個となるような量が好ましく、さらに好ましくは1〜10個となるような量である。水素原子の量が0.5個未満である場合は、組成物の硬化が充分に進行せずに、硬化後の組成物の硬さが低くなり、また水素原子の量が20個を超えると硬化後の組成物の物理的性質と耐熱性が低下する。   On the other hand, as a curing agent when crosslinking by addition reaction is applied, a platinum catalyst such as chloroplatinic acid, platinum olefin complex, platinum vinylsiloxane complex, platinum black, platinum triphenylphosphine complex is used as a curing catalyst. As the crosslinking agent, a polydiorganosiloxane having an average number of hydrogen atoms bonded to silicon atoms exceeding at least two per molecule is used. Of the addition reaction curing agent, the amount of the curing catalyst is preferably in the range of 0.1 to 1000 ppm in terms of platinum element with respect to the base polymer of component (A). If the blending amount of the curing catalyst is less than 0.1 ppm as the amount of platinum element, curing does not proceed sufficiently, and if it exceeds 1000 ppm, no improvement in the curing rate can be expected. The amount of the crosslinking agent is preferably such that the number of hydrogen atoms bonded to silicon atoms in the crosslinking agent is 0.5 to 20 per alkenyl group in component (A). The amount is preferably 1 to 10. When the amount of hydrogen atoms is less than 0.5, the curing of the composition does not proceed sufficiently, the hardness of the composition after curing becomes low, and when the amount of hydrogen atoms exceeds 20 The physical properties and heat resistance of the cured composition are reduced.

本発明に用いるシリコーンゴム組成物には、以上の成分の他に本発明による効果を阻害しない範囲で半補強性ないし非補強性の充填剤を配合することができる。この半補強性ないし非補強性の充填剤としては、ケイソウ土・金属炭酸塩・クレー・タルク・マイカ・酸化チタンなどをあげることができる。また、シリコーンゴム組成物に従来から用いられている耐熱添加剤、難燃剤、酸化防止剤、加工助剤なども配合することができる。   In addition to the above components, the silicone rubber composition used in the present invention may contain a semi-reinforcing or non-reinforcing filler as long as the effects of the present invention are not impaired. Examples of the semi-reinforcing or non-reinforcing filler include diatomaceous earth, metal carbonate, clay, talc, mica, and titanium oxide. Further, heat-resistant additives, flame retardants, antioxidants, processing aids and the like conventionally used in the silicone rubber composition can be blended.

圧着用シートを構成する上記シリコーンゴム組成物の硬化物からなる層の厚さは、通常、10〜10,000μmであり、好ましくは30〜1,000μm、より好ましくは50〜500μmである。かかる範囲を満たすと、圧着用シートの強度が良好なものとなり破断の恐れがなくなり、また加熱圧着治具の温度がACFに十分に伝達される、
本発明の熱圧着用シートは、前記組成物を必要に応じてシート状にプレス成形、カレンダー成形等により成形した後、硬化させることにより作製することができる。
The thickness of the layer made of the cured product of the silicone rubber composition constituting the pressure-bonding sheet is usually 10 to 10,000 μm, preferably 30 to 1,000 μm, more preferably 50 to 500 μm. If this range is satisfied, the strength of the pressure-bonding sheet becomes good and there is no risk of breakage, and the temperature of the thermocompression bonding jig is sufficiently transmitted to the ACF.
The thermocompression-bonding sheet according to the present invention can be produced by forming the composition into a sheet by pressing, calendering, or the like as necessary, followed by curing.

次に本発明の実施例について説明するが、本発明は、下記実施例に制限されるものではない。また、例中における部は、重量部を表す。   Next, examples of the present invention will be described, but the present invention is not limited to the following examples. Moreover, the part in an example represents a weight part.

実施例1
(CH3)2SiO 単位99.8モル%、(CH3)(CH2=CH)SiO単位0.2モル%からなり、末端がジメチルビニルシリル基で封鎖された、重合度6000のポリオルガノシロキサン100 部と、末端がシラノール基で閉鎖され、重合度が50であるポリジオルガノシロキサン1.5部、末端がメトキシ基で閉鎖され、重合度が20であるポリジオルガノシロキサン3.5部、表面をオクタメチルシクロテトラシロキサンで処理したフュームドシリカ(AEROSIL 200)25部、酸化亜鉛(平均粒子径8μm)460部をニーダーミキサーで均一になるまで混練し、テトラメチルアンモニウムシラノレート(z =20) 0.1部を添加し混練した。このときの温度は、60℃であった。この後、150℃×3時間加熱処理してシリコーンゴム組成物を得た。
Example 1
(CH 3) 2 SiO units 99.8 mol%, (CH 3) (CH 2 = CH) of SiO units 0.2 mol%, terminals blocked with dimethyl vinyl silyl group, a polyorganosiloxane 100 parts of polymerization degree 6000 , 1.5 parts of polydiorganosiloxane with terminal terminated by silanol group and polymerization degree of 50, 3.5 parts of polydiorganosiloxane with terminal closed by methoxy group and degree of polymerization of 20, surface treated with octamethylcyclotetrasiloxane 25 parts of fumed silica (AEROSIL 200) and 460 parts of zinc oxide (average particle size 8 μm) were kneaded with a kneader mixer until uniform, and 0.1 part of tetramethylammonium silanolate (z = 20) was added and kneaded. The temperature at this time was 60 ° C. Thereafter, heat treatment was performed at 150 ° C. for 3 hours to obtain a silicone rubber composition.

このシリコーンゴム組成物100 重量部に対し、付加反応型の触媒としてTC−25(A)(モメンティブ・パフォーマンス・マテリアルズ・ジャパン製)0.5部と、架橋剤としてTC25−(B)(モメンティブ・パフォーマンス・マテリアルズ・ジャパン製)2.0部を配合し、シリコーンゴムコンパウンドを得た。   For 100 parts by weight of this silicone rubber composition, 0.5 part of TC-25 (A) (made by Momentive Performance Materials Japan) as an addition reaction type catalyst and TC25- (B) (momentive performance as a crosslinking agent) (Materials Japan) 2.0 parts was blended to obtain a silicone rubber compound.

次いで、このシリコーンゴムコンパウンドを、カレンダー成形機を用いて、PETフィルム上に厚さが0.5mmとなるように分出し、これを150℃、1時間で一次硬化させた後、PETフィルムを取り除いて200℃、4時間で二次硬化をさせ、圧着シートを作製した。   Next, this silicone rubber compound is dispensed using a calendering machine so that the thickness is 0.5 mm on the PET film, and this is first cured at 150 ° C. for 1 hour, and then the PET film is removed. Secondary curing was performed at 200 ° C. for 4 hours to produce a pressure-bonded sheet.

また、このシリコーンゴムコンパウンド厚さ2mmの金型を用いて170℃、15分の条件でプレス成形後、金型から取り出して200℃・4時間で二次硬化を行い、機械的物性測定用のシートを作成した。   In addition, this silicone rubber compound having a thickness of 2 mm was subjected to press molding at 170 ° C. for 15 minutes, and then taken out from the die and subjected to secondary curing at 200 ° C. for 4 hours to measure mechanical properties. Created a sheet.

さらに、このシリコーンゴムコンパウンド厚さ20mmの金型を用いて170℃、15分の条件でプレス成形後、金型から取り出して200℃・4時間で二次硬化を行い、熱伝導率測定用の試験体を作成した。   Furthermore, after press molding at 170 ° C. for 15 minutes using this silicone rubber compound 20 mm thick mold, it was taken out from the mold and subjected to secondary curing at 200 ° C. for 4 hours to measure the thermal conductivity. A test specimen was created.

実施例2
熱伝導性充填剤として、平均粒子径8μmの酸化亜鉛と平均粒子径4μmの石英を表1に示す比率で併用した以外は実施例1と同様にして圧着シート、機械的物性測定用のシートおよび、熱伝導率測定用の試験体を作製した。
Example 2
As a thermally conductive filler, a pressure-sensitive adhesive sheet, a sheet for measuring mechanical properties, and a sheet for measuring mechanical properties were obtained in the same manner as in Example 1 except that zinc oxide having an average particle diameter of 8 μm and quartz having an average particle diameter of 4 μm were used in the ratio shown in Table 1. A test specimen for measuring thermal conductivity was prepared.

実施例3
熱伝導性充填剤として、平均粒子径4μmの石英を表1に示す比率で使用した以外は実施例1と同様にして圧着シート、機械的物性測定用のシートおよび、熱伝導率測定用の試験体を作製した。
Example 3
A pressure-sensitive adhesive sheet, a sheet for measuring mechanical properties, and a test for measuring thermal conductivity were performed in the same manner as in Example 1 except that quartz having an average particle diameter of 4 μm was used as the thermally conductive filler in the ratio shown in Table 1. The body was made.

比較例1〜6
表1に示すように、フュームドシリカを配合しない場合、熱分解性触媒を配合しない場合等について、実施例1と同様にして圧着シート、機械的物性測定用のシートおよび、熱伝導率測定用の試験体を作製した。
Comparative Examples 1-6
As shown in Table 1, when fumed silica is not blended or when a thermally decomposable catalyst is not blended, etc., in the same manner as in Example 1, a pressure-bonded sheet, a sheet for measuring mechanical properties, and for measuring thermal conductivity The test body was prepared.

実施例1〜2又は比較例1〜6で得られた圧着シートについて、以下の基準で評価を行った。
<機械的物性>
JIS K6249に準拠して、硬さ、引張強さ、伸びを測定した。
<熱伝導率>
京都電子工業(株)製の熱伝導率計QTM−500によって測定した。
<加工性>
0.5mm厚さのシートをカレンダー成形した際の加工性(ロール作業性)を以下の3段階で評価した。
○:カレンダー成形性良好(耳割れ5mm未満)
△:カレンダー成形性不良(耳割れ5mm以上)
×:カレンダー成形不能
<ACF離型性>
(回数)
幅1mmのACF(日立化成工業(株)製「ANISOLM AC」)に、180℃・4Mpaの圧力で圧着シートを30秒押し付けることを繰り返し、固着するまでの回数を測定し、以下の4段階で評価した。
◎:20回以上
○:10回以上20回未満
△:5回以上10回未満
×:5回未満
(固着後)
上記(回数)の試験でシートが固着した際に、固着したシートを剥がして、凝集破壊の有無を確認し、以下の3段階で評価した。
○:凝集破壊無し
△:部分的に凝集破壊
×:ゴム破断
これらの結果を表1に示す。
About the crimping | compression-bonding sheet obtained in Examples 1-2 or Comparative Examples 1-6, it evaluated on the following references | standards.
<Mechanical properties>
In accordance with JIS K6249, hardness, tensile strength, and elongation were measured.
<Thermal conductivity>
It measured with the Kyoto Electronics Industrial Co., Ltd. product thermal conductivity meter QTM-500.
<Processability>
The workability (roll workability) when a 0.5 mm thick sheet was calendered was evaluated in the following three stages.
○: Good calendar formability (ear crack less than 5mm)
Δ: Calendar formability is poor (ear crack 5mm or more)
×: Inability to calendar molding <ACF releasability>
(Number of times)
Repeatedly pressing the pressure-bonded sheet on ACF with width of 1mm ("ANISOLM AC" manufactured by Hitachi Chemical Co., Ltd.) at 180 ° C and 4Mpa for 30 seconds. evaluated.
◎: 20 times or more ○: 10 times or more and less than 20 times Δ: 5 times or more and less than 10 times ×: Less than 5 times (after fixing)
When the sheet adhered in the above (number of times) test, the adhered sheet was peeled off to confirm the presence or absence of cohesive failure, and evaluated in the following three stages.
◯: No cohesive failure Δ: Partial cohesive failure ×: Rubber rupture These results are shown in Table 1.

Figure 2009138019
Figure 2009138019

Claims (4)

(A)下記(a-1)〜(a-5)を含むシリコーンゴム組成物を、(a-5)成分の分解温度より低い温度で混合後、(a-5)成分の分解温度以上で加熱処理してなるシリコーンゴム組成物100重量部
(a-1)平均単位式: RaSiO(4-a)/2
(式中、R は置換または非置換の一価の炭化水素基を、a は1.98〜2.02の範囲の数を示す)で示される平均重合度4000〜20000のポリオルガノシロキサン 100重量部
(a-2)平均単位式: R1 bSiO(4-b)/2
(式中、R1は置換または非置換の一価の炭化水素基を、b は1.98〜2.02の範囲の数を示す)で示され、末端が水酸基またはアルコキシ基で封鎖された、重合度が6〜700であるポリオルガノシロキサン0.1〜20重量部
(a-3)微粉末フュームドシリカ1〜50重量部
(a-4)熱伝導性充填剤、(a-1)の体積100に対して(a-4)の体積が50〜200となる量
(a-5)平均単位式: M1O(R2 cSiO)zM2
(式中、M1はテトラアルキルアンモニウム基またはテトラアルキルホスホニウム基であり、M2はM1と同一もしくは水素であり、R2は置換または非置換の一価の炭化水素基を、c は1.98〜2.02の範囲の数を示し、z は1〜1000の数である)で示される熱分解性触媒0.001〜10重量部
(B)硬化剤、(A)成分を硬化させるのに必要な量
からなることを特徴とする、熱伝導率が0.5W/mK以上であるACF圧着シート用シリコーンゴム組成物。
(A) After mixing a silicone rubber composition containing the following (a-1) to (a-5) at a temperature lower than the decomposition temperature of the component (a-5), Heat-treated silicone rubber composition 100 parts by weight (a-1) Average unit formula: R a SiO (4-a) / 2
(Wherein R represents a substituted or unsubstituted monovalent hydrocarbon group, a represents a number in the range of 1.98 to 2.02) 100 parts by weight of polyorganosiloxane having an average degree of polymerization of 4000 to 20000 (a- 2) Average unit formula: R 1 b SiO (4-b) / 2
(Wherein R 1 represents a substituted or unsubstituted monovalent hydrocarbon group, b represents a number in the range of 1.98 to 2.02), and the degree of polymerization is blocked with a hydroxyl group or an alkoxy group. 0.1 to 20 parts by weight of polyorganosiloxane being 6 to 700 (a-3) 1 to 50 parts by weight of finely powdered fumed silica (a-4) thermally conductive filler, with respect to volume 100 of (a-1) Amount of (a-4) volume 50-200 (a-5) Average unit formula: M 1 O (R 2 c SiO) z M 2
(Wherein M 1 is a tetraalkylammonium group or a tetraalkylphosphonium group, M 2 is the same or hydrogen as M 1 , R 2 is a substituted or unsubstituted monovalent hydrocarbon group, and c is 1.98. 0.001-10 parts by weight of a thermally decomposable catalyst represented by a number in the range of -2.02 and z is a number of 1-1000)
A silicone rubber composition for an ACF pressure-bonded sheet having a thermal conductivity of 0.5 W / mK or more, comprising (B) a curing agent and an amount necessary for curing the component (A).
(a-4)熱伝導性充填剤が平均粒子径0.1〜20μmの酸化亜鉛である請求項1記載のACF圧着シート用シリコーンゴム組成物。   (A-4) The silicone rubber composition for an ACF pressure-bonded sheet according to claim 1, wherein the thermally conductive filler is zinc oxide having an average particle size of 0.1 to 20 μm. (a-4)熱伝導性充填剤が平均粒子径0.1〜10μmの石英である請求項1記載のACF圧着シート用シリコーンゴム組成物。   (A-4) The silicone rubber composition for an ACF pressure-bonded sheet according to claim 1, wherein the thermally conductive filler is quartz having an average particle size of 0.1 to 10 μm. (a-4)熱伝導性充填剤として、平均粒子径0.1〜20μmの酸化亜鉛と平均粒子径0.1〜10μmの石英を併用する請求項1記載のACF圧着シート用シリコーンゴム組成物。   (A-4) The silicone rubber composition for an ACF pressure-bonded sheet according to claim 1, wherein zinc oxide having an average particle size of 0.1 to 20 μm and quartz having an average particle size of 0.1 to 10 μm are used in combination as the thermally conductive filler. .
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CN115449336A (en) * 2022-10-14 2022-12-09 强新正品(苏州)环保材料科技有限公司 Vertical conductive adhesive and preparation method thereof

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EP2141511A2 (en) 2008-06-23 2010-01-06 Dai Nippon Printing Co., Ltd. Radiation detector using gas amplication and method for manufacturing the same
CN115449336A (en) * 2022-10-14 2022-12-09 强新正品(苏州)环保材料科技有限公司 Vertical conductive adhesive and preparation method thereof

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