JP2009127148A - Double-toe sock and method for producing the same - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing a double-toe sock which is inexpensive in a cost aspect, capable of forming a toe part of a double structure through directly using an existing circular knitting machine without remodeling. <P>SOLUTION: This method for producing the double-toe sock includes knitting by circular knitting an external toe part 6 and an internal toe part 7 to be a toe part 1 of the socks, mesh-inserting an edge of a knitting finish each of the external toe part 6 and the internal toe part 7 into a knitting needle of a circular knitting machine so as to put into a condition combined in and out, and knitting a bottom part 2, a heel part 3, a leg part 4, and a mouth-knitted part 5 as remaining parts of the socks by the circular knitting machine. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

  The present invention relates to a toe double sock excellent in protection against the toe and heat retention and a manufacturing method thereof.

  The purpose of wearing socks can be to keep the feet warm. To improve the warmth, it is conceivable to knitting the whole thickly or knitting the whole into a double structure. When the shoe is put on, there is a problem that the heel portion is difficult to enter the mouth when the shoe is worn, and the amount of yarn used for knitting the sock is increased, resulting in an increase in material cost.

  For this reason, only the toe part necessary for heat insulation has a double structure, the toe part of the foot is protected to prevent pain, and the heel part has the same thickness as a normal sock, so Toe double socks have been proposed that are easy to enter and easy to wear.

The conventional knitting method of toe double socks uses a circular knitting machine, first knitting a cylindrical inner fabric of several centimeters from the beginning of knitting, then knitting the toe inner part by increasing or decreasing the number of eyes in half rotation, Next, after knitting the bend, fold back and proceed to knitting the outer part of the toe to the cylindrical inner fabric part, then knitting the cylindrical outer fabric to the knitting start position, and then to the double toe part Has knitted soles, heels, legs, and knitting parts, removed from the circular knitting machine, and processed the linking part by linking (see Patent Document 1).
JP 2004-256927 A

  The above-mentioned toe double sock manufacturing method requires special control of the circular knitting machine in order to continuously knitting the toe part in a double, and can be modified when using an existing circular knitting machine. The economic problem of becoming necessary arises.

  In addition, when processing the overburden part by linking, the toe part is knitted into a double structure first, so when linking the inner and outer overburden parts individually, the presence of one becomes an obstacle and the linking work is performed. There is a problem that it is difficult.

  Therefore, the problem of the present invention is that the existing circular knitting machine can be used as it is without modification, and a double-structured toe portion can be formed. Another object of the present invention is to provide an inexpensive toe double sock and a manufacturing method thereof.

  In order to solve the above-described problems, the present invention combines an outer toe portion and an inner toe portion knitted by circular knitting inside and outside, and the remaining of the sock is attached to the knitting end portions of the outer toe portion and the inner toe portion. This is a configuration in which the part is knitted by a circular knitting.

  Further, the invention of the method is that the outer toe portion and the inner toe portion are knitted by circular knitting, and the outer toe portion and the inner toe portion are linked by linking and then the respective knitting end ends are pointed to the circular knitting machine. Then, it is set in a state where it is combined inside and outside, and thereafter a configuration is adopted in which the remaining portion of the socks is knitted by the circular knitting machine.

  Here, the sock is composed of a toe portion having a double structure, a sole portion, a heel portion, a leg portion, and a mouth knitting portion, and the outer toe portion and the inner toe portion are separately knitted by a circular knitting machine. Using the finished one, set the outer toe part and the inner toe part inside and outside by pointing each knitting end to the knitting needle of another circular knitting machine. The socks are completed by knitting and integrating the remaining soles, buttocks, legs, and knitting parts.

  According to the present invention, the outer toe portion and the inner toe portion are separately knitted by circular knitting, and the respective knitting end ends are pointed to the circular knitting machine, and then the remaining portion of the socks is knitted by the circular knitting machine. As a result, it is possible to use the existing circular knitting machine as it is without modifying the existing circular knitting machine and to form a double-structured toe part by simply adding a step to look at the outer toe part and the inner toe part into the circular knitting machine. Can do.

  In addition, since the outer toe part and the inner toe part are separately knitted, linking of the overhanging part to the outer toe part and the inner toe part can be performed independently, and the linking work can be easily performed as before, and the work efficiency is improved and the cost is improved. An inexpensive toe double sock can be provided.

  Embodiments of the present invention will be described below with reference to the accompanying drawings.

  As shown in FIGS. 1 (a) and 1 (b), the toe double sock A is composed of a toe part 1 having a double structure, followed by a sole part 2, a heel part 3, a leg part 4, and a knitting part 5. The toe part 1 having the double structure is formed by an outer toe part 6 and an inner toe part 7.

  In order to manufacture the toe double socks A, first, the outer toe portion 6 and the inner toe portion 7 having a size that fits inside the outer toe portion 6 are separately knitted using a circular knitting machine.

  The outer toe portion 6 and the inner toe portion 7 are knitted from the toe side in the same manner as knitting the toe portion of a general sock, and the toe portion is knitted by increasing or decreasing the number of eyes by half rotation, A cylindrical fabric having a length is knitted, and then the overburden portion is processed by linking 8 in a state where it is removed from the circular knitting machine.

  As shown in FIG. 3, the outer toe portion 6 and the inner toe portion 7 manufactured in this manner are respectively formed on the end of the knitting end of the cylindrical fabric with respect to the knitting needle 11 of the cylinder 10 in another circular knitting machine 9. Then, the outer toe portion 6 and the inner toe portion 7 are fitted together and set on the circular knitting machine 9, and then the sole 2, the heel part 3, the legs, which are the remaining portions of the socks, are used with the circular knitting machine 9. The part 4 and the knitting part 5 are knitted to make socks.

  The sock removed from the circular knitting machine 9 is processed into a finished product by processing the heel part 3, and the toe part 1 has a double tiptoe part 1 and an outer toe part 6 and an inner toe part 7 as shown in FIG. Double socks A can be obtained.

  FIG. 4 shows an example using the knitting of the heel part in the sock to obtain the outer toe part 6 and the inner toe part 7, and knitting the short toe side cylindrical part 12 at the knitting start part using a circular knitting machine, Subsequently, a rim part 13 and a cylindrical fabric 14 having a predetermined length corresponding to the leg part are knitted into a raw material, and a boundary line ab between the toe side cylindrical part 12 and the heel part 13 of the material removed from the circular knitting machine. The outer toe part 6 or the inner toe part 7 is formed by cutting the toe side cylindrical part 12 and sewing the cut edge with a lock sewing machine to finish the toe part.

  Next, the knitting end ends are loosened to the position of line cd so that the cylindrical fabrics 14 of the outer toe portion 6 and the inner toe portion 7 have a predetermined length, and the loose line cd is knitted. As shown in FIG. 3, the outer toe portion 6 and the inner toe portion 7 point toward the knitting end of the line cd with respect to a knitting needle of a cylinder in another circular knitting machine, The outer toe portion 6 and the inner toe portion 7 are fitted together and set in a circular knitting machine, and thereafter, the sole 2 and the heel part 3, the leg part 4, and the knitting are the remaining portions of the socks with the circular knitting machine. The part 5 is knitted to make socks.

  As described above, the double toe socks A are formed by individually knitting the outer toe portion 6 and the inner toe portion 7 to be the toe portion 1 with a circular knitting machine, and the cylindrical fabric in the outer toe portion 6 and the inner toe portion 7. The stitch at the end of the knitting is pointed at the knitting needle 11 of the circular knitting machine 9 for knitting the remaining part of the sock, and the outer toe part 6 and the inner toe part 7 are set in a fitted state, The bottom part 2, the heel part 3, the leg part 4, and the mouth knitting part 5, which are the remaining parts of the socks, are knitted by the knitting machine 9 to make the socks, so that the existing circular knitting machine can be used as it is without any modification. Thus, the toe double socks A can be knitted, and there is no cost for remodeling the existing circular knitting machine.

  Further, by knitting the outer toe portion 6 and the inner toe portion 7 separately, the linking portion 8 of the outer toe portion 6 and the inner toe portion 7 can be independently performed, and the linking operation can be easily performed as before. .

(a) is the front view which notched the toe part of the toe double sock concerning this invention, (b) is the perspective view of the wearing state which notched the toe part in this sock (A) is a front view before linking showing the outer toe portion of the double toe sock according to the present invention, (b) is a front view after linking, and (c) is an exploded perspective view of the outer toe portion and the inner toe portion. Longitudinal sectional view of a cylinder part of a circular knitting machine showing a state in which the outer toe part and the inner toe part are looked into the knitting needle Front view showing an example using knitting of a heel part in socks to obtain an outer toe part and an inner toe part

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Toe part 2 Sole part 3 Grow part 4 Leg part 5 Knit part 6 Outer toe part 7 Inner toe part 8 Linking 9 Circular knitting machine 10 Cylinder 11 Knitting needle A Socks

Claims (2)

  The outer toe part and inner toe part knitted from the toe side by circular knitting are combined inside and outside, and the toe double part knitting the remaining part of the socks by circular knitting at the knitting end part of this outer toe part and inner toe part socks.   The outer toe part and the inner toe part were each knitted by circular knitting, and after linking the outer toe part and the inner toe part with linking, the end ends of each knitting were looked into the circular knitting machine and combined inside and outside. A toe double sock manufacturing method in which the remaining part of the sock is knitted with the circular knitting machine after setting.

Images