JP2009107147A - Process and apparatus for producing long-fiber-reinforced thermoplastic resin pellet - Google Patents

Process and apparatus for producing long-fiber-reinforced thermoplastic resin pellet Download PDF

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JP2009107147A
JP2009107147A JP2007279195A JP2007279195A JP2009107147A JP 2009107147 A JP2009107147 A JP 2009107147A JP 2007279195 A JP2007279195 A JP 2007279195A JP 2007279195 A JP2007279195 A JP 2007279195A JP 2009107147 A JP2009107147 A JP 2009107147A
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fiber bundle
reinforcing fiber
wound body
collapse
thermoplastic resin
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JP4996418B2 (en
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Naoyuki Tadai
直行 多代
Takayasu Fujiura
貴保 藤浦
嘉津弥 ▲高▼村
Kazuya Takamura
Seiji Yoshiie
清二 善家
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Kobe Steel Ltd
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Kobe Steel Ltd
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Priority to JP2007279195A priority Critical patent/JP4996418B2/en
Application filed by Kobe Steel Ltd filed Critical Kobe Steel Ltd
Priority to US12/678,762 priority patent/US8236127B2/en
Priority to ES08836118T priority patent/ES2791893T3/en
Priority to KR1020107007120A priority patent/KR101161497B1/en
Priority to CN2008801097740A priority patent/CN101815602B/en
Priority to EP08836118.3A priority patent/EP2206591B1/en
Priority to PCT/JP2008/066970 priority patent/WO2009044641A1/en
Publication of JP2009107147A publication Critical patent/JP2009107147A/en
Priority to US13/471,096 priority patent/US8910690B2/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a process and an apparatus for producing long-fiber-reinforced thermoplastic resin pellets in which a reinforcing fiber bundle is continuously drawn out from a winding body of a fiber bundle package body to introduce into an impregnated die, and a collapse of a winding layer can be prevented even if a reinforcing fiber bundle is drawn out to the vicinity of the outermost winding layer of the winding body by a drawing method in producing the long-fiber-reinforced thermoplastic resin pellet. <P>SOLUTION: A reinforcing fiber bundle reel-out device 100 has a plurality of collapse prevention members 120 for preventing the collapse of winding layer for pushing the inner peripheral surface of the winding body 11 of the fiber bundle package 10 to the outside, and pushing means 110, 113, 116 for pushing the plurality of collapse prevention member 120 to the inner peripheral surface by following the inner peripheral surface of the winding body 11 where the thickness gradually get thinner as the reinforcing fiber bundle is gradually drawn out. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、繊維束包装体から強化用繊維束を連続的に引き出して含浸ダイに導入し、引抜き法により、長繊維強化熱可塑性樹脂ペレットを製造する製造方法及製造装置に関するものである。
本発明は、
The present invention relates to a production method and a production apparatus for continuously producing reinforcing fiber bundles from a fiber bundle package, introducing them into an impregnation die, and producing long fiber reinforced thermoplastic resin pellets by a drawing method.
The present invention

長繊維強化熱可塑性樹脂ペレット(以下、単に長繊維強化樹脂ペレットともいう)は、射出成形用の原料として使用されるものである。長繊維強化樹脂ペレットは、ペレット長(例えば3〜10mm程度)がほぼそのまま繊維長となるため、短繊維強化樹脂ペレットに比べて機械的強度に優れている。   Long fiber reinforced thermoplastic resin pellets (hereinafter also simply referred to as long fiber reinforced resin pellets) are used as raw materials for injection molding. The long fiber reinforced resin pellet has excellent mechanical strength compared to the short fiber reinforced resin pellet because the pellet length (for example, about 3 to 10 mm) is almost the same as the fiber length.

長繊維強化樹脂ペレットの製造には、繊維束包装体が用いられる。図8に示すように、繊維束包装体10は、強化用繊維束(ロービング)を円筒状に回巻きした回巻体11に包装を施したものであり、回巻体11の外表面が包装用の熱収縮フィルム12によって被覆されている。前記強化用繊維束は、多数本の単繊維(フィラメント)を束ねたストランドを所定本数撚らずに結合して扁平な紐状にしたものである。この繊維束包装体10は、内取り法にて回巻体から強化用繊維束が引き出される。強化用繊維束は、起立させた回巻体11の内周側から引き出され、前記熱収縮フィルム12の開口部を通って上方へ導かれる。   A fiber bundle package is used for the production of long fiber reinforced resin pellets. As shown in FIG. 8, the fiber bundle package 10 is obtained by packaging a wound body 11 obtained by winding a reinforcing fiber bundle (roving) into a cylindrical shape, and the outer surface of the wound body 11 is packaged. It is covered with a heat shrink film 12 for use. The reinforcing fiber bundle is a flat string formed by binding strands of a large number of single fibers (filaments) without twisting a predetermined number of strands. In the fiber bundle package 10, the reinforcing fiber bundle is pulled out from the wound body by an internal method. The reinforcing fiber bundle is drawn from the inner peripheral side of the upright wound body 11 and guided upward through the opening of the heat shrink film 12.

そして、長繊維強化樹脂ペレットは、引抜き法を用いて製造される。この引抜き法としては、撚りを行わない引抜き法と、撚りを行う引抜き法とが知られている。撚りを行わない引抜き法を用いるペレット製造方法では、繊維束包装体から強化用繊維束を連続的に引き出して含浸ダイに導入し、この含浸ダイにより強化用繊維束に溶融した熱可塑性樹脂を含浸させ、前記含浸ダイの下流側に設けられた引取り機により、前記含浸ダイから樹脂含浸強化用繊維束からなる長繊維強化樹脂ストランドを連続的に引き取り、ペレタイザー等により前記長繊維強化樹脂ストランドを所定長さに切断して、長繊維強化樹脂ペレットを製造するようにしている。図10は撚りを行わない引抜き法によって得られる長繊維強化樹脂ペレットを示す模式図である。   And a long fiber reinforced resin pellet is manufactured using the drawing method. As this drawing method, a drawing method without twisting and a drawing method with twisting are known. In the pellet manufacturing method using the drawing method without twisting, the reinforcing fiber bundle is continuously drawn out from the fiber bundle package and introduced into the impregnation die, and the reinforcing fiber bundle is impregnated with the molten thermoplastic resin by the impregnation die. And continuously pulling out the long fiber reinforced resin strands made of resin impregnated reinforcing fiber bundles from the impregnation die by a take-up machine provided on the downstream side of the impregnation die, and the long fiber reinforced resin strands by a pelletizer or the like. A long fiber reinforced resin pellet is produced by cutting to a predetermined length. FIG. 10 is a schematic diagram showing long fiber reinforced resin pellets obtained by a drawing method without twisting.

また、撚りを行う引抜き法を用いるペレット製造方法では、内取り用繊維束包装体から強化用繊維束を連続的に引き出して含浸ダイに導入し、この含浸ダイにより強化用繊維束に溶融した熱可塑性樹脂を含浸させ、前記含浸ダイの下流側に設けられた引取り機により、前記含浸ダイから前記引取り機によって撚りがかけられた樹脂含浸強化用繊維束からなる長繊維強化樹脂ストランドを連続的に引き取り、ペレタイザー等により前記長繊維強化樹脂ストランドを所定長さに切断して、長繊維強化樹脂ペレットを製造するようにしている。この場合、前記引取り機としては、撚りローラなどのように、撚り機としての機能をも兼ね備えたものが用いられる。図9は撚りを行う引抜き法によって得られる長繊維強化樹脂ペレットを示す模式図である。   Further, in the pellet manufacturing method using the drawing method for twisting, the reinforcing fiber bundle is continuously drawn out from the inner fiber bundle package, introduced into the impregnation die, and the heat melted into the reinforcing fiber bundle by the impregnation die. A long fiber reinforced resin strand composed of a fiber bundle for reinforcing resin impregnation that has been twisted by the take-up machine from the impregnation die is continuously impregnated with a plastic resin, and a take-up machine provided downstream of the impregnation die. The long fiber reinforced resin strands are cut into a predetermined length by a pelletizer or the like to produce long fiber reinforced resin pellets. In this case, as the take-up machine, one having a function as a twisting machine such as a twisting roller is used. FIG. 9 is a schematic view showing a long fiber reinforced resin pellet obtained by a drawing method for twisting.

ところで、繊維束包装体から強化用繊維束を連続的に引き出しながら、長繊維強化熱可塑性樹脂ペレットを製造する場合、強化用繊維束は、回巻体の内周側から順次引き出される。したがって、強化用繊維束が引き出されるにつれて、回巻体の厚みは次第に小さくなる。そして、回巻体の最外巻層付近まで強化用繊維束が引き出されると、巻層が崩落して崩落した巻層の強化用繊維束がもつれることがあった。このため、前記もつれに起因して、強化用繊維束の断線が発生し、当該強化用繊維束に継ぎ合わされている新しい内取り用繊維束包装体への切り替えを行うことができないという不具合があった。   By the way, when manufacturing the long fiber reinforced thermoplastic resin pellet while continuously drawing the reinforcing fiber bundle from the fiber bundle package, the reinforcing fiber bundle is sequentially drawn from the inner peripheral side of the wound body. Therefore, as the reinforcing fiber bundle is pulled out, the thickness of the wound body gradually decreases. When the reinforcing fiber bundle is pulled out to the vicinity of the outermost wound layer of the wound body, the wound layer may collapse and the reinforcing fiber bundle of the wound layer may be tangled. For this reason, the reinforcing fiber bundle is disconnected due to the entanglement, and there is a problem that it is not possible to switch to the new in-coming fiber bundle package joined to the reinforcing fiber bundle. It was.

前述した巻層の崩落現象を防止することを目的として、特開2001−88881号公報に、ガラスロービング包装体が提案されている。このガラスロービング包装体は、ガラスロービングを円筒状に回巻したガラス繊維束回巻体の外表面が、袋状の熱収縮フィルムによって被覆されてなるガラスロービング包装体である。そして、前記熱収縮フィルムが、ポリプロピレン樹脂組成物あるいはポリエチレンテレフタレート樹脂組成物から形成され、動摩擦係数が0.1〜0.7であるガラスロービング包装体である。このガラスロービング包装体は、前記崩落現象を防止すべく、熱収縮フィルムの動摩擦係数を0.1〜0.7としている。   In order to prevent the above-described collapse phenomenon of the wound layer, Japanese Patent Application Laid-Open No. 2001-88881 proposes a glass roving package. This glass roving package is a glass roving package in which the outer surface of a glass fiber bundle wound body obtained by winding a glass roving into a cylindrical shape is covered with a bag-like heat shrink film. And the said heat-shrink film is a glass roving package which is formed from a polypropylene resin composition or a polyethylene terephthalate resin composition, and a dynamic friction coefficient is 0.1-0.7. In this glass roving package, the coefficient of dynamic friction of the heat-shrinkable film is set to 0.1 to 0.7 in order to prevent the collapse phenomenon.

しかしながら、前述したガラスロービング包装体では、確実に前記崩落現象を防止する点において必ずしも十分とはいえなかった。
特開2001−88881号公報(段落[0009]〜[0011]、図1) 特開平7−228422号公報(段落[0019]、図1,図2)
However, the above-described glass roving package is not always sufficient in reliably preventing the collapse phenomenon.
JP 2001-88881 A (paragraphs [0009] to [0011], FIG. 1) JP 7-228422 A (paragraph [0019], FIG. 1 and FIG. 2)

そこで、本発明の課題は、繊維束包装体の回巻体からその内周側より強化用繊維束を連続的に引き出して含浸ダイに導入し、引抜き法により、長繊維強化熱可塑性樹脂ペレットを製造するに際し、回巻体の最外巻層付近まで強化用繊維束が引き出されても、巻層の崩落を防止して崩落した巻層の強化用繊維束がもつれることをなくすことができて、最後まで円滑に強化用繊維束を引き出すことができ、これにより、前記もつれに起因する強化用繊維束の断線を起こすことなく、この強化用繊維束に継ぎ合わされている新しい繊維束包装体への切り替えを行うことができるようにした、長繊維強化熱可塑性樹脂ペレットの製造方法及び製造装置を提供することにある。   Therefore, the object of the present invention is to continuously draw out the reinforcing fiber bundle from the inner circumference side of the wound body of the fiber bundle package and introduce it into the impregnation die, and draw the long fiber reinforced thermoplastic resin pellets by the drawing method. When manufacturing, even if the reinforcing fiber bundle is pulled out to the vicinity of the outermost wound layer of the wound body, it is possible to prevent the rolled layer reinforcing fiber bundle from being tangled by preventing the collapse of the wound layer. Thus, the reinforcing fiber bundle can be pulled out smoothly to the end, and thereby the new fiber bundle package joined to the reinforcing fiber bundle without breaking the reinforcing fiber bundle due to the entanglement. It is an object of the present invention to provide a manufacturing method and a manufacturing apparatus for long fiber reinforced thermoplastic resin pellets which can be switched.

前記の課題を解決するため、本願発明では、次の技術的手段を講じている。   In order to solve the above problems, the present invention takes the following technical means.

請求項1の発明は、強化用繊維束を円筒状に回巻きした回巻体から強化用繊維束を連続的に引き出して含浸ダイに導入し、この含浸ダイにより強化用繊維束に溶融した熱可塑性樹脂を含浸させ、前記含浸ヘッドの下流側に設けられた引取り機により、前記含浸ダイから撚りがかけられた、あるいは撚りがかけられていない樹脂含浸強化用繊維束からなる長繊維強化樹脂ストランドを連続的に引き取り、この長繊維強化樹脂ストランドをペレット化して長繊維強化熱可塑性樹脂ペレットを製造する方法において、前記回巻体の内周面を外側へ押し付けるための巻層崩落防止用の複数の崩落防止部材を設け、前記回巻体からその内周側より強化用繊維束を順次引き出すに際し、強化用繊維束が順次引き出されるにつれて厚みが次第に小さくなる前記回巻体の内周面に追随して該内周面に前記複数の崩落防止部材を押し付けることを特徴とする長繊維強化熱可塑性樹脂ペレットの製造方法である。   According to the first aspect of the present invention, the reinforcing fiber bundle is continuously drawn out from the wound body obtained by winding the reinforcing fiber bundle into a cylindrical shape, introduced into the impregnation die, and the heat that is melted into the reinforcing fiber bundle by the impregnation die. A long fiber reinforced resin comprising a resin impregnated reinforcing fiber bundle impregnated with a plastic resin and twisted from the impregnation die or not twisted by a take-up machine provided downstream of the impregnation head In the method of continuously taking up the strands and pelletizing the long fiber reinforced resin strands to produce the long fiber reinforced thermoplastic resin pellets, the roll layer for preventing the collapse of the wound layer for pressing the inner peripheral surface of the wound body to the outside. When a plurality of collapse prevention members are provided and the reinforcing fiber bundle is sequentially pulled out from the inner circumference side from the wound body, before the reinforcing fiber bundle is sequentially pulled out, the thickness gradually decreases. A method for producing a long fiber-reinforced thermoplastic resin pellets, characterized in that following the inner peripheral surface of the rotating winding member presses the plurality of collapse prevention members to the internal peripheral surface.

請求項2の発明は、強化用繊維束を円筒状に回巻きした回巻体から強化用繊維束を連続的に引き出して含浸ダイに導入し、この含浸ダイにより強化用繊維束に溶融した熱可塑性樹脂を含浸させ、前記含浸ヘッドの下流側に設けられた引取り機により、前記含浸ダイから撚りがかけられた、あるいは撚りがかけられていない樹脂含浸強化用繊維束からなる長繊維強化樹脂ストランドを連続的に引き取り、この長繊維強化樹脂ストランドをペレット化して長繊維強化熱可塑性樹脂ペレットを製造する装置において、前記回巻体からその内周側より強化用繊維束が順次引き出される強化用繊維束繰り出し装置を備え、この強化用繊維束繰り出し装置が、前記回巻体の内周面を外側へ押し付けるための巻層崩落防止用の複数の崩落防止部材と、強化用繊維束が順次引き出されるにつれて厚みが次第に小さくなる前記回巻体の内周面に追随して該内周面に前記複数の崩落防止部材を押し付ける押し付け手段とを有していることを特徴とする長繊維強化熱可塑性樹脂ペレットの製造装置である。   In the invention of claim 2, the reinforcing fiber bundle is continuously drawn out from the wound body obtained by winding the reinforcing fiber bundle into a cylindrical shape, introduced into the impregnation die, and the heat melted into the reinforcing fiber bundle by the impregnation die. A long fiber reinforced resin comprising a resin impregnated reinforcing fiber bundle impregnated with a plastic resin and twisted from the impregnation die or not twisted by a take-up machine provided downstream of the impregnation head In a device for continuously taking up a strand and pelletizing the long fiber reinforced resin strand to produce a long fiber reinforced thermoplastic resin pellet, a reinforcing fiber bundle is sequentially drawn from the inner circumference side from the wound body. A fiber bundle feeding device, and the reinforcing fiber bundle feeding device includes a plurality of collapse prevention members for preventing the collapse of the wound layer for pressing the inner peripheral surface of the wound body to the outside; And pressing means for pressing the plurality of collapse preventing members against the inner peripheral surface following the inner peripheral surface of the wound body, the thickness of which is gradually reduced as the bundle is sequentially drawn out. It is a manufacturing apparatus of a long fiber reinforced thermoplastic resin pellet.

請求項3の発明は、請求項2記載の長繊維強化熱可塑性樹脂ペレットの製造装置において、前記各崩落防止部材が、前記回巻体の高さ方向全長にわたって延びる棒状の崩落防止棒よりなり、前記押し付け手段が、前記回巻体が装着されたときに該回巻体の内側に該回巻体と互いに同一軸線状に位置し、垂直に立設された支柱と、前記複数の崩落防止棒のそれぞれについて、一方端が前記支柱にピン結合され他方端が当該崩落防止棒にピン結合された複数のリンクとを備えて、前記支柱に対して前記各崩落防止棒を平行運動させるリンク機構を構成したものであることを特徴とするものである。   The invention of claim 3 is the long fiber reinforced thermoplastic resin pellet manufacturing apparatus according to claim 2, wherein each of the collapse preventing members is a rod-shaped collapse preventing rod extending over the entire length in the height direction of the wound body, The pressing means includes a support column and a plurality of collapsible prevention rods that are vertically arranged vertically with the wound body on the inner side of the wound body when the wound body is mounted. A link mechanism that includes a plurality of links, one end of which is pin-coupled to the support column and the other end of which is pin-coupled to the collapse-preventing rod. It is characterized by being constructed.

本発明の長繊維強化熱可塑性樹脂ペレットの製造方法又は製造装置は、回巻体からその内周側より強化用繊維束を順次引き出すに際し、強化用繊維束が順次引き出されるにつれて厚みが次第に小さくなる回巻体の内周面に追随して該内周面に複数の崩落防止部材を押し付けるようにしたものである。したがって、回巻体の最外巻層付近まで強化用繊維束が引き出されても、巻層の崩落を防止して崩落した巻層の強化用繊維束がもつれることをなくすことができる。よって、前記もつれに起因する強化用繊維束の断線を起こすことなく、この強化用繊維束に継ぎ合わされている新しい回巻体への切り替えを行うことができ、長時間にわたり連続して長繊維強化熱可塑性樹脂ペレットの製造を行うことができる。   In the method or apparatus for producing a long fiber reinforced thermoplastic resin pellet of the present invention, the thickness of the reinforcing fiber bundle is gradually reduced as the reinforcing fiber bundle is sequentially drawn out from the inner circumference side of the wound body. A plurality of collapse preventing members are pressed against the inner peripheral surface following the inner peripheral surface of the wound body. Therefore, even if the reinforcing fiber bundle is pulled out to the vicinity of the outermost wound layer of the wound body, it is possible to prevent the wound fiber layer from being tangled by preventing the roll layer from collapsing. Therefore, without causing breakage of the reinforcing fiber bundle due to the entanglement, it is possible to switch to a new wound body joined to the reinforcing fiber bundle, and continuously reinforce long fibers for a long time. Production of thermoplastic resin pellets can be performed.

以下、図面を参照して本発明の実施形態について説明する。図1は本発明の一実施形態による長繊維強化熱可塑性樹脂ペレットの製造装置の全体構成を示す図である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. FIG. 1 is a diagram showing an overall configuration of an apparatus for producing long fiber reinforced thermoplastic resin pellets according to an embodiment of the present invention.

図1において、100は強化用繊維束繰り出し装置である。強化用繊維束繰り出し装置100は、装着された繊維束包装体10の回巻体11からその内周側より強化用繊維束Rが順次引き出されるものである。   In FIG. 1, 100 is a reinforcing fiber bundle feeding device. The reinforcing fiber bundle feeding device 100 sequentially draws the reinforcing fiber bundle R from the wound body 11 of the attached fiber bundle package 10 from its inner peripheral side.

図1に示すように、繊維束包装体10の回巻体11から引き出された強化用繊維束Rは、複数本(図1の例では3本)が引き揃えられて、一対の加熱用ローラ22A,22Bを備えた予熱用加熱装置21に導かれる。強化用繊維束Rは、予熱用加熱装置21によって昇温された後、含浸ダイ23内に導かれる。この含浸ダイ23には、スクリュ27を内蔵する押出機26から、溶融樹脂(溶融した熱可塑性樹脂)28が連続供給される。含浸ダイ23内には、強化用繊維束Rに溶融樹脂28を含浸させるための複数個の含浸ローラ25が配設されている。また、含浸ダイ23の出口には、撚りが付与された樹脂含浸強化用繊維束からなる断面円形状の長繊維強化樹脂ストランドSの線径を定めるダイノズル24が取り付けられている。   As shown in FIG. 1, a plurality of reinforcing fiber bundles R (three in the example of FIG. 1) drawn out from the wound body 11 of the fiber bundle package 10 are aligned to form a pair of heating rollers. It is led to a preheating heating device 21 provided with 22A and 22B. The reinforcing fiber bundle R is heated by the preheating heating device 21 and then guided into the impregnation die 23. A molten resin (molten thermoplastic resin) 28 is continuously supplied to the impregnation die 23 from an extruder 26 incorporating a screw 27. In the impregnation die 23, a plurality of impregnation rollers 25 for impregnating the reinforcing fiber bundle R with the molten resin 28 are disposed. A die nozzle 24 is attached to the outlet of the impregnation die 23 to determine the wire diameter of the long fiber reinforced resin strand S having a circular cross section made of a twisted resin impregnated reinforcing fiber bundle.

強化用繊維束Rは、含浸ダイ23を通過しながら溶融樹脂が含浸され、樹脂含浸強化用繊維束となされる。この樹脂含浸強化用繊維束は、含浸ダイ23の下流側に設けられた撚りローラ30A,30Bにより、撚りが付与される。撚りローラ30A,30Bは、引取り機及び撚り機として機能するものである。そして、撚りが付与された樹脂含浸強化用繊維束からなる長繊維強化樹脂ストランドSは、撚りローラ30A,30Bにより、含浸ダイ23から連続的に引き取られる。   The reinforcing fiber bundle R is impregnated with the molten resin while passing through the impregnation die 23 to form a resin impregnated reinforcing fiber bundle. This resin impregnated reinforcing fiber bundle is twisted by the twisting rollers 30 </ b> A and 30 </ b> B provided on the downstream side of the impregnation die 23. The twisting rollers 30A and 30B function as a take-up machine and a twisting machine. And the long fiber reinforced resin strand S which consists of the fiber bundle for resin impregnation reinforcement | strengthening to which twist was provided is continuously taken out from the impregnation die | dye 23 by the twist rollers 30A and 30B.

含浸ダイ23のダイノズル24から引き出された高温の長繊維強化樹脂ストランドSは、冷却水槽29によって冷却硬化されて、撚りローラ30A,30Bへと導かれる。そして、撚りローラ30A,30Bの下流側に導かれた長繊維強化樹脂ストランドSは、ペレタイザー31で所定長さに切断されて長繊維強化樹脂ペレットとされる。   The high-temperature long fiber reinforced resin strand S drawn from the die nozzle 24 of the impregnation die 23 is cooled and hardened by the cooling water tank 29 and guided to the twisting rollers 30A and 30B. Then, the long fiber reinforced resin strand S guided to the downstream side of the twisting rollers 30A and 30B is cut into a predetermined length by the pelletizer 31 to be a long fiber reinforced resin pellet.

図2は図1における撚りローラの説明図である。図2に示すように、一対の撚りローラ30A,30Bは、それぞれの回転軸線を平行な平面(水平面)上に保持し、かつ、該回転軸線を交差させた状態で上流側からの長繊維強化樹脂ストランドSを挟むように対向配置されている。すなわち、図2における上側の撚りローラ30Aの回転軸線aと下側の撚りローラ30Bの回転軸線とは、平面視において、長繊維強化樹脂ストランドSの引き取り方向に対して互いに相反する方向に、かつ同一角度をなして所定角度(撚り角度)だけずれた向きに設定されている。   FIG. 2 is an explanatory view of the twisting roller in FIG. As shown in FIG. 2, the pair of twisting rollers 30A and 30B has their respective rotation axes held on parallel planes (horizontal planes) and reinforced with long fibers from the upstream side in a state where the rotation axes are crossed. The resin strands S are arranged to face each other. That is, the rotation axis a of the upper twisting roller 30A and the rotation axis of the lower twisting roller 30B in FIG. 2 are in a direction opposite to each other with respect to the take-up direction of the long fiber reinforced resin strand S in plan view, and The direction is set to be the same angle but shifted by a predetermined angle (twist angle).

次に、前記強化用繊維束繰り出し装置100について説明する。   Next, the reinforcing fiber bundle feeding device 100 will be described.

図3は図1における強化用繊維束繰り出し装置の構成を示す図、図4は図3におけるベースプレートを示す平面図、図5は図3に示す強化用繊維束繰り出し装置の要部の構成を示す平面図である。なお、図3では、繊維束包装体10の熱収縮フィルム12、傘状ガイド104及び浮き上がり防止金具106については図示していない。   3 is a diagram showing the configuration of the reinforcing fiber bundle feeding device in FIG. 1, FIG. 4 is a plan view showing the base plate in FIG. 3, and FIG. 5 shows the configuration of the main part of the reinforcing fiber bundle feeding device shown in FIG. It is a top view. In FIG. 3, the heat shrink film 12, the umbrella-shaped guide 104, and the lifting prevention metal fitting 106 of the fiber bundle package 10 are not illustrated.

図3〜図5において、101は円板状のベースプレートである。ベースプレート101には、所定長さを有して床面に当接する支持脚103が取り付けられている。このベースプレート101上に、上部ハブ111及び下部ハブ112を有する支柱110が垂直に立設されている。104はベースプレート101上面の中心位置に固定されて、支柱110を支持するブラケットである。このブラケット104に支柱110が着脱可能に固定されている。繊維束包装体10がベースプレート101上に載置された状態では、繊維束包装体10(回巻体11)と支柱110が互いに同一軸線状に位置することとなる。   3 to 5, reference numeral 101 denotes a disk-shaped base plate. A support leg 103 having a predetermined length and contacting the floor surface is attached to the base plate 101. A column 110 having an upper hub 111 and a lower hub 112 is erected vertically on the base plate 101. Reference numeral 104 denotes a bracket that is fixed to the center position of the upper surface of the base plate 101 and supports the support 110. A support column 110 is detachably fixed to the bracket 104. In a state where the fiber bundle package 10 is placed on the base plate 101, the fiber bundle package 10 (the wound body 11) and the support 110 are positioned on the same axis.

120は中空パイプからなる崩落防止棒である。この実施形態では、支柱110を中心とする同一円周上の角度90°に等分した位置に位置される合計4本の崩落防止棒120が備えられている(図5参照)。崩落防止棒120は回巻体11の高さ方向全長にわたって延びている。崩落防止棒120に回巻体11から引き出される強化用繊維束Rがひっかからないようにするため、崩落防止棒120の上端部を内側に湾曲させている。これら4本の崩落防止棒120は、回巻体11の内周面を外側へ押し付けるための巻層崩落防止用の崩落防止部材を構成している。なお、崩落防止棒120の個数としては、2本以上がよく、好ましくは4〜8本がよい。   Reference numeral 120 denotes a collapse prevention rod made of a hollow pipe. In this embodiment, a total of four collapse prevention rods 120 are provided which are located at positions equally divided at an angle of 90 ° on the same circumference centering on the support 110 (see FIG. 5). The collapse prevention rod 120 extends over the entire length of the wound body 11 in the height direction. In order to prevent the reinforcing fiber bundle R drawn from the wound body 11 from being caught on the collapse preventing rod 120, the upper end portion of the collapse preventing rod 120 is curved inward. These four collapse prevention rods 120 constitute a collapse prevention member for preventing the collapse of the wound layer for pressing the inner peripheral surface of the wound body 11 outward. The number of collapsible prevention rods 120 is preferably 2 or more, and preferably 4 to 8.

113は上部リンク、116は下部リンクである。4本の崩落防止棒120それぞれについて、上部リンク113の一方端が支柱110の上部ハブ111にピン114によって結合され、その他方端が当該崩落防止棒120の上部にピン115によって結合されている。さらに、4本の崩落防止棒120それぞれについて、下部リンク116の一方端が支柱110の下部ハブ112にピン117によって結合され、その他方端が当該崩落防止棒120の下部にピン118によって結合されている。   113 is an upper link and 116 is a lower link. For each of the four collapse prevention rods 120, one end of the upper link 113 is coupled to the upper hub 111 of the column 110 by a pin 114, and the other end is coupled to the upper portion of the collapse prevention rod 120 by a pin 115. Further, for each of the four collapse prevention rods 120, one end of the lower link 116 is coupled to the lower hub 112 of the support column 110 by a pin 117, and the other end is coupled to the lower portion of the collapse prevention rod 120 by a pin 118. Yes.

このように、4本の崩落防止棒120それぞれについて、固定されている支柱110に対して崩落防止棒120がリンク113,116の自重で平行運動するリンク機構が構成されている。崩落防止棒120は、その下端がベースプレート101に形成された長孔102(図3,図4参照)を常に貫通する状態で、リンク113,116で支持されている。   In this way, for each of the four collapse prevention rods 120, a link mechanism is configured in which the collapse prevention rod 120 moves in parallel with the weight of the links 113 and 116 with respect to the fixed column 110. The collapse prevention rod 120 is supported by links 113 and 116 such that the lower end of the collapse prevention rod 120 always passes through the long hole 102 (see FIGS. 3 and 4) formed in the base plate 101.

前記支柱110及び前記4組のリンク113,116は、強化用繊維束Rが順次引き出されるにつれて厚みが次第に小さくなる回巻体11の内周面に追随して該内周面に4本の崩落防止棒120を押し付ける押し付け手段を構成している。   The strut 110 and the four sets of links 113 and 116 follow the inner peripheral surface of the wound body 11 that gradually decreases in thickness as the reinforcing fiber bundle R is sequentially pulled out, and four collapses occur on the inner peripheral surface. A pressing means for pressing the prevention rod 120 is configured.

図6は図3に示す強化用繊維束繰り出し装置において回巻体から強化用繊維束が引き出される様子を示す斜視図、図7は図6における浮き上がり防止金具を示す断面図である。   6 is a perspective view showing a state in which the reinforcing fiber bundle is pulled out from the wound body in the reinforcing fiber bundle feeding device shown in FIG. 3, and FIG. 7 is a cross-sectional view showing the lifting prevention metal fitting in FIG.

図6において、105は傘状ガイドである。傘状ガイド105は棒状部と傘部とを有している。起立姿勢の傘状ガイド105は、その棒状部の下端が支柱110の上端に着脱可能に固定されている。回巻体11から引き出された強化用繊維束Rは、傘状ガイド105の傘部の円周縁部に接しながら上方へ導かれる。強化用繊維束Rの引き出し中においては傘部の円周縁部が崩落防止部材(崩落防止棒など)の上端部よりも径方向外側に位置するように、傘状ガイド105の傘部の大きさが設定されている。この傘状ガイド105の傘部は、外周部から中央部に向けて上方に突出する円錐板状(傘状)の形状に限らず、円板状の形状にしてもよい。   In FIG. 6, reference numeral 105 denotes an umbrella-shaped guide. The umbrella-shaped guide 105 has a rod-shaped part and an umbrella part. As for the umbrella-shaped guide 105 in the standing posture, the lower end of the rod-like portion is detachably fixed to the upper end of the column 110. The reinforcing fiber bundle R drawn out from the wound body 11 is guided upward while in contact with the circular peripheral edge of the umbrella portion of the umbrella-shaped guide 105. While the reinforcing fiber bundle R is being pulled out, the size of the umbrella portion of the umbrella-shaped guide 105 is such that the circumferential edge of the umbrella portion is positioned radially outward from the upper end portion of the collapse preventing member (such as a collapse preventing rod). Is set. The umbrella portion of the umbrella-shaped guide 105 is not limited to the conical plate shape (umbrella shape) protruding upward from the outer peripheral portion toward the center portion, but may be a disk shape.

図6,図7において、106は浮き上がり防止金具である。浮き上がり防止金具106は、この実施形態では、繊維束包装体10の外側に位置し、繊維束包装体10の高さ方向に延びる棒状部と、この棒状部に連なり、繊維束包装体10上面の周縁部の一部分において周縁部近傍域を上側から押えるヘッド部とを有している。このヘッド部は、平面視でC字状をなしている。2個の浮き上がり防止金具106は、それぞれ、ベースプレート101に固定されたボス107に差し込まれ、ボス107に固定ボルト108で固定される。繊維束包装体10によっては、最外巻層の強化用繊維束Rに熱収縮フィルム12が貼りついているものがある。このため、最外巻層の強化用繊維束Rが、熱収縮フィルム12ごと引き出される場合がある。このことを防止するために、浮き上がり防止金具106を備えている。崩落防止棒120と干渉しない位置であって、繊維束包装体10上面の周縁部における少なくとも2箇所の位置に対して、浮き上がり防止金具106を備えることがよい。   6 and 7, reference numeral 106 denotes a lifting prevention metal fitting. In this embodiment, the lifting prevention metal fitting 106 is located outside the fiber bundle package 10, extends in the height direction of the fiber bundle package 10, is connected to the rod part, and is formed on the upper surface of the fiber bundle package 10. And a head portion that presses the vicinity of the peripheral portion from above in a part of the peripheral portion. The head portion has a C shape in plan view. The two lifting prevention metal fittings 106 are respectively inserted into bosses 107 fixed to the base plate 101 and fixed to the bosses 107 with fixing bolts 108. Some fiber bundle packages 10 have the heat shrink film 12 attached to the reinforcing fiber bundle R of the outermost wound layer. For this reason, the reinforcing fiber bundle R of the outermost winding layer may be pulled out together with the heat shrink film 12. In order to prevent this, a lifting prevention metal fitting 106 is provided. It is preferable to provide the anti-lifting metal fitting 106 at a position that does not interfere with the collapsing prevention rod 120 and at least two positions on the peripheral edge of the upper surface of the fiber bundle package 10.

このように構成される強化用繊維束繰り出し装置100において、まず、繊維束包装体10の装着が行われる。なお、予め、装着前に、回巻体11の上下面を覆う部分の熱収縮フィルム12を取り除いておき、回巻体11の外周面が熱収縮フィルム12で被覆されている繊維束包装体10を使用した。支柱110に固定されている傘状ガイド105を取り外した後、4本の崩落防止棒120を図3における「イ」で示される位置に移動させる。次に、4本の崩落防止棒120の上方より繊維束包装体10を下降させ、繊維束包装体10を4本の崩落防止棒120の外側にはめた状態で、ベースプレート101上に載置する。そうすると、繊維束包装体10の回巻体11は、支柱110と互いに同一軸線状に位置される。また、回巻体11の内周面は、4本の崩落防止棒120によって半径方向外側へ押し付けられている状態となる。このように、繊維束包装体10の装着が完了すると、支柱110に傘状ガイド105が固定される。また、浮き上がり防止金具106が取り付けられる。   In the reinforcing fiber bundle feeding device 100 configured as described above, the fiber bundle package 10 is first mounted. In addition, before mounting | wearing, the heat-shrink film 12 of the part which covers the upper and lower surfaces of the winding body 11 is removed previously, and the fiber bundle package 10 by which the outer peripheral surface of the winding body 11 is coat | covered with the heat-shrink film 12 is carried out. It was used. After removing the umbrella-shaped guide 105 fixed to the column 110, the four collapsing prevention rods 120 are moved to the positions indicated by “A” in FIG. Next, the fiber bundle package 10 is lowered from above the four collapse prevention rods 120 and placed on the base plate 101 in a state where the fiber bundle package 10 is fitted to the outside of the four collapse prevention rods 120. . Then, the wound body 11 of the fiber bundle package 10 is positioned on the same axis as the support 110. Moreover, the inner peripheral surface of the wound body 11 is in a state of being pressed outward in the radial direction by the four collapse prevention rods 120. As described above, when the attachment of the fiber bundle package 10 is completed, the umbrella-shaped guide 105 is fixed to the support 110. Further, a lifting prevention metal fitting 106 is attached.

繊維束包装体10の装着が完了すると、前記した撚りローラ30A,30Bの動作によって回巻体11から強化用繊維束Rが順次引き出される。その結果、回巻体11の厚みは次第に小さくなる。つまり、回巻体11の内周面は次第に後退する。4本の崩落防止棒120は、前記したリンク機構により、回巻体11の次第に後退する内周面に追随して移動し、常に該内周面に押し付けられる。   When the installation of the fiber bundle package 10 is completed, the reinforcing fiber bundle R is sequentially pulled out from the wound body 11 by the operation of the twisting rollers 30A and 30B. As a result, the thickness of the wound body 11 gradually decreases. That is, the inner peripheral surface of the wound body 11 is gradually retracted. The four collapsing prevention rods 120 follow the inner circumferential surface of the winding body 11 that is gradually retracted by the link mechanism described above, and are always pressed against the inner circumferential surface.

ここで、前述したように、強化用繊維束繰り出し装置に装着される回巻体11の外周面は、熱収縮フィルム12が被覆されている。そして、装着後の回巻体11の巻層は、この実施形態では、円周方向における4箇所において熱収縮フィルム12と崩落防止棒120とに挟まれた状態となっている。このように、回巻体11の内周面に向けて押し付けられている4本の崩落防止棒120により、回巻体11の巻層を崩落しないようにしっかりと支えることができる。なお、回巻体11の内周面に向けて押し付け力を付与し続けることができる場合には、回巻体11から熱収縮フィルム12を全て取り除いておいてもよい。   Here, as described above, the outer peripheral surface of the wound body 11 attached to the reinforcing fiber bundle feeding device is covered with the heat shrink film 12. And the winding layer of the wound body 11 after mounting | wearing is the state pinched | interposed into the heat shrink film 12 and the collapsing prevention rod 120 in four places in the circumferential direction in this embodiment. Thus, the four collapse prevention rods 120 pressed against the inner peripheral surface of the wound body 11 can be firmly supported so as not to collapse the wound layer of the wound body 11. When the pressing force can be continuously applied toward the inner peripheral surface of the wound body 11, the heat shrink film 12 may be completely removed from the wound body 11.

そして、強化用繊維束Rの引き出しが進行して、回巻体11の最外巻層付近まで強化用繊維束Rが引き出されても(このときの4本の崩落防止棒120の位置を図3における「ロ」で示す)、巻層の崩落を防止して崩落した巻層の強化用繊維束Rがもつれることをなくすことができる。よって、強化用繊維束Rを含浸ダイ23まで導くパスラインにおいて前記もつれに起因する強化用繊維束Rの断線を起こすことなく、この強化用繊維束Rに継ぎ合わされている新しい回巻体への切り替えを行うことができ、長時間にわたり連続して長繊維強化熱可塑性樹脂ペレットの製造を行うことができる。   Even if the reinforcing fiber bundle R is pulled out and the reinforcing fiber bundle R is pulled out to the vicinity of the outermost wound layer of the wound body 11 (the positions of the four collapsing prevention rods 120 at this time are illustrated). 3), and the reinforcing fiber bundle R of the wound layer that has collapsed can be prevented from being tangled. Therefore, without causing disconnection of the reinforcing fiber bundle R due to the entanglement in the pass line that leads the reinforcing fiber bundle R to the impregnation die 23, the new wound body joined to the reinforcing fiber bundle R can be connected to the new wound body. Switching can be performed, and a continuous fiber reinforced thermoplastic resin pellet can be manufactured continuously for a long time.

本発明では、複数の崩落防止部材として、複数の前記崩落防止棒120に代えて、複数の湾曲板状体を用いるようにしてもよい。この湾曲板状体は、回巻体11の内周面の湾曲形状に対応した外面形状を有するものである。また、本発明では、前記崩落防止棒120を押し付ける押し付け手段として、エアシリンダ、あるいは電動直動アクチュエータを用いるようにしてもよい。エアシリンダ、あるいは電動直動アクチュエータを用いるようにすると、強化用繊維束が満巻きから空巻き直前までにわたって、押し付け力を一定に保持することができるという利点がある。   In the present invention, a plurality of curved plate-like bodies may be used in place of the plurality of collapse prevention rods 120 as the plurality of collapse prevention members. The curved plate-like body has an outer surface shape corresponding to the curved shape of the inner peripheral surface of the wound body 11. In the present invention, an air cylinder or an electric linear actuator may be used as the pressing means for pressing the collapsing prevention rod 120. When an air cylinder or an electric linear motion actuator is used, there is an advantage that the pressing force can be kept constant from the fully wound fiber bundle to just before the idle winding.

次に、本発明の実施例について説明する。図1に示す製造装置によって長繊維強化樹脂ペレットの製造実験を行い、図3〜図7に示す強化用繊維束繰り出し装置について評価した。強化用繊維束として、ガラス繊維束を用いた。1本あたりのガラス繊維束の仕様(構成)は、ガラス繊維径(フィラメント径)17μm、重量2400g/kmである。なお、仕様が同一のガラス繊維束による繊維束包装体であっても、メーカーの違いによって、巻層の崩落の起こりやすさに差があるため、メーカーの異なる2種類の繊維束包装体(繊維束包装体A,B)を使用した。繊維束包装体の寸法は、外径:φ300mm、内径:φ150mm、高さ:330mmである。なお、回巻体の上下面を覆う部分の熱収縮フィルムが取り除かれて、回巻体の外周面が熱収縮フィルムで被覆されている繊維束包装体を使用した。   Next, examples of the present invention will be described. A production experiment of long fiber reinforced resin pellets was performed using the production apparatus shown in FIG. 1 and the reinforcing fiber bundle feeding apparatus shown in FIGS. 3 to 7 was evaluated. A glass fiber bundle was used as the reinforcing fiber bundle. The specification (configuration) of the glass fiber bundle per one is a glass fiber diameter (filament diameter) of 17 μm and a weight of 2400 g / km. Even if the fiber bundle package is made of glass fiber bundles with the same specifications, there is a difference in the likelihood of collapse of the wound layer depending on the manufacturer, so two types of fiber bundle packages (fibers) with different manufacturers Bundles A and B) were used. The dimensions of the fiber bundle package are an outer diameter: φ300 mm, an inner diameter: φ150 mm, and a height: 330 mm. In addition, the part of the heat shrink film covering the upper and lower surfaces of the wound body was removed, and the fiber bundle package in which the outer peripheral surface of the wound body was covered with the heat shrink film was used.

[実施例1] 実験条件は、繊維束包装体:3個、生産速度(引き取り速度):80m/min、熱可塑性樹脂:ポリプロピレン、繊維含有率:約70%、撚りローラの撚り角度:17.5°とした。図1に示すように、3個の繊維束包装体は、それぞれ、強化用繊維束繰り出し装置に装着してある。そして、3個の繊維束包装体それぞれから引き出された合計3本の強化用繊維束を、パスラインを経て含浸ダイに導入するようにした。   [Example 1] Experimental conditions were: fiber bundle package: 3 pieces, production speed (take-off speed): 80 m / min, thermoplastic resin: polypropylene, fiber content: about 70%, twist angle of twisting roller: 17. The angle was 5 °. As shown in FIG. 1, each of the three fiber bundle packages is attached to a reinforcing fiber bundle feeding device. Then, a total of three reinforcing fiber bundles drawn from each of the three fiber bundle packages were introduced into the impregnation die via a pass line.

その結果、繊維束包装体Aの場合、合計10回の繊維束包装体の切り替え実験を行い、10回とも断線を起こすことなく切り替えを行うことができた。また、繊維束包装体Bの場合、合計10回の繊維束包装体の切り替え実験を行い、10回とも断線を起こすことなく切り替えを行うことができた。   As a result, in the case of the fiber bundle package A, a total of 10 fiber bundle package switching experiments were performed, and switching could be performed without causing any disconnection 10 times. Further, in the case of the fiber bundle package B, the fiber bundle package was switched 10 times in total, and the switching could be performed without causing any disconnection 10 times.

[比較例1] 実験条件は、実施例1と同一である。崩落防止部材及び押し付け手段を備えていない強化用繊維束繰り出し装置を使用した。その結果、繊維束包装体Aの場合、合計10回の繊維束包装体の切り替え実験を行い、8回だけ断線を起こすことなく切り替えを行うことができた。また、繊維束包装体Bの場合、合計10回の繊維束包装体の切り替え実験を行い、3回だけ断線を起こすことなく切り替えを行うことができた。   [Comparative Example 1] Experimental conditions are the same as in Example 1. A reinforcing fiber bundle feeding device without a collapsing prevention member and pressing means was used. As a result, in the case of the fiber bundle package A, a total of 10 fiber bundle package switching experiments were performed, and switching was possible only 8 times without causing disconnection. In the case of the fiber bundle package B, the fiber bundle package was switched 10 times in total, and the switching could be performed without disconnection only three times.

本発明の一実施形態による長繊維強化熱可塑性樹脂ペレットの製造装置の全体構成を示す図である。It is a figure which shows the whole structure of the manufacturing apparatus of the long fiber reinforced thermoplastic resin pellet by one Embodiment of this invention. 図1における撚りローラの説明図である。It is explanatory drawing of the twist roller in FIG. 図1における強化用繊維束繰り出し装置の構成を示す図である。It is a figure which shows the structure of the fiber bundle delivery apparatus for reinforcement in FIG. 図3におけるベースプレートを示す平面図である。FIG. 4 is a plan view showing a base plate in FIG. 3. 図3に示す強化用繊維束繰り出し装置の要部の構成を示す平面図である。It is a top view which shows the structure of the principal part of the fiber bundle delivery apparatus for reinforcement shown in FIG. 図3に示す強化用繊維束繰り出し装置において回巻体から強化用繊維束が引き出される様子を示す斜視図である。It is a perspective view which shows a mode that the fiber bundle for reinforcement is pulled out from a winding body in the fiber bundle delivery apparatus for reinforcement shown in FIG. 図6における浮き上がり防止金具を示す断面図である。It is sectional drawing which shows the lifting prevention metal fitting in FIG. 繊維束包装体の構成を概略的に示す断面図である。It is sectional drawing which shows the structure of a fiber bundle package schematically. 撚りを行う引抜き法によって得られる長繊維強化樹脂ペレットを示す模式図である。It is a schematic diagram which shows the long fiber reinforced resin pellet obtained by the drawing method which performs twisting. 撚りを行わない引抜き法によって得られる長繊維強化樹脂ペレットを示す模式図である。It is a schematic diagram which shows the long fiber reinforced resin pellet obtained by the drawing method which does not twist.

符号の説明Explanation of symbols

10…繊維束包装体
11…回巻体
12…熱収縮フィルム
21…予熱用加熱装置
23…含浸ダイ
24…ダイノズル
26…押出機
25…含浸ローラ
28…溶融樹脂
29…冷却水槽
30A,30B…撚りローラ
31…ペレタイザー
100…強化用繊維束繰り出し装置
101…ベースプレート
102…長孔
103…支持脚
104…ブラケット
105…傘状ガイド
106…浮き上がり防止金具
110…支柱
111…上部ハブ
112…下部ハブ
113…上部リンク
114,115…ピン
116…下部リンク
117,118…ピン
120…崩落防止棒
R…強化用繊維束
S…長繊維強化樹脂ストランド
DESCRIPTION OF SYMBOLS 10 ... Fiber bundle package 11 ... Rolled body 12 ... Heat-shrink film 21 ... Preheating heating device 23 ... Impregnation die 24 ... Die nozzle 26 ... Extruder 25 ... Impregnation roller 28 ... Molten resin 29 ... Cooling water tank 30A, 30B ... Twist Roller 31 ... Pelletizer 100 ... Reinforcing fiber bundle feeding device 101 ... Base plate 102 ... Long hole 103 ... Support leg 104 ... Bracket 105 ... Umbrella guide 106 ... Lifting prevention metal fitting 110 ... Post 111 ... Upper hub 112 ... Lower hub 113 ... Upper Link 114, 115 ... Pin 116 ... Lower link 117, 118 ... Pin 120 ... Collapse prevention rod R ... Fiber bundle for reinforcement S ... Long fiber reinforced resin strand

Claims (3)

強化用繊維束を円筒状に回巻きした回巻体から強化用繊維束を連続的に引き出して含浸ダイに導入し、この含浸ダイにより強化用繊維束に溶融した熱可塑性樹脂を含浸させ、前記含浸ヘッドの下流側に設けられた引取り機により、前記含浸ダイから撚りがかけられた、あるいは撚りがかけられていない樹脂含浸強化用繊維束からなる長繊維強化樹脂ストランドを連続的に引き取り、この長繊維強化樹脂ストランドをペレット化して長繊維強化熱可塑性樹脂ペレットを製造する方法において、
前記回巻体の内周面を外側へ押し付けるための巻層崩落防止用の複数の崩落防止部材を設け、前記回巻体からその内周側より強化用繊維束を順次引き出すに際し、強化用繊維束が順次引き出されるにつれて厚みが次第に小さくなる前記回巻体の内周面に追随して該内周面に前記複数の崩落防止部材を押し付けることを特徴とする長繊維強化熱可塑性樹脂ペレットの製造方法。
The reinforcing fiber bundle is continuously drawn out from a wound body obtained by winding the reinforcing fiber bundle into a cylindrical shape and introduced into the impregnation die, and the reinforcing fiber bundle is impregnated with the molten thermoplastic resin by the impregnation die, By a take-up machine provided on the downstream side of the impregnation head, continuous fiber reinforced resin strands composed of a bundle of resin impregnated reinforcing fibers that have been twisted or untwisted from the impregnation die are continuously drawn, In the method of pelletizing this long fiber reinforced resin strand to produce a long fiber reinforced thermoplastic resin pellet,
Provided with a plurality of collapse prevention members for preventing collapse of the winding layer for pressing the inner peripheral surface of the wound body to the outside, when reinforcing fiber bundles are sequentially pulled out from the inner periphery side of the wound body, reinforcing fibers Production of long fiber reinforced thermoplastic resin pellets, wherein the plurality of collapse prevention members are pressed against the inner peripheral surface following the inner peripheral surface of the wound body, the thickness of which gradually decreases as the bundle is sequentially drawn out Method.
強化用繊維束を円筒状に回巻きした回巻体から強化用繊維束を連続的に引き出して含浸ダイに導入し、この含浸ダイにより強化用繊維束に溶融した熱可塑性樹脂を含浸させ、前記含浸ヘッドの下流側に設けられた引取り機により、前記含浸ダイから撚りがかけられた、あるいは撚りがかけられていない樹脂含浸強化用繊維束からなる長繊維強化樹脂ストランドを連続的に引き取り、この長繊維強化樹脂ストランドをペレット化して長繊維強化熱可塑性樹脂ペレットを製造する装置において、
前記回巻体からその内周側より強化用繊維束が順次引き出される強化用繊維束繰り出し装置を備え、この強化用繊維束繰り出し装置が、前記回巻体の内周面を外側へ押し付けるための巻層崩落防止用の複数の崩落防止部材と、強化用繊維束が順次引き出されるにつれて厚みが次第に小さくなる前記回巻体の内周面に追随して該内周面に前記複数の崩落防止部材を押し付ける押し付け手段とを有していることを特徴とする長繊維強化熱可塑性樹脂ペレットの製造装置。
The reinforcing fiber bundle is continuously drawn out from a wound body obtained by winding the reinforcing fiber bundle into a cylindrical shape and introduced into the impregnation die, and the reinforcing fiber bundle is impregnated with the molten thermoplastic resin by the impregnation die, By a take-up machine provided on the downstream side of the impregnation head, continuous fiber reinforced resin strands composed of a bundle of resin impregnated reinforcing fibers that have been twisted or untwisted from the impregnation die are continuously drawn, In an apparatus for producing a long fiber reinforced thermoplastic resin pellet by pelletizing this long fiber reinforced resin strand,
A reinforcing fiber bundle feeding device is provided that sequentially pulls out reinforcing fiber bundles from the inner circumferential side of the wound body, and the reinforcing fiber bundle feeding device presses the inner circumferential surface of the wound body outward. A plurality of collapse prevention members for preventing the collapse of the winding layer, and the plurality of collapse prevention members on the inner peripheral surface following the inner peripheral surface of the wound body, the thickness of which gradually decreases as the reinforcing fiber bundle is pulled out sequentially. And a pressing means for pressing the long fiber reinforced thermoplastic resin pellet manufacturing apparatus.
前記各崩落防止部材が、前記回巻体の高さ方向全長にわたって延びる棒状の崩落防止棒よりなり、前記押し付け手段が、前記回巻体が装着されたときに該回巻体の内側に該回巻体と互いに同一軸線状に位置し、垂直に立設された支柱と、前記複数の崩落防止棒のそれぞれについて、一方端が前記支柱にピン結合され他方端が当該崩落防止棒にピン結合された複数のリンクとを備えて、前記支柱に対して前記各崩落防止棒を平行運動させるリンク機構を構成したものであることを特徴とする請求項2記載の長繊維強化熱可塑性樹脂ペレットの製造装置。   Each of the collapsing prevention members comprises a rod-shaped collapsing prevention rod extending over the entire length of the wound body, and the pressing means is disposed on the inner side of the wound body when the wound body is mounted. For each of the pillars that are positioned on the same axis as the winding body and are vertically erected and the plurality of collapse prevention rods, one end is pin-coupled to the pillars and the other end is pin-coupled to the collapse prevention rods. A long-fiber-reinforced thermoplastic resin pellet according to claim 2, comprising a plurality of links, and a link mechanism configured to move each collapsing prevention rod in parallel with respect to the support column. apparatus.
JP2007279195A 2007-10-02 2007-10-26 Long fiber reinforced thermoplastic resin pellet manufacturing equipment Expired - Fee Related JP4996418B2 (en)

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ES08836118T ES2791893T3 (en) 2007-10-02 2008-09-19 Method for making continuous fiber reinforced thermoplastic resin granules
KR1020107007120A KR101161497B1 (en) 2007-10-02 2008-09-19 Process and apparatus for producing long-fiber-reinforced thermoplastic resin pellet
CN2008801097740A CN101815602B (en) 2007-10-02 2008-09-19 Process and apparatus for producing long-fiber-reinforced thermoplastic resin pellet
US12/678,762 US8236127B2 (en) 2007-10-02 2008-09-19 Method and apparatus for manufacturing continuous fiber-reinforced thermoplastic resin pellet
EP08836118.3A EP2206591B1 (en) 2007-10-02 2008-09-19 Method for manufacturing continuous-fiber-reinforced thermoplastic resin pellet
PCT/JP2008/066970 WO2009044641A1 (en) 2007-10-02 2008-09-19 Process and apparatus for producing long-fiber-reinforced thermoplastic resin pellet
US13/471,096 US8910690B2 (en) 2007-10-02 2012-05-14 Method and apparatus for manufacturing continuous fiber-reinforced thermoplastic resin pellet

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