JP2009079094A - Phosphor and led lamp using it - Google Patents

Phosphor and led lamp using it Download PDF

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JP2009079094A
JP2009079094A JP2007247930A JP2007247930A JP2009079094A JP 2009079094 A JP2009079094 A JP 2009079094A JP 2007247930 A JP2007247930 A JP 2007247930A JP 2007247930 A JP2007247930 A JP 2007247930A JP 2009079094 A JP2009079094 A JP 2009079094A
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phosphor
light emitting
light
led lamp
emitting diode
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JP5075552B2 (en
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Tsutomu Ishii
努 石井
Yumi Ito
由美 伊藤
Hajime Takeuchi
肇 竹内
Akira Sakai
亮 酒井
Yasumasa Oya
恭正 大屋
Katsutoshi Nakagawa
勝利 中川
Yasuhiro Shirakawa
康博 白川
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Toshiba Corp
Toshiba Materials Co Ltd
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Toshiba Materials Co Ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/4805Shape
    • H01L2224/4809Loop shape
    • H01L2224/48091Arched
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/484Connecting portions
    • H01L2224/48463Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond
    • H01L2224/48465Connecting portions the connecting portion on the bonding area of the semiconductor or solid-state body being a ball bond the other connecting portion not on the bonding area being a wedge bond, i.e. ball-to-wedge, regular stitch
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L2224/00Indexing scheme for arrangements for connecting or disconnecting semiconductor or solid-state bodies and methods related thereto as covered by H01L24/00
    • H01L2224/01Means for bonding being attached to, or being formed on, the surface to be connected, e.g. chip-to-package, die-attach, "first-level" interconnects; Manufacturing methods related thereto
    • H01L2224/42Wire connectors; Manufacturing methods related thereto
    • H01L2224/47Structure, shape, material or disposition of the wire connectors after the connecting process
    • H01L2224/48Structure, shape, material or disposition of the wire connectors after the connecting process of an individual wire connector
    • H01L2224/484Connecting portions
    • H01L2224/48475Connecting portions connected to auxiliary connecting means on the bonding areas, e.g. pre-ball, wedge-on-ball, ball-on-ball
    • H01L2224/48476Connecting portions connected to auxiliary connecting means on the bonding areas, e.g. pre-ball, wedge-on-ball, ball-on-ball between the wire connector and the bonding area
    • H01L2224/48477Connecting portions connected to auxiliary connecting means on the bonding areas, e.g. pre-ball, wedge-on-ball, ball-on-ball between the wire connector and the bonding area being a pre-ball (i.e. a ball formed by capillary bonding)
    • H01L2224/48478Connecting portions connected to auxiliary connecting means on the bonding areas, e.g. pre-ball, wedge-on-ball, ball-on-ball between the wire connector and the bonding area being a pre-ball (i.e. a ball formed by capillary bonding) the connecting portion being a wedge bond, i.e. wedge on pre-ball
    • H01L2224/4848Connecting portions connected to auxiliary connecting means on the bonding areas, e.g. pre-ball, wedge-on-ball, ball-on-ball between the wire connector and the bonding area being a pre-ball (i.e. a ball formed by capillary bonding) the connecting portion being a wedge bond, i.e. wedge on pre-ball outside the semiconductor or solid-state body
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02BCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B20/00Energy efficient lighting technologies, e.g. halogen lamps or gas discharge lamps

Abstract

<P>PROBLEM TO BE SOLVED: To provide a phosphor capable of effectively complementing a red luminescent component and an LED lamp using the phosphor for emitting light excellent in color rendering properties. <P>SOLUTION: The phosphor has a composition represented by a chemical formula: Ln<SB>3</SB>Mn<SB>x</SB>Al<SB>5-x-y</SB>Si<SB>y</SB>O<SB>12</SB>:Ce (wherein Ln is at least one kind of element selected among Y, Lu and Gd; x and y are coefficients each satisfying relational expressions 0<x≤2, 0<y≤2, and 0.9<x/y≤1.1). The LED lamp is formed when the phosphor and a blue light-emitting diode having a light emission peak wavelength at 430-470 nm are combined together. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は蛍光体およびそれを用いたLEDランプに係り、さらには青色発光ダイオードとそのダイオードからの発光を吸収して黄赤色光を発光する蛍光体とを組み合わせて成るLEDランプに係り、特にLEDランプの蛍光体として使用した場合に演色性が優れた発光を放出できる蛍光体およびそれを用いたLEDランプに関する。   The present invention relates to a phosphor and an LED lamp using the same, and more particularly to an LED lamp comprising a combination of a blue light emitting diode and a phosphor that emits yellow-red light by absorbing light emitted from the diode. The present invention relates to a phosphor that can emit light having excellent color rendering when used as a lamp phosphor, and an LED lamp using the phosphor.

発光ダイオード(LED:Light Emitting Diode、以下、LEDチップともいう。)は、電圧を印加すると光源として作用する発光素子であり、二つの半導体の接触面(pn接合)付近での電子と正孔との再結合によって発光する光を利用する発光素子である。この発光素子は小型で電気エネルギーの光への変換効率が高いため、家電製品や照光式操作スイッチ、LED表示器として広く用いられている。   A light emitting diode (LED: Light Emitting Diode, hereinafter also referred to as an LED chip) is a light emitting element that acts as a light source when a voltage is applied, and includes electrons and holes near the contact surface (pn junction) of two semiconductors. It is a light emitting element using the light emitted by recombination. Since this light-emitting element is small and has high conversion efficiency of electric energy into light, it is widely used as home appliances, illuminated operation switches, and LED displays.

また、フィラメントを用いる電球とは異なり、半導体素子であるために、いわゆる「球切れ」がなく、初期駆動特性に優れ、振動や繰り返しのON/OFF操作にも優れた耐久性を有するため、自動車用ダッシュボードなどの表示装置のバックライトとしても用いられる。特に、太陽光に影響されずに高彩度で鮮やかな色の発光が得られるため、屋外に設置される表示装置、交通用表示装置や信号機等にも、今後その用途が拡大される状況である。   Also, unlike a light bulb that uses a filament, it is a semiconductor element, so there is no so-called “bulb break”, excellent initial drive characteristics, and excellent durability in vibration and repeated ON / OFF operations. It can also be used as a backlight for display devices such as dashboards. In particular, since bright light emission with high saturation can be obtained without being affected by sunlight, the use is expanded to display devices, traffic display devices, traffic lights and the like installed outdoors.

すなわち、発光ダイオードは光を放射する半導体ダイオードであり、電気エネルギーを紫外光または可視光に変換するものである。特に可視光を利用するためにGaP、GaAsP、GaAlAs、GaN、InGaAlPなどの発光材料で形成した発光チップを透明樹脂で封止したLEDランプとしても広く使用されている。また上記発光材料をプリント基板や金属リードの上面に固定し、数字や文字を形どった樹脂ケースで封止したディスプレィ型のLEDランプにも多用されている。   That is, a light emitting diode is a semiconductor diode that emits light, and converts electrical energy into ultraviolet light or visible light. In particular, in order to use visible light, it is also widely used as an LED lamp in which a light-emitting chip formed of a light-emitting material such as GaP, GaAsP, GaAlAs, GaN, or InGaAlP is sealed with a transparent resin. In addition, it is also widely used in display-type LED lamps in which the light emitting material is fixed to the upper surface of a printed circuit board or a metal lead and sealed with a resin case in which numbers and letters are formed.

また、発光チップの前表面あるいは前部樹脂中に各種の蛍光体粉末を含有させることにより、放射光の色を適正に調整することも可能である。すなわちLEDランプの発光色は、青色から赤色まで使用用途に応じた可視光領域の発光を再現することが出来る。また、発光ダイオードは半導体素子であるため、長寿命でかつ信頼性が高く、光源として用いた場合には、その故障による交換頻度も低減されることから、携帯通信機器、パーソナルコンピュータ周辺機器、OA機器、家庭用電気機器、オーディオ機器、各種スイッチ、バックライト用光源表示板等の各種表示装置の構成部品として広く使用されている。   In addition, it is possible to appropriately adjust the color of the emitted light by including various phosphor powders in the front surface or front resin of the light emitting chip. That is, the light emission color of the LED lamp can reproduce light emission in the visible light region depending on the usage from blue to red. In addition, since the light emitting diode is a semiconductor element, it has a long life and high reliability, and when used as a light source, the replacement frequency due to the failure is also reduced. Therefore, the portable communication device, the personal computer peripheral device, the OA It is widely used as a component of various display devices such as devices, household electric devices, audio devices, various switches, and backlight light source display plates.

しかしながら、最近では上記各種表示装置の利用者の色彩感覚が向上し、各種表示装置においても、微妙な色合いをより高精細に再現できる機能や、LEDランプの均一な外観が要求されるようになってきた。特に白色発光のLEDランプは携帯電話のバックライトや車載用ランプにおいてその需要拡大は顕著であり、将来的には、蛍光灯の代替としての需要が大きく伸長していくことが期待されるため、その白色光の高演色性や均一な外観を求めて種々の技術的改善が試行されている。   Recently, however, the color sensation of users of the various display devices has been improved, and various display devices have been required to have a function capable of reproducing subtle hues with higher definition and a uniform appearance of LED lamps. I came. In particular, the demand for white LED lamps is remarkable in mobile phone backlights and in-vehicle lamps. In the future, demand for replacement of fluorescent lamps is expected to grow significantly. Various technical improvements have been tried for high white color rendering and uniform appearance.

さらに2006年7月にEU(欧州連合)において施行されたRoHS規制(電気・電子機器に含まれる特定有害物質の使用制限に関する指令)では、電気製品等への水銀の使用が禁止されており、近い将来において照明設備においても水銀を使用しない白色発光LEDランプが、水銀蒸気を封入した従来の蛍光灯に置き換わるものと予想される。   In addition, the RoHS regulation (Directive on Restriction of Use of Specific Hazardous Substances Included in Electrical and Electronic Equipment) enforced in the EU (European Union) in July 2006 prohibits the use of mercury in electrical products, In the near future, it is expected that white light emitting LED lamps that do not use mercury in lighting equipment will replace conventional fluorescent lamps that contain mercury vapor.

現在、実用的に普及しているか、あるいは試行されている白色発光LED(発光装置)としては、青色発光ダイオードと黄色発光蛍光体(YAG)、場合によっては更に赤色蛍光体を組み合わせたタイプの発光装置(タイプ1と呼称する)、紫外線あるいは紫光発光ダイオードと青色、黄色、赤色蛍光体とを組み合わせたタイプの発光装置(タイプ2と呼称する)が存在する。現時点で、タイプ1はタイプ2より高輝度であるという優位性が評価され最も普及している。   Currently, white light-emitting LEDs (light-emitting devices) that are practically used or tried include blue light-emitting diodes and yellow light-emitting phosphors (YAG), and in some cases, red light-emitting phosphors. There exists a device (referred to as type 1), a light emitting device (referred to as type 2) of a combination of ultraviolet or violet light emitting diodes and blue, yellow and red phosphors. At present, Type 1 is most popular because it has an advantage of higher brightness than Type 2.

上記タイプ1の発光装置の用途で使用されている黄色蛍光体としては、セリウム付活イットリウムアルミン酸塩蛍光体(YAG)、セリウム付活テルビウムアルミン酸塩蛍光体(TAG)、アルカリ土類珪酸塩蛍光体(BOSS)などの蛍光体材料が実用化されている。   Examples of yellow phosphors used in the type 1 light emitting device include cerium activated yttrium aluminate phosphor (YAG), cerium activated terbium aluminate phosphor (TAG), and alkaline earth silicate. A phosphor material such as phosphor (BOSS) has been put into practical use.

上記蛍光体材料のうち、YAG、BOSSについては、発光ダイオードとの組合わせて使用される以前から一般に知られた蛍光体であり、これまでフライングスポットスキャナーや蛍光灯などで使用され、あるいは応用製品への適用が試行されてきた。これらの蛍光体は携帯電話のバックライト用蛍光体として既に実用化されているが、さらに照明装置や自動車のヘッドランプ等への更なる需要の拡大を目指し日々改良がなされている。   Among the above phosphor materials, YAG and BOSS are generally known phosphors before being used in combination with light emitting diodes, and have been used in flying spot scanners, fluorescent lamps, etc., or applied products. Application has been attempted. These phosphors have already been put into practical use as backlight phosphors for mobile phones, but are being improved daily to further increase demand for lighting devices and automobile headlamps.

上記実用化を目指した改良の成果については下記のような特許文献によって紹介されている。具体的には、上記BOSS蛍光体については、下記特許文献1などに、その改良経緯および結果が開示されている。一方、YAG、TAGなどのアルミン酸塩蛍光体については下記の特許文献2〜21などに改良経緯および結果が開示されている。具体的には蛍光体の基本成分の一部を他種類の元素で置換したり、その置換量を最適化したり、付活剤の種類およびその添加量を調整したりする試みが継続されている。
特許第3749243号公報 特開2006−332692号公報 特開2006−299168号公報 特開2006−41096号公報 特開2005−317985号公報 特開2005−8844号公報 特開2003−179259号公報 特開2002−198573号公報 特開2002−151747号公報 特開平10−36835号公報 特開2006−321974号公報 特開2006−265542号公報 特開2006−213893号公報 特開2006−167946号公報 特開2005−243699号公報 特開2005−150691号公報 特開2004−115304号公報 特開2006−324407号公報 特開2006−25336号公報 特開2005−235847号公報 特開2002−42525号公報
The results of the improvement aimed at practical use are introduced in the following patent documents. Specifically, the improvement history and results of the BOSS phosphor are disclosed in Patent Document 1 below. On the other hand, with regard to aluminate phosphors such as YAG and TAG, improvement processes and results are disclosed in the following Patent Documents 2 to 21 and the like. Specifically, attempts are being made to replace some of the basic components of the phosphor with other types of elements, optimize the amount of substitution, and adjust the type and amount of activator. .
Japanese Patent No. 3749243 JP 2006-332692 A JP 2006-299168 A JP 2006-41096 A JP 2005-317985 A JP 2005-8844 A JP 2003-179259 A JP 2002-198573 A JP 2002-151747 A Japanese Patent Laid-Open No. 10-36835 JP 2006-321974 A JP 2006-265542 A JP 2006-213893 A JP 2006-167946 A JP 2005-243699 A JP 2005-150691 A JP 2004-115304 A JP 2006-324407 A JP 2006-25336 A JP 2005-235847 A JP 2002-42525 A

しかしながら、上記の青色発光ダイオードとBOSSあるいはYAG,TAGなどの黄色発光蛍光体とを組み合わせて形成し、輝度特性が優位である従来のタイプ1の白色LEDの問題点は、その放射光(白色光)を構成する赤色発光成分が不足しており、照明用途として用いられた場合に照明対象物の色をより自然なものとして再現する演色性が低くなる欠点があった。そのために、特に自然な色が重要視される物品の販売店舗用の照明装置や物品の色の見分けを要する作業場用の照明装置としては不適になる問題点があり、現在も種々の観点から技術的改良が継続されている。   However, the problem with the conventional type 1 white LED, which is formed by combining the above blue light emitting diode and a yellow light emitting phosphor such as BOSS or YAG, TAG, etc., is superior in luminance characteristics. ) Is insufficient, and when used for illumination, the color rendering properties for reproducing the color of the illumination object as a more natural color are reduced. For this reason, there is a problem that it becomes unsuitable as a lighting device for sales stores of goods where natural color is particularly important and a lighting device for workplaces that require distinction of the color of the goods. Improvement continues.

本発明は上記課題を解決するためになされたものであり、特に従来不足しがちであった赤色発光成分を効果的に補うことができる蛍光体を提供すると共に、この蛍光体をLEDランプの蛍光体として使用することにより、演色性が優れた発光を放出できるLEDランプを提供することを目的とする。   The present invention has been made in order to solve the above-mentioned problems. In particular, the present invention provides a phosphor capable of effectively supplementing a red light-emitting component that has been apt to be deficient in the past, and this phosphor is used as a fluorescent lamp of an LED lamp. It aims at providing the LED lamp which can discharge | emit the light emission excellent in color rendering property by using as a body.

上記目的を達成するために、本発明者らは各種組成を有する蛍光体を調製し、従来の蛍光体の主成分の一部を他の元素で置換し、その置換元素の種類および置換量が蛍光体の発光特性に及ぼす影響を一連の実験により比較検討した。その結果、特にアルミン酸塩蛍光体であるYAGを構成するアルミニウム成分の一部を所定量のマンガン(Mn)およびけい素(Si)で置換したときに、赤色発光成分が多い蛍光体が得られる一方、この蛍光体を、特定の発光ピーク波長を有する青色発光ダイオードと組み合わせることにより、従来同等以上の高輝度を有し、演色性が高い白色LEDランプが初めて得られるという知見を得た。本発明は上記知見に基づいて完成されたものである。   In order to achieve the above object, the present inventors prepared phosphors having various compositions, substituted some of the main components of conventional phosphors with other elements, and the types and amounts of substitution elements were The effect of phosphors on the emission characteristics was compared and examined by a series of experiments. As a result, a phosphor having a large amount of red light-emitting component can be obtained particularly when a part of aluminum component constituting YAG which is an aluminate phosphor is replaced with a predetermined amount of manganese (Mn) and silicon (Si). On the other hand, it has been found that by combining this phosphor with a blue light-emitting diode having a specific emission peak wavelength, a white LED lamp having high luminance equal to or higher than that of the prior art and high color rendering properties can be obtained for the first time. The present invention has been completed based on the above findings.

すなわち、本発明に係る蛍光体は、組成が下記化学式
LnMnAl5−x−ySi12:Ce
(但し、LnはY,LuおよびGdから選択される少なくとも1種の元素であり、x,yは、それぞれ0<x≦2,0<y≦2,0.9≦x/y≦1.1なる関係式を満たす係数である。)で表されることを特徴とする。
That is, the phosphor according to the present invention has a composition represented by the following chemical formula: Ln 3 Mn x Al 5-xy Si y O 12 : Ce
(However, Ln is at least one element selected from Y, Lu and Gd, and x and y are 0 <x ≦ 2, 0 <y ≦ 2, 0.9 ≦ x / y ≦ 1. It is a coefficient satisfying the relational expression 1)).

すなわち、本発明に係る蛍光体は、従来のYAG系蛍光体の主成分であるアルミニウム成分の一部を所定量のマンガン(Mn)およびけい素(Si)で置換して構成される。置換されるMnおよびSi成分は蛍光体の発光ピーク波長を長波長側にシフトする作用があり、必然的に長波長成分である赤色発光成分が多い黄赤色光を放出する蛍光体が得られる。   That is, the phosphor according to the present invention is configured by substituting a predetermined amount of manganese (Mn) and silicon (Si) for a part of an aluminum component which is a main component of a conventional YAG phosphor. The substituted Mn and Si components have an action of shifting the emission peak wavelength of the phosphor to the longer wavelength side, and a phosphor that inevitably emits yellow-red light with a large amount of the red light emitting component that is a long wavelength component is obtained.

上記MnおよびSi成分の置換量はそれぞれ原子比で2以下に規定される。このMnおよびSi成分の置換量がそれぞれ原子比で2を越えるように過量になると、YAG系蛍光体の基本結晶構造に歪みを生じて発光特性が却って低下してしまうために、MnおよびSiの置換量はそれぞれ2以下に設定されるが、0.01以上1以下であることがより好ましい。   The substitution amounts of the Mn and Si components are each defined as 2 or less in terms of atomic ratio. If the amount of substitution of Mn and Si components is excessive so that the atomic ratio exceeds 2, respectively, the basic crystal structure of the YAG phosphor is distorted and the emission characteristics are deteriorated. The amount of substitution is set to 2 or less, but is more preferably 0.01 or more and 1 or less.

また、上記MnおよびSi成分はいずれかを単独で添加した場合にもある程度の発光ピーク波長のシフト効果はあるが、特に両成分を原子比でほぼ等量ずつ併用したときにシフト効果が顕著になる。そのために両者の配合比(x/y)は0.9〜1.1の範囲に規定される。   In addition, when either of the above Mn and Si components is added alone, there is a certain shift effect of the emission peak wavelength, but the shift effect is particularly prominent when both components are used in substantially equal amounts by atomic ratio. Become. Therefore, the blending ratio (x / y) of both is specified in the range of 0.9 to 1.1.

また上記蛍光体において、前記Mnの一部をMgで置換することが好ましい。MgはMnと同様にSiと協働して蛍光体の発光ピーク波長を長波長側にシフトする作用を有する場合があるため、Mn量に対して10〜70原子%の範囲で置換しても良い。この置換量が下限未満であるとシフト効果が少ない一方、置換量が上限を超えると、前記と同様に、蛍光体の基本結晶構造に歪みを生じて発光特性が却って低下してしまう。   In the phosphor, it is preferable that a part of the Mn is replaced with Mg. Since Mg may have an action of shifting the emission peak wavelength of the phosphor to the longer wavelength side in cooperation with Si in the same manner as Mn, even if it is substituted in the range of 10 to 70 atomic% with respect to the amount of Mn. good. If the amount of substitution is less than the lower limit, the shift effect is small. On the other hand, if the amount of substitution exceeds the upper limit, similarly to the above, the basic crystal structure of the phosphor is distorted and the light emission characteristics are deteriorated.

さらに本発明に係るLEDランプは、発光ピーク波長が430〜470nmである青色発光ダイオードと上記記載の蛍光体とを組合せて成ることを特徴とする。本発明に係るLEDランプによれば、発光ピーク波長が430〜470nmである青色発光ダイオードと、発光ピーク波長が概略570nm以上の長波長側にシフトし黄赤色の発光を示す蛍光体とを組み合わせて構成されているために、従来不足しがちな赤色発光成分が効果的に補われることになり、従来と同等以上の高い輝度と演色性とを備える白色LEDランプが得られる。   Furthermore, the LED lamp according to the present invention is characterized by comprising a combination of a blue light emitting diode having an emission peak wavelength of 430 to 470 nm and the phosphor described above. According to the LED lamp of the present invention, a blue light emitting diode having an emission peak wavelength of 430 to 470 nm and a phosphor that emits yellowish red light by shifting the emission peak wavelength to a long wavelength side of approximately 570 nm or more. As a result, the red light-emitting component that tends to be deficient in the prior art is effectively compensated, and a white LED lamp having high brightness and color rendering properties equal to or higher than those in the prior art can be obtained.

本発明に係る蛍光体およびそれを用いたLEDランプによれば、従来のYAG系蛍光体の主成分であるアルミニウム成分の一部を所定量のマンガン(Mn)およびけい素(Si)で置換して構成されるために。蛍光体の発光ピーク波長が長波長側にシフトし、従来不足しがちな赤色発光成分を十分に補った黄赤色光を放出する蛍光体が得られる。したがって、この蛍光体と所定の発光ピーク波長を有する青色発光ダイオードとを組み合わせて構成しているために、従来と同等以上の高い輝度と優れた演色性とを兼ね備える白色LEDランプが実現し、一般照明をはじめとして白色光の高輝度および高演色性が要求される応用分野において良質の光源を提供することが可能になる。しかも蛍光体には水銀を含まず環境保全に適合した製品として需要の伸長が期待されるものである。   According to the phosphor according to the present invention and the LED lamp using the phosphor, a part of the aluminum component which is the main component of the conventional YAG phosphor is replaced with a predetermined amount of manganese (Mn) and silicon (Si). To be configured. The emission peak wavelength of the phosphor shifts to the longer wavelength side, and a phosphor that emits yellow-red light that sufficiently compensates for the red light-emitting component that tends to be insufficient in the past can be obtained. Therefore, since this phosphor and a blue light emitting diode having a predetermined emission peak wavelength are combined, a white LED lamp having both high luminance equal to or higher than conventional and excellent color rendering is realized. It is possible to provide a high-quality light source in lighting and other application fields where high brightness and color rendering of white light are required. In addition, the phosphor does not contain mercury and is expected to grow in demand as a product suitable for environmental conservation.

次に本発明の実施形態について以下に具体的に説明する。   Next, embodiments of the present invention will be specifically described below.

本発明のLEDランプに用いられる蛍光体の組成は下記化学式で表される。   The composition of the phosphor used in the LED lamp of the present invention is represented by the following chemical formula.

LnMnAl5−x−ySi12:Ce
(但し、LnはY,LuおよびGdから選択される少なくとも1種の元素であり、x,yは0<x≦2,0<y≦2,0.9≦x/y≦1.1なる関係を満たす数である)。すなわち、本発明の蛍光体は、YAG系蛍光体を構成するAl成分の一部をMnおよびSiで置換したセリウム(Ce)付活アルミン酸塩蛍光体である。
Ln 3 Mn x Al 5-x -y Si y O 12: Ce
(However, Ln is at least one element selected from Y, Lu and Gd, and x and y are 0 <x ≦ 2, 0 <y ≦ 2, 0.9 ≦ x / y ≦ 1.1. A number that satisfies the relationship). That is, the phosphor of the present invention is a cerium (Ce) activated aluminate phosphor in which a part of the Al component constituting the YAG phosphor is substituted with Mn and Si.

図1は本発明の実施形態に係る2種の蛍光体と、従来のYAG系蛍光体との合計3種類の蛍光体の発光スペクトルを対比して示したものである。スペクトル曲線Aは、YAl12:Ceなる組成を有する従来の蛍光体YAGに対応し、スペクトル曲線BはYMn0.03Al4.9Si0.0312:Ceなる組成を有する本実施形態に係る蛍光体に対応し、スペクトル曲線CはYMn0.05Al4.6Si0.0512:Ceなる組成を有する他の実施形態に係る蛍光体に対応するものである。 FIG. 1 shows a comparison of emission spectra of a total of three types of phosphors, that is, two types of phosphors according to an embodiment of the present invention and a conventional YAG phosphor. The spectrum curve A corresponds to a conventional phosphor YAG having a composition of Y 3 Al 5 O 12 : Ce, and the spectrum curve B is a composition of Y 3 Mn 0.03 Al 4.9 Si 0.03 O 12 : Ce. The spectral curve C corresponds to the phosphor according to another embodiment having the composition Y 3 Mn 0.05 Al 4.6 Si 0.05 O 12 : Ce. Is.

図1に示す結果から明らかなように、Al成分に対するMnおよびSiの置換量が増加するに従って従来のCe付活蛍光体の発光スペクトルの他に、Mnやけい素の発光と推定されるピーク(波長:580−590nm)が重なるように現われる。従来のCe付活蛍光体の発光ピークは540nm近辺の短波長域に存在するため、かかる長波長光成分が少ないスペクトル形状は従来のYAG蛍光体での解決すべき技術上の課題であった。   As is clear from the results shown in FIG. 1, as the substitution amount of Mn and Si with respect to the Al component increases, in addition to the emission spectrum of the conventional Ce-activated phosphor, the peak estimated to be the emission of Mn and silicon ( Wavelengths: 580 to 590 nm) appear to overlap. Since the emission peak of the conventional Ce-activated phosphor exists in a short wavelength region around 540 nm, the spectral shape with such a long wavelength light component is a technical problem to be solved in the conventional YAG phosphor.

これに対して本実施形態では、スペクトル曲線B,Cから明らかなように、発光ピークが長波長側に効果的にシフトされるために、赤色発光成分の不足を補うことになる結果、より演色性が優れた質が高い白色LEDランプを提供できる。   On the other hand, in the present embodiment, as apparent from the spectrum curves B and C, the emission peak is effectively shifted to the long wavelength side, so that the shortage of the red emission component is compensated. It is possible to provide a high-quality white LED lamp having excellent properties.

従来から一般には、黄色発光蛍光体の赤色発光成分の補強対策として、YAG(YAl12:Ce)蛍光体を構成するイットリウム(Y)の一部をガドリニウム(Gd)に置換し(Y,Gd)Al12:Ceなる組成を有する蛍光体とすることが実施され製品化もされているが、発光輝度および発光の演色性が共に低下し易い傾向がある。 In general, as a countermeasure for reinforcing the red light emitting component of the yellow light emitting phosphor, a part of yttrium (Y) constituting the YAG (Y 3 Al 5 O 12 : Ce) phosphor is replaced with gadolinium (Gd) ( Y, Gd) 3 Al 5 O 12 : Ce is made into a phosphor having a composition of Ce and has been commercialized, but both the emission luminance and the color rendering property of the emission tend to be lowered.

本実施形態に係る蛍光体によれば、蛍光体の発光スペクトルがより赤味の強いものに変化し、それにより従来と同等以上の効率及び演色性を実現することが可能になる。   According to the phosphor according to the present embodiment, the emission spectrum of the phosphor is changed to a reddish one, which makes it possible to realize efficiency and color rendering that are equal to or higher than those in the past.

本発明に係るLEDランプは、発光ピーク波長が430〜470nmである青色発光ダイオードと一種類以上の本発明の蛍光体とを組み合わせて構成される。LEDランプの具体的な構成としては、例えば図2に示すような断面を有するように構成される。すなわち、LEDランプ1は、ランプ部品を搭載する基板2と、この基板2上に搭載され発光ピーク波長が430〜470nmである青色発光ダイオード(発光素子)3と、この発光ダイオード3の上面側に配置され、本発明に係る蛍光体を樹脂に埋め込んで形成した蛍光体層4と、これらの発光ダイオード3および蛍光体層4から成る発光部を支持する樹脂枠5とを備えて構成される。また、樹脂枠5の上部に配置された電極部6と発光ダイオード3とは、ボンディングワイヤ7によって電気的に接続されている。   The LED lamp according to the present invention is configured by combining a blue light-emitting diode having an emission peak wavelength of 430 to 470 nm and one or more phosphors of the present invention. As a specific configuration of the LED lamp, for example, it is configured to have a cross section as shown in FIG. That is, the LED lamp 1 includes a substrate 2 on which lamp components are mounted, a blue light-emitting diode (light-emitting element) 3 mounted on the substrate 2 and having an emission peak wavelength of 430 to 470 nm, and an upper surface side of the light-emitting diode 3. The phosphor layer 4 is disposed and formed by embedding the phosphor according to the present invention in a resin, and a resin frame 5 that supports a light emitting portion composed of the light emitting diode 3 and the phosphor layer 4. Further, the electrode portion 6 and the light emitting diode 3 disposed on the upper portion of the resin frame 5 are electrically connected by a bonding wire 7.

上記LEDランプにおいて、電極部6からボンディングワイヤ7を経由して発光ダイオード3に印加された電気エネルギーは発光ダイオード3によって青色光に変換され、それらの光の一部が発光ダイオード3上部に位置する蛍光体層4によって、より長波長の光に変換され、発光ダイオード3から放出される光と蛍光体層4から放出される光との総計として白色光がLEDランプ外へ放出される仕組みになっている。   In the LED lamp, electrical energy applied to the light emitting diode 3 from the electrode portion 6 via the bonding wire 7 is converted into blue light by the light emitting diode 3, and part of the light is located above the light emitting diode 3. The phosphor layer 4 converts the light into light having a longer wavelength, and as a total of the light emitted from the light emitting diode 3 and the light emitted from the phosphor layer 4, white light is emitted outside the LED lamp. ing.

図3は、図2に示す構成を有するLEDランプの蛍光体として本発明に係る蛍光体を組み合わせて得られる白色発光LEDランプの発光スペクトルの1例を示すグラフである。図3に示す発光スペクトルから明らかなように、電流値20mAを印加し発光ピーク波長が460nmである青色発光ダイオードを発光させると同時に、蛍光体により色度(0.300〜0.350,0.300〜0.350)の白色光に変換した時には、青色発光成分のピーク波長が460nmになると同時に、より長波長側の緑色から赤色発光成分を示す波長領域で幅が広い形状のスペクトルが出現している。このスペクトル形状によって輝度が450mcd以上であり、照明として用いられる時の白色光の質を表す平均演色指数(Ra)が75以上の優れた特性値が得られている。   FIG. 3 is a graph showing an example of an emission spectrum of a white light emitting LED lamp obtained by combining the phosphor according to the present invention as the phosphor of the LED lamp having the configuration shown in FIG. As is apparent from the emission spectrum shown in FIG. 3, a blue light emitting diode having an emission peak wavelength of 460 nm is caused to emit light when a current value of 20 mA is applied, and at the same time, chromaticity (0.300 to 0.350, 0. 300 to 0.350) when converted to white light, the peak wavelength of the blue light emitting component becomes 460 nm, and at the same time, a spectrum having a wide shape in the wavelength region indicating the red light emitting component from green on the longer wavelength side appears. ing. Due to this spectral shape, an excellent characteristic value having a luminance of 450 mcd or more and an average color rendering index (Ra) representing the quality of white light when used as illumination is 75 or more.

次に本発明の実施形態について以下の実施例を参照して、より具体的に説明する。すなわち、各種組成を有する蛍光体粒子を調製し、その蛍光体粒子を図2に示すように樹脂によって埋め込んで蛍光体層を形成した各実施例に係るLEDランプをそれぞれ調製し、その発光特性を評価した。   Next, embodiments of the present invention will be described more specifically with reference to the following examples. That is, phosphor particles having various compositions were prepared, and the LED lamps according to the respective examples were prepared by embedding the phosphor particles with a resin as shown in FIG. evaluated.

各実施例に係るLEDランプは、図2に示す横断面形状を有し、発光ダイオード3としてサイズ300μm四方の発光チップを樹脂枠5の凹底部に配置した状態で、20mAの電流値にて発光チップを発光させて、その特性を評価した。発光ダイオード3の発光ピーク波長は約460nmであった。白色LEDランプとしての発光特性は、COMPACT ARRAY SPECTROMETER(型式:CAS―140、Instrument Systems社製)及びMCPD装置(大塚電子社製)を使用して測定した。   The LED lamp according to each example has the cross-sectional shape shown in FIG. 2, and emits light with a current value of 20 mA in a state where a light emitting chip having a size of 300 μm square as the light emitting diode 3 is disposed on the concave bottom portion of the resin frame 5 The chip was allowed to emit light and its characteristics were evaluated. The emission peak wavelength of the light emitting diode 3 was about 460 nm. The light emission characteristics as a white LED lamp were measured using a COMPACT ARRAY SPECTROMETER (model: CAS-140, manufactured by Instrument Systems) and an MCPD apparatus (produced by Otsuka Electronics Co., Ltd.).

ここで各LEDランプの作製方法は次の通りである。すなわち、本発明の蛍光体に、10〜20質量%のシリコーン樹脂を混合し、スラリーを作製した後、発光ダイオード上面側に滴下した。その後、100〜150℃の温度で熱処理し、シリコーン樹脂を硬化せしめて各実施例に係るLEDランプを調製した。なお、前記工程でのスラリーの塗布量については、LEDランプの色度がx=0.30〜0.35、y=0.30〜0.35の範囲に入る様、予め必要な数量の蛍光体を用意しておき、スラリー調合を行うものとする。また各実施例において、蛍光体は本発明の黄橙色発光蛍光体のみを使用したが、本発明で規定した蛍光体を含めて2種以上のB,G,R用蛍光体を加えて、前記所定の発光色となるように調製しても良い。   Here, the manufacturing method of each LED lamp is as follows. That is, 10 to 20% by mass of a silicone resin was mixed with the phosphor of the present invention to prepare a slurry, which was then dropped on the upper surface side of the light emitting diode. Then, it heat-processed at the temperature of 100-150 degreeC, the silicone resin was hardened, and the LED lamp which concerns on each Example was prepared. In addition, about the application quantity of the slurry in the said process, fluorescent quantity of a required quantity is beforehand taken so that the chromaticity of a LED lamp may enter into the range of x = 0.30-0.35, y = 0.30-0.35. A body is prepared and slurry preparation is performed. In each example, only the yellow-orange light-emitting phosphor of the present invention was used as the phosphor, but two or more B, G and R phosphors including the phosphor defined in the present invention were added, You may prepare so that it may become a predetermined luminescent color.

[実施例1]
黄橙色発光蛍光体としてのセリウム付活イットリウムマンガンアルミノケイ酸塩(組成式:YMn0.05Al4.9Si0.0512:Ce)をシリコーン樹脂と15質量%の濃度で混合した。このスラリーをあらかじめ所定の発光色度になるよう発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより、実施例1に係る白色発光LEDランプを調製した。
[Example 1]
Cerium-activated yttrium manganese aluminosilicate (composition formula: Y 3 Mn 0.05 Al 4.9 Si 0.05 O 12 : Ce) as a yellow-orange light-emitting phosphor was mixed with a silicone resin at a concentration of 15% by mass. . A white light emitting LED lamp according to Example 1 was prepared by applying the slurry on a light emitting diode in advance so as to have a predetermined light emission chromaticity and then curing the resin by heat treatment at a temperature of 140 ° C.

[実施例2]
黄橙色発光蛍光体としてのセリウム付活イットリウムマンガンアルミノケイ酸塩(組成式:YMn0.02Al4.96Si0.0212:Ce)9をシリコーン樹脂と15質量%の濃度で混合した。このスラリーをあらかじめ所定の発光色度になるよう発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより実施例2に係る白色発光LEDランプを調製した。
[Example 2]
Cerium-activated yttrium manganese aluminosilicate (composition formula: Y 3 Mn 0.02 Al 4.96 Si 0.02 O 12 : Ce) 9 as a yellow-orange light-emitting phosphor was mixed with a silicone resin at a concentration of 15% by mass. did. A white light emitting LED lamp according to Example 2 was prepared by applying this slurry on a light emitting diode in advance so as to have a predetermined light emitting chromaticity, and then heat-treating the resin at a temperature of 140 ° C. to cure the resin.

[実施例3]
黄橙色発光蛍光体としてのセリウム付活イットリウムガドリニウムマンガンアルミノケイ酸塩(組成式:Y2.5Gd0.5Mn0.05Al4.9Si0.0512:Ce)をシリコーン樹脂と15質量%の濃度で混合した。このスラリーをあらかじめ所定の発光色度になるよう発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより実施例3に係る白色発光LEDランプを調製した。
[Example 3]
Yellow-orange light emitting cerium-activated yttrium gadolinium manganese alumino silicate as a phosphor (composition formula: Y 2.5 Gd 0.5 Mn 0.05 Al 4.9 Si 0.05 O 12: Ce) and a silicone resin 15 Mixed at a concentration of mass%. A white light emitting LED lamp according to Example 3 was prepared by applying the slurry on a light emitting diode in advance so as to have a predetermined light emission chromaticity, and then heat-treating the resin at a temperature of 140 ° C. to cure the resin.

[実施例4]
黄橙色発光蛍光体としてのセリウム付活ルテチウムマンガンアルミノケイ酸塩(組成式:LuMn0.1Al4.8Si0.112:Ce)をシリコーン樹脂と15質量%の濃度で混合した。このスラリーをあらかじめ所定の発光色度になるよう発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより実施例4に係る白色発光LEDランプを調製した。
[Example 4]
Cerium activated lutetium manganese aluminosilicate as yellow-orange emitting phosphor (composition formula: Lu 3 Mn 0.1 Al 4.8 Si 0.1 O 12: Ce) were mixed at a concentration of silicone resin and 15 wt% . A white light emitting LED lamp according to Example 4 was prepared by applying this slurry on a light emitting diode in advance so as to have a predetermined light emission chromaticity, and then heat-treating the resin at a temperature of 140 ° C. to cure the resin.

[実施例5]
黄橙色発光蛍光体としてのセリウム付活イットリウムルテチウムマンガンアルミノケイ酸塩(組成式:Y1.5Lu1.5Mn0.07Al4.86Si0.0712:Ce)をシリコーン樹脂と15質量%の濃度で混合した。このスラリーをあらかじめ所定の発光色度になるよう発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより実施例5に係る白色発光LEDランプを調製した。
[Example 5]
Yellow-orange light emitting cerium-activated yttrium lutetium, manganese alumino silicate as a phosphor (composition formula: Y 1.5 Lu 1.5 Mn 0.07 Al 4.86 Si 0.07 O 12: Ce) and a silicone resin 15 Mixed at a concentration of mass%. A white light emitting LED lamp according to Example 5 was prepared by applying this slurry on a light emitting diode in advance so as to have a predetermined light emitting chromaticity, and then curing the resin by heat treatment at a temperature of 140 ° C.

[比較例1]
黄色発光蛍光体としてのセリウム付活イットリウムガドリニウムアルミン酸塩(組成式:(Y,Gd)Al12:Ce)をシリコーン樹脂と15質量%の濃度で混合した。次にこのスラリーを発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化させることにより、従来構成を有する比較例1に係る白色発光LEDランプを調製した。
[Comparative Example 1]
Cerium-activated yttrium gadolinium aluminate (composition formula: (Y, Gd) 3 Al 5 O 12 : Ce) as a yellow light-emitting phosphor was mixed with a silicone resin at a concentration of 15% by mass. Next, after applying this slurry on the light emitting diode, the resin was cured by heat treatment at a temperature of 140 ° C. to prepare a white light emitting LED lamp according to Comparative Example 1 having a conventional configuration.

[実施例6]
黄橙色発光蛍光体としてのセリウム付活イットリウムガドリニウムマンガンアルミノケイ酸塩(組成式:Y2.2Gd0.8Mn0.01Al4.98Si0.0112:Ce)をシリコーン樹脂と15質量%の濃度で混合した。このスラリーをあらかじめ所定の発光色度になるよう発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより、実施例6に係る白色発光LEDランプを調製した。
[Example 6]
Cerium-activated yttrium gadolinium manganese aluminosilicate (composition formula: Y 2.2 Gd 0.8 Mn 0.01 Al 4.98 Si 0.01 O 12 : Ce) as a yellow-orange light-emitting phosphor and silicone resin 15 Mixed at a concentration of mass%. A white light emitting LED lamp according to Example 6 was prepared by applying this slurry on a light emitting diode in advance so as to have a predetermined light emission chromaticity and then curing the resin by heat treatment at a temperature of 140 ° C.

[実施例7]
黄橙色発光蛍光体としてのセリウム付活ルテチウムマンガンアルミノケイ酸塩(組成式:LuMn0.2Al4.6Si0.212:Ce)をシリコーン樹脂と15質量%の濃度で混合した。このスラリーをあらかじめ所定の発光色度になるよう発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより実施例7に係る白色発光LEDランプを調製した。
[Example 7]
Cerium-activated lutetium manganese aluminosilicate (composition formula: Lu 3 Mn 0.2 Al 4.6 Si 0.2 O 12 : Ce) as a yellow-orange light-emitting phosphor was mixed with a silicone resin at a concentration of 15% by mass. . A white light emitting LED lamp according to Example 7 was prepared by applying this slurry on a light emitting diode in advance so as to have a predetermined light emission chromaticity, and then heat-treating the resin at a temperature of 140 ° C. to cure the resin.

[実施例8]
黄橙色発光蛍光体としてのセリウム付活イットリウムマンガンアルミノケイ酸塩(組成式:YMn0.03Al4.94Si0.0312:Ce)をシリコーン樹脂と15質量%の濃度で混合した。このスラリーをあらかじめ所定の発光色度になるよう発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより、実施例8に係る白色発光LEDランプを調製した。
[Example 8]
Cerium-activated yttrium manganese aluminosilicate (composition formula: Y 3 Mn 0.03 Al 4.94 Si 0.03 O 12 : Ce) as a yellow-orange light-emitting phosphor was mixed with a silicone resin at a concentration of 15% by mass. . A white light emitting LED lamp according to Example 8 was prepared by applying this slurry on a light emitting diode in advance so as to have a predetermined light emission chromaticity, and then curing the resin by heat treatment at a temperature of 140 ° C.

[実施例9]
黄橙色発光蛍光体としてのセリウム付活ルテチウムマンガンアルミノケイ酸塩(組成式:LuMn0.4Al4.2Si0.412:Ce)をシリコーン樹脂と15質量%の濃度で混合した。このスラリーをあらかじめ所定の発光色度になるよう発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより、実施例9に係る白色発光LEDランプを調製した。
[Example 9]
Cerium-activated lutetium manganese aluminosilicate (composition formula: Lu 3 Mn 0.4 Al 4.2 Si 0.4 O 12 : Ce) as a yellow-orange light-emitting phosphor was mixed with a silicone resin at a concentration of 15% by mass. . A white light emitting LED lamp according to Example 9 was prepared by applying this slurry on a light emitting diode in advance so as to have a predetermined light emission chromaticity and then curing the resin by heat treatment at a temperature of 140 ° C.

[実施例10]
黄橙色発光蛍光体としてのセリウム付活イットリウムガドリニウムルテチウムマンガンアルミノケイ酸塩(組成式:YGd0.5Lu0.5Mn0.02Al4.96Si0.0212:Ce)をシリコーン樹脂と15質量%の濃度で混合した。このスラリーをあらかじめ所定の発光色度になるよう発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより、実施例10に係る白色発光LEDランプを調製した。
[Example 10]
Yellow-orange light emitting cerium-activated yttrium gadolinium lutetium, manganese alumino silicate as a phosphor (composition formula: Y 2 Gd 0.5 Lu 0.5 Mn 0.02 Al 4.96 Si 0.02 O 12: Ce) Silicone The resin was mixed at a concentration of 15% by mass. A white light emitting LED lamp according to Example 10 was prepared by applying this slurry on a light emitting diode in advance so as to have a predetermined light emission chromaticity, and then heat-treating the resin at a temperature of 140 ° C. to cure the resin.

[比較例2]
黄色発光蛍光体としてのユーロピウム付活ストロンチウムバリウムオルソケイ酸塩(組成式:(Sr,Ba)SiO:Eu)をシリコーン樹脂と15質量%の濃度で混合した。次にこのスラリーを発光ダイオード上に塗布した後に、温度140℃で熱処理して樹脂を硬化せしめることにより、従来の比較例2に係る白色発光LEDランプを調製した。
[Comparative Example 2]
Europium activated strontium barium orthosilicate (composition formula: (Sr, Ba) 2 SiO 4 : Eu) as a yellow light emitting phosphor was mixed with a silicone resin at a concentration of 15% by mass. Next, after applying this slurry on the light emitting diode, a white light emitting LED lamp according to the conventional comparative example 2 was prepared by heat-treating the resin at a temperature of 140 ° C. to cure the resin.

なお上記実施例6〜10においては、発光ダイオードの発光波長のピーク値が465nmにある発光ダイオードを使用した。   In Examples 6 to 10, a light emitting diode having a light emitting diode peak value of 465 nm was used.

上記のように調製した各実施例および比較例に係る白色発光LEDランプについて、20mAの電流を流し点灯させて発光せしめ、その発光の輝度、平均演色指数及び色度を測定した。色度については、各実施例および比較例において前記の通り、x=0.30〜0.35,y=0.30〜0.35の範囲であり、ほぼ同じ値であった。各白色発光LEDランプにおける発光輝度および平均演色指数の測定結果を下記表1に示す。

Figure 2009079094
About the white light emitting LED lamp which concerns on each Example and comparative example prepared as mentioned above, the electric current of 20 mA was sent, it was made to light, and the luminance, the average color rendering index, and chromaticity of the light emission were measured. The chromaticity was in the range of x = 0.30 to 0.35, y = 0.30 to 0.35 as described above in each of the examples and comparative examples, and was almost the same value. The measurement results of the light emission luminance and the average color rendering index in each white light emitting LED lamp are shown in Table 1 below.
Figure 2009079094

上記表1に示す結果から明らかなように、アルミニウム成分の一部を所定量のマンガン(Mn)およびけい素(Si)で置換して構成した蛍光体を使用した各実施例に係るLEDランプにおいては、各蛍光体の発光ピーク波長が長波長側にシフトするために、従来不足しがちな赤色発光成分を十分に補った黄赤色光を放出する蛍光体が得られている。したがって、この蛍光体と所定の発光ピーク波長を有する青色発光ダイオードとを組み合わせて構成しているために、従来と同等以上の高い輝度と演色性とを兼ね備える白色LEDランプが得られた。   As is clear from the results shown in Table 1 above, in the LED lamps according to the respective examples using the phosphors constituted by replacing a part of the aluminum component with a predetermined amount of manganese (Mn) and silicon (Si). Since the emission peak wavelength of each phosphor shifts to the longer wavelength side, a phosphor emitting yellow-red light that sufficiently supplements the red light-emitting component that has been insufficient in the past has been obtained. Therefore, since this phosphor is combined with a blue light emitting diode having a predetermined emission peak wavelength, a white LED lamp having both high luminance and color rendering properties equal to or higher than those of the prior art is obtained.

一方、Al成分の一部をガドリニウム(Gd)で置換した蛍光体を使用した比較例1に係る白色発光LEDランプにおいては、蛍光体における発光ピーク波長の長波長側へのシフト量が不十分であるために、輝度の改善効果は少なく、特に演色性の改善効果が少ないことが再確認できた。   On the other hand, in the white light emitting LED lamp according to Comparative Example 1 using the phosphor in which a part of the Al component is substituted with gadolinium (Gd), the shift amount of the emission peak wavelength to the long wavelength side in the phosphor is insufficient. Therefore, it was reconfirmed that the effect of improving the luminance was small, and in particular, the effect of improving the color rendering was small.

また、黄色発光蛍光体として従来のユーロピウム付活ストロンチウムバリウムオルソケイ酸塩(組成式:(Sr,Ba)SiO:Eu)を使用した比較例2に係る白色発光LEDランプにおいては、けい素成分を含有するにも拘らず長波長光成分が少なく、発光の演色性は低い値に留まることが判明した。 Further, in a white light emitting LED lamp according to Comparative Example 2 using a conventional europium activated strontium barium orthosilicate (composition formula: (Sr, Ba) 2 SiO 4 : Eu) as a yellow light emitting phosphor, silicon is used. Although it contains components, it has been found that there are few long-wavelength light components and the color rendering property of light emission remains low.

次に本発明に係る蛍光体において必須成分であるMnの一部をMgで置換した蛍光体およびそれを用いたLEDランプの実施例について説明する。   Next, an example of a phosphor in which a part of Mn, which is an essential component in the phosphor according to the present invention, is substituted with Mg, and an LED lamp using the phosphor will be described.

[実施例11]
表2に示すようにMnの一部をMgで置換した組成を有する各種蛍光体を調製し、各蛍光体を実施例1と同様な条件で発光ダイオード3の上面側に樹脂で埋め込んで蛍光体層4を形成することにより、図2に示す構造と同一の構造を有するLEDランプをそれぞれ調製した。そして、調製した各LEDランプについて、実施例1と同一条件で発光特性を測定し、下記表2に示す結果を得た。

Figure 2009079094
[Example 11]
As shown in Table 2, various phosphors having a composition in which a part of Mn is substituted with Mg are prepared, and each phosphor is embedded in the upper surface side of the light emitting diode 3 with a resin under the same conditions as in Example 1 to phosphor. By forming the layer 4, LED lamps having the same structure as that shown in FIG. 2 were prepared. And about each prepared LED lamp, the light emission characteristic was measured on the same conditions as Example 1, and the result shown in following Table 2 was obtained.
Figure 2009079094

上記表2に示す結果から明らかなように、Al成分に対するMnおよびSiの置換を行うと共に、Mnの一部をMgで置換した蛍光体を用いたLEDランプにおいては、特に赤色光成分が効果的に増加する場合もあり、より発光の演色性が改善されることが判明した。   As is apparent from the results shown in Table 2 above, red light components are particularly effective in LED lamps using phosphors in which Mn and Si are substituted for Al components and part of Mn is substituted with Mg. It has been found that the color rendering properties of light emission are further improved.

以上説明したように、各実施例に係るLEDランプによれば、赤色発光成分量を高めた各実施例の蛍光体と所定の発光ピーク波長を有する青色発光ダイオードとを組み合わせて構成しているために、従来と同等以上の高い輝度と優れた演色性とが実現し、一般照明をはじめとして白色光の高輝度および高演色性が要求される応用分野において良質の光源を提供することが可能になる。しかも蛍光体には水銀を含まず環境に優しい製品として需要の伸長が期待できる。   As described above, according to the LED lamp according to each embodiment, the phosphor of each embodiment having an increased amount of red light emission component is combined with the blue light emitting diode having a predetermined emission peak wavelength. In addition, high brightness equal to or better than conventional ones and excellent color rendering are realized, and it is possible to provide a high-quality light source in general lighting and other application fields that require high brightness and color rendering of white light. Become. In addition, the phosphor does not contain mercury and can be expected to grow as an environmentally friendly product.

本発明の実施形態に係る2種の蛍光体と従来のYAG系蛍光体との合計3種類の蛍光体の発光スペクトルを対比して示すグラフ。The graph which compares and shows the emission spectrum of a total of 3 types of fluorescent substance of 2 types of fluorescent substance concerning embodiment of this invention, and the conventional YAG type | system | group fluorescent substance. 本発明に係るLEDランプの一実施例の構成を示す断面図。Sectional drawing which shows the structure of one Example of the LED lamp which concerns on this invention. LEDランプの蛍光体として本発明に係る蛍光体を組み合わせて得られる白色発光LEDランプの発光スペクトルの一例を示すグラフ。The graph which shows an example of the emission spectrum of the white light emission LED lamp obtained combining the fluorescent substance which concerns on this invention as a fluorescent substance of an LED lamp.

符号の説明Explanation of symbols

1 LEDランプ
2 基板
3 発光ダイオード(発光素子、LEDチップ)
4 蛍光体層
5 樹脂枠
6 電極部
7 ボンディングワイヤ
1 LED lamp 2 substrate 3 light emitting diode (light emitting element, LED chip)
4 Phosphor Layer 5 Resin Frame 6 Electrode 7 Bonding Wire

Claims (3)

組成が下記化学式
LnMnAl5−x−ySi12:Ce
(但し、LnはY,LuおよびGdから選択される少なくとも1種の元素であり、x,yは、それぞれ0<x≦2,0<y≦2,0.9≦x/y≦1.1なる関係式を満たす係数である。)で表されることを特徴とする蛍光体。
The composition is represented by the following chemical formula: Ln 3 Mn x Al 5-xy Si y O 12 : Ce
(However, Ln is at least one element selected from Y, Lu and Gd, and x and y are 0 <x ≦ 2, 0 <y ≦ 2, 0.9 ≦ x / y ≦ 1. A phosphor satisfying the relational expression of 1).
前記Mnの一部をMgで置換したことを特徴とする請求項1記載の蛍光体。 The phosphor according to claim 1, wherein a part of said Mn is substituted with Mg. 発光ピーク波長が430〜470nmである青色発光ダイオードと前記請求項1記載の蛍光体とを組合せて成ることを特徴とするLEDランプ。 An LED lamp comprising a combination of a blue light emitting diode having an emission peak wavelength of 430 to 470 nm and the phosphor according to claim 1.
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