JP2009076675A - Semiconductor device - Google Patents
Semiconductor device Download PDFInfo
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- JP2009076675A JP2009076675A JP2007244260A JP2007244260A JP2009076675A JP 2009076675 A JP2009076675 A JP 2009076675A JP 2007244260 A JP2007244260 A JP 2007244260A JP 2007244260 A JP2007244260 A JP 2007244260A JP 2009076675 A JP2009076675 A JP 2009076675A
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Abstract
Description
本発明は、半導体装置に関する。 The present invention relates to a semiconductor device.
近年、大規模集積回路(LSI)等の動作電圧の低電圧化に伴い、動作電流が大電流化している。LSIに低電圧・大電流を供給する電源に用いられる半導体装置(スイッチング素子)では、半導体チップを外部に接続するための配線構造の低抵抗化が要求されている。 In recent years, as the operating voltage of a large scale integrated circuit (LSI) or the like is lowered, the operating current is increased. In a semiconductor device (switching element) used for a power supply that supplies a low voltage and a large current to an LSI, a reduction in resistance of a wiring structure for connecting a semiconductor chip to the outside is required.
低抵抗な配線構造として、ボンディングワイヤに代えて、ストラップ状の金属板などを半導体チップにハンダ接合したものがあるが、金属板と半導体チップの熱膨張係数の差に起因して、通電時のヒートサイクル耐量が低下し、信頼性が乏しくなるという問題がある。 As a low-resistance wiring structure, there is one in which a strap-like metal plate or the like is soldered to a semiconductor chip instead of a bonding wire, but due to the difference in thermal expansion coefficient between the metal plate and the semiconductor chip, There exists a problem that heat cycle tolerance falls and reliability becomes poor.
これに対して、通電時のヒートサイクルの信頼性の向上を図った半導体装置が知られている(例えば、特許文献1参照。)。 On the other hand, a semiconductor device that improves the reliability of the heat cycle during energization is known (see, for example, Patent Document 1).
特許文献1に開示された半導体装置は、絶縁基板と、絶縁基板上にマウントされた半導体チップと、半導体チップの少なくとも一方の主電極面に面接合され、通電、伝熱経路部材として低線膨張係数の導電板に高導電、高伝熱性の柱状ポスト電極を分散して貫通植設した構造の接続体とを具備し、接続体を介して半導体チップを配線部材ないし絶縁基板に接合している。
この柱状ポスト電極を分散して貫通植設した構造の接続体により、通電性と伝熱性を確保し、信頼性の向上を図っている。
The semiconductor device disclosed in
The connection body having a structure in which the pillar-shaped post electrodes are dispersed and embedded is used to ensure electrical conductivity and heat transfer and to improve reliability.
然しながら、特許文献1に開示された半導体装置は、導電板の熱膨張係数が必ずしも半導体チップと等しくないので、熱膨張係数の差に起因する熱応力が生じ、信頼性に影響を及ぼす恐れが残留している問題がある。
また、接続体の構造が複雑で、半導体装置の組み立てが難しくなる問題がある。接続体に使用できる材料も限られるので、製造コストが高くなる問題がある。
Further, there is a problem that the structure of the connection body is complicated and it is difficult to assemble the semiconductor device. Since the materials that can be used for the connection body are also limited, there is a problem that the manufacturing cost increases.
本発明は、信頼性の高い半導体装置を提供する。 The present invention provides a highly reliable semiconductor device.
本発明の一態様の半導体装置は、導電性を有する基台と、第1の面に形成された第1電極及び前記第1の面と対向する第2の面に形成された第2電極を有し、前記第2の面側が前記基台上に載置された半導体チップと、一端部が前記半導体チップの第1電極と離間して対向するとともに、前記一端部から延伸し、前記第1電極側に折れ曲がった複数の脚状の配線リードが前記第1電極に接続され、他端部が外部電極リードに接続された板状の接続導体と、を具備することを特徴としている。 A semiconductor device according to one embodiment of the present invention includes a conductive base, a first electrode formed on a first surface, and a second electrode formed on a second surface facing the first surface. The second surface side of the semiconductor chip is placed on the base, and one end portion of the semiconductor chip is spaced from and opposed to the first electrode of the semiconductor chip, and extends from the one end portion. A plurality of leg-like wiring leads bent to the electrode side are connected to the first electrode, and a plate-like connection conductor having the other end connected to the external electrode lead is provided.
本発明によれば、信頼性の高い半導体装置が得られる。 According to the present invention, a highly reliable semiconductor device can be obtained.
以下、本発明の実施例について図面を参照しながら説明する。 Embodiments of the present invention will be described below with reference to the drawings.
本発明の実施例に係る半導体装置について、図1および図2を参照して説明する。図1は本発明の実施例に係る半導体装置を示す図で、図1(a)はその外囲器を省略した平面図、図1(b)は図1(a)のA−A線に沿って切断し、矢印方向に眺めた断面図、図2は半導体装置の要部を示す図で、図2(a)はその平面図、図2(b)は図2(a)のB−B線に沿って切断し、矢印方向に眺めた断面図、図3(c)はその斜視図である。 A semiconductor device according to an embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a diagram showing a semiconductor device according to an embodiment of the present invention. FIG. 1 (a) is a plan view in which the envelope is omitted, and FIG. 1 (b) is a line AA in FIG. 1 (a). FIG. 2 is a diagram showing a main part of the semiconductor device, FIG. 2A is a plan view thereof, and FIG. 2B is a cross-sectional view taken along line B- in FIG. Sectional drawing cut | disconnected along the B line | wire and looked at the arrow direction, FIG.3 (c) is the perspective view.
図1に示すように、本実施例の半導体装置10は、導電性を有する基台11(以後導電性基台とも言う)と、第1の面に形成された第1電極12及び第1の面と対向する第2の面に形成された第2電極13を有し、第2の面側が導電性基台11上に載置された半導体チップ14と、一端部が半導体チップ14の第1電極12から高さHだけ離間して対向するとともに、一端部から延伸し、第1電極12側に折れ曲がった複数の脚状の配線リード15a、15b、15c、15d(以後、単に配線リードとも言う)が第1電極12に接続され、他端部がインナーリード(外部電極リード)16に接続された板状の接続導体17と、を具備している。
As shown in FIG. 1, a
更に、インナーリード16から延伸したアウターリード(外部電極リード)18と、導電性基台11の底面(半導体チップ14が載置された面と反対の面)を露出して、導電性基台11及び半導体チップ14及びインナーリード16及び接続導体17を一体にモールドした樹脂19とを具備している。
Furthermore, the outer lead (external electrode lead) 18 extended from the
導電性基台11は、例えばニッケルメッキされた銅または銅合金からなり、半導体チップ14の発熱を外部に放散する放熱板および第2電極13を外部に接続する電極端子として機能している。
The
半導体チップ14は、例えば表面(第1の面)にソース電極が形成され、裏面(第2の面)にドレイン電極が形成され、表面の一部にゲート電極(図示せず)が形成された縦型のパワーMOSトランジスタである。
For example, the
ソース電極上に第1電極12(接続パッド)が形成され、ドレイン電極上に第2電極13(接続パッド)が形成されている。
第1電極12および第2電極13は、例えば厚さ2〜6μm程度のアルミニウム(Al)膜である。
A first electrode 12 (connection pad) is formed on the source electrode, and a second electrode 13 (connection pad) is formed on the drain electrode.
The
半導体チップ14は、導電性接合材(図示せず)、例えばハンダ、銀ペーストにより導電性基台11に接合されている。
The
図2に示すように、接続導体17は、例えばニッケルメッキされた銅または銅合金からなり、一端部17aの長手方向の一方の側面から脚状の配線リード15a、15bがそれぞれ延伸し、一方の側面と対向する他方の側面から脚状の配線リード15c、15dがそれぞれ延伸している。
As shown in FIG. 2, the
脚状の配線リード15a、15b、15c、15dは、それぞれ第1電極12側に末広がり状に折り曲げられている(山折り)。
更に、脚状の配線リード15a、15b、15c、15dの先端部は、それぞれ第1電極12と対向するように折り曲げられている(谷折り)。
これにより、脚状の配線リード15aの接続位置と脚状の配線リード15bの接続位置との間隔W0は、接続導体17の幅W1より大きくなる。
接続導体17の一端部17aの下面と脚状の配線リード15a〜15dの先端部の下面との距離が高さHである。
The leg-shaped wiring leads 15a, 15b, 15c, and 15d are each bent in a divergent shape toward the first electrode 12 (mountain fold).
Further, the end portions of the leg-shaped wiring leads 15a, 15b, 15c, and 15d are bent so as to face the first electrode 12 (valley fold).
Thereby, the interval W0 between the connection position of the leg-
The distance between the lower surface of the one
接続導体17の他端部17bは、上方に折り曲げられ(谷折り)、その先端部はインナーリード16と対向するように折り曲げられている(山折り)。
The
脚状の配線リード15a、15b、15c、15dは、導電性接合材(図示せず)、例えばハンダ、銀ペーストにより第1電極12に接合されている。
脚状の配線リード15a、15b、15c、15dが第1電極12に接合される位置は、半導体チップ14の中心部と半導体チップ14のエッジとの中間点近傍が好ましい。
これは、接合位置を半導体チップ14上にできるだけ均一に配置し、電流が一部に集中しないようにするためである。
種々検討したところ、脚状の配線リードの接続位置の間隔は、おおよそL/4から3L/4の範囲にあれば、電流集中の抑制に効果的であった。
The leg-shaped wiring leads 15a, 15b, 15c, and 15d are bonded to the
The position where the leg-shaped wiring leads 15 a, 15 b, 15 c, 15 d are joined to the
This is because the bonding positions are arranged as uniformly as possible on the
As a result of various studies, if the interval between the connection positions of the leg-shaped wiring leads is approximately in the range of L / 4 to 3L / 4, it is effective in suppressing current concentration.
ここでは、半導体チップ14のサイズをLとすると、脚状の配線リード15aの接続位置と脚状の配線リード15cの接続位置との間隔W0をL/2程度としている。脚状の配線リード15bと脚状の配線リード15dについても同様である。
脚状の配線リード15aの接続位置と脚状の配線リード15bの接続位置との間隔はL/2程度としている。脚状の配線リード15cと脚状の配線リード15dについても同様である。
Here, when the size of the
The distance between the connection position of the leg-
図3は半導体装置10の製造工程を順に示す断面図である。
始めに、図3(a)に示すように、導電性基台11上に、ハンダ30を介して半導体チップ14を載置し、加熱して半導体チップ14を導電性基台11に接合する。
FIG. 3 is a cross-sectional view sequentially showing the manufacturing process of the
First, as shown in FIG. 3A, the
次に、図3(b)に示すように、予めプレスして折り曲げ加工された接続導体17を用意し、接続導体17の一端部17aの脚状の配線リード15a〜15dが半導体チップ14の第1電極12上に接合され、接続導体17の他端部17bがインナーリード16上に接合されるように位置決めを行なう。
Next, as shown in FIG. 3B, a
次に、ハンダ31、ハンダ32を介して接続導体17を載置し、加熱して接続導体17の一端部17aの脚状の配線リード15a〜15dを第1電極12に、接続導体17の他端部17bをインナーリード16に接合する。
Next, the
次に、導電性基台11の底面を露出して、導電性基台11と、半導体チップ14と、インナーリード16と、接続導体17とを、樹脂19で一体にモールドすることにより、図1に示す半導体装置10が得られる。
Next, the bottom surface of the
図4は本実施例の効果を比較例と対比して示す図で、図4(a)が本実施例を示す図、図4(b)が比較例を示す図である。ここで比較例とは、接続導体17の一端部17aの全面が、半導体チップ14の第1電極12に接合されている場合を意味している。
図4(c)は参考として、接続導体17が半導体チップ14の第1電極12に接続されていない場合を示している。始めに、比較例について説明する。
FIG. 4 is a diagram showing the effect of the present embodiment in comparison with the comparative example. FIG. 4A is a diagram illustrating the present embodiment, and FIG. 4B is a diagram illustrating the comparative example. Here, the comparative example means a case where the entire surface of the one
For reference, FIG. 4C shows a case where the
図4(c)に示すように、半導体装置10に温度サイクルを与える信頼性試験(TCT:thermal Cyclic Test)を行うと、導電性基台11と半導体チップ14との熱膨張係数の差(銅:17×10−6/K、Si:3.5×10−6/K)に起因して、半導体装置10に反りが生じる。
As shown in FIG. 4C, when a reliability test (TCT: Thermal Cyclic Test) for giving a temperature cycle to the
ここで、反りは、半導体装置10を高温状態から低温状態に降温したときの反りの変化量で示している。即ち、導電性基台11の熱膨張係数が半導体チップ14の熱膨張係数より大きいので、導電性基台11が半導体チップ14より多く収縮し、半導体チップ14側に凸状の反りが発生する。
Here, the warpage is indicated by the amount of change in warpage when the
図4(b)に示すように、比較例では、接続導体17の一端部17aの全面が半導体チップ14の第1電極12に接合さているので、半導体チップ14は接続導体17に拘束されて、反りの発生は抑制される。
As shown in FIG. 4B, in the comparative example, since the entire surface of the one
その結果、導電性基台11と半導体チップ14との間のハンダ30に応力が集中し、ハンダ30の脆化が急速に進む現象が生じる。従って、ハンダ30が剥離し、半導体装置10の信頼性が著しく損なわれる問題が生じる。
As a result, stress concentrates on the
一方、図4(a)に示すように、本実施例では、接続導体17の一端部17aから延伸し、第1電極12側へ折れ曲がった脚状の配線リード15a〜15dが半導体チップ14の第1電極12に接合されているので、半導体チップ14は接続導体17に殆ど拘束されず、反りの発生は抑制されない。反りは、図(c)に近い状況になる。
On the other hand, as shown in FIG. 4A, in this embodiment, leg-shaped wiring leads 15a to 15d extending from one
その結果、導電性基台11と半導体チップ14との間のハンダ30に加わる応力が緩和され、ハンダ30の脆化が抑えられる。従って、半導体装置10の信頼性が損なわれることは皆無である。
As a result, the stress applied to the
以上説明したように、本実施例の半導体装置10は、一端部17aから延伸し、第1電極12側へ折れ曲がり、第1電極12に接続された脚状の配線リード15a〜15dを有する接続導体17を具備している。
As described above, the
その結果、接続導体17は、半導体チップ14の通電時のヒートサイクルによる反りの発生を拘束しないので、ハンダ30に加わる応力が緩和される。従って、信頼性の高い半導体装置が得られる。
As a result, the
ここでは、接続導体17が4本の脚状の配線リード15a〜15dを有する場合について説明したが、脚状の配線リードの接合位置を半導体チップ14上にできるだけ均一に配置できればよく、その数には特に制限は無い。
Here, the case where the
例えば、図5は接続導体17を示す図で、図5(a)は接続導体17が3本の脚状の配線リード40a〜40cを有する場合を示す平面図、図5(b)は接続導体17が5本の脚状の配線リード41a〜41eを有する場合を示す平面図、図5(c)は接続導体17が6本の脚状の配線リード42a〜42fを有する場合を示す平面図である。
For example, FIG. 5 is a diagram showing the
また、図5(d)は接続導体17の一端部17aの両側面から延伸した脚状の配線リード43a〜43dと、一端部17aの端面から延伸した脚状の配線リード43eを有する場合を示す平面図である。半導体チップ14が横長の形状の場合などに適している。
FIG. 5D shows a case where leg-shaped wiring leads 43a to 43d extending from both side surfaces of the one
脚状の配線リード15a〜15dが、接続導体17の一端部17aの両側面から延伸し、第1電極12側に末広がり状に折り曲げられている場合について説明したが、折り曲げ形状については特に制限はない。
The case where the leg-shaped wiring leads 15a to 15d are extended from both side surfaces of the one
例えば、図6は接続導体17を示す図で、図6(a)は第1電極12側にほぼ垂直に折り曲げられた脚状の配線リード50a〜50dを有する接続導体17を示す平面図、図6(b)は図6(a)のC−C線に沿って切断し、矢印方向に眺めた断面図である。
For example, FIG. 6 is a diagram showing the
図6(c)は第1電極12側に逆末広がり状に折り曲げられた脚状の配線リード51a〜51dを有する接続導体17を示す平面図、図6(d)は図6(c)のD−D線に沿って切断し、矢印方向に眺めた断面図である。
FIG. 6C is a plan view showing the
図6に示すように、間隔W0が一定なので、末広がり状から垂直、更に逆末広がり状に折り曲げると、接続導体17の幅もW1からW2、更にW3と広くする(W1<W2<W3)ことができ、より低抵抗の接続導体17が得られる利点がある。
As shown in FIG. 6, since the interval W0 is constant, the width of the connecting
半導体チップ14がブロック状の導電性基台11(半導体チップを載置する部位の厚さとリード端子の厚さが異なる、所謂異形フレーム)に接合されている場合について説明したが、平板状のリードフレーム(以後、単にリードフレームという)を用いても構わない。
Although the case where the
図7はリードフレームを用いた半導体装置を示す図で、図7(a)はその外囲器の一部が切り欠きされた平面図、図7(b)は図7(a)のE−E線に沿って切断し、矢印方向に眺めた断面図である。 7A and 7B are diagrams showing a semiconductor device using a lead frame. FIG. 7A is a plan view in which a part of the envelope is cut out, and FIG. 7B is an E-line in FIG. 7A. It is sectional drawing cut | disconnected along the E line and looked at the arrow direction.
図7示すように、半導体装置60は、例えば半導体チップ14の表面に複数の電極、例えばゲート電極Gとソース電極S、および裏面に単一の電極、例えばドレイン電極D(図示せず)を有するnチャンネル縦型絶縁ゲート電界効果トランジスタ、例えばパワーMOSトランジスタを8ピンのスモールアウトラインパッケージ(SOP:Small Outline Package)に収納した場合の例である。
As shown in FIG. 7, the
半導体装置60の半導体チップ14は、ニッケルまたは半田メッキされた銅製のリードフレーム61上にドレイン電極Dを下向きにして載置されている。
ドレイン電極Dは、リードフレーム61のマウントベッド61aに導電性接着剤で固着され、複数のリード端子62に接続されている。
The
The drain electrode D is fixed to the
接続導体17の一端部17aの脚状の配線リード15a〜15dは、ソース電極Sに接続されている。
接続導体17の他端部17bは、下方に折り曲げられている(山折り)。その先端部はリード端子63と対向するように折り曲げられ(谷折り)、リード端子63に超音波接合されている。ゲート電極Gは、ワイヤ64を介してリード端子65に接続されている。
Leg-shaped wiring leads 15 a to 15 d at one
The
そして、これら全体が樹脂66でモールドされて、SOP型の半導体装置60を構成している。
These are entirely molded with a
10、60 半導体装置
11 導電性基台
12 第1電極
13 第2電極
14 半導体チップ
15a〜15d、40a〜40c、41a〜41e、42a〜42f、43a〜43e、50a〜50d、51a〜51d 脚状の配線リード
16 インナーリード
17 接続導体
17a 接続導体の一端部
17b 接続導体の他端部
18 アウターリード
19、66 樹脂
30、31、32 ハンダ
61 リードフレーム
61a マウントベッド
62、63、65 リード端子
64 ワイヤ
10, 60
Claims (5)
第1の面に形成された第1電極及び前記第1の面と対向する第2の面に形成された第2電極を有し、前記第2の面側が前記基台上に載置された半導体チップと、
一端部が前記半導体チップの第1電極と離間して対向するとともに、前記一端部から延伸し、前記第1電極側に折れ曲がった複数の脚状の配線リードが前記第1電極に接続され、他端部が外部電極リードに接続された板状の接続導体と、
を具備することを特徴とする半導体装置。 A conductive base;
A first electrode formed on a first surface and a second electrode formed on a second surface opposite to the first surface, wherein the second surface side is placed on the base; A semiconductor chip;
A plurality of leg-shaped wiring leads extending from the one end and bent toward the first electrode are connected to the first electrode while one end is opposed to the first electrode of the semiconductor chip. A plate-like connection conductor whose end is connected to the external electrode lead; and
A semiconductor device comprising:
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JP2012253187A (en) * | 2011-06-02 | 2012-12-20 | Toyota Motor Corp | Semiconductor device |
JP2014175364A (en) * | 2013-03-06 | 2014-09-22 | Shindengen Electric Mfg Co Ltd | Semiconductor device |
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JP2014175364A (en) * | 2013-03-06 | 2014-09-22 | Shindengen Electric Mfg Co Ltd | Semiconductor device |
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