JP2009066813A - Molding method of fiber reinforced plastic and manufacturing apparatus thereof - Google Patents

Molding method of fiber reinforced plastic and manufacturing apparatus thereof Download PDF

Info

Publication number
JP2009066813A
JP2009066813A JP2007235593A JP2007235593A JP2009066813A JP 2009066813 A JP2009066813 A JP 2009066813A JP 2007235593 A JP2007235593 A JP 2007235593A JP 2007235593 A JP2007235593 A JP 2007235593A JP 2009066813 A JP2009066813 A JP 2009066813A
Authority
JP
Japan
Prior art keywords
resin
core material
reinforced plastic
media
layers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2007235593A
Other languages
Japanese (ja)
Inventor
Norikichi Sawada
法吉 澤田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
IHI Corp
Original Assignee
IHI Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by IHI Corp filed Critical IHI Corp
Priority to JP2007235593A priority Critical patent/JP2009066813A/en
Publication of JP2009066813A publication Critical patent/JP2009066813A/en
Pending legal-status Critical Current

Links

Images

Landscapes

  • Casting Or Compression Moulding Of Plastics Or The Like (AREA)
  • Moulding By Coating Moulds (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To improve productivity provide by increasing the flow rate of a resin to be supplied in the molding of a fiber reinforced plastic by a molding method such as a VaRTM (Vacuum assisted Resin Transfer Molding) method and a RTM (Resin Transfer Molding) method. <P>SOLUTION: In the molding method of tghe fiber reinforced plastic, by which a core material 2is arranged on a molding mold 1 and is covered air-tightly with a sealing sheet 5, the inside of the sealing sheet is vacuumed, and then the resin is poured into the sealing sheet to impregnate the core material with the resin, a plurality of layers of impregnation media 4a, 4b are interposed between the core material and the sealing sheet, a gap 10 is formed in the sealing sheet, the resin is supplied from one side of the inside of the sealing sheet and the resin is discharged from the other side to form a unidirectional resin flow. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、真空圧樹脂含浸成形法、或は樹脂含浸成形法により繊維強化プラスチックを成形する繊維強化プラスチックの成形方法及びその製造装置に関するものである。   The present invention relates to a fiber reinforced plastic molding method for molding a fiber reinforced plastic by a vacuum pressure resin impregnation molding method or a resin impregnation molding method, and an apparatus for manufacturing the same.

成形型が簡単で、簡便に、而も大型の繊維強化プラスチック成形品を製作可能な方法として、真空圧樹脂含浸成形法(VaRTM:Vacuum assisted Resin Transfer Molding)、或は樹脂含浸成形法(RTM:Resin Transfer Molding)が有る。   As a method for producing a large-sized fiber-reinforced plastic molded article with a simple mold, it is possible to produce a large-sized fiber-reinforced plastic molded article by using a vacuum pressure resin impregnated molding method (VaRTM) or a resin impregnation molding method (RTM). Resin Transfer Molding).

先ず、図4に於いて、真空圧樹脂含浸成形法(VaRTM)について説明する。   First, the vacuum pressure resin impregnation molding method (VaRTM) will be described with reference to FIG.

図4中、1は成形型であり、図示の成形型1は平板形状の繊維強化プラスチック成形品を製作する場合を示している。   In FIG. 4, reference numeral 1 denotes a mold, and the illustrated mold 1 shows a case where a flat fiber-reinforced plastic molded product is manufactured.

前記成形型1上に芯材2を設置する。該芯材2は、例えばカーボンファイバ、ガラスファイバ等を積層して形成した繊維基材である。前記芯材2を目の細かい布材である剥離シート3により覆い、更に、メッシュ布である含浸メディア4により前記剥離シート3に重ねて前記芯材2を覆う。   A core material 2 is installed on the mold 1. The core material 2 is a fiber base material formed by laminating carbon fibers, glass fibers, and the like, for example. The core material 2 is covered with a release sheet 3 which is a fine cloth material, and further, the core material 2 is covered with the release sheet 3 with an impregnating medium 4 which is a mesh cloth.

更に、前記含浸メディア4の外周囲迄覆う密閉シート5を被せ、該密閉シート5の周囲を前記成形型1に密着させる。前記密閉シート5は、例えばポリエチレン等の気密性を有する材質が用いられる。   Further, a sealing sheet 5 covering the outer periphery of the impregnating medium 4 is covered, and the periphery of the sealing sheet 5 is brought into close contact with the mold 1. The sealing sheet 5 is made of an airtight material such as polyethylene.

前記密閉シート5の内部、前記芯材2の端部に近接させて樹脂供給ノズル6が配設され、該樹脂供給ノズル6には上流液送チューブ7が連通し、該上流液送チューブ7には樹脂供給源8が接続されている。   A resin supply nozzle 6 is disposed in the inside of the sealing sheet 5 and in the vicinity of the end of the core material 2. An upstream liquid feed tube 7 communicates with the resin supply nozzle 6, and the upstream liquid feed tube 7 is connected to the resin feed nozzle 6. Is connected to a resin supply source 8.

前記密閉シート5の内部で、前記芯材2を挾んで前記樹脂供給ノズル6と対向する位置に、樹脂吸引ノズル9が配設され、該樹脂吸引ノズル9には下流液送チューブ11を介して真空ポンプ12が接続され、又前記下流液送チューブ11には捕液用のトラップ13が接続される。   Inside the sealing sheet 5, a resin suction nozzle 9 is disposed at a position facing the resin supply nozzle 6 with the core material 2 interposed therebetween, and the resin suction nozzle 9 is connected via a downstream liquid feeding tube 11. A vacuum pump 12 is connected, and a trap 13 for collecting liquid is connected to the downstream liquid feeding tube 11.

繊維強化プラスチックを成形する場合は、先ず前記真空ポンプ12によって前記密閉シート5の内部を吸引して真空状態とし、前記芯材2の内部のガスも吸引する。次に、前記樹脂供給源8より前記上流液送チューブ7、前記樹脂供給ノズル6を介して前記密閉シート5の内部に液状の樹脂が供給されると、樹脂は、前記芯材2の上面と前記密閉シート5間の隙間を流れ、余剰の樹脂は前記樹脂吸引ノズル9より吸引され、更に前記トラップ13に捕集される。樹脂が前記芯材2と前記剥離シート3との間を流動することで、樹脂が前記芯材2の内部に染込み、又前記芯材2の表面を覆う。   When molding fiber reinforced plastic, first, the inside of the sealing sheet 5 is sucked by the vacuum pump 12 to be in a vacuum state, and the gas inside the core material 2 is also sucked. Next, when liquid resin is supplied from the resin supply source 8 to the inside of the sealing sheet 5 through the upstream liquid feeding tube 7 and the resin supply nozzle 6, the resin is separated from the upper surface of the core material 2. The excess resin flows through the gap between the sealing sheets 5 and is sucked from the resin suction nozzle 9 and further collected by the trap 13. As the resin flows between the core material 2 and the release sheet 3, the resin soaks into the core material 2 and covers the surface of the core material 2.

前記芯材2への樹脂の含浸が完了すると、クリップ等で空間10内を密閉し、真空度を保ったまま前記上流液送チューブ7、前記下流液送チューブ11を切断し、常温で硬化、或は炉で所定温度に加熱維持して硬化させる。硬化後、前記密閉シート5、前記含浸メディア4、前記剥離シート3を剥がし、前記成形型1から成形品(芯材2に樹脂が含浸され、硬化したもの)を取出す。   When the impregnation of the resin into the core material 2 is completed, the space 10 is sealed with a clip or the like, the upstream liquid feeding tube 7 and the downstream liquid feeding tube 11 are cut while maintaining a degree of vacuum, and cured at room temperature. Alternatively, it is cured by heating at a predetermined temperature in an oven. After the curing, the sealing sheet 5, the impregnation medium 4 and the release sheet 3 are peeled off, and a molded product (one obtained by impregnating the core material 2 with resin and curing) is taken out from the molding die 1.

前記成形品を製造する場合の前記芯材2への含浸時間は、前記密閉シート5内を流れる樹脂の流量が影響し、流量は流路断面の大きさ、即ち、前記密閉シート5内の隙間が影響する。該密閉シート5内の隙間は、前記含浸メディア4により形成されるが、流量を確保する為、メッシュ目を大きくすると、メッシュ目が成形品の表面に転写され、成形品の表面に凹凸が目立つ様になる。   The impregnation time in the core material 2 when the molded product is manufactured is affected by the flow rate of the resin flowing in the sealing sheet 5, and the flow rate is the size of the cross section of the flow path, that is, the gap in the sealing sheet 5. Affects. The gap in the sealing sheet 5 is formed by the impregnating medium 4. However, in order to secure a flow rate, if the mesh size is enlarged, the mesh size is transferred to the surface of the molded product, and the unevenness is conspicuous on the surface of the molded product. It becomes like.

この為、表面の仕上りの滑らかさ、美麗さを要求される様な製品では、前記含浸メディア4のメッシュ目を小さくせざるを得ず、製造時間が長くなり、生産性の向上を妨げる要因の1つとなっていた。   For this reason, in products that require a smooth and beautiful surface finish, the mesh of the impregnated media 4 must be made smaller, and the manufacturing time becomes longer, which is a factor that hinders productivity improvement. It was one.

尚、VaRTM成形法、RTM成形法による繊維強化プラスチックの成形については、特許文献1、特許文献2に示されるものがある。   In addition, there exists a thing shown by patent document 1 and patent document 2 about shaping | molding of the fiber reinforced plastic by VaRTM shaping | molding method and RTM shaping | molding method.

特開2006−130733号公報JP 2006-130733 A

特開2006−240046号公報JP 2006-240046 A

本発明は斯かる実情に鑑み、VaRTM成形法、RTM成形法等の成形法による繊維強化プラスチックの成形に於いて、供給する樹脂流量を増大させ、生産性の向上を図り、更に表面の滑らかさ、美麗さを損うことのない繊維強化プラスチックの成形方法を提供するものである。   In view of such circumstances, the present invention increases the flow rate of resin to be supplied in the molding of fiber reinforced plastics by molding methods such as the VaRTM molding method and the RTM molding method, thereby improving productivity and further smoothing the surface. The present invention provides a method for molding a fiber-reinforced plastic that does not impair the beauty.

本発明は、成形型に芯材を設置し、該芯材を密閉シートで気密に覆い、該密閉シート内を真空引し、次に該密閉シート内に樹脂を流して前記芯材に含浸させる繊維強化プラスチックの成形方法に於いて、前記芯材と前記密閉シート間に複数の層の含浸メディアを介在させ、前記密閉シートの内部に間隙を形成し、前記密閉シート内部の一方から樹脂を供給し、他方から樹脂を排出して一方向の樹脂流れが形成される様にした繊維強化プラスチックの成形方法に係るものである。   In the present invention, a core material is installed in a mold, the core material is airtightly covered with a sealing sheet, the inside of the sealing sheet is evacuated, and then a resin is poured into the sealing sheet to impregnate the core material. In a fiber reinforced plastic molding method, a plurality of layers of impregnated media are interposed between the core material and the sealing sheet, a gap is formed in the sealing sheet, and resin is supplied from one of the sealing sheets. However, the present invention relates to a method for molding a fiber reinforced plastic in which the resin is discharged from the other side so that a unidirectional resin flow is formed.

又本発明は、前記複数の層の含浸メディアは、層間でメッシュ目の大きさが異なる繊維強化プラスチックの成形方法に係るものである。   Further, the present invention relates to a method for molding a fiber reinforced plastic in which the plurality of layers of the impregnating media have different mesh sizes between layers.

又本発明は、前記複数の層の含浸メディアは、少なくとも前記芯材に隣接する層の含浸メディアのメッシュ目を小さくした繊維強化プラスチックの成形方法に係るものである。   The present invention also relates to a method for molding a fiber reinforced plastic in which the plurality of layers of the impregnating media have at least a mesh mesh of the impregnating media of the layer adjacent to the core material.

又本発明は、前記複数の層の含浸メディアが、3層以上の場合、少なくとも前記芯材に隣接する層の含浸メディアと上層の含浸メディアのメッシュ目を小さくした繊維強化プラスチックの成形方法に係るものである。   The present invention also relates to a method for molding a fiber reinforced plastic in which, when the plurality of layers of impregnation media is three or more layers, at least the mesh media of the impregnation media of the layer adjacent to the core material and the impregnation media of the upper layer are reduced. Is.

又本発明は、前記芯材の全幅又は略全幅に亘って樹脂が供給され、前記芯材の全幅又は略全幅に亘って樹脂が吸引され、前記密閉シート内部で幅方向で均一な流れが形成される様にした繊維強化プラスチックの成形方法に係るものである。   In the present invention, the resin is supplied over the entire width or substantially the entire width of the core material, the resin is sucked over the entire width or the substantially entire width of the core material, and a uniform flow is formed in the width direction inside the sealed sheet. The present invention relates to a method for molding a fiber reinforced plastic.

又本発明は、少なくとも樹脂の供給部では、前記密閉シート内部での流れとは異なる方向の流れとなる様に樹脂を供給する繊維強化プラスチックの成形方法に係るものである。   The present invention also relates to a method for molding a fiber reinforced plastic that supplies a resin so that the flow in a direction different from the flow in the inside of the sealing sheet is at least in a resin supply section.

又本発明は、芯材が設置される成形型と、前記芯材を順次覆う剥離シート、複数の層の含浸メディアと、前記芯材の一方に配設された樹脂供給ノズルと、他方に配設された樹脂吸引ノズルと、前記芯材、前記剥離シート、前記含浸メディア、前記樹脂供給ノズル、前記樹脂吸引ノズルを覆い気密にパッキングする密閉シートと、該密閉シートの内部を真空引する排気装置と、前記樹脂供給ノズルに接続された樹脂供給源と、前記樹脂吸引ノズルに接続された樹脂排出ユニットとを具備する繊維強化プラスチックの製造装置に係るものである。   The present invention also includes a mold on which the core material is installed, a release sheet that sequentially covers the core material, a plurality of layers of impregnated media, a resin supply nozzle disposed on one of the core materials, and a second side. The provided resin suction nozzle, the core material, the release sheet, the impregnation medium, the resin supply nozzle, a sealing sheet that covers the resin suction nozzle and is airtightly packed, and an exhaust device that evacuates the inside of the sealing sheet And a fiber reinforced plastic manufacturing apparatus comprising a resin supply source connected to the resin supply nozzle and a resin discharge unit connected to the resin suction nozzle.

又本発明は、前記複数の層の含浸メディアは、層間でメッシュ目の大きさが異なる繊維強化プラスチックの製造装置に係るものである。   In the present invention, the impregnating medium of the plurality of layers relates to a fiber reinforced plastic manufacturing apparatus in which the mesh size is different between the layers.

又本発明は、前記複数の層の含浸メディアは、少なくとも前記芯材に隣接する層の含浸メディアのメッシュ目を小さくした繊維強化プラスチックの製造装置に係るものである。   The present invention also relates to an apparatus for producing a fiber reinforced plastic in which the plurality of layers of impregnated media have at least a mesh mesh of the impregnated media of layers adjacent to the core material.

又本発明は、前記複数の層の含浸メディアが、3層以上の場合、少なくとも前記芯材に隣接する層の含浸メディアと上層の含浸メディアのメッシュ目を小さくした繊維強化プラスチックの製造装置に係るものである。   The present invention also relates to an apparatus for producing a fiber reinforced plastic in which, when the plurality of layers of impregnation media are three or more layers, at least the mesh media of the impregnation media adjacent to the core material and the upper layer of the impregnation media are made small. Is.

又本発明は、前記樹脂供給ノズル、前記樹脂吸引ノズルは、前記芯材の幅と同等の長さ又はやや短い長さを有する管形状であり、前記樹脂供給ノズルには所要ピッチで樹脂供給口が設けられ、前記樹脂吸引ノズルには所要ピッチで樹脂吸引口が設けられた繊維強化プラスチックの製造装置に係るものである。   In the present invention, the resin supply nozzle and the resin suction nozzle have a tube shape having a length equivalent to or slightly shorter than the width of the core material, and the resin supply nozzle has a resin supply port at a required pitch. The resin suction nozzle is provided with a resin suction port at a required pitch.

更に又本発明は、少なくとも前記樹脂供給ノズルに設けられる樹脂供給口は、前記密閉シート内部の樹脂の流れとは異なる向きに設けられた繊維強化プラスチックの製造装置に係るものである。   Furthermore, the present invention relates to a fiber reinforced plastic manufacturing apparatus in which at least a resin supply port provided in the resin supply nozzle is provided in a direction different from the flow of resin inside the sealing sheet.

本発明によれば、成形型に芯材を設置し、該芯材を密閉シートで気密に覆い、該密閉シート内を真空引し、次に該密閉シート内に樹脂を流して前記芯材に含浸させる繊維強化プラスチックの成形方法に於いて、前記芯材と前記密閉シート間に複数の層の含浸メディアを介在させ、前記密閉シートの内部に間隙を形成し、前記密閉シート内部の一方から樹脂を供給し、他方から樹脂を排出して一方向の樹脂流れが形成される様にしたので、前記含浸メディアにより形成される間隙が大きくなり、含浸する為の樹脂流量が大きくなり、繊維強化プラスチックの成形に要する時間が短縮される。   According to the present invention, a core material is installed in a mold, the core material is airtightly covered with a sealing sheet, the inside of the sealing sheet is evacuated, and then a resin is poured into the sealing sheet to form the core material. In the method of forming a fiber reinforced plastic to be impregnated, a plurality of layers of impregnation media are interposed between the core material and the sealing sheet, a gap is formed inside the sealing sheet, and a resin is formed from one of the sealing sheets. Since the resin is discharged from the other side and a resin flow is formed in one direction, the gap formed by the impregnation medium is increased, the resin flow rate for impregnation is increased, and the fiber reinforced plastic is increased. The time required for molding is reduced.

又本発明によれば、前記複数の層の含浸メディアは、層間でメッシュ目の大きさが異なるので、含浸メディア間のメッシュ目同士の干渉が避けられ、含浸メディアを複層とする場合の作業が容易となる。   Further, according to the present invention, since the mesh media of the plurality of layers have different mesh sizes between layers, interference between the mesh media between the impregnated media can be avoided, and the work when the impregnated media is made into multiple layers. Becomes easy.

又本発明によれば、前記複数の層の含浸メディアは、少なくとも前記芯材に隣接する層の含浸メディアのメッシュ目を小さくしたので、成形品表面へのメッシュ目の転写の影響が避けられ、円滑な表面に仕上る。   Further, according to the present invention, the impregnated media of the plurality of layers has reduced the mesh size of the impregnated media of at least the layer adjacent to the core material, so that the influence of the transfer of the mesh to the surface of the molded product is avoided, Finish on a smooth surface.

又本発明によれば、前記複数の層の含浸メディアが、3層以上の場合、少なくとも前記芯材に隣接する層の含浸メディアと上層の含浸メディアのメッシュ目を小さくしたので、成形品表面へのメッシュ目の転写の影響が避けられ、円滑な表面に仕上る。   Further, according to the present invention, when the plurality of layers of impregnating media are three or more layers, at least the impregnating media of the layer adjacent to the core material and the mesh of the upper layer of impregnating media are made small. The effect of the transfer of the mesh is avoided, and the surface finishes smoothly.

又本発明によれば、前記芯材の全幅又は略全幅に亘って樹脂が供給され、前記芯材の全幅又は略全幅に亘って樹脂が吸引され、前記密閉シート内部で幅方向で均一な流れが形成される様にしたので、材質の均一性が向上し、又部分的な含浸の遅れが解消されるので、全体的な成形速度が短縮される。   According to the invention, the resin is supplied over the entire width or substantially the entire width of the core material, the resin is sucked over the entire width or the substantially entire width of the core material, and flows uniformly in the width direction inside the sealing sheet. Thus, the uniformity of the material is improved and the partial impregnation delay is eliminated, so that the overall molding speed is shortened.

又本発明によれば、少なくとも樹脂の供給部では、前記密閉シート内部での流れとは異なる方向の流れとなる様に樹脂を供給するので、樹脂供給部での樹脂の速度分布を均等化できる。   Further, according to the present invention, since the resin is supplied so that the flow is different from the flow inside the sealing sheet at least in the resin supply unit, the resin velocity distribution in the resin supply unit can be equalized. .

又本発明によれば、芯材が設置される成形型と、前記芯材を順次覆う剥離シート、複数の層の含浸メディアと、前記芯材の一方に配設された樹脂供給ノズルと、他方に配設された樹脂吸引ノズルと、前記芯材、前記剥離シート、前記含浸メディア、前記樹脂供給ノズル、前記樹脂吸引ノズルを覆い気密にパッキングする密閉シートと、該密閉シートの内部を真空引する排気装置と、前記樹脂供給ノズルに接続された樹脂供給源と、前記樹脂吸引ノズルに接続された樹脂排出ユニットとを具備するので、前記含浸メディアにより形成される間隙が大きくなり、含浸する為の樹脂流量が大きくなり、繊維強化プラスチックの成形に要する時間が短縮される。   Further, according to the present invention, a mold in which a core material is installed, a release sheet that sequentially covers the core material, a plurality of layers of impregnating media, a resin supply nozzle disposed on one of the core materials, and the other A resin suction nozzle, a core sheet, the release sheet, the impregnation medium, the resin supply nozzle, a sealing sheet that covers the resin suction nozzle and is hermetically packed, and evacuates the inside of the sealing sheet. Since the apparatus includes an exhaust device, a resin supply source connected to the resin supply nozzle, and a resin discharge unit connected to the resin suction nozzle, a gap formed by the impregnation medium is increased and impregnated. The resin flow rate is increased and the time required for molding the fiber reinforced plastic is shortened.

又本発明によれば、前記複数の層の含浸メディアは、層間でメッシュ目の大きさが異なるので、含浸メディア間のメッシュ目同士の干渉が避けられ、含浸メディアを複層とする場合の作業が容易となる。   Further, according to the present invention, since the mesh media of the plurality of layers have different mesh sizes between layers, interference between the mesh media between the impregnated media can be avoided, and the work when the impregnated media is made into multiple layers. Becomes easy.

又本発明によれば、前記複数の層の含浸メディアは、少なくとも前記芯材に隣接する層の含浸メディアのメッシュ目を小さくしたので、成形品表面へのメッシュ目の転写の影響が避けられ、円滑な表面に仕上る。   Further, according to the present invention, the impregnated media of the plurality of layers has reduced the mesh size of the impregnated media of at least the layer adjacent to the core material, so that the influence of the transfer of the mesh to the surface of the molded product is avoided, Finish on a smooth surface.

又本発明によれば、前記複数の層の含浸メディアが、3層以上の場合、少なくとも前記芯材に隣接する層の含浸メディアと上層の含浸メディアのメッシュ目を小さくしたので、成形品表面へのメッシュ目の転写の影響が避けられ、円滑な表面に仕上る。   Further, according to the present invention, when the plurality of layers of impregnating media are three or more layers, at least the impregnating media of the layer adjacent to the core material and the mesh of the upper layer of impregnating media are made small. The effect of the transfer of the mesh is avoided, and the surface finishes smoothly.

又本発明によれば、前記樹脂供給ノズル、前記樹脂吸引ノズルは、前記芯材の幅と同等の長さ又はやや短い長さを有する管形状であり、前記樹脂供給ノズルには所要ピッチで樹脂供給口が設けられ、前記樹脂吸引ノズルには所要ピッチで樹脂吸引口が設けられたので、前記密閉シート内部で幅方向で均一な流れが形成され、材質の均一性が向上し、又部分的な含浸の遅れが解消され、全体的な成形速度が短縮される。   According to the invention, the resin supply nozzle and the resin suction nozzle have a tube shape having a length equivalent to or slightly shorter than the width of the core material, and the resin supply nozzle has a resin at a required pitch. Since the supply port is provided and the resin suction nozzle is provided with a required pitch at the required pitch, a uniform flow is formed in the width direction inside the hermetic sheet, and the uniformity of the material is improved. The delay in the impregnation is eliminated and the overall molding speed is shortened.

更に又本発明によれば、少なくとも前記樹脂供給ノズルに設けられる樹脂供給口は、前記密閉シート内部の樹脂の流れとは異なる向きに設けられたので、樹脂供給部での樹脂の速度分布を均等化できる等の優れた効果を発揮する。   Furthermore, according to the present invention, since at least the resin supply port provided in the resin supply nozzle is provided in a direction different from the flow of the resin inside the sealing sheet, the resin velocity distribution in the resin supply portion is evenly distributed. Excellent effects such as can be achieved.

以下、図面を参照しつつ本発明を実施する為の最良の形態を説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

図1、図2は、本発明が実施される繊維強化プラスチック製造装置の概略を示している。   1 and 2 show an outline of a fiber-reinforced plastic manufacturing apparatus in which the present invention is implemented.

尚、図1、図2中、図4中で示したものと同等のものには同符号を付してある。   In FIGS. 1 and 2, the same components as those shown in FIG. 4 are denoted by the same reference numerals.

繊維強化プラスチック製造装置15について概略を説明する。   An outline of the fiber reinforced plastic manufacturing apparatus 15 will be described.

該繊維強化プラスチック製造装置15は、芯材2が設置される成形型1、前記芯材2に被せられる剥離シート3、該剥離シート3に重合されて被せられる複数層の含浸メディア4a,4b(図示では2層を示している)、前記芯材2を挾んで対向した位置に配設される樹脂供給ノズル6、樹脂吸引ノズル9を具備する。又、前記含浸メディア4a,4b、前記樹脂供給ノズル6、前記樹脂吸引ノズル9を覆い、周辺を前記成形型1に密閉された密閉シート5、前記樹脂供給ノズル6に接続された上流液送チューブ7、該上流液送チューブ7に接続された樹脂供給源8、前記樹脂吸引ノズル9に接続された下流液送チューブ11、該下流液送チューブ11に接続された真空ポンプ12、前記下流液送チューブ11に設けられたトラップ13と流量調整弁18を具備している。尚、前記上流液送チューブ7及び前記下流液送チューブ11は、前記密閉シート5と前記成形型1との間を貫通し、貫通箇所は気密に封止される。或は、前記上流液送チューブ7及び前記下流液送チューブ11は、前記密閉シート5を貫通して貫通箇所が気密に封止される。   The fiber reinforced plastic manufacturing apparatus 15 includes a molding die 1 on which a core material 2 is installed, a release sheet 3 that covers the core material 2, and a plurality of layers of impregnated media 4 a and 4 b that are superposed on the release sheet 3. In the figure, two layers are shown), and a resin supply nozzle 6 and a resin suction nozzle 9 are provided at positions facing each other with the core material 2 interposed therebetween. Further, the impregnated media 4a and 4b, the resin supply nozzle 6, and the resin suction nozzle 9 are covered with a sealing sheet 5 whose periphery is sealed with the molding die 1, and an upstream liquid feed tube connected to the resin supply nozzle 6. 7, a resin supply source 8 connected to the upstream liquid feed tube 7, a downstream liquid feed tube 11 connected to the resin suction nozzle 9, a vacuum pump 12 connected to the downstream liquid feed tube 11, and the downstream liquid feed A trap 13 and a flow rate adjusting valve 18 provided in the tube 11 are provided. The upstream liquid feeding tube 7 and the downstream liquid feeding tube 11 penetrate between the hermetic sheet 5 and the molding die 1, and the penetration portion is hermetically sealed. Alternatively, the upstream liquid feeding tube 7 and the downstream liquid feeding tube 11 pass through the sealing sheet 5 and are hermetically sealed at the penetration portion.

前記成形型1は、図示では平板を示しているが、目的とする成形品の形状に合せて形状が選択される。例えば、凸曲面形状の成形品を製作する場合は、前記成形型1の形状は、上方に向って凸曲面を有し、前記芯材2は前記凸曲面に倣い、密着する様に設置され、又前記剥離シート3、前記含浸メディア4a,4b、前記密閉シート5も同様にして前記成形型1の曲面に沿わせて被せられる。   The mold 1 is a flat plate in the figure, but the shape is selected according to the shape of the target molded product. For example, when producing a molded product having a convex curved surface shape, the shape of the mold 1 has a convex curved surface upward, and the core material 2 is placed so as to closely follow the convex curved surface, Similarly, the release sheet 3, the impregnated media 4 a and 4 b, and the sealing sheet 5 are covered along the curved surface of the mold 1.

尚、前記剥離シート3の材質としては、成形される樹脂と親和性がなく、容易に剥がれるもの、例えばポリテトラフルオロエチレン等のフッ素系樹脂が挙げられ、又前記含浸メディア4a,4bの材質としては、例えばポリエチレン、ポリプロピレン等が挙げられる。   Examples of the material of the release sheet 3 include those that have no affinity with the resin to be molded and can be easily peeled off, for example, fluorine-based resins such as polytetrafluoroethylene, and the material of the impregnating media 4a and 4b. Examples include polyethylene and polypropylene.

複数層の前記含浸メディア4a,4bは、複数層に重合させることで、メッシュ目を大きくしなくても樹脂が流通できる隙間を増大できる。従って、供給する樹脂の流路断面を大きくすることができる。   A plurality of layers of the impregnated media 4a and 4b can be polymerized into a plurality of layers, thereby increasing the gap through which the resin can circulate without increasing the mesh size. Therefore, the flow path cross section of the resin to be supplied can be increased.

前記樹脂供給ノズル6、前記樹脂吸引ノズル9は、流れに対して直角な方向に延びる管形状であり、その軸長は前記芯材2の幅と同程度又はやや短い長さとなっている。前記樹脂供給ノズル6には樹脂供給口16が所定ピッチで穿設され、又前記樹脂吸引ノズル9には樹脂吸引口17が所定ピッチで穿設されている。尚、前記樹脂供給口16、前記樹脂吸引口17は下向きに設けられる。少なくとも、前記樹脂供給口16が下向き或は略下向きに設けられることで、該樹脂供給口16から吐出される樹脂の流れは、下向きから水平方向に変更され、流れが変更される過程で速度分布が解消され、幅方向の速度分布の均一化が促進される。   The resin supply nozzle 6 and the resin suction nozzle 9 have a tube shape extending in a direction perpendicular to the flow, and the axial length thereof is the same as or slightly shorter than the width of the core material 2. Resin supply ports 16 are formed at a predetermined pitch in the resin supply nozzle 6, and resin suction ports 17 are formed at a predetermined pitch in the resin suction nozzle 9. The resin supply port 16 and the resin suction port 17 are provided downward. By providing at least the resin supply port 16 downward or substantially downward, the flow of resin discharged from the resin supply port 16 is changed from the downward direction to the horizontal direction, and the velocity distribution is changed in the process of changing the flow. Is eliminated, and the uniform speed distribution in the width direction is promoted.

前記樹脂供給ノズル6からは液状の樹脂が、該樹脂供給ノズル6の軸長の幅で供給され、前記樹脂吸引ノズル9は該樹脂吸引ノズル9の軸長の幅で吸引し、前記樹脂供給ノズル6から前記樹脂吸引ノズル9に向って、前記軸長の幅を有する樹脂の流れが形成される。   A liquid resin is supplied from the resin supply nozzle 6 in the width of the axial length of the resin supply nozzle 6, and the resin suction nozzle 9 sucks in the width of the axial length of the resin suction nozzle 9, and the resin supply nozzle From 6 to the resin suction nozzle 9, a resin flow having the width of the axial length is formed.

前記樹脂供給ノズル6、前記樹脂吸引ノズル9に穿設される前記樹脂供給口16、前記樹脂吸引口17の穿設ピッチは、繊維強化プラスチックの成形条件に合せ、全幅で流速が均一になる様に設定される。又、図示では前記上流液送チューブ7は前記樹脂供給ノズル6に1箇所で連通しているが、前記上流液送チューブ7が分岐し、複数箇所で前記樹脂供給ノズル6に連通する様にしてもよい。同様に、前記下流液送チューブ11も前記樹脂吸引ノズル9に複数箇所で連通する様にしてもよい。   The resin supply nozzle 6, the resin supply port 16 formed in the resin suction nozzle 9, and the resin suction port 17 have a uniform pitch so that the flow rate is uniform over the entire width according to the molding conditions of the fiber reinforced plastic. Set to Further, in the drawing, the upstream liquid feeding tube 7 communicates with the resin supply nozzle 6 at one place, but the upstream liquid feeding tube 7 branches to communicate with the resin supply nozzle 6 at a plurality of places. Also good. Similarly, the downstream liquid feeding tube 11 may communicate with the resin suction nozzle 9 at a plurality of locations.

前記下流液送チューブ11の所要位置には前記流量調整弁18が設けられ、該流量調整弁18により樹脂流量を調整可能となっている。   The flow rate adjusting valve 18 is provided at a required position of the downstream liquid feeding tube 11, and the resin flow rate can be adjusted by the flow rate adjusting valve 18.

以下、図3を参照して本発明に係る繊維強化プラスチックの成形方法について説明する。   Hereinafter, the method for molding a fiber reinforced plastic according to the present invention will be described with reference to FIG.

前記成形型1に離型剤を塗布し、前記芯材2を設置する。離型剤としては、シリコン、或はフッ素樹脂等のグリースが挙げられる(STEP:01)。   A mold release agent is applied to the mold 1 and the core material 2 is installed. Examples of the mold release agent include grease such as silicon or fluororesin (STEP: 01).

前記芯材2に、前記剥離シート3、前記含浸メディア4a,4b、前記密閉シート5を順次被せる。   The core material 2 is covered with the release sheet 3, the impregnating media 4a and 4b, and the sealing sheet 5 sequentially.

前記含浸メディア4a,4bは、少なくとも2層とし、少なくとも芯材2側に設けられる含浸メディア4aは、仕上り後の成形品の面の粗さ、性状を考慮し、メッシュ目の細かいものが用いられる。2層、或は3層に設けられる含浸メディア4は、前記含浸メディア4aと同等に細かいメッシュ目のもの(例えばメッシュ目数は24目以上のもの)を使用することもできるが、該含浸メディア4aよりメッシュ目の粗いもの(例えばメッシュ目数は14目以下のもの)を使用することもできる(STEP:02)。   The impregnating media 4a and 4b have at least two layers, and the impregnating media 4a provided on at least the core material 2 side has fine meshes in consideration of the surface roughness and properties of the finished molded product. . The impregnation medium 4 provided in two or three layers may be a fine mesh having the same fineness as that of the impregnation medium 4a (for example, having 24 or more meshes). A coarser mesh than 4a (for example, the number of meshes is 14 or less) can also be used (STEP 02).

尚、1層の含浸メディア4aに対して2層の含浸メディア4bの目の粗さを大きくすることで、該含浸メディア4a,4bが形成する隙間が大きくなり、又前記含浸メディア4aと前記含浸メディア4b間でメッシュ目のピッチが変り、メッシュ目同士の干渉が避けられ、前記含浸メディア4a,4bを重合させる作業がやり易くなる。   In addition, by increasing the roughness of the two layers of the impregnating medium 4b with respect to the one layer of the impregnating medium 4a, a gap formed by the impregnating media 4a and 4b is increased, and the impregnating medium 4a and the impregnating medium 4b are increased. The mesh pitch varies between the media 4b, the interference between the meshes is avoided, and the work of polymerizing the impregnated media 4a and 4b becomes easy.

前記剥離シート3、前記含浸メディア4a,4bの設置が完了すると、前記芯材2の上流側に前記樹脂供給ノズル6を設置し、前記芯材2の下流側に前記樹脂吸引ノズル9を設置する。更に前記密閉シート5を被せ、該密閉シート5の周辺部を前記成形型1に密着させ、前記密閉シート5と前記成形型1間で前記芯材2を収納する気密な空間10を形成する(パッキング)(STEP:03)。尚、密着させる方法としては、両面粘着テープであってもよく、或は周囲を枠体で押さえてもよい。   When the installation of the release sheet 3 and the impregnating media 4a and 4b is completed, the resin supply nozzle 6 is installed on the upstream side of the core material 2, and the resin suction nozzle 9 is installed on the downstream side of the core material 2. . Further, the sealing sheet 5 is covered, and the periphery of the sealing sheet 5 is brought into close contact with the mold 1 to form an airtight space 10 for housing the core material 2 between the sealing sheet 5 and the mold 1 ( Packing) (STEP 03). In addition, as a method of contact | adhering, a double-sided adhesive tape may be used, or the circumference | surroundings may be pressed with a frame.

前記樹脂供給ノズル6に前記上流液送チューブ7を連通する。尚、前記樹脂供給ノズル6と前記上流液送チューブ7とは予め一体化しておいてもよい。   The upstream liquid feed tube 7 is communicated with the resin supply nozzle 6. The resin supply nozzle 6 and the upstream liquid feed tube 7 may be integrated in advance.

前記樹脂吸引ノズル9に前記下流液送チューブ11を連通させる。又、同様にして、該下流液送チューブ11と前記樹脂吸引ノズル9とは一体化しておいてもよい。   The downstream liquid feeding tube 11 is communicated with the resin suction nozzle 9. Similarly, the downstream liquid feeding tube 11 and the resin suction nozzle 9 may be integrated.

前記上流液送チューブ7を前記樹脂供給源8に接続し、前記下流液送チューブ11を前記真空ポンプ12に接続すると共に前記下流液送チューブ11には前記流量調整弁18、前記トラップ13を取付ける。尚、前記下流液送チューブ11の前記流量調整弁18の上流側で、前記下流液送チューブ11を分断し、管継手を介して接続可能とし、分断した下流側の下流液送チューブ11に前記流量調整弁18、前記トラップ13、前記真空ポンプ12を一体化し、排気・排液ユニットとしてもよい。   The upstream liquid feed tube 7 is connected to the resin supply source 8, the downstream liquid feed tube 11 is connected to the vacuum pump 12, and the flow rate adjusting valve 18 and the trap 13 are attached to the downstream liquid feed tube 11. . The downstream liquid feeding tube 11 is divided on the upstream side of the flow rate adjusting valve 18 of the downstream liquid feeding tube 11 so that it can be connected via a pipe joint, and the divided downstream liquid feeding tube 11 is connected to the downstream liquid feeding tube 11. The flow rate adjusting valve 18, the trap 13, and the vacuum pump 12 may be integrated into an exhaust / drain unit.

前記上流液送チューブ7を所要の手段、例えば開閉弁(図示せず)で閉塞する。尚、前記上流液送チューブ7に開閉弁を設け、該開閉弁により前記上流液送チューブ7を開/閉としてもよい。前記流量調整弁18を開いて前記真空ポンプ12より前記空間10を吸引排気する。吸引時間は、前記芯材2内部の空気及び水分等が充分に排気される時間に設定される(STEP:04)。   The upstream liquid feeding tube 7 is closed by a required means such as an on-off valve (not shown). The upstream liquid feeding tube 7 may be provided with an opening / closing valve, and the upstream liquid feeding tube 7 may be opened / closed by the opening / closing valve. The flow rate adjusting valve 18 is opened and the space 10 is sucked and exhausted from the vacuum pump 12. The suction time is set to a time during which the air, moisture and the like inside the core material 2 are sufficiently exhausted (STEP: 04).

前記上流液送チューブ7の開閉弁を開き、液状の樹脂を前記上流液送チューブ7を介して前記樹脂供給ノズル6に送給する。液体樹脂は該樹脂供給ノズル6の前記樹脂供給口16から分散されて前記空間10に供給される。該空間10の吸引により、前記密閉シート5は前記含浸メディア4a,4bに密着するが、該含浸メディア4a,4bによって樹脂が流動できる隙間が確保される。   The on-off valve of the upstream liquid feeding tube 7 is opened, and the liquid resin is fed to the resin supply nozzle 6 through the upstream liquid feeding tube 7. The liquid resin is dispersed from the resin supply port 16 of the resin supply nozzle 6 and supplied to the space 10. The suction of the space 10 causes the sealing sheet 5 to be in close contact with the impregnating media 4a and 4b, but the impregnating media 4a and 4b secure a gap through which the resin can flow.

前記空間10の一方、即ち前記樹脂供給ノズル6から、他方即ち前記樹脂吸引ノズル9に向って一方向に、液体樹脂が前記含浸メディア4a,4bを流動し、該含浸メディア4a,4bを通過した樹脂は、前記樹脂吸引ノズル9により吸引され、前記トラップ13に捕集される。液状樹脂が前記含浸メディア4a,4bを流動する過程で、前記芯材2に染込んでいく。樹脂が、前記芯材2の内部に完全に浸透する時間(含浸時間)については、実験等により予め求めておく(STEP:05)。   In one direction of the space 10, that is, from the resin supply nozzle 6, toward the other side, that is, the resin suction nozzle 9, the liquid resin flows through the impregnating media 4a and 4b and passes through the impregnating media 4a and 4b. The resin is sucked by the resin suction nozzle 9 and collected in the trap 13. In the process in which the liquid resin flows through the impregnating media 4a and 4b, the core material 2 is soaked. The time for the resin to completely penetrate into the core material 2 (impregnation time) is determined in advance by experiments or the like (STEP: 05).

上記した様に、前記含浸メディア4a,4bを複数層にしているので、該含浸メディア4a,4bによって形成される隙間、即ち樹脂が流れる流路断面が大きくなり、樹脂の流量が増大し、前記芯材2への樹脂の含浸速度が増大し、含浸時間の短縮が図れる。   As described above, since the impregnated media 4a and 4b are formed in a plurality of layers, the gap formed by the impregnated media 4a and 4b, that is, the cross section of the flow path through which the resin flows increases, the flow rate of the resin increases, The impregnation speed of the resin into the core material 2 is increased, and the impregnation time can be shortened.

設定した含浸時間が経過すると、前記上流液送チューブ7の弁を閉じ、又前記流量調整弁18を閉じて、前記樹脂の供給を停止する。   When the set impregnation time elapses, the valve of the upstream liquid feeding tube 7 is closed, and the flow rate adjusting valve 18 is closed to stop the supply of the resin.

前記空間10の気密を維持、即ち減圧状態を維持した状態で、前記上流液送チューブ7を分断して前記樹脂供給源8と前記密閉シート5、前記樹脂供給ノズル6とを切離す。又、前記下流液送チューブ11の前記流量調整弁18より上流側で前記下流液送チューブ11を分断し、前記密閉シート5、前記樹脂吸引ノズル9と前記流量調整弁18とを切離す。尚、気密を維持するのは、真空を保てないと気密できない分、成型品の厚さが厚くなることによる。   In the state where the space 10 is kept airtight, that is, in a state where the pressure is reduced, the upstream liquid feeding tube 7 is divided to separate the resin supply source 8 from the sealing sheet 5 and the resin supply nozzle 6. Further, the downstream liquid feeding tube 11 is divided upstream of the flow rate adjusting valve 18 of the downstream liquid feeding tube 11, and the sealing sheet 5, the resin suction nozzle 9 and the flow rate adjusting valve 18 are separated. The reason why the airtightness is maintained is that the thickness of the molded product is increased by the amount that cannot be airtight unless the vacuum is maintained.

含浸した樹脂の硬化を行う。樹脂の硬化は、常温で行う場合、100℃〜120℃で加熱硬化を行う場合等、含浸した樹脂の材質、成形品の形状によって適宜選択される(STEP:06)。   The impregnated resin is cured. The curing of the resin is appropriately selected depending on the material of the impregnated resin and the shape of the molded product, such as when performing curing at normal temperature or when performing heat curing at 100 ° C. to 120 ° C. (STEP: 06).

加熱硬化が行われる場合は、前記成形型1、該成形型1に前記芯材2がパッキングされた状態で炉に入れられ、所要時間加熱される。   When heat curing is performed, the mold 1 and the mold 2 are packed in the furnace with the core material 2 packed therein and heated for a required time.

硬化が完了すると、前記密閉シート5、前記含浸メディア4a,4b、前記剥離シート3を剥がして、完成した成形品を取出す(STEP:07)。   When the curing is completed, the sealing sheet 5, the impregnated media 4a and 4b, and the release sheet 3 are peeled off, and the completed molded product is taken out (STEP: 07).

上記した様に、複数層とした含浸メディア4a,4bの内、前記芯材2に隣接する含浸メディア4aのメッシュ目を細かくしているので、表面は滑らかに仕上る。   As described above, since the mesh of the impregnating media 4a adjacent to the core material 2 is fine among the plural layers of impregnating media 4a and 4b, the surface finishes smoothly.

尚、含浸メディア4を3層、4層とすることもできる。尚、3層以上とする場合は、中間層の含浸メディア4のメッシュ目を粗くし、下層(芯材2に隣接する層)、上層のメッシュ目を小さくすることが好ましい。上層のメッシュ目も、下層のメッシュ目と同様、成形品の表面に転写される傾向があり、上層のメッシュ目を細かくすることで、成形品表面の滑らかさを向上させることができる。   In addition, the impregnation media 4 can also be made into 3 layers and 4 layers. When the number of layers is three or more, it is preferable to make the mesh of the impregnating medium 4 of the intermediate layer coarse and to make the mesh of the lower layer (layer adjacent to the core material 2) and the upper layer smaller. Similarly to the lower meshes, the upper meshes tend to be transferred to the surface of the molded product. By making the upper meshes finer, the smoothness of the molded product surface can be improved.

本発明の実施の形態に係る繊維強化プラスチック製造装置の概略を示す断面図である。It is sectional drawing which shows the outline of the fiber reinforced plastic manufacturing apparatus which concerns on embodiment of this invention. 該繊維強化プラスチック製造装置の概略を示す平面図である。It is a top view which shows the outline of this fiber reinforced plastic manufacturing apparatus. 本発明の実施の形態に係る繊維強化プラスチックの成形方法の概略を示すフローチャートである。It is a flowchart which shows the outline of the shaping | molding method of the fiber reinforced plastic which concerns on embodiment of this invention. 従来の繊維強化プラスチック製造装置の概略を示す断面図である。It is sectional drawing which shows the outline of the conventional fiber reinforced plastic manufacturing apparatus.

符号の説明Explanation of symbols

1 成形型
2 芯材
3 剥離シート
4 含浸メディア
5 密閉シート
6 樹脂供給ノズル
7 上流液送チューブ
8 樹脂供給源
9 樹脂吸引ノズル
10 空間
11 下流液送チューブ
12 真空ポンプ
13 トラップ
15 繊維強化プラスチック製造装置
16 樹脂供給口
17 樹脂吸引口
18 流量調整弁
DESCRIPTION OF SYMBOLS 1 Mold 2 Core material 3 Release sheet 4 Impregnation media 5 Sealing sheet 6 Resin supply nozzle 7 Upstream liquid feed tube 8 Resin supply source 9 Resin suction nozzle 10 Space 11 Downstream liquid feed tube 12 Vacuum pump 13 Trap 15 Fiber reinforced plastic manufacturing apparatus 16 Resin supply port 17 Resin suction port 18 Flow control valve

Claims (12)

成形型に芯材を設置し、該芯材を密閉シートで気密に覆い、該密閉シート内を真空引し、次に該密閉シート内に樹脂を流して前記芯材に含浸させる繊維強化プラスチックの成形方法に於いて、前記芯材と前記密閉シート間に複数の層の含浸メディアを介在させ、前記密閉シートの内部に間隙を形成し、前記密閉シート内部の一方から樹脂を供給し、他方から樹脂を排出して一方向の樹脂流れが形成される様にしたことを特徴とする繊維強化プラスチックの成形方法。   A fiber reinforced plastic is provided in which a core material is installed in a mold, the core material is airtightly covered with a sealing sheet, the inside of the sealing sheet is evacuated, and then the resin is poured into the sealing sheet to impregnate the core material. In the molding method, a plurality of layers of impregnation media are interposed between the core material and the sealing sheet, a gap is formed inside the sealing sheet, a resin is supplied from one of the sealing sheets, and from the other A method for molding a fiber reinforced plastic, wherein the resin is discharged to form a unidirectional resin flow. 前記複数の層の含浸メディアは、層間でメッシュ目の大きさが異なる請求項1の繊維強化プラスチックの成形方法。   The method for molding fiber-reinforced plastic according to claim 1, wherein the impregnating media of the plurality of layers have different mesh sizes between layers. 前記複数の層の含浸メディアは、少なくとも前記芯材に隣接する層の含浸メディアのメッシュ目を小さくした請求項1又は請求項2の繊維強化プラスチックの成形方法。   The method for molding a fiber reinforced plastic according to claim 1 or 2, wherein the impregnating media of the plurality of layers has at least a mesh size of the impregnating media of the layer adjacent to the core material. 前記複数の層の含浸メディアが、3層以上の場合、少なくとも前記芯材に隣接する層の含浸メディアと上層の含浸メディアのメッシュ目を小さくした請求項1又は請求項2の繊維強化プラスチックの成形方法。   3. The fiber-reinforced plastic molding according to claim 1 or 2, wherein when the plurality of layers of impregnating media are three or more layers, at least the mesh of the impregnating media adjacent to the core material and the upper layer of the impregnating media is reduced. Method. 前記芯材の全幅又は略全幅に亘って樹脂が供給され、前記芯材の全幅又は略全幅に亘って樹脂が吸引され、前記密閉シート内部で幅方向で均一な流れが形成される様にした請求項1〜請求項4のいずれか1つの繊維強化プラスチックの成形方法。   Resin is supplied over the entire width or substantially the entire width of the core material, the resin is sucked over the entire width or the substantially entire width of the core material, and a uniform flow is formed in the width direction inside the sealed sheet. A method for molding a fiber-reinforced plastic according to any one of claims 1 to 4. 少なくとも樹脂の供給部では、前記密閉シート内部での流れとは異なる方向の流れとなる様に樹脂を供給する請求項1又は請求項5の繊維強化プラスチックの成形方法。   The method for molding fiber-reinforced plastic according to claim 1 or 5, wherein the resin is supplied at least in a resin supply portion so that the flow is in a direction different from the flow inside the sealing sheet. 芯材が設置される成形型と、前記芯材を順次覆う剥離シート、複数の層の含浸メディアと、前記芯材の一方に配設された樹脂供給ノズルと、他方に配設された樹脂吸引ノズルと、前記芯材、前記剥離シート、前記含浸メディア、前記樹脂供給ノズル、前記樹脂吸引ノズルを覆い気密にパッキングする密閉シートと、該密閉シートの内部を真空引する排気装置と、前記樹脂供給ノズルに接続された樹脂供給源と、前記樹脂吸引ノズルに接続された樹脂排出ユニットとを具備することを特徴とする繊維強化プラスチックの製造装置。   A mold on which the core material is installed, a release sheet that sequentially covers the core material, a plurality of layers of impregnated media, a resin supply nozzle disposed on one side of the core material, and a resin suction disposed on the other side A nozzle, a core sheet, the release sheet, the impregnation medium, the resin supply nozzle, a sealing sheet covering the resin suction nozzle and hermetically packing, an exhaust device for evacuating the inside of the sealing sheet, and the resin supply An apparatus for producing fiber-reinforced plastic, comprising: a resin supply source connected to a nozzle; and a resin discharge unit connected to the resin suction nozzle. 前記複数の層の含浸メディアは、層間でメッシュ目の大きさが異なる請求項7の繊維強化プラスチックの製造装置。   The fiber-reinforced plastic manufacturing apparatus according to claim 7, wherein the plurality of layers of impregnating media have different mesh sizes between layers. 前記複数の層の含浸メディアは、少なくとも前記芯材に隣接する層の含浸メディアのメッシュ目を小さくした請求項7又は請求項8の繊維強化プラスチックの製造装置。   9. The fiber-reinforced plastic manufacturing apparatus according to claim 7, wherein the impregnating media of the plurality of layers has a mesh size of at least a layer of the impregnating media adjacent to the core material. 前記複数の層の含浸メディアが、3層以上の場合、少なくとも前記芯材に隣接する層の含浸メディアと上層の含浸メディアのメッシュ目を小さくした請求項7又は請求項8の繊維強化プラスチックの製造装置。   The fiber-reinforced plastic according to claim 7 or 8, wherein when there are three or more layers of impregnated media, at least the mesh media of the impregnated media of the layer adjacent to the core material and the impregnated media of the upper layer are made small. apparatus. 前記樹脂供給ノズル、前記樹脂吸引ノズルは、前記芯材の幅と同等の長さ又はやや短い長さを有する管形状であり、前記樹脂供給ノズルには所要ピッチで樹脂供給口が設けられ、前記樹脂吸引ノズルには所要ピッチで樹脂吸引口が設けられた請求項7の繊維強化プラスチックの製造装置。   The resin supply nozzle and the resin suction nozzle have a tube shape having a length equivalent to or slightly shorter than the width of the core material, and the resin supply nozzle is provided with a resin supply port at a required pitch, 8. The apparatus for producing fiber-reinforced plastic according to claim 7, wherein the resin suction nozzle is provided with resin suction ports at a required pitch. 少なくとも前記樹脂供給ノズルに設けられる樹脂供給口は、前記密閉シート内部の樹脂の流れとは異なる向きに設けられた請求項6又は請求項11の繊維強化プラスチックの製造装置。   The apparatus for producing a fiber-reinforced plastic according to claim 6 or 11, wherein at least a resin supply port provided in the resin supply nozzle is provided in a direction different from a flow of resin inside the sealing sheet.
JP2007235593A 2007-09-11 2007-09-11 Molding method of fiber reinforced plastic and manufacturing apparatus thereof Pending JP2009066813A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007235593A JP2009066813A (en) 2007-09-11 2007-09-11 Molding method of fiber reinforced plastic and manufacturing apparatus thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007235593A JP2009066813A (en) 2007-09-11 2007-09-11 Molding method of fiber reinforced plastic and manufacturing apparatus thereof

Publications (1)

Publication Number Publication Date
JP2009066813A true JP2009066813A (en) 2009-04-02

Family

ID=40603600

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007235593A Pending JP2009066813A (en) 2007-09-11 2007-09-11 Molding method of fiber reinforced plastic and manufacturing apparatus thereof

Country Status (1)

Country Link
JP (1) JP2009066813A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012045863A (en) * 2010-08-27 2012-03-08 Universal Shipbuilding Corp Method for vacuum impregnation molding of frp product and device for manufacturing the same
JP2012175638A (en) * 2011-02-24 2012-09-10 Mitsubishi Electric Corp Manufacturing method of antenna reflector, and antenna reflector
KR101395321B1 (en) 2013-01-31 2014-05-16 김용태 Molding apparatus for glass fiber reinforced plastic, glass fiber reinforced plastic and method for molding the same
KR101587977B1 (en) * 2015-03-27 2016-01-27 한국철도기술연구원 Molding device for composite
JP2016107628A (en) * 2014-11-28 2016-06-20 三菱電機株式会社 Method for manufacturing sandwich structure having curved surface

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012045863A (en) * 2010-08-27 2012-03-08 Universal Shipbuilding Corp Method for vacuum impregnation molding of frp product and device for manufacturing the same
JP2012175638A (en) * 2011-02-24 2012-09-10 Mitsubishi Electric Corp Manufacturing method of antenna reflector, and antenna reflector
KR101395321B1 (en) 2013-01-31 2014-05-16 김용태 Molding apparatus for glass fiber reinforced plastic, glass fiber reinforced plastic and method for molding the same
JP2016107628A (en) * 2014-11-28 2016-06-20 三菱電機株式会社 Method for manufacturing sandwich structure having curved surface
KR101587977B1 (en) * 2015-03-27 2016-01-27 한국철도기술연구원 Molding device for composite
WO2016159471A1 (en) * 2015-03-27 2016-10-06 한국철도기술연구원 Device for molding composite material

Similar Documents

Publication Publication Date Title
US6586054B2 (en) Apparatus and method for selectively distributing and controlling a means for impregnation of fibrous articles
JP3653249B2 (en) Method and apparatus for manufacturing fiber reinforced structural part by injection molding method
RU2009116259A (en) FORMING AND INJECTION DEVICE AND METHOD FOR PRODUCING PREFORMS AND FIBER REINFORCED PLASTICS USING THE FORMING AND INJECTION DEVICE
US20080044506A1 (en) Tool for the production of fiber composite components
US20040219244A1 (en) Method and device for producing fiber-reinforced components by an injection method
CN102216057B (en) Method for producing concave-shaped in particular U-shaped piece in composite material and device for carrying out same
CA2453513A1 (en) Apparatus for making composite structures and method for making same
JP2009066813A (en) Molding method of fiber reinforced plastic and manufacturing apparatus thereof
JP2012528024A (en) Apparatus and method for manufacturing composite elements
CN109986799B (en) Method and apparatus for manufacturing fiber preform
US7585448B2 (en) Tube induced deformity elimination process
US9855733B2 (en) Method for achieving low porosity in composite laminates
JPWO2018030470A1 (en) Method of manufacturing fiber reinforced resin molded article
CA2688034C (en) Central frame for composite productions
JP2004181627A (en) Resin transfer molding method
JP4542588B2 (en) RTM molding method
KR102090632B1 (en) Molding device of fiber-reinforced composite material by VARTM process and molding method of fiber-reinforced composite material thereby
CN110884168B (en) Non-autoclave liquid forming device
JP4432563B2 (en) Manufacturing method of FRP
JP2010173165A (en) Method for molding fiber-reinforced plastic
US11331864B2 (en) Method and system for resin infusing a composite preform
JP7474070B2 (en) Manufacturing method of composite material, and composite material
JP2020515435A (en) Tools for manufacturing complex components
JP6048967B2 (en) Manufacturing method and manufacturing apparatus for fiber-reinforced plastic molded body, and elevator wall
KR100980317B1 (en) Vacuum forming apparatus and method using the same