JP2009030003A - Hardly-soluble granular sodium bicarbonate and its manufacturing method - Google Patents

Hardly-soluble granular sodium bicarbonate and its manufacturing method Download PDF

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JP2009030003A
JP2009030003A JP2007213113A JP2007213113A JP2009030003A JP 2009030003 A JP2009030003 A JP 2009030003A JP 2007213113 A JP2007213113 A JP 2007213113A JP 2007213113 A JP2007213113 A JP 2007213113A JP 2009030003 A JP2009030003 A JP 2009030003A
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sodium bicarbonate
fatty acid
baking soda
powder
granular sodium
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Iwao Machida
巌 町田
Saneo Niizuma
實雄 新妻
Yoshiji Nakano
嘉二 中野
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MIZUE SHOKAI KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide new granular sodium bicarbonate hardly soluble in water, although general granular sodium bicarbonate has the property of being dissolved comparatively easily in water, and a method for treating the granular sodium bicarbonate. <P>SOLUTION: The method for manufacturing the granular sodium bicarbonate whose surface is coated with a fatty acid comprises the first step of dissolving the fatty acid in an organic solvent, the second step of immersing the granular sodium bicarbonate in the fatty acid-dissolved organic solvent and agitating the resulting solvent, the third step of separating the fatty acid-adhered granular sodium bicarbonate and preferably recovering the organic solvent, the fourth step of drying the separated fatty acid-adhered granular sodium bicarbonate and the fifth step of crushing the dried fatty acid-adhered granular sodium bicarbonate and sorting the crushed fatty acid-adhered granular sodium bicarbonate. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、重曹粉粒の製法及びその製法にて得られた水に難溶性重曹粉粒に関するものであり、特に重曹粉粒の表面に特定の皮膜を形成してなるものである。  The present invention relates to a method for producing sodium bicarbonate powder and a water-soluble sodium bicarbonate particle obtained by the production method, and in particular, a specific film is formed on the surface of the sodium bicarbonate powder.

近年、環境問題が身近な問題となるにつれ、各種の処理対策として重曹粉粒が注目されている。例えば、一般の家庭用品から先端技術の分野に至るまで、重曹粉粒の用途は極めて広い範囲で注目されていることは周知である。  In recent years, as environmental problems become familiar problems, baking soda powder has attracted attention as various treatment measures. For example, it is well known that the use of baking soda powder has attracted attention in a very wide range from general household goods to the field of advanced technology.

重曹粉粒の特徴は種々あるが、マイルドなアルカリ性を示し、pH変化を抑える緩衝作用を有しており、使用後に下水や河川にそのまま流しても他に影響を与えないという特徴がある。又、重曹粉粒自体も常温・常圧で安定した物質である。  There are various characteristics of sodium bicarbonate powder, but it has mild alkalinity, has a buffering action to suppress pH change, and has the characteristics that it does not affect other things even if it flows directly into sewage or river after use. The baking soda powder itself is a stable substance at normal temperature and pressure.

特に、環境・衛生・洗浄の面での利用についてその例を述べれば、コンクリート構築物やトンネルの壁面(特許文献1、2)、車両の外装面(特許文献3)、路面の洗浄・ハツリ(特許文献4)、管路内面の洗浄(特許文献5)等に、(水と共に)重曹粉粒を噴射して汚れを落とす方法が提案されている。又、雑草類に対して同様に重曹粉粒を吹き付け或いは散布し、雑草類を枯らし、或いは矮小化を目的とする提案(特許文献6)がなされている。  In particular, examples of use in terms of environment, hygiene, and cleaning include concrete structures, tunnel wall surfaces (Patent Documents 1 and 2), vehicle exterior surfaces (Patent Document 3), road surface cleaning and chipping (patents) Document 4), a method for removing dirt by spraying sodium bicarbonate powder (together with water) for cleaning the inner surface of a pipeline (Patent Document 5) and the like. In addition, a proposal (patent document 6) has been made for spraying or spraying sodium bicarbonate powder on weeds in order to withstand weeds or miniaturization.

これらの使用例にあっては、重曹粉粒が大量に使用されることとなるが、その無害性の点で特に問題とはならないという大きなメリットがある。  In these usage examples, a large amount of sodium bicarbonate powder is used, but there is a great merit that it is not particularly problematic in terms of its harmlessness.

特開2000−343434号公報JP 2000-343434 A

特開2005−324158号公報JP 2005-324158 A

特開2006−061791号公報JP 2006-061791 A

特開2000−006024号公報JP 2000-006024 A

特開2003−181401号公報JP 2003-181401 A

特開2003−277209号公報JP 2003-277209 A

これらの環境・衛生・洗浄の面での特徴は、無害である重曹粉粒を被洗浄面に噴射し、この重曹粉粒が衝突して付着している油類や埃等を取り除く、いわゆるショットブラスト効果をねらったものである。  These environmental, hygienic, and cleaning features are characterized by spraying harmless baking soda powder onto the surface to be cleaned and removing the oils and dust adhering to the surface by the collision of this baking soda powder. Aiming for a blast effect.

しかしながら、重曹粉粒は比較的水に溶けやすいという性質があり、このため、重曹粉粒が水に解けてしまうと、例えばコンクリート面を洗浄する際にその効果が大きく低減するという課題も持ち合わせている。本発明はかかる課題を解決することを目的としたものであり、水に難溶性の重曹粉粒及びその処理法を提供するものである。  However, baking soda powder has the property of being relatively easy to dissolve in water. For this reason, when baking soda powder is dissolved in water, for example, when washing concrete surfaces, the effect is greatly reduced. Yes. The present invention aims to solve such problems, and provides a sodium bicarbonate powder that is sparingly soluble in water and a treatment method thereof.

本発明の第1の要旨は、水に難溶性の重曹粉粒を提供するものであり、重曹粉粒の表面に脂肪酸を付着させたことを特徴とするものである。  The first gist of the present invention is to provide a sodium bicarbonate powder that is hardly soluble in water, and is characterized in that a fatty acid is adhered to the surface of the sodium bicarbonate powder.

そして、好ましくは脂肪酸は有機脂肪酸であり、中でも好ましくは、バルミチン酸、ステアリン酸、オレイン酸から選択されるものである。  Preferably, the fatty acid is an organic fatty acid, and among them, one selected from valmitic acid, stearic acid, and oleic acid is preferable.

本発明の第2の要旨は、上記第1発明の重曹粉粒を得るための製法であり、有機溶剤中に脂肪酸を溶解する第1工程、前記有機溶剤中に重曹粉粒を浸漬しこれを攪拌する第2工程、脂肪酸が付着した重曹粉粒を分離する第3工程、好ましくはかかる工程と共に有機溶剤を回収する工程付加し、分離された前記重曹粉粒を乾燥する第4工程、乾燥させた前記重曹粉粒を粉砕すると共に分級する第5工程、とからなる、表面に脂肪酸がコーティングされた重曹粉粒の製法を提供するものである。  The second gist of the present invention is a production method for obtaining the baking soda powder particles of the first invention, the first step of dissolving the fatty acid in the organic solvent, and immersing the baking soda powder particles in the organic solvent. A second step of stirring, a third step of separating the baking soda powder particles to which the fatty acid is adhered, preferably a step of recovering the organic solvent together with such a step, and a fourth step of drying the separated baking powder particles, drying Further, the present invention provides a method for producing a baking soda powder granule having a surface coated with a fatty acid, which comprises a fifth step of pulverizing and classifying the baking soda powder granule.

そして、用いられる有機溶剤は、好ましくはベンゼン、トルエン、アセトンから選ばれたものであり、更に脂肪酸は、好ましくは有機脂肪酸であり、中でも、バルミチン酸、ステアリン酸、オレイン酸から選択されるものである。  The organic solvent to be used is preferably selected from benzene, toluene, and acetone, and the fatty acid is preferably an organic fatty acid, and among them, selected from valmitic acid, stearic acid, and oleic acid. is there.

第1発明について言えば、重曹粉粒の表面に脂肪酸が強固に付着しているものであり、これによって、各種の処理に共に使用される水に対して難溶性を呈することとなったものである。従って、例えばコンクリート構築物の表面の洗浄にあってもその効果は初期の段階と変わらず、経時的変化はほとんどないという特徴を有するものである。  Speaking of the first invention, the fatty acid is firmly attached to the surface of the baking soda granule, and thus it is hardly soluble in water used for various treatments. is there. Therefore, for example, even when cleaning the surface of a concrete structure, the effect is the same as the initial stage, and there is a characteristic that there is almost no change over time.

第2発明について言えば、重曹粉粒の表面に脂肪酸を強固に付着させる工業的な製法を提供したものであり、その処理法は簡便ではあるが、得られた重曹粉粒が共に使用される水に対して難溶性を呈するもので、従来から単に重曹粉粒を用いるというだけの効果以上の特異な効果を備えたものとなったものである。  Speaking of the second invention, the present invention provides an industrial production method in which fatty acids are firmly attached to the surface of baking soda particles, and the treatment method is simple, but the obtained baking soda particles are used together. It is sparingly soluble in water and has a unique effect that is more than just the effect of simply using sodium bicarbonate powder.

従来から行われている重曹粉粒の工業的な製法としては、湿式と乾式の2方法があるが、一般に大量生産に供される方法は電解法(湿式)であり、電解法で得た苛性ソーダ溶液に炭酸ガスを吹き込んで反応させ、結晶として析出させる方法で得られるものである。そして、重曹粉粒を含む溶液から分離機にて結晶を分離取り出し、乾燥の後、ふるい分け工程を経て各粒度に揃えられて製品とする工程を経ることとなる。  Conventionally, there are two methods of industrial production of baking soda powder, wet and dry methods. Generally, the method used for mass production is an electrolytic method (wet), and caustic soda obtained by the electrolytic method. It is obtained by a method in which carbon dioxide gas is blown into the solution to react and precipitate as crystals. And a crystal | crystallization is isolate | separated and taken out with the separator from the solution containing a sodium bicarbonate powder particle | grain, and after passing through the sieving process, it will pass through the process which is equalized to each particle size and makes a product.

しかるに、この方法で得られた重曹粉粒を前記したような各種処理に大量に使用されているが、性状は化学的に安定であり、環境に優しいといっても共に使用される水に解けやすいため、例えば、コンクリート面に水と共に吹き付けて付着物等を落とす際の洗浄効果は、比較的早く効果が失われやすいのが一般的であった。しかしながら、本発明の重曹は長い時間に渡って粒状をなしているため、洗浄効果は極めて顕著なものとなる。  However, a large amount of the baking soda granules obtained by this method are used in various treatments as described above, but their properties are chemically stable, and even though they are environmentally friendly, they can be dissolved in the water used together. For example, the cleaning effect when the deposits and the like are dropped by spraying with water on the concrete surface is generally lost relatively quickly. However, since the baking soda of the present invention is granular for a long time, the cleaning effect becomes extremely remarkable.

以下、本発明を第2発明を中心に説明すると、有機溶剤中に脂肪酸を溶解させ、この中に重曹粉粒を浸漬・攪拌して重曹粉粒の表面に脂肪酸を付着させ、これを取り出してなるものであり、第1発明のごとき特徴ある重曹粉粒が得られることとなったものである。  Hereinafter, the present invention will be described focusing on the second invention. The fatty acid is dissolved in an organic solvent, the sodium bicarbonate powder is immersed and stirred in this, the fatty acid is attached to the surface of the sodium bicarbonate powder, and this is taken out. Thus, a characteristic baking soda powder grain as in the first invention is obtained.

第1工程にて使用される有機溶剤は、好ましくはベンゼン、トルエン、アセトン、各種アルコール類から選ばれたものであり、更に脂肪酸は、好ましくは有機脂肪酸であり、中でも、バルミチン酸、ステアリン酸、オレイン酸から選択されるものである。中でも、アセトンが好んで用いられるが、その理由としては、溶剤として優れ、特に、脂肪酸(更に特定的にはステアリン酸)の溶解性が高い点が挙げられる。かつ、コスト面で優位であり、更には、臭気がそれほどなく、回収性にも優れているからである。  The organic solvent used in the first step is preferably selected from benzene, toluene, acetone and various alcohols, and the fatty acid is preferably an organic fatty acid, among which valmitic acid, stearic acid, It is selected from oleic acid. Among these, acetone is preferably used, and the reason is that it is excellent as a solvent, and particularly has a high solubility of fatty acid (more specifically, stearic acid). Moreover, it is advantageous in terms of cost, and furthermore, there is not much odor and it is excellent in recoverability.

有機溶剤に対して脂肪酸は2〜10重量%、好ましくは1〜6重量%、特に好ましくは3〜5重量%が用いられ、かかる脂肪酸の溶解は常温〜50℃にて行われる。中でも、脂肪酸として特にステアリン酸が好んで用いられるが、この理由は、自然界で微生物の分解性が早く、廃棄によっても周囲の環境に影響が少ないという特性があるからである。又、ステアリン酸の濃度が濃過ぎるとコーティングされた重曹がベトツク現象があり、更には継粉ができやすくなるからである。  The fatty acid is used in an amount of 2 to 10% by weight, preferably 1 to 6% by weight, particularly preferably 3 to 5% by weight based on the organic solvent, and the dissolution of the fatty acid is performed at room temperature to 50 ° C. Of these, stearic acid is particularly preferred as the fatty acid because it has the property that microorganisms are readily degradable in nature and the surrounding environment is less affected by disposal. Moreover, if the concentration of stearic acid is too high, the coated baking soda has a sticking phenomenon, and it becomes easier to form a splint.

第2工程にて用いられる重曹粉粒の粒度は50〜500μ、好ましくは100〜300μ程度のものである。各種の作業にあって、指先が入らない小さな隙間、頑固な汚れ、錆び等を落とすのに好適だからであり、更に雑草に吹き付けて除草剤として用いる場合、重曹が分解し、炭酸ガスが発生しやすく、防虫剤ともなるからである。  The particle size of the sodium bicarbonate powder used in the second step is about 50 to 500 μm, preferably about 100 to 300 μm. This is because it is suitable for removing small gaps, stubborn dirt, rust, etc. that do not fit your fingertips in various operations, and when used as a herbicide by spraying on weeds, sodium bicarbonate decomposes and carbon dioxide gas is generated. This is because it is easy and can be used as an insect repellent.

第3工程における分離は特に限定する手段はないが、通常は公知の遠心分離手段が採用される。  The separation in the third step is not particularly limited, but a known centrifugal separation means is usually employed.

第4工程の乾燥は特に限定する手段はないが、作業性・即乾性の点から真空乾燥手段が好ましい。  The drying in the fourth step is not particularly limited, but vacuum drying means is preferable from the viewpoint of workability and quick drying.

第5工程の粉砕は重曹粉粒の元の結晶を壊さない程度で粉砕するものであり、具体的には、継粉ができるのでこれを軽く押し解す程度でよい。  The pulverization in the fifth step is to pulverize so as not to break the original crystals of the baking soda particles. Specifically, since a splint is formed, it is sufficient to lightly disintegrate it.

この第2発明を更に具体的に言えば、(第1工程)有機溶剤としてアセトン、脂肪酸として3〜5%のステアリン酸を用い、40〜50℃にて溶解し、(第2工程)200μの重曹粉粒を投入して攪拌し、これから各工程をもって第1発明で説明した重曹粉粒が得られた。  More specifically, the second invention is (first step) using acetone as an organic solvent and 3 to 5% stearic acid as a fatty acid, dissolved at 40 to 50 ° C., (second step) 200 μm Sodium bicarbonate powder particles were added and stirred, and the sodium bicarbonate powder particles explained in the first invention were obtained from each step.

かかる重曹粉粒の表面にはステアリン酸が付着されており、特徴として水に難溶性の重曹粉粒が得られたものであり、その用途は極めて広いものである。  Stearic acid is attached to the surface of the baking soda powder particles, and the characteristic is that sodium bicarbonate powder particles that are hardly soluble in water are obtained, and its application is extremely wide.

得られた重曹粉粒の性状は、pH:8.2、硬度2.5(モース硬度)であった。又、難溶性の確認は以下の通りである。得られた重曹粉末を水の中に投入すると、水の表面に浮き、攪拌すると水中に入った重曹は表面張力により水をはじいた状態となっている。即ち、ステアリン酸をコーティングした本発明の重曹は撥水性があり、水に溶解しにくいが、無処理の重曹にあっては、水になじみやすく溶解が進んでしまう。  The properties of the obtained sodium bicarbonate powder were pH: 8.2 and hardness 2.5 (Mohs hardness). The confirmation of poor solubility is as follows. When the obtained baking soda powder is put into water, it floats on the surface of the water, and when stirred, the baking soda that has entered the water is repelled by surface tension. That is, the baking soda of the present invention coated with stearic acid has water repellency and is difficult to dissolve in water, but untreated baking soda easily adjusts to water and dissolves.

得られた重曹粉粒の性状の特徴は先に記したように水に難溶性であって、本発明の工程で処理した重曹粉粒と処理前の重曹粉粒との水に対する溶け方について言えば、処理前の重曹は水に極めて早く溶けてしまい、例えば、常温の水100ccに対して重曹5gを加えると10秒以内に全て溶けてしまう。一方、本発明で得られた重曹は、10分後でもほとんど溶けず、水上に浮いている状態である。  The characteristics of the properties of the obtained baking soda powder particles are hardly soluble in water as described above, and it can be said about how the sodium bicarbonate powder treated in the process of the present invention and the sodium bicarbonate powder before treatment are dissolved in water. For example, the baking soda before treatment dissolves very quickly in water. For example, when 5 g of baking soda is added to 100 cc of water at room temperature, it completely dissolves within 10 seconds. On the other hand, the baking soda obtained in the present invention is hardly dissolved even after 10 minutes and is floating on the water.

本発明の重曹は上記の性状を有するため、その利用範囲は多岐に渡っており、例えば、建築物や構築物、更には各種車両や道路・トンネル壁及びその付属物の洗浄、敷石、タイル、レンガ、階段、鉄柵の洗浄、これらに付着した苔やかび落としに利用可能であり、その他、屋内外の清掃及び各種機器の清掃等に用いられ、更には、重曹が分解する際の炭酸ガスによる防虫効果も期待でき、その利用範囲は極めて広い。  Since the baking soda of the present invention has the above-mentioned properties, the range of use thereof is wide-ranging. For example, cleaning of buildings and structures, various vehicles, roads and tunnel walls and their accessories, paving stones, tiles and bricks It can be used for washing stairs, iron fences, removing moss and molds attached to them, and also used for indoor and outdoor cleaning and cleaning of various equipment. Furthermore, insecticide by carbon dioxide when baking soda decomposes The effect can also be expected, and the range of use is extremely wide.

Claims (6)

表面に脂肪酸を付着させたことを特徴とする水に難溶性の重曹粉粒。  Baking soda powder that is sparingly soluble in water, characterized by having fatty acids attached to the surface. 脂肪酸が、バルミチン酸、ステアリン酸、オレイン酸である請求項1記載の水に難溶性の重曹粉粒。  The water-soluble sodium bicarbonate powder according to claim 1, wherein the fatty acid is valmitic acid, stearic acid, or oleic acid. 有機溶剤中に脂肪酸を溶解する第1工程、前記有機溶剤中に重曹粉粒を浸漬しこれを攪拌する第2工程、脂肪酸が付着した重曹粉粒を分離する第3工程、分離された前記重曹粉粒を乾燥する第4工程、乾燥させた前記重曹粉粒を粉砕すると共に分級する第5工程、とからなることを特徴とする、表面に脂肪酸がコーティングされた重曹粉粒の製法。  First step of dissolving fatty acid in organic solvent, second step of immersing sodium bicarbonate powder in organic solvent and stirring it, third step of separating sodium bicarbonate powder to which fatty acid is adhered, separated said baking soda A process for producing a baking soda powder having a fatty acid coated on the surface, comprising: a fourth process for drying the powder, and a fifth process for pulverizing and classifying the dried baking soda powder. 第3工程に有機溶剤を回収する工程を付加した請求項3記載の表面に脂肪酸がコーティングされた重曹粉粒の製法。  The manufacturing method of the baking soda powder particle | grains by which the process of collect | recovering organic solvents was added to the 3rd process, and the surface coated with the fatty acid. 有機溶剤がベンゼン、トルエン、アセトンから選ばれた請求項3又は4記載の表面に脂肪酸がコーティングされた重曹粉粒の製法。  The method for producing baking soda powder particles, wherein the organic solvent is selected from benzene, toluene, and acetone, and the surface is coated with a fatty acid. 脂肪酸が、バルミチン酸、ステアリン酸、オレイン酸から選ばれた請求項3乃至5いずれか1記載の表面に脂肪酸がコーティングされた重曹粉粒の製法。  The method for producing a baking soda granule having a fatty acid coated on a surface thereof according to any one of claims 3 to 5, wherein the fatty acid is selected from valmitic acid, stearic acid, and oleic acid.
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