JP2009029948A - Pressure-sensitive adhesive composition and optical member - Google Patents
Pressure-sensitive adhesive composition and optical member Download PDFInfo
- Publication number
- JP2009029948A JP2009029948A JP2007195975A JP2007195975A JP2009029948A JP 2009029948 A JP2009029948 A JP 2009029948A JP 2007195975 A JP2007195975 A JP 2007195975A JP 2007195975 A JP2007195975 A JP 2007195975A JP 2009029948 A JP2009029948 A JP 2009029948A
- Authority
- JP
- Japan
- Prior art keywords
- hydroxyl group
- adhesive composition
- containing monomer
- sensitive adhesive
- pressure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000203 mixture Substances 0.000 title claims abstract description 68
- 239000004820 Pressure-sensitive adhesive Substances 0.000 title claims abstract description 55
- 230000003287 optical effect Effects 0.000 title claims abstract description 37
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 83
- 239000000178 monomer Substances 0.000 claims abstract description 56
- 239000003431 cross linking reagent Substances 0.000 claims abstract description 33
- 229920001577 copolymer Polymers 0.000 claims abstract description 30
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 claims abstract description 7
- 229920000642 polymer Polymers 0.000 claims description 28
- 230000001070 adhesive effect Effects 0.000 claims description 27
- 239000000853 adhesive Substances 0.000 claims description 26
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 9
- 125000003277 amino group Chemical group 0.000 claims description 8
- 125000005396 acrylic acid ester group Chemical group 0.000 claims description 7
- 125000000524 functional group Chemical group 0.000 claims description 7
- 125000003700 epoxy group Chemical group 0.000 claims description 6
- 125000005397 methacrylic acid ester group Chemical group 0.000 claims description 4
- 229920006243 acrylic copolymer Polymers 0.000 claims 1
- -1 acrylic ester Chemical class 0.000 abstract description 38
- 238000004132 cross linking Methods 0.000 abstract description 25
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 abstract description 3
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 44
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 21
- 239000012790 adhesive layer Substances 0.000 description 15
- 239000010410 layer Substances 0.000 description 15
- 150000001875 compounds Chemical class 0.000 description 12
- 239000012948 isocyanate Substances 0.000 description 11
- 238000002156 mixing Methods 0.000 description 9
- 229910052757 nitrogen Inorganic materials 0.000 description 8
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 8
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 7
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 7
- 239000012298 atmosphere Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 238000006116 polymerization reaction Methods 0.000 description 7
- 239000000654 additive Substances 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 238000000034 method Methods 0.000 description 6
- 239000004925 Acrylic resin Substances 0.000 description 5
- 229920000178 Acrylic resin Polymers 0.000 description 5
- 230000000052 comparative effect Effects 0.000 description 5
- 238000001035 drying Methods 0.000 description 5
- 239000011521 glass Substances 0.000 description 5
- 150000002513 isocyanates Chemical class 0.000 description 5
- 239000013638 trimer Substances 0.000 description 5
- 229920002799 BoPET Polymers 0.000 description 4
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 4
- 239000013522 chelant Substances 0.000 description 4
- 239000011248 coating agent Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- 239000004593 Epoxy Substances 0.000 description 3
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 3
- 239000006087 Silane Coupling Agent Substances 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 3
- 239000002216 antistatic agent Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- OTARVPUIYXHRRB-UHFFFAOYSA-N diethoxy-methyl-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CCO[Si](C)(OCC)CCCOCC1CO1 OTARVPUIYXHRRB-UHFFFAOYSA-N 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- 150000008040 ionic compounds Chemical class 0.000 description 3
- 239000002608 ionic liquid Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Substances N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 3
- 239000003505 polymerization initiator Substances 0.000 description 3
- 239000004814 polyurethane Substances 0.000 description 3
- 229920002635 polyurethane Polymers 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- 238000010998 test method Methods 0.000 description 3
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 description 3
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 2
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 2
- GWZMWHWAWHPNHN-UHFFFAOYSA-N 2-hydroxypropyl prop-2-enoate Chemical compound CC(O)COC(=O)C=C GWZMWHWAWHPNHN-UHFFFAOYSA-N 0.000 description 2
- OZAIFHULBGXAKX-VAWYXSNFSA-N AIBN Substances N#CC(C)(C)\N=N\C(C)(C)C#N OZAIFHULBGXAKX-VAWYXSNFSA-N 0.000 description 2
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 2
- 101001055386 Homo sapiens Melanophilin Proteins 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000005058 Isophorone diisocyanate Substances 0.000 description 2
- KFZMGEQAYNKOFK-UHFFFAOYSA-N Isopropanol Chemical compound CC(C)O KFZMGEQAYNKOFK-UHFFFAOYSA-N 0.000 description 2
- 102100026158 Melanophilin Human genes 0.000 description 2
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 2
- YRKCREAYFQTBPV-UHFFFAOYSA-N acetylacetone Chemical compound CC(=O)CC(C)=O YRKCREAYFQTBPV-UHFFFAOYSA-N 0.000 description 2
- 239000003522 acrylic cement Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 2
- BTANRVKWQNVYAZ-UHFFFAOYSA-N butan-2-ol Chemical compound CCC(C)O BTANRVKWQNVYAZ-UHFFFAOYSA-N 0.000 description 2
- 238000004299 exfoliation Methods 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical class CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 2
- JYVLIDXNZAXMDK-UHFFFAOYSA-N pentan-2-ol Chemical compound CCCC(C)O JYVLIDXNZAXMDK-UHFFFAOYSA-N 0.000 description 2
- 238000011056 performance test Methods 0.000 description 2
- 229920006267 polyester film Polymers 0.000 description 2
- 239000000843 powder Substances 0.000 description 2
- 238000010992 reflux Methods 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- DTGKSKDOIYIVQL-WEDXCCLWSA-N (+)-borneol Chemical group C1C[C@@]2(C)[C@@H](O)C[C@@H]1C2(C)C DTGKSKDOIYIVQL-WEDXCCLWSA-N 0.000 description 1
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 1
- UWFRVQVNYNPBEF-UHFFFAOYSA-N 1-(2,4-dimethylphenyl)propan-1-one Chemical compound CCC(=O)C1=CC=C(C)C=C1C UWFRVQVNYNPBEF-UHFFFAOYSA-N 0.000 description 1
- NFTVTXIQFYRSHF-UHFFFAOYSA-N 1-(dimethylamino)ethyl prop-2-enoate Chemical compound CN(C)C(C)OC(=O)C=C NFTVTXIQFYRSHF-UHFFFAOYSA-N 0.000 description 1
- HYYJOCXNESGFSB-UHFFFAOYSA-N 1-(oxiran-2-yl)-n-(oxiran-2-ylmethyl)methanamine Chemical compound C1OC1CNCC1CO1 HYYJOCXNESGFSB-UHFFFAOYSA-N 0.000 description 1
- WAGRIKSHWXFXHV-UHFFFAOYSA-N 1-hydroxybutyl prop-2-enoate Chemical compound CCCC(O)OC(=O)C=C WAGRIKSHWXFXHV-UHFFFAOYSA-N 0.000 description 1
- KGRVJHAUYBGFFP-UHFFFAOYSA-N 2,2'-Methylenebis(4-methyl-6-tert-butylphenol) Chemical compound CC(C)(C)C1=CC(C)=CC(CC=2C(=C(C=C(C)C=2)C(C)(C)C)O)=C1O KGRVJHAUYBGFFP-UHFFFAOYSA-N 0.000 description 1
- WULAHPYSGCVQHM-UHFFFAOYSA-N 2-(2-ethenoxyethoxy)ethanol Chemical compound OCCOCCOC=C WULAHPYSGCVQHM-UHFFFAOYSA-N 0.000 description 1
- AOBIOSPNXBMOAT-UHFFFAOYSA-N 2-[2-(oxiran-2-ylmethoxy)ethoxymethyl]oxirane Chemical compound C1OC1COCCOCC1CO1 AOBIOSPNXBMOAT-UHFFFAOYSA-N 0.000 description 1
- WTYYGFLRBWMFRY-UHFFFAOYSA-N 2-[6-(oxiran-2-ylmethoxy)hexoxymethyl]oxirane Chemical compound C1OC1COCCCCCCOCC1CO1 WTYYGFLRBWMFRY-UHFFFAOYSA-N 0.000 description 1
- VUIWJRYTWUGOOF-UHFFFAOYSA-N 2-ethenoxyethanol Chemical compound OCCOC=C VUIWJRYTWUGOOF-UHFFFAOYSA-N 0.000 description 1
- 125000000954 2-hydroxyethyl group Chemical group [H]C([*])([H])C([H])([H])O[H] 0.000 description 1
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 1
- PQOSNJHBSNZITJ-UHFFFAOYSA-N 3-methyl-3-heptanol Chemical compound CCCCC(C)(O)CC PQOSNJHBSNZITJ-UHFFFAOYSA-N 0.000 description 1
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- MECNWXGGNCJFQJ-UHFFFAOYSA-N 3-piperidin-1-ylpropane-1,2-diol Chemical compound OCC(O)CN1CCCCC1 MECNWXGGNCJFQJ-UHFFFAOYSA-N 0.000 description 1
- CYUZOYPRAQASLN-UHFFFAOYSA-N 3-prop-2-enoyloxypropanoic acid Chemical compound OC(=O)CCOC(=O)C=C CYUZOYPRAQASLN-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
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- FJNCXZZQNBKEJT-UHFFFAOYSA-N 8beta-hydroxymarrubiin Natural products O1C(=O)C2(C)CCCC3(C)C2C1CC(C)(O)C3(O)CCC=1C=COC=1 FJNCXZZQNBKEJT-UHFFFAOYSA-N 0.000 description 1
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- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
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- 125000004108 n-butyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- RXOHFPCZGPKIRD-UHFFFAOYSA-N naphthalene-2,6-dicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 1
- 229910052759 nickel Inorganic materials 0.000 description 1
- QJGQUHMNIGDVPM-UHFFFAOYSA-N nitrogen group Chemical group [N] QJGQUHMNIGDVPM-UHFFFAOYSA-N 0.000 description 1
- 125000002347 octyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000012788 optical film Substances 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000005056 polyisocyanate Substances 0.000 description 1
- 229920001228 polyisocyanate Polymers 0.000 description 1
- 229920002223 polystyrene Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- PNXMTCDJUBJHQJ-UHFFFAOYSA-N propyl prop-2-enoate Chemical compound CCCOC(=O)C=C PNXMTCDJUBJHQJ-UHFFFAOYSA-N 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000035882 stress Effects 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- 229910052718 tin Inorganic materials 0.000 description 1
- 239000011135 tin Substances 0.000 description 1
- 239000010936 titanium Substances 0.000 description 1
- 229910052719 titanium Inorganic materials 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- GPPXJZIENCGNKB-UHFFFAOYSA-N vanadium Chemical compound [V]#[V] GPPXJZIENCGNKB-UHFFFAOYSA-N 0.000 description 1
- 229910052725 zinc Inorganic materials 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/08—Homopolymers or copolymers of acrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J133/00—Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
- C09J133/04—Homopolymers or copolymers of esters
- C09J133/06—Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
- C09J133/10—Homopolymers or copolymers of methacrylic acid esters
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J9/00—Adhesives characterised by their physical nature or the effects produced, e.g. glue sticks
- C09J9/02—Electrically-conducting adhesives
-
- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/30—Polarising elements
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Adhesives Or Adhesive Processes (AREA)
- Polarising Elements (AREA)
- Adhesive Tapes (AREA)
Abstract
Description
本発明は、粘着剤組成物及び光学部材に関するものである。 The present invention relates to a pressure-sensitive adhesive composition and an optical member.
液晶ディスプレイパネルやプラズマディスプレイパネル等の所謂フラットディスプレイパネルには、一般に、偏光板、位相差板、反射防止フィルムなどの各種光学フィルムが粘着層を介して積層されている。 In so-called flat display panels such as a liquid crystal display panel and a plasma display panel, various optical films such as a polarizing plate, a retardation plate, and an antireflection film are generally laminated via an adhesive layer.
例えば、偏光板に使用される粘着層には、優れた接着性及び光学的な透明性等の確保のためにアクリル系樹脂が用いられている。アクリル系樹脂は、アクリル酸エステルまたはメタクリル酸エステルを主成分とする透明性に優れた樹脂であるが、粘着層として使用した際にリワーク性を持たせるために、4−ヒドロキシブチルアクリレート等の1級の水酸基を含有するモノマーを含有させる場合がある。なお、リワーク性とは、被着体に対して剥がれにくく、かつ剥がそうとすれば簡単に剥がせる性質をいう。そこで従来から、水酸基含有モノマーを含むアクリル樹脂からなる粘着層の開発が進められている。
ところで粘着層には、リワーク性とともに耐熱性や耐湿熱性が要求される場合がある。粘着層の耐熱性や耐湿熱性を向上するには、粘着層を構成するアクリル系樹脂を架橋化することが有効である。その一方で、架橋化が進むと、粘着層中の水酸基濃度が低下してリワーク性が低下するおそれがある。従って、粘着層にリワーク性、耐熱性及び耐湿熱性を同時に付与するためには、架橋度とこの架橋度に左右されるゲル分率とを精密に制御する必要がある。
水酸基を含有するモノマーを含むアクリル樹脂を架橋させるためには、イソシアネート系の架橋剤が好適に用いられている。しかし、イソシアネート系の架橋剤は、粘着剤組成物中の残留水分と反応しやすいため、架橋反応に関わるイソシアネート系架橋剤が相対的に少なくなって、架橋化度を精密に制御することが難しいという問題があった。このため、水分に敏感なイソシアネート系架橋剤に代えて、別の種類の架橋剤を使用する必要がある。しかし、別の架橋剤を使用すると、それに対応する官能基を有する別のモノマーを添加する必要があり、このため、1級水酸基含有モノマーの配合比を相対的に少なくする必要があった。しかし、1級水酸基含有モノマーの配合比を相対的に少なくすると、当然のことながらリワーク性を十分に確保できない。このように、従来の粘着剤組成物では、リワーク性、耐熱性及び耐湿熱性とを同時に向上することが困難であった。
Incidentally, the adhesive layer may be required to have heat resistance and heat and moisture resistance as well as reworkability. In order to improve the heat resistance and wet heat resistance of the adhesive layer, it is effective to crosslink the acrylic resin constituting the adhesive layer. On the other hand, if the crosslinking proceeds, the hydroxyl group concentration in the pressure-sensitive adhesive layer is lowered and the reworkability may be lowered. Therefore, in order to impart reworkability, heat resistance, and moist heat resistance simultaneously to the adhesive layer, it is necessary to precisely control the degree of crosslinking and the gel fraction that depends on the degree of crosslinking.
In order to crosslink an acrylic resin containing a monomer containing a hydroxyl group, an isocyanate-based crosslinking agent is suitably used. However, since the isocyanate-based crosslinking agent easily reacts with residual moisture in the pressure-sensitive adhesive composition, the isocyanate-based crosslinking agent involved in the crosslinking reaction is relatively small, and it is difficult to precisely control the degree of crosslinking. There was a problem. For this reason, it is necessary to use another kind of crosslinking agent instead of the isocyanate-based crosslinking agent sensitive to moisture. However, when another cross-linking agent is used, it is necessary to add another monomer having a corresponding functional group, and therefore, it is necessary to relatively reduce the blending ratio of the primary hydroxyl group-containing monomer. However, if the blending ratio of the primary hydroxyl group-containing monomer is relatively small, it is natural that sufficient reworkability cannot be ensured. Thus, it has been difficult for conventional pressure-sensitive adhesive compositions to simultaneously improve the reworkability, heat resistance, and moist heat resistance.
本発明は、上記事情に鑑みてなされたものであって、リワーク性、耐熱性及び耐湿熱性に優れるアクリル系の粘着剤組成物及びこれを備えた光学部材を提供することを目的とする。 This invention is made | formed in view of the said situation, Comprising: It aims at providing the acrylic adhesive composition which is excellent in rework property, heat resistance, and heat-and-moisture resistance, and an optical member provided with the same.
上記の目的を達成するために、本発明は以下の構成を採用した。
本発明の粘着剤組成物は、アクリル酸エステル及び/またはメタクリル酸エステルと、分子内に1級の水酸基を有する1級水酸基含有モノマーと、分子内に2級の水酸基を有する2級水酸基含有モノマー及び/または3級の水酸基を有する3級水酸基含有モノマーとが少なくとも共重合され、かつ架橋剤によって架橋されてなる共重合体ポリマーが含有されてなることを特徴とする。
また、本発明の粘着剤組成物においては、1級水酸基含有モノマーと、2級水酸基含有モノマー及び/または3級水酸基含有モノマーとの質量比[(2級水酸基含有モノマー及び/または3級水酸基含有モノマー)/(1級水酸基含有モノマー)]が、2以上とされていることが好ましい。
更に、本発明の粘着剤組成物においては、前記共重合体ポリマーに、カルボキシル基、エポキシ基、アミン基のうちの何れかの官能基を有するアクリル酸エステル及び/またはメタクリル酸エステルが含有されていることが好ましい。
In order to achieve the above object, the present invention employs the following configuration.
The pressure-sensitive adhesive composition of the present invention comprises an acrylic ester and / or a methacrylic ester, a primary hydroxyl group-containing monomer having a primary hydroxyl group in the molecule, and a secondary hydroxyl group-containing monomer having a secondary hydroxyl group in the molecule. And / or a tertiary hydroxyl group-containing monomer having a tertiary hydroxyl group, and a copolymer polymer obtained by crosslinking at least with a crosslinking agent.
In the pressure-sensitive adhesive composition of the present invention, the mass ratio of the primary hydroxyl group-containing monomer to the secondary hydroxyl group-containing monomer and / or tertiary hydroxyl group-containing monomer [(secondary hydroxyl group-containing monomer and / or tertiary hydroxyl group-containing) Monomer) / (Primary hydroxyl group-containing monomer)] is preferably 2 or more.
Furthermore, in the pressure-sensitive adhesive composition of the present invention, the copolymer polymer contains an acrylic ester and / or a methacrylic ester having any functional group of a carboxyl group, an epoxy group, and an amine group. Preferably it is.
次に、本発明の光学部材は、先のいずれかに記載の粘着剤組成物が、光学シートの一面または両面に塗布されてなることを特徴とする。 Next, the optical member of the present invention is characterized in that the pressure-sensitive adhesive composition described above is applied to one or both surfaces of an optical sheet.
本発明によれば、リワーク性、耐熱性及び耐湿熱性に優れたアクリル系の粘着剤組成物及びこれを備えた光学部材を提供できる。 ADVANTAGE OF THE INVENTION According to this invention, the acrylic adhesive composition excellent in rework property, heat resistance, and heat-and-moisture resistance, and an optical member provided with the same can be provided.
以下、本発明の実施形態について説明する。
「粘着剤組成物」
本実施形態の粘着剤組成物は、アクリル酸エステル及び/またはメタクリル酸エステル(A成分)と、分子内に1級の水酸基を有する1級水酸基含有モノマー(B成分)と、分子内に2級の水酸基を有する2級水酸基含有モノマー及び/または3級の水酸基を有する3級水酸基含有モノマー(C成分)とが少なくとも共重合され、かつ架橋剤によって架橋されてなる共重合体ポリマーが含有されてなるものである。
Hereinafter, embodiments of the present invention will be described.
"Adhesive composition"
The pressure-sensitive adhesive composition of the present embodiment comprises an acrylic ester and / or a methacrylic ester (component A), a primary hydroxyl group-containing monomer having a primary hydroxyl group in the molecule (component B), and a secondary in the molecule. A copolymer which is at least copolymerized with a secondary hydroxyl group-containing monomer having a hydroxyl group and / or a tertiary hydroxyl group-containing monomer having a tertiary hydroxyl group (component C) and crosslinked with a crosslinking agent. It will be.
A成分は、本実施形態の粘着剤組成物の主成分となるもので、粘着剤組成物に透明性及び粘着性を付与する。
また、B成分は、1級の水酸基を含有するモノマーであり、このモノマーに含まれる1級の水酸基は、架橋剤との間で架橋反応し易い。従って、B成分を添加することで、粘着剤組成物の架橋度を高めることができ、耐熱性及び耐湿熱性を向上できる。
一方、C成分は、B成分と同様に水酸基を有するモノマーであるが、このC成分の水酸基は、2級または3級の水酸基であって、架橋剤と反応しにくい。従って、C成分を添加することで、粘着剤組成物中にC成分に由来する水酸基が残存し、これによりリワーク性を確保できる。このように、本実施形態の粘着剤組成物によれば、耐熱性、耐湿熱性及びリワーク性を同時に向上することができる。
また、粘着剤組成物中に水酸基が残存すると、応力緩和性が高くなる。これにより、本実施形態の粘着剤組成物を例えば偏光板の粘着層に適用した場合には、偏光板の光漏れを防止することができる。
A component becomes a main component of the adhesive composition of this embodiment, and provides transparency and adhesiveness to an adhesive composition.
Moreover, B component is a monomer containing a primary hydroxyl group, and the primary hydroxyl group contained in this monomer easily undergoes a crosslinking reaction with a crosslinking agent. Therefore, by adding the component B, the degree of crosslinking of the pressure-sensitive adhesive composition can be increased, and heat resistance and heat-and-moisture resistance can be improved.
On the other hand, the component C is a monomer having a hydroxyl group as in the case of the component B, but the hydroxyl group of the component C is a secondary or tertiary hydroxyl group and hardly reacts with the crosslinking agent. Therefore, by adding the C component, the hydroxyl group derived from the C component remains in the pressure-sensitive adhesive composition, thereby ensuring reworkability. Thus, according to the pressure-sensitive adhesive composition of the present embodiment, heat resistance, moist heat resistance and reworkability can be improved at the same time.
Moreover, when a hydroxyl group remains in an adhesive composition, stress relaxation property will become high. Thereby, when the adhesive composition of this embodiment is applied, for example to the adhesion layer of a polarizing plate, the light leakage of a polarizing plate can be prevented.
また、本実施形態の粘着剤組成物を構成する共重合体ポリマーには、カルボキシル基、エポキシ基、アミン基のうちの何れかの官能基を有するアクリル酸エステル及び/またはメタクリル酸エステル(D成分)が含有されていてもよい。D成分を添加することで、粘着剤組成物の架橋度をより高めることができ、耐熱性及び耐湿熱性を更に向上できる。
以下、A成分〜D成分、架橋剤並びにその他の添加成分について説明する。
The copolymer polymer constituting the pressure-sensitive adhesive composition of the present embodiment includes an acrylic ester and / or a methacrylic ester (D component) having any functional group of carboxyl group, epoxy group, and amine group. ) May be contained. By adding D component, the crosslinking degree of an adhesive composition can be raised more, and heat resistance and heat-and-moisture resistance can further be improved.
Hereinafter, A component-D component, a crosslinking agent, and another additive component are demonstrated.
(A成分)
A成分であるアクリル酸エステル及び/またはメタクリル酸エステルは、架橋点となる官能基を有しないものが好ましく、また、エステル化された置換基の炭素数が1〜14程度のアクリレートおよび/またはメタクリレート{以下(メタ)アクリレートと称す。}が、透明性に優れるとともに優れた粘着特性が得られることから好ましい。
共重合体ポリマーにおけるA成分の配合比は、80質量%〜98.9質量%の範囲が好ましく、88質量%〜97.5質量%の範囲がより好ましい。
(A component)
The acrylic acid ester and / or methacrylic acid ester as the component A is preferably one having no functional group to be a crosslinking point, and the esterified substituent has an acrylate and / or methacrylate having about 1 to 14 carbon atoms. {Hereinafter referred to as (meth) acrylate. } Is preferable because of excellent transparency and excellent adhesive properties.
The blending ratio of the component A in the copolymer polymer is preferably in the range of 80% by mass to 98.9% by mass, and more preferably in the range of 88% by mass to 97.5% by mass.
A成分であるアクリル酸エステル及び/またはメタクリル酸エステルの具体例としては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、n−ブチル(メタ)アクリレート、t−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、ヘキシル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、n−オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、n−ノニル(メタ)アクリレート、イソノニル(メタ)アクリレート、n−デシル(メタ)アクリレート、イソデシル(メタ)アクリレート、n−ドデシル(メタ)アクリレート、n−トリデシル(メタ)アクリレート、n−テトラデシル(メタ)アクリレート、メトキシエチル(メタ)アクリレート、エトキシエチル(メタ)アクリレート、ブトキシエチル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、t−シクロヘキシル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、ノニルフェノキシポリエチレングリコール(メタ)アクリレート、ベンジル(メタ)アクリレート、イソボルニル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレートなどが挙げられる。光学部材用の粘着剤組成物のA成分としては特に、n−ブチルアクリレートを主成分として含有することが、高い粘着性を発揮できる点で好ましい。 Specific examples of the acrylic acid ester and / or methacrylic acid ester as component A include methyl (meth) acrylate, ethyl (meth) acrylate, n-butyl (meth) acrylate, t-butyl (meth) acrylate, isobutyl (meta ) Acrylate, hexyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, n-nonyl (meth) acrylate, isononyl (meth) acrylate, n-decyl (meth) ) Acrylate, isodecyl (meth) acrylate, n-dodecyl (meth) acrylate, n-tridecyl (meth) acrylate, n-tetradecyl (meth) acrylate, methoxyethyl (meth) acrylate, ethoxyethyl (meth) a Lilate, butoxyethyl (meth) acrylate, cyclohexyl (meth) acrylate, t-cyclohexyl (meth) acrylate, phenoxyethyl (meth) acrylate, nonylphenoxypolyethylene glycol (meth) acrylate, benzyl (meth) acrylate, isobornyl (meth) acrylate And tetrahydrofurfuryl (meth) acrylate. In particular, the component A of the pressure-sensitive adhesive composition for an optical member preferably contains n-butyl acrylate as a main component from the viewpoint that high adhesiveness can be exhibited.
(B成分)
B成分である1級水酸基含有モノマーは、架橋剤と架橋反応する際の架橋点となる1級水酸基を分子中に有しているものである。1級水酸基含有モノマーの具体例としては、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート、6−ヒドロキシヘキシル(メタ)アクリレート、8−ヒドロキシオクチル(メタ)アクリレート、10−ヒドロキシデシル(メタ)アクリレート、12−ヒドロキシラウリル(メタ)アクリレート、(4−ヒドロキシメチルシクロヘキシル)メチルアクリレート、N−メチロール(メタ)アクリルアミド、N−2−ヒドロキシエチル(メタ)アクリルアミド、ビニルアルコール、アリルアルコール、2−ヒドロキシエチルビニルエーテル、4−ヒドロキシブチルビニルエーテル、ジエチレングリコールモノビニルエーテルなどがあげられる。特に、1級水酸基含有モノマーとしては(メタ)アクリレート化合物が好ましい。
(B component)
The primary hydroxyl group-containing monomer as component B has a primary hydroxyl group in the molecule that serves as a crosslinking point when a crosslinking reaction occurs with the crosslinking agent. Specific examples of the primary hydroxyl group-containing monomer include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate, 6-hydroxyhexyl (meth) acrylate, and 8-hydroxy. Octyl (meth) acrylate, 10-hydroxydecyl (meth) acrylate, 12-hydroxylauryl (meth) acrylate, (4-hydroxymethylcyclohexyl) methyl acrylate, N-methylol (meth) acrylamide, N-2-hydroxyethyl (meth) ) Acrylamide, vinyl alcohol, allyl alcohol, 2-hydroxyethyl vinyl ether, 4-hydroxybutyl vinyl ether, diethylene glycol monovinyl ether and the like. In particular, a (meth) acrylate compound is preferred as the primary hydroxyl group-containing monomer.
共重合体ポリマーにおけるB成分の配合比は、0.1質量%〜5質量%の範囲が好ましく、0.5質量%〜2質量%の範囲がより好ましい。B成分が0.1質量%未満では、架橋点となる水酸基の数が不足して共重合体ポリマーの架橋度が低下し、これにより粘着剤組成物の耐熱性が低下するので好ましくない。また、B成分が5質量%を超えると、架橋度が増大して共重合体ポリマーの柔軟性が低下し、リワーク性及び粘着性が低下するので好ましくない。 The blending ratio of component B in the copolymer polymer is preferably in the range of 0.1% by mass to 5% by mass, and more preferably in the range of 0.5% by mass to 2% by mass. If the component B is less than 0.1% by mass, the number of hydroxyl groups serving as cross-linking points is insufficient, and the degree of cross-linking of the copolymer polymer is lowered, thereby reducing the heat resistance of the pressure-sensitive adhesive composition. Moreover, when B component exceeds 5 mass%, since a bridge | crosslinking degree increases and the softness | flexibility of a copolymer polymer falls and rework property and adhesiveness fall, it is unpreferable.
(C成分)
C成分である2級水酸基含有モノマー及び/または3級水酸基含有モノマーは、架橋剤と架橋反応しにくい2級水酸基または3級水酸基を分子中に有しているものである。2級水酸基含有モノマーと3級水酸基含有モノマーとは、いずれか一方を添加してもよく、両方を同時に添加してもよい。
2級水酸基含有モノマーとしては、2−ヒドロキシプロパン(メタ)アクリレート、2−ヒドロキシブタン(メタ)アクリレート、3−ヒドロキシブタン(メタ)アクリレート、2ヒドロキシ−1−エチルプロパン(メタ)アクリレート、2−ヒドロキシヘキサン(メタ)アクリレート、2−ヒドロキシシクロヘキサン(メタ)アクリレート、2−ヒドロキシペンタン(メタ)アクリレート、3−ヒドロキシ−2−エチルヘキサン(メタ)アクリレート、3−クロロ−2−ヒドロキシプロピル(メタ)アクリレート、脂肪族エポキシアクリレートを例示できる。
また、3級水酸基含有モノマーとしては、3−ヒドロキシ−1,3−ジエチルブタン(メタ)アクリレートを例示できる。
(C component)
The secondary hydroxyl group-containing monomer and / or tertiary hydroxyl group-containing monomer as component C is one having a secondary hydroxyl group or a tertiary hydroxyl group that hardly undergoes a crosslinking reaction with a crosslinking agent in the molecule. Either the secondary hydroxyl group-containing monomer or the tertiary hydroxyl group-containing monomer may be added, or both may be added simultaneously.
Secondary hydroxyl group-containing monomers include 2-hydroxypropane (meth) acrylate, 2-hydroxybutane (meth) acrylate, 3-hydroxybutane (meth) acrylate, 2-hydroxy-1-ethylpropane (meth) acrylate, 2-hydroxy Hexane (meth) acrylate, 2-hydroxycyclohexane (meth) acrylate, 2-hydroxypentane (meth) acrylate, 3-hydroxy-2-ethylhexane (meth) acrylate, 3-chloro-2-hydroxypropyl (meth) acrylate, An aliphatic epoxy acrylate can be illustrated.
Examples of the tertiary hydroxyl group-containing monomer include 3-hydroxy-1,3-diethylbutane (meth) acrylate.
共重合体ポリマーにおけるC成分の配合比は、1質量%〜15質量%の範囲が好ましく、2質量%〜10質量%の範囲がより好ましい。C成分が1質量%未満では、共重合体ポリマー中に残存する水酸基の数が不足し、粘着剤組成物のリワーク性が低下するので好ましくない。また、C成分が15質量%を超えると、C成分に含まれる水酸基の一部が架橋点となって架橋度が増大し、共重合体ポリマーの柔軟性が低下し、リワーク性及び粘着性が低下するので好ましくない。 The blending ratio of component C in the copolymer polymer is preferably in the range of 1% by mass to 15% by mass, and more preferably in the range of 2% by mass to 10% by mass. When the component C is less than 1% by mass, the number of hydroxyl groups remaining in the copolymer polymer is insufficient, and the reworkability of the pressure-sensitive adhesive composition is lowered, which is not preferable. On the other hand, when the C component exceeds 15% by mass, a part of the hydroxyl group contained in the C component becomes a crosslinking point, the degree of crosslinking increases, the flexibility of the copolymer polymer decreases, and reworkability and adhesiveness are reduced. Since it falls, it is not preferable.
また、B成分である1級水酸基含有モノマーと、C成分である2級水酸基含有モノマー及び/または3級水酸基含有モノマーとの質量比[(2級水酸基含有モノマー及び/または3級水酸基含有モノマー)/(1級水酸基含有モノマー)]は、2以上であることが好ましい。質量比が2未満になると、共重合体ポリマー中に残存する水酸基(2級及び/または3級の水酸基)の数が相対的に低下し、リワーク性が低下するので好ましくない。 Further, the mass ratio of the primary hydroxyl group-containing monomer as the B component to the secondary hydroxyl group-containing monomer and / or the tertiary hydroxyl group-containing monomer as the C component [(secondary hydroxyl group-containing monomer and / or tertiary hydroxyl group-containing monomer) / (Primary hydroxyl group-containing monomer)] is preferably 2 or more. A mass ratio of less than 2 is not preferable because the number of hydroxyl groups (secondary and / or tertiary hydroxyl groups) remaining in the copolymer polymer is relatively lowered and reworkability is lowered.
(D成分)
D成分であるカルボキシル基、エポキシ基、アミン基のうちの何れかの官能基を有するアクリル酸エステル及び/またはメタクリル酸エステル{以下(メタ)アクリル酸エステルと称す。}は、任意成分であって、共重合体ポリマーの架橋度を更に向上する場合に添加する。
(D component)
Acrylic acid ester and / or methacrylic acid ester (hereinafter referred to as (meth) acrylic acid ester) having any functional group of carboxyl group, epoxy group, and amine group as D component. } Is an optional component and is added when the degree of crosslinking of the copolymer polymer is further improved.
カルボキシル基を含有する(メタ)アクリル酸エステルの具体例としては例えば、アクリル酸(H2C=CHCOOH)、βカルボキシエチルアクリレート(H2C=CHCOOCH2CH2COOH)を例示できる。また、エポキシ基を含有する(メタ)アクリル酸エステルの具体例としては例えば、グリシジルメタクリレート(H2C=CCH3COOCH2−(C2H3O))を例示できる。更に、アミン基を含有する(メタ)アクリル酸エステルの具体例としては例えば、N−ジメチルアミノエチルアクリレート(H2C=CHCOOC2H4−N(CH3)2)またはN−ジエチルアミノエチルアクリレート(H2C=CHCOOC2H4−N(C2H5)2)を例示できる。 Specific examples of the (meth) acrylic acid ester containing a carboxyl group include acrylic acid (H 2 C═CHCOOH) and β-carboxyethyl acrylate (H 2 C═CHCOOCH 2 CH 2 COOH). Further, an epoxy group-containing (meth) e.g. Specific examples of acrylic acid ester, glycidyl methacrylate (H 2 C = CCH 3 COOCH 2 - (C 2 H 3 O)) can be exemplified. Furthermore, specific examples of the (meth) acrylic acid ester containing an amine group include, for example, N-dimethylaminoethyl acrylate (H 2 C═CHCOOC 2 H 4 —N (CH 3 ) 2 ) or N-diethylaminoethyl acrylate ( H 2 C═CHCOOC 2 H 4 —N (C 2 H 5 ) 2 ).
共重合体ポリマーにおけるD成分の配合比は、0質量%〜5質量%の範囲が好ましく、0質量%〜2質量%の範囲がより好ましい。D成分が5質量%を超えると、架橋度が増大して共重合体ポリマーの柔軟性が低下し、リワーク性及び粘着性が低下するので好ましくない。 The blending ratio of component D in the copolymer polymer is preferably in the range of 0% by mass to 5% by mass, and more preferably in the range of 0% by mass to 2% by mass. If the component D exceeds 5% by mass, the degree of crosslinking increases, the flexibility of the copolymer polymer decreases, and the reworkability and tackiness decrease, which is not preferable.
また、共重合体ポリマーの重量平均分子量は、80万以上200万以下の範囲が好ましい。重量平均分子量が100万〜150万の範囲であれば、光学部材の粘着層を構成する粘着剤組成物として十分な粘着力が得られる。尚、重量平均分子量は、ゲル浸透クロマトグラフィーによってポリスチレン換算で求められる。 The weight average molecular weight of the copolymer polymer is preferably in the range of 800,000 to 2,000,000. When the weight average molecular weight is in the range of 1,000,000 to 1,500,000, sufficient adhesive force can be obtained as an adhesive composition constituting the adhesive layer of the optical member. In addition, a weight average molecular weight is calculated | required in polystyrene conversion by gel permeation chromatography.
(架橋剤)
本実施形態の粘着剤組成物は、共重合体ポリマーが架橋剤によって架橋されていることが好ましい。架橋剤としては、イソシアネート化合物または金属キレート化合物のうちの1種以上を用いることが好ましい。
また、共重合体ポリマーにD成分が添加される場合は、イソシアネート化合物または金属キレート化合物に加えて、別の種類の架橋剤を添加してもよい。すなわち、D成分が水酸基を有する(メタ)アクリル酸エステルの場合は、イソシアネート化合物または金属キレート化合物からなる架橋剤のみを用いるとよい。また、D成分がカルボキシル基を有する(メタ)アクリル酸エステルの場合は、エポキシ化合物からなる架橋剤を更に添加するとよい。更に、D成分がエポキシ基を有する(メタ)アクリル酸エステルの場合は、カルボキシル基含有化合物またはアミン基含有化合物からなる架橋剤を更に添加するとよい。更にまた、D成分がアミン基を有する(メタ)アクリル酸エステルの場合は、エポキシ化合物からなる架橋剤を更に添加するとよい。
(Crosslinking agent)
In the pressure-sensitive adhesive composition of this embodiment, the copolymer polymer is preferably cross-linked by a cross-linking agent. As the crosslinking agent, it is preferable to use one or more of an isocyanate compound or a metal chelate compound.
Moreover, when D component is added to a copolymer polymer, in addition to an isocyanate compound or a metal chelate compound, you may add another kind of crosslinking agent. That is, in the case where the D component is a (meth) acrylic acid ester having a hydroxyl group, it is preferable to use only a crosslinking agent made of an isocyanate compound or a metal chelate compound. In the case where the D component is a (meth) acrylic acid ester having a carboxyl group, a crosslinking agent composed of an epoxy compound may be further added. Furthermore, when D component is a (meth) acrylic acid ester having an epoxy group, a crosslinking agent comprising a carboxyl group-containing compound or an amine group-containing compound may be further added. Furthermore, when the component D is a (meth) acrylic acid ester having an amine group, a crosslinking agent made of an epoxy compound may be further added.
架橋剤の配合比は、共重合体ポリマー100質量部に対して0.05質量部〜5質量部の範囲が好ましく、0.07質量部〜3質量部の範囲がより好ましい。架橋剤の配合比が0.05質量部未満だと、粘着剤組成物の耐熱性が低下するので好ましくなく、架橋剤の配合比が5質量部を超えると、粘着剤組成物の柔軟性が低下してリワーク性及び粘着性が低下するので好ましくない。 The blending ratio of the crosslinking agent is preferably in the range of 0.05 to 5 parts by mass, more preferably in the range of 0.07 to 3 parts by mass with respect to 100 parts by mass of the copolymer polymer. If the blending ratio of the cross-linking agent is less than 0.05 parts by mass, the heat resistance of the pressure-sensitive adhesive composition is lowered, which is not preferable. This is not preferable because the reworkability and the adhesiveness are lowered.
架橋剤のうちイソシアネート化合物としては、ブチレンジイソシアネート、ヘキサメチレンジイソシアネートなどの低級脂肪族ポリイソシアネート類、シクロペンチレンジイソシアネート、シクロヘキシレンジイソシアネート、イソホロンジイソシアネートなどの脂環族イソシアネート類、2,4−トリレンジイソシアネート、4,4′−ジフェニルメタンジイソシアネート、キシリレンジイソシアネートなどの芳香族ジイソシアネート類、トリメチロールプロパン/トリレンジイソシアネート3量体付加物(商品名コロネートL)、トリメチロールプロパン/ヘキサメチレンジイソシアネート3量体付加物(商品名コロネートHL)、ヘキサメチレンジイソシアネートのイソシアヌレート体(商品名コロネートHX)[いずれも日本ポリウレタン工業(株)製]などのイソシアネート付加物などが挙げられる。また、イソシアネート化合物として、トリレンジイソシアネート、水素化トリレンジイソシアネート、トリメチロールプロパンのトリレンジイソシアネートアダクト、トリメチロールプロパンのキシリレンジイソシアネートアダクト、トリフェニルメタントリイソシアネート、メチレンビス(4−フェニルメタン)トリイソシアネート、イソホロンジイソシアネート、及びこれらのケトオキシムブロック物またはフェノールブロック物などを用いることもできる。
金属キレート化合物としては、アルミニウム、鉄、銅、亜鉛、スズ、チタン、ニッケル、アンチモン、マグネシウム、バナジウム、クロム、ジルコニウム等の多価金属のアセチルアセトンやアセト酢酸エステル配位化合物などが挙げられる。
Among the cross-linking agents, the isocyanate compound includes lower aliphatic polyisocyanates such as butylene diisocyanate and hexamethylene diisocyanate, alicyclic isocyanates such as cyclopentylene diisocyanate, cyclohexylene diisocyanate and isophorone diisocyanate, and 2,4-tolylene diisocyanate. Aromatic diisocyanates such as 4,4'-diphenylmethane diisocyanate and xylylene diisocyanate, trimethylolpropane / tolylene diisocyanate trimer adduct (trade name Coronate L), trimethylolpropane / hexamethylene diisocyanate trimer adduct (Trade name Coronate HL), isocyanurate of hexamethylene diisocyanate (trade name Coronate HX) Tan Industrial Co., Ltd.] and the like isocyanate adducts such as. Further, as the isocyanate compound, tolylene diisocyanate, hydrogenated tolylene diisocyanate, tolylene diisocyanate adduct of trimethylolpropane, xylylene diisocyanate adduct of trimethylolpropane, triphenylmethane triisocyanate, methylenebis (4-phenylmethane) triisocyanate, Isophorone diisocyanate and ketoxime block or phenol block thereof can also be used.
Examples of the metal chelate compound include acetylacetone and acetoacetate coordination compounds of polyvalent metals such as aluminum, iron, copper, zinc, tin, titanium, nickel, antimony, magnesium, vanadium, chromium, and zirconium.
エポキシ化合物としては、ビスフェノールA・エピクロルヒドリン型のエポキシ樹脂、エチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、グリセリンジまたはトリグリシジルエーテル、1,6−ヘキサンジオールジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、ジグリシジルアニリン、ジグリシジルアミン、N,N,N,N’−テトラグリシジル−m−キシレンジアミン(商品名TETRAD−X)、1,3−ビス(N,N’−ジグリシジルアミノメチル)シクロヘキサン(商品名TETRAD−C)[いずれも三菱瓦斯化学(株)製]などが挙げられる。 Examples of the epoxy compound include bisphenol A / epichlorohydrin type epoxy resin, ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerin di or triglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl ether, Diglycidylaniline, diglycidylamine, N, N, N, N′-tetraglycidyl-m-xylenediamine (trade name TETRAD-X), 1,3-bis (N, N′-diglycidylaminomethyl) cyclohexane ( Trade name TETRAD-C) [all manufactured by Mitsubishi Gas Chemical Co., Ltd.].
カルボキシル基含有化合物としては、末端カルボキシル基タイプ飽和ポリエステル樹脂(ユニチカ株式会社製、「ER−8000シリーズ」)、酸ペンダント型ポリエステル系接着剤樹脂(東洋インキ製造株式会社製「ダイナレオVA−9020」)、1,8−オクタンジカルボン酸、1,4−ヘキサンジカルボン酸メチル、2、6−ナフタレンジカルボン酸などが挙げられる。
アミン基含有化合物としては、ヘキサメチレンジアミン、トリエチルジアミン、ポリエチレンイミン、ヘキサメチレンテトラミン、ジエチレントリアミン、トリエチルテトラミン、イソフォロンジアミン、アミノ樹脂、メラミン樹脂などが挙げられる。
As the carboxyl group-containing compound, terminal carboxyl group type saturated polyester resin (manufactured by Unitika Ltd., “ER-8000 series”), acid pendant type polyester adhesive resin (Toyo Ink Manufacture Co., Ltd. “Dyna Leo VA-9020”) 1,8-octanedicarboxylic acid, methyl 1,4-hexanedicarboxylate, 2,6-naphthalenedicarboxylic acid, and the like.
Examples of the amine group-containing compound include hexamethylenediamine, triethyldiamine, polyethyleneimine, hexamethylenetetramine, diethylenetriamine, triethyltetramine, isophoronediamine, amino resin, and melamine resin.
粘着剤組成物における共重合体ポリマーの架橋度は、ゲル分率で40〜85%の範囲が好ましく、70%程度がより好ましい。ゲル分率がこの範囲であれば、粘着剤組成物の粘着強度を高めることができる。尚、ゲル分率は、粘着剤組成物を、25℃の酢酸エチルに1日間浸漬した場合の、初期質量と浸漬乾燥後の質量より、「ゲル分率=浸漬乾燥後の質量/初期質量×100」の式で求められる。 The degree of crosslinking of the copolymer polymer in the pressure-sensitive adhesive composition is preferably in the range of 40 to 85% in terms of gel fraction, and more preferably about 70%. If the gel fraction is within this range, the adhesive strength of the adhesive composition can be increased. The gel fraction is determined from the initial mass and the mass after immersion drying when the pressure-sensitive adhesive composition is immersed in ethyl acetate at 25 ° C. for 1 day: “gel fraction = mass after immersion drying / initial mass × 100 ".
(その他添加成分)
さらに本実施形態の粘着剤組成物には、従来公知の各種の帯電防止剤、粘着付与剤、表面潤滑剤、レベリング剤、酸化防止剤、腐食防止剤、光安定剤、紫外線吸収剤、重合禁止剤、シランカップリンング剤、無機または有機の充項剤、金属粉、顔料などの粉体、粒子状、箔状物などの従来公知の各種の添加剤を使用する用途に応じて適宜添加することが出来る。特に帯電防止剤としては、共重合体ポリマーと相溶性のあるイオン性化合物やイオン性液体を用いることができる。
また、本実施形態の粘着剤組成物には、2級水酸基及び/または3級水酸基が残存しており、これら水酸基には孤立電子対がある。この孤立電子対によって本実施形態の粘着剤組成物には極性が発現される。従って例えば、イオン性化合物またはイオン性液体を添加した場合に、表面抵抗が著しく低減して導電性を発現させることも可能になる。
(Other additive components)
Further, the pressure-sensitive adhesive composition of the present embodiment includes various conventionally known antistatic agents, tackifiers, surface lubricants, leveling agents, antioxidants, corrosion inhibitors, light stabilizers, ultraviolet absorbers, and polymerization inhibition. Additives according to the use of various conventionally known additives such as additives, silane coupling agents, inorganic or organic fillers, powders such as metal powders and pigments, particles, and foils. I can do it. In particular, as the antistatic agent, an ionic compound or an ionic liquid compatible with the copolymer polymer can be used.
In the pressure-sensitive adhesive composition of this embodiment, secondary hydroxyl groups and / or tertiary hydroxyl groups remain, and these hydroxyl groups have lone electron pairs. The lone electron pair expresses polarity in the pressure-sensitive adhesive composition of the present embodiment. Therefore, for example, when an ionic compound or an ionic liquid is added, the surface resistance is remarkably reduced, and conductivity can be expressed.
「粘着剤組成物の製造方法」
本実施形態の粘着剤組成物の製造方法としては例えば、共重合体ポリマーの原料であるA成分〜C成分及び必要に応じてD成分の各種モノマーを、酢酸エチル、トルエン、アセトン、ヘキサン類、ケトン類、アルコール類等の沸点が120℃以下程度の有機溶媒に混合し、更に重合開始剤等を添加してモノマーを重合反応させることによって、共重合体ポリマーを調製する。得られた共重合体ポリマーは、有機溶媒に溶解した状態か、あるいは有機溶媒に膨潤された状態で得られる。
次に、共重合体ポリマーが含まれる有機溶媒に架橋剤及びその他の添加剤を添加し、その後熟成させることによって共重合体ポリマーを架橋させる。このようにして粘着剤組成物が得られる。
得られた粘着剤組成物は、例えば基材上に塗布した後に乾燥することによって粘着層となる。なお、熟成による架橋化は、粘着剤組成物を基材上に塗布した後に行ってもよい。
"Production method of pressure-sensitive adhesive composition"
Examples of the method for producing the pressure-sensitive adhesive composition of the present embodiment include, for example, components A to C which are raw materials for the copolymer polymer and various monomers of component D as necessary, ethyl acetate, toluene, acetone, hexanes, A copolymer polymer is prepared by mixing in an organic solvent having a boiling point of about 120 ° C. or less, such as ketones and alcohols, and adding a polymerization initiator to cause a monomer to undergo a polymerization reaction. The obtained copolymer polymer is obtained in a state dissolved in an organic solvent or in a state swollen in an organic solvent.
Next, a crosslinking agent and other additives are added to the organic solvent containing the copolymer polymer, and then the copolymer polymer is crosslinked by aging. In this way, a pressure-sensitive adhesive composition is obtained.
The obtained pressure-sensitive adhesive composition becomes, for example, a pressure-sensitive adhesive layer by drying after coating on a substrate. The crosslinking by aging may be performed after the pressure-sensitive adhesive composition is applied on the substrate.
「光学部材」
本実施形態の光学部材は、以上のごとき粘着剤組成物を含有する粘着層を、通常厚み3〜200μm、好ましくは10〜100μm程度となるように、光学シートの片面又は両面に形成したものである。粘着層の形成は、光学シートに粘着剤組成物を直接塗布する方法や、一旦別の基材(例えば剥離ライナーなど)に粘着層を塗布形成したものを転写する方法等によって行うことができる。
"Optical members"
The optical member of the present embodiment is formed by forming the pressure-sensitive adhesive layer containing the pressure-sensitive adhesive composition as described above on one side or both sides of the optical sheet so that the thickness is usually 3 to 200 μm, preferably about 10 to 100 μm. is there. The pressure-sensitive adhesive layer can be formed by a method in which the pressure-sensitive adhesive composition is directly applied to the optical sheet, a method in which a pressure-sensitive adhesive layer is once applied and formed on another base material (for example, a release liner), or the like.
粘着層の塗布形成方法としては粘着テープの製造に用いられる公知の方法が用いられ、具体的にはロールコート、グラビアコート、リバースコート、ロールブラッシュ、スプレーコート、エアーナイフコート、ダイコート法などが挙げられる。 As a method for coating and forming the adhesive layer, known methods used for the production of adhesive tapes are used, and specific examples include roll coating, gravure coating, reverse coating, roll brushing, spray coating, air knife coating, and die coating. It is done.
光学シートとしては各種の表示装置等の製造に用いられるものが使用され、その種類は特に制限されないが、例えば偏光板、位相差板、輝度向上板、又は防眩シートなどを含むものである。なお、光学シートは、偏光板と位相差板を積層したものや位相差板の積層体、偏光板と輝度向上板または防眩シートの積層体など、光学素材を2層以上積層したものであってもよい。偏光板としては例えば、ポリビニルアルコール系偏光板フィルムを基材とし、これに保護層を設けたものを用いることができる。 As the optical sheet, those used in the production of various display devices and the like are used, and the type thereof is not particularly limited, but includes, for example, a polarizing plate, a retardation plate, a brightness enhancement plate, or an antiglare sheet. The optical sheet is a laminate of two or more optical materials such as a laminate of a polarizing plate and a retardation plate, a laminate of retardation plates, a laminate of a polarizing plate and a brightness enhancement plate or an antiglare sheet. May be. As the polarizing plate, for example, a polyvinyl alcohol polarizing plate film as a base material and a protective layer provided thereon can be used.
光学シートに形成された粘着層(粘着剤組成物)の粘着強度は、1(N/25mm)〜15(N/25mm)程度が好ましく、5(N/25mm)〜10(N/25mm)程度がより好ましい。粘着強度が1〜15(N/25mm)の範囲であれば、光学部材の粘着層の粘着強度として十分な強度になる。尚、粘着強度は、JIS Z0237の粘着テープ・粘着シート試験方法に準じて測定することによって求められる。具体的には、粘着剤層を備えた光学部材を23℃、50%RHの雰囲気下で7日間放置した後に、25mm幅に裁断し、例えばガラス板に貼り合わせ、50℃×5kg/cm2×20分オートクレーブ処理を行い、その後、引っ張り試験機を用いて、23℃、50%RHの雰囲気下で剥離角90度、剥離速度0.3m/分でJIS Z0237に準じて粘着力の測定を行い、粘着力を評価すればよい。 The adhesive strength of the adhesive layer (adhesive composition) formed on the optical sheet is preferably about 1 (N / 25 mm) to 15 (N / 25 mm), and about 5 (N / 25 mm) to 10 (N / 25 mm). Is more preferable. When the adhesive strength is in the range of 1 to 15 (N / 25 mm), the adhesive strength of the adhesive layer of the optical member is sufficient. In addition, adhesive strength is calculated | required by measuring according to the adhesive tape and the adhesive sheet test method of JISZ0237. Specifically, the optical member provided with the pressure-sensitive adhesive layer is allowed to stand for 7 days in an atmosphere of 23 ° C. and 50% RH, then cut to a width of 25 mm, and bonded to a glass plate, for example, and 50 ° C. × 5 kg / cm 2. × 20 minutes autoclave treatment, then, using a tensile tester, measure the adhesive strength according to JIS Z0237 at 23 ° C, 50% RH atmosphere at 90 ° peel angle and 0.3m / min peel rate. And the adhesive strength may be evaluated.
以上説明したように、本実施形態の粘着剤組成物によれば、耐熱性、耐湿熱性及びリワーク性を同時に向上できる。また、本実施形態の粘着剤組成物によれば、共重合体ポリマーと相溶性のあるイオン性化合物やイオン性液体を添加することで、帯電防止機能を付与することができる。
また、本実施形態の光学部材によれば、上記の粘着剤組成物からなる粘着層を備えているので、光学部材のリワーク性、耐熱性及び耐湿熱性を向上できる。
As described above, according to the pressure-sensitive adhesive composition of this embodiment, the heat resistance, heat and humidity resistance and reworkability can be improved at the same time. Further, according to the pressure-sensitive adhesive composition of the present embodiment, an antistatic function can be imparted by adding an ionic compound or an ionic liquid that is compatible with the copolymer polymer.
Moreover, according to the optical member of this embodiment, since the adhesive layer which consists of said adhesive composition is provided, the rework property, heat resistance, and heat-and-moisture resistance of an optical member can be improved.
(実施例1の粘着剤組成物及び光学部材)
ブチルアクリレート(A成分)を94.5質量部と、1級水酸基含有モノマー(B成分)として4−ヒドロキシルブチルアクリレートを0.5質量部と、2級水酸基含有モノマー(C成分)として2−ヒドロキシルプロピルアクリレートを5質量部と、溶媒として酢酸エチルを140質量部とを、還流器及び攪拌機が装着されたフラスコに仕込み、窒素置換を行いながら65℃まで加熱した。次いで、重合開始剤としてAIBNを0.075質量部加え、65℃を維持しつつ6時間をかけて重合反応を行った。重合反応の終了後、粘度調整のために酢酸エチルを更に260質量部添加し、室温まで冷却した。
次に、冷却後の溶液に、架橋剤としてトリメチロールプロパン/トリレンジイソシアネート3量体付加物(イソシアネレート型架橋剤、日本ポリウレタン工業(株)製、商品名コロネートL)を0.25質量部添加し、更に、シランカップリング剤として3−グリシドキシプロピルメチルジエトキシシラン(信越化学工業(株)製、商品名信越シリコーンKBM−403)を0.1質量部添加して充分に混合して粘着剤組成物溶液とした。
得られた粘着剤組成物溶液を剥離PETフィルム(三菱化学ポリエステルフィルム(株)製、商品名MRF38)に乾燥後の厚さが25μmになるように塗布し、室温で7時間熟成して架橋反応を進行させて、粘着剤組成物からなる粘着層を形成した。そして、粘着層及び剥離PETフィルムを偏光板((株)美舘イメージング製、商品名MLPH)に貼り合わせることにより、表1に示す組成の粘着剤組成物からなる粘着層を備えた実施例1の光学部材を製造した。
(Pressure-sensitive adhesive composition and optical member of Example 1)
94.5 parts by mass of butyl acrylate (A component), 0.5 part by mass of 4-hydroxyl butyl acrylate as a primary hydroxyl group-containing monomer (B component), and 2-hydroxyl as a secondary hydroxyl group-containing monomer (C component) 5 parts by mass of propyl acrylate and 140 parts by mass of ethyl acetate as a solvent were charged into a flask equipped with a reflux condenser and a stirrer and heated to 65 ° C. while performing nitrogen substitution. Next, 0.075 parts by mass of AIBN was added as a polymerization initiator, and a polymerization reaction was performed over 6 hours while maintaining 65 ° C. After completion of the polymerization reaction, 260 parts by mass of ethyl acetate was further added to adjust the viscosity, and the mixture was cooled to room temperature.
Next, 0.25 mass of trimethylolpropane / tolylene diisocyanate trimer adduct (isocyanate-type cross-linking agent, manufactured by Nippon Polyurethane Industry Co., Ltd., trade name Coronate L) as a cross-linking agent is added to the cooled solution. Furthermore, 0.1 parts by mass of 3-glycidoxypropylmethyldiethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name Shin-Etsu Silicone KBM-403) as a silane coupling agent is added and mixed thoroughly. Thus, a pressure-sensitive adhesive composition solution was obtained.
The obtained pressure-sensitive adhesive composition solution was applied to a peeled PET film (trade name: MRF38, manufactured by Mitsubishi Chemical Polyester Film Co., Ltd.) so that the thickness after drying was 25 μm, and aged for 7 hours at room temperature for crosslinking reaction. The pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition was formed. And Example 1 provided with the adhesion layer which consists of an adhesive composition of the composition shown in Table 1 by bonding together an adhesion layer and exfoliation PET film to a polarizing plate (Corporation Mine Imaging Co., Ltd. make, brand name MLPH). The optical member was manufactured.
(実施例2〜6の粘着剤組成物及び光学部材)
ブチルアクリレート(A成分)、1級水酸基含有モノマー(B成分)として4−ヒドロキシルブチルアクリレート、2級水酸基含有モノマー(C成分)として2−ヒドロキシルプロピルアクリレート、水酸基等の官能基を有するアクリル酸エステル及び/またはメタクリル酸エステル(D成分)としてアクリル酸を適宜混合したもの100質量部に、溶媒として酢酸エチルを140質量部を加え、還流器及び攪拌機が装着されたフラスコに仕込み、窒素置換を行いながら65℃まで加熱した。次いで、重合開始剤としてAIBNを0.075質量部加え、65℃を維持しつつ6時間をかけて重合反応を行った。重合反応の終了後、粘度調整のために酢酸エチルを更に260質量部添加し、室温まで冷却した。
次に、冷却後の溶液に、架橋剤として、トリメチロールプロパン/トリレンジイソシアネート3量体付加物(イソシアネレート型架橋剤、日本ポリウレタン工業(株)製、商品名コロネートL)を添加し、更に、シランカップリング剤として3−グリシドキシプロピルメチルジエトキシシラン(信越化学工業(株)製、商品名信越シリコーンKBM−403)を添加し、更にまた、実施例6には帯電防止剤として1−ヘキシル−3−メチルイミダゾリウムヘキサフルオロフォスフェート(東京化成工業(株)製)を添加し、充分に混合して粘着剤組成物溶液とした。
得られた粘着剤組成物溶液を剥離PETフィルム(三菱化学ポリエステルフィルム(株)製、商品名MRF38)に乾燥後の厚さが25μmになるように塗布し、室温で7時間熟成して架橋反応を進行させて、粘着剤組成物からなる粘着層を形成した。そして、粘着層及び剥離PETフィルムを偏光板((株)美舘イメージング製、商品名MLPH)に貼り合わせることにより、表1に示す組成の粘着剤組成物からなる粘着層を備えた実施例2〜6の光学部材を製造した。
(Pressure-sensitive adhesive compositions and optical members of Examples 2 to 6)
Butyl acrylate (component A), primary hydroxyl group-containing monomer (component B) as 4-hydroxyl butyl acrylate, secondary hydroxyl group-containing monomer (component C) as 2-hydroxylpropyl acrylate, acrylic acid ester having a functional group such as hydroxyl group, and / Or 100 parts by weight of acrylic acid ester (D component) appropriately mixed with 140 parts by weight of ethyl acetate as a solvent, charged in a flask equipped with a reflux and a stirrer, and nitrogen replacement Heated to 65 ° C. Next, 0.075 parts by mass of AIBN was added as a polymerization initiator, and a polymerization reaction was performed over 6 hours while maintaining 65 ° C. After completion of the polymerization reaction, 260 parts by mass of ethyl acetate was further added to adjust the viscosity, and the mixture was cooled to room temperature.
Next, trimethylolpropane / tolylene diisocyanate trimer adduct (isocyanate-type crosslinking agent, manufactured by Nippon Polyurethane Industry Co., Ltd., trade name Coronate L) is added as a crosslinking agent to the cooled solution. Further, 3-glycidoxypropylmethyldiethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name Shin-Etsu Silicone KBM-403) was added as a silane coupling agent. 1-hexyl-3-methylimidazolium hexafluorophosphate (manufactured by Tokyo Chemical Industry Co., Ltd.) was added and mixed well to obtain a pressure-sensitive adhesive composition solution.
The obtained pressure-sensitive adhesive composition solution was applied to a peeled PET film (trade name: MRF38, manufactured by Mitsubishi Chemical Polyester Film Co., Ltd.) so that the thickness after drying was 25 μm, and aged for 7 hours at room temperature for crosslinking reaction. The pressure-sensitive adhesive layer made of the pressure-sensitive adhesive composition was formed. And Example 2 provided with the adhesion layer which consists of an adhesive composition of the composition shown in Table 1 by bonding together an adhesion layer and exfoliation PET film to a polarizing plate (Corporation Mine Imaging Co., Ltd. make, brand name MLPH). ˜6 optical members were produced.
(比較例1〜3の粘着剤組成物及び光学部材)
ブチルアクリレート(A成分)、1級水酸基含有モノマー(B成分)として4−ヒドロキシルブチルアクリレート、2級水酸基含有モノマー(C成分)として2−ヒドロキシルプロピルアクリレートを適宜混合したもの100質量部に、溶媒として酢酸エチルを140質量部を加えるとともに、架橋剤として、トリメチロールプロパン/トリレンジイソシアネート3量体付加物(イソシアネレート型架橋剤、日本ポリウレタン工業(株)製、商品名コロネートL)と、シランカップリング剤として3−グリシドキシプロピルメチルジエトキシシラン(信越化学工業(株)製、商品名信越シリコーンKBM−403)とを適宜添加したこと以外は上記実施例2〜6と同様にして、表1に示す組成の粘着剤組成物からなる粘着層を備えた比較例1〜3の光学部材を製造した。
(Pressure-sensitive adhesive compositions and optical members of Comparative Examples 1 to 3)
As a solvent, 100 parts by mass of 4-hydroxybutyl acrylate as a primary hydroxyl group-containing monomer (B component) and 2-hydroxyl propyl acrylate as a secondary hydroxyl group-containing monomer (C component) are mixed as appropriate. While adding 140 parts by mass of ethyl acetate, as a cross-linking agent, trimethylolpropane / tolylene diisocyanate trimer adduct (isocyanate-type cross-linking agent, manufactured by Nippon Polyurethane Industry Co., Ltd., trade name Coronate L), Except that 3-glycidoxypropylmethyldiethoxysilane (manufactured by Shin-Etsu Chemical Co., Ltd., trade name Shin-Etsu Silicone KBM-403) was appropriately added as a coupling agent, the same as in Examples 2-6 above, Comparative example 1 provided with the adhesion layer which consists of an adhesive composition of the composition shown in Table 1 The third optical member was produced.
得られた光学部材について、耐熱性、耐湿熱性、光洩れ性、リワーク性及び表面抵抗値の測定を行った。結果を表1に併せて示す。なお、各性能試験の手順は下記の通りである。 The obtained optical member was measured for heat resistance, heat and humidity resistance, light leakage, reworkability, and surface resistance. The results are also shown in Table 1. The procedure of each performance test is as follows.
<性能試験の試験方法>
「耐熱性」
光学部材を120mm(偏光板MD方向)×60mmの大きさに裁断し、ガラス板に貼り合わせし、50℃×5kg/cm2×20分オートクレーブ処理を行なった。その後、80℃雰囲気下で120時間放置した後の外観を観察し、発泡、浮き、または剥がれの有無を評価した。発泡等がない場合は良好とした。
「耐湿熱性」
オートクレーブ処理後に、60℃、90%RHの雰囲気下で120時間放置したこと以外は上記の耐熱性試験と同様にして、放置後の外観を観察し、発泡、浮き、または剥がれの有無を評価した。発泡等がない場合は良好とした。
<Test method for performance test>
"Heat-resistant"
The optical member was cut into a size of 120 mm (polarizing plate MD direction) × 60 mm, bonded to a glass plate, and autoclaved at 50 ° C. × 5 kg / cm 2 × 20 minutes. Thereafter, the appearance after leaving for 120 hours in an 80 ° C. atmosphere was observed, and the presence or absence of foaming, floating or peeling was evaluated. When there was no foaming or the like, it was considered good.
"Heat and heat resistance"
After the autoclave treatment, the appearance after standing was observed and the presence or absence of foaming, floating, or peeling was evaluated in the same manner as the above heat resistance test except that it was left for 120 hours in an atmosphere of 60 ° C. and 90% RH. . When there was no foaming or the like, it was considered good.
「光漏れ」
光学部材を120mm(偏光板MD方向)×60mm及び120mm(偏光板TD方向)×60mmの大きさにそれぞれ裁断し、ガラス板の両面に重なり合うように貼り合わせし、50℃、5kg/cm2×20分オートクレーブ処理を行った。その後、80℃雰囲気下で120時間放置後の外観を観察した。光漏れが観察されなかった場合は良好とし、光漏れが観察された場合を不良とした。
"Light leakage"
The optical member is cut into a size of 120 mm (polarizing plate MD direction) × 60 mm and 120 mm (polarizing plate TD direction) × 60 mm, and bonded to overlap both surfaces of the glass plate, and 50 ° C., 5 kg / cm 2 × The autoclave process was performed for 20 minutes. Thereafter, the appearance after leaving for 120 hours in an 80 ° C. atmosphere was observed. A case where no light leakage was observed was judged as good, and a case where light leakage was observed was judged as defective.
「リワーク性(粘着力及び剥離状態)」
光学部材を25mm幅に裁断し、これをガラス板に貼り合わせ、50℃×5kg/cm2×20分オートクレーブ処理を行った。その後、引っ張り試験機を用いて、23℃、50%RHの雰囲気下で、剥離角90度、剥離速度0.3m/分の条件でJIS Z0237(粘着テープ・粘着シート試験方法)に準じて粘着力の測定を行った。
また、上記粘着力測定時に、剥離状態を観察してガラス基板に対する粘着層の転着の有無を評価した。
"Reworkability (adhesive strength and peeled state)"
The optical member was cut to a width of 25 mm, bonded to a glass plate, and autoclaved at 50 ° C. × 5 kg / cm 2 × 20 minutes. Then, using a tensile tester, in accordance with JIS Z0237 (adhesive tape / adhesive sheet test method) in an atmosphere of 23 ° C. and 50% RH under conditions of a peeling angle of 90 degrees and a peeling speed of 0.3 m / min. Force measurements were taken.
Moreover, at the time of the said adhesive force measurement, the peeling state was observed and the presence or absence of transfer of the adhesion layer with respect to a glass substrate was evaluated.
「表面抵抗値」
光学部材の粘着層の表面抵抗値を、マイクロエレクトロメーター((株)川口電機製作所製)を使用して20℃、50%RHの雰囲気下で測定した。
"Surface resistance"
The surface resistance value of the adhesive layer of the optical member was measured using a microelectrometer (manufactured by Kawaguchi Electric Co., Ltd.) in an atmosphere of 20 ° C. and 50% RH.
表1における略語の意味は以下のとおりである。
BA:ブチルアクリレート、4HBA:4−ヒドロキシルブチルアクリレート、2HPA:2−ヒドロキシルプロピルアクリレート、AA:アクリル酸、帯電防止剤:1−ヘキシル−3−メチルイミダゾリウムヘキサフルオロフォスフェート(東京化成工業(株)製)
The meanings of the abbreviations in Table 1 are as follows.
BA: butyl acrylate, 4HBA: 4-hydroxyl butyl acrylate, 2HPA: 2-hydroxylpropyl acrylate, AA: acrylic acid, antistatic agent: 1-hexyl-3-methylimidazolium hexafluorophosphate (Tokyo Chemical Industry Co., Ltd.) Made)
表1に示すように、実施例1〜6の光学部材は、比較例1〜3に比べて、耐熱性、耐湿熱性、光洩れ性、リワーク性のいずれもが良好であった。また、実施例6の光学部材は、粘着層の表面抵抗が比較的低くなり、帯電防止性能を付与することが可能になった。比較例1及び2は、C成分が添加されていないため、耐熱性、耐湿熱性及び光洩れ性が悪化した。また、比較例3については、粘着剤組成物重合中に、溶液のゲル化が起こり、各種試験の実施が不可能であった。 As shown in Table 1, the optical members of Examples 1 to 6 were superior in heat resistance, moist heat resistance, light leakage, and reworkability as compared with Comparative Examples 1 to 3. In the optical member of Example 6, the surface resistance of the adhesive layer was relatively low, and it was possible to impart antistatic performance. In Comparative Examples 1 and 2, since the C component was not added, the heat resistance, heat and humidity resistance, and light leakage were deteriorated. In Comparative Example 3, gelation of the solution occurred during polymerization of the pressure-sensitive adhesive composition, and various tests could not be performed.
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JP2009132909A (en) * | 2007-11-07 | 2009-06-18 | Nippon Synthetic Chem Ind Co Ltd:The | Pressure-sensitive adhesive for optical member and optical member |
JP2013010838A (en) * | 2011-06-28 | 2013-01-17 | Lintec Corp | Adhesive composition, adhesive, and adhesive sheet |
WO2017145545A1 (en) * | 2016-02-25 | 2017-08-31 | 株式会社寺岡製作所 | Adhesive agent composition and adhesive tape |
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JP2009132909A (en) * | 2007-11-07 | 2009-06-18 | Nippon Synthetic Chem Ind Co Ltd:The | Pressure-sensitive adhesive for optical member and optical member |
JP2013010838A (en) * | 2011-06-28 | 2013-01-17 | Lintec Corp | Adhesive composition, adhesive, and adhesive sheet |
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WO2017145545A1 (en) * | 2016-02-25 | 2017-08-31 | 株式会社寺岡製作所 | Adhesive agent composition and adhesive tape |
CN108699416A (en) * | 2016-02-25 | 2018-10-23 | 株式会社寺冈制作所 | Adhesion agent composition and adhesive tape |
JPWO2017145545A1 (en) * | 2016-02-25 | 2018-12-06 | 株式会社寺岡製作所 | Adhesive composition and adhesive tape |
CN108699416B (en) * | 2016-02-25 | 2023-10-20 | 株式会社寺冈制作所 | Adhesive composition and adhesive tape |
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KR101019751B1 (en) | 2011-03-08 |
JP5654192B2 (en) | 2015-01-14 |
KR20090012024A (en) | 2009-02-02 |
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