JPWO2017145545A1 - Adhesive composition and adhesive tape - Google Patents

Adhesive composition and adhesive tape Download PDF

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JPWO2017145545A1
JPWO2017145545A1 JP2018501028A JP2018501028A JPWO2017145545A1 JP WO2017145545 A1 JPWO2017145545 A1 JP WO2017145545A1 JP 2018501028 A JP2018501028 A JP 2018501028A JP 2018501028 A JP2018501028 A JP 2018501028A JP WO2017145545 A1 JPWO2017145545 A1 JP WO2017145545A1
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pressure
sensitive adhesive
meth
group
adhesive tape
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JP6548347B2 (en
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靖史 土屋
靖史 土屋
康史 松澤
康史 松澤
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Teraoka Seisakusho Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J133/00Adhesives based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides, or nitriles thereof; Adhesives based on derivatives of such polymers
    • C09J133/04Homopolymers or copolymers of esters
    • C09J133/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, the oxygen atom being present only as part of the carboxyl radical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/20Adhesives in the form of films or foils characterised by their carriers
    • C09J7/22Plastics; Metallised plastics
    • C09J7/25Plastics; Metallised plastics based on macromolecular compounds obtained otherwise than by reactions involving only carbon-to-carbon unsaturated bonds
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/38Pressure-sensitive adhesives [PSA]
    • C09J7/381Pressure-sensitive adhesives [PSA] based on macromolecular compounds obtained by reactions involving only carbon-to-carbon unsaturated bonds
    • C09J7/385Acrylic polymers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/302Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being pressure-sensitive, i.e. tacky at temperatures inferior to 30°C
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/312Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier parameters being the characterizing feature

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Adhesives Or Adhesive Processes (AREA)
  • Adhesive Tapes (AREA)

Abstract

式(A1)及び(A2)で表される2種類以上の水酸基含有(メタ)アクリレートモノマーの単量体単位と、5.1〜20質量%のカルボキシル基含有モノマー(A3)の単量体単位とを含む(メタ)アクリル系ポリマー(A)及びエポキシ系架橋剤(B)を含有する粘着剤組成物並びにそれを用いた粘着テープが開示される。
【化1】

Figure 2017145545

(R1,R2は炭化水素基又は酸素原子含有炭化水素基でR2の炭素原子数はR1の炭素原子数より多く、R3は水素原子又はメチル基、xは1〜3である。)A monomer unit of two or more kinds of hydroxyl group-containing (meth) acrylate monomers represented by formulas (A1) and (A2), and a monomer unit of 5.1 to 20% by mass of a carboxyl group-containing monomer (A3) A pressure-sensitive adhesive composition containing a (meth) acrylic polymer (A) and an epoxy-based crosslinking agent (B) and a pressure-sensitive adhesive tape using the same are disclosed.
[Chemical 1]
Figure 2017145545

(R 1 and R 2 are hydrocarbon groups or oxygen atom-containing hydrocarbon groups, R 2 has more carbon atoms than R 1 , R 3 is a hydrogen atom or methyl group, and x is 1 to 3. .)

Description

本発明は、高温(例えば300℃)下においても浮きや剥がれが発生せず、その後剥離しても被着体上への糊残りや汚染が発生しない粘着剤組成物及びそれを用いた粘着テープに関する。   The present invention relates to a pressure-sensitive adhesive composition that does not float or peel off even at high temperatures (for example, 300 ° C.), and that does not cause adhesive residue or contamination on the adherend even after peeling, and a pressure-sensitive adhesive tape using the same About.

一般に、アクリル系粘着剤層を有する粘着テープは高温環境下における熱劣化が少ないので、例えば電気・電子分野等の工業用途において多用されている。しかし近年、このような工業用途において、より高温の環境下に粘着テープが曝される場合がある。したがって、アクリル系粘着剤の耐熱性をより向上させることが求められて来ている。一方、例えば加熱処理工程において、粘着テープで部品を仮固定する場合や加工・搬送中に傷付き易い表面を保護する場合、使用中の粘着テープには被着体に対して高い接着力を持ち、かつ使用後の粘着テープには容易に剥離できること(再剥離性)が求められる。そこで、これらの点を改善する為に様々な技術が提案されている。   In general, pressure-sensitive adhesive tapes having an acrylic pressure-sensitive adhesive layer are frequently used in industrial applications such as the electric / electronic field because they are less susceptible to thermal deterioration in a high temperature environment. However, in recent years, in such industrial applications, the adhesive tape may be exposed to a higher temperature environment. Accordingly, there has been a demand for further improving the heat resistance of the acrylic pressure-sensitive adhesive. On the other hand, for example, in the heat treatment process, when a part is temporarily fixed with an adhesive tape, or when a surface that is easily damaged during processing / transportation is protected, the adhesive tape in use has a high adhesive force to the adherend. In addition, the adhesive tape after use is required to be easily peelable (removability). Therefore, various techniques have been proposed to improve these points.

特許文献1には、アクリル系粘着剤層がエポキシ基及びカルボキシル基を分子内にもった熱硬化性アクリル系粘着ポリマーを含有する加熱剥離型熱硬化性粘着剤フィルムが記載されている。そして、加熱によりエポキシ基とカルボキシル基との間で三次元架橋を速やかに形成して硬化するので、粘着剤フィルムは粘着性を低下して被着体から容易に剥離可能になることが説明されている。具体的には、実施例での加熱温度は190℃であり、熱キュアすることで非常に低接着力となり、容易に剥離できたことが記載されている。   Patent Document 1 describes a heat-peelable thermosetting pressure-sensitive adhesive film in which an acrylic pressure-sensitive adhesive layer contains a thermosetting acrylic pressure-sensitive adhesive polymer having an epoxy group and a carboxyl group in the molecule. And, since the three-dimensional cross-linking is quickly formed between the epoxy group and the carboxyl group by heating and cured, it is explained that the pressure-sensitive adhesive film can be easily peeled off from the adherend by reducing the adhesiveness. ing. Specifically, the heating temperature in the examples is 190 ° C., and it is described that it was able to be peeled easily due to the extremely low adhesive strength by heat curing.

特許文献2には、質量平均分子量が75万以上、酸価5以上のアクリル系粘着剤(C1)と質量平均分子量40万未満、酸価40以上のアクリル系粘着剤(C2)とからなる粘着剤成分と架橋剤(D)との反応物である粘着体が記載されている。そして、高分子量の成分(C1)はその凝集力で加熱高温下での剥離力を維持する成分であり、低分子量の成分(C2)は加熱後の剥離性をコントロールして再剥離性を高める成分であることが説明されている。その加熱温度は110℃〜170℃である。   Patent Document 2 discloses an adhesive composed of an acrylic pressure-sensitive adhesive (C1) having a mass average molecular weight of 750,000 or more and an acid value of 5 or more and an acrylic pressure-sensitive adhesive (C2) having a mass average molecular weight of less than 400,000 and an acid value of 40 or more. An adhesive body which is a reaction product of an agent component and a crosslinking agent (D) is described. The high molecular weight component (C1) is a component that maintains the peeling force at high temperature by heating due to its cohesive force, and the low molecular weight component (C2) controls the peelability after heating to increase the removability. It is described as an ingredient. The heating temperature is 110 ° C to 170 ° C.

特許文献3には、23℃で貼付した時の20分後のステンレスに対する粘着力が100mN/インチ以下、貼付後、170℃で1時間加熱した後の粘着力が200mN/インチ以下である、カルボキシル基を含有しないアクリル系重合体(A)を含むアクリル系溶剤型粘着剤組成物が記載されている。そして、このような超微粘着力を得るには、アクリル系重合体(A)がカルボキシル基を有さないことが重要であると説明されている。   Patent Document 3 states that the adhesive strength to stainless steel after 20 minutes when applied at 23 ° C. is 100 mN / inch or less, and the adhesive strength after heating at 170 ° C. for 1 hour after application is 200 mN / inch or less. An acrylic solvent-type pressure-sensitive adhesive composition containing an acrylic polymer (A) containing no group is described. It is described that it is important that the acrylic polymer (A) does not have a carboxyl group in order to obtain such ultra-adhesive strength.

特許文献4には、アクリル系樹脂と、このアクリル系樹脂を架橋させるための架橋剤と、光硬化性樹脂と、この光硬化性樹脂を硬化させるための光硬化剤とを含んでなる粘着剤組成物が記載されている。そして、この粘着剤組成物は初期粘着力が低く、容易に貼り直しが可能であり、被着体への貼合後は浮きや剥がれが発生せず、高温環境下に置かれた場合であっても粘着力が変化せず、糊残りや被着体の汚染も低減できると説明されている。実施例での加熱温度は230℃である。   Patent Document 4 discloses an adhesive comprising an acrylic resin, a crosslinking agent for crosslinking the acrylic resin, a photocurable resin, and a photocuring agent for curing the photocurable resin. A composition is described. This pressure-sensitive adhesive composition has a low initial adhesive strength and can be easily re-applied, and does not float or peel off after being bonded to an adherend and is placed in a high-temperature environment. However, it is described that the adhesive force does not change, and the adhesive residue and adherend contamination can be reduced. The heating temperature in the examples is 230 ° C.

特許文献5には、アクリル酸エステル及び/またはメタクリル酸エステルと、分子内に1級の水酸基を有する1級水酸基含有モノマーと、分子内に2級の水酸基を有する2級水酸基含有モノマー及び/または3級の水酸基を有する3級水酸基含有モノマーとが少なくとも共重合され、かつ架橋剤によって架橋されてなる共重合体ポリマーが含有されてなる粘着剤組成物が記載されている。そして、分子内に1級の水酸基を有する1級水酸基含有モノマーを添加することで、粘着剤組成物の架橋度を高めることができ、耐熱性及び耐湿熱性を向上できること、及び、分子内に2級の水酸基を有する2級水酸基含有モノマー及び/または3級の水酸基を有する3級水酸基含有モノマーを添加することでリワーク性を確保できることが説明されている。実施例での加熱温度は80℃である。   Patent Document 5 discloses an acrylic ester and / or a methacrylic ester, a primary hydroxyl group-containing monomer having a primary hydroxyl group in the molecule, a secondary hydroxyl group-containing monomer having a secondary hydroxyl group in the molecule, and / or A pressure-sensitive adhesive composition is described which contains a copolymer polymer which is at least copolymerized with a tertiary hydroxyl group-containing monomer having a tertiary hydroxyl group and is crosslinked with a crosslinking agent. And by adding a primary hydroxyl group-containing monomer having a primary hydroxyl group in the molecule, the degree of crosslinking of the pressure-sensitive adhesive composition can be increased, heat resistance and heat-and-moisture resistance can be improved, and 2 in the molecule. It has been described that reworkability can be ensured by adding a secondary hydroxyl group-containing monomer having a secondary hydroxyl group and / or a tertiary hydroxyl group-containing monomer having a tertiary hydroxyl group. The heating temperature in the examples is 80 ° C.

さらに、目的が異なるもの(粘着力や低温タック等の粘着性能に優れた低粘度の粘着性組成物の提供を目的とするもの)ではあるが、特許文献6には、炭素数が三個以上のアルキル基に水酸基が結合したヒドロキシアルキル(メタ)アクリレート(a−2−1)と(a−2−1)よりも短いアルキル基に水酸基が結合した水酸基含有(メタ)アクリレートを併用する粘着剤組成物が記載されている。   Furthermore, although the purpose is different (for the purpose of providing a low-viscosity adhesive composition excellent in adhesive performance such as adhesive strength and low-temperature tack), Patent Document 6 has 3 or more carbon atoms. A pressure-sensitive adhesive comprising a hydroxyalkyl (meth) acrylate (a-2-1) having a hydroxyl group bonded to an alkyl group and a hydroxyl group-containing (meth) acrylate having a hydroxyl group bonded to a shorter alkyl group than (a-2-1) A composition is described.

近年、技術の発展とともに加熱工程の温度がますます上昇しており、例えば300℃の高温下で短時間の熱処理を行なう工程が増え始めている。一方、特許文献1〜5記載の粘着剤組成物又は粘着テープはその耐熱性の検証温度がせいぜい230℃であり、それ以上の高温(例えば300℃)下でも耐熱性及び再剥離性の双方共に優れるという近年の要求を十分に満たすことはできない。さらに、特許文献6記載の粘着剤組成物は耐熱性向上を目的とするものではなく、しかも少量のイソシアネート系硬化剤しか使用していないので、その耐熱性は十分ではないと考えられる。   In recent years, with the development of technology, the temperature of the heating process has increased further, and for example, the number of processes for performing heat treatment for a short time at a high temperature of 300 ° C. has begun to increase. On the other hand, the pressure-sensitive adhesive compositions or pressure-sensitive adhesive tapes described in Patent Documents 1 to 5 have a heat resistance verification temperature of 230 ° C. at the most, and both heat resistance and removability are high even at higher temperatures (eg, 300 ° C.). The recent demand for excellence cannot be fully met. Furthermore, since the pressure-sensitive adhesive composition described in Patent Document 6 is not intended to improve heat resistance and uses only a small amount of an isocyanate curing agent, it is considered that the heat resistance is not sufficient.

特開2003−238910号公報JP 2003-238910 A 特開2003−292931号公報JP 2003-292931 A 特開2004−217740号公報JP 2004-217740 A 国際公開第2015/119042号International Publication No. 2015/119042 特開2009−29948号公報JP 2009-29948 A 特開2014−108968号公報JP 2014-108968 A

本発明の目的は、十分な初期粘着力を有すると共に、高温(例えば300℃)下においても浮きや剥がれが発生せず、加熱後に剥離しても被着体上への糊残りや汚染が発生しない粘着剤組成物及びそれを用いた粘着テープを提供することにある。   The object of the present invention is to have a sufficient initial adhesive force, and does not float or peel even at high temperatures (for example, 300 ° C.). Even if it is peeled off after heating, adhesive residue or contamination is generated on the adherend. It is providing the adhesive composition which does not, and an adhesive tape using the same.

本発明者らは上記目的を達成すべく鋭意検討した結果、特定の共重合組成を有する(メタ)アクリル系ポリマー(A)とエポキシ系架橋剤(B)を含む組成物が非常に有効であることを見出し、本発明を完成するに至った。   As a result of intensive studies aimed at achieving the above object, the present inventors have found that a composition comprising a (meth) acrylic polymer (A) having a specific copolymer composition and an epoxy crosslinking agent (B) is very effective. As a result, the present invention has been completed.

すなわち本発明は、下記式(A1)及び(A2)で表される2種類以上の水酸基含有(メタ)アクリレートモノマーに起因する単量体単位と、5.1〜20質量%のカルボキシル基含有モノマー(A3)に起因する単量体単位とを少なくとも含む(メタ)アクリル系ポリマー(A)   That is, the present invention relates to a monomer unit derived from two or more types of hydroxyl group-containing (meth) acrylate monomers represented by the following formulas (A1) and (A2), and 5.1 to 20% by mass of a carboxyl group-containing monomer. (Meth) acrylic polymer (A) containing at least a monomer unit derived from (A3)

Figure 2017145545
Figure 2017145545

(式A1及びA2中、R及びRは炭化水素基又は酸素原子含有炭化水素基であり、Rの炭素原子数はRの炭素原子数よりも多く、Rは水素原子又はメチル基であり、xは1〜3である。)、及び
エポキシ系架橋剤(B)
を含有する粘着剤組成物である。
(In Formulas A1 and A2, R 1 and R 2 are hydrocarbon groups or oxygen atom-containing hydrocarbon groups, R 2 has more carbon atoms than R 1 , and R 3 is a hydrogen atom or methyl. And x is 1 to 3), and an epoxy-based crosslinking agent (B)
Is a pressure-sensitive adhesive composition containing

さらに本発明は、上記粘着剤組成物から形成された粘着剤層を有する粘着テープである。   Furthermore, this invention is an adhesive tape which has an adhesive layer formed from the said adhesive composition.

本発明においては、特定の共重合組成を有する(メタ)アクリル系ポリマー(A)とエポキシ系架橋剤(B)を含むので、十分な初期粘着力を有すると共に、例えば300℃という一般的なアクリルポリマーの分解温度を遥かに超える高温下においても浮きや剥がれが発生せず、加熱後に剥離しても被着体上への糊残りや汚染が発生しない粘着剤組成物及びそれを用いた粘着テープを提供できる。   In the present invention, since it contains a (meth) acrylic polymer (A) having a specific copolymer composition and an epoxy-based crosslinking agent (B), it has a sufficient initial adhesive force and, for example, a general acrylic of 300 ° C. A pressure-sensitive adhesive composition that does not float or peel even at high temperatures far exceeding the decomposition temperature of the polymer, and does not cause adhesive residue or contamination on the adherend even if peeled after heating, and a pressure-sensitive adhesive tape using the same Can provide.

<粘着剤組成物>
本発明の粘着剤組成物は、(メタ)アクリル系ポリマー(A)とエポキシ系架橋剤(B)を含有する組成物である。
<Adhesive composition>
The pressure-sensitive adhesive composition of the present invention is a composition containing a (meth) acrylic polymer (A) and an epoxy-based crosslinking agent (B).

粘着剤組成物に用いる(メタ)アクリル系ポリマー(A)は、下記式(A1)及び(A2)で表される2種類以上の水酸基含有(メタ)アクリレートモノマーに起因する単量体単位と、カルボキシル基含有モノマー(A3)に起因する単量体単位とを少なくとも含む。以下の記載において、式(A1)で表される水酸基含有(メタ)アクリレートモノマーを「水酸基含有短鎖モノマー(A1)」と称し、式(A2)で表される水酸基含有(メタ)アクリレートモノマーを「水酸基含有長鎖モノマー(A2)」と称す。   The (meth) acrylic polymer (A) used in the pressure-sensitive adhesive composition is a monomer unit derived from two or more hydroxyl group-containing (meth) acrylate monomers represented by the following formulas (A1) and (A2): And at least a monomer unit derived from the carboxyl group-containing monomer (A3). In the following description, the hydroxyl group-containing (meth) acrylate monomer represented by the formula (A1) is referred to as “hydroxyl group-containing short chain monomer (A1)”, and the hydroxyl group-containing (meth) acrylate monomer represented by the formula (A2) This is referred to as “hydroxyl-containing long-chain monomer (A2)”.

Figure 2017145545
Figure 2017145545

(式A1及びA2中、R及びRは炭化水素基又は酸素原子含有炭化水素基であり、Rの炭素原子数はRの炭素原子数よりも多く、Rは水素原子又はメチル基であり、xは1〜3である。)(In Formulas A1 and A2, R 1 and R 2 are hydrocarbon groups or oxygen atom-containing hydrocarbon groups, R 2 has more carbon atoms than R 1 , and R 3 is a hydrogen atom or methyl. And x is 1 to 3.)

従来技術においては、粘着剤組成物の耐熱特性を向上しようとする場合、官能基含有モノマーの使用をなるべく避けるのが一般的である。しかしながら、本発明においては、水酸基含有短鎖モノマー(A1)と水酸基含有長鎖モノマー(A2)を併用することにより、粘着剤組成物に優れた耐熱性が付与される。その理由は必ずしも明らかではないが、例えば、水酸基含有短鎖モノマー(A1)に起因する単量体単位は熱分解し難いこと、水酸基含有長鎖モノマー(A2)に起因する単量体単位は初期粘着力向上に寄与すると共に長鎖Rが絡み合うことで耐熱性向上にも寄与すること、並びに、架橋反応が段階的に起こり両者の上記各作用が相乗して高温加熱後でも適度な粘着力を示すこと、等に因るものと推測される。In the prior art, when trying to improve the heat resistance characteristics of the pressure-sensitive adhesive composition, it is common to avoid the use of functional group-containing monomers as much as possible. However, in this invention, the heat resistance excellent in the adhesive composition is provided by using together a hydroxyl-containing short chain monomer (A1) and a hydroxyl-containing long chain monomer (A2). The reason is not necessarily clear. For example, the monomer unit derived from the hydroxyl group-containing short chain monomer (A1) is difficult to thermally decompose, and the monomer unit derived from the hydroxyl group-containing long chain monomer (A2) is initially Contributes to the improvement of adhesive strength and also contributes to the improvement of heat resistance by entanglement of the long chain R 2 , and the cross-linking reaction occurs in a stepwise manner, and both the above-mentioned actions synergistically provide an appropriate adhesive strength even after high temperature heating This is presumed to be due to the fact that

水酸基含有短鎖モノマー(A1)及び水酸基含有長鎖モノマー(A2)のR及びRは炭化水素基又は酸素原子含有炭化水素基であれば良く、その種類は特に制限されない。飽和及び不飽和の何れでも良いが、飽和炭化水素基及び酸素原子含有飽和炭化水素基が好ましい。また脂肪族及び芳香族の何れでも良いが、脂肪族炭化水素基及び酸素原子含有脂肪族飽和炭化水素基が好ましい。さらに脂肪族の場合は直鎖状、分枝状、脂環状の何れでも良いが。直鎖状又は分枝状脂肪族炭化水素基及び酸素原子含有直鎖状又は分枝状脂肪族炭化水素基が好ましく、直鎖状脂肪族炭化水素基及び酸素原子含有直鎖状脂肪炭化水素基がより好ましい。R 1 and R 2 of the hydroxyl group-containing short chain monomer (A1) and the hydroxyl group-containing long chain monomer (A2) may be any hydrocarbon group or oxygen atom-containing hydrocarbon group, and the kind thereof is not particularly limited. Either saturated or unsaturated may be used, but a saturated hydrocarbon group and an oxygen atom-containing saturated hydrocarbon group are preferred. Moreover, although aliphatic and aromatic may be sufficient, an aliphatic hydrocarbon group and an oxygen atom containing aliphatic saturated hydrocarbon group are preferable. Further, in the case of an aliphatic group, it may be any of linear, branched, and alicyclic. A linear or branched aliphatic hydrocarbon group and an oxygen atom-containing linear or branched aliphatic hydrocarbon group are preferred, and a linear aliphatic hydrocarbon group and an oxygen atom-containing linear aliphatic hydrocarbon group Is more preferable.

水酸基含有短鎖モノマー(A1)及び水酸基含有長鎖モノマー(A2)のR及びRが炭化水素基である場合、−R−(OH)x及び−R−(OH)x(すなわち水酸基を有する炭化水素基)の具体例としては、ヒドロキシエチル基、2−ヒドロキシプロピル基、3−ヒドロキシプロピル基、2−ヒドロキシ−1−メチルエチル基、2−ヒドロキシブチル基、3−ヒドロキシブチル基、4−ヒドロキシブチル基、2−ヒドロキシ−1,1−ジメチルエチル基、3−ヒドロキシ−2−メチルプロピル基、2−ヒドロキシ−2−メチルプロピル基、1−(ヒドロキシメチル)プロピル基、2−ヒドロキシ−1−メチルプロピル基、3−ヒドロキシ−1−メチルプロピル基、2−ヒドロキシペンチル基、5−ヒドロキシペンチル基、2,2−ジメチル−3−ヒドロキシプロピル基、3−メチル−3−ヒドロキシブチル基、2−ヒドロキシヘキシル基、6−ヒドロキシヘキシル基、2−ヒドロキシヘプチル基、7−ヒドロキシヘキシル基、2−ヒドロキシオクチル基、8−ヒドロキシオクチル基、10−ヒドロキシデシル基等の水酸基を有する不飽和脂肪族炭化水素基が挙げられる。When R 1 and R 2 of the hydroxyl group-containing short chain monomer (A1) and the hydroxyl group-containing long chain monomer (A2) are hydrocarbon groups, —R 1 — (OH) x and —R 2 — (OH) x (that is, Specific examples of the hydrocarbon group having a hydroxyl group include a hydroxyethyl group, a 2-hydroxypropyl group, a 3-hydroxypropyl group, a 2-hydroxy-1-methylethyl group, a 2-hydroxybutyl group, and a 3-hydroxybutyl group. 4-hydroxybutyl group, 2-hydroxy-1,1-dimethylethyl group, 3-hydroxy-2-methylpropyl group, 2-hydroxy-2-methylpropyl group, 1- (hydroxymethyl) propyl group, 2- Hydroxy-1-methylpropyl group, 3-hydroxy-1-methylpropyl group, 2-hydroxypentyl group, 5-hydroxypentyl group, 2,2 Dimethyl-3-hydroxypropyl group, 3-methyl-3-hydroxybutyl group, 2-hydroxyhexyl group, 6-hydroxyhexyl group, 2-hydroxyheptyl group, 7-hydroxyhexyl group, 2-hydroxyoctyl group, 8- Examples thereof include unsaturated aliphatic hydrocarbon groups having a hydroxyl group such as a hydroxyoctyl group and a 10-hydroxydecyl group.

水酸基含有短鎖モノマー(A1)及び水酸基含有長鎖モノマー(A2)のR及びRが酸素原子含有炭化水素基である場合、−R−(OH)x及び−R−(OH)x(すなわち水酸基を有する酸素原子含有炭化水素基)の具体例としては、−(OR)n−OHで表される基(例えばポリエチレングリコール基、ポリプロピレングリコール基、ポリブチレングリコール基等のポリアルキレングリコール基)、2−(2−ヒドロキシエトキシ)エチル基、2−ヒドロキシ−3−メトキシプロピル基、2−ヒドロキシ−3−ブトキシプロピル基等の水酸基を有する酸素原子不飽和脂肪族炭化水素基が挙げられる。When R 1 and R 2 of the hydroxyl group-containing short chain monomer (A1) and the hydroxyl group-containing long chain monomer (A2) are oxygen atom-containing hydrocarbon groups, -R 1- (OH) x and -R 2- (OH) Specific examples of x (that is, an oxygen atom-containing hydrocarbon group having a hydroxyl group) include a group represented by — (OR) n—OH (for example, a polyalkylene glycol such as a polyethylene glycol group, a polypropylene glycol group, and a polybutylene glycol group). Group), 2- (2-hydroxyethoxy) ethyl group, 2-hydroxy-3-methoxypropyl group, 2-hydroxy-3-butoxypropyl group and the like, and oxygen atom unsaturated aliphatic hydrocarbon groups having a hydroxyl group. .

水酸基含有長鎖モノマー(A2)のRの炭素原子数は、水酸基含有短鎖モノマー(A1)のRの炭素原子数よりも多い。具体的には、Rの炭素原子数とRの炭素原子数の差は1以上であり、好ましくは2以上であり、より好ましくは2以上8以下である。特にこの差が2以上であると、耐熱性(例えば加熱後粘着力の向上、浮きの発生の防止)の点でより顕著な効果が得られる。これは分子鎖の絡み合いがより十分になるからと推測される。したがって、水酸基含有長鎖モノマー(A2)のR2の炭素原子数は適度に多い方が好ましい。ただし、多過ぎる場合はRの量に対する水酸基の量の割合が相対的に低下するので好ましくない。具体的には、水酸基含有長鎖モノマー(A2)のRの炭素原子数は2以上であり、好ましくは3以上であり、より好ましくは4以上12以下である。水酸基含有短鎖モノマー(A1)のRの炭素原子数は1以上であり、好ましくは1以上4以下であり、より好ましくは2以上3以下である。The number of carbon atoms of R 2 of the hydroxyl group-containing long chain monomer (A2) is larger than the number of carbon atoms of R 1 of the hydroxyl group-containing short chain monomer (A1). Specifically, the difference between the number of carbon atoms of R 2 and the number of carbon atoms of R 1 is 1 or more, preferably 2 or more, more preferably 2 or more and 8 or less. In particular, when this difference is 2 or more, a more remarkable effect can be obtained in terms of heat resistance (for example, improvement of adhesive strength after heating, prevention of occurrence of lifting). This is presumed to be because the molecular chain becomes more entangled. Therefore, it is preferable that the number of carbon atoms in R2 of the hydroxyl group-containing long chain monomer (A2) is appropriately large. However, when the amount is too large, the ratio of the amount of hydroxyl group to the amount of R 2 is relatively undesirably lowered. Specifically, the number of carbon atoms in R 2 of the hydroxyl group-containing long chain monomer (A2) is 2 or more, preferably 3 or more, more preferably 4 or more and 12 or less. The number of carbon atoms of R 1 in the hydroxyl group-containing short chain monomer (A1) is 1 or more, preferably 1 or more and 4 or less, more preferably 2 or more and 3 or less.

水酸基含有短鎖モノマー(A1)及び水酸基含有長鎖モノマー(A2)の各Rは、水素原子又はメチル基である。水酸基含有短鎖モノマー(A1)のRと水酸基含有長鎖モノマー(A2)のRは、互いに同一でも良いし、異なっていても良い。Each R 3 in the hydroxyl group-containing short chain monomer (A1) and the hydroxyl group-containing long chain monomer (A2) is a hydrogen atom or a methyl group. R 3 and R 3 of the hydroxyl group-containing long-chain monomer (A2) of the hydroxyl group-containing short chain monomer (A1) may be mutually the same or may be different.

水酸基含有短鎖モノマー(A1)及び水酸基含有長鎖モノマー(A2)のxは、R及びRに結合している水酸基−(OH)の数を表す。xは1〜3であり、好ましくは1〜2、最も好ましくは1である。水酸基含有短鎖モノマー(A1)のxと水酸基含有長鎖モノマー(A2)のxは、互いに同一でも良いし、異なっていても良い。X of the hydroxyl group-containing short chain monomer (A1) and the hydroxyl group-containing long chain monomer (A2) represents the number of hydroxyl groups— (OH) bonded to R 1 and R 2 . x is 1 to 3, preferably 1 to 2, and most preferably 1. X of the hydroxyl group-containing short chain monomer (A1) and x of the hydroxyl group-containing long chain monomer (A2) may be the same or different.

水酸基含有短鎖モノマー(A1)及び水酸基含有長鎖モノマー(A2)のR及びRに対する−(OH)の結合位置は特に限定されない。ただし、水酸基含有長鎖モノマー(A2)のRに対する−(OH)の結合位置に関しては、Rの分子末端側((メタ)アクリロイル基に対して遠い側の末端)が好ましい。The bonding position of — (OH) to R 1 and R 2 of the hydroxyl group-containing short chain monomer (A1) and the hydroxyl group-containing long chain monomer (A2) is not particularly limited. However, with respect to the bonding position of — (OH) to R 2 of the hydroxyl group-containing long-chain monomer (A2), the molecular end side of R 2 (end far from the (meth) acryloyl group) is preferable.

水酸基含有短鎖モノマー(A1)及び水酸基含有長鎖モノマー(A2)の特に好適な具体例としては、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、3−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、3−ヒドロキシブチル(メタ)アクリレート、4−ヒドロキシブチル(メタ)アクリレート等の(メタ)アクリル酸ヒドロキシアルキルエステル;ポリエチレングリコールモノアクリレート、ポリプロピレングリコールモノアクリレート等のポリアルキレングリコールモノアクリレート;が挙げられる。すなわち、これらの中から、2種以上のモノマーを選択して併用することが好ましい。   As particularly preferred specific examples of the hydroxyl group-containing short chain monomer (A1) and the hydroxyl group-containing long chain monomer (A2), 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 3-hydroxypropyl (meta) ) Acrylate, 2-hydroxybutyl (meth) acrylate, 3-hydroxybutyl (meth) acrylate, 4-hydroxybutyl (meth) acrylate and other (meth) acrylic acid hydroxyalkyl esters; polyethylene glycol monoacrylate, polypropylene glycol monoacrylate, etc. Polyalkylene glycol monoacrylate. That is, it is preferable to select and use two or more types of monomers from these.

(メタ)アクリル系ポリマー(A)を構成する単量体単位100質量%中、水酸基含有短鎖モノマー(A1)に起因する単量体単位及び水酸基含有長鎖モノマー(A2)に起因する単量体単位の合計の含有量は、好ましくは5〜20質量%、より好ましくは10〜15質量%である。また、水酸基含有長鎖モノマー(A2)に起因する単量体単位の含有量は、水酸基含有短鎖モノマー(A1)に起因する単量体単位の含有量よりも多い方が好ましい。これにより、耐熱性(例えば加熱後粘着力の向上、浮きの発生の防止)の点でより顕著な効果が得られる。具体的には、両単量体単位の配合比率(A1/A2)は、好ましくは49/51〜30/70、より好ましくは45/55〜35/65である。   In 100% by mass of the monomer unit constituting the (meth) acrylic polymer (A), the monomer unit derived from the hydroxyl group-containing short chain monomer (A1) and the single unit derived from the hydroxyl group-containing long chain monomer (A2) The total content of body units is preferably 5 to 20% by mass, more preferably 10 to 15% by mass. Further, the content of the monomer unit resulting from the hydroxyl group-containing long chain monomer (A2) is preferably larger than the content of the monomer unit resulting from the hydroxyl group-containing short chain monomer (A1). Thereby, a more remarkable effect is obtained in terms of heat resistance (for example, improvement of adhesive strength after heating, prevention of occurrence of floating). Specifically, the blending ratio (A1 / A2) of both monomer units is preferably 49/51 to 30/70, more preferably 45/55 to 35/65.

カルボキシル基含有モノマー(A3)は、エポキシ系架橋剤(B)と架橋反応して凝集力等の物性を向上する成分であり、これにより再剥離の際の糊残りを抑制できる。カルボキシル基含有モノマー(A3)は特に限定されず、カルボキシル基(酸性基)と不飽和二重結合を有する化合物であれば良い。その具体例としては、アクリル酸、メタクリル酸、クロトン酸、マレイン酸、フマル酸、イタコン酸、シトラコン酸、グラタコン酸、2−アクリロイロキシエチルコハク酸、2−アクリロイロキシエチルフタル酸、ω−カルボキシ−ポリカプロラクトン(繰り返し単位(n)=約2)モノアクリレート(例えば東亞合成社製、商品名M−5300)、フタル酸モノヒドロキシエチルアクリレート(例えば東亞合成社製、商品名M−5400)、アクリル酸ダイマー(例えば東亞合成社製、商品名M−5600)が挙げられる。二種以上のカルボキシル基含有モノマー(A3)を併用しても良い。中でも、(メタ)アクリル系モノマー(すなわち(メタ)アクリロイル基を有するモノマー)が好ましく、特にアクリル酸、メタクリル酸がより好ましい。   The carboxyl group-containing monomer (A3) is a component that improves the physical properties such as cohesive force through a crosslinking reaction with the epoxy-based crosslinking agent (B), and can thereby suppress adhesive residue at the time of re-peeling. The carboxyl group-containing monomer (A3) is not particularly limited as long as it is a compound having a carboxyl group (acidic group) and an unsaturated double bond. Specific examples thereof include acrylic acid, methacrylic acid, crotonic acid, maleic acid, fumaric acid, itaconic acid, citraconic acid, grataconic acid, 2-acryloyloxyethyl succinic acid, 2-acryloyloxyethyl phthalic acid, ω- Carboxy-polycaprolactone (repeating unit (n) = about 2) monoacrylate (for example, Toagosei Co., Ltd., trade name M-5300), phthalic acid monohydroxyethyl acrylate (for example, Toagosei Co., Ltd., trade name M-5400), An acrylic acid dimer (for example, trade name M-5600, manufactured by Toagosei Co., Ltd.) can be mentioned. Two or more kinds of carboxyl group-containing monomers (A3) may be used in combination. Among these, (meth) acrylic monomers (that is, monomers having a (meth) acryloyl group) are preferable, and acrylic acid and methacrylic acid are particularly preferable.

(メタ)アクリル系ポリマー(A)を構成する単量体単位100質量%中、カルボキシル基含有モノマー(A3)に起因する単量体単位の含有量は5.1〜20質量%以下であり、好ましくは7〜18質量%、より好ましくは9〜16質量%である。   In 100% by mass of the monomer unit constituting the (meth) acrylic polymer (A), the content of the monomer unit resulting from the carboxyl group-containing monomer (A3) is 5.1 to 20% by mass or less, Preferably it is 7-18 mass%, More preferably, it is 9-16 mass%.

(メタ)アクリル系ポリマー(A)は、以上説明した各モノマー以外の他のモノマーに起因する単量体単位を含んでいても良い。他のモノマーとしては、水酸基やカルボキシル基を含まない(メタ)アクリレートモノマーが好ましく、アルキル(メタ)アクリレートモノマーがより好ましく、炭素原子数1〜12のアルキル基を有するアルキル(メタ)アクリレートモノマーが特に好ましい。具体例としては、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、n−ブチル(メタ)アクリレート、イソブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、2−メチルブチル(メタ)アクリレート、イソアミル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、n−オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、ドデシル(メタ)アクリレート、等の炭素原子数1〜12のアルキル基を有するアルキル(メタ)アクリレート;フェノキシエチル(メタ)アクリレート;テトラヒドロフルフリル(メタ)アクリレート;アルコキシアルキル(メタ)アクリレートが挙げられる。さらに、(メタ)アクリレートモノマー以外の所望のモノマーを併用することもできる。   The (meth) acrylic polymer (A) may contain monomer units derived from other monomers other than the monomers described above. As the other monomer, a (meth) acrylate monomer containing no hydroxyl group or carboxyl group is preferable, an alkyl (meth) acrylate monomer is more preferable, and an alkyl (meth) acrylate monomer having an alkyl group having 1 to 12 carbon atoms is particularly preferable. preferable. Specific examples include methyl (meth) acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, n-butyl (meth) acrylate, isobutyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, 2-methylbutyl (meta ), Acrylate, isoamyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, n-octyl (meth) acrylate, isooctyl (meth) acrylate, dodecyl (meth) acrylate, and the like, having an alkyl group having 1 to 12 carbon atoms. Examples include alkyl (meth) acrylate; phenoxyethyl (meth) acrylate; tetrahydrofurfuryl (meth) acrylate; alkoxyalkyl (meth) acrylate. Furthermore, desired monomers other than the (meth) acrylate monomer can be used in combination.

(メタ)アクリル系ポリマー(A)を構成する単量体単位100質量%中、水酸基やカルボキシル基を含まない(メタ)アクリレートモノマー(より好ましくはアルキル(メタ)アクリレートモノマー)に起因する単量体単位の含有量は、好ましくは60〜90質量%、より好ましくは70〜85質量%である。   Monomer derived from (meth) acrylate monomer (more preferably alkyl (meth) acrylate monomer) containing no hydroxyl group or carboxyl group in 100% by mass of monomer units constituting (meth) acrylic polymer (A). The content of the unit is preferably 60 to 90% by mass, more preferably 70 to 85% by mass.

(メタ)アクリル系ポリマー(A)は、以上説明した各成分を共重合させることにより得られる。重合方法は特に限定されず、公知の様々な方法を用いることができるが、特にラジカル溶液重合が好ましい。ラジカル溶液重合は、一般にアゾ系化合物又は過酸化物をベースとする重合開始剤を用いて窒素雰囲気で行われる。重合温度は通常60〜80℃程度であり、重合時間は通常5〜10時間程度である。   The (meth) acrylic polymer (A) can be obtained by copolymerizing the components described above. The polymerization method is not particularly limited, and various known methods can be used, but radical solution polymerization is particularly preferable. The radical solution polymerization is generally performed in a nitrogen atmosphere using a polymerization initiator based on an azo compound or a peroxide. The polymerization temperature is usually about 60 to 80 ° C., and the polymerization time is usually about 5 to 10 hours.

粘着剤組成物に用いるエポキシ系架橋剤(B)は、(メタ)アクリル系ポリマー(A)のカルボキシル基及び/又は水酸基と架橋反応することにより粘着剤組成物の凝集力を向上させる成分である。しかも本発明において、エポキシ系架橋剤(B)は耐熱性向上にも大きく寄与する。その理由は必ずしも明らかではないが、例えば、(メタ)アクリル系ポリマー(A)がカルボキシル基や水酸基等の官能基を多く含んでいても、その分子中の熱分解し易い部位がエポキシ系架橋剤(B)でキャップされ、熱分解し難くなることに因るものと推測される。本発明者らの知見によれば、エポキシ系架橋剤(B)以外の架橋剤(具体的にはイソシアネート系架橋剤)を用いると塗工前に粘着剤組成物がゲル化してしまう傾向にあり、基材への塗布が困難になる。   The epoxy-based crosslinking agent (B) used in the pressure-sensitive adhesive composition is a component that improves the cohesive strength of the pressure-sensitive adhesive composition by crosslinking reaction with the carboxyl group and / or hydroxyl group of the (meth) acrylic polymer (A). . Moreover, in the present invention, the epoxy-based crosslinking agent (B) greatly contributes to the improvement of heat resistance. The reason is not necessarily clear. For example, even if the (meth) acrylic polymer (A) contains many functional groups such as a carboxyl group and a hydroxyl group, the site in the molecule that is easily thermally decomposed is an epoxy crosslinking agent. It is speculated that this is due to being capped with (B) and difficult to thermally decompose. According to the knowledge of the present inventors, when a crosslinking agent (specifically, an isocyanate crosslinking agent) other than the epoxy crosslinking agent (B) is used, the pressure-sensitive adhesive composition tends to gel before coating. Application to the substrate becomes difficult.

エポキシ系架橋剤(B)の具体例としては、エチレングリコールジグリシジルエーテル、ポリエチレングリコールジグリシジルエーテル、グリセリンジグリシジルエーテル、グリセリントリグリシジルエーテル、1,6−ヘキサンジオールジグリシジルエーテル、トリメチロールプロパントリグリシジルエーテル、ジグリシジルアニリン、N,N,N',N'−テトラグリシジル−m−キシリレンジアミン、1,3−ビス(N,N'−ジグリシジルアミノメチル)シクロヘキサンが挙げられる。二種以上のエポキシ系架橋剤(B)を併用しても良い。   Specific examples of the epoxy-based crosslinking agent (B) include ethylene glycol diglycidyl ether, polyethylene glycol diglycidyl ether, glycerin diglycidyl ether, glycerin triglycidyl ether, 1,6-hexanediol diglycidyl ether, trimethylolpropane triglycidyl. Examples include ether, diglycidyl aniline, N, N, N ′, N′-tetraglycidyl-m-xylylenediamine, 1,3-bis (N, N′-diglycidylaminomethyl) cyclohexane. Two or more types of epoxy crosslinking agents (B) may be used in combination.

エポキシ系架橋剤(B)の含有量は、(メタ)アクリル系ポリマー(A)100質量部に対して好ましくは5〜25質量部、より好ましくは7〜18質量部、特に好ましくは8〜15質量部である。   The content of the epoxy crosslinking agent (B) is preferably 5 to 25 parts by mass, more preferably 7 to 18 parts by mass, particularly preferably 8 to 15 parts per 100 parts by mass of the (meth) acrylic polymer (A). Part by mass.

さらに粘着剤組成物は、本発明の効果を損なわない範囲内において、(メタ)アクリル系ポリマー(A)以外の任意の樹脂成分を含んでいても良い。また必要に応じて、他の添加成分を含んでいても良い。添加成分の具体例としては、溶剤、酸化防止剤、紫外線吸収剤、光安定剤、帯電防止剤、充填剤、顔料が挙げられる。   Furthermore, the pressure-sensitive adhesive composition may contain any resin component other than the (meth) acrylic polymer (A) within a range not impairing the effects of the present invention. Moreover, the other additive component may be included as needed. Specific examples of the additive component include a solvent, an antioxidant, an ultraviolet absorber, a light stabilizer, an antistatic agent, a filler, and a pigment.

<粘着テープ>
本発明の粘着テープは、以上説明した本発明の粘着剤組成物により形成された粘着剤層を有する。代表的には、粘着テープは基材と、この基材の少なくとも一方の面に粘着剤層とを有する。ただし、本発明の粘着テープはこれに限定されず、例えば基材を有さないベースレスタイプの粘着テープであっても良い。
<Adhesive tape>
The pressure-sensitive adhesive tape of the present invention has a pressure-sensitive adhesive layer formed by the pressure-sensitive adhesive composition of the present invention described above. Typically, an adhesive tape has a base material and an adhesive layer on at least one surface of the base material. However, the pressure-sensitive adhesive tape of the present invention is not limited thereto, and may be, for example, a baseless type pressure-sensitive adhesive tape having no base material.

基材を有する粘着テープにおける粘着剤層の厚さは、好ましくは2〜100μm、より好ましくは3〜80μm、特に好ましくは4〜70μmである。ベースレスタイプの粘着テープにおける粘着剤層の厚さも同様である。   The thickness of the pressure-sensitive adhesive layer in the pressure-sensitive adhesive tape having a substrate is preferably 2 to 100 μm, more preferably 3 to 80 μm, and particularly preferably 4 to 70 μm. The same applies to the thickness of the adhesive layer in the baseless type adhesive tape.

粘着テープにおける粘着剤層は、本発明の粘着剤組成物を架橋反応させることにより形成できる。例えば、粘着剤組成物を基材上に塗布し、加熱により架橋反応させて基材上に粘着剤層を形成できる。また、粘着剤組成物を離型紙又はその他のフィルム上に塗布し、加熱により架橋反応させて粘着剤層を形成し、この粘着剤層を基材の片面又は両面に貼り合せることもできる。粘着剤組成物の塗布には、例えば、ロールコーター、ダイコーター、リップコーター等の塗布装置を使用できる。塗布後に加熱する場合は、加熱による架橋反応と共に粘着剤組成物中の溶剤も除去できる。   The pressure-sensitive adhesive layer in the pressure-sensitive adhesive tape can be formed by crosslinking reaction of the pressure-sensitive adhesive composition of the present invention. For example, the pressure-sensitive adhesive composition can be applied on a substrate and subjected to a crosslinking reaction by heating to form a pressure-sensitive adhesive layer on the substrate. Moreover, an adhesive composition is apply | coated on a release paper or another film, it is made to crosslink by heating, an adhesive layer can be formed, and this adhesive layer can also be bonded on the single side | surface or both surfaces of a base material. For application of the pressure-sensitive adhesive composition, for example, a coating device such as a roll coater, a die coater, or a lip coater can be used. When heating after application, the solvent in the pressure-sensitive adhesive composition can be removed together with the crosslinking reaction by heating.

粘着テープに用いる基材の種類は特に限定されず、使用時に必要とされる性能(耐熱性等)に応じて適宜選定すれば良い。例えば、粘着テープの使用温度が150℃未満の場合は、ポリエチレンテレフタレート(PET)等の公知の樹脂基材を用いても構わない。粘着テープの使用温度が150℃以上の場合は、耐熱性に優れた樹脂基材が好ましく、具体的には、ポリフェニレンサルファイド、ポリエーテルイミド、ポリエーテルエーテルケトン及びポリイミドからなる群より選ばれる樹脂で構成される基材が好ましい。中でも、ポリイミドで構成される基材が特に好ましい。基材の厚さは、好ましくは12.5〜125μm、より好ましくは17.5〜50μmである。粘着剤層は基材の片面だけに形成しても良いし、両面に形成して両面粘着テープとしても良い。   The kind of base material used for the adhesive tape is not particularly limited, and may be appropriately selected according to the performance (heat resistance, etc.) required at the time of use. For example, when the use temperature of the adhesive tape is less than 150 ° C., a known resin substrate such as polyethylene terephthalate (PET) may be used. When the use temperature of the adhesive tape is 150 ° C. or higher, a resin base material excellent in heat resistance is preferable, specifically, a resin selected from the group consisting of polyphenylene sulfide, polyether imide, polyether ether ketone and polyimide. A constructed substrate is preferred. Especially, the base material comprised with a polyimide is especially preferable. The thickness of the substrate is preferably 12.5 to 125 μm, more preferably 17.5 to 50 μm. The pressure-sensitive adhesive layer may be formed only on one side of the substrate, or may be formed on both sides to form a double-sided pressure-sensitive adhesive tape.

本発明の粘着テープは、加熱後の再剥離時には適度な粘着力を有することが好ましい。これは、例えば300℃で2時間加熱した後の粘着テープの粘着力により特定できる。具体的には、SUS板に貼り合わせた粘着テープを300℃で2時間加熱し、その後室温(23℃)で2時間放置した後のJIS Z 0237(2000)に準ずる粘着テープの粘着力は、好ましくは0.03〜1.5N/10mm、より好ましくは0.05〜1.0N/10mm、特に好ましくは0.1〜0.4N/10mmである。測定条件の詳細は実施例の欄に記載する。   The pressure-sensitive adhesive tape of the present invention preferably has an appropriate pressure-sensitive adhesive force upon re-peeling after heating. This can be specified by, for example, the adhesive strength of the adhesive tape after heating at 300 ° C. for 2 hours. Specifically, the pressure-sensitive adhesive strength of the pressure-sensitive adhesive tape according to JIS Z 0237 (2000) after heating the pressure-sensitive adhesive tape bonded to the SUS plate at 300 ° C. for 2 hours and then leaving it at room temperature (23 ° C.) for 2 hours is Preferably it is 0.03-1.5N / 10mm, More preferably, it is 0.05-1.0N / 10mm, Most preferably, it is 0.1-0.4N / 10mm. Details of the measurement conditions are described in the column of Examples.

以下、実施例により本発明をさらに詳細に説明する。ただし、本発明はこれら実施例に限定されるものではない。以下の記載において「部」は「質量部」を意味する。   Hereinafter, the present invention will be described in more detail with reference to examples. However, the present invention is not limited to these examples. In the following description, “part” means “part by mass”.

<実施例1〜8及び比較例1〜2>
[(メタ)アクリル系ポリマー(A)の調製]
各モノマーを表1に示す配合比(質量%)で溶媒に投入し、2,2'−アゾビス(2−メチルブチロニトリル)からなる重合開始剤(和光純薬工業社製、商品名V−59)をモノマー合計100部に対して0.2部添加し、窒素雰囲気下70℃で加熱し、次に90℃で加熱して、固形分30%の(メタ)アクリル系ポリマー(A)溶液を得た。
<Examples 1-8 and Comparative Examples 1-2>
[Preparation of (meth) acrylic polymer (A)]
Each monomer was added to the solvent at a blending ratio (% by mass) shown in Table 1, and a polymerization initiator (trade name V-, manufactured by Wako Pure Chemical Industries, Ltd.) composed of 2,2′-azobis (2-methylbutyronitrile) was used. 59) is added in an amount of 0.2 part to 100 parts of the monomer, heated at 70 ° C. under a nitrogen atmosphere, and then heated at 90 ° C. to obtain a (meth) acrylic polymer (A) solution having a solid content of 30%. Got.

[粘着剤組成物及び粘着テープの作製]
得られた(メタ)アクリル系ポリマー(A)溶液を希釈し、さらにグリセリンジグリシジルエーテルからなるエポキシ系架橋剤(綜研化学社製、商品名E−5XM)を、(メタ)アクリル系ポリマー(A)100部に対して10部添加し、粘着剤組成物を得た。この粘着剤組成物を厚さ25μmのポリイミド基材の上に、乾燥後の厚さが表1記載の厚さになるように塗布した。その後加熱乾燥して溶媒を除去し、粘着テープを得た。
[Preparation of pressure-sensitive adhesive composition and pressure-sensitive adhesive tape]
The obtained (meth) acrylic polymer (A) solution was diluted, and an epoxy cross-linking agent (trade name E-5XM, manufactured by Soken Chemical Co., Ltd.) consisting of glycerin diglycidyl ether was further added to the (meth) acrylic polymer (A ) 10 parts were added to 100 parts to obtain an adhesive composition. This pressure-sensitive adhesive composition was applied on a polyimide substrate having a thickness of 25 μm so that the thickness after drying was as shown in Table 1. Thereafter, the solvent was removed by drying by heating to obtain an adhesive tape.

<評価試験>
実施例1〜8及び比較例1〜2で得た粘着テープを、以下の方法で評価した。結果を表1に示す。
<Evaluation test>
The adhesive tapes obtained in Examples 1-8 and Comparative Examples 1-2 were evaluated by the following methods. The results are shown in Table 1.

(初期粘着力)
JIS Z 0237(2000)に準じて、SUS板に対する粘着力を測定した。
(Initial adhesive strength)
In accordance with JIS Z 0237 (2000), the adhesive strength to the SUS plate was measured.

(300℃加熱後粘着力)
粘着テープを10mm幅に裁断し試験片を得た。この試験片をSUS板に貼り合わせ、300℃のオーブンに2時間静置し、その後室温(23℃)にて2時間放置した。そしてJIS Z 0237(2000)(粘着テープ・粘着シート試験方法)に準じ、剥離角180度、剥離速度300mm/分の条件で粘着力を測定した。
(Adhesive strength after heating at 300 ° C)
The adhesive tape was cut into a width of 10 mm to obtain a test piece. This test piece was bonded to a SUS plate, left in an oven at 300 ° C. for 2 hours, and then allowed to stand at room temperature (23 ° C.) for 2 hours. Then, according to JIS Z 0237 (2000) (adhesive tape / adhesive sheet test method), the adhesive strength was measured under the conditions of a peeling angle of 180 degrees and a peeling speed of 300 mm / min.

(300℃加熱後の浮き・剥がれ)
上述した300℃加熱後粘着力試験において、粘着テープを加熱した後、粘着テープの浮き・剥がれの有無を目視にて確認し、以下の基準で評価した。
「〇」:浮き及び剥がれは発生しなかった。
「×」:浮き及び/又は剥がれが発生した。
(Floating / peeling after heating at 300 ° C)
In the above-mentioned adhesive strength test after heating at 300 ° C., the adhesive tape was heated, and then the presence or absence of lifting / peeling of the adhesive tape was visually confirmed and evaluated according to the following criteria.
“◯”: Lifting and peeling did not occur.
“X”: floating and / or peeling occurred.

(300℃加熱後の糊残り・汚染)
上述した300℃加熱後粘着力試験において、加熱後の粘着テープを剥離した際、SUS板上の糊残り・汚染の有無を目視にて確認し、以下の基準で評価した。
「〇」:糊残り及び汚染は発生しなかった。
「×」:糊残り及び/又は汚染が発生した。
(Adhesive residue and contamination after heating at 300 ° C)
In the adhesive strength test after heating at 300 ° C. described above, when the heated adhesive tape was peeled off, the presence or absence of adhesive residue / contamination on the SUS plate was visually confirmed and evaluated according to the following criteria.
“◯”: No adhesive residue or contamination occurred.
“X”: adhesive residue and / or contamination occurred.

Figure 2017145545
Figure 2017145545

表1中の略号は、以下の通りである。
「HEA」:2−ヒドロキシエチルアクリレート
「4−HBA」:4−ヒドロキシブチルアクリレート
「AE−200」:ポリエチレングリコールモノアクリレート(日油株式会社製、ブレンマー(登録商標)AE−200)
「AA」:アクリル酸
「2−EHA」:2−エチルヘキシルアクリレート
「MA」:メチルアクリレート
Abbreviations in Table 1 are as follows.
“HEA”: 2-hydroxyethyl acrylate “4-HBA”: 4-hydroxybutyl acrylate “AE-200”: polyethylene glycol monoacrylate (manufactured by NOF Corporation, Blemmer (registered trademark) AE-200)
“AA”: acrylic acid “2-EHA”: 2-ethylhexyl acrylate “MA”: methyl acrylate

<評価>
表1から明らかなように、実施例1〜8の粘着テープは300℃加熱後粘着力が適度な値であり、300℃加熱後の浮き・剥がれ、糊残り・汚染も発生しなかった。したがって、これら粘着テープは耐熱性が優れており、かつ加熱後の再剥離性にも優れることを理解できる。
<Evaluation>
As is apparent from Table 1, the adhesive tapes of Examples 1 to 8 had an appropriate value of adhesive strength after heating at 300 ° C., and neither floating nor peeling after heating at 300 ° C., and no adhesive residue or contamination occurred. Therefore, it can be understood that these pressure-sensitive adhesive tapes are excellent in heat resistance and re-peelability after heating.

実施例1〜3の粘着テープは、粘着剤層の厚さが異なること以外は同じ粘着テープである。実施例2の粘着テープは粘着剤層が厚いので、他の実施例(実施例1及び3)よりも初期粘着力がかなり高くなった。しかし、300℃加熱後粘着力は他の実施例と同等のレベルであった。実施例3の粘着テープは粘着剤層が若干薄いが、300℃加熱後粘着力は他の実施例と同等のレベルであった。これらの結果から、粘着剤層の厚さは300℃加熱後粘着力にほとんど影響を与えないことを理解できる。   The adhesive tapes of Examples 1 to 3 are the same adhesive tape except that the thickness of the adhesive layer is different. Since the pressure-sensitive adhesive tape of Example 2 had a thick pressure-sensitive adhesive layer, the initial adhesive force was considerably higher than those of the other examples (Examples 1 and 3). However, the adhesive strength after heating at 300 ° C. was the same level as in the other examples. The pressure-sensitive adhesive tape of Example 3 had a slightly thin pressure-sensitive adhesive layer, but the adhesive strength after heating at 300 ° C. was at the same level as other examples. From these results, it can be understood that the thickness of the pressure-sensitive adhesive layer hardly affects the adhesive strength after heating at 300 ° C.

実施例4〜6の粘着テープは、2−EHA以外の各モノマーの量を増やした粘着テープである。実施例4〜6の粘着テープはTgが比較的高いモノマーの量が多いので、実施例1よりも初期粘着力が低かった。しかし、300℃加熱後粘着力は問題の無いレベルであった。これらの結果から、Tgが比較的高いモノマーの増量は300℃加熱後粘着力にあまり影響を与えないことを理解できる。   The adhesive tapes of Examples 4 to 6 are adhesive tapes in which the amount of each monomer other than 2-EHA is increased. The adhesive tapes of Examples 4 to 6 had a lower initial adhesive force than that of Example 1 because the amount of the monomer having a relatively high Tg was large. However, the adhesive strength after heating at 300 ° C. was at a level with no problem. From these results, it can be understood that the increase in the monomer having a relatively high Tg does not significantly affect the adhesive strength after heating at 300 ° C.

比較例1の粘着テープは、水酸基含有(メタ)アクリレートモノマーとして1種類の長鎖モノマー(4−HBA)のみを用いた粘着テープであり、300℃加熱後粘着力が低過ぎ、加熱後に浮きが発生した。これは、1種類の長鎖モノマー(4−HBA)のみを用いた場合は、分子鎖の絡み合いが不十分であり、かつ熱分解もし易いことに因る結果と推察される。   The pressure-sensitive adhesive tape of Comparative Example 1 is a pressure-sensitive adhesive tape using only one type of long-chain monomer (4-HBA) as a hydroxyl group-containing (meth) acrylate monomer. The pressure-sensitive adhesive strength is too low after heating at 300 ° C. Occurred. This is presumably due to the fact that when only one type of long-chain monomer (4-HBA) is used, the entanglement of the molecular chains is insufficient and thermal decomposition is easy.

比較例2の粘着テープは、カルボキシル基含有モノマー(A3)の含有量が少な過ぎる粘着テープであり、加熱後の剥離の際に糊残りが発生した。これは、架橋密度が低いので架橋構造体の強度が低くなったことに因る結果と推察される。   The pressure-sensitive adhesive tape of Comparative Example 2 was a pressure-sensitive adhesive tape with too little content of the carboxyl group-containing monomer (A3), and adhesive residue was generated at the time of peeling after heating. This is presumed to be due to the fact that the strength of the crosslinked structure was lowered because the crosslinking density was low.

本発明の粘着剤組成物及びそれを用いた粘着テープは、初期粘着力に優れるとともに300℃の高温下においても使用し得る耐熱性と再剥離性を有するので、これらの特性が必要とされるあらゆる用途に有用である。例えば、部品内蔵基板、ガラス基板、センサー、半導体等の高温下での加熱処理工程が必要とされる製造工程で好適に使用することができる。   The pressure-sensitive adhesive composition of the present invention and the pressure-sensitive adhesive tape using the same are excellent in initial adhesive strength and have heat resistance and removability that can be used even at a high temperature of 300 ° C., so these characteristics are required. Useful for any application. For example, it can be suitably used in a manufacturing process that requires a heat treatment process at a high temperature, such as a component-embedded substrate, a glass substrate, a sensor, or a semiconductor.

Claims (7)

下記式(A1)及び(A2)で表される2種類以上の水酸基含有(メタ)アクリレートモノマーに起因する単量体単位と、5.1〜20質量%のカルボキシル基含有モノマー(A3)に起因する単量体単位とを少なくとも含む(メタ)アクリル系ポリマー(A)
Figure 2017145545
(式A1及びA2中、R及びRは炭化水素基又は酸素原子含有炭化水素基であり、Rの炭素原子数はRの炭素原子数よりも多く、Rは水素原子又はメチル基であり、xは1〜3である。)、及び
エポキシ系架橋剤(B)
を含有する粘着剤組成物。
Due to two or more kinds of hydroxyl group-containing (meth) acrylate monomers represented by the following formulas (A1) and (A2) and 5.1 to 20% by mass of a carboxyl group-containing monomer (A3) (Meth) acrylic polymer (A) containing at least a monomer unit
Figure 2017145545
(In Formulas A1 and A2, R 1 and R 2 are hydrocarbon groups or oxygen atom-containing hydrocarbon groups, R 2 has more carbon atoms than R 1 , and R 3 is a hydrogen atom or methyl. And x is 1 to 3), and an epoxy-based crosslinking agent (B)
A pressure-sensitive adhesive composition containing
エポキシ系架橋剤(B)を、(メタ)アクリル系ポリマー(A)100質量部に対して5〜25質量部含有する請求項1記載の粘着剤組成物。   The pressure-sensitive adhesive composition according to claim 1, comprising 5 to 25 parts by mass of the epoxy-based crosslinking agent (B) with respect to 100 parts by mass of the (meth) acrylic polymer (A). 請求項1記載の粘着剤組成物から形成された粘着剤層を有する粘着テープ。   A pressure-sensitive adhesive tape having a pressure-sensitive adhesive layer formed from the pressure-sensitive adhesive composition according to claim 1. 基材と、該基材の少なくとも一方の面に粘着剤層とを有する請求項3記載の粘着テープ。   The pressure-sensitive adhesive tape according to claim 3, comprising a base material and a pressure-sensitive adhesive layer on at least one surface of the base material. 基材が、ポリフェニレンサルファイド、ポリエーテルイミド、ポリエーテルエーテルケトン及びポリイミドからなる群より選ばれる樹脂で構成される請求項4記載の粘着テープ。   The pressure-sensitive adhesive tape according to claim 4, wherein the substrate is composed of a resin selected from the group consisting of polyphenylene sulfide, polyetherimide, polyetheretherketone and polyimide. 粘着剤層の厚さが2〜100μmである請求項3記載の粘着テープ。   The pressure-sensitive adhesive tape according to claim 3, wherein the pressure-sensitive adhesive layer has a thickness of 2 to 100 µm. SUS板に貼り合わせた粘着テープを300℃で2時間加熱し、その後室温で2時間放置した後のJIS Z 0237(2000)に準ずる粘着テープの粘着力が、0.03〜1.5N/10mmである請求項3記載の粘着テープ。   The pressure-sensitive adhesive strength of the pressure-sensitive adhesive tape according to JIS Z 0237 (2000) after heating the pressure-sensitive adhesive tape bonded to the SUS plate at 300 ° C. for 2 hours and then standing at room temperature for 2 hours is 0.03 to 1.5 N / 10 mm. The pressure-sensitive adhesive tape according to claim 3.
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