JP2009024408A - Construction structure of floor member, method for removing floor member, and method for replacing floor member - Google Patents

Construction structure of floor member, method for removing floor member, and method for replacing floor member Download PDF

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JP2009024408A
JP2009024408A JP2007189080A JP2007189080A JP2009024408A JP 2009024408 A JP2009024408 A JP 2009024408A JP 2007189080 A JP2007189080 A JP 2007189080A JP 2007189080 A JP2007189080 A JP 2007189080A JP 2009024408 A JP2009024408 A JP 2009024408A
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floor
flooring
floor material
adhesive
base
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JP5430057B2 (en
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Shoichi Nono
昇一 農野
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Daiken Trade and Industry Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for easily removing a floor member to be repeatedly replaced. <P>SOLUTION: This floor member 1 is constituted by stacking at least a resin-made decorative sheet 2 arranged in the uppermost layer and having a smooth surface and a base material 3 arranged on a lower side of the resin-made decorative sheet 2 and has flexibility. A plurality of floor members 1 are stuck on a floor substrate continuously to be adjacent for each other by using adhesive for construction having smaller sticking peeling strength than layer-to-layer peeling strength of the floor member 1. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、床材の施工構造、この床材の除去方法及び更新方法に関するものである。   The present invention relates to a flooring construction structure, a method for removing the flooring material, and a renewal method.

近年、木質資源の枯渇の問題から、合板に替わる材料として、中比重木質繊維板(MDF)、高比重木質繊維板(HDF)等を壁材や収納ボックス等の面材、床材等に用いることが提案されている。その中で、特に床材については、水に濡れたり、物を載置したりするため、耐水性や耐荷重性等の様々な性能が要求される。   In recent years, medium specific gravity wood fiberboard (MDF), high specific gravity wood fiberboard (HDF), etc. are used as wall materials, storage box materials, flooring materials, etc. as alternatives to plywood due to the depletion of wood resources. It has been proposed. In particular, floor materials are required to have various performances such as water resistance and load resistance in order to get wet with water or place objects.

そして、特許文献1から3に示すように、木質資源の省資源のため床材の薄物化が進んでいることや、気密性や耐震性の観点から合板捨て貼り工法が主流となってきていることからも、3.0mm〜6.0mmの薄い厚さの床材も提案されている。   And as shown to patent documents 1 to 3, the thinning of a flooring is progressing for the resource saving of a wood resource, and the plywood throwing pasting method has become mainstream from a viewpoint of airtightness and earthquake resistance. Therefore, a floor material having a thin thickness of 3.0 mm to 6.0 mm has also been proposed.

一方、床材を張り替えて更新することを考慮し、特許文献4に示すような特殊な実形状を利用した置敷施工にしたり、特許文献5に示すように、縦方向の分断線を設けた床材を用いたりすることが提案されている。   On the other hand, in consideration of renewal by replacing the flooring material, it is possible to install the floor using a special actual shape as shown in Patent Document 4, or as shown in Patent Document 5, a floor provided with a dividing line in the vertical direction. It has been proposed to use materials.

さらに、特許文献6では、再剥離可能な施工用接着剤を用いることで床材の更新に配慮した工法が開示されている。この施工用接着剤にはイソシアネート化合物に中空フィラーが充填されており、施工時のずらし作業性を維持しつつ、更新時に床材を破壊することのないように、施工用接着剤を除去しようとしている。
特開平9−72075号公報 特開2003−300203号公報 特開2005−113570号公報 特開平8−270193号公報 実開平5−30335号公報 特開平2004−30788号公報
Furthermore, Patent Document 6 discloses a construction method that takes into account the renewal of flooring by using a removable adhesive for construction. This construction adhesive is filled with a hollow filler in an isocyanate compound, and while trying to maintain the shifting workability during construction, an attempt is made to remove the construction adhesive so as not to destroy the flooring during renewal. Yes.
JP-A-9-72075 JP 2003-300203 A JP 2005-113570 A JP-A-8-270193 Japanese Utility Model Publication No. 5-30335 Japanese Patent Laid-Open No. 2004-30788

ところで、床材の貼着には、接着剤の他に、ビールアップボンドといわれる粘着材や両面テープによる施工も知られているが、これらを用いると、乾湿の影響等による床材の伸縮や反りの影響で目隙や段差が生じてしまうという問題がある。   By the way, for adhesion of flooring materials, in addition to adhesives, it is also known to use bead-up bond adhesives and double-sided tapes, but when these are used, flooring materials can be expanded and contracted due to the effects of dryness and moisture. There is a problem that gaps and steps are generated due to the warp.

また、上記特許文献6のような施工用接着剤は、従来の高強度の接着剤に比べると接着強さは低いが、マンション等で使用するような厚み6mm程度の薄い床材を除去するときには、その一部を剥がし、床材と床下地との間に「皮スキ」のような薄い金属へらを差し込んで衝撃を与え、界面破壊を起こさせることで床材を除去する必要があり、床材の除去が容易であるとは言い難い。そこで、中空フィラーの含有量を上げて接着強さをこれより低くすると、床材に連続的に作用する荷重により、接着剤が破壊してしまう。   Further, the construction adhesive as in Patent Document 6 has a lower adhesive strength than a conventional high-strength adhesive, but when removing a thin floor material having a thickness of about 6 mm used in an apartment or the like. , It is necessary to remove the floor material by removing a part of it, inserting a thin metal spatula such as a “skin ski” between the floor material and the floor base, giving an impact, and causing interface fracture. It is hard to say that the removal of the material is easy. Therefore, when the content of the hollow filler is increased to lower the adhesive strength, the adhesive is destroyed by a load that continuously acts on the flooring.

本発明の目的とするところは、更新する床材を容易に除去することができるようにすることにある。   An object of the present invention is to make it possible to easily remove the floor material to be renewed.

具体的には、第1の発明に係る床材の施工構造は、少なくとも、最上層に配置される表面平滑な樹脂化粧シートと、該樹脂化粧シートの下側に配置される基材とが積層されてなる可撓性の複数枚の床材が、該床材の層間剥離強度よりも弱い接着剥離強度の施工用接着剤により、互いに隣り合うように連続して床下地に貼着されている。   Specifically, the flooring construction structure according to the first aspect of the present invention is a laminate of at least a surface-smooth resin decorative sheet disposed in the uppermost layer and a base material disposed under the resin decorative sheet. A plurality of flexible floor materials are continuously adhered to a floor base so as to be adjacent to each other by a construction adhesive having an adhesive peel strength weaker than an interlayer peel strength of the floor material. .

上記の構成によると、床材を更新するために除去する際、床材を層間剥離させずに、撓ませながら床下地から施工用接着剤を破壊する。この床材を除去した床下地に新たな施工用接着剤を塗布し、新たな床材を床下地に直接貼着して更新する。   According to said structure, when removing in order to renew | renew a flooring, the adhesive for construction is destroyed from a floor ground, bending, without making a flooring delamination. A new construction adhesive is applied to the floor substrate from which the floor material has been removed, and the new floor material is directly adhered to the floor substrate for renewal.

第2の発明に係る床材の施工構造は、第1の発明に係る床材の施工構造において、上記施工用接着剤は弾性接着剤である。   The flooring construction structure according to the second invention is the flooring construction structure according to the first invention, wherein the construction adhesive is an elastic adhesive.

上記の構成によると、床材は、上に人が乗って荷重が作用するたびに変形し、この荷重は、長期にわたって連続的に作用する。一般的な接着剤は、脆く硬い性質の硬化物となり、連続的な床材の変形により壊れやすく、壊れにくくするために強度を高くするには接着剥離強度を強める必要がある。一方、施工用接着剤を弾性接着剤とすると、接着剥離強度を弱くしても脆く硬い性質の硬化物とならず、連続的な床材の変形により壊れてしまわない。また、床材を除去する際に、床材と床下地との間に衝撃力を加えなくても床材を撓ませながら引っ張ることで施工用接着剤が破壊する。   According to said structure, a flooring deform | transforms whenever a person gets on and a load acts, and this load acts continuously over a long period of time. A general adhesive becomes a cured product having brittle and hard properties, and is easily broken by continuous deformation of the flooring. In order to make it hard to break, it is necessary to increase the adhesive peel strength in order to increase the strength. On the other hand, when the construction adhesive is an elastic adhesive, even if the adhesive peel strength is weakened, the cured adhesive does not become brittle and hard, and is not broken by continuous deformation of the flooring. Further, when removing the flooring material, the construction adhesive is destroyed by pulling the flooring material while bending the flooring material without applying an impact force between the flooring material and the floor base.

第3の発明に係る床材の施工構造は、第1又は2の発明に係る床材の施工構造において、上記床材は、上記基材の下側に積層される樹脂マットをさらに有し、上記基材が木質基材である。   The flooring construction structure according to the third invention is the flooring construction structure according to the first or second invention, wherein the flooring material further comprises a resin mat laminated on the lower side of the base material, The base material is a wood base material.

上記の構成によると、床材は、樹脂化粧シート、木質基材及び樹脂マットが順に積層されて構成されていてもよく、樹脂マットにより木質基材の裏面から防湿性が担保され、基材として木質基材を使用した場合でも、湿気の影響による床材の変形が抑えられる。   According to said structure, the flooring may be comprised by laminating | stacking a resin decorative sheet, a wooden base material, and a resin mat in order, and the moisture-proof property is ensured from the back surface of a wooden base material by the resin mat, Even when a wooden substrate is used, deformation of the flooring due to the influence of moisture can be suppressed.

第4の発明に係る床材の施工構造は、第3の発明に係る床材の施工構造において、上記木質基材は、比重が0.4以上でかつ1.0以下であるとともに厚みが2.0mm以上でかつ3.0mm以下である可撓性を有する木質繊維板で構成され、上記樹脂マットは、無機フィラーが、塩化ビニル系樹脂100重量部に対して100重量部以上でかつ1000重量部以下の割合で添加されてなり、その比重が1.4以上でかつ2.0以下であるとともに厚みが上記木質繊維板の厚みと同じとなるように形成され、上記床材の四周端面には、該床材を厚み方向に3等分した中央部に雄実及び雌実を有する本実加工が施され、上記雄実の上部は、上面が俯角15度以上でかつ30度以下である傾斜面に形成された上記木質基材で構成される一方、雄実の下部は、下面が上記上面の俯角よりも10度以上小さい角度の仰角である傾斜面に形成された上記樹脂マットで構成されており、隣り合う床材は、表面が互いに面一となるように一方の床材の雌実に他方の床材の雄実が嵌合されて結合されている。   The flooring construction structure according to the fourth invention is the flooring construction structure according to the third invention, wherein the wood substrate has a specific gravity of 0.4 or more and 1.0 or less and a thickness of 2 The resin mat is made of a flexible wood fiber board having a thickness of 0.0 mm or more and 3.0 mm or less, and the resin mat has an inorganic filler of 100 parts by weight or more and 1000 parts by weight with respect to 100 parts by weight of the vinyl chloride resin. The specific gravity is 1.4 or more and 2.0 or less, and the thickness is the same as the thickness of the wood fiber board. The actual processing which has a male fruit and a female fruit is given to the center part which divided | segmented this flooring into 3 parts in the thickness direction, and the upper surface of the said male fruit has a depression angle of 15 degrees or more and 30 degrees or less While composed of the above wooden base material formed on the inclined surface, The lower part is composed of the resin mat formed on the inclined surface whose lower surface is an elevation angle that is 10 degrees or more smaller than the depression angle of the upper surface, and the adjacent flooring is such that the surfaces are flush with each other The male body of the other floor material is fitted and joined to the female body of one floor material.

上記の構成によると、同じ厚みの木質繊維板と樹脂マットとを合わせたものを厚み方向に3等分した真ん中部分に本実加工が施される。また、雄実の上面の俯角が下面の仰角よりも小さいので、雄実における樹脂マットの割合が木質繊維板よりも多く、施工時の嵌合のために必要な雄実の強度と、床材除去時に雌実を破壊せずに嵌合を外すことができる程度の雄実及び雌実の硬さとが確保される。   According to said structure, this actual process is given to the center part which divided | segmented what combined the wood fiber board and resin mat of the same thickness into 3 equal parts in the thickness direction. In addition, since the depression angle of the upper surface of the male seed is smaller than the elevation angle of the lower surface, the proportion of the resin mat in the male seed is greater than that of the wood fiberboard, and the strength of the male seed required for fitting during construction and flooring It is ensured that the male fruit and the female fruit are so hard that they can be removed without destroying the female fruit during removal.

そして、木質繊維板が可撓性を有し、床材の厚みが薄いので、床材の除去時に床材が撓んで本実加工の嵌合が外れる。   And since a wood fiber board has flexibility and the thickness of a flooring material is thin, a flooring material bends at the time of removal of a flooring material, and fitting of this actual processing is removed.

また、樹脂マットが木質繊維板と同じ厚みでかつ比重が1.4〜2.0であるので、なじみ性のよい床材となる。これとともに、塩化ビニル系樹脂1000重量部に対する無機フィラーの割合を100重量部以上にすることにより樹脂マットの成形後の寸法変化が小さくなり、1000重量部以下にすることにより樹脂マットの成形が容易となる。   Moreover, since the resin mat has the same thickness as that of the wood fiber board and the specific gravity is 1.4 to 2.0, it becomes a floor material having good conformability. At the same time, the ratio of the inorganic filler with respect to 1000 parts by weight of the vinyl chloride resin is 100 parts by weight or more, thereby reducing the dimensional change after molding of the resin mat. It becomes.

第5の発明に係る床材の施工構造は、第1から第4のいずれか1つの発明に係る床材の施工構造において、上記木質基材を構成する木質繊維板は乾式成形により形成され、上記雄実の基部上側の木質基材には、該雄実の突出方向と反対側に向かって凹陥するように切り欠きが下面を雄実の上面に連続させるように形成されている。   The flooring construction structure according to the fifth invention is the flooring construction structure according to any one of the first to fourth inventions, wherein the wood fiber board constituting the wood substrate is formed by dry molding, A cutout is formed in the wooden base material on the upper side of the male base so that the lower surface is continuous with the upper surface of the male so as to be recessed toward the opposite side to the protruding direction of the male.

上記の構成によると、床材を除去する際に、床材を撓ませるように引っ張ると、雄実の切り欠きから木質繊維板が上下に分割されてより大きく床材が変形し、本実加工の嵌合が外れる。また、木質繊維板が乾式成形により成形されているため上下方向に分割しやすい。   According to the above configuration, when removing the flooring material, if the flooring material is pulled so as to bend, the wood fiberboard is divided vertically from the notch of the male and the flooring material is deformed more greatly, and the actual processing Is disengaged. Moreover, since the wood fiber board is shape | molded by dry molding, it is easy to divide | segment vertically.

第6の発明に係る床材の除去方法は、第1から第5のいずれか1つの発明に係る床材の施工構造における複数枚の床材のうちの任意の床材を除去する除去方法であって、上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら該床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、上記施工用接着剤を破壊させて床下地から剥ぎ取る。   A floor material removal method according to a sixth aspect of the present invention is a removal method for removing an arbitrary floor material among a plurality of floor materials in the floor material construction structure according to any one of the first to fifth aspects of the invention. Then, in a state where the suction cup of the floor material removing tool is adsorbed on the surface of the arbitrary floor material, the floor material removing tool is pulled while holding the floor material adjacent to the arbitrary floor material. While bending the flooring, the construction adhesive is broken and peeled off from the floor base.

上記の構成によると、床材を更新するために除去する際、床材の表面の表面平滑な樹脂化粧シートに床材除去具の吸盤を吸着させて床材除去具を引っ張ると、床材が層間剥離せずに撓みながら、施工用接着剤が破壊して床材が床下地から剥離する。   According to the above configuration, when removing the floor material for renewal, if the floor material removing tool is pulled by adsorbing the suction cup of the floor material removing tool to the resin smooth sheet on the surface of the floor material, While bending without delamination, the adhesive for construction breaks and the floor material peels from the floor base.

第7の発明に係る床材の更新方法は、第5の発明に係る床材の施工構造における複数枚の床材のうちの任意の床材を除去する除去方法であって、上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら該床材除去具を引っ張ることで、上記任意の床材を撓ませかつ該床材の切り欠きから木質基材を上下に部分的に分割させつつ、上記施工用接着剤を破壊させて床下地から剥ぎ取る。   A floor material update method according to a seventh aspect of the present invention is a removal method for removing an arbitrary floor material among a plurality of floor materials in the floor material construction structure according to the fifth aspect of the present invention, wherein With the suction cup of the floor material removal tool adsorbed on the surface of the material, the floor material removal tool is pulled while holding the floor material adjacent to the arbitrary floor material, thereby flexing the arbitrary floor material and While partially dividing the wood base material vertically from the notch of the floor material, the construction adhesive is broken and peeled off from the floor base.

上記の構成によると、床材を更新するために除去する際、床材除去具により床材を引っ張ると、雄実の基部上部の切り欠きから木質繊維板が上下に分割されて床材が大きく変形し、かつ木質繊維板が乾式成形により成形されているため分割しやすく、本実加工の嵌合が外れやすくなる。   According to the above configuration, when removing the floor material for renewal, if the floor material is pulled by the floor material removal tool, the wood fiberboard is divided vertically from the notch in the upper part of the base of the male and the floor material becomes larger. Since it is deformed and the wood fiber board is formed by dry molding, it is easy to divide, and the actual processing fitting is easily released.

第8の発明に係る床材の更新方法は、第1から第5のいずれか1つの発明に係る床材の施工構造における複数枚の床材のうちの任意の床材を更新する更新方法であって、上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、上記施工用接着剤を破壊させて床下地から剥ぎ取り、上記任意の床材が除去された露出床下地から施工用接着剤を除去して、該露出床下地に新たな施工用接着剤を塗布した後、上記露出床下地に新たな更新用床材を上から押圧して貼着する。   The floor material update method according to the eighth invention is an update method for updating an arbitrary floor material among a plurality of floor materials in the construction structure of the floor material according to any one of the first to fifth inventions. In the state where the sucker of the floor material removing tool is adsorbed on the surface of the arbitrary floor material, the floor material removing tool is pulled while holding the floor material adjacent to the arbitrary floor material, thereby While bending the material, the construction adhesive is destroyed and peeled off from the floor base, and the construction adhesive is removed from the exposed floor base from which the arbitrary floor material has been removed, and a new one is added to the exposed floor base. After the construction adhesive is applied, a new renewal flooring material is pressed and stuck on the exposed floor base from above.

上記の構成によると、床材除去具により任意の床材を除去した後、同じ形状の新しい更新用床材を貼着することで、任意の床材を更新する。   According to said structure, after removing arbitrary floor materials with a floor material removal tool, arbitrary floor materials are renewed by sticking the new update floor material of the same shape.

第9の発明に係る床材の更新方法は、第4又は第5の発明に係る床材の施工構造における複数枚の床材のうちの任意の床材を更新する更新方法であって、上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、上記施工用接着剤を破壊させて床下地から剥ぎ取り、上記任意の床材が除去された露出床下地から施工用接着剤を除去して、該露出床下地に新たな施工用接着剤を塗布した後、新たな更新用床材の雌実の下側部分を除去し、該更新用床材の雄実を露出床下地に隣り合う床材の雌実と嵌合させながら該更新用床材を上から押圧して床下地に貼着する。   A floor material update method according to a ninth invention is an update method for updating an arbitrary floor material among a plurality of floor materials in the construction structure of the floor material according to the fourth or fifth invention, wherein With the suction cup of the floor material removal tool adsorbed on the surface of the arbitrary floor material, pulling the floor material removal tool while holding down the floor material adjacent to the arbitrary floor material causes the above arbitrary floor material to bend. Meanwhile, the construction adhesive is destroyed and peeled off from the floor base, and the construction adhesive is removed from the exposed floor base from which the arbitrary floor material has been removed, and a new construction adhesive is applied to the exposed floor base. Is applied, and the lower part of the female fruit of the new renewal floor material is removed, and the renewal floor material is fitted with the female fruit of the floor material adjacent to the exposed floor base. Press the floor material from above and stick it to the floor.

上記の構成によると、新たな更新用床材を床下地に貼着するとき、雌実の下側部分を除去しているので、更新用床材の雄実を隣り合う床材の雌実と嵌合させて更新用床材を上から押圧すると、隣り合う床材の雄実の上から更新用床材の雌実の上側部分が当接して床材が床下地に貼着される。   According to the above configuration, when a new floor material for update is attached to the floor base, the lower part of the female fruit is removed, so the male fruit of the floor material for replacement and the female fruit of the adjacent floor material are removed. When the renewal flooring is pressed from above, the upper part of the female floor of the renewal flooring comes into contact with the male floor of the adjacent flooring, and the flooring is adhered to the floor base.

上記第1の発明によれば、施工用接着剤の接着剥離強度を床材の層間剥離強度よりも弱くしているので、床材を更新するために除去する際、床材が層間剥離せずに、施工用接着剤が破壊するので容易に床下地から床材を除去することができる。   According to the first aspect, since the adhesive peel strength of the construction adhesive is made weaker than the delamination strength of the flooring material, the flooring material does not delaminate when removed to renew the flooring material. In addition, since the construction adhesive is destroyed, the floor material can be easily removed from the floor base.

そして、この床材を除去した床下地に新たな床材を直接貼着して更新するので、繰り返し更新しても何度でも容易に床材を除去することができる。   And since a new flooring material is directly stuck and updated on the floor foundation from which this flooring material has been removed, the flooring material can be easily removed any number of times even if it is repeatedly updated.

上記第2の発明によれば、施工用接着剤を弾性接着剤としているので、接着剥離強度を弱くしても施工用接着剤が脆く硬い性質の硬化物とならず、床材の上に人が乗って荷重が連続的に作用して変形しても、施工用接着剤が壊れない。また、床材を除去する際に、床材と床下地との間に衝撃を加えなくても、床材を引っ張ることで施工用接着剤を破壊させることができる。   According to the second invention, since the construction adhesive is an elastic adhesive, the construction adhesive does not become a brittle and hard cured product even if the adhesive peel strength is weakened. Even if the load is applied and the load acts continuously and deforms, the adhesive for construction does not break. Further, when removing the flooring material, the construction adhesive can be broken by pulling the flooring material without applying an impact between the flooring material and the floor base.

上記第3の発明によれば、床材を樹脂化粧シート、木質基材及び樹脂マットを順に積層して構成し、樹脂マットにより木質基材の裏面から防湿性を担保することで、基材として木質基材を使用した場合にも、湿気の影響による床材の変形を抑えることができる。   According to the third aspect of the invention, the flooring is formed by sequentially laminating a resin decorative sheet, a wooden base material, and a resin mat, and by using the resin mat to ensure moisture resistance from the back surface of the wooden base material, Even when a wooden substrate is used, deformation of the flooring due to the influence of moisture can be suppressed.

上記第4の発明によれば、雄実の上面の俯角を下面の仰角よりも小さくして、雄実における樹脂マットの割合を木質繊維板よりも多くしているので、施工時の嵌合のために必要な雄実の強度と、床材除去時に雌実を破壊せずに嵌合を外すことができる程度の雄実及び雌実の硬さとを確保することができる。   According to the fourth invention, the depression angle of the upper surface of the male body is made smaller than the elevation angle of the lower surface, and the proportion of the resin mat in the male body is larger than that of the wood fiberboard. Therefore, it is possible to secure the strength of the male seeds and the hardness of the male seeds and the female seeds so that the mating can be removed without destroying the female seeds when the floor material is removed.

また、木質繊維板が可撓性を有しかつ床材の厚みが薄いので、床材が撓みやすく、本実加工の嵌合を容易に外すことができ、床材の除去をより容易に行うことができる。   Moreover, since the wood fiber board has flexibility and the floor material is thin, the floor material is easily bent, the actual processing can be easily detached, and the floor material can be removed more easily. be able to.

また、樹脂マットが木質繊維板と同じ厚みでかつ比重が1.4〜2.0であるので、なじみ性のよい床材にすることができる。   Moreover, since the resin mat has the same thickness as that of the wood fiber board and the specific gravity is 1.4 to 2.0, it is possible to obtain a floor material with good conformability.

また、塩化ビニル系樹脂に対する無機フィラーの割合を調整しているので、樹脂マットの成形後の寸法変化を小さくすることができるとともに、樹脂マットの成形を容易にすることができる。   In addition, since the ratio of the inorganic filler to the vinyl chloride resin is adjusted, the dimensional change after the molding of the resin mat can be reduced, and the molding of the resin mat can be facilitated.

上記第5の発明によれば、雄実の基部上部に切り欠きが形成されているので、床材を除去する際に、床材を撓ませるように引っ張ると、この切り欠きから木質繊維板が上下に分割されて大きく床材が変形し、本実加工の嵌合を容易に外すことができるので、床材の除去をより容易に行うことができる。   According to the fifth aspect, since the notch is formed in the upper part of the base of the male fruit, when removing the flooring, if the flooring is pulled so as to bend, the wood fiberboard is removed from the notch. Since the floor material is largely deformed by being divided into upper and lower parts and the actual processing can be easily removed, the floor material can be removed more easily.

また、木質繊維板が乾式成形により成形されているため、上記切り欠きから木質繊維板が分割しやすく、床材の除去をより一層容易に行うことができる。   Further, since the wood fiber board is formed by dry molding, the wood fiber board can be easily divided from the notch, and the flooring can be removed more easily.

上記第6の発明によれば、床材の層間剥離強度よりも弱い接着剥離強度の施工用接着剤を用いているので、床材を更新するために除去する際、床材は層間剥離せずに、床下地から施工用接着剤が破壊するので容易に床材を除去することができる。   According to the sixth invention, since the construction adhesive having an adhesive peel strength that is weaker than the delamination strength of the flooring material is used, the flooring material does not delaminate when removed to renew the flooring material. Furthermore, since the construction adhesive is destroyed from the floor base, the flooring can be easily removed.

また、床材の最上層に配置される樹脂化粧シートが表面平滑であるため、床材除去具の吸盤をしっかりと床材の表面に吸着させることができる。   Moreover, since the resin decorative sheet arrange | positioned at the uppermost layer of a flooring is smooth, the suction cup of a flooring removal tool can be made to adsorb | suck to the surface of a flooring firmly.

上記第7の発明によれば、雄実の基部上部に切り欠きを形成しているので、床材除去具により床材を引っ張ると、雄実上部の切り欠きから木質繊維板が上下に分割されて床材が大きく変形し、本実加工の嵌合を容易に外すことができるので、床材の除去をより一層容易に行うことができる。   According to the seventh invention, since the notch is formed in the upper part of the base of the male fruit, when the floor material is pulled by the floor material removing tool, the wood fiber board is divided vertically from the notch of the upper part of the male fruit. Thus, the floor material is greatly deformed, and the actual processing can be easily removed, so that the floor material can be removed more easily.

上記第8の発明によれば、床材除去具により任意の床材を除去した後、新しい更新用床材を貼着することで、全ての床材を更新せずに、隣り合う床材を傷つけることなく任意の床材のみを容易に更新することができる。   According to the eighth aspect of the present invention, after removing any floor material with the floor material removing tool, by adhering a new floor material for renewal, without renewing all floor materials, adjacent floor materials can be obtained. Only arbitrary flooring can be easily updated without being damaged.

上記第9の発明によれば、更新用床材の雌実の下側部分を除去しているので、床材を更新する際に、更新用床材の雄実を隣り合う床材の雌実に嵌合させつつ、更新用床材を上から押圧するだけで床下地に貼着することができ、床材の更新を容易に行うことができる。   According to the ninth aspect, since the lower part of the female fruit of the renewal flooring material is removed, when renewing the flooring material, the male fruit of the renewal flooring material is replaced with the female fruit of the adjacent flooring material. While being fitted, the floor material for updating can be attached to the floor base simply by pressing from above, and the floor material can be easily updated.

以下、本発明の実施形態を図面に基づいて詳細に説明する。以下の好ましい実施形態の説明は、本質的に例示に過ぎない。   Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The following description of preferred embodiments is merely exemplary in nature.

図1及び図2に示すように、本発明の実施形態に係る床材1は、樹脂化粧シート2と、基材3と、樹脂マット4とがそれぞれ順番に積層されて一体的に構成されている。この床材1は、複数枚が互いに隣り合うように連続し、施工用接着剤により床下地に貼着されている。   As shown in FIG.1 and FIG.2, the flooring 1 which concerns on embodiment of this invention is comprised integrally by laminating | stacking the resin decorative sheet 2, the base material 3, and the resin mat 4 in order, respectively. Yes. The flooring 1 is continuous so that a plurality of the flooring materials 1 are adjacent to each other, and is adhered to the floor base with a construction adhesive.

上記床材1は、少なくとも樹脂化粧シート2と基材3とで構成されていればよく、適度な可撓性と表面平滑性とを有していればよい。この床材1は、マンション等、一定期間ごとに張り替える更新が予想される場所で使用される。   The floor material 1 only needs to be composed of at least the resin decorative sheet 2 and the base material 3, and only needs to have appropriate flexibility and surface smoothness. The flooring 1 is used in a place such as an apartment where renewal is expected to be renewed at regular intervals.

上記床材1は矩形形状であり、幅方向及び長手方向の長さが100mm以上が好ましいが、大きさは特に限定されない。例えば、幅方向の長さが100mmであり、かつ長手方向の長さが900mm〜1800mmである長方形状か、幅方向及び長手方向の長さがそれぞれ300mm〜450mmである正方形状であってもよい。   The flooring 1 has a rectangular shape, and the length in the width direction and the longitudinal direction is preferably 100 mm or more, but the size is not particularly limited. For example, it may be a rectangular shape having a length in the width direction of 100 mm and a length in the longitudinal direction of 900 mm to 1800 mm, or a square shape having a length in the width direction and the length direction of 300 mm to 450 mm, respectively. .

上記樹脂化粧シート2、基材3等の各構成要素を接着する接着剤は、一般的な貼着作業に使用されるものでよい。例えば、尿素メラミン系接着剤、酢酸ビニル系接着剤、ビニルウレタン系接着剤、エポキシ系接着剤、ウレタン系接着剤、PURホットメルト接着剤等を使用することができる。   The adhesive that bonds the constituent elements such as the resin decorative sheet 2 and the base material 3 may be used for general sticking operations. For example, urea melamine adhesive, vinyl acetate adhesive, vinyl urethane adhesive, epoxy adhesive, urethane adhesive, PUR hot melt adhesive, and the like can be used.

(樹脂化粧シート)
上記樹脂化粧シート2は表面平滑なものであればよく、例えば、樹脂含浸紙、オレフィン系樹脂シート、ポリエチレンテレフタレート樹脂シート等、またはこれらのシートを複合したもの、さらには、これらのシートの表面に塗装加工を施したシート状物を使用することができる。また、上記床材1に基材3として後述する木質繊維板を用いる場合には、基材3が湿気の影響を受けないように、防湿性があり、かつ強度に優れたシートを用いることが好ましい。
(Resin decorative sheet)
The resin decorative sheet 2 only needs to have a smooth surface. For example, a resin-impregnated paper, an olefin-based resin sheet, a polyethylene terephthalate resin sheet, or the like, or a composite of these sheets, and further on the surface of these sheets A sheet-like material that has been subjected to paint processing can be used. Moreover, when using the wooden fiber board mentioned later as the base material 3 for the flooring 1, it is necessary to use a sheet having moisture resistance and excellent strength so that the base material 3 is not affected by moisture. preferable.

本発明の床材1は、吸盤を有する床材除去具を用いて床下地から剥がし取るようになっているので、樹脂化粧シート2は、床材除去具の吸盤が吸着できるような表面平滑性を有していればよい。   Since the flooring 1 of the present invention is designed to be peeled off from the floor base using a flooring removal tool having a suction cup, the resin decorative sheet 2 has a surface smoothness that allows the suction cup of the flooring removal tool to be adsorbed. As long as it has.

(基材)
上記基材3は、一般に床材に使用される可撓性を有する材料であればよく、例えば、合成樹脂系や木質系の木質基材が使用できる。
(Base material)
The said base material 3 should just be the material which has the flexibility generally used for a flooring, for example, a synthetic resin type | system | group and a wood type woody base material can be used.

合成樹脂系の基材3としては、塩化ビニル系樹脂、合成ゴム系樹脂、オレフィン系樹脂、これらの樹脂に充填材を混練したもの等が好適に使用される。充填材としては、炭酸カルシウム、硫酸バリウム、酸化アルミ等の高比重無機充填剤や木粉が好適である。   As the synthetic resin base material 3, a vinyl chloride resin, a synthetic rubber resin, an olefin resin, a material obtained by kneading a filler in these resins, or the like is preferably used. As the filler, high specific gravity inorganic fillers such as calcium carbonate, barium sulfate, aluminum oxide and wood powder are suitable.

木質基材としては、合板やパーティクルボード等を使用可能であるが、床材1の強度及び可撓性を考慮した場合、木質繊維板を用いることが好ましい。木質繊維板は、比重が0.4以上でかつ1.0以下であることが好ましく、さらには、乾式成形された中比重木質繊維板(MDF)がより好ましい。この乾式成形により成形したMDFは、湿式抄造により成形した低比重繊維板(インシュレーションボード)や高比重木質繊維板(HDF)に比べて基材3の分割が発生しやすくなる。また、木質繊維板は、厚みが2.0mm以上でかつ3.0mm以下であるものが好ましい。厚みが2.0mm未満であれば、床材に使用した際に、表面側からの衝撃による凹み量が大きくなってしまい、厚みが3.0mmよりも大きいものであれば、床材1の可撓性が劣ってしまうので好ましくない。   As the wood substrate, plywood, particle board or the like can be used. However, considering the strength and flexibility of the flooring 1, it is preferable to use a wood fiber board. The wood fiber board preferably has a specific gravity of 0.4 or more and 1.0 or less, more preferably a dry-moulded medium specific gravity wood fiber board (MDF). In the MDF formed by dry molding, the base material 3 is more likely to be divided than the low specific gravity fiber board (insulation board) or high specific gravity wood fiber board (HDF) formed by wet papermaking. The wood fiber board preferably has a thickness of 2.0 mm or more and 3.0 mm or less. If the thickness is less than 2.0 mm, the amount of dents due to impact from the surface side becomes large when used for a flooring. If the thickness is larger than 3.0 mm, the flooring 1 can be used. Since flexibility is inferior, it is not preferable.

上記基材3が可撓性を有するためには、一般的に、裏面に一定間隔で溝加工が施される。しかし、この溝加工が施されると、基材3に湿気が導入されて、床材1の変形の原因となる。また、基材3に溝加工が施されると、床材1の表面側から溝部分が見えてしまい意匠的に好ましくない。さらに、床材1の幅方向及び長手方向両方の可撓性を得るために両方向に溝加工を施すと、より意匠的に好ましくない。さらに、床材1には、連続的な荷重や瞬間的な衝撃荷重などが作用するため強度が求められている。このため、本発明の床材1では、溝加工を施さなくても幅方向及び長手方向にそれぞれ可撓性を有する基材3を用いている。   In order for the base material 3 to be flexible, the back surface is generally grooved at regular intervals. However, when this groove processing is performed, moisture is introduced into the base material 3 and causes deformation of the flooring 1. In addition, if the groove processing is performed on the base material 3, the groove portion is visible from the surface side of the flooring 1, which is not preferable in design. Furthermore, it is more undesirable in terms of design if groove processing is performed in both directions in order to obtain flexibility in both the width direction and the longitudinal direction of the flooring 1. Further, the flooring 1 is required to have strength because a continuous load or an instantaneous impact load acts on the flooring 1. For this reason, in the flooring 1 of this invention, the base material 3 which has flexibility in the width direction and a longitudinal direction is respectively used even if it does not give a groove process.

(樹脂マット)
上記樹脂マット4は、上記基材3として木質基材を使用する場合に特に必要であり、裏面からの湿気の影響を受けない防湿効果のあるもので、かつ施工用接着剤との接着強度が担保できるものであればよい。例えば、塩化ビニル系樹脂、ウレタン系樹脂、ラテックス系樹脂、ポリエステル系樹脂等、また、これらの樹脂の変性物、あるいは各種再生プラスチック等を使用することができる。この樹脂マット4は、使用する施工用接着剤の接着適正を考慮して、その組み合わせにより選択して使用する。接着性と品質安定性の観点からは、塩化ビニル樹脂系樹脂マットが好適に用いられる。
(Resin mat)
The resin mat 4 is particularly necessary when a wood base material is used as the base material 3, has a moisture-proof effect without being affected by moisture from the back surface, and has an adhesive strength with a construction adhesive. Anything that can be secured is acceptable. For example, vinyl chloride resins, urethane resins, latex resins, polyester resins, etc., modified products of these resins, or various recycled plastics can be used. This resin mat 4 is selected and used depending on the combination in consideration of the adherability of the construction adhesive to be used. From the viewpoint of adhesion and quality stability, a vinyl chloride resin-based resin mat is preferably used.

また、所望の接着強度及び防湿性を確保するために、樹脂マットの表裏面に接着前処理が行われているものも用いることができる。この接着前処理が行われる樹脂マットとしては、例えば、ポリサンド紙、両面シーラー処理された樹脂マット等が用いられる。ポリサンド紙は、ポリエチレン、ポリプロピレン、ポリエステル等の10μm〜150μm程度の薄いシートの表裏面に紙を熱溶着させたものである。   Moreover, in order to ensure desired adhesive strength and moisture-proof property, it is also possible to use one in which a pretreatment for adhesion is performed on the front and back surfaces of the resin mat. As the resin mat for which the pre-bonding treatment is performed, for example, poly sand paper, a resin mat subjected to double-side sealer treatment, or the like is used. Poly sand paper is obtained by heat-welding paper to the front and back surfaces of a thin sheet of about 10 μm to 150 μm, such as polyethylene, polypropylene, and polyester.

本発明の実施形態に係る樹脂マット4としては、比重1.4以上でかつ2.0以下となるように無機フィラーが充填され、基材3としての木質基材の厚みと略同じ厚みの塩化ビニル樹脂系樹脂マットが用いられる。これにより、なじみ性のよい床材1を提供することができる。この塩化ビニル樹脂系樹脂マットは、例えば、塩化ビニル樹脂100重量に対して、100〜1000重量%程度の割合で無機フィラーが充填され、混練された後、カレンダー押出成形法によりシート成形される。充填される無機フィラーの量が少ないと成形後のシートの温度変化による寸法変化が大きくなり、多すぎるとシートの成形が困難になる。さらに、この樹脂マットは、床材1を剥がし取るために、容易に変形又は破断するように設計されることが好ましい。無機フィラーは、炭酸カルシウム、硫酸バリウム、シリカ、アルミナ、カーボンブラック、金属粉、金属酸化物等が使用される。   The resin mat 4 according to the embodiment of the present invention is filled with an inorganic filler so as to have a specific gravity of 1.4 or more and 2.0 or less. A vinyl resin resin mat is used. Thereby, the flooring 1 with good conformability can be provided. This vinyl chloride resin-based resin mat is, for example, filled with an inorganic filler at a ratio of about 100 to 1000% by weight with respect to 100% by weight of the vinyl chloride resin, kneaded, and then formed into a sheet by a calendar extrusion molding method. If the amount of the inorganic filler to be filled is small, the dimensional change due to the temperature change of the sheet after molding becomes large, and if it is too large, it becomes difficult to mold the sheet. Furthermore, this resin mat is preferably designed to be easily deformed or broken in order to peel off the flooring 1. As the inorganic filler, calcium carbonate, barium sulfate, silica, alumina, carbon black, metal powder, metal oxide and the like are used.

なお、この樹脂マット4は、基材3として木質基板を使用しない場合には、使用しなくてもよい。ただし、基材3として木質基材を使用する場合には、基材3に湿気が導入されることにより床材1が変形することを防止するために、防湿効果のある樹脂マット4を用いる。   The resin mat 4 may not be used when a wood substrate is not used as the base material 3. However, in the case where a wooden base material is used as the base material 3, a resin mat 4 having a moisture-proofing effect is used in order to prevent the floor material 1 from being deformed when moisture is introduced into the base material 3.

そして、上記床材1の四周端面には、床材1を厚み方向に3等分した中央部の上記基材3及び樹脂マット4の部分に雄実6及び雌実7を有する本実加工が施されている。すなわち、床材1の対向する幅方向端面に雄実6及び雌実7がそれぞれ形成され、対向する長手方向端面にも雄実6及び雌実7がそれぞれ形成されている。そして、隣り合う床材1の対向する端面に、雄実6及び雌実7が対向するように各床材1が配置され、表面が互いに面一となるように、隣り合う床材1の一方の床材1の雌実7に他方の床材の雄実6が嵌合され、床材1が床下地に敷き詰められている。   And the actual processing which has the male 6 and the female 7 in the part of the said base material 3 and the resin mat 4 of the center part which divided | segmented the flooring 1 into the thickness direction equally to the three circumference end surfaces of the said flooring 1 is carried out. It has been subjected. That is, the male fruit 6 and the female fruit 7 are respectively formed on the opposing width direction end faces of the flooring 1, and the male fruit 6 and the female fruit 7 are also formed on the opposing longitudinal end faces. And each flooring 1 is arrange | positioned so that the male seed 6 and the female seed 7 may oppose the opposing end surface of the adjacent flooring 1, and one side of the adjacent flooring 1 so that the surface may become mutually flush The male fruit 6 of the other flooring material is fitted to the female fruit 7 of the flooring material 1 and the flooring material 1 is spread on the floor base.

具体的には、基材3の下面8から基材3の厚み方向3分の1の位置と、樹脂マット4の上面9から樹脂マット4の厚み方向3分の1の位置との間に亘って本実加工が施され、同じ厚みの基材3と樹脂マット4とを合わせたものの厚み方向に3等分(L1=L2=L3)した中央部(L2)に本実加工が施されている。そして、雄実6の上部は基材3(木質基材)で構成され、上面の傾斜面6aが、俯角r1が15度以上でかつ30度以下となるように形成されている。一方、雄実6の下部は樹脂マット4で構成され、下面の傾斜面6bが、上面の傾斜面6aの俯角r1よりも10度以上小さい角度の仰角r2に形成されている。   Specifically, it extends from the lower surface 8 of the base material 3 to the position of one third in the thickness direction of the base material 3 and the position from the upper surface 9 of the resin mat 4 to one third of the thickness direction of the resin mat 4. The actual processing is performed, and the actual processing is performed on the central portion (L2) divided into three equal parts (L1 = L2 = L3) in the thickness direction of the base material 3 and the resin mat 4 having the same thickness. Yes. And the upper part of the male seed 6 is comprised with the base material 3 (woody base material), and the inclined surface 6a of the upper surface is formed so that the depression angle r1 may be 15 degrees or more and 30 degrees or less. On the other hand, the lower part of the male fruit 6 is composed of the resin mat 4, and the inclined surface 6b on the lower surface is formed at an elevation angle r2 that is 10 degrees or more smaller than the depression angle r1 of the inclined surface 6a on the upper surface.

例えば、図1の実施例1に示すように、俯角r1=15°のとき仰角r2=5°とし、図2の実施例2に示すように、俯角r1=30°のとき仰角r2=15°となるように雄実6を形成すればよい。このように、上面の傾斜面6aの俯角r1が下面の傾斜面6bの仰角r2よりも10度以上大きい角度に形成されているので、雄実6は基材3(木質基材)の割合が樹脂マットよりも少なくなるように構成されている。   For example, as shown in Example 1 of FIG. 1, the elevation angle r2 = 5 ° when the depression angle r1 = 15 °, and as shown in Example 2 of FIG. 2, the elevation angle r2 = 15 ° when the depression angle r1 = 30 °. What is necessary is just to form the male seed 6 so that it may become. Thus, since the depression angle r1 of the upper inclined surface 6a is formed at an angle that is 10 degrees or more larger than the elevation angle r2 of the lower inclined surface 6b, the male 6 has a ratio of the base material 3 (woody base material). It is configured to be smaller than the resin mat.

なお、床材1に基材3として木質基材を用いない場合や樹脂マット4を用いない場合には、この本実加工を施さなくてもよい。   In addition, when not using the woody base material as the base material 3 for the flooring 1, or when not using the resin mat 4, this actual process does not need to be performed.

そして、雄実6の基部上側の基材3(木質基材)には、雄実6の突出方向と反対側に向かって凹陥するように切り欠き10が下面を雄実6の上面に連続させるように形成されている。この切り欠き10は、深さが0.1mm以上でかつ0.5mmとなるように形成されている。なお、この切り欠き10は必ずしも形成しなくてもよいが、床材1を除去する際、この切り欠き10から基部3(木質基材)を上下に部分的に分割させ、床材1を大きく変形させることで、本実加工の嵌合を外し、床材1を容易に除去することができるようになっている。   The base 3 (woody base) on the upper side of the base of the male seed 6 has a notch 10 which is recessed toward the opposite side of the protruding direction of the male seed 6 so that the lower surface is continuous with the upper surface of the male seed 6. It is formed as follows. This notch 10 is formed to have a depth of 0.1 mm or more and 0.5 mm. The notch 10 does not necessarily have to be formed. However, when the flooring 1 is removed, the base 3 (woody base material) is partially divided vertically from the notch 10 to make the flooring 1 larger. By deforming, the actual processing fitting is removed and the flooring 1 can be easily removed.

(施工用接着剤)
上記床材1を床下地に貼着するための施工用接着剤は、床材1の各構成要素2〜4の層間剥離強度よりも弱い接着剥離強度を有する弾性接着剤である。この弾性接着剤は、例えば、硬化物がゴム状弾性を有する特殊シリコン樹脂や変性シリコン樹脂等を有する。また、この弾性接着剤が、ゴム弾性を有するとともに所望の接着強度を有するために、エポキシ樹脂、アクリル樹脂、ウレタン樹脂等を追加配合してもよい。弾性接着剤は、例えば、ウレタン系接着剤、エポキシ系接着剤等が配合されたシリコン系接着剤や、これらの変性物等を使用することができる。そして、この施工用接着剤が、一般的な接着剤のような高強度の接着剥離強度よりも弱い接着剥離強度となるように、無機フィラー等を充填して接着剥離強度を調整することが好ましい。この施工用接着剤の主成分100重量に対して、50〜1000重量%程度のフィラーを添加し、このフィラーの一部を中空の無機フィラーに置き換えてもよい。
(Adhesive for construction)
The construction adhesive for adhering the floor material 1 to the floor base is an elastic adhesive having an adhesive peel strength that is weaker than the delamination strength of the components 2 to 4 of the floor material 1. This elastic adhesive has, for example, a special silicon resin or a modified silicon resin whose cured product has rubber-like elasticity. Moreover, since this elastic adhesive has rubber elasticity and desired adhesive strength, an epoxy resin, an acrylic resin, a urethane resin, or the like may be additionally blended. As the elastic adhesive, for example, a silicon-based adhesive in which a urethane-based adhesive, an epoxy-based adhesive, or the like is blended, or a modified product thereof can be used. And, it is preferable to adjust the adhesive peel strength by filling with an inorganic filler or the like so that the adhesive for construction has an adhesive peel strength weaker than a high strength adhesive peel strength like a general adhesive. . About 50 to 1000% by weight of filler may be added to 100% by weight of the main component of the construction adhesive, and a part of the filler may be replaced with a hollow inorganic filler.

床材1は、その上に人が乗るので、連続的な荷重が長期にわたって作用し、この荷重が作用するたびに床材1は変形する。接着剥離強度を弱くした施工用接着剤にウレタン系接着剤やエポキシ系接着剤を用いると、硬く脆い性質の硬化物となるため、床材1を長期に使用した場合、連続的に変形すると、施工用接着剤がこわれてしまう虞がある。本発明のように可撓性を有している床材1に用いる施工用接着剤は、フィラーを充填することにより、各構成要素2〜4の層間剥離強度よりも弱い接着剥離強度を有するように調整し、かつゴム弾性を有する弾性接着剤とすることが最も好ましい。   Since the floor material 1 has a person on it, a continuous load is applied over a long period of time, and the floor material 1 is deformed each time this load is applied. When urethane adhesive or epoxy adhesive is used for the adhesive for construction with weak adhesive peel strength, it becomes a hard and brittle cured product. There is a risk that the adhesive for construction may be broken. The construction adhesive used for the flooring 1 having flexibility as in the present invention seems to have an adhesive peel strength weaker than the delamination strength of each component 2 to 4 by filling the filler. It is most preferable to adjust to an elastic adhesive having rubber elasticity.

(除去方法)
次に、複数枚の床材1のうち任意の床材1を除去する方法について説明する。上記床材1を除去するために用いる床材除去具は、例えば、ガラスの施工や移動に用いるような吸盤を2つ有するものである。この床材除去具の吸盤を任意の床材1の中央部に吸着させる。
(Removal method)
Next, a method for removing an arbitrary floor material 1 from the plurality of floor materials 1 will be described. The floor material removing tool used for removing the floor material 1 has, for example, two suction cups used for construction and movement of glass. The suction cup of the floor material removing tool is adsorbed to the center of an arbitrary floor material 1.

そして、任意の床材1の雌実7側を持ち上げるようにして隣り合う床材1を押さえながら床材除去具を引っ張ることで、任意の床材1を長手方向及び幅方向に撓ませ、かつ床材1の雄実6の切り欠き10から基材3(木質基材)を上下に部分的に分割させ、床材1を大きく変形させて任意の床材1の雌実7と隣り合う床材1の雄実6との嵌合を外す。そうして、施工用接着剤を破壊させて床下地から剥ぎ取る。最後に、任意の床材1の雄実6と隣り合う床材1の雌実7との嵌合が外れるように任意の床材1を横にずらして除去する。   Then, the floor material removing tool is pulled while holding the adjacent floor material 1 so as to lift the female seed 7 side of the arbitrary floor material 1, thereby flexing the arbitrary floor material 1 in the longitudinal direction and the width direction, and The base material 3 (woody base material) is partially divided vertically from the notch 10 of the male fruit 6 of the flooring 1 and the flooring 1 is greatly deformed to be adjacent to the female fruit 7 of any flooring 1 The mating with the male 6 of the material 1 is removed. Then, the construction adhesive is destroyed and peeled off from the floor base. Finally, the arbitrary flooring 1 is shifted and removed so that the fitting between the male fruit 6 of the arbitrary flooring 1 and the female fruit 7 of the adjacent flooring 1 is released.

また、床材1に本実加工が施されていない場合や、切り欠き10が形成されていない場合も同様に、任意の床材1に床材除去具の吸盤を吸着させて引っ張り、任意の床材1を撓ませつつ施工用接着剤を破壊させて床下地から剥ぎ取って除去する。   Similarly, when the floor material 1 is not subjected to actual processing or when the notch 10 is not formed, the floor material removing tool is sucked and pulled to the arbitrary floor material 1, While bending the flooring 1, the construction adhesive is destroyed and peeled off from the floor base.

(更新方法)
次に、上記除去方法により任意の床材1を除去した後、新たな床材1を床下地に貼着して更新する方法について説明する。
(How to update)
Next, the method of sticking and updating a new flooring 1 after removing an arbitrary flooring 1 by the above-described removal method will be described.

まず、任意の床材1が除去された露出床下地から施工用接着剤をスクレパーなどを用いて除去し、露出床下地に新たな施工用接着剤を塗布する。施工用接着剤は、露出床下地全面に塗布してもよいし、長手方向又は幅方向に線状に塗布してもよい。そして、更新用床材1の幅方向及び長手方向両方の雌実7の下側部分を除去する。   First, the construction adhesive is removed from the exposed floor base from which any floor material 1 has been removed using a scraper or the like, and a new construction adhesive is applied to the exposed floor base. The construction adhesive may be applied to the entire exposed floor base, or may be applied linearly in the longitudinal direction or the width direction. Then, the lower part of the female seed 7 in both the width direction and the longitudinal direction of the floor material 1 for update is removed.

次に、更新用床材1の雄実6の角部を露出床下地に挿入し、露出床下地に隣り合う床材1の雌実と嵌合させ、先に長手方向の雄実6を隣り合う床材の長手方向の雌実7に嵌合させる。その後、更新用床材1の幅方向の雄実6を隣り合う床材の雌実7に嵌合させ、隣り合う床材1の表面が互いに面一となるように、更新用床材1を上から十分に押圧して床下地に貼着する。   Next, the corners of the male 6 of the renewal flooring 1 are inserted into the exposed floor base, fitted with the females of the flooring 1 adjacent to the exposed floor base, and the male 6 in the longitudinal direction is first adjacent. The mating floor material is fitted with the female fruit 7 in the longitudinal direction. Thereafter, the male floor 6 in the width direction of the update flooring 1 is fitted to the female seed 7 of the adjacent flooring, and the flooring for updating 1 is arranged so that the surfaces of the adjacent flooring 1 are flush with each other. Press well from above and stick to the floor.

また、床材1に本実加工が施されていない場合は任意の床材1を除去し、露出床下地に新たな施工用接着剤を塗布した後、新たな更新用床材1を露出床下地に位置合わせして上から押圧して貼着する。   If the floor material 1 is not actually processed, the arbitrary floor material 1 is removed, a new construction adhesive is applied to the exposed floor base, and the new renewal floor material 1 is then placed under the exposed floor. Align to the ground and press from above to stick.

(実施形態の効果)
したがって、本実施形態の床材の施工構造においては、施工用接着剤の接着剥離強度を床材1の層間剥離強度よりも弱くしているので、床材1を更新するために除去する際、床材1が層間剥離せずに、施工用接着剤が破壊するので床下地上に床材の破片を残すことなく容易に床下地から床材1を除去することができる。
(Effect of embodiment)
Therefore, in the construction structure of the flooring material of the present embodiment, since the adhesive peel strength of the construction adhesive is made weaker than the delamination strength of the flooring material 1, when removing the flooring material 1 for renewal, Since the flooring material 1 is not delaminated and the working adhesive is broken, the flooring material 1 can be easily removed from the flooring material without leaving a piece of flooring material on the flooring material.

また、施工用接着剤は、接着力が弱いため、容易に床下地から除去することができる。   Moreover, since the adhesive for construction is weak in adhesive force, it can be easily removed from the floor base.

そして、この床材1を除去した床下地に新たな更新用床材1を直接貼着して更新するので、繰り返し更新しても容易に床材1を除去することができる。   And since the new floor material 1 for update is directly affixed and updated on the floor foundation | substrate from which this floor material 1 was removed, even if it updates repeatedly, the floor material 1 can be removed easily.

また、床材1を樹脂化粧シート2、基材3(木質基材)及び樹脂マット4を順に積層して構成し、樹脂マット4により基材3の裏面から防湿性を担保することで、基材3として木質基材を使用したことによる湿気の影響を抑えることができる。   In addition, the flooring 1 is configured by laminating a resin decorative sheet 2, a base material 3 (woody base material), and a resin mat 4 in order, and the resin mat 4 ensures moisture proofing from the back surface of the base material 3. The influence of moisture due to the use of a wood substrate as the material 3 can be suppressed.

また、同じ厚みの基材3(木質繊維板)と樹脂マット4とを合わせたものの厚み方向に3等分した中央部L2に本実加工を施しているので、傾斜する実を有し、かつ薄い床材1を安定して生産することができる。   In addition, since the actual processing is performed on the central portion L2 of the base material 3 (wood fiber board) and the resin mat 4 having the same thickness, which is divided into three equal parts in the thickness direction, it has an inclined fruit, and The thin flooring 1 can be produced stably.

また、雄実6の上面6aの俯角r1を下面6bの仰角r2よりも小さくして、雄実6における樹脂マット4の割合を基材3よりも多くしているので、施工時の嵌合のために必要な雄実6の強度と、床材1除去時に雌実7を破壊せずに嵌合を外すことができる程度の雄実6及び雌実7の硬さとを確保することができる。   In addition, the depression angle r1 of the upper surface 6a of the male body 6 is made smaller than the elevation angle r2 of the lower surface 6b, and the proportion of the resin mat 4 in the male body 6 is larger than that of the base material 3. Therefore, it is possible to ensure the strength of the male seed 6 and the hardness of the male seed 6 and the female seed 7 so that the mating can be removed without destroying the female seed 7 when the floor material 1 is removed.

また、基材3(木質繊維板)が可撓性を有しかつ床材1の厚みが薄いので、床材1が撓みやすく、本実加工の嵌合を容易に外すことができ、床材1の除去をより一層容易に行うことができる。   Moreover, since the base material 3 (wood fiber board) has flexibility and the thickness of the flooring material 1 is thin, the flooring material 1 can be easily bent, and the actual processing can be easily removed. 1 can be removed more easily.

また、樹脂マット4が基材3(木質繊維板)と同じ厚みでかつ比重が1.4以上でかつ2.0以下であるので、なじみ性のよい床材1にすることができる。   Moreover, since the resin mat 4 is the same thickness as the base material 3 (wood fiber board) and specific gravity is 1.4 or more and 2.0 or less, it can be set as the flooring 1 with good conformability.

また、樹脂マット4には塩化ビニル系樹脂に対する無機フィラーの割合を調整して添加しているので、樹脂マット4の成形後の寸法変化を小さくすることができるとともに、樹脂マット4の成形を容易にすることができる。   Further, since the ratio of the inorganic filler to the vinyl chloride resin is adjusted and added to the resin mat 4, the dimensional change after the molding of the resin mat 4 can be reduced, and the molding of the resin mat 4 is easy. Can be.

また、雄実6の基部上部に切り欠き10が形成されているので、床材1を除去する際に、床材1を撓ませるように引っ張ると、この切り欠き10から基材3(木質繊維板)が上下に分割されて大きく床材1が変形し、本実加工の嵌合を容易に外すことができるので、床材1の除去をより容易に行うことができる。   Moreover, since the notch 10 is formed in the upper part of the base part of the male fruit 6, when removing the flooring 1, if the flooring 1 is pulled so as to bend, the base 3 (wood fiber) Since the floor material 1 is largely deformed and the actual processing can be easily disengaged, the floor material 1 can be removed more easily.

また、基材3としての木質繊維板が乾式成形により成形されているため、切り欠き10から木質繊維板が分割しやすく、床材1の除去をより一層容易に行うことができる。   Moreover, since the wood fiber board as the base material 3 is formed by dry molding, the wood fiber board can be easily divided from the notch 10, and the floor material 1 can be removed more easily.

また、施工用接着剤を弾性接着剤としているので、接着剥離強度を弱くしても施工用接着剤が脆く硬い性質の硬化物とならず、床材1の上に人が乗って荷重が連続的に作用して床材1が変形しても、施工用接着剤が壊れない。また、床材1を除去する際に、床材1と床下地との間に衝撃を加えなくても施工用接着剤を破壊させて床材1を除去することができる。   In addition, since the construction adhesive is an elastic adhesive, even if the adhesive peel strength is weakened, the construction adhesive does not become a brittle and hard cured material. Even if the floor material 1 is deformed by the action, the construction adhesive is not broken. Moreover, when removing the flooring 1, the flooring 1 can be removed by destroying the construction adhesive without applying an impact between the flooring 1 and the floor base.

また、床材1の最上層に配置される樹脂化粧シート2が表面平滑であるため、床材除去具の吸盤をしっかりと床材1の表面に吸着させることができ、容易に床材1を除去することができる。   Moreover, since the resin decorative sheet 2 arranged on the uppermost layer of the flooring 1 is smooth, the suction cup of the flooring removing tool can be firmly adsorbed on the surface of the flooring 1 and the flooring 1 can be easily attached. Can be removed.

また、更新用床材1の雌実7の下側部分を除去するので、床材1を更新する際に、更新用床材1の雄実6を隣り合う床材1の雌実7に嵌合させつつ、更新用床材1を上から押圧するだけで床下地に貼着することができ、床材1の更新を容易に行うことができる。   Further, since the lower part of the female seed 7 of the renewal flooring 1 is removed, when renewing the flooring 1, the male 6 of the renewal flooring 1 is fitted to the female 7 of the adjacent flooring 1. It is possible to attach the floor material 1 to the floor base simply by pressing the floor material 1 for updating from above, and the floor material 1 can be easily updated.

以上説明したように、本発明は、床材の施工構造、床材の除去方法及び更新方法について有用である。   As described above, the present invention is useful for a flooring construction structure, a flooring removal method, and a renewal method.

本発明の実施形態に係る床材の実施例1を示す断面図である。It is sectional drawing which shows Example 1 of the flooring which concerns on embodiment of this invention. 実施例2を示す断面図である。6 is a cross-sectional view showing Example 2. FIG.

符号の説明Explanation of symbols

1 床材
2 樹脂化粧シート
3 基材
4 樹脂マット
6 雄実
6a 上面の傾斜面
6b 下面の傾斜面
7 雌実
10 切り欠き
DESCRIPTION OF SYMBOLS 1 Floor material 2 Resin decorative sheet 3 Base material 4 Resin mat 6 Male seed 6a Top inclined surface 6b Bottom inclined surface 7 Female seed 10 Notch

Claims (9)

少なくとも、最上層に配置される表面平滑な樹脂化粧シートと、該樹脂化粧シートの下側に配置される基材とが積層されてなる可撓性の複数枚の床材が、該床材の層間剥離強度よりも弱い接着剥離強度の施工用接着剤により、互いに隣り合うように連続して床下地に貼着されていることを特徴とする床材の施工構造。   At least a flexible floor material in which a resin-smoothed sheet having a smooth surface disposed in the uppermost layer and a base material disposed on the lower side of the resin-decorated sheet are laminated. A flooring construction structure characterized in that it is continuously adhered to a floor base so as to be adjacent to each other by an adhesive for construction having an adhesive peeling strength that is weaker than the delamination strength. 請求項1の床材の施工構造において、
上記施工用接着剤は弾性接着剤であることを特徴とする床材の施工構造。
In the construction structure of the flooring of claim 1,
The construction structure for flooring, wherein the construction adhesive is an elastic adhesive.
請求項1又は2の床材の施工構造において、
上記床材は、上記基材の下側に積層される樹脂マットをさらに有し、
上記基材が木質基材であることを特徴とする床材の施工構造。
In the construction structure of the flooring of claim 1 or 2,
The flooring further includes a resin mat laminated on the lower side of the base material,
A flooring construction structure, wherein the base material is a wooden base material.
請求項3の床材の施工構造において、
上記木質基材は、比重が0.4以上でかつ1.0以下であるとともに厚みが2.0mm以上でかつ3.0mm以下である可撓性を有する木質繊維板で構成され、
上記樹脂マットは、無機フィラーが、塩化ビニル系樹脂100重量部に対して100重量部以上でかつ1000重量部以下の割合で添加されてなり、その比重が1.4以上でかつ2.0以下であるとともに厚みが上記木質繊維板の厚みと同じとなるように形成され、
上記床材の四周端面には、該床材を厚み方向に3等分した中央部に雄実及び雌実を有する本実加工が施され、
上記雄実の上部は、上面が俯角15度以上でかつ30度以下である傾斜面に形成された上記木質基材で構成される一方、雄実の下部は、下面が上記上面の俯角よりも10度以上小さい角度の仰角である傾斜面に形成された上記樹脂マットで構成されており、
隣り合う床材は、表面が互いに面一となるように一方の床材の雌実に他方の床材の雄実が嵌合されて結合されていることを特徴とする床材の施工構造。
In the construction structure of the flooring of claim 3,
The wood substrate is composed of a flexible wood fiber board having a specific gravity of 0.4 or more and 1.0 or less and a thickness of 2.0 mm or more and 3.0 mm or less,
In the resin mat, the inorganic filler is added in a proportion of 100 parts by weight or more and 1000 parts by weight or less with respect to 100 parts by weight of the vinyl chloride resin, and the specific gravity is 1.4 or more and 2.0 or less. And the thickness is the same as the thickness of the wood fiber board,
On the four peripheral end surfaces of the floor material, real processing having a male fruit and a female fruit is performed at a central portion obtained by dividing the floor material into three equal parts in the thickness direction,
The upper part of the male seed is composed of the wooden base material formed on the inclined surface whose upper surface is 15 degrees or more and 30 degrees or less, while the lower part of the male seed is lower than the depression angle of the upper surface. It is composed of the above resin mat formed on an inclined surface that is an elevation angle with a small angle of 10 degrees or more,
The flooring construction structure characterized in that the flooring of adjacent flooring members is joined to the female body of one flooring material so that the surfaces of the flooring surfaces are flush with each other.
請求項4の床材の施工構造において、
上記木質基材を構成する木質繊維板は乾式成形により形成され、
上記雄実の基部上側の木質基材には、該雄実の突出方向と反対側に向かって凹陥するように切り欠きが下面を雄実の上面に連続させるように形成されていることを特徴とする床材の施工構造。
In the construction structure of the flooring of claim 4,
The wood fiber board constituting the wood substrate is formed by dry molding,
The wooden base material on the upper side of the male base is characterized in that a notch is formed so as to be recessed toward the opposite side to the protruding direction of the male seed so that the lower surface is continuous with the upper surface of the male seed. The construction structure of flooring.
請求項1から5のいずれか1つの床材の施工構造における複数枚の床材のうちの任意の床材を除去する除去方法であって、
上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、上記施工用接着剤を破壊させて床下地から剥ぎ取ることを特徴とする床材の除去方法。
A removal method for removing an arbitrary floor material among a plurality of floor materials in the construction structure of any one of the floor materials according to claim 1,
With the suction cup of the floor material removal tool adsorbed on the surface of the arbitrary floor material, pulling the floor material removal tool while pressing the floor material adjacent to the optional floor material, the flexible floor material is bent. However, a method for removing a floor material, wherein the construction adhesive is destroyed and peeled off from the floor base.
請求項5の床材の施工構造における複数枚の床材のうちの任意の床材を除去する除去方法であって、
上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませかつ該床材の切り欠きから木質基材を上下に部分的に分割させつつ、上記施工用接着剤を破壊させて床下地から剥ぎ取ることを特徴とする床材の除去方法。
A removal method for removing an arbitrary floor material among a plurality of floor materials in the construction structure of the floor material according to claim 5,
With the suction cup of the floor material removal tool adsorbed on the surface of the arbitrary floor material, pulling the floor material removal tool while pressing the floor material adjacent to the optional floor material, the flexible floor material is bent. In addition, a method for removing a floor material, comprising: partially breaking a wooden base material vertically from the notch of the floor material, destroying the adhesive for construction and peeling off the floor base material.
請求項1から5のいずれか1つの床材の施工構造における複数枚の床材のうちの任意の床材を更新する更新方法であって、
上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、上記施工用接着剤を破壊させて床下地から剥ぎ取り、
上記任意の床材が除去された露出床下地から施工用接着剤を除去して、該露出床下地に新たな施工用接着剤を塗布した後、
上記露出床下地に新たな更新用床材を上から押圧して貼着することを特徴とする床材の更新方法。
An update method for updating an arbitrary floor material among a plurality of floor materials in the construction structure of any one floor material according to claim 1,
With the suction cup of the floor material removal tool adsorbed on the surface of the arbitrary floor material, pulling the floor material removal tool while pressing the floor material adjacent to the optional floor material, the flexible floor material is bent. While destroying the above construction adhesive and peeling it off the floor,
After removing the construction adhesive from the exposed floor base from which the above arbitrary flooring has been removed, and applying a new construction adhesive to the exposed floor base,
A floor material renewal method comprising pressing a new renewal floor material onto the exposed floor base from above and sticking it.
請求項4又は5の床材の施工構造における複数枚の床材のうちの任意の床材を更新する更新方法であって、
上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、上記施工用接着剤を破壊させて床下地から剥ぎ取り、
上記任意の床材が除去された露出床下地から施工用接着剤を除去して、該露出床下地に新たな施工用接着剤を塗布した後、
新たな更新用床材の雌実の下側部分を除去し、該更新用床材の雄実を露出床下地に隣り合う床材の雌実と嵌合させながら該更新用床材を上から押圧して床下地に貼着することを特徴とする床材の更新方法。
An update method for updating an arbitrary floor material among a plurality of floor materials in the construction structure of the floor material according to claim 4 or 5,
With the suction cup of the floor material removal tool adsorbed on the surface of the arbitrary floor material, pulling the floor material removal tool while pressing the floor material adjacent to the optional floor material, the flexible floor material is bent. While destroying the above construction adhesive and peeling it off the floor,
After removing the construction adhesive from the exposed floor base from which the above arbitrary flooring has been removed, and applying a new construction adhesive to the exposed floor base,
Remove the lower part of the female fruit of the new renewal flooring, and fit the renewal flooring from above while mating the male fruit of the renewal flooring with the female fruit of the flooring adjacent to the exposed floor base A method for renewing a floor material, characterized by pressing and adhering to a floor base.
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