JP2007297917A - Decorative member - Google Patents

Decorative member Download PDF

Info

Publication number
JP2007297917A
JP2007297917A JP2007218131A JP2007218131A JP2007297917A JP 2007297917 A JP2007297917 A JP 2007297917A JP 2007218131 A JP2007218131 A JP 2007218131A JP 2007218131 A JP2007218131 A JP 2007218131A JP 2007297917 A JP2007297917 A JP 2007297917A
Authority
JP
Japan
Prior art keywords
decorative material
decorative
outer end
groove portion
groove
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2007218131A
Other languages
Japanese (ja)
Other versions
JP4780063B2 (en
Inventor
Hideki Yamamoto
秀樹 山本
Ikumasa Nishimura
生眞 西村
Takashi Ikeda
尚 池田
Yumiko Oya
由美子 大矢
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toppan Inc
Original Assignee
Toppan Printing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toppan Printing Co Ltd filed Critical Toppan Printing Co Ltd
Priority to JP2007218131A priority Critical patent/JP4780063B2/en
Publication of JP2007297917A publication Critical patent/JP2007297917A/en
Application granted granted Critical
Publication of JP4780063B2 publication Critical patent/JP4780063B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Landscapes

  • Finishing Walls (AREA)
  • Floor Finish (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a decorative material with a shape and a structure capable of being easily laid continuously without requiring high skills, when a decorative board is continuously laid, assembled or installed on an installation surface such as a floor surface, a wall surface and a ceiling surface. <P>SOLUTION: A plurality of the decorative plates made of a resin molded material are assembled into a planar shape, connected and laid. Engaging protrusions 3a, 5a are provided at an inner surface of a front surface groove 2 at a top end of an outer end protrusion 3 of one decorative plate P and at an inner surface of a back surface groove 4 at a top end of an outer end protrusion 5 of the other decorative plate P, respectively. The outer end protrusion 5 constituting the back surface groove 4 is fitted into the front surface groove 2 from the upward direction with the engaging protrusion 3a engaged with the engaging protrusion 5a. The plurality of the decorative plates P is assembled into a planar shape to carry out the connecting construction. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は床材、壁材、天井材等の建築内装材の表面材等に用いられる化粧材に関し、特に、施工し易い形状構造を備えた化粧材に関するものである。   The present invention relates to a decorative material used for a surface material of a building interior material such as a flooring material, a wall material, and a ceiling material, and particularly relates to a decorative material having a shape structure that is easy to construct.

従来、上記各種用途の化粧材としては、合板やファイバーボード等の木質基材に、天然突き板や、紙または合成樹脂シートに印刷にて意匠を施した化粧紙または化粧シートなどを貼り合わせたものが多く使われている。   Conventionally, as a decorative material for the above-mentioned various uses, a natural veneer, a decorative paper or a decorative sheet that has been designed by printing on a paper or a synthetic resin sheet, and the like are bonded to a wooden base material such as plywood or fiberboard. Many things are used.

これら化粧材を、床材、壁材、天井材等の建築内装材の表面材として施工使用する場合は、床面(床構造材面)や壁面(壁構造材面)や天井面(天井構造材面)に接するようにして、複数枚の化粧材を1枚ずつ平らに並べ、それら化粧材の端部を順次互いに嵌合して連結固定して敷き詰めるようにしている。   When using these decorative materials as surface materials for building interior materials such as floor materials, wall materials, and ceiling materials, floor surfaces (floor structure material surfaces), wall surfaces (wall structure material surfaces), and ceiling surfaces (ceiling structures) A plurality of decorative materials are arranged flat one by one so as to be in contact with the material surface, and the end portions of the decorative materials are sequentially fitted to each other so as to be connected and fixed.

このような化粧材の従来の連結施工による敷設方式においては、図5(a)の側面図に示すように、適宜基材1により形成した化粧材Pの一方端部に凹状部1aを備え、それと対向する他方端部に、前記凹状部1a内に嵌合可能な凸状部1bをそれぞれ備えていて、図5(b)の側面図に示すように、それぞれ化粧材Pの一方端部の凹状部1aと他方端部の凸状部1bとを互いに側方から順次横方向に矢印方向に向かって突き合わせて凹状部1aと凸状部1bとを嵌合することにより連結固定して敷き詰めるようにしていた。 In the laying method by the conventional joint construction of such a decorative material, as shown in the side view of FIG. 5 (a), a concave portion 1a is provided at one end portion of the decorative material P appropriately formed of the base material 1, On the other end opposite to it, a convex portion 1b that can be fitted into the concave portion 1a is provided, respectively, and as shown in the side view of FIG. The concave portion 1a and the convex portion 1b at the other end are abutted sequentially from the side in the lateral direction in the direction of the arrow, and the concave portion 1a and the convex portion 1b are fitted to each other so as to be connected and fixed and spread. I was doing.

そのために複数枚の化粧材を嵌合にて連結施工する際は、図5(b)に示すように化粧材を互いに横方向から凸状部1bと凹状部1aとを矢印方向に突き合わせ、図5(c)に示すように、凸状部1bを凹状部1a内に順次挿入して嵌合接続する必要があり、また嵌合部にはロック機構が無いため、凸状部1bと凹状部1aとは一般的に密に嵌合するように作られており、横方向から叩いて挿入しなければならないことが多く、施工に手間と時間を要していた。さらに、施工後に緩まないように固定するために嵌合部に釘打ちをして固定する必要があった。 Therefore, when connecting a plurality of decorative materials by fitting, as shown in FIG. 5 (b), the decorative material is abutted against each other in the arrow direction from the lateral direction to the convex portion 1b and the concave portion 1a. As shown in FIG. 5C, it is necessary to sequentially insert and fit the convex portion 1b into the concave portion 1a, and since the fitting portion has no locking mechanism, the convex portion 1b and the concave portion Generally, it is made to fit closely with 1a, and it often has to be inserted by hitting from the lateral direction, and it takes time and labor for construction. Furthermore, in order to fix so that it may not loosen after construction, it was necessary to nail and fix the fitting portion.

また、施工後の年月経過により、化粧材や敷設面の構造材などに傷が付いたり汚れたりした場合には、化粧材の一部を外して交換する必要が生じるが、従来は化粧材Pの連結嵌合部の凹凸が床面など敷設構造面に対して水平に配置されているため外し難く、嵌合部を上に持ち上げて外すことはできず、嵌合部を鋸等により切断しなければ、一部分の化粧材だけを取り外して交換することはできなかった。また、新たに交換する化粧材も同様に嵌合部を切断しなければ、化粧材を取り外した部分に嵌め込み敷設することができず、さらに、釘打ちにて固定している個所は釘を抜く作業が必要であった。
実開平5−66139号公報
Also, if the decorative material or the construction material on the laying surface is damaged or dirty due to the passage of time after construction, it will be necessary to remove and replace part of the decorative material. Since the unevenness of the connection fitting part of P is arranged horizontally with respect to the laying structure surface such as the floor surface, it is difficult to remove, the fitting part cannot be lifted up, and the fitting part is cut with a saw or the like Otherwise, it was not possible to remove and replace only a portion of the cosmetic material. Similarly, if the decorative material to be replaced is not cut in the same manner, the decorative material cannot be fitted and laid in the part from which the decorative material is removed, and the nail is removed from the place where the decorative material is fixed by nailing. Work was necessary.
Japanese Utility Model Publication No. 5-66139

本発明の課題とするところは、化粧材(又は化粧板)を、床面、壁面、天井面等の施工面に対して連結施工により敷設して組み付けや取り付け施工を行う際に、比較的熟練を必要とせずに連結施工し易い形状構造を備えた化粧材を提供することにある。   The subject of the present invention is that a decorative material (or a decorative board) is relatively skilled when laying and attaching to a construction surface such as a floor surface, a wall surface, or a ceiling surface by connecting construction. It is providing the decorative material provided with the shape structure which is easy to connect and construct, without requiring.

請求項1に記載の発明は、樹脂成形体からなる化粧材基材の互いに対向する両端部に沿って、その一方端部の基材表面と他方端部の基材裏面とにそれぞれ線状に表面凹溝部と裏面凹溝部を備え、1枚の化粧材の表面凹溝部と他の1枚の化粧材の裏面凹溝部とを組み合わせることにより、複数枚の化粧材を面状に組み付けて連結施工する化粧材であって、前記1枚の化粧材の外端凸部先端部における表面凹溝部側の内面と他の1枚の化粧材の外端凸部先端部における裏面凹溝部側の内面とにそれぞれ係合突起を備え、1枚の化粧材の表面凹溝部内に、その上方より他の1枚の化粧材の裏面凹溝部を構成する外端凸部を嵌合し、且つ前記1枚の化粧材の表面凹溝部を構成する外端凸部を前記他の1枚の化粧材の裏面凹溝部内に密に差し込み嵌合し、且つ前記係合突起により係止して、且つ前記1枚の化粧材の表面凹溝部の外端凸部側の内面と対向する内面と、該内面に対向する前記他の1枚の化粧材の外端凸部の外面との互いに対向する内面に隙間を有するように、複数枚の前記化粧材を面状に組み付けて連結施工可能にしたことを特徴とする化粧材である。   The invention according to claim 1 is linearly formed on the base material surface at one end and the back surface of the base material at the other end along both opposing ends of the decorative material base made of a resin molded body. It is equipped with a front groove and a back groove, and by combining the front groove of one decorative material and the back groove of another decorative material, a plurality of decorative materials are assembled into a surface and connected. An inner surface on the front groove portion side of the front end portion of the outer end convex portion of the one decorative material, and an inner surface on the rear groove portion side of the front end portion of the outer end convex portion of the other decorative material. Each of which is provided with an engaging protrusion, and an outer end convex portion constituting a back groove portion of another decorative material is fitted into the front groove portion of one decorative material from above, and the one piece The outer end convex portion constituting the front surface groove portion of the decorative material is closely inserted and fitted into the rear groove portion of the other one decorative material. And an inner surface that is locked by the engagement protrusion and that faces the inner surface of the outer surface convex groove side of the surface groove of the one decorative material, and the other decorative material that faces the inner surface. A cosmetic material characterized in that a plurality of the cosmetic materials are assembled into a planar shape so as to have a gap on the inner surfaces facing each other with the outer surface of the outer end convex portion.

請求項2に記載の発明は、請求項1記載の化粧材であって、前記1枚の化粧材の外端凸部先端部の表面凹溝部側の内面と他の1枚の化粧材の外端凸部先端部の裏面凹溝部側の内面のそれぞれ前記係合突起を備え、前記両内面に互いに密接するS字状嵌合面を備えることを特徴とする化粧材である。   The invention according to claim 2 is the decorative material according to claim 1, wherein the outer surface of the front end of the outer end convex portion of the one decorative material and the outer surface of the other decorative material on the surface concave groove side. A cosmetic material comprising the engagement protrusions on the inner surface of the rear groove portion side of the front end portion of the end convex portion, and S-shaped fitting surfaces in close contact with each other.

請求項3に記載の発明は、前記化粧材基材の厚さをt、基板表面及び裏面のそれぞれ凹溝部の底面厚さをt1 、基板表面及び裏面のそれぞれ凹溝部を構成する外端凸部の高さをhとしたとき、t、t1 、hの関係が、
t=2t1 +h
であることを特徴とする請求項1又は請求項2記載の化粧材である。
According to a third aspect of the present invention, the thickness of the decorative material base material is t, the bottom surface thickness of each concave groove portion on the substrate surface and the back surface is t1, and the outer end convex portion constituting each concave groove portion on the substrate surface and the back surface. When the height of h is h, the relationship between t, t1 and h is
t = 2t1 + h
The cosmetic material according to claim 1 or 2, wherein the cosmetic material is a cosmetic material.

請求項4に記載の発明は、前記化粧材基材の表面に化粧シートが積層している請求項1乃至請求項3のいずれか1項記載の化粧材である。   The invention according to claim 4 is the decorative material according to any one of claims 1 to 3, wherein a decorative sheet is laminated on a surface of the decorative material base.

請求項5に記載の発明は、前記化粧材基材の表面に熱可塑性樹脂製の化粧シートが積層している請求項1乃至請求項3のいずれか1項記載の化粧材である。   The invention according to claim 5 is the decorative material according to any one of claims 1 to 3, wherein a decorative sheet made of a thermoplastic resin is laminated on a surface of the decorative material base.

請求項1に記載の発明は、樹脂成形体からなる化粧材基材の互いに対向する両端部に沿って、その一方端部の基材表面と他方端部の基材裏面とにそれぞれ線状に表面凹溝部と裏面凹溝部を備え、1枚の化粧材の表面凹溝部と他の1枚の化粧材の裏面凹溝部とを組み合わせることにより、複数枚の化粧材を面状に組み付けて連結施工する化粧材であって、前記1枚の化粧材の外端凸部先端部における表面凹溝部側の内面と他の1枚の化粧材の外端凸部先端部における裏面凹溝部側の内面とにそれぞれ係合突起を備え、1枚の化粧材の表面凹溝部内に、その上方より他の1枚の化粧材の裏面凹溝部を構成する外端凸部を嵌合し、且つ前記1枚の化粧材の表面凹溝部を構成する外端凸部を前記他の1枚の化粧材の裏面凹溝部内に密に差し込み嵌合し、且つ前記係合突起により係止して、且つ前記1枚の化粧材の表面凹溝部の外端凸部側の内面と対向する内面と、該内面に対向する前記他の1枚の化粧材の外端凸部の外面との互いに対向する内面に隙間を有するように、複数枚の前記化粧材を面状に組み付けて連結施工可能にしたことを特徴とする化粧材である。
本発明の化粧材は、1枚の化粧材(又は化粧板)の表面凹溝部内に、その上方より他の1枚の化粧材の裏面凹溝部を構成する外端凸部を嵌合でき、且つ前記1枚の化粧材の表面凹溝部を構成する外端凸部を、前記他の1枚の化粧材の裏面凹溝部内に密に差し込み嵌合して、且つ前記1枚の化粧材の外端凸部先端部における表面凹溝部側の内面と他の1枚の化粧材の外端凸部先端部における裏面凹溝部側の内面とにそれぞれ備えた係合突起により係止して連結でき、このようなジョイント形状の工夫により、床材をはじめ壁材、天井材などの内装施工性や施工能率を大幅に改善できる効果がある。
The invention according to claim 1 is linearly formed on the base material surface at one end and the back surface of the base material at the other end along both opposing ends of the decorative material base made of a resin molded body. It is equipped with a front groove and a back groove, and by combining the front groove of one decorative material and the back groove of another decorative material, a plurality of decorative materials are assembled into a surface and connected. An inner surface on the front groove portion side of the front end portion of the outer end convex portion of the one decorative material, and an inner surface on the rear groove portion side of the front end portion of the outer end convex portion of the other decorative material. Each of which is provided with an engaging protrusion, and an outer end convex portion constituting a back groove portion of another decorative material is fitted into the front groove portion of one decorative material from above, and the one piece The outer end convex portion constituting the front surface groove portion of the decorative material is closely inserted and fitted into the back surface groove portion of the other one decorative material. And an inner surface that is locked by the engagement protrusion and that faces the inner surface of the outer surface convex groove side of the surface groove of the one decorative material, and the other decorative material that faces the inner surface. A cosmetic material characterized in that a plurality of the cosmetic materials are assembled into a planar shape so as to have a gap on the inner surfaces facing each other with the outer surface of the outer end convex portion.
The decorative material of the present invention can fit the outer end convex part constituting the back groove part of the other one decorative material from above in the surface groove part of one decorative material (or decorative plate), And the outer edge convex part which comprises the surface ditch | groove part of the said 1 sheet of decorative material is closely inserted in the back surface ditch | groove part of the said other 1 sheet of decorative material, It can be locked and connected by engaging projections respectively provided on the inner surface on the front groove portion side at the front end portion of the outer end convex portion and the inner surface on the rear groove portion side on the front end portion of the outer end convex portion of one other decorative material. By devising such a joint shape, there is an effect that the interior workability and construction efficiency of floor materials, wall materials, ceiling materials, etc. can be greatly improved.

このように、本発明の化粧材は、その端部連結のための表裏の凹溝部と外端凸部との凹凸嵌合方向を、敷設面に対して垂直とした構造であるため、施工する際は、既に敷設面に並べた化粧材の側端嵌合部上に、次の化粧材の側端嵌合部を上から嵌め込むだけで順次施工でき、施工性や施工能率を大幅に改善できる効果がある。   Thus, since the decorative material of the present invention has a structure in which the concave and convex fitting direction between the front and back concave grooves and the outer convex portions for connecting the end portions is perpendicular to the laying surface, it is applied. At the same time, it is possible to perform construction sequentially by simply fitting the side edge fitting part of the next decorative material onto the side edge fitting part of the decorative material already arranged on the laying surface, greatly improving workability and construction efficiency. There is an effect that can be done.

また、本発明の化粧材は、凹凸嵌合方向が敷設面に対して垂直な構造であるため、施工後の年月経過により化粧材や敷設面の構造材などに傷が付いたり汚れたりした場合には、敷設されている化粧材の一部を簡単に外して交換でき、化粧材端部の隙間にヘラ等を差し入れて化粧材端部を持ち上げることにより嵌合を解除でき、交換したい化粧材だけを簡単に取り外して取り替えることができ、また、新たに交換する化粧材もその端部を上方から他の化粧材の端部に押し付けるだけで容易に嵌合連結することができ、施工性や施工能率を大幅に改善できる効果がある。   In addition, since the decorative material of the present invention has a structure in which the concave and convex fitting direction is perpendicular to the laying surface, the decorative material and the structural material of the laying surface were scratched or soiled over the years after construction. In this case, you can easily remove and replace a part of the makeup material that is laid down, insert a spatula into the gap at the edge of the makeup material, lift the edge of the makeup material, and release the fit. It is possible to easily remove and replace only the material, and the newly replaced decorative material can be easily fitted and connected simply by pressing the end of the decorative material against the end of another decorative material from above. And has the effect of significantly improving the construction efficiency.

また、本発明の化粧材の嵌合部は、凹凸形状、厚みが工夫され、日常生活の使用では簡単には外れないように係合突起が設けられ、ロックできる構造になっているため、従来のような釘打ちによる固定は不要になり、施工性や施工能率を大幅に改善できる効果がある。 In addition, since the fitting portion of the decorative material of the present invention has a concavo-convex shape and thickness, and has a structure that can be locked and provided with an engagement protrusion so that it is not easily removed in daily life use, Fixing by nailing such as is unnecessary, and there is an effect that construction efficiency and construction efficiency can be greatly improved.

請求項2に記載の発明は、請求項2に記載の発明は、請求項1記載の化粧材であって、前記1枚の化粧材の外端凸部先端部の表面凹溝部側の内面と他の1枚の化粧材の外端凸部先端部の裏面凹溝部側の内面のそれぞれ前記係合突起を備え、前記両内面に互いに密接するS字状嵌合面を備えることを特徴とする化粧材である。請求項2に係る化粧材は、係合突起面の断面形状は、互いに密接するS字形状の係合面を備えている。凹凸嵌合方式による係合突起面のこの断面形状は、少なくとも、外力を加えて切り離そうとすれば切り離し可能ではあるが、簡単には連結保持が解除されない状態とすることができる。 The invention according to claim 2 is the decorative material according to claim 1, wherein the invention according to claim 2 is an inner surface of the front end portion of the outer end convex portion of the one decorative material on the surface groove side. Each of the inner surfaces of the other end of the outer end convex portion of the decorative material includes the engagement protrusions on the inner surface of the rear groove portion, and the inner surfaces are provided with S-shaped fitting surfaces that are in close contact with each other. It is a cosmetic material. In the decorative material according to claim 2, the cross-sectional shape of the engaging protrusion surface is provided with S-shaped engaging surfaces that are in close contact with each other. Although this cross-sectional shape of the engaging projection surface by the concave-convex fitting method can be separated at least by applying an external force, it can be easily brought into a state where the connection holding is not released.

請求項3に記載の発明は、請求項3に記載の発明は、前記化粧材基材の厚さをt、基板表面及び裏面のそれぞれ凹溝部の底面厚さをt1 、基板表面及び裏面のそれぞれ凹溝部を構成する外端凸部の高さをhとしたとき、t、t1 、hの関係が、
t=2t1 +h
であることを特徴とする請求項1又は請求項2記載の化粧材である。このよういに厚みを工夫することにより、日常生活の使用では簡単には外れないようにすることができる。
The invention according to claim 3 is the invention according to claim 3, wherein the thickness of the decorative material base is t, the bottom surface thickness of the groove portion on each of the substrate surface and the back surface is t1, and each of the substrate surface and the back surface is each When the height of the outer end convex part constituting the concave groove part is h, the relationship between t, t1, and h is
t = 2t1 + h
The cosmetic material according to claim 1 or 2, wherein the cosmetic material is a cosmetic material. By devising the thickness in this way, it can be prevented from being easily removed in daily life.

請求項4に記載の発明は、請求項4に記載の発明は、前記化粧材基材の表面に化粧シートが積層している請求項1乃至請求項3のいずれか1項記載の化粧材である。化粧材基材の表面に化粧シートを積層させることにより、化粧シートによる高意匠性を得ることができる。 The invention according to claim 4 is the decorative material according to any one of claims 1 to 3, wherein a decorative sheet is laminated on a surface of the decorative material base material. is there. By laminating a decorative sheet on the surface of the decorative material base, high designability by the decorative sheet can be obtained.

請求項5に記載の発明は、請求項5に記載の発明は、前記化粧材基材の表面に熱可塑性樹脂製の化粧シートが積層している請求項1乃至請求項3のいずれか1項記載の化粧材である。化粧材基材の表面に熱可塑性樹脂性の化粧シートを積層させることにより、高意匠であるだけでなく、安価で加工性に優れた化粧材やリサイクル可能な化粧材などを得ることができる。 The invention according to claim 5 is the invention according to claim 5, wherein the decorative sheet made of thermoplastic resin is laminated on the surface of the decorative material base. The cosmetic material described. By laminating a thermoplastic resin decorative sheet on the surface of the decorative material base, it is possible to obtain not only a high design, but also a low-cost and excellent processability decorative material and a recyclable cosmetic material.

以下、本発明の実施の形態を図面に基づいて説明する。   Hereinafter, embodiments of the present invention will be described with reference to the drawings.

本発明の請求項1に係る化粧材(又は化粧板)の実施の形態を、図1(a)〜(b)に示す側面図に従って以下に詳細に説明すれば、図1(a)に示すように化粧材Pは、化粧材用の基材1の互いに対向する両端部に沿って、その一方端部の基材表面に線状の表面凹溝部2が形成され、他方端部の基材裏面に線状の裏面凹溝部4が形成されている。   An embodiment of a decorative material (or decorative board) according to claim 1 of the present invention will be described in detail below with reference to side views shown in FIGS. 1 (a) to 1 (b). Thus, the decorative material P has a linear surface groove 2 formed on the surface of the base material at one end portion thereof along the opposite ends of the base material 1 for the decorative material, and the base material at the other end portion. A linear back surface recessed groove portion 4 is formed on the back surface.

板状の前記基材1の一方端部に沿って形成された前記表面凹溝部2は、その一方端部の端縁に、上向きの外端凸部3を形成することにより構成されている。   The surface concave groove portion 2 formed along one end portion of the plate-like base material 1 is configured by forming an upward outer end convex portion 3 at an edge of the one end portion.

また、板状の前記基材1の他方端縁に沿って形成された前記裏面凹溝部4は、その他方端部の端縁に、下向きの外端凸部5を形成することにより構成されている。 Moreover, the said back surface ditch | groove part 4 formed along the other edge of the said plate-shaped said base material 1 is comprised by forming the downward outer edge convex part 5 in the edge of another edge part. Yes.

この化粧材Pは、1枚の化粧材Pを構成する基材1の表面凹溝部2と、他の1枚の化粧材を構成する基材1の裏面凹溝部4とを組み合わせることにより、2枚乃至複数枚の化粧材Pを順次、面状に組み付けて連結施工するものである。   This decorative material P is obtained by combining the front surface groove portion 2 of the base material 1 constituting one piece of the decorative material P with the back surface groove portion 4 of the base material 1 constituting the other piece of decorative material. A sheet or a plurality of decorative materials P are sequentially assembled into a planar shape and connected.

図1(b)は、2枚乃至複数枚の化粧材Pを順次、面状に組み付けて連結施工した化粧材の側面図、図2は、その連結部分の拡大側面図であり、前記1枚の化粧材の外端凸部3の先端部における表面凹溝部2側の内面と、他の1枚の化粧材の外端凸部5の先端部における裏面凹溝部4側の内面とには、それぞれ互いに凹凸嵌合方式にて係合する係合突起3a、5aを備えている。   FIG. 1 (b) is a side view of a decorative material in which two or more decorative materials P are sequentially assembled and connected in a planar shape, and FIG. 2 is an enlarged side view of the connecting portion. The inner surface of the front end portion of the outer end convex portion 3 of the decorative material on the surface concave groove portion 2 side and the inner surface of the front end portion of the outer end convex portion 5 of the other decorative material on the back groove portion 4 side are: Engagement protrusions 3a and 5a are provided that engage with each other by a concave-convex fitting method.

図1(b)は、2枚乃至複数枚の化粧材Pを順次、面状に組み付けて連結施工した化粧材の側面図、図2は、その連結部分の拡大側面図であり、1枚の化粧材Pの基材1の一端部にある表面凹溝部2内に、その上方より下方に向かって矢印方向に、他の(別の)1枚の化粧材Pの基材1の裏面凹溝部4を構成する外端凸部5が順次嵌合されるようになっている。   FIG. 1 (b) is a side view of a decorative material in which two or more decorative materials P are sequentially assembled and connected in a planar shape, and FIG. 2 is an enlarged side view of the connecting portion. In the front-side groove portion 2 at one end of the base material 1 of the decorative material P, the back-side groove portion of the other base material 1 of the other (different) decorative material P in the direction of the arrow from above to below. The outer end convex parts 5 constituting 4 are sequentially fitted.

そして、前記他の(別の)1枚の化粧材Pの基材1の裏面凹溝部4内には、その下方より、前記1枚の化粧材Pの基材1の表面凹溝部2を構成する外端凸部3が差し込み嵌合される。   And in the back surface ditch | groove part 4 of the base material 1 of the said other (other) one decorative material P, the surface ditch | groove part 2 of the base material 1 of the said one decorative material P is comprised from the downward direction. The outer end convex part 3 to be inserted is inserted and fitted.

そして、その際に、図2に示すように、外端凸部3の係合突起3aと外端凸部5の係合突起5aとは、互いに密に係合して連結が保持され、一旦連結した化粧材P、Pは、外力を加えて切り離そうとすれば切り離し可能ではあるが、簡単には連結保持が解除されない状態となる。   At that time, as shown in FIG. 2, the engagement protrusion 3a of the outer end protrusion 3 and the engagement protrusion 5a of the outer end protrusion 5 are closely engaged with each other, and the connection is maintained. The connected decorative materials P and P can be disconnected if an external force is applied to disconnect them, but the connection holding is not easily released.

本発明の化粧材Pにおいては、図2に示すように、一方の化粧材Pの表面凹溝部2の外端凸部3側の内面と対向する内面と、その内面に対向する他方の化粧材Pの外端凸部5の外面との互いに対向する内面には、所定間隔d2 を有する隙間6を備えている。   In the decorative material P of the present invention, as shown in FIG. 2, the inner surface facing the inner surface on the outer end convex portion 3 side of the surface groove portion 2 of one decorative material P and the other decorative material facing the inner surface. A gap 6 having a predetermined interval d2 is provided on the inner surfaces of the outer end convex portion 5 of P facing each other.

この隙間6の間隔d2 は、
d2 =0
としてノンクリアランスに設定してもよいが、一方の化粧材Pの一端部にある外端凸部5及び係合突起5aを上方より、これと連結する他の化粧材Pの表面凹溝部2内に円滑に差し込み可能とするために、間隔d2 (例えば0.3〜1.0mm程度)のクリアランスを設定しておくことが適当である。また、所定間隔d2 の隙間6は、敷設後の化粧材の一部を交換等のために外す際に、その隙間6にヘラ等を差し入れて化粧材Pの端部を持ち上げて外す場合などに利用されたり、又は、ヘラ等で取り外せない場合にカッターの刃先を差し込んで、化粧材Pの連結部分を切断するために利用され、そのために、ある一定範囲で必要である。
The gap d2 of the gap 6 is
d2 = 0
May be set as non-clearance, but the outer end convex part 5 and the engaging projection 5a at one end part of one decorative material P are connected from above to the surface concave groove part 2 of the other decorative material P. In order to enable smooth insertion, it is appropriate to set a clearance d2 (for example, about 0.3 to 1.0 mm). Further, the gap 6 of the predetermined interval d2 is used when a part of the decorative material after laying is removed for replacement or the like when a spatula or the like is inserted into the gap 6 and the end of the decorative material P is lifted off. It is used to cut the connecting portion of the decorative material P by inserting the cutting edge of the cutter when it is used or cannot be removed with a spatula or the like, and is therefore necessary within a certain range.

例えば、前記係合突起3a、5aのそれぞれ突出量をd1 としたとき、突出量d1 と、隙間6の間隔d2 との関係を、
d1 ≒d2 又は
d1 ≦d2
に設定して、所定のクリアランスを設けるようにすることが適当である。又は、上記のようにヘラ等、あるいはカッターの刃先等を差し入れることができる程度の所定のクリアランスを設けるようにすることが適当である。
For example, when the protruding amount of each of the engaging protrusions 3a and 5a is d1, the relationship between the protruding amount d1 and the distance d2 of the gap 6 is
d1 ≒ d2 or
d1 ≦ d2
It is appropriate to set a predetermined clearance. Alternatively, it is appropriate to provide a predetermined clearance enough to insert a spatula or the like, or a cutter edge as described above.

本発明の化粧材Pにおいては、図2に示すように、それぞれ化粧材用基材1の表面には、例えば、厚さt2 の化粧シート11がラミネートされており、その化粧シート11が前記隙間6内面まで延設されてラミネートされている場合には、隙間6の間隔d2 は、この化粧シート11の厚さを考慮した数値となる。   In the decorative material P of the present invention, as shown in FIG. 2, for example, a decorative sheet 11 having a thickness t2 is laminated on the surface of the base material 1 for decorative material, and the decorative sheet 11 is bonded to the gap. When the laminate is extended to the inner surface and laminated, the distance d2 of the gap 6 is a value in consideration of the thickness of the decorative sheet 11.

本発明の請求項2に係る化粧材として、図2の側面図に示すように、例えば、化粧材Pの外端凸部3先端部の表面凹溝部2側の内面と、他の(別の)化粧材Pの外端凸部5先端部の裏面凹溝部4側の内面のそれぞれ前記係合突起3a、5aの凹凸嵌合方式による係合突起面の断面形状は、互いに密接するS字形状状(又はZ字形状など)の係合面を備えている。なお、上記化粧材Pの係合突起3a、5aの凹凸嵌合方式による係合突起面の断面形状は、少なくとも、外力を加えて切り離そうとすれば切り離し可能ではあるが、簡単には連結保持が解除されない状態となるような係合形状面であれば、本発明においては特に限定されない。   As a decorative material according to claim 2 of the present invention, for example, as shown in a side view of FIG. ) The cross-sectional shape of the engagement protrusion surface by the concave-convex fitting method of the engagement protrusions 3a and 5a on the inner surface on the back surface groove portion 4 side of the front end portion of the outer end convex portion 5 of the decorative material P is an S-shape that is in close contact with each other. (Or Z-shaped engagement surface). In addition, the cross-sectional shape of the engagement protrusion surface by the concave-convex fitting method of the engagement protrusions 3a and 5a of the decorative material P can be separated at least if an external force is applied, but can be easily connected. There is no particular limitation in the present invention as long as it is an engagement shape surface that does not release the holding.

本発明の請求項3に係る化粧材は、図2に示すように、前記化粧材Pの基材の厚さをt、基板表面及び裏面のそれぞれ凹溝部の底面厚さをt1 、基板表面及び裏面のそれぞれ凹溝部を構成する外端凸部の高さをhとしたとき、それぞれt、t1 、hの関係が、
t=2t1 +h
となっているものである。
As shown in FIG. 2, the decorative material according to a third aspect of the present invention has a thickness t of the base material of the decorative material P, a bottom surface thickness of each of the concave grooves on the substrate surface and the back surface, t1, When the height of the outer end convex part constituting each concave groove part on the back surface is h, the relationship between t, t1, and h is respectively
t = 2t1 + h
It is what has become.

図3は、本発明の化粧材Pの他の実施の形態を説明する側断面図であり、例えば、化粧材Pの裏面(例えば施工面と接する基材1裏面)に、粘着剤や接着剤による接着層21を設けて、施工面に対して接着固定することができるようにしたものである。   FIG. 3 is a side sectional view for explaining another embodiment of the decorative material P of the present invention. For example, an adhesive or an adhesive is applied to the back surface of the decorative material P (for example, the back surface of the base material 1 in contact with the construction surface). The adhesive layer 21 is provided so that it can be adhered and fixed to the construction surface.

化粧材用基材1は、図3に示すように、その基材1の構造内部に発泡剤による発泡層や、充填剤による充填層など基材内部構造部7を設けることができる。   As shown in FIG. 3, the base material 1 for a decorative material can be provided with a base material internal structure portion 7 such as a foaming layer made of a foaming agent or a filling layer made of a filler inside the structure of the base material 1.

図4は、化粧材用基材1と、その基材1表面にラミネートする化粧シート11の一例を具体的に説明する側断面図である。   FIG. 4 is a side sectional view for specifically explaining an example of the decorative material base material 1 and a decorative sheet 11 laminated on the surface of the base material 1.

例えば、化粧材用基材1は、図4に示すように、合成樹脂を主体とする樹脂系基材1の一部若しくは全部に発泡剤を適用して、図4に示すように基材1の裏面側又は表面側又は中間層に対して層状に気泡8を形成するか、若しくは図示しないが、基材1の全体に分散状に気泡8を形成することにより、基材1に対して弾力性(クッション性)を付与するようにしてもよい。   For example, as shown in FIG. 4, the base material 1 for a decorative material is obtained by applying a foaming agent to a part or all of the resin-based base material 1 mainly composed of synthetic resin, and as shown in FIG. 4. The air bubbles 8 are formed in a layered manner on the back surface side or the front surface side or the intermediate layer, or the air bubbles 8 are formed in a dispersed manner on the entire base material 1 to form an elastic material against the base material 1. You may make it provide property (cushion property).

例えば、化粧シート11は、図4に示すように、着色基材シート12の表面に印刷により化粧絵柄インキ層13を施し、その着色基材シート12の表面に化粧絵柄インキ層13上より透明保護層14(シート、フィルム、コーティング層)を形成し、その透明保護層14上にトップコート層15をコーティングした後、必要に応じて、その表面に適宜にエンボス部16を形成したものである。   For example, as shown in FIG. 4, the decorative sheet 11 is provided with a cosmetic pattern ink layer 13 by printing on the surface of the colored base sheet 12, and the surface of the colored base sheet 12 is transparently protected from above the decorative pattern ink layer 13. After the layer 14 (sheet, film, coating layer) is formed and the topcoat layer 15 is coated on the transparent protective layer 14, the embossed portion 16 is appropriately formed on the surface as necessary.

そして、図4に示すように、基材1の表面に化粧シート11をラミネートすることにより、本発明の化粧材Pが完成する。   And as shown in FIG. 4, the decorative sheet 11 of the present invention is completed by laminating the decorative sheet 11 on the surface of the substrate 1.

本発明の上記化粧材Pに用いる基材1としては、溶融樹脂材料を用いた樹脂成形体であってもよいし、加熱プレス手段を用いて樹脂材料をプレス成形する加熱プレス方式の樹脂成形体、あるいは切削手段を用いて樹脂材料を切削成形する樹脂成形体であってもよいが、その製造方法(成形方法)としては、射出成形方法、熱プレス成形方法、異形押出成形方法、切削加工方法、金型注型方法等により製造する。   The substrate 1 used for the decorative material P of the present invention may be a resin molded body using a molten resin material, or a heat-pressed resin molded body in which a resin material is press-molded using a heating press means. Alternatively, a resin molded body obtained by cutting and molding a resin material using a cutting means may be used. As a manufacturing method (molding method) thereof, an injection molding method, a hot press molding method, a profile extrusion molding method, a cutting processing method are used. It is manufactured by a mold casting method or the like.

本発明の化粧材Pとして、その化粧材Pに用いる基材1は、その基材1の成形材料として、主体材料となるポリプロピレンなどの熱可塑性樹脂材料を使用して製造することができ、あるいは化粧材Pとして、その化粧材Pに用いる基材1は、その基材1の成形材料として、主体材料となるポリプロピレンなどの熱可塑性樹脂材料の他に木粉等の木質系充填剤を成形材料として混在させて使用し製造することができる。   As the decorative material P of the present invention, the base material 1 used for the decorative material P can be manufactured using a thermoplastic resin material such as polypropylene as a main material as the molding material of the base material 1, or As the decorative material P, the base material 1 used for the decorative material P is a molding material for the base material 1, in addition to a thermoplastic resin material such as polypropylene as the main material, a wood-based filler such as wood powder is used as the molding material. Can be mixed and used.

また、本発明の化粧材Pとして、その化粧材Pに用いる基材1は、その基材の全体若しくは一部が発泡している基材を用いることができ、また化粧材Pとして、その化粧材Pに用いる基材1の前記熱可塑性樹脂による成形材料としてポリオレフィン系樹脂を用いることができる。   In addition, as the decorative material P of the present invention, the base material 1 used for the decorative material P can be a base material in which the whole or a part of the base material is foamed. A polyolefin resin can be used as a molding material of the thermoplastic resin of the base material 1 used for the material P.

本発明の上記化粧材Pの基材1は、熱可塑性樹脂による樹脂成形体であってもよいし、あるいは熱可塑性樹脂と木質系充填剤を含有する木質樹脂成形体であってもよく、その基材1(成形体)の表面には、前記樹脂成形体の熱可塑性樹脂と同系の熱可塑性樹脂又は該熱可塑性樹脂を主体とする化粧シート11が積層されるか、あるいは前記木質樹脂成形体に含有される熱可塑性樹脂と同系の熱可塑性樹脂を主体とする化粧シートが積層されている。   The base material 1 of the decorative material P of the present invention may be a resin molded body made of a thermoplastic resin, or may be a wooden resin molded body containing a thermoplastic resin and a wooden filler, A thermoplastic resin similar to the thermoplastic resin of the resin molded body or a decorative sheet 11 mainly composed of the thermoplastic resin is laminated on the surface of the substrate 1 (molded body), or the wood resin molded body. A decorative sheet mainly composed of a thermoplastic resin similar to the thermoplastic resin contained in is laminated.

また、前記基材1の木質樹脂成形体については、木質系充填剤を含有しない部分を一部に有するか又は有さずに、木質系充填剤を含有する部分を全体若しくは一部に少なくとも有するものである。   Moreover, about the woody resin molded object of the said base material 1, it has a part which does not contain a wood type filler in part, or has a part containing a wood type filler at least in whole or in part. Is.

また、前記基材1の木質系充填剤の平均粒径は、1〜200μmであることが適当であり、また木質系充填剤を含有する部分における前記木質系充填剤の配合比率は、前記熱可塑性樹脂100重量部に対して、10〜500重量部であることが適当である。   Further, the average particle size of the wood filler of the base material 1 is suitably 1 to 200 μm, and the blending ratio of the wood filler in the portion containing the wood filler is the heat The amount is suitably 10 to 500 parts by weight with respect to 100 parts by weight of the plastic resin.

また、前記基材1に用いる熱可塑性樹脂材料は、例えば、ポリプロピレン、ポリエチレンなどポリオレフィン系樹脂が適当である。   The thermoplastic resin material used for the substrate 1 is suitably a polyolefin resin such as polypropylene or polyethylene.

また、本発明の化粧材Pの基材1は、熱可塑性樹脂による成形材料あるいは熱可塑性樹脂と木質系充填剤を含有した成形材料が用いられ、且つ発泡している樹脂発泡成形体あるいは木質樹脂発泡成形体の表面に、前記樹脂発泡成形体の熱可塑性樹脂と同系の熱可塑性樹脂又は該熱可塑性樹脂を主体とする化粧シートが積層されるか、あるいは前記木質樹脂発泡成形体に含有される熱可塑性樹脂と同系の熱可塑性樹脂を主体とする化粧シートが積層されている。   The base material 1 of the decorative material P of the present invention is a foamed resin foam molded body or wood resin in which a molding material made of a thermoplastic resin or a molding material containing a thermoplastic resin and a wood filler is used. A thermoplastic resin similar to the thermoplastic resin of the resin foam molded article or a decorative sheet mainly composed of the thermoplastic resin is laminated on the surface of the foam molded article, or contained in the wood resin foam molded article. A decorative sheet mainly composed of a thermoplastic resin similar to the thermoplastic resin is laminated.

本発明化粧材Pの基材1としての前記木質樹脂発泡成形体は、木質系充填剤を含有する部分を少なくとも一部に有していてもよいし、全体に分散して木質系充填剤を含有していてもよい。   The wood resin foam molded article as the base material 1 of the decorative material P of the present invention may have at least a part containing a wood filler, or the wood filler may be dispersed throughout. You may contain.

そして前記木質系充填剤の平均粒径は、1〜200μmが適当であり、また木質系充填剤を含有する部分における前記木質系充填剤の配合比率は、前記熱可塑性樹脂100重量部に対して、10〜500重量部であることが適当である。   The average particle size of the wooden filler is suitably 1 to 200 μm, and the mixing ratio of the wooden filler in the portion containing the wooden filler is 100 parts by weight of the thermoplastic resin. 10 to 500 parts by weight is appropriate.

また、本発明化粧材Pの基材1の前記樹脂発泡成形体あるいは木質樹脂発泡成形体は、発泡している部分を一部に有していてもよいし、全体が発泡していてもよい。   In addition, the resin foam molded body or the wood resin foam molded body of the base material 1 of the decorative material P of the present invention may have a part that is foamed, or may be foamed as a whole. .

また、本発明化粧材Pの基材1の前記樹脂発泡成形体あるいは木質樹脂発泡成形体の発泡倍率は、化粧材としての適正なクッション性の点から1.1〜10.0倍程度が適当である。   In addition, the foaming ratio of the resin foam molded body or wood resin foam molded body of the base material 1 of the decorative material P of the present invention is suitably about 1.1 to 10.0 times from the viewpoint of appropriate cushioning properties as a decorative material. It is.

また、本発明化粧材Pの基材1の前記樹脂発泡成形体あるいは木質樹脂発泡成形体に用いる前記熱可塑性樹脂は、ポリプロピレン、ポリエチレンなどポリオレフィン系樹脂が適当である。   The thermoplastic resin used for the resin foam molded article or wood resin foam molded article of the base material 1 of the decorative material P of the present invention is suitably a polyolefin resin such as polypropylene or polyethylene.

前記化粧シート11については、そのシート11に化粧絵柄(絵柄インキ層13)を施す場合には、木目意匠であることが好ましく、また、前記化粧シート11は、全体に透明性を有するようにしてもよい。 About the said decorative sheet 11, when giving the decorative pattern (pattern ink layer 13) to the sheet | seat 11, it is preferable that it is a grain design, and the said decorative sheet 11 is made to have transparency as a whole. Also good.

本発明の化粧材は、1枚の化粧材(又は化粧板)の表面凹溝部内に、その上方より他の1枚の化粧材の裏面凹溝部を構成する外端凸部を嵌合でき、且つ前記1枚の化粧材の表面凹溝部を構成する外端凸部を、前記他の1枚の化粧材の裏面凹溝部内に密に差し込み嵌合して、且つ前記1枚の化粧材の外端凸部先端部における表面凹溝部側の内面と他の1枚の化粧材の外端凸部先端部における裏面凹溝部側の内面とにそれぞれ備えた係合突起により係止して連結でき、このようなジョイント形状の工夫により、床材をはじめ壁材、天井材などの内装施工性や施工能率を大幅に改善できる効果がある。   The decorative material of the present invention can fit the outer end convex part constituting the back groove part of the other one decorative material from above in the surface groove part of one decorative material (or decorative plate), And the outer edge convex part which comprises the surface ditch | groove part of the said 1 sheet of decorative material is closely inserted in the back surface ditch | groove part of the said other 1 sheet of decorative material, It can be locked and connected by engaging projections respectively provided on the inner surface on the front groove portion side at the front end portion of the outer end convex portion and the inner surface on the rear groove portion side on the front end portion of the outer end convex portion of one other decorative material. By devising such a joint shape, there is an effect that the interior workability and construction efficiency of floor materials, wall materials, ceiling materials, etc. can be greatly improved.

このように、本発明の化粧材は、その端部連結のための表裏の凹溝部と外端凸部との凹凸嵌合方向を、敷設面に対して垂直とした構造であるため、施工する際は、既に敷設面に並べた化粧材の側端嵌合部上に、次の化粧材の側端嵌合部を上から嵌め込むだけで順次施工でき、施工性や施工能率を大幅に改善できる効果がある。 Thus, since the decorative material of the present invention has a structure in which the concave and convex fitting direction between the front and back concave grooves and the outer convex portions for connecting the end portions is perpendicular to the laying surface, it is applied. On the other hand, it is possible to perform construction by simply fitting the side edge fitting part of the next cosmetic material from above onto the side edge fitting part of the decorative material already arranged on the laying surface, greatly improving the workability and construction efficiency. There is an effect that can be done.

また、本発明の化粧材は、凹凸嵌合方向が敷設面に対して垂直な構造であるため、施工後の年月経過により化粧材や敷設面の構造材などに傷が付いたり汚れたりした場合には、敷設されている化粧材の一部を簡単に外して交換でき、化粧材端部の隙間にヘラ等を差し入れて化粧材端部を持ち上げることにより嵌合を解除でき、交換したい化粧材だけを簡単に取り外して取り替えることができ、また、新たに交換する化粧材もその端部を上方から他の化粧材の端部に押し付けるだけで容易に嵌合連結することができ、施工性や施工能率を大幅に改善できる効果がある。 In addition, since the decorative material of the present invention has a structure in which the concave and convex fitting direction is perpendicular to the laying surface, the decorative material and the structural material of the laying surface were scratched or soiled over the years after construction. In this case, you can easily remove and replace a part of the makeup material that is laid down, insert a spatula into the gap at the edge of the makeup material, lift the edge of the makeup material, and release the fit. It is possible to easily remove and replace only the material, and the newly replaced decorative material can be easily fitted and connected simply by pressing the end of the decorative material against the end of another decorative material from above. And has the effect of significantly improving the construction efficiency.

また、本発明の化粧材の嵌合部は、凹凸形状、厚みが工夫され、日常生活の使用では簡単には外れないように係合突起が設けられ、ロックできる構造になっているため、従来のような釘打ちによる固定は不要になり、施工性や施工能率を大幅に改善できる効果がある。 In addition, since the fitting portion of the decorative material of the present invention has a concavo-convex shape and thickness, and has a structure that can be locked and provided with an engagement protrusion so that it is not easily removed in daily life use, Fixing by nailing such as is unnecessary, and there is an effect that construction efficiency and construction efficiency can be greatly improved.

本発明の化粧材の基材には、主体材料として熱可塑性樹脂を用いるため、適度の弾力性が得られ、それによって嵌合固定及び取り外しが容易であり、しかも嵌合状態では使用時の外力等では簡単には嵌合が外れない。 Since the base material of the decorative material of the present invention uses a thermoplastic resin as a main material, moderate elasticity can be obtained, which makes it easy to fix and remove, and in the fitted state, external force during use. Etc., it cannot be easily disengaged.

また、本発明の化粧材の基材が、熱可塑性樹脂の押し出し成形加工(基材の外端凸部と凹溝部が形成された両端に沿う方向を押し出し方向とする)による成形体の場合には、基材の両端部の凹凸嵌合方向が敷設面に垂直方向であるために、基材の断面形状が点対称形状になり、従来の化粧材の基材のように凹凸嵌合方向が敷設面に平行方向の場合の非対称形状とは異なり、成形体に反りが発生し難く成形性及び生産性に優れた効果を発揮する。 In the case where the base material of the decorative material of the present invention is a molded body by extrusion molding of a thermoplastic resin (the direction along the both ends where the outer end convex portion and the concave groove portion of the base material are formed is the extrusion direction). Since the concave / convex fitting direction at both ends of the base material is perpendicular to the laying surface, the cross-sectional shape of the base material is a point-symmetrical shape, and the concave / convex fitting direction is the same as that of a conventional decorative base material. Unlike the asymmetrical shape in the direction parallel to the laying surface, the molded body is less likely to warp and exhibits excellent effects in moldability and productivity.

また、本発明の化粧材における基材の嵌合部は、施工時は嵌合し易く、施工後の日常使用では簡単に外れず、また補修時の交換の際は、容易に取り外せることが重要であるが、その際の化粧基材に求められる物性としては、適度な曲げ応力と、復元性が必要となる。すなわち、嵌合時及び取り外す際に、ある一定の外力を加えた際、嵌合部が開き、外力を開放した際に再度閉まるといった所謂ヒンジ性を有することである。 In addition, it is important that the mating part of the base material in the decorative material of the present invention is easy to fit at the time of construction, cannot be easily detached after daily use after construction, and can be easily removed at the time of replacement at the time of repair. However, as the physical properties required for the decorative base material at that time, an appropriate bending stress and restoring property are required. That is, it has a so-called hinge property such that when a certain external force is applied during fitting and removal, the fitting portion opens and closes again when the external force is released.

適度な曲げ応力と復元性を得るには、基材に用いる樹脂にはポリオレフィン系の樹脂が好ましい。ポリスチレン、ポリエステル等の硬質の樹脂では、嵌合部を開くのに大きな力を要すると同時に、嵌合部が開き過ぎたりした場合の復元性に乏しく、外れてしまうことがあるが、本発明においては、基材を木粉等の木質充填剤を混在させた複合構造としたので、混在を量的若しくは位置的に調整することにより強度物性の調整ができ、例えば木粉の含有量を増加することにより曲げ応力を増加させることができる。 In order to obtain an appropriate bending stress and restorability, a polyolefin-based resin is preferable as the resin used for the substrate. In a hard resin such as polystyrene and polyester, a large force is required to open the fitting portion, and at the same time, there is a poor restoration property when the fitting portion is opened too much, which may come off. Since the base material has a composite structure in which a wood filler such as wood powder is mixed, the strength properties can be adjusted by adjusting the mixture quantitatively or positionally, for example, increasing the content of wood powder As a result, the bending stress can be increased.

また、本発明においては、基材の樹脂を発泡させて樹脂/発泡(空隙)の複合構造とすることにより適度な強度物性を保持しながら曲げ応力を低減化することができる。 Further, in the present invention, the bending stress can be reduced while maintaining appropriate strength properties by foaming the base resin to form a resin / foam (void) composite structure.

また、上記木質系充填剤を含有させた樹脂基材は、曲げ応力と復元性の他にも樹脂本来より切断する際の強度が低減されるため、万が一、補修交換時に嵌合部が開き難い場合でも、カッター等の刃先にて容易に切断して取り外すことができる。 In addition, the resin base material containing the above wood-based filler reduces the strength when cutting from the resin itself in addition to bending stress and resilience. Even in this case, it can be easily cut and removed with a cutting edge such as a cutter.

さらに、基材に積層される化粧シートを嵌合部の凹凸部分まで延設して貼着することにより、基材全体の張力や平坦性を調整でき、これにより「ヒンジ性」を増強させる効果がある。 Furthermore, the tension and flatness of the entire base material can be adjusted by extending and sticking the decorative sheet laminated to the base material to the uneven part of the fitting part, thereby enhancing the “hinge” There is.

また、本発明の化粧材は、熱可塑性樹脂による樹脂成形体、あるいは熱可塑性樹脂と木質系充填剤を含有する木質樹脂成形体による基材、あるいはそれらの樹脂成形体であって且つ発泡している樹脂発泡成形体、あるいは木質樹脂発泡成形体による基材が使用されており、その基材表面には前記熱可塑性樹脂と同系の熱可塑性樹脂を主体とする化粧シートが積層されているので、切削や釘打ち等の加工性にも優れており、化粧シートによる高意匠性が得られる。 Further, the decorative material of the present invention is a resin molded body made of a thermoplastic resin, or a base material made of a wooden resin molded body containing a thermoplastic resin and a wooden filler, or a resin molded body thereof, and is foamed. Since a base material made of a resin foam molded body or a wood resin foam molded body is used, and a decorative sheet mainly composed of a thermoplastic resin similar to the thermoplastic resin is laminated on the surface of the base material, It is also excellent in workability such as cutting and nailing, and high design properties with a decorative sheet can be obtained.

また、化粧材に木質樹脂成形体や木質樹脂発泡成形体による基材を用いた場合には、その基材表面に化粧シートを積層しなくても、化粧材に基材自体による視覚的及び触覚的な木質感を持たせることができる。 In addition, when a base material made of a wood resin molded body or a wood resin foam molded body is used as a decorative material, the visual and tactile sensation of the base material itself can be applied to the decorative material without laminating a decorative sheet on the surface of the base material. It can have a typical wood texture.

しかも、基材表面に積層する化粧シートに、基材の熱可塑性樹脂と同系の熱可塑性樹脂を主体とする化粧シートを用いた場合には、基材と化粧シートとの分離の必要がなく容易にリサイクルが可能になり、また、特に熱可塑性樹脂としてポリオレフィン系樹脂を使用したものにあっては、安価で加工性に優れ、しかも用途態様によりリサイクル利用に適さない廃材等は焼却処分も可能である。 Moreover, when a decorative sheet mainly made of the same thermoplastic resin as the base material is used for the decorative sheet laminated on the surface of the base material, there is no need to separate the base material from the decorative sheet. In particular, in the case of using polyolefin resin as a thermoplastic resin, it is inexpensive and excellent in processability, and waste materials that are not suitable for recycling depending on the application mode can be incinerated. is there.

(a)は本発明の化粧材の実施の形態を示す側面図。(b)は本発明の化粧材の連結施工を説明する側面図。(A) is a side view showing an embodiment of a decorative material of the present invention. (B) is a side view explaining the connection construction of the decorative material of the present invention. 本発明の化粧材の連結部分の拡大側面図。The expanded side view of the connection part of the decorative material of this invention. 本発明の化粧材の内部層構造の一例を説明する側面図。The side view explaining an example of the inner layer structure of the decorative material of this invention. 本発明の化粧材における基材と化粧シートの層構造及びラミネートを説明する模式的側断面図。The typical sectional side view explaining the layer structure and lamination of a base material and a decorative sheet in the decorative material of the present invention. 従来の化粧材の連結施工を説明する側面図。The side view explaining the connection construction of the conventional decorative material.

符号の説明Explanation of symbols

P…化粧材
1…基材(成形体) 1a…凹状部 1b…凸状部 2…表面凹溝部
3…外端凸部 3a…係合突起 4…裏面凹溝部 5…外端凸部
5a…係合突起 6…隙間 7…基材内部構造部 8…気泡
11…化粧シート 12…基材層 13…化粧絵柄層 14…透明保護層
15…トップコート層 16…エンボス部
P ... Cosmetic material 1 ... Base material (molded body) 1a ... Concave portion 1b ... Convex portion 2 ... Surface concave groove portion 3 ... Outer end convex portion 3a ... Engaging projection 4 ... Back surface concave groove portion 5 ... Outer end convex portion 5a ... Engagement protrusion 6 ... Gap 7 ... Base material internal structure part 8 ... Bubble 11 ... Cosmetic sheet 12 ... Base material layer 13 ... Cosmetic picture layer 14 ... Transparent protective layer 15 ... Topcoat layer 16 ... Embossed part

Claims (5)

樹脂成形体からなる化粧材基材の互いに対向する両端部に沿って、その一方端部の基材表面と他方端部の基材裏面とにそれぞれ線状に表面凹溝部と裏面凹溝部を備え、1枚の化粧材の表面凹溝部と他の1枚の化粧材の裏面凹溝部とを組み合わせることにより、複数枚の化粧材を面状に組み付けて連結施工する化粧材であって、前記1枚の化粧材の外端凸部先端部における表面凹溝部側の内面と他の1枚の化粧材の外端凸部先端部における裏面凹溝部側の内面とにそれぞれ係合突起を備え、1枚の化粧材の表面凹溝部内に、その上方より他の1枚の化粧材の裏面凹溝部を構成する外端凸部を嵌合し、且つ前記1枚の化粧材の表面凹溝部を構成する外端凸部を前記他の1枚の化粧材の裏面凹溝部内に密に差し込み嵌合し、且つ前記係合突起により係止して、且つ前記1枚の化粧材の表面凹溝部の外端凸部側の内面と対向する内面と、該内面に対向する前記他の1枚の化粧材の外端凸部の外面との互いに対向する内面に隙間を有するように、複数枚の前記化粧材を面状に組み付けて連結施工可能にしたことを特徴とする化粧材。 Along the opposite opposite ends of the decorative material base made of a resin molded body, a surface groove and a back groove are linearly provided on the substrate surface at one end and the substrate back at the other end, respectively. A cosmetic material for connecting and constructing a plurality of cosmetic materials in a plane by combining a front groove groove portion of one decorative material and a back groove groove portion of another decorative material. An engagement protrusion is provided on each of the inner surface on the front groove portion side of the front end portion of the outer end convex portion of the sheet of decorative material and the inner surface on the rear groove portion side of the front end portion of the outer end convex portion of the other decorative material. An outer end convex portion constituting the back groove portion of the other one decorative material is fitted into the surface concave groove portion of the single decorative material from above, and the surface concave groove portion of the single decorative material is configured. The outer end convex portion to be tightly inserted and fitted into the back groove portion of the other one decorative material, and the engaging projection An inner surface facing the inner surface on the outer end convex portion side of the surface groove portion of the one decorative material, and an outer surface of the outer end convex portion of the other decorative material facing the inner surface A decorative material characterized in that a plurality of the decorative materials are assembled into a planar shape so as to have a gap on the inner surfaces facing each other. 請求項1記載の化粧材であって、前記1枚の化粧材の外端凸部先端部の表面凹溝部側の内面と他の1枚の化粧材の外端凸部先端部の裏面凹溝部側の内面のそれぞれ前記係合突起を備え、前記両内面に互いに密接するS字状嵌合面を備えることを特徴とする化粧材。   2. The decorative material according to claim 1, wherein an inner surface of the front end portion of the outer end convex portion of the one decorative material on the front side groove portion side and a back surface concave groove portion of the front end portion of the outer end convex portion of the other one of the decorative materials. A decorative material comprising the engagement protrusions on each of the inner surfaces on the side, and S-shaped fitting surfaces in close contact with the inner surfaces. 前記化粧材基材の厚さをt、基板表面及び裏面のそれぞれ凹溝部の底面厚さをt1 、基板表面及び裏面のそれぞれ凹溝部を構成する外端凸部の高さをhとしたとき、t、t1 、hの関係が、
t=2t1 +h
であることを特徴とする請求項1又は請求項2記載の化粧材。
When the thickness of the decorative material base is t, the bottom surface thickness of each concave groove portion on the substrate surface and the back surface is t1, and the height of the outer end convex portion constituting each concave groove portion on the substrate surface and the back surface is h, The relationship between t, t1 and h is
t = 2t1 + h
The cosmetic material according to claim 1 or 2, wherein the cosmetic material is a cosmetic material.
前記化粧材基材の表面に化粧シートが積層している請求項1乃至請求項3のいずれか1項記載の化粧材。   The decorative material according to any one of claims 1 to 3, wherein a decorative sheet is laminated on a surface of the decorative material base material. 前記化粧材基材の表面に熱可塑性樹脂製の化粧シートが積層している請求項1乃至請求項3のいずれか1項記載の化粧材。   The decorative material according to any one of claims 1 to 3, wherein a decorative sheet made of a thermoplastic resin is laminated on a surface of the decorative material base material.
JP2007218131A 2007-08-24 2007-08-24 Cosmetic material Expired - Lifetime JP4780063B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2007218131A JP4780063B2 (en) 2007-08-24 2007-08-24 Cosmetic material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2007218131A JP4780063B2 (en) 2007-08-24 2007-08-24 Cosmetic material

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
JP2001296704A Division JP4126893B2 (en) 2001-09-27 2001-09-27 Cosmetic material

Publications (2)

Publication Number Publication Date
JP2007297917A true JP2007297917A (en) 2007-11-15
JP4780063B2 JP4780063B2 (en) 2011-09-28

Family

ID=38767627

Family Applications (1)

Application Number Title Priority Date Filing Date
JP2007218131A Expired - Lifetime JP4780063B2 (en) 2007-08-24 2007-08-24 Cosmetic material

Country Status (1)

Country Link
JP (1) JP4780063B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010236271A (en) * 2009-03-31 2010-10-21 Toppan Cosmo Inc Profile molded article
JP2011526335A (en) * 2009-01-16 2011-10-06 フローリング・テクノロジーズ・リミテッド Panels, especially floor panels
CN105888188A (en) * 2016-06-06 2016-08-24 王榕 Floor splicing mechanism

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60112531A (en) * 1983-11-18 1985-06-19 Nippon Light Metal Co Ltd Automatic material loading and unloading apparatus
JPS63159036A (en) * 1986-12-23 1988-07-01 Sumitomo Electric Ind Ltd Manufacture of fiber reinforced plastic cylindrical body
JP2001055826A (en) * 1999-08-16 2001-02-27 Dainippon Printing Co Ltd Decorative material for floor

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60112531A (en) * 1983-11-18 1985-06-19 Nippon Light Metal Co Ltd Automatic material loading and unloading apparatus
JPS63159036A (en) * 1986-12-23 1988-07-01 Sumitomo Electric Ind Ltd Manufacture of fiber reinforced plastic cylindrical body
JP2001055826A (en) * 1999-08-16 2001-02-27 Dainippon Printing Co Ltd Decorative material for floor

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011526335A (en) * 2009-01-16 2011-10-06 フローリング・テクノロジーズ・リミテッド Panels, especially floor panels
JP2010236271A (en) * 2009-03-31 2010-10-21 Toppan Cosmo Inc Profile molded article
CN105888188A (en) * 2016-06-06 2016-08-24 王榕 Floor splicing mechanism

Also Published As

Publication number Publication date
JP4780063B2 (en) 2011-09-28

Similar Documents

Publication Publication Date Title
US11668104B2 (en) Floor panel for forming a floor covering
US10214918B2 (en) Floor panel forming a floor covering, floor covering formed from such floor panels and methods for manufacturing such floor panels
EP3397825B1 (en) Floor panel for forming a floor covering
US20190017278A1 (en) Floor panel for forming a floor covering
US20100319282A1 (en) Floor Panel Containing A Polymer And Cork
JP4780063B2 (en) Cosmetic material
JP4492324B2 (en) Cosmetic material
JP4126893B2 (en) Cosmetic material
JP2007224523A (en) Connecting-assembling decorative material
JP5143803B2 (en) Sound insulation floor material and method for producing sound insulation floor material
JP2018016958A (en) Floor material
JP2003247327A (en) Decoration material and building interior finish material
JP2003247334A (en) Decoration material
JP2012007356A (en) Flooring material
JP2010095879A (en) Woody decorative floor member and method for remodeling woody decorative floor
JP2006161312A (en) Decorative plate
JP2005113551A (en) Decorative member and its construction structure
JP5357407B2 (en) Construction structure of sound insulation flooring
JP5378655B2 (en) A wooden decorative floor material and a method for reforming a wooden decorative floor.
JP2004011146A (en) Flooring material
JP2005256390A (en) Decorative member and construction structure thereof
JP5954699B2 (en) Multiple baseboard combination
JP2003213903A (en) Plate material for floor
JP2006077449A (en) Resin-based decorative sheet
JP2004204504A (en) Connection structure of flooring

Legal Events

Date Code Title Description
A621 Written request for application examination

Free format text: JAPANESE INTERMEDIATE CODE: A621

Effective date: 20080822

A131 Notification of reasons for refusal

Free format text: JAPANESE INTERMEDIATE CODE: A131

Effective date: 20110208

A521 Written amendment

Free format text: JAPANESE INTERMEDIATE CODE: A523

Effective date: 20110406

TRDD Decision of grant or rejection written
A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

Effective date: 20110607

A01 Written decision to grant a patent or to grant a registration (utility model)

Free format text: JAPANESE INTERMEDIATE CODE: A01

A61 First payment of annual fees (during grant procedure)

Free format text: JAPANESE INTERMEDIATE CODE: A61

Effective date: 20110620

FPAY Renewal fee payment (event date is renewal date of database)

Free format text: PAYMENT UNTIL: 20140715

Year of fee payment: 3

R150 Certificate of patent or registration of utility model

Ref document number: 4780063

Country of ref document: JP

Free format text: JAPANESE INTERMEDIATE CODE: R150

Free format text: JAPANESE INTERMEDIATE CODE: R150

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250