JP2006161312A - Decorative plate - Google Patents

Decorative plate Download PDF

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Publication number
JP2006161312A
JP2006161312A JP2004350804A JP2004350804A JP2006161312A JP 2006161312 A JP2006161312 A JP 2006161312A JP 2004350804 A JP2004350804 A JP 2004350804A JP 2004350804 A JP2004350804 A JP 2004350804A JP 2006161312 A JP2006161312 A JP 2006161312A
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Japan
Prior art keywords
decorative
decorative plate
recessed groove
groove part
groove portion
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JP2004350804A
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Japanese (ja)
Inventor
Katsuyuki Niina
勝之 新名
Takashi Ikeda
尚 池田
Hiroshi Kawasaki
浩志 河崎
Yumiko Tsuruta
由美子 鶴田
Tatsuhiko Furuta
達彦 古田
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Toppan Inc
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Toppan Printing Co Ltd
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Application filed by Toppan Printing Co Ltd filed Critical Toppan Printing Co Ltd
Priority to JP2004350804A priority Critical patent/JP2006161312A/en
Publication of JP2006161312A publication Critical patent/JP2006161312A/en
Pending legal-status Critical Current

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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0138Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels perpendicular to the main plane

Abstract

<P>PROBLEM TO BE SOLVED: To provide a decorative plate formed in such a structure that decorative plates can be easily connected to each other and are hard to be removed without rather requiring skill when they are laid down on installation surfaces such as a floor surface, wall surfaces, and a ceiling surface by connection and assembled and fixed. <P>SOLUTION: This decorative plate comprises a front surface recessed groove part 2 linearly on the surface of a decorative plate base material 1 at one end part along both end parts thereof, facing each other, formed of a resin molded body of roughly square in outline shape and a rear surface recessed groove part 3 linearly on the rear surface of the base material at the other end part. The front surface recessed groove part 2 in one sheet of decorative plate is combined with the rear surface recessed groove part 3 in the other one sheet of decorative plate to assemble a plurality of decorative plates in a surface shape by connecting them to each other. A pyramid shaped engagement projection 4 is formed at the outer tip of the front surface recessed groove part 2, a projected part 5 engaged with the engagement projection is formed on the inner surface of the rear surface recessed groove part 3, and the projected widths of the engagement projection 4 and the projected part 5 are 0.3 to 1.0 mm, respectively. <P>COPYRIGHT: (C)2006,JPO&NCIPI

Description

本発明は床材、壁材、天井材等の建築内装材の表面材等に用いられる、木質系基材からなる化粧板に関し、特に、施工し易い形状構造を備えた化粧板に関するものである。   The present invention relates to a decorative board made of a wooden base material used for a surface material of a building interior material such as a flooring material, a wall material, and a ceiling material, and more particularly to a decorative board having a shape structure that is easy to construct. .

従来より前記各種用途の化粧板としては、合板やファイバーボード等の木質基材に、天然突き板や、紙または合成樹脂シートに印刷にて意匠を施した化粧紙または化粧シートなどを貼り合わせたものが多く使われている。   Conventionally, as a decorative board for various uses, a natural veneer, a decorative paper or a decorative sheet that has been designed by printing on a paper or a synthetic resin sheet, and the like are bonded to a wooden substrate such as plywood or fiberboard. Many things are used.

これら化粧板を、床材、壁材、天井材等の建築内装材の表面材として施工使用する場合は、床面(床構造材面)や壁面(壁構造材面)や天井面(天井構造材面)に接するようにして、複数枚の化粧板を1枚ずつ平らに並べ、それら化粧板の端部を順次互いに嵌合して連結固定して敷き詰めるようにしている。   When using these decorative panels as surface materials for building interior materials such as floor materials, wall materials, and ceiling materials, floor surfaces (floor structure material surfaces), wall surfaces (wall structure material surfaces), and ceiling surfaces (ceiling structures) A plurality of decorative plates are arranged flat one by one so as to be in contact with the material surface), and the end portions of the decorative plates are sequentially fitted, connected and fixed, and spread.

このような化粧板の従来の連結施工による敷設方式においては、図3に示すように、化粧板の一方端部に凹状部を備え、それと対向する他方端部に、前記凹状部内に嵌合可能な凸状部をそれぞれ備えていて、ように、それぞれ化粧板の一方端部の凹状部と他方端部の凸状部とを互いに側方から順次横方向に矢印方向に向かって突き合わせて凹状部と凸状部とを嵌合することにより連結固定して敷き詰めるようにしていた。   As shown in FIG. 3, in the conventional laying method of the decorative board, as shown in FIG. 3, the decorative board is provided with a concave portion at one end, and can be fitted into the concave portion at the other end opposite to the concave portion. Each having a convex portion, and the concave portion at the one end of the decorative plate and the convex portion at the other end of the decorative plate are sequentially abutted laterally from each other in the direction of the arrow. And the convex portion are fitted and fixed to fit and spread.

そのために複数枚の化粧板を嵌合にて連結施工する際は、化粧板を互いに横方向から凸状部と凹状部とを矢印方向に突き合わせ、凸状部を凹状部内に順次挿入して嵌合接続する必要があり、また嵌合部にはロック機構が無いため、凸状部と凹状部とは般的に密に嵌合するように作られており、横方向から強く叩いて挿入しなければならないことが多く、施工に労力と時間を要していた。さらに、施工後に基材の吸湿や温度変化による寸法変化で突き上げたり緩まないように固定するため嵌合部に釘打ちをして固定する必要があり打撃音により周囲に騒音を発生させ集合住宅などでは苦情発生の原因となる事もあった。   Therefore, when connecting multiple decorative plates by fitting, the decorative plates are mutually abutted in the arrow direction from the lateral direction, and the convex portions are sequentially inserted into the concave portions and fitted. Since there is no locking mechanism at the mating part, the convex part and the concave part are generally made to fit closely together. There were many things that had to be done, and labor and time were required for the construction. In addition, it is necessary to nail and fix the fitting part to fix it so that it does not push up or loosen due to dimensional changes due to moisture absorption or temperature change after construction, and it is necessary to fix it by nailing the fitting part and generating noise in the surroundings due to the impact sound Then, it sometimes caused complaints.

また、施工後の年月経過により、化粧板や敷設面の構造材などに傷が付いたり汚れたりした場合には、化粧板の一部を外して交換する必要が生じるが、従来は化粧板の連結嵌合部の凹凸が床面など敷設構造面に対して水平に配置されているため外し難く、嵌合部を上に持ち上げて外すことはできず、嵌合部を鋸等により切断しなければ、一部分の化粧板だけを取り外して交換することはできなかった。また、新たに交換する化粧板も同様に嵌合部を切断しなければ、化粧板を取り外した部分に嵌め込み敷設することができず、さらに、釘打ちにて固定している個所は釘を抜く作業が必要であった。   In addition, if the decorative plate or the structural material of the laying surface is damaged or dirty due to the passage of time after construction, it is necessary to remove and replace part of the decorative plate. Since the concavity and convexity of the connecting fitting part is arranged horizontally with respect to the laying structure surface such as the floor surface, it is difficult to remove, and the fitting part cannot be lifted up and removed, and the fitting part is cut with a saw or the like Without it, it was not possible to remove and replace only some of the decorative panels. Similarly, if the decorative plate to be replaced is not cut in the same manner, the decorative plate cannot be fitted and laid on the part from which the decorative plate is removed, and the nail is removed from the place where the decorative plate is fixed by nailing. Work was necessary.

本発明はこのような問題点を解決するためになされたものであり、その課題とするところは、化粧板(又は化粧板)を、床面、壁面、天井面等の施工面に対して連結施工により敷設して組み付けや取り付け施工を行う際に、比較的熟練を必要とせずに連結施工し易く外れにくい構造を備えた化粧板を提供することにある。   The present invention has been made to solve such problems, and the problem is that a decorative board (or decorative board) is connected to a construction surface such as a floor surface, a wall surface, or a ceiling surface. An object of the present invention is to provide a decorative board having a structure that is easy to connect and hard to come off without requiring a relatively high degree of skill when laying and installing and installing by construction.

本発明はこのような課題を解決するためになされたものであり、すなわちその請求項1記載の発明は、外形が略四角形の樹脂成形体からなる化粧板基材の互いに対向する両端部に沿って、その一方の端部の基材表面に線状に表面凹溝部を備え、他方の端部の基材裏面に線状に裏面凹溝部を備え、1枚の化粧板の表面凹溝部と他の1枚の化粧板の裏面凹溝部とを組み合わせることにより、複数枚の化粧板を面状に組み付けて連結施工を可能とする化粧板にであって、前記表面凹溝部の外側先端に角錐台形の係合突起を有し、前記裏面凹溝部の内側面に前記係合突起と係合する突起部を有し、前記係合突起と突出部の突起幅は0.3〜1.0mmであることを特徴とする化粧板である。   The present invention has been made in order to solve such a problem. That is, the invention according to claim 1 is provided along both opposing end portions of a decorative board substrate made of a resin molded body having a substantially rectangular outer shape. The surface of the base material at one end thereof is linearly provided with a groove on the back surface, and the back surface of the base material at the other end is provided with a linear groove on the back surface. A decorative plate that can be connected by combining a plurality of decorative plates in a planar shape by combining the back surface concave groove portion of the single decorative plate, and has a truncated pyramid shape at the outer tip of the front concave groove portion. And a protrusion that engages with the engagement protrusion on the inner surface of the back-side groove, and the protrusion width of the engagement protrusion and the protrusion is 0.3 to 1.0 mm. This is a decorative board.

本発明の請求項1記載の化粧板により、前記角錐台形の係合突起と突起部により、複数の化粧板を容易に嵌め合わされかつ係止して連結可能となる。またその突出幅を0.3〜1.0mmとすることで、室温や湿度変化による寸法変化がおきても突き上げや目すきの発生を押さえることが可能となる。また、前記幅を有することで、リサイクル時に前記突起幅による隙間にヘラ等を差し入れて化粧板の端部を持ち上げて外すことが可能となったり、カッターの刃先を差し込んで連結部分を切断することが可能となる。   With the decorative board according to the first aspect of the present invention, the plurality of decorative boards can be easily fitted and locked together by the truncated pyramid-shaped engaging projections and projections. Further, by setting the protrusion width to 0.3 to 1.0 mm, it is possible to suppress the occurrence of push-up and eyelashes even if a dimensional change due to room temperature or humidity change occurs. Further, by having the width, it becomes possible to insert a spatula or the like into the gap due to the width of the protrusion during recycling to lift and remove the end of the decorative plate, or to insert the cutter edge to cut the connecting portion. Is possible.

本発明の化粧板の一実施例の断面の構造を図1に示す。(a)に1枚の化粧板の構造、(b)に複数枚の化粧板を連結した状態を示す。図2にその連結部分の構造を示す。化粧板基材1、表面凹溝部2、裏面凹溝部3、係合突起4、突出部5からなり、表面に化粧シート6を設けても良い。   The cross-sectional structure of an embodiment of the decorative board of the present invention is shown in FIG. (A) shows the structure of one decorative board, and (b) shows a state in which a plurality of decorative boards are connected. FIG. 2 shows the structure of the connecting portion. The decorative sheet substrate 1, the front surface groove portion 2, the back surface groove portion 3, the engagement protrusion 4, and the protrusion portion 5 may be provided, and a decorative sheet 6 may be provided on the surface.

本発明の化粧板基材1は樹脂成形体からなるものであり、具体的には熱可塑性樹脂であり、後述する適度な曲げ応力と復元性を得るために特にはポリプロピレン、ポリエチレンなどのポリオレフィン系樹脂が好適である。   The decorative board substrate 1 of the present invention is made of a resin molded body, specifically a thermoplastic resin, and particularly a polyolefin-based material such as polypropylene and polyethylene in order to obtain appropriate bending stress and resilience described later. Resins are preferred.

また木質系充填材を混合して木質系樹脂成形体としてもよい。前記木質系充填材としてとしては平均粒径1〜200μmの木粉が好適である。前記熱可塑性樹脂100重量部に対して木粉は10〜500重量部の混合割合が適当である。混在を量的若しくは位置的に調整することにより強度物性の調整ができ、例えば木粉の含有量を増加することにより曲げ応力を増加させることができる。   Moreover, it is good also as a wood type resin molding by mixing a wood type filler. As the wood-based filler, wood powder having an average particle diameter of 1 to 200 μm is preferable. A mixing ratio of 10 to 500 parts by weight of wood flour is appropriate for 100 parts by weight of the thermoplastic resin. By adjusting the mixture quantitatively or positionally, the strength physical properties can be adjusted. For example, the bending stress can be increased by increasing the content of wood flour.

さらに発泡させる場合は発泡剤など、その他の添加剤も適宜混合して使用可能である。樹脂/発泡(空隙)の複合構造とすることにより適度な強度物性を保持しながら曲げ応力を低減化することができる。   In the case of further foaming, other additives such as a foaming agent can be appropriately mixed and used. By adopting a resin / foam (void) composite structure, bending stress can be reduced while maintaining appropriate strength properties.

本発明の化粧板基材1の樹脂成形体の成形方法としては、射出成形方法、熱プレス成形方法、鋳型押出成形方法、切削成形方法、金型注型方法などにより成形可能である。また化粧板基材全体もしくは一部を発泡したものであっても良い。発泡倍率としては、化粧板の適正なクッション性を考慮すると、1.1〜10.0倍程度が適当である。   As a molding method of the resin molded body of the decorative board substrate 1 of the present invention, it can be molded by an injection molding method, a hot press molding method, a mold extrusion molding method, a cutting molding method, a mold casting method, or the like. Further, the whole or part of the decorative board base material may be foamed. As the expansion ratio, considering the appropriate cushioning property of the decorative board, about 1.1 to 10.0 times is appropriate.

本発明の化粧板基材1の一方端部に沿って形成された前記表面凹溝部2は、その外側先端に角錐台形の係合突起4を形成することにより構成されている。また、板状の前記基材1の他方端縁に沿って形成された前記裏面凹溝部3は、その他方端部の端縁に、内側面に前記係合突起4と係合する突起部5を形成することにより構成されている。   The surface concave groove portion 2 formed along one end portion of the decorative board substrate 1 of the present invention is configured by forming a truncated pyramid-shaped engagement protrusion 4 at the outer end thereof. Further, the back groove 3 formed along the other edge of the plate-like substrate 1 has a protrusion 5 that engages with the engagement protrusion 4 on the inner surface at the edge of the other end. It is comprised by forming.

そして、1枚の化粧板の表面凹溝部2と、他の1枚の化粧板の裏面凹溝部3とを組み合わせることにより、2枚乃至複数枚の化粧板を順次、面状に組み付けて連結施工するものである。   Then, by combining the front groove portion 2 of one decorative plate and the back groove portion 3 of the other decorative plate, two or more decorative plates are sequentially assembled into a plane and connected. To do.

本発明の化粧板の嵌合は、施工時は嵌合し易く、施工後の日常使用では簡単に外れず、また補修時の交換の際は、容易に取り外せるものとなる。樹脂成形体からなる化粧板基材は適度な曲げ応力と、復元性がある。すなわち、嵌合時及び取り外す際に、ある一定の外力を加えた際、嵌合部が開き、外力を開放した際に再度閉まるといった所謂ヒンジ性を有している。   The decorative board of the present invention can be easily fitted at the time of construction, cannot be easily removed after daily use after construction, and can be easily removed at the time of replacement at the time of repair. A decorative board substrate made of a resin molded body has moderate bending stress and resilience. That is, it has a so-called hinge property that when a certain external force is applied during fitting and removal, the fitting portion opens and closes again when the external force is released.

そのため、本発明では前記係合突起と突出部を有し、その突出幅を0.3〜1.0mmとしたことを特徴とする。これは、本発明者らが鋭意検討の上導き出した形状であり、この形状と突出幅により化粧板の間隔がとられる。この形状であることにより、特に意識しなくても施工する際に化粧板間に間隔をもってはめ合わされた状態となる。この間隔により、室温や湿度変化による寸法変化がおきても突き上げや目すきの発生を押さえることが可能となる。また、前記間隔を有することで、リサイクル時に前記間隔にヘラ等を差し入れて化粧板の端部を持ち上げて外すことが可能となったり、カッターの刃先を差し込んで連結部分を切断することが可能となる。   Therefore, the present invention is characterized in that the engaging projection and the protruding portion are provided, and the protruding width is set to 0.3 to 1.0 mm. This is a shape derived by the present inventors after intensive studies, and the interval between the decorative plates is taken by this shape and the protruding width. By being in this shape, it is in a state of being fitted with a gap between the decorative plates when it is constructed without being particularly conscious. By this interval, it is possible to suppress the occurrence of push-ups and eyes even if dimensional changes occur due to room temperature or humidity changes. In addition, by having the interval, it becomes possible to insert a spatula or the like into the interval at the time of recycling to lift and remove the edge of the decorative board, or to insert the cutter blade and cut the connecting portion Become.

また、本発明の化粧板基材1の表面に化粧シート6を設けても良い。化粧シート6は、図示しないが、化粧シート基材と絵柄層と表面保護層とからなり、前記化粧シート基材としては化粧板基材1と同一または類似の樹脂を用いると、基材と化粧シートとの分離の必要がなく容易にリサイクルが可能になり、また、特に熱可塑性樹脂としてポリオレフィン系樹脂を使用したものにあっては、安価で加工性に優れ、しかも用途態様によりリサイクル利用に適さない廃材等は焼却処分も可能である。化粧シート基材は通常着色してなるが、化粧板基材の色を生かすのであれば透明でも良く、特に限定されるものではない。一方表面保護層は絵柄層の上の設けるので通常透明なものとなり、表面の物性の向上のため従来公知の物性の良好な表面保護層用の樹脂に各種添加剤を添加してなる。また表面にエンボス凹凸を設けても良い。   Moreover, you may provide the decorative sheet 6 in the surface of the decorative board base material 1 of this invention. Although not shown, the decorative sheet 6 includes a decorative sheet base material, a pattern layer, and a surface protective layer. When the same or similar resin as the decorative board base material 1 is used as the decorative sheet base material, the base material and the decorative material are used. Recycling is possible without the need for separation from the sheet. In particular, those that use polyolefin resin as the thermoplastic resin are inexpensive, have excellent processability, and are suitable for recycling depending on the application mode. Waste materials that are not present can be incinerated. The decorative sheet base material is usually colored, but may be transparent as long as the color of the decorative board base material is utilized, and is not particularly limited. On the other hand, since the surface protective layer is provided on the pattern layer, it is usually transparent, and various additives are added to a conventionally known resin for a surface protective layer having good physical properties in order to improve the physical properties of the surface. Further, embossed irregularities may be provided on the surface.

化粧シート6は、化粧板基材を成形にその表面に接着剤等により貼り合わせることにより設けられるが、化粧シート6は表面凹溝部2の凹部の板側、及び裏面凹溝部の先端側まで延設して貼着するのが好ましい。これにより基材全体の張力や平坦性を調整でき、「ヒンジ性」を増強させることが可能となる。このように化粧シート6が前記隙間内面まで延設されてラミネートされている場合には、この化粧シート6の厚さを考慮して本発明の突起幅を設定することとなる。   The decorative sheet 6 is provided by bonding a decorative plate base material to the surface of the decorative plate substrate with an adhesive or the like. The decorative sheet 6 extends to the plate side of the concave portion of the front surface concave groove portion 2 and the front end side of the concave surface groove portion of the back surface. It is preferable to install and stick. As a result, the tension and flatness of the entire substrate can be adjusted, and the “hinge property” can be enhanced. In this way, when the decorative sheet 6 is extended to the inner surface of the gap and laminated, the protrusion width of the present invention is set in consideration of the thickness of the decorative sheet 6.

本発明の化粧板の一実施例の断面の構造を示す説明図である。It is explanatory drawing which shows the structure of the cross section of one Example of the decorative board of this invention. 本発明の化粧板の一実施例の連結部分の構造を示す説明図である。It is explanatory drawing which shows the structure of the connection part of one Example of the decorative board of this invention. 従来の化粧板の一例の断面の構造を示す説明図である。It is explanatory drawing which shows the structure of the cross section of an example of the conventional decorative board.

符号の説明Explanation of symbols

1…化粧板基材
2…表面凹溝部
3…裏面凹溝部
4…係合突起
5…突出部
6…化粧シート
DESCRIPTION OF SYMBOLS 1 ... Decorative plate base material 2 ... Front groove part 3 ... Back surface groove part 4 ... Engagement protrusion 5 ... Protrusion part 6 ... Cosmetic sheet

Claims (1)

外形が略四角形の樹脂成形体からなる化粧板基材の互いに対向する両端部に沿って、その一方の端部の基材表面に線状に表面凹溝部を備え、他方の端部の基材裏面に線状に裏面凹溝部を備え、1枚の化粧板の表面凹溝部と他の1枚の化粧板の裏面凹溝部とを組み合わせることにより、複数枚の化粧板を面状に組み付けて連結施工を可能とする化粧板にであって、前記表面凹溝部の外側先端に角錐台形の係合突起を有し、前記裏面凹溝部の内側面に前記係合突起と係合する突起部を有し、前記係合突起と突出部の突出幅は0.3〜1.0mmであることを特徴とする化粧板。   A decorative plate substrate made of a resin molded body having a substantially rectangular outer shape is provided with a surface groove in a linear form on the surface of the substrate at one end thereof along the opposite ends, and the substrate at the other end. The back surface is provided with a back surface groove portion in a linear form, and a plurality of decorative plates are assembled and connected in a plane by combining the front surface groove portion of one decorative plate and the back surface groove portion of another decorative plate. It is a decorative plate that enables construction, and has a frustoconical engagement protrusion at the outer front end of the front groove portion, and a protrusion portion that engages with the engagement protrusion on the inner surface of the back groove portion. And the decorative projection board and the protrusion width | variety of a protrusion part are 0.3-1.0 mm, The decorative board characterized by the above-mentioned.
JP2004350804A 2004-12-03 2004-12-03 Decorative plate Pending JP2006161312A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010071053A (en) * 2008-09-22 2010-04-02 Toppan Cosmo Inc Profile molding
JP2013011137A (en) * 2011-06-30 2013-01-17 Toppan Cosmo Inc Resin building material for floor
US8806832B2 (en) 2011-03-18 2014-08-19 Inotec Global Limited Vertical joint system and associated surface covering system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51126012U (en) * 1975-04-04 1976-10-12
JPS6453341U (en) * 1987-09-30 1989-04-03
JPH0443640U (en) * 1990-08-17 1992-04-14
JPH05306568A (en) * 1992-04-30 1993-11-19 Tostem Sera Kk Fit-in connecting metal siding

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS51126012U (en) * 1975-04-04 1976-10-12
JPS6453341U (en) * 1987-09-30 1989-04-03
JPH0443640U (en) * 1990-08-17 1992-04-14
JPH05306568A (en) * 1992-04-30 1993-11-19 Tostem Sera Kk Fit-in connecting metal siding

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010071053A (en) * 2008-09-22 2010-04-02 Toppan Cosmo Inc Profile molding
US8806832B2 (en) 2011-03-18 2014-08-19 Inotec Global Limited Vertical joint system and associated surface covering system
US9103126B2 (en) 2011-03-18 2015-08-11 Inotec Global Limited Vertical joint system and associated surface covering system
US10000935B2 (en) 2011-03-18 2018-06-19 Inotec Global Limited Vertical joint system and associated surface covering system
JP2013011137A (en) * 2011-06-30 2013-01-17 Toppan Cosmo Inc Resin building material for floor

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