WO2011114387A1 - Construction structure of floor members, method of removing floor members, and method of replacing floor members - Google Patents

Construction structure of floor members, method of removing floor members, and method of replacing floor members Download PDF

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Publication number
WO2011114387A1
WO2011114387A1 PCT/JP2010/002007 JP2010002007W WO2011114387A1 WO 2011114387 A1 WO2011114387 A1 WO 2011114387A1 JP 2010002007 W JP2010002007 W JP 2010002007W WO 2011114387 A1 WO2011114387 A1 WO 2011114387A1
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WO
WIPO (PCT)
Prior art keywords
floor
flooring
floor material
construction
base
Prior art date
Application number
PCT/JP2010/002007
Other languages
French (fr)
Japanese (ja)
Inventor
農野昇一
岩城克俊
Original Assignee
大建工業株式会社
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Publication date
Application filed by 大建工業株式会社 filed Critical 大建工業株式会社
Priority to PCT/JP2010/002007 priority Critical patent/WO2011114387A1/en
Publication of WO2011114387A1 publication Critical patent/WO2011114387A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form
    • B32B3/02Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/06Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar form; Layered products having particular features of form characterised by features of form at particular places, e.g. in edge regions for securing layers together; for attaching the product to another member, e.g. to a support, or to another product, e.g. groove/tongue, interlocking
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/06Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B21/08Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/04Layered products comprising a layer of synthetic resin as impregnant, bonding, or embedding substance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/06Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/30Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers
    • B32B27/304Layered products comprising a layer of synthetic resin comprising vinyl (co)polymers; comprising acrylic (co)polymers comprising vinyl halide (co)polymers, e.g. PVC, PVDC, PVF, PVDF
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/42Layered products comprising a layer of synthetic resin comprising condensation resins of aldehydes, e.g. with phenols, ureas or melamines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B29/00Layered products comprising a layer of paper or cardboard
    • B32B29/06Layered products comprising a layer of paper or cardboard specially treated, e.g. surfaced, parchmentised
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02005Construction of joints, e.g. dividing strips
    • E04F15/02033Joints with beveled or recessed upper edges
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/02038Flooring or floor layers composed of a number of similar elements characterised by tongue and groove connections between neighbouring flooring elements
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/0215Flooring or floor layers composed of a number of similar elements specially adapted for being adhesively fixed to an underlayer; Fastening means therefor; Fixing by means of plastics materials hardening after application
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G23/00Working measures on existing buildings
    • E04G23/02Repairing, e.g. filling cracks; Restoring; Altering; Enlarging
    • E04G23/0285Repairing or restoring flooring
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/02Composition of the impregnated, bonded or embedded layer
    • B32B2260/028Paper layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2260/00Layered product comprising an impregnated, embedded, or bonded layer wherein the layer comprises an impregnation, embedding, or binder material
    • B32B2260/04Impregnation, embedding, or binder material
    • B32B2260/046Synthetic resin
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/50Properties of the layers or laminate having particular mechanical properties
    • B32B2307/546Flexural strength; Flexion stiffness
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/70Other properties
    • B32B2307/732Dimensional properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2419/00Buildings or parts thereof
    • B32B2419/04Tiles for floors or walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2451/00Decorative or ornamental articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2471/00Floor coverings
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F2201/00Joining sheets or plates or panels
    • E04F2201/01Joining sheets, plates or panels with edges in abutting relationship
    • E04F2201/0107Joining sheets, plates or panels with edges in abutting relationship by moving the sheets, plates or panels substantially in their own plane, perpendicular to the abutting edges

Definitions

  • the present invention relates to a flooring construction structure, a method for removing the flooring, and a method for updating the flooring.
  • MDF medium specific gravity wood fiberboard
  • HDF hard fiberboard
  • Patent Document 1 discloses a construction method that takes into account the renewal of flooring by using a removable adhesive for construction.
  • This construction adhesive is filled with a hollow filler in an isocyanate compound, and while trying to maintain the shifting workability during construction, an attempt is made to remove the construction adhesive so as not to destroy the flooring during renewal. Yes.
  • the present applicant laminated a surface-smooth resin decorative sheet made of an olefin resin sheet, a polyethylene terephthalate resin sheet or a composite sheet of these sheets on the surface of the base material, and a resin mat on the back surface of the base material.
  • a construction structure is proposed in which a flexible flooring material is provided and the flooring material is adhered to the floor substrate with a construction adhesive having an adhesive peel strength that is weaker than the delamination strength of the flooring material (patent) Reference 2).
  • Patent Document 3 a lower surface end portion of one floor material of adjacent floor materials is notched in a stepped shape, and a locking groove is formed in a corner portion of the notch portion, A tongue is formed on the end surface of the floor material, while the upper surface end portion of the other floor material is notched in a large step shape, and a locking element for locking with a locking groove is projected on the upper surface of the remaining strip tip.
  • a tongue groove is formed in the step on the upper side of the strip so that the tongue is fitted, and the floor material is horizontally and vertically moved by the engagement between the engagement groove and the engagement element and the engagement between the tongue and the tongue groove.
  • the flooring material gives priority to the flexibility required for its replacement, so that the flooring material surface is insufficiently hard, and for example, a flooring structure that can withstand dirt is obtained. It becomes difficult.
  • the floor material joining system disclosed in Patent Document 3 can withstand use on a foot.
  • the flooring material is too hard, it is inevitable that a hard flooring material collides with the floor slab and generates an impact sound in floating construction or the like.
  • both floor materials are joined by the engagement between the engagement grooves and the engagement elements and the engagement between the tongues and the tongue grooves, it is difficult to remove only one arbitrary floor material.
  • the present invention has been made in view of such various points, and the object thereof is to improve the structure of the flooring material, so that it can withstand the use of earthen feet and can easily remove any flooring material.
  • the construction structure of the flooring, its removal method and renewal method are to be obtained.
  • the decorative sheet on the floor surface is made of melamine resin impregnated paper, and the hardness and strength of the decorative sheet are increased.
  • a decorative sheet made of patterned paper impregnated and solidified with a melamine resin is laminated on the surface of the wooden substrate, while the back surface of the substrate
  • a plurality of flexible floor materials made by laminating resin mats on the floor base are continuously adjacent to each other with a bonding material having an adhesive peel strength that is weaker than the delamination strength of the floor material. It is stuck.
  • the flooring material is bonded to the floor base by the construction bonding material, so the impact sound when the flooring material collides with the floor slab when the flooring material is floated on the floor slab. Will not occur.
  • the bonding material for construction is weaker than the delamination strength of the flooring material, when removing the flooring material for renewal, if the flooring material is pulled, the flooring material will bend without causing the delamination, The joining material for construction between the material and the floor base is destroyed, and the floor material is removed from the floor base. What is necessary is just to apply
  • a decorative sheet made of patterned paper impregnated with melamine resin and solidified is laminated and integrated on the surface of the flooring material, so that the flooring material surface has high hardness, and even the dirt is resistant to the flooring material surface. Abrasion can be ensured. Further, since the strength on the floor material surface side is high while securing a certain degree of flexibility, the strength on the surface side in the case of forming a female seed is ensured, and only one floor material is extracted (removed). ) When the flooring is pulled from either the female side or the male side, the adjacent flooring is not destroyed.
  • the upper female fruit of the adjacent floor material that fits the male material of the floor material is reinforced with a melamine resin layer (decorative sheet) on the surface. Since the pulling floor material is made of a non-resin-reinforced wood fiberboard or a wood fiberboard and a resin mat, the female fruit is relatively stronger than the two.
  • the female side of the flooring is formed of a resin mat, while the adjacent male side is not a resin-reinforced wood fiberboard, or a wood fiberboard and resin. Since it is formed of a mat, the male is relatively stronger. This makes it possible to easily remove the flooring.
  • the resin mat is laminated on the lower side of the wooden base material, moisture resistance is secured from the back surface of the wooden base material by this resin mat, and even when a wooden base material is used as the base material, Deformation of flooring due to moisture is suppressed.
  • the construction bonding material is an elastic adhesive. That is, the flooring is deformed each time a person is placed on the floor and a load is applied, and the load acts continuously over a long period of time.
  • a general adhesive becomes a cured product having brittle and hard properties and is easily broken by continuous deformation of the flooring. Therefore, in order to increase the strength for the purpose of making it difficult to break, it is necessary to increase the adhesive peel strength.
  • the construction bonding material is an elastic adhesive as in the present invention, even if the adhesive peel strength is weakened, the cured product does not become a brittle and hard property and is not broken by continuous deformation of the flooring. Further, when the floor material is removed, the construction bonding material is broken by pulling the floor material while bending it without applying an impact force between the floor material and the floor base.
  • the wood base material has a flexible wood fiber board having a specific gravity of 0.4 or more and 1.0 or less and a thickness of 2.0 mm or more and 3.0 mm or less.
  • the resin mat has an inorganic filler added at a ratio of 100 parts by weight or more and 1000 parts by weight or less with respect to 100 parts by weight of the vinyl chloride resin, and the specific gravity is 1.4 or more and 2.0. It is the following, and it is formed so that thickness may become the same as the thickness of the said wood fiber board. Further, on the four peripheral end surfaces of the floor material, a real processing having a male fruit and a female fruit at a central portion obtained by dividing the floor material into approximately three equal parts in the thickness direction is performed.
  • the upper female real part of the female fruit has a lower surface whose depression angle is greater than that of the upper upper surface of the male fruit.
  • the adjacent flooring is formed on an inclined surface having a substantially parallel angle, so that the surfaces of the adjacent flooring are flush with each other. Are fitted and connected.
  • the actual processing is applied to the middle portion of the wood fiber board and the resin mat having the same thickness divided into three equal parts in the thickness direction.
  • the male fruit includes a wood fiber board and a resin mat with substantially the same thickness
  • the upper female fruit part is made of a wood fiber board whose surface is reinforced with melamine resin
  • the lower female fruit part is a resin mat. Consist only of. At this time, comparing the relative strength, Upper female body part> male body> lower female body part. When only one floor material is to be extracted, the floor material adjacent to the floor material can be extracted without being damaged.
  • the wood fiber board has flexibility and the floor material is thin, the floor material is bent when the floor material is removed, and the actual processing is disengaged.
  • the resin mat since the resin mat has the same thickness as the wood fiber board and the specific gravity is 1.4 to 2.0, it becomes a floor material with good conformability.
  • the ratio of the inorganic filler to 1000 parts by weight of the vinyl chloride resin is 100 parts by weight or more, the dimensional change after the molding of the resin mat is reduced, and by making it 1000 parts by weight or less, the molding of the resin mat is easy. Become.
  • the wood fiber board constituting the wood base material is formed by dry molding, and is recessed in the wood base material on the upper side of the male base toward the opposite side of the male projecting direction.
  • a notch is formed so that the lower surface is continuous with the upper surface of the male body.
  • the fifth invention relates to a removal method for removing an arbitrary floor material from a plurality of floor materials in the construction structure of any one of the first to fourth inventions.
  • the floor material removing tool is pulled while holding the floor material adjacent to the arbitrary floor material in a state where the suction cup of the floor material removing tool is adsorbed on the surface of the arbitrary floor material. While bending the flooring, the construction bonding material is destroyed and peeled off from the floor base.
  • the sixth invention relates to a removal method for removing an arbitrary floor material among a plurality of floor materials in the floor material construction structure of the fourth invention.
  • the floor material removing tool is pulled while holding the floor material adjacent to the arbitrary floor material in a state where the sucker of the floor material removing tool is adsorbed on the surface of the arbitrary floor material. Destructing the above-mentioned bonding material while partially dividing the wooden base material vertically from a notch formed so as to bend any flooring and to be continuous with the upper surface of the floor of the floor. Let it peel from the floor.
  • the wood fiberboard is split up and down from the notch in the upper part of the base of the male and the flooring material is greatly deformed. Moreover, since the wood fiber board is formed by dry molding, it is easy to divide, and the actual processing fitting is easily released.
  • the seventh invention relates to an updating method for updating an arbitrary floor material among a plurality of floor materials in the construction structure of the floor material of the first or second invention.
  • the floor material removing tool is pulled while holding the floor material adjacent to the arbitrary floor material in a state where the sucker of the floor material removing tool is adsorbed on the surface of the arbitrary floor material.
  • the construction bonding material is destroyed and peeled off from the floor base, and the construction flooring material is removed from the exposed floor base from which the arbitrary flooring material has been removed.
  • a new floor material for renewal is pressed and stuck onto the exposed floor base.
  • the new floor material with the same shape is pasted to renew the arbitrary floor material.
  • the eighth invention relates to an updating method for updating an arbitrary floor material among a plurality of floor materials in the floor material construction structure of the third or fourth invention.
  • the floor material removing tool is pulled while holding the floor material adjacent to the arbitrary floor material in a state where the sucker of the floor material removing tool is adsorbed on the surface of the arbitrary floor material.
  • the construction bonding material is destroyed and peeled off from the floor base, and the construction flooring material is removed from the exposed floor base from which the arbitrary flooring material has been removed.
  • the lower part of the female body of the new replacement floor material is removed, and the male body of the replacement floor material is fitted with the female body of the floor material adjacent to the exposed floor base.
  • the renewal flooring is pressed from above while being put together, and adhered to the floor base.
  • the decorative sheet made of pattern paper solidified by impregnating melamine resin is laminated on the surface of the wooden base material, and the resin mat is provided on the back surface of the base material.
  • a plurality of laminated flexible flooring materials are continuously stuck to the floor base with a construction bonding material so as to be adjacent to each other, and the adhesive peeling strength of the construction bonding material is higher than the delamination strength of the flooring material. Since it is weak, when the floor material is removed for renewal, the floor material is greatly bent without delamination and the construction bonding material is destroyed, so that the floor material can be easily removed from the floor base. And since a new flooring material is directly stuck and updated on the floor foundation from which this flooring material has been removed, the flooring material can be easily removed any number of times even if it is repeatedly updated.
  • the decorative sheet on the surface is a pattern paper solidified by impregnating with melamine resin, it is possible to ensure the wear resistance of the surface even if it is a dirt foot, and when removing only one floor material, Even if the floor material is pulled from either the female side or the male side, the adjacent floor material is not destroyed, and the removal work can be easily performed.
  • moisture resistance can be secured from the back surface of the wooden base material by the resin mat, and even when a wooden base material is used as the base material, deformation of the floor material due to the influence of moisture can be suppressed.
  • the construction bonding material is an elastic adhesive, even if the adhesive peeling strength is weakened, the cured material does not become brittle and hard, and on the flooring material. Even if a person is placed and the load acts continuously and deforms, the bonding material for construction does not break. Moreover, when removing the flooring material, the bonding material for construction can be destroyed by pulling the flooring material without applying an impact between the flooring material and the floor base.
  • the woody base material is a flexible wood fiberboard
  • the flooring material is divided into approximately three equal parts in the thickness direction on the four circumferential end surfaces of the flooring material.
  • the wood fiberboard has flexibility and the floor material is thin, the floor material can be easily bent, and the actual processing can be easily detached and the floor material can be removed more easily. It can be carried out. Further, since the resin mat has the same thickness as the wood fiber board and the specific gravity is 1.4 to 2.0, a floor material with good conformability can be obtained.
  • the ratio of the inorganic filler to the vinyl chloride resin is adjusted, the dimensional change after the molding of the resin mat can be reduced, and the molding of the resin mat can be facilitated.
  • the notch is formed in the upper part of the base of the male. Therefore, when removing the flooring material, if the flooring material is pulled to bend, A wood fiber board is divided
  • the wood fiber board is formed by dry molding, the wood fiber board can be easily divided from the notch, and the floor material can be removed more easily.
  • the floor material removal method of the fifth aspect of the invention since the construction bonding material having an adhesive peel strength that is weaker than the delamination strength of the floor material is used, when removing the floor material to renew the floor material, Since the construction bonding material is destroyed from the floor base without delamination, the floor material can be easily removed.
  • the suction cup of the flooring material removal tool can be firmly adsorbed to the surface of the flooring material.
  • the notch is formed in the upper part of the base part of the male fruit. Therefore, when the floor material is pulled by the floor material removing tool, the wood fiber board is removed from the notch in the upper part of the male fruit. Is divided into upper and lower parts and the flooring material is greatly deformed, and the actual processing can be easily removed, so that the flooring material can be removed more easily.
  • the floor material update method of the seventh invention after removing any floor material with the floor material removal tool, by pasting a new update floor material, without updating all floor materials, Only arbitrary floor materials can be easily updated without damaging adjacent floor materials.
  • the lower part of the female fruit of the update floor material is removed. Therefore, when the floor material is updated, the males of the update floor material are adjacent to each other.
  • the floor material can be easily renewed by simply pressing the renewal floor material from above while being fitted to the female body of the floor material.
  • FIG. 1 is an enlarged cross-sectional view illustrating a flooring construction structure according to Embodiment 1 of the present invention.
  • FIG. 2 is an enlarged cross-sectional view of the flooring according to the first embodiment.
  • FIG. 3 is a plan view of the flooring according to the first embodiment.
  • FIG. 4 is an enlarged cross-sectional view of the male side end of the flooring.
  • FIG. 5 is a view corresponding to FIG. 2 illustrating the flooring according to the second embodiment.
  • FIG. 6 is a cross-sectional view schematically showing a plurality of examples of male and female fitting portions for explaining the actual shape.
  • Embodiment 1 2 and 3 show a flooring 1 according to Embodiment 1 of the present invention.
  • the flooring 1 is used in a place such as an apartment where renewal is expected to be renewed at regular intervals.
  • the flooring 1 includes a wood base material 3, a decorative sheet 4 laminated and integrated on the front surface (upper surface), and a resin mat 5 laminated and integrated on the back surface (lower surface) of the base material 3. I have.
  • the actual processing is performed on the four peripheral end surfaces of the flooring 1. And as shown in FIG.1 and FIG.3, these several flooring materials 1,1, ... are continuously affixed by the joining material 21 for construction on the floor base 20, and it is constructed so that it may mutually adjoin. Yes.
  • the flooring 1 is preferably rectangular, and the width and length are both 100 mm or more.
  • the size is not particularly limited.
  • it may be a rectangular shape having a width of 100 mm and a length of 900 mm to 1800 mm, or a square shape having a width and a length of 300 mm to 450 mm, respectively.
  • the width is 135 mm and the length is 1200 mm.
  • the total thickness of the wooden base material 3 and the surface decorative sheet 4 is 2.7 mm
  • the thickness of the resin mat 5 is 3 mm
  • the total thickness of the flooring 1 is 5 mm. .7 mm is exemplified.
  • Each component of the base material 3, the resin decorative sheet 4, and the resin mat 5 is bonded and integrated with an adhesive to form a layer.
  • the adhesive that bonds them may be used for general pasting operations.
  • urea melamine adhesive, vinyl acetate adhesive, vinyl urethane adhesive, epoxy adhesive, urethane adhesive, PUR hot melt adhesive and the like can be used.
  • a flexible wooden base material generally used for the flooring 1 can be used.
  • a plywood, a particle board, etc. can be used, but considering the strength and flexibility required for the flooring 1, it is preferable to use a wooden fiber board.
  • the wood fiber board preferably has a specific gravity of 0.4 or more and 1.0 or less, and more preferably a dry-moulded medium specific gravity wood fiber board (MDF) or a hard fiber board (HDF).
  • MDF medium specific gravity wood fiber board
  • HDF hard fiber board
  • the wood fiber board preferably has a thickness of 2.0 mm or more and 3.0 mm or less. If the thickness is less than 2.0 mm, when used for the flooring 1, the amount of dent due to impact from the surface side becomes large, while if the thickness is larger than 3.0 mm, the floor Since the flexibility of the material 1 is inferior, it is not preferable.
  • the back surface is grooved at regular intervals.
  • moisture is introduced into the base material and causes deformation of the flooring.
  • the groove portion is visible from the surface side of the flooring material, which is not preferable in design.
  • the floor material is required to have strength because a continuous load or an instantaneous impact load acts on the floor material.
  • the flooring material 1 of the present embodiment uses the base material 3 having flexibility in the width direction and the length direction, respectively, without performing groove processing.
  • the resin decorative sheet 4 has a smooth surface, and a decorative sheet made of patterned paper impregnated with melamine resin and solidified is used.
  • This resin-impregnated pattern paper is obtained by impregnating a melamine resin liquid of a low-pressure melamine decorative board on a printed paper or thin paper having a gravel of 60 to 150 g / m 2 with a wood grain printed on the surface and drying it by air. It is desirable to contain titanium oxide so as to conceal the color tone of the wood fiber board which is the material 3.
  • overlay paper may be integrally laminated on the surface of the pattern paper.
  • paper that is as thin and highly transparent as possible so as not to impair the sharpness of the printed pattern paper as overlay paper.
  • the surface of the sheet can be used after being painted.
  • seat which is moisture-proof and excellent in intensity
  • the resin decorative sheet 4 is sucked by the suction cups 27 and 27 of the flooring removing tool 25. Has surface smoothness that can be adsorbed.
  • the resin mat 5 is necessary because the base material 3 is made of wood, has a moisture-proof effect without being affected by moisture from the back surface, and can secure the adhesive strength with the bonding material 21 for construction. If it is.
  • vinyl chloride resins, urethane resins, latex resins, polyester resins, and the like, modified products of these resins, or various recycled plastics can be used.
  • This resin mat 5 is selected and used depending on the combination in consideration of the adhesiveness of the construction bonding material 21 to be used. From the viewpoint of adhesion and quality stability, a vinyl chloride resin-based resin mat is preferably used.
  • those in which pretreatment for adhesion is performed on the front and back surfaces of the resin mat 5 can also be used.
  • the resin mat 5 subjected to this pre-bonding treatment for example, poly sand paper, a resin mat subjected to double-side sealer treatment, or the like is used.
  • Poly sand paper is obtained by thermally welding paper to the front and back surfaces of a thin sheet of about 10 ⁇ m to 150 ⁇ m, such as polyethylene, polypropylene, and polyester.
  • the resin mat 5 according to the present embodiment is filled with an inorganic filler so as to have a specific gravity of 1.4 or more and 2.0 or less, thereby providing a floor material 1 with good conformability.
  • the vinyl chloride resin-based resin mat 5 is filled with an inorganic filler at a ratio of about 100 to 1000% by weight with respect to 100 weight of the vinyl chloride resin, kneaded, and then molded into a sheet by a calendar extrusion molding method. If the amount of the inorganic filler to be filled is small, the dimensional change due to the temperature change of the sheet after molding becomes large. Conversely, if the amount is too large, it becomes difficult to mold the sheet.
  • the resin mat 5 is designed to be easily deformed or broken in order to peel off the flooring 1.
  • the inorganic filler calcium carbonate, barium sulfate, silica, alumina, carbon black, metal powder, metal oxide and the like are used.
  • a resin mat having a thickness of about 1.0 to 3.0 mm is preferably used, and a vinyl chloride resin-based resin mat having a thickness substantially the same as the thickness of the wooden substrate 3 is preferably used.
  • the resin mat 5 is made of a material having a moisture-proof effect in order to prevent the floor material 1 from being deformed when moisture is introduced into the wooden substrate 3.
  • the actual machining referred to in the present invention refers to various actual shapes in which male and female are fitted, for example, as shown in (a) to (f) of FIG.
  • the male fruit 6 provided so as to protrude substantially at the center in the thickness direction of the flooring 1 is replaced by the upper female real part 8 and the lower female real part 9 of the female fruit 7 of the adjacent flooring 1. It is possible to fit so as to be sandwiched. Furthermore, it can be fitted and separated by only moving in the horizontal direction.
  • the four peripheral end surfaces of the flooring 1 are provided with a male 6 at the central portion obtained by dividing the flooring 1 into three in the thickness direction, that is, at the base 3 and the resin mat 5.
  • the actual processing which has the female fruit 7 is given. That is, male seeds 6 and female seeds 7 are formed on both end faces facing the width direction of the flooring 1, and male seeds 6 and female seeds 7 are formed on both end faces facing the length direction, respectively. Yes.
  • the adjacent floor materials 1 and 1 are arranged so that the end surfaces thereof face each other, the male fruit 6 is positioned on one of the opposing end surfaces, and the female fruit 7 is positioned on the opposite end surface of the other floor material 1.
  • the male fruit 6 of the one floor material 1 is fitted to the female fruit 7 of the other floor material 1, and the plurality of floor materials 1, 1,... It is laid down.
  • This actual processing is performed from the back surface (lower surface) of the base material 3 to one-third in the thickness direction of the base material and from the front surface (upper surface) of the resin mat 5 to one-third in the resin mat thickness direction. It is given between the positions. That is, the actual processing is performed on the central portion of the base material 3 and the resin mat 5 having substantially the same thickness, which are divided into three equal parts in the thickness direction. Specifically, on the male 6 side, the upper and lower corners of the end face of the flooring 1 are cut into a substantially rectangular shape, and the remaining male 6 is formed by the remaining portion.
  • the upper and lower central parts of the end face of the flooring 1 are cut into a substantially rectangular groove shape, whereby a concave female fruit 7 is formed by the groove portion.
  • the depth in the direction toward the center in the width direction or the length direction of the flooring 1 in the cut-out portion below the male 6 is greater than the cut-out portion above the male 6.
  • the protruding length of the lower female fruit part 9 in the width direction or the length direction is larger than that of the upper female fruit part 8. This is the actual structure of the so-called chin.
  • the upper part of the male seed 6 is comprised with the wooden base material 3, and the upper side inclined surface 6a from which the depression angle with respect to a horizontal surface is 15 degrees or more and 30 degrees or less is formed in the upper surface.
  • the upper surface 7a of the female fruit 7 (the lower surface of the upper female fruit part 8) is the same angle as the depression angle of the upper inclined surface 6a of the male fruit 6 with respect to the horizontal plane (the mated state of the male fruit 6 and the female fruit 7).
  • the inclined surface is inclined at an angle substantially parallel to the depression angle of the upper inclined surface 6a on the upper side of the male 6.
  • the male fruit 6 consists of a wooden fiber board or a laminate of a wooden fiber board and a resin mat
  • the upper female fruit part 8 of the female fruit 7 consists of a wooden fiber board whose surface is reinforced with melamine resin
  • the lower female real part 9 consists only of a resin mat. Therefore, the relative strength is the upper female real part 8> the male real 6> the lower female real part 9, and, as will be described later, when only one floor material 1 is pulled out, the floor material is removed.
  • the flooring 1 adjacent to 1 can be extracted without being damaged.
  • the base 3 on the upper side of the base of the male 6 has a notch 10 that is recessed toward the side opposite to the protruding direction of the male 6, and the lower surface of the notch 10 is on the upper inclined surface 6 a of the male 6 and its extension. It is formed to be continuous.
  • the depth of the notch 10 is, for example, not less than 0.1 mm and not more than 0.5 mm.
  • the notch 10 is not essential, but when the floor material 1 is removed, the floor material 1 is largely deformed by partially dividing the wooden base material 3 from the notch 10 into the actual shape. The fitting of processing is removed, and the flooring 1 can be easily removed.
  • arbitrary corners such as the upper and lower end surfaces of the real fruit and the end face of the real fruit subjected to the actual processing may be subjected to chamfering processing or R-shaped processing.
  • chamfering processing since the male body is formed on a substantially semicircular cross section, it is possible to expect a special effect that there is little catching during extraction and smooth extraction is possible.
  • the flooring 1 may not be subjected to actual processing.
  • the waterproofing treatment layer 12 (refer FIG. 4) which consists of the layer which penetrated 3 to the fixed depth is formed.
  • This moisture-proofing treatment is desirably performed by a waterproofing treatment method proposed by the applicant of the present invention (see JP 2010-48057 A).
  • a coating portion 15 is set that includes a range where the back side non-coating portion 14 is left in a range up to a position P2 that is separated by a predetermined distance d2 in the floor material thickness direction.
  • the permeable waterproofing agent is applied only to the application portion 15 using an application device (not shown) such as a non-contact type stripe film coating device using a very small curtain coater.
  • an application device such as a non-contact type stripe film coating device using a very small curtain coater.
  • the waterproofing agent applied to the application part 15 is permeated from the application part 15 into the front side non-application part 13 and the back side non-application part 14, whereby the entire surface layer of the processed surface is penetrated. It forms in the waterproofing treatment layer 12 which consists of a permeable layer which the waterproofing agent penetrate
  • the non-contact type coating device is directed toward the front side of the flooring 1, and the processed surface on the side on which the male fruit 6 is formed is applied.
  • the waterproofing agent is applied to the exposed portion (processed surface) of the base material 3 in a state where the apparatus is inclined toward the back side of the flooring 1. In this way, the waterproofing agent can be applied to a uniform thickness even on the uneven surface.
  • the permeable waterproofing agent is applied to the application portion 15 and is not applied.
  • the waterproof treatment layer 12 can be formed without any defect on the cuff surface of the base material 3 of the flooring 1 having the male fruit 6 and the female fruit 7.
  • the permeable waterproofing agent one having good permeability and compatibility with the wooden substrate 3 is selected.
  • water-based acrylic emulsions such as water-based acrylic resin emulsions, epoxy-based resin emulsions, urethane-based resin emulsions, vinyl acetate-based resin emulsions and poval resins, and acrylic UV-curable resins are preferably used.
  • the water repellency may be enhanced by modifying the resin with silicon or adding a wax-based resin.
  • a silicone-modified acrylic emulsion resin is used as the permeable waterproofing agent.
  • a stable waterproofing treatment layer 12 is formed on the processed surface of the wooden substrate 3, and the influence of moisture on the wooden substrate 3 can be suppressed.
  • the construction bonding material 21 for adhering the floor material 1 to the floor base 20 is an elastic adhesive having an adhesive peel strength that is weaker than the delamination strength of the components 2 to 4 of the floor material 1.
  • This elastic adhesive includes, for example, a special silicon resin or a modified silicon resin whose cured product has rubber-like elasticity. Moreover, since this elastic adhesive has rubber elasticity and desired adhesive strength, an epoxy resin, an acrylic resin, a urethane resin, or the like may be additionally blended.
  • the elastic adhesive for example, a silicon-based adhesive in which a urethane-based adhesive, an epoxy-based adhesive, or the like is blended, or a modified product thereof can be used.
  • the adhesive peel strength can be adjusted by filling with an inorganic filler or the like so that the construction adhesive 21 has an adhesive peel strength weaker than a high strength adhesive peel strength like a general adhesive.
  • a filler of about 50 to 1000% by weight with respect to 100% by weight of the main component of the elastic adhesive (construction adhesive 21) may be added, and a part of the filler may be replaced with a hollow inorganic filler.
  • the adhesive is adjusted to have a weak adhesive peel strength and is an elastic adhesive having rubber elasticity.
  • a moisture-curing elastic adhesive composed of a liquid component and a filler is most preferably used.
  • a liquid component a mixture of an elastic resin such as a modified silicone polymer and a non-reactive polymer compound such as polyethylene glycol and the elastic resin is used.
  • a hollow powder such as fly ash, shirasu balloon or glass balloon, a solid powder such as calcium carbonate or barium sulfate is used in combination. Most preferably, both hollow powder and solid powder are used. At this time, the non-reactive polymer compound and filler are filled in order to weaken the breaking strength of the elastic resin.
  • these addition amounts are arbitrarily determined in consideration of the fixing strength of the flooring 1 determined by the use conditions of the flooring 1 and the peel strength at the time of renewal.
  • a bonding material 21 for construction By using such a bonding material 21 for construction, the floor base 20 and the flooring 1 can be bonded and fixed.
  • the constructional bonding material 21 is destroyed and the flooring material 1 becomes larger by setting an appropriate fracture strength of the construction bonding material 21. Only the arbitrary flooring 1 can be extracted without damaging the surrounding flooring 1 while bending.
  • Examples of such an adhesive include one-component moisture-curable adhesives disclosed in, for example, JP2009-24095A and JP2009-24096A. In addition, this adhesive may be applied to the floor surface or may be applied to the flooring 1.
  • an adhesive material may be used as a bonding material for construction.
  • an adhesive material such as a general adhesive or double-sided tape used for construction of tile carpets and cushion tiles, for example, rubber-based, latex resin-based, rubber latex resin-based, acrylic resin-based or An acrylic resin emulsion type or the like is used. Even when an adhesive or an adhesive is used, one having a peel strength weaker than the delamination strength of each component 2 to 4 of the flooring 1 is used.
  • the adhesive material or the like may be applied to the back surface of the flooring 1 in advance.
  • an adhesive may be applied to the resin mat 5 on the back side of the flooring 1, and a release sheet or the like may be adhered to the surface.
  • a release sheet or the like may be adhered to the surface.
  • what is necessary is just to stick an adhesive material to the resin mat 5 of the back surface side of the flooring 1.
  • the floor material removing tool 25 In order to remove the floor material 1, the floor material removing tool 25 is used.
  • the floor material removing tool 25 has two suction cups 27 and 27 at both ends of a bar-shaped gripping portion 26 so as to be used for, for example, construction and movement of glass, as indicated by a virtual line in FIG.
  • the suction cups 27 and 27 of the floor material removing tool 25 are adsorbed to the center of the surface of the arbitrary floor material 1 (removal floor material) to be removed.
  • the floor material removal tool 25 is pulled so as to lift the female seed 7 side of the removal floor material 1.
  • the bonding material 21 for construction in which the flooring 1 is bonded to the floor base 20 has an adhesive peeling strength that is weaker than the delamination strength of each component 2 to 4 of the flooring 1. Therefore, by lifting the floor material 1 for removal, the joining material 21 for construction is destroyed, the floor material 1 for removal is bent in the length direction and the width direction, and the notch 10 of the male 6 of the floor material 1 is used.
  • the wooden base material 3 is split up and down partially, and the flooring 1 is greatly deformed to disengage the female seed 7 of the flooring 1 for removal from the male seed 6 of the adjacent flooring 1.
  • the construction bonding material 21 is destroyed and peeled off from the floor base 20.
  • the arbitrary flooring 1 is removed by shifting laterally so that the fitting between the male fruit 6 of the flooring material 1 for removal and the female fruit 7 of the adjacent flooring material 1 is released.
  • the suction cups 27, 27 is adsorbed and pulled, the construction material 21 is broken while the floor material 1 for removal is bent, and the floor material 20 is peeled off and removed.
  • the construction bonding material 21 remaining on the floor base 20 exposed by removing the above-described removal flooring 1 is removed using a scraper or the like to obtain a clean surface.
  • a new construction bonding material 21 is applied to the exposed floor base 20.
  • the construction bonding material 21 may be applied to the entire surface of the exposed floor base 20, or may be applied linearly in the length direction or the width direction. Then, the lower female fruit portions 9 and 9 of both the width direction and the length direction of the renewal flooring 1 are removed.
  • the renewal flooring 1 is inserted into the exposed floor base 20 from the male 6 side, and the male 6 is fitted to the female seed 7 of the surrounding flooring 1 positioned adjacent to the exposed floor base 20.
  • the male 6 in the length direction of the floor material 1 for updating is first fitted to the female 7 in the length direction of the adjacent floor material 1, and then the male in the width direction of the floor material 1 for updating. 6 is fitted to the female fruit 7 of the adjacent flooring 1.
  • the floor material 1 for an update is fully pressed from the top so that the surfaces of the adjacent floor materials 1 and 1 may mutually become the same, and it sticks to the floor base 20.
  • the arbitrary floor material 1 is removed, a new construction bonding material 21 is applied to the exposed floor base 20, and a new floor material 1 for renewal is then applied. It aligns with the exposed floor base 20, presses from above, and sticks.
  • each flooring 1 is adhered to the floor base 20 by the construction bonding material 21, so that the flooring is floated on the floor slab. No impact sound is generated when the floor material collides with the floor slab.
  • the decorative sheet 4 made of patterned paper impregnated with melamine resin is laminated and integrated on the surface of the flooring 1, the hardness of the surface of the flooring 1 is kept high, and even if it is a dirt foot, The wear resistance of the surface of the material 1 can be ensured.
  • the flooring 1 is a laminate in which a resin decorative sheet 4, a wooden substrate 3 and a resin mat 5 are laminated in order, and the moisture resistance is secured from the back surface of the substrate 3 by the resin mat 5. Thereby, the influence of moisture due to the use of the wooden substrate 3 can be suppressed.
  • the actual processing is applied to the central portion of the base material 3 (wood fiber board) and the resin mat 5 having the same thickness, which is divided into three equal parts in the thickness direction, it has an inclined fruit, And the thin flooring 1 can be produced stably.
  • the resin mat 5 has the same thickness as the base material 3 (wood fiber board) and the specific gravity is 1.4 or more and 2.0 or less, the floor material 1 having good conformability can be obtained.
  • the ratio of the inorganic filler to the vinyl chloride resin is adjusted and added to the resin mat 5, the dimensional change after the molding of the resin mat 5 can be reduced and the molding of the resin mat 5 is easy. Can be.
  • the adhesive peeling strength of the said joining material 21 for construction is weaker than the delamination strength of the flooring 1, when removing in order to update the flooring 1 as mentioned above, the flooring 1 is removed from the flooring 1 When adsorbed and pulled by 25, the flooring material 1 is not delaminated, and the side of the construction bonding material 21 is broken, and the flooring material 1 is broken from the floor base 20 to the floor base 20 by debris. It can be easily removed without leaving. Further, since the bonding strength of the construction bonding material 21 is weak, it can be easily removed even if the construction bonding material 21 remains on the floor base 20.
  • the decorative sheet 4 made of the melamine resin-impregnated pattern paper has a high strength on the surface side of the flooring 1, the strength of the upper female real part 8 on the upper side (front side) of the female fruit 7 is ensured. Therefore, as described above, when the flooring 1 is removed, even if the flooring 1 for removal is pulled from the male 6 side, the adjacent flooring that fits the male 6 of the flooring 1 is used. One female fruit 7 is not destroyed due to insufficient strength of the upper female fruit part 8. Further, when the floor material 1 is pulled from the female fruit 7 side, only the lower female fruit part 9 below the female fruit 7 in the floor material 1 to be removed is destroyed (the removal floor material 1 is destroyed).
  • the solid 6 of the adjacent flooring 1 is not destroyed.
  • the adjacent flooring 1 is not destroyed. That is, it is desirable that the central portion of the flooring 1 is attracted and pulled by the flooring removing tool 25, but there is no problem if the attracting portion is shifted to the male 6 side or the female 7 side.
  • the removal work of 1 is not required to be careful and the removal work can be easily performed.
  • the flooring material 1 for renewal is directly attached to the floor base 20 from which the flooring material 1 has been removed and updated, the flooring material 1 can be easily removed even if it is repeatedly updated.
  • the suction cups 27 and 27 of the flooring removal tool 25 can be firmly adsorbed on the surface of the flooring 1 and easy. The flooring 1 can be removed.
  • the base material 3 wood fiber board
  • the thickness of the flooring 1 is thin, the flooring 1 can be easily bent, and the actual processing can be easily disengaged. The material 1 can be removed more easily.
  • the notch 10 is formed in the upper part of the base of the male fruit 6, when the flooring 1 is removed, if the flooring 1 is pulled so as to bend, the base 3 (wood fiber) The board) is divided into upper and lower parts, and the flooring 1 is greatly deformed, so that the actual processing can be easily removed and the flooring 1 can be removed more easily.
  • the wood fiber board as the base material 3 is formed by dry molding, the wood fiber board can be easily divided from the notch 10, and the floor material 1 can be removed more easily.
  • the construction bonding material 21 is an elastic adhesive, even if the adhesive peel strength is weakened, the construction bonding material 21 does not become a brittle and hard cured material, and a load is placed on the flooring 1 by a person. Even if the floor material 1 is deformed by continuous action, the construction bonding material 21 is not broken. In addition, when removing the flooring material 1, the flooring material 1 can be removed by destroying the construction bonding material 21 without applying an impact between the flooring material 1 and the floor foundation 20.
  • the male 6 of the renewal flooring 1 is fitted to the female 7 of the adjacent flooring 1. It is possible to attach the floor material 1 to the floor substrate 20 simply by pressing the floor material 1 for updating from above, and the floor material 1 can be easily updated.
  • FIG. 5 shows Embodiment 2 of the present invention.
  • the same parts as those in FIGS. 1 to 4 are denoted by the same reference numerals, and description thereof is omitted.
  • the thickness of the resin mat 5 laminated and integrated on the back surface (lower surface) of the wooden substrate 3 is reduced. Specifically, the total thickness of the wooden substrate 3 and the surface decorative sheet 4 is 2.7 mm, the resin mat 5 is 1 mm, and the total thickness of the flooring 1 is 3.7 mm. Illustrated.
  • the flooring material 1 of this embodiment is also constructed by affixing a plurality of flooring materials 1 continuously on the floor base 20 with a construction bonding material 21 so as to be adjacent to each other.
  • a construction bonding material 21 so as to be adjacent to each other.
  • Other configurations are the same as those of the first embodiment, and the same effects as those of the first embodiment are obtained.
  • the overall thickness of the flooring 1 is thin, the flexibility of the flooring 1 becomes higher than that of the first embodiment, and the flooring 1 can be removed more easily.
  • the present invention is useful for a flooring construction structure, a flooring removal method, and a renewal method.

Abstract

Provided are a construction structure of floor members such that the use of the construction structure is withstood under circumstances where, for example, people walk with shoes on, and that an optional floor member (1) can be easily removed; a method of removing the aforementioned floor member; and a method of replacing the aforementioned floor member. For this purpose, the floor member (1) is a flexible article such that a decorative sheet (4) consisting of pattern paper obtained by impregnating and solidifying melamine resin is laminated on the surface of a woody substrate (3), and that meanwhile, a vinyl-chloride-resin-based resin mat (5) is laminated on the back surface of the substrate (3). Furthermore, a tongue and groove joint is formed in each of the four peripheral end faces of the floor member (1) in such a way that the central portion defined as that one of the thickness-wise trisected portions of the floor member (1) which is second from the top has a tongue (6) and a groove (7). Moreover, a plurality of floor members (1) are continuously bonded to a subfloor (20) by means of a construction joining material (21) in such a way as to be adjacent to each other, and the adhesive peel strength of the construction joining material (21) is designed to be lower than the delamination strength of each floor member (1).

Description

床材の施工構造、床材の除去方法及び床材の更新方法Flooring construction structure, flooring removal method and flooring renewal method
 本発明は、床材の施工構造、この床材の除去方法及び更新方法に関する。 The present invention relates to a flooring construction structure, a method for removing the flooring, and a method for updating the flooring.
 近年、木質資源の枯渇の問題から、合板に代わる材料として中比重木質繊維板(MDF)、硬質繊維板(HDF)等を壁材や収納ボックス等の面材、床材等に用いることが提案されている。その中で、特に床材については、水に濡れたり物を載置したりするため、耐水性や耐荷重性等の様々な性能が要求される。 In recent years, due to the problem of depletion of wood resources, it has been proposed to use medium specific gravity wood fiberboard (MDF), hard fiberboard (HDF), etc. as substitutes for plywood, for wall materials, storage boxes, etc. Has been. In particular, floor materials are required to have various performances such as water resistance and load resistance because they get wet with water or place objects.
 そして、木質資源の省資源のため床材の薄物化が進んでいることや、気密性や耐震性の観点から合板捨て貼り工法が主流となってきていることからも、3.0mm~6.0mmの薄い厚さの床材も提案されている。 Also, from the standpoint of thinning of flooring to save resources of wood resources, and from the viewpoint of airtightness and earthquake resistance, the plywood throwing pasting method has become mainstream. A floor material having a thin thickness of 0 mm has also been proposed.
 また、特許文献1には、再剥離可能な施工用接着剤を用いることで床材の更新に配慮した工法が開示されている。この施工用接着剤にはイソシアネート化合物に中空フィラーが充填されており、施工時のずらし作業性を維持しつつ、更新時に床材を破壊することのないように、施工用接着剤を除去しようとしている。 Further, Patent Document 1 discloses a construction method that takes into account the renewal of flooring by using a removable adhesive for construction. This construction adhesive is filled with a hollow filler in an isocyanate compound, and while trying to maintain the shifting workability during construction, an attempt is made to remove the construction adhesive so as not to destroy the flooring during renewal. Yes.
 また、本出願人は、基材の表面に、オレフィン系樹脂シート、ポリエチレンテレフタレート樹脂シートやこれらシートの複合シート等からなる表面平滑な樹脂化粧シートを、また基材の裏面に樹脂マットをそれぞれ積層した可撓性を持つ床材を設け、その床材を、該床材の層間剥離強度よりも弱い接着剥離強度の施工用接着剤により床下地に貼着した施工構造を提案している(特許文献2参照)。 In addition, the present applicant laminated a surface-smooth resin decorative sheet made of an olefin resin sheet, a polyethylene terephthalate resin sheet or a composite sheet of these sheets on the surface of the base material, and a resin mat on the back surface of the base material. A construction structure is proposed in which a flexible flooring material is provided and the flooring material is adhered to the floor substrate with a construction adhesive having an adhesive peel strength that is weaker than the delamination strength of the flooring material (patent) Reference 2).
 一方、特許文献3に示されるように、隣り合う床材のうちの一方の床材の下面端部を段差状に切り欠いて、その切欠部の隅角部に係止溝を形成し、該床材の端面にタングを形成する一方、他方の床材の上面端部を大きく段差状に切り欠いて、その残りのストリップ先端の上面に係止溝と係止する係止エレメントを突設し、ストリップ上側の段差部にタングが嵌合されるタング溝を形成し、係止溝と係止エレメントとの係止、及びタングとタング溝との嵌合によって両床材を水平方向及び上下方向に相対移動不能に接合する機械式接合システムが知られている。 On the other hand, as shown in Patent Document 3, a lower surface end portion of one floor material of adjacent floor materials is notched in a stepped shape, and a locking groove is formed in a corner portion of the notch portion, A tongue is formed on the end surface of the floor material, while the upper surface end portion of the other floor material is notched in a large step shape, and a locking element for locking with a locking groove is projected on the upper surface of the remaining strip tip. A tongue groove is formed in the step on the upper side of the strip so that the tongue is fitted, and the floor material is horizontally and vertically moved by the engagement between the engagement groove and the engagement element and the engagement between the tongue and the tongue groove. There is known a mechanical joining system that joins in a relatively immovable manner.
特開2004-30788号公報Japanese Patent Laid-Open No. 2004-30788 特開2009-24408号公報JP 2009-24408 A 特表2003-520312号公報Special table 2003-520212 gazette
 上記特許文献2に示される床材の施工構造では、複数枚の床材が互いに隣り合うように連続して施工されていても、そのうちのある床材が損傷した場合等では、その周りの多くの床材を除去する必要はなく、その損傷した床材のみを床下地から除去して新しいものに更新することができる。 In the construction structure of the flooring shown in the above-mentioned Patent Document 2, even if a plurality of flooring materials are continuously constructed so as to be adjacent to each other, when a certain flooring material is damaged, many of the surroundings are around. It is not necessary to remove the floor material, and only the damaged floor material can be removed from the floor base and replaced with a new one.
 しかし、その反面、床材は、その抜き換えのために必要とされる可撓性を優先しているので、その分、床材表面の硬度が不足し、例えば土足に耐える床構造を得ることが困難となる。 However, on the other hand, the flooring material gives priority to the flexibility required for its replacement, so that the flooring material surface is insufficiently hard, and for example, a flooring structure that can withstand dirt is obtained. It becomes difficult.
 また、同じ理由から、床材の強度が低く、床材を1枚だけ抜き取る(除去する)ときに、その床材を雌実側から引っ張るときは問題がないが、雄実側から引っ張ったときには、その床材の雄実に嵌合する隣接床材の雌実の強度不足により該隣接床材が破壊されることがあり、抜取り工事において床材の引っ張る側を見極める慎重さが必要である。 For the same reason, there is no problem when pulling the floor material from the female side when pulling out (removing) only one floor material. The adjacent floor material may be destroyed due to insufficient strength of the female body of the adjacent floor material fitted to the male of the floor material, and it is necessary to carefully determine the side of the floor material to be pulled in the sampling work.
 一方、特許文献3に示される床材の接合システムでは、土足での使用に耐えることができる。しかし、床材が硬過ぎるために、フローティング施工等では、硬い床材が床スラブに衝突して衝撃音が発生するのは避けられない。また、係止溝と係止エレメントとの係止、及びタングとタング溝との嵌合によって両床材を接合しているので、任意の床材を1枚だけ抜き取ることが困難である。 On the other hand, the floor material joining system disclosed in Patent Document 3 can withstand use on a foot. However, since the flooring material is too hard, it is inevitable that a hard flooring material collides with the floor slab and generates an impact sound in floating construction or the like. Moreover, since both floor materials are joined by the engagement between the engagement grooves and the engagement elements and the engagement between the tongues and the tongue grooves, it is difficult to remove only one arbitrary floor material.
 本発明は斯かる諸点に鑑みてなされたもので、その目的は、床材の構造を改良することにより、土足等の使用に耐え、かつ任意の床材の抜取り除去を容易に行うことができる床材の施工構造、その除去方法及び更新方法が得られるようにすることにある。 The present invention has been made in view of such various points, and the object thereof is to improve the structure of the flooring material, so that it can withstand the use of earthen feet and can easily remove any flooring material. The construction structure of the flooring, its removal method and renewal method are to be obtained.
 上記の目的を達成するために、本発明では、床材表面の化粧シートをメラミン樹脂含浸紙からなるものとして、その化粧シートの硬度及び強度を高めるようにした。 In order to achieve the above object, in the present invention, the decorative sheet on the floor surface is made of melamine resin impregnated paper, and the hardness and strength of the decorative sheet are increased.
 具体的には、第1の発明に係る床材の施工構造では、木質基材の表面に、メラミン樹脂を含浸させて固化したパターン紙からなる化粧シートが積層されている一方、基材の裏面に樹脂マットが積層されてなる可撓性の複数枚の床材が、該床材の層間剥離強度よりも弱い接着剥離強度の施工用接合材により、互いに隣り合うように連続して床下地に貼着されている。 Specifically, in the construction structure of the flooring according to the first invention, a decorative sheet made of patterned paper impregnated and solidified with a melamine resin is laminated on the surface of the wooden substrate, while the back surface of the substrate A plurality of flexible floor materials made by laminating resin mats on the floor base are continuously adjacent to each other with a bonding material having an adhesive peel strength that is weaker than the delamination strength of the floor material. It is stuck.
 この床材の施工構造では、床材が施工用接合材により床下地に貼着されているので、床材を床スラブにフローティング施工した場合の、床材が床スラブに衝突する際の衝撃音が発生することはない。 In this flooring construction structure, the flooring material is bonded to the floor base by the construction bonding material, so the impact sound when the flooring material collides with the floor slab when the flooring material is floated on the floor slab. Will not occur.
 そして、その施工用接合材は床材の層間剥離強度よりも弱いので、床材を更新するために除去する際、床材を引っ張ると、床材はその層間剥離が生じることなく撓みながら、床材と床下地との間の施工用接合材が破壊するようになり、床材が床下地から除去される。この床材を除去した床下地に新たな施工用接合材を塗布し、新たな床材を床下地に直接貼着して更新すればよい。よって、1枚の床材であっても抜取り除去及び更新を容易に行うことができる。 And since the bonding material for construction is weaker than the delamination strength of the flooring material, when removing the flooring material for renewal, if the flooring material is pulled, the flooring material will bend without causing the delamination, The joining material for construction between the material and the floor base is destroyed, and the floor material is removed from the floor base. What is necessary is just to apply | coat the new bonding material for construction to the floor foundation | substrate from which this floor material was removed, and to stick and renew a new flooring material directly on a floor foundation | substrate. Therefore, even a single flooring can be easily removed and renewed.
 そのとき、床材の表面に、メラミン樹脂を含浸させて固化したパターン紙からなる化粧シートが積層一体化されているので、床材表面の硬度が高く、土足であっても床材表面の耐摩耗性を確保することができる。また、ある程度の撓み性を確保しつつ、床材表面側の強度が高くなっているので、仮に雌実を形成した場合の表面側の強度が確保され、床材を1枚だけ抜き取る(除去する)ときに、床材を雌実側及び雄実側のいずれから引っ張っても隣接床材は破壊されない。具体的には、床材を雄実側から引っ張ったときに、その床材の雄実に嵌合する隣接床材の上側の雌実は、表面がメラミン樹脂層(化粧シート)で補強されている一方、引っ張る床材の雄実は、樹脂強化されていない木質繊維板、又は木質繊維板及び樹脂マットにより形成されているので、両者を比べると相対的に雌実の方が強度が強い。また、その床材を雌実側から引っ張ったときは、その床材の雌実は樹脂マットで形成されている一方、隣接する雄実は、樹脂強化されていない木質繊維板、または木質繊維板と樹脂マットにより形成されているので、相対的に雄実の方が強度が強い。このことによって床材の除去工事を容易に行うことができる。 At that time, a decorative sheet made of patterned paper impregnated with melamine resin and solidified is laminated and integrated on the surface of the flooring material, so that the flooring material surface has high hardness, and even the dirt is resistant to the flooring material surface. Abrasion can be ensured. Further, since the strength on the floor material surface side is high while securing a certain degree of flexibility, the strength on the surface side in the case of forming a female seed is ensured, and only one floor material is extracted (removed). ) When the flooring is pulled from either the female side or the male side, the adjacent flooring is not destroyed. Specifically, when the floor material is pulled from the male side, the upper female fruit of the adjacent floor material that fits the male material of the floor material is reinforced with a melamine resin layer (decorative sheet) on the surface. Since the pulling floor material is made of a non-resin-reinforced wood fiberboard or a wood fiberboard and a resin mat, the female fruit is relatively stronger than the two. When the flooring is pulled from the female side, the female side of the flooring is formed of a resin mat, while the adjacent male side is not a resin-reinforced wood fiberboard, or a wood fiberboard and resin. Since it is formed of a mat, the male is relatively stronger. This makes it possible to easily remove the flooring.
 さらに、床材は、木質基材の下側に樹脂マットが積層されているので、この樹脂マットにより木質基材の裏面から防湿性が担保され、基材として木質基材を使用した場合でも、湿気の影響による床材の変形が抑えられる。 Furthermore, since the resin mat is laminated on the lower side of the wooden base material, moisture resistance is secured from the back surface of the wooden base material by this resin mat, and even when a wooden base material is used as the base material, Deformation of flooring due to moisture is suppressed.
 第2の発明では、上記施工用接合材は弾性接着剤とする。すなわち、床材は、上に人が載って荷重が作用するたびに変形し、この荷重は長期に亘って連続的に作用する。一般的な接着剤は脆く硬い性質の硬化物となり、連続的な床材の変形により壊れ易いので、壊れ難くする目的で強度を高くするには接着剥離強度を強める必要がある。しかし、本発明のように施工用接合材を弾性接着剤とすると、接着剥離強度を弱くしても脆く硬い性質の硬化物とならず、連続的な床材の変形により壊れることはない。また、床材を除去する際に、床材と床下地との間に衝撃力を加えなくても床材を撓ませながら引っ張ることで施工用接合材が破壊する。 In the second invention, the construction bonding material is an elastic adhesive. That is, the flooring is deformed each time a person is placed on the floor and a load is applied, and the load acts continuously over a long period of time. A general adhesive becomes a cured product having brittle and hard properties and is easily broken by continuous deformation of the flooring. Therefore, in order to increase the strength for the purpose of making it difficult to break, it is necessary to increase the adhesive peel strength. However, when the construction bonding material is an elastic adhesive as in the present invention, even if the adhesive peel strength is weakened, the cured product does not become a brittle and hard property and is not broken by continuous deformation of the flooring. Further, when the floor material is removed, the construction bonding material is broken by pulling the floor material while bending it without applying an impact force between the floor material and the floor base.
 第3の発明では、上記木質基材は、比重が0.4以上でかつ1.0以下であるとともに厚さが2.0mm以上でかつ3.0mm以下である可撓性を有する木質繊維板とする。また、樹脂マットは、無機フィラーが、塩化ビニル系樹脂100重量部に対して100重量部以上でかつ1000重量部以下の割合で添加されてなり、その比重が1.4以上でかつ2.0以下であるとともに厚さが上記木質繊維板の厚さと同じとなるように形成されている。さらに、上記床材の四周端面には、該床材を厚さ方向に略3等分した中央部に雄実及び雌実を有する本実加工が施され、その雄実の上部は、上面が俯角15°以上でかつ30°以下である傾斜面に形成された上記木質基材で構成される一方、雌実における上側の雌実部は、下面が上記雄実の上部上面の俯角と雌雄実の嵌合状態において略平行な角度の仰角である傾斜面に形成されていて、隣り合う床材は、表面が互いに面一となるように一方の床材の雌実に他方の床材の雄実が嵌合されて結合されている。 In a third aspect of the invention, the wood base material has a flexible wood fiber board having a specific gravity of 0.4 or more and 1.0 or less and a thickness of 2.0 mm or more and 3.0 mm or less. And The resin mat has an inorganic filler added at a ratio of 100 parts by weight or more and 1000 parts by weight or less with respect to 100 parts by weight of the vinyl chloride resin, and the specific gravity is 1.4 or more and 2.0. It is the following, and it is formed so that thickness may become the same as the thickness of the said wood fiber board. Further, on the four peripheral end surfaces of the floor material, a real processing having a male fruit and a female fruit at a central portion obtained by dividing the floor material into approximately three equal parts in the thickness direction is performed. While the above-mentioned wooden base material is formed on an inclined surface having a depression angle of 15 ° or more and 30 ° or less, the upper female real part of the female fruit has a lower surface whose depression angle is greater than that of the upper upper surface of the male fruit. In the mating state, the adjacent flooring is formed on an inclined surface having a substantially parallel angle, so that the surfaces of the adjacent flooring are flush with each other. Are fitted and connected.
 こうすると、同じ厚さの木質繊維板と樹脂マットとを合わせたものを厚さ方向に3等分した真ん中部分に本実加工が施される。この場合、雄実は木質繊維板と樹脂マットとが略同じの厚みで含まれ、上側の雌実部は、表面がメラミン樹脂強化された木質繊維板からなり、下側の雌実部は樹脂マットのみからなる。このとき、相対的な強度を比較すると、
 上側の雌実部>雄実>下側の雌実部
となり、任意の1枚だけの床材を抜く場合に、その床材に隣接する床材を傷付けずに抜き取ることが可能になる。
In this way, the actual processing is applied to the middle portion of the wood fiber board and the resin mat having the same thickness divided into three equal parts in the thickness direction. In this case, the male fruit includes a wood fiber board and a resin mat with substantially the same thickness, the upper female fruit part is made of a wood fiber board whose surface is reinforced with melamine resin, and the lower female fruit part is a resin mat. Consist only of. At this time, comparing the relative strength,
Upper female body part> male body> lower female body part. When only one floor material is to be extracted, the floor material adjacent to the floor material can be extracted without being damaged.
 そして、木質繊維板が可撓性を有し、床材の厚さが薄いので、床材の除去時に床材が撓んで本実加工の嵌合が外れる。 And, since the wood fiber board has flexibility and the floor material is thin, the floor material is bent when the floor material is removed, and the actual processing is disengaged.
 また、樹脂マットが木質繊維板と同じ厚さでかつ比重が1.4~2.0であるので、なじみ性のよい床材となる。また、塩化ビニル系樹脂1000重量部に対する無機フィラーの割合を100重量部以上にすることにより樹脂マットの成形後の寸法変化が小さくなり、1000重量部以下にすることにより樹脂マットの成形が容易となる。 In addition, since the resin mat has the same thickness as the wood fiber board and the specific gravity is 1.4 to 2.0, it becomes a floor material with good conformability. In addition, when the ratio of the inorganic filler to 1000 parts by weight of the vinyl chloride resin is 100 parts by weight or more, the dimensional change after the molding of the resin mat is reduced, and by making it 1000 parts by weight or less, the molding of the resin mat is easy. Become.
 第4の発明では、上記木質基材を構成する木質繊維板は乾式成形により形成され、上記雄実の基部上側の木質基材に、雄実の突出方向と反対側に向かって凹陥するように切欠きが下面を雄実の上面に連続させるように形成されている。 In the fourth invention, the wood fiber board constituting the wood base material is formed by dry molding, and is recessed in the wood base material on the upper side of the male base toward the opposite side of the male projecting direction. A notch is formed so that the lower surface is continuous with the upper surface of the male body.
 このことで、床材を除去する際に、床材を撓ませるように引っ張ると、雄実の切欠きから木質繊維板が上下に分割されてより大きく床材が変形し、本実加工の嵌合が外れ易くなるという特別の効果を奏する。また、木質繊維板が乾式成形により成形されているために、湿式抄造された木質繊維板に比較して上下方向に分割し易くなる。 As a result, when removing the flooring material, if the flooring material is pulled so as to bend, the wood fiberboard is divided into upper and lower parts from the notch of the male body, and the flooring material is deformed more greatly. There is a special effect that it is easy to miss. Moreover, since the wood fiber board is shape | molded by dry molding, it becomes easy to divide | segment in the up-down direction compared with the wood fiber board wet-made.
 第5の発明は、上記第1~第4の発明のいずれか1つの床材の施工構造における複数枚の床材のうちの任意の床材を除去する除去方法に係る。この除去方法では、任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、上記施工用接合材を破壊させて床下地から剥ぎ取る。 The fifth invention relates to a removal method for removing an arbitrary floor material from a plurality of floor materials in the construction structure of any one of the first to fourth inventions. In this removal method, the floor material removing tool is pulled while holding the floor material adjacent to the arbitrary floor material in a state where the suction cup of the floor material removing tool is adsorbed on the surface of the arbitrary floor material. While bending the flooring, the construction bonding material is destroyed and peeled off from the floor base.
 このことで、床材を更新するために除去する際、床材の表面の表面平滑な樹脂化粧シートに床材除去具の吸盤を吸着させて床材除去具を引っ張ると、床材が層間剥離せずに撓みながら、施工用接合材が破壊して床材が床下地から剥離する。 With this, when removing the floor material for renewal, if the floor material removing tool is pulled by adsorbing the sucker of the floor material removing tool to the resin decorative sheet with a smooth surface on the surface of the floor material, the floor material is delaminated. Without bending, the construction bonding material breaks and the floor material peels from the floor base.
 第6の発明は、上記第4の発明の床材の施工構造における複数枚の床材のうちの任意の床材を除去する除去方法に係る。この除去方法では、上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら該床材除去具を引っ張ることで、上記任意の床材を撓ませかつ該床材の、上記雄実の上面に連続させるように形成されている切欠きから木質基材を上下に部分的に分割させつつ、上記施工用接合材を破壊させて床下地から剥ぎ取る。 The sixth invention relates to a removal method for removing an arbitrary floor material among a plurality of floor materials in the floor material construction structure of the fourth invention. In this removal method, the floor material removing tool is pulled while holding the floor material adjacent to the arbitrary floor material in a state where the sucker of the floor material removing tool is adsorbed on the surface of the arbitrary floor material. Destructing the above-mentioned bonding material while partially dividing the wooden base material vertically from a notch formed so as to bend any flooring and to be continuous with the upper surface of the floor of the floor. Let it peel from the floor.
 このことで、床材を更新するために除去する際、床材除去具により床材を引っ張ると、雄実の基部上部の切欠きから木質繊維板が上下に分割されて床材が大きく変形し、かつ木質繊維板が乾式成形により成形されているために分割し易く、本実加工の嵌合が外れ易くなる。 Therefore, when removing the flooring material for renewal, if the flooring material is pulled by the flooring material removal tool, the wood fiberboard is split up and down from the notch in the upper part of the base of the male and the flooring material is greatly deformed. Moreover, since the wood fiber board is formed by dry molding, it is easy to divide, and the actual processing fitting is easily released.
 第7の発明は、上記第1又は第2の発明の床材の施工構造における複数枚の床材のうちの任意の床材を更新する更新方法に係る。この更新方法では、上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、上記施工用接合材を破壊させて床下地から剥ぎ取り、上記任意の床材が除去された露出床下地から施工用接合材を除去して、該露出床下地に新たな施工用接合材を塗布した後、上記露出床下地に新たな更新用床材を上から押圧して貼着する。 The seventh invention relates to an updating method for updating an arbitrary floor material among a plurality of floor materials in the construction structure of the floor material of the first or second invention. In this update method, the floor material removing tool is pulled while holding the floor material adjacent to the arbitrary floor material in a state where the sucker of the floor material removing tool is adsorbed on the surface of the arbitrary floor material. While bending the flooring material, the construction bonding material is destroyed and peeled off from the floor base, and the construction flooring material is removed from the exposed floor base from which the arbitrary flooring material has been removed. After applying a new construction bonding material, a new floor material for renewal is pressed and stuck onto the exposed floor base.
 このことで、床材除去具により任意の床材を除去した後、同じ形状の新しい更新用床材を貼着することで、任意の床材を更新する。 ¡After this, after removing any floor material with the floor material removal tool, the new floor material with the same shape is pasted to renew the arbitrary floor material.
 第8の発明は、上記第3又は4の発明の床材の施工構造における複数枚の床材のうちの任意の床材を更新する更新方法に係る。この更新方法では、上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、上記施工用接合材を破壊させて床下地から剥ぎ取り、上記任意の床材が除去された露出床下地から施工用接合材を除去して、該露出床下地に新たな施工用接合材を塗布した後、新たな更新用床材の雌実の下側部分を除去し、該更新用床材の雄実を露出床下地に隣り合う床材の雌実と嵌合させながら該更新用床材を上から押圧して床下地に貼着する。 The eighth invention relates to an updating method for updating an arbitrary floor material among a plurality of floor materials in the floor material construction structure of the third or fourth invention. In this update method, the floor material removing tool is pulled while holding the floor material adjacent to the arbitrary floor material in a state where the sucker of the floor material removing tool is adsorbed on the surface of the arbitrary floor material. While bending the flooring material, the construction bonding material is destroyed and peeled off from the floor base, and the construction flooring material is removed from the exposed floor base from which the arbitrary flooring material has been removed. After applying a new bonding material for construction, the lower part of the female body of the new replacement floor material is removed, and the male body of the replacement floor material is fitted with the female body of the floor material adjacent to the exposed floor base. The renewal flooring is pressed from above while being put together, and adhered to the floor base.
 このことで、新たな更新用床材を床下地に貼着するとき、雌実の下側部分を除去しているので、更新用床材の雄実を隣り合う床材の雌実と嵌合させて更新用床材を上から押圧すると、隣り合う床材の雄実の上から更新用床材の雌実の上側部分が当接して床材が床下地に貼着される。 This allows the lower part of the female fruit to be removed when a new flooring material is attached to the floor base, so that the male part of the replacement floor material fits with the female part of the adjacent flooring material. When the renewal floor material is pressed from above, the upper portion of the female floor of the renewal floor material comes into contact with the male floor of the adjacent floor material, and the floor material is adhered to the floor base.
 以上のように、第1の発明の床材の施工構造によると、木質基材の表面に、メラミン樹脂を含浸させて固化したパターン紙からなる化粧シートが積層され、基材裏面に樹脂マットが積層された複数枚の可撓性床材が互いに隣り合うように連続して床下地に施工用接合材により貼着され、その施工用接合材の接着剥離強度が床材の層間剥離強度よりも弱いので、床材を更新するために除去する際、床材が層間剥離せずに大きく撓み、施工用接合材が破壊するので、容易に床下地から床材を除去することができる。そして、この床材を除去した床下地に新たな床材を直接貼着して更新するので、繰り返し更新しても何度でも容易に床材を除去することができる。 As described above, according to the construction structure of the flooring material of the first invention, the decorative sheet made of pattern paper solidified by impregnating melamine resin is laminated on the surface of the wooden base material, and the resin mat is provided on the back surface of the base material. A plurality of laminated flexible flooring materials are continuously stuck to the floor base with a construction bonding material so as to be adjacent to each other, and the adhesive peeling strength of the construction bonding material is higher than the delamination strength of the flooring material. Since it is weak, when the floor material is removed for renewal, the floor material is greatly bent without delamination and the construction bonding material is destroyed, so that the floor material can be easily removed from the floor base. And since a new flooring material is directly stuck and updated on the floor foundation from which this flooring material has been removed, the flooring material can be easily removed any number of times even if it is repeatedly updated.
 また、表面の化粧シートがメラミン樹脂を含浸させて固化したパターン紙であるので、土足であっても表面の耐摩耗性を確保することができるとともに、床材を1枚だけ除去するときに、床材を雌実側及び雄実側のいずれから引っ張っても隣接床材が破壊されることはなく、除去工事を容易に行うことができる。 In addition, since the decorative sheet on the surface is a pattern paper solidified by impregnating with melamine resin, it is possible to ensure the wear resistance of the surface even if it is a dirt foot, and when removing only one floor material, Even if the floor material is pulled from either the female side or the male side, the adjacent floor material is not destroyed, and the removal work can be easily performed.
 さらに、上記樹脂マットにより木質基材の裏面から防湿性を担保でき、基材として木質基材を使用した場合にも、湿気の影響による床材の変形を抑えることができる。 Furthermore, moisture resistance can be secured from the back surface of the wooden base material by the resin mat, and even when a wooden base material is used as the base material, deformation of the floor material due to the influence of moisture can be suppressed.
 第2の発明の床材の施工構造によると、上記施工用接合材を弾性接着剤としたことで、接着剥離強度を弱くしても脆く硬い性質の硬化物とならず、床材の上に人が載って荷重が連続的に作用して変形しても、施工用接合材が壊れない。また、床材を除去する際に、床材と床下地との間に衝撃を加えなくても、床材を引っ張ることで施工用接合材を破壊させることができる。 According to the construction structure of the flooring material of the second invention, since the construction bonding material is an elastic adhesive, even if the adhesive peeling strength is weakened, the cured material does not become brittle and hard, and on the flooring material. Even if a person is placed and the load acts continuously and deforms, the bonding material for construction does not break. Moreover, when removing the flooring material, the bonding material for construction can be destroyed by pulling the flooring material without applying an impact between the flooring material and the floor base.
 第3の発明の床材の施工構造によると、木質基材は可撓性を有する木質繊維板とし、床材の四周端面に、床材を厚さ方向に略3等分した中央部に雄実及び雌実を有する本実加工を施し、その雄実の上面に所定の俯角を設定し、雄実は木質繊維板及び樹脂マットが略同じの厚みで含まれ、上側の雌実部は表面がメラミン樹脂で強化された木質繊維板からなり、下側の雌実部は、樹脂マットのみからなるので、相対的な強度は、上側の雌実部>雄実>下側の雌実部となり、任意の1枚だけの床材を抜く場合に、その床材に隣接する床材を傷付けずに抜き取ることが可能になる。また、木質繊維板が可撓性を有しかつ床材の厚さが薄いので、床材が撓み易く、本実加工の嵌合を容易に外すことができ、床材の除去をより容易に行うことができる。また、樹脂マットが木質繊維板と同じ厚さでかつ比重が1.4~2.0であるので、なじみ性のよい床材にすることができる。 According to the construction structure of the flooring material of the third invention, the woody base material is a flexible wood fiberboard, and the flooring material is divided into approximately three equal parts in the thickness direction on the four circumferential end surfaces of the flooring material. Apply real processing with fruit and female fruit, set a predetermined depression angle on the upper surface of the male fruit, the male fruit contains wood fiber board and resin mat with substantially the same thickness, the upper female fruit part has a surface It consists of a wood fiberboard reinforced with melamine resin, and the lower female real part consists only of a resin mat, so the relative strength is the upper female real part> male> lower female real part, When pulling out only one arbitrary flooring, it becomes possible to pull out the flooring adjacent to the flooring without damaging it. In addition, since the wood fiberboard has flexibility and the floor material is thin, the floor material can be easily bent, and the actual processing can be easily detached and the floor material can be removed more easily. It can be carried out. Further, since the resin mat has the same thickness as the wood fiber board and the specific gravity is 1.4 to 2.0, a floor material with good conformability can be obtained.
 また、塩化ビニル系樹脂に対する無機フィラーの割合を調整しているので、樹脂マットの成形後の寸法変化を小さくすることができるとともに、樹脂マットの成形を容易にすることができる。 Moreover, since the ratio of the inorganic filler to the vinyl chloride resin is adjusted, the dimensional change after the molding of the resin mat can be reduced, and the molding of the resin mat can be facilitated.
 第4の発明の床材の施工構造によると、雄実の基部上部に切欠きが形成されているので、床材を除去する際に、床材を撓ませるように引っ張ると、この切欠きから木質繊維板が上下に分割されて大きく床材が変形し、本実加工の嵌合を容易に外すことができ、床材の除去をより容易に行うことができる。 According to the construction structure of the flooring material of the fourth invention, the notch is formed in the upper part of the base of the male. Therefore, when removing the flooring material, if the flooring material is pulled to bend, A wood fiber board is divided | segmented up and down, a flooring material deform | transforms greatly, the fitting of this real process can be removed easily, and the removal of a flooring material can be performed more easily.
 また、木質繊維板が乾式成形により成形されているため、上記切欠きから木質繊維板が分割し易く、床材の除去をより一層容易に行うことができる。 Further, since the wood fiber board is formed by dry molding, the wood fiber board can be easily divided from the notch, and the floor material can be removed more easily.
 第5の発明の床材の除去方法によれば、床材の層間剥離強度よりも弱い接着剥離強度の施工用接合材を用いているので、床材を更新するために除去する際、床材は層間剥離せずに、床下地から施工用接合材が破壊するので容易に床材を除去することができる。 According to the floor material removal method of the fifth aspect of the invention, since the construction bonding material having an adhesive peel strength that is weaker than the delamination strength of the floor material is used, when removing the floor material to renew the floor material, Since the construction bonding material is destroyed from the floor base without delamination, the floor material can be easily removed.
 また、床材の最上層に配置されるメラミン樹脂の含浸・固化した化粧シートが表面平滑であるため、床材除去具の吸盤をしっかりと床材の表面に吸着させることができる。 Also, since the decorative sheet impregnated and solidified with the melamine resin disposed in the uppermost layer of the flooring material has a smooth surface, the suction cup of the flooring material removal tool can be firmly adsorbed to the surface of the flooring material.
 第6の発明の床材の除去方法によれば、雄実の基部上部に切欠きを形成しているので、床材除去具により床材を引っ張ると、雄実上部の切欠きから木質繊維板が上下に分割されて床材が大きく変形し、本実加工の嵌合を容易に外すことができるので、床材の除去をより一層容易に行うことができる。 According to the floor material removing method of the sixth invention, the notch is formed in the upper part of the base part of the male fruit. Therefore, when the floor material is pulled by the floor material removing tool, the wood fiber board is removed from the notch in the upper part of the male fruit. Is divided into upper and lower parts and the flooring material is greatly deformed, and the actual processing can be easily removed, so that the flooring material can be removed more easily.
 第7の発明の床材の更新方法によれば、床材除去具により任意の床材を除去した後、新しい更新用床材を貼着することで、全ての床材を更新せずに、隣り合う床材を傷つけることなく任意の床材のみを容易に更新することができる。 According to the floor material update method of the seventh invention, after removing any floor material with the floor material removal tool, by pasting a new update floor material, without updating all floor materials, Only arbitrary floor materials can be easily updated without damaging adjacent floor materials.
 第8の発明の床材の更新方法によれば、更新用床材の雌実の下側部分を除去しているので、床材を更新する際に、更新用床材の雄実を隣り合う床材の雌実に嵌合させつつ、更新用床材を上から押圧するだけで床下地に貼着することができ、床材の更新を容易に行うことができる。 According to the floor material update method of the eighth aspect of the invention, the lower part of the female fruit of the update floor material is removed. Therefore, when the floor material is updated, the males of the update floor material are adjacent to each other. The floor material can be easily renewed by simply pressing the renewal floor material from above while being fitted to the female body of the floor material.
図1は本発明の実施形態1に係る床材の施工構造を拡大して示す断面図である。FIG. 1 is an enlarged cross-sectional view illustrating a flooring construction structure according to Embodiment 1 of the present invention. 図2は実施形態1に係る床材の拡大断面図である。FIG. 2 is an enlarged cross-sectional view of the flooring according to the first embodiment. 図3は実施形態1に係る床材の平面図である。FIG. 3 is a plan view of the flooring according to the first embodiment. 図4は床材の雄実側端部を拡大して示す断面図である。FIG. 4 is an enlarged cross-sectional view of the male side end of the flooring. 図5は実施形態2に係る床材を示す図2相当図である。FIG. 5 is a view corresponding to FIG. 2 illustrating the flooring according to the second embodiment. 図6は、本実形状を説明するために雄実及び雌実の嵌合部の複数例を簡略的に示す断面図である。FIG. 6 is a cross-sectional view schematically showing a plurality of examples of male and female fitting portions for explaining the actual shape.
 以下、本発明の実施形態を図面に基づいて詳細に説明する。以下の好ましい実施形態の説明は、本質的に例示に過ぎず、本発明、その適用物或いはその用途を制限することを意図するものでは全くない。 Hereinafter, embodiments of the present invention will be described in detail with reference to the drawings. The following description of the preferred embodiments is merely exemplary in nature and is in no way intended to limit the invention, its application, or its application.
 [実施形態1]
 図2及び図3は本発明の実施形態1に係る床材1を示す。この床材1は、マンション等、一定期間毎に張り替える更新が予想される場所で使用される。床材1は、木質基材3と、その表面(上面)に積層されて一体化された化粧シート4と、基材3の裏面(下面)に積層されて一体化された樹脂マット5とを備えている。床材1の四周端面には本実加工が施されている。そして、図1及び図3に示すように、これら複数枚の床材1,1,…が互いに隣り合うように連続して床下地20上に施工用接合材21により貼着されて施工されている。
[Embodiment 1]
2 and 3 show a flooring 1 according to Embodiment 1 of the present invention. The flooring 1 is used in a place such as an apartment where renewal is expected to be renewed at regular intervals. The flooring 1 includes a wood base material 3, a decorative sheet 4 laminated and integrated on the front surface (upper surface), and a resin mat 5 laminated and integrated on the back surface (lower surface) of the base material 3. I have. The actual processing is performed on the four peripheral end surfaces of the flooring 1. And as shown in FIG.1 and FIG.3, these several flooring materials 1,1, ... are continuously affixed by the joining material 21 for construction on the floor base 20, and it is constructed so that it may mutually adjoin. Yes.
 上記床材1は矩形状であり、幅及び長さがいずれも100mm以上であることが好ましい。しかし、大きさは特に限定されない。例えば幅が100mmで長さが900mm~1800mmである長方形状か、幅及び長さがそれぞれ300mm~450mmである正方形状であってもよい。本実施形態では、幅が135mmで長さが1200mmのものを例示している。また、この実施形態では、木質基材3及び表面化粧シート4の合計の厚さが2.7mmであり、樹脂マット5の厚さが3mmであって、床材1の全体の厚さが5.7mmのものを例示している。 The flooring 1 is preferably rectangular, and the width and length are both 100 mm or more. However, the size is not particularly limited. For example, it may be a rectangular shape having a width of 100 mm and a length of 900 mm to 1800 mm, or a square shape having a width and a length of 300 mm to 450 mm, respectively. In this embodiment, the width is 135 mm and the length is 1200 mm. Moreover, in this embodiment, the total thickness of the wooden base material 3 and the surface decorative sheet 4 is 2.7 mm, the thickness of the resin mat 5 is 3 mm, and the total thickness of the flooring 1 is 5 mm. .7 mm is exemplified.
 上記基材3、樹脂化粧シート4及び樹脂マット5の各構成要素は接着剤により接着一体化されて層をなしている。これらを接着する接着剤は、一般的な貼着作業に使用されるものでよい。例えば尿素メラミン系接着剤、酢酸ビニル系接着剤、ビニルウレタン系接着剤、エポキシ系接着剤、ウレタン系接着剤、PURホットメルト接着剤等を使用することができる。 Each component of the base material 3, the resin decorative sheet 4, and the resin mat 5 is bonded and integrated with an adhesive to form a layer. The adhesive that bonds them may be used for general pasting operations. For example, urea melamine adhesive, vinyl acetate adhesive, vinyl urethane adhesive, epoxy adhesive, urethane adhesive, PUR hot melt adhesive and the like can be used.
 (基材)
 上記基材3は、一般に床材1に使用される可撓性を有する木質系の基材を使用できる。この木質基材3としては、合板やパーティクルボード等を使用可能であるが、床材1に要求される強度及び可撓性を考慮した場合、木質繊維板を用いることが好ましい。木質繊維板は、比重が0.4以上でかつ1.0以下であることが好ましく、さらには、乾式成形された中比重木質繊維板(MDF)や硬質繊維板(HDF)がより好ましい。この乾式成形により成形されたMDFやHDFは、湿式抄造により成形された低比重繊維板(インシュレーションボード)やハードボードに比べて基材3の分割を発生し易くすることができる。また、木質繊維板は、厚さが2.0mm以上でかつ3.0mm以下であるものが好ましい。厚さが2.0mm未満であれば、床材1に使用した際に、表面側からの衝撃による凹み量が大きくなってしまう一方、厚さが3.0mmよりも大きいものであれば、床材1の可撓性が劣ってしまうので好ましくない。
(Base material)
As the base material 3, a flexible wooden base material generally used for the flooring 1 can be used. As this wooden base material 3, a plywood, a particle board, etc. can be used, but considering the strength and flexibility required for the flooring 1, it is preferable to use a wooden fiber board. The wood fiber board preferably has a specific gravity of 0.4 or more and 1.0 or less, and more preferably a dry-moulded medium specific gravity wood fiber board (MDF) or a hard fiber board (HDF). The MDF and HDF molded by this dry molding can easily cause the substrate 3 to be divided as compared with a low specific gravity fiber board (insulation board) or hard board molded by wet papermaking. The wood fiber board preferably has a thickness of 2.0 mm or more and 3.0 mm or less. If the thickness is less than 2.0 mm, when used for the flooring 1, the amount of dent due to impact from the surface side becomes large, while if the thickness is larger than 3.0 mm, the floor Since the flexibility of the material 1 is inferior, it is not preferable.
 一般的に、基材が可撓性を有するためには、裏面に一定間隔で溝加工が施される。しかし、この溝加工が施されると、基材に湿気が導入されて床材の変形の原因となる。また、基材に溝加工が施されると、床材の表面側から溝部分が見えてしまい意匠的に好ましくない。そして、床材の幅方向及び長さ方向の両方で可撓性を得るために、両方向に溝加工を施すと、意匠的により好ましくない。さらに、床材には、連続的な荷重や瞬間的な衝撃荷重などが作用するため強度が求められている。これらの理由から、本実施形態の床材1では、溝加工を施さなくても幅方向及び長さ方向にそれぞれ可撓性を有する基材3を用いている。 Generally, in order for the base material to be flexible, the back surface is grooved at regular intervals. However, when this groove processing is performed, moisture is introduced into the base material and causes deformation of the flooring. Further, if the substrate is grooved, the groove portion is visible from the surface side of the flooring material, which is not preferable in design. And, in order to obtain flexibility in both the width direction and the length direction of the flooring material, it is not preferable to design the groove in both directions. Further, the floor material is required to have strength because a continuous load or an instantaneous impact load acts on the floor material. For these reasons, the flooring material 1 of the present embodiment uses the base material 3 having flexibility in the width direction and the length direction, respectively, without performing groove processing.
 (樹脂化粧シート)
 上記樹脂化粧シート4は表面が平滑なもので、メラミン樹脂を含浸させて固化したパターン紙からなる化粧シートが用いられる。この樹脂含浸パターン紙は、表面に木目が印刷された秤量60~150g/m程度のプリント用紙又は薄葉紙に低圧メラミン化粧用板のメラミン樹脂液を含浸させて送風乾燥させてなるもので、基材3である木質繊維板の色調を隠蔽するように酸化チタンを含有していることが望ましい。尚、表面の耐摩耗性、耐薬品性をさらに向上させる目的で、パターン紙の表面にオーバレイ紙を一体に積層しておいてもよい。その場合は、オーバレイ紙としてパターン紙の印刷模様の鮮明さを損なわないようにするために、可能な限り薄くて透明性の高い紙を用いるのが好ましい。さらには、シートの表面に塗装加工を施して使用することができる。また、上記基材3として木質繊維板を用いる場合には、その基材3が湿気の影響を受けないように、防湿性がありかつ強度に優れたシートを用いることが好ましい。
(Resin decorative sheet)
The resin decorative sheet 4 has a smooth surface, and a decorative sheet made of patterned paper impregnated with melamine resin and solidified is used. This resin-impregnated pattern paper is obtained by impregnating a melamine resin liquid of a low-pressure melamine decorative board on a printed paper or thin paper having a gravel of 60 to 150 g / m 2 with a wood grain printed on the surface and drying it by air. It is desirable to contain titanium oxide so as to conceal the color tone of the wood fiber board which is the material 3. For the purpose of further improving the wear resistance and chemical resistance of the surface, overlay paper may be integrally laminated on the surface of the pattern paper. In that case, it is preferable to use paper that is as thin and highly transparent as possible so as not to impair the sharpness of the printed pattern paper as overlay paper. Furthermore, the surface of the sheet can be used after being painted. Moreover, when using a wood fiber board as the said base material 3, it is preferable to use the sheet | seat which is moisture-proof and excellent in intensity | strength so that the base material 3 may not receive to the influence of moisture.
 床材1は、後述する吸盤27,27を有する床材除去具25を用いて床下地20から剥がし取るようになっているので、樹脂化粧シート4は、床材除去具25の吸盤27,27が吸着できるような表面平滑性を有する。 Since the flooring 1 is peeled off from the floor base 20 using a flooring removing tool 25 having suckers 27 and 27 described later, the resin decorative sheet 4 is sucked by the suction cups 27 and 27 of the flooring removing tool 25. Has surface smoothness that can be adsorbed.
 (樹脂マット)
 上記樹脂マット5は、上記基材3が木質系であるので必要であり、裏面からの湿気の影響を受けない防湿効果のあるもので、かつ施工用接合材21との接着強度が担保できるものであればよい。例えば塩化ビニル系樹脂、ウレタン系樹脂、ラテックス系樹脂、ポリエステル系樹脂等、これらの樹脂の変性物、或いは各種再生プラスチック等を使用することができる。この樹脂マット5は、使用する施工用接合材21の接着性を考慮して、その組み合わせにより選択して使用する。接着性と品質安定性の観点からは、塩化ビニル樹脂系樹脂マットが好適に用いられる。
(Resin mat)
The resin mat 5 is necessary because the base material 3 is made of wood, has a moisture-proof effect without being affected by moisture from the back surface, and can secure the adhesive strength with the bonding material 21 for construction. If it is. For example, vinyl chloride resins, urethane resins, latex resins, polyester resins, and the like, modified products of these resins, or various recycled plastics can be used. This resin mat 5 is selected and used depending on the combination in consideration of the adhesiveness of the construction bonding material 21 to be used. From the viewpoint of adhesion and quality stability, a vinyl chloride resin-based resin mat is preferably used.
 また、所望の接着強度及び防湿性を確保するために、樹脂マット5の表裏面に接着前処理が行われているものも用いることができる。この接着前処理が行われる樹脂マット5としては、例えばポリサンド紙、両面シーラー処理された樹脂マット等が用いられる。ポリサンド紙は、ポリエチレン、ポリプロピレン、ポリエステル等の10μm~150μm程度の薄いシートの表裏面に紙を熱溶着させたものである。 Moreover, in order to ensure the desired adhesive strength and moisture resistance, those in which pretreatment for adhesion is performed on the front and back surfaces of the resin mat 5 can also be used. As the resin mat 5 subjected to this pre-bonding treatment, for example, poly sand paper, a resin mat subjected to double-side sealer treatment, or the like is used. Poly sand paper is obtained by thermally welding paper to the front and back surfaces of a thin sheet of about 10 μm to 150 μm, such as polyethylene, polypropylene, and polyester.
 本実施形態に係る樹脂マット5としては、比重1.4以上でかつ2.0以下となるように無機フィラーが充填され、これにより、なじみ性のよい床材1を提供することができる。この塩化ビニル樹脂系樹脂マット5は、例えば塩化ビニル樹脂100重量に対して100~1000重量%程度の割合で無機フィラーが充填され、混練された後にカレンダー押出成形法によりシート成形される。充填される無機フィラーの量が少ないと、成形後のシートの温度変化による寸法変化が大きくなり、逆に多過ぎると、シートの成形が困難になる。さらに、この樹脂マット5は、床材1を剥がし取るために、容易に変形又は破断するように設計されることが好ましい。無機フィラーは、炭酸カルシウム、硫酸バリウム、シリカ、アルミナ、カーボンブラック、金属粉、金属酸化物等が使用される。 The resin mat 5 according to the present embodiment is filled with an inorganic filler so as to have a specific gravity of 1.4 or more and 2.0 or less, thereby providing a floor material 1 with good conformability. For example, the vinyl chloride resin-based resin mat 5 is filled with an inorganic filler at a ratio of about 100 to 1000% by weight with respect to 100 weight of the vinyl chloride resin, kneaded, and then molded into a sheet by a calendar extrusion molding method. If the amount of the inorganic filler to be filled is small, the dimensional change due to the temperature change of the sheet after molding becomes large. Conversely, if the amount is too large, it becomes difficult to mold the sheet. Furthermore, it is preferable that the resin mat 5 is designed to be easily deformed or broken in order to peel off the flooring 1. As the inorganic filler, calcium carbonate, barium sulfate, silica, alumina, carbon black, metal powder, metal oxide and the like are used.
 厚みについては、1.0~3.0mm程度の樹脂マットが好適に使用され、好ましくは木質基材3の厚さと略同じ厚さの塩化ビニル樹脂系樹脂マットが用いられる。 Regarding the thickness, a resin mat having a thickness of about 1.0 to 3.0 mm is preferably used, and a vinyl chloride resin-based resin mat having a thickness substantially the same as the thickness of the wooden substrate 3 is preferably used.
 この樹脂マット5は、木質基材3に湿気が導入されることにより床材1が変形することを防止するために、防湿効果のあるものを用いる。 The resin mat 5 is made of a material having a moisture-proof effect in order to prevent the floor material 1 from being deformed when moisture is introduced into the wooden substrate 3.
 (本実加工)
 本発明でいう上記本実加工とは、例えば図6の(a)~(f)に示すように雌雄実嵌合される種々の実形状をいう。いずれにおいても、床材1の厚み方向の略中心部に突出するように設けられた雄実6を、隣接する床材1の雌実7の上側雌実部8と下側雌実部9で挟み込むように嵌合することが可能である。さらに、水平方向の移動のみで嵌合・離間が可能である。
(Actual processing)
The actual machining referred to in the present invention refers to various actual shapes in which male and female are fitted, for example, as shown in (a) to (f) of FIG. In any case, the male fruit 6 provided so as to protrude substantially at the center in the thickness direction of the flooring 1 is replaced by the upper female real part 8 and the lower female real part 9 of the female fruit 7 of the adjacent flooring 1. It is possible to fit so as to be sandwiched. Furthermore, it can be fitted and separated by only moving in the horizontal direction.
 具体的に、本実施形態では、上記床材1の四周端面には、床材1を厚さ方向に3等分した中央部に、つまり上記基材3及び樹脂マット5の部分に雄実6及び雌実7を有する本実加工が施されている。すなわち、床材1の幅方向に対向する両方の端面にそれぞれ雄実6及び雌実7が形成され、長さ方向に対向する両方の端面にもそれぞれ雄実6及び雌実7が形成されている。そして、隣り合う床材1,1は、各々の端面が対向して、その一方の対向端面に雄実6が、また他方の床材1の対向端面に雌実7がそれぞれ位置するように配置され、その一方の床材1の雄実6が他方の床材1の雌実7に嵌合されて、複数の床材1,1,…が各表面を互いに面一として床下地20上に敷き詰められている。 Specifically, in the present embodiment, the four peripheral end surfaces of the flooring 1 are provided with a male 6 at the central portion obtained by dividing the flooring 1 into three in the thickness direction, that is, at the base 3 and the resin mat 5. And the actual processing which has the female fruit 7 is given. That is, male seeds 6 and female seeds 7 are formed on both end faces facing the width direction of the flooring 1, and male seeds 6 and female seeds 7 are formed on both end faces facing the length direction, respectively. Yes. The adjacent floor materials 1 and 1 are arranged so that the end surfaces thereof face each other, the male fruit 6 is positioned on one of the opposing end surfaces, and the female fruit 7 is positioned on the opposite end surface of the other floor material 1. The male fruit 6 of the one floor material 1 is fitted to the female fruit 7 of the other floor material 1, and the plurality of floor materials 1, 1,... It is laid down.
 本実加工は、基材3の裏面(下面)から基材厚さ方向の3分の1までの位置と、樹脂マット5の表面(上面)から樹脂マット厚さ方向の3分の1までの位置との間に施されている。すなわち、略同じ厚さの基材3及び樹脂マット5を合わせたものの厚さ方向に3等分した中央部に本実加工が施されている。具体的には、雄実6側においては、床材1端面の上下隅角部をそれぞれ略矩形状に切り除くことで、その残った部分により凸条の雄実6が形成されている。一方、雌実7側においては、床材1端面の上下中央部を略矩形溝状に切り除くことで、その溝部分により凹条の雌実7が形成されている。雄実6下側の切り除き部分において床材1の幅方向中央又は長さ方向中央に向かう方向の深さは、雄実6上側の切り除き部分よりも大きい。雌実7の上下両側に残存した上下雌実部8,9において、下側雌実部9の床材幅方向又は長さ方向の突出長さは、上側雌実部8よりも大きくなっており、いわゆるあご実の本実構造となっている。 This actual processing is performed from the back surface (lower surface) of the base material 3 to one-third in the thickness direction of the base material and from the front surface (upper surface) of the resin mat 5 to one-third in the resin mat thickness direction. It is given between the positions. That is, the actual processing is performed on the central portion of the base material 3 and the resin mat 5 having substantially the same thickness, which are divided into three equal parts in the thickness direction. Specifically, on the male 6 side, the upper and lower corners of the end face of the flooring 1 are cut into a substantially rectangular shape, and the remaining male 6 is formed by the remaining portion. On the other hand, on the female fruit 7 side, the upper and lower central parts of the end face of the flooring 1 are cut into a substantially rectangular groove shape, whereby a concave female fruit 7 is formed by the groove portion. The depth in the direction toward the center in the width direction or the length direction of the flooring 1 in the cut-out portion below the male 6 is greater than the cut-out portion above the male 6. In the upper and lower female fruit portions 8 and 9 remaining on both upper and lower sides of the female fruit 7, the protruding length of the lower female fruit part 9 in the width direction or the length direction is larger than that of the upper female fruit part 8. This is the actual structure of the so-called chin.
 そして、雄実6の上部は木質基材3で構成され、その上面に、水平面に対する俯角が15°以上でかつ30°以下となる上側傾斜面6aが形成されている。 And the upper part of the male seed 6 is comprised with the wooden base material 3, and the upper side inclined surface 6a from which the depression angle with respect to a horizontal surface is 15 degrees or more and 30 degrees or less is formed in the upper surface.
 また、上記雌実7の上側面7a(上側雌実部8の下面)は、水平面に対し上記雄実6の上側傾斜面6aの俯角と同じ角度(雄実6及び雌実7の嵌合状態において雄実6上部の上側傾斜面6aの俯角と略平行な角度)で傾斜する傾斜面に形成されている。 Further, the upper surface 7a of the female fruit 7 (the lower surface of the upper female fruit part 8) is the same angle as the depression angle of the upper inclined surface 6a of the male fruit 6 with respect to the horizontal plane (the mated state of the male fruit 6 and the female fruit 7). In FIG. 5, the inclined surface is inclined at an angle substantially parallel to the depression angle of the upper inclined surface 6a on the upper side of the male 6.
 これにより、雄実6は木質繊維板、又は木質繊維板と樹脂マットとの積層物からなり、雌実7における上側の雌実部8は、表面がメラミン樹脂強化された木質繊維板からなり、下側の雌実部9は、樹脂マットのみからなる。そのため、相対的な強度は、上側の雌実部8>雄実6>下側の雌実部9となり、後述するように、任意の1枚だけの床材1を抜く場合に、その床材1に隣接する床材1を傷付けずに抜き取ることが可能になる。 Thereby, the male fruit 6 consists of a wooden fiber board or a laminate of a wooden fiber board and a resin mat, and the upper female fruit part 8 of the female fruit 7 consists of a wooden fiber board whose surface is reinforced with melamine resin, The lower female real part 9 consists only of a resin mat. Therefore, the relative strength is the upper female real part 8> the male real 6> the lower female real part 9, and, as will be described later, when only one floor material 1 is pulled out, the floor material is removed. The flooring 1 adjacent to 1 can be extracted without being damaged.
 そして、雄実6の基部上側の基材3には、雄実6の突出方向と反対側に向かって凹陥する切欠き10が、その下面を雄実6の上側傾斜面6aとその延長上に連続させるように形成されている。この切欠き10の深さは、例えば0.1mm以上でかつ0.5mm以下である。尚、この切欠き10は必須ではないが、床材1を除去する際、この切欠き10から木質基材3を上下に部分的に分割させて床材1を大きく変形させることで、本実加工の嵌合を外し、床材1を容易に除去することができるようになっている。 The base 3 on the upper side of the base of the male 6 has a notch 10 that is recessed toward the side opposite to the protruding direction of the male 6, and the lower surface of the notch 10 is on the upper inclined surface 6 a of the male 6 and its extension. It is formed to be continuous. The depth of the notch 10 is, for example, not less than 0.1 mm and not more than 0.5 mm. The notch 10 is not essential, but when the floor material 1 is removed, the floor material 1 is largely deformed by partially dividing the wooden base material 3 from the notch 10 into the actual shape. The fitting of processing is removed, and the flooring 1 can be easily removed.
 また、このとき、本実加工が施された雄実の上下端面や雌実の端面等の任意の角部が面取加工を施されたり、R形状加工を施されていてもよい。例えば、雄実が断面略半円形上に形成されることで、抜き取りを行うときに引っ掛かりが少なく、スムーズな抜き取りが可能になるという特別の効果を期待できる。 Also, at this time, arbitrary corners such as the upper and lower end surfaces of the real fruit and the end face of the real fruit subjected to the actual processing may be subjected to chamfering processing or R-shaped processing. For example, since the male body is formed on a substantially semicircular cross section, it is possible to expect a special effect that there is little catching during extraction and smooth extraction is possible.
 尚、床材1は本実加工が施されていなくてもよい。 In addition, the flooring 1 may not be subjected to actual processing.
 (加工部防湿処理)
 上記床材1の四周端面において、そのうちの木質基材3の実加工の加工面には防湿処理が施されており、このことで、加工面の表面層全体に浸透性防水処理剤を基材3に一定深さに浸透させた層からなる防水処理層12(図4参照)が形成されている。この防湿処理については、本発明の出願人が提案した防水処理方法(特開2010-48057号公報参照)によって行うのが望ましい。
(Moisture-proof moisture treatment)
On the four peripheral end surfaces of the flooring 1, the actual processed surface of the wooden base material 3 is subjected to moisture-proofing treatment, whereby a permeable waterproofing agent is applied to the entire surface layer of the processed surface. The waterproofing treatment layer 12 (refer FIG. 4) which consists of the layer which penetrated 3 to the fixed depth is formed. This moisture-proofing treatment is desirably performed by a waterproofing treatment method proposed by the applicant of the present invention (see JP 2010-48057 A).
 すなわち、図4に雄実6を拡大して示すように(雌実7も同様である)、床材1において基材3が露出している加工面のうち、基材3表面の化粧シート4との境界端部から、床材厚さ方向に所定の距離d1だけ離れた位置P1までの範囲の表面側非塗布部13を残しかつ基材3裏面の樹脂マット5との境界端部から、床材厚さ方向に所定の距離d2だけ離れた位置P2までの範囲の裏面側非塗布部14を残した範囲からなる塗布部15を設定する。そして、その塗布部15のみに、例えば極小幅カーテンコーターによる非接触型のストライプ状フィルムコーティング装置等の塗布装置(図示せず)を用いて浸透性防水処理剤を塗布する。このことで、その塗布部15に塗布された防水処理剤を塗布部15から表面側非塗布部13及び裏面側非塗布部14に浸透させ、このことで加工面の表面層全体を上記浸透性防水処理剤が浸透した浸透層からなる防水処理層12に形成する。 That is, as shown in an enlarged view of the male fruit 6 in FIG. 4 (the same applies to the female fruit 7), the decorative sheet 4 on the surface of the base material 3 among the processed surfaces of the floor material 1 where the base material 3 is exposed. From the boundary end portion with the resin mat 5 on the back surface of the base material 3, leaving the surface-side non-applied portion 13 in the range from the boundary end portion to the position P1 separated by a predetermined distance d1 in the floor material thickness direction, A coating portion 15 is set that includes a range where the back side non-coating portion 14 is left in a range up to a position P2 that is separated by a predetermined distance d2 in the floor material thickness direction. Then, the permeable waterproofing agent is applied only to the application portion 15 using an application device (not shown) such as a non-contact type stripe film coating device using a very small curtain coater. In this way, the waterproofing agent applied to the application part 15 is permeated from the application part 15 into the front side non-application part 13 and the back side non-application part 14, whereby the entire surface layer of the processed surface is penetrated. It forms in the waterproofing treatment layer 12 which consists of a permeable layer which the waterproofing agent penetrate | infiltrated.
 上記表面側非塗布部13の幅、つまり加工面のうち基材3表面の化粧シート4との境界端部から塗布部15までの距離d1、及び裏面側非塗布部14の幅、つまり加工面のうち基材3の樹脂マット5との境界端部から塗布部15までの距離d2はいずれも同じで、塗布部15に塗布された浸透性防水処理剤が基材3に浸透可能な距離であり、d1=d2=0.5mm~1.0mmが望ましい。 The width of the surface-side non-applied portion 13, that is, the distance d 1 from the boundary end portion of the surface of the base material 3 with the decorative sheet 4 to the applying portion 15, and the width of the back-side non-applied portion 14, ie, the processed surface Among them, the distance d2 from the boundary end portion of the base material 3 to the resin mat 5 to the application portion 15 is the same, and is the distance that the permeable waterproofing agent applied to the application portion 15 can penetrate into the base material 3. Yes, d1 = d2 = 0.5 mm to 1.0 mm is desirable.
 その際、雌実7が形成された側の加工面については、上記非接触型の塗布装置を床材1の表側に向けて、また雄実6が形成された側の加工面については、塗布装置を逆に床材1の裏側に向けてそれぞれ傾斜させた状態で、防水処理剤を基材3の露出部(加工面)に塗布する。こうすれば、凹凸形状の加工面でも防水処理剤を均一な厚さに塗布することができる。 At that time, with respect to the processed surface on which the female fruit 7 is formed, the non-contact type coating device is directed toward the front side of the flooring 1, and the processed surface on the side on which the male fruit 6 is formed is applied. On the contrary, the waterproofing agent is applied to the exposed portion (processed surface) of the base material 3 in a state where the apparatus is inclined toward the back side of the flooring 1. In this way, the waterproofing agent can be applied to a uniform thickness even on the uneven surface.
 このような防水処理により、床材1の端面に雄実6及び雌実7が基材3を含むように設けられていても、その塗布部15に浸透性防水処理剤を塗布して非塗布部13,14に浸透させることができ、雄実6及び雌実7を有する床材1の基材3の木口面に防水処理層12を欠損部無く形成することができる。 Even if the male fruit 6 and the female fruit 7 are provided on the end face of the flooring 1 so as to include the base material 3 by such waterproofing treatment, the permeable waterproofing agent is applied to the application portion 15 and is not applied. The waterproof treatment layer 12 can be formed without any defect on the cuff surface of the base material 3 of the flooring 1 having the male fruit 6 and the female fruit 7.
 上記浸透性防水処理剤としては、木質基材3との相性で浸透性のよいものを選択する。例えば水系のアクリル系樹脂エマルジョン、エポキシ系樹脂エマルジョン、ウレタン系樹脂エマルジョン、酢ビ系樹脂エマルジョンやポバール樹脂等の水系アクリルエマルジョンやアクリル系紫外線硬化型樹脂が好適に使用される。この場合、これらの樹脂にシリコン変性を行ったり、ワックス系の樹脂を添加することにより撥水性を強化してもよい。 As the permeable waterproofing agent, one having good permeability and compatibility with the wooden substrate 3 is selected. For example, water-based acrylic emulsions such as water-based acrylic resin emulsions, epoxy-based resin emulsions, urethane-based resin emulsions, vinyl acetate-based resin emulsions and poval resins, and acrylic UV-curable resins are preferably used. In this case, the water repellency may be enhanced by modifying the resin with silicon or adding a wax-based resin.
 浸透性防水処理剤として最も好適には、シリコン変性アクリル系エマルジョン樹脂が用いられる。 Most preferably, a silicone-modified acrylic emulsion resin is used as the permeable waterproofing agent.
 こうして防水処理を施すことにより、木質基材3の加工面に安定した防水処理層12が形成され、木質基材3に対する湿気の影響を抑えることができる。 Thus, by performing the waterproofing treatment, a stable waterproofing treatment layer 12 is formed on the processed surface of the wooden substrate 3, and the influence of moisture on the wooden substrate 3 can be suppressed.
 (施工用接合材)
 上記床材1を床下地20に貼着するための施工用接合材21は、床材1の各構成要素2~4の層間剥離強度よりも弱い接着剥離強度を有する弾性接着剤である。この弾性接着剤は、例えば硬化物がゴム状弾性を有する特殊シリコン樹脂や変性シリコン樹脂等を有する。また、この弾性接着剤が、ゴム弾性を有するとともに所望の接着強度を有するために、エポキシ樹脂、アクリル樹脂、ウレタン樹脂等を追加配合してもよい。弾性接着剤は、例えばウレタン系接着剤、エポキシ系接着剤等が配合されたシリコン系接着剤や、これらの変性物等を使用することができる。そして、この施工用接着剤21が、一般的な接着剤のような高強度の接着剥離強度よりも弱い接着剥離強度となるように、無機フィラー等を充填して接着剥離強度を調整することが好ましい。この弾性接着剤(施工用接着剤21)の主成分100重量に対して、50~1000重量%程度のフィラーを添加し、このフィラーの一部を中空の無機フィラーに置き換えてもよい。
(Construction material)
The construction bonding material 21 for adhering the floor material 1 to the floor base 20 is an elastic adhesive having an adhesive peel strength that is weaker than the delamination strength of the components 2 to 4 of the floor material 1. This elastic adhesive includes, for example, a special silicon resin or a modified silicon resin whose cured product has rubber-like elasticity. Moreover, since this elastic adhesive has rubber elasticity and desired adhesive strength, an epoxy resin, an acrylic resin, a urethane resin, or the like may be additionally blended. As the elastic adhesive, for example, a silicon-based adhesive in which a urethane-based adhesive, an epoxy-based adhesive, or the like is blended, or a modified product thereof can be used. Then, the adhesive peel strength can be adjusted by filling with an inorganic filler or the like so that the construction adhesive 21 has an adhesive peel strength weaker than a high strength adhesive peel strength like a general adhesive. preferable. A filler of about 50 to 1000% by weight with respect to 100% by weight of the main component of the elastic adhesive (construction adhesive 21) may be added, and a part of the filler may be replaced with a hollow inorganic filler.
 床材1は、その上に人が載るので、連続的な荷重が長期に亘って作用し、この荷重が作用するたびに床材1は変形する。接着剥離強度を弱くした施工用接合材21にウレタン系接着剤やエポキシ系接着剤を用いると、硬く脆い性質の硬化物となるため、床材1を長期に使用した場合、連続的に変形すると、施工用接合材21が壊れてしまう虞れがある。そのため、本実施形態のように可撓性を有している床材1に用いる施工用接合材21としては、フィラーを充填することにより、各構成要素3,4,5の層間剥離強度よりも弱い接着剥離強度を有するように調整し、かつゴム弾性を有する弾性接着剤とすることが最も好ましい。 Since a person is placed on the flooring 1, a continuous load is applied over a long period of time, and the flooring 1 is deformed each time this load is applied. If urethane adhesive or epoxy adhesive is used for the construction bonding material 21 with weakened adhesive peel strength, it becomes a hard and brittle cured product. There is a possibility that the construction bonding material 21 may be broken. Therefore, as the construction bonding material 21 used for the flooring 1 having flexibility as in the present embodiment, by filling the filler, the delamination strength of each of the constituent elements 3, 4, 5 is more than Most preferably, the adhesive is adjusted to have a weak adhesive peel strength and is an elastic adhesive having rubber elasticity.
 具体的には、液状成分とフィラーとからなる湿気硬化型の弾性接着剤が最も好適に使用される。上記液状成分としては、変性シリコンポリマー等の弾性樹脂と、該弾性樹脂とポリエチレングリコール等の非反応性の高分子化合物とを混合したものを使用する。上記フィラーとしては、フライアッシュ、シラスバルーン又はガラスバルーン等の中空粉体、炭酸カルシウム、硫酸バリウム等の中実粉体等を組み合わせて使用する。最も好適には、中空粉体と中実粉体との両方を用いるのがよい。このとき、非反応性の高分子化合物及びフィラーは、上記弾性樹脂の破壊強度を弱めるために充填される。従って、これらの添加量は、床材1の使用条件により決定される床材1の固定強度や更新時の剥離強度を勘案して任意に決定される。このような施工用接合材21を使用することにより、床下地20と床材1とを接着し固定することができる。一方、施工用接合材21の適度の破壊強度の設定により、後述するように、床材1を上部から吸着して撓ませたときに施工用接合材21が破壊され、該床材1が大きく撓みながら周りの床材1を傷付けることなく任意の床材1のみを抜き取ることができる。 Specifically, a moisture-curing elastic adhesive composed of a liquid component and a filler is most preferably used. As the liquid component, a mixture of an elastic resin such as a modified silicone polymer and a non-reactive polymer compound such as polyethylene glycol and the elastic resin is used. As the filler, a hollow powder such as fly ash, shirasu balloon or glass balloon, a solid powder such as calcium carbonate or barium sulfate is used in combination. Most preferably, both hollow powder and solid powder are used. At this time, the non-reactive polymer compound and filler are filled in order to weaken the breaking strength of the elastic resin. Therefore, these addition amounts are arbitrarily determined in consideration of the fixing strength of the flooring 1 determined by the use conditions of the flooring 1 and the peel strength at the time of renewal. By using such a bonding material 21 for construction, the floor base 20 and the flooring 1 can be bonded and fixed. On the other hand, as will be described later, when the flooring material 1 is adsorbed from the upper part and bent, the constructional bonding material 21 is destroyed and the flooring material 1 becomes larger by setting an appropriate fracture strength of the construction bonding material 21. Only the arbitrary flooring 1 can be extracted without damaging the surrounding flooring 1 while bending.
 このような接着剤としては、例えば特開2009-24095号公報や特開2009-24096号公報等に示される一液型湿気硬化型接着剤が挙げられる。尚、この接着剤は、床面に塗布してもよいし、床材1に塗布してもよい。 Examples of such an adhesive include one-component moisture-curable adhesives disclosed in, for example, JP2009-24095A and JP2009-24096A. In addition, this adhesive may be applied to the floor surface or may be applied to the flooring 1.
 さらに、施工用接合材として粘着材を使用してもよい。粘着材としては、例えばタイルカーペットやクッションタイル等の施工に用いられる一般的な粘着剤や両面テープ等の粘着材が用いられ、例えばゴム系、ラテックス樹脂系、ゴムラテックス樹脂系、アクリル樹脂系又はアクリル樹脂系エマルションタイプ等のものが用いられる。粘着材又は粘着剤を使用する場合も、床材1の各構成要素2~4の層間剥離強度よりも弱い剥離強度を有するものを使用するである。 Furthermore, an adhesive material may be used as a bonding material for construction. As the adhesive material, for example, an adhesive material such as a general adhesive or double-sided tape used for construction of tile carpets and cushion tiles, for example, rubber-based, latex resin-based, rubber latex resin-based, acrylic resin-based or An acrylic resin emulsion type or the like is used. Even when an adhesive or an adhesive is used, one having a peel strength weaker than the delamination strength of each component 2 to 4 of the flooring 1 is used.
 また、施工用接合材として粘着材等を用いる場合は、粘着材等を予め床材1の裏面に塗布しておいてもよい。この場合は、床材1の裏面側の樹脂マット5に粘着剤を塗布し、その表面に離型シート等を貼着しておけばよい。また、床材1の裏面側の樹脂マット5に粘着材を貼着しておけばよい。床材1を施工するときに、離型シートを剥しながら床下地20に並べることで、施工性に優れた床材の更新方法を提供することができる。 Further, when an adhesive material or the like is used as the construction bonding material, the adhesive material or the like may be applied to the back surface of the flooring 1 in advance. In this case, an adhesive may be applied to the resin mat 5 on the back side of the flooring 1, and a release sheet or the like may be adhered to the surface. Moreover, what is necessary is just to stick an adhesive material to the resin mat 5 of the back surface side of the flooring 1. When constructing the flooring 1, it is possible to provide a flooring renewal method excellent in workability by arranging the flooring 1 on the floor foundation 20 while peeling the release sheet.
 (床材の除去方法)
 以上のように施工された床施工構造において、複数枚の床材1,1,…のうち任意の床材1を除去する方法について説明する。
(Method for removing flooring)
In the floor construction structure constructed as described above, a method of removing an arbitrary floor material 1 from the plurality of floor materials 1, 1,.
 上記床材1を除去するために床材除去具25を用いる。この床材除去具25は、図3で仮想線にて示すように、例えばガラスの施工や移動に用いるようにバー状の把持部26の両端に2つの吸盤27,27を有するものである。 In order to remove the floor material 1, the floor material removing tool 25 is used. The floor material removing tool 25 has two suction cups 27 and 27 at both ends of a bar-shaped gripping portion 26 so as to be used for, for example, construction and movement of glass, as indicated by a virtual line in FIG.
 そして、この床材除去具25の吸盤27,27を、除去しようとする任意の床材1(除去用床材)の表面の中央部に吸着させる。次いで、除去用床材1と隣り合う床材1を押さえながら、除去用床材1の雌実7側を持ち上げるように床材除去具25を引っ張る。 Then, the suction cups 27 and 27 of the floor material removing tool 25 are adsorbed to the center of the surface of the arbitrary floor material 1 (removal floor material) to be removed. Next, while pressing the floor material 1 adjacent to the removal floor material 1, the floor material removal tool 25 is pulled so as to lift the female seed 7 side of the removal floor material 1.
 このとき、床材1を床下地20に接着している施工用接合材21は、床材1の各構成要素2~4の層間剥離強度よりも弱い接着剥離強度を有する。そのため、除去用床材1を持ち上げることで、施工用接合材21を破壊させ、除去用床材1を長さ方向及び幅方向に撓ませ、かつ床材1の雄実6の切欠き10から木質基材3を上下に裂いて部分的に分割し、床材1を大きく変形させて除去用床材1の雌実7と隣り合う床材1の雄実6との嵌合を外す。そうして、施工用接合材21を破壊させて床下地20から剥ぎ取る。最後に、除去用床材1の雄実6と隣り合う床材1の雌実7との嵌合が外れるように任意の床材1を横にずらして除去する。 At this time, the bonding material 21 for construction in which the flooring 1 is bonded to the floor base 20 has an adhesive peeling strength that is weaker than the delamination strength of each component 2 to 4 of the flooring 1. Therefore, by lifting the floor material 1 for removal, the joining material 21 for construction is destroyed, the floor material 1 for removal is bent in the length direction and the width direction, and the notch 10 of the male 6 of the floor material 1 is used. The wooden base material 3 is split up and down partially, and the flooring 1 is greatly deformed to disengage the female seed 7 of the flooring 1 for removal from the male seed 6 of the adjacent flooring 1. Then, the construction bonding material 21 is destroyed and peeled off from the floor base 20. Finally, the arbitrary flooring 1 is removed by shifting laterally so that the fitting between the male fruit 6 of the flooring material 1 for removal and the female fruit 7 of the adjacent flooring material 1 is released.
 尚、床材1に本実加工が施されていない場合や、切欠き10が形成されていない場合であっても上記と同様で、任意の床材1に床材除去具25の吸盤27,27を吸着させて引っ張り、除去用床材1を撓ませつつ施工用接合材21を破壊させて床下地20から剥ぎ取って除去する。 In addition, even when the actual processing is not performed on the flooring 1 or when the notch 10 is not formed, the suction cups 27, 27 is adsorbed and pulled, the construction material 21 is broken while the floor material 1 for removal is bent, and the floor material 20 is peeled off and removed.
 (床材の更新方法)
 次に、複数枚の床材1のうち任意の床材1を更新する方法について説明する。この更新方法は、上記除去方法により除去用床材1を除去した後、新たな床材1を床下地20に貼着して更新するものである。
(How to update flooring)
Next, a method for updating an arbitrary floor material 1 among the plurality of floor materials 1 will be described. In this update method, after the removal flooring 1 is removed by the above-described removal method, a new flooring 1 is adhered to the floor base 20 and updated.
 すなわち、まず、上記除去用床材1が除去されて露出した床下地20に残っている施工用接合材21をスクレパー等を用いて除去し、綺麗な面にする。次いで、その露出床下地20に新たな施工用接合材21を塗布する。施工用接合材21は、露出床下地20の全面に塗布してもよいし、長さ方向又は幅方向に線状に塗布してもよい。そして、更新用床材1の幅方向及び長さ方向両方の雌実7,7の下側雌実部9,9を除去する。 That is, first, the construction bonding material 21 remaining on the floor base 20 exposed by removing the above-described removal flooring 1 is removed using a scraper or the like to obtain a clean surface. Next, a new construction bonding material 21 is applied to the exposed floor base 20. The construction bonding material 21 may be applied to the entire surface of the exposed floor base 20, or may be applied linearly in the length direction or the width direction. Then, the lower female fruit portions 9 and 9 of both the width direction and the length direction of the renewal flooring 1 are removed.
 次に、更新用床材1を雄実6側から露出床下地20に挿入し、その雄実6を露出床下地20と隣り合うように位置する周りの床材1の雌実7と嵌合させる。この場合、先に更新用床材1の長さ方向の雄実6を隣り合う床材1の長さ方向の雌実7に嵌合させ、その後、更新用床材1の幅方向の雄実6を隣り合う床材1の雌実7に嵌合させる。そして、隣り合う床材1,1の表面同士が互いに面一となるように、更新用床材1を上から十分に押圧して床下地20に貼着する。 Next, the renewal flooring 1 is inserted into the exposed floor base 20 from the male 6 side, and the male 6 is fitted to the female seed 7 of the surrounding flooring 1 positioned adjacent to the exposed floor base 20. Let In this case, the male 6 in the length direction of the floor material 1 for updating is first fitted to the female 7 in the length direction of the adjacent floor material 1, and then the male in the width direction of the floor material 1 for updating. 6 is fitted to the female fruit 7 of the adjacent flooring 1. And the floor material 1 for an update is fully pressed from the top so that the surfaces of the adjacent floor materials 1 and 1 may mutually become the same, and it sticks to the floor base 20.
 尚、床材1に本実加工が施されていない場合は任意の床材1を除去し、露出床下地20に新たな施工用接合材21を塗布した後、新たな更新用床材1を露出床下地20に位置合わせして上から押圧して貼着する。 If the floor material 1 has not been subjected to actual processing, the arbitrary floor material 1 is removed, a new construction bonding material 21 is applied to the exposed floor base 20, and a new floor material 1 for renewal is then applied. It aligns with the exposed floor base 20, presses from above, and sticks.
 (実施形態の効果)
 したがって、本実施形態の床材1の施工構造においては、各床材1が施工用接合材21により床下地20に貼着されているので、床材を床スラブにフローティング施工する場合のように、床材が床スラブに衝突する際の衝撃音が発生することはない。
(Effect of embodiment)
Therefore, in the construction structure of the flooring 1 according to the present embodiment, each flooring 1 is adhered to the floor base 20 by the construction bonding material 21, so that the flooring is floated on the floor slab. No impact sound is generated when the floor material collides with the floor slab.
 また、床材1はその表面に、メラミン樹脂を含浸したパターン紙からなる化粧シート4が積層一体化されたものであるので、床材1表面の硬度は高く保たれ、土足であっても床材1表面の耐摩耗性を確保することができる。 Further, since the decorative sheet 4 made of patterned paper impregnated with melamine resin is laminated and integrated on the surface of the flooring 1, the hardness of the surface of the flooring 1 is kept high, and even if it is a dirt foot, The wear resistance of the surface of the material 1 can be ensured.
 また、床材1は樹脂化粧シート4、木質基材3及び樹脂マット5が順に積層されたもので、その樹脂マット5により基材3の裏面から防湿性が担保される。このことで、木質基材3を使用したことによる湿気の影響を抑えることができる。 Further, the flooring 1 is a laminate in which a resin decorative sheet 4, a wooden substrate 3 and a resin mat 5 are laminated in order, and the moisture resistance is secured from the back surface of the substrate 3 by the resin mat 5. Thereby, the influence of moisture due to the use of the wooden substrate 3 can be suppressed.
 また、同じ厚さの基材3(木質繊維板)と樹脂マット5とを合わせたものの厚さ方向に3等分した中央部に本実加工を施しているので、傾斜する実を有し、かつ薄い床材1を安定して生産することができる。 In addition, since the actual processing is applied to the central portion of the base material 3 (wood fiber board) and the resin mat 5 having the same thickness, which is divided into three equal parts in the thickness direction, it has an inclined fruit, And the thin flooring 1 can be produced stably.
 また、樹脂マット5が基材3(木質繊維板)と同じ厚さでかつ比重が1.4以上でかつ2.0以下であるので、なじみ性のよい床材1にすることができる。 Further, since the resin mat 5 has the same thickness as the base material 3 (wood fiber board) and the specific gravity is 1.4 or more and 2.0 or less, the floor material 1 having good conformability can be obtained.
 また、樹脂マット5には塩化ビニル系樹脂に対する無機フィラーの割合を調整して添加しているので、樹脂マット5の成形後の寸法変化を小さくすることができるとともに、樹脂マット5の成形を容易にすることができる。 In addition, since the ratio of the inorganic filler to the vinyl chloride resin is adjusted and added to the resin mat 5, the dimensional change after the molding of the resin mat 5 can be reduced and the molding of the resin mat 5 is easy. Can be.
 そして、上記施工用接合材21の接着剥離強度が床材1の層間剥離強度よりも弱いので、上記のように床材1を更新するために除去する際、その床材1を床材除去具25により吸着して引っ張ると、床材1が層間剥離することなく、施工用接合材21の側が破壊するようになり、床材1を床下地20から床下地20上に床材1の破片を残すことなく容易に除去することができる。また、この施工用接合材21の接着力は弱いため、施工用接合材21が床下地20に残っていても容易に除去することができる。 And since the adhesive peeling strength of the said joining material 21 for construction is weaker than the delamination strength of the flooring 1, when removing in order to update the flooring 1 as mentioned above, the flooring 1 is removed from the flooring 1 When adsorbed and pulled by 25, the flooring material 1 is not delaminated, and the side of the construction bonding material 21 is broken, and the flooring material 1 is broken from the floor base 20 to the floor base 20 by debris. It can be easily removed without leaving. Further, since the bonding strength of the construction bonding material 21 is weak, it can be easily removed even if the construction bonding material 21 remains on the floor base 20.
 しかも、上記メラミン樹脂含浸のパターン紙からなる化粧シート4によって床材1表面側の強度が高いので、雌実7上側(表面側)の上側雌実部8の強度が確保される。そのため、上記のように、床材1を除去する際に、仮に、その除去用床材1を雄実6側から引っ張ったとしても、その床材1の雄実6に嵌合する隣接床材1の雌実7がその上側雌実部8の強度不足により破壊されることはない。また、床材1を雌実7側から引っ張ったときには、その除去しようとする床材1における雌実7下側の下側雌実部9が破壊されるだけで(除去用床材1が破壊されても問題はない)、隣接床材1の雄実6が破壊されることもない。このことで、床材1を雌実7側及び雄実6側のいずれから引っ張っても隣接床材1は破壊されない。つまり、床材1の中央部分を床材除去具25により吸着して引っ張ることが望ましいが、その吸着部分が雄実6側又は雌実7側にずれていても問題はなく、除去用床材1の抜取りに慎重さが不要で除去工事を容易に行うことができる。 Moreover, since the decorative sheet 4 made of the melamine resin-impregnated pattern paper has a high strength on the surface side of the flooring 1, the strength of the upper female real part 8 on the upper side (front side) of the female fruit 7 is ensured. Therefore, as described above, when the flooring 1 is removed, even if the flooring 1 for removal is pulled from the male 6 side, the adjacent flooring that fits the male 6 of the flooring 1 is used. One female fruit 7 is not destroyed due to insufficient strength of the upper female fruit part 8. Further, when the floor material 1 is pulled from the female fruit 7 side, only the lower female fruit part 9 below the female fruit 7 in the floor material 1 to be removed is destroyed (the removal floor material 1 is destroyed). There is no problem even if it is done), the solid 6 of the adjacent flooring 1 is not destroyed. Thus, even if the flooring 1 is pulled from either the female 7 side or the male 6 side, the adjacent flooring 1 is not destroyed. That is, it is desirable that the central portion of the flooring 1 is attracted and pulled by the flooring removing tool 25, but there is no problem if the attracting portion is shifted to the male 6 side or the female 7 side. The removal work of 1 is not required to be careful and the removal work can be easily performed.
 そして、この床材1を除去した床下地20に新たな更新用床材1を直接貼着して更新するので、繰り返し更新しても容易に床材1を除去することができる。 And since the new flooring material 1 for renewal is directly attached to the floor base 20 from which the flooring material 1 has been removed and updated, the flooring material 1 can be easily removed even if it is repeatedly updated.
 また、床材1の最上層に配置される樹脂化粧シート4の表面が平滑であるため、床材除去具25の吸盤27,27をしっかりと床材1の表面に吸着させることができ、容易に床材1を除去することができる。 In addition, since the surface of the resin decorative sheet 4 disposed on the uppermost layer of the flooring 1 is smooth, the suction cups 27 and 27 of the flooring removal tool 25 can be firmly adsorbed on the surface of the flooring 1 and easy. The flooring 1 can be removed.
 また、基材3(木質繊維板)が可撓性を有しかつ床材1の厚さが薄いので、床材1が撓み易く、本実加工の嵌合を容易に外すことができ、床材1の除去をより一層容易に行うことができる。 Moreover, since the base material 3 (wood fiber board) has flexibility and the thickness of the flooring 1 is thin, the flooring 1 can be easily bent, and the actual processing can be easily disengaged. The material 1 can be removed more easily.
 また、雄実6の基部上部に切欠き10が形成されているので、床材1を除去する際に、床材1を撓ませるように引っ張ると、この切欠き10から基材3(木質繊維板)が上下に分割されて大きく床材1が変形し、本実加工の嵌合を容易に外すことができ、床材1の除去をより容易に行うことができる。 Further, since the notch 10 is formed in the upper part of the base of the male fruit 6, when the flooring 1 is removed, if the flooring 1 is pulled so as to bend, the base 3 (wood fiber) The board) is divided into upper and lower parts, and the flooring 1 is greatly deformed, so that the actual processing can be easily removed and the flooring 1 can be removed more easily.
 また、基材3としての木質繊維板が乾式成形により成形されているため、切欠き10から木質繊維板が分割し易く、床材1の除去をより一層容易に行うことができる。 Further, since the wood fiber board as the base material 3 is formed by dry molding, the wood fiber board can be easily divided from the notch 10, and the floor material 1 can be removed more easily.
 また、施工用接合材21を弾性接着剤としているので、接着剥離強度を弱くしても施工用接合材21が脆く硬い性質の硬化物とならず、床材1の上に人が載って荷重が連続的に作用して床材1が変形しても、施工用接合材21が壊れない。また、床材1を除去する際に、床材1と床下地20との間に衝撃を加えなくても施工用接合材21を破壊させて床材1を除去することができる。 Further, since the construction bonding material 21 is an elastic adhesive, even if the adhesive peel strength is weakened, the construction bonding material 21 does not become a brittle and hard cured material, and a load is placed on the flooring 1 by a person. Even if the floor material 1 is deformed by continuous action, the construction bonding material 21 is not broken. In addition, when removing the flooring material 1, the flooring material 1 can be removed by destroying the construction bonding material 21 without applying an impact between the flooring material 1 and the floor foundation 20.
 また、更新用床材1の雌実7の下側部分を除去するので、床材1を更新する際に、更新用床材1の雄実6を隣り合う床材1の雌実7に嵌合させつつ、更新用床材1を上から押圧するだけで床下地20に貼着することができ、床材1の更新を容易に行うことができる。 Further, since the lower part of the female seed 7 of the renewal flooring 1 is removed, when renewing the flooring 1, the male 6 of the renewal flooring 1 is fitted to the female 7 of the adjacent flooring 1. It is possible to attach the floor material 1 to the floor substrate 20 simply by pressing the floor material 1 for updating from above, and the floor material 1 can be easily updated.
 [実施形態2]
 図5は本発明の実施形態2を示す。図1~図4と同じ部分には同じ符号を付して説明は省略する。この実施形態に係る床材1は、木質基材3の裏面(下面)に積層されて一体化される樹脂マット5の厚さを薄くしたものである。具体的には、木質基材3及び表面化粧シート4の合計の厚さが2.7mmであり、樹脂マット5が1mmであって、床材1の全体の厚さが3.7mmのものを例示している。
[Embodiment 2]
FIG. 5 shows Embodiment 2 of the present invention. The same parts as those in FIGS. 1 to 4 are denoted by the same reference numerals, and description thereof is omitted. In the flooring 1 according to this embodiment, the thickness of the resin mat 5 laminated and integrated on the back surface (lower surface) of the wooden substrate 3 is reduced. Specifically, the total thickness of the wooden substrate 3 and the surface decorative sheet 4 is 2.7 mm, the resin mat 5 is 1 mm, and the total thickness of the flooring 1 is 3.7 mm. Illustrated.
 この実施形態の床材1も、図1及び図3に示すように、複数枚の床材1が互いに隣り合うように連続して床下地20上に施工用接合材21により貼着されて施工されている。その他の構成は実施形態1と同じであり、実施形態1と同様の作用効果を奏する。特に、床材1の全体の厚さが薄いので、実施形態1のものに比べ、床材1の可撓性が高くなり、床材1をより一層容易に除去することができる。 As shown in FIGS. 1 and 3, the flooring material 1 of this embodiment is also constructed by affixing a plurality of flooring materials 1 continuously on the floor base 20 with a construction bonding material 21 so as to be adjacent to each other. Has been. Other configurations are the same as those of the first embodiment, and the same effects as those of the first embodiment are obtained. In particular, since the overall thickness of the flooring 1 is thin, the flexibility of the flooring 1 becomes higher than that of the first embodiment, and the flooring 1 can be removed more easily.
 本発明は、床材の施工構造、床材の除去方法及び更新方法について有用である。 The present invention is useful for a flooring construction structure, a flooring removal method, and a renewal method.
 1 床材
 3 木質基材
 4 化粧シート
 5 樹脂マット
 6 雄実
 6a 上側傾斜面
 6b 下側傾斜面
 7 雌実
 8 上側雌実部
 9 下側雌実部
 10 切欠き
 20 床下地
 21 施工用接合材
 25 床材除去具
 27 吸盤
DESCRIPTION OF SYMBOLS 1 Floor material 3 Woody base material 4 Dressing sheet 5 Resin mat 6 Male fruit 6a Upper inclined surface 6b Lower inclined surface 7 Female fruit 8 Upper female fruit part 9 Lower female fruit part 10 Notch 20 Floor base 21 Bonding material for construction 25 Floor Remover 27 Suction Cup

Claims (8)

  1.  木質基材の表面に、メラミン樹脂を含浸させて固化したパターン紙からなる化粧シートが積層されている一方、基材の裏面に樹脂マットが積層されてなる可撓性の複数枚の床材が、該床材の層間剥離強度よりも弱い接着剥離強度の施工用接合材により、互いに隣り合うように連続して床下地に貼着されている床材の施工構造。 A decorative sheet made of patterned paper impregnated and solidified with a melamine resin is laminated on the surface of the wooden substrate, while a flexible flooring made of a resin mat is laminated on the back of the substrate. The construction structure of the floor material which is continuously adhered to the floor base so as to be adjacent to each other by the construction bonding material having an adhesive peel strength weaker than the delamination strength of the floor material.
  2.  請求項1の床材の施工構造において、
     施工用接合材は弾性接着剤である床材の施工構造。
    In the construction structure of the flooring of claim 1,
    The construction bonding material is a construction structure of flooring that is an elastic adhesive.
  3.  請求項1の床材の施工構造において、
     木質基材は、比重が0.4以上でかつ1.0以下であるとともに厚さが2.0mm以上でかつ3.0mm以下である可撓性を有する木質繊維板で構成され、
     樹脂マットは、無機フィラーが、塩化ビニル系樹脂100重量部に対して100重量部以上でかつ1000重量部以下の割合で添加されてなり、その比重が1.4以上でかつ2.0以下であるとともに厚さが上記木質繊維板の厚さと同じとなるように形成され、
     上記床材の四周端面には、該床材を厚さ方向に略3等分した中央部に雄実及び雌実を有する本実加工が施され、
     上記雄実の上部は、上面が俯角15°以上でかつ30°以下である傾斜面に形成された上記木質基材で構成される一方、雌実における上側の雌実部は、下面が上記雄実の上部上面の俯角と雌雄実の嵌合状態において略平行な角度の仰角である傾斜面に形成されており、
     隣り合う床材は、表面が互いに面一となるように一方の床材の雌実に他方の床材の雄実が嵌合されて結合されている床材の施工構造。
    In the construction structure of the flooring of claim 1,
    The wood substrate is composed of a flexible wood fiber board having a specific gravity of 0.4 or more and 1.0 or less and a thickness of 2.0 mm or more and 3.0 mm or less,
    In the resin mat, the inorganic filler is added in a proportion of 100 parts by weight or more and 1000 parts by weight or less with respect to 100 parts by weight of the vinyl chloride resin, and the specific gravity is 1.4 or more and 2.0 or less. And the thickness is the same as the thickness of the wood fiber board,
    On the four peripheral end surfaces of the floor material, actual processing having a male fruit and a female fruit is performed at a central portion obtained by dividing the floor material into approximately three equal parts in the thickness direction,
    The upper part of the male fruit is composed of the wooden base material formed on the inclined surface whose upper surface is at a depression angle of 15 ° or more and 30 ° or less, while the upper female fruit part of the female fruit has the lower surface of the male fruit. It is formed on an inclined surface that is an elevation angle of a substantially parallel angle in the fitting state between the depression angle of the actual upper surface and the male and female,
    Adjacent flooring is a flooring construction structure in which the mates of one flooring are mated and joined to each other so that the surfaces are flush with each other.
  4.  請求項3の床材の施工構造において、
     木質基材を構成する木質繊維板は乾式成形により形成され、
     雄実の基部上側の木質基材には、該雄実の突出方向と反対側に向かって凹陥するように切欠きが下面を雄実の上面に連続させるように形成されている床材の施工構造。
    In the construction structure of the flooring of claim 3,
    The wood fiber board constituting the wood substrate is formed by dry molding,
    Construction of a flooring material in which a notch is formed in a wooden base material on the upper side of the male base so that the lower surface is continuous with the upper surface of the male so as to be recessed toward the opposite side to the protruding direction of the male Construction.
  5.  請求項1~4のいずれか1つの床材の施工構造における複数枚の床材のうちの任意の床材を除去する除去方法であって、
     上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、施工用接合材を破壊させて床下地から剥ぎ取る床材の除去方法。
    A removal method for removing an arbitrary floor material from a plurality of floor materials in the construction structure of any one of the floor materials according to claim 1,
    With the suction cup of the floor material removal tool adsorbed on the surface of the arbitrary floor material, pulling the floor material removal tool while pressing the floor material adjacent to the optional floor material, the flexible floor material is bent. However, a method for removing flooring that destroys the bonding material for construction and peels it off the floor.
  6.  請求項4の床材の施工構造における複数枚の床材のうちの任意の床材を除去する除去方法であって、
     上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませかつ該床材の、上記雄実の上面に連続させるように形成されている切欠きから木質基材を上下に部分的に分割させつつ、施工用接合材を破壊させて床下地から剥ぎ取る床材の除去方法。
    A removal method for removing an arbitrary floor material among a plurality of floor materials in the construction structure of the floor material according to claim 4,
    With the suction cup of the floor material removal tool adsorbed on the surface of the arbitrary floor material, pulling the floor material removal tool while pressing the floor material adjacent to the optional floor material, the flexible floor material is bent. In addition, the wood base material is partially divided up and down from the notch formed so as to be continuous with the upper surface of the above-mentioned male body, and the construction joint material is broken and peeled off from the floor base. How to remove flooring.
  7.  請求項1又は2の床材の施工構造における複数枚の床材のうちの任意の床材を更新する更新方法であって、
     上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、施工用接合材を破壊させて床下地から剥ぎ取り、
     上記任意の床材が除去された露出床下地から施工用接合材を除去して、該露出床下地に新たな施工用接合材を塗布した後、
     上記露出床下地に新たな更新用床材を上から押圧して貼着する床材の更新方法。
    An update method for updating an arbitrary floor material among a plurality of floor materials in the construction structure of the floor material according to claim 1 or 2,
    With the suction cup of the floor material removal tool adsorbed on the surface of the arbitrary floor material, pulling the floor material removal tool while pressing the floor material adjacent to the optional floor material, the flexible floor material is bent. While destroying the bonding material for construction and peeling it off the floor,
    After removing the construction bonding material from the exposed floor base from which the arbitrary floor material has been removed, and applying a new construction bonding material to the exposed floor base,
    A floor material renewal method in which a new renewal floor material is pressed and adhered to the exposed floor base from above.
  8.  請求項3又は4の床材の施工構造における複数枚の床材のうちの任意の床材を更新する更新方法であって、
     上記任意の床材の表面に床材除去具の吸盤を吸着させた状態で、該任意の床材に隣り合う床材を押さえながら床材除去具を引っ張ることで、上記任意の床材を撓ませつつ、上記施工用接合材を破壊させて床下地から剥ぎ取り、
     上記任意の床材が除去された露出床下地から施工用接合材を除去して、該露出床下地に新たな施工用接合材を塗布した後、
     新たな更新用床材の雌実の下側部分を除去し、該更新用床材の雄実を露出床下地に隣り合う床材の雌実と嵌合させながら該更新用床材を上から押圧して床下地に貼着する床材の更新方法。
    An update method for updating an arbitrary floor material among a plurality of floor materials in the construction structure of the floor material according to claim 3 or 4,
    With the suction cup of the floor material removal tool adsorbed on the surface of the arbitrary floor material, pulling the floor material removal tool while pressing the floor material adjacent to the optional floor material, the flexible floor material is bent. While destroying the above-mentioned construction bonding material, peel off from the floor base,
    After removing the construction bonding material from the exposed floor base from which the arbitrary floor material has been removed, and applying a new construction bonding material to the exposed floor base,
    Remove the lower part of the female fruit of the new renewal flooring, and fit the renewal flooring from above while mating the male fruit of the renewal flooring with the female fruit of the flooring adjacent to the exposed floor base A method for updating flooring that is pressed and stuck to the floor.
PCT/JP2010/002007 2010-03-19 2010-03-19 Construction structure of floor members, method of removing floor members, and method of replacing floor members WO2011114387A1 (en)

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