JP2008507410A - 傾斜機能部材の製造方法 - Google Patents
傾斜機能部材の製造方法 Download PDFInfo
- Publication number
- JP2008507410A JP2008507410A JP2007523009A JP2007523009A JP2008507410A JP 2008507410 A JP2008507410 A JP 2008507410A JP 2007523009 A JP2007523009 A JP 2007523009A JP 2007523009 A JP2007523009 A JP 2007523009A JP 2008507410 A JP2008507410 A JP 2008507410A
- Authority
- JP
- Japan
- Prior art keywords
- mold
- manufacturing
- molten
- cavity
- introducing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 26
- 239000000463 material Substances 0.000 claims abstract description 175
- 229910052751 metal Inorganic materials 0.000 abstract description 29
- 239000002184 metal Substances 0.000 abstract description 29
- 238000007711 solidification Methods 0.000 abstract description 10
- 230000008023 solidification Effects 0.000 abstract description 10
- CSDREXVUYHZDNP-UHFFFAOYSA-N alumanylidynesilicon Chemical compound [Al].[Si] CSDREXVUYHZDNP-UHFFFAOYSA-N 0.000 abstract description 6
- 229910000838 Al alloy Inorganic materials 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract 1
- 244000035744 Hura crepitans Species 0.000 description 27
- 238000005266 casting Methods 0.000 description 18
- 229910021364 Al-Si alloy Inorganic materials 0.000 description 14
- 239000012768 molten material Substances 0.000 description 11
- 239000004576 sand Substances 0.000 description 9
- 229910045601 alloy Inorganic materials 0.000 description 7
- 239000000956 alloy Substances 0.000 description 7
- 238000001816 cooling Methods 0.000 description 7
- 239000007789 gas Substances 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 239000011248 coating agent Substances 0.000 description 5
- 238000002844 melting Methods 0.000 description 5
- 239000000203 mixture Substances 0.000 description 5
- 239000000919 ceramic Substances 0.000 description 4
- 230000005496 eutectics Effects 0.000 description 4
- 239000012467 final product Substances 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 4
- 230000006698 induction Effects 0.000 description 4
- 239000011159 matrix material Substances 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 239000011344 liquid material Substances 0.000 description 3
- 239000002245 particle Substances 0.000 description 3
- 238000012545 processing Methods 0.000 description 3
- 239000000758 substrate Substances 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 229910010293 ceramic material Inorganic materials 0.000 description 2
- 238000005229 chemical vapour deposition Methods 0.000 description 2
- 230000032798 delamination Effects 0.000 description 2
- 239000006023 eutectic alloy Substances 0.000 description 2
- 238000005242 forging Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000011156 metal matrix composite Substances 0.000 description 2
- 239000005300 metallic glass Substances 0.000 description 2
- 230000000704 physical effect Effects 0.000 description 2
- 238000005240 physical vapour deposition Methods 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 230000007704 transition Effects 0.000 description 2
- 229910017755 Cu-Sn Inorganic materials 0.000 description 1
- 229910017927 Cu—Sn Inorganic materials 0.000 description 1
- 229910002056 binary alloy Inorganic materials 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000005524 ceramic coating Methods 0.000 description 1
- 238000005097 cold rolling Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000009749 continuous casting Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- KUNSUQLRTQLHQQ-UHFFFAOYSA-N copper tin Chemical compound [Cu].[Sn] KUNSUQLRTQLHQQ-UHFFFAOYSA-N 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 239000013078 crystal Substances 0.000 description 1
- 239000002178 crystalline material Substances 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000005098 hot rolling Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000005495 investment casting Methods 0.000 description 1
- 229910001338 liquidmetal Inorganic materials 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 229910001092 metal group alloy Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 239000003566 sealing material Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 238000009718 spray deposition Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 238000010561 standard procedure Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/16—Casting in, on, or around objects which form part of the product for making compound objects cast of two or more different metals, e.g. for making rolls for rolling mills
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D15/00—Casting using a mould or core of which a part significant to the process is of high thermal conductivity, e.g. chill casting; Moulds or accessories specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/04—Low pressure casting, i.e. making use of pressures up to a few bars to fill the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/06—Vacuum casting, i.e. making use of vacuum to fill the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/02—Casting in, on, or around objects which form part of the product for making reinforced articles
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/12—All metal or with adjacent metals
- Y10T428/12458—All metal or with adjacent metals having composition, density, or hardness gradient
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Molds, Cores, And Manufacturing Methods Thereof (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IE20040502 | 2004-07-26 | ||
| PCT/EP2005/008137 WO2006010601A2 (en) | 2004-07-26 | 2005-07-25 | A method for producing a functionally gradient component |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JP2008507410A true JP2008507410A (ja) | 2008-03-13 |
| JP2008507410A5 JP2008507410A5 (enExample) | 2008-09-11 |
Family
ID=35033314
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2007523009A Pending JP2008507410A (ja) | 2004-07-26 | 2005-07-25 | 傾斜機能部材の製造方法 |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US7874344B2 (enExample) |
| EP (1) | EP1778426B1 (enExample) |
| JP (1) | JP2008507410A (enExample) |
| KR (1) | KR20070095863A (enExample) |
| CN (1) | CN101018630B (enExample) |
| AT (1) | ATE536228T1 (enExample) |
| ES (1) | ES2381197T3 (enExample) |
| WO (1) | WO2006010601A2 (enExample) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090095436A1 (en) * | 2007-10-11 | 2009-04-16 | Jean-Louis Pessin | Composite Casting Method of Wear-Resistant Abrasive Fluid Handling Components |
| US8448690B1 (en) * | 2008-05-21 | 2013-05-28 | Alcoa Inc. | Method for producing ingot with variable composition using planar solidification |
| US10099283B2 (en) * | 2015-12-17 | 2018-10-16 | General Electric Company | Method and assembly for forming components having an internal passage defined therein |
| US20180347011A1 (en) * | 2017-05-31 | 2018-12-06 | GM Global Technology Operations LLC | System and method to stabilize transition metal precipitates in cast aluminum alloys during primary solidification |
| DE202017105293U1 (de) * | 2017-09-01 | 2018-12-06 | Kurtz Gmbh | Vorrichtung zum Niederdruckgießen |
| TR201817369A2 (tr) * | 2018-11-16 | 2020-06-22 | Ondokuz Mayis Ueniversitesi Rektoerluek | Atık alüminyum temelli çok katmanlı hibrit ve fonksiyonel dereceli kompozit köpük ve bunun üretim yöntemi. |
| CN114178508A (zh) * | 2021-12-13 | 2022-03-15 | 湖南工程学院 | 一种多层铝基复合材料的真空铸造方法 |
| CN119870421B (zh) * | 2025-03-31 | 2025-06-17 | 湖南文昌新材科技股份有限公司 | 一种高致密梯度铝基复合材料的制备装置及制备方法 |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US399295A (en) * | 1889-03-12 | Robert g | ||
| US2841846A (en) * | 1953-05-19 | 1958-07-08 | Otani Kokichi | Method of making metal castings |
| US3192581A (en) * | 1962-09-19 | 1965-07-06 | Amsted Res Lab | Method and apparatus for producing composite metal articles |
| US3192582A (en) * | 1962-10-03 | 1965-07-06 | Harbison Walker Refractories | Bottom pour ladle nozzle and stopper rod construction |
| FR2206146B1 (enExample) * | 1972-11-10 | 1974-12-13 | Usinor | |
| JPS569044A (en) | 1979-07-02 | 1981-01-29 | Kawasaki Steel Corp | Production of cast ingot of composite metal |
| SU997970A1 (ru) | 1981-11-25 | 1983-02-23 | Предприятие П/Я Р-6793 | Установка дл лить под низким давлением многослойных металлических заготовок |
| CN85102836A (zh) * | 1985-04-01 | 1987-03-11 | 大连工学院 | 离心铸造双金属套管的方法 |
| CN1021302C (zh) * | 1991-12-14 | 1993-06-23 | 山西省冶金研究所 | 钢体铜衬双层金属材料浇注工艺 |
| CN1057949C (zh) * | 1997-02-05 | 2000-11-01 | 杜永康 | 筒形铸件双金属离心铸造方法 |
| CN1194897A (zh) * | 1997-04-01 | 1998-10-07 | 本溪钢铁(集团)有限责任公司 | 一种离心铸造半钢复合轧辊的生产方法 |
| CN1059617C (zh) * | 1998-03-20 | 2000-12-20 | 北京科技大学 | 多层复合材料一次铸造成形设备与工艺 |
-
2005
- 2005-07-25 CN CN2005800251102A patent/CN101018630B/zh not_active Expired - Fee Related
- 2005-07-25 WO PCT/EP2005/008137 patent/WO2006010601A2/en not_active Ceased
- 2005-07-25 US US11/632,706 patent/US7874344B2/en not_active Expired - Fee Related
- 2005-07-25 AT AT05762955T patent/ATE536228T1/de active
- 2005-07-25 JP JP2007523009A patent/JP2008507410A/ja active Pending
- 2005-07-25 EP EP05762955A patent/EP1778426B1/en not_active Expired - Lifetime
- 2005-07-25 ES ES05762955T patent/ES2381197T3/es not_active Expired - Lifetime
- 2005-07-25 KR KR1020077004580A patent/KR20070095863A/ko not_active Withdrawn
Also Published As
| Publication number | Publication date |
|---|---|
| EP1778426B1 (en) | 2011-12-07 |
| ATE536228T1 (de) | 2011-12-15 |
| CN101018630B (zh) | 2011-08-03 |
| WO2006010601A2 (en) | 2006-02-02 |
| US7874344B2 (en) | 2011-01-25 |
| CN101018630A (zh) | 2007-08-15 |
| EP1778426A2 (en) | 2007-05-02 |
| KR20070095863A (ko) | 2007-10-01 |
| WO2006010601A3 (en) | 2006-05-26 |
| ES2381197T3 (es) | 2012-05-24 |
| US20080107916A1 (en) | 2008-05-08 |
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Legal Events
| Date | Code | Title | Description |
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| A521 | Request for written amendment filed |
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| A621 | Written request for application examination |
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