JP2008304521A - Colored composition for color filter, method for manufacturing color filter, and color filter - Google Patents

Colored composition for color filter, method for manufacturing color filter, and color filter Download PDF

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JP2008304521A
JP2008304521A JP2007149089A JP2007149089A JP2008304521A JP 2008304521 A JP2008304521 A JP 2008304521A JP 2007149089 A JP2007149089 A JP 2007149089A JP 2007149089 A JP2007149089 A JP 2007149089A JP 2008304521 A JP2008304521 A JP 2008304521A
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pigment
color filter
resin
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pigments
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JP5086699B2 (en
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Shigeru Sakamoto
茂 坂本
Masao Owaki
雅夫 大脇
Hirofumi Sato
弘文 佐藤
Hiroshi Nakagawa
寛 中川
Hiroyuki Shimanaka
博之 嶋中
Yoshikazu Murakami
賀一 村上
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Dainichiseika Color and Chemicals Mfg Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a colored composition for color filters excellent in display color properties such as luminance and contrast. <P>SOLUTION: The colored composition for color filters includes a pigment and a resin varnish, wherein the pigment is a mixed pigment of two or more pigments having the same hue or similar hues. The mixed pigment is prepared by independently grinding two or more such crude pigments with a water-soluble inorganic salt, mixing the ground products in a predetermined ratio, and removing the water-soluble inorganic salt from the mixture. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、液晶カラーディスプレイや撮像素子などの製造に使用されるカラーフィルター用着色組成物およびこれを用いたカラーフィルターに関する。さらに詳しくは輝度やコントラストなどの表示色特性に優れたカラーフィルターを与える着色組成物およびこれを用いたカラーフィルターに関する。   The present invention relates to a coloring composition for a color filter used in the production of a liquid crystal color display, an imaging device, and the like, and a color filter using the same. More specifically, the present invention relates to a coloring composition that gives a color filter excellent in display color characteristics such as luminance and contrast, and a color filter using the same.

液晶ディスプレイなどに使用されるカラーフィルターは、現在フォトレジストに顔料を分散させた着色組成物を、スピンコート法、スリットコート法、電着法或いは転写法により基板に塗布後、フォトマスクを介して露光し、次いで現像工程を経て着色パターンを形成させる顔料分散法を使用して主に作製されている。   Color filters used in liquid crystal displays, etc. are currently applied to a substrate by a spin coating method, slit coating method, electrodeposition method, or transfer method using a coloring composition in which a pigment is dispersed in a photoresist, and then passed through a photomask. It is mainly produced using a pigment dispersion method in which a colored pattern is formed through exposure and then development.

従来のカラーフィルターは、パソコンのディスプレイ、カーナビや携帯電話のディスプレイを主たる用途としていたが、パネル製造基板の大型化に伴い、32インチ以上の大型液晶パネルが安価に製造できるようになって大型テレビ用途が急速に拡大しつつある。それに伴い、CRTやPDPの表示品質に比べ、液晶ディスプレイの方が劣っていた色再現性およびコントラストの向上が求められようになった。   Conventional color filters were mainly used for personal computer displays, car navigation systems, and mobile phone displays. However, with the increase in the size of the panel manufacturing substrate, large LCD panels of 32 inches or more can now be manufactured at low cost. Applications are expanding rapidly. Along with this, the improvement in color reproducibility and contrast, which was inferior in the liquid crystal display compared with the display quality of CRT and PDP, has been demanded.

液晶ディスプレイの創世期のカラーフィルターは透明フォトレジストによりパターンを作成し、染料浴に浸漬し、パターンを染色することにより製造されていた。染料使用のカラーフィルターは着色パターン中に染料が分子状で存在するため、色素粒子による光散乱が起きず、光の偏光が全く乱れない。それ故、染料使用のカラーフィルターのコントラストは非常に高い値を示している。   The color filter of the first generation of the liquid crystal display was manufactured by creating a pattern with a transparent photoresist, immersing it in a dye bath, and dyeing the pattern. In a color filter using a dye, since the dye is present in a molecular pattern in the coloring pattern, light scattering by the pigment particles does not occur, and the polarization of light is not disturbed at all. Therefore, the contrast of the color filter using the dye shows a very high value.

その後、染料の弱点である耐熱性や耐光性をカバーする顔料をフォトレジスト中に微分散させた顔料分散液を用いる顔料分散法が開発され、染色法に採って代わった。しかしながら、顔料分散法では顔料をどんなに微細化しても顔料の粒子性に起因する顔料粒子表面での光散乱、干渉、反射などにより偏光が乱れ、偏光平面に対する直交成分が僅かに生ずる。   Thereafter, a pigment dispersion method using a pigment dispersion in which a pigment covering heat resistance and light resistance, which are weak points of dyes, was finely dispersed in a photoresist was developed and replaced by a dyeing method. However, in the pigment dispersion method, no matter how fine the pigment is, the polarization is disturbed due to light scattering, interference, reflection, etc. on the pigment particle surface due to the particle properties of the pigment, and a slight orthogonal component to the polarization plane is generated.

液晶ディスプレイではパネルの液晶分子がシャットの状態では理論的に光の漏れがゼロになるが、この僅かの直交成分により光が漏れ、平行輝度と直交輝度の比であるコントラストは低いものになってしまう。それ故、顔料分散法によるカラーフィルターを使用した液晶パネルは、本来漆黒であるべき黒が濃い灰色になるように、階調性が狭いので、表示品位がCRTなどより劣っていると見られていた。   In a liquid crystal display, when the liquid crystal molecules of the panel are shut, the light leakage theoretically becomes zero, but the light leaks due to this slight orthogonal component, and the contrast, which is the ratio of the parallel luminance and the orthogonal luminance, is low. End up. Therefore, liquid crystal panels using color filters based on the pigment dispersion method are considered to be inferior in display quality to CRT, etc., because the gradation is narrow so that black, which should originally be jet black, becomes dark gray. It was.

光を選択的に吸収および透過する染料を使用するカラーフィルターは、着色パターン中に染料が分子状で存在し、そのコントラストが非常に高いところから、染料に代えて顔料を使用する場合は、顔料の一次粒子をより小さくして染料分子に近づければ、顔料粒子に起因する光散乱が抑えられ、カラーフィルターのコントラストが高くなることが提案されている。例えば、特許文献1および特許文献2などでは、ソルトミリングによって顔料を微細化し、粒子径を小さくして、カラーフィルターに用いるとコントラストの向上効果があると提案している。   A color filter that uses a dye that selectively absorbs and transmits light is used when a pigment is used instead of a dye because the dye is present in a molecular pattern in the coloring pattern and the contrast is very high. It has been proposed that if the primary particles of the particles are made smaller and close to the dye molecules, light scattering caused by the pigment particles can be suppressed and the contrast of the color filter can be increased. For example, Patent Document 1 and Patent Document 2 propose that there is an effect of improving contrast when a pigment is refined by salt milling to reduce the particle diameter and used in a color filter.

ソルトミリングとは、顔料、有機溶剤および水溶性無機塩をニーダーなどで混錬し、その混錬物を多量の水中に投入し、高速攪拌後、ろ過水洗し、乾燥粉砕を行い微細な顔料を得る方法である。   Salt milling involves kneading pigments, organic solvents and water-soluble inorganic salts with a kneader, etc., pouring the kneaded material into a large amount of water, stirring at high speed, washing with filtered water, drying and grinding, and fine pigment. How to get.

また、特許文献3では主顔料のフタロシアニン系緑顔料と補色顔料の黄色有機顔料とをともに磨砕する方法(以下「共磨砕」と云う場合がある)により、分散性に優れ、透明性(Y値)および着色力が高い顔料が得られることが提案されている。   Further, in Patent Document 3, the dispersibility and transparency are improved by a method in which a phthalocyanine green pigment as a main pigment and a yellow organic pigment as a complementary color pigment are ground together (hereinafter sometimes referred to as “co-grinding”). It has been proposed that pigments with a high Y value) and coloring power can be obtained.

特開平8−179111号公報JP-A-8-179111 特開2003−227921公報Japanese Patent Laid-Open No. 2003-227921 特開2003−183535公報JP 2003-183535 A

液晶パネルメーカーでは、CRTやPDPの品質表示に比肩する画質水準を達成するため、現行品のカラーフィルターのコントラストの飛躍的なアップを要求している。しかしながら、上記顔料のソルトミリング法や共磨砕法を使用することによっては、顔料の微細化によるコントラストの飛躍的な改良は困難であり、これらのより大幅な改善が要望されている。   Liquid crystal panel manufacturers are demanding a dramatic increase in the contrast of current color filters in order to achieve image quality levels comparable to CRT and PDP quality displays. However, by using the above-described salt milling method and co-grinding method of the pigment, it is difficult to drastically improve the contrast by making the pigment finer, and further drastic improvement of these is demanded.

本発明者らは顔料微細化における上記の問題点を解決し、カラーフィルターのコントラストの向上を可能にする顔料微細化法を開発すべく鋭意研究した結果、2種類以上の顔料からなる混合顔料を特定の工程で製造することで、微細顔料の二次凝集防止に効果があり、分散が容易であり、コントラストに優れたカラーフィルター用着色剤として有用な混合顔料が得られることを見いだし、本発明を完成するに至った。   As a result of diligent research to solve the above-described problems in pigment miniaturization and to develop a pigment miniaturization method capable of improving the contrast of a color filter, the present inventors have obtained a mixed pigment composed of two or more types of pigments. The present invention has been found to produce a mixed pigment useful as a color filter colorant that is effective in preventing secondary aggregation of fine pigments, is easily dispersed, and has excellent contrast by producing in a specific process. It came to complete.

上記目的は以下の本発明によって達成される。すなわち、本発明は、顔料と樹脂ワニスとからなるカラーフィルター用着色組成物において、上記顔料が、同一色相または類似色相の2種類以上の混合顔料であり、該混合顔料が、上記の2種類以上の粗顔料をそれぞれ単独で水溶性無機塩とともに磨砕した磨砕物を所定の割合で混合し、該混合物からともに水溶性無機塩を除去(以下「共脱塩」と云う場合がある)してなる混合顔料であることを特徴とするカラーフィルター用着色組成物を提供する。   The above object is achieved by the present invention described below. That is, the present invention provides a color filter coloring composition comprising a pigment and a resin varnish, wherein the pigment is a mixed pigment of two or more of the same hue or a similar hue, and the mixed pigment is the two or more of the above Each of the crude pigments is pulverized with a water-soluble inorganic salt alone and mixed at a predetermined ratio, and the water-soluble inorganic salt is removed from the mixture (hereinafter sometimes referred to as “co-demineralization”). A colored composition for a color filter is provided.

上記カラーフィルター用着色組成物においては、混合顔料を構成する顔料の内の1種の顔料の含有量が、混合顔料の少なくとも3質量%であること;前記の2種類以上の顔料の組み合わせは、C.I.ピグメントレッド(PR)254とPR177とPR242とから選ばれる少なくとも2種の組み合わせ、C.I.ピグメントグリーン(PG)36とPG7との組み合わせ、C.I.ピグメントイエロー(PY)138とPY139とPY150とPY185とから選ばれる少なくとも2種の組み合わせ、またはC.I.ピグメントブルー(PB)15:6とC.I.ピグメントバイオレット(PV)23との組み合わせであることが好ましい。また、前記混合顔料の顔料粒子は樹脂によって被覆されていることが好ましい。   In the coloring composition for a color filter, the content of one of the pigments constituting the mixed pigment is at least 3% by mass of the mixed pigment; the combination of the two or more pigments is as follows: C. I. A combination of at least two selected from Pigment Red (PR) 254, PR177, and PR242; I. A combination of Pigment Green (PG) 36 and PG7, C.I. I. A combination of at least two selected from pigment yellow (PY) 138, PY139, PY150, and PY185, or C.I. I. Pigment Blue (PB) 15: 6 and C.I. I. It is preferably a combination with Pigment Violet (PV) 23. The pigment particles of the mixed pigment are preferably coated with a resin.

また、本発明は、カラーフィルター用基板に着色パターンを形成する工程を含むカラーフィルターの製造方法において、着色パターンを、上記本発明のカラーフィルター用着色組成物を使用して形成することを特徴とするカラーフィルターの製造方法、および該方法で得られたことを特徴とするカラーフィルターを提供する。   Further, the present invention is characterized in that, in the method for producing a color filter including a step of forming a color pattern on the color filter substrate, the color pattern is formed using the color filter color composition of the present invention. And a color filter obtained by the method.

なお、本発明においては磨砕処理前の顔料を「粗顔料」と称し、一方、磨砕処理後の顔料を「磨砕顔料」または単に「顔料」と称する場合がある。   In the present invention, the pigment before grinding treatment is sometimes referred to as “crude pigment”, while the pigment after grinding treatment is sometimes referred to as “ground pigment” or simply “pigment”.

本発明のカラーフィルター用着色組成物に使用する顔料は、同一色相または類似色相の2種類以上の粗顔料をそれぞれ単独で磨砕を行い、両者の磨砕顔料を混合して共脱塩することにより、磨砕顔料同士の相互の親和性が格段に向上する。これに対して顔料の共磨砕では2種以上の粗顔料の固さが異なり、一方の粗顔料の磨砕が進む条件で行うと、他方の粗顔料の磨砕が進まない場合や、逆に進みすぎて磨砕顔料の結晶構造が破壊される場合もあった。例えば、テレビ用に主に使用されるPR177およびPR254を共磨砕する場合は、PR177の微細化が過剰に進行し、乾燥粉砕後のPR177の顔料粒子の凝集力が強くなる。このような顔料を分散させても一次粒子のレベルまでは分散できず、該顔料分散液を用いてカラーフィルターを形成しても、そのコントラストは高くならない。   The pigment used in the coloring composition for color filters of the present invention is obtained by grinding two or more kinds of crude pigments having the same hue or similar hues, respectively, and mixing both of the ground pigments for co-desalting. Thus, the mutual affinity between the ground pigments is remarkably improved. On the other hand, in co-grinding of pigments, the hardness of two or more kinds of crude pigments is different, and if the grinding of one crude pigment proceeds, the grinding of the other coarse pigment may not proceed, In some cases, the crystal structure of the ground pigment was destroyed due to excessive progress. For example, when co-grinding PR177 and PR254 mainly used for television, the refinement of PR177 proceeds excessively, and the cohesive strength of the PR177 pigment particles after dry grinding becomes strong. Even if such a pigment is dispersed, it cannot be dispersed to the level of primary particles, and even if a color filter is formed using the pigment dispersion, the contrast does not increase.

本発明では、同一色相または類似色相の2種以上の粗顔料をそれぞれ単独で磨砕することにより、それぞれの粗顔料は最適な条件で磨砕微細化が可能となり、最適な一次粒子径および形状の磨砕顔料が得られる。このようにして得られたそれぞれの磨砕物を所定の割合で混合後に共脱塩して得られる混合顔料は、カラーフィルターの着色パターン形成用顔料として使用すると、優れたコントラストの着色パターンが得られ、該コントラストは、顔料の共分散や共磨砕などで得られた顔料混合物を用いた場合に得られるカラーフィルターのコントラストよりも顕著に優れている。   In the present invention, two or more kinds of coarse pigments having the same hue or similar hues are pulverized independently, whereby each coarse pigment can be ground and refined under optimum conditions, and the optimum primary particle size and shape can be obtained. Is obtained. The mixed pigments obtained by co-desalting each of the ground materials obtained in this way after mixing at a predetermined ratio, when used as a color pattern forming pigment for a color filter, give a color pattern with excellent contrast. The contrast is remarkably superior to the contrast of a color filter obtained when a pigment mixture obtained by co-dispersion or co-grinding of pigment is used.

上記コントラストが改善される理由は明瞭ではないが、最適に磨砕された2種以上の顔料磨砕物を所定の割合で混合し、水中で高速攪拌して共脱塩することにより、2種以上の顔料の一次粒子が、乾燥粉砕後も顔料粒子同士で凝集せず、ミクロの状態では2種以上の顔料粒子同士が均一な混合状態で存在するためと考えられる。この混合顔料を分散してなるカラーレジスト(カラーフィルター用着色組成物)は、塗布およびパターニング工程を経てカラーフィルターの着色パターンを形成しても、2種以上の顔料が最適なレベルで微細化され、かつ、一次粒子レベルで均一に混合されているため、得られるカラーフィルターのコントラストが高くなると考えられる。   The reason why the contrast is improved is not clear, but two or more kinds of optimally ground two or more pigment grinds are mixed at a predetermined ratio, and stirred at high speed in water for co-desalting. This is probably because the primary particles of the pigments do not agglomerate with each other even after dry pulverization, and in the micro state, two or more types of pigment particles exist in a uniform mixed state. A color resist (color filter coloring composition) in which this mixed pigment is dispersed has two or more types of pigments refined at an optimum level even if a colored pattern of the color filter is formed through the coating and patterning steps. In addition, since it is uniformly mixed at the primary particle level, the contrast of the obtained color filter is considered to be high.

これらに対して乾燥粉砕後に2種以上の顔料を混合した場合には、それぞれの顔料は二次凝集を起こして通常の分散工程では一次粒子まで分散することは難しく、ミクロの状態では大きな粒子同士でカラーフィルターの着色パターン膜中に存在しているため、カラーフィルターのコントラストが低くなると推定される。   On the other hand, when two or more kinds of pigments are mixed after dry pulverization, the respective pigments cause secondary agglomeration, and it is difficult to disperse to primary particles in a normal dispersion process. Therefore, it is estimated that the contrast of the color filter is lowered because it is present in the colored pattern film of the color filter.

さらに、本発明の混合顔料は、顔料単独での磨砕時或いは共脱塩時或いは共脱塩終了後に樹脂処理を施すことにより、乾燥粉砕時の顔料粒子の二次凝集が防止され、分散工程にて容易に一次粒子レベル近くまで分散できる。   Further, the mixed pigment of the present invention is prevented from secondary aggregation of the pigment particles during dry pulverization by applying a resin treatment after grinding or co-desalting or after completion of co-desalting with the pigment alone. Can easily disperse to near the primary particle level.

次に好ましい実施の形態を挙げて本発明をさらに詳細に説明する。
本発明で使用される顔料としては、主としてカラーフィルターの各色の着色パターンの形成に使用される顔料であり、赤色顔料としては、例えば、カラーインデックス(C.I.)PR56、58、122、166、168、176、177、178、224、242、254が挙げられ、緑色顔料としては、PG7、36が挙げられ、青色顔料としては、PB15:1、15:3、15:6、60、80などが挙げられる。
Next, the present invention will be described in more detail with reference to preferred embodiments.
The pigment used in the present invention is a pigment mainly used for forming a color pattern of each color of a color filter, and examples of the red pigment include a color index (CI) PR56, 58, 122, 166. 168, 176, 177, 178, 224, 242, 254, green pigments include PG7, 36, and blue pigments include PB15: 1, 15: 3, 15: 6, 60, 80. Etc.

黄色顔料として、例えば、PY12、13、14、17、24、55、60、74、83、90、93、126、128、138、139、150、154、155、180、185、216、219、紫色顔料として、PV19、23などが挙げられる。なお、本発明においては、青色顔料と紫色顔料とを類似色相の顔料という。   Examples of yellow pigments include PY12, 13, 14, 17, 24, 55, 60, 74, 83, 90, 93, 126, 128, 138, 139, 150, 154, 155, 180, 185, 216, 219, Examples of purple pigments include PV19 and 23. In the present invention, the blue pigment and the violet pigment are referred to as pigments having similar hues.

上記の顔料の組み合わせは特に限定されないが、混合顔料を構成する2種以上の顔料は同一色相または類似色相の顔料であることが好ましく、また、混合顔料を構成する顔料の内の1種の顔料の含有量が、混合顔料の少なくとも3質量%であることが好ましい。例えば、2種の顔料を混合する場合、そのうちの1種の顔料の割合が3質量%未満であると、本発明の目的達成が困難である。前記の2種類以上の顔料の組み合わせは、PR254と177と242とから選ばれる少なくとも2種の組み合わせ、PG36と7との組み合わせ、PY138と139と150と185とから選ばれる少なくとも2種の組み合わせ、またはPB15:6とPV23との組み合わせであることが好ましい。   The combination of the above pigments is not particularly limited, but the two or more pigments constituting the mixed pigment are preferably pigments of the same hue or similar hues, and one of the pigments constituting the mixed pigment Is preferably at least 3% by mass of the mixed pigment. For example, when two kinds of pigments are mixed, if the ratio of one kind of pigment is less than 3% by mass, it is difficult to achieve the object of the present invention. The combination of the two or more pigments is at least two selected from PR254, 177 and 242; a combination of PG36 and 7; and at least two combinations selected from PY138, 139, 150 and 185, Or it is preferable that it is a combination of PB15: 6 and PV23.

本発明のカラーフィルター用着色組成物では、着色剤として上記2種以上の粗顔料をそれぞれ単独で水溶性無機塩とともに磨砕した後、所定の割合で混合し、該混合物から水溶性無機塩を共脱塩してなる混合顔料を使用することが特徴である。   In the coloring composition for a color filter of the present invention, the above-mentioned two or more kinds of crude pigments are individually pulverized together with a water-soluble inorganic salt as a colorant, and then mixed at a predetermined ratio to obtain a water-soluble inorganic salt from the mixture. It is characterized by using a mixed pigment obtained by co-desalting.

上記の粗顔料の磨砕は、水溶性無機塩の存在下に、好ましくはさらに有機溶剤の存在下に強力な剪断力を有するニーダーなどの公知の磨砕機を用いて行う。水溶性無機塩としては、例えば、塩化ナトリウム、塩化カリウム、硫酸ナトリウムなどが挙げられる。また、有機溶剤としては水溶性であることが好ましい。また、磨砕時に温度が上昇することから、安全性を考慮し、沸点の高い溶剤が好ましい。このような溶剤としては、例えば、ジエチレングリコール、ジエチレングリコールモノアルキルエーテル、トリエチレングリコール、トリエチレングリコールモノアルキルエーテル、液状ポリエチレングリコール、アルコキシアルカノール、ジプロピレングリコール、ジプロピレングリコールモノアルキルエーテル、低分子量ポリプロピレングリコールなどが挙げられる。   The crude pigment is ground using a known grinder such as a kneader having a strong shearing force in the presence of a water-soluble inorganic salt, preferably in the presence of an organic solvent. Examples of the water-soluble inorganic salt include sodium chloride, potassium chloride, sodium sulfate and the like. The organic solvent is preferably water-soluble. Moreover, since temperature rises at the time of grinding, a solvent with a high boiling point is preferable in consideration of safety. Examples of such solvents include diethylene glycol, diethylene glycol monoalkyl ether, triethylene glycol, triethylene glycol monoalkyl ether, liquid polyethylene glycol, alkoxyalkanol, dipropylene glycol, dipropylene glycol monoalkyl ether, and low molecular weight polypropylene glycol. Is mentioned.

粗顔料の磨砕を行うに当たっての顔料、有機溶剤および水溶性無機塩の割合は特に制限されないが、一般的に粗顔料100質量部に対し、水溶性無機塩200〜2,500質量部および有機溶剤1〜500質量部である。粗顔料の磨砕は、20〜150℃の温度で2〜36時間の範囲で行うことが好ましい。   The ratio of the pigment, the organic solvent and the water-soluble inorganic salt in the grinding of the crude pigment is not particularly limited, but generally 200 to 2,500 parts by mass of the water-soluble inorganic salt and 100% by mass of the organic pigment with respect to 100 parts by mass of the crude pigment. It is 1-500 mass parts of solvent. The grinding of the crude pigment is preferably performed at a temperature of 20 to 150 ° C. for 2 to 36 hours.

上記で得られた2種以上の粗顔料の磨砕物は、着色パターンを形成したときに所望の波長の透過光が得られるように混合し、共脱塩する。共脱塩は、各々の磨砕物を大量の水に投入し、加熱しながら高速攪拌し、次いで濾過し、得られたウエットケーキを洗浄して有機溶剤と無機塩を分離する。好ましくは得られたウエットケーキを再度水に加え、懸濁し、濾過洗浄してもよい。得られたウエットケーキを乾燥粉砕することで本発明で使用する混合顔料が得られる。   The ground product of two or more kinds of crude pigments obtained as described above is mixed and co-desalted so as to obtain transmitted light having a desired wavelength when a colored pattern is formed. In the co-desalting, each ground product is put into a large amount of water, stirred at high speed while heating, then filtered, and the resulting wet cake is washed to separate the organic solvent and the inorganic salt. Preferably, the obtained wet cake may be added again to water, suspended, and filtered and washed. The obtained wet cake is dried and pulverized to obtain the mixed pigment used in the present invention.

上記方法においては、2種以上の顔料の組み合わせに対して、さらにカラーフィルターの透過波長を調整する補色顔料をさらに加えることができる。これらの補色顔料の使用は、例えば、特願2006−133241号明細書に記載されている。補色顔料の使用割合は、顔料種によって一概には規定できない。   In the above method, a complementary color pigment for adjusting the transmission wavelength of the color filter can be further added to the combination of two or more pigments. Use of these complementary color pigments is described in, for example, Japanese Patent Application No. 2006-133241. The use ratio of the complementary color pigment cannot be specified unconditionally depending on the pigment type.

本発明においては、上記混合顔料の顔料粒子を樹脂で被覆することが、磨砕顔料の凝集防止や分散性改良のために好ましい。かかる樹脂による顔料粒子の被覆は、粗顔料の磨砕時に樹脂を加えて行ってもよいし、粗顔料磨砕物の混合時に加えてもよいし、前記共脱塩時または共脱塩後に加えてもよい。上記において樹脂の添加量は、顔料100質量部当たり、0.5〜100質量部であることが好ましい。   In the present invention, it is preferable to coat the pigment particles of the mixed pigment with a resin in order to prevent the ground pigment from agglomerating and to improve dispersibility. The coating of the pigment particles with the resin may be performed by adding a resin at the time of grinding the crude pigment, may be added at the time of mixing the coarse pigment ground product, or may be added at the time of the co-desalting or after the co-desalting. Also good. In the above, the addition amount of the resin is preferably 0.5 to 100 parts by mass per 100 parts by mass of the pigment.

磨砕時に添加できる樹脂としては天然樹脂、合成樹脂のいずれも用いられる。例えば、ロジン、ロジン変性樹脂、ゴム誘導体、エポキシ樹脂、アクリル樹脂、マレイン酸樹脂、ブチラール樹脂、ポリエステル樹脂、フェノール樹脂、メラミン樹脂、ウレタン樹脂などが挙げられる。これらの樹脂の中で水不溶性樹脂の場合は、顔料磨砕時に添加する方が好ましい。   As a resin that can be added at the time of grinding, either a natural resin or a synthetic resin is used. For example, rosin, rosin modified resin, rubber derivative, epoxy resin, acrylic resin, maleic acid resin, butyral resin, polyester resin, phenol resin, melamine resin, urethane resin and the like can be mentioned. Among these resins, in the case of a water-insoluble resin, it is preferable to add at the time of pigment grinding.

共脱塩時或いは共脱塩後に添加する樹脂としては、水溶性樹脂、或いは酸またはアルカリ可溶水溶性樹脂を使用することが好ましい。例えば、水溶性のロジン、ロジン変性樹脂、アクリル樹脂、マレイン酸樹脂、ブチラール樹脂、ポリエステル樹脂、メラミン樹脂、ウレタン樹脂などが挙げられる。完全水溶性樹脂の場合は、水と混和するメタノール、エタノール、プロパノールなどの貧溶媒を顔料の水スラリーに加え、樹脂を顔料粒子表面に析出させる。酸またはアルカリ可溶水溶性樹脂の場合は、樹脂の添加後に顔料の水スラリーのpHの調整により、樹脂を不溶化させ、顔料粒子表面に樹脂を析出させる方法などにより樹脂被覆顔料を得ることができる。   As the resin added at the time of co-desalting or after co-desalting, it is preferable to use a water-soluble resin or an acid- or alkali-soluble water-soluble resin. Examples thereof include water-soluble rosin, rosin-modified resin, acrylic resin, maleic acid resin, butyral resin, polyester resin, melamine resin, and urethane resin. In the case of a completely water-soluble resin, a poor solvent such as methanol, ethanol or propanol that is miscible with water is added to the pigment water slurry, and the resin is precipitated on the pigment particle surface. In the case of an acid- or alkali-soluble water-soluble resin, a resin-coated pigment can be obtained by, for example, a method in which the resin is insolubilized by adjusting the pH of the pigment water slurry after the resin is added and the resin is precipitated on the pigment particle surface. .

以上の如くして得られた混合顔料は、各々最適な一次粒子径と形状を有し、ミクロのレベルにおいても均一な混合状態である。また、顔料粒子が樹脂で被覆されている場合には、乾燥粉砕による顔料粒子の二次凝集の影響を最低限に抑制できる。その結果として混合顔料を分散して得られるカラーフィルター用着色組成物中の2種以上の顔料の顔料粒子同士は、形成される着色パターン膜中で均一に分布し、より微細な粒子として存在するため、得られたカラーフィルターのコントラストは高くなるものと考えられる。   The mixed pigments obtained as described above each have an optimal primary particle size and shape, and are in a uniform mixed state even at the micro level. Further, when the pigment particles are coated with a resin, the influence of secondary aggregation of the pigment particles due to dry pulverization can be minimized. As a result, the pigment particles of two or more pigments in the color filter coloring composition obtained by dispersing the mixed pigment are uniformly distributed in the formed colored pattern film and exist as finer particles. Therefore, the contrast of the obtained color filter is considered to be high.

本発明のカラーフィルター用着色組成物は、上記の混合顔料(または樹脂被覆された混合顔料)および樹脂ワニスから構成され、さらに顔料分散剤を含んでもよい。顔料の使用量は特に限定されないが、通常、後述の樹脂ワニスの樹脂バインダー100質量部当たり5〜500質量部の割合で使用される。   The coloring composition for a color filter of the present invention is composed of the above-mentioned mixed pigment (or resin-coated mixed pigment) and a resin varnish, and may further contain a pigment dispersant. Although the usage-amount of a pigment is not specifically limited, Usually, it is used in the ratio of 5-500 mass parts per 100 mass parts of resin binders of the below-mentioned resin varnish.

本発明において顔料を分散させて着色組成物にするための樹脂ワニスとしては、従来からカラーフィルター用着色組成物に使用されている公知の樹脂ワニスが用いられ、特に限定されない。また、媒体として樹脂ワニスに適切な溶剤、水系媒体が使用される。また、必要に応じて従来公知の添加剤、例えば、顔料の分散剤、分散助剤、塗膜の平滑化剤、密着化剤などが適宜添加使用される。   In the present invention, as the resin varnish for dispersing a pigment to obtain a colored composition, a known resin varnish conventionally used for a colored composition for a color filter is used, and is not particularly limited. Moreover, a solvent and an aqueous medium suitable for the resin varnish are used as the medium. Further, conventionally known additives such as pigment dispersants, dispersion aids, coating film smoothing agents, adhesive agents and the like are appropriately added and used as necessary.

樹脂ワニスとしては、感光性の樹脂ワニスと非感光性樹脂ワニスが使用される。感光性樹脂ワニスとしては、例えば、紫外線硬化性インキ、電子線硬化性インキなどに用いられる感光性樹脂ワニスが挙げられ、非感光性樹脂ワニスとしては、例えば、凸版インキ、平版インキ、凹版グラビヤインキ、孔版スクリーンインキなどの印刷インキに使用する樹脂ワニス、インクジェットプリンティングに使用する樹脂ワニス、電着塗装に使用する樹脂ワニス、電子印刷や静電印刷の現像剤に使用する樹脂ワニス、熱転写フィルムまたはリボンに使用する樹脂ワニスなどが挙げられる。   As the resin varnish, a photosensitive resin varnish and a non-photosensitive resin varnish are used. Examples of the photosensitive resin varnish include photosensitive resin varnishes used in ultraviolet curable inks and electron beam curable inks. Non-photosensitive resin varnishes include, for example, letterpress ink, planographic ink, and intaglio gravure ink. Resin varnishes used for printing inks such as stencil screen ink, resin varnishes used for inkjet printing, resin varnishes used for electrodeposition coating, resin varnishes used for developers of electronic printing and electrostatic printing, thermal transfer films or ribbons Resin varnish used for the above.

感光性樹脂ワニスの具体例としては、例えば、感光性環化ゴム系樹脂、感光性フェノール系樹脂、感光性ポリアクリレート系樹脂、感光性ポリアミド系樹脂、感光性ポリイミド系樹脂など、および不飽和ポリエステル系樹脂、ポリエステルアクリレート系樹脂、ポリエポキシアクリレート系樹脂、ポリウレタンアクリレート系樹脂、ポリエーテルアクリレート系樹脂、ポリオールアクリレート系樹脂などのワニス、或いはこれらにさらに反応性希釈剤としてモノマーが加えられたワニスが挙げられる。上記感光性樹脂ワニスの中で好適な樹脂としては、アルカリ現像可能な分子中にフリーのカルボン酸を有するアクリレート系の樹脂が望ましい。   Specific examples of the photosensitive resin varnish include, for example, photosensitive cyclized rubber resins, photosensitive phenol resins, photosensitive polyacrylate resins, photosensitive polyamide resins, photosensitive polyimide resins, and unsaturated polyesters. Varnishes such as polyester resins, polyester acrylate resins, polyepoxy acrylate resins, polyurethane acrylate resins, polyether acrylate resins, polyol acrylate resins, or varnishes to which monomers are further added as reactive diluents. It is done. As a suitable resin among the photosensitive resin varnishes, an acrylate resin having a free carboxylic acid in an alkali developable molecule is desirable.

非感光性の樹脂ワニスの具体例としては、例えば、セルロースアセテート系樹脂、ニトロセルロース系樹脂、スチレン系(共)重合体、ポリビニルブチラール系樹脂、アミノアルキッド系樹脂、ポリエステル系樹脂、アミノ樹脂変性ポリエステル系樹脂、ポリウレタン系樹脂、アクリルポリオールウレタン系樹脂、可溶性ポリアミド系樹脂、可溶性ポリイミド系樹脂、可溶性ポリアミドイミド系樹脂、可溶性ポリエステルイミド系樹脂、ヒドロキシエチルセルロース、スチレン−マレイン酸エステル系共重合体の水溶性塩、(メタ)アクリル酸エステル系(共)重合体の水溶性塩、水溶性アミノアルキッド系樹脂、水溶性アミノポリエステル系樹脂、水溶性ポリアミド系樹脂などが挙げられ、これらは単独或いは2種以上を組み合わせて使用される。   Specific examples of the non-photosensitive resin varnish include, for example, a cellulose acetate resin, a nitrocellulose resin, a styrene (co) polymer, a polyvinyl butyral resin, an aminoalkyd resin, a polyester resin, and an amino resin modified polyester. Water-soluble resin, polyurethane resin, acrylic polyol urethane resin, soluble polyamide resin, soluble polyimide resin, soluble polyamideimide resin, soluble polyesterimide resin, hydroxyethyl cellulose, styrene-maleic acid ester copolymer Salts, water-soluble salts of (meth) acrylic acid ester-based (co) polymers, water-soluble amino alkyd resins, water-soluble amino polyester resins, water-soluble polyamide resins, and the like. These may be used alone or in combination of two or more. Used in combination It is.

本発明の上記の各成分から構成されるカラーフィルター用着色組成物の製造方法は、特に制限されないが、例えば、下記の方法などが挙げられる。
(イ)共脱塩したウエットケーキを再度水中に均一に懸濁させ、これを樹脂ワニスに加えて混合顔料をワニスに移行させ、フラッシングを行い、練肉する方法。
(ロ)使用する顔料および溶剤とをアトライター、ボールミルなどの湿式媒体分散機で微分散し、樹脂ワニスに添加して練肉する方法。
(ハ)樹脂ワニス中に顔料および溶剤とをプレミキシング時に添加し、湿式媒体分散機で分散処理する方法。
Although the manufacturing method in particular of the coloring composition for color filters comprised from said each component of this invention is not restrict | limited, For example, the following method etc. are mentioned.
(A) A method in which the co-desalted wet cake is uniformly suspended again in water, added to the resin varnish, the mixed pigment is transferred to the varnish, flushed and kneaded.
(B) A method in which a pigment and a solvent to be used are finely dispersed with a wet medium disperser such as an attritor or a ball mill, and added to a resin varnish for kneading.
(C) A method in which a pigment and a solvent are added to a resin varnish at the time of premixing and the dispersion treatment is performed by a wet medium disperser.

本発明のカラーフィルター用着色組成物を用いてカラーフィルターを製造するに際しては、樹脂ワニスとして感光性の樹脂ワニスを使用する場合には、該組成物にベンゾインエーテル、ベンゾフェノンなどの従来公知の光重合開始剤を加え、従来公知の方法で練肉することにより調製された感光性着色組成物として使用される。また、上記の光重合開始剤に代えて熱重合開始剤を使用して熱重合性着色組成物として使用することもできる。   When producing a color filter using the colored composition for a color filter of the present invention, when a photosensitive resin varnish is used as the resin varnish, conventionally known photopolymerization such as benzoin ether and benzophenone is used in the composition. It is used as a photosensitive coloring composition prepared by adding an initiator and kneading by a conventionally known method. Moreover, it can replace with said photoinitiator and can also use it as a thermopolymerizable coloring composition using a thermal polymerization initiator.

上記の感光性着色組成物を用いて基板上にカラーフィルターの着色パターンを形成する場合には、透明基板上に該感光性着色組成物を、例えば、スピンコーター、低速回転コーター、ロールコーター、ナイフコーター、スリットコーターなどを用いて全面コーティングを行うか、或いは各種の印刷方法による全面印刷または着色パターンよりやや大きな部分印刷を行い、予備乾燥後フォトマスクを密着させ、超高圧水銀灯を使用して露光を行って着色パターンを焼き付けする。次いで現像および洗浄を行い、必要に応じポストベークを行うことによりカラーフィルターの着色パターンを形成することができる。これらのカラーフィルターの着色パターン形成方法自体は公知であり、本発明においてはカラーフィルターの着色パターン形成方法は特に限定されない。   When forming a colored pattern of a color filter on a substrate using the photosensitive coloring composition, the photosensitive coloring composition is formed on a transparent substrate, for example, a spin coater, a low-speed rotation coater, a roll coater, a knife. Use a coater, slit coater, etc. to coat the entire surface, or print the entire surface by various printing methods or a slightly larger part than the colored pattern, and after pre-drying, attach a photomask and expose using an ultra-high pressure mercury lamp. To print the colored pattern. Subsequently, development and washing are performed, and a post-baking is performed as necessary to form a color filter coloring pattern. The coloring pattern forming method of these color filters is known per se, and the coloring pattern forming method of the color filter is not particularly limited in the present invention.

非感光性の樹脂ワニスを使用した本発明のカラーフィルター用着色組成物(非感光性着色組成物)を用いてカラーフィルターの着色パターンを形成する場合には、透明基板上に該非感光性着色組成物を、例えば、カラーフィルター用印刷インキとして上記した各種の印刷方法にて直接基板に着色パターンを印刷する方法、カラーフィルター用水性電着塗装組成物として電着塗装により基板に着色パターンを形成させる方法、インクジェット用インキとしてインクジェットプリンティングにより基板に着色パターンを形成させる方法、電子印刷方法や静電印刷方法を用いたり、或いは転写性基材に上記の方式などで一旦着色パターンを形成させてからカラーフィルター用基板に転写する方法などが挙げられる。次いで常法に従い、必要に応じてベーキングを行ったり、表面平滑化のための研磨を行ったり、表面保護のためのトップコーティングを行う。また、常法に従いブラックマトリックスを形成させて、RGBのカラーフィルターを得ることができる。これらのカラーフィルターの製造方法自体は公知であり、本発明においてはカラーフィルターの製造方法は特に限定されない。   When forming a color filter color pattern using the color filter coloring composition of the present invention (non-photosensitive color composition) using a non-photosensitive resin varnish, the non-photosensitive color composition is formed on a transparent substrate. For example, a color pattern is directly printed on a substrate by various printing methods described above as a color filter printing ink, and a color pattern is formed on a substrate by electrodeposition coating as an aqueous electrodeposition coating composition for a color filter. Method, a method of forming a colored pattern on a substrate by ink jet printing as an ink for ink jet, an electronic printing method or an electrostatic printing method, or a coloring pattern once formed on a transferable substrate by the above method or the like. Examples thereof include a method of transferring to a filter substrate. Then, according to a conventional method, baking is performed as necessary, polishing for smoothing the surface, or top coating for protecting the surface is performed. Further, an RGB color filter can be obtained by forming a black matrix according to a conventional method. The manufacturing methods of these color filters are known per se, and the manufacturing method of the color filters is not particularly limited in the present invention.

次に磨砕例、実施例および比較例を挙げて本発明をさらに具体的に説明する。なお、文中の「部」または「%」とあるのは質量基準である。
[磨砕例1]
市販のジケトピロロピロール系赤色顔料(PR254)100部、ジエチレングリコール200部および食塩700部を3,000容量部のニーダーに投入し、温度が80℃〜100℃を保つように調整し、16時間磨砕して、混練物R1を得た。
Next, the present invention will be described more specifically with reference to grinding examples, examples and comparative examples. In the text, “part” or “%” is based on mass.
[Crushing Example 1]
100 parts of a commercially available diketopyrrolopyrrole red pigment (PR254), 200 parts of diethylene glycol and 700 parts of sodium chloride are charged into a 3,000 volume part kneader and adjusted so that the temperature is maintained at 80 to 100 ° C. for 16 hours. The kneaded product R1 was obtained by grinding.

[磨砕例2]
市販のアンスラキノニール系赤色顔料(PR177)100部、ジエチレングリコール200部および食塩700部を3,000容量部のニーダーに投入し、温度が80℃〜100℃を保つように調整し、8時間磨砕して、混練物R2を得た。
[Crushing example 2]
100 parts of a commercially available anthraquinonyl red pigment (PR177), 200 parts of diethylene glycol and 700 parts of sodium chloride are put into a 3,000 parts by volume kneader, adjusted to keep the temperature between 80 ° C. and 100 ° C., and polished for 8 hours. Crushing to obtain a kneaded product R2.

[磨砕例3]
市販のジスアゾ系赤色顔料(PR242)100部、ジエチレングリコール200部および食塩700部を3,000容量部のニーダーに投入し、温度が60℃〜80℃を保つように調整し、8時間磨砕して、混練物R3を得た。
[Crushing Example 3]
100 parts of a commercially available disazo red pigment (PR242), 200 parts of diethylene glycol and 700 parts of sodium chloride are put in a 3,000 volume part kneader, adjusted so as to keep the temperature between 60 ° C. and 80 ° C., and milled for 8 hours. Thus, a kneaded product R3 was obtained.

[磨砕例4]
市販のイソインドリン系黄色顔料(PY139)100部、ジエチレングリコール200部および食塩700部を3,000容量部のニーダーに投入し、温度が60℃〜70℃を保つように調整し、10時間磨砕して、混練物Y1を得た。
[Crushing Example 4]
100 parts of commercially available isoindoline-based yellow pigment (PY139), 200 parts of diethylene glycol and 700 parts of sodium chloride are put into a 3,000 parts by volume kneader, adjusted so that the temperature is kept at 60 ° C. to 70 ° C., and milled for 10 hours. Thus, a kneaded material Y1 was obtained.

[磨砕例5]
市販のキノフタロン系黄色顔料(PY138)100部、ジエチレングリコール200部および食塩700部を3,000容量部のニーダーに投入し、温度が60℃〜70℃を保つように調整し、20時間磨砕して、混練物Y2を得た。
[Crushing Example 5]
100 parts of a commercially available quinophthalone yellow pigment (PY138), 200 parts of diethylene glycol and 700 parts of sodium chloride are put into a 3,000 volume part kneader, adjusted so as to keep the temperature between 60 ° C. and 70 ° C., and ground for 20 hours. Thus, a kneaded material Y2 was obtained.

[磨砕例6]
市販のニッケルアゾ系黄色顔料(PY150)100部、ジエチレングリコール200部および食塩700部を3,000容量部のニーダーに投入し、温度が80℃〜100℃を保つように調整し、4時間磨砕して、混練物Y3を得た。
[Crushing Example 6]
100 parts of a commercially available nickel azo yellow pigment (PY150), 200 parts of diethylene glycol and 700 parts of sodium chloride are put into a 3,000 volume part kneader, adjusted so as to keep the temperature between 80 ° C. and 100 ° C., and ground for 4 hours. Thus, a kneaded product Y3 was obtained.

[磨砕例7]
市販のブロム化フタロシアニン系緑色顔料(PG36)100部、ジエチレングリコール200部および食塩700部を3,000容量部のニーダーに投入し、温度が100℃〜120℃を保つように調整し、14時間磨砕して、混練物G1を得た。
[Crushing Example 7]
100 parts of a commercially available brominated phthalocyanine green pigment (PG36), 200 parts of diethylene glycol and 700 parts of sodium chloride are put in a kneader of 3,000 parts by volume, adjusted to keep the temperature between 100 ° C. and 120 ° C., and polished for 14 hours. Crushing to obtain a kneaded product G1.

[磨砕例8]
市販のクロル化フタロシアニン系緑色顔料(PG7)100部、ジエチレングリコール200部および食塩700部を3,000容量部のニーダーに投入し、温度が90℃〜110℃を保つように調整し、12時間磨砕して、混練物G2を得た。
[Crushing Example 8]
100 parts of a commercially available chlorinated phthalocyanine-based green pigment (PG7), 200 parts of diethylene glycol and 700 parts of sodium chloride are put into a 3,000 volume part kneader, adjusted so as to keep the temperature between 90 ° C. and 110 ° C., and polished for 12 hours. Crushing to obtain a kneaded product G2.

[磨砕例9]
市販のε型フタロシアニン系青色顔料(PB15:6)100部、ジエチレングリコール200部および食塩700部を3,000容量部のニーダーに投入し、温度が100℃〜120℃を保つように調整し、16時間磨砕して、混練物B1を得た。
[Crushing example 9]
100 parts of commercially available ε-type phthalocyanine-based blue pigment (PB15: 6), 200 parts of diethylene glycol and 700 parts of sodium chloride are charged into a 3,000 part by volume kneader and adjusted so that the temperature is maintained at 100 ° C. to 120 ° C. After kneading for a time, a kneaded material B1 was obtained.

[磨砕例10]
市販のジオキサジン系紫色顔料(PV23)100部、ジエチレングリコール200部および食塩700部を3,000容量部のニーダーに投入し、温度が60℃〜80℃を保つように調整し、8時間磨砕して、混練物V1を得た。
[Crushing Example 10]
100 parts of a commercially available dioxazine-based violet pigment (PV23), 200 parts of diethylene glycol and 700 parts of sodium chloride are put into a 3,000 volume part kneader, adjusted so that the temperature is maintained at 60 ° C. to 80 ° C., and milled for 8 hours. Thus, a kneaded material V1 was obtained.

[実施例1]
磨砕例1の混練物R1の600部および磨砕例2の混練物R2の400部を3,000部の水に投入し、加熱して80℃まで昇温して、4時間、高速攪拌した。次いでろ過および洗浄を行い、混合顔料のウエットケーキ(顔料純分29.3%)を得た。次いで80℃にて一昼夜乾燥を行い、赤色の混合顔料R(1)を得た。TEM観察を行ったところ、一次粒子の平均粒子径は約30nmであった。
[Example 1]
600 parts of kneaded product R1 of grinding example 1 and 400 parts of kneaded product R2 of grinding example 2 were put into 3,000 parts of water, heated to 80 ° C., heated at high speed for 4 hours. did. Next, filtration and washing were performed to obtain a wet cake of mixed pigment (pigment pure content: 29.3%). Subsequently, it dried at 80 degreeC all day and night, and obtained the red mixed pigment R (1). When TEM observation was performed, the average particle diameter of the primary particles was about 30 nm.

[実施例2]
混練物R1の600部と、実施例1の混練物R2に代えて、混練物R3の400部を使用したことを除いて、実施例1と同様の操作を繰り返し赤色の混合顔料R(2)得た。TEM観察による一次粒子の平均粒子径は約30nmであった。
[Example 2]
The same procedure as in Example 1 was repeated except that 600 parts of the kneaded product R1 and 400 parts of the kneaded product R3 were used instead of the kneaded product R2 of Example 1, and the red mixed pigment R (2) Obtained. The average particle diameter of the primary particles by TEM observation was about 30 nm.

[実施例3〜10]
磨砕例で得た混練物を表1に示す割合に変えた以外は実施例1と同様な操作を繰り返し、混合顔料Y(1)〜B(2)を得た。TEM観察による一次粒子の平均粒子径は表1に示す通りである。
[Examples 3 to 10]
Except that the kneaded product obtained in the grinding example was changed to the ratio shown in Table 1, the same operation as in Example 1 was repeated to obtain mixed pigments Y (1) to B (2). The average particle diameter of the primary particles by TEM observation is as shown in Table 1.

Figure 2008304521
Figure 2008304521

[実施例11]
アクリル樹脂ワニス(ベンジルメタクリレート/メタクリル酸/ヒドロキシエチルメタクリレート=70/15/15/のモル比で重合させたもの:分子量12,000、酸価100、固形分40%)50部に実施例1〜10で得られたレッド(R)、エロー(Y)、グリーン(G)、ブルー(B)の混合顔料のそれぞれ15部、ポリウレタン系分散剤(固形分46%)10部および溶剤(プロピレングリコールモノメチルエーテルアセテート)(以下PMAと略す。)を25部配合し、プレミキシングの後、横型ビーズミルで分散し、カラーレジスト用の各色のベースカラー(カラーフィルター用着色組成物10種)を得た。
[Example 11]
Example 1 to 50 parts of acrylic resin varnish (polymerized at a molar ratio of benzyl methacrylate / methacrylic acid / hydroxyethyl methacrylate = 70/15/15 /: molecular weight 12,000, acid value 100, solid content 40%) 15 parts of each of the mixed pigments of red (R), yellow (Y), green (G), and blue (B) obtained in 10; 10 parts of a polyurethane dispersant (solid content 46%); and a solvent (propylene glycol monomethyl) 25 parts of ether acetate (hereinafter abbreviated as PMA) was blended, and after premixing, the mixture was dispersed by a horizontal bead mill to obtain a base color for each color resist (10 types of colored composition for color filter).

さらに、上記で得た各ベースカラー10部をPMA10部で希釈し、厚さ1.1mmで100mm角のガラス基板にスピンコーターを用いて塗布した。塗布条件は200回転5秒、次いでさらに高速回転し、所定の色度の着色膜を有する基板(P1〜P10)を作成した。   Further, 10 parts of each base collar obtained above was diluted with 10 parts of PMA and applied to a glass substrate having a thickness of 1.1 mm and a square of 100 mm using a spin coater. The coating conditions were 200 rotations for 5 seconds, and then further high speed rotation to prepare substrates (P1 to P10) having a colored film having a predetermined chromaticity.

[比較例1]
磨砕例1で使用した顔料の代わりに、PR254の60部およびPR177の40部を使用したことを除いて共磨砕により混合顔料混練物を作成し、水に投入し、水溶性無機塩および有機溶剤を取り除き、次いで乾燥粉砕を行い、赤色混合顔料HR(1)を得た。TEM観察による一次粒子の平均粒子径は約30nmであった。
[Comparative Example 1]
A mixed pigment kneaded material was prepared by co-grinding except that 60 parts of PR254 and 40 parts of PR177 were used in place of the pigment used in grinding example 1, and the mixture was poured into water. The organic solvent was removed, and then dry pulverization was performed to obtain a red mixed pigment HR (1). The average particle diameter of the primary particles by TEM observation was about 30 nm.

[比較例2〜10]
比較例1で使用した2種の顔料の代わりに、表2に示すように実施例1〜10で使用した顔料の混合割合と同じ割合になるように、2種の顔料を比較例1と同様に共磨砕して比較例2〜10の混合顔料(HR(2)〜HB(2))を得た。これらの混合顔料のTEM観察によって得られる一次粒子の平均粒子径は実施例1〜10で得られた値と殆ど変わらなかった。
[Comparative Examples 2 to 10]
In place of the two pigments used in Comparative Example 1, the two pigments were the same as in Comparative Example 1 so that the mixing ratio of the pigments used in Examples 1 to 10 was the same as shown in Table 2. The mixed pigments (HR (2) to HB (2)) of Comparative Examples 2 to 10 were obtained. The average particle diameter of the primary particles obtained by TEM observation of these mixed pigments was almost the same as the values obtained in Examples 1-10.

Figure 2008304521
Figure 2008304521

[比較例11]
実施例11と同様にして比較例1〜10で得られた混合顔料HR1〜HB2を用いてカラーレジスト用の各色のベースカラー(カラーフィルター用着色組成物10種)を得た。
[Comparative Example 11]
Using the mixed pigments HR1 to HB2 obtained in Comparative Examples 1 to 10 in the same manner as in Example 11, base colors of various colors for color resist (10 types of colored compositions for color filters) were obtained.

さらに、上記で得た各ベースカラー10部をPMA10部で希釈し、厚さ1.1mmで100mm角のガラス基板にスピンコーターを用いて塗布した。塗布条件は200回転5秒、次いでさらに高速回転し、所定の色度の着色膜を有する基板(H1〜H10)を作成した。   Further, 10 parts of each base collar obtained above was diluted with 10 parts of PMA and applied to a glass substrate having a thickness of 1.1 mm and a square of 100 mm using a spin coater. The coating conditions were 200 rotations for 5 seconds, and then further high speed rotation to prepare substrates (H1 to H10) having a colored film having a predetermined chromaticity.

[実施例12]
実施例11および比較例11で得られた着色基板の色度を分光光度計(日立U−3120型)で、コントラストを壷坂電気コントラストメーターCT−1型で測定した。結果を表3に示す。
[Example 12]
The chromaticity of the colored substrates obtained in Example 11 and Comparative Example 11 was measured with a spectrophotometer (Hitachi U-3120 type), and the contrast was measured with the Keyakizaka electric contrast meter CT-1 type. The results are shown in Table 3.

Figure 2008304521
Figure 2008304521

表3から明らかなように本発明の混合顔料を着色剤として得られた着色膜は、共磨砕顔料を用いた場合に比べ、輝度およびコントラストに優れている。   As is apparent from Table 3, the colored film obtained using the mixed pigment of the present invention as a colorant is superior in luminance and contrast as compared with the case of using a co-ground pigment.

[実施例13]
磨砕例1の混練物R1の400部、磨砕例2の混練物R2の400部および磨砕例4の混練物Y1(補色顔料)の200部を2,000部の水に投入し、加熱して80℃まで昇温して、4時間、高速攪拌した。次いでろ過および洗浄を行い、混合顔料のウエットケーキ(顔料純分29.3%)を得た。得られたウエットケーキ240部を1,000部の水に投入し、再解膠する。さらに、ベンジルメタアクリレート−メタクリル酸の共重合物(重量平均分子量25,000、酸価135)のアンモニア塩の40%水溶液35部を加えた後、塩酸を滴下してpHを下げて樹脂を析出させ、顔料表面を被覆する。次いで、ろ過および洗浄を行い、80℃にて一昼夜乾燥を行い、赤色の樹脂被覆混合顔料11を得た。TEM観察を行ったところ、一次粒子の平均粒子径は約30nmであった。
[Example 13]
400 parts of the kneaded product R1 of grinding example 1, 400 parts of the kneaded product R2 of grinding example 2 and 200 parts of the kneaded product Y1 (complementary color pigment) of grinding example 4 were put into 2,000 parts of water, The mixture was heated to 80 ° C. and stirred at high speed for 4 hours. Next, filtration and washing were performed to obtain a wet cake of mixed pigment (pigment pure content: 29.3%). 240 parts of the obtained wet cake are put into 1,000 parts of water and re-peptized. Furthermore, after adding 35 parts of 40% aqueous solution of ammonia salt of benzyl methacrylate-methacrylic acid copolymer (weight average molecular weight 25,000, acid value 135), hydrochloric acid was dropped to lower the pH to precipitate the resin. To coat the pigment surface. Subsequently, filtration and washing were performed, and drying was performed at 80 ° C. for a whole day and night to obtain a red resin-coated mixed pigment 11. When TEM observation was performed, the average particle diameter of the primary particles was about 30 nm.

[実施例14]
実施例13の混練物R1の400部、磨砕例2の混練物R2の400部および磨砕例4の混練物Y1(補色顔料)の200部に代えて、磨砕例7の混練物G1の570部、磨砕例8の混練物G2の30部および磨砕例6の混練物Y3(補色顔料)の400部を使用したことを除いて、実施例13と同様の操作を繰り返し緑色の樹脂被覆混合顔料12を得た。TEM観察による一次粒子の平均粒子径は約25nmであった。
[Example 14]
Instead of 400 parts of the kneaded product R1 of Example 13, 400 parts of the kneaded product R2 of the grinding example 2 and 200 parts of the kneaded product Y1 (complementary color pigment) of the grinding example 4, the kneaded product G1 of the grinding example 7 The same procedure as in Example 13 was repeated except that 570 parts of the above, 30 parts of the kneaded product G2 of grinding example 8 and 400 parts of the kneaded product Y3 (complementary color pigment) of grinding example 6 were used. A resin-coated mixed pigment 12 was obtained. The average particle diameter of the primary particles by TEM observation was about 25 nm.

[実施例15]
実施例13の混練物R1の400部、磨砕例2の混練物R2の400部および磨砕例4の混練物Y1(補色顔料)の200部に代えて、磨砕例9の混練物B1の800部および磨砕例10の混練物V1の200部を使用したことを除いて、実施例13と同様の操作を繰り返し青色の樹脂被覆混合顔料13を得た。TEM観察による一次粒子の平均粒子径は約25nmであった。
[Example 15]
Instead of 400 parts of the kneaded product R1 of Example 13, 400 parts of the kneaded product R2 of the grinding example 2 and 200 parts of the kneaded product Y1 (complementary color pigment) of the grinding example 4, the kneaded product B1 of the grinding example 9 A blue resin-coated mixed pigment 13 was obtained by repeating the same operation as in Example 13 except that 800 parts of No. 1 and 200 parts of the kneaded product V1 of Example 10 were used. The average particle diameter of the primary particles by TEM observation was about 25 nm.

[比較例12]
比較例1で使用した顔料の代わりに、PR254の40部、PR177の40部およびPY139の20部を使用したことを除いて共磨砕により混合顔料混練物を作成し、水に投入し、水溶性無機塩および有機溶剤を取り除き、次いで乾燥粉砕を行い、赤色混合顔料HR11を得た。TEM観察による一次粒子の平均粒子径は約30nmであった。
[Comparative Example 12]
A mixed pigment kneaded material was prepared by co-grinding except that 40 parts of PR254, 40 parts of PR177 and 20 parts of PY139 were used in place of the pigment used in Comparative Example 1, and the mixture was added to water. Neutral inorganic salt and organic solvent were removed, followed by dry pulverization to obtain a red mixed pigment HR11. The average particle diameter of the primary particles by TEM observation was about 30 nm.

[比較例13]
比較例12で使用した顔料の代わりに、PG36の57部、PG7の3部およびPY150の40部を使用したことを除いて共磨砕により混合顔料混練物を作成し、水に投入し、水溶性無機塩および有機溶剤を取り除き、次いで乾燥粉砕を行い、緑色混合顔料HG12を得た。TEM観察による一次粒子の平均粒子径は約30nmであった。
[Comparative Example 13]
A mixed pigment kneaded material was prepared by co-grinding, except that 57 parts of PG36, 3 parts of PG7, and 40 parts of PY150 were used instead of the pigment used in Comparative Example 12, and the mixture was added to water. The organic inorganic salt and the organic solvent were removed, followed by dry pulverization to obtain a green mixed pigment HG12. The average particle diameter of the primary particles by TEM observation was about 30 nm.

[実施例16]
実施例11の混合顔料に代えて、実施例13〜15の樹脂被覆顔料11〜13を用いて、カラーレジスト用の各色のベースカラー(カラーフィルター用着色組成物3種)を得た。
[Example 16]
Instead of the mixed pigment of Example 11, resin-coated pigments 11 to 13 of Examples 13 to 15 were used to obtain base colors (three types of colored compositions for color filters) for each color resist.

さらに、上記で得た各ベースカラー10部をPMA10部で希釈し、厚さ1.1mmで100mm角のガラス基板にスピンコーターを用いて塗布した。塗布条件は200回転5秒、次いでさらに高速回転し、所定の色度の着色膜を有する基板(P11〜P13)を作成した。   Further, 10 parts of each base collar obtained above was diluted with 10 parts of PMA and applied to a glass substrate having a thickness of 1.1 mm and a square of 100 mm using a spin coater. The coating conditions were 200 rotations for 5 seconds, and then further high speed rotation to prepare substrates (P11 to P13) having a colored film with a predetermined chromaticity.

[比較例14]
実施例16の混合顔料に代えて、比較例12および13の顔料HR11およびHG12を用いて、カラーレジスト用の各色のベースカラー(カラーフィルター用着色組成物2種)を得た。
[Comparative Example 14]
In place of the mixed pigment of Example 16, the pigments HR11 and HG12 of Comparative Examples 12 and 13 were used to obtain base colors of color resists (two types of colored compositions for color filters).

さらに、上記で得たベースカラー10部をPMA10部で希釈し、厚さ1.1mmで100mm角のガラス基板にスピンコーターを用いて塗布した。塗布条件は200回転5秒、次いでさらに高速回転し、所定の色度の着色膜を有する基板(H11、H12)を作成した。   Further, 10 parts of the base collar obtained above was diluted with 10 parts of PMA, and applied to a glass substrate having a thickness of 1.1 mm and a square of 100 mm using a spin coater. The coating conditions were 200 rotations for 5 seconds, and then further high speed rotation to prepare substrates (H11, H12) having a colored film with a predetermined chromaticity.

[実施例17]
実施例16および比較例14で得られた着色基板の色度を分光光度計(日立U−3120型)で、コントラストを壷坂電気コントラストメーターCT−1型で測定した。結果を表4に示す。
[Example 17]
The chromaticity of the colored substrates obtained in Example 16 and Comparative Example 14 was measured with a spectrophotometer (Hitachi U-3120 type), and the contrast was measured with a Keyakizaka electric contrast meter CT-1 type. The results are shown in Table 4.

Figure 2008304521
Figure 2008304521

表3および4から明らかなように本発明の混合顔料を着色剤として得られた着色膜は、共磨砕顔料を用いた場合に比べ、輝度およびコントラストに優れている。   As is apparent from Tables 3 and 4, the colored film obtained using the mixed pigment of the present invention as a colorant is superior in brightness and contrast as compared with the case of using the co-ground pigment.

[実施例18]
RGBのカラーフィルターを作製するために、下記の表5の配合処方によりR(レッド)、G(グリーン)およびB(ブルー)の感光性カラーレジストを得た。
[Example 18]
In order to produce RGB color filters, photosensitive color resists of R (red), G (green) and B (blue) were obtained according to the formulation shown in Table 5 below.

Figure 2008304521
Figure 2008304521

シランカップリング剤処理を行ったガラス基板をスピンコーターにセットし、表5のレッドのカラーレジストを最初300rpmで5秒間、次いで1,200rpmで5秒間の条件でスピンコートした。次いで80℃で10分間プリベークを行い、モザイク状のパターンを有するフォトマスクを密着させ、超高圧水銀灯を用い100mJ/cm2の光量で露光を行った。次いで専用現像液および専用リンスで現像および洗浄を行い、ガラス基板上に赤色のモザイク状パターンを形成させた。 The glass substrate treated with the silane coupling agent was set on a spin coater, and the red color resist shown in Table 5 was first spin-coated at 300 rpm for 5 seconds and then at 1200 rpm for 5 seconds. Next, prebaking was performed at 80 ° C. for 10 minutes, a photomask having a mosaic pattern was brought into close contact, and exposure was performed with an ultrahigh pressure mercury lamp at a light amount of 100 mJ / cm 2 . Next, development and washing were performed with a dedicated developer and a dedicated rinse to form a red mosaic pattern on the glass substrate.

引き続いて緑色モザイク状パターンおよび青色モザイク状パターンを表5のグリーンおよびブルーのカラーレジストを用いて上記の方法に準じて塗布および焼き付けを行って形成し、RGBのカラーフィルターを得た。得られたカラーフィルターは優れた分光カーブ特性を有し、耐光性、耐熱性などの堅牢性に優れ、また、光の透過性にも優れた性質を有し、液晶カラーディスプレイ用カラーフィルターとして優れた性質を示した。   Subsequently, a green mosaic pattern and a blue mosaic pattern were formed by coating and baking according to the above method using the green and blue color resists shown in Table 5 to obtain RGB color filters. The resulting color filter has excellent spectral curve characteristics, excellent fastness such as light resistance and heat resistance, and excellent light transmission properties, and is excellent as a color filter for liquid crystal color displays. Showed the properties.

上記本発明によれば、各々単独の顔料を最適な条件で磨砕を行い、2種以上の顔料の混練物を共脱塩し、好ましくは樹脂被覆することにより、コントラストおよび輝度に優れた混合顔料が得られ、次いで分散して得られる分散液を使用してなるカラーレジストを塗布して作成されるカラーフィルターを組み込む液晶ディスプレイは、表示可能色範囲が格段に向上し、優れた色再現性が得られる。   According to the present invention, each single pigment is ground under optimum conditions, and a kneaded mixture of two or more pigments is co-desalted and preferably coated with a resin, thereby mixing with excellent contrast and brightness. A liquid crystal display incorporating a color filter created by applying a color resist that uses a dispersion obtained by dispersing pigment and then dispersing has a much improved displayable color range and excellent color reproducibility. Is obtained.

Claims (6)

顔料と樹脂ワニスとからなるカラーフィルター用着色組成物において、上記顔料が、同一色相または類似色相の2種類以上の混合顔料であり、該混合顔料が、上記の2種類以上の粗顔料をそれぞれ単独で水溶性無機塩とともに磨砕した磨砕物を、所定の割合で混合し、該混合物からともに水溶性無機塩を除去してなる混合顔料であることを特徴とするカラーフィルター用着色組成物。   In a coloring composition for a color filter comprising a pigment and a resin varnish, the pigment is a mixed pigment of two or more of the same hue or a similar hue, and each of the mixed pigments is a combination of the two or more crude pigments. A colored composition for a color filter, which is a mixed pigment obtained by mixing a ground product with a water-soluble inorganic salt in a predetermined ratio and removing the water-soluble inorganic salt from the mixture. 混合顔料を構成する顔料の内の1種の顔料の含有量が、混合顔料の少なくとも3質量%である請求項1に記載のカラーフィルター用着色組成物。   The coloring composition for a color filter according to claim 1, wherein the content of one of the pigments constituting the mixed pigment is at least 3% by mass of the mixed pigment. 前記の2種類以上の顔料の組み合わせが、C.I.ピグメントレッド(PR)254とPR177とPR242とから選ばれる少なくとも2種の組み合わせ、C.I.ピグメントグリーン(PG)36とPG7との組み合わせ、C.I.ピグメントイエロー(PY)138とPY139とPY150とPY185とから選ばれる少なくとも2種の組み合わせ、またはC.I.ピグメントブルー(PB)15:6とC.I.ピグメントバイオレット(PV)23との組み合わせである請求項1に記載のカラーフィルター用着色組成物。   A combination of the two or more pigments is C.I. I. A combination of at least two selected from Pigment Red (PR) 254, PR177, and PR242; I. A combination of Pigment Green (PG) 36 and PG7, C.I. I. A combination of at least two selected from pigment yellow (PY) 138, PY139, PY150, and PY185, or C.I. I. Pigment Blue (PB) 15: 6 and C.I. I. The coloring composition for a color filter according to claim 1, which is a combination with Pigment Violet (PV) 23. 前記混合顔料の顔料粒子が、樹脂によって被覆されている請求項1に記載のカラーフィルター用着色組成物。   The coloring composition for a color filter according to claim 1, wherein the pigment particles of the mixed pigment are coated with a resin. カラーフィルター用基板に着色パターンを形成する工程を含むカラーフィルターの製造方法において、着色パターンを、請求項1に記載のカラーフィルター用着色組成物を使用して形成することを特徴とするカラーフィルターの製造方法。   In the manufacturing method of the color filter including the process of forming a coloring pattern in the board | substrate for color filters, a coloring pattern is formed using the coloring composition for color filters of Claim 1, The color filter characterized by the above-mentioned. Production method. 請求項5に記載の方法で得られたことを特徴とするカラーフィルター。   A color filter obtained by the method according to claim 5.
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