JP2008303434A - High strength spheroidal graphite iron casting having excellent wear resistance - Google Patents

High strength spheroidal graphite iron casting having excellent wear resistance Download PDF

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JP2008303434A
JP2008303434A JP2007152406A JP2007152406A JP2008303434A JP 2008303434 A JP2008303434 A JP 2008303434A JP 2007152406 A JP2007152406 A JP 2007152406A JP 2007152406 A JP2007152406 A JP 2007152406A JP 2008303434 A JP2008303434 A JP 2008303434A
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cast iron
spheroidal graphite
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wear resistance
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JP5012231B2 (en
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Kenji Ichino
健司 市野
Hiromitsu Shibata
浩光 柴田
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JFE Steel Corp
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  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a high strength spheroidal graphite iron castings, which have as-cast: high strength satisfying the tensile strength of >900 MPa; and high ductility satisfying the high ductility of ≥3%, further which have excellent wear resistance, and in which chilling in a thin part with a thickness of ≤10 mm is prevented. <P>SOLUTION: The high strength spheroidal graphite iron castings have a composition comprising, by mass, 3 to 4% C, 1.8 to 3.5% Si, 0.2 to 2% Mn, 0.003 to 0.03% S, 0.05 to 1% Nb, 1.4 to 4% Cu and 0.015 to 0.07% Mg, further comprising one or two selected from 0.05 to 0.4% Mo and 0.05 to 0.6% V, or further comprising ≤0.5% Ni, and the balance Fe with inevitable impurities. In this way, the high strength spheroidal graphite iron castings combining the tensile strength of >900 MPa and the tensile strength of ≥3% as-cast, further having excellent wear resistance, and free from the generation of chilling in a thin part can be obtained. It is preferable that, as the impurities, the content of P be regulated to <0.04%, and the content of Cr be regulated to <0.1%. Further, <0.03% Ti and <0.1% W are allowable, and also, <0.05% Al, <0.05% REM, <0.002% Ca, <0.002% Ba and <0.02% Bi are allowable. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、機械構造用部品、土木建築用構造部材等に好適な、球状黒鉛鋳鉄鋳物に係り、とくに延性に優れ、さらに耐摩耗性にも優れた高強度球状黒鉛鋳鉄品に関する。   The present invention relates to a spheroidal graphite cast iron casting suitable for machine structural parts, structural members for civil engineering, and the like, and particularly to a high-strength spheroidal graphite cast iron product having excellent ductility and wear resistance.

球状黒鉛鋳鉄は、良好な鋳造性と、高強度を有し、鍛鋼や鋳鋼の代替として、とくに土木建築用部材・機械構造部品等の使途に広く使用されている。近年の土木建築用構造部材や機械構造用部品等の軽量化と、寿命向上、さらに経済性という観点から、土木建築用構造部材用や機械構造部品用として、高強度化され耐摩耗性に優れた、安価な鋳鉄品が使用される傾向にある。そのため、熱処理を行うことなく鋳放しのままの状態で、引張強さ:900MPaを超える高強度を有し、耐摩耗性に優れた高強度球状黒鉛鋳鉄品が要求されている。   Spheroidal graphite cast iron has good castability and high strength, and is widely used as a substitute for forged steel and cast steel, especially for civil engineering and construction materials and machine structural parts. From the viewpoints of weight reduction of structural members for civil engineering and construction and mechanical parts in recent years, improvement of lifespan, and economic efficiency, they are strengthened and have excellent wear resistance for structural members for civil engineering and construction and mechanical structural parts. In addition, inexpensive cast iron products tend to be used. Therefore, there is a demand for a high-strength spheroidal graphite cast iron product having high strength exceeding tensile strength: 900 MPa and excellent wear resistance in an as-cast state without performing heat treatment.

このような要求に対し、例えば、特許文献1には、重量比で、C:3.20〜4.00%、Si:2.00〜3.20%、Mn:0.05〜3.00%を含み、P、S、Mgを適正量に調整して含み、さらに、Cu:0.40〜2.00%、希土類:0.005〜0.300%を含有し、残部Feからなる、球状黒鉛鋳鉄品が提案されている。特許文献1に記載された技術により製造された球状黒鉛鋳鉄品は、Cuと希土類元素を複合含有することにより、引張強さ700N/mm2以上の高強度と、伸び:2%以上の高延性を確保できるとしている。 In response to such a request, for example, Patent Document 1 includes C: 3.20 to 4.00%, Si: 2.00 to 3.20%, Mn: 0.05 to 3.00% by weight ratio, and appropriate amounts of P, S, and Mg. There is proposed a spheroidal graphite cast iron product including and adjusted to Cu, further containing Cu: 0.40 to 2.00%, rare earth: 0.005 to 0.300%, and the balance being Fe. Spheroidal graphite cast iron manufactured by the technique described in Patent Document 1 contains high strength with a tensile strength of 700 N / mm 2 or more and high ductility of 2% or more by containing Cu and a rare earth element in combination. Can be secured.

また、特許文献2には、C:3.2〜3.9%、Si:2.0〜2.6%、Mn:0.6%以下を含み、P、S、Mgを適正量に調整して含み、さらに、Cu:2.4〜3.3%、Sn:0.01〜0.05%を含有し、残部Feからなる、球状黒鉛鋳鉄が提案されている。特許文献2に記載された技術により製造された球状黒鉛鋳鉄品は、CuとSnを複合含有することにより、引張強さ:900N/mm2近く、又は900N/mm2以上の高強度と、伸び:4%以上の高延性を確保できるとしている。 Patent Document 2 includes C: 3.2 to 3.9%, Si: 2.0 to 2.6%, Mn: 0.6% or less, P, S, and Mg are adjusted to appropriate amounts, and Cu: 2.4 to Spheroidal graphite cast iron containing 3.3%, Sn: 0.01 to 0.05%, and remaining Fe has been proposed. Spheroidal graphite cast iron produced by the technique described in Patent Document 2, by composite containing Cu and Sn, tensile strength: 900 N / mm 2 near or with 900 N / mm 2 or more high strength, elongation : High ductility of 4% or more can be secured.

また、特許文献3には、重量%で、C:3.0〜4.5%、Si:1.6〜2.5%、Mn:0.2〜0.5%と、P、S、Mgを適正量に調整して含み、さらに、Zr:0.0005〜0.09%を含み、SnおよびCuの1種または2種を、Sn換算量で0.03〜0.11%含有し、残部がFeおよび不可避的不純物からなる、高強度球状黒鉛鋳鉄が提案されている。特許文献3に記載された技術により製造された球状黒鉛鋳鉄品は、鋳放しのままで、引張強さ:900MPa以上を有し、切削性も良好であるとしている。   Patent Document 3 includes, by weight%, C: 3.0 to 4.5%, Si: 1.6 to 2.5%, Mn: 0.2 to 0.5%, and P, S, and Mg adjusted to appropriate amounts, Zr: High strength spheroidal graphite cast iron containing 0.0005 to 0.09%, one or two of Sn and Cu, 0.03 to 0.11% in terms of Sn, and the balance consisting of Fe and inevitable impurities has been proposed. Yes. The spheroidal graphite cast iron product produced by the technique described in Patent Document 3 is said to have a tensile strength of 900 MPa or more as it is as cast and has good machinability.

また、特許文献4には、重量比で、C:3.20〜4.00%、Si:2.00〜3.20%、Mn:0.30〜2.50%と、P、S、Mgを適正量に調整して含み、さらに、Cu:0.30〜3.50%、希土類元素:0.005〜0.30%を含有し、残部Feからなる溶湯の冷却を促進して、鋳鉄品を鋳造し、黒鉛の周囲にフェライト又はフェライトとパーライトの入り組んだ花弁状の組織を含む金属組織と、鋳放しで引張強さ800N/mm2以上、好ましくは900〜1000N/mm2で、伸びが2%以上、好ましくは3%以上を有する球状化黒鉛鋳鉄品とする、球状黒鉛鋳鉄品の製法が提案されている。 Patent Document 4 includes, by weight ratio, C: 3.20 to 4.00%, Si: 2.00 to 3.20%, Mn: 0.30 to 2.50%, and P, S, and Mg adjusted to appropriate amounts. Cu: 0.30 to 3.50%, rare earth element: 0.005 to 0.30%, promotes cooling of the molten metal consisting of the remaining Fe, cast iron products, and petals with ferrite or ferrite and pearlite around graphite And a spheroidal graphite cast iron product having an as-cast tensile strength of 800 N / mm 2 or more, preferably 900 to 1000 N / mm 2 and an elongation of 2% or more, preferably 3% or more. A method for producing a spheroidal graphite cast iron product has been proposed.

また、特許文献5には、重量%で、C:2.0〜4.0%、Si:1.5〜4.5%、Mn:2.0%以下と、P、S、Mgを適正量に調整して含み、さらに、Cu:1.8〜4.0%、あるいはさらにSn:0.08%以下、および/または、Mo:0.5%以下、Ni:0.5%以下の1種または2種を含有し、残部がFeおよび不可避的不純物からなる、高強度球状黒鉛鋳鉄が提案されている。特許文献5に記載された技術により製造された球状黒鉛鋳鉄品は、鋳放しのままで、引張強さ:800MPa以上の高強度を有し、水脆化を著しく抑制でき、さらには被削性が向上するとしている。   Patent Document 5 includes, by weight%, C: 2.0 to 4.0%, Si: 1.5 to 4.5%, Mn: 2.0% or less, and P, S, and Mg adjusted to appropriate amounts, and Cu : 1.8-4.0%, or even Sn: 0.08% or less, and / or Mo: 0.5% or less, Ni: 0.5% or less, one or two of them, the balance consisting of Fe and inevitable impurities, high Strength spheroidal graphite cast iron has been proposed. Spheroidal graphite cast iron products produced by the technique described in Patent Document 5 have a high tensile strength of 800 MPa or more, as-cast, can remarkably suppress water embrittlement, and machinability. Is going to improve.

また、特許文献6には重量比率で、C:3.0〜4.0%、Si:1.6〜3.3%、Mn:0.2〜1.0%、Ni:0.5〜2.0%、Mo:0.2〜1.5%と、Mgを適正量に調整して含み、さらに、Cu:1.0〜3.0%、V:0.03〜0.2%を含有し、残部Feおよび不可避的不純物からなり、基地組織がパーライト、あるいはパーライトおよびベイナイトである、高強度ダクタイル鋳鉄が提案されている。特許文献6に記載された技術で製造された高強度球状黒鉛鋳鉄品は、1000MPa超えの引張強さと、2%以上の伸びを有するとしている。
特開2000−26932号公報 特開2001−131678号公報 特開2002−275575号公報 特開2002−317219号公報 特開2003−13170号公報 特開2004−99923号公報
In Patent Document 6, Mg is appropriate in terms of weight ratio: C: 3.0 to 4.0%, Si: 1.6 to 3.3%, Mn: 0.2 to 1.0%, Ni: 0.5 to 2.0%, Mo: 0.2 to 1.5% A high-strength ductile containing Cu: 1.0 to 3.0%, V: 0.03 to 0.2%, the balance being Fe and unavoidable impurities, and the base structure being pearlite or pearlite and bainite. Cast iron has been proposed. A high-strength spheroidal graphite cast iron product manufactured by the technique described in Patent Document 6 is said to have a tensile strength exceeding 1000 MPa and an elongation of 2% or more.
JP 2000-26932 A JP 2001-131678 A JP 2002-275575 A JP 2002-317219 A Japanese Patent Laid-Open No. 2003-13170 JP 2004-99923 A

しかしながら、特許文献1、2、4、5に記載された技術では、一定レベルの高強度は得られるものの、耐摩耗性が劣るという問題があり、土木建築用部材や機械構造用部品として要求されるようになった、従来品の1.3倍以上という耐摩耗性向上の要求には応えられないという問題があった。さらに、近年、鋳物の薄肉軽量化も求められており、特に肉厚10mm以下の薄肉部を有する鋳鉄品では、該薄肉部で白銑化が生じやすい。特に、耐摩耗性を向上させるために、V、Cr、Mo、Zr等の合金元素を多量に含有した鋳鉄品では白銑化を防止できないという問題があった。また、特許文献3、6に記載された技術で製造された球状黒鉛鋳鉄品は、引張強さ:900N/mm2以上の高強度を確保することができるが、耐摩耗性についての確認が一切なされておらず、優れた耐摩耗性を有しているか不明であり、また、肉厚10mm以下の薄肉部が存在する鋳鉄品の場合には、Zr、SnあるいはMo、Vを含有するため、該薄肉部での白銑化を防止できないという問題があった。 However, the techniques described in Patent Documents 1, 2, 4, and 5 have a problem that wear resistance is inferior, although a certain level of high strength is obtained, and are required as civil engineering building members and machine structural parts. However, there was a problem that it was not possible to meet the demand for improved wear resistance of 1.3 times or more that of conventional products. Further, in recent years, there has been a demand for thinner and lighter castings. In particular, cast iron products having a thin portion with a thickness of 10 mm or less are likely to be whitened in the thin portion. In particular, cast iron products containing a large amount of alloy elements such as V, Cr, Mo and Zr in order to improve wear resistance have a problem that whitening cannot be prevented. In addition, the spheroidal graphite cast iron products manufactured by the techniques described in Patent Documents 3 and 6 can ensure a high strength of tensile strength: 900 N / mm 2 or more, but there is no confirmation of wear resistance. It is unclear whether it has excellent wear resistance, and in the case of a cast iron product having a thin part with a thickness of 10 mm or less, it contains Zr, Sn or Mo, V. There was a problem that whitening of the thin-walled portion could not be prevented.

本発明は、上記した従来技術の問題を解決し、鋳放しのままで、引張強さ:900MPa超えの高強度と、伸び:3.0%以上の高延性と、さらに優れた耐摩耗性を有し、かつ肉厚:10mm以下の薄肉部における白銑化を防止できる、高強度球状黒鉛鋳鉄品を提供することを目的とする。ここで、「優れた耐摩耗性」とは、従来品(FCD800相当品)の1.3倍以上の耐摩耗性を有することを意味する。なお、ここでいう目標の強度、延性は溶湯を砂型のY型キールブロック(平行部肉厚25mm)に注湯し、鋳放しのまま状態で引張試験を行った場合の強度、延性を言う。   The present invention solves the above-mentioned problems of the prior art, and as-cast, has a tensile strength of over 900 MPa, an elongation of over 3.0%, and a superior wear resistance. An object of the present invention is to provide a high-strength spheroidal graphite cast iron product that can prevent whitening in a thin portion having a thickness of 10 mm or less. Here, “excellent wear resistance” means having a wear resistance 1.3 times or more that of a conventional product (equivalent to FCD800). The target strength and ductility here refer to the strength and ductility when the molten metal is poured into a sand-type Y-shaped keel block (thickness of parallel part 25 mm) and a tensile test is performed as-cast.

高強度化した鋳鉄品は、従来から、白銑化しやすいことが知られている。とくに、耐摩耗性の向上のために、Cr、Mo、V、W等の炭化物形成元素を多量に添加した場合には、肉厚10mm以下の薄肉である場合にとくに、白銑化がさらに著しくなる。白銑化すると鋳鉄品の強度が1/2〜1/3程度に低下し、しかも延性がほとんどなくなるという問題が生じる。なお、「白銑化」とは、脆い共晶炭化物(レデブライト)が晶出し、鋳鉄品が硬脆化する現象をいう。白銑化した鋳鉄品は、破壊したとき、その破面が白く光って見える。   It has been conventionally known that cast iron products having high strength are easily whitened. In particular, when a large amount of carbide-forming elements such as Cr, Mo, V, and W are added to improve wear resistance, whitening occurs more significantly, especially when the thickness is 10 mm or less. Become. When whitening occurs, the strength of the cast iron product decreases to about 1/2 to 1/3, and the ductility is almost lost. Incidentally, “whitening” refers to a phenomenon in which brittle eutectic carbides (redebrite) crystallize and cast iron products become hard and brittle. A cast iron product that has turned white appears to glow white when broken.

本発明は、上記した目的を達成するために、まず、鋳放しのままの球状黒鉛鋳鉄品の強度と耐摩耗性に影響する各種要因について鋭意研究した。その結果、鋳放しのままの球状黒鉛鋳鉄品に、引張強さ:900MPa超えの高強度と優れた耐摩耗性を兼備させるためには、高強度の基地組織としたうえで、その基地中に微細で極めて硬質な炭化物を多数分散させることが重要であることに想到した。そして、さらに硬質な炭化物を構成する元素が基地中に固溶して白銑化を促進させないことが肝要となるという知見も得た。本発明者らの更なる研究によれば、高強度の基地組織とするためには、Cuの含有が、また硬質な炭化物を構成する元素としてはNbの含有が、それぞれ有効であり、Nbであれば基地中に固溶しないため白銑化が抑制されるという知見を得た。またさらに、Nbとともに、Moおよび/またはVを少量含有することにより、鋳鉄品の肉厚が増加しても強度の低下が抑制され、耐摩耗性が更に向上するという新規な知見を得た。本発明者らの検討によれば、これは、Mo、Vの一部がMC炭化物中に固溶し炭化物をさらに硬質化するとともに、基地中にも固溶し基地をも強化するとともに、Nbは、基地に固溶することなく硬質な炭化物となり、さらに溶湯中から過剰なMo、Vを吸収しMC炭化物を形成し、耐摩耗性の向上と白銑化の抑制に寄与することによるためと考えられる。   In order to achieve the above-mentioned object, the present invention first made extensive studies on various factors that affect the strength and wear resistance of an as-cast spheroidal graphite cast iron product. As a result, in order to combine the as-cast spheroidal graphite cast iron products with high strength exceeding 900MPa and excellent wear resistance, a high-strength base structure must be used. It came to mind that it is important to disperse many fine and extremely hard carbides. Further, it was also found that it is important that the elements constituting the harder carbide do not dissolve in the matrix and promote whitening. According to further studies by the present inventors, in order to obtain a high-strength base structure, the inclusion of Cu and the inclusion of Nb as an element constituting a hard carbide are effective, respectively. It was found that if it exists, it will not dissolve in the base, and whitening will be suppressed. Furthermore, the present inventors have obtained a novel finding that, by containing a small amount of Mo and / or V together with Nb, a decrease in strength is suppressed even when the thickness of the cast iron product is increased, and the wear resistance is further improved. According to the study by the present inventors, this is because a part of Mo and V is solid-solved in MC carbide to further harden the carbide, and also solid-dissolves in the base to strengthen the base, and Nb This is because it becomes hard carbide without dissolving in the base, and absorbs excess Mo and V from the molten metal to form MC carbide, contributing to improvement of wear resistance and suppression of whitening. Conceivable.

本発明は、上記した知見に基づき、さらに検討を加えて完成されたものである。すなわち、本発明の要旨は次のとおりである。
(1)質量%で、C:3〜4%、Si:1.8〜3.5%、Mn:0.2〜2%、S:0.003〜0.03%、Nb:0.05〜1%、Cu:1.4〜4%、Mg:0.015〜0.07%を含み、さらにMo:0.05〜0.4%、V:0.05〜0.6%のうちから選ばれた1種または2種を含有し、残部Feおよび不可避的不純物からなる組成を有し、耐摩耗性に優れることを特徴とする高強度球状黒鉛鋳鉄品。
(2)(1)において、前記組成が、質量%で、前記Mo:0.05〜0.4%、V:0.05〜0.6%のうちから選ばれた1種または2種を、合計で0.8%以下含有する組成とすることを特徴とする高強度球状黒鉛鋳鉄品。
(3)(1)または(2)において、前記組成に加えてさらに、質量%で、Ni:0.5%以下を含有する組成とすることを特徴とする高強度球状黒鉛鋳鉄品。
(4)(1)ないし(3)のいずれかにおいて、前記不可避的不純物としてPを0.04%未満、Crを0.1%未満に調整することを特徴とする高強度球状黒鉛鋳鉄品。
The present invention has been completed based on the above findings and further studies. That is, the gist of the present invention is as follows.
(1) By mass%, C: 3-4%, Si: 1.8-3.5%, Mn: 0.2-2%, S: 0.003-0.03%, Nb: 0.05-1%, Cu: 1.4-4%, Mg : Containing 0.015-0.07%, Mo: 0.05-0.4%, V: containing one or two selected from 0.05-0.6%, having a composition consisting of the balance Fe and inevitable impurities, A high-strength spheroidal graphite cast iron product characterized by excellent wear resistance.
(2) In (1), the composition contains, in mass%, one or two selected from Mo: 0.05 to 0.4% and V: 0.05 to 0.6% in total of 0.8% or less. A high-strength spheroidal graphite cast iron product characterized by having a composition.
(3) A high-strength spheroidal graphite cast iron product according to (1) or (2), further comprising Ni: 0.5% or less by mass% in addition to the above composition.
(4) A high-strength spheroidal graphite cast iron product according to any one of (1) to (3), wherein the inevitable impurities are adjusted to P less than 0.04% and Cr less than 0.1%.

本発明によれば、鋳放しのままで、引張強さがおおよそ900MPaを超える高強度と、高延性、さらに耐摩耗性に優れ、かつ薄肉部でも白銑化が生じない、土木・建築用部材や機械構造用部品向け高強度球状黒鉛鋳鉄品を容易に製造でき、産業上格段の効果を奏する。また、本発明になる鋳鉄品は、応力弛緩のために焼戻し処理を実施したり、あるいは、焼入れ焼戻し処理やオーステンパー処理を施して、基地組織をマルテンサイト(焼戻しマルテンサイト)やベイナイト(オーステナイト+ベイニティックフェライト)等に調整して使用することも可能である。また、本発明になる鋳鉄品は、薄肉部でも白銑化がなく、耐摩耗性に優れた高強度・高延性の鋳鉄品であり、機械部品の金具や爪、床板や、止め具などを配した景観部材、マンホールの蓋や、土木建築用の止め具や、その他、種々の薄肉耐摩耗鋳鉄部材への適用も可能となるという効果も有する。   According to the present invention, a civil engineering / architectural member that has an as-cast high tensile strength exceeding about 900 MPa, high ductility, and excellent wear resistance, and does not cause whitening even in a thin portion. And high-strength spheroidal graphite cast iron products for machine structural parts can be easily manufactured, and it has remarkable industrial effects. Further, the cast iron product according to the present invention is subjected to tempering treatment for stress relaxation, or is subjected to quenching tempering treatment or austempering treatment so that the base structure is martensite (tempered martensite) or bainite (austenite + It is also possible to use it after adjusting to bainitic ferrite. Further, the cast iron product according to the present invention is a high strength and high ductility cast iron product that has no whitening even in a thin portion and has excellent wear resistance. It also has an effect that it can be applied to a landscape member, a manhole cover, a stop for civil engineering, and various other thin wear-resistant cast iron members.

まず、本発明の球状黒鉛鋳鉄品の組成限定理由について説明する。なお、以下、組成における質量%は単に%で記す。
C:3〜4%
Cは、球状黒鉛の晶出量、パーライト中の層状セメンタイト量およびMC炭化物の析出量、ならびに溶湯の流動性や白銑化に影響する重要な元素である。C含有量が3%未満では特に黒鉛量が不足し、白銑化が促進されるともに、流動性が不足し、所望の高強度、高延性を確保する球状黒鉛鋳鉄とすることが難しくなる。一方、4%を超える含有は、黒鉛量が過多となり、強度が低下する。このため、Cは3〜4%に限定した。なお、好ましくは、3.2〜4.0%である。
First, the reasons for limiting the composition of the spheroidal graphite cast iron product of the present invention will be described. Hereinafter, the mass% in the composition is simply expressed as%.
C: 3-4%
C is an important element that affects the amount of spheroidal graphite crystallization, the amount of layered cementite in pearlite and the amount of MC carbide precipitated, and the fluidity and whitening of the molten metal. When the C content is less than 3%, the amount of graphite is particularly insufficient, whitening is promoted, fluidity is insufficient, and it becomes difficult to obtain a spheroidal graphite cast iron that ensures desired high strength and high ductility. On the other hand, if the content exceeds 4%, the amount of graphite becomes excessive and the strength decreases. For this reason, C was limited to 3-4%. In addition, Preferably, it is 3.2 to 4.0%.

Si:1.8〜3.5%
Siは、溶湯の流動性と白銑化に影響を及ぼす元素であり、本発明では1.8%以上の含有を必要とする。Siが1.8%未満では、流動性が低下して薄肉部への溶湯の充填が困難になるとともに、白銑化も発生する。一方、3.5%を超える含有は、基地中にフェライトが析出しやすくなり、高強度化が困難になる。このため、Siは1.8〜3.5%の範囲に限定した。なお、好ましくは、2.1〜3.0%である。
Si: 1.8-3.5%
Si is an element that affects the fluidity and whitening of the molten metal, and in the present invention, it needs to be contained in an amount of 1.8% or more. If Si is less than 1.8%, the fluidity is lowered, making it difficult to fill the thin portion with molten metal, and whitening also occurs. On the other hand, if the content exceeds 3.5%, ferrite tends to precipitate in the matrix, making it difficult to increase the strength. For this reason, Si was limited to the range of 1.8 to 3.5%. In addition, Preferably, it is 2.1 to 3.0%.

Mn:0.2〜2%
Mnは、基地中に固溶し、基地の高強度化に寄与する有用な元素である。このような効果を得るためには、0.2%以上の含有を必要とする。Mnが0.2%未満では強度が低下し、所望の高強度を確保できなくなる。一方、2%を超えるMnの含有は、凝固セルの粒界にMnが偏析して材質を脆化させる。このため、Mnは0.2〜2%の範囲に限定した。なお、好ましくは、0.5〜1.8%である。
Mn: 0.2-2%
Mn is a useful element that dissolves in the base and contributes to increasing the strength of the base. In order to obtain such an effect, the content of 0.2% or more is required. If Mn is less than 0.2%, the strength decreases, and the desired high strength cannot be ensured. On the other hand, if Mn content exceeds 2%, Mn segregates at the grain boundary of the solidification cell, and the material becomes brittle. For this reason, Mn was limited to the range of 0.2 to 2%. In addition, Preferably, it is 0.5 to 1.8%.

S:0.003〜0.03%
Sは、Mg、REM、Ca等と化合物を形成して黒鉛の核を形成し、白銑化を抑制する作用を有する元素である。このような効果を得るために、本発明では0.003%以上含有する。一方、0.03%を超える含有は、黒鉛形状を低下させる。このため、Sは0.003〜0.03%の範囲に限定した。なお、好ましくは0.005〜0.02%である。
S: 0.003-0.03%
S is an element having an action of suppressing whitening by forming a compound with Mg, REM, Ca and the like to form a nucleus of graphite. In order to acquire such an effect, it contains 0.003% or more in this invention. On the other hand, a content exceeding 0.03% lowers the graphite shape. For this reason, S was limited to the range of 0.003 to 0.03%. In addition, Preferably it is 0.005-0.02%.

Nb:0.05〜1%
Nbは、硬質なMC型炭化物を形成し、耐摩耗性向上に有効に寄与するとともに、凝固組織をも微細化し、高強度化に有効に寄与する、また、NbはV、Mo等による白銑化を抑制する作用も有するため、本発明では極めて重要な元素である。このような効果は、0.05%以上の含有で認められるが、1%を超える含有は、MC型炭化物が粗大化し、強度の低下を招く。このため、Nbは0.05〜1%の範囲に限定した。なお、好ましくは、0.1〜0.8%である。
Nb: 0.05-1%
Nb forms hard MC-type carbides and contributes effectively to improving wear resistance, and also refines the solidified structure and contributes to high strength. Nb is a white glaze produced by V, Mo, etc. Since it also has an action to suppress crystallization, it is an extremely important element in the present invention. Such an effect is recognized when the content is 0.05% or more. However, when the content exceeds 1%, the MC carbide is coarsened and the strength is reduced. For this reason, Nb was limited to the range of 0.05 to 1%. In addition, Preferably, it is 0.1 to 0.8%.

Cu:1.4〜4%
Cuは、パーライト組織を緻密化するととともに、基地を高強度化する作用を有する、本発明では重要な元素である。このような効果を得るためには、1.4%以上の含有を必要とする。1.4%未満では上記した効果が期待できない。一方、4%を超える含有は、Cuが凝固セルの粒界に多量に偏析して強度の低下を招く。このため、Cuは1.4〜4%の範囲に限定した。なお、好ましくは1.5〜3.8%である。
Cu: 1.4-4%
Cu is an important element in the present invention that has the effect of densifying the pearlite structure and increasing the strength of the matrix. In order to obtain such an effect, the content of 1.4% or more is required. If it is less than 1.4%, the above effects cannot be expected. On the other hand, if the content exceeds 4%, Cu is segregated in large quantities at the grain boundaries of the solidification cell, leading to a decrease in strength. For this reason, Cu was limited to the range of 1.4 to 4%. In addition, Preferably it is 1.5 to 3.8%.

Mg:0.015〜0.07%
Mgは、黒鉛を球状化する作用を有し、球状黒鉛鋳鉄では必須元素である。このような効果を確保するためには、0.015%以上のMg含有を必要とする。Mg含有量が0.015%未満では、芋虫状の黒鉛が出現して強度が低下する。一方、0.07%を超える含有は、Mgの酸化物が多量のドロスを発生させ、表面欠陥を増加させる。このため、Mgは0.015〜0.07%の範囲に限定した。
Mg: 0.015-0.07%
Mg has a function of spheroidizing graphite, and is an essential element in spheroidal graphite cast iron. In order to secure such an effect, it is necessary to contain 0.015% or more of Mg. If the Mg content is less than 0.015%, worm-like graphite appears and the strength decreases. On the other hand, if the content exceeds 0.07%, Mg oxide generates a large amount of dross and increases surface defects. For this reason, Mg was limited to the range of 0.015 to 0.07%.

また、Mgの過剰含有は、白銑化を促進するため、肉厚10mm以下の薄肉部を有する鋳物では0.015〜0.04%程度の含有とすることが好ましい。また、肉厚が25mmを超える鋳物の場合には、0.02〜0.05%程度の含有とすることが好ましい。また、肉厚が100mmを超える鋳物の場合には、0.03〜0.07%程度の含有とすることが好ましい。
Mo:0.05〜0.4%、V:0.05〜0.6%のうちから選ばれた1種または2種
Mo、Vはいずれも、MC炭化物に固溶してMC炭化物を強化するとともに、さらに、基地に固溶して強度を増加させる作用を有し、本発明では重要な元素であり、選択して1種または2種含有する。なお、MC炭化物に固溶しきれないMo、Vの残部は、基地に固溶してパーライト組織を緻密化し、強化する作用をも有する。このようなMo,Vの作用と、上記したCuの作用とにより、優れた耐摩耗性と高強度とを兼備した鋳鉄品とすることができる。このような効果を得るためには、Mo:0.05%以上、V:0.05%以上のうちの1種または2種の含有を必要とする。Moが0.05%未満、Vが0.05%未満では上記した効果を確保できなくなる。一方、0.6%を超えるVの多量含有は、MC炭化物を粗大化するとともに、鋳放しのままで炭化物の晶出を抑制できないため、強度、延性が低下する。また、0.4%を超えるMoの多量含有は、引け巣(ザク巣)が出現しやすくなり、鋳鉄品の健全性を低下させる。このため、Moは0.05〜0.4%、Vは0.05〜0.6%の範囲に限定した。なお、Mo、Vを複合して含有すると、とくに肉厚30mmを超える鋳鉄品で、耐摩耗性と強度の向上が著しくなる。Mo、Vを複合して含有する場合には、合計で0.8%以下に限定することが好ましい。というのは、Mo、Vの含有量が合計で0.8%を超えると、炭化物の晶出が著しくなる。
Further, since excessive Mg content promotes whitening, it is preferable to contain about 0.015 to 0.04% in a casting having a thin portion with a thickness of 10 mm or less. Further, in the case of a casting having a wall thickness exceeding 25 mm, the content is preferably about 0.02 to 0.05%. Further, in the case of a casting having a thickness exceeding 100 mm, the content is preferably about 0.03 to 0.07%.
One or two selected from Mo: 0.05 to 0.4%, V: 0.05 to 0.6%
Both Mo and V are dissolved in MC carbide to strengthen the MC carbide, and further have the effect of increasing the strength by solid solution in the matrix, and are important elements in the present invention. Contains one or two. The remainder of Mo and V, which cannot be completely dissolved in MC carbide, also has a function of forming a solid solution in the matrix to densify and strengthen the pearlite structure. Due to the effects of Mo and V and the action of Cu described above, a cast iron product having both excellent wear resistance and high strength can be obtained. In order to obtain such an effect, it is necessary to contain one or two of Mo: 0.05% or more and V: 0.05% or more. If Mo is less than 0.05% and V is less than 0.05%, the above effects cannot be secured. On the other hand, when a large amount of V exceeds 0.6%, MC carbide is coarsened, and crystallization of the carbide cannot be suppressed as it is as cast, so that strength and ductility are lowered. In addition, when a large amount of Mo exceeds 0.4%, shrinkage nests (zaku nests) tend to appear and the soundness of cast iron products is reduced. For this reason, Mo was limited to 0.05 to 0.4%, and V was limited to 0.05 to 0.6%. In addition, when Mo and V are contained in combination, the wear resistance and strength are remarkably improved particularly in cast iron products having a thickness exceeding 30 mm. When Mo and V are contained in combination, it is preferably limited to 0.8% or less in total. This is because when the contents of Mo and V exceed 0.8% in total, crystallization of carbides becomes remarkable.

上記した成分が基本の成分であるが、本発明では、上記した基本の組成に加えてさらに、必要に応じて、0.5%以下のNiを含有できる。
Ni:0.5%以下
Niは、パーライトの析出を促進する作用を有する元素であり、必要に応じて含有できる。このような効果を得るためには、0.1%以上含有することが好ましいが、0.5%を超える含有は、鋳放しのままで部分的にベイナイトを析出させるなど、組織の均一化を阻害し、特性にばらつきを生じさせる等の悪影響がある。このため、Niは0.5%以下に限定することが好ましい。
Although the above-described components are basic components, in the present invention, in addition to the basic composition described above, Ni of 0.5% or less can be contained as required.
Ni: 0.5% or less
Ni is an element having an action of promoting precipitation of pearlite, and can be contained as necessary. In order to obtain such an effect, the content is preferably 0.1% or more, but the content exceeding 0.5% inhibits the homogenization of the structure, such as partially depositing bainite as it is, and has characteristics. There is an adverse effect such as causing variation. For this reason, it is preferable to limit Ni to 0.5% or less.

上記した成分以外の残部は、Feおよび不可避的不純物である。なお、不可避的不純物元素としては、P:0.04%未満、Cr:0.1%未満に調整することが好ましい。
Pは、ザク巣を増加させたり、凝固セルの粒界に偏析して材質を脆化させる作用を有する元素であり、本発明では不純物としてできるだけ低減することが望ましい。0.04%以上では上記した悪影響が顕著となる。このため、Pは0.04%未満に調整することが好ましい。なお、より好ましくは0.03%以下である。
The balance other than the above components is Fe and inevitable impurities. In addition, as an inevitable impurity element, it is preferable to adjust to P: less than 0.04% and Cr: less than 0.1%.
P is an element that has an effect of increasing the number of nests or segregating at the grain boundaries of the solidification cell to embrittle the material. In the present invention, P is preferably reduced as much as possible. Above 0.04%, the above-mentioned adverse effects become significant. For this reason, it is preferable to adjust P to less than 0.04%. More preferably, it is 0.03% or less.

Crは、白銑化を促進させる元素であり、白銑化抑制のために、低減することが好ましい。Cr:0.1%未満であれば悪影響は小さく、許容できる。このため、Cr:0.1%未満に調整することが好ましい。Crを上記した範囲内とするためには、この元素を多量に含有することのない溶解原料を使用することが肝要であるが、通常の一般的な溶解原料であれば、とくに溶解原料の厳選を必要としない。なお、より好ましくは、Cr:0.05%未満である。   Cr is an element that promotes whitening and is preferably reduced in order to suppress whitening. If Cr is less than 0.1%, the adverse effect is small and acceptable. For this reason, it is preferable to adjust to Cr: less than 0.1%. In order to keep Cr within the above-mentioned range, it is important to use a melted raw material that does not contain a large amount of this element. Do not need. More preferably, Cr is less than 0.05%.

P、Cr以外の不可避的不純物として、Ti:0.03%未満、W:0.1%未満が許容できる。
Ti、Wは、いずれも白銑化を促進させる元素であり、白銑化抑制のために、これら元素の含有量は低い方が好ましい。Ti:0.03%未満、W:0.1%未満であれば悪影響は小さく、許容できる。このため、Ti:0.03%未満、W:0.1%未満に調整することが好ましい。Ti、Wを上記した範囲内とするためには、これら元素を多量に含有することのない溶解原料を使用することが肝要であるが、通常の一般的な溶解原料であれば、とくに溶解原料の厳選を必要としない。なお、より好ましくは、Ti:0.02%未満、W:0.04%未満である。
As inevitable impurities other than P and Cr, Ti: less than 0.03% and W: less than 0.1% are acceptable.
Ti and W are both elements that promote whitening, and the content of these elements is preferably low in order to suppress whitening. If Ti: less than 0.03% and W: less than 0.1%, the adverse effect is small and acceptable. For this reason, it is preferable to adjust to Ti: less than 0.03% and W: less than 0.1%. In order to make Ti and W within the above ranges, it is important to use a melting raw material that does not contain a large amount of these elements. Does not require careful selection. More preferably, Ti is less than 0.02% and W is less than 0.04%.

また、不可避的不純物である、Al、REM、Ca、Ba、Biは、Al :0.05%未満、REM:0.05%未満、Ca:0.002%未満、Ba:0.002%未満、Bi:0.02%未満が許容できる。
Al、REM、Caは、通常、黒鉛球状化剤として使用されるFe−Si−Mg合金やSi−Mg合金中に含有され、またREM、Ca、Al、Ba、Biは、通常、接種剤として使用されるFe−Si合金やCa−Si合金中に含有される。このため、Al、REM、Ca、Ba、Biは、球状黒鉛鋳鉄には不可避的に含まれる不純物となる。しかし、Al を0.05%以上含有すると、黒鉛球状化に悪影響を及ぼし強度低下の原因となる。また、REMを0.05%以上含有すると、白銑化が促進される。このため、Al :0.05%未満、REM:0.05%未満に調整することが好ましい。また、Caを0.002%以上、Baを0.002%以上含有すると、ドロスが増加し、表面欠陥の発生が増加する。このため、Ca:0.002%未満、Ba:0.002%未満に調整することが好ましい。また、Biを0.02%以上含有すると、黒鉛球状化に悪影響を及ぼしたり、炭化物を晶出する場合がある。このため、Biは0.02%未満に調整することが好ましい。
Inevitable impurities, Al, REM, Ca, Ba, Bi, Al: less than 0.05%, REM: less than 0.05%, Ca: less than 0.002%, Ba: less than 0.002%, Bi: less than 0.02% are acceptable it can.
Al, REM, and Ca are usually contained in Fe-Si-Mg alloys and Si-Mg alloys that are used as graphite spheroids, and REM, Ca, Al, Ba, and Bi are usually used as inoculums. It is contained in the Fe-Si alloy and Ca-Si alloy used. For this reason, Al, REM, Ca, Ba, and Bi are impurities inevitably contained in the spheroidal graphite cast iron. However, if Al is contained in an amount of 0.05% or more, it adversely affects the spheroidization of graphite and causes a decrease in strength. Moreover, when 0.05% or more of REM is contained, whitening is promoted. For this reason, it is preferable to adjust to Al: less than 0.05% and REM: less than 0.05%. If Ca is contained in an amount of 0.002% or more and Ba is contained in an amount of 0.002% or more, dross increases and the occurrence of surface defects increases. For this reason, it is preferable to adjust to Ca: less than 0.002% and Ba: less than 0.002%. Further, when Bi is contained in an amount of 0.02% or more, it may adversely affect the spheroidization of graphite and may cause carbides to crystallize. For this reason, Bi is preferably adjusted to less than 0.02%.

上記した不純物以外の不可避的不純物として、Nがあるが、通常の溶湯溶製法であれば、N含有量は0.002〜0.01%程度となる。この程度の含有範囲であればとくに悪影響はない。
本発明の球状黒鉛鋳鉄品は、上記した組成を有し、鋳放しのままで、球状化した黒鉛と、基地が、好ましくは緻密化した層状パーライトである組織を有し、鋳放しのままで引張強さ:900MPa超えの高強度と、伸び:3%以上の高延性と、従来材(FCD800相当品)の1.3倍以上の、優れた耐摩耗性と、を有し、しかも肉厚10mm以下の薄肉部の白銑化を防止できる特徴をもつ。
There is N as an inevitable impurity other than the above-described impurities, but in the case of a normal molten metal melting method, the N content is about 0.002 to 0.01%. If the content is within this range, there is no particular adverse effect.
The spheroidal graphite cast iron product of the present invention has the above-described composition, as-cast, spheroidized graphite, and the base is preferably a densified layered pearlite, and remains as-cast. Tensile strength: High strength exceeding 900 MPa, Elongation: High ductility of 3% or more, and excellent wear resistance 1.3 times or more of conventional materials (FCD800 equivalent), and wall thickness of 10 mm or less It has a feature that can prevent whitening of thin-walled parts.

つぎに、本発明の球状黒鉛鋳鉄品の好ましい製造方法について説明する。
高周波炉等の常用の鋳鉄溶製方法で母溶湯を溶製し、該母溶湯にプランジャー法等で、常用のMg含有合金等の黒鉛球状化剤を添加する方法や、取鍋に移送時にサンドイッチ法等により黒鉛球状化処理を行ったのち、さらに、通常のFe−Si合金、Ca−Si合金等の接種剤で接種して上記した組成とし、所望の形状に形成された、砂型、金型等の常用の鋳型に注湯(鋳込み)することが好ましい。なお、本発明においては、接種は、常用の方法である、黒鉛球状化処理と同時に行う方法、取鍋に移送時に行う方法、鋳型に注湯時に注湯流に添加する方法、あるいは湯道等の鋳型内(インモールド接種)で行う方法のいずれで行ってもよい。なお、ここで「接種」は、鋳型に注湯される直前に実施したほうが効果が高いことは言うまでも無い。
Next, a preferred method for producing the spheroidal graphite cast iron product of the present invention will be described.
Melting the mother molten metal by a conventional cast iron melting method such as a high-frequency furnace, adding a graphite spheroidizing agent such as a conventional Mg-containing alloy to the mother molten metal by a plunger method, etc. After the graphite spheroidization treatment by the sandwich method or the like, the composition is further inoculated with an inoculant such as an ordinary Fe-Si alloy or Ca-Si alloy to form the above-described composition. It is preferable to pour (cast) into a conventional mold such as a mold. In the present invention, inoculation is a commonly used method, a method performed simultaneously with the spheroidizing process of graphite, a method performed at the time of transfer to a ladle, a method added to a pouring stream when pouring into a mold, a runner, etc. Any of the methods performed in the mold (in-mold inoculation) may be used. Here, it goes without saying that the “inoculation” is more effective if it is performed immediately before pouring into the mold.

黒鉛球状化剤としてのMg含有合金はSi、Mg、Ca、REM、Al等を含有した合金、例えば、質量%で、Si :45%、Mg:5%、Ca:2%、REM:2%、Al :0.5%を含み、残部Feである合金が例示できるが、本発明ではこれに限定されないことはいうまでもない。また、接種剤である、Fe−Si合金は、例えばSi:75%、残部Feである合金が例示できるが、本発明ではこれに限定されない。Fe−Si合金以外でも市販されているBa、Li、Ca、Al、Bi、S等を含有するSi合金等の接種剤を利用しても良いをことはいうまでもない。   Mg-containing alloy as a graphite spheroidizing agent is an alloy containing Si, Mg, Ca, REM, Al, etc., for example, by mass%, Si: 45%, Mg: 5%, Ca: 2%, REM: 2% Al: An alloy containing 0.5% and the balance being Fe can be exemplified, but it goes without saying that the present invention is not limited to this. Moreover, although the Fe-Si alloy which is an inoculum can illustrate the alloy which is Si: 75% and remainder Fe, for example, in this invention, it is not limited to this. Needless to say, inoculating agents such as Si alloys containing Ba, Li, Ca, Al, Bi, S and the like which are commercially available other than Fe-Si alloys may be used.

以下、さらに実施例に基づいて本発明についてさらに説明する。   The present invention will be further described below based on examples.

(実施例1)
高周波炉を用いて溶製した母溶湯に、表1に示す合金組成となるように合金元素を添加した。なお、合金元素添加後の溶湯の最高温度は、1490〜1580℃とした。合金元素添加後の溶湯を取鍋に移し替える際に、市販のMg含有合金(Fe−45質量%Si−5質量%Mg−2質量%Ca−2質量%REM−0.5質量%Al合金)を用いてサンドイッチ法で黒鉛球状化処理を行った。ついで、Fe−75%Si合金で接種した。接種直後、化学分析用試料を採取し、直ちに、溶湯を砂型に注湯(鋳込み)し、Y型キールブロック(平行部肉厚25mm)と、板状鋳物(肉厚5mm×幅30mm)とした。なお、鋳込み温度は、1360℃〜1500℃とした。
Example 1
An alloying element was added to the molten mother metal melted using a high-frequency furnace so that the alloy composition shown in Table 1 was obtained. The maximum temperature of the molten metal after addition of the alloy elements was 1490 to 1580 ° C. When the molten metal after addition of the alloy elements is transferred to the ladle, a commercially available Mg-containing alloy (Fe-45 mass% Si-5 mass% Mg-2 mass% Ca-2 mass% REM-0.5 mass% Al alloy) The graphite was spheroidized by the sandwich method. Subsequently, it was inoculated with an Fe-75% Si alloy. Immediately after inoculation, a sample for chemical analysis was collected, and immediately the molten metal was poured into a sand mold (casting) to form a Y-shaped keel block (parallel part thickness 25 mm) and a plate casting (thickness 5 mm x width 30 mm). . The casting temperature was 1360 ° C to 1500 ° C.

鋳込み後、12時間以上放置したのち、型バラシを行い、Y型キールブロックから、鋳放し状態で、試験片を採取し、引張試験および摩耗試験を実施した。また、鋳放し状態の板状鋳物を用いて、白銑化試験を実施した。試験方法は次のとおりとした。
(1)引張試験
Y型キールブロックから、JIS 14A号引張試験片(平行部径:10mmφ×GL50mm)を採取し、JIS Z 2241の規定に準拠して、室温(25℃)で引張試験を実施し、引張強さTS、および伸びElを測定した。
After casting, the mold was brushed after standing for 12 hours or more, and test pieces were collected from the Y-type keel block in an as-cast state and subjected to a tensile test and a wear test. Moreover, the whitening test was implemented using the plate-shaped casting in an as-cast state. The test method was as follows.
(1) Tensile test Take a JIS 14A tensile test piece (parallel part diameter: 10mmφ x GL50mm) from a Y-type keel block and perform a tensile test at room temperature (25 ° C) in accordance with the provisions of JIS Z 2241. The tensile strength TS and the elongation El were measured.

(2)摩耗試験
Y型キールブロックから、摩耗試験片(円盤状試験片:外径φ60mm×肉厚10mm)を採取した。摩耗試験は、2円盤の転がりすべり方式とした。相手材は、S45C材製の円盤状試験片(外径φ190mm×肉厚15mm)とした。摩耗試験は、試験片回転数:700rpm、すべり率:2%、荷重:75kgf(735N)、試験時間:60minとした。摩耗試験の前後に試験片の重量測定を行い、試験片の摩耗減量(摩耗量)を測定した。各鋳鉄品の耐摩耗性は、従来例(鋳鉄品No.10)の摩耗量に対する比、摩耗比=(従来例の摩耗量)/(各鋳鉄品(試験片)の摩耗量)で評価した。この摩耗比が大きいほど、耐摩耗性が優れることを意味する。
(2) Wear test A wear test piece (disk-shaped test piece: outer diameter φ60 mm × thickness 10 mm) was collected from the Y-type keel block. The abrasion test was a two-spin rolling method. The mating material was a disk-shaped test piece made of S45C material (outer diameter φ190 mm × thickness 15 mm). In the wear test, the number of revolutions of the test piece was 700 rpm, the slip rate was 2%, the load was 75 kgf (735 N), and the test time was 60 min. The weight of the test piece was measured before and after the wear test, and the wear loss (wear amount) of the test piece was measured. The wear resistance of each cast iron product was evaluated by the ratio to the wear amount of the conventional example (cast iron product No. 10), wear ratio = (wear amount of the conventional example) / (wear amount of each cast iron product (test piece)). . Higher wear ratio means better wear resistance.

(3)白銑化試験
鋳放し状態の板状鋳物(肉厚5mm)の先端をハンマーで破断し、その破面を目視観察し、白銑化の有無を調査した。破面が白くきらきら光って見える場合を「白銑化している」とし×、それ以外を「白銑化無し」とし、○として評価した。
得られた結果を表2に示す。
(3) Whitening test The tip of an as-cast plate-like casting (thickness 5 mm) was broken with a hammer, and the fracture surface was visually observed to check for whitening. The case where the fractured surface appears to glitter whitely was rated as “whitened” and the others were evaluated as “no whitened” and evaluated as ◯.
The obtained results are shown in Table 2.

Figure 2008303434
Figure 2008303434

Figure 2008303434
Figure 2008303434

本発明例はいずれも、引張強さTS:950MPa以上の高強度と、伸びEl:3.0%以上の高延性を兼備し、さらに従来例(鋳鉄品No.10)の1.3倍以上の高耐摩耗性を示し、かつ肉厚:5mmの薄肉部でも白銑化していないという、優れた特性を有する球状黒鉛鋳鉄品となっている。一方、本発明の範囲を外れる比較例は、引張強さが900MPa未満であるか、伸びが3.0%未満であるかして、所望の高強度、高延性を兼備する特性を確保できないうえ、肉厚:5mmの薄肉部で白銑化が認められた。なお、Mo:0.47%、V:0.18%を含みNbを含有しない比較例(鋳鉄品No.11)は、耐摩耗性の向上が認められないうえ、薄肉部で白銑化が認められた。また、Vを0.80%と本発明の範囲を高く外れて含有する比較例(鋳鉄品No.12)は、引張強さが900MPa未満で、伸びが3.0%未満であり、所望の高強度と高延性とを確保できていないうえ、薄肉部で白銑化が認められた。また、Crを不純物レベルを超えて0.28%含有する比較例(鋳鉄品No.13)は、引張強さが900MPa未満で、伸びが3.0%未満であり、所望の高強度と高延性とを確保できていないうえ、薄肉部で白銑化が認められた。また、Nb含有量が本発明範囲を高く外れた1.5%含有する比較例(鋳鉄品No.14)は、引張強さが900MPa未満で、伸びが3.0%未満であり、所望の高強度と高延性とを確保できていないうえ、薄肉部で白銑化が認められた。また、Cu含有量が本発明の範囲を低く外れる比較例(鋳鉄品No.15)は、引張強さが900MPa未満で、所望の高強度を確保できていない。   All examples of the present invention have high tensile strength TS: 950 MPa or more and elongation El: 3.0% or more, and high wear resistance 1.3 times or more of the conventional example (cast iron product No. 10). It is a spheroidal graphite cast iron product that has excellent properties and exhibits excellent properties in that it is not whitened even in a thin portion having a thickness of 5 mm. On the other hand, the comparative example which is out of the scope of the present invention is not able to ensure the desired high strength and high ductility characteristics, whether the tensile strength is less than 900 MPa or the elongation is less than 3.0%, and the meat Thickness: Whitening was observed at a thin part of 5 mm. In the comparative example (cast iron product No. 11) containing Mo: 0.47%, V: 0.18% and not containing Nb, no improvement in wear resistance was observed, and whitening was observed in the thin part. In addition, the comparative example (cast iron product No. 12) containing V as 0.80%, which is out of the range of the present invention, has a tensile strength of less than 900 MPa and an elongation of less than 3.0%. Ductility was not secured, and whitening was observed in the thin wall portion. In addition, the comparative example (cast iron product No. 13) containing 0.28% Cr exceeding the impurity level has a tensile strength of less than 900 MPa and an elongation of less than 3.0%, ensuring the desired high strength and high ductility. In addition, whitening was observed in the thin part. In addition, the comparative example (cast iron product No. 14) containing 1.5% with the Nb content outside the range of the present invention has a tensile strength of less than 900 MPa and an elongation of less than 3.0%. Ductility was not secured, and whitening was observed in the thin wall portion. Further, the comparative example (cast iron product No. 15) in which the Cu content falls outside the scope of the present invention has a tensile strength of less than 900 MPa, and cannot secure a desired high strength.

Claims (4)

質量%で、
C:3〜4%、 Si:1.8〜3.5%、
Mn:0.2〜2%、 S:0.003〜0.03%、
Nb:0.05〜1%、 Cu:1.4〜4%、
Mg:0.015〜0.07%
を含み、さらにMo:0.05〜0.4%、V:0.05〜0.6%のうちから選ばれた1種または2種を含有し、残部Feおよび不可避的不純物からなる組成を有し、耐摩耗性に優れることを特徴とする高強度球状黒鉛鋳鉄品。
% By mass
C: 3-4%, Si: 1.8-3.5%,
Mn: 0.2-2%, S: 0.003-0.03%,
Nb: 0.05 to 1%, Cu: 1.4 to 4%,
Mg: 0.015-0.07%
In addition, it contains one or two selected from Mo: 0.05 to 0.4% and V: 0.05 to 0.6%, and has a composition comprising the remaining Fe and inevitable impurities, and is excellent in wear resistance. A high-strength spheroidal graphite cast iron product.
前記組成が、質量%で、前記Mo:0.05〜0.4%、V:0.05〜0.6%のうちから選ばれた1種または2種を、合計で0.8%以下含有する組成とすることを特徴とする請求項1に記載の高強度球状黒鉛鋳鉄品。   The composition is a composition containing, in mass%, one or two selected from Mo: 0.05 to 0.4% and V: 0.05 to 0.6% in total of 0.8% or less. The high-strength spheroidal graphite cast iron product according to claim 1. 前記組成に加えてさらに、質量%で、Ni:0.5%以下を含有する組成とすることを特徴とする請求項1または2に記載の高強度球状黒鉛鋳鉄品。   The high-strength spheroidal graphite cast iron product according to claim 1 or 2, wherein in addition to the composition, the composition further contains Ni: 0.5% or less by mass%. 前記不可避的不純物としてPを0.04%未満、Crを0.1%未満に調整することを特徴とする請求項1ないし3のいずれかに記載の高強度球状黒鉛鋳鉄品。   The high-strength spheroidal graphite cast iron product according to any one of claims 1 to 3, wherein P is adjusted to less than 0.04% and Cr is adjusted to less than 0.1% as the inevitable impurities.
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