JP2008302303A - Dryer and method for drying coated film, and apparatus and method for preparing coated object employing them - Google Patents

Dryer and method for drying coated film, and apparatus and method for preparing coated object employing them Download PDF

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JP2008302303A
JP2008302303A JP2007151512A JP2007151512A JP2008302303A JP 2008302303 A JP2008302303 A JP 2008302303A JP 2007151512 A JP2007151512 A JP 2007151512A JP 2007151512 A JP2007151512 A JP 2007151512A JP 2008302303 A JP2008302303 A JP 2008302303A
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coating film
drying
coating
air
substrate
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Nobuyuki Matsunaga
宜之 松永
Tsutomu Shirai
励 白井
Masayuki Hasegawa
正幸 長谷川
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Toppan Inc
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Toppan Printing Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a dryer capable of preventing uneven drying in a film forming process that requires accurate control of a film thickness. <P>SOLUTION: The dryer capable of preventing uneven drying of a film in the film forming process that requires accurate control of the film thickness is structured in such a manner that solvent vapor evaporating from a coated film surface is sucked by an air discharge box while fresh air free of the solvent vapor is gently and uniformly supplied onto the coated film surface from an air supply box disposed adjacent to the air discharge box, whereby air in the dryer can quickly be replaced with fresh air without causing an irregularity on the surface of the coated film, thus preventing uneven drying of the coated film. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、塗布膜の乾燥装置および乾燥方法、それらを用いた塗布物の製造装置および製造方法に関するものである。例えば、反射防止フィルムにおいては、膜厚の相違が光透過率に敏感に反映されることから、誤差1%の以下の膜厚ムラが製品上欠陥として認識される。本発明は、このように精度の厳しい塗布膜の乾燥装置および乾燥方法、それらを用いた塗布物の製造装置および製造方法に関するものである。   The present invention relates to a coating film drying apparatus and drying method, and a coated product manufacturing apparatus and manufacturing method using them. For example, in the antireflection film, the difference in film thickness is sensitively reflected in the light transmittance, so that a film thickness unevenness with an error of 1% or less is recognized as a product defect. The present invention relates to a coating film drying apparatus and a drying method with high precision as described above, and a coating material manufacturing apparatus and manufacturing method using them.

連続的に搬送される帯状の基材の表面に所望の膜厚で塗布液を塗布した後、乾燥硬化させ塗布膜を形成する技術は、包装材料、産業資材、電子基板材料等の分野においてさまざまな開発が行われてきた。特に、反射防止フィルムや防眩フィルム等の光学機能性フィルムの製造においては、数μm以下の塗布膜を均一に形成する必要があり、塗布後の乾燥工程での膜厚変化が製品品質に大きな影響を与える為、均一に乾燥させるための技術開発が現在でも盛んに行われている。   There are various techniques for forming a coating film by applying a coating solution with a desired film thickness on the surface of a belt-like substrate that is continuously conveyed, and then drying and curing it in the fields of packaging materials, industrial materials, electronic substrate materials, etc. Development has been done. In particular, in the production of optical functional films such as antireflection films and antiglare films, it is necessary to uniformly form a coating film of several μm or less, and the film thickness change in the drying process after coating is large in product quality. In order to have an influence, technological development for uniform drying is still actively performed.

一般的によく知られた乾燥方式としては、熱風をスリットノズルやボックスの細孔から塗布膜面に吹き付けることにより、蒸発する溶剤成分の空気中での境界層を低減させ乾燥速度を促進する方法が用いられている。また、塗布膜面と基材裏面に交互に熱風を当てることにより、基材を浮かせた状態で乾燥を行うフローティング方式は、基材のサポートロールを必要としない上、効率的に熱を塗布膜面に伝えられることから、乾燥効率が良く乾燥装置の長さを短くできるために、多くの分野で用いられている。しかしながら、上記方法においては、塗布膜面に直接的に風を吹き付ける必要があるために、乾燥風による塗布膜面の乱れが微小な膜厚ムラを発生させる問題がしばしば起こることがあった。   A generally well-known drying method is a method of reducing the boundary layer in the air of the solvent component that evaporates and accelerating the drying rate by blowing hot air from the slit nozzle or the pores of the box onto the coating film surface. Is used. In addition, the floating method, in which drying is performed while the substrate is floated by alternately applying hot air to the coating film surface and the substrate back surface, does not require a support roll for the substrate, and heat is efficiently applied to the coating film. Since it is transmitted to the surface, it is used in many fields because the drying efficiency is good and the length of the drying apparatus can be shortened. However, in the above method, since it is necessary to blow air directly onto the coating film surface, there is often a problem that disturbance of the coating film surface due to dry air causes minute film thickness unevenness.

また、そのような乾燥風による塗布膜面の気流の乱れを起こさないために行う方法として、塗布膜面全体に覆いを被せる事によって外乱風を遮る方法が用いられるが、塗布膜面上の気流の乱れの原因として蒸発溶剤ガスと乾燥用の空気が混ざるときに発生する気流の乱れもある為に、塗布ムラが消えないことがしばしばあった。   Further, as a method for preventing the disturbance of the air current on the coating film surface due to the dry air, a method of blocking the disturbance air by covering the entire coating film surface is used. As a cause of the disturbance, there is also a disturbance of the air flow generated when the evaporation solvent gas and the drying air are mixed, and therefore, the coating unevenness often does not disappear.

したがって、蒸発する溶剤成分を取り除きながら、気流の乱れを起こさないために、たとえば特許文献1のような方法が開示されている。特許文献1では、乾燥装置内で基材上に形成された塗布膜に対して平行、かつ、塗布膜の搬送方向に向って熱風を送り、その層流である熱風の速度を基材の搬送速度に対して0.1m/秒〜5m/秒の相対速度になるよう制御している。しかし、この構造では、搬送する基材面上の空気の流れを層流に保つには高い精度で吹き込み風量と角度を設定しなければならず、実用的な搬送速度では困難である。   Therefore, for example, a method as disclosed in Patent Document 1 is disclosed in order not to disturb the airflow while removing the solvent component that evaporates. In Patent Document 1, hot air is sent in parallel to the coating film formed on the base material in the drying apparatus and in the transport direction of the coating film, and the speed of the hot air that is the laminar flow is transported of the base material. Control is performed so that the relative speed is 0.1 m / second to 5 m / second with respect to the speed. However, with this structure, in order to keep the air flow on the substrate surface to be conveyed in a laminar flow, it is necessary to set the blowing air volume and angle with high accuracy, which is difficult at a practical conveyance speed.

以下に先行技術文献を示す。
特開2002−340479号公報
Prior art documents are shown below.
JP 2002-340479 A

本発明は上記したように、精密な膜厚制御を必要とする成膜工程において、乾燥ムラの発生を抑制することができる塗布膜の乾燥装置および乾燥方法、それらを用いた塗布物の製造装置および製造方法を提供することである。   As described above, the present invention provides a coating film drying apparatus and a drying method capable of suppressing the occurrence of drying unevenness in a film forming process that requires precise film thickness control, and a coated product manufacturing apparatus using them. And providing a manufacturing method.

本発明は上記問題点に鑑みてなされたものであり、請求項1に係る発明は、搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成する塗布装置と、前記基材に形成した塗布膜を搬送しながら乾燥する乾燥装置とを有する塗布物の製造装置において、
前記乾燥装置は、少なくとも
前記基材の塗布膜を形成した側に設置され、かつ、複数の孔を有する整風部材と、前記基材の塗布膜を形成した側とは反対側に設置された底板と、右側板と、左側板と、前記塗布膜を搬入する搬入口と、前記塗布膜を搬出する搬出口と、を有する塗布膜搬送部と、
前記整風部材を挟んで前記塗布膜搬送部と対向する位置に、開口部を整風部材に向けて配置され、かつ、基材の搬送方向に1以上設置された角箱状の乾燥ボックスと、
各乾燥ボックスの前記整風部材と対向する位置に配置された給排気口と、
各乾燥ボックスの各給排気口に接続され、乾燥ボックス内へ空気を強制的に給気する給気手段、または乾燥ボックス内から空気を強制的に排気する排気手段のいずれかから選ばれる気流発生手段と、
を備え、
前記各乾燥ボックスの基材搬送方向の長さが、10mm以上1000mm以下であることを特徴とする塗布物の製造装置である。
The present invention has been made in view of the above problems, and the invention according to claim 1 is a coating apparatus that applies a coating liquid containing a solvent to a belt-like substrate being transported to form a coating film; In an apparatus for producing a coated product having a drying device for drying while conveying a coating film formed on a material,
The drying apparatus is installed at least on the side on which the coating film of the base material is formed, and a wind regulation member having a plurality of holes, and a bottom plate installed on the side opposite to the side on which the coating film of the base material is formed A coating film transport unit having a right side plate, a left side plate, a carry-in port for carrying in the coating film, and a carry-out port for carrying out the coating film;
A square box-shaped drying box that is disposed with the opening facing the air conditioning member at a position facing the coating film conveyance unit across the air conditioning member, and one or more installed in the substrate conveyance direction;
An air supply / exhaust port disposed at a position facing the air conditioning member of each drying box;
Airflow generation selected from either air supply means that forcibly supplies air into the drying box or exhaust means that forcibly exhausts air from the drying box, connected to each supply / exhaust port of each drying box Means,
With
The length of the said dry box of the base material conveyance direction is 10 mm or more and 1000 mm or less, It is a manufacturing apparatus of the coated material characterized by the above-mentioned.

請求項2に係る発明は、前記整風部材と塗布膜との間隙を1mm以上30mm以下としたことを特徴とする請求項1に記載の塗布物の製造装置である。   The invention according to claim 2 is the apparatus for manufacturing a coated product according to claim 1, wherein a gap between the air conditioning member and the coating film is 1 mm or more and 30 mm or less.

請求項3に係る発明は、前記整風部材の開孔率を40%以下としたことを特徴とする請求項1または2に記載の塗布物の製造装置である。   The invention according to claim 3 is the coated product manufacturing apparatus according to claim 1 or 2, wherein the air conditioning member has a hole area ratio of 40% or less.

請求項4に係る発明は、前記基材の塗布膜のない面の側に、加熱手段または冷却手段を設置したことを特徴とする請求項1〜3のいずれかに記載の塗布物の製造装置である。   The invention according to claim 4 is characterized in that a heating means or a cooling means is installed on the side of the base material where no coating film is provided. It is.

請求項5に係る発明は、請求項1〜4のいずれかに記載の製造装置を用いて形成したことを特徴とする光学フィルムである。   The invention according to claim 5 is an optical film formed using the manufacturing apparatus according to any one of claims 1 to 4.

請求項6に係る発明は、搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成する塗布工程と、次に、前記基材に形成した塗布膜を乾燥装置内で搬送しながら乾燥する乾燥工程とを有する塗布物の製造方法において、
前記乾燥装置は、
前記基材の塗布膜を形成した側に設置され、かつ、複数の孔を有する整風部材と、前記基材の塗布膜を形成した側とは反対側に設置された底板と、右側板と、左側板と、前記塗布膜を搬入する搬入口と、前記塗布膜を搬出する搬出口と、を有する塗布膜搬送部と、
前記整風部材を挟んで前記塗布膜搬送部と対向する位置に、開口部を整風部材に向けて配置され、かつ、基材の搬送方向に1以上設置された角箱状の乾燥ボックスと、各乾燥ボックスの前記整風部材と対向する位置に配置された給排気口と、各乾燥ボックスの各給排気口に接続され、乾燥ボックス内へ空気を強制的に給気する給気手段、または乾燥ボックス内から空気を強制的に排気する排気手段のいずれかから選ばれる気流発生手段と、
を有し、
前記搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成する塗布工程と、
次に前記塗布工程の塗布部から塗布膜を前記乾燥装置の搬入口まで塗布膜を搬送する搬送工程と、
次に、前記塗布膜を前記乾燥装置の搬入口へ搬入する搬入工程と、
次に、前記塗布膜を前記乾燥装置の塗布膜搬送部内を搬送しながら乾燥する乾燥工程と、
次に、前記塗布膜を前記乾燥装置の搬出口から搬出する搬出工程と、
を有し、
前記各乾燥ボックスの基材搬送方向の長さが、10mm以上1000mm以下であることを特徴とする塗布物の製造方法である。
The invention according to claim 6 is a coating step in which a coating liquid containing a solvent is applied to a belt-like substrate being transported to form a coating film, and then the coating film formed on the substrate is transported in a drying apparatus. In the manufacturing method of the coated product having a drying step while drying,
The drying device
The air conditioning member that is installed on the side on which the coating film of the base material is formed and has a plurality of holes, the bottom plate that is installed on the side opposite to the side on which the coating film of the base material is formed, and the right side plate, A coating film transport unit having a left side plate, a carry-in port for carrying in the coating film, and a carry-out port for carrying out the coating film;
Square box-shaped drying boxes that are arranged with the opening facing the air conditioning member at a position facing the coating film conveyance unit across the air conditioning member, and one or more installed in the conveyance direction of the substrate, An air supply / exhaust port arranged at a position facing the air conditioning member of the drying box, and an air supply means connected to each air supply / exhaust port of each drying box to forcibly supply air into the drying box, or a drying box An air flow generating means selected from any of exhaust means for forcibly exhausting air from the inside;
Have
An application step of applying a coating liquid containing a solvent to the belt-like substrate being transported to form a coating film;
Next, a transporting process for transporting the coating film from the coating part of the coating process to the carry-in port of the drying device,
Next, a carrying-in process of carrying the coating film into a carrying-in port of the drying device;
Next, a drying step of drying the coating film while conveying the inside of the coating film transport unit of the drying device;
Next, an unloading step of unloading the coating film from the unloading port of the drying device;
Have
The length of the drying box in the substrate transport direction is 10 mm or more and 1000 mm or less.

請求項7に係る発明は、搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成し、前記基材に形成した塗布膜を搬送しながら乾燥する乾燥装置において、
少なくとも
前記基材の塗布膜を形成した側に設置され、かつ、複数の孔を有する整風部材と、前記基材の塗布膜を形成した側とは反対側に設置された底板と、右側板と、左側板と、前記塗布膜を搬入する搬入口と、前記塗布膜を搬出する搬出口と、を有する塗布膜搬送部と、
前記整風部材を挟んで前記塗布膜搬送部と対向する位置に、開口部を整風部材に向けて配置され、かつ、基材の搬送方向に1以上設置された角箱状の乾燥ボックスと、
各乾燥ボックスの前記整風部材と対向する位置に配置された給排気口と、
各乾燥ボックスの各給排気口に接続され、乾燥ボックス内へ空気を強制的に給気する給気手段、または乾燥ボックス内から空気を強制的に排気する排気手段のいずれかから選ばれる気流発生手段と、
を備え、
前記各乾燥ボックスの基材搬送方向の長さが、10mm以上1000mm以下であることを特徴とする塗布膜の乾燥装置である。
The invention according to claim 7 is a drying apparatus that applies a coating liquid containing a solvent to a belt-shaped substrate being transported to form a coating film, and dries while transporting the coating film formed on the substrate.
An air conditioning member that is installed at least on the side on which the coating film of the base material is formed and has a plurality of holes, a bottom plate that is installed on the side opposite to the side on which the coating film of the base material is formed, and a right side plate, A coating film transport unit having a left side plate, a carry-in port for carrying in the coating film, and a carry-out port for carrying out the coating film;
A square box-shaped drying box that is disposed with the opening facing the air conditioning member at a position facing the coating film conveyance unit across the air conditioning member, and one or more installed in the substrate conveyance direction;
An air supply / exhaust port disposed at a position facing the air conditioning member of each drying box;
Airflow generation selected from either air supply means connected to each air supply / exhaust port of each drying box to forcibly supply air into the drying box or exhaust means for forcibly exhausting air from the drying box Means,
With
The length of the said drying box of the base material conveyance direction is 10 mm or more and 1000 mm or less, It is a coating film drying apparatus characterized by the above-mentioned.

請求項8に係る発明は、搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成する塗布工程と、次に、前記基材に形成した塗布膜を乾燥装置内で搬送しながら乾燥する乾燥工程とを有する塗布膜の乾燥方法において、
前記乾燥装置は、 前記基材の塗布膜を形成した側に設置され、かつ、複数の孔を有する整風部材と、前記基材の塗布膜を形成した側とは反対側に設置された底板と、右側板と、左側板と、前記塗布膜を搬入する搬入口と、前記塗布膜を搬出する搬出口と、を有する塗布膜搬送部と、
前記整風部材を挟んで前記塗布膜搬送部と対向する位置に、開口部を整風部材に向けて配置され、かつ、基材の搬送方向に1以上設置された角箱状の乾燥ボックスと、各乾燥ボックスの前記整風部材と対向する位置に配置された給排気口と、各乾燥ボックスの各給排気口に接続され、乾燥ボックス内へ空気を強制的に給気する給気手段、または乾燥ボックス内から空気を強制的に排気する排気手段のいずれかから選ばれる気流発生手段と、を有し、
前記搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成する塗布工程と、
次に前記塗布工程の塗布部から塗布膜を前記乾燥装置の搬入口まで塗布膜を搬送する搬送工程と、
次に、前記塗布膜を前記乾燥装置の最初の乾燥ボックスの下へ搬入する搬入工程と、
次に、前記塗布膜を前記乾燥装置の底板および整風部材の間の基材搬送部内を搬送しながら乾燥する乾燥工程と、
次に、前記塗布膜を前記乾燥装置の最後の乾燥ボックスの下から搬出する搬出工程と、
を有し、
前記各乾燥ボックスの基材搬送方向の長さが、10mm以上1000mm以下であることを特徴とする塗布膜の乾燥方法である。
The invention according to claim 8 is a coating step in which a coating liquid containing a solvent is applied to a belt-like substrate being transported to form a coating film, and then the coating film formed on the substrate is transported in a drying apparatus. In the drying method of the coating film having a drying step while drying,
The drying apparatus is installed on the side of the base material on which the coating film is formed and has a plurality of holes, and a bottom plate on the side opposite to the side of the base material on which the coating film is formed, A coating film transport unit having a right side plate, a left side plate, a carry-in port for carrying in the coating film, and a carry-out port for carrying out the coating film;
Square box-shaped drying boxes that are arranged with the opening facing the air conditioning member at a position facing the coating film conveyance unit across the air conditioning member, and one or more installed in the conveyance direction of the substrate, An air supply / exhaust port arranged at a position facing the air conditioning member of the drying box, and an air supply means connected to each air supply / exhaust port of each drying box to forcibly supply air into the drying box, or a drying box An airflow generating means selected from any of exhaust means for forcibly exhausting air from the inside,
An application step of applying a coating liquid containing a solvent to the belt-like substrate being transported to form a coating film;
Next, a transporting process for transporting the coating film from the coating part of the coating process to the carry-in port of the drying device,
Next, a carrying-in process of carrying the coating film under the first drying box of the drying device;
Next, a drying step of drying the coating film while transporting the inside of the base material transport unit between the bottom plate of the drying device and the air conditioning member;
Next, an unloading step of unloading the coating film from under the last drying box of the drying device,
Have
The length of the drying box in the substrate transport direction is 10 mm or more and 1000 mm or less.

本発明によれば、塗布膜面から蒸発した溶剤ガスを、排気を行っている乾燥ボックス(以下、排気ボックスと呼ぶ。)にて吸引すると同時に、隣接する給気を行っている乾燥ボックス(以下、給気ボックスと呼ぶ。)から、溶剤ガスを含まない空気を塗布膜面に対し緩やかに均一に供給できる。これにより、塗布膜面に乱れを生じさせずに素早く空気の置換が可能なため、精密な膜厚制御を必要とする成膜工程において、乾燥ムラの発生を抑制することができる。   According to the present invention, the solvent gas evaporated from the coating film surface is sucked in a drying box (hereinafter referred to as an exhaust box) that is exhausting, and at the same time, a drying box (hereinafter referred to as an exhaust box) that is supplying air adjacent thereto. , Called an air supply box), air containing no solvent gas can be gently and uniformly supplied to the coating film surface. Thereby, since air can be replaced quickly without causing disturbance on the coating film surface, it is possible to suppress the occurrence of drying unevenness in a film forming process that requires precise film thickness control.

また本発明によれば、排気ボックスおよび給気ボックスの基材搬送方向の長さが10mm〜1000mmであることにより、塗布膜面に乱れを生じさせずに素早く空気の置換が可能なため、精密な膜厚制御を必要とする成膜工程において、乾燥ムラの発生を抑制することができる。   In addition, according to the present invention, since the length of the exhaust box and the supply box in the substrate transport direction is 10 mm to 1000 mm, air can be replaced quickly without causing disturbance on the coating film surface. In a film forming process that requires a proper film thickness control, it is possible to suppress the occurrence of uneven drying.

また本発明によれば、整風部材と塗布膜面との間隙が1mm〜30mmであるため、空気の流れが層流となり、空気の流れが乱れを生じることが無いため、精密な膜厚制御を必要とする成膜工程において、乾燥ムラが発生しない。   Further, according to the present invention, since the gap between the air conditioning member and the coating film surface is 1 mm to 30 mm, the air flow becomes a laminar flow, and the air flow is not disturbed. In the required film forming process, drying unevenness does not occur.

また、本発明によれば、開孔率40%以下の整風部材により、空気の流れをある程度阻害して乱流を生じにくくできるため、精密な膜厚制御を必要とする成膜工程において、乾燥ムラが発生しない。なお、ここで整風部材の開孔率とは、(孔の開孔部の面積/整風部材の面積)×100(%)で表される値である。   In addition, according to the present invention, the air conditioning member having an aperture ratio of 40% or less can prevent air flow to some extent and make it difficult to generate turbulent flow. Therefore, in a film forming process that requires precise film thickness control, drying is performed. Unevenness does not occur. Here, the aperture ratio of the air conditioning member is a value represented by (area of the hole opening portion / area of the air conditioning member) × 100 (%).

本発明によれば、加熱手段を設置したことにより、塗布膜の乾燥速度を早める事が可能で効率の良い乾燥が出来るのと同時に、溶剤蒸発時の潜熱による塗膜面の低温化による白化等の問題を防ぐことが可能なである。   According to the present invention, by installing the heating means, it is possible to increase the drying speed of the coating film and to perform efficient drying, and at the same time, whitening due to low temperature of the coating film surface due to latent heat at the time of solvent evaporation, etc. It is possible to prevent problems.

本発明によれば、冷却手段を設置したことにより塗布膜の乾燥速度を抑えることができ、乾燥速度が速すぎるときに起こりやすい塗布膜内部の流動を防ぐことが可能である。   According to the present invention, it is possible to suppress the drying speed of the coating film by installing the cooling means, and it is possible to prevent the flow inside the coating film that easily occurs when the drying speed is too high.

以下、本発明の一実施形態について、図面を用いて説明する。図1は本発明における塗布膜の乾燥装置の、側面からの概略断面図である。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a schematic sectional view from the side of a coating film drying apparatus according to the present invention.

まずロール状に巻かれた状態の基材8を、巻き出し軸3より、一定の速度および一定の張力で巻き出して連続的に供給する。基材8は、コーティングギャップを保つために配置されたコーティングロール2上で、塗布装置1より吐出された塗布液を塗布される。その後、基材8が乾燥装置25内に搬入されて基材8上の塗布膜は乾燥硬化され、図示していない巻き取り装置に巻き取られる。   First, the base material 8 wound in a roll is unwound from the unwinding shaft 3 at a constant speed and a constant tension and continuously supplied. The base material 8 is applied with the coating liquid discharged from the coating apparatus 1 on the coating roll 2 arranged to maintain the coating gap. Thereafter, the base material 8 is carried into the drying device 25, and the coating film on the base material 8 is dried and cured, and taken up by a winding device (not shown).

本発明の乾燥装置では、基材8の塗布膜のある面に対向するようにして、平滑で均一に孔の開いた整風部材5が配置されている。このときの基材8の塗布膜のある面と整風部材5の間隙は1mm以上30mm以下の範囲にあることが望ましく、更に精密に乾燥を制御するには1mm以上20mm以下の範囲にあることが望ましい。さらに整風部材5を介して、角箱状の乾燥ボックス10〜20がその開口部を整風部材5に向けて配設されている。各乾燥ボックスは、角箱状で、その箱の整風部材と対向する位置に給排気口を有する構造となっている。   In the drying apparatus of the present invention, the air conditioning member 5 having smooth and uniform holes is disposed so as to face the surface of the substrate 8 having the coating film. At this time, the gap between the surface of the substrate 8 having the coating film and the air conditioning member 5 is preferably in the range of 1 mm to 30 mm, and more precisely in the range of 1 mm to 20 mm for controlling the drying. desirable. Furthermore, square box-shaped drying boxes 10 to 20 are arranged with the opening portion facing the air conditioning member 5 through the air conditioning member 5. Each drying box has a rectangular box shape, and has a structure having air supply / exhaust ports at positions facing the air conditioning member of the box.

各乾燥ボックス10〜20の給排気口には、図示しない排気手段または給気手段のいずれかが接続され、各乾燥ボックス内部の空気を強制的に排気または給気することが行われる。各乾燥ボックスは基材搬送方向に沿って配置されており、排気量あるいは給気量は乾燥ボックスそれぞれで独立してコントロール出来るようになっている。以下では、各乾燥ボックスのうち排気を行っているものを排気ボックス、給気を行っているものを給気ボックスと呼ぶことにする。   Either an exhaust means or an air supply means (not shown) is connected to the air supply / exhaust port of each drying box 10-20, and the air inside each drying box is forcibly exhausted or supplied. Each drying box is arranged along the substrate conveyance direction, and the exhaust amount or the air supply amount can be controlled independently by each drying box. Hereinafter, among the drying boxes, the exhaust box is referred to as an exhaust box, and the air supply box is referred to as an air supply box.

図1では、乾燥ボックスが11個並んでいる場合を示しているが、乾燥ボックスの個数、これに限定されるものではない。また排気ボックスと給気ボックスの並び方は、図1に示したように、排気ボックスと給気ボックスを交互に配置することが望ましい。   Although FIG. 1 shows a case where 11 drying boxes are arranged, the number of drying boxes is not limited to this. Further, as shown in FIG. 1, it is desirable that the exhaust boxes and the air supply boxes are alternately arranged in order to arrange the exhaust boxes and the air supply boxes.

給気手段により給気ボックスへ供給された空気は、整風部材5を介して基材8が搬送されている搬送部9に流入する。また塗布膜から蒸発した溶剤成分は整風部材5を介して排気ボックスに流入し、排気口を通して排気手段により外部に排出される。   The air supplied to the air supply box by the air supply means flows through the air conditioning member 5 into the transport unit 9 where the base material 8 is transported. Further, the solvent component evaporated from the coating film flows into the exhaust box through the air conditioning member 5, and is discharged to the outside by the exhaust means through the exhaust port.

このとき、ひとつの乾燥ボックスの基材搬送方向の長さは、排気と給気のバランスの関係から10mm以上1000mm以下が好ましく、更に精密に乾燥を制御するには10mm以上500mm以下の範囲にあることが望ましい。また、乾燥の初期段階では塗布膜の流動性が高く、微小な空気の流れでも塗布膜に影響を与える可能性がある。したがって塗布直後の塗布膜に乾燥風を当てないようにするためと、塗布装置1の塗布部付近に乾燥風を流入させないようにするために、塗布直後には排気ボックスを設置することが好ましい。   At this time, the length in the substrate transport direction of one drying box is preferably 10 mm or more and 1000 mm or less from the relationship between the balance between exhaust and air supply, and is in the range of 10 mm or more and 500 mm or less for more precise drying control. It is desirable. In addition, the fluidity of the coating film is high at the initial stage of drying, and even a minute air flow may affect the coating film. Therefore, it is preferable to install an exhaust box immediately after coating in order to prevent the drying air from being applied to the coating film immediately after coating and to prevent the drying air from flowing in the vicinity of the coating part of the coating apparatus 1.

また、本発明の乾燥装置25の搬送部9は、前記の整風部材5、基材の塗布膜を形成した側とは反対側に設置された底板29、右側板27と、左側板28によって取り囲まれた構造となっている。これにより外気が塗布膜の表面付近に流れ込むのを防ぎ、その影響を受けにくくすることができる。また、搬送される基材8に対し、重力方向の上面側と下面側のどちらに塗布膜が形成されているかは関係ない。   Further, the transport unit 9 of the drying device 25 of the present invention is surrounded by the air conditioning member 5, the bottom plate 29, the right side plate 27, and the left side plate 28 installed on the side opposite to the side on which the coating film of the base material is formed. It has a structured. This prevents outside air from flowing into the vicinity of the surface of the coating film and makes it less susceptible to the influence. Further, it does not matter whether the coating film is formed on the upper surface side or the lower surface side in the direction of gravity with respect to the substrate 8 to be conveyed.

基材8の塗布膜のない面の側のガイドロール6の間に、加熱用あるいは冷却用の板6を設置しても良く、この熱源により乾燥速度をコントロールすることが可能となる。   A heating or cooling plate 6 may be installed between the guide rolls 6 on the side of the substrate 8 where no coating film is provided, and the drying rate can be controlled by this heat source.

本発明で使用される整風部材5は、金網、パンチングメタルなど、複数の孔を有する板状の部材であり、塗布膜面上の蒸発溶剤を均一に排気するため、つまり、整風部材5を通過する塗布膜面鉛直方向(塗布膜面から整風部材5へ向う方向)の気流の流速を均一にする機能を有するものである。空気の整流作用を考えると、その開孔率は40%以下が好ましい。また孔の径は、塗布膜に影響を与えないφ1mm〜φ3mmの範囲が好ましく、孔の間隔(以下ピッチと呼ぶ。)は孔の径の1.5倍〜3倍であるのが好ましい。   The air conditioning member 5 used in the present invention is a plate-like member having a plurality of holes, such as a wire mesh or a punching metal, in order to uniformly exhaust the evaporated solvent on the coating film surface, that is, passes through the air conditioning member 5. It has a function to make the flow velocity of the airflow in the vertical direction of the coating film surface (direction from the coating film surface to the wind control member 5) uniform. Considering the air rectifying action, the porosity is preferably 40% or less. The hole diameter is preferably in the range of φ1 mm to φ3 mm that does not affect the coating film, and the hole interval (hereinafter referred to as pitch) is preferably 1.5 to 3 times the hole diameter.

本発明における乾燥装置25は、塗布装置1の塗布部から塗布膜搬送距離で0.2m以上0.8m以下の範囲に設置されている。ここで塗布膜搬送距離とは、基材8表面に塗布液がされる塗布部と乾燥ボックス10の搬入口との直線距離ではなく、搬送される基材8に沿った長さのことを指している。塗布膜搬送距離が0.8mより離れると自然に乾燥していく領域が無視できなくなり、自然乾燥によるムラが生じるため好ましくない。また、0.2m未満であると基材8を搬入する搬入口において外気を遮断しすぎてしまうため好ましくない。また、不均一な風を防止するために、塗布装置1と乾燥装置25との間を段差なく滑らかに連結することが好ましい。   The drying device 25 in the present invention is installed in the range of 0.2 m or more and 0.8 m or less in terms of the coating film transport distance from the coating unit of the coating device 1. Here, the coating film transport distance refers to the length along the substrate 8 to be transported, not the linear distance between the coating portion where the coating liquid is applied to the surface of the substrate 8 and the carry-in port of the drying box 10. ing. If the coating film transport distance is longer than 0.8 m, the naturally drying region cannot be ignored, and unevenness due to natural drying occurs, which is not preferable. Further, if it is less than 0.2 m, the outside air is excessively blocked at the carry-in port for carrying in the base material 8, which is not preferable. In order to prevent uneven wind, it is preferable that the coating apparatus 1 and the drying apparatus 25 are smoothly connected without any step.

本発明における乾燥装置25は、塗布膜面に悪影響を与えず蒸発溶剤を取り除き、わずかな乾燥ムラの発生を抑制することができるため、その効果が最も現れるのは乾燥初期である。したがって、乾燥装置の全長すべてが本発明の乾燥装置25によるものではなく、基材8への塗布直後の乾燥初期段階のみに本発明の乾燥装置25を導入することも可能である。その場合、本発明の乾燥装置25の後に、公知の第二乾燥装置を導入してもよい。   The drying device 25 according to the present invention can remove the evaporation solvent without adversely affecting the coating film surface and suppress the occurrence of slight drying unevenness. Therefore, the effect is most apparent in the initial stage of drying. Accordingly, the entire length of the drying apparatus is not entirely due to the drying apparatus 25 of the present invention, and it is possible to introduce the drying apparatus 25 of the present invention only in the initial drying stage immediately after application to the substrate 8. In that case, you may introduce | transduce a well-known 2nd drying apparatus after the drying apparatus 25 of this invention.

第二乾燥装置としては、スリットノズルやパンチングメタルから基材に形成された塗布膜に温度を上昇させた噴流を当てるような方式を導入しても良いし、クイックリターン方式のノズルや基材の搬送方向に平行流を流す方式のノズルから熱風を噴出する方式でも良い。また、片面だけでなく両面から加熱手段を設けても良い。市販されているいかなる乾燥装置を使用しても本発明の効果をさまたげるものではない。   As the second drying device, a method of applying a jet of increased temperature to the coating film formed on the substrate from a slit nozzle or punching metal may be introduced, or a quick return nozzle or substrate A system in which hot air is ejected from a nozzle that uses a parallel flow in the transport direction may be used. Moreover, you may provide a heating means not only from one side but from both sides. The use of any commercially available drying apparatus does not interfere with the effects of the present invention.

本発明で使用される塗布装置1としては、ダイコーター、バーコーター、カーテンコーター、エクストルージョンコーター、ロールコーター、ディップコーター、スピンコーター、グラビアコーターなどの装置を挙げることができるが、これらに限定されるものではない。   Examples of the coating apparatus 1 used in the present invention include, but are not limited to, a die coater, a bar coater, a curtain coater, an extrusion coater, a roll coater, a dip coater, a spin coater, and a gravure coater. It is not something.

本発明で使用される基材8は、ポリエチレンテレフタレート、ポリエチレン−2,6ナフタレート、セルロースダイアセテート、セルローストリアセテート(トリアセチルセルロース)、セルロースアセテートプロピオネート、ポリ塩化ビニル、ポリ塩化ビニリデン、ポリカーボネート、ポリイミド、ポリアミド等のプラスチックフイルムなどが挙げられるが、これらに限定されるものではない。また、紙および紙にポリエチレン、ポリプロピレン、エチレンブテン共重合体等の炭素数が2〜10のα−ポリオレフィン類を塗布又はラミネートしたもの、さらに、アルミニウム、銅、錫等の金属箔も挙げられるが、これらに限定されるものではない。   The base material 8 used in the present invention is polyethylene terephthalate, polyethylene-2,6 naphthalate, cellulose diacetate, cellulose triacetate (triacetylcellulose), cellulose acetate propionate, polyvinyl chloride, polyvinylidene chloride, polycarbonate, polyimide. And plastic films such as polyamide, but are not limited thereto. In addition, paper or paper coated or laminated with α-polyolefins having 2 to 10 carbon atoms such as polyethylene, polypropylene, ethylene butene copolymer, and metal foils such as aluminum, copper, and tin are also included. However, it is not limited to these.

本発明で使用される塗布液は、溶剤を含むものであり、基材上に塗膜を形成するものであれば、公知のいずれの塗布液を用いることができる。   The coating liquid used in the present invention contains a solvent, and any known coating liquid can be used as long as it forms a coating film on a substrate.

本発明で使用される溶剤としては、メタノール、エタノール、イソプロパノール、ブタノール、2−メトキシエタノール等のアルコール類、アセトン、メチルエチルケトン、メチルイソブチル等のケトン類、酢酸メチル、酢酸エチル、酢酸ブチル等のエステル類、ジイソプロピルエーテル等のエーテル類、エチレングリコール、プロピレングリコール、ヘキシレングリコール等のグリコール類、エチルセロソルブ、ブチルセロソルブ、エチルカルビトール・ブチルカルビトール等のグリコールエーテル類、ヘキサン、ヘプタン・オクタン等の脂肪族炭化水素類、ハロゲン化炭化水素、ベンゼン、トルエン、キシレン等の芳香族炭化水素、N−メチルピロリドン、ジメチルホルムアミド等が挙げられ、1種、または、2種類以上の混合物として用いてよいが、これらに限定されるものではない。   Examples of the solvent used in the present invention include alcohols such as methanol, ethanol, isopropanol, butanol and 2-methoxyethanol, ketones such as acetone, methyl ethyl ketone and methyl isobutyl, and esters such as methyl acetate, ethyl acetate and butyl acetate. , Ethers such as diisopropyl ether, glycols such as ethylene glycol, propylene glycol and hexylene glycol, glycol ethers such as ethyl cellosolve, butyl cellosolve, ethyl carbitol and butyl carbitol, aliphatic carbonization such as hexane, heptane and octane Examples include hydrogens, halogenated hydrocarbons, aromatic hydrocarbons such as benzene, toluene, and xylene, N-methylpyrrolidone, dimethylformamide, and the like, or one or a mixture of two or more There may, but is not limited thereto.

本発明の乾燥装置は、高精度な品質を要求する、光学膜、電子基板、食品用包装材、医療用包装材等の、乾燥工程を必要とするウェットコーティング方式を利用した大量生産分野において、安定した生産品質を確保し、低コスト化、高精度化に寄与できる。   The drying apparatus of the present invention requires high-precision quality, such as optical films, electronic substrates, food packaging materials, medical packaging materials, etc., in the mass production field using a wet coating method that requires a drying process, This ensures stable production quality and contributes to lower costs and higher accuracy.

図1に示すような乾燥装置により、基材に塗布液を塗布した直後の塗布膜を乾燥させて、乾燥ムラが発生するかどうかを確認した。   With the drying apparatus as shown in FIG. 1, the coating film immediately after the coating liquid was applied to the substrate was dried, and it was confirmed whether or not drying unevenness occurred.

塗布直後には排気ボックスを配置し、各乾燥ボックスの基材搬送方向の幅を50mmとし、乾燥装置の全長は2mとした。また、基材と整流部材との間隙は5mmとし、整流部材には孔径φ1mm、ピッチ2mm、開孔率約20%の物を用いた。また、排気および給気の全体流量としては5m/minとした。 Immediately after coating, an exhaust box was arranged, the width of each drying box in the substrate transport direction was 50 mm, and the total length of the drying apparatus was 2 m. The gap between the base material and the rectifying member was 5 mm, and a rectifying member having a hole diameter of 1 mm, a pitch of 2 mm, and an aperture ratio of about 20% was used. Further, the total flow rate of the exhaust gas and the supply air was set to 5 m 3 / min.

塗布液としては、トルエン溶剤50%、アクリル系樹脂50%の塗布液を用い、基材には厚さ100μmのポリエチレンテレフタレートフイルムを用いた。塗布条件としては、塗布速度30m/minでダイコーティングにより塗布を行った。   As the coating solution, a coating solution of 50% toluene solvent and 50% acrylic resin was used, and a polyethylene terephthalate film having a thickness of 100 μm was used as the substrate. As coating conditions, coating was performed by die coating at a coating speed of 30 m / min.

上記条件にて塗布を行ったところ、問題となるようなムラは確認できなかった。   When coating was performed under the above-mentioned conditions, it was not possible to confirm unevenness that would cause a problem.

<比較例>
本発明の乾燥装置を全く設置していない状態にて、上記実施例と同じ条件にて塗布を行ったところ、塗布膜にモヤモヤとしたムラが確認でき、製品としては良品を得ることが出来なかった。
<Comparative example>
In the state where the drying apparatus of the present invention is not installed at all, application was performed under the same conditions as in the above example. As a result, it was possible to confirm unevenness in the coating film, and it was not possible to obtain a good product. It was.

本発明の乾燥装置の概略を示す断面図である。It is sectional drawing which shows the outline of the drying apparatus of this invention.

符号の説明Explanation of symbols

1 塗布装置
2 コーティングロール
3 巻き出し軸
5 整風部材
6 ガイドロール
7 加熱板(冷却板)
8 基材
9 搬送部
10〜20 乾燥ボックス(排気ボックス、給気ボックス)
25 乾燥装置
27、28 搬送部の右側板、搬送部の左側板
29 底板
DESCRIPTION OF SYMBOLS 1 Coating device 2 Coating roll 3 Unwinding shaft 5 Air conditioning member 6 Guide roll 7 Heating plate (cooling plate)
8 Substrate 9 Transport unit 10-20 Drying box (exhaust box, air supply box)
25 Drying devices 27 and 28 Right side plate of the transport unit, left side plate 29 of the transport unit Bottom plate

Claims (8)

搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成する塗布装置と、前記基材に形成した塗布膜を搬送しながら乾燥する乾燥装置とを有する塗布物の製造装置において、
前記乾燥装置は、少なくとも
前記基材の塗布膜を形成した側に設置され、かつ、複数の孔を有する整風部材と、前記基材の塗布膜を形成した側とは反対側に設置された底板と、右側板と、左側板と、前記塗布膜を搬入する搬入口と、前記塗布膜を搬出する搬出口と、を有する塗布膜搬送部と、
前記整風部材を挟んで前記塗布膜搬送部と対向する位置に、開口部を整風部材に向けて配置され、かつ、基材の搬送方向に1以上設置された角箱状の乾燥ボックスと、
各乾燥ボックスの前記整風部材と対向する位置に配置された給排気口と、
各乾燥ボックスの各給排気口に接続され、乾燥ボックス内へ空気を強制的に給気する給気手段、または乾燥ボックス内から空気を強制的に排気する排気手段のいずれかから選ばれる気流発生手段と、
を備え、
前記各乾燥ボックスの基材搬送方向の長さが、10mm以上1000mm以下であることを特徴とする塗布物の製造装置。
In an apparatus for producing a coated product, comprising: a coating apparatus that applies a coating liquid containing a solvent to a belt-shaped substrate being transported to form a coating film; and a drying apparatus that dries while transporting the coating film formed on the substrate. ,
The drying apparatus is installed at least on the side on which the coating film of the base material is formed, and a wind regulation member having a plurality of holes, and a bottom plate installed on the side opposite to the side on which the coating film of the base material is formed A coating film transport unit having a right side plate, a left side plate, a carry-in port for carrying in the coating film, and a carry-out port for carrying out the coating film;
A square box-shaped drying box that is disposed with the opening facing the air conditioning member at a position facing the coating film conveyance unit across the air conditioning member, and one or more installed in the substrate conveyance direction;
An air supply / exhaust port disposed at a position facing the air conditioning member of each drying box;
Airflow generation selected from either air supply means connected to each air supply / exhaust port of each drying box to forcibly supply air into the drying box or exhaust means for forcibly exhausting air from the drying box Means,
With
The length of the said dry box of the base material conveyance direction is 10 mm or more and 1000 mm or less, The manufacturing apparatus of the coated material characterized by the above-mentioned.
前記整風部材と塗布膜との間隙を1mm以上30mm以下としたことを特徴とする請求項1に記載の塗布物の製造装置。   The apparatus for producing a coated product according to claim 1, wherein a gap between the air conditioning member and the coating film is 1 mm or more and 30 mm or less. 前記整風部材の開孔率を40%以下としたことを特徴とする請求項1または2に記載の塗布物の製造装置。   The apparatus for producing a coated product according to claim 1 or 2, wherein the air conditioning member has a hole area ratio of 40% or less. 前記基材の塗布膜のない面の側に、加熱手段または冷却手段を設置したことを特徴とする請求項1〜3のいずれかに記載の塗布物の製造装置。   The apparatus for producing a coated product according to any one of claims 1 to 3, wherein a heating unit or a cooling unit is installed on a side of the base material where no coating film is provided. 請求項1〜4のいずれかに記載の製造装置を用いて形成したことを特徴とする光学フィルム。   An optical film formed using the manufacturing apparatus according to claim 1. 搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成する塗布工程と、次に、前記基材に形成した塗布膜を乾燥装置内で搬送しながら乾燥する乾燥工程とを有する塗布物の製造方法において、
前記乾燥装置は、
前記基材の塗布膜を形成した側に設置され、かつ、複数の孔を有する整風部材と、前記基材の塗布膜を形成した側とは反対側に設置された底板と、右側板と、左側板と、前記塗布膜を搬入する搬入口と、前記塗布膜を搬出する搬出口と、を有する塗布膜搬送部と、
前記整風部材を挟んで前記塗布膜搬送部と対向する位置に、開口部を整風部材に向けて配置され、かつ、基材の搬送方向に1以上設置された角箱状の乾燥ボックスと、各乾燥ボックスの前記整風部材と対向する位置に配置された給排気口と、各乾燥ボックスの各給排気口に接続され、乾燥ボックス内へ空気を強制的に給気する給気手段、または乾燥ボックス内から空気を強制的に排気する排気手段のいずれかから選ばれる気流発生手段と、
を有し、
前記搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成する塗布工程と、
次に前記塗布工程の塗布部から塗布膜を前記乾燥装置の搬入口まで塗布膜を搬送する搬送工程と、
次に、前記塗布膜を前記乾燥装置の搬入口へ搬入する搬入工程と、
次に、前記塗布膜を前記乾燥装置の塗布膜搬送部内を搬送しながら乾燥する乾燥工程と、
次に、前記塗布膜を前記乾燥装置の搬出口から搬出する搬出工程と、
を有し、
前記各乾燥ボックスの基材搬送方向の長さが、10mm以上1000mm以下であることを特徴とする塗布物の製造方法。
A coating step of applying a coating solution containing a solvent to the belt-like substrate being transported to form a coating film; and a drying step of drying the coating film formed on the substrate while being transported in a drying apparatus. In the manufacturing method of the coating material which has,
The drying device
The air conditioning member that is installed on the side on which the coating film of the base material is formed and has a plurality of holes, the bottom plate that is installed on the side opposite to the side on which the coating film of the base material is formed, and the right side plate, A coating film transport unit having a left side plate, a carry-in port for carrying in the coating film, and a carry-out port for carrying out the coating film;
Square box-shaped drying boxes that are arranged with the opening facing the air conditioning member at a position facing the coating film conveyance unit across the air conditioning member, and one or more installed in the conveyance direction of the substrate, An air supply / exhaust port arranged at a position facing the air conditioning member of the drying box, and an air supply means connected to each air supply / exhaust port of each drying box to forcibly supply air into the drying box, or a drying box An air flow generating means selected from any of exhaust means for forcibly exhausting air from the inside;
Have
An application step of applying a coating liquid containing a solvent to the belt-like substrate being transported to form a coating film;
Next, a transporting process for transporting the coating film from the coating part of the coating process to the carry-in port of the drying device,
Next, a carrying-in process of carrying the coating film into a carrying-in port of the drying device;
Next, a drying step of drying the coating film while conveying the inside of the coating film transport unit of the drying device;
Next, an unloading step of unloading the coating film from the unloading port of the drying device;
Have
The length of each said dry box of the base material conveyance direction is 10 mm or more and 1000 mm or less, The manufacturing method of the coated material characterized by the above-mentioned.
搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成し、前記基材に形成した塗布膜を搬送しながら乾燥する乾燥装置において、
少なくとも
前記基材の塗布膜を形成した側に設置され、かつ、複数の孔を有する整風部材と、前記基材の塗布膜を形成した側とは反対側に設置された底板と、右側板と、左側板と、前記塗布膜を搬入する搬入口と、前記塗布膜を搬出する搬出口と、を有する塗布膜搬送部と、
前記整風部材を挟んで前記塗布膜搬送部と対向する位置に、開口部を整風部材に向けて配置され、かつ、基材の搬送方向に1以上設置された角箱状の乾燥ボックスと、
各乾燥ボックスの前記整風部材と対向する位置に配置された給排気口と、
各乾燥ボックスの各給排気口に接続され、乾燥ボックス内へ空気を強制的に給気する給気手段、または乾燥ボックス内から空気を強制的に排気する排気手段のいずれかから選ばれる気流発生手段と、
を備え、
前記各乾燥ボックスの基材搬送方向の長さが、10mm以上1000mm以下であることを特徴とする塗布膜の乾燥装置。
In a drying apparatus that applies a coating liquid containing a solvent to a belt-shaped substrate being transported to form a coating film, and dries while transporting the coating film formed on the substrate.
An air conditioning member that is installed at least on the side on which the coating film of the base material is formed and has a plurality of holes, a bottom plate that is installed on the side opposite to the side on which the coating film of the base material is formed, and a right side plate, A coating film transport unit having a left side plate, a carry-in port for carrying in the coating film, and a carry-out port for carrying out the coating film;
A square box-shaped drying box that is disposed with the opening facing the air conditioning member at a position facing the coating film conveyance unit across the air conditioning member, and one or more installed in the substrate conveyance direction;
An air supply / exhaust port disposed at a position facing the air conditioning member of each drying box;
Airflow generation selected from either air supply means connected to each air supply / exhaust port of each drying box to forcibly supply air into the drying box or exhaust means for forcibly exhausting air from the drying box Means,
With
The length of the said drying box of the base material conveyance direction is 10 mm or more and 1000 mm or less, The drying apparatus of the coating film characterized by the above-mentioned.
搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成する塗布工程と、次に、前記基材に形成した塗布膜を乾燥装置内で搬送しながら乾燥する乾燥工程とを有する塗布膜の乾燥方法において、
前記乾燥装置は、 前記基材の塗布膜を形成した側に設置され、かつ、複数の孔を有する整風部材と、前記基材の塗布膜を形成した側とは反対側に設置された底板と、右側板と、左側板と、前記塗布膜を搬入する搬入口と、前記塗布膜を搬出する搬出口と、を有する塗布膜搬送部と、
前記整風部材を挟んで前記塗布膜搬送部と対向する位置に、開口部を整風部材に向けて配置され、かつ、基材の搬送方向に1以上設置された角箱状の乾燥ボックスと、各乾燥ボックスの前記整風部材と対向する位置に配置された給排気口と、各乾燥ボックスの各給排気口に接続され、乾燥ボックス内へ空気を強制的に給気する給気手段、または乾燥ボックス内から空気を強制的に排気する排気手段のいずれかから選ばれる気流発生手段と、を有し、
前記搬送中の帯状の基材に溶剤を含む塗布液を塗布し塗布膜を形成する塗布工程と、
次に前記塗布工程の塗布部から塗布膜を前記乾燥装置の搬入口まで塗布膜を搬送する搬送工程と、
次に、前記塗布膜を前記乾燥装置の最初の乾燥ボックスの下へ搬入する搬入工程と、
次に、前記塗布膜を前記乾燥装置の底板および整風部材の間の基材搬送部内を搬送しながら乾燥する乾燥工程と、
次に、前記塗布膜を前記乾燥装置の最後の乾燥ボックスの下から搬出する搬出工程と、
を有し、
前記各乾燥ボックスの基材搬送方向の長さが、10mm以上1000mm以下であることを特徴とする塗布膜の乾燥方法。
A coating step of applying a coating solution containing a solvent to the belt-like substrate being transported to form a coating film; and a drying step of drying the coating film formed on the substrate while being transported in a drying apparatus. In the drying method of the coating film having,
The drying apparatus is installed on the side of the base material on which the coating film is formed and has a plurality of holes, and a bottom plate on the side opposite to the side of the base material on which the coating film is formed, A coating film transport unit having a right side plate, a left side plate, a carry-in port for carrying in the coating film, and a carry-out port for carrying out the coating film;
A square box-shaped drying box that is disposed with the opening facing the air conditioning member at a position facing the coating film conveying unit with the air conditioning member interposed therebetween, and one or more boxes disposed in the conveying direction of the substrate, An air supply / exhaust port arranged at a position facing the air conditioning member of the drying box, and an air supply means connected to each air supply / exhaust port of each drying box to forcibly supply air into the drying box, or a drying box An airflow generating means selected from any of exhaust means for forcibly exhausting air from the inside,
An application step of applying a coating liquid containing a solvent to the belt-like substrate being transported to form a coating film;
Next, a transporting process for transporting the coating film from the coating part of the coating process to the carry-in port of the drying device,
Next, a carrying-in process of carrying the coating film under the first drying box of the drying device;
Next, a drying step of drying the coating film while transporting the inside of the base material transport unit between the bottom plate of the drying device and the air conditioning member;
Next, an unloading step of unloading the coating film from under the last drying box of the drying device,
Have
The drying method of a coating film, wherein a length of each drying box in a substrate conveyance direction is 10 mm or more and 1000 mm or less.
JP2007151512A 2007-06-07 2007-06-07 Dryer and method for drying coated film, and apparatus and method for preparing coated object employing them Pending JP2008302303A (en)

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JP2012198012A (en) * 2011-03-10 2012-10-18 Toray Ind Inc Coating film drying apparatus and drying method
JP2013022483A (en) * 2011-07-15 2013-02-04 Fujifilm Corp Apparatus and method for manufacturing film with coating film
CN104067080A (en) * 2012-01-23 2014-09-24 日本碍子株式会社 Drying furnace unit and drying furnace
CN104949487A (en) * 2014-03-26 2015-09-30 东阿天汇桶业有限公司 Flow line production steel drum heating box
JP2017519664A (en) * 2014-06-26 2017-07-20 ベルンドルフ バント ゲゼルシャフト ミット ベシュレンクテル ハフツング Device having at least one endless belt
WO2018146381A1 (en) * 2017-02-08 2018-08-16 Beneq Oy Method and apparatus for coating

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012198012A (en) * 2011-03-10 2012-10-18 Toray Ind Inc Coating film drying apparatus and drying method
JP2013022483A (en) * 2011-07-15 2013-02-04 Fujifilm Corp Apparatus and method for manufacturing film with coating film
KR101912670B1 (en) 2011-07-15 2018-10-29 후지필름 가부시키가이샤 Apparatus and method for manufacturing film with coating film
CN104067080A (en) * 2012-01-23 2014-09-24 日本碍子株式会社 Drying furnace unit and drying furnace
CN104949487A (en) * 2014-03-26 2015-09-30 东阿天汇桶业有限公司 Flow line production steel drum heating box
CN104949487B (en) * 2014-03-26 2017-08-15 东阿天汇桶业有限公司 A kind of production line balance steel drum heating compartment
JP2017519664A (en) * 2014-06-26 2017-07-20 ベルンドルフ バント ゲゼルシャフト ミット ベシュレンクテル ハフツング Device having at least one endless belt
WO2018146381A1 (en) * 2017-02-08 2018-08-16 Beneq Oy Method and apparatus for coating

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