JP2008297529A - Production method for vinylidene fluoride-based polymer - Google Patents

Production method for vinylidene fluoride-based polymer Download PDF

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JP2008297529A
JP2008297529A JP2007148417A JP2007148417A JP2008297529A JP 2008297529 A JP2008297529 A JP 2008297529A JP 2007148417 A JP2007148417 A JP 2007148417A JP 2007148417 A JP2007148417 A JP 2007148417A JP 2008297529 A JP2008297529 A JP 2008297529A
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fluorine
malonic acid
water
polymerization
containing resin
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Yuji Imahori
裕司 今堀
Katsuhiko Imoto
克彦 井本
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Daikin Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F214/00Copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F214/18Monomers containing fluorine
    • C08F214/22Vinylidene fluoride
    • C08F214/225Vinylidene fluoride with non-fluorinated comonomers

Abstract

<P>PROBLEM TO BE SOLVED: To provide a production method for a fluorine-containing resin, allowing improvement of solubility to a solvent or a (meth)acrylic monomer. <P>SOLUTION: In this production method for the fluorine-containing resin, (a) a fluorine-containing olefin, (b) malonic acid, a malonic acid monoester, or a malonic acid diester, and (c) a water-soluble radical polymerization initiator are added into the water, and emulsification polymerization is performed. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、マロン酸、マロン酸モノエステルまたはマロン酸ジエステルの存在下で含フッ素オレフィンを水溶性ラジカル重合開始剤により乳化重合を行う含フッ素樹脂の製造方法に関する。   The present invention relates to a method for producing a fluorine-containing resin in which a fluorine-containing olefin is subjected to emulsion polymerization with a water-soluble radical polymerization initiator in the presence of malonic acid, malonic acid monoester or malonic acid diester.

含フッ素樹脂は耐候性や撥水撥油性、防汚性、化学的安定性、非粘着性、潤滑性、耐熱性、難燃性などに優れているという利点があるが、高価で汎用の用途には多量に使用することは困難である。そこで、(メタ)アクリルポリマーなどの汎用樹脂にフッ素系低分子化合物やフッ素樹脂を添加剤として添加して使用されている。   Fluoropolymers have the advantage of being excellent in weather resistance, water and oil repellency, antifouling properties, chemical stability, non-adhesiveness, lubricity, heat resistance, flame resistance, etc. It is difficult to use in large quantities. Therefore, a fluorine-based low molecular weight compound or a fluororesin is added as an additive to a general-purpose resin such as a (meth) acrylic polymer.

ところで、含フッ素樹脂を乳化重合により製造する場合、水中に含フッ素オレフィンおよび水溶性重合開始剤を添加し重合する方法が古くから知られている。例えば、特許文献1には、フッ素系界面活性剤を用いてビニリデンフルオライド系重合体を製造する旨が記載されているが、該製造方法により得られるビニリデンフルオライド系重合体は、水溶性重合開始剤由来のイオン性末端基を有するため、溶剤に対する溶解性が悪く、改善の余地があった。   By the way, when manufacturing a fluorine-containing resin by emulsion polymerization, the method of adding and polymerizing a fluorine-containing olefin and a water-soluble polymerization initiator in water has been known for a long time. For example, Patent Document 1 describes that a vinylidene fluoride polymer is produced using a fluorosurfactant, and the vinylidene fluoride polymer obtained by the production method is a water-soluble polymerization. Since it has an ionic end group derived from an initiator, the solubility in a solvent is poor, and there is room for improvement.

また、特許文献2には、フッ化ビニリデンを水溶性重合開始剤として過硫酸塩を用いて乳化重合させる際に、連鎖移動剤として酢酸メチルや酢酸エチルを添加してポリフッ化ビニリデンを製造する旨が記載されている。該連鎖移動剤を添加することにより重合速度の低下が少なく、また、安定性が良好であるポリフッ化ビニリデンが得られるが、重合体における水溶性重合開始剤由来のイオン性末端基については残存しており、得られる重合体の溶剤に対する溶解性については改善の余地があった。   Patent Document 2 describes that when vinylidene fluoride is subjected to emulsion polymerization using a persulfate as a water-soluble polymerization initiator, methyl acetate or ethyl acetate is added as a chain transfer agent to produce polyvinylidene fluoride. Is described. By adding the chain transfer agent, it is possible to obtain a polyvinylidene fluoride with little decrease in polymerization rate and good stability, but the ionic end groups derived from the water-soluble polymerization initiator in the polymer remain. There was room for improvement in the solubility of the resulting polymer in the solvent.

さらに特許文献3の比較例4において連鎖移動剤としてマロン酸ジエチルが用いられているが、開始剤として過マンガン酸カリウムとシュウ酸の組み合わせたものを用いており水溶性ラジカル重合開始剤は用いられていない。   Further, in Comparative Example 4 of Patent Document 3, diethyl malonate is used as a chain transfer agent, but a combination of potassium permanganate and oxalic acid is used as an initiator, and a water-soluble radical polymerization initiator is used. Not.

特開平7−90153号公報JP-A-7-90153 特開昭58−65711号公報JP 58-65711 A 特表2004−528451号公報JP-T-2004-528451

本発明は、溶剤に対する溶解性が向上する含フッ素樹脂の製造方法を提供することを目的とする。   An object of this invention is to provide the manufacturing method of the fluorine-containing resin which the solubility with respect to a solvent improves.

本発明は、(a)含フッ素オレフィン、(b)マロン酸、マロン酸モノエステルまたはマロン酸ジエステルおよび(c)水溶性ラジカル重合開始剤を水中に添加し乳化重合を行う含フッ素樹脂の製造方法に関する。   The present invention relates to a method for producing a fluorine-containing resin in which emulsion polymerization is carried out by adding (a) a fluorine-containing olefin, (b) malonic acid, a malonic acid monoester or a malonic acid diester and (c) a water-soluble radical polymerization initiator to water. About.

さらに、水溶性溶媒中に(d)界面活性剤を添加してもよい。   Further, (d) a surfactant may be added to the water-soluble solvent.

含フッ素オレフィン(a)がビニリデンフルオライドまたはビニリデンフルオライドと他の共重合可能なオレフィンの混合物であることが好ましい。   The fluorinated olefin (a) is preferably vinylidene fluoride or a mixture of vinylidene fluoride and other copolymerizable olefins.

他の共重合可能なオレフィンが、テトラフルオロエチレン、ヘキサフルオロプロピレンおよびクロロトリフルオロエチレンよりなる群から選ばれる少なくとも1種であることが好ましい。   The other copolymerizable olefin is preferably at least one selected from the group consisting of tetrafluoroethylene, hexafluoropropylene and chlorotrifluoroethylene.

含フッ素オレフィン(a)がビニリデンフルオライド、クロロトリフルオロエチレンおよびテトラフルオロエチレンの混合物であることが好ましい。   The fluorinated olefin (a) is preferably a mixture of vinylidene fluoride, chlorotrifluoroethylene and tetrafluoroethylene.

マロン酸、マロン酸モノエステルまたはマロン酸ジエステル(b)が式(1):

Figure 2008297529
(式中、R1およびR2は、同じであっても異なっていてもよく、いずれも炭素数1〜6のアルキル基、または水素原子)
であることが好ましい。 Malonic acid, malonic acid monoester or malonic acid diester (b) is represented by the formula (1):
Figure 2008297529
(In the formula, R 1 and R 2 may be the same or different and both are alkyl groups having 1 to 6 carbon atoms or hydrogen atoms)
It is preferable that

また、本発明は、前記の製造方法により得られる含フッ素樹脂にも関する。   Moreover, this invention relates also to the fluorine-containing resin obtained by the said manufacturing method.

さらに、本発明は、前記の含フッ素樹脂を含む水性分散組成物にも関する。   Furthermore, this invention relates also to the aqueous dispersion composition containing the said fluorine-containing resin.

本発明の製造方法によれば、マロン酸、マロン酸モノエステルまたはマロン酸ジエステルを添加することにより、水溶性ラジカル重合開始剤によるポリマーのイオン性末端をキャップすることができる。そのため、得られるポリマーは、溶剤溶解性を向上させることができる。   According to the production method of the present invention, by adding malonic acid, malonic acid monoester or malonic acid diester, the ionic terminal of the polymer by the water-soluble radical polymerization initiator can be capped. Therefore, the obtained polymer can improve solvent solubility.

本発明の製造方法は、(a)含フッ素オレフィン、(b)マロン酸、マロン酸モノエステルまたはマロン酸ジエステルおよび(c)水溶性ラジカル重合開始剤を水中に添加し乳化を行うことを特徴とする。   The production method of the present invention is characterized in that (a) a fluorine-containing olefin, (b) malonic acid, malonic acid monoester or malonic acid diester and (c) a water-soluble radical polymerization initiator are added to water for emulsification. To do.

含フッ素オレフィン(a)としては、たとえばビニリデンフルオライド(VdF)、テトラフルオロエチレン(TFE)、クロロトリフルオロエチレン(CTFE)、ヘキサフルオロプロピレン(HFP)、トリフルオロプロピレン、フッ化ビニル(VF)、パーフルオロメチルビニルエーテル(PMVE)などの1種または2種以上の混合物があげられるが、有機溶剤への溶解性が良好であるという点から、VdFまたはVdFと他の共重合可能なオレフィンとの混合物であることが好ましい。   Examples of the fluorinated olefin (a) include vinylidene fluoride (VdF), tetrafluoroethylene (TFE), chlorotrifluoroethylene (CTFE), hexafluoropropylene (HFP), trifluoropropylene, vinyl fluoride (VF), Examples thereof include one or a mixture of two or more of perfluoromethyl vinyl ether (PMVE) and the like, but VdF or a mixture of VdF and other copolymerizable olefins from the viewpoint of good solubility in organic solvents. It is preferable that

VdFの配合量は、有機溶剤への溶解性が良好であるという点から、含フッ素オレフィン(a)中、60〜85モル%が好ましく、70〜80モル%がより好ましい。   The blending amount of VdF is preferably 60 to 85 mol% and more preferably 70 to 80 mol% in the fluorinated olefin (a) from the viewpoint of good solubility in an organic solvent.

具体的には、VdF/TFE(60〜99/1〜40モル%)、VdF/TFE/HFP(60〜98/1〜39/1〜39モル%)、VdF/TFE/CTFE(60〜98/1〜39/1〜39モル%)、VdF/HFP(60〜99/1〜40モル%)、VdF/CTFE(60〜99/1〜40モル%)などがあげられ、特に、有機溶剤への溶解性の点から、VdF/TFE/CTFEがより好ましい。   Specifically, VdF / TFE (60 to 99/1 to 40 mol%), VdF / TFE / HFP (60 to 98/1 to 39/39 to 39 mol%), VdF / TFE / CTFE (60 to 98). / 1-39 / 1-39 mol%), VdF / HFP (60-99 / 1-40 mol%), VdF / CTFE (60-99 / 1-40 mol%), etc., and particularly organic solvents From the viewpoint of solubility in VdF / TFE / CTFE is more preferable.

マロン酸、マロン酸モノエステルまたはマロン酸ジエステル(b)を配合することにより、得られるポリマーが水溶性ラジカル重合開始剤由来のイオン性末端をキャップすることができ、溶剤への溶解性を向上させることができる。マロン酸、マロン酸モノエステルまたはマロン酸ジエステル(b)としては、式(1):

Figure 2008297529
のものがあげられる。 By blending malonic acid, malonic acid monoester or malonic acid diester (b), the resulting polymer can cap the ionic terminal derived from the water-soluble radical polymerization initiator, and improve the solubility in the solvent. be able to. As malonic acid, malonic acid monoester or malonic acid diester (b), formula (1):
Figure 2008297529
Things.

式中、式中、R1およびR2は、同じであっても異なっていてもよく、いずれも炭素数1〜6、または水素原子、好ましくは炭素数1〜3のアルキル基である。 In formula, in formula, R < 1 > and R < 2 > may be same or different, and all are C1-C6 or a hydrogen atom, Preferably it is a C1-C3 alkyl group.

具体的には、マロン酸ジエチル、マロン酸ジメチル、マロン酸メチルエチルなどがあげられるが、コストの点からマロン酸ジエチルが特に好ましい。   Specific examples include diethyl malonate, dimethyl malonate, methyl ethyl malonate and the like, and diethyl malonate is particularly preferable from the viewpoint of cost.

マロン酸、マロン酸モノエステルまたはマロン酸ジエステル(b)の配合量は、ポリマーのイオン性末端のキャップする効率が良好であるという点から、水溶性ラジカル重合開始剤(c)100質量部に対して、10質量部以上が好ましく、10000質量部以下が好ましい。   The blending amount of malonic acid, malonic acid monoester or malonic acid diester (b) is based on 100 parts by mass of the water-soluble radical polymerization initiator (c) from the viewpoint of good capping efficiency of the ionic terminal of the polymer. 10 parts by mass or more is preferable, and 10,000 parts by mass or less is preferable.

水溶性ラジカル重合開始剤(c)としては、水性媒体中でフリーラジカル反応に供しうるラジカルを20〜90℃の間の温度で発生するものであれば特に限定されないが、通常、水溶性の開始剤として過硫酸のカリウム塩、アンモニウム塩、過酸化水素などがあげられる。具体的には、過硫酸アンモニウム(APS)、過硫酸カリウム(KPS)、過硫酸ナトリウムなどがあげられ、これらのうちイオン性末端基を生成させる能力が良好な点から、APS、KPSが好適に使用できる。   The water-soluble radical polymerization initiator (c) is not particularly limited as long as it generates a radical that can be used for a free radical reaction in an aqueous medium at a temperature of 20 to 90 ° C. Examples of the agent include potassium persulfate, ammonium salt, and hydrogen peroxide. Specific examples include ammonium persulfate (APS), potassium persulfate (KPS), and sodium persulfate. Among these, APS and KPS are preferably used because of their good ability to generate ionic end groups. it can.

また、前記水溶性ラジカル重合開始剤(c)について、必要に応じて還元剤を添加してレドックス反応を用いた低温分解型の開始剤系を採用することも可能である。好ましい還元剤としては亜硫酸ナトリウム、亜硫酸水素ナトリウムなどの亜硫酸塩、亜硫酸水素ナトリウム、または亜硫酸水素カリウムなどのメタ重亜硫酸塩、ピロ硫酸塩、およびチオ硫酸塩などがあげられる。亜硫酸塩を用いた場合にはイオン性末端基がSO3になる場合がある。 Moreover, about the said water-soluble radical polymerization initiator (c), it is also possible to employ a low-temperature decomposition type initiator system using a redox reaction by adding a reducing agent as necessary. Preferred reducing agents include sulfites such as sodium sulfite and sodium hydrogen sulfite, metabisulfites such as sodium hydrogen sulfite and potassium hydrogen sulfite, pyrosulfates, and thiosulfates. When sulfite is used, the ionic end group may be SO 3 .

水溶性ラジカル重合開始剤(c)の配合量は、重合速度を速くするという点から、水に対して、0.005質量%以上が好ましく、0.01質量%以上がより好ましく、0.02質量%以上がさらに好ましい。また、水溶性ラジカル重合開始剤(c)の配合量は、電解質濃度を下げ、平均一次粒子径を小さくできる点から、水に対して、1.0質量%以下が好ましく、0.5質量%以下がより好ましく、0.2質量%以下がさらに好ましい。   The amount of the water-soluble radical polymerization initiator (c) is preferably 0.005% by mass or more, more preferably 0.01% by mass or more based on water, from the viewpoint of increasing the polymerization rate, and 0.02 The mass% or more is more preferable. The amount of the water-soluble radical polymerization initiator (c) is preferably 1.0% by mass or less, and preferably 0.5% by mass with respect to water, from the viewpoint that the electrolyte concentration can be lowered and the average primary particle size can be reduced. The following is more preferable, and 0.2% by mass or less is more preferable.

本発明の乳化重合は、界面活性剤の不存在下で重合を行ってもよく、また、水溶性溶媒中に界面活性剤(d)を配合してもよい。界面活性剤(d)としては、含フッ素オレフィン(a)を安定に乳化させることができるという点から、フッ素系界面活性剤(a)が好ましく、具体的には、C511COONH4やC715COONH4に代表されるRfCOONH4(Rfは炭素数3〜20のパーフルオロアルキル基)界面活性剤、特表2004−533511号公報記載のビス(ペルフルオロアルカンスルホニル)イミドまたはその塩を含む界面活性剤、特表2004−509993号公報記載のCF3(CF25CH2CH2SO3M(M=NH4、H)に代表される界面活性剤、特開昭61−223007号公報記載のC37OCF(CF3)COONH4、C37OCF(CF3)CF2OCF(CF3)COONH4などに代表される界面活性剤などがあげられる。 In the emulsion polymerization of the present invention, the polymerization may be performed in the absence of a surfactant, or the surfactant (d) may be blended in a water-soluble solvent. As the surfactant (d), the fluorine-based surfactant (a) is preferable from the viewpoint that the fluorine-containing olefin (a) can be stably emulsified. Specifically, C 5 F 11 COONH 4 or R f COONH 4 typified by C 7 F 15 COONH 4 (R f is a C 3-20 perfluoroalkyl group) surfactant, bis (perfluoroalkanesulfonyl) imide described in JP-T-2004-533511 or Surfactants containing such salts, surfactants represented by CF 3 (CF 2 ) 5 CH 2 CH 2 SO 3 M (M = NH 4 , H) described in JP-T-2004-509993, Surfactants represented by C 3 F 7 OCF (CF 3 ) COONH 4 , C 3 F 7 OCF (CF 3 ) CF 2 OCF (CF 3 ) COONH 4 and the like described in JP-A 61-223007. I can get lost.

また、非フッ素系界面活性剤を配合してもよい。具体的には、ノニオン系非フッ素系界面活性剤、アニオン系非フッ素系界面活性剤、両性界面活性剤などがあげられる。   Moreover, you may mix | blend a non-fluorine-type surfactant. Specific examples include nonionic non-fluorine surfactants, anionic non-fluorine surfactants, and amphoteric surfactants.

ノニオン系非フッ素系界面活性剤の具体例としては、ポリオキシエチレンアルキルエーテル類、ポリオキシエチレンアルキルフェニルエーテル類、ポリオキシエチレンアルキルエステル類、ソルビタンアルキルエステル類、ポリオキシエチレンソルビタンアルキルエステル類、グリセリンエステル類およびその誘導体などがあげられる。より具体的には、ポリオキシエチレンアルキルエーテル類のものとしてポリオキシエチレンラウリルエーテル、ポリオキシエチレンセチルエーテル、ポリオキシエチレンステアリルエーテル、ポリオキシエチレンオレイルエーテル、ポリオキシエチレンベヘニルエーテルなどがあげられ、ポリオキシエチレンアルキルフェニルエーテル類のものとしてポリオキシエチレンノニルフェニルエーテル、ポリオキシエチレンオクチルフェニルエーテルなどがあげられ、ポリオキシエチレンアルキルエステル類のものとしてモノラウリン酸ポリエチレングリコール、モノオレイン酸ポリエチレングリコール、モノステアリン酸ポリエチレングリコールなどがあげられ、ソルビタンアルキルエステル類のものとしてモノラウリン酸ポリオキシエチレンソルビタン、モノパルミチン酸ポリオキシエチレンソルビタン、モノステアリン酸ポリオキシエチレンソルビタン、モノオレイン酸ポリオキシエチレンソルビタンなどがあげられ、ポリオキシエチレンソルビタンアルキルエステル類のものとしてモノラウリン酸ポリオキシエチレンソルビタン、モノパルミチン酸ポリオキシエチレンソルビタン、モノステアリン酸ポリオキシエチレンソルビタンなどがあげられ、グリセリンエステル類のものとしてモノミリスチン酸グリセリル、モノステアリン酸グリセリル、モノオレイン酸グリセリルなどがあげられる。また、これらの誘導体としては、ポリオキシエチレンアルキルアミン、ポリオキシエチレンアルキルフェニル−ホルムアルデヒド縮合物、ポリオキシエチレンアルキルエーテルリン酸塩などがあげられる。特に好ましいものはポリオキシエチレンアルキルエーテル類およびポリオキシエチレンアルキルエステル類であってHLB値が10〜18のものであり、具体的には、ポリオキシエチレンラウリルエーテル(EO:5〜20。EOはエチレンオキシドユニット数を示す。)モノステアリン酸ポリエチレングリコール(EO:10〜55)、モノオレイン酸ポリエチレングリコール(EO:6〜10)があげられる。   Specific examples of nonionic non-fluorine surfactants include polyoxyethylene alkyl ethers, polyoxyethylene alkyl phenyl ethers, polyoxyethylene alkyl esters, sorbitan alkyl esters, polyoxyethylene sorbitan alkyl esters, glycerin Examples thereof include esters and derivatives thereof. More specifically, examples of polyoxyethylene alkyl ethers include polyoxyethylene lauryl ether, polyoxyethylene cetyl ether, polyoxyethylene stearyl ether, polyoxyethylene oleyl ether, polyoxyethylene behenyl ether, and the like. Examples of oxyethylene alkyl phenyl ethers include polyoxyethylene nonyl phenyl ether and polyoxyethylene octyl phenyl ether. Examples of polyoxyethylene alkyl esters include polyethylene glycol monolaurate, polyethylene glycol monooleate, and monostearic acid. Polyethylene glycol and the like, and polyoxyethylene monolaurate as sorbitan alkyl esters. Examples thereof include polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monopalmitate, polyoxyethylene sorbitan monostearate, polyoxyethylene sorbitan monooleate, and polyoxyethylene sorbitan monoesters as polyoxyethylene sorbitan alkyl esters. Examples include polyoxyethylene sorbitan, polyoxyethylene sorbitan monostearate, and glyceryl esters such as glyceryl monomyristate, glyceryl monostearate, and glyceryl monooleate. Examples of these derivatives include polyoxyethylene alkylamines, polyoxyethylene alkylphenyl-formaldehyde condensates, polyoxyethylene alkyl ether phosphates, and the like. Particularly preferred are polyoxyethylene alkyl ethers and polyoxyethylene alkyl esters having an HLB value of 10-18, specifically, polyoxyethylene lauryl ether (EO: 5-20). The number of ethylene oxide units is indicated.) Polyethylene glycol monostearate (EO: 10 to 55), polyethylene glycol monooleate (EO: 6 to 10).

アニオン系非フッ素系界面活性剤としては、高級アルコール硫酸塩のエステル、例えばアルキルスルホン酸ナトリウム塩、アルキルベンゼンスルホン酸ナトリウム塩、コハク酸ジアルキルエステルスルホン酸ナトリウム塩、アルキルジフェニルエーテルジスルホン酸ナトリウム塩、などがあげられる。   Examples of the anionic non-fluorine surfactant include esters of higher alcohol sulfates such as sodium alkyl sulfonate, sodium alkyl benzene sulfonate, sodium dialkyl ester succinate, alkyl diphenyl ether disulfonate sodium, and the like. It is done.

また、両性界面活性剤としては、ラウリルベタインなどがあげられる。   Examples of amphoteric surfactants include lauryl betaine.

界面活性剤(d)の配合量は、フッ素系界面活性剤では、コストが抑えられる点から、水に対して、1.0質量%以下が好ましく、0.5質量%以下がより好ましく、0.2質量%以下がさらに好ましい。非フッ素系界面活性剤の配合量は、連鎖移動による重合速度の低下という点から、水に対して、1質量%以下が好ましく、0.1質量%以下がより好ましく、0.05質量%以下がさらに好ましい。   The blending amount of the surfactant (d) is preferably 1.0% by mass or less, more preferably 0.5% by mass or less, and 0% by mass with respect to water, from the viewpoint of cost reduction in the fluorosurfactant. More preferably, it is 2% by mass or less. The blending amount of the non-fluorinated surfactant is preferably 1% by mass or less, more preferably 0.1% by mass or less, and more preferably 0.05% by mass or less based on water from the viewpoint of a decrease in polymerization rate due to chain transfer. Is more preferable.

乳化重合を行う際の重合圧力は、重合速度が早いという点から、ゲージ圧で0.1MPa以上が好ましく、0.3MPa以上がより好ましく、0.5MPa以上がさらに好ましい。また、乳化重合を行う際の重合圧力は、ゲージ圧で5MPa以下が好ましく、2MPa以下がより好ましく、高圧化に伴う付帯設備が必要ないという点から、1MPa以下がさらに好ましい。   The polymerization pressure at the time of emulsion polymerization is preferably 0.1 MPa or more, more preferably 0.3 MPa or more, and further preferably 0.5 MPa or more in terms of gauge pressure from the viewpoint that the polymerization rate is high. In addition, the polymerization pressure at the time of emulsion polymerization is preferably 5 MPa or less, more preferably 2 MPa or less in terms of gauge pressure, and further preferably 1 MPa or less from the viewpoint that no incidental equipment is required for high pressure.

乳化重合を行う際の重合温度は、生成する水性分散体の安定性が良好であるという点から、20℃以上が好ましく、30℃以上がより好ましく、40℃以上がさらに好ましい。また、乳化重合を行う際の重合温度は、連鎖移動による重合速度の失速が起こりにくいという点から、120℃以下が好ましく、100℃以下がより好ましく、90℃以下がさらに好ましい。   The polymerization temperature for carrying out the emulsion polymerization is preferably 20 ° C. or higher, more preferably 30 ° C. or higher, and even more preferably 40 ° C. or higher from the viewpoint that the stability of the aqueous dispersion to be produced is good. In addition, the polymerization temperature at the time of emulsion polymerization is preferably 120 ° C. or less, more preferably 100 ° C. or less, and further preferably 90 ° C. or less, from the viewpoint that the polymerization rate is not easily stalled by chain transfer.

乳化重合を行う際に、さらに任意成分として、連鎖移動剤、pH調整剤などを添加してもよい。   When performing emulsion polymerization, a chain transfer agent, a pH adjuster, etc. may be added as optional components.

本発明の製造方法としては、例えば、耐圧反応容器に脱イオン水を仕込み、チッ素圧入、脱気を繰り返し、残存空気を除去したのち、含フッ素オレフィン(a)およびマロン酸、マロン酸モノエステルまたはマロン酸ジエステル(b)を添加し、さらに水溶性ラジカル重合開始剤(c)を添加して、そののち前記含フッ素オレフィン(a)を連続供給することによって反応を行うことが好ましい。   The production method of the present invention includes, for example, charging deionized water in a pressure-resistant reaction vessel, repeating nitrogen injection and degassing, removing residual air, and then containing the fluorinated olefin (a), malonic acid, and malonic acid monoester. Alternatively, the reaction is preferably performed by adding the malonic acid diester (b), further adding the water-soluble radical polymerization initiator (c), and then continuously supplying the fluorinated olefin (a).

また、本発明は、重合を二段に分け、さらに、一段目の重合で多数のポリマー粒子を合成し、得られる乳濁液を用いて二段目の重合を行う方法で製造してもよい。   Further, the present invention may be produced by a method in which the polymerization is divided into two stages, and further, a plurality of polymer particles are synthesized by the first stage polymerization, and the second stage polymerization is performed using the obtained emulsion. .

この場合、少量の乳化剤で得られるポリマーの粒子径を低く抑えることができ、その結果、安定した乳濁液が得られる。また、得られるポリマー粒子も均一な粒径であり、かつポリマー含有量を高濃度とすることができるため好ましい。二段階で重合を行う際、マロン酸、マロン酸モノエステルまたはマロン酸ジエステルは一段目の重合の際に添加してもよく、また、二段階の重合の際にも添加してもよい。   In this case, the particle size of the polymer obtained with a small amount of emulsifier can be kept low, and as a result, a stable emulsion can be obtained. The obtained polymer particles are also preferable because they have a uniform particle size and the polymer content can be increased. In carrying out the polymerization in two stages, malonic acid, malonic acid monoester or malonic acid diester may be added during the first stage polymerization, or may be added during the two stage polymerization.

得られる含フッ素樹脂の数平均分子量は、塗膜化の際に機械的特性、耐侯性が良好であるという点から、5,000以上が好ましく、8,000以上がより好ましく、10,000以上がさらに好ましい。また、得られる含フッ素樹脂の数平均分子量は、溶剤溶解性や、塗膜化時のレベリング性が良好であるという点から、1,000,000以下が好ましく、500,000以下がより好ましく、100,000以下がさらに好ましい。   The number average molecular weight of the obtained fluorine-containing resin is preferably 5,000 or more, more preferably 8,000 or more, and more preferably 10,000 or more from the viewpoint that the mechanical properties and weather resistance are good during coating. Is more preferable. In addition, the number average molecular weight of the obtained fluorine-containing resin is preferably 1,000,000 or less, more preferably 500,000 or less, from the viewpoint of good solvent solubility and leveling properties during coating. More preferred is 100,000 or less.

得られる含フッ素樹脂の平均一次粒子径は、粘度が低く、高濃度の水性分散液が得られるという点から、50nm以上が好ましく、80nm以上がより好ましく、100nm以上がさらに好ましい。また、得られる含フッ素樹脂の平均一次粒子径は、水性分散液の保存安定性、また、塗膜調整時の光沢が良好であるという点から、3,000nm以下が好ましく、1,000nm以下がより好ましく、500nm以下がさらに好ましい。   The average primary particle diameter of the obtained fluororesin is preferably 50 nm or more, more preferably 80 nm or more, and even more preferably 100 nm or more from the viewpoint that the viscosity is low and a high-concentration aqueous dispersion can be obtained. In addition, the average primary particle size of the obtained fluororesin is preferably 3,000 nm or less, preferably 1,000 nm or less, from the viewpoint of storage stability of the aqueous dispersion and good gloss when adjusting the coating film. More preferred is 500 nm or less.

また、本発明は、前記の製造方法により得られる含フッ素樹脂を含む水性分散組成物にも関する。   The present invention also relates to an aqueous dispersion composition containing a fluororesin obtained by the above production method.

含フッ素樹脂の固形分濃度は、得られる重合体の量が多いという点から、水性分散組成物中に5質量%以上が好ましく、10質量%以上がより好ましく、15質量%以上がさらに好ましい。また、含フッ素樹脂の含有量は、水性分散体の安定性、重合時の付着物が少ないという点から、水性分散組成物中に50質量%以下が好ましく、40質量%以下がより好ましく、30質量%以下がさらに好ましい。   The solid content concentration of the fluororesin is preferably 5% by mass or more, more preferably 10% by mass or more, and further preferably 15% by mass or more in the aqueous dispersion composition from the viewpoint that the amount of the obtained polymer is large. In addition, the content of the fluororesin is preferably 50% by mass or less, more preferably 40% by mass or less, in the aqueous dispersion composition, from the viewpoint of the stability of the aqueous dispersion and the small amount of deposits during polymerization. A mass% or less is more preferable.

本発明のビニリデンフルオライド系重合体は溶剤、顔料、増粘剤、分散剤、消泡剤、凍結防止剤、成膜助剤などの添加剤を配合することにより、また更に他の高分子化合物を複合して溶剤塗料、水性塗料、粉体塗料として用いることができる。   The vinylidene fluoride polymer of the present invention contains other additives such as a solvent, a pigment, a thickener, a dispersant, an antifoaming agent, an antifreezing agent, and a film forming aid. Can be used as a solvent paint, water-based paint, and powder paint.

塗装方法としては、従来と同様のハケやローラーで塗布する方法、エアスプレー、エアレススプレー、エアゾールなどのスプレー法、デッピング法、ロールコート法、インクコート法などが採用でき、たとえばタイル、セメント、コンクリートなどのセラミックス、木材、金属、プラスチック、ゴムなどに塗装できる。   As the coating method, the same method of applying with the same brush or roller as before, spraying method such as air spray, airless spray, aerosol, dipping method, roll coating method, ink coating method etc. can be adopted, for example tile, cement, concrete Can be painted on ceramics, wood, metal, plastic, rubber, etc.

塗料組成物としては、耐候性塗料組成物、特に建築・建材用の耐候性塗料組成物、自動車の内・外装用塗料組成物、電気製品の内・外装塗料用組成物、事務機器あるいは厨房器具類の塗料組成物、電子部品あるいはプリント基板類の防湿用塗料組成物などが例示でき、特に耐候性・耐久性が良好な点から建材用の耐候性塗料組成物に有利に適用できる。   The paint composition includes a weather-resistant paint composition, particularly a weather-resistant paint composition for construction and building materials, an interior / exterior paint composition for automobiles, an interior / exterior paint composition for electrical products, office equipment or kitchen appliances. Examples of such coating compositions and moisture-proof coating compositions for electronic parts or printed boards are particularly applicable to weathering coating compositions for building materials from the viewpoint of good weather resistance and durability.

つぎに実施例をあげて本発明を具体的に説明するが、本発明はこれらの実施例のみに限定されるものではない。   EXAMPLES Next, the present invention will be specifically described with reference to examples, but the present invention is not limited only to these examples.

実施例1
内容積6Lの攪拌機付耐圧反応容器に脱イオン水を3000g、マロン酸ジエチル24gを仕込み、チッ素圧入、脱気を繰り返し、残存空気を除去したのち、VdF/TFE/CTFEの74/14/12モル%比の混合モノマーにて75℃でゲージ圧で0.80MPaまで加圧した。10質量%過硫酸アンモニウム水溶液28.5gを圧入し、槽内圧力がゲージ圧で0.80MPaとなるように該混合モノマーを連続供給しながら反応を行った。重合開始9時間後に槽内を常温、常圧に戻して重合を停止し、含フッ素重合体の粒子の水性分散液(固形分濃度20質量%)を得た。
Example 1
After charging 3000 g of deionized water and 24 g of diethyl malonate into a pressure-resistant reaction vessel equipped with a stirrer with an internal volume of 6 L, repeating nitrogen injection and degassing to remove residual air, 74/14/12 of VdF / TFE / CTFE The mixture was pressurized to 0.80 MPa with a gauge pressure at 75 ° C. using a mixed monomer in a mol% ratio. 28.5 g of 10% by mass ammonium persulfate aqueous solution was injected, and the reaction was performed while continuously supplying the mixed monomer so that the internal pressure of the tank was 0.80 MPa as a gauge pressure. Nine hours after the start of the polymerization, the inside of the tank was returned to room temperature and normal pressure to stop the polymerization, and an aqueous dispersion (solid content concentration: 20% by mass) of fluoropolymer particles was obtained.

この水性分散体に4質量%の硫酸アルミニウム水溶液を添加して凝析を行った。得られた凝析物を水洗、乾燥して、樹脂状重合体を得た。   The aqueous dispersion was coagulated by adding a 4 mass% aqueous aluminum sulfate solution. The obtained coagulated product was washed with water and dried to obtain a resinous polymer.

実施例2
内容積0.5Lの攪拌機付耐圧反応容器に脱イオン水を250g、マロン酸ジエチル2gを仕込み、チッ素圧入、脱気を繰り返し、残存空気を除去したのち、VdF/TFE/CTFEの74/14/12モル%比の混合モノマーにて80℃でゲージ圧で0.80MPaまで加圧した。10質量%過硫酸アンモニウム水溶液2.4gを圧入し、槽内圧力がゲージ圧で0.80MPaとなるように該混合モノマーを連続供給しながら反応を行った。重合開始9時間後に槽内を常温、常圧に戻して重合を停止し、含フッ素重合体の粒子の水性分散液(固形分濃度16重量%)を得た。
Example 2
A pressure resistant reaction vessel equipped with a stirrer with an internal volume of 0.5 L was charged with 250 g of deionized water and 2 g of diethyl malonate, repeatedly injected with nitrogen and degassed to remove residual air, then 74/14 The pressure was increased to 0.80 MPa at 80 ° C. with a mixed monomer at a / 12 mol% ratio. The reaction was carried out while continuously feeding the mixed monomer so that 2.4 g of a 10% by mass ammonium persulfate aqueous solution was injected and the pressure inside the tank was 0.80 MPa as a gauge pressure. Nine hours after the start of the polymerization, the inside of the tank was returned to room temperature and normal pressure to stop the polymerization, and an aqueous dispersion (solid content concentration: 16% by weight) of fluoropolymer particles was obtained.

この水性分散体を−20℃で12時間冷却し凍結凝析を行った。得られた凝析物を水洗、乾燥して、樹脂状重合体を得た。   The aqueous dispersion was cooled at −20 ° C. for 12 hours and freeze-coagulated. The obtained coagulated product was washed with water and dried to obtain a resinous polymer.

実施例3
内容積0.5Lの攪拌機付耐圧反応容器に脱イオン水を250g、マロン酸ジエチル2g、50質量%C511COONH4水溶液0.5gを仕込み、チッ素圧入、脱気を繰り返し、残存空気を除去したのち、VdF/TFE/CTFEの74/14/12モル%比の混合モノマーにて80℃でゲージ圧で0.80MPaまで加圧した。10質量%過硫酸アンモニウム水溶液2.4gを圧入し、槽内圧力がゲージ圧で0.80MPaとなるように該混合モノマーを連続供給しながら反応を行った。重合開始6時間後に槽内を常温、常圧に戻して重合を停止し、含フッ素重合体の粒子の水性分散液(固形分濃度15重量%)を得た。
Example 3
A pressure-resistant reaction vessel equipped with a stirrer with an internal volume of 0.5 L was charged with 250 g of deionized water, 2 g of diethyl malonate, and 0.5 g of 50% by mass C 5 F 11 COONH 4 aqueous solution. Then, the pressure was increased to 0.80 MPa at 80 ° C. with a mixed monomer of 74/14/12 mol% of VdF / TFE / CTFE at a gauge pressure. The reaction was carried out while continuously feeding the mixed monomer so that 2.4 g of a 10% by mass ammonium persulfate aqueous solution was injected and the pressure inside the tank was 0.80 MPa in terms of gauge pressure. Six hours after the start of the polymerization, the inside of the tank was returned to room temperature and normal pressure to stop the polymerization, and an aqueous dispersion (solid content concentration: 15% by weight) of fluoropolymer particles was obtained.

この水性分散体を−20℃で12時間冷却し凍結凝析を行った。得られた凝析物を水洗、乾燥して、樹脂状重合体を得た。   The aqueous dispersion was cooled at −20 ° C. for 12 hours and freeze-coagulated. The obtained coagulated product was washed with water and dried to obtain a resinous polymer.

実施例4
内容積0.5Lの攪拌機付耐圧反応容器に脱イオン水を250g、マロン酸ジエチル1gを仕込み、チッ素圧入、脱気を繰り返し、残存空気を除去したのち、VdF/TFE/CTFEの74/14/12モル%比の混合モノマーにて80℃でゲージ圧で0.80MPaまで加圧した。10質量%過硫酸アンモニウム水溶液2.4gを圧入し、槽内圧力がゲージ圧で0.80MPaとなるように該混合モノマーを連続供給しながら反応を行った。重合開始9時間後に槽内を常温、常圧に戻して重合を停止し、含フッ素重合体の粒子の水性分散液(固形分濃度23重量%)を得た。
この水性分散体を−20℃で12時間冷却し凍結凝析を行った。得られた凝析物を水洗、乾燥して、樹脂状重合体を得た。
Example 4
A pressure-resistant reaction vessel equipped with a stirrer with an internal volume of 0.5 L was charged with 250 g of deionized water and 1 g of diethyl malonate, repeatedly injected with nitrogen and degassed to remove residual air. The pressure was increased to 0.80 MPa at 80 ° C. with a mixed monomer at a / 12 mol% ratio. The reaction was carried out while continuously feeding the mixed monomer so that 2.4 g of a 10% by mass ammonium persulfate aqueous solution was injected and the pressure inside the tank was 0.80 MPa in terms of gauge pressure. Nine hours after the start of the polymerization, the inside of the tank was returned to room temperature and normal pressure to stop the polymerization, and an aqueous dispersion (solid content concentration: 23% by weight) of fluoropolymer particles was obtained.
The aqueous dispersion was cooled at −20 ° C. for 12 hours and freeze-coagulated. The obtained coagulated product was washed with water and dried to obtain a resinous polymer.

比較例1
内容積0.5Lの攪拌機付耐圧反応容器に脱イオン水を250g、酢酸エチル1gを仕込み、チッ素圧入、脱気を繰り返し、残存空気を除去したのち、VdF/TFE/CTFEの74/14/12モル%比の混合モノマーにて80℃でゲージ圧で0.80MPaまで加圧した。10質量%過硫酸アンモニウム水溶液2.4gを圧入し、槽内圧力がゲージ圧で0.80MPaとなるように該混合モノマーを連続供給しながら反応を行った。重合開始8時間後に槽内を常温、常圧に戻して重合を停止し、含フッ素重合体の粒子の水性分散液(固形分濃度16重量%)を得た。
この水性分散体を−20℃で12時間冷却し凍結凝析を行った。得られた凝析物を水洗、乾燥して、樹脂状重合体を得た。
Comparative Example 1
A pressure-resistant reaction vessel equipped with a stirrer with an internal volume of 0.5 L was charged with 250 g of deionized water and 1 g of ethyl acetate, repeatedly injected with nitrogen and degassed to remove residual air, and then VdF / TFE / CTFE The pressure was increased to 0.80 MPa with a gauge pressure at 80 ° C. with a mixed monomer of 12 mol% ratio. The reaction was carried out while continuously feeding the mixed monomer so that 2.4 g of a 10% by mass ammonium persulfate aqueous solution was injected and the pressure inside the tank was 0.80 MPa in terms of gauge pressure. After 8 hours from the start of polymerization, the inside of the tank was returned to room temperature and normal pressure to stop the polymerization, and an aqueous dispersion of fluoropolymer particles (solid content concentration 16% by weight) was obtained.
The aqueous dispersion was cooled at −20 ° C. for 12 hours and freeze-coagulated. The obtained coagulated product was washed with water and dried to obtain a resinous polymer.

比較例2
内容積0.5Lの攪拌機付耐圧反応容器に脱イオン水を250g仕込み、チッ素圧入、脱気を繰り返し、残存空気を除去したのち、VdF/TFE/CTFEの74/14/12モル%比の混合モノマーにて80℃でゲージ圧で0.80MPaまで加圧した。10質量%過硫酸アンモニウム水溶液2.4gを圧入し、槽内圧力がゲージ圧で0.80MPaとなるように該混合モノマーを連続供給しながら反応を行った。重合開始3時間後に槽内を常温、常圧に戻して重合を停止し、含フッ素重合体の粒子の水性分散液(固形分濃度24重量%)を得た。
Comparative Example 2
After adding 250 g of deionized water to a pressure-resistant reaction vessel equipped with a stirrer with an internal volume of 0.5 L, repeating nitrogen injection and degassing, and removing residual air, the ratio of 74/14/12 mol% of VdF / TFE / CTFE The mixed monomer was pressurized to 0.80 MPa at 80 ° C. with a gauge pressure. The reaction was carried out while continuously feeding the mixed monomer so that 2.4 g of a 10% by mass ammonium persulfate aqueous solution was injected and the pressure inside the tank was 0.80 MPa in terms of gauge pressure. Three hours after the start of the polymerization, the inside of the tank was returned to normal temperature and normal pressure to stop the polymerization, and an aqueous dispersion (solid content concentration: 24% by weight) of fluoropolymer particles was obtained.

この水性分散体を−20℃で12時間冷却し凍結凝析を行った。得られた凝析物を水洗、乾燥して、樹脂状重合体を得た。   The aqueous dispersion was cooled at −20 ° C. for 12 hours and freeze-coagulated. The obtained coagulated product was washed with water and dried to obtain a resinous polymer.

比較例3
内容積0.5Lの攪拌機付耐圧反応容器に脱イオン水を250g、イソプロピルアルコール(以下、IPAともいう)1gを仕込み、チッ素圧入、脱気を繰り返し、残存空気を除去したのち、VdF/TFE/CTFEの74/14/12モル%比の混合モノマーにて80℃でゲージ圧で0.80MPaまで加圧した。10質量%過硫酸アンモニウム水溶液2.4gを圧入し、槽内圧力がゲージ圧で0.80MPaとなるように該混合モノマーを連続供給しながら反応を行ったが、反応は進行せず、ポリマーを得ることが出来なかった。
Comparative Example 3
A pressure-resistant reaction vessel equipped with a stirrer with an internal volume of 0.5 L was charged with 250 g of deionized water and 1 g of isopropyl alcohol (hereinafter also referred to as IPA), repeatedly injected with nitrogen and degassed to remove residual air, and then VdF / TFE. The pressure was increased to 0.80 MPa at 80 ° C. with a mixed monomer of 74/14/12 mol% of / CTFE. The reaction was carried out while continuously supplying the mixed monomer so that 2.4 g of a 10% by mass ammonium persulfate aqueous solution was injected and the pressure inside the tank was 0.80 MPa in gauge pressure, but the reaction did not proceed and a polymer was obtained. I couldn't.

比較例4
比較例3と同様の方法で、連鎖移動剤をアセチルアセトンに変更して重合を行ったが、反応は進行せず、ポリマーを得ることが出来なかった。
Comparative Example 4
Polymerization was carried out in the same manner as in Comparative Example 3 except that the chain transfer agent was changed to acetylacetone, but the reaction did not proceed and a polymer could not be obtained.

得られた水性分散体の重合速度(Rate of polymerization)(以下、Rpともいう)を計算した。また、得られた樹脂状重合体を以下に示す測定方法により、分子量および平均粒子径を測定した。測定結果を表1に示す。   The polymerization rate (Rate of polymerization) (hereinafter also referred to as Rp) of the obtained aqueous dispersion was calculated. Moreover, the molecular weight and the average particle diameter of the obtained resinous polymer were measured by the measurement methods shown below. The measurement results are shown in Table 1.

(Rp)
Rpの計算式を下に示す。

Figure 2008297529
(Rp)
The calculation formula of Rp is shown below.
Figure 2008297529

(分子量測定)
樹脂粉末をテトラヒドロフラン(THF)で濃度が0.2%となるように溶解させ、これをGPC測定装置(東ソー(株)製、商品名HLC−8020)を用いてポリスチレン換算の数平均分子量および重量平均分子量を測定した。また、THFに溶解不充分な場合はフィルターで残渣を取り除いた後、カラムを通過した部分のみを測定した。
(Molecular weight measurement)
The resin powder was dissolved in tetrahydrofuran (THF) to a concentration of 0.2%, and this was dissolved in polystyrene-reduced number average molecular weight and weight using a GPC measuring apparatus (trade name HLC-8020, manufactured by Tosoh Corporation). Average molecular weight was measured. If the THF was insufficiently dissolved, the residue was removed with a filter, and only the portion that passed through the column was measured.

(溶剤溶解性試験)
樹脂粉末に酢酸ブチルを加え50重量%の樹脂溶液を調整した。この樹脂溶液の粘度を25℃の条件でB型粘度計(東京計器(株)製、BM型粘度計 ローターNo.4 60rpm)で測定した。
(Solvent solubility test)
Butyl acetate was added to the resin powder to prepare a 50% by weight resin solution. The viscosity of this resin solution was measured with a B-type viscometer (manufactured by Tokyo Keiki Co., Ltd., BM-type viscometer rotor No. 4 60 rpm) at 25 ° C.

(粒子径測定)
水性分散液中の粒子の平均粒子径を濃厚系粒径アナライザー(大塚電子(株)製 FPAR−1000)を用いて測定した。
(Particle size measurement)
The average particle size of the particles in the aqueous dispersion was measured using a concentrated particle size analyzer (FPAR-1000 manufactured by Otsuka Electronics Co., Ltd.).

Figure 2008297529
Figure 2008297529

Claims (8)

(a)含フッ素オレフィン、(b)マロン酸、マロン酸モノエステルまたはマロン酸ジエステルおよび(c)水溶性ラジカル重合開始剤を水中に添加し乳化重合を行う含フッ素樹脂の製造方法。 (A) Fluorine-containing olefin, (b) Malonic acid, malonic acid monoester or malonic acid diester and (c) A water-soluble radical polymerization initiator is added to water to produce a fluorine-containing resin which undergoes emulsion polymerization. さらに、水中に(d)界面活性剤を添加する請求項1記載の含フッ素樹脂の製造方法。 Furthermore, the manufacturing method of the fluorine-containing resin of Claim 1 which adds (d) surfactant to water. 含フッ素オレフィン(a)がビニリデンフルオライドまたはビニリデンフルオライドと他の共重合可能なオレフィンの混合物である請求項1または2記載の含フッ素樹脂の製造方法。 The method for producing a fluorine-containing resin according to claim 1 or 2, wherein the fluorine-containing olefin (a) is vinylidene fluoride or a mixture of vinylidene fluoride and other copolymerizable olefins. 他の共重合可能なオレフィンが、テトラフルオロエチレン、ヘキサフルオロプロピレンおよびクロロトリフルオロエチレンよりなる群から選ばれる少なくとも1種である請求項3記載の含フッ素樹脂の製造方法。 The method for producing a fluororesin according to claim 3, wherein the other copolymerizable olefin is at least one selected from the group consisting of tetrafluoroethylene, hexafluoropropylene and chlorotrifluoroethylene. 含フッ素オレフィン(a)がビニリデンフルオライド、クロロトリフルオロエチレンおよびテトラフルオロエチレンの混合物である請求項1〜4のいずれかに記載の含フッ素樹脂の製造方法。 The method for producing a fluorine-containing resin according to any one of claims 1 to 4, wherein the fluorine-containing olefin (a) is a mixture of vinylidene fluoride, chlorotrifluoroethylene and tetrafluoroethylene. マロン酸、マロン酸モノエステルまたはマロン酸ジエステル(b)が式(1):
Figure 2008297529
(式中、R1およびR2は、同じであっても異なっていてもよく、いずれも炭素数1〜6のアルキル基、または水素原子)
である請求項1〜5のいずれかに記載の含フッ素樹脂の製造方法。
Malonic acid, malonic acid monoester or malonic acid diester (b) is represented by the formula (1):
Figure 2008297529
(In the formula, R 1 and R 2 may be the same or different and both are alkyl groups having 1 to 6 carbon atoms or hydrogen atoms)
The method for producing a fluororesin according to any one of claims 1 to 5.
請求項1〜6のいずれかに記載の製造方法により得られる含フッ素樹脂。 The fluorine-containing resin obtained by the manufacturing method in any one of Claims 1-6. 請求項7記載の含フッ素樹脂を含む水性分散組成物。 An aqueous dispersion composition comprising the fluorine-containing resin according to claim 7.
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