JP2008272674A - Container washing machine and container washing method - Google Patents

Container washing machine and container washing method Download PDF

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JP2008272674A
JP2008272674A JP2007119729A JP2007119729A JP2008272674A JP 2008272674 A JP2008272674 A JP 2008272674A JP 2007119729 A JP2007119729 A JP 2007119729A JP 2007119729 A JP2007119729 A JP 2007119729A JP 2008272674 A JP2008272674 A JP 2008272674A
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container
cleaning
tank
cleaning liquid
washing
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Masaki Nakatani
正樹 中谷
Koichi Matsuda
晃一 松田
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Kirin Brewery Co Ltd
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Kirin Brewery Co Ltd
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<P>PROBLEM TO BE SOLVED: To provide a container washing machine capable of reducing the using amount of a detergent by the improvement of a washing effect, improving environmental fitness and successively and continuously washing containers by using microbubbles, and to solve the problem of container service life decline due to an alkaline detergent by using the microbubbles and using a neutral or acidic detergent. <P>SOLUTION: The container washing machine comprises a preliminary rinsing tub 2, a washing tub 3, a finish rinsing tub 4, a container carrying means 7 for making non-washed containers 1a successively and continuously pass through the preliminary rinsing tub, the washing tub and the finish rinsing tub, a washing liquid circulating means 24 for making washing liquid 10 stored in the washing tub flow, and a microbubble generator 31 installed in the washing liquid in the washing tub. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、リターナブル又はリフィラブルと呼称されるガラス壜、プラスチックボトル等の通い容器を繰り返し使用するための容器洗浄機及び容器の洗浄方法に関する。   The present invention relates to a container cleaning machine and a container cleaning method for repeatedly using a returnable or refillable container such as a glass bottle or a plastic bottle.

ガラス壜の通い容器は、洗壜機と呼ばれる複数の槽を備えた装置内を通過する際に、各槽の水、湯又は洗浄液に浸漬され、再充填可能なレベルまできれいに洗浄される(例えば特許文献1を参照。)。洗浄液には通常、水酸化ナトリウムなどのアルカリ性洗浄剤が用いられている。   When passing through a device equipped with a plurality of tanks called a washing machine, the glass container is immersed in water, hot water or cleaning liquid in each tank and cleaned to a refillable level (for example, (See Patent Document 1). Usually, an alkaline detergent such as sodium hydroxide is used for the washing liquid.

一方、洗浄の効率化を図るため、マイクロバブルと呼ばれる微細気泡(以下、「マイクロバブル」ともいう)を洗浄液中で発生させる技術がある(例えば特許文献2を参照。)。   On the other hand, there is a technique for generating fine bubbles called microbubbles (hereinafter also referred to as “microbubbles”) in a cleaning liquid in order to increase the efficiency of cleaning (see, for example, Patent Document 2).

特開平5‐50051号公報Japanese Patent Laid-Open No. 5-50051 特開2004‐121962号公報JP 2004-121962 A

特許文献1などに記載されている洗壜機において用いられるアルカリ性洗浄剤は、洗浄力が強い一方、ガラスを侵す性質があり、ガラス壜の繰り返し使用可能回数に影響を与える。また、ビール用途に表面を薄膜で被覆したポリエチレンテレフタレート(PET)樹脂製のボトルの場合、PET樹脂の加水分解を促進する。したがって、長期的には徐々に薄膜のガスバリア性能を低下させる問題を生じる。   The alkaline detergent used in the washing machine described in Patent Document 1 has a strong detergency, but has a property of corroding glass, and affects the number of times the glass bottle can be used repeatedly. In the case of a bottle made of polyethylene terephthalate (PET) resin whose surface is coated with a thin film for beer use, hydrolysis of the PET resin is promoted. Therefore, in the long term, there arises a problem that the gas barrier performance of the thin film is gradually lowered.

アルカリ性洗浄剤における諸問題を解決するため、酸性洗浄剤を使用することも考えられる。しかし、一般に酸性洗浄剤では蛋白などの洗浄力に欠け、実用化されていない。   In order to solve various problems in the alkaline cleaning agent, it is conceivable to use an acidic cleaning agent. However, acidic detergents generally lack protein and other detergency and have not been put to practical use.

特許文献2の開示に代表されるマイクロバブルを使用した洗浄技術は、有機溶剤等の洗浄剤の使用量をゼロにしたり、低減したりできる効果が知られている。環境調和技術として主として日本国内で注目されている一方、原理解明がさほど進んでいないのが現状であり、飲料用容器の洗浄機に活用した事例はこれまでのところ知られていない。   The cleaning technique using microbubbles represented by the disclosure of Patent Document 2 is known to have an effect of reducing or reducing the amount of cleaning agent used such as an organic solvent. While attention has been focused mainly on environmentally friendly technologies in Japan, the principle has not been elucidated so far, and there have been no known examples of use in beverage container washing machines.

そこで本発明の目的は、マイクロバブルを使用して、洗浄効果向上による洗浄剤の使用量の削減及び環境適性の向上並びに順次・連続的な容器の洗浄が可能な容器洗浄機を提供することである。また、本発明の目的は、マイクロバブルを使用して、中性乃至酸性の洗浄剤を用いてアルカリ性洗浄剤による容器寿命低下の問題を解決し、かつ、洗浄効果向上による洗浄剤の使用量の削減及び環境適性の向上並びに順次・連続的な容器の洗浄が可能な容器の洗浄方法を提供することである。   Accordingly, an object of the present invention is to provide a container washer that uses microbubbles to reduce the amount of cleaning agent used by improving the cleaning effect, improve environmental suitability, and sequentially and continuously clean containers. is there. Another object of the present invention is to use microbubbles to solve the problem of container life reduction due to alkaline cleaning agents using neutral or acidic cleaning agents, and to increase the amount of cleaning agents used by improving the cleaning effect. It is intended to provide a container cleaning method capable of reducing and improving environmental suitability and sequentially and continuously cleaning containers.

本発明者らは、複数槽を有する容器洗浄機において、洗浄槽で微細気泡を発生させ、かつ、容器に効率的に微細気泡を接触させることで、中性乃至酸性の洗浄液で飲料用容器を、リターナブルの使用が可能な程度まで順次・連続的に洗浄できることを見出し、本発明を完成させた。すなわち、本発明に係る容器洗浄機は、予備濯ぎ槽と、洗浄槽と、仕上げ濯ぎ槽と、未洗浄容器を順次連続的に前記予備濯ぎ槽、前記洗浄槽及び前記仕上げ濯ぎ槽に通過させる容器搬送手段と、前記洗浄槽に蓄えられた洗浄液に流れを生じさせる洗浄液循環手段と、前記洗浄槽の洗浄液中に設置された微細気泡発生器と、を有することを特徴とする。   In the container washing machine having a plurality of tanks, the present inventors generate a fine bubble in the washing tank and efficiently bring the fine bubble into contact with the container, thereby allowing the beverage container to be washed with a neutral or acidic cleaning liquid. The present invention has been completed by finding that it can be washed sequentially and continuously to the extent that returnable use is possible. That is, the container washing machine according to the present invention is a container that allows a preliminary rinsing tank, a cleaning tank, a finishing rinsing tank, and an unwashed container to sequentially pass through the preliminary rinsing tank, the cleaning tank, and the finishing rinsing tank. It has a conveyance means, a cleaning liquid circulation means for generating a flow in the cleaning liquid stored in the cleaning tank, and a fine bubble generator installed in the cleaning liquid of the cleaning tank.

本発明に係る容器洗浄機では、前記微細気泡発生器が、個数平均径又はメディアン径が50μm以下の微細気泡を発生させることが好ましい。発生させる気泡として、個数平均径又はメディアン径が50μm以下の微細気泡とすることで、洗浄効果を高めることができる。   In the container washer according to the present invention, it is preferable that the fine bubble generator generates fine bubbles having a number average diameter or a median diameter of 50 μm or less. The cleaning effect can be enhanced by using fine bubbles having a number average diameter or median diameter of 50 μm or less as the generated bubbles.

本発明に係る容器洗浄機では、前記洗浄液循環手段は、前記洗浄槽に蓄えられた洗浄液を液面より低位置にて吸引し、吐出する循環ポンプ付きの配管であることが好ましい。洗浄槽内で洗浄液の流れを高めることが可能であり、微細気泡を素早く容器まで移動させることができ、その際に洗浄液の泡立ちを抑制できる。   In the container washer according to the present invention, the cleaning liquid circulation means is preferably a pipe with a circulation pump that sucks and discharges the cleaning liquid stored in the cleaning tank at a position lower than the liquid level. It is possible to increase the flow of the cleaning liquid in the cleaning tank, and it is possible to quickly move the fine bubbles to the container and to suppress the foaming of the cleaning liquid at that time.

本発明に係る容器洗浄機では、前記洗浄液循環手段は、前記洗浄槽に蓄えられた洗浄液を低位置から前記洗浄液の液面まで汲み上げる循環ポンプ付きの配管であることとしてもよい。洗浄槽内の洗浄液を上から下に至るまで満遍なく循環させ、これに伴い微細気泡も洗浄槽全体に行き渡らせることが可能となる。   In the container washer according to the present invention, the cleaning liquid circulation means may be a pipe with a circulation pump that pumps the cleaning liquid stored in the cleaning tank from a low position to the liquid level of the cleaning liquid. The cleaning liquid in the cleaning tank can be circulated evenly from the top to the bottom, and fine bubbles can be distributed throughout the cleaning tank.

本発明に係る容器洗浄機では、前記洗浄液の流れ方向を、前記容器搬送手段の容器搬送方向に対して直交若しくはほぼ直交させていることが好ましい。洗浄槽内で搬送中の容器に微細気泡を効率よく接触させることが可能である。   In the container washer according to the present invention, it is preferable that the flow direction of the cleaning liquid is orthogonal or substantially orthogonal to the container conveyance direction of the container conveyance means. It is possible to efficiently bring the fine bubbles into contact with the container being transported in the cleaning tank.

本発明に係る容器洗浄機では、前記微細気泡発生器が、前記洗浄槽に蓄えられた洗浄液の流れのある箇所にて微細気泡を発生させることが好ましい。洗浄槽内全体に微細気泡を素早く行き渡らせることができる。   In the container washer according to the present invention, it is preferable that the fine bubble generator generates fine bubbles at a location where a flow of the cleaning liquid stored in the cleaning tank is present. Fine bubbles can be quickly distributed throughout the cleaning tank.

本発明に係る容器洗浄機では、前記微細気泡発生器は、洗浄中の容器に対して洗浄液の流れの上流側に配置されていることが好ましい。微細気泡は、洗浄液の流れに逆らって拡散できない場合があるため、このような配置によって効果的かつ一様に微細気泡を洗浄中の容器に接触させることができる。   In the container washer according to the present invention, it is preferable that the fine bubble generator is arranged on the upstream side of the flow of the cleaning liquid with respect to the container being cleaned. Since the fine bubbles may not be able to diffuse against the flow of the cleaning liquid, such an arrangement allows the fine bubbles to contact the container being cleaned effectively and uniformly.

本発明に係る容器洗浄機では、前記容器搬送手段が、洗浄中の容器の開口部を前記微細気泡発生器に対向させるように該容器を搬送することが好ましい。洗浄槽内では容器の上下を自在に変更しながら搬送することが可能であるが、容器の開口部(のみ口又は注ぎ口)と微細気泡の発生器を対向させることで、微細気泡が品質に特に重要な容器の内部に行き渡りやすくし、洗浄効率を高めることができる。   In the container washer according to the present invention, it is preferable that the container transport means transports the container so that the opening of the container being cleaned is opposed to the fine bubble generator. In the washing tank, the container can be transported while freely changing the top and bottom of the container, but the fine bubbles can be improved in quality by making the container opening (nozzle or spout) face the fine bubble generator. In particular, it is possible to easily reach the inside of an important container, and the cleaning efficiency can be increased.

本発明に係る容器の洗浄方法は、未洗浄容器を順次連続的に予備濯ぎ槽、洗浄槽及び仕上げ濯ぎ槽に通過させて、洗浄済容器とする容器の洗浄方法において、前記洗浄槽で使用する洗浄液を、中性洗浄液、弱酸性洗浄液又は酸性洗浄液とし、前記洗浄液を循環させて、生じた洗浄液の流れの中で微細気泡を発生させることを特徴とする。   The container cleaning method according to the present invention is used in the cleaning tank in a container cleaning method in which unwashed containers are successively passed through a preliminary rinsing tank, a cleaning tank, and a final rinsing tank in order to obtain a cleaned container. The cleaning liquid is a neutral cleaning liquid, a weak acidic cleaning liquid or an acidic cleaning liquid, and the cleaning liquid is circulated to generate fine bubbles in the flow of the generated cleaning liquid.

本発明に係る容器の洗浄方法では、前記容器が、ガラス容器、プラスチック容器、コーティングを施したガラス容器又はコーティングを施したプラスチック容器である形態が含まれる。ここで、薄膜又は塗被膜が容器にコーティングされている形態が含まれ、さらに薄膜がガスバリア性を有する薄膜である形態が含まれる。   The container cleaning method according to the present invention includes a form in which the container is a glass container, a plastic container, a coated glass container, or a coated plastic container. Here, the form in which the thin film or the coating film is coated on the container is included, and further, the form in which the thin film is a thin film having gas barrier properties is included.

本発明に係る容器の洗浄方法では、前記微細気泡が、個数平均径又はメディアン径が50μm以下の気泡であることが好ましい。発生させる気泡として、個数平均径又はメディアン径が50μm以下の微細気泡とすることで、洗浄効果を高めることができる。気泡がこのような微細な径の気泡であると、洗浄液中を移動中に気泡に働く浮力による急速に液面へ浮上することが抑制され、微細気泡の均一な洗浄液中への拡散及び未洗浄容器への均一な接触が可能となる。したがって、浮力の観点からは、10μm以下がより好ましく、1μm以下がより好ましい。   In the container cleaning method according to the present invention, the fine bubbles are preferably bubbles having a number average diameter or a median diameter of 50 μm or less. The cleaning effect can be enhanced by using fine bubbles having a number average diameter or median diameter of 50 μm or less as the generated bubbles. If the bubbles are bubbles of such a fine diameter, it is suppressed from rapidly rising to the liquid surface due to the buoyancy acting on the bubbles while moving in the cleaning liquid, and the fine bubbles are diffused into the uniform cleaning liquid and not washed. Uniform contact with the container is possible. Therefore, from the viewpoint of buoyancy, it is more preferably 10 μm or less, and more preferably 1 μm or less.

本発明の容器洗浄機は、マイクロバブルを使用して、洗浄効果向上によって洗浄剤の使用量を削減し、環境適性を向上させ、並びに順次・連続的に容器を洗浄することができる。また、本発明の容器の洗浄方法は、マイクロバブルを使用して、中性乃至酸性の洗浄剤を用いてアルカリ性洗浄剤による容器寿命低下の問題を解決できる。また、洗浄効果向上によって洗浄剤の使用量を削減し、環境適性を向上させ、並びに順次・連続的に容器を洗浄することができる。   The container washer of the present invention can use microbubbles to reduce the amount of cleaning agent used by improving the cleaning effect, improve the environmental suitability, and sequentially and continuously clean the container. In addition, the container cleaning method of the present invention can solve the problem of a decrease in container life due to an alkaline cleaning agent using a neutral or acidic cleaning agent using microbubbles. Moreover, the amount of cleaning agent used can be reduced by improving the cleaning effect, environmental suitability can be improved, and the container can be cleaned sequentially and continuously.

添付の図面を参照して本発明の実施の形態を説明する。以下に説明する実施の形態は本発明の構成の例であり、本発明は、以下の実施の形態に制限されず、本発明の効果を奏する範囲で適宜変更が可能である。   Embodiments of the present invention will be described with reference to the accompanying drawings. The embodiment described below is an example of the configuration of the present invention, and the present invention is not limited to the following embodiment, and can be appropriately changed within the scope of the effects of the present invention.

本実施形態に係る容器洗浄機を図1及び図2を用いて説明する。図1は本実施形態に係る容器洗浄機の全体の構成を説明するための概略図である。図2は洗浄槽の構成を説明するための概略図である。図1に示したように、本実施形態に係る容器洗浄機100は、予備濯ぎ槽2と、洗浄槽3と、仕上げ濯ぎ槽4と、未洗浄容器1aを順次連続的に予備濯ぎ槽2、洗浄槽3及び仕上げ濯ぎ槽4に通過させる容器搬送手段7と、洗浄槽3に蓄えられた洗浄液10に流れを生じさせる洗浄液循環手段(図2の符号24)と、洗浄槽3の洗浄液中に設置された微細気泡発生器(図2の符号31)と、を有する。本実施形態に係る容器洗浄機100は、予備濯ぎ槽2と、洗浄槽3と、仕上げ濯ぎ槽4のほか、予備濯ぎ槽2の予備タンク5と、仕上げ濯ぎ槽4の予備タンク6とをさらに有する。図1と図2を参照して、本実施形態に係る容器洗浄機とその作動状況を説明する。   A container washer according to this embodiment will be described with reference to FIGS. FIG. 1 is a schematic view for explaining the overall configuration of the container washer according to the present embodiment. FIG. 2 is a schematic view for explaining the configuration of the cleaning tank. As shown in FIG. 1, the container washer 100 according to this embodiment includes a preliminary rinsing tank 2, a cleaning tank 3, a finish rinsing tank 4, and an unwashed container 1 a successively and sequentially. In the cleaning liquid in the cleaning tank 3, the container transport means 7 that passes through the cleaning tank 3 and the finishing rinsing tank 4, the cleaning liquid circulation means (reference numeral 24 in FIG. 2) that causes the cleaning liquid 10 stored in the cleaning tank 3 to flow. And an installed fine bubble generator (reference numeral 31 in FIG. 2). The container washer 100 according to this embodiment further includes a preliminary rinsing tank 2, a cleaning tank 3, a finishing rinsing tank 4, a preliminary tank 5 of the preliminary rinsing tank 2, and a preliminary tank 6 of the finishing rinsing tank 4. Have. With reference to FIG. 1 and FIG. 2, the container washing machine which concerns on this embodiment, and its operating condition are demonstrated.

図1で示した本実施形態に係る容器洗浄機は、2つの予備濯ぎ槽2a,2bを備えている。ここで1つ又は3つ以上の予備濯ぎ槽から構成されていてもよい。未洗浄容器1aは、容器搬送手段7に載せられた後、直ちに予備濯ぎ槽2につけられず、その前にジェット水流噴射機13によって水又は湯の水流を浴びて物理的な洗浄が加えられる。ジェット水流噴射機13によって噴射された水又は湯は、未洗浄容器1aに当たった後、予備濯ぎ槽2の予備タンク5に蓄えられる。水又は湯の水流を浴びた洗浄中の容器1bは、容器搬送手段7によって予備濯ぎ槽2a,2bにつけられる。予備濯ぎ槽2には、水又は湯が蓄えられていて、予備タンク5内の水又は湯と相互に循環されている。   The container washer according to the present embodiment shown in FIG. 1 includes two preliminary rinsing tanks 2a and 2b. Here, one or three or more preliminary rinsing tanks may be used. The unwashed container 1a is not put on the preliminary rinsing tank 2 immediately after being placed on the container conveying means 7, and before that, the water is washed with water or hot water by the jet water jetting machine 13 to be physically washed. The water or hot water sprayed by the jet water jetting machine 13 hits the unwashed container 1 a and is then stored in the spare tank 5 of the spare rinsing tank 2. The container 1b that is being washed with a stream of water or hot water is attached to the preliminary rinsing tanks 2a and 2b by the container transport means 7. In the preliminary rinsing tank 2, water or hot water is stored and circulated with the water or hot water in the preliminary tank 5.

容器搬送手段7は、容器を順次・連続的に予備濯ぎ槽2、洗浄槽3及び仕上げ濯ぎ槽4に搬送することができればいかなる形態であってもよいが、例えば、循環式のコンベアに、容器を収容する容器ホルダーをコンベア方向に配列・固定した形態である。容器ホルダーとしては、例えば、入れ物構造、掴み構造、摘み構造又は挟み構造を有する保持具である。   The container transport means 7 may be in any form as long as it can transport the containers to the preliminary rinsing tank 2, the washing tank 3 and the finishing rinse tank 4 sequentially and continuously. Are arranged and fixed in the direction of the conveyor. An example of the container holder is a holder having a container structure, a gripping structure, a knob structure, or a pinching structure.

洗浄の対象とする容器1aは、ガラス容器(ガラス壜)、プラスチック容器、コーティングを施したガラス容器又はコーティングを施したプラスチック容器である。これらの容器は、ワンウェイで用いられることがあるが、リターナブルで繰り返し使用されることもある。ここで、コーティング物としては、例えば薄膜又は塗被膜がある。薄膜としては、例えばダイヤモンドライクカーボン(DLC)薄膜、SiOx薄膜、アルミナ薄膜、窒化物薄膜などの各種のガスバリア性を有する薄膜がある。また、塗被膜としては、例えば破壜防止用のセラミック製又は樹脂製塗被膜又はラベル印刷を目的とした塗被膜がある。   The container 1a to be cleaned is a glass container (glass bottle), a plastic container, a coated glass container, or a coated plastic container. These containers may be used one-way, but may be returnable and used repeatedly. Here, as a coating thing, there exists a thin film or a coating film, for example. Examples of the thin film include various thin films having gas barrier properties such as a diamond-like carbon (DLC) thin film, a SiOx thin film, an alumina thin film, and a nitride thin film. In addition, examples of the coating film include a ceramic or resin coating film for preventing breakage or a coating film for the purpose of label printing.

図1で示した本実施形態に係る容器洗浄機は、3つの洗浄槽3a,3b,3cを備えている。ここで2つ以下又は4つ以上の洗浄槽から構成されていてもよい。洗浄中の容器1bは、予備濯ぎ槽2に続いて、容器搬送手段7によって洗浄槽3a,3b,3cにつけられる。洗浄槽3には、洗浄液10が蓄えられており、洗浄槽3a,3b,3cに蓄えられている洗浄液10a,10b,10cは相互に循環されている。また、洗浄槽3には、ジェット水流噴射機14によって洗浄液が噴射され、洗浄中の容器1bに洗浄液の水流を浴びて物理的な洗浄を加える。ジェット水流噴射機14によって噴射された洗浄液は、洗浄中の容器1bに当たった後、洗浄槽3に蓄えられる。   The container washer according to this embodiment shown in FIG. 1 includes three washing tanks 3a, 3b, and 3c. Here, it may be composed of two or less or four or more cleaning tanks. The container 1b that is being cleaned is attached to the cleaning tanks 3a, 3b, and 3c by the container conveying means 7 following the preliminary rinsing tank 2. The cleaning liquid 10 is stored in the cleaning tank 3, and the cleaning liquids 10a, 10b, and 10c stored in the cleaning tanks 3a, 3b, and 3c are circulated with each other. Further, the cleaning liquid is jetted into the cleaning tank 3 by the jet water jetting machine 14, and the cleaning liquid is bathed in the cleaning container 1b to perform physical cleaning. The cleaning liquid sprayed by the jet water jetting machine 14 is stored in the cleaning tank 3 after hitting the container 1b being cleaned.

洗浄液10としては、容器の寿命低下防止の観点から、中性洗浄液(pHがほぼ7)、弱酸性洗浄液(pHが4以上7未満)又は酸性洗浄液(pHが4未満)が好ましい。ただし、本実施形態に係る容器洗浄機では、洗浄液10として従来から使用されている水酸化ナトリウム、グルコン酸ナトリウム等のアルカリ性薬剤を含有するアルカリ性洗浄剤を使用することも可能である。   As the cleaning liquid 10, a neutral cleaning liquid (pH is approximately 7), a weak acidic cleaning liquid (pH is 4 or more and less than 7) or an acidic cleaning liquid (pH is less than 4) is preferable from the viewpoint of preventing a decrease in the life of the container. However, in the container washer according to the present embodiment, it is also possible to use an alkaline detergent containing an alkaline agent such as sodium hydroxide or sodium gluconate conventionally used as the washing liquid 10.

図2に示すように、洗浄液循環手段24は、洗浄槽3に洗浄液10の水面よりも低位置に設けた2つ以上の開口部23と、開口部23a,23b同士を洗浄槽3の外側にて連結する配管22と、配管22内の洗浄液に流れを与える循環ポンプ21とを有する。すなわち、洗浄液循環手段24は、洗浄槽3に蓄えられた洗浄液10を低位置から洗浄液10の液面まで汲み上げる循環ポンプ付きの配管である。洗浄液循環手段24によって、洗浄槽3に蓄えられた洗浄液10がその液面よりも低位置の開口部23aにて吸引され、開口部23bから吐出される。洗浄液中の汚れや洗浄液濃度を一定に保つことができる他、洗浄槽3内で洗浄液10の流れ25を高めることが可能であり、微細気泡を素早く容器まで移動させることができ、その際に洗浄液10の泡立ちを抑制できる。なお、図2において、※1は、配管22がつながっていることを意味している。   As shown in FIG. 2, the cleaning liquid circulation means 24 has two or more openings 23 provided in the cleaning tank 3 at a position lower than the water surface of the cleaning liquid 10, and the openings 23 a and 23 b are arranged outside the cleaning tank 3. And a circulation pump 21 for supplying a flow to the cleaning liquid in the piping 22. That is, the cleaning liquid circulation means 24 is a pipe with a circulation pump that pumps the cleaning liquid 10 stored in the cleaning tank 3 from a low position to the liquid level of the cleaning liquid 10. By the cleaning liquid circulating means 24, the cleaning liquid 10 stored in the cleaning tank 3 is sucked through the opening 23a at a position lower than the liquid surface and discharged from the opening 23b. In addition to being able to keep the dirt in the cleaning liquid and the cleaning liquid concentration constant, it is possible to increase the flow 25 of the cleaning liquid 10 in the cleaning tank 3, and the fine bubbles can be quickly moved to the container. 10 foaming can be suppressed. In FIG. 2, * 1 means that the pipe 22 is connected.

図3に洗浄液循環手段の他形態を説明するための概略図を示した。図3に示すように、洗浄液循環手段24は、洗浄槽3に洗浄液10の水面よりも低位置に設けた開口部23と、開口部23bに一端が連結され、他端が洗浄液10の水面にて開放された配管22と、配管22内の洗浄液に流れを与える循環ポンプ21とを有する。すなわち、洗浄液循環手段24は、洗浄槽3に蓄えられた洗浄液10を低位置から洗浄液10の液面まで汲み上げる循環ポンプ付きの配管としてもよい。ここで、配管22の他端は、洗浄液10の水面よりも上方に位置しているが、洗浄液10の水面よりもわずかに低い位置に位置していてもよい。洗浄液循環手段24によって、洗浄槽3に蓄えられた洗浄液10がその液面よりも低位置の開口部23にて吸引され、配管22の他端から吐出される。洗浄液中の汚れや洗浄液濃度を一定に保つことができる他、洗浄槽3内の洗浄液10を上から下に至るまで満遍なく循環させ、これに伴い微細気泡も洗浄槽3全体に行き渡らせることが可能となる。また、配管22の他端が洗浄液10の水面よりもわずかに低い位置に位置する場合には、洗浄液の泡立ちが抑制される。   FIG. 3 is a schematic view for explaining another embodiment of the cleaning liquid circulation means. As shown in FIG. 3, the cleaning liquid circulating means 24 includes an opening 23 provided in the cleaning tank 3 at a position lower than the water surface of the cleaning liquid 10, one end connected to the opening 23 b, and the other end to the water surface of the cleaning liquid 10. And a circulating pump 21 that gives a flow to the cleaning liquid in the piping 22. That is, the cleaning liquid circulation means 24 may be a pipe with a circulation pump that pumps the cleaning liquid 10 stored in the cleaning tank 3 from a low position to the liquid level of the cleaning liquid 10. Here, the other end of the pipe 22 is positioned above the water surface of the cleaning liquid 10, but may be positioned slightly lower than the water surface of the cleaning liquid 10. The cleaning liquid 10 stored in the cleaning tank 3 is sucked by the cleaning liquid circulating means 24 through the opening 23 positioned lower than the liquid surface and discharged from the other end of the pipe 22. In addition to keeping the dirt and cleaning solution concentration in the cleaning liquid constant, the cleaning liquid 10 in the cleaning tank 3 can be circulated uniformly from top to bottom, and fine bubbles can be distributed throughout the cleaning tank 3 accordingly. It becomes. Further, when the other end of the pipe 22 is located at a position slightly lower than the water surface of the cleaning liquid 10, foaming of the cleaning liquid is suppressed.

微細気泡発生器の方式は、マイクロバブルという微細気泡を発生させることができればいかなる方式でもよいが、例えば、超高速旋回・せん断方式、加圧気液混合方式又は超音波方式がある。図2に示した微細気泡発生器31は、超高速旋回・せん断方式の形態である。このとき、微細気泡発生手段33は、洗浄槽3内で、洗浄液10の水面よりも低位置を通る循環配管30と、循環配管30内の洗浄液に流れを与える循環ポンプ32と、洗浄槽3内の循環配管30に接続された微細気泡発生器31と、循環配管30内に空気を取り込む空気取り込み口29とを有する。図2で示した微細気泡発生器31は、洗浄槽3の洗浄液10中に設置されている。循環配管30内には、空気取り込み口29から取り込まれた空気と洗浄液とが気液混合流体を形成して高速で循環している。なお、空気は大気を取り込んでも、加圧してから取り込んでもいずれでもよい。空気圧は気泡形成に影響を与えることがある。そして、気液混合流体が循環配管から分岐されて微細気泡発生器31まで供給される。微細気泡発生器31内において、気液混合流体は高速回転流れを付与されて、微細気泡が発生する。   The method of the fine bubble generator may be any method as long as it can generate fine bubbles called microbubbles. For example, there is an ultra-high speed swirling / shearing method, a pressurized gas-liquid mixing method, or an ultrasonic method. The fine bubble generator 31 shown in FIG. 2 is in the form of an ultra-high speed swirl / shear method. At this time, the fine bubble generating means 33 includes a circulation pipe 30 passing through a position lower than the water surface of the cleaning liquid 10 in the cleaning tank 3, a circulation pump 32 for supplying a flow to the cleaning liquid in the circulation pipe 30, and the cleaning tank 3. A fine bubble generator 31 connected to the circulation pipe 30 and an air intake port 29 for taking air into the circulation pipe 30. The fine bubble generator 31 shown in FIG. 2 is installed in the cleaning liquid 10 of the cleaning tank 3. In the circulation pipe 30, the air taken in from the air intake port 29 and the cleaning liquid form a gas-liquid mixed fluid and circulate at high speed. The air may be taken in from the atmosphere or may be taken in after being pressurized. Air pressure can affect bubble formation. Then, the gas-liquid mixed fluid is branched from the circulation pipe and supplied to the fine bubble generator 31. In the fine bubble generator 31, the gas-liquid mixed fluid is given a high-speed rotational flow, and fine bubbles are generated.

本実施形態に係る容器洗浄機では、微細気泡発生器31が、個数平均径又はメディアン径が50μm以下の微細気泡を発生させることが好ましい。微細気泡発生器31からは、直径がmmオーダーの粗大な気泡が発生する場合があるが、個数平均径又はメディアン径が50μm以下の微細気泡を主として発生させることで、洗浄効果を高めることができる。本実施形態でいう微細気泡には、ナノオーダーの超微細気泡も含まれる。なお、微細気泡発生器31が、その機構上、直径50μmを超える気泡を発生させるとしても、個数平均径又はメディアン径が50μm以下の微細気泡を発生させる限り、本実施形態に係る容器洗浄機の微細気泡発生器として使用することができる。   In the container washer according to the present embodiment, it is preferable that the fine bubble generator 31 generates fine bubbles having a number average diameter or a median diameter of 50 μm or less. The fine bubble generator 31 may generate coarse bubbles having a diameter of the order of mm, but the cleaning effect can be enhanced by mainly generating fine bubbles having a number average diameter or median diameter of 50 μm or less. . The fine bubbles referred to in the present embodiment include nano-order ultrafine bubbles. In addition, even if the fine bubble generator 31 generates bubbles exceeding 50 μm in diameter due to its mechanism, as long as fine bubbles having a number average diameter or a median diameter of 50 μm or less are generated, the container washer of the present embodiment It can be used as a fine bubble generator.

本実施形態に係る容器洗浄機では、図2で示すように、洗浄液の流れ25の方向を、容器搬送手段7の容器搬送方向に対して直交若しくはほぼ直交させていることが好ましい。洗浄槽内で搬送されている洗浄中の容器1bに洗浄液の流れ25を当てれば、微細気泡も効率よく洗浄中の容器1bに接触させることが可能である。   In the container washer according to the present embodiment, as shown in FIG. 2, the direction of the cleaning liquid flow 25 is preferably orthogonal or almost orthogonal to the container conveying direction of the container conveying means 7. If the flow 25 of the cleaning liquid is applied to the container 1b that is being transported in the cleaning tank, fine bubbles can also be brought into contact with the container 1b that is being cleaned efficiently.

本実施形態に係る容器洗浄機では、図2で示すように、微細気泡発生器31が、洗浄槽3に蓄えられた洗浄液10の流れ25のある箇所にて微細気泡を発生させることが好ましい。洗浄槽内全体に微細気泡を素早く行き渡らせることができる。また、微細気泡発生器31を複数設置する場合には、洗浄液の流れ25の方向に沿って配置することが好ましい。洗浄中の容器1bに接触する微細気泡の濃度を高めることができる。   In the container washer according to the present embodiment, as shown in FIG. 2, it is preferable that the fine bubble generator 31 generates fine bubbles at a location where the flow 25 of the cleaning liquid 10 stored in the cleaning tank 3 is present. Fine bubbles can be quickly distributed throughout the cleaning tank. Further, when a plurality of fine bubble generators 31 are installed, it is preferable to arrange them along the direction of the cleaning liquid flow 25. The density | concentration of the fine bubble which contacts the container 1b during washing | cleaning can be raised.

本実施形態に係る容器洗浄機では、微細気泡発生器31は、洗浄中の容器に対して洗浄液の流れの上流側に配置されていることが好ましい。図2では、微細気泡発生器31aが、容器搬送手段7に対して洗浄液の流れ25の上流側に設置されている。微細気泡は、洗浄液の流れに逆らって拡散できない場合があるため、このような配置によって効果的かつ一様に微細気泡を洗浄中の容器に接触させることができる。   In the container washer according to the present embodiment, the fine bubble generator 31 is preferably arranged on the upstream side of the flow of the cleaning liquid with respect to the container being cleaned. In FIG. 2, the fine bubble generator 31 a is installed on the upstream side of the flow 25 of the cleaning liquid with respect to the container transport means 7. Since the fine bubbles may not be able to diffuse against the flow of the cleaning liquid, such an arrangement allows the fine bubbles to contact the container being cleaned effectively and uniformly.

本実施形態に係る容器洗浄機では、容器搬送手段7が、洗浄中の容器の開口部を前記微細気泡発生器に対向させるように該容器を搬送することが好ましい。洗浄槽3内では容器の上下を自在に変更しながら搬送することが可能であるが、容器の開口部(飲み口又は注ぎ口)と微細気泡の発生器を対向させることで、微細気泡が品質に特に重要な容器の内部に行き渡りやすくし、洗浄効率を高めることができる。また、洗浄中の容器が洗浄液につけられて、容器の開口部から洗浄液が入り込む位置において、微細気泡が豊富に存在するように、微細気泡発生器31の位置、洗浄液の流れ25を調整してもよい。   In the container washer according to this embodiment, it is preferable that the container transport means 7 transports the container so that the opening of the container being cleaned is opposed to the fine bubble generator. In the washing tank 3, the container can be transported while freely changing the top and bottom of the container. However, the fine bubbles can be produced by making the opening (drinking or spout) of the container and the fine bubble generator face each other. It is easy to get inside the container, which is particularly important, and can increase the cleaning efficiency. Further, even if the position of the fine bubble generator 31 and the flow 25 of the cleaning liquid are adjusted so that the fine bubbles are present at a position where the cleaning container is attached to the cleaning liquid and the cleaning liquid enters from the opening of the container. Good.

図1で示した本実施形態に係る容器洗浄機は、1つの仕上げ濯ぎ槽4を備えている。ここで2つ以上の仕上げ濯ぎ槽から構成されていてもよい。洗浄中の容器1bは、洗浄槽3に続いて、容器搬送手段7によって仕上げ濯ぎ槽4につけられる。仕上げ濯ぎ槽4には、水又は湯11が蓄えられており、後流にある予備タンク6に蓄えられている水又は湯12a,12b,12cとの間で相互に循環されている。また、仕上げ濯ぎ槽4には、ジェット水流噴射機15によって水又は湯が噴射され、洗浄中の容器1bに水又は湯の水流を浴びて物理的な洗浄を加え、主として洗浄液を落とす。ジェット水流噴射機15によって噴射された水又は湯は、洗浄中の容器1bに当たった後、予備タンク6に蓄えられる。   The container washer according to this embodiment shown in FIG. 1 includes one finishing rinse tank 4. Here, it may be composed of two or more finishing rinse tanks. The container 1b being cleaned is attached to the finishing rinsing tank 4 by the container conveying means 7 following the cleaning tank 3. The finishing rinsing tank 4 stores water or hot water 11 and circulates between the water or hot water 12a, 12b, and 12c stored in the auxiliary tank 6 in the downstream. In addition, water or hot water is jetted into the finishing rinsing tank 4 by the jet water jetting machine 15, and water or hot water is bathed in the container 1b being cleaned to perform physical cleaning, and mainly the cleaning liquid is dropped. The water or hot water sprayed by the jet water jetting machine 15 hits the container 1b being cleaned, and is then stored in the reserve tank 6.

以上のとおり、容器洗浄機100を通過した容器は、洗浄済容器1cとして、仕上げられる。   As described above, the container that has passed through the container cleaning machine 100 is finished as the cleaned container 1c.

図1では予備濯ぎ槽2、洗浄槽3及び仕上げ濯ぎ槽4が順に配置するように設置された形態で説明したが、本実施形態に係る容器洗浄機は、この形態に限定されない。例えば、予備濯ぎ槽、洗浄槽及び仕上げ濯ぎ槽を順に環状に配置し、ロータリー型の容器洗浄機としてもよい。   In FIG. 1, the preliminary rinsing tank 2, the cleaning tank 3, and the finish rinsing tank 4 have been described as being arranged in order, but the container washer according to the present embodiment is not limited to this form. For example, a preliminary rinsing tank, a washing tank and a finishing rinsing tank may be arranged in an annular shape in this order to form a rotary type container washing machine.

次に、容器洗浄機100を用いた場合を例として、本実施形態に係る容器の洗浄方法を説明する。本実施形態に係る容器の洗浄方法は、未洗浄容器1aを順次連続的に予備濯ぎ槽2、洗浄槽3及び仕上げ濯ぎ槽4に通過させて、洗浄済容器1cとする容器の洗浄方法において、洗浄槽3で使用する洗浄液10を、中性洗浄液(pHがほぼ7)、弱酸性洗浄液(pHが4以上7未満)又は酸性洗浄液(pHが4未満)とし、洗浄液10を循環させて、生じた洗浄液の流れ25の中で微細気泡を発生させる。微細気泡を発生させることによって、洗浄剤の種類に拠らず、洗浄力が増強されるので、洗浄剤の使用量の低減が実現でき、コストダウンが図れる。本実施形態に係る容器の洗浄方法のように、洗浄液として中性洗浄液、弱酸性洗浄液又は酸性洗浄液を使用してもアルカリ洗浄剤と同等まで容器を洗浄することができる。   Next, the container cleaning method according to the present embodiment will be described using the container cleaning machine 100 as an example. The container cleaning method according to the present embodiment is a container cleaning method in which the uncleaned container 1a is sequentially passed through the preliminary rinsing tank 2, the cleaning tank 3 and the finishing rinsing tank 4 to obtain the cleaned container 1c. The cleaning liquid 10 used in the cleaning tank 3 is a neutral cleaning liquid (pH is approximately 7), weak acidic cleaning liquid (pH is 4 or more and less than 7) or acidic cleaning liquid (pH is less than 4), and is generated by circulating the cleaning liquid 10 Microbubbles are generated in the cleaning liquid flow 25. By generating fine bubbles, the cleaning power is enhanced regardless of the type of cleaning agent, so that the amount of cleaning agent used can be reduced and the cost can be reduced. As in the container cleaning method according to the present embodiment, even when a neutral cleaning liquid, a weak acidic cleaning liquid, or an acidic cleaning liquid is used as the cleaning liquid, the container can be cleaned to the same level as the alkaline cleaning agent.

洗浄の対象とする容器1aをガラス容器(ガラス壜)とした場合、アルカリ性の洗浄剤であれば、ガラスが溶解しやすいのでガラス表面に生じた傷が拡大されるところ、洗浄液として中性洗浄液、弱酸性洗浄液又は酸性洗浄液を使用すれば、ガラスの溶解が起こりにくいので、傷が広がらず、容器の寿命延長が図られる。プラスチック容器、例えPETボトルの場合においては、アルカリ性洗浄剤の使用によって樹脂の加水分解が起きるので、ガラス壜と同様に表面に生じた傷が拡大されるところ、洗浄液として中性洗浄液、弱酸性洗浄液又は酸性洗浄液を使用すれば、樹脂の加水分解が起こりにくいので、傷が広がらず、容器の寿命延長が図られる。さらに、ガラス容器又はプラスチック容器の表面に薄膜又は塗被膜を形成した場合、ガラスの溶解又はプラスチックの加水分解が、薄膜又は塗被膜とガラス容器又はプラスチック容器の表面との界面にて起こりやすいため、薄膜又は塗被膜が剥離しやすい。洗浄液として中性洗浄液、弱酸性洗浄液又は酸性洗浄液を使用すれば、ガラスの溶解又はプラスチックの加水分解が起こりにくいので、薄膜又は塗被膜が剥離しにくく、容器の寿命延長が図られる。洗浄剤として弱酸性洗浄液を用いた場合、後述する実施例で実証されるとおり、洗浄率が高く、アルカリ性洗浄剤の場合を超えて良好に洗浄することができる。   When the container 1a to be cleaned is a glass container (glass jar), if it is an alkaline cleaning agent, the glass is easy to dissolve, so the scratches generated on the glass surface are enlarged. If a weakly acidic cleaning solution or an acidic cleaning solution is used, the glass hardly dissolves, so that the scratch does not spread and the life of the container is extended. In the case of plastic containers, such as PET bottles, the use of an alkaline cleaner causes the hydrolysis of the resin, so that scratches generated on the surface are magnified in the same manner as glass bottles. Alternatively, if an acidic cleaning solution is used, the resin is hardly hydrolyzed, so that the scratches are not spread and the life of the container is extended. Furthermore, when a thin film or coating film is formed on the surface of a glass container or plastic container, glass dissolution or plastic hydrolysis tends to occur at the interface between the thin film or coating film and the surface of the glass container or plastic container. The thin film or coating film is easy to peel off. If a neutral cleaning liquid, a weak acidic cleaning liquid or an acidic cleaning liquid is used as the cleaning liquid, glass dissolution or plastic hydrolysis is unlikely to occur, so that the thin film or coating film is difficult to peel off and the life of the container is extended. When a weakly acidic cleaning solution is used as the cleaning agent, the cleaning rate is high as demonstrated in the examples described later, and the cleaning can be performed well beyond the case of the alkaline cleaning agent.

pHの異なる洗浄剤を使用して、微細気泡の発生による洗浄効果の確認を行なった。   Using cleaning agents having different pHs, the cleaning effect due to the generation of fine bubbles was confirmed.

(洗浄のまでの手順)
(1)珪藻土、蓚酸カルシウム、ビール、牛乳の混合物ペーストを76mm×25mmの面積のサンプル板に塗り、60℃で16時間乾燥させ、ビールモデル汚れを固着させた。
(2)モデル汚れ固着前後で、各サンプル板の光沢度を、ハンディー光沢度計(堀場社製IG‐320)で測定した。各サンプルの光沢度は表1のとおりであった。なお、DLC膜の膜厚は20nmとした。DLC膜の成膜方法は、例えば、特許文献3により開示されている方法を用いた。
特許第2788412号公報

Figure 2008272674
(3)10リットルの模擬洗浄槽内で、できるだけ水流を発生させないように、各サンプルを液面下に設置した。このとき、各洗浄剤及びマイクロバブルを水道水に所定の状態となるように加えた。55℃10分間放置し、その後の光沢度を測定した。図4に各条件(N=3)でのサンプルの光沢度の平均値のグラフを示した。表2に図4のデータを整理した。なお、水流を発生させないようにしたのは、水流による誤差を含ませないためである。
(4)ここで、洗浄率(%)は、数1によって求めた。洗浄率(%)が80%以上で合格品に相当する。
Figure 2008272674

Figure 2008272674
(Procedure until washing)
(1) A mixture paste of diatomaceous earth, calcium oxalate, beer and milk was applied to a sample plate having an area of 76 mm × 25 mm and dried at 60 ° C. for 16 hours to fix beer model stains.
(2) Before and after fixing the model dirt, the glossiness of each sample plate was measured with a handy glossiness meter (IG-320 manufactured by Horiba). The glossiness of each sample was as shown in Table 1. The film thickness of the DLC film was 20 nm. As a method for forming the DLC film, for example, the method disclosed in Patent Document 3 was used.
Japanese Patent No. 2788412
Figure 2008272674
(3) Each sample was placed below the liquid level so as not to generate a water flow as much as possible in a 10-liter simulated washing tank. At this time, each cleaning agent and microbubbles were added to tap water in a predetermined state. It was left to stand at 55 ° C. for 10 minutes, and then the glossiness was measured. FIG. 4 shows a graph of the average gloss value of the sample under each condition (N = 3). Table 2 summarizes the data of FIG. The reason why the water flow is not generated is that an error due to the water flow is not included.
(4) Here, the cleaning rate (%) was obtained by Equation 1. The cleaning rate (%) is 80% or more and corresponds to an acceptable product.
Figure 2008272674

Figure 2008272674

(洗浄剤の種類)
(1)強アルカリ性洗浄剤:市販界面活性剤入り1w/w(%)NaOH水 室温pH13
(2)弱アルカリ性洗浄剤:市販界面活性剤入り5w/w(%)珪酸ソーダ 室温pH11。
(3)弱酸性洗浄剤:1.2w/w(%)グリコール酸に界面活性剤と弱酸を加えた試作洗剤で、室温pH4。
(4)中性洗剤:市販弱酸性洗剤にNaOHを加えて、室温pH7に調整した。室温pH7。
(Type of cleaning agent)
(1) Strong alkaline detergent: 1 w / w (%) NaOH water with a commercially available surfactant Room temperature pH 13
(2) Weak alkaline detergent: 5 w / w (%) sodium silicate with a commercially available surfactant pH 11 at room temperature.
(3) Weakly acidic detergent: 1.2 w / w (%) A trial detergent obtained by adding a surfactant and a weak acid to glycolic acid, and has a room temperature pH of 4.
(4) Neutral detergent: NaOH was added to a commercially available weakly acidic detergent to adjust the pH to room temperature. Room temperature pH 7.

(洗浄条件)
55℃、10分とした。微細気泡発生装置は次の装置を用いた。
ホルス社製 パワーミスト ECP J‐150S。
(Cleaning conditions)
The temperature was 55 ° C. for 10 minutes. The following apparatus was used for the fine bubble generator.
Horus Power Mist ECP J-150S.

図4で示されているとおり、次のことがわかった。すなわち、マイクロバブルによってガラス板及びPET板共に洗浄が可能であった。特に、弱酸性洗浄剤でも、強アルカリ性洗浄剤よりも良好に洗うことが可能であった。   As shown in FIG. 4, the following was found. That is, it was possible to clean both the glass plate and the PET plate with microbubbles. In particular, even a weakly acidic cleaning agent was able to wash better than a strong alkaline cleaning agent.

(洗浄前後におけるガスバリア性の保持率の検証)
DLC膜を内面にコーティングした500mlのPETボトルをサンプルとして、モデル汚れは塗布せずに、前記各洗浄液を用いて、微細気泡を発生させ、55℃、10分の条件を1セットとして、洗浄を10回行なった。洗浄10回の前後で酸素透過率の比較を行なった。酸素透過率の測定には、Mocon社のOxtran2/21を用いた。このとき、測定温度は23℃、湿度90%とした。サンプル数N=2とし、平均値を求めた。結果を表3に示した。
(Verification of retention rate of gas barrier properties before and after cleaning)
Using a 500 ml PET bottle coated with a DLC film on the inner surface as a sample, without applying model dirt, fine bubbles were generated using each of the cleaning liquids described above, and the conditions were set at 55 ° C. for 10 minutes. 10 times. The oxygen transmission rate was compared before and after 10 washes. For measuring the oxygen transmission rate, Oxtran 2/21 manufactured by Mocon was used. At this time, the measurement temperature was 23 ° C. and the humidity was 90%. The average value was obtained with the number of samples N = 2. The results are shown in Table 3.

ガスバリア性の保持率(%)は数2より求めた。

Figure 2008272674
なお、洗浄前の酸素透過率は、0.0025cc/日/本であった。 The gas barrier property retention ratio (%) was obtained from Equation 2.
Figure 2008272674
The oxygen transmission rate before washing was 0.0025 cc / day / book.

Figure 2008272674
Figure 2008272674

弱酸性洗浄剤を用いた場合、高いガスバリア性の保持率が得られていることがわかった。この結果より、DLC膜をコーティングしたPETボトルのリターナブル回数が、強アルカリ性洗浄剤又は弱アルカリ性洗浄剤を用いたときと比較して多いことが予測できる。   It was found that when a weakly acidic detergent was used, a high gas barrier property retention rate was obtained. From this result, it can be predicted that the returnable number of PET bottles coated with a DLC film is larger than when a strong alkaline detergent or a weak alkaline detergent is used.

本実施形態に係る容器洗浄機の全体の構成を説明するための概略図である。It is the schematic for demonstrating the structure of the whole container washing machine which concerns on this embodiment. 洗浄槽の構成を説明するための概略図である。It is the schematic for demonstrating the structure of a washing tank. 洗浄液循環手段の他形態を説明するための概略図である。It is the schematic for demonstrating the other form of a washing | cleaning-liquid circulation means. 実施例における各条件(N=3)でのサンプルの光沢度の平均値を示すグラフである。It is a graph which shows the average value of the glossiness of the sample on each condition (N = 3) in an Example.

符号の説明Explanation of symbols

1a 未洗浄容器
1b 洗浄中の容器
1c 洗浄済容器
2,2a,2b 予備濯ぎ槽
3,3a,3b,3c 洗浄槽
4 仕上げ濯ぎ槽
5 予備濯ぎ槽の予備タンク
6 仕上げ濯ぎ槽の予備タンク
7 容器搬送手段
10,10a,10b,10c 洗浄液
11,12,12a,12b,12c水又は湯
24 洗浄液循環手段
31 微細気泡発生器
13,14,15 ジェット水流噴射機
21 循環ポンプ
22 配管
23,23a,23b開口部
25 洗浄液の流れ
29 空気取り込み口
30 循環配管
31,31a,31b,31c 微細気泡発生器
32 循環ポンプ
100 容器洗浄機
1a Unwashed container 1b Washed container 1c Washed container 2, 2a, 2b Pre-rinse tank 3, 3a, 3b, 3c Wash tank 4 Finish rinse tank 5 Pre-rinse tank spare tank 6 Finish rinse tank spare tank 7 Container Conveying means 10, 10a, 10b, 10c Cleaning liquid 11, 12, 12a, 12b, 12c Water or hot water 24 Cleaning liquid circulation means 31 Fine bubble generator 13, 14, 15 Jet water flow injector 21 Circulation pump 22 Piping 23, 23a, 23b Opening 25 Flow of cleaning liquid 29 Air intake port 30 Circulation piping 31, 31a, 31b, 31c Fine bubble generator 32 Circulation pump 100 Container washer

Claims (11)

予備濯ぎ槽と、洗浄槽と、仕上げ濯ぎ槽と、未洗浄容器を順次連続的に前記予備濯ぎ槽、前記洗浄槽及び前記仕上げ濯ぎ槽に通過させる容器搬送手段と、前記洗浄槽に蓄えられた洗浄液に流れを生じさせる洗浄液循環手段と、前記洗浄槽の洗浄液中に設置された微細気泡発生器と、を有することを特徴とする容器洗浄機。   Preliminary rinsing tank, washing tank, finishing rinsing tank, container transport means for passing unwashed containers sequentially through the preliminary rinsing tank, the washing tank and the finishing rinsing tank, and stored in the washing tank A container cleaning machine comprising: a cleaning liquid circulating means for causing a flow in the cleaning liquid; and a fine bubble generator installed in the cleaning liquid of the cleaning tank. 前記微細気泡発生器が、個数平均径又はメディアン径が50μm以下の微細気泡を発生させることを特徴とする請求項1に記載の容器洗浄機。   The container washer according to claim 1, wherein the fine bubble generator generates fine bubbles having a number average diameter or a median diameter of 50 µm or less. 前記洗浄液循環手段は、前記洗浄槽に蓄えられた洗浄液を液面より低位置にて吸引し、吐出する循環ポンプ付きの配管であることを特徴とする請求項1又は2に記載の容器洗浄機。   The container cleaning machine according to claim 1 or 2, wherein the cleaning liquid circulation means is a pipe with a circulation pump that sucks and discharges the cleaning liquid stored in the cleaning tank at a position lower than the liquid level. . 前記洗浄液循環手段は、前記洗浄槽に蓄えられた洗浄液を低位置から前記洗浄液の液面まで汲み上げる循環ポンプ付きの配管であることを特徴とする請求項1又は2に記載の容器洗浄機。   The container cleaning machine according to claim 1 or 2, wherein the cleaning liquid circulation means is a pipe with a circulation pump that pumps the cleaning liquid stored in the cleaning tank from a low position to the liquid level of the cleaning liquid. 前記洗浄液の流れ方向を、前記容器搬送手段の容器搬送方向に対して直交若しくはほぼ直交させていることを特徴とする請求項1、2、3又は4に記載の容器洗浄機。   5. The container washer according to claim 1, wherein the flow direction of the cleaning liquid is orthogonal or substantially orthogonal to the container conveyance direction of the container conveyance means. 前記微細気泡発生器が、前記洗浄槽に蓄えられた洗浄液の流れのある箇所にて微細気泡を発生させることを特徴とする請求項1、2、3、4又は5に記載の容器洗浄機。   6. The container washer according to claim 1, 2, 3, 4, or 5, wherein the fine bubble generator generates fine bubbles at a location where a flow of cleaning liquid stored in the cleaning tank is present. 前記微細気泡発生器は、洗浄中の容器に対して洗浄液の流れの上流側に配置されていることを特徴とする請求項1、2、3、4、5又は6に記載の容器洗浄機。   The container cleaning machine according to claim 1, 2, 3, 4, 5 or 6, wherein the fine bubble generator is arranged on the upstream side of the flow of the cleaning liquid with respect to the container being cleaned. 前記容器搬送手段が、洗浄中の容器の開口部を前記微細気泡発生器に対向させるように該容器を搬送することを特徴とする請求項1、2、3、4、5、6又は7に記載の容器洗浄機。   The said container conveyance means conveys this container so that the opening part of the container in washing | cleaning may oppose the said fine bubble generator, The 1, 2, 3, 4, 5, 6 or 7 characterized by the above-mentioned. The container washer described. 未洗浄容器を順次連続的に予備濯ぎ槽、洗浄槽及び仕上げ濯ぎ槽に通過させて、洗浄済容器とする容器の洗浄方法において、前記洗浄槽で使用する洗浄液を、中性洗浄液、弱酸性洗浄液又は酸性洗浄液とし、前記洗浄液を循環させて、生じた洗浄液の流れの中で微細気泡を発生させることを特徴とする容器の洗浄方法。   In the method of cleaning a container which is made to pass through an unwashed container sequentially and continuously through a preliminary rinsing tank, a washing tank and a finishing rinsing tank, the washing liquid used in the washing tank is a neutral washing liquid or a weakly acidic washing liquid. Alternatively, the container cleaning method is characterized in that an acidic cleaning liquid is used and the cleaning liquid is circulated to generate fine bubbles in the generated flow of the cleaning liquid. 前記容器が、ガラス容器、プラスチック容器、コーティングを施したガラス容器又はコーティングを施したプラスチック容器であることを特徴とする請求項9に記載の容器の洗浄方法。   The container cleaning method according to claim 9, wherein the container is a glass container, a plastic container, a coated glass container, or a coated plastic container. 前記微細気泡が、個数平均径又はメディアン径が50μm以下の気泡であることを特徴とする請求項9又は10に記載の容器の洗浄方法。   11. The container cleaning method according to claim 9, wherein the fine bubbles are bubbles having a number average diameter or a median diameter of 50 μm or less.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011001253A (en) * 2009-05-18 2011-01-06 Nipro Corp Glass vessel for medical use and method for producing glass vessel for medical use
CN104874572A (en) * 2015-05-13 2015-09-02 成都中牧生物药业有限公司 Medicine bottle cleaning machine capable of improving cleaning effect
KR101964807B1 (en) * 2018-10-08 2019-04-02 유미희 Cleaning Apparatus For Hydrogen Peroxide Storage Tank, And Cleaning Method For Hydrogen Peroxide Storage Tank Using The Same
CN110523727A (en) * 2018-05-25 2019-12-03 克朗斯股份公司 Bottle cleaning
CN113613805A (en) * 2019-02-08 2021-11-05 莫瑞斯联合公司 Method and system for automatically cleaning an immersion tank

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011001253A (en) * 2009-05-18 2011-01-06 Nipro Corp Glass vessel for medical use and method for producing glass vessel for medical use
CN104874572A (en) * 2015-05-13 2015-09-02 成都中牧生物药业有限公司 Medicine bottle cleaning machine capable of improving cleaning effect
CN110523727A (en) * 2018-05-25 2019-12-03 克朗斯股份公司 Bottle cleaning
KR101964807B1 (en) * 2018-10-08 2019-04-02 유미희 Cleaning Apparatus For Hydrogen Peroxide Storage Tank, And Cleaning Method For Hydrogen Peroxide Storage Tank Using The Same
CN113613805A (en) * 2019-02-08 2021-11-05 莫瑞斯联合公司 Method and system for automatically cleaning an immersion tank

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