JP2008264753A - Solidification agent, and sludge-like waste, or sludge-like waste liquid treatment method - Google Patents

Solidification agent, and sludge-like waste, or sludge-like waste liquid treatment method Download PDF

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JP2008264753A
JP2008264753A JP2007135989A JP2007135989A JP2008264753A JP 2008264753 A JP2008264753 A JP 2008264753A JP 2007135989 A JP2007135989 A JP 2007135989A JP 2007135989 A JP2007135989 A JP 2007135989A JP 2008264753 A JP2008264753 A JP 2008264753A
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sludge
waste
weight
water
waste liquid
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Tsutomu Katsura
勤 桂
Kiichiro Sarui
喜一郎 猿井
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Abstract

<P>PROBLEM TO BE SOLVED: To improve handling by preventing liquid dripping due to the treatment of sludge-like waste or sludge-like waste liquid. <P>SOLUTION: The solidified matter is obtained by mixing in and agitating a sludge-like waste hardening agent to which a natural fibrous matter or natural material dry powder whose safety is confirmed is added as a binder of the moisture absorbing and gelatinizing material of the sludge-like waste or the sludge-like waste liquid, konjak mannan or konjak residue powder is added for the purpose of excess moisture absorption and gelatinization of a dry matter, and the hydroxide of an alkaline earth metal or carbonate is added as a gelatinizer further. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

食品工場に材料として持ち込まれた容器入り各種液状材料、印刷工場の印刷インク残、開缶後の水溶性塗料など水分の分離が困難なことから迅速な廃棄物処理や適正施設への運搬が困難なヘドロ状廃棄物、ヘドロ状廃液処理および建築現場等で発生する泥水状残土処理。  Various liquid materials in containers brought into food factories, residual printing ink in printing factories, water-soluble paint after opening cans, etc. are difficult to separate water, making it difficult to dispose of waste quickly and transport to appropriate facilities Sludge-like waste, sludge-like waste liquid treatment, and muddy waste-like soil treatment generated at construction sites.

従来技術Conventional technology

食品工場などで利用された液状食品製造原料の残分などは容器洗浄を行い、残分および洗浄廃水は工場の廃水処理設備に導いて活性汚泥法などで処理してきた。工場全体の洗浄水などの処理と異なり一時期に比較的高濃度の廃水が廃水処理系に混入することは廃水処理施設の負荷をいたずらに大きくし安定的な廃水処理を困難にしていた。高濃度有機廃液を処理するには大量の希釈水を必要とし問題であった。  Residues of liquid food production raw materials used in food factories and the like are washed in containers, and the residues and washing wastewater are led to the wastewater treatment facility in the factory and treated by the activated sludge method. Unlike the treatment of washing water in the entire factory, mixing of wastewater with a relatively high concentration in the wastewater treatment system at one time increased the burden on the wastewater treatment facility, making it difficult to treat wastewater stably. A large amount of diluted water was required to treat the high concentration organic waste liquid.

また、水性塗料を用いた塗装現場などで塗装作業完了後の水性塗料残、使用機材の洗浄水も有機物を単純に含むだけでなく着色顔料の存在から下水などに放流することは困難であった。水性塗料の残物も開缶により、空気中の雑菌混入により保管中に腐敗が進み、その後は安易に開封もできない悪臭発生源となっていた。  In addition, the water-based paint residue after the completion of the painting work at the painting site using the water-based paint and the washing water of the equipment used are not only simply containing organic substances but also difficult to discharge into the sewage due to the presence of colored pigments. . The residue of the water-based paint also became a source of bad odor that could not be easily opened after it had been spoiled during storage due to contamination with germs in the air.

従来の処理方法としては水性塗料の残分にセメントを加え、固形物とし、産業廃棄物処理業者に処分を委託する方法を取っているが、廃棄物の大幅な重量増となり問題であり、また、塗装現場での資材洗浄水の対策は困難であった。  As a conventional treatment method, cement is added to the residue of the water-based paint to make it a solid, and the disposal is entrusted to an industrial waste disposal contractor. Measures for cleaning water at the painting site were difficult.

建設現場においてはくい打ち工程や基礎の掘削工事などに伴って大量の地下水を含んだ泥水やセメントミルクなどを含む泥が排出されるが、成分としては環境中で安全なものであってもダンプカーに積載、搬送することができずに沈殿水槽を用意し、凝集剤などを使って清水部分を排水、沈殿物を残土として排出する手間があった。  At construction sites, mud containing large amounts of groundwater and cement milk is discharged along with the pile driving process and foundation excavation work, etc., but dump trucks even if the components are safe in the environment However, it was not possible to load and transport the water in a settling tank, and using a flocculant etc., drained the fresh water part and discharged the sediment as residual soil.

ヘドロ状廃棄物またはヘドロ状廃液の処理のための液垂れを防止し、取扱いを改善すること。  Prevent dripping for the treatment of sludge waste or sludge waste liquid and improve handling.

ヘドロ状廃棄物またはヘドロ状廃液の水分吸収およびゲル化物のつなぎとして安全性の確認されている天然繊維状物あるいは天然物乾燥粉末を加え、乾燥物の余剰水分吸収およびゲル化の目的でこんにゃくマンナンまたはこんにゃく飛び粉を添加、さらにゲル化剤としてアルカリ土類金属の水酸化物、あるいは炭酸塩を加えたヘドロ状廃棄物固化剤を混入攪拌することにより、固化物を得る。  Add a natural fiber or natural product dry powder that has been confirmed to be safe as a water-absorbing or sludge-like waste water or gelled product, and add konjac mannan for the purpose of absorbing excess water and gelling the dried product. Alternatively, konjac flying powder is added, and further a solid waste solidifying agent added with alkaline earth metal hydroxide or carbonate as a gelling agent is mixed and stirred to obtain a solidified product.

種々の分野におけるヘドロ状廃棄物またはヘドロ状廃液に本法の固化剤を添加、攪拌することにより、紙粘土状の固化物、さらに乾燥することにより軽量乾燥塊とすることができる。  By adding and stirring the solidifying agent of the present method to sludge-like waste or sludge-like waste liquid in various fields, a paper clay-like solidified product can be obtained, and further dried to obtain a lightweight dry mass.

水性塗料残処理の目的で本発明を実施する場合の最良の実施方法について以下に記述する。水性塗料として水性エナメル系塗料(商品名:ラフトンEMエナメル スズカファイン社製)、水性ウレタン系塗料(商品名:エコウレタン スズカファイン社製)、水性フッ素系塗料(商品名:エコフッ素 スズカファイン社製)、水性シリコン系塗料(商品名

Figure 2008264753
本プロツバル社製)を選んだ。模擬資材洗浄水は水性アクリルシリコン系塗料を幅45mmの刷毛に付け、500mlの水の入った容器中で洗ったもので、塗料は約8g混入した。The best implementation method when practicing the present invention for the purpose of water-based paint residue treatment is described below. Water-based enamel paint (trade name: Rafton EM Enamel Suzuka Fine Co., Ltd.), water-based urethane paint (trade name: Eco Urethane Suzuka Fine Co., Ltd.), water-based fluoro paint (trade name: Eco-Fluorine Suzuka Fine Co. ), Water-based silicone paint (trade name)
Figure 2008264753
This Protuval Company) was selected. The simulated material washing water was obtained by applying a water-based acrylic silicone paint to a 45 mm wide brush and washing it in a container containing 500 ml of water. About 8 g of the paint was mixed.

ヘドロ状廃液処理剤としてこんにゃく飛び粉30重量部、段ボール紙粉68重量部、消石灰2重量部をよく攪拌混合して準備した。主剤となる樹脂が異なる水性塗料5種と模擬資材洗浄水について水性塗料300g、模擬資材洗浄水300mlをボールに取り、調製したヘドロ状廃液処理剤を5重量%、10重量%、15重量%、20重量%加え、攪拌し固化状態を検討した。

Figure 2008264753
As a sludge-like waste liquid treatment agent, 30 parts by weight of konjac flying powder, 68 parts by weight of corrugated paper powder, and 2 parts by weight of slaked lime were prepared by thoroughly stirring and mixing. About 5 types of water-based paints with different main resin and simulated material washing water 300 g of water-based paint and 300 ml of simulated material washing water are taken in a ball, and 5%, 10%, 15%, 20% by weight was added and stirred to examine the solidified state.
Figure 2008264753

表中の◎が適正な固化状態であり、水性塗料への処理剤添加量5%ではゲル化が不十分になり、添加量20%ではゲル強度が過剰で添加後の攪拌が困難であり、余剰の処理剤が粉体として残る問題を起こした。模擬資材洗浄水では処理剤20%で良好な固化状態を確認した。  ◎ in the table is an appropriate solidified state, the gelation is insufficient when the treatment agent addition amount to the water-based paint is 5%, the gel strength is excessive when the addition amount is 20%, and stirring after the addition is difficult, The problem was that the surplus treatment agent remained as a powder. In the simulated material washing water, a good solidified state was confirmed with 20% of the treatment agent.

地下水の漏出によって、基礎工事中の掘削工事で発生する残土やくい打ち工事における残土は作業現場からの搬出が困難な残土となる。固液分離目的のタンクを場内に接地して自然な沈降を待つのが、そのような残土処理の常套手段になっていた。工事当初から泥水発生量の予測は困難であり、迅速な泥水処理が望まれていた。  Due to the leakage of groundwater, the remaining soil generated during excavation work during foundation work and the piled-up work becomes difficult to remove from the work site. It has become a common practice for such residual soil treatment to ground a tank for solid-liquid separation in the field and wait for natural sedimentation. From the beginning of construction, it was difficult to predict the amount of muddy water generated, and rapid muddy water treatment was desired.

基礎工事中に発生する泥水処理の目的でこんにゃく飛び粉80重量部、フスマ18重量部、消石灰2重量部のヘドロ状廃棄物処理剤を調製した。掘削工事で発生した泥水5tを沈降タンク(容量10t)に入れ、残土分の沈降を15分待った。残土分をほぼ2tと想定し、上部から徐々に清水化しつつある上部の水を2.5t別の沈降タンクに送った。泥水の残ったままの沈降タンクに110kgのヘドロ状廃棄物処理剤を投入し、重機で攪拌した。シャベルに当該残土を満載しても泥水垂れがないことから、搬送が可能と判断した。  For the purpose of treating muddy water generated during foundation construction, a sludge-like waste treatment agent comprising 80 parts by weight of konjac flying powder, 18 parts by weight of bran, and 2 parts by weight of slaked lime was prepared. 5t of mud generated from excavation work was put into a sedimentation tank (capacity 10t), and the remaining soil was settled for 15 minutes. Assuming a residual soil content of approximately 2t, the upper water, which was gradually becoming clear from the upper part, was sent to a separate sedimentation tank for 2.5t. 110 kg of sludge-like waste treatment agent was put into the sedimentation tank where the muddy water remained, and stirred with a heavy machine. Even if the shovel was full of the remaining soil, it was judged that it could be transported because there was no muddy water dripping.

同様の残土処理を繰り返し試験した結果、建築現場での泥水処理では沈降タンク等で若干の静置時間を置き、上澄み水を分離した後には残った泥水量の4%程度のヘドロ状廃棄物処理剤の添加攪拌で搬送可能な残土を得られることが分かった。一方で処理の迅速性を求める場合には掘削工事の進行に合わせて、掘削した基礎溝内にヘドロ状廃棄物処理剤を投入し、地下水漏出と泥水の発生に合わせて、攪拌、混合、搬出を繰り返すことで円滑な残土搬出が可能である。  As a result of repeated tests of the same residual soil treatment, sludge treatment at a construction site has been allowed to stand for some time in a sedimentation tank, etc., and after separating the supernatant water, sludge waste treatment of about 4% of the amount of remaining mud It was found that residual soil that can be transported can be obtained by adding and stirring the agent. On the other hand, when expediting treatment is required, sludge-type waste treatment agent is introduced into the excavated foundation ditch as the excavation progresses, and stirring, mixing, and carrying out are carried out in accordance with groundwater leakage and generation of muddy water. Smooth soil removal can be carried out by repeating the above.

建築現場における残土処理の目的ではヘドロ状廃棄物処理剤の添加量を抑えるために、調製した処理剤のこんにゃく飛び粉ではなくこんにゃく製粉を使用する方法があるが、泥水への添加量の少なさから均一な混合が重機の操作では難しく、ダマになることが多い。また、アルカリとこんにゃく製粉との接触による臭気はあくまでこんにゃくの臭いであるが、工事現場での異臭発生と誤解されるので、長期間の工事で一定の残土泥水が発生する場合に機械装置内で使用する。  In order to reduce the amount of sludge treatment agent added at the construction site, there is a method of using konjac milling instead of konjac flying powder of the prepared treatment agent, but the amount added to the muddy water is small. Therefore, uniform mixing is difficult with heavy machinery operation and often becomes tedious. In addition, the odor caused by contact between alkali and konjac flour is the odor of konjac. use.

杭打ち工事におけるアルカリ性の残土の発生に際しては残土中のカルシウム分がヘドロ処理剤の成分として利用できることになるが現場での土壌pHの判断が難しく、ヘドロ状廃棄物処理剤へのアルカリ分初期添加が望ましい。  When alkaline residual soil is generated in pile driving work, the calcium content in the residual soil can be used as a component of the sludge treatment agent, but it is difficult to judge the soil pH on site, and the initial addition of alkali content to the sludge-like waste treatment agent Is desirable.

塗装業界、建築業界、食品工業界などヘドロ状廃水あるいはヘドロ状廃棄物の発生する現場では、状況に合わせて適宜、本発明の処理剤により、取り扱いの容易な廃棄物とすることが可能であり、作業性工場によるトータルコストの削減効果から、いずれの業界でも画期的な技術となる。  In places where sludge-like wastewater or sludge-like waste is generated, such as in the paint industry, building industry, food industry, etc., it is possible to make waste easy to handle with the treatment agent of the present invention as appropriate according to the situation. This is a groundbreaking technology in any industry due to the total cost reduction effect of workability factories.

ヘドロ状廃水あるいはヘドロ状廃棄物の性状、発生場所、発生頻度または発生量に合わせて、ヘドロ状廃液あるいはヘドロ状廃棄物の最も合った処理剤の調製は可能であるが、混合の様子を観察しながら、順次処理剤量を加えていくことで簡単に添加量は決定できる。  Depending on the nature, location, frequency and amount of sludge wastewater or sludge waste, it is possible to prepare the best treatment agent for sludge waste liquid or sludge waste, but observe the state of mixing. However, the addition amount can be easily determined by sequentially adding the treatment agent amount.

Claims (4)

紙パルプ、モミガラ、木粉、フスマあるいは藁などの植物系繊維または乾燥粉50から80重量%、こんにゃく製粉またはこんにゃく製造時の副産物飛び粉を1〜80重量%混合してなるヘドロ状廃棄物あるいはヘドロ状廃液固化剤。  Sludge-like waste formed by mixing 50 to 80% by weight of plant fiber such as paper pulp, rice bran, wood powder, bran or straw, or dry powder 50 to 80% by weight, konjac flour or by-product flying powder at the time of konjac production, or Sludge waste liquid solidifying agent. 紙パルプ、モミガラ、木粉、フスマあるいは藁などの植物系繊維または乾燥粉50から80重量%、こんにゃく製粉またはこんにゃく製造時の副産物飛び粉を1〜80重量%混合してなる粉体にさらに0.5〜50重量%の水酸化カルシウム、炭酸カルシウム、水酸化マグネシウムまたは炭酸カルシウムを飛び粉のゲル化剤として加えてなるヘドロ状廃棄物またはヘドロ状廃液固化剤。  0 to 80% by weight of plant fiber such as paper pulp, rice bran, wood powder, bran or cocoon, or dry powder 50 to 80% by weight, konjac flour or 1% to 80% by weight of by-product flying powder at the time of konjac production A sludge-like waste or sludge-like liquid solidifying agent obtained by adding 5 to 50% by weight of calcium hydroxide, calcium carbonate, magnesium hydroxide or calcium carbonate as a gelling agent for flying powder. 請求項1および請求項2のヘドロ状廃棄物またはヘドロ状廃液固化剤に防腐剤を添加し、固化物の乾燥工程での腐敗、悪臭を防ぐことを特徴とするヘドロ状廃棄物またはヘドロ状廃液固化剤。  A sludge-like waste or sludge-like waste liquid characterized by adding a preservative to the sludge-like waste or sludge-like liquid solidifying agent according to claim 1 and claim 2 to prevent decay and bad odor in the drying step of the solidified matter. Solidifying agent. 請求項1、請求項2、または請求項3のヘドロ状廃棄物またはヘドロ状廃液固化剤をヘドロ状廃棄物またはヘドロ状廃液に添加、混練することにより、水垂れのないゲル状廃棄物またはさらに乾燥して固形廃棄物とするヘドロ状廃棄物またはヘドロ状廃液処理方法。  By adding and kneading the sludge-like waste or sludge-like waste liquid solidifying agent of claim 1, claim 2 or claim 3 to the sludge-like waste or sludge-like waste liquid, the gel-like waste without dripping or further A method for treating sludge-like waste or sludge-like waste liquid that is dried into solid waste.
JP2007135989A 2007-04-23 2007-04-23 Solidification agent, and sludge-like waste, or sludge-like waste liquid treatment method Pending JP2008264753A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010044419A1 (en) 2008-10-14 2010-04-22 Agcグリーンテック株式会社 Light adjusting method, light adjusting system and building
CN113149490A (en) * 2021-04-12 2021-07-23 新华盛节能科技股份有限公司 Geopolymer environment-friendly energy-saving material taking sludge in Yangtze river downstream basin as single raw material
JP7405697B2 (en) 2020-05-28 2023-12-26 東リ株式会社 Adhesive hardening agent, adhesive hardening method and adhesive hardening set

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2010044419A1 (en) 2008-10-14 2010-04-22 Agcグリーンテック株式会社 Light adjusting method, light adjusting system and building
JP7405697B2 (en) 2020-05-28 2023-12-26 東リ株式会社 Adhesive hardening agent, adhesive hardening method and adhesive hardening set
CN113149490A (en) * 2021-04-12 2021-07-23 新华盛节能科技股份有限公司 Geopolymer environment-friendly energy-saving material taking sludge in Yangtze river downstream basin as single raw material

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