JP2008261443A - Rolling stock wheel with brake disk - Google Patents

Rolling stock wheel with brake disk Download PDF

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JP2008261443A
JP2008261443A JP2007105512A JP2007105512A JP2008261443A JP 2008261443 A JP2008261443 A JP 2008261443A JP 2007105512 A JP2007105512 A JP 2007105512A JP 2007105512 A JP2007105512 A JP 2007105512A JP 2008261443 A JP2008261443 A JP 2008261443A
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wheel
brake
railway vehicle
hole
bolt
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JP2008261443A5 (en
JP4799468B2 (en
Inventor
Yukio Murata
幸雄 村田
Hideaki Takahashi
秀明 高橋
Hideyuki Hasegawa
英之 長谷川
Kenjiro Kamibayashi
賢治郎 上林
Satoshi Kobayashi
学志 小林
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Akebono Brake Industry Co Ltd
Central Japan Railway Co
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Akebono Brake Industry Co Ltd
Central Japan Railway Co
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Publication of JP2008261443A5 publication Critical patent/JP2008261443A5/ja
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Abstract

<P>PROBLEM TO BE SOLVED: To prevent a defect such as a fatigue fracture or cracks in spite of existence of bolts 4a used for connection between a pair of brake disks 2a and a rolling stock wheel 1, and to stabilize a friction state. <P>SOLUTION: Attachment holes 15 wherein a small diameter part 21 and a large diameter part 22 are continued by a step part 23 are provided on both of the brake disks 2a. A male screw part provided on an end of a rod part 18 of the bolts 4a having a head part 19 in the large diameter part 22 of the attachment holes 15 is screwed into a screw hole 16 provided on the other brake disk 2a disposed on the opposite side with respect to the rolling stock wheel 1, and thereby, the brake disks 2a are connected and supported with respect to the rolling stock wheel 1. An opening area of the attachment holes 15 on a friction surface part is reduced to solve the problem. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、例えば新幹線の様な高速鉄道車両の制動装置を構成する鉄道車両用ブレーキディスク付車輪の改良に関する。具体的には、一対のブレーキディスクと鉄道車両用車輪との結合に使用するボルト等の締結部材の存在に拘らず、疲労破壊や欠け等の欠陥が生じる事を防止すると共に、摩擦状態を安定させる事ができる鉄道車両用ブレーキディスク付車輪の実現を図るものである。   The present invention relates to an improvement of a wheel with a brake disk for a railway vehicle that constitutes a braking device for a high-speed railway vehicle such as a Shinkansen. Specifically, regardless of the presence of fastening members such as bolts used to connect a pair of brake discs and railcar wheels, defects such as fatigue failure and chipping are prevented and the frictional state is stabilized. The realization of the wheel with the brake disk for railway vehicles which can be made to achieve is realized.

新幹線等の高速鉄道車両には、通常、電気式と機械式との制動装置が使用されており、機械式としてはディスクブレーキが多く使用されている。この様にディスクブレーキを使用する高速鉄道車両で、高速から制動する場合には、通常、先ず、電気式の制動装置を作動させ、所定の速度まで減速した後にディスクブレーキを作動させて、車両を停止させる。又、走行時に地震等、緊急事態が発生した場合には、高速走行中でも直ちにディスクブレーキを作動させる。   High-speed railway vehicles such as Shinkansen usually use electric and mechanical braking devices, and disk brakes are often used as the mechanical type. In this way, when braking from a high speed in a high-speed railway vehicle using a disc brake, usually, an electric braking device is first operated, and after decelerating to a predetermined speed, the disc brake is operated, Stop. If an emergency such as an earthquake occurs during traveling, the disc brake is immediately activated even during high-speed traveling.

この様な鉄道車両用のディスクブレーキを構成する、鉄道車両用ブレーキディスク付車輪として従来から、例えば特許文献1〜3に記載された構造が知られている。これら特許文献1〜3に記載される等により従来から知られている鉄道車両用ブレーキディスク付車輪は、鉄道車両用車輪の両側に一対のブレーキディスクを、ボルト等の緊締部材により結合して成る。上記各特許文献に記載された鉄道車両用ブレーキディスク付車輪のうち、特許文献3に記載された発明の構造は、上記鉄道車両用車輪と上記両ブレーキディスクとを複数本のボルトとナットとにより、制動用摩擦面よりも径方向内方位置で結合固定している。これら各ボルトの頭部及びナットは、上記両ブレーキディスクの外側面に設けた制動用摩擦面よりも軸方向に突出している。この様な特許文献3に記載された発明の構造の場合には、上記各ボルトの頭部及びナットと、ディスクブレーキを構成するキャリパ等の他の部材との干渉防止の必要上、このディスクブレーキの設計の自由度が制限される可能性がある。   Conventionally, for example, a structure described in Patent Documents 1 to 3 is known as a wheel with a brake disk for a railway vehicle constituting such a disk brake for a railway vehicle. Conventionally, a wheel with a brake disk for a railway vehicle, which has been conventionally known as described in Patent Documents 1 to 3, is formed by connecting a pair of brake disks to both sides of a wheel for a railway vehicle by fastening members such as bolts. . Of the wheels with brake discs for railway vehicles described in the above patent documents, the structure of the invention described in Patent Literature 3 includes a plurality of bolts and nuts that connect the railway vehicle wheels and both brake discs. The coupling is fixed at a radially inner position than the braking friction surface. The heads and nuts of these bolts protrude in the axial direction from the braking friction surfaces provided on the outer surfaces of the two brake disks. In the case of the structure of the invention described in Patent Document 3, it is necessary to prevent interference between the heads and nuts of the bolts and other members such as calipers constituting the disc brake. The degree of freedom of design may be limited.

これに対して特許文献1、2には、鉄道車両用車輪と一対のブレーキディスクとを結合するボルトの頭部とナットとを、これら両ブレーキディスクに形成した凹孔内に沈入させる事で、これら頭部及びナットが、これら両ブレーキディスクの制動用摩擦面よりも突出しない様にした構造が記載されている。例えば、図20は、上記特許文献1に記載された構造の1例を示している。この従来構造の場合には、この図20の(A)に示す様に、鉄道車両用車輪1と一対のブレーキディスク2、2とを、これら各部材1、2の互いに整合する位置に形成した通孔3a、3bを挿通したボルト4とナット5との螺合・緊締により結合している。又、上記両ブレーキディスク2、2の外側面でそれぞれに形成した通孔3b、3bの開口部側には凹孔6、6を形成して、上記ボルト4の頭部7と上記ナット5とを沈入させている。更に、図20の(B)に示した様に、上記各ボルト4から円周方向に外れた部分で、上記鉄道車両用車輪1の外側面に設けた凸部8、8と、上記両ブレーキディスク2、2の内側面に形成した凹部9、9とを嵌合させて、制動時にこれら両ブレーキディスク2、2に加わる制動トルクを支承する様にしている。   On the other hand, in Patent Documents 1 and 2, the head and nut of a bolt that joins a railcar wheel and a pair of brake discs are inserted into recessed holes formed in these brake discs. A structure is described in which the head and nut do not protrude beyond the braking friction surfaces of both brake discs. For example, FIG. 20 shows an example of the structure described in Patent Document 1. In the case of this conventional structure, as shown in FIG. 20A, the rail vehicle wheel 1 and the pair of brake disks 2 and 2 are formed at positions where these members 1 and 2 are aligned with each other. The bolts 4 and nuts 5 inserted through the through holes 3a and 3b are coupled by screwing and tightening. Further, concave holes 6 and 6 are formed on the opening side of the through holes 3b and 3b formed on the outer surfaces of the brake discs 2 and 2, respectively, and the head 7 of the bolt 4 and the nut 5 are formed. Has been submerged. Further, as shown in FIG. 20 (B), at the portions that are circumferentially disengaged from the bolts 4, the convex portions 8, 8 provided on the outer surface of the railway vehicle wheel 1, and the both brakes The recesses 9 and 9 formed on the inner surfaces of the disks 2 and 2 are fitted to support a braking torque applied to both the brake disks 2 and 2 during braking.

上述の様な、凹孔6、6に上記頭部7及び上記ナット5を沈入させる構造の場合、これら頭部7及びナット5が上記両ブレーキディスク2、2の制動用摩擦面(外側面)よりも突出しない為、これら頭部7及びナット5と他の部材との干渉防止を考慮する必要がなく、このディスクブレーキの設計の自由度が高くなる。但し、上記特許文献1に記載された従来構造の場合には、上記頭部7及びナット5の外接円の直径以上の(比較的大きな)内径を有する上記各凹孔6、6が、上記両ブレーキディスク2、2の制動用摩擦面に開口した状態となる。そして、この様な、開口面積が大きな凹孔6、6の存在に基づき、上記両ブレーキディスク2、2の耐久性確保が難しくなる。この理由は、次の通りである。   In the case of the structure in which the head 7 and the nut 5 are inserted into the concave holes 6 and 6 as described above, the head 7 and the nut 5 are the braking friction surfaces (outer surfaces) of the brake disks 2 and 2. Therefore, it is not necessary to consider interference between the head 7 and the nut 5 and other members, and the degree of freedom in designing the disc brake is increased. However, in the case of the conventional structure described in Patent Document 1, the concave holes 6 and 6 having a (relatively large) inner diameter equal to or larger than the diameter of the circumscribed circle of the head 7 and the nut 5 are the two The brake discs 2 and 2 are opened to the braking friction surface. And, based on the presence of the concave holes 6 and 6 having a large opening area, it is difficult to ensure the durability of the brake disks 2 and 2. The reason for this is as follows.

これら両ブレーキディスク2、2の制動用摩擦面の温度は、制動に伴って上昇し、この温度上昇に伴ってこのブレーキディスク2、2の内部に熱応力が発生する。このブレーキディスク2、2に、孔等の空間部分が存在すると、この熱応力が不均一になり、このブレーキディスク2、2の一部に歪みが生じるが、この歪みは、上記空間部分の容積が大きい程著しくなる。特に、温度上昇の著しい、上記制動用摩擦面部分に大きな開口部が存在すると、この制動用摩擦面部分に大きな歪みが発生し易い。この様な歪みは、鉄道車両の走行と停止との繰り返しの度に、発生と解消とを繰り返す為、上記両ブレーキディスク2、2に疲労破壊を発生し易くなる等、これら両ブレーキディスク2、2の耐久性確保の面から不利になる。又、上記制動用摩擦面部分に大きな開口部が存在すると、この開口部の周縁部分で、ブレーキパッドとの摩擦により欠け等の損傷を発生し易く、この面からも、上記両ブレーキディスク2、2の耐久性確保が難しくなる。   The temperature of the braking friction surfaces of both the brake discs 2 and 2 rises with braking, and thermal stress is generated inside the brake discs 2 and 2 as the temperature rises. If there is a space portion such as a hole in the brake disks 2 and 2, the thermal stress becomes non-uniform and distortion occurs in a part of the brake disks 2 and 2. The larger the value is, the more remarkable it becomes. In particular, if there is a large opening in the braking friction surface portion where the temperature rises significantly, large distortion is likely to occur in the braking friction surface portion. Such distortion is repeatedly generated and eliminated every time the railway vehicle is repeatedly run and stopped, so that both the brake discs 2 and 2 are more likely to suffer fatigue failure. This is disadvantageous in terms of ensuring durability. Further, if there is a large opening in the braking friction surface portion, the peripheral portion of the opening is liable to be damaged such as chipping due to friction with the brake pad. It becomes difficult to ensure the durability of 2.

前記特許文献1には、上記各凹孔6、6の開口部を蓋により塞ぎ、制動用摩擦面がこれら各凹孔6、6の部分で不連続になる事を防止する構造が記載されている。但し、この様な改良された構造の場合でも、蓋の製造、管理、取付作業が必要になり、コストが嵩む。しかも、蓋の表面と制動摩擦面の他の部分とを滑らかに連続させる作業が面倒になる他、蓋が脱落する可能性を否定できず、上記制動用摩擦面の摩擦状態を安定させて上記両ブレーキディスク2、2の耐久性を確保する面から不安が残る。   Patent Document 1 describes a structure in which the opening of each of the concave holes 6 and 6 is closed with a lid, and the braking friction surface is prevented from becoming discontinuous at the portions of the concave holes 6 and 6. Yes. However, even in the case of such an improved structure, it is necessary to manufacture, manage, and install the lid, which increases costs. In addition, the work of smoothly continuing the surface of the lid and the other part of the braking friction surface becomes troublesome, and the possibility of the lid falling off cannot be denied, and the friction state of the braking friction surface is stabilized to Anxiety remains in terms of ensuring the durability of both brake discs 2 and 2.

特開2001−311441号公報JP 2001-311441 A 特開2006−9862号公報Japanese Patent Laid-Open No. 2006-9862 特開2006−329315号公報JP 2006-329315 A

本発明は、上述の様な事情に鑑みて、一対のブレーキディスクと鉄道車両用車輪との結合に使用するボルト等の締結部材の存在に拘らず、疲労破壊や欠け等の欠陥を生じる事を防止すると共に、摩擦状態を安定させる事ができる鉄道車両用ブレーキディスク付車輪を実現すべく発明したものである。   In view of the circumstances as described above, the present invention can cause defects such as fatigue failure and chipping regardless of the presence of fastening members such as bolts used for coupling a pair of brake discs and railcar wheels. Invented to realize a wheel with a brake disk for a railway vehicle that can prevent and stabilize the friction state.

本発明の鉄道車両用ブレーキディスク付車輪は、前述した従来から知られている鉄道車両用ブレーキディスク付車輪と同様に、鉄道車両用車輪と、この鉄道車両用車輪の両側に配置された、それぞれの外側面を制動用摩擦面とした一対のブレーキディスクと、それぞれが杆状である、ボルト等の複数本の締結部材とを備える。
そして、これら各締結部材により、上記両ブレーキディスクと上記鉄道車両用車輪とを結合して成る。
The wheel with a brake disk for a railway vehicle of the present invention is arranged on both sides of the wheel for the railway vehicle and the wheel for the railway vehicle, respectively, as with the conventionally known wheel with the brake disk for a railway vehicle. A pair of brake discs each having a braking friction surface as an outer surface and a plurality of fastening members such as bolts each having a hook shape.
These fastening members are used to connect both the brake disks and the railcar wheels.

特に、本発明の鉄道車両用ブレーキディスク付車輪に於いては、上記両ブレーキディスクのうちの少なくとも一方のブレーキディスクに、当該ブレーキディスクの制動用摩擦面側の開口部の内径が小さく、この開口部よりも奥部の内径が大きい複数の取付孔を、当該ブレーキディスクの軸方向両側面同士を貫通する状態で設けている。
又、上記各取付孔のうちの奥部にそれぞれの基端部を配置した、上記各締結部材の先端部にそれぞれ設けた雄ねじ部を、上記鉄道車両用車輪又はこの鉄道車両用車輪に対して反対側に設置した別のブレーキディスクに設けたねじ孔に螺合する事で、上記両ブレーキディスク同士を上記鉄道車両用車輪に対し結合支持している。
In particular, in the wheel with a brake disc for a railway vehicle of the present invention, the inner diameter of the opening on the brake friction surface side of the brake disc is small in at least one of the brake discs. A plurality of mounting holes having a larger inner diameter than the portion are provided in a state of penetrating through both axial side surfaces of the brake disc.
In addition, a male screw portion provided at a distal end portion of each fastening member, each base end portion being disposed at the back of each of the mounting holes, with respect to the railcar wheel or the railcar wheel. The two brake discs are coupled and supported to the railcar wheel by screwing into a screw hole provided in another brake disc installed on the opposite side.

上述の様に構成する本発明の鉄道車両用ブレーキディスク付車輪を実施する場合に、例えば請求項2〜4に記載した様に、上記各締結部材を、先端部に雄ねじ部を設けた杆部と、この杆部の基端部に設けられた、この杆部よりも大径の頭部とを備え、この頭部の端面中心部に工具を係合する為の係合孔を設けたボルトとする。   When implementing the wheel with a brake disc for a railway vehicle of the present invention configured as described above, for example, as described in claims 2 to 4, each fastening member is a flange portion provided with a male screw portion at a tip portion. And a bolt provided at the base end portion of the flange portion, with a head having a diameter larger than that of the flange portion, and provided with an engagement hole for engaging a tool at the center of the end surface of the head portion. And

そして、請求項2に記載した発明の場合には、上記一対のブレーキディスクのうちの一方のブレーキディスクに、上記開口部よりも奥部の内径が大きい、複数の取付孔を設ける。
又、他方のブレーキディスクの一部でこれら各取付孔に整合する部分に、この他方のブレーキディスクの内側面にのみ開口するねじ孔を形成する。
更に、上記各ボルトは、それぞれの頭部を上記各取付孔の奥部に位置させた状態で、上記杆部を上記鉄道車両用車輪に形成した通孔を挿通する。そして、それぞれの雄ねじ部を上記各ねじ孔に螺合する。
In the case of the second aspect of the invention, one of the pair of brake discs is provided with a plurality of mounting holes whose inner diameter is larger at the back than the opening.
A screw hole that opens only on the inner surface of the other brake disk is formed in a part of the other brake disk that is aligned with each of the mounting holes.
Furthermore, each said bolt penetrates the through-hole which formed the said collar part in the said wheel for rail vehicles in the state which located each head in the back part of each said attachment hole. Then, the respective male screw portions are screwed into the respective screw holes.

或いは、請求項3に記載した様に、上記一対のブレーキディスクの両方の互いに整合する部分に、上記開口部よりも奥部の内径が大きい取付孔を、それぞれ複数ずつ設ける。
又、上記鉄道車両用車輪の一部でこれら各取付孔に整合する部分に、ねじ孔若しくは内周面に雌ねじを設けたスリーブを内嵌した通孔を設ける。
更に、上記各ボルトは、それぞれの頭部を上記各取付孔の奥部に位置させると共に、これら各頭部が上記鉄道車両用車輪側に近付く方向に変位するのを抑えられた状態で、上記杆部の先端部に設けた雄ねじ部を上記ねじ孔若しくは上記スリーブの内周面に形成した雌ねじに螺合する。
Alternatively, as described in claim 3, a plurality of mounting holes each having a larger inner diameter at the back than the opening are provided in the matching portions of both of the pair of brake disks.
Further, a part of the wheel for the railway vehicle that is aligned with each of the mounting holes is provided with a screw hole or a through hole in which a sleeve having an internal thread is provided.
Further, the bolts have their heads positioned at the back of the mounting holes, and the heads are prevented from being displaced in a direction approaching the railcar wheel side. A male screw portion provided at the tip of the collar portion is screwed into a female screw formed on the inner peripheral surface of the screw hole or the sleeve.

或いは、請求項4に記載した様に、上記一対のブレーキディスクの両方の互いに整合する部分に、上記開口部よりも奥部の内径が大きい複数の取付孔を設ける。
又、上記鉄道車両用車輪の一部でこれら各取付孔に整合する部分に、上記各ボルトの杆部を挿通自在な通孔を形成する。
又、上記各ボルトは、一方のブレーキディスクに設けた上記各取付孔に、それぞれの頭部をこれら各取付孔の奥部に位置させると共に、これら各頭部が上記鉄道車両用車輪側に近付く方向に変位するのを抑えられた状態で組み付ける。
更に、他方のブレーキディスクに設けた上記各取付孔の奥部にナットを、上記鉄道車両用車輪側に近付く方向に変位するのを抑えられた状態で組み付ける。
そして、上記各ボルトの杆部を上記各通孔を挿通して、それぞれの先端部に設けた雄ねじ部を上記各ナットに螺合させる。
Alternatively, as described in claim 4, a plurality of mounting holes having a larger inner diameter in the back part than the opening part are provided in a part where both of the pair of brake disks are aligned with each other.
In addition, a through-hole through which the flange portion of each bolt can be inserted is formed in a portion of the wheel for the railway vehicle that is aligned with each mounting hole.
The bolts have their heads positioned at the back of the mounting holes in the mounting holes provided in one brake disc, and the heads approach the railcar wheel side. Assemble in a state where displacement in the direction is suppressed.
Furthermore, a nut is assembled in a state where it is suppressed from being displaced in a direction approaching the railcar wheel side at the back of each of the mounting holes provided in the other brake disc.
And the male thread part provided in each front-end | tip part is screwed together with each said nut by inserting each said hole through the collar part of each said bolt.

上述の様な、請求項2〜4に記載した鉄道車両用ブレーキディスク付車輪の発明を実施する場合に、好ましくは、請求項5に記載した様に、上記各ボルトを構成する杆部の先端部に設けた雄ねじ部を、ねじ孔、雌ねじ、ナットの何れかに螺合して更に緊締し、上記一対のブレーキディスクを鉄道車両用車輪の両側面に固定した状態で、上記各ボルトの頭部若しくは上記各ナットの基端面から、上記各取付孔の開口部で内径が小さくなった部分までの軸方向距離を、上記雄ねじ部とねじ孔、雌ねじ、ナットの何れかとの螺合部の軸方向距離以上とする。   When carrying out the invention of a wheel with a brake disk for a railway vehicle as described in claims 2 to 4 as described above, preferably, as described in claim 5, the tip of the flange portion constituting each bolt The male screw portion provided in the screw portion is screwed into any of a screw hole, a female screw, or a nut and further tightened, and the heads of the bolts are fixed with the pair of brake discs fixed to both side surfaces of the railcar wheel. Or the axial distance from the base end surface of each of the nuts to the portion where the inner diameter is reduced at the opening of each of the mounting holes, the axis of the threaded portion between the male screw and the screw hole, female screw, or nut More than the direction distance.

又、本発明の鉄道車両用ブレーキディスク付車輪の発明を実施する場合に、好ましくは、請求項6に記載した様に、上記鉄道車両用車輪のうちで上記各取付孔を設けた部分から円周方向に外れた複数個所に嵌合孔を、この鉄道車両用車輪の両側面同士を貫通する状態で形成する。
又、これら各嵌合孔にトルク受ピンを、これら各トルク受ピンの軸方向両端部が上記鉄道車両用車輪の両側面から突出する状態で嵌合支持する。
そして、上記各トルク受ピンの軸方向両端部を、上記一対のブレーキディスクの内側面で上記各嵌合孔に整合する部分に形成したトルク受孔に内嵌する。
Further, when carrying out the invention of a wheel with a brake disk for a railway vehicle according to the present invention, preferably, as described in claim 6, a circle from a portion provided with each of the mounting holes in the railway vehicle wheel is provided. Fitting holes are formed at a plurality of locations deviated in the circumferential direction so as to penetrate through both side surfaces of the railway vehicle wheel.
Further, the torque receiving pins are fitted and supported in the respective fitting holes in a state where both end portions in the axial direction of the respective torque receiving pins protrude from both side surfaces of the railcar wheel.
Then, both end portions in the axial direction of the torque receiving pins are fitted into torque receiving holes formed in portions aligned with the fitting holes on the inner side surfaces of the pair of brake discs.

上述の様な、請求項6に記載した鉄道車両用ブレーキディスク付車輪の発明を実施する場合に、好ましくは、請求項7に記載した様に、上記各締結部材の外周面とこれら各締結部材を内嵌した孔の内周面との間の径方向隙間を、上記各トルク受ピンの外周面と上記各トルク受孔の内周面との間の径方向隙間よりも大きくする。   When carrying out the invention of a wheel with a brake disk for a railway vehicle described in claim 6 as described above, preferably, as described in claim 7, the outer peripheral surface of each of the fastening members and each of the fastening members Is made larger than the radial gap between the outer peripheral surface of each torque receiving pin and the inner peripheral surface of each torque receiving hole.

上述の様に構成する本発明の鉄道車両用ブレーキディスク付車輪によれば、一対のブレーキディスクと鉄道車両用車輪との結合に使用するボルト等の締結部材の存在に拘らず、疲労破壊や欠け等の欠陥を生じる事を防止すると共に、摩擦状態を安定させる事ができる。
即ち、各取付孔の開口部の内径は、ボルト等の締結部材を回転させる為の工具を挿通できるだけの小さなもので済む為、上記開口部の存在に基づき、上記両ブレーキディスクの制動用摩擦面部分に、これら両ブレーキディスクの疲労破壊に結び付く様な歪みが生じにくくなる。又、パッドとの摩擦に基づき、上記各取付孔の開口部の周縁部に、欠け等の欠陥が生じにくくなる。更に、これら各取付孔の開口部の面積が少ない分、上記制動用摩擦面と上記パッドとの摩擦状態を安定させられる。
According to the wheel with a brake disc for a railway vehicle of the present invention configured as described above, fatigue failure or chipping occurs regardless of the presence of a fastening member such as a bolt used to couple the pair of brake discs and the railcar wheel. It is possible to prevent the occurrence of defects such as the above and to stabilize the friction state.
That is, the inner diameter of the opening of each mounting hole needs to be small enough to allow a tool for rotating a fastening member such as a bolt to pass therethrough. Such a portion is less likely to be distorted to cause fatigue failure of both brake discs. Further, due to friction with the pad, defects such as chipping are less likely to occur at the peripheral edge of the opening of each mounting hole. Furthermore, the frictional state between the braking friction surface and the pad can be stabilized because the area of the opening of each mounting hole is small.

又、請求項5に記載した様に、各ボルトの頭部若しくは各ナットの基端面から、上記各取付孔の開口部で内径が小さくなった部分までの軸方向距離を、螺合部の軸方向距離以上とすれば、上記各ボルトの雄ねじ部とねじ孔等との螺合を、それぞれ単独で行なう事ができる(複数のボルトの螺合を、互いに関連付けた状態で行なう必要がなくなる)。この為、鉄道車両用車輪に対する上記両ディスクの着脱作業の容易化を図れる。   Further, as described in claim 5, the axial distance from the head of each bolt or the base end face of each nut to the portion where the inner diameter is reduced at the opening of each mounting hole is defined as the shaft of the screwing portion. If the distance is greater than or equal to the directional distance, the male screw portion of each bolt and the screw hole can be screwed independently (no need to screw the plurality of bolts in a state of being associated with each other). For this reason, it is possible to facilitate the operation of attaching and detaching the both disks to and from the railcar wheel.

更に、請求項6に記載した様に、鉄道車両用車輪と一対のディスクとの間にトルク受ピンを掛け渡せば、制動時に上記各ボルト等の締結部材に制動トルクが加わる事を防止できる。そして、これら各ボルトとして特に外径の大きなものを使用しなくても、これら各ボルトの耐久性を十分に確保できる。
更に、請求項7に記載した様に、上記各ボルト等の締結部材の外周面とこれら各締結部材を内嵌した孔の内周面との間の径方向隙間を、上記各トルク受ピンの外周面と上記各トルク受孔の内周面との間の径方向隙間よりも大きくすれば、制動トルクが上記各締結部材に加わる事を確実に防止して、これら各締結部材が緩む事を、より有効に防止できる。
Furthermore, as described in claim 6, if a torque receiving pin is spanned between the railway vehicle wheel and the pair of disks, it is possible to prevent the braking torque from being applied to the fastening members such as the bolts during braking. And even if it does not use a thing with a large outer diameter especially as each of these bolts, the durability of these each bolt can fully be secured.
Furthermore, as described in claim 7, the radial clearance between the outer peripheral surface of the fastening member such as each bolt and the inner peripheral surface of the hole into which each of the fastening members is fitted is defined as the torque receiving pin. If it is made larger than the radial clearance between the outer peripheral surface and the inner peripheral surface of each torque receiving hole, it is possible to reliably prevent the braking torque from being applied to each fastening member, and to loosen these fastening members. Can be prevented more effectively.

[実施の形態の第1例]
図1〜8は、請求項1、2、5〜7に対応する、本発明の実施の形態の第1例を示している。本例の鉄道車両用ブレーキディスク付車輪は、鉄道車両用車輪1と、この鉄道車両用車輪1の両側に配置された、それぞれの外側面を制動用摩擦面とした一対のブレーキディスク2a、2aと、締結部材である複数本のボルト4a、4aと、トルク受ピンである複数本のスプリングピン10、10とを備える。そして、これら各ボルト4a、4aにより、上記鉄道車両用車輪1の両側面に上記両ブレーキディスク2a、2aを結合固定して成る。本例の場合、これら両ブレーキディスク2a、2aとして、それぞれが円輪状である、基板11と摩擦板12とを組み合わせたものを使用している。これら両板11、12は、基板11の外側面に摩擦板12を貼着した状態で組み合わされている。本例の場合には、この基板11として、図2〜3に示す様に、内側面に凹溝13、13と凸部14a、14bとを放射状に形成した、フィン型のものを使用している。
[First example of embodiment]
FIGS. 1-8 has shown the 1st example of embodiment of this invention corresponding to Claim 1, 2, 5-7. The wheel with a brake disk for a railway vehicle of this example is a pair of brake disks 2a, 2a that are disposed on both sides of the railway vehicle wheel 1 and the outer surface of each wheel is a braking friction surface. And a plurality of bolts 4a and 4a which are fastening members, and a plurality of spring pins 10 and 10 which are torque receiving pins. The brake disks 2a and 2a are coupled and fixed to both side surfaces of the railway vehicle wheel 1 by the bolts 4a and 4a. In the case of this example, a combination of the substrate 11 and the friction plate 12 each having an annular shape is used as both the brake disks 2a and 2a. These two plates 11 and 12 are combined in a state where the friction plate 12 is adhered to the outer surface of the substrate 11. In the case of this example, as the substrate 11, as shown in FIGS. 2 to 3, a fin-type substrate is used in which concave grooves 13 and 13 and convex portions 14 a and 14 b are formed radially on the inner surface. Yes.

これら各凸部14a、14bのうち、円周方向等間隔の複数個所(図示の例では6個所)の凸部14a、14aの幅寸法を、他の凸部14b、14bの幅寸法よりも大きくしている。そして、これら各幅広の凸部14a、14aのうちの半分(一つ置き3個)の凸部14a、14aの中央部に形成した取付孔15、15(図5及び図6の左部参照)と、残りの半分の凸部14a、14aの中央部に形成したねじ孔16、16(図5及び図6の右部参照)と、上記各ボルト4a、4aとを利用して、上記両ブレーキディスク2a、2aを上記鉄道車両用車輪1の両側面に結合固定している。   Among these convex portions 14a and 14b, the width dimension of the convex portions 14a and 14a at a plurality of locations (six locations in the illustrated example) at equal intervals in the circumferential direction is larger than the width dimension of the other convex portions 14b and 14b. is doing. And the mounting holes 15 and 15 formed in the center part of the convex parts 14a and 14a of half (every other 3 pieces) of these wide convex parts 14a and 14a (refer the left part of Drawing 5 and Drawing 6). And both the brakes using the screw holes 16 and 16 (see the right part of FIGS. 5 and 6) formed in the central part of the remaining half convex portions 14a and 14a and the bolts 4a and 4a. The disks 2a and 2a are coupled and fixed to both side surfaces of the railway vehicle wheel 1.

又、別の凸部14b、14bのうち、上記幅広の凸部14a、14aの丁度中間部に位置する凸部14b、14bの中央部に形成したトルク受孔17、17(図8参照)と上記各スプリングピン10、10とを利用して、上記両ブレーキディスク2a、2aに加わる制動トルクを、上記鉄道車両用車輪1に伝達自在としている。言い換えれば、この制動トルクの大部分を上記各スプリングピン10、10により支承して、上記各ボルト4a、4aに、この制動トルクが殆ど加わらない様にしている。尚、上記別の凸部14b、14bのうち、上記各トルク受孔17、17を設ける凸部14b、14bの幅寸法は、必要に応じて(十分な太さのスプリングピン10、10を挿入できるトルク受孔17、17を形成できる様に)大きくする。   Further, among the other convex portions 14b and 14b, torque receiving holes 17 and 17 (see FIG. 8) formed at the central portion of the convex portions 14b and 14b located just in the middle of the wide convex portions 14a and 14a. Using the spring pins 10 and 10, the braking torque applied to the brake disks 2a and 2a can be transmitted to the railway vehicle wheel 1. In other words, most of the braking torque is supported by the spring pins 10 and 10 so that the braking torque is hardly applied to the bolts 4a and 4a. Of the other protrusions 14b, 14b, the width dimension of the protrusions 14b, 14b provided with the torque receiving holes 17, 17 is set as necessary (inserting spring pins 10 and 10 having sufficient thickness). So that the torque receiving holes 17 and 17 can be formed.

先ず、上記各取付孔15、15と、上記各ねじ孔16、16と、上記各ボルト4a、4aとにより、上記両ブレーキディスク2a、2aを上記鉄道車両用車輪1の両側面に結合固定した部分の構造に就いて、図5〜6を参照しつつ説明する。上記各ボルト4a、4aはそれぞれ、先端部に雄ねじ部を設けた杆部18の基端部に、この杆部18よりも大径の頭部19を備える。この頭部19の外周面は円筒面で、この頭部19の端面中心部に、工具である六角レンチの先端部を係合する為の、内周面の断面形状が正六角形である係合孔20を設けている。又、上記各取付孔15、15は、上記両ブレーキディスク2a、2aの外側面側の小径部21と内側面側の大径部22とを段部23により連続させた、段付円筒面状の内周面を有する。従って、上記各取付孔15、15はそれぞれ、上記両ブレーキディスク2a、2aの制動用摩擦面の開口部の内径が小さく、この開口部よりも奥部の内径が大きい断面円形で、上記両ブレーキディスク2a、2aの軸方向両側面同士を貫通する状態で設けている。   First, both the brake discs 2a and 2a are coupled and fixed to both side surfaces of the railway vehicle wheel 1 by the mounting holes 15 and 15, the screw holes 16 and 16 and the bolts 4a and 4a. The structure of the part will be described with reference to FIGS. Each of the bolts 4a and 4a includes a head portion 19 having a diameter larger than that of the flange portion 18 at a proximal end portion of the flange portion 18 provided with a male screw portion at a distal end portion thereof. The outer peripheral surface of the head 19 is a cylindrical surface, and the engagement is such that the cross-sectional shape of the inner peripheral surface is a regular hexagon for engaging the tip of a hexagon wrench as a tool at the center of the end surface of the head 19. A hole 20 is provided. Each of the mounting holes 15, 15 has a stepped cylindrical surface shape in which a small-diameter portion 21 on the outer surface side and a large-diameter portion 22 on the inner surface side of the brake discs 2a, 2a are continuous by a step portion 23. The inner peripheral surface. Accordingly, each of the mounting holes 15, 15 has a circular cross-section with a small inner diameter of the opening of the braking friction surface of each of the brake discs 2a, 2a and a larger inner diameter at the back than the opening. The discs 2a and 2a are provided so as to penetrate through both side surfaces in the axial direction.

上記各ボルト4a、4aは、それぞれの杆部18を、上記鉄道車両用車輪1の径方向中間部の円周方向等間隔6個所位置に形成したボルト挿通孔24、24に挿通した状態で、それぞれの雄ねじ部を上記両ブレーキディスク2a、2aのねじ孔16に螺合し更に緊締している。上記6個所位置のボルト挿通孔24、24に上記各ボルト4a、4aを挿通する方向は、円周方向に関して互い違いにしている。即ち、円周方向等間隔3個所位置のボルト挿通孔24、24には、上記各ボルト4a、4aを上記鉄道車両用車輪1の表面から裏面側に挿通し、残り3個所位置のボルト挿通孔24、24には、上記各ボルト4a、4aを上記鉄道車両用車輪1の裏面から表面側に挿通している。要するに、上記両ブレーキディスク2a、2aはこの鉄道車両用車輪1の表裏両面に、それぞれ3本ずつのボルト4a、4aにより結合固定している。   Each of the bolts 4a, 4a is inserted into the bolt insertion holes 24, 24 formed at the six circumferentially equidistant positions in the radial intermediate portion of the railcar wheel 1 in the respective bolts 4a, 4a. The respective male screw portions are screwed into the screw holes 16 of the both brake discs 2a and 2a and further tightened. The directions in which the bolts 4a, 4a are inserted into the bolt insertion holes 24, 24 at the six positions are staggered with respect to the circumferential direction. That is, the bolts 4a, 4a are inserted through the bolt insertion holes 24, 24 at three circumferentially equidistant positions from the front surface to the back side of the railcar wheel 1, and the remaining three bolt insertion holes are inserted. 24 and 24, the bolts 4a and 4a are inserted from the back surface of the railway vehicle wheel 1 to the front surface side. In short, both the brake discs 2a and 2a are coupled and fixed to the front and back surfaces of the railway vehicle wheel 1 by three bolts 4a and 4a, respectively.

この状態で、上記各ボルト4a、4aの頭部19は、それぞれ上記両ブレーキディスク2a、2aの取付孔15、15の大径部22内に位置する。上記各ボルト4a、4aの緊締作業は、これら各取付孔15、15の小径部21を通じて挿入した六角レンチの先端部を、上記頭部19の係合孔20に係合させる事により行なう。上記各ボルト4a、4aを緊締した状態で、これら各ボルト4a、4aの頭部19基端面と、上記各取付孔15、15の中間部に設けた段部23までの軸方向距離LL は、上記雄ねじ部と上記ねじ孔16との螺合部の軸方向距離LS 以上(LL ≧LS )となる。従って、上記両ブレーキディスク2a、2aの内側面と上記鉄道車両用車輪1の表裏両面とは、上記各ボルト4a、4aの雄ねじ部を上記ねじ孔16に螺入しない状態でも、直ちに当接させる事ができる。この為、上記各ボルト4a、4aをこれら各ねじ孔16に、上記両ブレーキディスク2a、2aの内側面と上記鉄道車両用車輪1の表裏両面とを当接させてから、1本ずつ螺合させる事ができる(これら各面を近づけながら、各ボルト4a、4aを同時にこれら各ねじ孔16に螺合すると言った、面倒な作業を行なう必要はない)。 In this state, the heads 19 of the bolts 4a and 4a are positioned in the large diameter portions 22 of the mounting holes 15 and 15 of the brake discs 2a and 2a, respectively. The bolts 4a, 4a are tightened by engaging the end of a hexagon wrench inserted through the small diameter portion 21 of each of the mounting holes 15, 15 with the engagement hole 20 of the head 19. In a state where the bolts 4a and 4a are tightened, the axial distance L L between the base end surface of the head 19 of each of the bolts 4a and 4a and the stepped portion 23 provided in the intermediate portion of the mounting holes 15 and 15 is The axial distance L S of the threaded portion between the male screw portion and the screw hole 16 is equal to or greater than (L L ≧ L S ). Accordingly, the inner surfaces of the brake discs 2a, 2a and the front and back surfaces of the railcar wheel 1 are brought into contact immediately even if the male screw portions of the bolts 4a, 4a are not screwed into the screw holes 16. I can do things. For this reason, the bolts 4a and 4a are screwed into the screw holes 16 one by one after the inner surfaces of the brake disks 2a and 2a are brought into contact with the front and back surfaces of the railcar wheel 1. (It is not necessary to perform a cumbersome operation such that the bolts 4a and 4a are simultaneously screwed into the screw holes 16 while these surfaces are brought close to each other).

次に、前記各スプリングピン10、10と前記各トルク受孔17、17とにより、上記両ブレーキディスク2a、2aに加わる制動トルクを、上記鉄道車両用車輪1に伝達自在とした部分の構造に就いて、図7〜8を参照しつつ説明する。上記各スプリングピン10、10は、それぞれの軸方向中間部を、上記鉄道車両用車輪1の径方向中間部の円周方向等間隔6個所位置に形成したピン嵌合孔25、25に嵌合した状態で、それぞれの軸方向両端部を上記鉄道車両用車輪1の内外両側面から突出させている。又、上記両ブレーキディスク2a、2aを上記各ボルト4a、4aにより上記鉄道車両用車輪1の両側面に結合固定した状態では、上記各スプリングピン10、10が上記両ブレーキディスク2a、2aの内側面に形成した前記各トルク受孔17、17に、ほぼ隙間なく嵌合する。この状態で、制動時に上記両ブレーキディスク2a、2aに加わる制動トルクが、上記各スプリングピン10、10を介して上記鉄道車両用車輪1に伝達され、この制動トルクが上記各ボルト4a、4aには殆ど加わらない様になる。この為、これら各ボルト4a、4aが、制動トルクの負荷と解除との繰り返しにより緩む事を防止できる。この為に本例の構造では、上記各スプリングピン10、10の両端部外周面と上記各トルク受孔17、17の内周面との間のラジアル隙間を、上記各ボルト4a、4aの杆部の外周面と前記各ボルト挿通孔24、24の内周面との間のラジアル隙間よりも小さくしている。   Next, the structure of the portion that allows the braking torque applied to the brake discs 2a, 2a to be transmitted to the railcar wheel 1 by the spring pins 10, 10 and the torque receiving holes 17, 17 is formed. The description will be made with reference to FIGS. Each of the spring pins 10, 10 is fitted in pin fitting holes 25, 25 formed at six circumferentially equidistant positions in the radial intermediate portion of the railway vehicle wheel 1 at the respective axial intermediate portions. In this state, both end portions in the axial direction are projected from both the inner and outer side surfaces of the railway vehicle wheel 1. Further, in a state where the both brake discs 2a, 2a are coupled and fixed to the both side surfaces of the railway vehicle wheel 1 by the bolts 4a, 4a, the spring pins 10, 10 are connected to the brake discs 2a, 2a. The torque receiving holes 17 and 17 formed on the side surfaces are fitted with almost no gap. In this state, braking torque applied to the brake discs 2a, 2a during braking is transmitted to the railway vehicle wheel 1 via the spring pins 10, 10, and the braking torque is applied to the bolts 4a, 4a. Will almost never join. For this reason, it is possible to prevent these bolts 4a and 4a from loosening due to repeated braking torque load and release. For this reason, in the structure of this example, a radial gap between the outer peripheral surfaces of both end portions of each of the spring pins 10 and 10 and the inner peripheral surfaces of the torque receiving holes 17 and 17 is used as the flange of the bolts 4a and 4a. It is made smaller than the radial clearance between the outer peripheral surface of a part and the internal peripheral surface of each said bolt penetration hole 24,24.

本例の鉄道車両用ブレーキディスク付車輪の構造は上述の通りであるが、この様な本例の構造は、次の様にして組み立てる。先ず、図1の(B)に示す様に、上記鉄道車両用車輪1のボルト挿通孔24、24に上記各ボルト4a、4aを互い違いに挿入すると共に、上記各ピン嵌合孔25、25に上記各スプリングピン10、10の軸方向中間部を嵌合する。次いで、上記鉄道車両用車輪1の表裏両面に上記両ブレーキディスク2a、2aを重ね合わせる。この際、上記各ボルト4a、4aの頭部19をこれら両ブレーキディスク2a、2aの取付孔15、15の大径部22内に進入させつつ、上記各スプリングピン10、10の両端部を、上記両ブレーキディスク2a、2aのトルク受孔17、17に嵌合する。   The structure of the wheel with a brake disk for a railway vehicle in this example is as described above. The structure in this example is assembled as follows. First, as shown in FIG. 1B, the bolts 4a and 4a are alternately inserted into the bolt insertion holes 24 and 24 of the railway vehicle wheel 1, and the pin fitting holes 25 and 25 are inserted. The axial intermediate portions of the spring pins 10 and 10 are fitted. Next, the brake discs 2a and 2a are overlapped on both the front and back surfaces of the railway vehicle wheel 1. At this time, while the heads 19 of the bolts 4a and 4a are inserted into the large diameter portions 22 of the mounting holes 15 and 15 of the brake disks 2a and 2a, both ends of the spring pins 10 and 10 are The brake discs 2a and 2a are fitted in the torque receiving holes 17 and 17.

この状態で、上記各ボルト4a、4aは、それぞれの頭部19が上記各取付孔15、15の大径部22内に進入したまま、それぞれの雄ねじ部が上記両ブレーキディスク2a、2aのねじ孔16、16に全く螺入していない。そこで、上記各取付孔15、15の小径部21を通じて挿入した六角レンチの先端部を、上記各頭部19に設けた係合孔20に係合し、上記各ボルト4a、4aを回転させて、上記雄ねじ部を上記各ねじ孔16、16に螺入し、更に緊締する。この結果、上記両ブレーキディスク2a、2aが上記鉄道車両用車輪1の両側面に結合固定されて、前述した様な鉄道車両用ブレーキディスク付車輪となる。   In this state, each of the bolts 4a and 4a has the respective male screw portions screwed on the brake discs 2a and 2a while the respective heads 19 have entered the large diameter portions 22 of the respective mounting holes 15 and 15. The holes 16 and 16 are not screwed at all. Therefore, the tip of the hexagon wrench inserted through the small diameter portion 21 of each of the mounting holes 15 and 15 is engaged with the engagement hole 20 provided in the head 19 and the bolts 4a and 4a are rotated. Then, the male screw portion is screwed into the screw holes 16 and 16 and further tightened. As a result, both the brake discs 2a and 2a are coupled and fixed to both side surfaces of the railcar wheel 1 to form a railcar brake disc wheel as described above.

[実施の形態の第2例]
図9は、請求項1、3、5〜7に対応する、本発明の実施の形態の第2例を示している。本例の場合には、一対のブレーキディスク2b、2bの両方の互いに整合する部分に、それぞれが外側面側の小径部21と内側面側の大径部22とを段部23により連続させた取付孔15、15を、それぞれ複数ずつ設けている。又、鉄道車両用車輪1の一部でこれら各取付孔15、15に整合する部分に形成した通孔26に、内周面に雌ねじを設けたスリーブ27を内嵌している。更に、上記各取付孔15、15の大径部22の内側に各ボルト4b、4bの頭部19を挿入した状態で、これら各取付孔15、15の大径部22の内周面の内側面側端部に止め輪28を係止し、上記各ボルト4b、4bの頭部19が上記鉄道車両用車輪1側に近付く方向に変位するのを抑えている。本例の場合には、この様にそれぞれの頭部19を上記各取付孔15、15の大径部22の内側に係止した、上記各ボルト4b、4bの杆部18aの先端部に設けた雄ねじ部を、上記スリーブ27の内周面に形成した雌ねじに螺合している。
[Second Example of Embodiment]
FIG. 9 shows a second example of an embodiment of the present invention corresponding to claims 1, 3 and 5 to 7. In the case of this example, the small-diameter portion 21 on the outer surface side and the large-diameter portion 22 on the inner surface side are made continuous by the step portion 23 at the matching portions of both the pair of brake disks 2b and 2b. A plurality of attachment holes 15, 15 are provided. Further, a sleeve 27 having a female thread on the inner peripheral surface is fitted into a through hole 26 formed in a part of the railcar wheel 1 that is aligned with the mounting holes 15, 15. Further, in the state where the heads 19 of the respective bolts 4b and 4b are inserted inside the large diameter portions 22 of the respective mounting holes 15 and 15, the inner peripheral surfaces of the large diameter portions 22 of the respective mounting holes 15 and 15 are arranged. The retaining ring 28 is locked to the side surface side end portion to suppress the head 19 of each of the bolts 4b, 4b from being displaced in the direction approaching the railcar wheel 1 side. In the case of this example, each head 19 is provided at the tip of the flange portion 18a of each of the bolts 4b and 4b, which is locked inside the large-diameter portion 22 of each of the mounting holes 15 and 15 as described above. The male screw portion is screwed into a female screw formed on the inner peripheral surface of the sleeve 27.

この様な本例の構造を組み立てる場合には、上記各ボルト4b、4bの頭部19を、予め上記各取付孔15、15の大径部22内に挿入し、上記止め輪28を係止しておく。又、上記各スリーブ27に就いても、予め上記各通孔26に内嵌しておく。そして、上記両ブレーキディスク2b、2bにより上記鉄道用車輪1を両側から挟持し、上記各ボルト4b、4bの杆部18aの先端部に設けた雄ねじ部を、上記スリーブ27の内周面に形成した雌ねじに螺合し更に緊締する。
その他の構成及び作用は、前述した実施の形態の第1例と同様であるから、重複する図示並びに説明は省略する。
When assembling such a structure of this example, the heads 19 of the bolts 4b and 4b are inserted in advance into the large-diameter portions 22 of the mounting holes 15 and 15 and the retaining rings 28 are locked. Keep it. The sleeves 27 are also fitted in the through holes 26 in advance. The rail wheel 1 is sandwiched from both sides by the brake discs 2b and 2b, and a male thread portion provided at the tip of the flange portion 18a of the bolts 4b and 4b is formed on the inner peripheral surface of the sleeve 27. Screw into the female screw and tighten it further.
Other configurations and operations are the same as those in the first example of the embodiment described above, and thus overlapping illustrations and descriptions are omitted.

[実施の形態の第3例]
図10〜12は、請求項1、4〜7に対応する、本発明の実施の形態の第3例を示している。本例の場合も、上述した実施の形態の第2例の場合と同様に、一対のブレーキディスク2b、2bの両方の互いに整合する部分に、それぞれが外側面側の小径部21と内側面側の大径部22とを段部23により連続させた取付孔15を、それぞれ複数ずつ設けている。そして、各ボルト4aはそれぞれの頭部19を、上述した実施の形態の第2例の場合と同様に、一方のブレーキディスク2bに設けた上記各取付孔15の大径部22内に、止め輪28により鉄道車両用車輪1側に近付く方向に変位するのを抑えられた状態で組み付けている。又、他方のブレーキディスク2bに設けた上記各取付孔15の大径部22内にナット29を、やはり止め輪28により上記鉄道車両用車輪1側に近付く方向に変位するのを抑えた状態で組み付けている。又、本例の場合には、前述した実施の形態の第1例の場合と同様に、鉄道車両用車輪1の一部でこれら各取付孔15、15に整合する部分に、上記各ボルト4aの杆部18を挿通自在な、ボルト挿通孔24を形成している。
[Third example of embodiment]
10 to 12 show a third example of the embodiment of the invention corresponding to claims 1 and 4 to 7. Also in the case of this example, as in the case of the second example of the above-described embodiment, the small-diameter portion 21 on the outer surface side and the inner surface side are respectively arranged on the matching portions of both the pair of brake disks 2b and 2b. A plurality of attachment holes 15 each having a large diameter portion 22 and a step portion 23 are provided. And each bolt 4a stops each head 19 in the large diameter part 22 of each said attachment hole 15 provided in one brake disk 2b similarly to the case of the 2nd example of embodiment mentioned above. The wheel 28 is assembled in a state in which it is suppressed from being displaced in a direction approaching the railcar wheel 1 side. The nut 29 is also prevented from being displaced in the direction approaching the railcar wheel 1 side by the retaining ring 28 in the large diameter portion 22 of each mounting hole 15 provided in the other brake disc 2b. It is assembled. In the case of this example, as in the case of the first example of the above-described embodiment, a part of the railcar wheel 1 is provided at a portion aligned with each of the mounting holes 15, 15. A bolt insertion hole 24 that can be freely inserted through the flange portion 18 is formed.

この様な本例の構造を組み立てる場合には、上記各ボルト4aの杆部18を上記ボルト挿通孔24に挿通して、それぞれの先端部に設けた雄ねじ部を上記各ナット29に螺合させる。
その他の構成及び作用は、前述した実施の形態の第1例と同様であるから、重複する図示並びに説明は省略する。
When assembling such a structure of this example, the flange portion 18 of each bolt 4a is inserted into the bolt insertion hole 24, and the male screw portion provided at each tip is screwed into the nut 29. .
Other configurations and operations are the same as those in the first example of the embodiment described above, and thus overlapping illustrations and descriptions are omitted.

上述した実施の形態の各例では、ブレーキディスク2a、2bとして、鉄道車両用車輪1の側面に対向する内側面側に凹溝13、13と凸部14a、14bとを放射状に形成した、ベンチレーテッド型のものを使用した場合に就いて説明した。但し、本発明は、図13〜17に示す様に、凹溝及び凸部を持たない(ソリッド型の)ブレーキディスク2c、2cを使用して実施する事もできる。上記図13〜17のうちの図13は、本発明の実施の形態の第4例として、前述した実施の形態の第1例の構造で、ソリッド型のブレーキディスク2c、2cを使用した場合に就いて示している。又、図14〜15は、本発明の実施の形態の第5例として、前述した実施の形態の第2例の構造で、ソリッド型のブレーキディスク2c、2cを使用した場合に就いて示している。又、図16〜17は、本発明の実施の形態の第6例として、上述した実施の形態の第3例の構造で、ソリッド型のブレーキディスク2c、2cを使用した場合に就いて示している。   In each example of the above-described embodiment, the bench is formed by radially forming the concave grooves 13 and 13 and the convex portions 14a and 14b on the inner side facing the side of the railway vehicle wheel 1 as the brake disks 2a and 2b. The case where a rated type was used was explained. However, as shown in FIGS. 13 to 17, the present invention can also be implemented by using (solid type) brake disks 2 c and 2 c that do not have concave grooves and convex portions. 13 of the above-mentioned FIGS. 13 to 17 is a case where the solid brake disks 2c and 2c are used in the structure of the first example of the embodiment described above as the fourth example of the embodiment of the present invention. It shows. FIGS. 14 to 15 show the case where solid brake disks 2c and 2c are used in the structure of the second example of the embodiment described above as a fifth example of the embodiment of the present invention. Yes. FIGS. 16 to 17 show the case where solid brake disks 2c and 2c are used in the structure of the third example of the embodiment described above as a sixth example of the embodiment of the present invention. Yes.

更に、図18〜19は、本発明の実施の形態の第7例として、上述の実施の形態の第6例の構造で、スパイラルリテイニングリングと呼ばれる、止め輪28a、28aと鉄道車両車輪1の両側面との間に、円筒状に形成したカラー30、30をそれぞれ設けた場合を示している。この様にカラー30、30を設ける事により、ボルト4aの頭部19とナット29との間に、このボルト4aの軸方向に関して過大な力が作用した場合でも、上記各止め輪28a、28aが、上記頭部19或はナット29に押されて傾斜する事を防止できる。又、上記ボルト4aの締め付け時に、これら頭部19或はナット29との摩擦により上記各止め輪28a、28aが径方向内方に巻き込まれて、これら各止め輪28a、28aが外れる事を防止できる。尚、この様なカラー30、30は、例えば、前述の図9に示した第2例の構造、同じく図10〜12に示した第3例の構造、同じく図14〜15に示した第5例の構造等、止め輪により、ボルトの頭部或はナットが鉄道車両用車輪側に近付く方向に変位するのを抑えられている構造に適用できる。   Further, FIGS. 18 to 19 show, as a seventh example of the embodiment of the present invention, a structure of the sixth example of the above-described embodiment, which is called a spiral retaining ring, and includes retaining rings 28a, 28a and a railway vehicle wheel 1. The case where the collars 30 and 30 formed in the cylindrical shape are each provided between the both side surfaces is shown. By providing the collars 30 and 30 in this way, even if an excessive force is applied between the head 19 of the bolt 4a and the nut 29 in the axial direction of the bolt 4a, the retaining rings 28a and 28a are It is possible to prevent the head 19 or the nut 29 from being pushed and tilted. Further, when the bolt 4a is tightened, the retaining rings 28a, 28a are wound inward in the radial direction due to friction with the head 19 or the nut 29, and the retaining rings 28a, 28a are prevented from coming off. it can. The collars 30 and 30 have, for example, the structure of the second example shown in FIG. 9 described above, the structure of the third example shown in FIGS. 10-12, and the fifth example shown in FIGS. It can be applied to a structure in which the bolt head or nut is prevented from being displaced in the direction approaching the railcar wheel side by a retaining ring, such as the structure of the example.

又、各実施の形態の構造で、トルク受ピンをスプリングピンに代えて中実のピンを使用する事もできる。更には、トルク受ピン自体を省略する事もできる。トルク受ピンを省略した場合には、制動トルクをボルトにより支承する事になる為、このボルトとして、十分に太いものを使用する必要がある。本発明の場合には、太いボルトを使用した場合でも、取付孔のうちでブレーキディスクの外側面の開口面積が小さく抑えられるので、前述した様な本発明の作用効果を得る事ができる。又、各ボルトの頭部と鉄道車両用車輪との間に、皿ばねや座金を設けても良い。これにより、ブレーキディスクの温度上昇による熱膨張を吸収したり、座面のへたりを防止できる。更に、本発明の鉄道車両用ブレーキディスク付車輪と組み合わせるブレーキパッドのライニングを、径方向に分割して配置し、ブレーキディスクに形成した取付孔部分でライニングとパッドとを摺接させない様にすれば、これら各取付孔の周縁部分での欠け等の損傷が、より発生しにくくなる。   Further, in the structure of each embodiment, a solid pin can be used in place of the torque receiving pin instead of the spring pin. Furthermore, the torque receiving pin itself can be omitted. When the torque receiving pin is omitted, the braking torque is supported by a bolt, and therefore it is necessary to use a sufficiently thick bolt. In the case of the present invention, even when a thick bolt is used, the opening area of the outer surface of the brake disk in the mounting hole can be kept small, so that the above-described effects of the present invention can be obtained. A disc spring or a washer may be provided between the head of each bolt and the railcar wheel. Thereby, the thermal expansion due to the temperature rise of the brake disc can be absorbed, and the seat surface can be prevented from sagging. Furthermore, if the brake pad lining combined with the brake disc wheel for a railway vehicle according to the present invention is divided and arranged in the radial direction, the lining and the pad are not slidably contacted at the mounting hole portion formed in the brake disc. Further, damage such as chipping at the peripheral portion of each mounting hole is less likely to occur.

本発明の実施の形態の第1例を示しており、(A)は組立完了後の状態を、(B)は鉄道車両用車輪にボルトとスプリングピンとを装着し、ブレーキディスクを装着する以前の状態を、それぞれ示す斜視図。The 1st example of embodiment of this invention is shown, (A) is the state after completion of an assembly, (B) is the state before attaching a bolt and a spring pin to a wheel for a railway vehicle, and attaching a brake disk. The perspective view which shows a state, respectively. 第1例に組み込むブレーキディスクを構成する基板の斜視図。The perspective view of the board | substrate which comprises the brake disc built in a 1st example. 同じく内側面側から見た図である(A)と、この(A)の右方から見た図(B)。It is the figure similarly seen from the inner surface side (A), and the figure seen from the right side of this (A) (B). 組立完了後の状態を示す正面図。The front view which shows the state after an assembly completion. 図4のイ−イ断面図。II sectional drawing of FIG. 図5の上部拡大図。The upper enlarged view of FIG. 図4のロ−ロ断面図。FIG. 5 is a cross-sectional view of FIG. 図7の左部拡大図。The left part enlarged view of FIG. 本発明の実施の形態の第2例を示す、図6と同様の図。The figure similar to FIG. 6 which shows the 2nd example of embodiment of this invention. 同第3例を組立完了後の状態で示す正面図。The front view which shows the same 3rd example in the state after completion of an assembly. 図10のハ−ハ断面図。FIG. 11 is a cross-sectional view of FIG. 図11の上部拡大図。The upper part enlarged view of FIG. 本発明の実施の形態の第4例を示す、図6と同様の図。The figure similar to FIG. 6 which shows the 4th example of embodiment of this invention. 同第5例を示す、図6と同様の図。The figure similar to FIG. 6 which shows the said 5th example. 同部分切断斜視図。FIG. 本発明の実施の形態の第6例を示す、図6と同様の図。The figure similar to FIG. 6 which shows the 6th example of embodiment of this invention. 同部分切断斜視図。FIG. 本発明の実施の形態の第7例を示す、図6と同様の図。The figure similar to FIG. 6 which shows the 7th example of embodiment of this invention. 図18のニ部拡大図。The D section enlarged view of FIG. 従来構造の1例を、円周方向に異なる2個所位置を切断した状態で示す略断面図。FIG. 6 is a schematic cross-sectional view showing an example of a conventional structure in a state where two different positions in the circumferential direction are cut.

符号の説明Explanation of symbols

1 鉄道車両用車輪
2、2a、2b、2c ブレーキディスク
3a、3b 通孔
4、4a、4b ボルト
5 ナット
6 凹孔
7 頭部
8 凸部
9 凹部
10 スプリングピン
11 基板
12 摩擦板
13 凹溝
14a、14b 凸部
15 取付孔
16 ねじ孔
17 トルク受孔
18、18a 杆部
19 頭部
20 係合孔
21 小径部
22 大径部
23 段部
24 ボルト挿通孔
25 ピン嵌合孔
26 通孔
27 スリーブ
28、28a 止め輪
29 ナット
30 カラー
DESCRIPTION OF SYMBOLS 1 Rail vehicle wheel 2, 2a, 2b, 2c Brake disk 3a, 3b Through-hole 4, 4a, 4b Bolt 5 Nut 6 Concave hole 7 Head 8 Convex part 9 Concave part 10 Spring pin 11 Substrate 12 Friction plate 13 Concave groove 14a , 14b Convex portion 15 Mounting hole 16 Screw hole 17 Torque receiving hole 18, 18a Hook 19 Head 20 Engagement hole 21 Small diameter portion 22 Large diameter portion 23 Step portion 24 Bolt insertion hole 25 Pin fitting hole 26 Through hole 27 Sleeve 28, 28a Retaining ring 29 Nut 30 Color

Claims (7)

鉄道車両用車輪と、この鉄道車両用車輪の両側に配置された、それぞれの外側面を制動用摩擦面とした一対のブレーキディスクと、それぞれが杆状である複数本の締結部材とを備え、これら各締結部材によりこれら両ブレーキディスクと上記鉄道車両用車輪とを結合して成る鉄道車両用ブレーキディスク付車輪に於いて、
上記両ブレーキディスクのうちの少なくとも一方のブレーキディスクには、当該ブレーキディスクの制動用摩擦面側の開口部の内径が小さく、この開口部よりも奥部の内径が大きい複数の取付孔が、当該ブレーキディスクの軸方向両側面同士を貫通する状態で設けられており、これら各取付孔のうちの奥部にそれぞれの基端部を配置した、上記各締結部材の先端部にそれぞれ設けた雄ねじ部を、上記鉄道車両用車輪又はこの鉄道車両用車輪に対して反対側に設置した別のブレーキディスクに設けたねじ孔に螺合する事で、上記両ブレーキディスク同士を上記鉄道車両用車輪に対し結合支持している事を特徴とする鉄道車両用ブレーキディスク付車輪。
A railcar wheel, a pair of brake disks disposed on both sides of the railcar wheel, each of which has a braking friction surface on each outer surface, and a plurality of fastening members each having a hook shape, In the wheel with a brake disk for a railway vehicle, which is formed by coupling these brake disks and the wheel for the railway vehicle with each of these fastening members,
At least one of the two brake disks has a plurality of mounting holes in which the inner diameter of the opening on the brake friction surface side of the brake disk is small and the inner diameter of the inner part is larger than the opening. Male screw portions provided at the distal end portions of the respective fastening members, which are provided in a state of penetrating through both sides in the axial direction of the brake disc, and in which the respective base end portions are disposed in the back portions of the respective mounting holes. Is screwed into a screw hole provided in the wheel for the railway vehicle or another brake disk installed on the opposite side to the wheel for the railway vehicle, so that the both brake disks are connected to the wheel for the railway vehicle. Wheels with brake discs for railway vehicles, characterized by being joined and supported.
上記各締結部材は、先端部に雄ねじ部を設けた杆部と、この杆部の基端部に設けられた、この杆部よりも大径の頭部とを備え、この頭部の端面中心部に工具を係合する為の係合孔を設けたボルトであり、上記一対のブレーキディスクのうちの一方のブレーキディスクに、上記開口部よりも奥部の内径が大きい複数の取付孔が設けられており、他方のブレーキディスクの一部でこれら各取付孔に整合する部分に、この他方のブレーキディスクの内側面にのみ開口するねじ孔が形成されており、上記各ボルトは、それぞれの頭部を上記各取付孔の奥部に位置させた状態で、上記杆部を上記鉄道車両用車輪に形成した通孔に挿通してそれぞれの雄ねじ部を上記各ねじ孔に螺合している、請求項1に記載した鉄道車両用ブレーキディスク付車輪。   Each of the fastening members includes a flange portion provided with a male screw portion at a distal end portion thereof, and a head portion having a diameter larger than that of the flange portion provided at a proximal end portion of the flange portion. A bolt provided with an engagement hole for engaging a tool with a portion, and one of the pair of brake discs is provided with a plurality of mounting holes having a larger inner diameter at the back than the opening. A screw hole that opens only on the inner surface of the other brake disc is formed in a portion of the other brake disc that aligns with each of the mounting holes. With the part positioned at the back of each mounting hole, the collar part is inserted into a through hole formed in the wheel for the railway vehicle, and the respective male screw part is screwed into the respective screw hole. A wheel with a brake disk for a railway vehicle according to claim 1. 上記各締結部材は、先端部に雄ねじ部を設けた杆部と、この杆部の基端部に設けられた、この杆部よりも大径の頭部とを備え、この頭部の端面中心部に工具を係合する為の係合孔を設けたボルトであり、上記一対のブレーキディスクの両方の互いに整合する部分に、上記開口部よりも奥部の内径が大きい取付孔が、それぞれ複数ずつ設けられており、上記鉄道車両用車輪の一部でこれら各取付孔に整合する部分に、ねじ孔若しくは内周面に雌ねじを設けたスリーブを内嵌した通孔が設けられており、上記各ボルトは、それぞれの頭部を上記各取付孔の奥部に位置させると共に、これら各頭部が上記鉄道車両用車輪側に近付く方向に変位するのを抑えられた状態で、上記杆部の先端部に設けた雄ねじ部を上記ねじ孔若しくは上記スリーブの内周面に形成した雌ねじに螺合している、請求項1に記載した鉄道車両用ブレーキディスク付車輪。   Each of the fastening members includes a flange portion provided with a male screw portion at a distal end portion thereof, and a head portion having a diameter larger than that of the flange portion provided at a proximal end portion of the flange portion. A bolt provided with an engagement hole for engaging a tool with a portion, and a plurality of attachment holes each having a larger inner diameter at the back than the opening are formed in the matching portions of both of the pair of brake discs. A part of the wheel for railcars is provided with a through hole fitted with a screw hole or a sleeve provided with a female screw on the inner peripheral surface in a part of the railcar wheel that is aligned with each mounting hole. Each bolt has its head positioned at the back of each mounting hole, and in a state where each head is prevented from being displaced in a direction approaching the railcar wheel side, The male thread provided at the tip is the inner circumference of the screw hole or the sleeve. Is screwed into the formed internal thread, the railway vehicle brake wheeled disc according to claim 1. 上記各締結部材は、先端部に雄ねじ部を設けた杆部と、この杆部の基端部に設けられた、この杆部よりも大径の頭部とを備え、この頭部の端面中心部に工具を係合する為の係合孔を設けたボルトであり、上記一対のブレーキディスクの両方の互いに整合する部分に、上記開口部よりも奥部の内径が大きい複数の取付孔が設けられており、上記鉄道車両用車輪の一部でこれら各取付孔に整合する部分に上記各ボルトの杆部を挿通自在な通孔が形成されており、これら各ボルトは一方のブレーキディスクに設けた上記各取付孔に、それぞれの頭部をこれら各取付孔の奥部に位置させると共に、これら各頭部が上記鉄道車両用車輪側に近付く方向に変位するのを抑えられた状態で組み付けられており、他方のブレーキディスクに設けた上記各取付孔の奥部にナットが、上記鉄道車両用車輪側に近付く方向に変位するのを抑えられた状態で組み付けられており、上記各ボルトの杆部を上記各通孔に挿通して、それぞれの先端部に設けた雄ねじ部を上記各ナットに螺合している、請求項1に記載した鉄道車両用ブレーキディスク付車輪。   Each of the fastening members includes a flange portion provided with a male screw portion at a distal end portion thereof, and a head portion having a diameter larger than that of the flange portion provided at a proximal end portion of the flange portion. Bolts provided with engaging holes for engaging a tool with a portion, and a plurality of mounting holes having a larger inner diameter at the back than the opening are provided in the matching portions of both of the pair of brake disks. A through hole through which the flange of each bolt can be inserted is formed in a portion of the wheel for the railway vehicle that is aligned with each mounting hole, and each bolt is provided in one brake disc. In addition, the respective heads are assembled in the respective mounting holes in a state in which the respective heads are positioned at the back of the respective mounting holes and the displacement of the respective heads toward the railcar wheel side is suppressed. Each mounting hole provided in the other brake disc The nut is assembled in a state in which the nut is restrained from being displaced in the direction approaching the railcar wheel side, and the front end of each bolt is inserted into the through hole of each bolt. The wheel with a brake disk for a railway vehicle according to claim 1, wherein a male screw portion provided on the rail is screwed into each nut. 上記各ボルトを構成する杆部の先端部に設けた雄ねじ部を、ねじ孔、雌ねじ、ナットの何れかに螺合して更に緊締し、上記一対のブレーキディスクを鉄道車両用車輪の両側面に固定した状態で、上記各ボルトの頭部若しくは上記各ナットの基端面から、上記各取付孔の開口部で内径が小さくなった部分までの軸方向距離が、上記雄ねじ部とねじ孔、雌ねじ、ナットの何れかとの螺合部の軸方向距離以上である、請求項2〜4のうちの何れか1項に記載した鉄道車両用ブレーキディスク付車輪。   The male screw portion provided at the tip of the collar portion constituting each bolt is screwed into any of a screw hole, a female screw, or a nut and further tightened, and the pair of brake disks are attached to both side surfaces of the railcar wheel. In the fixed state, the axial distance from the head of each bolt or the base end surface of each nut to the portion where the inner diameter is reduced at the opening of each mounting hole is the male screw portion, the screw hole, the female screw, The wheel with a brake disk for a railway vehicle according to any one of claims 2 to 4, wherein the wheel has a distance in an axial direction of a threaded portion with any of the nuts. 上記鉄道車両用車輪のうちで上記各取付孔を設けた部分から円周方向に外れた複数個所に、この鉄道車両用車輪の両側面同士を貫通する状態で形成した嵌合孔にトルク受ピンを、これら各トルク受ピンの軸方向両端部が上記鉄道車両用車輪の両側面から突出する状態で嵌合支持しており、これら各トルク受ピンの軸方向両端部を、上記一対のブレーキディスクの内側面で上記各嵌合孔に整合する部分に形成したトルク受孔に内嵌している、請求項1〜5のうちの何れか1項に記載した鉄道車両用ブレーキディスク付車輪。   Torque receiving pins in fitting holes formed in a state where the both sides of the railway vehicle wheel are penetrated in a plurality of locations that are circumferentially removed from the portions where the mounting holes are provided in the railway vehicle wheel. Are fitted and supported in such a manner that both end portions in the axial direction of each torque receiving pin protrude from both side surfaces of the railway vehicle wheel, and both end portions in the axial direction of each torque receiving pin are connected to the pair of brake discs. The wheel with a brake disk for a railway vehicle according to any one of claims 1 to 5, wherein the wheel is fitted in a torque receiving hole formed in a portion aligned with each of the fitting holes on an inner surface of the railway vehicle. 上記各締結部材の外周面とこれら各締結部材を内嵌した孔の内周面との間の径方向隙間が、上記各トルク受ピンの外周面と上記各トルク受孔の内周面との間の径方向隙間よりも大きい、請求項6に記載した鉄道車両用ブレーキディスク付車輪。   A radial clearance between the outer peripheral surface of each fastening member and the inner peripheral surface of the hole in which each fastening member is fitted is formed between the outer peripheral surface of each torque receiving pin and the inner peripheral surface of each torque receiving hole. The wheel with a brake disk for railcars according to claim 6, wherein the wheel is larger than a radial clearance therebetween.
JP2007105512A 2007-04-13 2007-04-13 Wheels with brake discs for railway vehicles Expired - Fee Related JP4799468B2 (en)

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WO2010071169A1 (en) * 2008-12-19 2010-06-24 住友金属工業株式会社 Brake disc for railroad vehicle
CN102245923A (en) * 2008-12-19 2011-11-16 住友金属工业株式会社 Brake disc for railroad vehicle
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KR101292285B1 (en) 2011-05-27 2013-08-01 유진기공산업주식회사 A brake disc for railroad vehicle
EP3106317A4 (en) * 2014-02-12 2018-01-03 Nippon Steel & Sumitomo Metal Corporation Railway vehicle wheel with brake discs
EP3106701A4 (en) * 2014-02-14 2017-10-11 Nippon Steel & Sumitomo Metal Corporation Railroad wheel with brake disc
CN105960543A (en) * 2014-02-14 2016-09-21 新日铁住金株式会社 Railroad wheel with brake disc
KR20180133094A (en) * 2017-06-05 2018-12-13 (주)크레이더스 Sensing device for absorbent article
KR20180133092A (en) * 2017-06-05 2018-12-13 (주)크레이더스 Absorbent article and method for fabricating absorbent article
KR101985465B1 (en) 2017-06-05 2019-06-03 (주)크레이더스 Sensing device for absorbent article
KR102121916B1 (en) 2017-06-05 2020-06-11 (주)크레이더스 Absorbent article and method for fabricating absorbent article
WO2019109762A1 (en) * 2017-12-08 2019-06-13 常州中车铁马科技实业有限公司 Brake disc and rail transit vehicle
KR102056202B1 (en) 2017-12-14 2019-12-16 그래메디스 주식회사 Discharge sensing monitoring system having discharge sensing apparatus for diaper installation
KR102056203B1 (en) 2017-12-14 2019-12-16 그래메디스 주식회사 Discharge sensing apparatus for diaper installation
JP7424881B2 (en) 2020-03-19 2024-01-30 株式会社栗本鐵工所 Brake disc and its fastening method

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