JP2008254339A - Method and apparatus for manufacturing tire and sound absorbing material - Google Patents

Method and apparatus for manufacturing tire and sound absorbing material Download PDF

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JP2008254339A
JP2008254339A JP2007099481A JP2007099481A JP2008254339A JP 2008254339 A JP2008254339 A JP 2008254339A JP 2007099481 A JP2007099481 A JP 2007099481A JP 2007099481 A JP2007099481 A JP 2007099481A JP 2008254339 A JP2008254339 A JP 2008254339A
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absorbing material
sound absorbing
tire
peripheral surface
inner peripheral
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Satoshi Kanzawa
聡 神澤
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Bridgestone Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and apparatus for uniformly and precisely fixing a sound absorbing material in a tire peripheral direction under high productivity in attaching the sound absorbing material to the inner peripheral surface of the tire's tread part, and to stably provide a sound absorbing material-containing tire of high quality by applying the sound absorbing material to the tire. <P>SOLUTION: In attaching the strip of sound absorbing material at least to the inner peripheral surface of the tread part of the tire, as the sound absorbing material, one made stretchable at least in its longitudinal direction is used. This sound absorbing material is formed into such a size that its maximum diameter can pass through the rim hole of the tire to be inserted in the tire from the rim hole. Subsequently, the sound absorbing material is brought into contact with the inner peripheral surface of the tread part while stretched along the inner peripheral surface of the tread in the tire to be fixed to the inner peripheral surface of the tread through an adhesive. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、タイヤ気室内での充填空気の振動によって発生される空洞共鳴音を低減させるタイヤの製造方法及びその装置並びに吸音材に関するものである。   The present invention relates to a tire manufacturing method, an apparatus for the same, and a sound absorbing material that reduce cavity resonance generated by vibration of filled air in a tire chamber.

車両に装着された空気入りタイヤは、車両の走行中に、タイヤのトレッド部が路面の凹凸に起因して振動することによってタイヤ内の充填空気が振動されることを原因として、内部形状等に由来する空洞共鳴を生じ、この空洞共鳴は、自動車車室内にロードノイズと称される騒音をもたらす。   A pneumatic tire mounted on a vehicle has an internal shape or the like due to vibration of the tire tread portion caused by unevenness of the road surface and vibration of the filled air in the tire while the vehicle is running. The resulting cavity resonance results in noise called road noise in the car cabin.

かようなロードノイズを回避するために、特許文献1には、空洞共鳴の抑制効果を高めて、ロードノイズを大幅に低減するべく、リムと、リムに接着される空気入りタイヤとがなすタイヤ内腔に、スポンジ材を用いた非リング状の吸音材をタイヤ周方向に固定するとともに、前記吸音材は、その体積S2のタイヤの内腔の全面積S1に対する比率S2/S1を、0.4%以上とし、しかも前記吸音材は、比重が0.005〜0.06、かつ前記吸音材のタイヤ内腔に向く面を、凹凸面とするとともに、前記凹凸面は、突起状の凸部と窪み状の凹部とが、タイヤ周方向、又はタイヤ軸方向に位置を揃えることなく点在させ凹凸を繰り返すことを特徴とする空気入りタイヤとリムとの組立体が提案されている。   In order to avoid such road noise, Patent Document 1 discloses a tire formed by a rim and a pneumatic tire bonded to the rim in order to enhance the suppression effect of cavity resonance and greatly reduce road noise. A non-ring-shaped sound absorbing material using a sponge material is fixed to the inner cavity in the tire circumferential direction, and the sound absorbing material has a ratio S2 / S1 of the volume S2 to the total area S1 of the tire inner cavity of 0. 4% or more, and the sound absorbing material has a specific gravity of 0.005 to 0.06, and the surface of the sound absorbing material facing the tire cavity is an uneven surface, and the uneven surface is a protruding convex portion. There has been proposed an assembly of a pneumatic tire and a rim, in which recesses and recesses are scattered in the tire circumferential direction or the tire axial direction without being aligned and the irregularities are repeated.

さらに、特許文献2および3にも、タイヤ気室内で生じる空洞共鳴に伴う騒音を低減するための吸音材を有するタイヤが提案されている。   Further, Patent Documents 2 and 3 propose a tire having a sound absorbing material for reducing noise accompanying cavity resonance generated in the tire chamber.

前記吸音材入りのタイヤは、製品タイヤのトレッド部内周面に吸音材を取り付けて提供されるのが通例であり、上述の特許文献2および3には、剛性を持たせる形状にした吸音材(スポンジ等)を人手で挿入後、吸音材自体の復元力で固定する方法が開示されている。   The tire with the sound absorbing material is usually provided with a sound absorbing material attached to the inner peripheral surface of the tread portion of the product tire. In the above-mentioned Patent Documents 2 and 3, the sound absorbing material having a shape that gives rigidity ( A method is disclosed in which a sponge or the like is manually inserted and then fixed by the restoring force of the sound absorbing material itself.

また、特許文献4には、細い幅の部材(スポンジ材)を接着剤塗布しながら回転するタイヤ内部にらせん状に貼り付ける方法が提案されている。
特許第3622957号明細書 特開2004−276809号公報 特開2004−291855号公報 特開2002−347418号公報
Patent Document 4 proposes a method in which a narrow-width member (sponge material) is attached in a spiral shape inside a rotating tire while applying an adhesive.
Japanese Patent No. 3622957 JP 2004-276809 A JP 2004-291855 A JP 2002-347418A

タイヤのトレッド部内周面に吸音材を取り付ける際には、タイヤの内周面に沿う一体形状の吸音材を一度に貼り付けることが好ましい。しかし、特許文献2および3の例では、タイヤの内周面に1周で十分な特性が得られるような太い幅のリング状の吸音材を取り付ける際に、吸音材を縮径し、その後拡径して貼り付けるという作業を人手によって行っている。それゆえ、この作業に時間がかかるため生産性が低く、さらには、吸音材をタイヤ周方向に均一かつ精度よく配置し、固定接着することが困難であり、品質にばらつきが出ることが問題であった。   When the sound absorbing material is attached to the inner peripheral surface of the tread portion of the tire, it is preferable to apply the integrally formed sound absorbing material along the inner peripheral surface of the tire at a time. However, in the examples of Patent Documents 2 and 3, when attaching a ring-shaped sound absorbing material having a large width so that sufficient characteristics can be obtained in one round on the inner peripheral surface of the tire, the diameter of the sound absorbing material is reduced, and then expanded. The work of diameter pasting is done manually. Therefore, this work takes time, so the productivity is low.Furthermore, it is difficult to arrange the sound-absorbing material uniformly and accurately in the tire circumferential direction and fix and adhere to it, and the quality is uneven. there were.

また、特許文献4の例では、細い幅の吸音材をタイヤ内部にらせん状に貼り付ける方法が提案されているが、この方法では吸音材が必要以上に伸ばされ、それゆえ、あらかじめ設計した吸音特性を得られない上、剥がれやすいという問題が生じる。また、吸音材をらせん状に巻きつける際に隣り合う吸音材同士の間に隙間が生じ、吸音効果にばらつきが生じる場合もある。   In addition, in the example of Patent Document 4, a method of sticking a sound absorbing material having a narrow width in a spiral shape is proposed. However, in this method, the sound absorbing material is stretched more than necessary, and therefore, a sound absorbing material designed in advance is used. There arises a problem that the characteristics cannot be obtained and the film is easily peeled off. Further, when the sound absorbing material is spirally wound, a gap is generated between adjacent sound absorbing materials, and the sound absorbing effect may vary.

そこで、本発明の目的は、上述した問題点を解消して、吸音材をタイヤのトレッド部内周面に取り付けるにあたり、吸音材をタイヤ周方向に均一かつ精度よく、しかも高い生産性の下で、固定する方法及びその装置、さらには吸音材を与えることによって、高品質の吸音材入りタイヤを安定して提供することにある。   Therefore, the object of the present invention is to solve the above-described problems, and to attach the sound absorbing material to the inner peripheral surface of the tread portion of the tire, the sound absorbing material is uniform and accurate in the tire circumferential direction, and under high productivity, The object is to stably provide a high-quality sound-absorbing material tire by providing a fixing method and apparatus, and further a sound-absorbing material.

本発明の要旨は、以下のとおりである。
(1)帯状の吸音材を、少なくともタイヤのトレッド部内周面に取り付けるに当たり、
前記吸音材として、少なくとも長手方向に伸縮可能とした吸音材を用いて、
該吸音材を、最大径が前記タイヤのリム穴を通過可能な大きさとして、リム穴からタイヤ内部に挿入し、
次いで前記タイヤ内部において、前記吸音材を前記トレッド部内周面に沿って伸張させながら吸音材を前記トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。
なお、「該吸音材を、最大径が前記タイヤのリム穴を通過可能な大きさとする」とは、吸音材の最大径がリム径以下である場合は勿論、吸音材の最大径がリム径以上であっても、吸音材がリム穴を通過するときに、例えば、吸音材がリム穴の縁と接触することで圧縮され、リム穴の縁と接触した状態の吸音材の最大径がリム径以下となり、リム穴を通過する場合も含む。
また、「前記吸音材を前記トレッド部内周面に沿って伸張させながら吸音材を前記トレッド部内周面に接触させる」とは、吸音材をトレッド部内周面に当接させる場合だけでなく、トレッド部内周面に押し付ける場合も含む。
さらにまた、リム穴とは、リムを介してホイールを挿入する穴のことである。
The gist of the present invention is as follows.
(1) When attaching the band-shaped sound absorbing material to at least the inner peripheral surface of the tread portion of the tire,
As the sound absorbing material, using a sound absorbing material that can expand and contract at least in the longitudinal direction,
The sound absorbing material is inserted into the tire through the rim hole, with the maximum diameter being a size that can pass through the rim hole of the tire,
Next, in the tire, the sound absorbing material is brought into contact with the inner peripheral surface of the tread while extending the sound absorbing material along the inner peripheral surface of the tread, and the sound absorbing material is fixed to the inner peripheral surface of the tread with an adhesive. A method for manufacturing a tire, characterized in that
Note that, “the sound absorbing material has a size that allows the maximum diameter to pass through the rim hole of the tire” means that the maximum diameter of the sound absorbing material is the rim diameter as well as the maximum diameter of the sound absorbing material is equal to or less than the rim diameter. Even if it is above, when the sound absorbing material passes through the rim hole, for example, the sound absorbing material is compressed by contacting with the edge of the rim hole, and the maximum diameter of the sound absorbing material in a state of being in contact with the edge of the rim hole is This includes cases where the diameter is equal to or smaller than the diameter and passes through the rim hole.
In addition, “the sound absorbing material is brought into contact with the inner peripheral surface of the tread portion while the sound absorbing material is extended along the inner peripheral surface of the tread portion” is not limited to the case where the sound absorbing material is brought into contact with the inner peripheral surface of the tread portion. This includes the case of pressing against the inner peripheral surface.
Furthermore, the rim hole is a hole into which the wheel is inserted through the rim.

(2)帯状の吸音材を、少なくともタイヤのトレッド部内周面に取り付けるに当たり、
前記吸音材として、少なくともその長手方向に間隔をおいて設けた複数のスリットの開閉に応じて、少なくとも長手方向に伸縮可能とした吸音材を用いて、
該吸音材を、最大径が前記タイヤのリム穴を通過可能な大きさとして、リム穴からタイヤ内部に挿入し、
次いで前記タイヤ内部において、前記吸音材のスリットを開いて該吸音材を前記トレッド部内周面に沿って伸張させながら吸音材を前記トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。
(2) In attaching the band-shaped sound absorbing material to at least the inner peripheral surface of the tread portion of the tire,
As the sound absorbing material, at least according to the opening and closing of a plurality of slits provided at intervals in the longitudinal direction, using a sound absorbing material that can expand and contract at least in the longitudinal direction,
The sound absorbing material is inserted into the tire through the rim hole, with the maximum diameter being a size that can pass through the rim hole of the tire,
Next, inside the tire, the sound absorbing material is opened along the inner peripheral surface of the tread portion while opening the slit of the sound absorbing material, and the sound absorbing material is extended along the inner peripheral surface of the tread portion, and the inner periphery of the tread portion is contacted with an adhesive. A tire manufacturing method, comprising fixing the sound absorbing material to a surface.

(3)帯状の吸音材を、少なくともタイヤのトレッド部内周面に取り付けるに当たり、
前記吸音材として、少なくともその長手方向に間隔をおいて設けた複数のスリットの開閉に応じて、少なくとも長手方向に伸縮可能とした吸音材を用いて、
径が拡縮可能のドラムを前記タイヤのリム径未満に縮小し、当該ドラムに、前記吸音材を巻きつけ、
該吸音材を巻きつけた前記ドラムをタイヤのリム穴からタイヤ内部に挿入し、
次いで前記タイヤ内部において、前記ドラムを径方向外側に拡大して、前記吸音材のスリットを開くことで吸音材を伸張し、吸音材を前記トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。
(3) In attaching the band-shaped sound absorbing material to at least the inner peripheral surface of the tread portion of the tire,
As the sound absorbing material, at least according to the opening and closing of a plurality of slits provided at intervals in the longitudinal direction, using a sound absorbing material that can expand and contract at least in the longitudinal direction,
A drum whose diameter can be expanded and contracted is reduced to be less than the rim diameter of the tire, and the sound absorbing material is wound around the drum,
The drum around which the sound absorbing material is wound is inserted into the tire from the rim hole of the tire,
Next, in the tire, the drum is expanded radially outward, the sound absorbing material is extended by opening the slit of the sound absorbing material, the sound absorbing material is brought into contact with the inner peripheral surface of the tread portion, and the adhesive is interposed through the adhesive. A method for manufacturing a tire, comprising fixing the sound absorbing material to an inner peripheral surface of a tread portion.

(4)帯状の吸音材を、少なくともタイヤのトレッド部内周面に取り付ける装置であって、
前記吸音材を巻きつけるドラムを有し、該ドラムは前記タイヤのリム径未満の径と、タイヤのトレッド部内周面に取り付けた吸音材の内周面の径以上の径との間で拡縮可能に成ることを特徴とするタイヤの製造装置。
(4) A device for attaching the band-shaped sound absorbing material to at least the inner peripheral surface of the tread portion of the tire,
The drum has a drum around which the sound absorbing material is wound, and the drum can be expanded and contracted between a diameter less than the rim diameter of the tire and a diameter larger than the diameter of the inner peripheral surface of the sound absorbing material attached to the inner peripheral surface of the tread portion of the tire. A tire manufacturing apparatus comprising:

(5)上記(4)において、さらに前記トレッド部内周面に接着剤を塗布するための接着剤塗布具を具えることを特徴とする、タイヤの製造装置。 (5) The tire manufacturing apparatus according to (4), further comprising an adhesive applicator for applying an adhesive to the inner peripheral surface of the tread portion.

(6)少なくともタイヤのトレッド部内周面に取り付ける帯状の吸音材であって、少なくともその長手方向に間隔をおいて設けた複数のスリットの開閉に応じて、少なくとも長手方向に伸縮可能であることを特徴とする吸音材。 (6) It is a band-shaped sound absorbing material attached to at least the inner peripheral surface of the tread portion of the tire, and can be expanded and contracted at least in the longitudinal direction according to opening and closing of a plurality of slits provided at intervals in the longitudinal direction. Characteristic sound absorbing material.

(7)前記スリットは、前記帯の両側からそれぞれ長手方向を横切る向きに延び、かつ一方側と他方側のスリットが長手方向に交互に並ぶ配置になることを特徴とする上記(6)に記載の吸音材。 (7) In the above (6), the slits extend from both sides of the band in a direction crossing the longitudinal direction, and the slits on one side and the other side are alternately arranged in the longitudinal direction. Sound absorbing material.

(8)前記帯の両側からそれぞれ長手方向を横切る向きに延びる側方スリットと、前記帯の中央に前記側方スリットと長手方向に交互に並ぶ配置になる中央スリットまたは中央打抜き部とを有することを特徴とする上記(6)に記載の吸音材。 (8) It has a side slit extending from both sides of the band in a direction crossing the longitudinal direction, and a central slit or a center punched portion arranged alternately in the side slit and the longitudinal direction at the center of the band. The sound-absorbing material as described in (6) above.

本発明によれば、吸音材をタイヤのトレッド部内周面に取り付けるにあたり、吸音材をタイヤ周方向に均一かつ精度よく、しかも高い生産性の下で、固定する方法及びその装置並びに吸音材が与えられるため、高品質の吸音材入りタイヤを安定して提供することができる。
また、本発明のタイヤの製造方法では、吸音材の素材自体を伸ばす必要がないため、吸音材をタイヤのトレッド部内周面に貼付した後に剥がれやすいという問題も起こらない。
According to the present invention, when attaching the sound absorbing material to the inner peripheral surface of the tread portion of the tire, a method and apparatus for fixing the sound absorbing material in the tire circumferential direction uniformly and accurately and with high productivity and the sound absorbing material are provided. Therefore, a tire with a high quality sound absorbing material can be stably provided.
Moreover, in the tire manufacturing method of the present invention, since it is not necessary to stretch the material of the sound absorbing material itself, there is no problem that the sound absorbing material is easily peeled off after being applied to the inner peripheral surface of the tread portion of the tire.

まず、図1に、本発明の方法を用いて吸音材を取り付けたタイヤについて、その幅方向断面図を示す。なお、吸音材を取り付けたタイヤの構造は特に限定する必要はなく、一般的な構造に従えばよい。例えば、図示のタイヤ1は、ビード部2にビードコア3が埋設配置され、両ビード部2の間に跨るカーカス4がタイヤの骨格となり、このカーカス4のそれぞれの側部部分は、それぞれのビードコア3の周りに巻き返して固定される。カーカス4のクラウン部の径方向外側に、内層側から外層側への順に、多数本のスチールコードをゴムで被覆した3層のベルト層からなるベルト5が配設される。このようなベルト5の両端部分は、ベルト補助層として、1層以上、図では2層のレイヤー6によって外周側からカバーされる。このベルト5の径方向外側にトレッド部7が配置され、トレッド部7のそれぞれの側部に連続して半径方向内側に延びる一対のサイドウォール部8が存在する。Eはタイヤ赤道面を示す。   First, FIG. 1 shows a cross-sectional view in the width direction of a tire to which a sound absorbing material is attached using the method of the present invention. In addition, the structure of the tire to which the sound absorbing material is attached is not particularly limited, and may be a general structure. For example, in the illustrated tire 1, a bead core 3 is embedded in a bead portion 2, and a carcass 4 straddling between both bead portions 2 serves as a skeleton of the tire, and each side portion of the carcass 4 has a bead core 3. Wrapped around and fixed. On the radially outer side of the crown portion of the carcass 4, a belt 5 composed of three belt layers in which a large number of steel cords are covered with rubber is disposed in order from the inner layer side to the outer layer side. Both end portions of such a belt 5 are covered from the outer peripheral side by one or more layers 6 in the figure as a belt auxiliary layer. The tread portion 7 is disposed on the outer side in the radial direction of the belt 5, and there is a pair of sidewall portions 8 extending continuously inward in the radial direction on each side portion of the tread portion 7. E indicates the tire equatorial plane.

前記タイヤ1において、吸音材30は、少なくともトレッド部7の内周面に配置されている。帯状の吸音材の端部を相互に接着してリング状にしてもよいし、端部間に隙間のある形として用いてもよい。   In the tire 1, the sound absorbing material 30 is disposed at least on the inner peripheral surface of the tread portion 7. The end portions of the band-shaped sound absorbing material may be bonded to each other to form a ring shape, or may be used as a shape having a gap between the end portions.

ここで吸音材30は、エーテル系のポリウレタンフォームのような合成樹脂または、合成ゴムを発泡させてなる、連続気泡もしくは独立気泡を有する発泡材料によって構成することができる他、有機繊維、無機繊維、動物繊維、植物繊維、合成繊維等を絡み合わせて一体化した織布、不織布、編布等によって構成することもできる。   Here, the sound-absorbing material 30 can be composed of a synthetic resin such as an ether-based polyurethane foam or a foamed material having open cells or closed cells formed by foaming synthetic rubber, organic fibers, inorganic fibers, It can also be constituted by a woven fabric, a nonwoven fabric, a knitted fabric or the like in which animal fibers, plant fibers, synthetic fibers and the like are entangled and integrated.

以下に、前記吸音材30をタイヤ1の内部に取り付ける方法について、図面を参照して詳しく説明する。
図2(a)〜(e)は、本発明のタイヤの製造方法を説明するための図である。
まず、図2(a)に示すような、本発明に用いる吸音材30を準備する。吸音材30は帯状であり、矩形断面を有する。図2に示す例では、吸音材30の断面は長方形であるが、吸音材の断面は三角形や五角形などその他の多角形や、円形、二山形状等、特に限定はない。
なお、この吸音材30は、以下の工程で、長手方向の端部を接続して環状にした後、リム穴からタイヤ1の内部に挿入できるように、環状にしたときの外径が、リム穴を通過可能となる長さである必要がある。
Hereinafter, a method of attaching the sound absorbing material 30 to the inside of the tire 1 will be described in detail with reference to the drawings.
2 (a) to 2 (e) are diagrams for explaining the tire manufacturing method of the present invention.
First, as shown in FIG. 2A, a sound absorbing material 30 used in the present invention is prepared. The sound absorbing material 30 has a strip shape and a rectangular cross section. In the example shown in FIG. 2, the cross section of the sound absorbing material 30 is rectangular, but the cross section of the sound absorbing material is not particularly limited, such as other polygons such as a triangle or a pentagon, a circle, or a double mountain shape.
In addition, the sound absorbing material 30 has an outer diameter when it is made annular so that it can be inserted into the tire 1 from the rim hole after connecting the end portions in the longitudinal direction and making it annular in the following steps. The length needs to be able to pass through the hole.

次に、図2(b)に示すように、この吸音材30に複数のスリット加工を施す。矩形断面を有する帯状の吸音材30には、その両側面からそれぞれ長手方向に垂直に延びるスリット31を複数設ける。このスリット31は、吸音材30の一方の側面と他方の側面において、長手方向に交互に並ぶ配置で、吸音材30に導入される。かようにスリット加工を施した吸音材30は、長手方向に引っ張られると、スリット31が開く結果、長手方向に伸張される。
ここで、スリット加工はカッターやスリッター等を用いて行うことができる。
Next, as shown in FIG. 2B, the sound absorbing material 30 is subjected to a plurality of slit processing. The strip-shaped sound absorbing material 30 having a rectangular cross section is provided with a plurality of slits 31 extending vertically from both side surfaces in the longitudinal direction. The slits 31 are introduced into the sound absorbing material 30 so as to be alternately arranged in the longitudinal direction on one side surface and the other side surface of the sound absorbing material 30. When the sound absorbing material 30 subjected to slit processing as described above is pulled in the longitudinal direction, the slit 31 is opened, and the sound absorbing material 30 is stretched in the longitudinal direction.
Here, the slit processing can be performed using a cutter, a slitter or the like.

次に、図2(c)に示すように、スリット31を有する吸音材30を、長手方向の端部相互を接続して環状にして、ドラム10に巻きつける。ドラム10は、次の工程でリム穴からタイヤ1の内部に挿入できるように、吸音材30を巻きつけた際の外径が、リム穴を通過可能な大きさである必要がある。   Next, as shown in FIG. 2 (c), the sound absorbing material 30 having the slits 31 is wound around the drum 10 by connecting the ends in the longitudinal direction into an annular shape. The drum 10 needs to have an outer diameter that allows the drum 10 to pass through the rim hole so that the drum 10 can be inserted into the tire 1 from the rim hole in the next step.

次いで、図2(d)に示すように、図2(c)で外径をタイヤ1のリム径未満まで縮小させた吸音材30を、ドラム10に巻きつけたまま、リム穴1RHから、タイヤ1内部に挿入する。ここで、図2(d)に示す段階のタイヤ1のトレッド部内周面1ILには、予め接着剤の塗布や接着テープの貼り付け等の処理を施しておくことが好ましい。接着剤等はタイヤ1のトレッド部内周面1IL全体に塗布してもよいし、部分的に塗布してもよい。接着剤等の塗布は、スプレーを用いてもよいし、刷毛等で直塗りしてもよい。
あるいは、図2(a)の吸音材30のタイヤのトレッド部内周面1ILに取り付ける面に予め接着剤等をつけていてもよい。
Next, as shown in FIG. 2D, the sound absorbing material 30 whose outer diameter is reduced to less than the rim diameter of the tire 1 in FIG. 2C is wound around the drum 10 from the rim hole 1RH while being wound around the drum 10. 1 Insert inside. Here, it is preferable that the tread portion inner peripheral surface 1IL of the tire 1 at the stage shown in FIG. 2 (d) is subjected in advance to a treatment such as application of an adhesive or application of an adhesive tape. The adhesive or the like may be applied to the entire tread portion inner peripheral surface 1IL of the tire 1 or may be applied partially. The application of the adhesive or the like may be performed using a spray or may be directly applied with a brush or the like.
Alternatively, an adhesive or the like may be applied in advance to the surface of the sound absorbing material 30 in FIG. 2A attached to the tread portion inner peripheral surface 1IL of the tire.

次に、ドラム10を径方向外側に拡径して、吸音材30のスリット31を開くことで吸音材を伸張させ、図2(e)に示すように、吸音材30の外径をタイヤのトレッド部内周と同じ径にし、タイヤのトレッド部内周面1ILに接触させ、接着剤や接着テープ等を介して固定する。吸音材30は、スリット31を開くことで伸張され、タイヤのトレッド部内周面1ILに取り付けられた際に、ジグザグ形状となる。
ここで、吸音材30は、そのスリット31を開くことで伸張されるため、吸音材30の素材自体の伸縮は最小限に抑えられる。このスリットの開閉により、剛性のある材料も吸音材として用いることができる。
また、後述する図6にも示すように、スリットの入れ方によって、タイヤ径方向(周方向)だけでなく、タイヤラジアル方向へ吸音材を伸張させることも可能となる。
Next, the drum 10 is expanded radially outwardly, and the sound absorbing material 30 is expanded by opening the slit 31 of the sound absorbing material 30, and the outer diameter of the sound absorbing material 30 is reduced as shown in FIG. The diameter is the same as the inner periphery of the tread portion, the tire is brought into contact with the inner surface 1IL of the tread portion of the tire, and is fixed via an adhesive, an adhesive tape, or the like. The sound absorbing material 30 is expanded by opening the slit 31 and becomes a zigzag shape when attached to the tread portion inner peripheral surface 1IL of the tire.
Here, since the sound absorbing material 30 is expanded by opening the slit 31, the expansion and contraction of the material itself of the sound absorbing material 30 is suppressed to a minimum. By opening and closing the slit, a rigid material can be used as the sound absorbing material.
Further, as shown in FIG. 6 described later, it is possible to extend the sound absorbing material not only in the tire radial direction (circumferential direction) but also in the tire radial direction depending on how the slits are inserted.

ここで用いるタイヤ1は加硫成形前の生タイヤでもよいし、加硫成形後の製品タイヤでもよい。ただし、生タイヤを用いる場合には、吸音材の取り付け後に生タイヤを加硫成形するため、吸音材が加硫成形時の圧力と熱に耐えうるものである必要がある。   The tire 1 used here may be a raw tire before vulcanization molding or a product tire after vulcanization molding. However, when a raw tire is used, since the raw tire is vulcanized and molded after the sound absorbing material is attached, the sound absorbing material needs to be able to withstand pressure and heat during vulcanization molding.

なお、上述したように、タイヤのトレッド部内周面1ILに対する接着剤の塗布は人手によっても構わないが、例えば図3に示す装置を用いることもできる。すなわち、図3に、タイヤのトレッド部内周面1ILに接着剤を塗布するための接着剤塗布具の一例を示す。この接着剤塗布具40は、タイヤのリム穴からタイヤ内部に挿入し、その噴出口40Nをトレッド部内周面1ILに向け、この噴出口40Nから接着剤50を噴出し、噴出口40Nをタイヤの周方向に回転させることでタイヤ1のトレッド部内周面1ILの全周にわたって接着剤を塗布する。この例では噴出口40Nを回転させたが、噴出口40Nを固定してタイヤ1を回転させてもよい。   As described above, the application of the adhesive to the tire tread inner peripheral surface 1IL may be performed manually, but for example, the apparatus shown in FIG. 3 may be used. That is, FIG. 3 shows an example of an adhesive applicator for applying an adhesive to the inner peripheral surface 1IL of the tread portion of the tire. The adhesive applicator 40 is inserted into the tire through the rim hole of the tire, the jet outlet 40N thereof is directed to the inner peripheral surface 1IL of the tread portion, the adhesive 50 is jetted from the jet outlet 40N, and the jet outlet 40N is made of the tire. By rotating in the circumferential direction, the adhesive is applied over the entire circumference of the inner circumferential surface 1IL of the tread portion of the tire 1. In this example, the jet outlet 40N is rotated. However, the tire 1 may be rotated with the jet outlet 40N fixed.

上記したドラムの拡径は、例えば図4に示す機構にて実現できる。すなわち、ドラム10は、図4(a)に10a、10b、10c、10dおよび10eの符号で示すように、複数のセグメントから構成し、セグメントの配列組合せによって拡縮を図る。具体的には、図に示す、10a、10b、10c、10dおよび10eのセグメントを用いて、ドラム10の拡縮機構を説明する。
まず、図4(b)に示すように、縮径時に2列に並ぶセグメントの外側のセグメントを径方向外側に移動する。すなわち、セグメント10b、10dをドラムの径方向外側に移動する。このとき、セグメント10b、10dの移動に従って、ドラムに巻きつけた吸音材(図示せず)は、そのスリットを開いて拡径する。ただし、このときの吸音材は、その材質によってなめらかな環状ではなく環の内側から保持するセグメントの数に応じた多角形とる場合がある。
次に、図4(c)に示すように、セグメント10a、10c、10eもドラムの径方向外側に移動する。このときドラムに巻きつけた吸音材(図示せず)は、セグメント10a、10c、10eによって保持されることで、よりなめらかな環状に近づく。
なお、図4の説明では、セグメントを縮径時に2列に配列し、2段階にわたって、セグメントをドラムの径方向外側に移動させてドラムを拡径させたが、拡縮比に応じて3列、4列等の適宜の変更が可能である。
使用するドラム10の幅は、ドラムをタイヤ内部に挿入し、タイヤの内部で拡径できるように、トレッド部の幅よりやや狭い幅である必要がある。
The above-mentioned drum diameter expansion can be realized by a mechanism shown in FIG. 4, for example. That is, the drum 10 is composed of a plurality of segments as shown by the reference numerals 10a, 10b, 10c, 10d and 10e in FIG. Specifically, the expansion / contraction mechanism of the drum 10 will be described using the segments 10a, 10b, 10c, 10d and 10e shown in the drawing.
First, as shown in FIG. 4B, the segments outside the segments arranged in two rows at the time of diameter reduction are moved radially outward. That is, the segments 10b and 10d are moved outward in the radial direction of the drum. At this time, as the segments 10b and 10d move, the sound absorbing material (not shown) wound around the drum expands its diameter by opening the slit. However, the sound absorbing material at this time may not be a smooth ring depending on the material, but may be a polygon corresponding to the number of segments held from the inside of the ring.
Next, as shown in FIG. 4C, the segments 10a, 10c, and 10e also move outward in the radial direction of the drum. At this time, the sound-absorbing material (not shown) wound around the drum is held by the segments 10a, 10c, and 10e, and approaches a smoother ring.
In the description of FIG. 4, the segments are arranged in two rows at the time of diameter reduction, and the segments are moved outward in the radial direction of the drum over two stages to increase the diameter of the drum. Appropriate changes such as four rows are possible.
The width of the drum 10 to be used needs to be slightly narrower than the width of the tread portion so that the drum can be inserted into the tire and the diameter can be increased inside the tire.

図5(a)、(b)に、本発明の吸音材の実施例を示す。
図5(a)の吸音材30は、矩形断面を有し、設けるスリット31は、吸音材30の向かい合う側面に長手方向に互い違いに等間隔に、長手方向と垂直な1面を有して配置されている。
図5(b)は、図5(a)の吸音材30を長手方向に引っ張り、スリット31を開くことで吸音材30を伸張させた図である。
5 (a) and 5 (b) show an embodiment of the sound absorbing material of the present invention.
The sound absorbing material 30 of FIG. 5A has a rectangular cross section, and the provided slits 31 are arranged on the opposite side surfaces of the sound absorbing material 30 at equal intervals in the longitudinal direction, with one surface perpendicular to the longitudinal direction. Has been.
FIG. 5B is a diagram in which the sound absorbing material 30 of FIG. 5A is pulled in the longitudinal direction and the slit 31 is opened to extend the sound absorbing material 30.

図6(a)〜(d)に、本発明の吸音材の他の実施例を示す。スリットの数、長さ、深さなどは任意に決めることができ、以下に示すいずれの実施例も好適に用いることができる。
図6(a)は、スリット31が等間隔に配置されていない例である。
図6(b)は、1つのスリット31が1面で形成されずに階段形状になっている例、あるいは、長手方向に対して垂直ではなく傾いている例である。
図6(c)は、1つのスリット31が1面で形成されずに、切り込み口の1面とその面から派生する面とで構成されている例である。図示の吸音材30は、長手方向だけでなく、幅方向にも伸張することができる。
図6(d)は、スリットが吸音材の向かい合う2面を貫通していない例である。
なお、図6(c)にも示したが、スリットは、吸音材を伸張させる方向に対して横切る向きに設ければよいので、長手方向だけでなく、例えば、幅方向に吸音材を伸張させるためには、幅方向に対して横切る向きに設ければよい。
6 (a) to 6 (d) show another embodiment of the sound absorbing material of the present invention. The number, length, depth, and the like of the slits can be arbitrarily determined, and any of the examples shown below can be suitably used.
FIG. 6A is an example in which the slits 31 are not arranged at equal intervals.
FIG. 6B is an example in which one slit 31 is not formed on one surface but has a staircase shape, or an example in which the slit 31 is inclined rather than perpendicular to the longitudinal direction.
FIG. 6C shows an example in which one slit 31 is not formed by one surface but is formed by one surface of the cut opening and a surface derived from the surface. The illustrated sound absorbing material 30 can extend not only in the longitudinal direction but also in the width direction.
FIG. 6D shows an example in which the slit does not penetrate the two opposing surfaces of the sound absorbing material.
As shown in FIG. 6 (c), the slit may be provided in a direction transverse to the direction in which the sound absorbing material is extended, so that the sound absorbing material is extended not only in the longitudinal direction but also in the width direction, for example. For this purpose, it may be provided in a direction transverse to the width direction.

図7(a)〜(d)に、本発明の吸音材の他の実施例を示す。図7(a)の吸音材を長手方向に伸張させた状態を図7(b)に示し、図7(c)の吸音材を長手方向に伸張させた状態を図7(d)に示す。
図7(a)の吸音材は矩形断面を有し、この吸音材には、吸音材の向かい合う両側面からそれぞれ長手方向を横切る向きに延びる側方スリット31Sと、吸音材の幅方向中央部に、側方スリット31Sに対して長手方向に交互に並ぶ配置になる中央スリット31Cとを設けてある。図7(b)は、図7(a)の吸音材を長手方向に引っ張り、側方スリット31Sおよび中央スリット31Cを開くことで吸音材を伸張させた図である。
図7(c)の吸音材は矩形断面を有し、この吸音材には、吸音材の向かい合う両側面からそれぞれ長手方向を横切る向きに延びる側方スリット31Sと、吸音材の幅方向中央部に、側方スリット31Sに対して長手方向に交互に並ぶ配置になる打抜き部32とを設けてある。図7(d)は、図7(c)の吸音材を長手方向に引っ張り、側方スリット31Sおよび打抜き部32を開くことで吸音材を伸張させた図である。図7(c)、(d)において打抜き部32は中抜きのひし形状であるが、丸形でもよく、形状は限定しない。
図7に示すように、矩形断面を有し帯状の吸音材の両側にスリットと中央部にスリットあるいは打抜き部を設けることによって、吸音材の素材自体を伸張をより少なく抑えながら、この吸音材をタイヤのトレッド部内周面へ確実に固着させることができる。
7 (a) to 7 (d) show another embodiment of the sound absorbing material of the present invention. FIG. 7B shows a state in which the sound absorbing material in FIG. 7A is extended in the longitudinal direction, and FIG. 7D shows a state in which the sound absorbing material in FIG. 7C is extended in the longitudinal direction.
The sound absorbing material in FIG. 7 (a) has a rectangular cross section. The sound absorbing material includes a side slit 31S extending in a direction crossing the longitudinal direction from opposite side surfaces of the sound absorbing material, and a central portion in the width direction of the sound absorbing material. The central slits 31C are arranged alternately in the longitudinal direction with respect to the side slits 31S. FIG. 7B is a diagram in which the sound absorbing material of FIG. 7A is pulled in the longitudinal direction and the sound absorbing material is expanded by opening the side slit 31S and the central slit 31C.
The sound absorbing material in FIG. 7 (c) has a rectangular cross section. The sound absorbing material includes a side slit 31S extending in a direction crossing the longitudinal direction from opposite side surfaces of the sound absorbing material, and a central portion in the width direction of the sound absorbing material. The punching portions 32 are arranged alternately in the longitudinal direction with respect to the side slits 31S. FIG. 7D is a diagram in which the sound absorbing material in FIG. 7C is pulled in the longitudinal direction and the sound absorbing material is expanded by opening the side slits 31 </ b> S and the punching portions 32. 7 (c) and 7 (d), the punched portion 32 has a hollow diamond shape, but may be round and the shape is not limited.
As shown in FIG. 7, by providing a slit on both sides of the band-shaped sound absorbing material and a slit or a punched portion in the central portion, the sound absorbing material can be reduced while suppressing the expansion of the sound absorbing material itself. It can be reliably fixed to the inner peripheral surface of the tread portion of the tire.

上述の例では帯状の吸音材の長手方向の両端を接続してリング状に成形した吸音材について主に説明したが、帯状の吸音材の両端をドラム上で係止すること等により環状とした吸音材をタイヤのトレッド部内周面に貼り付けてもよい。タイヤのユニフォミティの観点から無端であるリング状の吸音材のほうが好ましいところ、従来の手貼りの方法ではリング状の吸音材の固着は帯状に比して困難であったが、本発明により帯状だけでなくリング状の吸音材の貼り付けも可能となる。   In the above-described example, the sound absorbing material formed in a ring shape by connecting both ends in the longitudinal direction of the band-shaped sound absorbing material has been mainly described. However, the both ends of the band-shaped sound absorbing material are formed into an annular shape by locking them on the drum. You may affix a sound-absorbing material to the tread part inner peripheral surface of a tire. An endless ring-shaped sound absorbing material is more preferable from the viewpoint of tire uniformity. However, the ring-shaped sound absorbing material is difficult to be fixed by a conventional hand-pasting method as compared to the band shape. In addition, it is possible to attach a ring-shaped sound absorbing material.

本発明の方法を用いて吸音材を取り付けたタイヤの幅方向断面図を示す。The width direction sectional view of the tire which attached the sound-absorbing material using the method of the present invention is shown. (a)〜(e)は、本発明のタイヤの製造方法を説明するための図である。(A)-(e) is a figure for demonstrating the manufacturing method of the tire of this invention. タイヤのトレッド部内周面に接着剤を塗布するための接着剤塗布具の一例を示す。An example of the adhesive applicator for apply | coating an adhesive agent to the tread part inner peripheral surface of a tire is shown. (a)〜(c)は、本発明のタイヤの製造装置の一例であるドラムの拡縮を説明するための図である。(A)-(c) is a figure for demonstrating expansion / contraction of the drum which is an example of the manufacturing apparatus of the tire of this invention. (a)、(b)に、本発明の吸音材の実施例を示す。(A), (b) shows an embodiment of the sound absorbing material of the present invention. (a)〜(d)に、本発明の吸音材の他の実施例を示す。(A)-(d) shows another embodiment of the sound absorbing material of the present invention. (a)〜(d)に、本発明の吸音材の他の実施例を示す。(A)-(d) shows another embodiment of the sound absorbing material of the present invention.

符号の説明Explanation of symbols

1 タイヤ
1IL トレッド部内周面
1RH リム穴
2 ビード部
3 ビードコア
4 カーカス
5 ベルト
6 レイヤー
7 トレッド部
8 サイドウォール部
10 ドラム
10a、10b、10c、10d、10e セグメント
30 吸音材
31 スリット
31S 側方スリット
31C 中央スリット
32 打抜き部
40 接着剤塗布具
40N 噴出口
50 接着剤
E タイヤ赤道面
DESCRIPTION OF SYMBOLS 1 Tire 1IL Tread part internal peripheral surface 1RH Rim hole 2 Bead part 3 Bead core 4 Carcass 5 Belt 6 Layer 7 Tread part 8 Side wall part 10 Drum 10a, 10b, 10c, 10d, 10e Segment 30 Sound absorbing material 31 Slit 31S Side slit 31C Central slit 32 Punched part 40 Adhesive applicator 40N Spout 50 Adhesive E Tire equatorial plane

Claims (8)

帯状の吸音材を、少なくともタイヤのトレッド部内周面に取り付けるに当たり、
前記吸音材として、少なくとも長手方向に伸縮可能とした吸音材を用いて、
該吸音材を、最大径が前記タイヤのリム穴を通過可能な大きさとして、リム穴からタイヤ内部に挿入し、
次いで前記タイヤ内部において、前記吸音材を前記トレッド部内周面に沿って伸張させながら吸音材を前記トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。
In attaching the band-shaped sound absorbing material to at least the inner peripheral surface of the tread portion of the tire,
As the sound absorbing material, using a sound absorbing material that can expand and contract at least in the longitudinal direction,
The sound absorbing material is inserted into the tire through the rim hole, with the maximum diameter being a size that can pass through the rim hole of the tire,
Next, in the tire, the sound absorbing material is brought into contact with the inner peripheral surface of the tread while extending the sound absorbing material along the inner peripheral surface of the tread, and the sound absorbing material is fixed to the inner peripheral surface of the tread with an adhesive. A method for manufacturing a tire, characterized in that
帯状の吸音材を、少なくともタイヤのトレッド部内周面に取り付けるに当たり、
前記吸音材として、少なくともその長手方向に間隔をおいて設けた複数のスリットの開閉に応じて、少なくとも長手方向に伸縮可能とした吸音材を用いて、
該吸音材を、最大径が前記タイヤのリム穴を通過可能な大きさとして、リム穴からタイヤ内部に挿入し、
次いで前記タイヤ内部において、前記吸音材のスリットを開いて該吸音材を前記トレッド部内周面に沿って伸張させながら吸音材を前記トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。
When attaching the band-shaped sound absorbing material to at least the inner surface of the tread portion of the tire,
As the sound absorbing material, at least according to the opening and closing of a plurality of slits provided at intervals in the longitudinal direction, using a sound absorbing material that can expand and contract at least in the longitudinal direction,
The sound absorbing material is inserted into the tire through the rim hole, with the maximum diameter passing through the rim hole of the tire,
Next, inside the tire, the sound absorbing material is brought into contact with the inner peripheral surface of the tread portion while opening the slit of the sound absorbing material and extending the sound absorbing material along the inner peripheral surface of the tread portion. A tire manufacturing method, comprising fixing the sound absorbing material to a surface.
帯状の吸音材を、少なくともタイヤのトレッド部内周面に取り付けるに当たり、
前記吸音材として、少なくともその長手方向に間隔をおいて設けた複数のスリットの開閉に応じて、少なくとも長手方向に伸縮可能とした吸音材を用いて、
径が拡縮可能のドラムを前記タイヤのリム径未満に縮小し、当該ドラムに、前記吸音材を巻きつけ、
該吸音材を巻きつけた前記ドラムをタイヤのリム穴からタイヤ内部に挿入し、
次いで前記タイヤ内部において、前記ドラムを径方向外側に拡大して、前記吸音材のスリットを開くことで吸音材を伸張し、吸音材を前記トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。
In attaching the band-shaped sound absorbing material to at least the inner peripheral surface of the tread portion of the tire,
As the sound absorbing material, at least according to the opening and closing of a plurality of slits provided at intervals in the longitudinal direction, using a sound absorbing material that can expand and contract at least in the longitudinal direction,
A drum whose diameter can be expanded and contracted is reduced to be less than the rim diameter of the tire, and the sound absorbing material is wound around the drum,
The drum around which the sound absorbing material is wound is inserted into the tire from the rim hole of the tire,
Next, in the tire, the drum is expanded radially outward, the sound absorbing material is extended by opening the slit of the sound absorbing material, the sound absorbing material is brought into contact with the inner peripheral surface of the tread portion, and the adhesive is interposed through the adhesive. A method for manufacturing a tire, comprising fixing the sound absorbing material to an inner peripheral surface of a tread portion.
帯状の吸音材を、少なくともタイヤのトレッド部内周面に取り付ける装置であって、
前記吸音材を巻きつけるドラムを有し、該ドラムは前記タイヤのリム径未満の径と、タイヤのトレッド部内周面に取り付けた吸音材の内周面の径以上の径との間で拡縮可能に成ることを特徴とするタイヤの製造装置。
A device for attaching a band-shaped sound absorbing material to at least an inner peripheral surface of a tread portion of a tire,
The drum has a drum around which the sound absorbing material is wound, and the drum can be expanded and contracted between a diameter less than the rim diameter of the tire and a diameter larger than the diameter of the inner peripheral surface of the sound absorbing material attached to the inner peripheral surface of the tread portion of the tire. A tire manufacturing apparatus comprising:
請求項4において、さらに前記トレッド部内周面に接着剤を塗布するための接着剤塗布具を具えることを特徴とする、タイヤの製造装置。   The tire manufacturing apparatus according to claim 4, further comprising an adhesive applicator for applying an adhesive to the inner peripheral surface of the tread portion. 少なくともタイヤのトレッド部内周面に取り付ける帯状の吸音材であって、少なくともその長手方向に間隔をおいて設けた複数のスリットの開閉に応じて、少なくとも長手方向に伸縮可能であることを特徴とする吸音材。   A band-shaped sound absorbing material that is attached to at least an inner peripheral surface of a tread portion of a tire, and is capable of expanding and contracting at least in the longitudinal direction according to opening and closing of a plurality of slits provided at intervals in the longitudinal direction. Sound absorbing material. 前記スリットは、前記帯の両側からそれぞれ長手方向を横切る向きに延び、かつ一方側と他方側のスリットが長手方向に交互に並ぶ配置になることを特徴とする請求項6に記載の吸音材。   The sound absorbing material according to claim 6, wherein the slits extend from both sides of the belt in a direction crossing the longitudinal direction, and the slits on one side and the other side are alternately arranged in the longitudinal direction. 前記帯の両側からそれぞれ長手方向を横切る向きに延びる側方スリットと、前記帯の中央に中央スリットまたは中央打抜き部とを有することを特徴とする請求項6に記載の吸音材。   The sound absorbing material according to claim 6, further comprising a side slit extending in a direction crossing the longitudinal direction from both sides of the band, and a center slit or a center punched portion at the center of the band.
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