JP2008254338A - Method and apparatus for manufacturing tire - Google Patents

Method and apparatus for manufacturing tire Download PDF

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JP2008254338A
JP2008254338A JP2007099442A JP2007099442A JP2008254338A JP 2008254338 A JP2008254338 A JP 2008254338A JP 2007099442 A JP2007099442 A JP 2007099442A JP 2007099442 A JP2007099442 A JP 2007099442A JP 2008254338 A JP2008254338 A JP 2008254338A
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tire
absorbing material
sound absorbing
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peripheral surface
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Satoshi Kanzawa
聡 神澤
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Bridgestone Corp
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Bridgestone Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To stably provide a sound material-containing tire of high quality by providing a method for uniformly and precisely fixing a sound absorbing material in a tire peripheral direction under high productivity and an apparatus therefor in attaching the sound absorbing material to the inner peripheral surface of the tire's tread part. <P>SOLUTION: The sound absorbing material is folded into such a size as to pass its maximum diameter through a rim hole to be inserted into the tire from the rim hole. Subsequently, the folded sound absorbing material is expanded in the tire to be brought into contact with the inner peripheral surface of the tread part and fixed to the inner peripheral surface of the tread part through an adhesive. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、タイヤ気室内での充填空気の振動によって発生される空洞共鳴音を低減させるタイヤの製造方法およびその装置に関するものである。   The present invention relates to a tire manufacturing method and apparatus for reducing cavity resonance generated by vibration of filled air in a tire chamber.

車両に装着された空気入りタイヤは、車両の走行中に、タイヤのトレッド部が路面の凹凸に起因して振動することによってタイヤ内の充填空気が振動されることを原因として、内部形状等に由来する空洞共鳴を生じ、この空洞共鳴は、自動車車室内にロードノイズと称される騒音をもたらす。   A pneumatic tire mounted on a vehicle has an internal shape or the like due to vibration of the tire tread portion caused by unevenness of the road surface and vibration of the filled air in the tire while the vehicle is running. The resulting cavity resonance results in noise called road noise in the car cabin.

かようなロードノイズを回避するために、特許文献1には、空洞共鳴の抑制効果を高めて、ロードノイズを大幅に低減するべく、リムと、リムに接着される空気入りタイヤとがなすタイヤ内腔に、スポンジ材を用いた非リング状の吸音材をタイヤ周方向に固定するとともに、前記吸音材は、その体積S2のタイヤの内腔の全面積S1に対する比率S2/S1を、0.4%以上とし、しかも前記吸音材は、比重が0.005〜0.06、かつ前記吸音材のタイヤ内腔に向く面を、凹凸面とするとともに、前記凹凸面は、突起状の凸部と窪み状の凹部とが、タイヤ周方向、又はタイヤ軸方向に位置を揃えることなく点在させ凹凸を繰り返すことを特徴とする空気入りタイヤとリムとの組立体が提案されている。   In order to avoid such road noise, Patent Document 1 discloses a tire formed by a rim and a pneumatic tire bonded to the rim in order to enhance the suppression effect of cavity resonance and greatly reduce road noise. A non-ring-shaped sound absorbing material using a sponge material is fixed to the inner cavity in the tire circumferential direction, and the sound absorbing material has a ratio S2 / S1 of the volume S2 to the total area S1 of the tire inner cavity of 0. 4% or more, and the sound absorbing material has a specific gravity of 0.005 to 0.06, and the surface of the sound absorbing material facing the tire cavity is an uneven surface, and the uneven surface is a protruding convex portion. There has been proposed an assembly of a pneumatic tire and a rim, in which recesses and recesses are scattered in the tire circumferential direction or the tire axial direction without being aligned and the irregularities are repeated.

さらに、特許文献2および3にも、タイヤ気室内で生じる空洞共鳴に伴う騒音を低減するための吸音材を有するタイヤが提案されている。   Further, Patent Documents 2 and 3 propose a tire having a sound absorbing material for reducing noise accompanying cavity resonance generated in the tire chamber.

前記吸音材入りのタイヤは、製品タイヤのトレッド部内周面に吸音材を取り付けて提供されるのが通例であり、上述の特許文献2および3には、剛性を持たせる形状にした吸音材(スポンジ等)を人手で挿入後、吸音材自体の復元力で固定する方法が開示されている。   The tire with the sound absorbing material is usually provided with a sound absorbing material attached to the inner peripheral surface of the tread portion of the product tire. In the above-mentioned Patent Documents 2 and 3, the sound absorbing material having a shape that gives rigidity ( A method is disclosed in which a sponge or the like is manually inserted and then fixed by the restoring force of the sound absorbing material itself.

また、特許文献4には、細い幅の部材(スポンジ材)を接着剤塗布しながら回転するタイヤ内部にらせん状に貼り付ける方法が提案されている。
特許第3622957号明細書 特開2004−276809号公報 特開2004−291855号公報 特開2002−347418号公報
Patent Document 4 proposes a method in which a narrow-width member (sponge material) is attached in a spiral shape inside a rotating tire while applying an adhesive.
Japanese Patent No. 3622957 JP 2004-276809 A JP 2004-291855 A JP 2002-347418A

タイヤのトレッド部内周面に吸音材を取り付ける際には、タイヤの内周面に沿う一体形状の吸音材を一度に貼り付けることが好ましい。しかし、特許文献2および3の例では、タイヤの内周面に1周で十分な特性が得られるような太い幅のリング状の吸音材を取り付ける際に、吸音材を縮径し、その後拡径して貼り付けるという作業を人手によって行っている。それゆえ、この作業に時間がかかるため生産性が低く、さらには、吸音材をタイヤ周方向に均一かつ精度よく配置し、固定接着することが困難であり、品質にばらつきが出ることが問題であった。   When the sound absorbing material is attached to the inner peripheral surface of the tread portion of the tire, it is preferable to apply the integrally formed sound absorbing material along the inner peripheral surface of the tire at a time. However, in the examples of Patent Documents 2 and 3, when attaching a ring-shaped sound absorbing material having a large width so that sufficient characteristics can be obtained in one round on the inner peripheral surface of the tire, the diameter of the sound absorbing material is reduced, and then expanded. The work of diameter pasting is done manually. Therefore, this work takes time, so the productivity is low.Furthermore, it is difficult to arrange the sound-absorbing material uniformly and accurately in the tire circumferential direction and fix and adhere to it, and the quality is uneven. there were.

また、特許文献4の例では、細い幅の吸音材をタイヤ内部にらせん状に貼り付ける方法が提案されているが、この方法では吸音材が必要以上に伸ばされ、それゆえ、あらかじめ設計した吸音特性を得られない上、剥がれやすいという問題が生じる。また、吸音材をらせん状に巻きつける際に隣り合う吸音材同士の間に隙間が生じ、吸音効果にばらつきが生じる場合もある。   In addition, in the example of Patent Document 4, a method of sticking a sound absorbing material having a narrow width in a spiral shape is proposed. However, in this method, the sound absorbing material is stretched more than necessary, and therefore, a sound absorbing material designed in advance is used. There arises a problem that the characteristics cannot be obtained and the film is easily peeled off. Further, when the sound absorbing material is spirally wound, a gap is generated between adjacent sound absorbing materials, and the sound absorbing effect may vary.

そこで、本発明の目的は、上述した問題点を解消して、吸音材をタイヤのトレッド部内周面に取り付けるにあたり、吸音材をタイヤ周方向に均一かつ精度よく、しかも高い生産性の下で、固定する方法およびその装置を与えることによって、高品質の吸音材入りタイヤを安定して提供することにある。   Therefore, the object of the present invention is to solve the above-described problems, and to attach the sound absorbing material to the inner peripheral surface of the tread portion of the tire, the sound absorbing material is uniform and accurate in the tire circumferential direction, and under high productivity, By providing a fixing method and an apparatus therefor, it is to stably provide a high-quality sound-absorbing tire.

本発明の要旨は、以下のとおりである。
(1)帯状の吸音材を、少なくともタイヤのトレッド部内周面に取り付けるに当たり、
前記吸音材を、吸音材の最大径がリム穴を通過可能な大きさに折りたたみ、リム穴からタイヤ内部に挿入し、
次いで前記タイヤ内部において、折りたたんだ前記吸音材を拡げ前記トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。
なお、「吸音材を、吸音材の最大径がリム穴を通過可能な大きさに折りたたむ」とは、折りたたんだ吸音材の最大径がリム径以下である場合は勿論、折りたたんだ吸音材の最大径がリム径以上であっても、折りたたんだ吸音材がリム穴を通過するときに、例えば、吸音材がリム穴の縁と接触することで圧縮され、リム穴の縁と接触した状態の吸音材の最大径がリム径以下となり、リム穴を通過する場合も含む。
また、「折りたたんだ前記吸音材を拡げ前記トレッド部内周面に接触させる」とは、吸音材をトレッド部内周面に当接させる場合だけでなく、トレッド部内周面に押し付ける場合も含む。
さらにまた、リム穴とは、タイヤ内にホイールを挿入・取付する穴のことである。
The gist of the present invention is as follows.
(1) When attaching the band-shaped sound absorbing material to at least the inner peripheral surface of the tread portion of the tire,
Folding the sound absorbing material into a size that allows the maximum diameter of the sound absorbing material to pass through the rim hole, and inserting it into the tire from the rim hole,
Next, in the tire, the folded sound absorbing material is expanded and brought into contact with the inner peripheral surface of the tread portion, and the sound absorbing material is fixed to the inner peripheral surface of the tread portion with an adhesive.
“Folding the sound absorbing material so that the maximum diameter of the sound absorbing material can pass through the rim hole” means, of course, that the maximum diameter of the folded sound absorbing material is not larger than the rim diameter. Even when the diameter is equal to or larger than the rim diameter, when the folded sound absorbing material passes through the rim hole, for example, the sound absorbing material is compressed by contact with the edge of the rim hole, and the sound absorbing material is in contact with the edge of the rim hole. This includes the case where the maximum diameter of the material is not more than the rim diameter and passes through the rim hole.
Further, “expanding the folded sound absorbing material and bringing it into contact with the inner peripheral surface of the tread portion” includes not only the case where the sound absorbing material is brought into contact with the inner peripheral surface of the tread portion but also the case where the sound absorbing material is pressed against the inner peripheral surface of the tread portion.
Furthermore, the rim hole is a hole for inserting and attaching the wheel into the tire.

(2)帯状の吸音材を環状に広げた状態から該環の径方向内側に向かって部分的に収れんさせて、該吸音材の最大径がリム穴を通過可能な折りたたみ形状とし、該折りたたみ形状の吸音材をリム穴からタイヤ内部に挿入し、次いで、タイヤ内部において折りたたみ形状の吸音材を再び前記環状に拡径して、トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。 (2) The belt-shaped sound absorbing material is partially converged from the annularly expanded state toward the inner side in the radial direction of the ring so that the maximum diameter of the sound absorbing material can be folded through the rim hole, and the folded shape The sound absorbing material is inserted into the tire through the rim hole, and then the fold-shaped sound absorbing material is expanded again into the annular shape inside the tire and brought into contact with the inner peripheral surface of the tread portion. A tire manufacturing method, comprising fixing the sound absorbing material to a surface.

(3)同一円周上の等分位置に配した少なくとも3本の内接シャフトに、帯状の吸音材を巻き付け、前記円周上の内接シャフト相互間でかつ前記吸音材の外側に、少なくとも3本の外接シャフトを配置し、
前記内接シャフトを、吸音材の径方向内側に向けてタイヤリム径未満の径の小円周上に並ぶ位置まで移動するとともに、前記外接シャフトを吸音材の径方向内側に向けて前記小円周の内側まで移動することによって、
前記吸音材の外接シャフトとの接触域を径方向内側に折り畳み、吸音材の最大径をリム穴を通過可能な大きさとした上で、該吸音材をタイヤのリム穴からタイヤ内部に挿入し、
次いで、前記外接シャフトを吸音材から取り外した後、
前記内接シャフトを吸音材の径方向外側に向けて移動し、吸音材を前記トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。
(3) A belt-shaped sound absorbing material is wound around at least three inscribed shafts arranged at equal positions on the same circumference, and at least between the inscribed shafts on the circumference and outside the sound absorbing material. Place three circumscribed shafts,
The inscribed shaft is moved inward in the radial direction of the sound absorbing material to a position aligned on a small circumference having a diameter less than the tire rim diameter, and the inscribed shaft is directed inward in the radial direction of the sound absorbing material. By moving to the inside of
Folding the contact area of the sound-absorbing material with the circumscribed shaft radially inward, and making the maximum diameter of the sound-absorbing material large enough to pass through the rim hole, the sound-absorbing material is inserted into the tire from the rim hole of the tire,
Next, after removing the circumscribed shaft from the sound absorbing material,
The inscribed shaft is moved toward a radially outer side of the sound absorbing material, the sound absorbing material is brought into contact with the inner peripheral surface of the tread portion, and the sound absorbing material is fixed to the inner peripheral surface of the tread portion through an adhesive. Tire manufacturing method.

(4)前記タイヤが加硫成形後の製品タイヤであることを特徴とする上記(1)〜(3)のいずれかに記載のタイヤの製造方法。 (4) The tire manufacturing method according to any one of (1) to (3), wherein the tire is a product tire after vulcanization molding.

(5)前記タイヤが加硫成形前の生タイヤであることを特徴とする上記(1)〜(3)のいずれかに記載のタイヤの製造方法。 (5) The tire manufacturing method according to any one of (1) to (3) above, wherein the tire is a green tire before vulcanization molding.

(6)同一円周上に配した少なくとも3本の内接シャフトを、タイヤリム径未満の径の小円周上まで径方向に縮小移動可能に設けた吸音材保持具と、
同一円周上に配した少なくとも3本の外接シャフトを前記小円周の内側域まで移動可能に設けた吸音材縮径具と、を組合せてなるタイヤの製造装置。
(6) A sound-absorbing material holder provided such that at least three inscribed shafts arranged on the same circumference can be reduced and moved in a radial direction to a small circumference having a diameter smaller than the tire rim diameter;
An apparatus for manufacturing a tire, comprising a combination of a sound absorbing material reducing tool provided with at least three circumscribed shafts arranged on the same circumference so as to be movable to an inner region of the small circumference.

(7)上記(6)において、前記内接シャフトがトレッド部内周面に吸音材を接触可能な位置に配置された際、前記内接シャフトが吸音材をトレッド部内周面に押し付け可能になることを特徴とする、タイヤの製造装置。
なお、「前記内接シャフトがトレッド部内周面に吸音材を接触可能な位置に配置される」とは、同一円周上に配した内接シャフトの外径が、トレッド部内周面の径と同一である場合、および、内接シャフトの外径がトレッド部内周面の径より小さくても、内接シャフトの外側に吸音材を巻きつけた状態で、吸音材の外径がトレッド部内周面の径と同一または同一以上になる場合を含むものである。
(7) In the above (6), when the inscribed shaft is disposed at a position where the sound absorbing material can contact the inner peripheral surface of the tread portion, the inscribed shaft can press the sound absorbing material against the inner peripheral surface of the tread portion. A tire manufacturing apparatus.
Note that “the inscribed shaft is disposed at a position where the sound absorbing material can contact the inner circumferential surface of the tread portion” means that the outer diameter of the inscribed shaft disposed on the same circumference is the diameter of the inner circumferential surface of the tread portion. Even if the outer diameter of the inscribed shaft is smaller than the diameter of the inner circumferential surface of the tread portion, the outer diameter of the sound absorbing material is the inner circumferential surface of the tread portion when the sound absorbing material is wound around the outer side of the inner shaft. The case where the diameter is equal to or greater than or equal to the diameter is included.

(8)上記(7)において、前記内接シャフトが、前記内接シャフトの中心軸を回転軸として回転することで吸音材をトレッド部内周面に押し付け可能になることを特徴とする、タイヤの製造装置。 (8) In the tire according to (7), the inscribed shaft can be pressed against the inner circumferential surface of the tread portion by rotating about the central axis of the inscribed shaft as a rotation axis. Manufacturing equipment.

(9)上記(7)において、タイヤが、タイヤの中心軸を回転軸として回転することで吸音材をトレッド部内周面に押し付け可能になることを特徴とする、タイヤの製造装置。 (9) The tire manufacturing apparatus according to (7), wherein the tire can be pressed against the inner circumferential surface of the tread portion by rotating the tire about the central axis of the tire.

(10)前記タイヤが加硫成形後の製品タイヤであることを特徴とする上記(9)に記載のタイヤの製造装置。 (10) The tire manufacturing apparatus according to (9), wherein the tire is a product tire after vulcanization molding.

(11)前記タイヤが加硫成形前の生タイヤであることを特徴とする上記(9)に記載のタイヤの製造装置。 (11) The tire manufacturing apparatus according to (9), wherein the tire is a green tire before vulcanization molding.

(12)上記(6)〜(11)のいずれかにおいて、さらに前記トレッド部内周面に接着剤を塗布するための接着剤塗布具を具えることを特徴とする、タイヤの製造装置。 (12) The tire manufacturing apparatus according to any one of (6) to (11), further comprising an adhesive applicator for applying an adhesive to the inner peripheral surface of the tread portion.

本発明によれば、吸音材をタイヤのトレッド部内周面に取り付けるにあたり、吸音材をタイヤ周方向に均一かつ精度よく、しかも高い生産性の下で、固定する方法およびその装置が与えられるため、高品質の吸音材入りタイヤを安定して提供することができる。
また、本発明の製造方法およびその装置では、吸音材を伸ばす必要がないため、吸音材をタイヤのトレッド部内周面に貼付した後に剥がれやすいという問題も起こらない。
According to the present invention, when attaching the sound absorbing material to the inner peripheral surface of the tread portion of the tire, a method and an apparatus for fixing the sound absorbing material in the tire circumferential direction uniformly and accurately and with high productivity are provided. A tire with a high quality sound absorbing material can be stably provided.
Moreover, in the manufacturing method and apparatus of the present invention, since it is not necessary to extend the sound absorbing material, there is no problem that the sound absorbing material is easily peeled off after being applied to the inner peripheral surface of the tread portion of the tire.

まず、図1に、本発明の方法を用いて吸音材を取り付けたタイヤについて、その幅方向断面図を示す。なお、吸音材を取り付けたタイヤの構造は特に限定する必要はなく、一般的な構造に従えばよい。例えば、図示のタイヤ1は、ビード部2にビードコア3が埋設配置され、両ビード部2の間に跨るカーカス4がタイヤの骨格となり、このカーカス4のそれぞれの側部部分は、それぞれのビードコア3の周りに巻き返して固定される。カーカス4のクラウン部の径方向外側に、内層側から外層側への順に、多数本のスチールコードをゴムで被覆した3層のベルト層からなるベルト5が配設される。このようなベルト5の両端部分は、ベルト補助層として、1層以上、図では2層のレイヤー6によって外周側からカバーされる。このベルト5の径方向外側にトレッド部7が配置され、トレッド部7のそれぞれの側部に連続して半径方向内側に延びる一対のサイドウォール部8が存在する。Eはタイヤ赤道面を示す。   First, FIG. 1 shows a cross-sectional view in the width direction of a tire to which a sound absorbing material is attached using the method of the present invention. In addition, the structure of the tire to which the sound absorbing material is attached is not particularly limited, and may be a general structure. For example, in the illustrated tire 1, a bead core 3 is embedded in a bead portion 2, and a carcass 4 straddling between both bead portions 2 serves as a skeleton of the tire, and each side portion of the carcass 4 has a bead core 3. Wrapped around and fixed. On the radially outer side of the crown portion of the carcass 4, a belt 5 composed of three belt layers in which a large number of steel cords are covered with rubber is disposed in order from the inner layer side to the outer layer side. Both end portions of such a belt 5 are covered from the outer peripheral side by one or more layers 6 in the figure as a belt auxiliary layer. The tread portion 7 is disposed on the outer side in the radial direction of the belt 5, and there is a pair of sidewall portions 8 extending continuously inward in the radial direction on each side portion of the tread portion 7. E indicates the tire equatorial plane.

前記タイヤ1において、吸音材30は、少なくともトレッド部7の内周面に配置されている。帯状の吸音材の端部を相互に接着してリング状にしてもよいし、端部間に隙間のある形として用いてもよい。   In the tire 1, the sound absorbing material 30 is disposed at least on the inner peripheral surface of the tread portion 7. The end portions of the band-shaped sound absorbing material may be bonded to each other to form a ring shape, or may be used as a shape having a gap between the end portions.

ここで吸音材30は、エーテル系のポリウレタンフォームのような合成樹脂または、合成ゴム等を発泡させてなる、連続気泡もしくは独立気泡を有する発泡材料によって構成することができる他、有機繊維・無機繊維、動物繊維、植物繊維、合成繊維等を絡み合わせて一体化した織布、不織布、編布等によって構成することもできる。   Here, the sound absorbing material 30 can be composed of a synthetic resin such as an ether-based polyurethane foam, or a foamed material having open cells or closed cells formed by foaming synthetic rubber or the like. It can also be constituted by a woven fabric, a nonwoven fabric, a knitted fabric or the like in which animal fibers, plant fibers, synthetic fibers and the like are intertwined and integrated.

以下に、前記吸音材30をタイヤ1の内部に取り付ける方法について、図面を参照して詳しく説明する。
図2(a)〜(c)および図3(a)〜(c)は、本発明のタイヤの製造方法を説明するための図であり、図2(a)〜(c)、そして図3(a)〜(c)と工程順に示す。
Hereinafter, a method of attaching the sound absorbing material 30 to the inside of the tire 1 will be described in detail with reference to the drawings.
2 (a) to 2 (c) and FIGS. 3 (a) to 3 (c) are diagrams for explaining the tire manufacturing method of the present invention, and FIG. 2 (a) to (c) and FIG. (A)-(c) and it shows in order of a process.

まず、図2(a)に示すように、例えば、吸音材の取り付け対象であるタイヤのトレッド部内周面と同径の同一円周上に等間隔に配置した5本の内接シャフト12の外側に、これら内接シャフト12が内接するように吸音材30を環状に巻きつける。ここで示す環状の吸音材30は、無端で環の外径がタイヤのトレッド部の内径と等しく、伸縮させることなくタイヤのトレッド部内周面に貼り付けることのできる長さを有する。   First, as shown in FIG. 2A, for example, the outer sides of five inscribed shafts 12 arranged at equal intervals on the same circumference having the same diameter as the inner circumferential surface of the tread portion of the tire to which the sound absorbing material is attached. Further, the sound absorbing material 30 is wound in an annular shape so that these inscribed shafts 12 are inscribed. The annular sound absorbing material 30 shown here is endless, the outer diameter of the ring is equal to the inner diameter of the tread portion of the tire, and has a length that can be attached to the inner peripheral surface of the tread portion of the tire without being expanded or contracted.

次に、図2(b)に示すように、前記同一円周上に等間隔かつ内接シャフト相互間に配置した5本の外接シャフト22(斜線にて内接シャフト12と区別して示す)を、内接シャフト12に巻きつけた吸音材30と外接するように、吸音材30の外側に配置する。さらに次に、図に矢印で示すように、5本の外接シャフト22を環状吸音材の径方向内側に移動させるとともに、5本の内接シャフト12を径方向内側に移動させる。このとき、5本の外接シャフト22および5本の内接シャフト12の移動量を同じにして、全てのシャフトが同じ円周上にある相互配置の下で移動させることが好ましい。その際、5本の外接シャフト22は、吸音材30の接触部分を径方向内側に向かって収れんさせて、吸音材の最大径がリム径以下となるように折りたたむ働きをする。一方、5本の内接シャフト12は、5本の外接シャフト22とともに移動して、折りたたまれた吸音材30を保持する働きをする。その結果、吸音材30を、図2(c)に示すような最大径がリム径以下の略星型に変形させることができる。   Next, as shown in FIG. 2 (b), the five circumscribed shafts 22 (shown as hatched to distinguish from the inscribed shaft 12) arranged at equal intervals and between the inscribed shafts on the same circumference. The sound absorbing material 30 is disposed outside the sound absorbing material 30 so as to circumscribe the sound absorbing material 30 wound around the inscribed shaft 12. Next, as indicated by arrows in the figure, the five circumscribed shafts 22 are moved radially inward of the annular sound absorbing material, and the five inscribed shafts 12 are moved radially inward. At this time, it is preferable that the movement amounts of the five circumscribed shafts 22 and the five inscribed shafts 12 are the same, and all the shafts are moved under the mutual arrangement on the same circumference. At that time, the five circumscribed shafts 22 function to fold the contact portion of the sound absorbing material 30 toward the radially inner side so that the maximum diameter of the sound absorbing material is equal to or less than the rim diameter. On the other hand, the five inscribed shafts 12 move together with the five circumscribed shafts 22 and function to hold the folded sound absorbing material 30. As a result, the sound absorbing material 30 can be deformed into a substantially star shape having a maximum diameter equal to or smaller than the rim diameter as shown in FIG.

次いで、図3(a)に示すように、図2(c)で外径をタイヤのリム径以下まで縮小させた吸音材30を、内接シャフト12および外接シャフト22との相互関係を維持したまま、リム穴1RHから、タイヤ内部に挿入する。次に、5本の外接シャフト22をタイヤ内部から引き抜く。ここで、図3(a)に示す段階のタイヤのトレッド部内周面1ILには、予め接着剤の塗布や接着テープの貼り付け等の処理を施しておくことが好ましい。接着剤等はタイヤのトレッド部内周面1IL全体に塗布してもよいし、部分的に塗布してもよい。接着剤等の塗布は、スプレーを用いてもよいし、刷毛等で直塗りしてもよい。また、接着剤や接着テープは吸音材のトレッド部内周面と接触する面に設けてもよい。   Next, as shown in FIG. 3A, the sound absorbing material 30 whose outer diameter is reduced to a tire rim diameter or less in FIG. 2C is maintained in the interrelationship between the inscribed shaft 12 and the circumscribed shaft 22. As it is, it is inserted into the tire through the rim hole 1RH. Next, the five circumscribed shafts 22 are pulled out from the inside of the tire. Here, it is preferable that the tread portion inner circumferential surface 1IL of the tire at the stage shown in FIG. The adhesive or the like may be applied to the entire tread portion inner peripheral surface 1IL of the tire or may be applied partially. The application of the adhesive or the like may be performed using a spray or may be directly applied with a brush or the like. Moreover, you may provide an adhesive agent and an adhesive tape in the surface which contacts the tread part inner peripheral surface of a sound-absorbing material.

次に、図3(b)に示すように、5本の内接シャフト12を径方向外側に移動させて、吸音材30を再び環状に拡げ、タイヤのトレッド部内周面1ILに接触させ、接着剤や接着テープ等を介して固定する。   Next, as shown in FIG. 3B, the five inscribed shafts 12 are moved outward in the radial direction, the sound absorbing material 30 is expanded again in an annular shape, and is brought into contact with the tread portion inner peripheral surface 1IL of the tire for adhesion. Fix with adhesive or adhesive tape.

ここで、図3(c)に示すように、5本の内接シャフト12をタイヤのトレッド部内周面1ILに沿って移動することによって、吸音材30をタイヤのトレッド部内周面1ILに押し付けて接触させ、より確実な固定を図ることが好ましい。その際、各内接シャフト12を各シャフト12の中心軸を回転軸として回転可能とした、いわゆるローラシャフトにすると、吸音材30に対する摩擦が低くなり、より接触を効率よく行うことができ好適である。また、内接シャフト12が固定されて、タイヤ1が回転してもよい。   Here, as shown in FIG. 3C, by moving the five inscribed shafts 12 along the tread portion inner peripheral surface 1IL of the tire, the sound absorbing material 30 is pressed against the tread portion inner peripheral surface 1IL of the tire. It is preferable to bring them into contact with each other and achieve more secure fixation. In this case, if each inscribed shaft 12 is a so-called roller shaft that can rotate with the central axis of each shaft 12 as a rotation axis, the friction with respect to the sound absorbing material 30 is reduced, and contact can be performed more efficiently. is there. Further, the inscribed shaft 12 may be fixed and the tire 1 may rotate.

以上の説明において、内接シャフト12および外接シャフト22はそれぞれ5本としたが、各シャフトは3本以上であればよく、用いる吸音材の剛性や厚みにも依存するが、各シャフトを移動させて吸音材を折りたたむのに互いに干渉しない程度の本数であればよい。   In the above description, the number of the inscribed shafts 12 and the number of the circumscribed shafts 22 is 5. However, each shaft may be 3 or more, and depending on the rigidity and thickness of the sound absorbing material to be used, each shaft is moved. As long as the number of the sound absorbing materials is folded, the number of the sound absorbing materials does not interfere with each other.

また、タイヤ1は加硫成形前の生タイヤでもよいし、加硫成形後の製品タイヤでもよい。ただし、生タイヤを用いる場合には、吸音材の取り付け後に生タイヤを加硫成形するため、吸音材が加硫成形時の圧力と熱に耐えうるものである必要がある。   The tire 1 may be a raw tire before vulcanization molding or a product tire after vulcanization molding. However, when a raw tire is used, since the raw tire is vulcanized and molded after the sound absorbing material is attached, the sound absorbing material needs to be able to withstand pressure and heat during vulcanization molding.

なお、上述したように、タイヤのトレッド部内周面1ILに対する接着剤の塗布は人手によっても構わないが、例えば図4に示す装置を用いることもできる。すなわち、図4に、タイヤのトレッド部内周面1ILに接着剤を塗布するための接着剤塗布具の一例を示す。この接着剤塗布具40は、タイヤのリム穴からタイヤ内部に挿入し、その噴出口40Nをトレッド部内周面1ILに向け、この噴出口40Nから接着剤50を噴出し、噴出口40Nをタイヤの周方向に回転させることでタイヤ1のトレッド部内周面1ILの全周にわたって接着剤を塗布する。この例では噴出口40Nを回転させたが、噴出口40Nを固定してタイヤ1を回転させてもよい。   As described above, the application of the adhesive to the tire tread inner peripheral surface 1IL may be performed manually, but for example, the apparatus shown in FIG. 4 may be used. That is, FIG. 4 shows an example of an adhesive applicator for applying an adhesive to the tire tread inner peripheral surface 1IL. The adhesive applicator 40 is inserted into the tire through the rim hole of the tire, the jet outlet 40N thereof is directed to the inner peripheral surface 1IL of the tread portion, the adhesive 50 is jetted from the jet outlet 40N, and the jet outlet 40N is made of the tire. By rotating in the circumferential direction, the adhesive is applied over the entire circumference of the inner circumferential surface 1IL of the tread portion of the tire 1. In this example, the jet outlet 40N is rotated. However, the tire 1 may be rotated with the jet outlet 40N fixed.

さらに、以上のタイヤの製造方法に用いて好適な装置構成について、図5(a)〜(c)および図6(a)〜(c)により説明する。   Furthermore, an apparatus configuration suitable for use in the above tire manufacturing method will be described with reference to FIGS. 5 (a) to 5 (c) and FIGS. 6 (a) to 6 (c).

すなわち、図5(a)〜(c)は、本発明のタイヤの製造装置の吸音材保持具の一例であり、図5(a)はその平面図、図5(b)は図5(a)のA−A線に沿った断面図、図5(c)は図5(b)の状態から縮径させた図を示す。
さて、図5に示す吸音材保持具10は、上述した内接シャフト12の各々をリンク機構にて結合することによって、各内接シャフト12の移動を可能にした装置である。すなわち、内接シャフト12の各々は、ボス11に対して、同じリンク機構を介して取り付けられる。このリンク機構は、複数の同長のリンク13をピン14で結合したいわゆるレージトングであり、ボス11に対して内接シャフト12を放射方向に平行移動することによって、同一円周上に配列した5本の内接シャフト12を径方向内側に5本を同位相で移動することが可能である。5本の内接シャフト12を移動する際には、5本のリンク13が連動して、5本の内接シャフト12が常に同一円周上に配置されるように移動する。すなわち、5本の内接シャフト12がボス11に向かって移動する際には、縮小した円の同一円周上に配置されるように、互いに連動して、吸音材保持具10の外径をリム径未満とするまで移動する。5本の内接シャフト12が円の径方向外側に移動する際にも同様に、拡大した円の同一円周上に配置されるように、互いに連動して移動する。
なお、リンク機構はモータや空気・油圧シリンダ等を介して駆動させればよい。
5 (a) to 5 (c) are examples of the sound absorbing material holder of the tire manufacturing apparatus of the present invention, FIG. 5 (a) is a plan view thereof, and FIG. 5 (b) is FIG. 5 (a). ) Is a cross-sectional view taken along the line AA in FIG. 5, and FIG.
Now, the sound-absorbing material holder 10 shown in FIG. 5 is a device that enables the movement of each inscribed shaft 12 by connecting each of the inscribed shafts 12 described above with a link mechanism. That is, each of the inscribed shafts 12 is attached to the boss 11 via the same link mechanism. This link mechanism is a so-called ledge tong in which a plurality of links 13 having the same length are coupled by pins 14, and the inscribed shaft 12 is parallelly moved in the radial direction with respect to the boss 11 to be arranged on the same circumference. It is possible to move five inscribed shafts 12 inward in the radial direction in the same phase. When the five inscribed shafts 12 are moved, the five links 13 are interlocked to move so that the five inscribed shafts 12 are always arranged on the same circumference. That is, when the five inscribed shafts 12 move toward the boss 11, the outer diameter of the sound absorbing material holder 10 is increased in conjunction with each other so as to be arranged on the same circumference of the reduced circle. Move until it is less than the rim diameter. Similarly, when the five inscribed shafts 12 move outward in the radial direction of the circle, they move in conjunction with each other so as to be arranged on the same circumference of the enlarged circle.
The link mechanism may be driven via a motor, an air / hydraulic cylinder, or the like.

図6(a)〜(c)は本発明のタイヤの製造装置の吸音材縮径具の一例であり、図6(a)はその平面図、図6(b)は図6(a)のA−A線に沿った断面図、図6(c)は図6(b)の状態から縮径させた図を示す。
吸音材縮径具20は、図5に示した吸音材保持具10と同様に、外接シャフト22の各々を、ボス21に対して、同じリンク機構を介して結合し、各外接シャフト22の移動を可能にした装置である。ただし、図6(b)、(c)に示すように、外接シャフト22の軸長が内接シャフト12のそれより長く延長した部分を有する構造となっている。これは、吸音材保持具10および吸音材縮径具20を用いて吸音材を拡縮させる際に、互いのリンク機構が干渉するのを防ぐためである。
6 (a) to 6 (c) are examples of a sound absorbing material diameter reducing tool of the tire manufacturing apparatus of the present invention, FIG. 6 (a) is a plan view thereof, and FIG. 6 (b) is a diagram of FIG. 6 (a). Sectional drawing along the AA line, FIG.6 (c) shows the figure diameter-reduced from the state of FIG.6 (b).
As in the case of the sound absorbing material holder 10 shown in FIG. 5, the sound absorbing material diameter reducing tool 20 couples each circumscribed shaft 22 to the boss 21 through the same link mechanism, and moves each circumscribed shaft 22. It is a device that made it possible. However, as shown in FIGS. 6B and 6C, the outer shaft 22 has a structure in which the axial length is longer than that of the inner shaft 12. This is to prevent the mutual link mechanisms from interfering when the sound absorbing material is expanded / contracted using the sound absorbing material holder 10 and the sound absorbing material reducing tool 20.

以下、図5および図6に示した本発明のタイヤの製造装置を用いて、吸音材をタイヤのトレッド部内周面に取り付ける方法を説明する。
図5に示す吸音材保持具10の5本の内接シャフト12に吸音材を環状に巻きつけ、その外側に、図6に示す吸音材縮径具20の5本の外接シャフト22を吸音材と外接するように配置する。ここで、吸音材縮径具20については、5本の外接シャフト22の延長部分のみが、吸音材と吸音材保持具10(ボス11、5本の内接シャフト12およびリンク13)と同一面内に配置されるため、吸音材縮径具20のボス12とリンク13と吸音材保持具10とは干渉しない。
Hereinafter, a method of attaching the sound absorbing material to the inner peripheral surface of the tread portion of the tire will be described using the tire manufacturing apparatus of the present invention shown in FIGS.
The sound absorbing material is wound around the five inscribed shafts 12 of the sound absorbing material holder 10 shown in FIG. 5, and the five circumscribed shafts 22 of the sound absorbing material reducing tool 20 shown in FIG. And so as to circumscribe. Here, in the sound absorbing material diameter reducing tool 20, only the extension part of the five circumscribed shafts 22 is flush with the sound absorbing material and the sound absorbing material holder 10 (the boss 11, the five inscribed shafts 12 and the links 13). Therefore, the boss 12, the link 13, and the sound absorbing material holder 10 of the sound absorbing material diameter reducing tool 20 do not interfere with each other.

吸音材保持具10および吸音材縮径具20のリンク機構により、5本の内接シャフト12および5本の外接シャフト22の配置をそれぞれ同じ円周上に保ちながら各々を径方向内側に移動させ、上述したように、吸音材に最大径がリム径以下の折りたたみ形状を与える。
次いで、外径をタイヤのリム径以下まで縮小させた吸音材30を、内接シャフト12および外接シャフト22との相互関係を維持したまま、リム穴から、タイヤ内部に挿入し、その後、5本の外接シャフト22をタイヤ内部から引き抜く。
次に、5本の内接シャフト12をリンク機構を介して、径方向外側に移動させて、吸音材を再び環状に拡げ、タイヤのトレッド部内周面に接触させ、接着剤や接着テープ等を介して固定する。
The link mechanism of the sound absorbing material holder 10 and the sound absorbing material diameter reducing tool 20 moves each of the five inscribed shafts 12 and the five circumscribed shafts 22 radially inward while keeping the arrangement of the five inscribed shafts 12 on the same circumference. As described above, the sound absorbing material is given a folding shape whose maximum diameter is not more than the rim diameter.
Next, the sound absorbing material 30 whose outer diameter is reduced to be equal to or smaller than the rim diameter of the tire is inserted into the tire from the rim hole while maintaining the mutual relationship with the inscribed shaft 12 and the circumscribed shaft 22, and thereafter five The outer circumscribed shaft 22 is pulled out from the inside of the tire.
Next, the five inscribed shafts 12 are moved radially outward through the link mechanism, the sound absorbing material is expanded again in an annular shape, brought into contact with the inner peripheral surface of the tread portion of the tire, and an adhesive, an adhesive tape, etc. Fix through.

上述の例では帯状の吸音材の長手方向の両端を接続してリング状に成形した吸音材について説明したが、帯状の吸音材の両端をシャフトで係止すること等により環状とした吸音材をタイヤのトレッド部内周面に貼り付けてもよい。タイヤのユニフォミティの観点から無端であるリング状の吸音材のほうが好ましいところ、従来の手貼りの方法ではリング状の吸音材の固着は帯状に比して困難であったが、本発明により帯状だけでなくリング状の吸音材の貼り付けも容易となる。   In the above-described example, the sound absorbing material formed in a ring shape by connecting both ends in the longitudinal direction of the band-shaped sound absorbing material has been described, but the sound absorbing material formed into an annular shape by locking both ends of the band-shaped sound absorbing material with a shaft, etc. You may affix on the tread part inner peripheral surface of a tire. An endless ring-shaped sound absorbing material is preferable from the viewpoint of tire uniformity, but the ring-shaped sound absorbing material is difficult to be fixed by the conventional hand-pasting method as compared to the band shape, but according to the present invention, only the band-shaped sound absorbing material is used. In addition, it is easy to attach a ring-shaped sound absorbing material.

本発明の方法を用いて吸音材を取り付けたタイヤの幅方向断面図を示す。The width direction sectional view of the tire which attached the sound-absorbing material using the method of the present invention is shown. (a)〜(c)は、本発明のタイヤの製造方法を説明するための図である。(A)-(c) is a figure for demonstrating the manufacturing method of the tire of this invention. (a)〜(c)は、本発明のタイヤの製造方法を説明するための図である。(A)-(c) is a figure for demonstrating the manufacturing method of the tire of this invention. タイヤのトレッド部内周面に接着剤を塗布するための接着剤塗布具の一例を示す。An example of the adhesive applicator for apply | coating an adhesive agent to the tread part inner peripheral surface of a tire is shown. (a)〜(c)は本発明のタイヤの製造装置の吸音材保持具の一例であり、(a)はその平面図、(b)は(a)のA−A線に沿った断面図、(c)は(b)の状態から縮径させた図を示す。(A)-(c) is an example of the sound-absorbing-material holder of the manufacturing apparatus of the tire of this invention, (a) is the top view, (b) is sectional drawing along the AA of (a). , (C) shows a diagram in which the diameter is reduced from the state of (b). (a)〜(c)は本発明のタイヤの製造装置の吸音材縮径具の一例であり、(a)はその平面図、(b)は(a)のA−A線に沿った断面図、(c)は(b)の状態から縮径させた図を示す。(A)-(c) is an example of the sound-absorbing-material diameter reducing tool of the manufacturing apparatus of the tire of this invention, (a) is the top view, (b) is the cross section along the AA of (a). The figure and (c) show the figure diameter-reduced from the state of (b).

符号の説明Explanation of symbols

1 タイヤ
1IL トレッド部内周面
1RH リム穴
2 ビード部
3 ビードコア
4 カーカス
5 ベルト
6 レイヤー
7 トレッド部
8 サイドウォール部
10 吸音材保持具
11、21 ボス
12 内接シャフト
13、23 リンク
14、24 ピン
20 吸音材縮径具
22 外接シャフト
30 吸音材
40 接着剤塗布具
40N 噴出口
50 接着剤
E タイヤ赤道面
DESCRIPTION OF SYMBOLS 1 Tire 1IL Tread part internal peripheral surface 1RH Rim hole 2 Bead part 3 Bead core 4 Carcass 5 Belt 6 Layer 7 Tread part 8 Side wall part 10 Sound absorption material holder 11, 21 Boss 12 Internal shaft 13, 23 Link 14, 24 Pin 20 Sound absorbing material reducing tool 22 External shaft 30 Sound absorbing material 40 Adhesive applicator 40N Spout 50 Adhesive E Tire equatorial surface

Claims (12)

帯状の吸音材を、少なくともタイヤのトレッド部内周面に取り付けるに当たり、
前記吸音材を、吸音材の最大径がリム穴を通過可能な大きさに折りたたみ、リム穴からタイヤ内部に挿入し、
次いで前記タイヤ内部において、折りたたんだ前記吸音材を拡げ前記トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。
In attaching the band-shaped sound absorbing material to at least the inner peripheral surface of the tread portion of the tire,
Folding the sound absorbing material into a size that allows the maximum diameter of the sound absorbing material to pass through the rim hole, and inserting it into the tire from the rim hole,
Next, in the tire, the folded sound absorbing material is expanded and brought into contact with the inner peripheral surface of the tread portion, and the sound absorbing material is fixed to the inner peripheral surface of the tread portion with an adhesive.
帯状の吸音材を環状に広げた状態から該環の径方向内側に向かって部分的に収れんさせて、該吸音材の最大径がリム穴を通過可能な折りたたみ形状とし、該折りたたみ形状の吸音材をリム穴からタイヤ内部に挿入し、次いで、タイヤ内部において折りたたみ形状の吸音材を再び前記環状に拡径して、トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。   A band-shaped sound absorbing material is partially converged from the annularly expanded state toward the inner side in the radial direction of the ring, and a folding shape in which the maximum diameter of the sound absorbing material can pass through the rim hole is obtained. Is inserted into the tire through the rim hole, and then the fold-shaped sound absorbing material is expanded again into the annular shape inside the tire and brought into contact with the inner circumferential surface of the tread portion. A method for manufacturing a tire, comprising fixing a sound absorbing material. 同一円周上の等分位置に配した少なくとも3本の内接シャフトに、帯状の吸音材を巻き付け、前記円周上の内接シャフト相互間でかつ前記吸音材の外側に、少なくとも3本の外接シャフトを配置し、
前記内接シャフトを、吸音材の径方向内側に向けてタイヤリム径未満の径の小円周上に並ぶ位置まで移動するとともに、前記外接シャフトを吸音材の径方向内側に向けて前記小円周の内側まで移動することによって、
前記吸音材の外接シャフトとの接触域を径方向内側に折り畳み、吸音材の最大径をリム穴を通過可能な大きさとした上で、該吸音材をタイヤのリム穴からタイヤ内部に挿入し、
次いで、前記外接シャフトを吸音材から取り外した後、
前記内接シャフトを吸音材の径方向外側に向けて移動し、吸音材を前記トレッド部内周面に接触させ、接着剤を介して前記トレッド部内周面に前記吸音材を固定することを特徴とするタイヤの製造方法。
A band-shaped sound absorbing material is wound around at least three inscribed shafts arranged at equal positions on the same circumference, and at least three inscribed shafts between the inscribed shafts on the circumference and outside the sound absorbing material. Place the circumscribed shaft,
The inscribed shaft is moved inward in the radial direction of the sound absorbing material to a position aligned on a small circumference having a diameter less than the tire rim diameter, and the inscribed shaft is directed inward in the radial direction of the sound absorbing material. By moving to the inside of
Folding the contact area of the sound-absorbing material with the circumscribed shaft radially inward, and making the maximum diameter of the sound-absorbing material large enough to pass through the rim hole, the sound-absorbing material is inserted into the tire from the rim hole of the tire,
Next, after removing the circumscribed shaft from the sound absorbing material,
The inscribed shaft is moved toward a radially outer side of the sound absorbing material, the sound absorbing material is brought into contact with the inner peripheral surface of the tread portion, and the sound absorbing material is fixed to the inner peripheral surface of the tread portion through an adhesive. Tire manufacturing method.
前記タイヤが加硫成形後の製品タイヤであることを特徴とする請求項1〜3のいずれか1項に記載のタイヤの製造方法。   The tire manufacturing method according to claim 1, wherein the tire is a product tire after vulcanization molding. 前記タイヤが加硫成形前の生タイヤであることを特徴とする請求項1〜3のいずれか1項に記載のタイヤの製造方法。   The tire manufacturing method according to claim 1, wherein the tire is a green tire before vulcanization molding. 同一円周上に配した少なくとも3本の内接シャフトを、タイヤリム径未満の径の小円周上まで径方向に縮小移動可能に設けた吸音材保持具と、
同一円周上に配した少なくとも3本の外接シャフトを前記小円周の内側域まで移動可能に設けた吸音材縮径具と、を組合せてなるタイヤの製造装置。
A sound absorbing material holder provided with at least three inscribed shafts arranged on the same circumference so as to be reduced and movable in a radial direction up to a small circumference having a diameter less than a tire rim diameter;
An apparatus for manufacturing a tire, comprising a combination of a sound absorbing material reducing tool provided with at least three circumscribed shafts arranged on the same circumference so as to be movable to an inner region of the small circumference.
請求項6において、前記内接シャフトがトレッド部内周面に吸音材を接触可能な位置に配置された際、前記内接シャフトが吸音材をトレッド部内周面に押し付け可能になることを特徴とする、タイヤの製造装置。   In Claim 6, When the said inscribed shaft is arrange | positioned in the position which can contact a sound-absorbing material with a tread part inner peripheral surface, the said inscribed shaft can press a sound-absorbing material to a tread part inner peripheral surface, It is characterized by the above-mentioned. , Tire manufacturing equipment. 請求項7において、前記内接シャフトが、前記内接シャフトの中心軸を回転軸として回転することで吸音材をトレッド部内周面に押し付け可能になることを特徴とする、タイヤの製造装置。   The tire manufacturing apparatus according to claim 7, wherein the inscribed shaft is capable of pressing the sound absorbing material against the inner peripheral surface of the tread portion by rotating about the central axis of the inscribed shaft. 請求項7において、タイヤが、タイヤの中心軸を回転軸として回転することで吸音材をトレッド部内周面に押し付け可能になることを特徴とする、タイヤの製造装置。   8. The tire manufacturing apparatus according to claim 7, wherein the tire can be pressed against the inner peripheral surface of the tread portion by rotating the tire with the central axis of the tire as a rotation axis. 前記タイヤが加硫成形後の製品タイヤであることを特徴とする請求項9に記載のタイヤの製造装置。   The tire manufacturing apparatus according to claim 9, wherein the tire is a product tire after vulcanization molding. 前記タイヤが加硫成形前の生タイヤであることを特徴とする請求項9に記載のタイヤの製造装置。   The tire manufacturing apparatus according to claim 9, wherein the tire is a green tire before vulcanization molding. 請求項6〜11のいずれか1項において、さらに前記トレッド部内周面に接着剤を塗布するための接着剤塗布具を具えることを特徴とする、タイヤの製造装置。   The tire manufacturing apparatus according to any one of claims 6 to 11, further comprising an adhesive applicator for applying an adhesive to the inner peripheral surface of the tread portion.
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