JP2008250327A - Package, manufacturing method thereof, backlight, and liquid crystal display - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide an optical device package capable of suppressing an increase in the thickness of a liquid crystal display or improving the insufficiency of the rigidity of an optical element, while suppressing the deterioration of display characteristics of the liquid crystal display, and to provide a backlight and the liquid crystal display that is provided with the optical element package. <P>SOLUTION: The package comprises a supporting body and a packaging member having heat-shrinking properties. The support body comprises an incident surface on which light from a light source is made incident, an emission surface from which the light made incident from the incident surface is emitted and end surfaces located between the incident surface and the emission surface. The packaging member is closely adhered to the support body and wraps the emission surface of the supporting body, incident surface and all of the end surfaces. The packaging member comprises a first region where the light made incident on the supporting body transmits and a second region where the light emitted from the supporting body transmits, wherein at least one of the first region and second region is provided with an optical function. The packaging member has an opening part, and the opening part is disposed at least on the corner part or the side part of the supporting body. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

The present invention relates to a package and a manufacturing method thereof, a backlight including the same , and a liquid crystal display device. Specifically, the present invention relates to an optical element package that improves display characteristics of a liquid crystal display device.

  Conventionally, in a liquid crystal display device, a large number of optical elements are used for the purpose of improving the viewing angle and the luminance. As these optical elements, film-like or sheet-like materials such as a diffusion film and a prism sheet are used.

  FIG. 31 shows a configuration of a conventional liquid crystal display device. As shown in FIG. 31, the liquid crystal display device includes an illumination device 101 that emits light, a diffusion plate 102 that diffuses light emitted from the illumination device 101, and a light that is diffused by the diffusion plate 102. A plurality of optical elements 103 for diffusing and a liquid crystal panel 104 are provided.

  By the way, with the recent increase in size of image display devices, the weight and size of optical elements tend to increase. If the weight or size of the optical element increases in this way, the optical element becomes insufficiently rigid, so that the optical element is deformed, for example, wrinkled, bent, warped, or the like. Such deformation of the optical element affects the optical directivity on the display surface and causes a serious problem of luminance unevenness.

  Therefore, it has been proposed to improve the lack of rigidity of the optical element by increasing the thickness of the optical element. However, the liquid crystal display device becomes thick, and the advantages of the thin and lightweight liquid crystal display device are impaired. Thus, it has been proposed to improve the lack of rigidity of a sheet-like or form-like optical element by bonding optical elements together with a transparent adhesive (see, for example, Patent Document 1).

  In addition, with the recent expansion of the application range of display devices, proposals have been made for a thinner and lighter installation for installation near the wall or ceiling. To reduce the thickness and weight, there is no diffusion function to make the light source unevenness of fluorescent tubes uniform, so the diffusion plate is made thicker, or multiple diffusion sheets and more than the conventional number of sheets are used. Furthermore, a technique for reducing the unevenness of the light source by increasing the number of light sources has been studied.

JP 2005-301147 A

  However, in the technique of Patent Document 1, since the optical elements are bonded together with a transparent adhesive, the thickness of the optical elements increases and the liquid crystal display device itself becomes thick. Furthermore, in order to develop an optical function that is indispensable for a liquid crystal display device, a pressure-sensitive adhesive is used to embed a space between structures of the light condensing functional layer and the diffusion functional layer and the adjacent optical functional layer. As a result, the optical function is impaired, and the display characteristics are deteriorated.

  In addition, if a large number of diffusion function members are used in order to reduce light source unevenness, the cost may increase with the increase in the number of members, or the brightness may decrease with the increase in the number of diffusion function members. is there. When many light source members are used, there is an effect on unevenness of the light source, but this also increases the cost and power consumption due to the increase in the number of members.

Accordingly, an object of the present invention is to provide a package capable of improving the lack of rigidity of an optical element while suppressing an increase in thickness of the liquid crystal display device or deterioration of display characteristics of the liquid crystal display device, and a method for manufacturing the same. A backlight and a liquid crystal display device are provided.

Another object of the present invention is to provide a package capable of reducing the thickness and weight of a display device while suppressing an increase in weight and cost due to an increase in diffusible optical elements and an increase in parts due to an increase in light sources, and a method for manufacturing the same. is to provide a backlight and a liquid crystal display device including the same.

In order to solve the above-mentioned problem , the first invention of the present invention is:
A plate-like support;
A heat-shrinkable packaging member that wraps the support,
The support has an incident surface on which light from the light source is incident, an emission surface that emits light incident from the incident surface, and an end surface positioned between the incident surface and the emission surface,
The packaging member is in close contact with the support, and covers the exit surface, the entrance surface, and all end surfaces of the support,
The packaging material is
A first region through which light incident on the support is transmitted;
A second region through which light emitted from the support is transmitted,
An optical function is provided in at least one of the first region and the second region,
The packaging member has an opening, and the opening is a package provided at least at the corner or side of the support .

In addition, the second invention of this invention,
A light source that emits light;
A package that transmits light emitted from the light source, and
The package is
A plate-like support;
A heat-shrinkable packaging member that wraps the support,
The support has an incident surface on which light from the light source is incident, an emission surface that emits light incident from the incident surface, and an end surface positioned between the incident surface and the emission surface,
The packaging member is in close contact with the support, and covers the exit surface, the entrance surface, and all end surfaces of the support,
The packaging material is
A first region through which light incident on the support is transmitted;
A second region through which light emitted from the support is transmitted,
An optical function is provided in at least one of the first region and the second region,
The packaging member has an opening, and the opening is a backlight provided at least at a corner or a side of the support .

In addition, the third invention of this invention,
A light source that emits light;
A package through which light emitted from the light source is transmitted ;
A liquid crystal panel that displays an image based on light transmitted through the package ,
The package is
A plate-like supporting region thereof,
Wrap supporting lifting member, and a packaging member having a heat-shrinkable,
The support has an incident surface on which light from the light source is incident, an emission surface that emits light incident from the incident surface, and an end surface located between the incident surface and the emission surface,
The packaging member is in close contact with the support, and covers the exit surface, the entrance surface, and all end surfaces of the support,
The packaging material is
A first region through which light incident on the support is transmitted;
A second region through which light emitted from the support is transmitted,
An optical function is provided in at least one of the first region and the second region,
The covering member has an opening, and the opening is a liquid crystal display device provided at least at a corner or a side of the support .

The fourth invention of the present invention is:
A first step of wrapping a plate-like support with a packaging member having heat shrinkability;
A second step in which the packaging member is shrunk by heat-treating the packaging member and the covering member and the support are brought into close contact with each other;
With
The support has an incident surface on which light from the light source is incident, an emission surface that emits light incident from the incident surface, and an end surface that is located between the incident surface and the emission surface,
In the first step, the entrance surface, exit surface, and all end surfaces of the support are closed by the packaging member,
In the second step, the manufacturing method of the package is such that the corners or sides of the support are exposed from the opening of the packaging member.

  In the present invention, since one or more optical elements and the support are wrapped by the packaging member, the one or more optical elements and the support can be integrated. Alternatively, the support can be packaged and integrated with an optical element packaging member having an optical function on one or both sides of the packaging member. Therefore, the rigidity of the optical element can be compensated for by the support, and the optical element can be simplified by providing an optical function on the surface of the packaging member. Furthermore, by giving tension to the package itself, the packaging member can be installed without bending, and the optical element provided on the packaging member can be prevented from being bent.

  As described above, according to the present invention, it is possible to improve the deformation and lack of rigidity of the optical element while suppressing the increase in the thickness of the liquid crystal display device or the deterioration of the display characteristics of the liquid crystal display device. Furthermore, by supplementing the optical function with the packaging member, the thickness can be made thinner than that of the conventional optical film, and a structure without deflection can be provided.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. In all the drawings of the following embodiments, the same or corresponding parts are denoted by the same reference numerals.

(1) First Embodiment (1-1) Configuration of Liquid Crystal Display Device FIG. 32 shows a configuration example of a liquid crystal display device according to the first embodiment of the present invention. As shown in FIG. 32, the liquid crystal display device has characteristics due to the illumination device 1 that emits light, the optical element package 2 that improves the characteristics of the light emitted from the illumination device 1, and the optical element package 2. And a liquid crystal panel 3 for displaying an image based on the improved light. The illumination device 1 and the optical element package 2 constitute a backlight. Below, among the surfaces of the optical member such as the optical element package 2, the surface on which light from the illumination device 1 is incident is the incident surface, the surface that emits light incident from this incident surface is the exit surface, and the incident surface. A surface positioned between the emission surface is referred to as an end surface. Further, the entrance surface and the exit surface are collectively referred to as a main surface as appropriate.

  The illumination device 1 is, for example, a direct illumination device, and includes a light source 11 that emits light and a reflection plate 12 that reflects the light emitted from the light source 11 and directs the light toward the liquid crystal panel 3. Examples of the light source 11 include a cold cathode fluorescent lamp (CCFL), a hot cathode fluorescent lamp (HCFL), an organic electroluminescence (OEL), or a light emitting diode (LED). Diode), inorganic electroluminescence (IEL: Inorganic ElectroLuminescence), etc. can be used. The reflector 12 is provided, for example, so as to cover the lower side and the side of the one or more light sources 11 and reflects light emitted from the one or more light sources 11 to the lower side and the side to It is for turning in the direction.

The optical element package 2 supports, for example, one or a plurality of optical elements 24 that change the characteristics of the light by subjecting the light emitted from the lighting device 1 to diffusion or condensing, and one or a plurality of optical elements. And a packaging member 22 that wraps and integrates the support 23, the one or more optical elements 24, and the support 23. In the following, the superposition of the support 23 and one or more optical elements is referred to as an optical element laminate 21. The packaging member 22 has a first region R ₁ through which light incident on the optical element stack 21 is transmitted and a second region R ₂ through which light emitted from the optical element stack 21 is transmitted.

  The number and type of the optical elements 24 are not particularly limited, and can be appropriately selected according to desired characteristics of the liquid crystal display device. As the optical element 24, for example, an element having at least an optical function acting as a support, or a support and an element having one or a plurality of optical functions can be used. As the optical element 24, for example, a light diffusing element, a light condensing element, a reflective polarizer, a polarizer, or a light splitting element can be used. As the optical element, for example, a film, a sheet, or a plate can be used. The thickness of the optical element 24 is, for example, 5 to 1000 μm.

  The support 23 is, for example, a transparent plate that transmits the light emitted from the lighting device 1 or an optical plate that changes the light characteristics by performing a process such as diffusion or condensing on the light emitted from the lighting device 1. . As the optical plate, for example, a diffusion plate, a phase difference plate, a prism plate, or the like can be used. The thickness of the support 23 is preferably 500 to 100000 μm, more preferably 1000 to 50000 μm. The thickness, cross-sectional width, length, and rigidity (elastic modulus) of the support 23 are preferably selected as appropriate in consideration of the tension of the packaging member 22.

The confirmation of the presence or absence of tension and the measurement of tension can be confirmed by the following means, for example.
Using the TMA (thermal / stress / strain measuring device EXSTAR6000 TMA / SS) manufactured by Seiko, the tension of the covering member is measured as follows.
First, in a state where tension is applied to the covering member, a test piece of 5 mm × 50 mm is cut out from the central portion of the optical element covering member with a rectangular mold. At this time, the test piece is cut out such that the long side and the short side of the test piece are parallel to the long side and the short side of the diffusion plate as the support, respectively. Next, after a test piece is sandwiched between glass plates so that there is no slack, the length is measured with a tool microscope manufactured by Topcon Corporation. Since the cut-out test piece is in a state in which the tension is released, it is in a state of being contracted by more than 50 mm. From this contracted state, the dimensions are converted so as to return to the initial 50 mm state, and the test piece is recut and set for TMA. Next, the tension at the initial temperature of 25 ° C. is measured. Any tension measuring instrument can be used as long as it can measure the stress by applying a tensile stress to a predetermined length, and the presence or absence of tension can be confirmed.

  Specifically, as the support 23, when the backlight is a direct type, a resin plate having a size of about 2 inches to 100 inches diagonal and a thickness of 1 mm to 4 mm and having a diffusible filler internally added thereto. Alternatively, a diffusible optical plate in which a shape having a diffusive function or a layer containing a filler is provided on the glass surface can be used. In addition, when the backlight is of a side light type, a transparent resin plate having a diagonal size of 1 inch to several tens of inches and a thickness of about 0.5 to 10 mm, a resin plate internally filled with a filler, and a shape on the surface Can be used, and a resin plate with a filler on the surface and a shape on the surface.

  Further, when the liquid crystal display device is stored in a high temperature environment of 40 ° C., the temperature inside the device when the liquid crystal display device is turned on rises to about 60 ° C. (see Example 1 described later), an actual liquid crystal television, etc. Then, considering that a temperature rise suppressing function is provided in order to avoid deterioration of the polarizing plate at 70 ° C., the support 23 has a small variation in rigidity up to 70 ° C. and has a certain degree of elasticity. What it has is preferable. Examples of the material of the support 23 having such characteristics include polycarbonate (elastic modulus 2.1 GPa), polystyrene (elastic modulus 2.8 GPa), zeonore resin (elastic modulus 2.1 GPa) as a cycloolefin resin, and acrylic. Resins (elastic modulus: 3 GPa) and the like are listed as the main components. Among these materials, the main component is a material having the lowest elastic modulus, an elastic modulus equal to or higher than that of polycarbonate resin (2.1 GPa or higher). Are preferred.

  The support 23 is made of, for example, a polymer material, and the transmittance is preferably 30% or more. In addition, the order of lamination | stacking with the optical element 24 and the support body 23 is selected according to the function which the optical element 24 and the support body 23 have, for example. For example, when the support 23 is a diffusing plate, the support 23 is provided on the side on which light from the lighting device 1 is incident. When the support 23 is a reflective polarizing plate, the support 23 is a liquid crystal panel. 3 is provided on the side from which light is emitted. In addition, a combination of a mode in which an optical functional layer having a light splitting and diffusing function is provided on the light source side of the transparent plate and the diffusing plate to be the support 23, and further providing a light diffusing functional layer after emission from the transparent plate and the diffusing plate Or a light condensing functional layer may be used in combination. The shapes of the entrance surface and the exit surface of the optical element 24 and the support 23 are selected according to the shape of the liquid crystal panel 3, and are, for example, rectangular shapes having different aspect ratios.

  The main surfaces of the optical element 24 and the support 23 are preferably subjected to an uneven process or contain fine particles. This is because rubbing and friction can be reduced. In addition, the optical element 24 and the support 23 may contain additives such as a light stabilizer, an ultraviolet absorber, an antistatic agent, a flame retardant, and an antioxidant, if necessary, so that an ultraviolet absorbing function and an infrared absorbing function can be obtained. A function, an electrostatic suppression function, and the like may be imparted to the optical element 24 and the support 23. Further, the optical element 24 and the support 23 are subjected to surface treatment such as anti-reflection treatment (AR treatment) or anti-glare treatment (AG treatment), thereby diffusing reflected light or reducing the reflected light itself. Good. In addition, the surfaces of the optical element 24 and the support 23 may have a function for reflecting ultraviolet rays and infrared rays.

  The packaging member 22 covers almost the entire optical element laminate 21. The packaging member 22 has one or more openings. By having such an opening, when the optical element laminate 21 is wrapped by the packaging member 22, the air in the packaging member 22 is discharged to the outside, and the optical element laminate 21 and the packaging member 22 are brought into close contact with each other. Thus, occurrence of image defects can be suppressed. Further, by having such an opening, when the constituent material of the support body 23 and the optical element 24 wrapped by the packaging member 22 is volatilized, the volatile component is discharged to the outside of the optical element packaging body 2, and the packaging is performed. By suppressing dew condensation or solidification of volatile components in the member 22, the occurrence of image defects can be suppressed. In the case where a plurality of openings are provided in the packaging member 22, it is preferable that openings be provided respectively on the opposite end surfaces of the optical element laminate 21 or in the vicinity thereof. This is because the occurrence of image defects can be further suppressed by efficiently discharging the volatile components to the outside of the optical element package 2 and further suppressing condensation or solidification of the volatile components in the packaging member 22. .

  The opening is preferably provided at a position corresponding to the outside of the display area of the optical element stack 21, and more preferably at a position corresponding to the end face of the optical element stack 21 or in the vicinity thereof. By providing an opening at such a position, it is possible to prevent image quality deterioration due to the opening. When the optical element laminate 21 has corners, it is preferable to provide openings at portions corresponding to the corners of the optical element laminate 21 and expose the corners from the openings. Specifically, when the optical element laminate 21 has a rectangular shape as a whole, the packaging member 22 is provided with openings at positions corresponding to the four corners of the optical element laminate 21, and the optical element laminate is formed from the openings. It is preferable to expose each of the 21 corners. The size and shape of the opening are preferably selected in consideration of the air discharge performance in the production process of the optical element package 2, the shape of the optical element laminate 21, the durability of the packaging member 22, and the like. Examples of the shape include an elliptical shape, a semicircular shape, a triangular shape, a quadrangular shape, a rhombus shape, and a slit shape, but are not limited to these shapes.

  The packaging member 22 is, for example, a transparent single layer or a plurality of layers of film, sheet, or bag. The packaging member 22 includes, for example, one or a plurality of packaging members, and is configured by joining peripheral portions of the packaging members. The position where the packaging member is joined is preferably provided outside the display area of the optical element stack 21, and more preferably provided on the end surface of the optical element stack 21.

The thickness of the packaging member 22 is selected to be, for example, 5 to 5000 μm. Note that the thickness of the packaging member 22 may be different between the incident surface side and the output surface side. In this case, the thickness on the incident surface side is preferably larger than the thickness on the output surface side. This is because by increasing the thickness on the incident surface side, the shape change of the support 23 and the optical element 24 due to the heat generated from the light source 11 can be suppressed.
However, depending on the purpose, the thickness on the exit surface side may be made larger than the thickness on the entrance surface side. Moreover, it is preferable that the packaging member 22 covers the main surface of the optical element laminate 21 in an area ratio of 50% or more, covers the screen display area, or opens one or both of the main surfaces of the screen display area. It is preferable. Moreover, you may make it the packaging member 22 enclose the structure as an aggregate. The packaging member 22 has, for example, uniaxial anisotropy or biaxial anisotropy. For example, when the packaging member 22 has a rectangular shape, it has uniaxial anisotropy in the longitudinal direction of the packaging member 22 with a positive or negative refractive index characteristic, or positive or negative refraction in the longitudinal direction of the packaging member 22. Biaxial anisotropy in terms of modulus.

When the packaging member 22 has anisotropy, the optical anisotropy is preferably small, and specifically, the retardation is preferably 50 nm or less. Alternatively, when the optical axis of optical anisotropy is synchronized with the long or short axis of the encapsulating member, the retardation is not limited to 50 nm or less, and color characteristics depending on the viewing angle are satisfied depending on the intended use. Just do it. Furthermore, either providing a diffusion function on the exit side of the covering member 22, when passing through the first region R ₁ of the main surface, that the covering member 22 which functions is provided with a diffusive, or optical By providing an optical function such as diffusibility on the exit side of the element package 2, the packaging member 22 can be used without limiting the anisotropy.

  As the packaging member 22, it is preferable to use a uniaxially stretched or biaxially sequential or simultaneously stretched sheet or film. When such a sheet or film is used, the packaging member 22 can be contracted in the stretching direction by applying heat, so that the adhesion between the packaging member 22 and the optical element laminate 21 can be enhanced. Further, as the packaging member 22, the film or sheet exhibiting extensibility is stretched and stretched mainly in the direction desired to be included, and then the inclusion is sandwiched between the extensibility film or sheet and the surroundings of the inclusion After bonding by bonding or welding, the tension of the stretchable film or sheet can be released to improve the adhesion to the support or the optical element contained therein.

  As the material of the packaging member 22, a polymer material having heat shrinkability is preferable, and a polymer material that shrinks by applying heat from room temperature to 85 ° C. is more preferable. Examples of the heat-shrinkable polymer material include polyolefin resins such as polyethylene (PE) and polypropylene (PP), polyester resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), and polystyrene (PS). And vinyl bonds such as polyvinyl alcohol (PVA), polycarbonate (PC) resins, cycloolefin resins, urethane resins, vinyl chloride resins, natural rubber resins, and artificial rubber resins alone or in combination. Can be used.

  The thermal contraction rate of the packaging member 22 is preferably 0.2% or more, more preferably 5% or more, even more preferably 10% or more, and most preferably 20% or more. It is because the adhesiveness of the packaging member 22 and the optical element laminated body 21 can be improved by setting it as this numerical range. The thermal deformation temperature of the packaging member 22 is 80 ° C. or higher, desirably 90 ° C. or higher. It is because it can suppress that the optical characteristic of the optical element package 2 falls with the heat | fever generate | occur | produced from the light source 11. FIG. The loss on drying of the material of the packaging member 22 is preferably 2% or less. The refractive index of the material of the packaging member 22 (the refractive index of the packaging member 22) is preferably 1.6 or less, more preferably 1.55 or less for the purpose of reducing the interface reflection loss in order to obtain light transmittance. Yes, when adding optical function elements such as a light collecting effect and a light splitting effect, 1.45 or more is preferable, and 1.5 or more is preferable.

  The packaging member 22 has a scratch resistance on the surface, or adhesion to the display panel of the liquid crystal display device, or an internal optical element, a sticking to the support, or a gap between the direct light source and the optical element. It is preferable to contain one or more fillers for the purpose of preventing scratches during vibration such as transportation with a pin (stud) for regulating the resistance.

  In addition, for the purpose of imparting a function to the packaging member 22 as a diffusive optical function, the filler is added to the entire packaging member 22, or one surface layer, or both surface layers, or the surface layer and one surface, and A filler may be internally added to either of the both surfaces, or the internally added particles may be present in the vicinity of the surface layer.

  In addition to the internal addition of the filler to the packaging member 22, a resin and particle mixture is formed on the surface layer of the packaging member 22, or a coating material of resin, particles and solvent is applied to the surface layer of the packaging member 22. Solvent drying to combine filler, film forming / molding method using energy curing system (UV curing, visible light curing, electron beam curing, etc.) combined with filler, or as described above And a method of transferring to the filler-filled layer.

  As the filler, for example, at least one of an organic filler and an inorganic filler can be used. As a material for the organic filler, for example, one or more selected from the group consisting of an acrylic resin, a styrene resin, fluorine, and a cavity can be used. As the inorganic filler, for example, one or more selected from the group consisting of silica, alumina, talc, titanium oxide, and barium sulfate can be used. These organic and inorganic fillers can be used alone or both. As the shape of the filler, various shapes such as a needle shape, a spherical shape, an ellipsoidal shape, a plate shape, and a scale shape can be used. As the diameter of the filler, for example, one type or two or more types are selected.

  Moreover, you may give shape to the packaging member 22 for the same objective as making the above-mentioned packaging member 22 have a filler. For example, it is also possible to give a shape to one surface and / or both surfaces of the thermoplastic resin packaging member 22 by an operation such as thermal lamination or embossing. After imparting the shape, the film may be stretched and heat-set to obtain a heat shrinkable film, or a film obtained by imparting a shape to the heat shrinkable film by heat lamination or embossing may be obtained.

  It becomes possible to give a shape by a method such as thermoforming / mechanical embossing molding, film-in-mold molding, energy curable resin as described above, one of the main surfaces on the light incident side and the light emitting side, and It is possible to provide light control means such as condensing, diffusing, and light splitting on both surfaces.

  For example, by providing a lens shape on the light emitting side of the packaging member 22, a luminance improvement effect can be obtained. Similarly, by providing a diffusion function shape, a light source unevenness eliminating effect and a microlens shape can obtain a light collecting function effect. It is done. Further, by providing the light source side packaging member 22 with a lens shape and a diffusion function, it is also possible to obtain an effect of reducing light source unevenness.

  When the packaging member 22 is provided with an optical function, it can be provided on at least one of the main surface on the light incident side and the main surface on the light output side depending on the purpose of the optical function, and each optical function is different. Different functions may be provided. For example, transparency, light collection, light diffusion, and light division may be combined or used alone. These may use the same functions as the included optical functions, and are selected according to the intended use.

  Further, the packaging member 22 may further contain additives such as a light stabilizer, an ultraviolet absorber, an antistatic agent, a flame retardant, and an antioxidant as necessary, so that the ultraviolet absorbing function, the infrared absorbing function, and the electrostatic A suppressing function or the like may be imparted to the packaging member 22. Further, the wrapping member 22 may be subjected to surface treatment such as anti-glare treatment (AG treatment) and anti-reflection treatment (AR treatment) to diffuse the reflected light or reduce the reflected light itself. Furthermore, a function of transmitting light in a specific wavelength region such as UV-A light (about 315 to 400 nm) may be added.

  The surface of the packaging member 22 may be provided with a concavo-convex structure as an optical function, and further may have a structure including waviness for preventing sticking and for scratch resistance. For example, by adding undulation in the ridge line direction to the parallel lens as the condensing function, the contact of the top of the lens can be suppressed. In addition to the one surface, an optical function or a structure for preventing sticking and scratch resistance may be provided on the back surface.

  The liquid crystal panel 3 is for displaying information by temporally and spatially modulating light supplied from the light source 11. The operation mode of the liquid crystal panel 3 is, for example, a twisted nematic (TN) mode, a vertical alignment (VA) mode, a horizontal alignment (IPS) mode, or a bent alignment (OCB: Optically). Compensated Birefringence) mode is used.

(1-2) Configuration of Optical Element Package (1-2-1) First Configuration Example Next, with reference to FIGS. 33 to 36, the first configuration of the optical element package 2 according to the first embodiment of the present invention will be described. A configuration example 1 will be described in detail.
33 and 34 show a first configuration example of the optical element package according to the first embodiment of the present invention. As shown in FIGS. 33 and 34, the optical element package 2 includes, for example, a diffusion plate 23a that is a support, a diffusion film 24a that is an optical element, a lens film 24b, and a reflective polarizer 24c. And a packaging member 22 that is wrapped and integrated. Here, the diffusion plate 23a, the diffusion film 24a, the lens film 24b, and the reflective polarizer 24c constitute the optical element laminate 21. The diffusion film 24a, the lens film 24b, and the reflective polarizer 24c are disposed on the exit surface side of the diffusion plate 23a. Specifically, the diffusion film 24a, the lens film 24b, and the reflective polarizer 24c are arranged in this order from the emission surface side of the diffusion plate 23a toward the incidence surface side of the packaging member 22.

As shown in FIG. 33, the packaging member 22 includes a first packaging member 22 ₁ that covers the incident surface of the optical element laminate 21 and a second packaging member 22 ₂ that covers the emission surface. The 1st packaging member 22 ₁ and the 2nd packaging member 22 ₂ are joined by the end surface of the optical element laminated body 21, for example. The shape of the 1st packaging member 22 ₁ and the 2nd packaging member 22 ₂ is suitably selected according to the shape of the optical element laminated body 21 to be packaged.

  The packaging member 22 covers almost the entire optical element laminate 21. The packaging member 22 has openings at positions corresponding to the corners of the rectangular optical element stack 21, and the corners of the optical element stack 21 are exposed from these openings.

  The diffusing plate 23a is provided above the one or more light sources 11 and diffuses the light emitted from the one or more light sources 11 and the reflected light from the reflecting plate 12 to make the luminance uniform. As the diffusion plate 23a, for example, one having a concavo-convex structure for diffusing light on its surface, one containing fine particles having a refractive index different from the main constituent material of the diffusion plate 23a, and one containing hollow fine particles Alternatively, a combination of two or more of the above concavo-convex structure, fine particles and hollow fine particles can be used. As the fine particles, for example, at least one of an organic filler and an inorganic filler can be used. Moreover, the said uneven structure body, microparticles | fine-particles, and hollow microparticles | fine-particles are provided in the output surface of the diffusion film 24a, for example. The light transmittance of the diffusion plate 23a is, for example, 30% or more.

  The diffusion film 24a is provided on the diffusion plate 23a, and diffuses the light diffused by the diffusion plate. Examples of the diffusion film 24a include those having a concavo-convex structure on the surface for diffusing light, those containing fine particles having a refractive index different from the main constituent material of the diffusion film 24a, and those containing hollow fine particles Alternatively, a combination of two or more of the concavo-convex structure, fine particles and hollow fine particles can be used. As the fine particles, for example, at least one of an organic filler and an inorganic filler can be used. Moreover, the said uneven structure body, microparticles | fine-particles, and hollow microparticles | fine-particles are provided in the output surface of the diffusion film 24a, for example.

  The lens film 24b is provided above the diffusion film 24a, and is for improving the directivity of the irradiation light. For example, a fine prism lens array is provided on the exit surface of the lens film 24b, and the cross section of the prism lens in the array direction has, for example, a substantially triangular shape, and it is preferable that the apex is rounded. This is because the cut-off can be improved and the wide viewing angle can be improved.

  The diffusion film 24a and the lens film 24b are made of, for example, a polymer material, and the refractive index thereof is preferably 1.45 or more, more preferably 1.5 or more, and most preferably 1.6 or more. As a material constituting the optical element 24 or the optical functional layer provided thereon, for example, an ionizing photosensitive resin that is cured by light or an electron beam, or a thermosetting resin that is cured by heat is preferable. Resins are preferred. Moreover, the type produced from a thermoplastic polymer material may be sufficient.

The reflective polarizer 24c is provided on the lens film, and allows only one of the orthogonal polarized components to pass and reflects the other of the light whose directionality is enhanced by the lens sheet.
The reflective polarizer 24c is a laminated body such as an organic multilayer film, an inorganic multilayer film, or a liquid crystal multilayer film. Further, the reflective polarizer 24c may contain a different refractive index body. The reflective polarizer 24c may be provided with a diffusing function or a lens function.

Here, with reference to FIGS. 35-36, the example of the junction part of the packaging member 22 is demonstrated.
FIG. 35 shows a first example of the joint portion of the packaging member. In the first example, as shown in FIG. 35, the inner surface and the outer surface of the end portion of the packaging member are joined on the end surface of the optical element laminate 21 so as to overlap each other. That is, the end portion of the packaging member 22 is joined so as to follow the end surface of the optical element laminate 21.

  FIG. 36 shows a second example of the joint portion of the packaging member. In the second example, as shown in FIG. 36, the end surfaces of the optical element laminate 21 are joined so that the inner side surfaces of the end portions of the packaging member overlap each other. That is, the end of the packaging member 22 is joined so as to rise from the end surface of the optical element laminate 21.

(1-2-2) Second Configuration Example FIG. 37 shows a second configuration example of the optical element package according to the first embodiment of the present invention. The second configuration example of the optical element package is different from the first configuration example in that a light control film 24d is disposed between the incident surface of the diffusion plate 23a and the output surface of the packaging member 22. Is different. The light control film 24d is a thin optical sheet in which a plurality of columnar prisms extending along a plane parallel to the bottom surface are continuously arranged on the upper surface thereof. When a plurality of linear light sources are arranged in parallel immediately below the optical element stack 21, each prism has an extension direction of each prism that is parallel to the extension direction (for example, the horizontal direction) of the linear light source. However, the linear light sources may be arranged so as to intersect within the allowable range in terms of optical characteristics with respect to the extending direction of each linear light source.

  Thereby, the light control film 24d refracts and transmits light incident on the bottom surface or the top surface of each prism at an angle less than the critical angle among the light emitted from one linear light source, for example. Since the incident light is totally reflected, the light source image produced by one linear light source is divided into a plurality according to the number of surfaces constituting the upper surface of each prism (strictly, the number of surfaces classified according to the inclination angle). Has the function of dividing. That is, the light control film 24d divides the light source image formed by one linear light source into a plurality of light sources, and the interval between the light source images formed by the respective light source images after the division is narrower than the interval between the linear light sources. Therefore, the difference between the luminance level (maximum value) of the divided light source image and the luminance level (minimum value) between the divided light source images is determined as the luminance level (maximum value) of the light source image before dividing. And the luminance level (minimum value) between the light source images before division can be made smaller, and unevenness in illumination luminance can be reduced.

  The light source image represents a light beam showing a luminance peak in the luminance distribution of light, and the interval between the light source images is the interval in the in-plane direction between adjacent peaks (vertices) in the luminance distribution. It shall be said.

  The light control film 24d may be integrally formed using a resin material having translucency, for example, a thermoplastic resin, or on a translucent substrate, for example, PET (polyethylene terephthalate). It may be formed by transferring an energy ray (for example, ultraviolet ray) curable resin.

Here, it is preferable to use a thermoplastic resin having a refractive index of 1.4 or more in consideration of the function of controlling the light emission direction. Examples of such resins include polycarbonate resins, acrylic resins such as PMMA (polymethyl methacrylate resin), polyester resins such as polyethylene terephthalate, and amorphous copolymer polyesters such as MS (a copolymer of methyl methacrylate and styrene). Examples thereof include resins, polystyrene resins, and polyvinyl chloride resins.
The second configuration example is the same as the first configuration example except for the above.

(1-2-3) Third Configuration Example FIG. 38 shows a third configuration example of the optical element package according to the first embodiment of the present invention. In the third configuration example of the optical element package, the diffusion film 24a, the lens film 24b, the reflective polarizer 24c, and the light control film 24d, which are optical elements, have a smaller size than the diffusion plate 23a, which is a support. This is different from the second configuration example. By doing so, the tension of the wrapping member 22 can be mainly applied to the diffusion plate 23, so that wrinkles and the like are generated on the diffusion film 24a, the lens film 24b, the reflective polarizer 24c, and the light control film 24d. Can be suppressed.
The third configuration example is the same as the first configuration example except for the above.

(1-3) Method for Manufacturing Optical Element Package Next, an example of a method for manufacturing the optical element package 2 having the above-described configuration will be described.
First, as shown in FIG. 39A, optical element lamination is performed by sequentially laminating a diffusion film 24a, a lens film 24b, and a reflective polarizer 24c as optical elements in this order on a diffusion plate 23a as a support. A body 21 is obtained. Next, as shown in FIG. 39B, after the optical element laminate 21 is placed on the first packaging member 22 ₁ , the second packaging member 22 ₂ is placed thereon. Next, as shown in FIG. 39C, the peripheral portions 22a of the first packaging member 22 ₁ and the second packaging member 22 ₂ are joined. Examples of the bonding method include adhesion and welding. Examples of the bonding method include a hot-melt bonding method, a thermosetting bonding method, a pressure-sensitive (adhesion) bonding method, an energy ray curable bonding method, a hydration bonding method, and a moisture absorption / rehumidification bonding method. It is done. Examples of the welding method include thermal welding, ultrasonic welding, and laser welding. As a result, the entire optical element laminate 21 is wrapped by the packaging member 22. Next, as illustrated in FIG. 39D, for example, a portion of the packaging member 22 corresponding to the corner portion 21b of the optical element laminate 21 is cut away to form the opening 22c.

Next, as shown in FIG. 40A, for example, the optical element laminate 21 is brought close to one side of the packaging member 22 to expose the corners 21 b of the optical element laminate 21 from the opening of the packaging member 22. Next, as shown in FIG. 40B, the packaging member 22 is heat-treated to shrink the packaging member 22. Next, as shown in FIG. 40C, if necessary, one or both main surfaces of the optical element laminate 22 wrapped in the packaging member 22 are pressed by the pressure roller 33, and the pressure roller 33 is The optical element laminate 21 is moved on one main surface or both main surfaces while rotating. Thereby, excess air in the packaging member 21 is discharged from the opening 22c, and the packaging member 21 and the optical element laminate 22 are brought into close contact with each other. When both main surfaces of the optical element laminate 21 are pressed by the pressure roll 33, the optical element laminate is sandwiched between the two pressure rolls 33 while sandwiching the optical element laminate wrapped by the packaging member 22. You may make it pressurize both main surfaces.
Thus, the target optical element package 2 is obtained.

(2) Second Embodiment FIG. 41 shows a configuration example of a liquid crystal display device according to a second embodiment of the present invention. This liquid crystal display device is different from the first embodiment in that the packaging member 22 wraps only the support 23.

  As shown in FIG. 41, the liquid crystal display device has characteristics due to the illumination device 1 that emits light, the optical element package 2 that improves the characteristics of the light emitted from the illumination device 1, and the optical element package 2. And a liquid crystal panel 3 for displaying an image based on the improved light. The illumination device 1 and the optical element package 2 constitute a backlight. Moreover, you may make it arrange | position optical elements, such as a reflection type polarizer and a diffusion film, between the optical element package 2 and the liquid crystal panel 3 as needed.

The optical element packaging body 2 includes a support body 23 and a packaging member 22 that wraps the support body 23. The packaging member 22 includes a first region R ₁ through which light incident on the support 23 is transmitted and a second region R ₂ through which light emitted from the support 23 is transmitted. ₁ and the second region R ₂ comprises an optical function to at least one. This optical function is provided, for example, on at least one of the inner surface and the outer surface of the first region R ₁ and / or the second region R ₂ . Examples of the optical functional layer include a condensing element, a light diffusing element, a light control element, a polarizing element, and a reflective polarizing element.

42 and 43 show a configuration example of the optical element package according to the second embodiment of the present invention. As shown in FIGS. 42 and 43, the optical element package 2 includes a diffusion plate 23a that is a support, and a packaging member 22 that wraps the diffusion plate 23a. The packaging member 22 includes light control in the first region R ₁ through which light incident on the support 23 is transmitted, and a diffusion function in the second region R ₂ through which light emitted from the support 23 is transmitted. The light control has a function of a light control element such as a light control film, and the diffusion layer has a function of a light diffusion element such as a diffusion film.
The second embodiment is the same as the first embodiment except for the above.

(3) Third Embodiment FIG. 44 shows a configuration example of a liquid crystal display device according to a third embodiment of the present invention. In this liquid crystal display device, the illumination device 1 includes a support portion 35 that supports the optical element package 2, and the optical element package 2 includes a supported portion 36 that engages with the support 34 a of the illumination device 1. Different from the first embodiment.

  FIG. 45 shows one structural example of a backlight according to the third embodiment of the present invention. The backlight includes one or a plurality of light sources 11, a backlight chassis 34, and the optical element package 2 supported by the backlight chassis 34. The optical element package 2 includes one or more supported portions 36. The supported portion 36 is preferably provided at the peripheral portion of the optical element package 2, and is preferably provided at a portion exposed from the opening 22 c of the packaging member 22. For example, when the corner portion 21b of the optical element laminate 21 is exposed from the opening 22c of the packaging member 22, it is preferable to provide the supported portion 36 on the exposed corner portion 21b. The supported portion 36 is engaged with the support portion 35 of the backlight chassis 34 and fixes the optical element packaging body 2 at a predetermined position on the backlight chassis 34. The supported part 36 is, for example, a hole penetrating in the thickness direction of the optical element package 2, a groove provided on the end surface of the optical element package 2, or the like. Examples of the hole include those having a cross-sectional shape such as a circular shape, an elliptical shape, a polygonal shape, and a flat shape. Examples of the shape of the groove portion include a V shape, a U shape, an L shape, and an arc shape. The thing which has the cross-sectional shape of this is mentioned. The shapes of these holes and grooves are such that the support part 35 of the backlight chassis 34 and the supported part 36 of the optical element package 2 can be engaged, and the position of the optical element package 2 can be fixed. There is no limitation to the above shape.

  The backlight chassis 34 includes a support portion 35 that engages with the supported portion 36 of the optical element packaging body 2, and one or more support portions 34 b that support the end surface of the optical element packaging body 2. The support part 35 engages the support part 35 of the backlight chassis 34 and the supported part 36 of the optical element packaging body 2, and fixes the optical element packaging body 2 at a predetermined position on the backlight chassis 34. . Examples of the shape of the support portion 35 include a columnar shape, a rod shape, a columnar shape, a needle shape, an arm shape, an L shape, a T shape, a trapezoidal shape, a conical shape, and a screw shape. What is necessary is just to be able to engage with the part 36 and fix the position of the optical element package 2, and the shape is not limited to the above. The support part 34 b supports the end face of the optical element laminate 21 and fixes the optical element package 2 to a predetermined position of the backlight chassis 34. The support part 34b is provided in the peripheral part 34a of the backlight chassis, for example. When providing the some support part 34b, it is preferable to provide the support part 34b in the position which can support the end surface of the optical element package 2 from at least 2 directions. For example, when the optical element package 2 has a rectangular shape as a whole, it is preferable to provide the support portion 34b at a position where two orthogonal sides of the optical element package 2 can be supported.

  FIG. 46 shows a first configuration example of the optical element package 2. The optical element laminate 21 has, for example, a rectangular shape as a whole. The packaging member 22 has an opening 22c at a position corresponding to the corner 21b of the optical element laminate 21, and the corner 21b is exposed from the opening 22c. The corner 21 exposed from the opening 22c is provided with a hole 36a that fits with the columnar support 35.

  FIG. 47 shows a second configuration example of the optical element package 2. The corner portion 21 exposed from the opening 22c of the packaging member 22 is provided with a notch groove portion 36b having a U-shaped cross section that fits with a support portion 35 such as a columnar shape.

(4) Fourth Embodiment (4-1) Configuration of Liquid Crystal Display Device FIG. 1 shows a configuration example of a liquid crystal display device according to a fourth embodiment of the present invention. As shown in FIG. 1, the liquid crystal display device is characterized by the illumination device 1 that emits light, the optical element package 2 that improves the characteristics of the light emitted from the illumination device 1, and the optical element package 2. And a liquid crystal panel 3 for displaying an image based on the improved light. The illumination device 1 and the optical element package 2 constitute a backlight. Below, of the surfaces of the optical member such as the optical element package, the surface on which light from the illumination device 1 is incident is the incident surface, the surface that emits light incident from this incident surface is the exit surface, and the incident surface and the exit surface. A surface located between the surfaces is referred to as an end surface. Further, the entrance surface and the exit surface are collectively referred to as a main surface as appropriate.

  The illumination device 1 is, for example, a direct illumination device, and includes a light source 11 that emits light and a reflection plate 12 that reflects the light emitted from the light source 11 and directs the light toward the liquid crystal panel 3. Examples of the light source 11 include a cold cathode fluorescent lamp (CCFL), a hot cathode fluorescent lamp (HCFL), an organic electroluminescence (OEL), or a light emitting diode (LED). Diode), inorganic electroluminescence (IEL: Inorganic ElectroLuminescence), etc. can be used. The reflector 12 is provided, for example, so as to cover the lower side and the side of the one or more light sources 11 and reflects light emitted from the one or more light sources 11 to the lower side and the side to It is for turning in the direction.

The optical element package 2 supports, for example, one or a plurality of optical elements 24 that change the characteristics of the light by subjecting the light emitted from the lighting device 1 to diffusion or condensing, and one or a plurality of optical elements. And a packaging member 22 that wraps and integrates the support 23, the one or more optical elements 24, and the support 23. In the following, the superposition of the support 23 and one or more optical elements is referred to as an optical element laminate 21. The packaging member 22 has a first region R ₁ through which light incident on the optical element stack 21 is transmitted and a second region R ₂ through which light emitted from the optical element stack 21 is transmitted.

  The number and type of the optical elements 24 are not particularly limited, and can be appropriately selected according to desired characteristics of the liquid crystal display device. As the optical element 24, for example, an element having at least an optical function acting as a support, or an element having a support and one or a plurality of optical functions can be used. As the optical element 24, for example, a light diffusing element, a light condensing element, a reflective polarizer, a polarizer, or a light splitting element can be used. As the optical element, for example, a film, a sheet, or a plate can be used. The thickness of the optical element 24 is, for example, 5 to 1000 μm.

  The support 23 is, for example, a transparent plate that transmits the light emitted from the lighting device 1 or an optical plate that changes the light characteristics by performing a process such as diffusion or condensing on the light emitted from the lighting device 1. . As the optical plate, for example, a diffusion plate, a phase difference plate, a prism plate, or the like can be used. The thickness of the support 23 is preferably 500 to 100000 μm, more preferably 1000 to 50000 μm. The thickness, cross-sectional width, length, and rigidity (elastic modulus) of the support 23 are preferably selected as appropriate in consideration of the tension of the packaging member 22.

  Specifically, as the support 23, when the backlight is a direct type, a resin plate having a size of about 2 inches to 100 inches diagonal and a thickness of 1 mm to 4 mm and having a diffusible filler internally added thereto. Alternatively, a diffusible optical plate in which a shape having a diffusive function or a layer containing a filler is provided on the glass surface can be used. In addition, when the backlight is of a side light type, a transparent resin plate having a diagonal size of 1 inch to several tens of inches and a thickness of about 0.5 to 10 mm, a resin plate internally filled with a filler, and a shape on the surface Can be used, and a resin plate with a filler on the surface and a shape on the surface.

  Further, when the liquid crystal display device is stored in a high temperature environment of 40 ° C., the temperature inside the device when the liquid crystal display device is turned on rises to about 60 ° C. (see Example 1 described later), an actual liquid crystal television, etc. Then, considering that a temperature rise suppressing function is provided in order to avoid deterioration of the polarizing plate at 70 ° C., the support 23 has a small variation in rigidity up to 70 ° C. and has a certain degree of elasticity. What it has is preferable. Examples of the material of the support 23 having such characteristics include polycarbonate (elastic modulus 2.1 GPa), polystyrene (elastic modulus 2.8 GPa), zeonore resin (elastic modulus 2.1 GPa) as a cycloolefin resin, and acrylic. Resins (elastic modulus: 3 GPa) and the like are listed as the main components. Among these materials, the main component is a material having the lowest elastic modulus, an elastic modulus equal to or higher than that of polycarbonate resin (2.1 GPa or higher). Are preferred.

  The support 23 is made of, for example, a polymer material, and the transmittance is preferably 30% or more. In addition, the order of lamination | stacking with the optical element 24 and the support body 23 is selected according to the function which the optical element 24 and the support body 23 have, for example. For example, when the support 23 is a diffusing plate, the support 23 is provided on the side on which light from the lighting device 1 is incident. When the support 23 is a reflective polarizing plate, the support 23 is a liquid crystal panel. 3 is provided on the side from which light is emitted. In addition, a combination of a mode in which a light function having a light splitting and diffusing function is provided on the light source side of the transparent plate and the diffusing plate to be the support 23, a light diffusing function is further provided after emission from the transparent plate and the diffusing plate, Alternatively / further, a light condensing functional layer may be used in combination. The shapes of the entrance surface and the exit surface of the optical element 24 and the support 23 are selected according to the shape of the liquid crystal panel 3, and are, for example, rectangular shapes having different aspect ratios.

  The main surfaces of the optical element 24 and the support 23 are preferably subjected to an uneven process or contain fine particles. This is because rubbing and friction can be reduced. In addition, the optical element 24 and the support 23 may contain additives such as a light stabilizer, an ultraviolet absorber, an antistatic agent, a flame retardant, and an antioxidant, if necessary, so that an ultraviolet absorbing function and an infrared absorbing function can be obtained. A function, an electrostatic suppression function, and the like may be imparted to the optical element 24 and the support 23. Further, the optical element 24 and the support 23 are subjected to surface treatment such as anti-reflection treatment (AR treatment) or anti-glare treatment (AG treatment), thereby diffusing reflected light or reducing the reflected light itself. Good. In addition, the surfaces of the optical element 24 and the support 23 may have a function for reflecting ultraviolet rays and infrared rays.

  The packaging member 22 is, for example, a transparent single layer or a plurality of layers of film, sheet, or bag. The packaging member 22 has, for example, a belt-like shape, and the end faces in the longitudinal direction are preferably joined on the end face of the optical element laminate 21. In the following, of the surfaces of the packaging member 22, the surface on the optical element laminate 21 side is referred to as an inner surface, and the opposite surface is referred to as an outer surface.

  The film or sheet of the packaging member 22 may be bonded in the longitudinal direction of the same direction or may be bonded in a direction crossing the longitudinal direction. These packaging members 22 may be covered with at least one layer in the same direction and / or different directions. In addition, these wrapping members 22 are continuous films or sheets, and are covered with at least two layers, and may be provided in both the same direction and / or different directions.

  When the main surface of the optical element laminate 21 has, for example, rectangular shapes with different aspect ratios, the main surface and both end surfaces on the long side are wrapped by the packaging member 22, and both end surfaces on the short side are packaged 22. Or the main surface and both end surfaces on the short side thereof are wrapped by the packaging member 22, and the main surface and both end surfaces on the long side are exposed.

The thickness of the packaging member 22 is selected to be, for example, 5 to 5000 μm. Note that the thickness of the packaging member 22 may be different between the incident surface side and the output surface side. In this case, the thickness on the incident surface side is preferably larger than the thickness on the output surface side. This is because by increasing the thickness on the incident surface side, the shape change of the support 23 and the optical element 24 due to the heat generated from the light source 11 can be suppressed.
However, depending on the purpose, the thickness on the exit surface side may be made larger than the thickness on the entrance surface side. Moreover, it is preferable that the packaging member 22 covers the main surface of the optical element laminate 21 in an area ratio of 50% or more, covers the screen display area, or opens one or both of the main surfaces of the screen display area. It is preferable. Moreover, you may make it the packaging member 22 enclose the structure as an aggregate. The packaging member 22 has, for example, uniaxial anisotropy or biaxial anisotropy. For example, when the packaging member 22 has a rectangular shape, it has uniaxial anisotropy in the longitudinal direction of the packaging member 22 with a positive or negative refractive index characteristic, or positive or negative refraction in the longitudinal direction of the packaging member 22. Biaxial anisotropy in terms of modulus.

When the packaging member 22 has anisotropy, the optical anisotropy is preferably small, and specifically, the retardation is preferably 50 nm or less. Alternatively, when the optical axis of optical anisotropy is synchronized with the long or short axis of the encapsulating member, the retardation is not limited to 50 nm or less, and color characteristics depending on the viewing angle are satisfied depending on the intended use. Just do it. Furthermore, either providing a diffusion function on the exit side of the covering member 22, when passing through the first region R ₁ of the main surface, that the covering member 22 provided with functions of a diffusible, or optical By providing an optical function such as diffusibility on the exit side of the element package 2, the packaging member 22 can be used without limiting the anisotropy.

  As the packaging member 22, it is preferable to use a uniaxially stretched or biaxially sequential or simultaneously stretched sheet or film. When such a sheet or film is used, the packaging member 22 can be contracted in the stretching direction by applying heat, so that the adhesion between the packaging member 22 and the optical element laminate 21 can be enhanced. Further, as the packaging member 22, the film or sheet exhibiting extensibility is stretched and stretched mainly in the direction desired to be included, and then the inclusion is sandwiched between the extensibility film or sheet and the surroundings of the inclusion After bonding by bonding or welding, the tension of the cautious film or sheet can be released to improve the adhesion to the support or the optical element contained therein.

  As the material of the packaging member 22, a polymer material having heat shrinkability is preferable, and a polymer material that shrinks by applying heat from room temperature to 85 ° C. is more preferable. Examples of the heat-shrinkable polymer material include polyolefin resins such as polyethylene (PE) and polypropylene (PP), polyester resins such as polyethylene terephthalate (PET) and polyethylene naphthalate (PEN), and polystyrene (PS). And vinyl bonds such as polyvinyl alcohol (PVA), polycarbonate (PC) resins, cycloolefin resins, urethane resins, vinyl chloride resins, natural rubber resins, and artificial rubber resins alone or in combination. Can be used.

  The thermal contraction rate of the packaging member 22 is preferably 0.2% or more, more preferably 5% or more, even more preferably 10% or more, and most preferably 20% or more. It is because the adhesiveness of the packaging member 22 and the optical element laminated body 21 can be improved by setting it as this numerical range. The thermal deformation temperature of the packaging member 22 is 80 ° C. or higher, desirably 90 ° C. or higher. It is because it can suppress that the optical characteristic of the optical element package 2 falls with the heat | fever generate | occur | produced from the light source 11. FIG. The loss on drying of the material of the packaging member 22 is preferably 2% or less. The refractive index of the material of the packaging member 22 (the refractive index of the packaging member 22) is preferably 1.6 or less, more preferably 1.55 or less for the purpose of reducing the interface reflection loss in order to obtain light transmittance. Yes, when adding an optical function element such as a light collecting effect or a light splitting effect, 1.45 or more, preferably 1.5 or more is desirable.

  The packaging member 22 is, for example, paragraphs [0079], [0080], [0099], [0100], [0101], [0102], [0103], [0104], [0105], [0106], [0107]. ] Or the like. Specifically, an optical function such as a light diffusing element, a light condensing element, a reflective polarizer, a polarizer, or a light splitting element may be provided.

  The packaging member 22 has a scratch resistance on the surface, or adhesion to the display panel of the liquid crystal display device, or an internal optical element, a sticking to the support, or a gap between the direct light source and the optical element. It is preferable to contain one or more fillers for the purpose of preventing scratches during vibration such as transportation with a pin (stud) for regulating the resistance.

  Further, for the purpose of imparting a function to the packaging member 22 as a diffusive optical function, the filler is added to the entire packaging member 22, one surface, or both surfaces, or the surface and one or both surfaces. The filler may be internally added, and the internally added particles may be present in the vicinity of the surface layer.

  In addition to the internal addition of the filler to the packaging member 22, a resin and particle mixture is formed on the surface layer of the packaging member 22, or a coating material of resin, particles and solvent is applied to the surface layer of the packaging member 22. Solvent drying to combine filler, film forming / molding method using energy curing system (UV curing, visible light curing, electron beam curing, etc.) combined with filler, or as described above And a method of transferring to the filler-filled layer.

  As the filler, for example, at least one of an organic filler and an inorganic filler can be used. As a material for the organic filler, for example, one or more selected from the group consisting of an acrylic resin, a styrene resin, fluorine, and a cavity can be used. As the inorganic filler, for example, one or more selected from the group consisting of silica, alumina, talc, titanium oxide, and barium sulfate can be used. These organic and inorganic fillers can be used alone or both. As the shape of the filler, various shapes such as a needle shape, a spherical shape, an ellipsoidal shape, a plate shape, and a scale shape can be used. As the diameter of the filler, for example, one type or two or more types are selected.

  Moreover, you may give shape to the packaging member 22 for the same objective as making the above-mentioned packaging member 22 have a filler. For example, it is also possible to give a shape to one surface and / or both surfaces of the thermoplastic resin packaging member 22 by an operation such as thermal lamination or embossing. After imparting the shape, the film may be stretched and heat-set to obtain a heat shrinkable film, or a film obtained by imparting a shape to the heat shrinkable film by heat lamination or embossing may be obtained.

  It becomes possible to give a shape by a method such as thermoforming / mechanical embossing molding, film-in-mold molding, energy curable resin as described above, one of the main surfaces on the light incident side and the light emitting side, and It is possible to provide light control means such as condensing, diffusing, and light splitting on both surfaces.

  For example, by providing a lens shape on the light emitting side of the packaging member 22, a luminance improvement effect can be obtained. Similarly, by providing a diffusion function shape, a light source unevenness eliminating effect and a microlens shape can obtain a light collecting function effect. It is done. Further, by providing the light source side packaging member 22 with a lens shape and a diffusion function, it is also possible to obtain an effect of reducing light source unevenness.

  When the packaging member 22 is provided with an optical function, it can be provided on at least one of the main surface on the light incident side and the main surface on the light output side depending on the purpose of the optical function, and each optical function is different. Different functions may be provided. For example, transparency, light collection, light diffusion, and light division may be combined or used alone. These may use the same functions as the included optical functions, and are selected according to the intended use.

  Further, the packaging member 22 may further contain additives such as a light stabilizer, an ultraviolet absorber, an antistatic agent, a flame retardant, and an antioxidant as necessary, so that the ultraviolet absorbing function, the infrared absorbing function, and the electrostatic A suppressing function or the like may be imparted to the packaging member 22. Further, the wrapping member 22 may be subjected to surface treatment such as anti-glare treatment (AG treatment) and anti-reflection treatment (AR treatment) to diffuse the reflected light or reduce the reflected light itself. Furthermore, a function of transmitting light in a specific wavelength region such as UV-A light (about 315 to 400 nm) may be added.

  The surface of the packaging member 22 may be provided with a concavo-convex structure as an optical function, and further may have a structure including waviness for preventing sticking and for scratch resistance. For example, by adding undulation in the ridge line direction to the parallel lens as the condensing function, the contact of the top of the lens can be suppressed. In addition to the one surface, an optical function or a structure for preventing sticking and scratch resistance may be provided on the back surface.

  The liquid crystal panel 3 is for displaying information by temporally and spatially modulating light supplied from the light source 11. The operation mode of the liquid crystal panel 3 is, for example, a twisted nematic (TN) mode, a vertical alignment (VA) mode, a horizontal alignment (IPS) mode, or a bent alignment (OCB: Optically). Compensated Birefringence) mode is used.

(4-2) Configuration of Optical Element Package (4-2-1) First Configuration Example Next, a configuration example of the optical element package 2 will be described in detail with reference to FIGS.
FIG. 2 shows a first configuration example of an optical element package according to the fourth embodiment of the present invention. As shown in FIG. 2, the optical element package 2, for example, includes a diffusing plate 23 a that is a support, a diffusing film 24 a that is an optical element, a lens film 24 b, and a reflective polarizer 24 c. Packaging member 22 to be provided. Here, the diffusion plate 23a, the diffusion film 24a, the lens film 24b, and the reflective polarizer 24c constitute the optical element laminate 21. The main surface of the optical element laminate 21 has, for example, rectangular shapes with different aspect ratios. The main surface of the optical element laminate 21 and both end faces on the long side thereof are wrapped by a band-shaped packaging member 22, and both end faces on the short side of the optical element laminate 21 are exposed. Both ends in the longitudinal direction of the band-shaped packaging member 22 are joined together at, for example, the end surface on the long side of the optical element laminate 21.

  The diffusing plate 23a is provided above the one or more light sources and diffuses the light emitted from the one or more light sources 11 and the reflected light from the reflecting plate 12 to make the luminance uniform. As the diffusion plate 23a, for example, one having a concavo-convex structure for diffusing light on its surface, one containing fine particles having a refractive index different from the main constituent material of the diffusion plate 23a, and one containing hollow fine particles Alternatively, a combination of two or more of the above concavo-convex structure, fine particles and hollow fine particles can be used. As the fine particles, for example, at least one of an organic filler and an inorganic filler can be used. Moreover, the said uneven structure body, microparticles | fine-particles, and hollow microparticles | fine-particles are provided in the output surface of the diffusion film 24a, for example. The light transmittance of the diffusion plate 23a is, for example, 30% or more.

  The diffusion film 24a is provided on the diffusion plate 23a, and diffuses the light diffused by the diffusion plate. Examples of the diffusion film 24a include those having a concavo-convex structure on the surface for diffusing light, those containing fine particles having a refractive index different from the main constituent material of the diffusion film 24a, and those containing hollow fine particles Alternatively, a combination of two or more of the concavo-convex structure, fine particles and hollow fine particles can be used. As the fine particles, for example, at least one of an organic filler and an inorganic filler can be used. Moreover, the said uneven structure body, microparticles | fine-particles, and hollow microparticles | fine-particles are provided in the output surface of the diffusion film 24a, for example.

  The lens film 24b is provided above the diffusion film 24a, and is for improving the directivity of the irradiation light. For example, a fine prism lens array is provided on the exit surface of the lens film 24b, and the cross section of the prism lens in the array direction has, for example, a substantially triangular shape, and it is preferable that the apex is rounded. This is because the cut-off can be improved and the wide viewing angle can be improved.

  The diffusion film 24a and the lens film 24b are made of, for example, a polymer material, and the refractive index thereof is preferably 1.45 or more, more preferably 1.5 or more, and most preferably 1.6 or more. As a material constituting the optical element 24 or the optical functional layer provided thereon, for example, an ionizing photosensitive resin that is cured by light or an electron beam, or a thermosetting resin that is cured by heat is preferable. Resins are preferred. Moreover, the type produced from a thermoplastic polymer material may be sufficient.

The reflective polarizer 24c is provided on the lens film, and allows only one of the orthogonal polarized components to pass and reflects the other of the light whose directionality is enhanced by the lens sheet.
The reflective polarizer 24c is a laminated body such as an organic multilayer film, an inorganic multilayer film, or a liquid crystal multilayer film. Further, the reflective polarizer 24c may contain a different refractive index body. Further, the reflective polarizer 24c may be provided with diffusion and lens functions.

Here, with reference to FIGS. 3-4, the example of the junction part of the packaging member 22 is demonstrated.
FIG. 3 shows a first example of the joint portion of the packaging member. In the first example, as shown in FIG. 3, the inner surface and the outer surface of the end portion of the packaging member are joined on the end surface of the optical element laminate 21 so as to overlap each other. That is, the end portion of the packaging member 22 is joined so as to follow the end surface of the optical element laminate 21.

  FIG. 4 shows a second example of the joint portion of the packaging member. In the second example, as shown in FIG. 4, the end surfaces of the optical element laminate 21 are joined so that the inner surfaces of the end portions of the packaging member are overlapped with each other. That is, the end of the packaging member 22 is joined so as to rise from the end surface of the optical element laminate 21.

(4-2-2) Second Configuration Example FIG. 5 shows a second configuration example of the optical element package according to the fourth embodiment of the present invention. As shown in FIG. 5, the entrance surface and the exit surface of the optical element laminate 21 and both end surfaces on the short side thereof are wrapped by a band-shaped packaging member 22, and both side surfaces on the short side of the optical element laminate 21. Is exposed. Ends in the longitudinal direction of the band-shaped packaging member 22 are joined to each other at the end face on the long side of the optical element laminate 21.

(4-2-3) Third Configuration Example FIG. 6 shows a third configuration example of the optical element package according to the fourth embodiment of the present invention. As shown in FIG. 6, the central portion of the optical element laminate 21 and the vicinity thereof are covered with a band-shaped packaging member 22, and both end portions on the short side of the optical element laminate 21 are exposed. Ends in the longitudinal direction of the band-shaped packaging member 22 are joined to each other at the end face on the long side of the optical element laminate 21.

(4-3) Method for Manufacturing Optical Element Package Next, an example of a method for manufacturing the optical element package 2 having the above-described configuration will be described. First, as shown in FIG. 7A, the one or more optical elements 24 and the support 23 that are overlapped are placed on, for example, a belt-shaped packaging member 22. Next, as indicated by an arrow a in FIG. 7A, for example, the longitudinal end portions of the belt-shaped packaging member 22 are lifted, and the one or more optical elements 24 and the support 23 that are overlapped are wrapped by the packaging member 22. . Next, as shown in FIG. 7B, for example, the end portions of the packaging member 22 in the longitudinal direction are joined to one or more optical elements 24 or the end surfaces of the support 23. As a joining method, for example, an adhesive or adhesion by welding is exemplified. Examples of the bonding method using an adhesive include a hot-melt bonding method, a thermosetting bonding method, a pressure-sensitive (adhesion) bonding method, an energy ray curable bonding method, a hydration bonding method, and a moisture absorption / rehumidification bonding method. Etc. Examples of the adhesion method by welding include thermal welding, ultrasonic welding, and laser welding. Then, you may make it heat-shrink a packaging member by applying heat to the packaging member 22 as needed. Thus, the target optical element package 2 is obtained.

(5) Fifth Embodiment In the fifth embodiment, the fifth embodiment includes two or more types of optical elements 24. Of the two or more types of optical elements 24, the smallest optical element 24 is disposed inside the optical element laminate 21, and the largest optical element 24 is the incident surface side or the exit surface side of the optical element laminate 21. It is arranged.

  FIG. 8 shows a structural example of an optical element laminate according to the fifth embodiment of the present invention. As shown in FIG. 8, a diffusion film 24a, a lens film 24b, and a reflective polarizer 24c are stacked in this order on a diffusion plate 23a that is a support. And this optical element laminated body 21 is wrapped with the strip | belt-shaped packaging member 22. FIG. Of the optical elements 24 constituting the optical element laminate 21, the smallest diffusion film 24 is disposed inside the optical element laminate 21, and a reflective polarizer 24 c that is one of the largest optical elements 24 is provided. It is disposed on the light exit surface side of the optical element laminate 21.

(6) Sixth Embodiment In the sixth embodiment, the end face of the optical element laminate 21 is covered with the packaging member 22 so that the optical element laminate is integrated, and the main surface of the optical element laminate 21 is exposed. Has been. Moreover, you may make it further wrap the peripheral part of the optical element laminated body 21 with the packaging member 22 as needed.

  FIG. 9 shows a configuration example of an optical element package according to the sixth embodiment of the present invention. As shown in FIG. 9, all end faces of the optical element laminate 21 are wrapped by the packaging member 22, and the incident surface and the exit surface of the optical element laminate 21 are exposed.

  In the sixth embodiment of the present invention, since the exit surface of the optical element package 2 is exposed, the light transmitted through the support 23 or the optical element 24 disposed on the exit side of the optical element package 2 is exposed. The light can enter the liquid crystal panel 104 without changing the retardation. For example, the light deflected and separated by the reflective polarizer 24c provided on the output side can be incident on the deflector of the liquid crystal panel 104 without changing the retardation. Therefore, a decrease in luminance can be suppressed.

(7) Seventh Embodiment This seventh embodiment includes two or more packaging members 22 in the fourth embodiment, and covers these packaging members 22 on the optical element laminate 21 from different directions. The optical element laminate 21 is wrapped. The materials and shapes of the two or more packaging members may be different from each other.

  FIG. 10 shows one configuration of the optical element package according to the seventh embodiment of the present invention. As shown in FIG. 10, the main surface of the optical element laminate 21 has, for example, rectangular shapes with different aspect ratios. The main surface of the optical element laminate 21 and the end surface on the short side thereof are wrapped by the first packaging member 31a. The main surface of the optical element laminate 21 and the end surface on the long side thereof are wrapped by the second packaging member 31b. Therefore, all the surfaces of the optical element laminate 21 are wrapped by the first packaging member 31a and the second packaging member 31b.

(8) Eighth Embodiment In the eighth embodiment, the optical element laminate is bundled and integrated using two or more packaging members 22 in the fourth embodiment. The packaging member 22 has, for example, an elongated belt-like shape, and wraps around the end of the optical element laminate 21 and integrates the optical element laminate 21.

  FIG. 11 shows a configuration example of an optical element package according to the eighth embodiment of the present invention. As shown in FIG. 11, the main surface of the optical element laminate 21 has, for example, rectangular shapes with different aspect ratios. The first packaging member 32a and the second packaging member 32b each having an elongated strip shape wrap around both ends of the optical element stack 21, and the optical element stack 21 is integrated.

(9) Ninth Embodiment In the ninth embodiment, in the eighth embodiment, two or more grooves or holes for passing two or more packaging members 22 are provided. The groove or hole is preferably provided in the vicinity of the end of the optical element laminate 21. This is because the deterioration of the optical characteristics due to the provision of the grooves or holes can be suppressed.

  FIG. 12 shows a structural example of an optical element laminate according to the ninth embodiment of the present invention. As shown in FIG. 12, the main surface of the optical element laminate 21 has, for example, rectangular shapes with different aspect ratios. Grooves 21 a and 21 a are provided in the vicinity of both ends on the long side of the optical element laminate 21. The first wrapping member 32a and the second wrapping member 32b each having an elongated strip shape are integrated with the optical element laminate 21 by covering both ends of the optical element laminate 21 so as to pass through the grooves 21a and 21a, respectively. Yes.

  In the ninth embodiment, since the groove or hole for passing the packaging member 22 is provided in the optical element laminate 21, it is possible to prevent the packaging member 22 from being displaced during manufacturing or transportation. Therefore, the quality and productivity of the liquid crystal display device can be improved.

(10) Tenth Embodiment In the tenth embodiment, the optical element laminate 21 is sealed with a packaging member 22 in the fourth embodiment. The packaging member 22 includes, for example, one or a plurality of packaging members 22, and end portions of the packaging member 22 are joined. This bonding portion is preferably located on the end face of the optical element laminate 21. This is because the deterioration of the optical characteristics of the optical element package 2 due to the formation of the joint portion can be avoided.

  FIG. 13 shows a structural example of an optical element laminate according to the tenth embodiment of the present invention. As shown in FIG. 13, the main surface of the optical element laminate 21 has, for example, rectangular shapes with different aspect ratios, and all six directions thereof are wrapped by the packaging member 22. The packaging member 22 includes, for example, a first packaging member and a second packaging member, and the first packaging member and the second packaging member respectively have, for example, an incident surface and an exit surface of the optical element laminate 21. It comes to cover. The first packaging member and the second packaging member may have different physical properties, for example.

  Next, an example of a method for manufacturing the optical element package 2 having the above-described configuration will be described. First, one or more optical elements 24 are superposed on the support 23. Next, the overlapped optical element 24 and support 23 are sandwiched between the first packaging member and the second packaging member. Next, the peripheral portions of the first packaging member and the second packaging member are joined. Thus, the target optical element package 2 is obtained.

(11) Eleventh Embodiment In the eleventh embodiment, in the tenth embodiment, an opening is provided on at least one of the entrance surface and the exit surface of the packaging member 22.

  FIG. 14 shows a structural example of an optical element package according to the eleventh embodiment of the present invention. As shown in FIG. 14, for example, an opening 22 b having substantially the same shape as the incident surface of the liquid crystal panel 3 is provided on the incident surface of the packaging member 22. Further, for example, a reflective polarizer 24 c is provided on the light exit surface side of the optical element laminate 21.

  In the eleventh embodiment of the present invention, since the emission surface of the optical element laminate 21 is exposed, the light transmitted through the support 23 or the optical element 24 disposed on the emission side of the optical element package 2 is shown. The light can enter the liquid crystal panel 104 without changing the retardation. For example, the light deflected and separated by the reflective polarizer 24c provided on the output side can be incident on the deflector of the liquid crystal panel 104 without changing the retardation. Therefore, a decrease in luminance can be suppressed.

(12) Twelfth Embodiment In the twelfth embodiment, one or more openings are provided in the packaging member 22 in the tenth embodiment. For example, the opening is provided in at least one of the corner and the side of the optical element laminate 21.

  FIG. 15 shows a first configuration example of an optical element package according to the twelfth embodiment of the present invention. In the first configuration example, as shown in FIG. 15, the packaging member 22 has openings 22 c at positions corresponding to the corners 21 a of the optical element laminate 21, for example. Therefore, the corner 21 a of the optical element laminate 21 is exposed from the packaging member 22.

  FIG. 16 shows a second configuration example of the optical element package according to the twelfth embodiment of the present invention. In this second configuration example, as shown in FIG. 16, the packaging member 22 has an opening 22 c at a position corresponding to the side of the optical element laminate 21, for example. The opening 22c has a slit shape, for example. Therefore, the side portion of the optical element laminate 21 is exposed from the packaging member 22.

  In the twelfth embodiment, the packaging member 22 is provided with an opening, and the sides and corners of the optical element laminate 21 are exposed from the opening. It can suppress that the packaging member 22 is damaged by the side part and corner | angular part of the laminated body 21. FIG.

(13) Thirteenth Embodiment In the thirteenth embodiment, in the fourth embodiment, the packaging member 22, and the support 23 and at least one of the one or more optical elements 24 wrapped by the packaging member 22 are used. Are joined. As a joining method, for example, an adhesive or adhesion by welding is exemplified. Examples of the bonding method using an adhesive include a hot-melt bonding method, a thermosetting bonding method, a pressure-sensitive (adhesion) bonding method, an energy ray curable bonding method, a hydration bonding method, and a moisture absorption / rehumidification bonding method. Etc. Examples of the adhesion method by welding include thermal welding, ultrasonic welding, and laser welding.

  FIG. 17 shows a first configuration example of an optical element package according to a thirteenth embodiment of the present invention. In the first configuration example, the joint portion 25 is provided on the incident surface side of the optical element package 2. The joint portion 25 is formed by joining the inner surface of the packaging member 22 and a part or all of the incident surface of the diffusion plate 23a as a support. The packaging member 22 and the diffusion plate 23a are integrated by the joint portion 25.

  FIG. 18 shows a second configuration example of the optical element package according to the thirteenth embodiment of the present invention. In the second configuration example, the joint portion 25 is provided on the end surface of the optical element package 2. The joining portion 25 is formed by joining the inner surface of the packaging member 22 and a part or all of the end face of the diffusion plate 23a as a support.

(14) Fourteenth Embodiment In the fourteenth embodiment, a convex surface or a concave surface is provided on at least one of the support body 23 and the optical element 24 in the fourth embodiment. The convex surface and the concave surface are preferably provided on the support 23 and the optical element 24 having the largest thickness. For example, the convex surface and the concave surface are provided on the support 23 such as a transparent plate or a diffusion plate. The convex surface and the concave surface of the support 23 and the optical element 24 may be provided, for example, on at least one of the incident surface and the output surface, and the convex surface and the concave surface may be combined. The convex surface and the concave surface are, for example, convex and concave curved surfaces each having a curvature in at least one of the vertical direction (vertical direction) and the horizontal direction (horizontal direction). Examples of such curved surfaces include paraboloids, cylindrical surfaces, hyperboloids, ellipsoids, quaternary surfaces, and free-form surfaces.

  FIG. 19 shows a first configuration example of an optical element package according to the fourteenth embodiment of the present invention. In the first configuration example, as shown in FIG. 19, the incident surface of the diffusion plate 23a as a support is, for example, a convex curved surface. The convex curved surface is, for example, a cylindrical surface having a curvature in the vertical direction (vertical direction).

  FIG. 20 shows a second configuration example of the optical element package according to the fourteenth embodiment of the present invention. In the second configuration example, as shown in FIG. 20, the incident surface of the diffusion plate 23a as a support is, for example, a concave curved surface. The concave curved surface is, for example, a cylindrical surface having a curvature in the vertical direction (vertical direction).

(15) Fifteenth Embodiment In the fifteenth embodiment, in the fourth embodiment, at least one of the support 23 and the optical element 24 is warped. The warp is preferably provided on the support 23 and the optical element 24 having the largest thickness. For example, the warp is provided on the support 23 such as a transparent plate or a diffusion plate. The warp of the support 23 and the optical element 24 is provided so that, for example, the incident surface side or the output surface side protrudes.

  FIG. 21 shows an example of the structure of an optical element package according to the fifteenth embodiment of the present invention. In this configuration example, as shown in FIG. 21, the diffusing plate 23a as a support is provided with a warp. For example, the warp is provided so that the exit surface side of the diffusion plate 23a protrudes. The entrance surface and the exit surface of the diffusion plate 23a have, for example, a predetermined curvature in the longitudinal direction (vertical direction) and an infinite curvature in the lateral direction (horizontal direction).

(16) Sixteenth Embodiment In the sixteenth embodiment, in the fourth embodiment, at least one corner of the support 23 and the optical element 24 is formed into a curved shape, a slope shape, or a combined shape thereof. It is a thing. That is, at least one end face of the support 23 and the optical element 24 is formed into a curved shape, a polygonal shape, or a composite shape combining them. The shape is preferably provided on the support 23 and the optical element 24 having the largest thickness. For example, the shape is provided on the support 23 such as a transparent plate or a diffusion plate. Moreover, the said shape is provided in part or all among the boundary parts of a main surface and an end surface, for example, Preferably it is provided in the boundary part which contacts the packaging member 22. FIG. The curved surface provided at the boundary portion is, for example, an R surface, and the inclined surface provided at the boundary portion is, for example, a C surface.

  FIG. 22 shows a structural example of an optical element package according to the sixteenth embodiment of the present invention. In this configuration example, as shown in FIG. 22, of the boundary portions of each surface of the diffusion plate 23 a that is a support body, a boundary surface that contacts the packaging member 22 is provided with a slope such as a C surface, for example. Yes. That is, the cross section in the thickness direction of the end portion of the diffusion plate 23a has a trapezoidal shape, for example.

(17) Seventeenth Embodiment In the seventeenth embodiment, at least one end face of the support 23 and the optical element 24 is tapered in the fourth embodiment. The taper is preferably provided on the support 23 and one or more optical elements 24 that are disposed on the incident surface side and / or on the output surface side. Further, the taper is provided, for example, on a part or the whole of the end surface between the entrance surface and the exit surface, and is preferably provided on the end surface covered with the packaging member 22.

  FIG. 23 shows a configuration example of an optical element package according to the seventeenth embodiment of the present invention. In this configuration example, as shown in FIG. 23, a taper is provided on an end surface of the diffusion plate 23a, which is a support, disposed on the incident surface side. This taper is provided on the end surface of the diffusing plate 23 a that is covered with the packaging member 22.

(18) Eighteenth Embodiment In the eighteenth embodiment, in the fourth embodiment, the support body 23 includes a housing portion 23b that houses one or a plurality of optical elements 24. The accommodating portion 23b is provided on at least one of the incident surface and the emitting surface of the support 23. A frame portion 23c is provided on a part or all of the peripheral portion of the incident surface or the emission surface of the support 23, and a region surrounded by the frame portion 23c serves as the accommodating portion 23b. The frame portion 23c only needs to be capable of defining the position of the optical element 24, and may be a protrusion in which the peripheral portion of the incident surface or the emission surface partially protrudes.

  FIG. 24 shows a structural example of an optical element package according to an eighteenth embodiment of the present invention. As shown in FIG. 24, the support body 23 accommodates the optical element 24 on both the incident surface and the exit surface of the support body 23, for example. Specifically, for example, the support body 23 accommodates the diffusion film 24a in the accommodation portion 23b on the incident surface and accommodates the lens film 24b in the accommodation portion 23b on the emission surface. The entrance surface and the exit surface of the support 23 have, for example, rectangular shapes with different aspect ratios, and a frame portion 23c is provided along the short side or the long side of the entrance surface and the exit surface facing each other. The position of the optical element 24 is defined by the frame portion 23c.

(19) Nineteenth Embodiment In the nineteenth embodiment, in the eighteenth embodiment, a holding portion that holds the peripheral edge of the optical element 24 housed in the housing portion 23b is further provided. This holding portion is provided on at least one of the incident surface and the emission surface of the support 23.

  FIG. 25 shows a structural example of an optical element package according to a nineteenth embodiment of the present invention. As shown in FIG. 25, the frame 23c on the incident surface side is provided with a holding portion 23d extending from the tip thereof in parallel to the incident surface and extending inward of the incident surface. The peripheral portion of the optical element 24 accommodated in the accommodating portion 23b is retained by the retaining portion 23d.

(20) 20th Embodiment In the 20th embodiment, in the fourth embodiment, a part or all of one or a plurality of optical elements 24 is provided outside the optical element package 2. is there. The optical element 24 provided outside the optical element package 2 is disposed, for example, between the optical element package 2 and the liquid crystal panel 3 and / or between the optical element package 2 and the lighting device 1. Moreover, you may make it join the optical element 24 provided in the outer side of the optical element package 2 with the adhesive agent etc. to the output surface or incident surface of an optical element package, for example. As the optical element 24 provided outside the optical element package 2, for example, a light diffusing element, a light condensing element, a reflective polarizer, a polarizer, or a light splitting element can be used.

  FIG. 26 shows a structural example of a backlight according to the twentieth embodiment of the present invention. As shown in FIG. 26, for example, an optical element package 2 and a reflective polarizer 24c, which is an optical element, are provided in this order from the illumination device 1 toward the liquid crystal panel 3. In the optical element package 2, a diffusion plate 23 a, a diffusion film 24 a, and a lens film 24 b are packaged and integrated in a packaging member 22.

  In the twentieth embodiment, since the optical element 24 such as a reflective polarizer is provided outside the optical element package 2, the retardation of light emitted from the optical element 24 such as a reflective polarizer is changed. Without being incident on the liquid crystal panel 3.

(21) Twenty-first Embodiment In the twenty-first embodiment, a structure and an optical function are provided on at least one of the inner surface and the outer surface of the packaging member 22 in the fourth embodiment. This optical function is provided, for example, on at least one of the incident surface side and the emission surface side of the optical element package 2. The structure and the optical function are for improving the characteristics of light incident from the illumination device 1. As the structure, various lenses such as a cylindrical lens, a prism lens, or a fly-eye lens can be used. Further, a wobble may be added to a structure such as a cylindrical lens or a prism lens. This structure is formed by, for example, a melt extrusion method or a thermal transfer method. As the optical function, for example, an ultraviolet cut function (UV cut function) or an infrared cut function (IR cut function) can be used.

  FIG. 27 shows a configuration example of a backlight according to the twenty-first embodiment of the present invention. As shown in FIG. 27, for example, a diffusing plate 23a, a diffusing film 24a, a lens film 24b, and a reflective polarizer 24c are provided in this order from the illumination device 1 toward the liquid crystal panel 3. Further, the diffusion plate 23a is wrapped by the packaging member 22, and a structure 26 having a non-uniformity canceling function or the like is provided on a portion of the inner surface of the packaging member on the incident side.

(22) Twenty-second embodiment In the twenty-second embodiment, light emitted from the end face of the optical element package 2 is applied to a part or all of the end face of the optical element package 2 in the fourth embodiment. A reflection part for reflection is provided. The reflecting portion is provided at, for example, at least one position on the inner and outer surfaces of the packaging member 22, between the packaging member 22 and the optical element stack 21, and on the end surface of the optical element stack 21. Examples of the reflective portion include inorganic multilayer reflective films such as metal reflective films, oxide metal films and metal multilayer films, organic multilayer reflective films such as polymer multilayer films, polymer resin layers containing fillers, and pores. At least one of a polymer resin layer and a structural reflector can be used. Specifically, for example, a white PET film containing a filler such as titanium oxide and bubbles can be used. As the structure reflector, for example, a substantially prism-shaped structure can be used.

  FIG. 28 shows a first configuration example of an optical element packaging body according to a twenty-second embodiment of the present invention. In the first configuration example, as shown in FIG. 28, a reflection film such as a white PET film is disposed on the end face of the optical element laminate 21. This reflective film is bonded to the end face of the optical element laminate 21 with an adhesive or the like, for example.

  FIG. 29 shows a second configuration example of the optical element package according to the twenty-second embodiment of the present invention. In the second configuration example, as shown in FIG. 29, the end face of the optical element laminate 21 is surrounded by a reflection band 27. The reflection band 27 is, for example, a belt-like reflection film, and ends in the longitudinal direction are joined to each other. As a joining method, for example, the joining method of the packaging member 22 in the fourth embodiment can be used. As the base material of the reflection band 27, for example, a material having heat shrinkability can be used.

  In the twenty-second embodiment, since the reflecting portion is provided on the end surface of the optical element package 2, the light from the illumination device 1 can be reflected by the end surface of the optical element package 2, and thus the illumination device The light from 1 can be used effectively.

(23) Twenty-third Embodiment A liquid crystal display device according to the twenty-third embodiment uses an edge-type lighting device as the lighting device 1. This illuminating device spreads light from the light source 11 disposed on one end side of the liquid crystal panel 3 over the entire surface of the liquid crystal panel via the light guide plate 13.

  FIG. 30 shows a configuration example of a liquid crystal display device according to the twenty-third embodiment of the present invention. As shown in FIG. 30, the liquid crystal display device includes, for example, an optical element package 2 that emits light and a liquid crystal panel 3 that displays an image based on the light emitted from the optical element package 2. As the liquid crystal panel 3, for example, the same liquid crystal panel as that in the fourth embodiment can be used.

  The optical element package 2 includes a light guide plate 13, a light source 11 provided at one end of the light guide plate 13, a lamp reflector 14 provided at one end of the light guide plate 13 so as to enclose the light source 11, and the light guide plate 13. The reflective sheet 15 provided behind the optical element laminate 21, the optical element laminate 21 provided on the light guide plate 13, and at least the reflector sheet 15, the light guide plate 13 and the optical element laminate 21 are wrapped to integrate these members. And a packaging member 22.

  The optical element laminate 21 is configured by, for example, overlapping two or more optical elements. Specifically, for example, the optical element laminate 21 is configured by superimposing a diffusion sheet, a prism sheet, a prism sheet, and a diffusion sheet in this order on the light guide plate 13. As the packaging member 22, for example, the same one as in the above-described fourth embodiment can be used.

  EXAMPLES Hereinafter, the present invention will be specifically described with reference to examples. However, the present invention is not limited to these examples.

Example 1
(Preparation of transparent packaging film)
First, as an olefin-based shrink film as a packaging film, a composition mainly composed of polypropylene / polyethylene-polypropylene / polypropylene is subjected to longitudinal stretching by coextrusion and then sequential biaxial stretching of transverse stretching, and heat setting treatment is applied. Thus, a heat shrinkable film having a thickness of 29 μm after molding was obtained.

(Heating shrinkage evaluation)
Next, the amount of heat shrinkage when the packaging film obtained as described above is cut into a size of □ 300 mm (300 mm × 300 mm) with a metal ruler and processed in a blow dryer at 100 ° C. for 10 minutes. Was measured. The results are shown below. In this embodiment, the longitudinal direction of the film is expressed as MD (Machine Direction) direction, and the width direction is expressed as TD (Transverse Direction) direction.
MD direction: 12%
TD direction: 15%

(Optical characteristics of diffusion function)
Next, the optical characteristics of the packaging film obtained as described above were confirmed. For the measurement, a haze meter HM-150 made by Murakami Color was used (haze value: JIS-K-7136, total light transmittance: JIS-K-7316 compliant). The results are shown below.
Haze value: 6%
Total light transmittance: 91%

(Production of optical element package)
As a support, a diffusion plate (500 mm × 890 mm × 2 mm) mainly composed of polycarbonate is prepared, and a commercially available diffusion sheet (BS-912 manufactured by Ewa: 205 μm × 498 mm × 888 mm), lens sheet (manufactured by Sony, polycarbonate resin, A lens pitch of 185 μm, a hyperboloid shape, and a size of 450 μm × 498 mm × 888 mm) were prepared. Next, a diffusion plate, a diffusion sheet, a lens sheet, and a diffusion sheet are laminated in this order to produce an optical element laminate, and the optical element laminate is placed on the packaging film, and the packaging film is placed thereon again. Then, the four sides were joined by heat welding so that the entire size would be 540 mm × 950 mm, and then melted. Next, holes of φ0.5 mm were opened at intervals of 50 mm at the end of the packaging film.

Next, in order to heat this optical element laminated body packaged with the packaging film in a blower dryer heated to 100 ° C., to shrink the packaging film and to make it closely contact with the encapsulated optical element laminated body The air was removed from the hole at the end of the packaging film while cooling. Thereafter, a pressure roller sandwiched between rubber rolls was applied to extract excess air, and the diffusion plate as a support and the diffusion sheet, lens sheet, and diffusion sheet as optical elements were brought into close contact with each other.
Thus, an optical element package was obtained.

(Reliability evaluation)
Next, as a pre-experiment, the temperature of the diffusion plate surface was measured with a thermocouple between the diffusion plate loaded in the backlight of a Sony 40-inch liquid crystal TV and the CCFL serving as the light source. As a result, the temperature at the center of the diffusion plate surface was 63 ° C. Moreover, the temperature of the center part of the diffusion plate surface was measured like the said measurement in a 40 degreeC thermostat as upper limit temperature of an actual use environment. As a result, the temperature at the center of the diffusion plate surface was 68 ° C.
In view of the above measurement results, the optical element package was held and evaluated under the following pseudo environment. That is, after storing the optical element package in a high-temperature dry environment at 70 ° C., the warping amount of the diffusion plate was measured with a metal scale. The results are shown in Table 1.

(TV mounting evaluation)
Next, an optical element such as a diffusion plate was taken out from a 40-inch Sony liquid crystal TV, and an optical element package was mounted instead, and the liquid crystal TV was turned on to evaluate brightness and image quality. The results are shown in Table 1.
The luminance unevenness was evaluated according to the following criteria.
5 points: no uneven front, no uneven perspective
4 points: No front unevenness and slight unevenness in perspective
3 points: slight front unevenness, slight perspective unevenness
2 points: small front unevenness, small perspective unevenness
1 point: clear front unevenness, large unevenness of perspective view In addition, the brightness was measured by CS-1000 manufactured by Konica Minolta, and evaluated by a relative value based on the brightness of Comparative Example 1 described later.

(Comparative Example 1)
Hereinafter, Comparative Example 1 will be described with reference to FIG.
First, a diffusing plate, a diffusing sheet, a lens sheet, and a diffusing sheet were prepared in the same manner as in Example 1 except that the tab 42 was provided on one long side. Next, a diffusion plate, a diffusion sheet, a lens sheet, and a diffusion sheet were laminated in this order so that the directions of the tabs 42 were aligned to produce an optical element laminate. Next, the reliability of this optical element laminate was evaluated in the same manner as in Example 1. The results are shown in Table 1. Next, with respect to the pin 43 of the backlight chassis 41, the hole 45 is engaged with the tab 43, the optical element laminate is mounted on the liquid crystal TV, and the TV mounting evaluation is performed in the same manner as in Example 1. went. The results are shown in Table 1.

(Comparative Example 2)
First, in the same manner as in Example 1, a diffusion plate, a diffusion sheet, a lens sheet, and a diffusion sheet were prepared, and an optical element laminate was obtained by pasting and integrating each optical element with a transparent acrylic adhesive. It was. Next, reliability evaluation and TV mounting evaluation were performed in the same manner as in Example 1 except that this optical element laminate was used. The results are shown in Table 1.

(Evaluation results)
Table 1 shows the following.
First, as a result of mounting and evaluating each sheet of Comparative Example 1, the internal additive sheet tends to move freely due to thermal expansion due to heat from the light source in the backlight. It was confirmed that local waviness was generated by the dimensional restriction by the tab provided outside, and the appearance evaluation was 2 points.

  Also, as in Comparative Example 2 that does not have a tab portion, when using a method in which each sheet is integrated using a pressure-sensitive adhesive and the lack of rigidity is eliminated, It was a rigid plate. However, warping is likely to occur when the product is warmed by storage of a single product after bonding, and thermal expansion due to bonding and residual strain of polyethylene terephthalate used for the base material of the diffusion sheet are released (thermal shrinkage). Then, warpage occurs in the plates bonded by the bimetal effect. When mounted, warp stress due to bimetal was generated, resulting in poor image quality (one image quality score) such as partial peeling.

  Moreover, the front luminance as an optical property was reduced by 18% by bonding as compared with Comparative Example 1. There is no need to embed the upper surface of the lens sheet or diffusion sheet with the pressure sensitive adhesive in the bonded plate, and the incident light is easily transmitted by joining the light incident side of the lens sheet, and the light collecting effect is reduced. This is considered to be caused by a decrease in front luminance.

  On the other hand, in the case of Example 1 in which the optical elements were integrated without using the bonding method, the heat resistance of the single body was excellent, and almost no warping occurred. In addition, there is very little influence on the direction of the light beam on the incident / exit side of each optical element, which is the same as a simple laminated state, and it is possible to keep the luminance loss of 5% as the interface reflection loss due to the transparent packaging film. Met. In Comparative Example 1, there was no deflection of the optical sheet that was thought to be caused by the tab, there was no luminance unevenness in appearance, and in Example 1 using the optical element package, good image quality display results were obtained. It was.

(Example 2)
Next, the Example which provided the function of the diffusion sheet arrange | positioned at the light emission side of Example 1 to the packaging film of the light emission side is demonstrated.

(Second area (outgoing side) packaging film: production of diffusible packaging film)
First, a heat-shrinkable transparent packaging film was obtained in the same manner as in Example 1. Next, a diffusible optical functional layer was formed on the packaging film as follows to obtain a packaging film in the second region. First, the raw material shown to the following coating composition was mix | blended, and it mixed for 3 hours with the disper, and obtained the diffusible coating material. Next, the packaging film was subjected to easy adhesion treatment by corona discharge, and the prepared diffusible paint was applied by a gravure coating method, smoothed, and then dried at the maximum dryer temperature: 70 ° C. As a result, a diffusion function having a thickness of 6 μm was formed on the packaging film.
Acrylic resin based on polymethyl methacrylate: 100 parts by weight Acrylic beads (φ5 μm, core sphere): 30 parts by weight Methyl ethyl ketone solvent: 300 parts by weight

(Heating shrinkage evaluation)
Next, the heat-shrinkage characteristics at 100 ° C. for 10 minutes of the packaging film having a diffusion function obtained as described above were measured in the same manner as in Example 1. The results are shown below.
MD direction: 11%
TD direction: 13%
From this result, it can be seen that the film provided with the diffusion functional layer has the heat shrinkability as before the diffusion functional layer.

(First region (incident side): production of packaging film)
Next, a packaging film was obtained in the same manner as the preparation of the diffusible packaging film described above except that the application of the diffusible coating was omitted. That is, only a drying process was performed on the transparent packaging film to obtain a packaging film having the same heat history.

(Heating shrinkage evaluation)
Next, the heat shrink characteristics of the packaging film obtained as described above at 100 ° C. for 10 minutes were measured in the same manner as in Example 1. The results are shown below.
MD direction: 11%
TD direction: 12%

(Evaluation of optical characteristics of diffusion function)
Next, the optical characteristics of the packaging film having the above diffusion function were evaluated. The results are shown below. For the measurement, a haze meter HM-150 made by Murakami Color was used (haze value: JIS-K-7136, total light transmittance: JIS-K-7316 compliant).
Haze value: 92%
Total light transmittance: 76%

(Production of optical element package)
Next, a diffusion plate (500 mm × 890 mm × 2 mm) mainly composed of polycarbonate is prepared as a support, and a commercially available diffusion sheet (BS-912 manufactured by Ewa: 205 μm × 498 mm × 888 mm), lens sheet (manufactured by Sony, Polycarbonate resin, lens pitch 185 μm, hyperboloid shape, size 450 μm × 498 mm × 888 mm) were prepared. Next, a diffusion plate, a diffusion sheet, and a lens sheet are laminated in this order, installed on a packaging film that has undergone the same thermal history as a packaging film having a diffusion layer, and a packaging film provided with a diffusion functional layer thereon The four sides were installed by thermal welding so that the entire size would be 540 mm × 950 mm, and melted.

  Next, corner cutting was performed so as to open the four corners of the packaging film. Next, it is heated in a blower dryer heated to 100 ° C., the packaging film is shrunk and cooled, and the diffusion plate as the support is closely adhered to the diffusion sheet as the optical element and the lens sheet. It was. Thus, an optical element package having a diffusion function layer on the outermost surface was obtained.

  Next, the reliability evaluation of the optical element package obtained as described above was performed in the same manner as in Example 1. As a result, the generation of warp was not confirmed. Next, image quality evaluation by TV mounting was performed in the same manner as in Example 1. As a result, no undulation due to deflection occurred and the luminance unevenness was good, the luminance loss occurring in Example 1 was improved, and the relative luminance increased by 4%. Moreover, compared with the case where there is no packaging film of the comparative example 1, it became possible to suppress a relative luminance fall of -1%.

  Furthermore, by making the optical element packaging body with the corner portion open, on the appearance of the optical element packaging body, in Example 1, a slight shrinkage angle remains in the corner portion, and this corner hits when mounted. The optical element packaging body in which the shrinkage angle does not occur can be produced by producing in a state in which there is no corner portion although slight distortion has occurred. Further, it is not necessary to perform air bleeding, and it can be easily manufactured in the process. When actually mounted on a TV, there was no slack in the corner portion, which was good.

(Example 3)
Next, an example will be described in which the function of the lens sheet of Example 1 is imparted to the packaging film on the light emitting side to improve the deflection of the highly directional lens.

First, the packaging film material of Example 1 was changed from an olefin-based material to a polyethylene naphthalate film of 50 μm and subjected to sequential biaxial centrifugation in a heated state to obtain a packaging film.
(Heating shrinkage evaluation)
Next, the heat shrink characteristics of the packaging film obtained as described above at 100 ° C. for 10 minutes were measured in the same manner as in Example 1. The results are shown below.
MD direction: 12%
TD direction: 12%

(Second area (outgoing side) packaging film: prism sheet-shaped packaging film)
Next, a pattern in which prism shapes having an apex angle of 90 ° are arranged in the plane was formed by thermal transfer on the polyethylene naphthalate film before the stretching operation. Then, the above-mentioned sequential biaxial stretching was performed in the same manner to obtain a packaging film having a prism shape.

(First region (incident side): production of packaging film)
Next, using the heat-shrinkable film provided with the prism shape described above, the diffusion plate and the diffusion sheet, the packaging film provided with the prism shape, and the prism shape are provided in the same manner as in Example 1. The film was sandwiched between the two films and welded and melted by welding the ends.

  Next, corner cutting was performed so as to open the four corners of the packaging film. Next, it was heated in a blower dryer heated to 120 ° C., and the packaging film was shrunk and cooled to bring the diffusion plate as the support, the diffusion sheet and the lens sheet as the optical elements into close contact with each other. . As described above, an optical element package having a lens function on the surface on the light emitting side was obtained.

  Next, the reliability evaluation of the optical element package obtained as described above was performed in the same manner as in Example 1. As a result, no warpage occurred.

  Next, a commercially available diffusion sheet was placed on the optical element package obtained as described above, and the same TV mounting evaluation as in Example 1 was performed. Brightness unevenness due to deflection by the optical sheet was not confirmed, and very good image quality was obtained. In Example 1 and Example 2, it is considered that the directionality of the included lens is strong and slight deflection causes luminance unevenness, but the lens is provided with tension by mounting the lens on the packaging film. It is thought that the deflection of the body itself has been eliminated.

  Here, by providing an optical functional layer on the packaging film, it suppresses the decrease in brightness due to the interface loss and improves the deflection by applying a thin tension to the whole method compared to the conventional method of suppressing the deflection. I understand that I can do it. In addition, it can be seen that the effect of reducing the material cost can be expected when the thickness of the single optical film is about 30 to 50 μm compared to the conventional 450 μm.

Example 4
An embodiment will be described in which an ultraviolet curable resin is applied to the surface of the optical element package on the light emitting side, and the shape is transferred to the ultraviolet curable resin.

  First, an optical element package was obtained in the same manner as in Example 1 except that only the diffusion plate and the diffusion sheet were packaged with the packaging film. Next, prepare a mold of transparent polyolefin resin (ZEONOR resin made by Nippon Zeon Co., Ltd.) on which 90 ° prism shapes are arranged on a plane, and apply UV resin (refractive index after curing of 1.57) to this surface. Then, this was transferred onto the surface of the optical element package that had been subjected to the corona treatment on the light emitting surface side, and then irradiated with UV to release the curing and mold to obtain an optical element package having a prism shape. Other than this, the third embodiment is the same as the third embodiment.

  Next, the reliability evaluation of the optical element package obtained as described above was performed in the same manner as in Example 1. As a result, no warpage occurred.

  Next, a commercially available diffusion sheet was placed on the optical element package obtained as described above, and the same TV mounting evaluation as in Example 1 was performed. Brightness unevenness due to deflection by the optical sheet was not confirmed, and very good image quality was obtained. Similarly to Example 3, it is considered that the deflection of the lens body itself is eliminated by providing the lens on the packaging film and mounting it with tension.

(Example 5)
An embodiment will be described in which the number of CCFLs, which are light sources for the backlight of a liquid crystal TV, is reduced from 20 to 16, and the applied power to the CCFL is increased.
In this embodiment, as shown in FIG. 49, the distance between the optical element package 2 and the light source 11 is defined as a distance H, and the pitch between the light sources 11 is defined as a pitch P.

  First, a light control film in which an arc-shaped portion having a radius of 200 μm and a width of 320 μm protruded and a flat area of 5 μm were periodically repeated in a plane was produced by thermoforming. This film is for making the amount of light source incident on the diffusion plate uniform, and has a thickness of 300 μm. Next, an optical element package was obtained in the same manner as in Example 2 except that this light control film was disposed between the diffusion plate and the first region (light source side) packaging film.

(Reliability evaluation)
Next, the reliability evaluation of the optical element package obtained as described above was performed in the same manner as in Example 1. As a result, no warpage occurred.

(TV mounting evaluation)
Next, Sony's 40-inch LCD TV was prepared, and the number of CCFLs in the backlight was reduced from 20 to 16, and the pitch P between CCFLs was widened to adjust the pitch P. Specifically, the pitch P (CCFL: 20) that was 23.7 mm was expanded to 29.3 mm (CCFL: 16). H, which is the distance between the diffusion plate and the center of the CCFL tube at this time, was 14.5 mm, and it was used without changing except that the pitch was changed. Next, the optical element package obtained as described above was mounted on the backlight, and TV mounting evaluation was performed in the same manner as in Example 1. As a result, no light source unevenness was confirmed.

(Comparative Example 3)
On the light control film, a diffusion plate, a diffusion sheet, a lens sheet, and a diffusion sheet were sequentially laminated to obtain an optical element laminate. Next, reliability evaluation and TV mounting evaluation were performed in the same manner as in Example 5 except that this optical element laminate was used. As a result, light source unevenness was confirmed.

(Comparative Example 4)
On the light control film, a diffusion plate, a diffusion sheet, a lens sheet, and a diffusion sheet were sequentially laminated to produce an optical element laminate. Reliability evaluation and TV mounting evaluation were performed in the same manner as in Example 5 except that this optical element laminate was used. As a result, light source unevenness was confirmed. This is presumably because the light control film between the diffusion plate and the light source was not closely attached by the packaging film, and the light control film was freely deformed by heat.

(Comparative Example 5)
Reliability evaluation and TV mounting evaluation were performed in the same manner as in Comparative Example 3 except that the number of diffusion sheets on the diffusion plate was increased from one to two. As a result, unevenness was not improved.

(Comparative Example 6)
Reliability evaluation and TV mounting evaluation were performed in the same manner as Comparative Example 3 except that the number of diffusion sheets on the diffusion plate was increased from 2 to 3. As a result, unevenness was not improved.

(Evaluation results)
In Comparative Example 3, the unevenness of the light source does not disappear, and even in Comparative Examples 5 and 6 in which a diffusion sheet is added to suppress the unevenness of the light source, the unevenness is not improved, but the light control film installed on the light source is optically used. In Example 5 included in the element package, it can be seen that light source unevenness is improved. However, the optical element package is necessary as a premise, and when used alone, as in Comparative Example 4, deformation occurs due to thermal energy generated from the light source, resulting in light source unevenness. Therefore, it is usually possible to install optical elements disposed on the light exit surface side of the diffuser plate between the diffuser plate and the light source, and an unprecedented optical functional layer is provided between the diffuser plate and the light source. It can be seen that it can be newly provided.

From the above results, it was confirmed that the following effects were obtained by using the optical element package.
(1) Deflection due to thermal expansion, which has been caused by fixing by conventional tabs, is eliminated. The tabs were increased because the size and weight increased as the size increased, but this effect can be improved.
(2) By imparting the function of the optical element to the packaging film, luminance loss due to interface reflection of the packaging film itself can be suppressed, and the optical functional layer before replacement can be reduced in thickness and weight.
(3) The packaging film provided with the optical functional layer is flattened by tension, and can improve the influence of luminance unevenness due to deflection or the like.
(4) Optical elements that could only be arranged on one side on the diffusion plate that is a conventional support can be arranged on both sides of the diffusion plate, and a new optical design is possible. For example, by providing a light source control film or the like, it is possible to directly control the light source, and to reduce the number of light sources or to reduce the distance between the light source and the diffuser.
(5) By designing the optical element package to open the corner portion, the shrinkage angle can be suppressed, and slight deflection can be eliminated.

  As mentioned above, although embodiment of this invention was described concretely, this invention is not limited to the above-mentioned embodiment, The various deformation | transformation based on the technical idea of this invention is possible.

  For example, the numerical values given in the above embodiment are merely examples, and different numerical values may be used as necessary.

  The configurations of the above-described embodiments can be combined with each other without departing from the gist of the present invention.

  Further, in the above-described embodiment, a part of the optical elements or the optical element and the support may be joined so as not to impair the optical function, and the optical element is provided at the end from the viewpoint of suppressing the deterioration of the display function. It is preferable.

  Moreover, in the above-mentioned embodiment, the optical element packaging body may further be provided with a non-uniformity eliminating film. This unevenness eliminating film is provided, for example, between the incident surface of the support and the packaging member.

  Moreover, although the case where a film-like or sheet-like one is used as the packaging member has been described as an example in the above-described embodiment, a case having a certain degree of rigidity may be used as the packaging member.

It is the schematic which shows the example of 1 structure of the liquid crystal display device by 4th Embodiment of this invention. It is a perspective view which shows the 1st structural example of the optical element packaging body by 4th Embodiment of this invention. It is sectional drawing which shows the 1st example of the junction part of the packaging member in 4th Embodiment of this invention. It is sectional drawing which shows the 2nd example of the junction part of the packaging member in 4th Embodiment of this invention. It is a perspective view which shows the 2nd structural example of the optical element packaging body by 4th Embodiment of this invention. It is a perspective view which shows the 3rd structural example of the optical element packaging body by 4th Embodiment of this invention. It is a perspective view for demonstrating an example of the manufacturing method of the optical element packaging body by 4th Embodiment of this invention. It is a perspective view which shows one structural example of the optical element laminated body by 5th Embodiment of this invention. It is a perspective view which shows the example of 1 structure of the optical element package by the 7th Embodiment of this invention. It is a perspective view which shows one structure of the optical element packaging body by 7th Embodiment of this invention. It is a perspective view which shows one structural example of the optical element packaging body by 8th Embodiment of this invention. It is a perspective view which shows one structural example of the optical element laminated body by 9th Embodiment of this invention. It is a perspective view which shows one structural example of the optical element laminated body by 10th Embodiment of this invention. It is a perspective view which shows one structural example of the optical element packaging body by 11th Embodiment of this invention. It is a perspective view which shows the 1st structural example of the optical element packaging body by 12th Embodiment of this invention. It is a perspective view which shows the 2nd structural example of the optical element packaging body by 12th Embodiment of this invention. It is a perspective view which shows the 1st structural example of the optical element packaging body by 13th Embodiment of this invention. It is a perspective view which shows the 2nd structural example of the optical element packaging body by 13th Embodiment of this invention. It is a perspective view which shows the 1st structural example of the optical element packaging body by 14th Embodiment of this invention. It is a perspective view which shows the 2nd structural example of the optical element packaging body by 14th Embodiment of this invention. It is a perspective view which shows one structural example of the optical element packaging body by 15th Embodiment of this invention. It is a perspective view which shows one structural example of the optical element packaging body by 16th Embodiment of this invention. It is a perspective view which shows one structural example of the optical element packaging body by 17th Embodiment of this invention. It is a perspective view which shows one structural example of the optical element packaging body by 18th Embodiment of this invention. It is a perspective view which shows one structural example of the optical element packaging body by 19th Embodiment of this invention. It is a perspective view which shows one structural example of the backlight by 20th Embodiment of this invention. It is a perspective view which shows one structural example of the backlight by 21st Embodiment of this invention. It is a perspective view which shows the 1st structural example of the optical element packaging body by 22nd Embodiment of this invention. It is a perspective view which shows the 2nd structural example of the optical element packaging body by 22nd Embodiment of this invention. It is the schematic which shows the example of 1 structure of the liquid crystal display device by 23rd Embodiment of this invention. It is the schematic which shows the structure of the conventional liquid crystal display device. It is the schematic which shows one structural example of the liquid crystal display device by 1st Embodiment of this invention. It is a perspective view which shows the 1st structural example of the optical element packaging body by 1st Embodiment of this invention. It is the top view and sectional drawing which show the 1st structural example of the optical element packaging body by 1st Embodiment of this invention. It is sectional drawing which shows the 1st example of the junction part of the packaging member in 1st Embodiment of this invention. It is sectional drawing which shows the 2nd example of the junction part of the packaging member in 1st Embodiment of this invention. It is a perspective view which shows the 2nd structural example of the optical element packaging body by 1st Embodiment of this invention. It is a perspective view which shows the 3rd structural example of the optical element packaging body by 1st Embodiment of this invention. It is process drawing for demonstrating an example of the manufacturing method of the optical element package by 1st Embodiment of this invention. It is process drawing for demonstrating an example of the manufacturing method of the optical element package by 1st Embodiment of this invention. It is the schematic which shows one structural example of the liquid crystal display device by 2nd Embodiment of this invention. It is a perspective view which shows one structural example of the optical element packaging body by 2nd Embodiment of this invention. It is the top view and sectional drawing which show the example of 1 structure of the optical element packaging body by 2nd Embodiment of this invention. It is the schematic which shows one structural example of the optical element packaging body by the 3rd Embodiment of this invention. It is the top view and sectional drawing which show one structural example of the backlight by the 3rd Embodiment of this invention. It is a top view which shows the 1st structural example of the optical element package by the 3rd Embodiment of this invention. It is a top view which shows the 2nd structural example of the optical element packaging body by 3rd Embodiment of this invention. It is the perspective view and enlarged view which show the structure of the backlight of the comparative example 1. FIG. 10 is a schematic diagram illustrating a configuration of a backlight according to Example 5.

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Illuminating device 2 Optical element package 3 Liquid crystal panel 11 Light source 12 Reflector 13 Light guide plate 14 Lamp reflector 15 Reflector sheet 21 Optical element laminated body 22 Packaging member 23 Support body 24 Optical element 21a Groove 21b Corner | angular part 22a Joint part 22b, 22c Opening 23a Diffusion plate 23b Housing part 23c Frame part 23d Holding part 24a Diffusion film 24b Lens film 24c Reflective polarizer 25 Joint part 26 Structure 27 Reflective film 28 Reflective band 31a, 32a First packaging member 31b, 32b Second Packaging member 33 Pressure roller 34 Backlight chassis 35 Supporting part 36 Supported part 36a Hole part 36b Notch groove part

Claims (8)

A plate-like support;
A heat-shrinkable packaging member that wraps the support.
The support has an incident surface on which light from a light source is incident, an exit surface that emits light incident from the incident surface, and an end surface located between the incident surface and the exit surface,
The covering member is in intimate contact with the support, and encloses the exit surface, the entrance surface, and all end surfaces of the support,
The packaging member is
A first region through which light incident on the support is transmitted;
A second region through which light emitted from the support is transmitted,
An optical function is provided in at least one of the first region and the second region,
The packaging member has an opening, and the opening is provided at least at a corner or a side of the support. The first region and the package of the both sides of obtaining Bei the optical function to at least one claim 1, wherein the second region. The optical feature package of claim 1 wherein provided in the light source side. The optical function, the light diffusing function, the light condensing function, a reflective polarizing function, package of claim 1, wherein at least one polarizer function and the light splitting function. A light source that emits light;
A package through which light emitted from the light source passes,
The package is
A plate-like support;
A heat-shrinkable packaging member that wraps the support.
The support has an incident surface on which light from the light source is incident, an emission surface that emits light incident from the incident surface, and an end surface located between the incident surface and the emission surface,
The covering member is in intimate contact with the support, and covers the exit surface, the incident surface, and all end surfaces of the support,
The packaging member is
A first region through which light incident on the support is transmitted;
A second region through which light emitted from the support is transmitted,
An optical function is provided in at least one of the first region and the second region,
The covering member has an opening, and the opening is provided at least at a corner or a side of the support . The backlight according to claim 5 , further comprising a film-like or sheet-like optical element adjacent to the outside of the packaging member . A light source that emits light;
A package through which light emitted from the light source passes ,
A liquid crystal panel for displaying an image based on the light transmitted through the package ,
The package is
A plate-like support;
A heat-shrinkable packaging member that wraps the support.
The support has an incident surface on which light from the light source is incident, an emission surface that emits light incident from the incident surface, and an end surface located between the incident surface and the emission surface,
The covering member is in intimate contact with the support, and encloses the exit surface, the entrance surface, and all end surfaces of the support,
The packaging member is
A first region through which light incident on the support is transmitted;
A second region through which light emitted from the support is transmitted,
An optical function is provided in at least one of the first region and the second region,
The packaging member has an opening, and the opening is provided at least at a corner or a side of the support . A first step of wrapping a plate-like support with a packaging member having heat shrinkability;
A second step of shrinking the packaging member by heat-treating the packaging member and bringing the covering member and the support into close contact with each other;
With
The support has an incident surface on which light from a light source is incident, an emission surface that emits light incident from the incident surface, and an end surface that is located between the incident surface and the emission surface,
In the first step, the entrance surface, the exit surface, and all end surfaces of the support are closed by a packaging member,
In the second step, a method for manufacturing a package, wherein the corners or sides of the support are exposed from the opening of the packaging member.

Images