JP2008240943A - Coupling connection tool - Google Patents

Coupling connection tool Download PDF

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JP2008240943A
JP2008240943A JP2007084247A JP2007084247A JP2008240943A JP 2008240943 A JP2008240943 A JP 2008240943A JP 2007084247 A JP2007084247 A JP 2007084247A JP 2007084247 A JP2007084247 A JP 2007084247A JP 2008240943 A JP2008240943 A JP 2008240943A
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joint
pipe
fixing
clamps
plastic
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JP5134274B2 (en
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Hiroshi Obara
原 洋 小
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Mesco Inc
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Mesco Inc
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a coupling connection tool facilitating work for connecting a pipe made of plastic by a fusion coupling and attaining accurate and secure attachment of a pipe to a coupling socket and its stable fixing. <P>SOLUTION: In the coupling connection tool, both ends connected to each other of the pipe made of plastic are inserted to the coupling socket and connection/fixing is performed by thermal fusion. The coupling connection tool has a towing tool for connecting and towing a pair of clamps previously detachably fastened to outer peripheries of both ends of the pipe made of plastic prior to connection/fixing by the thermal fusion and a pair of clamps fastened to the pipe made of plastic. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本発明は、プラスチック製配管を継手接続する際に用いる治具に関し、特にプラスチック製配管の互いに接続する双方の端部を継手ソケットに挿入し熱融着によって接続固定するための継手接続用具に関するものである。   TECHNICAL FIELD The present invention relates to a jig used for joint connection of plastic pipes, and particularly to a joint connection tool for inserting and fixing both ends of plastic pipes connected to each other into a joint socket. It is.

ポリエチレン等のポリオレフィン系プラスチック管は、軽量で可撓性を有するとともに耐腐食性および耐久性にもすぐれていることから、上水道、中水道および下水道などの送水用配管、農業用水配管、消火栓配管、薬液輸送用配管、海底用配管、海水取水管、給湯配管、橋梁添架管、吊り配管、山岳配管など、多様な用途において近年広く用いられている(たとえば、特許文献1参照)。   Polyolefin-based plastic pipes such as polyethylene are lightweight and flexible, and have excellent corrosion resistance and durability. Therefore, water supply pipes such as waterworks, waterworks and sewers, agricultural water pipes, fire hydrant pipes, In recent years, it has been widely used in various applications such as chemical transport pipes, seabed pipes, seawater intake pipes, hot water supply pipes, bridge bridge pipes, suspension pipes, and mountain pipes (for example, see Patent Document 1).

たとえば、高密度ポリエチレン(HDPE)製パイプや架橋ポリエチレン管は、耐摩耗性や耐食性等の機械的、化学的性質にすぐれていることから上述した多くの用途に利用されている。これらのプラスチック製配管を接続する方法としては、配管の互いに接続する双方の端部を継手ソケットに挿入し通電による熱融着によって接続固定する方法が従来行われている(特許文献2)。   For example, high-density polyethylene (HDPE) pipes and crosslinked polyethylene pipes are used in many applications described above because they have excellent mechanical and chemical properties such as wear resistance and corrosion resistance. As a method of connecting these plastic pipes, a method of connecting and fixing both ends of the pipes connected to each other into a joint socket and connecting them by heat fusion by energization is conventionally performed (Patent Document 2).

図1は、上述した継手ソケットを用いた電気融着継手の施工方法を示す概要図である。この融着継手接続は、たとえばポリエチレン製の筒状の継手部材にあらかじめ埋め込まれた加熱用電熱線(電気ヒータ)に電流を流すことによって発熱・融着させて配管本体を接続する方法である。この方法では、図1に示すように、2本の配管本体1の端部を継手ソケット2に挿入して固定し、コントローラ3のコネクタを継手ソケット2のターミナルピン4に接続して、あらかじめ設定された条件で通電を行うことによって融着を行い、冷却させることによって融着継手接続が完了する。このような、融着継手は、迅速かつ簡便な工程で確実な継手を得ることができる点ですぐれている。   FIG. 1 is a schematic view showing a construction method of an electrofusion joint using the above-described joint socket. This fusion joint connection is, for example, a method in which a pipe body is connected by heating and fusing by passing a current through a heating wire (electric heater) embedded in a cylindrical joint member made of polyethylene in advance. In this method, as shown in FIG. 1, the ends of the two pipe main bodies 1 are inserted into the joint socket 2 and fixed, and the connector of the controller 3 is connected to the terminal pin 4 of the joint socket 2 and set in advance. Fusion is performed by energizing under the above conditions, and the fusion joint connection is completed by cooling. Such a fusion joint is excellent in that a reliable joint can be obtained by a quick and simple process.

ところで、上述した融着継手による継手形成においては、継手ソケット2に左右の配管1の端部を所定位置にまで挿入する必要があるが、この作業は作業者による人力によって行われている。したがって、配管の径が大きくなるにしたがって、この挿入作業は熟練を要する。継手ソケットの内部には加熱用電熱線が巻かれていることから、配管同士を軸方向に対して平行に正確に挿入しないとこの電熱線を切断ないし損傷させるおそれもある。さらにまた、熱融着中の熱膨張によって配管に逆方向の応力が生じる場合があり、したがって配管の熱融着および冷却中に上記応力に起因する移動(配管が継手ソケットから押し出される動き)を防止する必要もある。   By the way, in the joint formation by the above-described fusion joint, it is necessary to insert the end portions of the left and right pipes 1 into the joint socket 2 up to a predetermined position, but this operation is performed manually by an operator. Therefore, this insertion operation requires skill as the diameter of the pipe increases. Since the heating wire is wound inside the joint socket, the heating wire may be cut or damaged unless the pipes are accurately inserted parallel to the axial direction. Furthermore, the thermal expansion during the thermal fusion may cause a reverse stress in the pipe, and therefore the movement caused by the stress during the thermal fusion and cooling of the pipe (the movement of the pipe being pushed out of the joint socket). There is also a need to prevent.

このような継手ソケットへの配管の正確かつ確実な装着とその安定的な固定が行われない場合には融着不良が生じるという問題がある。
特開2005−155787号公報 特許第3684390号
There is a problem that poor fusion occurs when accurate and reliable mounting and stable fixing of the pipe to the joint socket are not performed.
JP 2005-155787 A Japanese Patent No. 3684390

本発明は、上述した従来技術の問題点に鑑みてなされたものであり、プラスチック製配管を融着継手によって接続する作業を容易化するとともに、継手ソケットへの配管の正確かつ確実な装着とその安定的な固定を可能にする継手接続用具を提供することを目的とするものである。   The present invention has been made in view of the above-described problems of the prior art, and facilitates the work of connecting plastic pipes by fusion joints, and also enables accurate and reliable attachment of the pipes to the joint sockets. It is an object of the present invention to provide a joint connecting tool that enables stable fixation.

上記の課題を解決するために、本発明に係る継手接続用具は、プラスチック製配管の互いに接続する双方の端部を継手ソケットに挿入し熱融着によって接続固定するための継手接続用具であって、前記熱融着による接続固定に先立って予め前記プラスチック製配管の双方の端部外周に着脱自在に締結される一対のクランプと、前記プラスチック製配管に締結された一対のクランプ同士を連結して互いに牽引するための牽引具とを有することを特徴とする。   In order to solve the above-described problems, a joint connecting tool according to the present invention is a joint connecting tool for inserting and fixing both ends of a plastic pipe connected to each other into a joint socket and thermally fixing them. A pair of clamps that are detachably fastened to the outer circumferences of both ends of the plastic pipe in advance prior to the connection fixing by the heat fusion, and a pair of clamps fastened to the plastic pipe. And a traction tool for towing each other.

本発明の好ましい態様においては、上記クランプは、複数のアイボルトを有し、これら複数のアイボルトにチェーンブロックを繋いで両クランプを配管の軸方向に互いに接近牽引するように構成されている。   In a preferred aspect of the present invention, the clamp has a plurality of eyebolts, and is constructed so that a chain block is connected to the plurality of eyebolts and the two clamps are pulled close to each other in the axial direction of the pipe.

さらに本発明の好ましい態様においては、上記クランプが、複数に分割された部分クランプをクランプボルトによって連結し一体化しながら前記配管の外周に締結固定するように構成されてなる。   Furthermore, in a preferred aspect of the present invention, the clamp is configured to be fastened and fixed to the outer periphery of the pipe while connecting and integrating the divided partial clamps with clamp bolts.

本発明による継手接続用具によれば、上記のように構成することによって、融着継手作業の際の継手ソケットへの配管の正確かつ確実な装着とその安定的な固定を簡便な作業で行うことができるというすぐれた効果を奏する。   According to the joint connecting tool according to the present invention, by configuring as described above, accurate and reliable mounting of the pipe to the joint socket at the time of fusion joint work and stable fixing thereof can be performed with simple work. It has an excellent effect of being able to.

上述したように、本発明に係る継手接続用具は、プラスチック製配管の互いに接続する双方の端部を継手ソケットに挿入し熱融着によって接続固定するための継手接続用具であって、前記熱融着による接続固定に先立って予め前記プラスチック製配管の双方の端部外周に着脱自在に締結される一対のクランプと、前記プラスチック製配管に締結された一対のクランプ同士を連結して互いに牽引するための牽引具とを有することを特徴としている。   As described above, the joint connection tool according to the present invention is a joint connection tool for inserting and fixing both ends of a plastic pipe connected to each other into a joint socket, and heat-sealing the joint. Prior to connecting and fixing by wearing, a pair of clamps that are detachably fastened to the outer periphery of both ends of the plastic pipe in advance and a pair of clamps fastened to the plastic pipe are connected and pulled together. It is characterized by having a traction tool.

以下、図面を参照して本発明の好ましい態様に基づいて説明する。   Hereinafter, preferred embodiments of the present invention will be described with reference to the drawings.

図2は、本発明の係る継手接続用具の一例を示す外観図である。この例においては、図1に示すような融着継手作業を行う場合に本発明の継手接続用具を使用する場合の一例を示す外観図であり、左右の一対の配管1の端部を継手ソケット2に挿入する際に、まず一対のクランプ5が配管端部の外周に締結される。   FIG. 2 is an external view showing an example of the joint connecting tool according to the present invention. In this example, it is an external view which shows an example in the case of using the joint connection tool of this invention when performing the fusion joint work as shown in FIG. 1, and the edge part of a pair of right and left piping 1 is a joint socket. When inserting into 2, the pair of clamps 5 is first fastened to the outer periphery of the pipe end.

図3はそのようなクランプの一例を示す断面図であり、この例の場合、クランプ5は5a、5bおよび5cの3つの部分に分割されて、それぞれの部分が3か所においてクランプボルト6a、6bおよび6cによって配管端部の外周に締結される際に連結固定される。クランプの分割はこの例のように3つであることに限定されるものではないが、作業効率の向上と牽引応力の均一化を考慮すると、3分割ないし2分割に構成することが好ましい。   FIG. 3 is a cross-sectional view showing an example of such a clamp. In this example, the clamp 5 is divided into three parts 5a, 5b, and 5c, and each part has clamp bolts 6a, It is connected and fixed when fastened to the outer periphery of the pipe end by 6b and 6c. The number of divisions of the clamp is not limited to three as in this example, but considering the improvement of work efficiency and uniform traction stress, it is preferable to configure the division into three or two divisions.

さらに、この実施態様においては、分割された各クランプの外周方向に突出するようにアイボルト7a、7bおよび7cが設けられており、図2に示すように、このアイボルトに牽引具としてのチェーンブロック8が係留されている。この状態で、チェーンブロック8(3か所)を均等に動作させることによって双方のクランプ5を軸方向に接近させながら牽引して継手ソケット2の所定位置まで挿入配置する。さらにそのまま固定した状態で通電して熱融着を行う。この熱融着の際ならびに冷却の際に配管を押し出そうとする応力が働く場合があるが、本発明の装置によれば、配管の端部は継手ソケット内の所定の位置に安定的に固定されているので、応力移動に起因する融着の不具合を生じさせるおそれも解消する。   Further, in this embodiment, eyebolts 7a, 7b and 7c are provided so as to protrude in the outer peripheral direction of each divided clamp, and as shown in FIG. 2, a chain block 8 as a traction tool is provided on the eyebolt. Is moored. In this state, the chain blocks 8 (three places) are moved evenly to pull both clamps 5 close to each other in the axial direction and insert them to a predetermined position of the joint socket 2. Further, heat fusion is performed by energizing in a fixed state. Although stress may be exerted to push out the pipe during the heat fusion and cooling, according to the apparatus of the present invention, the end of the pipe is stably placed at a predetermined position in the joint socket. Since it is fixed, the possibility of causing a fusing defect due to stress movement is also eliminated.

このように、本発明による継手接続用具を用いることによって、比較的簡便かつ省力化された作業により正確に配管の継手ソケットへの装着が可能になるので、配管が大口径の場合であっても安定的かつ安全に精度の高い装着固定を行うことが可能となる。さらに、融着時においてもクランプと牽引具によって両配管がしっかりと固定されているので、熱膨張による配管の継手ソケットからの押し出し現象が防止され継手全体の固定が確実になされるので、融着工程から冷却完了までの安定保持も確実になされる。   As described above, by using the joint connecting tool according to the present invention, it is possible to accurately attach the pipe to the joint socket by a relatively simple and labor-saving operation, so even if the pipe has a large diameter. It becomes possible to perform mounting and fixing with high accuracy in a stable and safe manner. In addition, both pipes are firmly fixed by the clamp and traction tool at the time of fusion, so that the phenomenon of extrusion from the pipe joint socket due to thermal expansion is prevented, and the entire joint is securely fixed. Stable holding from the process to the completion of cooling is also ensured.

融着継手の施工方法を示す概要図。The schematic diagram which shows the construction method of a fusion joint. 本発明の一実施態様を示す外観図。The external view which shows one embodiment of this invention. 本発明の一実施態様に係るクランプの断面図。Sectional drawing of the clamp which concerns on one embodiment of this invention.

符号の説明Explanation of symbols

1 配管
2 継手ソケット
3 コントローラ
4 ターミナルピン
5 クランプ
6a、6b、6c クランプボルト
7a、7b、7c アイボルト
8 チェーンブロック
1 Piping 2 Joint socket 3 Controller 4 Terminal pin 5 Clamp 6a, 6b, 6c Clamp bolt 7a, 7b, 7c Eye bolt 8 Chain block

Claims (3)

プラスチック製配管の互いに接続する双方の端部を継手ソケットに挿入し熱融着によって接続固定するための継手接続用具であって、
前記熱融着による接続固定に先立って予め前記プラスチック製配管の双方の端部外周に着脱自在に締結される一対のクランプと、
前記プラスチック製配管に締結された一対のクランプ同士を連結して互いに牽引するための牽引具とを有することを特徴とする、継手接続用具。
A joint connection tool for inserting and fixing both ends of plastic pipes connected to each other into a joint socket, and fixing them by heat fusion,
A pair of clamps that are detachably fastened to the outer periphery of both ends of the plastic pipe in advance prior to the connection fixing by the thermal fusion;
A joint connecting tool, comprising: a traction tool for connecting and pulling a pair of clamps fastened to the plastic pipe.
前記クランプが、複数のアイボルトを有し、これら複数のアイボルトにチェーンブロックを繋いで両クランプを配管の軸方向に互いに接近牽引するようにした、請求項1に記載の継手接続用具。   The joint connection tool according to claim 1, wherein the clamp has a plurality of eyebolts, and a chain block is connected to the plurality of eyebolts so that the clamps are pulled closer to each other in the axial direction of the pipe. 前記クランプが、複数に分割された部分クランプをクランプボルトによって連結し一体化しながら前記配管の外周に締結固定するように構成されている、請求項1に記載の継手接続用具。   The joint connection tool according to claim 1, wherein the clamp is configured to be fastened and fixed to the outer periphery of the pipe while connecting and integrating a plurality of partial clamps divided by a clamp bolt.
JP2007084247A 2007-03-28 2007-03-28 Fitting connection tool Active JP5134274B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113932760A (en) * 2021-09-07 2022-01-14 深圳大学 Rock-fill dam internal deformation monitoring pipeline device and system

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH074026U (en) * 1993-06-22 1995-01-20 東京瓦斯株式会社 Clamp jig for electric fusion splicing
JPH0734469A (en) * 1993-07-19 1995-02-03 Sekisui Chem Co Ltd Construction method of underground storage space
JPH10169877A (en) * 1996-12-09 1998-06-26 Sekisui Chem Co Ltd Joining method of thermoplastic resin pipe and method for judging acceptance/rejection of joining
JP2000346270A (en) * 1999-06-08 2000-12-15 Mitsubishi Plastics Ind Ltd Clamp for pipe joint

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH074026U (en) * 1993-06-22 1995-01-20 東京瓦斯株式会社 Clamp jig for electric fusion splicing
JPH0734469A (en) * 1993-07-19 1995-02-03 Sekisui Chem Co Ltd Construction method of underground storage space
JPH10169877A (en) * 1996-12-09 1998-06-26 Sekisui Chem Co Ltd Joining method of thermoplastic resin pipe and method for judging acceptance/rejection of joining
JP2000346270A (en) * 1999-06-08 2000-12-15 Mitsubishi Plastics Ind Ltd Clamp for pipe joint

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113932760A (en) * 2021-09-07 2022-01-14 深圳大学 Rock-fill dam internal deformation monitoring pipeline device and system
CN113932760B (en) * 2021-09-07 2023-08-22 深圳大学 Rock-fill dam internal deformation monitoring pipeline device and system

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