JP2008238995A - Vehicle body frame structure - Google Patents

Vehicle body frame structure Download PDF

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Publication number
JP2008238995A
JP2008238995A JP2007083763A JP2007083763A JP2008238995A JP 2008238995 A JP2008238995 A JP 2008238995A JP 2007083763 A JP2007083763 A JP 2007083763A JP 2007083763 A JP2007083763 A JP 2007083763A JP 2008238995 A JP2008238995 A JP 2008238995A
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frame
frame structure
vehicle body
portions
support
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JP2008238995A5 (en
JP5014858B2 (en
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Akihiro Yamashita
朗弘 山下
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Honda Motor Co Ltd
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Honda Motor Co Ltd
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Priority to JP2007083763A priority Critical patent/JP5014858B2/en
Priority to AU2008200563A priority patent/AU2008200563B2/en
Priority to CA2623107A priority patent/CA2623107C/en
Priority to US12/058,248 priority patent/US8007005B2/en
Publication of JP2008238995A publication Critical patent/JP2008238995A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B62LAND VEHICLES FOR TRAVELLING OTHERWISE THAN ON RAILS
    • B62KCYCLES; CYCLE FRAMES; CYCLE STEERING DEVICES; RIDER-OPERATED TERMINAL CONTROLS SPECIALLY ADAPTED FOR CYCLES; CYCLE AXLE SUSPENSIONS; CYCLE SIDE-CARS, FORECARS, OR THE LIKE
    • B62K5/00Cycles with handlebars, equipped with three or more main road wheels
    • B62K5/01Motorcycles with four or more wheels

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automatic Cycles, And Cycles In General (AREA)
  • Vehicle Body Suspensions (AREA)
  • Body Structure For Vehicles (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To divide a frame structure having a suspension support part into a small number of relatively compact frame components, and to reduce frame manufacturing man-hours, in a vehicle body frame structure of a vehicle having a pair of right and left wheels. <P>SOLUTION: In the vehicle body frame structure in which a front suspension supporting part 41A of a front frame assembly 41 comprises a pair of right and left cushion upper end supporting parts 45, a pair of right and left upper arm supporting parts 46a, 46b and lower arm supporting parts 47a, 47b, the front frame assembly 41 has a mainly vertically two-divided structure consisting of an upper front frame 42 having the right and left cushion upper end supporting parts 45, the right and left upper arm supporting parts 46a, 46b and the lower arm supporting parts 47a, 47b. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、左右一対の車輪を備えた車両の車体フレーム構造に関する。   The present invention relates to a vehicle body frame structure having a pair of left and right wheels.

従来、上記車体フレーム構造において、左右車輪懸架用のサスペンション支持部(左右のクッション上端支持部並びに左右のアッパ及びロアアーム支持部)を有するフレーム構造体を備え、該フレーム構造体が複数の鋳造部品(フレーム構成部品)を主に構成されたものがある(例えば、特許文献1参照。)。これは、前記フレーム構造体を左右の鋳造部品に概略二分割し、これら左右別体の鋳造部品を溶接により一体に結合するものである。
特開平08−197967号公報
Conventionally, the vehicle body frame structure includes a frame structure having suspension support portions (left and right cushion upper end support portions and left and right upper and lower arm support portions) for suspension of left and right wheels, and the frame structure body includes a plurality of cast parts ( Some of the main components are frame components (see, for example, Patent Document 1). In this method, the frame structure is roughly divided into left and right cast parts, and the left and right separate cast parts are joined together by welding.
Japanese Patent Laid-Open No. 08-197967

ところで、上記従来の構成では、前記フレーム構造体を左右二分割構造とし、フレーム構成部品数を抑えた上で該構成部品単体の小型化を図っているが、サスペンション支持部におけるアッパアーム支持部及びロアアーム支持部はそれぞれ前後に長く設けられ、かつクッション上端支持部はアッパアーム支持部及びロアアーム支持部に対して上方に離間して設けられることから、フレーム構造体を左右二分割としてもフレーム構成部品単体の小型化が困難であるという課題がある。また、左右別体のフレーム構成部品を溶接結合する際、サスペンション支持部の左右間の精度管理をしつつ溶接作業を行う必要があるため、フレーム製造工数を増加させるという課題がある。
そこでこの発明は、左右一対の車輪を備えた車両の車体フレーム構造において、サスペンション支持部を有するフレーム構造体を少数かつ比較的小型のフレーム構成部品に分割すると共に、フレーム製造工数を削減することを目的とする。
By the way, in the above-mentioned conventional configuration, the frame structure is divided into a left and right divided structure, and the number of frame components is reduced and the size of the components is reduced. However, the upper arm support portion and the lower arm in the suspension support portion are reduced. Since the support portions are provided long in the front and rear directions, and the cushion upper end support portion is provided so as to be spaced upward from the upper arm support portion and the lower arm support portion, the frame structure can be divided into left and right parts even if the frame component is divided into two parts. There is a problem that miniaturization is difficult. In addition, when welding the left and right separate frame components, it is necessary to perform a welding operation while controlling the accuracy between the left and right suspension support portions, which increases the number of frame manufacturing steps.
Accordingly, the present invention provides a vehicle body frame structure having a pair of left and right wheels, wherein the frame structure having the suspension support portion is divided into a small number of relatively small frame components and the number of frame manufacturing steps is reduced. Objective.

上記課題の解決手段として、請求項1に記載した発明は、左右一対の車輪(例えば実施例の前輪2)を備えた車両(鞍乗り型車両1)の車体フレーム構造であって、前記左右車輪懸架用のサスペンション支持部(例えば実施例のフロントサスペンション支持部41A)を有するフレーム構造体(例えば実施例のフロントフレームアッシ41)を備え、前記サスペンション支持部が左右一対のクッション上端支持部(例えば実施例のクッション上端支持部45)並びに左右一対のアッパアーム支持部(例えば実施例のアッパアーム支持部46a,46b)及びロアアーム支持部(例えば実施例のロアアーム支持部47a,47b)からなる車体フレーム構造において、前記フレーム構造体が、前記左右クッション上端支持部を有する上フレーム構成部品(例えば実施例の上フロントフレーム42)と、前記左右アッパアーム支持部及びロアアーム支持部を有する下フレーム構成部品(例えば実施例の下フロントフレーム43)とを主に上下二分割構造とされることを特徴とする。   As a means for solving the above problems, the invention described in claim 1 is a vehicle body frame structure of a vehicle (saddle-ride type vehicle 1) provided with a pair of left and right wheels (for example, the front wheel 2 of the embodiment), wherein the left and right wheels A frame structure (for example, the front frame assembly 41 of the embodiment) having a suspension support portion for suspension (for example, the front suspension support portion 41A of the embodiment) is provided, and the suspension support portion is a pair of left and right cushion upper end support portions (for example, the embodiment). In a vehicle body frame structure comprising an example cushion upper end support portion 45) and a pair of left and right upper arm support portions (for example, upper arm support portions 46a, 46b of the embodiment) and a lower arm support portion (for example, lower arm support portions 47a, 47b of the embodiment), The upper frame in which the frame structure has the left and right cushion upper end support portions A component (for example, the upper front frame 42 of the embodiment) and a lower frame component (for example, the lower front frame 43 of the embodiment) having the left and right upper arm support portions and the lower arm support portion are mainly divided into two vertically divided structures. It is characterized by that.

請求項2に記載した発明は、前記下フレーム構成部品が、前記左右アッパアーム支持部を有して前後に延びる上ビーム部(例えば実施例の上ビーム部43a)と、前記左右ロアアーム支持部を有して前後に延びる下ビーム部(例えば実施例の下ビーム部43b)とを備えることを特徴とする。   According to a second aspect of the present invention, the lower frame component includes the upper beam portion (for example, the upper beam portion 43a in the embodiment) having the left and right upper arm support portions and extending in the front-rear direction, and the left and right lower arm support portions. And a lower beam portion extending forward and backward (for example, the lower beam portion 43b of the embodiment).

請求項3に記載した発明は、前記上ビーム部と下ビーム部とを備え、これら上下ビーム部が柱状部(例えば実施例の前後柱状部43c,43d)を介して部分的に結合されることを特徴とする。   The invention described in claim 3 includes the upper beam portion and the lower beam portion, and the upper and lower beam portions are partially coupled via columnar portions (for example, the front and rear columnar portions 43c and 43d in the embodiment). It is characterized by.

請求項4に記載した発明は、前記フレーム構造体にエンジン支持部(例えば実施例の前エンジン支持部49c)が設けられることを特徴とする。   The invention described in claim 4 is characterized in that an engine support portion (for example, the front engine support portion 49c of the embodiment) is provided in the frame structure.

請求項5に記載した発明は、前記フレーム構造体にステアリング支持部(例えば実施例の下ステアリング支持部59)が設けられることを特徴とする。   The invention described in claim 5 is characterized in that a steering support portion (for example, the lower steering support portion 59 of the embodiment) is provided in the frame structure.

請求項6に記載した発明は、前記フレーム構造体に車両補機支持部(例えば実施例の前上タンク支持部72a、下タンク支持部74、下ラジエータ支持部78)が設けられることを特徴とする。   The invention described in claim 6 is characterized in that a vehicle auxiliary equipment support portion (for example, front upper tank support portion 72a, lower tank support portion 74, lower radiator support portion 78 in the embodiment) is provided in the frame structure. To do.

請求項1に記載した発明によれば、左右アッパアーム支持部及びロアアーム支持部を有する下フレーム構成部品に対し、上方に離間するクッション上端支持部を有する上フレーム構成部品を別体に設けることで、フレーム構成部品数を抑えた上で該構成部品単体の小型化を図ることができる。また、左右クッション上端支持部を一体の上フレーム構成部品に設けると共に、左右アッパアーム支持部及びロアアーム支持部を一体の下フレーム構成部品に設けることで、サスペンション支持部の左右間の精度管理を容易にでき、フレーム製造工数を削減することができる。   According to the first aspect of the present invention, by providing the upper frame component having the cushion upper end support portion spaced upward from the lower frame component having the left and right upper arm support portions and the lower arm support portion separately, The number of frame components can be reduced, and the size of the components can be reduced. In addition, the left and right cushion upper end support parts are provided on the integrated upper frame components, and the left and right upper arm support parts and the lower arm support parts are provided on the integrated lower frame component parts, thereby facilitating accuracy control between the left and right suspension support parts. This can reduce the number of frame manufacturing steps.

請求項2,3に記載した発明によれば、下フレーム構成部品の剛性を確保した上で軽量化を図ることができる。   According to the second and third aspects of the invention, it is possible to reduce the weight while securing the rigidity of the lower frame components.

請求項4,5,6に記載した発明によれば、各部品の支持構造の簡素化を図ることができる。   According to the invention described in claims 4, 5, and 6, the support structure of each component can be simplified.

以下、この発明の実施例について図面を参照して説明する。なお、以下の説明における前後左右等の向きは、特に記載が無ければ車両における向きと同一とする。また、図中矢印FRは車両前方を、矢印LHは車両左方を、矢印UPは車両上方をそれぞれ示す。   Embodiments of the present invention will be described below with reference to the drawings. Note that the directions such as front, rear, left and right in the following description are the same as those in the vehicle unless otherwise specified. In the figure, the arrow FR indicates the front of the vehicle, the arrow LH indicates the left side of the vehicle, and the arrow UP indicates the upper side of the vehicle.

図1に示す鞍乗り型車両1は、小型軽量に構成された車体の前後に比較的大径の低圧バルーンタイヤである左右一対の前輪2及び後輪3を備え、最低地上高を大きく確保して主に不整地での走破性を高めた所謂ATV(All Terrain Vehicle)である。
鞍乗り型車両1の車体フレーム4は、複数種のアルミニウム合金材を溶接等により一体に結合してなり、車体左右中央部の前寄りの部位において前後に長いボックス構造を形成する(図2,3参照)。車体フレーム4の上部後端部には、前後に延びるシートフレーム4aの前端部がボルト締結等により一体的に結合される。
A saddle-ride type vehicle 1 shown in FIG. 1 includes a pair of left and right front wheels 2 and rear wheels 3 that are relatively large-diameter low-pressure balloon tires in front of and behind a small and lightweight vehicle body, and ensures a large minimum ground clearance. This is a so-called ATV (All Terrain Vehicle) that has improved running ability on rough terrain.
The vehicle body frame 4 of the saddle-ride type vehicle 1 is formed by integrally bonding a plurality of types of aluminum alloy materials by welding or the like, and forms a box structure that is long in the front-rear direction at the front portion of the left and right central portion of the vehicle body (FIG. 2, FIG. 2). 3). A front end portion of the seat frame 4a extending in the front-rear direction is integrally coupled to the upper rear end portion of the vehicle body frame 4 by bolt fastening or the like.

車体フレーム4の前部にはダブルウィッシュボーン式(独立懸架式)のフロントサスペンション5が支持され、該フロントサスペンション5を介して左右前輪2が車体前部に懸架される。フロントサスペンション5は、車体フレーム4の下部前側の左右両側に基端部を上下揺動可能に連結する左右一対のアッパアーム6及びロアアーム7と、該アッパアーム6及びロアアーム7の先端部に支持される左右一対のナックル8と、アッパアーム6(又はロアアーム7)と車体フレーム4との間に介設される左右一対のフロントクッション9とを主になる。左右ナックル8には左右前輪2がそれぞれ軸支される。   A double wishbone type (independent suspension type) front suspension 5 is supported at the front of the vehicle body frame 4, and the left and right front wheels 2 are suspended from the front of the vehicle body via the front suspension 5. The front suspension 5 includes a pair of left and right upper arms 6 and a lower arm 7 that are coupled to the left and right sides of the lower front side of the vehicle body frame 4 so as to swing up and down, and left and right supported by the distal ends of the upper arm 6 and the lower arm 7. A pair of knuckles 8 and a pair of left and right front cushions 9 interposed between the upper arm 6 (or lower arm 7) and the vehicle body frame 4 are mainly used. The left and right front wheels 2 are pivotally supported on the left and right knuckles 8, respectively.

一方、車体フレーム4の後部にはスイングアーム式(車軸懸架式)のリアサスペンション11が支持され、該リアサスペンション11を介して左右後輪3が車体後部に懸架される。リアサスペンション11は、車体フレーム4の下部後端部に基端部を上下揺動可能に連結するスイングアーム12と、該スイングアーム12の後端部に支持される後輪車軸13と、スイングアーム12と車体フレーム4との間に介設される単一のリアクッション14とを主になる。後輪車軸13の両側には左右後輪3がそれぞれ軸支される。   On the other hand, a swing arm type (axle suspension type) rear suspension 11 is supported at the rear part of the vehicle body frame 4, and the left and right rear wheels 3 are suspended from the rear part of the vehicle body via the rear suspension 11. The rear suspension 11 includes a swing arm 12 whose base end portion is connected to the lower rear end portion of the vehicle body frame 4 so as to be vertically swingable, a rear wheel axle 13 supported by the rear end portion of the swing arm 12, and a swing arm. 12 and a single rear cushion 14 interposed between the vehicle body frame 4 and the like. Left and right rear wheels 3 are pivotally supported on both sides of the rear wheel axle 13.

車体フレーム4の後部内側には、鞍乗り型車両1の原動機としてのエンジン15が搭載される。エンジン15は車幅方向(左右方向)に沿うクランク軸を有する水冷単気筒エンジンであり、その下部を構成するクランクケース16上にシリンダ17Aを略垂直に立設してなる。なお、図中符号17はシリンダヘッドを示す。クランクケース16の後部左側にはドライブスプロケット18aが配設され、該ドライブスプロケット18aと後輪車軸13中間部のドリブンスプロケット18bとに無端状のドライブチェーン18cが掛け回される。   An engine 15 as a prime mover of the saddle riding type vehicle 1 is mounted inside the rear part of the body frame 4. The engine 15 is a water-cooled single-cylinder engine having a crankshaft extending in the vehicle width direction (left-right direction), and a cylinder 17A is erected substantially vertically on a crankcase 16 constituting the lower part thereof. In the figure, reference numeral 17 denotes a cylinder head. A drive sprocket 18a is disposed on the left side of the rear portion of the crankcase 16, and an endless drive chain 18c is wound around the drive sprocket 18a and a driven sprocket 18b at the intermediate portion of the rear wheel axle 13.

車体フレーム4前部の左右中央部には、上部が後側に位置するように傾斜するステアリングシャフト21が配設される。ステアリングシャフト21の上端部にはバータイプの操向ハンドル22が一体的に取り付けられ、ステアリングシャフト21の下端部には操舵機構のピットマンアーム23が一体的に取り付けられる。ピットマンアーム23はステアリングシャフト21の下端部から後方へ延び、その先端部には左右タイロッド24の基端部が連結され、該左右タイロッド24の先端部が左右ナックル8にそれぞれ連結される。   A steering shaft 21 that is inclined so that the upper part is located on the rear side is disposed in the left and right central part of the front part of the vehicle body frame 4. A bar-type steering handle 22 is integrally attached to the upper end portion of the steering shaft 21, and a pitman arm 23 of the steering mechanism is integrally attached to the lower end portion of the steering shaft 21. The pitman arm 23 extends rearward from the lower end portion of the steering shaft 21, the proximal end portion of the left and right tie rods 24 is connected to the distal end portion thereof, and the distal end portion of the left and right tie rods 24 is connected to the left and right knuckle 8.

なお、図中符号25は車体フレーム4の前後中間部左側に配設される燃料タンクを、符号26は車体フレーム4の前後中間部右側に配設されるラジエータを、符号27a,27bはエンジン吸気系のスロットルボディ及びエアクリーナケースを、符号28a,28bはエンジン排気系の排気管及びサイレンサを、符号29a,29bは前輪2及び後輪3の上部外周を覆うフロントフェンダ及びリアフェンダを、符号31は前記シートフレーム4a上に支持される鞍乗りシートを、符号32は主に車体上部前側を覆う車体カバーを、符号33a,33bは鞍乗りシート31とステアリングシャフト21との間において車体カバー32内に収容されるバッテリ及び各種電装部品を、符号34はリアクッション14の下端部をスイングアーム12及び車体フレーム4に連結するリンク機構を、符号35は乗員用の左右ステップをそれぞれ示す。   In the figure, reference numeral 25 denotes a fuel tank disposed on the left side of the front and rear intermediate part of the vehicle body frame 4, reference numeral 26 denotes a radiator disposed on the right side of the front and rear intermediate part of the vehicle body frame 4, and reference numerals 27a and 27b denote engine intake air. The reference numeral 28a and 28b denote the exhaust pipe and silencer of the engine exhaust system, the reference numerals 29a and 29b denote the front fender and the rear fender that cover the upper outer periphery of the front wheel 2 and the rear wheel 3, and the reference numeral 31 denotes the above-described throttle body and air cleaner case. The saddle riding seat supported on the seat frame 4 a is accommodated in the vehicle body cover 32, 32 is a vehicle body cover mainly covering the front upper side of the vehicle body, and 33 a and 33 b are accommodated in the vehicle body cover 32 between the saddle riding seat 31 and the steering shaft 21. The reference numeral 34 designates the lower end portion of the rear cushion 14 and the swing arm 12 and the various electric parts. A link mechanism connecting the vehicle body frame 4, reference numeral 35 denotes a right step for occupant.

図2,3を併せて参照し、車体フレーム4は、フロントサスペンション支持部41Aを有するフロントフレームアッシ41と、リアサスペンション支持部51Aを有するセンタフレームアッシ51と、フロントフレームアッシ41及びセンタフレームアッシ51を連結する左右一対の上下連結パイプ61,62とを有してなる。   2 and 3, the vehicle body frame 4 includes a front frame assembly 41 having a front suspension support portion 41A, a center frame assembly 51 having a rear suspension support portion 51A, a front frame assembly 41, and a center frame assembly 51. And a pair of upper and lower connecting pipes 61 and 62 for connecting the left and right.

フロントフレームアッシ41は、フロントサスペンション支持部41Aにおける左右一対のクッション上端支持部45を有する上フロントフレーム42と、フロントサスペンション支持部41Aにおける左右一対の前後アッパアーム支持部46a,46b及び前後ロアアーム支持部47a,47bを有する下フロントフレーム43とに概略二分割された構成を有する(図4参照)。上下フロントフレーム42,43の後部間には左右一対のガセットパイプ44が渡設される。   The front frame assembly 41 includes an upper front frame 42 having a pair of left and right cushion upper end support portions 45 in the front suspension support portion 41A, and a pair of left and right front and rear upper arm support portions 46a and 46b and front and rear lower arm support portions 47a in the front suspension support portion 41A. , 47b and a lower front frame 43 (see FIG. 4). A pair of left and right gusset pipes 44 are provided between the rear portions of the upper and lower front frames 42 and 43.

一方、センタフレームアッシ51は、リアサスペンション支持部51Aにおける左右一対のスイングアームピボット部55を有する左右一対のセンタフレーム52と、リアサスペンション支持部51Aにおけるクッション上端支持部56又はリンク機構支持部57を有する上下クロスメンバ53,54とを有してなる。   On the other hand, the center frame assembly 51 includes a pair of left and right center frames 52 having a pair of left and right swing arm pivot portions 55 in the rear suspension support portion 51A, and a cushion upper end support portion 56 or a link mechanism support portion 57 in the rear suspension support portion 51A. The upper and lower cross members 53 and 54 are provided.

また、左右上連結パイプ61は、フロントフレームアッシ41の上端部両側(上フロントフレーム42の上端部両側)とセンタフレームアッシ51の上端部両側(左右センタフレーム52の上端部)との間に渡って前後に延びるもので、その前端部がフロントフレームアッシ41に、後端部がセンタフレームアッシ51にそれぞれ溶接結合される。左右上連結パイプ61の前部間には、上ステアリング支持部64における単一のトップパイプ63が渡設される   Further, the left and right upper connecting pipe 61 extends between both sides of the upper end portion of the front frame assembly 41 (both upper end portions of the upper front frame 42) and both sides of the upper end portion of the center frame assembly 51 (upper end portions of the left and right center frames 52). The front end is welded to the front frame assembly 41, and the rear end is welded to the center frame assembly 51. A single top pipe 63 in the upper steering support portion 64 is provided between the front portions of the left and right upper connection pipes 61.

また、左右下連結パイプ62は、フロントフレームアッシ41下部の後端部両側(下フロントフレーム43の後端部両側)とセンタフレームアッシ51の下端部両側(左右センタフレーム52の下端部)との間に渡って前後に延びるもので、その前端部がフロントフレームアッシ41に、後端部がセンタフレームアッシ51にそれぞれ溶接結合される。   The left and right lower connecting pipes 62 are formed between both sides of the rear end of the lower portion of the front frame assembly 41 (both sides of the rear end of the lower front frame 43) and both sides of the lower end of the center frame assembly 51 (lower ends of the left and right center frames 52). The front end extends to the front frame assembly 41 and the rear end to the center frame assembly 51 by welding.

ここで、上下フロントフレーム42,43はそれぞれ一体のアルミニウム鋳造部品とされ、左右センタフレーム52及び上下クロスメンバ53,54はそれぞれ一体のアルミニウム鍛造部品とされる。なお、上下フロントフレーム42,43がそれぞれ一体のアルミニウム鍛造部品とされ、左右センタフレーム52及び上下クロスメンバ53,54がそれぞれアルミニウム鋳造部品とされてもよい。また、上下フロントフレーム42,43、左右センタフレーム52及び上下クロスメンバ53,54の全てがそれぞれ一体のアルミニウム鋳造部品又は鍛造部品とされてもよい。
一方、各連結パイプ61,62、トップパイプ63及びガセットパイプ44はそれぞれ一体のアルミニウム押し出し材に曲げ加工等を施してなる部品とされる。なお、各連結パイプ61,62、トップパイプ63及びガセットパイプ44の一部又は全部がそれぞれ一体のアルミニウム鋳造部品又は鍛造部品とされてもよい。
Here, the upper and lower front frames 42 and 43 are integrally cast aluminum parts, and the left and right center frame 52 and the upper and lower cross members 53 and 54 are integrally forged aluminum parts. The upper and lower front frames 42 and 43 may be integrated aluminum forged parts, and the left and right center frames 52 and the upper and lower cross members 53 and 54 may be aluminum cast parts. Further, all of the upper and lower front frames 42 and 43, the left and right center frame 52, and the upper and lower cross members 53 and 54 may be integrated aluminum casting parts or forging parts, respectively.
On the other hand, each of the connecting pipes 61 and 62, the top pipe 63, and the gusset pipe 44 is a part formed by bending a single aluminum extruded material. A part or all of each of the connecting pipes 61 and 62, the top pipe 63, and the gusset pipe 44 may be an integral aluminum cast part or forged part.

図4を併せて参照し、上フロントフレーム42は、左右に延びる上辺部42a及びその両端部から下方に延びる左右側辺部42bを有して前面視逆三角形状に形成される。上フロントフレーム42は左右方向と平行に配置され、側面視では上部が後側に位置するように傾斜して配置される。上フロントフレーム42の上端部両側には、左右外側に張り出す前記クッション上端支持部45がそれぞれ一体形成される。左右クッション上端支持部45は互いに平行な前後壁を形成し、該前後壁間にフロントクッション9の上端部が入り込み、該上端部がやや後下がりに傾斜する連結軸を介して揺動可能に連結される。   Referring also to FIG. 4, the upper front frame 42 has an upper side portion 42 a extending left and right and left and right side portions 42 b extending downward from both ends thereof, and is formed in an inverted triangular shape in front view. The upper front frame 42 is arranged in parallel with the left-right direction, and is inclined so that the upper part is located on the rear side in a side view. On both sides of the upper end portion of the upper front frame 42, the cushion upper end support portions 45 projecting outward in the left and right directions are integrally formed. The left and right cushion upper end support portions 45 form front and rear walls that are parallel to each other. The upper end portion of the front cushion 9 enters between the front and rear walls, and the upper end portion is swingably connected via a connecting shaft that is inclined slightly rearwardly downward. Is done.

上フロントフレーム42の上端後部両側には、斜め上後方に延びる上延出部42c及びその下方において斜め下後方に延びる下延出部42dがそれぞれ一体形成される。左右上延出部42cの先端部には上連結パイプ61の前端部が溶接結合され、左右下延出部42dの先端部にはガセットパイプ44の上端部が溶接結合される。   On both sides of the upper rear portion of the upper front frame 42, an upper extending portion 42c extending obliquely upward and rearward and a lower extending portion 42d extending obliquely downward and rearward below are integrally formed. The front end of the upper connection pipe 61 is welded to the tip of the left and right upper extension 42c, and the upper end of the gusset pipe 44 is welded to the tip of the left and right lower extension 42d.

下フロントフレーム43は、前後に延びる上下ビーム部43a,43bと、該上下ビーム部43a,43bの前端部間及び前後中間部間に渡ってこれらを一体に結合する前後柱状部43c,43dとを有してなる。上下ビーム部43a,43bはそれぞれ後下がりに傾斜して配置されるもので、上ビーム部43aは側面視で上方に凸の湾曲状に設けられ、下ビーム部43bは側面視で直線状に設けられる。   The lower front frame 43 includes upper and lower beam portions 43a and 43b extending in the front-rear direction, and front and rear columnar portions 43c and 43d that integrally couple the upper and lower beam portions 43a and 43b between the front end portions and between the front and rear intermediate portions. Have. The upper and lower beam portions 43a and 43b are respectively arranged so as to incline backward and downward, the upper beam portion 43a is provided in a curved shape convex upward in a side view, and the lower beam portion 43b is provided in a straight shape in a side view. It is done.

上下ビーム部43a,43bの前半部は互いに略平行に配置される一方、上ビーム部43aの後半部は後下がりに傾斜し、その後端部が下ビーム部43bの後端部上側に側面視鋭角に合流し一体化する。そして、上下ビーム部43a,43bの前端部間及び前後中間部間が前後柱状部43c,43dを介して連結されることで、前後に長い下フロントフレーム43の前後端部及び前後中間部が一体化されて剛性が高められると共に、上下ビーム部43a,43bの前半部間及び後半部間に下フロントフレーム43を左右に貫通する前後空間部K1,K2が形成されて軽量化が図られる。なお、図中符号48は不図示のキャリーパイプ用の支持部を示す。   The front half portions of the upper and lower beam portions 43a and 43b are disposed substantially parallel to each other, while the rear half portion of the upper beam portion 43a is inclined rearward and the rear end portion thereof is an acute angle in a side view above the rear end portion of the lower beam portion 43b. Merge into and integrate. The front and rear intermediate portions of the lower front frame 43 that are long in the front-rear direction are integrated by connecting the front end portions and the front and rear intermediate portions of the upper and lower beam portions 43a and 43b via the front and rear columnar portions 43c and 43d. The front and rear space portions K1, K2 penetrating the lower front frame 43 to the left and right are formed between the front half and the rear half of the upper and lower beam portions 43a, 43b. In the figure, reference numeral 48 denotes a support portion for a carry pipe (not shown).

上下ビーム部43a,43bは上下厚よりも左右幅が広い扁平状をなして前後に延びる。また、前後柱状部43c,43dは前後厚よりも左右幅が広い扁平状をなして上下に延びる。前後柱状部43c,43dの上下端部は末端側ほど前後厚を増加させることで、上下ビーム部43a,43bとの結合部分の応力集中を抑える。また、下フロントフレーム43の左右幅は後側ほどやや広くなるように設けられる。   The upper and lower beam portions 43a and 43b extend in the front-rear direction in a flat shape having a wider left-right width than the upper-lower thickness. Further, the front and rear columnar portions 43c and 43d extend in the vertical direction with a flat shape having a width that is wider than the front and rear thickness. The upper and lower end portions of the front and rear columnar portions 43c and 43d increase in the front and rear thickness toward the distal end side, thereby suppressing the stress concentration at the joint portion with the upper and lower beam portions 43a and 43b. Further, the left and right widths of the lower front frame 43 are provided to be slightly wider toward the rear side.

上ビーム部43aの前端部両側及び前後中間部両側には、左右外側に張り出す前記前後アッパアーム支持部46a,46bがそれぞれ一体形成される。各アッパアーム支持部46a,46bは、やや後下がりに傾斜する円筒状をなすもので、互いに同軸に設けられる。これら各アッパアーム支持部46a,46bには、アッパアーム6の基端部における上面視コ字状の前後連結部6a,6bがそれぞれ装着され、該前後連結部6a,6bがやや後下がりに傾斜する連結軸を介してそれぞれ揺動可能に連結される。   The front and rear upper arm support portions 46a and 46b are integrally formed on both sides of the front end portion of the upper beam portion 43a and on both sides of the front and rear intermediate portion. Each of the upper arm support portions 46a and 46b has a cylindrical shape that is inclined slightly rearward and is provided coaxially with each other. These upper arm support portions 46a and 46b are respectively mounted with U-shaped front and rear connecting portions 6a and 6b at the base end portion of the upper arm 6, and the front and rear connecting portions 6a and 6b are inclined slightly rearwardly. Each is pivotably connected via a shaft.

また、下ビーム部43bの前端部両側及び前後中間部両側には、それぞれ左右外側に張り出す前記前後ロアアーム支持部47a,47bが一体に設けられる。各ロアアーム支持部47a,47bはやや後下がりに傾斜しかつ互いに同軸の円筒状をなすもので、これら各ロアアーム支持部47a,47bにはそれぞれロアアーム7基端側の上面視コ字状の前後連結部7a,7bが装着され、該前後連結部7a,7bがやや後下がりに傾斜する連結軸を介して揺動可能に連結される。   The front and rear lower arm support portions 47a and 47b projecting outward in the left and right directions are integrally provided on both sides of the front end portion and the front and rear intermediate portions of the lower beam portion 43b. Each of the lower arm support portions 47a and 47b is inclined slightly rearward and has a cylindrical shape coaxial with each other. The lower arm support portions 47a and 47b are connected to each other in the shape of a U in the top view on the base end side of the lower arm 7 respectively. The parts 7a and 7b are mounted, and the front and rear connecting parts 7a and 7b are connected so as to be swingable via a connecting shaft inclined slightly rearwardly downward.

なお、フロントクッション9の下端部は、アッパアーム6(又はロアアーム7)にやや後下がりに傾斜する連結軸を介して揺動可能に連結される。また、フロントクッション9の上下端部の連結軸並びにアッパアーム6及びロアアーム7の基端部の各連結軸は互いに平行とされる。   Note that the lower end portion of the front cushion 9 is connected to the upper arm 6 (or the lower arm 7) so as to be swingable via a connecting shaft inclined slightly rearwardly downward. The connecting shafts at the upper and lower ends of the front cushion 9 and the connecting shafts at the base ends of the upper arm 6 and the lower arm 7 are parallel to each other.

上ビーム部43aの前端部上側には上方に突出する前台座部49aが一体に設けられ、該前台座部49a上には上フロントフレーム42の下端部が溶接結合される。また、上ビーム部43aの前後中間部上側には上方に突出する後台座部49bが形成され、該後台座部49b上には左右ガセットパイプ44の下端部が溶接結合される。   A front pedestal portion 49a protruding upward is integrally provided on the upper side of the front end portion of the upper beam portion 43a, and the lower end portion of the upper front frame 42 is welded to the front pedestal portion 49a. Further, a rear pedestal portion 49b that protrudes upward is formed on the upper side of the front and rear intermediate portion of the upper beam portion 43a.

左右ガセットパイプ44は直線状の角材からなり、側面視で上部が前側に位置するように傾斜して配置され、かつ前面視では上部が左右外側に位置するように傾斜して配置される。これら左右ガセットパイプ44が、上フロントフレーム42の左右下延出部42dと下フロントフレーム43の後台座部49b両側との間に渡設される。なお、車体フレーム4前部の左右幅は上側ほど広くなるように設けられる。   The left and right gusset pipes 44 are made of straight square members, and are inclined so that the upper part is located on the front side in a side view, and are inclined so that the upper part is located on the left and right outside in a front view. These left and right gusset pipes 44 are provided between the left and right lower extending portions 42 d of the upper front frame 42 and both sides of the rear pedestal portion 49 b of the lower front frame 43. The left and right widths of the front part of the body frame 4 are provided so as to increase toward the upper side.

このとき、ガセットパイプ44、上フロントフレーム42及び上ビーム部43aの前半部は、側面視で概ね正三角形状に配置され、かつこれらの内側にはフロントフレームアッシ41を左右に貫通する上空間部K3が形成される。これにより、フロントフレームアッシ41上部の剛性が高められると共に軽量化が図られる。
また、上フロントフレーム42と前柱状部43cとが側面視で直線状に連なり、かつガセットパイプ44と後柱状部43dとが側面視で直線状に連なることで、上下に長いフロントフレームアッシ41の前部と前後に長いフロントフレームアッシ41の下部(下フロントフレーム43)との交差部分が堅牢に設けられる。
At this time, the front half portions of the gusset pipe 44, the upper front frame 42, and the upper beam portion 43a are arranged in a substantially equilateral triangle shape in a side view, and an upper space portion that penetrates the front frame assembly 41 to the left and right inside thereof. K3 is formed. As a result, the rigidity of the upper portion of the front frame assembly 41 is increased and the weight is reduced.
Further, the upper front frame 42 and the front columnar portion 43c are linearly connected in a side view, and the gusset pipe 44 and the rear columnar portion 43d are linearly connected in a side view, so that the front frame assembly 41 that is long in the vertical direction is formed. A crossing portion between the front portion and the lower portion of the front frame assembly 41 (lower front frame 43) long in the front-rear direction is firmly provided.

上ビーム部43aの後端部上側には、側面視台形状をなして斜め上後方に突出する前エンジン支持部49cが一体形成される。前エンジン支持部49cの左右両側には左右一対の前エンジン支持プレート49dの基端部がボルト締結等により結合され、該前エンジン支持プレート49dの先端部がエンジン15のクランクケース16の前端部上側にボルト締結等により結合される。すなわち、下フロントフレーム43の前エンジン支持部49cにはエンジン15のクランクケース16の前端部上側が左右前エンジン支持プレート49dを介して支持される。   A front engine support portion 49c that forms a trapezoidal shape in a side view and projects obliquely upward and rearward is integrally formed on the upper rear end portion of the upper beam portion 43a. A base end portion of a pair of left and right front engine support plates 49d is coupled to the left and right sides of the front engine support portion 49c by bolt fastening or the like, and a front end portion of the front engine support plate 49d is above the front end portion of the crankcase 16 of the engine 15. Are coupled by bolt fastening or the like. That is, the upper front end portion of the crankcase 16 of the engine 15 is supported by the front engine support portion 49c of the lower front frame 43 via the left and right front engine support plates 49d.

なお、エンジン15は、クランクケース16の前端部上側の他に、クランクケース16の前端部下側がエンジン支持ブラケット62aを介して左右下連結パイプ62の前部に支持され、シリンダヘッド17の後部が左右後エンジン支持プレート52dを介して左右センタフレーム52の上部に支持され、クランクケース16の後端部が左右センタフレーム52下部のスイングアームピボット部55にピボット軸55aを介して支持される(図1参照)。   In addition to the upper side of the front end portion of the crankcase 16, the engine 15 is supported by the front side of the left and right lower connecting pipe 62 via the engine support bracket 62a, and the rear portion of the cylinder head 17 is It is supported on the upper part of the left and right center frame 52 via the rear engine support plate 52d, and the rear end part of the crankcase 16 is supported on the swing arm pivot part 55 below the left and right center frame 52 via the pivot shaft 55a (FIG. 1). reference).

左右センタフレーム52は、車体前後中間部の後寄りの部位において上下に延在するもので、互いに左右勝手違い対称に設けられる。左右センタフレーム52の上端部前側には上連結パイプ61の後端部が溶接結合される。また、左右センタフレーム52の上端部後側には後方に張り出すメンバ支持部58が一体形成され、該メンバ支持部58の左右内側には上クロスメンバ53の端部が溶接結合される。上クロスメンバ53の左右中間部後側には後方に突出する前記クッション上端支持部56が一体形成される。   The left and right center frames 52 extend vertically in the rear portion of the vehicle body front-rear intermediate portion, and are provided symmetrically with respect to each other. The rear end portion of the upper connecting pipe 61 is welded to the front side of the upper end portion of the left and right center frame 52. Further, a member support portion 58 projecting rearward is integrally formed on the rear side of the upper end portion of the left and right center frames 52, and the end portion of the upper cross member 53 is welded to the left and right inner sides of the member support portion 58. The cushion upper end support portion 56 protruding rearward is integrally formed on the rear side of the left and right intermediate portions of the upper cross member 53.

左右センタフレーム52の下端部は前方に湾曲して延び、その前端部には下連結パイプ62の後端部が溶接結合される。また、左右センタフレーム52の下端部の左右内側には下クロスメンバ54の端部が溶接結合される。下クロスメンバ54の左右中間部後側には後方に突出する前記リンク機構支持部57が一体形成される。なお、左右センタフレーム52の下端部の左右外側には前記ステップ35を支持するステップ支持部52aが設けられ、左右センタフレーム52の上部後側には前記シートフレーム4aの前端部を支持するシートフレーム支持部52bが設けられ、左右センタフレーム52の上部前側には後エンジン支持プレート52dを介してエンジン15を支持する後エンジン支持部52cが設けられる。   The lower end portion of the left and right center frame 52 is curved forward and extends, and the rear end portion of the lower connecting pipe 62 is welded to the front end portion thereof. Further, the end of the lower cross member 54 is welded to the left and right inner sides of the lower end of the left and right center frame 52. On the rear side of the left and right intermediate portions of the lower cross member 54, the link mechanism support portion 57 protruding rearward is integrally formed. A step support portion 52a for supporting the step 35 is provided on the left and right outer sides of the lower end portion of the left and right center frame 52, and a seat frame for supporting the front end portion of the seat frame 4a on the upper rear side of the left and right center frame 52. A support portion 52b is provided, and a rear engine support portion 52c that supports the engine 15 via a rear engine support plate 52d is provided on the upper front side of the left and right center frames 52.

左右センタフレーム52の下部には前記スイングアームピボット部55が設けられ、該スイングアームピボット部55にはスイングアーム12の前端部が左右方向に沿う前記ピボット軸55aを介して上下揺動可能に支持される。
なお、センタフレームアッシ51は、その上側の左右幅がやや狭い後面視台形状に形成される。また、左右下連結パイプ62は、上面視では後側ほど互いに離間するように傾斜して設けられ、側面視では略水平となるように設けられる。さらに、左右上連結パイプ61は、上面視では概ね前後方向に沿うように設けられ、側面視では前部が後上がりに傾斜すると共に後部が略水平となるように屈曲して設けられる。
The swing arm pivot portion 55 is provided at the lower portion of the left and right center frame 52, and the front end portion of the swing arm 12 is supported on the swing arm pivot portion 55 so as to be swingable up and down via the pivot shaft 55a along the left and right direction. Is done.
The center frame assembly 51 is formed in a rear-view trapezoidal shape with a slightly narrower left and right width on the upper side. Further, the left and right lower connecting pipes 62 are inclined so as to be separated from each other as viewed from the top, and are provided so as to be substantially horizontal when viewed from the side. Further, the left and right upper connection pipe 61 is provided so as to be substantially along the front-rear direction in a top view, and is bent so that the front part is inclined rearward and the rear part is substantially horizontal in a side view.

前記トップパイプ63は、前面視では上方に凸の山形に湾曲し、その左右中間部が上連結パイプ61よりも上方に突出する。トップパイプ63の左右中間部前側には左右ボス63aが突設され、該左右ボス63aには前後半割り体63bがボルト締結により取り付けられる。前後半割り体63bが形成する円筒状の内周面にはステアリングシャフト21の上部外周面が回動可能に支持される。すなわち、トップパイプ63、左右ボス63a及び前後半割り体63bを主に、ステアリングシャフト21の上部を回動可能に支持する上ステアリング支持部64が構成される。なお、図中符号63cはトップパイプ63後部と上連結パイプ61上部との間に跨る左右ガセットプレートを示す。   The top pipe 63 is curved in an upwardly convex mountain shape when viewed from the front, and the left and right intermediate portions protrude upward from the upper connecting pipe 61. Left and right bosses 63a project from the front side of the left and right intermediate part of the top pipe 63, and a front / rear split body 63b is attached to the left and right bosses 63a by bolt fastening. The upper outer peripheral surface of the steering shaft 21 is rotatably supported on the cylindrical inner peripheral surface formed by the front / rear split body 63b. That is, an upper steering support portion 64 that mainly supports the top pipe 63, the left and right bosses 63a, and the front / rear split body 63b so that the upper portion of the steering shaft 21 is rotatable is configured. In addition, the code | symbol 63c in the figure shows the right and left gusset plate straddling between the rear part of the top pipe 63, and the upper connection pipe 61 upper part.

下ビーム部43bの前半部には、ステアリングシャフト21の下端部を回転可能に支持する下ステアリング支持部65が設けられる。下ステアリング支持部65は、下ビーム部43bを上下に貫通するシャフト挿通孔65aを形成し、該シャフト挿通孔65a内にステアリングシャフト21の下端部を回動可能に支持する。ステアリングシャフト21の下端部は下ステアリング支持部65の下方(前空間部K1内)に突出し、該下端部に操舵機構のピットマンアーム23が取り付けられる。すなわち、前空間部K1は操舵機構の配置スペースでもある。なお、図中符号65bは下ビーム部43bの下方に突設されてステアリングシャフト21の回動時にピットマンアーム23に当接してステアリングシャフト21の最大回動角度(操向ハンドル22の最大転舵角度)を規定するハンドルストッパを示す。   A lower steering support portion 65 that rotatably supports the lower end portion of the steering shaft 21 is provided in the front half of the lower beam portion 43b. The lower steering support portion 65 forms a shaft insertion hole 65a that vertically penetrates the lower beam portion 43b, and supports the lower end portion of the steering shaft 21 in the shaft insertion hole 65a so as to be rotatable. A lower end portion of the steering shaft 21 projects below the lower steering support portion 65 (in the front space K1), and a pitman arm 23 of the steering mechanism is attached to the lower end portion. That is, the front space K1 is also a space for arranging the steering mechanism. Reference numeral 65b in the drawing is provided below the lower beam portion 43b so as to abut against the pitman arm 23 when the steering shaft 21 is rotated and the maximum rotation angle of the steering shaft 21 (the maximum steering angle of the steering handle 22). ) Shows the handle stopper.

図5,6に示すように、燃料タンク25は、側面視で下ビーム部43bの後半部、ガセットパイプ44、及び上連結パイプ61の前半部に囲まれるように設けられる。燃料タンク25は、上面視では概ね全体が車体左側に位置するように車体中心に対してオフセットして配置され、かつその左側部が左上連結パイプ61よりも左側(車体フレーム4の左右外側)に張り出すように設けられる。なお、図中符号25aは燃料タンク25の後部上端部の給油口に装着される給油キャップを、符号25bは燃料タンク25の前部上端部の開口に装着されて燃料タンク25内の燃料ポンプを支持するポンプホルダをそれぞれ示す。   As shown in FIGS. 5 and 6, the fuel tank 25 is provided so as to be surrounded by the rear half of the lower beam portion 43 b, the gusset pipe 44, and the front half of the upper connection pipe 61 in a side view. The fuel tank 25 is arranged offset from the center of the vehicle body so that the entire fuel tank 25 is located on the left side of the vehicle body when viewed from above, and the left side of the fuel tank 25 is on the left side of the upper left connecting pipe 61 (the left and right outside of the vehicle body frame 4). It is provided to project. In the figure, reference numeral 25a denotes a fuel cap that is attached to the fuel inlet at the upper end of the rear portion of the fuel tank 25, and reference numeral 25b denotes a fuel pump that is attached to the opening at the upper end of the front portion of the fuel tank 25 to Each supporting pump holder is shown.

燃料タンク25の前部上面は前下がりの平坦状に形成され、該上面にはタンクホルダ25bの前側から左側に回り込むように湾曲する金属性の上タンク支持ブラケット71が取り付けられる。上タンク支持ブラケット71の前後には左右方向に直交する板状の前後支持フランジ71a,71bが立設され、該前後支持フランジ71a,71bに対応する前後上タンク支持部72a,72bが上フロントフレーム42の左上端部後側及び上連結パイプ61の前部下側にそれぞれ設けられる。前後上タンク支持部72a,72bは左右方向に沿うボス部を形成し、該ボス部の左右内側又は外側に前後支持フランジ71a,71bを配置してこれらをゴムブッシュ等を介してボルト締結することで、燃料タンク25の上部がフロントフレームアッシ41及び左上連結パイプ61にそれぞれ弾性支持される。   The upper surface of the front portion of the fuel tank 25 is formed in a flat shape with a front lowering, and a metallic upper tank support bracket 71 that is curved so as to go around from the front side of the tank holder 25b to the left side is attached to the upper surface. Plate-like front and rear support flanges 71a and 71b orthogonal to the left and right direction are erected on the front and rear of the upper tank support bracket 71, and the front and rear upper tank support portions 72a and 72b corresponding to the front and rear support flanges 71a and 71b are the upper front frame. 42 on the rear side of the upper left end portion of 42 and the lower side of the front portion of the upper connecting pipe 61. The front and rear upper tank support portions 72a and 72b form boss portions extending in the left-right direction, and the front and rear support flanges 71a and 71b are arranged on the left and right inner sides or the outer sides of the boss portions, and these are fastened with bolts via rubber bushes or the like. Thus, the upper portion of the fuel tank 25 is elastically supported by the front frame assembly 41 and the upper left connecting pipe 61, respectively.

一方、燃料タンク25の下端部には下ビーム部43bの後半部上面に沿うタンク支持脚73が設けられると共に、下ビーム部43bの後半部上面にけるタンク支持脚73に対向する部位には下タンク支持部74が凹設され、該下タンク支持部74にゴムダンパ等を介してタンク支持脚73が嵌合することで、燃料タンク25の下部がフロントフレームアッシ41に弾性支持される。   On the other hand, a tank support leg 73 is provided at the lower end of the fuel tank 25 along the upper surface of the lower half part of the lower beam part 43b. The tank support 74 is recessed, and the tank support leg 73 is fitted to the lower tank support 74 via a rubber damper or the like, so that the lower portion of the fuel tank 25 is elastically supported by the front frame assembly 41.

図7を併せて参照し、ラジエータ26は左右方向に沿う板状をなし、直立状態よりもやや前傾した姿勢とされ、かつ側面視で燃料タンク25と重なるように設けられる。ラジエータ26は、上面視では車体右側に位置するように車体中心に対してオフセットして配置され、かつその右側部が右上連結パイプ61よりも右側(車体フレーム4の左右外側)に張り出すように設けられる。なお、図中符号26aはラジエータ26の後面側に装着されるラジエータファンを、符号26bはラジエータ26の前方に配設される樹脂性のラジエータグリルを、符号26cはエンジン15のシリンダ17Aの左前方に配設されるサーモスタットをそれぞれ示す。   Referring also to FIG. 7, the radiator 26 has a plate shape extending in the left-right direction, is inclined slightly forward from the upright state, and is provided so as to overlap the fuel tank 25 in a side view. The radiator 26 is disposed so as to be offset from the center of the vehicle body so as to be located on the right side of the vehicle body in a top view, and the right side portion thereof protrudes to the right side (the left and right outside of the vehicle body frame 4) from the upper right connection pipe 61. Provided. In the figure, reference numeral 26a denotes a radiator fan mounted on the rear surface side of the radiator 26, reference numeral 26b denotes a resinous radiator grill disposed in front of the radiator 26, and reference numeral 26c denotes a left front of the cylinder 17A of the engine 15. Each of the thermostats shown in FIG.

ラジエータ26の上部タンクの後面には、上面視L字状に屈曲する上ラジエータ支持ブラケット75が取り付けられる。上ラジエータ支持ブラケット75は左右方向に直交する支持フランジ75aを形成し、該支持フランジ75aに対応する上ラジエータ支持部76が右上連結パイプ61の前部下側に設けられる。上ラジエータ支持部76は左右方向に沿うボス部を形成し、該ボス部の左右外側に支持フランジ75aを配置してこれらをゴムブッシュ等を介してボルト締結することで、ラジエータ26の上部が右上連結パイプ61に弾性支持される。   On the rear surface of the upper tank of the radiator 26, an upper radiator support bracket 75 that is bent in an L shape when viewed from above is attached. The upper radiator support bracket 75 forms a support flange 75 a orthogonal to the left-right direction, and an upper radiator support portion 76 corresponding to the support flange 75 a is provided below the front portion of the upper right connecting pipe 61. The upper radiator support portion 76 forms a boss portion extending in the left-right direction, and a support flange 75a is disposed on the left and right outer sides of the boss portion, and these are fastened with bolts via a rubber bush or the like, so that the upper portion of the radiator 26 is The connection pipe 61 is elastically supported.

一方、ラジエータ26の下部タンクの下面には、例えば棒状をなす一対の係合部77が設けられ、該係合部77に対応する下ラジエータ支持ブラケット77aが、下ビーム部43bの後半部右側に設けられた下ラジエータ支持部78に取り付けられる。下ラジエータ支持ブラケット77aは下ラジエータ支持部78から右方に延出し、該下ラジエータ支持ブラケット77aの延出部にゴムブッシュ等を介して係合部77が係合することで、ラジエータ26の下部がフロントフレームアッシ41に弾性支持される。   On the other hand, on the lower surface of the lower tank of the radiator 26, for example, a pair of engaging portions 77 having a rod shape are provided, and a lower radiator support bracket 77a corresponding to the engaging portion 77 is provided on the right side of the rear half of the lower beam portion 43b. It is attached to the provided lower radiator support portion 78. The lower radiator support bracket 77a extends rightward from the lower radiator support portion 78, and the engaging portion 77 engages with the extended portion of the lower radiator support bracket 77a via a rubber bush or the like, thereby lowering the lower portion of the radiator 26. Is elastically supported by the front frame assembly 41.

なお、ラジエータグリル26bは、ラジエータ26よりもやや傾斜を急にした前傾姿勢で配置され、その上端部が上フロントフレーム42の右上端部後側に設けられた上グリル支持部79aに、下端部が上ビーム部43aの後半部右上側に設けられた下グリル支持部79bにそれぞれ係合することで、フロントフレームアッシ41に支持される。   The radiator grille 26b is disposed in a forward tilting posture with a slight inclination compared to the radiator 26, and an upper end portion of the radiator grille 26b is disposed on an upper grille support portion 79a provided on the rear side of the upper right end portion of the upper front frame 42. The portion is supported by the front frame assembly 41 by engaging with the lower grille support portion 79b provided on the upper right side of the rear half of the upper beam portion 43a.

以上説明したように、上記実施例における車体フレーム構造は、左右一対の前輪2を備えた鞍乗り型車両1に適用されるものであって、前記左右前輪2懸架用のフロントサスペンション支持部41Aを有するフロントフレームアッシ41を備え、前記フロントサスペンション支持部41Aが左右一対のクッション上端支持部45並びに左右一対のアッパアーム支持部46a,46b及びロアアーム支持部47a,47bからなるものにおいて、前記フロントフレームアッシ41が、前記左右クッション上端支持部45を有する上フロントフレーム42と、前記左右アッパアーム支持部46a,46b及びロアアーム支持部47a,47bを有する下フロントフレーム43とを主に上下二分割構造とされるものである。   As described above, the vehicle body frame structure in the above embodiment is applied to the saddle-ride type vehicle 1 having a pair of left and right front wheels 2, and the front suspension support portion 41A for suspension of the left and right front wheels 2 is provided. The front suspension assembly 41A includes a pair of left and right cushion upper end support portions 45, a pair of left and right upper arm support portions 46a and 46b, and lower arm support portions 47a and 47b. However, the upper front frame 42 having the left and right cushion upper end support portions 45 and the lower front frame 43 having the left and right upper arm support portions 46a and 46b and the lower arm support portions 47a and 47b are mainly divided into upper and lower parts. It is.

この構成によれば、左右アッパアーム支持部46a,46b及びロアアーム支持部47a,47bを有する下フロントフレーム43に対し、上方に離間する左右クッション上端支持部45を有する上フロントフレーム42を別体に設けることで、フレーム構成部品数を抑えた上で該構成部品単体の小型化を図ることができる。また、左右クッション上端支持部45を一体の上フロントフレーム42に設けると共に、左右アッパアーム支持部46a,46b及びロアアーム支持部47a,47bを一体の下フロントフレーム43に設けることで、フロントサスペンション支持部41Aの左右間の精度管理を容易にでき、フレーム製造工数を削減することができる。   According to this configuration, the upper front frame 42 having the left and right cushion upper end support portions 45 spaced apart upward is provided separately from the lower front frame 43 having the left and right upper arm support portions 46a and 46b and the lower arm support portions 47a and 47b. As a result, the number of frame components can be reduced, and the size of the components can be reduced. Further, the left and right cushion upper end support portions 45 are provided on the integrated upper front frame 42, and the left and right upper arm support portions 46a and 46b and the lower arm support portions 47a and 47b are provided on the integrated lower front frame 43, whereby the front suspension support portion 41A. It is possible to easily manage the accuracy between the left and right sides, and to reduce the number of frame manufacturing steps.

また、上記車体フレーム構造においては、前記下フロントフレーム43が、前記左右アッパアーム支持部46a,46bを有して前後に延びる上ビーム部43aと、前記左右ロアアーム支持部47a,47bを有して前後に延びる下ビーム部43bとを備え、これら上下ビーム部43a,43bが前後柱状部43c,43dを介して部分的に結合されることで、下フロントフレーム43の剛性を確保した上で軽量化を図ることができる。   In the vehicle body frame structure, the lower front frame 43 includes the left and right upper arm support portions 46a and 46b and extends in the front-rear direction and the left and right lower arm support portions 47a and 47b. The lower beam portion 43b extending to the upper and lower beam portions 43a and 43b are partially coupled via the front and rear columnar portions 43c and 43d, thereby reducing the weight of the lower front frame 43 while ensuring the rigidity. Can be planned.

さらに、上記車体フレーム構造においては、前記フロントフレームアッシ41に前エンジン支持部49c、下ステアリング支持部65、前上タンク支持部72a、下タンク支持部74及び下ラジエータ支持部78が設けられることで、各部品の支持構造の簡素化を図ることができる。   Further, in the vehicle body frame structure, the front frame assembly 41 is provided with a front engine support portion 49c, a lower steering support portion 65, a front upper tank support portion 72a, a lower tank support portion 74, and a lower radiator support portion 78. The support structure for each component can be simplified.

なお、この発明は上記実施例に限られるものではなく、例えば図8,9に示すフロントフレームアッシ141としてもよい。以下、上記実施例と同一部分に同一符号を付してその説明を省略する。
フロントフレームアッシ141は、前記フロントフレームアッシ41に対し、前記下フロントフレーム43に代わる下フロントフレーム143を有する点を主に異なる。また、下フロントフレーム143は一体のアルミニウム鋳造部品(又はアルミニウム鋳造部品)とされ、前記下フロントフレーム43に対し、前記上ビーム部43aに代わる上ビーム部143aを有する点を主に異なる。
上ビーム部143aの後半部は側面視で下方に凸の湾曲状をなし、該後半部が下ビーム部43bの後半部と一体化され、前記後空間部K2が無くされている。なお、図中符号149cは不図示のエンジン支持プレートを介してエンジン15の前部を支持する前エンジン支持部を、符号174は不図示の燃料タンクの下部を支持する下タンク支持部をそれぞれ示す。
The present invention is not limited to the above embodiment, and may be a front frame assembly 141 shown in FIGS. In the following, the same parts as those in the above embodiment are denoted by the same reference numerals, and the description thereof is omitted.
The front frame assembly 141 is different from the front frame assembly 41 mainly in that it includes a lower front frame 143 that replaces the lower front frame 43. Further, the lower front frame 143 is an integral aluminum cast part (or aluminum cast part), and is mainly different from the lower front frame 43 in that it has an upper beam part 143a instead of the upper beam part 43a.
The rear half of the upper beam portion 143a has a downwardly convex curved shape in side view, the latter half is integrated with the rear half of the lower beam portion 43b, and the rear space K2 is eliminated. In the figure, reference numeral 149c denotes a front engine support part that supports the front part of the engine 15 via an engine support plate (not shown), and reference numeral 174 denotes a lower tank support part that supports the lower part of the fuel tank (not shown). .

また、前記上フロントフレーム42aにガセットパイプ44に相当する部位を一体形成した構成としてもよい。また、アルミニウム合金以外の金属材料からなる車体フレームに適用してもよい。
さらに、左右後輪3が独立懸架式のリアサスペンションにより懸架され、車体フレームの後部に左右後輪懸架用のリアサスペンション支持部(左右のクッション上端支持部並びに左右のアッパ及びロアアーム支持部)を有するフレーム構造体を備える構成において、前記フレーム構造体すなわち車体フレームの後部に前記フロントフレームアッシ41と同様の分割構造を適用してもよい。
そして、上記実施例における構成はこの発明の一例であり、三輪又は四輪を越える車輪数の車両や鞍乗り型ではない車両(スクータ型車両等)にも適用できることはもちろん、当該発明の要旨を逸脱しない範囲で種々の変更が可能であることはいうまでもない。
In addition, a portion corresponding to the gusset pipe 44 may be integrally formed with the upper front frame 42a. Moreover, you may apply to the vehicle body frame which consists of metal materials other than an aluminum alloy.
Further, the left and right rear wheels 3 are suspended by independent suspension type rear suspensions, and rear suspension support parts (left and right cushion upper end support parts and left and right upper and lower arm support parts) for left and right rear wheel suspensions are provided at the rear part of the vehicle body frame. In the configuration including the frame structure, a divided structure similar to the front frame assembly 41 may be applied to the rear portion of the frame structure, that is, the vehicle body frame.
And the structure in the said Example is an example of this invention, Of course, it can apply also to the vehicle of the number of wheels more than three-wheels or four-wheels, and a vehicle (scooter type vehicle etc.) which are not saddle riding type | molds, The summary of the said invention It goes without saying that various changes can be made without departing from the scope.

この発明の実施例における鞍乗り型車両の左側面図である。1 is a left side view of a saddle-ride type vehicle in an embodiment of the present invention. 上記鞍乗り型車両の車体フレームを左前上方から見た斜視図である。It is the perspective view which looked at the body frame of the saddle-ride type vehicle from the upper left front. 上記車体フレームを左後上方から見た斜視図である。It is the perspective view which looked at the above-mentioned body frame from the upper left back. 上記車体フレームのフロントフレームアッシの分解斜視図である。It is a disassembled perspective view of the front frame assembly of the said vehicle body frame. 上記鞍乗り型車両の車体前部の左側面図である。It is a left view of the vehicle body front part of the saddle riding type vehicle. 上記鞍乗り型車両の車体前部の要部構成の上面図である。It is a top view of the principal part structure of the vehicle body front part of the said saddle riding type vehicle. 上記鞍乗り型車両の車体前部の要部構成の右側面図である。It is a right view of the principal part structure of the vehicle body front part of the said saddle-ride type vehicle. 上記フロントフレームアッシの変形例を示す左側面図である。It is a left view which shows the modification of the said front frame assembly. 図8に示すフロントフレームアッシを左前上方から見た斜視図である。It is the perspective view which looked at the front frame assembly shown in FIG. 8 from the upper left front.

符号の説明Explanation of symbols

1 鞍乗り型車両(車両)
2 前輪(車輪)
41,141 フロントフレームアッシ(フレーム構造体)
41A フロントサスペンション支持部(サスペンション支持部)
42 上フロントフレーム(上フレーム構成部品)
43,143 下フロントフレーム(下フレーム構成部品)
43a,143a 上ビーム部
43b 下ビーム部
43c,43d 前後柱状部(柱状部)
45 クッション上端支持部
46a,46b 前後アッパアーム支持部(アッパアーム支持部)
47a,47b 前後ロアアーム支持部(ロアアーム支持部)
49c,149c 前エンジン支持部(エンジン支持部)
65 下ステアリング支持部(ステアリング支持部)
72a 前上タンク支持部(車両補機支持部)
74,174 下タンク支持部(車両補機支持部)
78 下ラジエータ支持部(車両補機支持部)
1 saddle riding type vehicle (vehicle)
2 Front wheels
41,141 Front frame assembly (frame structure)
41A Front suspension support (suspension support)
42 Upper front frame (upper frame components)
43,143 Lower front frame (lower frame components)
43a, 143a Upper beam portion 43b Lower beam portion 43c, 43d Front and rear columnar portions (columnar portions)
45 Cushion upper end support part 46a, 46b Front and rear upper arm support part (upper arm support part)
47a, 47b Front / rear lower arm support (lower arm support)
49c, 149c Front engine support (engine support)
65 Lower steering support (steering support)
72a Front upper tank support part (vehicle auxiliary equipment support part)
74,174 Lower tank support part (vehicle auxiliary equipment support part)
78 Lower radiator support (vehicle accessory support)

Claims (6)

左右一対の車輪を備えた車両の車体フレーム構造であって、
前記左右車輪懸架用のサスペンション支持部を有するフレーム構造体を備え、前記サスペンション支持部が左右一対のクッション上端支持部並びに左右一対のアッパアーム支持部及びロアアーム支持部からなる車体フレーム構造において、
前記フレーム構造体が、前記左右クッション上端支持部を有する上フレーム構成部品と、前記左右アッパアーム支持部及びロアアーム支持部を有する下フレーム構成部品とを主に上下二分割構造とされることを特徴とする車体フレーム構造。
A vehicle body frame structure with a pair of left and right wheels,
In a vehicle body frame structure comprising a frame structure having suspension support portions for suspension of the left and right wheels, wherein the suspension support portion comprises a pair of left and right cushion upper end support portions, a pair of left and right upper arm support portions, and a lower arm support portion.
The frame structure is mainly composed of an upper frame component having the left and right cushion upper end support portions and a lower frame component having the left and right upper arm support portions and a lower arm support portion, which are mainly divided into upper and lower parts. Car body frame structure.
前記下フレーム構成部品が、前記左右アッパアーム支持部を有して前後に延びる上ビーム部と、前記左右ロアアーム支持部を有して前後に延びる下ビーム部とを備えることを特徴とする請求項1に記載の車体フレーム構造。 2. The lower frame component includes an upper beam portion having the left and right upper arm support portions and extending in the front-rear direction, and a lower beam portion having the left and right lower arm support portions and extending in the front-rear direction. Body frame structure as described in 1. 前記上ビーム部と下ビーム部とを備え、これら上下ビーム部が柱状部を介して部分的に結合されることを特徴とする請求項2に記載の車体フレーム構造。 The vehicle body frame structure according to claim 2, further comprising an upper beam portion and a lower beam portion, wherein the upper and lower beam portions are partially coupled via a columnar portion. 前記フレーム構造体にエンジン支持部が設けられることを特徴とする請求項1から3の何れかに記載の車体フレーム構造。 The vehicle body frame structure according to any one of claims 1 to 3, wherein an engine support portion is provided in the frame structure body. 前記フレーム構造体にステアリング支持部が設けられることを特徴とする請求項1から4の何れかに記載の車体フレーム構造。 The vehicle body frame structure according to any one of claims 1 to 4, wherein a steering support portion is provided on the frame structure. 前記フレーム構造体に車両補機支持部が設けられることを特徴とする請求項1から5の何れかに記載の車体フレーム構造。 The vehicle body frame structure according to any one of claims 1 to 5, wherein a vehicle accessory support portion is provided in the frame structure.
JP2007083763A 2007-03-28 2007-03-28 Body frame structure Expired - Fee Related JP5014858B2 (en)

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