JP2008231806A - Excavator - Google Patents

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JP2008231806A
JP2008231806A JP2007073886A JP2007073886A JP2008231806A JP 2008231806 A JP2008231806 A JP 2008231806A JP 2007073886 A JP2007073886 A JP 2007073886A JP 2007073886 A JP2007073886 A JP 2007073886A JP 2008231806 A JP2008231806 A JP 2008231806A
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work
compressed air
valve
opening
closing
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Atsumi Bandai
充美 万代
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MANDAI CRANE KK
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MANDAI CRANE KK
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Abstract

<P>PROBLEM TO BE SOLVED: To realize the improvement in work efficiency, certainty of work and reduction in work cost, in an excavator using a down-the-hole hammer. <P>SOLUTION: This excavator has an auger 3 suspended and supported by a work machine 1 and the down-the-hole hammer 5, and supplies a confluent material to the down-the-hole hammer 6 side by a supply hose 23 by merging compressed air from a compressor device 11 with fluid from a fluid supply device 13, and is constituted for remotely operating both a first motor-operated opening-closing valve 18 and a second motor-operated opening-closing valve 19, by providing the first motor-operated opening-closing valve 18 opening-closing a supply pipe 16A of the compressed air and the second motor-operated opening-closing valve 19 opening-closing a supply pipe 16B of spray water, in a confluent part 16 for merging the compressed air with the spray water. Such a constitution can secure precision of work, for example, by allowing an operator getting into an operator cab 10 of the work machine 1 to perform remote operation of the respective motor-operated opening-closing valves 18 and 19, and can improve work efficiency and operability without requiring an operator to frequently move in work. <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

本願発明は、ダウンザホールハンマーを用いた掘削装置における圧縮空気と噴霧水の供給構造に関するものである。   The present invention relates to a structure for supplying compressed air and spray water in an excavator using a down-the-hole hammer.

従来から、例えば、地中に埋没した岩石を穿孔して掘削する手段としてダウンザホールハンマーを用いることが知られている(例えば、特許文献1〜3参照)。   Conventionally, for example, it is known to use a down-the-hole hammer as means for drilling and excavating a rock buried in the ground (see, for example, Patent Documents 1 to 3).

このダウンザホールハンマーは、削孔ヘッドにピストンハンマーによって打撃力を与えるように構成されたものであって、図3にはこのダウンザホールハンマーを用いた従来一般的な掘削装置Z0を示している。   This down-the-hole hammer is configured to apply a striking force to the drilling head with a piston hammer. FIG. 3 shows a conventional general excavator Z0 using this down-the-hole hammer.

図3において、符号1はブーム2を備えた作業機であって、該ブーム2の先端にはオーガー3が吊下支持されるとともに、該オーガー3の下側には、接続ロッド4を介してダウンザホールハンマー5が取付けられている。このダウンザホールハンマー5は、シリンダ7内に、削孔ヘッド8と該削孔ヘッド8の打撃力を与えるピストンハンマー6を収容して構成される。   In FIG. 3, reference numeral 1 denotes a working machine having a boom 2, and an auger 3 is suspended and supported at the tip of the boom 2, and a connecting rod 4 is provided below the auger 3. A down-the-hole hammer 5 is attached. The down-the-hole hammer 5 is configured by accommodating a drilling head 8 and a piston hammer 6 that gives a striking force of the drilling head 8 in a cylinder 7.

一方、図3において、符号11は圧縮空気を供給するコンプレッサー装置、13は噴霧水を供給する流体供給装置、15はオイラーであり、上記コンプレッサー装置11からの圧縮空気はエアホース31を介して、また上記流体供給装置13からの噴霧水は水ホース32を介して、それぞれ上記オイラー15に送給される。このオイラー15においては、上記コンプレッサー装置11から供給される圧縮空気に潤滑油が添加供給される。そして、このオイラー15において潤滑油が添加された後の圧縮空気に、さらに上記流体供給装置13から供給される噴霧水を噴霧状態で混合させ、この混合流体を、供給ホース33を介して上記ダウンザホールハンマー5側へ供給し、圧縮空気によって上記ピストンハンマー6を作動させて上記削孔ヘッド8に打撃を与え、該削孔ヘッド8で岩石等を穿孔掘削するとともに、噴霧水を上記削孔ヘッド8部分から噴出させて上記削孔ヘッド8の冷却作用とか粉塵の飛散防止作用を行なわせるようになっている。   On the other hand, in FIG. 3, reference numeral 11 denotes a compressor device that supplies compressed air, 13 denotes a fluid supply device that supplies spray water, 15 denotes an oiler, and compressed air from the compressor device 11 passes through an air hose 31 or The spray water from the fluid supply device 13 is supplied to the oiler 15 through a water hose 32, respectively. In the oiler 15, lubricating oil is added and supplied to the compressed air supplied from the compressor device 11. The sprayed water supplied from the fluid supply device 13 is further mixed with the compressed air after the lubricating oil is added in the oiler 15 in a sprayed state, and the mixed fluid is supplied to the down-the-hole via the supply hose 33. Supplyed to the hammer 5 side, the piston hammer 6 is actuated by compressed air to strike the drilling head 8, drilling and excavating rocks and the like with the drilling head 8, and spray water to the drilling head 8. It is ejected from the portion to cool the drilling head 8 or to prevent dust from scattering.

特開2007−2485号公報JP 2007-2485 A 特開2006−342614号公報JP 2006-342614 A 特開2002−364280号公報。JP 2002-364280 A.

ところで、圧縮空気は、上記ダウンザホールハンマー5の作動時のみに供給され、その非作動時には上記供給ホース33の保護等の観点から供給が停止される。また、上記噴霧水は、上記ダウンザホールハンマー5の作動時には常に供給されるものではなく、例えば、掘削対象物が粉塵の発生が少ない性状のものであるとか、上記削孔ヘッド8の昇温作用が少ないものであるような場合には、上記ダウンザホールハンマー5の作動中といえどもその供給が停止される。即ち、作業状況に応じて、圧縮空気と噴霧水の供給・供給停止操作を細かく行うことが必要である。   By the way, the compressed air is supplied only when the down-the-hole hammer 5 is operated, and when it is not operated, the supply is stopped from the viewpoint of protecting the supply hose 33 and the like. The spray water is not always supplied when the down-the-hole hammer 5 is operated. For example, the object to be excavated has a property of generating less dust, or the temperature raising action of the drilling head 8 is increased. When the amount is small, the supply is stopped even when the down-the-hole hammer 5 is in operation. That is, it is necessary to finely carry out the supply / stop operation of compressed air and spray water according to the work situation.

この場合、従来の掘削装置Z0においては、上記オイラー15の下流側における圧縮空気と噴霧水の合流部位に圧縮空気の供給管路を開閉する開閉弁34と噴霧水の供給管路を開閉する開閉弁35を備え、該各開閉弁34,35の開閉操作によって、圧縮空気と噴霧水の供給・供給停止を行なうようにしている。   In this case, in the conventional excavator Z0, the on-off valve 34 for opening and closing the supply line of compressed air and the opening and closing for opening and closing the supply line of the spray water at the confluence portion of the compressed air and the spray water on the downstream side of the oiler 15 A valve 35 is provided, and supply / stop of supply of compressed air and spray water is performed by opening / closing the opening / closing valves 34 and 35.

しかし、従来は、これら各開閉弁34,35が共に手動弁で構成されていたため、掘削作業に際しては、これら各開閉弁34,35を作業者が直接手動にて行なう必要があり、その作業性は低いものであった。また、このような作業者による上記各開閉弁34,35の開閉操作は、上記作業機1の運転室10に搭乗し作業状況あるいは作業の進行状況を最も把握しているオペレータの指示を受けて行なうことが必要であり、例えば、作業者とオペレータの間における意思疎通が十分でないと的確な開閉操作ができなくなるなど、作業の信頼性及び的確性という点においても問題があった。   However, conventionally, each of the on-off valves 34 and 35 is a manual valve. Therefore, when excavating work, it is necessary for the operator to directly and manually perform the on-off valves 34 and 35. Was low. In addition, the opening / closing operation of each of the on-off valves 34 and 35 by such an operator is instructed by an operator who has boarded the operator's cab 10 of the work machine 1 and is most aware of the work situation or the progress of the work. There is also a problem in terms of work reliability and accuracy, for example, an accurate opening / closing operation cannot be performed unless there is sufficient communication between the operator and the operator.

そこで本願発明は、ダウンザホールハンマーを用いた掘削装置において、作業性の向上を図るとともに、作業の信頼性及び的確性を確保することを目的としてなされたものである。   Therefore, the present invention has been made for the purpose of improving workability and ensuring work reliability and accuracy in an excavator using a down-the-hole hammer.

本願発明ではかかる課題を解決するための具体的手段として、作業機1に吊下支持されたオーガー3と、下端に設けた削孔ヘッド8にピストンハンマー6によって打撃力を与えるようにしたダウンザホールハンマー5を備えるとともに、コンプレッサー装置11から供給される圧縮空気と流体供給装置13から供給される流体を合流させて供給ホース23により上記ダウンザホールハンマー6側へ供給し、上記ハンマーヘッド8により穿孔掘削を行なう掘削装置において、上記コンプレッサー装置11からの圧縮空気と上記流体供給装置13からの噴霧水を合流させる合流部16に、上記圧縮空気の供給管路16Aを開閉する第1電動開閉弁18と上記噴霧水の供給管路16Bを開閉する第2電動開閉弁19を備えるとともに、上記第1電動開閉弁18と第2電動開閉弁19を共に遠隔操作する構成としたことを特徴としている。   In the present invention, as a specific means for solving such a problem, an auger 3 suspended and supported by the work machine 1 and a down-the-hole hammer in which a striking force is applied by a piston hammer 6 to a drilling head 8 provided at the lower end. 5, the compressed air supplied from the compressor device 11 and the fluid supplied from the fluid supply device 13 are combined and supplied to the down-the-hole hammer 6 side by the supply hose 23, and the hammer head 8 performs drilling and excavation. In the excavator, a first electric on-off valve 18 for opening and closing the compressed air supply pipe 16A and the spray are joined to a joining portion 16 for joining the compressed air from the compressor device 11 and the spray water from the fluid supply device 13. While having the 2nd electric on-off valve 19 which opens and closes the water supply pipeline 16B, the said 1st electric drive Is characterized in that it has a closed 18 are both configured to remotely operate the second electric on-off valve 19.

本願発明によれば、上記コンプレッサー装置11からの圧縮空気と上記流体供給装置13からの噴霧水を合流させる合流部16に、圧縮空気の供給管路16Aを開閉する第1電動開閉弁18と上記噴霧水の供給管路16Bを開閉する第2電動開閉弁19を備えるとともに、上記第1電動開閉弁18と第2電動開閉弁19を共に遠隔操作する構成としているので、例えば、上記各電動開閉弁18,19の遠隔操作を上記作業機1の運転室10に乗り込んだオペレータが行なうようにすれば、該オペレータは作業状況あるいは作業の進行状況等を直接確認しながら圧縮空気及び噴霧水の供給・供給停止操作を自動的に行わせることができる。この結果、例えば、従来のように作業者がオペレータの指示を受けて手動にて開閉弁の開閉操作を行なう場合に比して、作業性が格段に向上するとともに、オペレータと作業者との意思疎通の良否によって作業の的確性が左右されることがなく作業上の信頼性及び的確性が確保される。   According to the present invention, the first electric on-off valve 18 that opens and closes the compressed air supply pipe 16 </ b> A at the joining portion 16 that joins the compressed air from the compressor device 11 and the spray water from the fluid supply device 13 and the above. Since the second electric on-off valve 19 for opening and closing the supply line 16B of the spray water is provided and the first electric on-off valve 18 and the second electric on-off valve 19 are both remotely operated, If the operator who gets into the cab 10 of the work machine 1 performs remote operation of the valves 18 and 19, the operator supplies compressed air and spray water while directly confirming the work status or the progress of the work. -The supply stop operation can be performed automatically. As a result, for example, as compared with the conventional case where the operator manually opens / closes the opening / closing valve in response to the operator's instruction, the workability is greatly improved and the intention between the operator and the operator is improved. The accuracy of the work is not affected by the quality of the communication, and the reliability and accuracy in the work are ensured.

以下、本願発明を好適な実施形態に基づいて具体的に説明する。   Hereinafter, the present invention will be specifically described based on preferred embodiments.

図1には、本願発明の実施形態に係る掘削装置Zを示している。この掘削装置Zは、作業機1のブーム2の先端にオーガー3を吊下支持するとともに、該オーガー3の下側には、接続ロッド4を介してダウンザホールハンマー5を取付けている。このダウンザホールハンマー5は、シリンダ7内に削孔ヘッド8と該削孔ヘッド8の打撃力を与えるピストンハンマー6を収容して構成される。   FIG. 1 shows an excavator Z according to an embodiment of the present invention. In this excavator Z, an auger 3 is suspended and supported at the tip of a boom 2 of a work machine 1, and a down-the-hole hammer 5 is attached to the lower side of the auger 3 via a connecting rod 4. The down-the-hole hammer 5 is configured by accommodating a drilling head 8 and a piston hammer 6 that gives a striking force of the drilling head 8 in a cylinder 7.

また、上記作業機1の近傍には、圧縮空気を供給するコンプレッサー装置11が設置されている。このコンプレッサー装置11からの圧縮空気は、その途中にラインオイラー12を備えたエアホース21を介して次述のバルブユニット14に接続されている。また、このオイラー15には、噴霧水を供給する流体供給装置13が水ホース22を介して接続されている。   A compressor device 11 that supplies compressed air is installed in the vicinity of the work machine 1. The compressed air from the compressor device 11 is connected to a valve unit 14 described below via an air hose 21 provided with a line oiler 12 in the middle thereof. In addition, a fluid supply device 13 for supplying spray water is connected to the oiler 15 via a water hose 22.

上記バルブユニット14は、図2に示すように、ケース17内に、第1管路16Aと第2管路16BをT形に接続してなる合流部16を収容して構成される。   As shown in FIG. 2, the valve unit 14 is configured by housing a junction 16 formed by connecting a first pipe 16 </ b> A and a second pipe 16 </ b> B in a T shape in a case 17.

上記第1管路16Aは、その一端が上記エアホース21を介して上記コンプレッサー装置11に、他端が供給ホース23を介して上記ダウンザホールハンマー5側に接続されており、上記第2管路16Bとの接続部位より空気上流側には該第1管路16Aを開閉する第1電動開閉弁18が備えられている。   The first pipe line 16A has one end connected to the compressor device 11 via the air hose 21 and the other end connected to the down-the-hole hammer 5 side via a supply hose 23. A first electric on-off valve 18 that opens and closes the first pipe line 16A is provided on the air upstream side of the connection portion.

上記第2管路16Bは、その一端が水ホース22を介して上記流体供給装置13側に、他端が上記第1管路16Aに接続されるとともに、その通路途中には該第2管路16Bを開閉する第2電動開閉弁19が備えられている。   The second pipe line 16B has one end connected to the fluid supply device 13 side via the water hose 22 and the other end connected to the first pipe line 16A. A second electric on-off valve 19 that opens and closes 16B is provided.

従って、上記第1電動開閉弁18と第2電動開閉弁19を適宜開閉させることで、上記ダウンザホールハンマー5側への「圧縮空気と噴霧水の同時供給」、「圧縮空気のみの単独供給」、及び「圧縮空気と噴霧水の供給停止」を選択的に行なうことができることになる。   Therefore, by opening and closing the first electric on-off valve 18 and the second electric on-off valve 19 as appropriate, the “down-the-hole hammer 5 side” can be “simultaneous supply of compressed air and spray water”, “single supply of compressed air alone”, And “stopping the supply of compressed air and spray water” can be performed selectively.

さらに、上記第1電動開閉弁18と第2電動開閉弁19は、ターミナル24及び操作ケーブル25を介して遠隔操作スイッチ26に接続され、該遠隔操作スイッチ26でのスイッチ操作によって開閉制御されるようになっている。そして、この実施形態では、上記遠隔操作スイッチ26を上記作業機1の運転室10内に引き込み、該運転室10内においてオペレータが直接操作し得るようにしている。   Further, the first electric on-off valve 18 and the second electric on-off valve 19 are connected to a remote operation switch 26 via a terminal 24 and an operation cable 25, and are controlled to be opened and closed by a switch operation at the remote operation switch 26. It has become. In this embodiment, the remote control switch 26 is pulled into the cab 10 of the work machine 1 so that the operator can directly operate the cab 10.

以上のように構成することで、上記ダウンザホールハンマー5を使用した掘削作業時には、オペレータは、上記作業機1の運転室10内で上記ダウンザホールハンマー5の操作を行うとともに、上記遠隔操作スイッチ26を適宜操作して上記各電動開閉弁18,19を必要に応じて開閉作動させることができる。この結果、例えば、従来のように作業者がオペレータの指示を受けて手動にて開閉弁の開閉操作を行なう場合に比して、作業性が格段に向上するとともに、オペレータと作業者との意思疎通の良否によって作業の的確性が左右されることがなく作業上の信頼性及び的確性が確保される。   With the configuration described above, during excavation work using the down-the-hole hammer 5, the operator operates the down-the-hole hammer 5 in the cab 10 of the work machine 1 and appropriately switches the remote control switch 26. The electric on-off valves 18 and 19 can be operated to open and close as required. As a result, for example, as compared with the conventional case where the operator manually opens / closes the opening / closing valve in response to the operator's instruction, the workability is greatly improved and the intention between the operator and the operator is improved. The accuracy of the work is not affected by the quality of the communication, and the reliability and accuracy in the work are ensured.

本願発明の実施の形態に係る掘削装置の全体図である。1 is an overall view of an excavator according to an embodiment of the present invention. 図1に示したバルブユニットの拡大図である。It is an enlarged view of the valve unit shown in FIG. 従来の掘削装置の全体図である。It is a general view of the conventional excavation apparatus.

符号の説明Explanation of symbols

1 ・・作業機
2 ・・ブーム
3 ・・オーガー
4 ・・接続ロッド
5 ・・ダウンザホールハンマー
6 ・・ピストンハンマー
7 ・・シリンダ
8 ・・削孔ヘッド
10 ・・運転室
11 ・・コンプレッサー装置
12 ・・ラインオイラー
13 ・・流体供給装置
14 ・・バルブユニット
15 ・・オイラー
16 ・・合流部
18 ・・第1電動開閉弁
19 ・・第2電動開閉弁
21 ・・エアホース
22 ・・水ホース
23 ・・供給ホース
24 ・・ターミナル
25 ・・操作ケーブル
26 ・・遠隔操作スイッチ
1 ·· Working machine 2 ·· Boom 3 ·· Auger 4 ·· Connecting rod 5 ·· Down-the-hole hammer 6 ·· Piston hammer 7 ·· Cylinder 8 ·· Drilling head 10 ·· Operating room 11 ·· Compressor device 12 ·・ Line oiler 13 ・ ・ Fluid supply device 14 ・ ・ Valve unit 15 ・ ・ Euler 16 ・ ・ Merging section 18 ・ ・ First electric on-off valve 19 ・ ・ Second electric on-off valve 21 ・ ・ Air hose 22 ・ ・ Water hose 23 ・・ Supply hose 24 ・ ・ Terminal 25 ・ ・ Operating cable 26 ・ ・ Remote control switch

Claims (1)

作業機(1)に吊下支持されたオーガー(3)と、下端に設けた削孔ヘッド(8)にピストンハンマー(6)によって打撃力を与えるようにしたダウンザホールハンマー(5)を備えるとともに、
コンプレッサー装置(11)から供給される圧縮空気と流体供給装置(13)から供給される流体を合流させて供給ホース(23)により上記ダウンザホールハンマー(6)側へ供給し、上記ハンマーヘッド(8)により穿孔掘削を行なう掘削装置であって、
上記コンプレッサー装置(11)からの圧縮空気と上記流体供給装置(13)からの噴霧水を合流させる合流部(16)に、上記圧縮空気の供給管路(16A)を開閉する第1電動開閉弁(18)と上記噴霧水の供給管路(16B)を開閉する第2電動開閉弁(19)が備えられるとともに、
上記第1電動開閉弁(18)と第2電動開閉弁(19)が共に遠隔操作される構成であることを特徴とする掘削装置。
An auger (3) suspended and supported by the work machine (1), and a down-the-hole hammer (5) adapted to apply a striking force by a piston hammer (6) to a drilling head (8) provided at the lower end;
The compressed air supplied from the compressor device (11) and the fluid supplied from the fluid supply device (13) are merged and supplied to the down-the-hole hammer (6) side by the supply hose (23), and the hammer head (8) A drilling device for drilling and drilling by
A first electric on-off valve that opens and closes the compressed air supply pipe (16A) at a junction (16) that joins the compressed air from the compressor device (11) and the spray water from the fluid supply device (13). (18) and a second electric on-off valve (19) for opening and closing the spray water supply pipe (16B) are provided,
The excavator characterized in that both the first electric on-off valve (18) and the second electric on-off valve (19) are remotely operated.
JP2007073886A 2007-03-22 2007-03-22 Excavator Pending JP2008231806A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012021264A (en) * 2010-07-12 2012-02-02 Omic Corp Dust prevention system in drilling machine
JP2019090207A (en) * 2017-11-14 2019-06-13 株式会社冨田 Excavation method
KR102337202B1 (en) * 2021-04-02 2021-12-10 (주)세정엔지니어링 Rock crushing eco-friendly multi electric excavator for remote control and excavation method using the same
KR20230055688A (en) * 2021-10-19 2023-04-26 창신인터내셔날 주식회사 Combination hammer with air supply module assembled
KR20240011960A (en) * 2022-07-20 2024-01-29 창신인터내셔날 주식회사 Mixed fluid separation system for DTH hammer

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2012021264A (en) * 2010-07-12 2012-02-02 Omic Corp Dust prevention system in drilling machine
JP2019090207A (en) * 2017-11-14 2019-06-13 株式会社冨田 Excavation method
JP7058432B2 (en) 2017-11-14 2022-04-22 株式会社冨田 Excavation method
KR102337202B1 (en) * 2021-04-02 2021-12-10 (주)세정엔지니어링 Rock crushing eco-friendly multi electric excavator for remote control and excavation method using the same
KR20230055688A (en) * 2021-10-19 2023-04-26 창신인터내셔날 주식회사 Combination hammer with air supply module assembled
KR102607022B1 (en) 2021-10-19 2023-11-29 창신인터내셔날 주식회사 Combination hammer with air supply module assembled
KR20240011960A (en) * 2022-07-20 2024-01-29 창신인터내셔날 주식회사 Mixed fluid separation system for DTH hammer
KR102673470B1 (en) 2022-07-20 2024-06-10 창신인터내셔날 주식회사 Mixed fluid separation system for DTH hammer

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