JP2008230671A - Shock absorber - Google Patents

Shock absorber Download PDF

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JP2008230671A
JP2008230671A JP2007074462A JP2007074462A JP2008230671A JP 2008230671 A JP2008230671 A JP 2008230671A JP 2007074462 A JP2007074462 A JP 2007074462A JP 2007074462 A JP2007074462 A JP 2007074462A JP 2008230671 A JP2008230671 A JP 2008230671A
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wall
piece
pieces
shelf
buffer
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JP4931658B2 (en
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Yoshihiko Funato
吉彦 船戸
Toshiki Ito
俊樹 伊東
Tetsuya Hattori
哲也 服部
Kazuya Katabuchi
二也 片渕
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Chuoh Pack Industry Co Ltd
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Chuoh Pack Industry Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a shock absorber folded from a sheet of cardboard, having some built-in stepped shelves for installing a home-use appliance and having a wide range of shock absorbing strengths without adding any separate shock-absorbing parts by forming a plurality of U-shaped members at this shock-absorber. <P>SOLUTION: This is a shock absorber (200) in which a shelf part (30), an inner wall part (10), a ceiling part (60), an outer wall part (50) and a side wall part (70) are formed by folding up a cardboard (100) cooperatively connected through folding lines characterized in that the inner wall part (10) and the outer wall part (50) are folded at a right angle from the upper ceiling part (60) while being overlapped to each other and the lower shelf part (30) is formed to be folded at a right angle and the inner wall part (10) is upright relative to the shelf part (30) shaped into a rectangular cylinder, the outer wall part (50) is applied to cover from outside and a plurality of U-shaped members (5) are formed inside the inner wall part (10). <P>COPYRIGHT: (C)2009,JPO&INPIT

Description

この発明は、家電製品等を梱包する際に使用する緩衝材に関する。例えば、DVDプレイヤーやDVD−RWやファクシミリやオーディオ・ビデオ等の衝撃に敏感な製品を、段ボール箱に詰め込む際に使用する緩衝体であって、一枚の段ボールを立体的に折り上げた後、突起体を側壁に折込むことにより緩衝作用を有する緩衝体へ形成するようにした緩衝体に関する。 The present invention relates to a cushioning material used when packaging home appliances and the like. For example, a shock absorber used when packing a sensitive product such as a DVD player, DVD-RW, facsimile, audio / video, etc. into a cardboard box, after one cardboard is folded up three-dimensionally, The present invention relates to a shock absorber that is formed into a shock absorber having a shock absorbing action by folding a protrusion on a side wall.

家電製品の梱包には、優れた緩衝特性と種々の形状が自由に得られるという理由から発泡スチロール製パッキンが従来から多用されてきた。ところが、近年、塩化ビニール等の樹脂類と一緒に廃棄物として処理する際に、ダイオキシン発生等の問題が生じたため、その使用が困難になってきた。 For packing of home appliances, a foamed polystyrene packing has been widely used for the reason that excellent buffer characteristics and various shapes can be freely obtained. However, in recent years, problems such as the generation of dioxins have occurred in the disposal of waste together with resins such as vinyl chloride, making it difficult to use.

一方、段ボール製の外装箱の積圧強度を向上させる手段がとられる。段ボールの材質をグレードアップし、厚さ、もしくは重ね枚数をダブルにする等の対策があるが、組立ての作業性が悪化しコストアップになる。そこで、早くからこのような動向を察知して、発泡スチロール製に劣らない段ボール製の緩衝体の開発を進めてきた。それも、製品を保護するために外装箱の中に装着する緩衝体の改善に的がしぼられてきた。 On the other hand, a means for improving the accumulated pressure strength of the outer packaging box made of cardboard is taken. There are measures such as upgrading the cardboard material to double the thickness or number of stacked sheets, but the assembly workability deteriorates and the cost increases. Accordingly, we have been aware of such trends from an early stage, and have been developing a corrugated board cushioning body that is not inferior to that of polystyrene foam. It has also been focused on improving the shock absorber mounted in the outer box to protect the product.

この様な問題に対処するために、段ボール製の緩衝体の望ましい構造について検討を重ねた結果、唯一枚の段ボールから一挙に所望の形態の緩衝体へと折り上げる方法を採用し、この場合、運送上の理由から扁平に畳んだ中間折畳み体で納入し、製品を梱包する現場で速やかに唯一枚の段ボールから緩衝体へと折り上げることができる緩衝体が使い勝手がよいことが解った。 In order to cope with such a problem, as a result of repeatedly examining the desirable structure of the shock absorber made of corrugated cardboard, a method of folding from a single corrugated cardboard to a desired shape of the shock absorber at once is adopted. It was found that a shock absorber that can be delivered as a flat folded intermediate fold for transportation reasons and can be quickly folded from a single cardboard to a shock absorber at the site where the product is packed is easy to use.

本発明は、上述事情に鑑みて、一枚の段ボールから折り上げられ、家電製品等を装着するための段差状棚部を備える緩衝体であって、この緩衝体に複数のコ字状体を形成することにより、別体の緩衝部品を付属させること無く広範囲の緩衝強度を有する緩衝体を提供することを目的とする。 In view of the above circumstances, the present invention is a shock absorber that is folded from a single cardboard and includes a stepped shelf for mounting home appliances and the like. An object of the present invention is to provide a buffer body having a wide range of buffer strength without attaching a separate buffer part.

上述目的を達成するために、本発明者等は、例えば一枚の段ボールの一部をコの字状に折込むことにより緩衝性を有することに着目し、外部から製品に衝撃が加わる部位にコ字状体を形成することへと発展させた。試作した結果、緩衝強度を広範囲に調整できるという知見を得、このことを具現化したもので、請求項1の発明は、折り目を介して連接した段ボール(100)を折上げることによって、棚部(30)、内壁部(10)、天井部(60)、外壁部(50)及び側壁部(70)が形成される緩衝体(200)であって、上方の前記天井部(60)から前記内壁部(10)と前記外壁部(50)が重なりながら直角に折れ曲がり、更に下方の棚部(30)が直角に折れ曲がるように形成され、かつ、前記内壁部(10)は、角筒状に形成される前記棚部(30)に対して直立し、この外側から前記外壁部(50)が覆設され、かつ、前記内壁部(10)の内側に複数のコ字状体(5)が形成されることを特徴とする緩衝体である。また、請求項2の発明は、請求項1の発明の上述特徴に加えて、前記外壁部(50)の外壁片(51)に備える折り目(S3)を介して緩衝片(54)を設けるとともに、この緩衝片(54)の両側に斜めに刻まれた折り目S1、S2を介して緩衝片(53)、(55)が連接し、前記緩衝片(54)が前記折り目(S3)の部位から折込まれるとともに、前記緩衝片(53)、(55)が折り目(S1)、(S2)の部位から前記内壁部(10)の内側へ折込まれるようにして、前記コ字状体(5)が形成されることを特徴とする緩衝体である。請求項3の発明は、請求項2の発明の上述特徴に加えて、前記コ字状体(5)において、前記緩衝片(54)の先端の切り目(h)が内壁片12に内側から当接し、かつ、前記緩衝片(53)、(55)の先端の切れ目(r)、(r)が内壁片12に内側から当接することを特徴とする緩衝体である。そして、請求項4の発明は、請求項3の発明の上述特徴に加えて、前記緩衝片(53)、(55)の先端の切れ目(r)、(r)が末広がりに拡開して内壁片11、13に内側から当接することを特徴とする緩衝体である。そして、請求項5の発明は、請求項1の発明の上述特徴に加えて、前記内壁部(10)に手の甲大の窪み(H)が形成されることを特徴とする緩衝体である。 In order to achieve the above-mentioned object, the present inventors pay attention to the fact that they have a buffering property by folding a part of a piece of cardboard into a U-shape, for example, at a site where an impact is applied to the product from the outside. Developed to form a U-shaped body. As a result of trial manufacture, the knowledge that the buffer strength can be adjusted in a wide range was obtained, and this was embodied. The invention of claim 1 is a method of forming a shelf by folding cardboard (100) connected through a fold. (30) A shock absorber (200) in which an inner wall (10), a ceiling (60), an outer wall (50), and a side wall (70) are formed, from above the ceiling (60). The inner wall portion (10) and the outer wall portion (50) are bent at a right angle while being overlapped, and the lower shelf portion (30) is bent at a right angle, and the inner wall portion (10) is formed in a rectangular tube shape. Upright with respect to the shelf (30) to be formed, the outer wall (50) is covered from the outside, and a plurality of U-shaped bodies (5) are formed inside the inner wall (10). It is a buffer characterized by being formed. In addition to the above feature of the invention of claim 1, the invention of claim 2 is provided with a buffer piece (54) through a fold (S3) provided in the outer wall piece (51) of the outer wall portion (50). The buffer pieces (53) and (55) are connected to each other through fold lines S1 and S2 obliquely carved on both sides of the buffer piece (54), and the buffer piece (54) is connected to the fold line (S3). The U-shaped body (5) is formed so that the buffer pieces (53), (55) are folded into the inner wall (10) from the folds (S1), (S2). ) Is formed. In the invention of claim 3, in addition to the above-mentioned feature of the invention of claim 2, in the U-shaped body (5), the notch (h) at the tip of the buffer piece (54) hits the inner wall piece 12 from the inside. The shock absorber is characterized in that the cuts (r) and (r) at the tips of the buffer pieces (53) and (55) are in contact with the inner wall piece 12 from the inside. In addition to the above-mentioned feature of the invention of claim 3, the invention of claim 4 is characterized in that the cuts (r), (r) at the tips of the buffer pieces (53), (55) are widened to the inner wall. It is a shock absorber characterized by contacting the pieces 11 and 13 from the inside. The invention according to claim 5 is a shock absorber characterized in that, in addition to the above-mentioned feature of the invention according to claim 1, a recess (H) of the back of the hand is formed in the inner wall portion (10).

本発明に係わる緩衝体によれば、段ボール箱に詰め込む製品を安全に保護する機能を有する。また、扁平に折畳んだ状態で輸送するので嵩張らず輸送コストを低減できるとともに、梱包現場での保管スペースの削減等に寄与する。しかも、一枚の段ボールのみで他の付属品を必要とすることなく扁平に折畳んだ状態から速やかに立体的な緩衝体へと折り上げることが可能である等の効果を奏する。 The shock absorber according to the present invention has a function of safely protecting the product packed in the cardboard box. Moreover, since it transports in the state folded flat, it can not be bulky but can reduce transportation cost, and it contributes to the reduction of the storage space at the packing site, etc. In addition, there is an effect that it is possible to quickly fold up from a flat folded state to a three-dimensional shock absorber without requiring other accessories with only one cardboard.

本発明の実施の形態を、添付図面に例示した本発明の実施例に基づいて以下に具体的に説
明する。
Embodiments of the present invention will be specifically described below based on the embodiments of the present invention illustrated in the accompanying drawings.

先ず、本発明の実施例1ついて、図1〜図17を参照しながら説明する。図1は、左右一組の一方の緩衝体200Aの展開図で、段ボール100Aである。図2は、段ボール100Aを折り上げる途中の中間折畳み体105A1を示す斜視図である。図3は、更に折り上げる途中の中間折畳み体105A2を示す斜視図である。図4は、更に折り上げる途中の中間折畳み体105A3を示す斜視図である。図5は、更に折り上げる途中の中間折畳み体105A4を示す斜視図である。図6は、更に折り上げる途中の中間折畳み体105A5を示す斜視図である。図7は、更に折り上げる途中の中間折畳み体105A6を示す斜視図である。図8は、中間折畳み体105A7を裏側から見たもので、コ字状体へと折込む状態を示す斜視図である。図9は、更に折り上げる途中の中間折畳み体105A8を裏側から見たもので、コ字状体へ折込み完了した状態を示す斜視図である。図10は、折込み完了後のコ字状体の詳細を示す斜視図である。図11は、パット400PAの展開図で、段ボール300PAである。
図12は、段ボール300PAを折り上げる途中のパットパット中間折畳み体305PA1の斜視図である。図13は、段ボール300PAを折り上げ完了後のパット400PAの斜視図である。図14は、折り上げる途中の左右一組の中間折畳み体105A8と中間折畳み体105a8及びパット400PAを外装箱500に組込み、この上から製品600を載置する状態を示す斜視図である。図15は、製品600を上方から押さえ込むようにして緩衝体200A、200aへと折り曲げ、パット400PAを外装箱500の他方の側壁に組み込んだ状態を示す斜視図である。図16は、図15におけるAA―AA矢視の断面図である。以上の図は、何れも段ボールの厚みを省略したもので、他の実施例についても同様である。また、緩衝体200A、200aは左右対称なので、段ボール100aの図を省略した。後述する中間折畳体、緩衝体も当然左右対称なので、一方の図を省略した。これらについては、他の実施例についても同様である。
First, a first embodiment of the present invention will be described with reference to FIGS. FIG. 1 is a development view of a pair of left and right shock absorbers 200A, which is a corrugated cardboard 100A. FIG. 2 is a perspective view showing the intermediate folded body 105A1 in the middle of folding the cardboard 100A. FIG. 3 is a perspective view showing the intermediate folded body 105A2 in the middle of further folding. FIG. 4 is a perspective view showing the intermediate folded body 105A3 in the middle of further folding. FIG. 5 is a perspective view showing the intermediate folded body 105A4 in the middle of further folding. FIG. 6 is a perspective view showing the intermediate folded body 105A5 in the middle of further folding. FIG. 7 is a perspective view showing the intermediate folded body 105A6 in the middle of further folding. FIG. 8 is a perspective view showing a state where the intermediate folded body 105A7 is viewed from the back side and is folded into a U-shaped body. FIG. 9 is a perspective view showing the intermediate folded body 105A8 in the middle of further folding, as viewed from the back side, and the folding into the U-shaped body is completed. FIG. 10 is a perspective view showing details of the U-shaped body after folding is completed. FIG. 11 is a development view of the pad 400PA, which is a cardboard 300PA.
FIG. 12 is a perspective view of the pad-pad intermediate folded body 305PA1 in the middle of folding the cardboard 300PA. FIG. 13 is a perspective view of the pad 400PA after the cardboard 300PA has been folded up. FIG. 14 is a perspective view showing a state in which a pair of intermediate folded body 105A8, intermediate folded body 105a8, and pad 400PA in the middle of folding are assembled in the outer box 500, and the product 600 is placed thereon. FIG. 15 is a perspective view showing a state in which the product 600 is folded into the shock absorbers 200 </ b> A and 200 a so as to be pressed from above, and the pad 400 </ b> PA is incorporated into the other side wall of the exterior box 500. 16 is a cross-sectional view taken along the line AA-AA in FIG. In the above drawings, the thickness of the cardboard is omitted, and the same applies to other embodiments. Moreover, since the shock absorbers 200A and 200a are bilaterally symmetrical, the illustration of the cardboard 100a is omitted. Since the intermediate folding body and the buffer body, which will be described later, are naturally left-right symmetrical, one figure is omitted. The same applies to the other embodiments.

左右一組の一方の緩衝体200Aの展開図である略矩形状をした段ボール100Aには、所定の箇所に折り目を設けてあるので、それらについて以下に説明する。図1に示すように、段ボール100Aは、左右方向の折り目に沿って、上下に内壁部10、棚部30、外壁部50、天井部60及び側壁部70に大きく4分割され、また、上下方向の折り目Mにより左右に大きく2分割される。段ボール100Aの上下及び左右の方向については、以上の通りとし、他の実施例についても同様である。また、図の輪郭内の点線は折り目叉は罫線を示し、一方、実線は切れ目を示し、他の実施例についても同様である。上述したように段ボール100Aは、上から折り目Dを左右方向に備え、これと平行に折り目G、そして、更に下方に折り目Hによって大きく4分割される。そして、上方において、更に細かく折り目A、B及びCが左右方向に設けられ、内壁部10は、これらの折り目によって上下に更に4分割され、夫々内壁片11と右方に位置する内壁片15、同様に内壁片12と16、内壁片13と17及び内壁片14と18とに左右に小分割される。また、内壁片12には、上方に凸片19を備え、また、上下方向の折り目Mを中央に折り目M1とM2を備える。内壁片13には、左右方向に罫線X1とこれに直交する切り目f、fを備える。また、内壁片12、13の右方に位置する内壁片16にスリット21を備え、内壁片17にスリット21の下方延長上に切り目jを備える。内壁片14には、窓23、24及び左方に小さい窓22を備え、上述した折り目Mの下方延長上の折り目M、そして、内壁片18の右端にスリット25を備える。次に、内壁部10の下方に折り目E及びFが左右方向に設けられ、棚部30は、これらの折り目によって更に細かく上下に3分割され、夫々棚片31と右方に位置する34、同様に棚片32と35、棚33と36に左右に小分割される。棚片31には、スリット39を備える。棚片32には、左右方向に罫線X2を備え、この両端が二股に開く。棚片32と35との間に、折り目Uを介して棚片37と38を備える。次に、下方の外壁部50は、外壁片51と左方に位置する外壁片52とからなる。外壁片51には左右対称に折り目S3を介して2群の緩衝片が並び、夫々折り目S1、S2を介して緩衝片53、54、55を備える。ここで、緩衝片54の両側に折り目S1、S2を介して対称に緩衝片53、55が連接し、夫々折り目S3から緩衝片54の先端部が狭まるように折り目S1、S2が斜めに刻まれている。そして、緩衝片53及び緩衝片55から夫々釣り針状の切れ目b、bが刻まれ、右方外壁片52の右端に舌片57を備える。以上の外壁部50の下方は、折り目J、K及びLが左右方向に設けられ、天井部60は、これらの折り目によって更に4分割され、天井片61、天井片62、天井片63及び天井片64に上下に小分割される。天井片62には、左右方向に罫線X3とこれに直交する切り目g、gを備え、罫線X3の両端は二股に分かれる。以上の天井部60の右方は側壁部70が位置し、図示のように、折り目K1、K2、K3を介して天井片71、72、73及びリブ74に分割される。また、天井片64は複数の孔65を備え、折上げられた緩衝体において、緩衝作用を有する。 The corrugated cardboard 100A having a substantially rectangular shape, which is a development view of the one pair of left and right shock absorbers 200A, is provided with folds at predetermined locations, which will be described below. As shown in FIG. 1, the corrugated cardboard 100A is roughly divided into four in the vertical direction along the crease in the left-right direction into an inner wall part 10, a shelf part 30, an outer wall part 50, a ceiling part 60, and a side wall part 70. The crease M is divided into two parts on the left and right. The vertical and horizontal directions of the cardboard 100A are as described above, and the same applies to the other embodiments. In addition, the dotted line in the contour of the figure indicates a crease or ruled line, while the solid line indicates a break, and the same applies to other embodiments. As described above, the cardboard 100A is provided with the fold line D in the left-right direction from the top, and is roughly divided into four by the fold line G in parallel with the crease line D, and the crease line H further downward. In the upper part, the folds A, B and C are further finely provided in the left-right direction, and the inner wall part 10 is further divided into four vertically by these folds, respectively, the inner wall piece 11 and the inner wall piece 15 positioned on the right side, Similarly, it is subdivided into left and right inner wall pieces 12 and 16, inner wall pieces 13 and 17, and inner wall pieces 14 and 18. Further, the inner wall piece 12 is provided with a convex piece 19 on the upper side, and is provided with fold lines M1 and M2 with a fold line M in the vertical direction at the center. The inner wall piece 13 includes a ruled line X1 and cuts f and f perpendicular to the ruled line X1 in the left-right direction. In addition, the inner wall piece 16 positioned to the right of the inner wall pieces 12 and 13 is provided with a slit 21, and the inner wall piece 17 is provided with a cut j on the lower extension of the slit 21. The inner wall piece 14 is provided with windows 23 and 24 and a small window 22 on the left side, a crease M on the lower extension of the fold line M described above, and a slit 25 at the right end of the inner wall piece 18. Next, folds E and F are provided in the left-right direction below the inner wall 10, and the shelf 30 is further finely divided into three vertically by these folds, respectively 34 and positioned on the right side with the shelf 31. Are divided into left and right shelves 32 and 35 and shelves 33 and 36. The shelf piece 31 includes a slit 39. The shelf piece 32 is provided with a ruled line X2 in the left-right direction, and both ends thereof are bifurcated. Between the shelf pieces 32 and 35, the shelf pieces 37 and 38 are provided through the fold line U. Next, the lower outer wall portion 50 includes an outer wall piece 51 and an outer wall piece 52 located on the left side. Two groups of buffer pieces are arranged on the outer wall piece 51 symmetrically through the fold line S3, and provided with buffer pieces 53, 54, and 55 through the fold lines S1 and S2, respectively. Here, the buffer pieces 53 and 55 are symmetrically connected to both sides of the buffer piece 54 via the fold lines S1 and S2, and the fold lines S1 and S2 are cut obliquely so that the tip of the buffer piece 54 is narrowed from the fold line S3. ing. Then, fishhook-like cuts b and b are cut from the buffer piece 53 and the buffer piece 55, respectively, and a tongue piece 57 is provided at the right end of the right outer wall piece 52. Below the outer wall 50, the folds J, K, and L are provided in the left-right direction, and the ceiling 60 is further divided into four by these folds, and the ceiling piece 61, the ceiling piece 62, the ceiling piece 63, and the ceiling piece. 64 is subdivided vertically. The ceiling piece 62 is provided with a ruled line X3 and cuts g, g perpendicular to the ruled line X3 in the left-right direction, and both ends of the ruled line X3 are divided into two forks. A side wall 70 is located on the right side of the ceiling 60 described above, and is divided into ceiling pieces 71, 72, 73 and ribs 74 through fold lines K1, K2, K3 as shown in the figure. Moreover, the ceiling piece 64 includes a plurality of holes 65 and has a buffering action in the folded buffer body.

段ボール100Aは以上の構成であって、左右一組の他方の緩衝体200aの展開図である段ボール100aは、段ボール100Aと左右対称で略矩形状である。同様に、折り目によって上下方向に大きく4分割され、また、左右方向に大きく2分割される。 左右一組の段ボール100A、aは、以上のような構成であり、以下に緩衝体200A、aへと折り上げる手順について説明する。 The corrugated cardboard 100A has the above-described configuration, and the corrugated cardboard 100a, which is a developed view of the other pair of shock absorbers 200a on the left and right sides, is symmetrical with the corrugated cardboard 100A and has a substantially rectangular shape. Similarly, it is roughly divided into four in the vertical direction by the fold, and is largely divided into two in the left-right direction. The left and right set of corrugated boards 100A, a are configured as described above, and the procedure for folding them into the shock absorbers 200A, a will be described below.

先ず、左右一組の一方の緩衝体200Aの展開図である段ボール100Aを、折り目Fの部位から、これより上方の部位を一体として手前側へ折り曲げ、他の部位へ被せる。この状態を中間折畳体105A1と称し、図2に示す。次に、内壁片14の窓22へ折重なった裏側から外壁片51の舌片56を表側へ出して折り曲げることにより、表の内壁片14と裏側の外壁片51とが一体的に係止される。ここで、舌片56は折り目T1から末広がりに拡がるので窓22から外れ難い。同様に、内壁片18の溝25へ裏側から外壁片52の舌片57を表側へ出して折り曲げることにより、表の内壁片18と裏の外壁片52とが一体的に係止される。同様に、舌片57は折り目T2から末広がりに拡がるので溝25から外れ難い。この状態を中間折畳体105A2と称し、図3に示す。更に折り進め、折り目B、Cの部位から内壁片12、13を直角に表側へ折り曲げた後、内壁片12の凸片19を棚片31のスリット39へ挿着することにより、内壁片12が棚片31に一体的に係止される。この状態を中間折畳体105A3と称し、図4に示す。次に、右方側壁部70のリブ74を折り目K1の部位から直立させ、次いで折り目Hの部位から折り曲げて内壁片16、17のスリット21、切れ目jへ挿着する。この状態を中間折畳体105A4と称し、図5に示す。更に進め、側壁部70の側壁片73を折り目K3の部位から折り曲げ、棚片34の手前の隙間へ挿着する。この状態を中間折畳体105A5と称し、図6に示す。次に、図6の状態から、棚部30の右方の折り目M3、M4及び棚片37、38間の折り目U及び折り目Mの部位から棚部30及び側壁部70を手前左側へ折り曲げ、棚片37、38を棚片32の内側へ潜らせるようにして直角に起こす。この状態を中間折畳体105A6と称し、緩衝体の原形となるL字状の中間折畳体として図7に示す。この図7の折上げ状態を裏返し、図8に示すように、外壁片51に備える左右対称2群の緩衝片を中間折畳体の内側へ折込む。この時、折り目S3の部位から緩衝片54を内側へ折込むと、外壁片53、55の切れ目rが円弧状に形成され、かつ、折り目S1、S2が斜めに刻まれているので両側の緩衝片53と55も一緒に、内側へ折込まれる。ここで、緩衝片53、55の切れ目rが円弧状であり、かつ、緩衝片54が折り目S3から狭くなるように折り目S1、S2が斜めに刻まれていることによって、緩衝片54を中にして両側の緩衝片53、55を内側へ折込む際に、緩衝片53、55が折り曲がり易くなる。この状態を中間折畳体105A7と称し、図8に示す。更に、緩衝片54を外壁片51に対して略直角になるまで内側へ折込むと、外壁片51にコ字状体5、5が内側へ向けて左右対称に断面コ字状に2箇所形成され、この状態を中間折畳体105A8と称し、図9に示す。このコ字状体5を外壁片51の上方から見た拡大図として、図10に示すように、内側へ直角に折れ曲がった緩衝片54を中にして、両側に緩衝片53、55が折り目S1、S2の部位から折れ曲がった断面コ字状体5が形成される。両側の緩衝片53、55の先端のノッチ58、58が、夫々切れ目b、bの裏側に係止されている。ここで、緩衝片53、55の先端のノッチ58、58が釣り針状の切れ目b、bに係止され外れ難いという段ボール切断部位の形状効果がある。なお、図2に示した中間折畳体105A1の状態で段積みにされ、嵩張らない状態で輸送されるので輸送コストの低減を図ることができる。また、製品を梱包する現場でも中間折畳体105A1として狭いスペースに効率よく一時保管することができる。他の実施例についても同様である。 First, a corrugated cardboard 100A, which is a developed view of one pair of left and right shock absorbers 200A, is folded from the part of the fold F to the front side with the part above the crease F as a unit, and is put on the other part. This state is referred to as an intermediate folded body 105A1 and is shown in FIG. Next, the tongue piece 56 of the outer wall piece 51 is pulled out from the back side that is folded over the window 22 of the inner wall piece 14 and bent, whereby the inner wall piece 14 on the front side and the outer wall piece 51 on the back side are locked together. The Here, since the tongue piece 56 spreads from the fold line T <b> 1 to the end, it is difficult to come off the window 22. Similarly, the inner wall piece 18 on the front side and the outer wall piece 52 on the back side are integrally locked by protruding the tongue piece 57 of the outer wall piece 52 from the back side to the groove 25 of the inner wall piece 18 and bending it. Similarly, since the tongue piece 57 extends from the fold line T2 to the end, it is difficult to come off the groove 25. This state is referred to as an intermediate folded body 105A2 and is shown in FIG. Further folding and folding the inner wall pieces 12 and 13 from the creases B and C at right angles to the front side, and then inserting the convex pieces 19 of the inner wall pieces 12 into the slits 39 of the shelf pieces 31, The shelf piece 31 is integrally locked. This state is referred to as an intermediate folded body 105A3 and is shown in FIG. Next, the rib 74 of the right side wall 70 is made to stand upright from the part of the crease K1, and then bent from the part of the crease H to be inserted into the slit 21 and the cut j of the inner wall pieces 16, 17. This state is referred to as an intermediate folded body 105A4 and is shown in FIG. Further, the side wall piece 73 of the side wall portion 70 is bent from the portion of the fold K3, and is inserted into the gap in front of the shelf piece 34. This state is referred to as an intermediate folded body 105A5 and is shown in FIG. Next, from the state of FIG. 6, the shelf 30 and the side wall 70 are folded leftward from the folds U and folds M between the folds M3 and M4 on the right side of the shelf 30 and the shelf pieces 37 and 38, and the shelf The pieces 37 and 38 are raised at right angles so as to be hidden inside the shelf piece 32. This state is referred to as an intermediate folded body 105A6, and is shown in FIG. 7 as an L-shaped intermediate folded body that is the original shape of the buffer body. The folded state of FIG. 7 is turned upside down, and as shown in FIG. 8, two groups of bilaterally symmetric buffer pieces provided on the outer wall piece 51 are folded inside the intermediate folding body. At this time, when the buffer piece 54 is folded inward from the part of the fold S3, the cuts r of the outer wall pieces 53 and 55 are formed in an arc shape, and the folds S1 and S2 are obliquely cut, so The pieces 53 and 55 are also folded inward. Here, since the cut r of the buffer pieces 53 and 55 is arcuate, and the folds S1 and S2 are obliquely cut so that the buffer piece 54 is narrowed from the fold S3, the buffer piece 54 is made inside. When the buffer pieces 53 and 55 on both sides are folded inward, the buffer pieces 53 and 55 are easily bent. This state is referred to as an intermediate folded body 105A7 and is shown in FIG. Further, when the buffer piece 54 is folded inward until it becomes substantially perpendicular to the outer wall piece 51, the U-shaped bodies 5 and 5 are formed in the outer wall piece 51 at two locations in a U-shaped cross section symmetrically toward the inner side. This state is referred to as an intermediate folded body 105A8 and is shown in FIG. As an enlarged view of the U-shaped body 5 as viewed from above the outer wall piece 51, as shown in FIG. 10, the buffer pieces 53, 55 are folds S1 on both sides with the buffer pieces 54 bent inward at right angles. , A U-shaped cross-section 5 that is bent from the region S2 is formed. The notches 58 and 58 at the tips of the buffer pieces 53 and 55 on both sides are locked to the back sides of the cut lines b and b, respectively. Here, there is a shape effect of the corrugated cardboard cutting portion in which the notches 58 and 58 at the tips of the buffer pieces 53 and 55 are locked to the fishhook-like cuts b and b and are not easily removed. In addition, since it is stacked in the state of intermediate | middle folding body 105A1 shown in FIG. 2, and it conveys in the state which is not bulky, it can aim at reduction of transportation cost. Further, even at the site where the product is packed, the intermediate folded body 105A1 can be efficiently temporarily stored in a narrow space. The same applies to the other embodiments.

次に、左右の緩衝体とともに外装箱に装着するパットについて説明する。パット400PAの展開図であり、略矩形状をしたパット段ボール300PAには、所定の箇所に折り目を設けてあり、それらについて以下に説明する。図11に示すように、パット段ボール300PAには、上下方向の折り目W1、W2、W3、W4、W5、W6、W7、W8、W9、W10、W11、W12、W13、W14、W15が平行に設けられる。そして、これらに囲まれるように、パット片81、82、83、84、85、86、87、88、89、90、91、92、93、94、95が形成される。そして、パット片82に窓96、パット片86に舌片97、パット片90に窓99が、また、パット片87に折り目W10を介して両端にヒレ9、9を有する異形状の舌片98を備える。パット段ボール300PAは、以上のような構成であり、以下にパット400PAへと折り上げる手順について説明する。 Next, the pad to be mounted on the outer box together with the left and right shock absorbers will be described. Fig. 4 is a development view of the pad 400PA. The pat cardboard 300PA having a substantially rectangular shape is provided with creases at predetermined locations, which will be described below. As shown in FIG. 11, the folds W1, W2, W3, W4, W5, W6, W7, W8, W9, W10, W11, W12, W13, W14, W15 are provided in parallel on the pad corrugated board 300PA. It is done. And pad piece 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95 is formed so that it may be surrounded by these. The pad piece 82 has a window 96, the pad piece 86 has a tongue piece 97, the pad piece 90 has a window 99, and the pad piece 87 has fins 9, 9 at both ends via folds W 10. Is provided. The pad cardboard 300PA is configured as described above, and the procedure for folding it up to the pad 400PA will be described below.

先ず、左端から上下方向の折り目に沿って角筒体を形成するように手前側へ折り曲げ、図12に示すように角筒体7の手前をパット片83とする。次に、パット片87を中央にして、右端から上下方向の折り目に沿って角筒体8を形成するように折り曲げ、角筒体の手前をパット片89とする。この状態をパット中間折畳体305PA1と称する。 First, it is bent toward the front side so as to form a rectangular tube body from the left end along the fold in the vertical direction, and the front side of the rectangular tube body 7 is used as a pad piece 83 as shown in FIG. Next, the pad piece 87 is centered and bent from the right end along the fold in the vertical direction so as to form the square tube body 8, and the front side of the square tube body is defined as a pad piece 89. This state is referred to as a pad intermediate folded body 305PA1.

次に、左側の角筒体7におけるパット片82の窓96へパット片86の舌片97を筒の内側へ挿着することにより、角筒体7がパット片85、86に一体的に係止される。ここで、舌片97は折り目W7から末広がりに拡がるので窓96から外れ難い。同様に、右側の角筒体8の窓99へ舌片98を筒の内側へ挿着することにより、右側の角筒体8がパット片87に一体的に係止される。ここで、舌片98は両端にヒレ9、9を有するので、これらが角筒体8の中で拡がるので窓99から外れ難い。この状態をパット400PAと称し、図13に示す。左方の窪みV1は、後で製品600を外装箱500へ組み込んだ時、出っ張った製品端子が収まるスペースとなる。 Next, by inserting the tongue piece 97 of the pad piece 86 into the inside of the cylinder into the window 96 of the pad piece 82 in the left square cylinder body 7, the square cylinder body 7 is integrally engaged with the pad pieces 85 and 86. Stopped. Here, since the tongue piece 97 extends from the fold line W7 toward the end, it is difficult to come off the window 96. Similarly, by inserting the tongue piece 98 into the window 99 of the right-side square cylinder 8 inside the cylinder, the right-side square cylinder 8 is integrally locked to the pad piece 87. Here, since the tongue piece 98 has fins 9 and 9 at both ends, the tongue piece 98 is not easily detached from the window 99 because it expands in the rectangular tube body 8. This state is called a pad 400PA and is shown in FIG. The left recess V1 is a space in which the protruding product terminals are accommodated when the product 600 is later assembled into the outer box 500.

前述した中間折畳体105A8と同様に、他方の中間折畳体105a8も左右対称に折上げられる。これらの中間折畳体を左右のセットにして外装箱500の中へ組込み、更に、これらに挟まれるようにパット400PAを組込み、次いで、この上から製品600を載置する。中間折畳体105A8、105a8の棚部30、30の棚片31、31の上に製品600を載せ、この状態を図14に示す。ここで、中間折畳体の内壁部10が外装箱500の側壁を背にして直立し、これに対し直角に曲がった棚部30が外装箱500の底面の上に載る。次に、上方へ開いた天井部60における夫々の天井片を内側へ角筒状に折り曲げることにより、左右の緩衝体200A、200aへと折り上る。この時、内壁部10と側壁部70とで直角に形成されるコーナーC1部へ天井片61、62、63、64を折り曲げて形成される角筒体を上面が天井片61になるように嵌め込みながら、二点鎖線で示す製品600を上方から押さえ込み、この状態を図15に示す。 Similar to the intermediate folded body 105A8 described above, the other intermediate folded body 105a8 is also folded up symmetrically. These intermediate folds are assembled into the outer box 500 as a left and right set, and a pad 400PA is assembled so as to be sandwiched between them, and then the product 600 is placed thereon. The product 600 is placed on the shelf pieces 31 and 31 of the shelf portions 30 and 30 of the intermediate folding bodies 105A8 and 105a8, and this state is shown in FIG. Here, the inner wall portion 10 of the intermediate folding body stands upright with the side wall of the outer box 500 as the back, and the shelf 30 bent at a right angle to the inner wall portion 10 is placed on the bottom surface of the outer box 500. Next, each ceiling piece in the ceiling part 60 opened upward is folded inward into a rectangular tube shape, thereby folding the left and right shock absorbers 200A and 200a. At this time, a rectangular tube formed by bending the ceiling pieces 61, 62, 63, 64 into the corner C 1 formed at a right angle between the inner wall 10 and the side wall 70 is fitted so that the upper surface becomes the ceiling piece 61. However, the product 600 indicated by the two-dot chain line is pressed from above, and this state is shown in FIG.

以上のように、外装箱500の中に緩衝体200A、200aを左右に装着し、これらの緩衝体の棚部30へ製品を挿嵌する。この状態を図15におけるAA−AA矢視の断面として図16に示し、以下に断面コ字状体5の緩衝作用について説明する。外装箱500の左右端に緩衝体を装着し、この上に製品600を載置する。緩衝体200Aの下方は、棚部30の棚片31、32、33及び外壁片51からなる角筒体が形成され、この棚片31の上に製品600の端部が載置される。製品600の右方において、内壁片12の内側に断面コ字状体5が折込まれている。この断面コ字状体5を形成する衝撃片54の端面及び両側の衝撃片53、55の左端面が製品600側の内壁片12に当接する。即ち、図8、9及び本図16を参照すると、緩衝片54を中にして両側の斜めに刻まれた折り目S1、S2を介して緩衝片53、55が連接しており、この状態において、緩衝片54が折り目S3の部位から略直角に折り曲げられると、これに追随してこの両側の緩衝片53、55も曲がって緩衝体200Aの中央に向かって末広がりに拡開して形成される。この時、緩衝片54の先端の切れ目hが内壁片12に内側から当接し、かつ、緩衝片53、55における弧状の切れ目r延長上の直線状先端部も内側から内壁片12に当接するとともに、一方、末広がりに拡開して形成された緩衝片53、55の側面は内壁片11、13に内側から当接した状態にある。製品600の上方は、天井部60の天井片61、62、63及び64からなる角筒体が形成され、この天井片63が製品600側に向く。この様にして、製品600の右端部は内壁片12と断面コ字状体5によって、外部からの衝撃から保護され、製品600の下方は棚部30の角筒体によって護られ、製品600の上方は天井部60の角筒体によって保護される。なお、左右の棚部30、30の角筒体の上に製品600が載置されるが、棚部30の角筒体は製品600の重量を支えるに足る充分な強度を有し、また、この角筒体には空洞が形成されるので、外装箱500の下方からの衝撃に対して緩衝作用を有し製品600を保護する。更に、外装箱500内の左右方向は、内壁部10の中に折込まれた断面コ字状体5、5が製品600側を向いているので、左右方向からの衝撃に対して製品600を保護する緩衝作用を有する。詳しくは、更に、外方から断面コ字状体5に、大きな衝撃が加わった場合、図10に示すように断面コ字状体5の両側の衝撃片53、55に備えるノッチ58と切れ目bとの係合が外れ、あるいは3片からなる断面コ字状体5が挫屈することにより製品600に対する衝撃が緩和される。製品600の前後方向は断面図に示さないが、図15に示すように、前方はパット400PAによって外部からの衝撃から保護され、手前側は左右の側壁部70によって衝撃から保護される。なお、外壁部50の外壁片52は、更に内側の内壁片18を間に挟んでリブ74の高さP1(図1に示す)によって内側から支えられ、前後方向の衝撃から製品600を保護する。 As described above, the shock absorbers 200A and 200a are mounted on the left and right in the outer box 500, and the products are inserted into the shelf portions 30 of these shock absorbers. This state is shown in FIG. 16 as a section taken along the line AA-AA in FIG. 15, and the buffering action of the U-shaped section 5 will be described below. A shock absorber is attached to the left and right ends of the outer box 500, and the product 600 is placed thereon. Below the buffer body 200 </ b> A, a rectangular tube body including shelf pieces 31, 32, 33 of the shelf portion 30 and an outer wall piece 51 is formed, and an end portion of the product 600 is placed on the shelf piece 31. On the right side of the product 600, the U-shaped cross-section 5 is folded inside the inner wall piece 12. The end face of the impact piece 54 forming the U-shaped cross-section 5 and the left end face of the impact pieces 53 and 55 on both sides are in contact with the inner wall piece 12 on the product 600 side. That is, referring to FIGS. 8 and 9 and FIG. 16, the buffer pieces 53 and 55 are connected to each other through folds S1 and S2 which are obliquely cut on both sides with the buffer piece 54 in the middle. When the buffer piece 54 is bent at a substantially right angle from the crease S3, the buffer pieces 53 and 55 on both sides are bent and formed to expand toward the center of the buffer body 200A. At this time, the cut h at the tip of the buffer piece 54 abuts on the inner wall piece 12 from the inside, and the linear tip on the extension of the arc-like cut r in the buffer pieces 53 and 55 also abuts on the inner wall piece 12 from the inside. On the other hand, the side surfaces of the buffer pieces 53 and 55 formed so as to expand toward the end are in contact with the inner wall pieces 11 and 13 from the inside. Above the product 600, a rectangular tube body formed of ceiling pieces 61, 62, 63 and 64 of the ceiling portion 60 is formed, and the ceiling piece 63 faces the product 600 side. In this way, the right end portion of the product 600 is protected from an external impact by the inner wall piece 12 and the U-shaped cross section 5, and the lower portion of the product 600 is protected by the rectangular tube of the shelf 30. The upper part is protected by a rectangular tube body of the ceiling part 60. In addition, although the product 600 is mounted on the square cylinders of the left and right shelves 30 and 30, the square cylinder of the shelf 30 has sufficient strength to support the weight of the product 600, Since a hollow is formed in this rectangular cylinder, it has a buffering action against an impact from below the exterior box 500 and protects the product 600. Further, since the U-shaped cross-sections 5 and 5 folded into the inner wall portion 10 face the product 600 in the left-right direction in the exterior box 500, the product 600 is protected against impacts from the left-right direction. Has a buffering effect. Specifically, when a large impact is applied to the U-shaped cross-section 5 from the outside, the notches 58 and breaks b provided on the impact pieces 53 and 55 on both sides of the U-shaped cross-section 5 as shown in FIG. The impact on the product 600 is mitigated by the engagement with the swaying or the U-shaped body 5 having a three-section cross-section. Although the front-rear direction of the product 600 is not shown in the cross-sectional view, as shown in FIG. 15, the front side is protected from impact from the outside by the pad 400 PA, and the front side is protected from impact by the left and right side wall portions 70. The outer wall piece 52 of the outer wall portion 50 is supported from the inside by the height P1 of the rib 74 (shown in FIG. 1) with the inner wall piece 18 further interposed therebetween, and protects the product 600 from impacts in the front-rear direction. .

以上の他、他部位の緩衝作用について説明する。各種の片に設けた罫線と切り目との組み合わせにより、緩衝効果を持たせる。例えば、図14に示す棚部30の棚片13に設けた罫線X1に交叉するように上下に切れ目f、fを刻むことによって、衝撃による段ボール材が座屈することにより、製品600を保護する。他に、棚部30の棚片32に刻んだ罫線X2は、同様に段ボール材が座屈するので、製品を保護する緩衝作用を有する。また、天井部60の天井片62に設けた罫線X3に交叉するように上下に刻んだ切れ目g、gは、同様に段ボール片が座屈することにより、製品を保護する緩衝作用を有する。ここで、罫線とは、外部からの衝撃によって座屈し易くするために各種片に施した折り目状の浅い刻みのことを意味する。その他、天井部60の天井片64に設けた複数の孔65によって段ボール片が座屈し易く、製品を保護する。他の実施例についてもこれらの緩衝及び座屈作用については同様であり、展開図における罫線、切れ目、孔の符号は省略する。 In addition to the above, the buffering action of other parts will be described. A cushioning effect is provided by a combination of ruled lines and cuts provided on various pieces. For example, by cutting the cuts f and f so as to intersect the ruled line X1 provided on the shelf piece 13 of the shelf 30 shown in FIG. In addition, the ruled line X2 carved on the shelf piece 32 of the shelf portion 30 has a buffering action for protecting the product because the cardboard material is similarly buckled. In addition, the cuts g and g cut vertically so as to cross the ruled line X3 provided on the ceiling piece 62 of the ceiling portion 60 have a buffering action for protecting the product by the buckling of the cardboard piece. Here, the ruled line means a crease-shaped shallow notch made on various pieces to make it easy to buckle due to an external impact. In addition, the cardboard pieces are easily buckled by the plurality of holes 65 provided in the ceiling piece 64 of the ceiling portion 60 to protect the product. The buffering and buckling actions are the same in the other embodiments, and the ruled lines, cut lines, and holes in the developed view are omitted.

以上のように、外装箱500の中には左右の緩衝体の間にパットを組込む使い方をする。図14に示すように、コの字状のパット400PAが、緩衝体200Aと緩衝体200aの間で外装箱500の側壁に凹み側を向けて装着される。以下に、製品600を外装箱500へ装着する手順をまとめと、中間折畳体105A8、105a8の棚部30、30の棚片31、31の上に二点鎖線で示す製品600を載せる。次いで、上方へ開いた天井部60を形成する夫々の天井片を内側へ角筒状に折り曲げることにより、図15に示す左右の緩衝体200A、200aが出来上がる。この時、図6の右方に示し、側壁部70に形成される直角のコーナー部C1の部位へ、天井片61、62、63、64により形成される角筒体を嵌めこみ、製品600の両端部を上方から押さえ込む。このことにより上方からの衝撃があっても、製品600を保持固定し、かつ、製品600を衝撃から保護する。パット400PAは、外装箱500の他方の側壁に凹み側を向けて組み込まれるが、製品600は、左右の緩衝体とパット400PAに囲まれたスペースに収まる。このパット400PAの凹みと外装箱500の側壁との間に空間が形成されるので、この箇所に製品600に関するCD盤、取り扱い説明書、アダプター、ケーブル、接続コード等の付属品を製品600とは区分けして収納することができる。 As described above, the outer box 500 is used by incorporating a pad between the left and right shock absorbers. As shown in FIG. 14, a U-shaped pad 400PA is mounted between the buffer body 200A and the buffer body 200a with the dent side facing the side wall of the exterior box 500. Below, the procedure for mounting the product 600 to the exterior box 500 is summarized, and the product 600 indicated by the two-dot chain line is placed on the shelf pieces 30 and 31 of the intermediate folding bodies 105A8 and 105a8. Next, the left and right shock absorbers 200A and 200a shown in FIG. 15 are completed by bending the respective ceiling pieces forming the ceiling portion 60 opened upward in a rectangular tube shape inward. At this time, as shown on the right side of FIG. 6, the rectangular cylinder formed by the ceiling pieces 61, 62, 63, 64 is fitted into the right-angled corner C <b> 1 formed in the side wall 70, and the product 600 Hold both ends from above. Thus, even if there is an impact from above, the product 600 is held and fixed, and the product 600 is protected from the impact. The pad 400PA is incorporated into the other side wall of the outer box 500 with the recessed side facing, but the product 600 is accommodated in a space surrounded by the left and right shock absorbers and the pad 400PA. Since a space is formed between the recess of the pad 400PA and the side wall of the outer box 500, accessories such as a CD board, an instruction manual, an adapter, a cable, and a connection cord related to the product 600 are referred to as the product 600. Can be stored separately.

次に、本発明の実施例2ついて、図17〜23を参照しながら説明する。図17は、左右一組の一方の緩衝体200Bの展開図で、段ボール100Bである。図18は、折り上げる途中の中間折畳体105B8を裏側から見たもので、断面コ字状体へ折込みが完了した状態を示す斜視図である。図19は、図18におけるBB−BB矢視の一部断面図を示す。図20は、パット400PBの展開図で、パット段ボール300PBである。図21は、段ボール300PBを折り上げ完了後のパット400PBの斜視図である。図22は、折り上げ途中の左右一組の中間折畳み体105B8、105b8及びパット400PBを外装箱500に組込み、この上から製品600を載置した状態を示す斜視図である。図23は、製品600を上方から押さえ込むようにして緩衝体200B、200bへと折り上げた状態を示す斜視図である。 Next, a second embodiment of the present invention will be described with reference to FIGS. FIG. 17 is a development view of a pair of left and right shock absorbers 200B, which is a corrugated cardboard 100B. FIG. 18 is a perspective view of the intermediate folding body 105B8 in the middle of folding, viewed from the back side, and showing a state where folding into the U-shaped section is completed. FIG. 19 is a partial cross-sectional view taken along arrow BB-BB in FIG. FIG. 20 is a development view of the pad 400PB, which is a pad cardboard 300PB. FIG. 21 is a perspective view of the pad 400PB after the cardboard 300PB has been folded up. FIG. 22 is a perspective view showing a state in which a pair of intermediate folding bodies 105B8 and 105b8 and a pad 400PB in the middle of folding are assembled in the outer box 500 and the product 600 is placed thereon. FIG. 23 is a perspective view showing a state in which the product 600 is folded up into the buffer bodies 200B and 200b so as to be pressed from above.

本実施例は、実施例1をベースに変更したもので、実施例1との主たる相違点は、両手で製品を抱えて緩衝体の棚部に載置する際に、手の甲の逃げ部を緩衝体に設けたところにある。また、左右方向からの衝撃に対する緩衝作用を高めるために、緩衝体に補強用のリブを設けたところにある。以下、実施例1と相違する箇所について主に説明する。 The present embodiment is a modification of the first embodiment, and the main difference from the first embodiment is that when the product is held with both hands and placed on the shelf of the buffer body, the escape portion of the back of the hand is buffered. It is in the place that is provided in the body. Further, in order to enhance a buffering action against an impact from the left and right direction, a reinforcing rib is provided on the buffer body. Hereinafter, the differences from the first embodiment will be mainly described.

図17に示すように、左右一組の一方の緩衝体200Bの展開図である段ボール100Bには、所定の箇所に折り目を設けてある。そして、左右方向の折り目に沿って、上下方向に内壁部10、棚部30、外壁部50、天井部60及び側壁部70に大きく5分割される。基本的には実施例1の段ボール100Aと同様である。異なるのは、内壁部10の内壁片12、13を跨って切り目に沿って窓26を備える。この窓26は、切れ目p1、p2、p3、p4、p3、p2により囲まれた台形状を示す。また、内壁片14の左右の窓23、24には、左右対称に折り目N1、N1を介してリブ27、27を設ける。細かい点では、棚部30の棚片31に、左右に二箇所のスリット139、139を設ける。これらのスリットに対応して、内壁片12の上方に凸片119、119を設ける。なお、外壁片51の左右に3片からなる2群の緩衝片を対称に設けるのは、段ボール100Aと同様である。 As shown in FIG. 17, the corrugated cardboard 100B, which is a development view of one of the pair of left and right buffer bodies 200B, is provided with folds at predetermined locations. Then, along the crease in the left-right direction, the inner wall part 10, the shelf part 30, the outer wall part 50, the ceiling part 60, and the side wall part 70 are roughly divided into five in the vertical direction. Basically, it is the same as the cardboard 100A of the first embodiment. The difference is that a window 26 is provided along the cut across the inner wall pieces 12 and 13 of the inner wall portion 10. The window 26 has a trapezoidal shape surrounded by the cuts p1, p2, p3, p4, p3, and p2. The left and right windows 23, 24 of the inner wall piece 14 are provided with ribs 27, 27 symmetrically through the folds N1, N1. In detail, the slit 31 of the shelf part 30 is provided with two slits 139 and 139 on the left and right. Corresponding to these slits, convex pieces 119 and 119 are provided above the inner wall piece 12. In addition, it is the same as that of the corrugated cardboard 100A that two groups of three buffer pieces are provided symmetrically on the left and right of the outer wall piece 51.

左右一組の段ボール100B、bは以上のように構成され、以下に緩衝体へと折り上げる手順のうち、実施例1と異なるのは以下の事項である。第一は、棚部30を角筒状に折り曲げた後、内壁部10の内壁片12を棚部30の棚片31に固着するにあたり、二箇所の凸片119、119を二箇所のスリット139、139へ挿着するところにある。第二に、衝撃片54が折込まれるのに連動して、内壁片14の折り目N1、N1の部位から左右二箇所のリブ27、27を角筒体の内側へ直角に折り曲げることにより、内側からリブ27、27による支えを形成するところにある。 The left and right set of corrugated boards 100B and 100b are configured as described above, and the following items differ from the first embodiment in the procedure of folding into a buffer body. First, after the shelf 30 is bent into a rectangular tube shape, the two protruding pieces 119 and 119 are formed in two slits 139 when the inner wall piece 12 of the inner wall portion 10 is fixed to the shelf piece 31 of the shelf portion 30. 139. Second, in conjunction with the impact piece 54 being folded, the ribs 27, 27 on the left and right sides are bent at right angles from the folds N1, N1 of the inner wall piece 14 to the inside of the rectangular tube, thereby The support by the ribs 27 and 27 is formed.

実施例1と同様に折り曲げた中間折畳体105B8を裏側から見た斜視図として、図18に示す。実施例1と同様に、外壁片51の内側へ緩衝片を折込んでコ字状体5、5を左右対称に形成する。このBB−BB矢視の一部断面を、図19に示す。外壁部50の外壁片51における折り目S3の部位から緩衝片54を内側へ直角に折込むと、同時に両側の緩衝片53、55も内側へ折れ曲がる。この時、実施例1と異なるのは、内壁部10の内壁片14の折り目N1、N1の部位から左右のリブ27、27が内側へ直角に折り曲げられ、緩衝片54、54と背中合わせに重なる。この状態で、緩衝片54先端の切れ目hが内側から内壁片12に当接し、同時に緩衝片53、55における弧状の切れ目r延長上の直線状先端部も内側から内壁片12に当接する。同様に、リブ27先端の切れ目mも内壁片12に内側から当接する。この内壁片12の外側には、一点鎖線で示す製品600が位置するので、角筒状の内壁部10の内壁片12及び、この内側のコ字状体5とリブ27とによって、製品600は二重に外部の衝撃から保護される。 FIG. 18 shows a perspective view of the intermediate folded body 105B8 bent in the same manner as in the first embodiment as seen from the back side. As in the first embodiment, the buffer pieces are folded inside the outer wall piece 51 to form the U-shaped bodies 5 and 5 symmetrically. FIG. 19 shows a partial cross section taken along arrow BB-BB. When the buffer piece 54 is folded inward at a right angle from the crease S3 in the outer wall piece 51 of the outer wall 50, the buffer pieces 53 and 55 on both sides are also bent inward. At this time, the difference from the first embodiment is that the left and right ribs 27 and 27 are bent inward at right angles from the folds N1 and N1 of the inner wall piece 14 of the inner wall portion 10, and overlap the cushion pieces 54 and 54 back to back. In this state, the cut h at the tip of the buffer piece 54 comes into contact with the inner wall piece 12 from the inside, and at the same time, the linear tip on the extension of the arc-like cut r in the buffer pieces 53 and 55 also comes into contact with the inner wall piece 12 from the inside. Similarly, the cut m at the tip of the rib 27 also comes into contact with the inner wall piece 12 from the inside. Since the product 600 indicated by the alternate long and short dash line is located outside the inner wall piece 12, the product 600 is formed by the inner wall piece 12 of the square-walled inner wall portion 10 and the U-shaped body 5 and the rib 27 on the inner side. Double protected from external impact.

次に、パットについて説明する。パット400PBの展開図であり、略矩形状をしたパット段ボール300PBには、所定の箇所に折り目を設けてあるので、それらについて以下に説明する。図20に示すように、パット段ボール300PBには、上下方向の折り目Z1、Z2、Z3、Z4、Z5、Z6、Z7、Z8、Z9、Z10、Z11、Z12、Z13、Z14、Z15が平行に設けられる。そして、これらに囲まれるように、パット片181、182、183、184、185、186、187、188、189が形成される。そして、パット片182に窓192、パット片185に舌片193、197、リブ196、切れ目tを挟んで緩衝片195、195の他、上辺の折り目Z18の部位からV字状に折れ曲がるパット片190、191を備える。その他、パット片188に窓198、パット片189にリブ199を備える。パット段ボール300PBは、以上のような構成であり、以下にパット400PBへと折り上げる。 Next, the pad will be described. The pad 400PB is a development view of the pad, and the pat cardboard 300PB having a substantially rectangular shape is provided with folds at predetermined locations, which will be described below. As shown in FIG. 20, the folds Z1, Z2, Z3, Z4, Z5, Z6, Z7, Z8, Z9, Z10, Z11, Z12, Z13, Z14, and Z15 are provided in parallel on the pad corrugated cardboard 300PB. It is done. Then, pad pieces 181, 182, 183, 184, 185, 186, 187, 188 and 189 are formed so as to be surrounded by these. The pad piece 182 has a window 192, the pad piece 185 has a tongue piece 193, 197, a rib 196, and a buffer piece 195, 195 with the cut t interposed therebetween, and a pad piece 190 that bends in a V shape from the fold line Z18 on the upper side. , 191. In addition, the pad piece 188 includes a window 198, and the pad piece 189 includes a rib 199. The pad corrugated board 300PB is configured as described above, and is folded up into the pad 400PB below.

折り上がったパット400PBを図21に示す。パット片185を前面にして、左側に角筒体108及び右側に角筒体107が形成される。パット片185の上辺中央には、パット片190、191が折り目Z17とZ18の部位からV字状に折り曲げられた窪みV2が形成される。この窪みV2には、製品600を組み込んだ後、製品600のリモコンを収納するスペースとなる。そして、左側角筒体108の上部には、手前に直角のコーナー部C2と奥にコーナー部C3が形成され、また、下方に直角のコーナー部C4が形成される。なお、角筒体108の内側において、リブ196、199がツッカイ板の作用をして、内側から角筒体108を支える。角筒体107及び角筒体108に備える夫々の窓へ、夫々の舌片を係止する方法は実施例1と同様である。パット片185中央部の緩衝片195、195は、中央に切れ目tを備え、両側に折り目Z7、8を備える構造であって、製品600の突起部の逃がし部分を形成する。 FIG. 21 shows the folded pad 400PB. With the pad piece 185 as the front surface, the rectangular tube body 108 is formed on the left side and the rectangular tube body 107 is formed on the right side. In the center of the upper side of the pad piece 185, a recess V2 is formed in which the pad pieces 190, 191 are bent in a V shape from the folds Z17 and Z18. The recess V2 becomes a space for storing the remote control of the product 600 after the product 600 is assembled. Then, at the upper part of the left-sided rectangular cylinder 108, a right-angled corner C2 is formed at the front and a corner C3 is formed at the back, and a right-angled corner C4 is formed below. It should be noted that the ribs 196 and 199 act as a sticky plate inside the rectangular tube 108 to support the rectangular tube 108 from the inside. The method of locking each tongue piece to each window provided in the rectangular tube body 107 and the rectangular tube body 108 is the same as in the first embodiment. The buffer pieces 195 and 195 at the center of the pad piece 185 have a structure including a cut t at the center and folds Z7 and 8 on both sides, and form a relief portion of the protrusion of the product 600.

前述した中間折畳体105B8と同様に、他方の中間折畳体105b8も左右対称に折上げられる。これらの中間折畳体を左右のセットにして外装箱500へ装着し、更に、パット400PBを組込み、この上から製品600を載置した状態を図22に示す。パット400PBを左右の中間折畳体の間に組み込む際に、図に示す通り、このコーナー部C4を中間折畳体105b8における角筒状の棚部30の角部に合わせる。従って、緩衝体105b8側の下部において、パット400PBのコーナー部C4によって、緩衝体200bの位置決めが確実にできる。次いで、中間折畳体105B8と中間折畳体105b8の夫々の棚部30、30の棚片31、31の上に二点鎖線で示す製品600を載せる。この時、天井部60の天井片61、62、63を曲げて形成される角筒体を、上方から400PBに形成される手前のコーナー部C2と奥のコーナー部C3の直角部へ嵌め込む。直方体状の製品600を外装箱500の中に梱包するにあたり、製品600底面の角を両手で抱えながら、左右の緩衝体200B、200bの棚片31、31の上に製品600を載置する。この時、手の甲が緩衝体の内壁部10に当たって棚片31、31の上に製品600を載置し難い。本実施例では左右の緩衝体の内壁部10における内壁片12と13を跨る窓26によって、手の甲大の窪みH1が左右に形成されるので、これらの窪みH1が両手の甲の逃げとなって製品600を左右の緩衝体へ挿着する作業がやり易い。 Similar to the above-described intermediate fold 105B8, the other intermediate fold 105b8 is also folded symmetrically. FIG. 22 shows a state in which these intermediate folding bodies are mounted on the outer box 500 as a set on the left and right sides, a pad 400PB is further incorporated, and the product 600 is placed thereon. When the pad 400PB is assembled between the left and right intermediate folds, the corner C4 is aligned with the corners of the rectangular cylindrical shelf 30 in the intermediate fold 105b8 as shown in the figure. Therefore, the positioning of the buffer body 200b can be ensured by the corner portion C4 of the pad 400PB at the lower part on the buffer body 105b8 side. Next, the product 600 indicated by a two-dot chain line is placed on the shelf pieces 31 and 31 of the respective shelf portions 30 and 30 of the intermediate folded body 105B8 and the intermediate folded body 105b8. At this time, the rectangular tube formed by bending the ceiling pieces 61, 62, and 63 of the ceiling portion 60 is fitted into the right-angled portions of the front corner portion C2 and the back corner portion C3 formed at 400PB from above. When packing the rectangular parallelepiped product 600 in the exterior box 500, the product 600 is placed on the shelf pieces 31 and 31 of the left and right shock absorbers 200B and 200b while holding the corners of the bottom surface of the product 600 with both hands. At this time, it is difficult to place the product 600 on the shelf pieces 31 and 31 because the back of the hand hits the inner wall 10 of the buffer body. In the present embodiment, the hollows H1 of the back of the hand are formed on the left and right by the windows 26 straddling the inner wall pieces 12 and 13 in the inner wall 10 of the left and right shock absorbers. The work of inserting the product 600 into the left and right shock absorbers is easy.

次に、図22に示すパット400PBのコーナー部C2、C3の直角部へ合わせて、天井片61、62、63、64を天井部60として角筒状に折込んで嵌めこむ。この状態を左右の緩衝体200B、200bとして、図23に示す。この際、製品600の両端部が角筒状の天井部60、60によって上方から押さえ込まれるので、製品600が上方からの衝撃により確実に保護される。 Next, the ceiling pieces 61, 62, 63, 64 are folded into a rectangular tube shape as the ceiling portion 60 and fitted into the right-angle portions of the corner portions C 2, C 3 of the pad 400 PB shown in FIG. This state is shown in FIG. 23 as the left and right shock absorbers 200B and 200b. At this time, since both end portions of the product 600 are pressed from above by the rectangular tubular ceiling portions 60, 60, the product 600 is reliably protected by an impact from above.

次に、本発明の実施例3ついて、図24、25を参照しながら説明する。図24は、左右一組の一方の緩衝体200の展開図で、段ボール100Cである。
図25は、折り上げる途中の左右一組の中間折畳み体105C8と中間折畳み体105c8及びパット400PBを外装箱500に組込み、この上から製品600を載置する状態を示す斜視図である。
Next, a third embodiment of the present invention will be described with reference to FIGS. FIG. 24 is a development view of one of the left and right buffer bodies 200, which is a cardboard 100C.
FIG. 25 is a perspective view showing a state in which a pair of intermediate folded body 105C8, intermediate folded body 105c8, and pad 400PB in the middle of folding are assembled in the outer box 500, and the product 600 is placed thereon.

本実施例は、実施例2をベースに変更したもので、実施例2との主たる相違点は、左右の緩衝体の内壁部に形成される窪みの形状が異なるところにある。以下、実施例2と相違する箇所について主に説明する。 The present embodiment is a modification of the second embodiment, and the main difference from the second embodiment is that the shape of the recesses formed in the inner walls of the left and right shock absorbers is different. Hereinafter, the differences from the second embodiment will be mainly described.

図24に示すように、左右一組の一方の緩衝体200Cの展開図である段ボール100Cには、所定の箇所に折り目を設けてある。そして、左右方向の折り目に沿って、上下方向に内壁部10、棚部30、外壁部50、天井部60及び側壁部70に大きく5分割される。基本的には実施例2の段ボール100Bと同様である。異なるのは、内壁部10の内壁片12に窓28及び切り目n1を対称として内壁片12、13を跨って開き窓291、292を左右に備える。ここで、窓28は、q1、q2、q3、q2により囲まれた矩形状を示す。また、二段の開き窓291、292は、切り目n1と折り目B1、B2及び他の切れ目p、qに囲まれた半台形状を示す。 As shown in FIG. 24, the corrugated cardboard 100C, which is a development view of the one pair of left and right shock absorbers 200C, is provided with folds at predetermined locations. Then, along the crease in the left-right direction, the inner wall part 10, the shelf part 30, the outer wall part 50, the ceiling part 60, and the side wall part 70 are roughly divided into five in the vertical direction. Basically, it is the same as the corrugated cardboard 100B of the second embodiment. The difference is that the inner wall piece 12 of the inner wall portion 10 is provided with opening windows 291 and 292 on the left and right sides of the inner wall piece 12 and 13 with the window 28 and the cut line n1 being symmetrical. Here, the window 28 has a rectangular shape surrounded by q1, q2, q3, and q2. The two-stage opening windows 291 and 292 have a half trapezoidal shape surrounded by the cut line n1, the fold lines B1 and B2, and other cut lines p and q.

中間折畳体105C8、105c8を左右のセットにして外装箱500の中へ装着し、更に、パット中間折畳体400PBを組込み、この上から製品600を載置した状態を図25に示す。図示の通り、左右の中間折畳体105C8と中間折畳体105c8の夫々の棚部30、30の棚片31、31の上に二点鎖線で示す製品600を載せる。この時、天井部60の天井片61、62、63を曲げて形成される角筒体を、上方から400PBに形成される直角のコーナー部C2とC3の直角部へ嵌め込む。直方体状の製品600を外装箱500の中に梱包するにあたり、製品600底面の角を両手で抱えながら、左右の緩衝体200C、200cの棚片31、31の上に製品600を載置する際、両手の甲が緩衝体に当たって左右の緩衝体に載置し難い。しかし、本図右方の中間折畳体105c8に示すように、本実施例では左右の内壁部10における内壁片12と13を跨って手の甲大の窪みH2が形成される。詳しくは、内壁片12と13を跨る両側の開き窓291、292を、折り目B、B1、B2に沿って角筒状の内壁部10の内側へ押し曲げることにより窪みH2が形成される。ここで、開き窓291は内壁片12の裏側へ重なるように押し曲げられ、一方、開き窓292は直角に折り曲げられて内壁部10を内側から支えるリブの作用をする。この様にして、内壁部10に形成される窪みH2は両手の甲の逃げとなって製品600を左右の緩衝体に挿着する作業がやり易くなる。また、開き窓291、292を角筒状の内壁部10の内側へ押し曲げることにより形成される開き窓292は、内壁部10を内側から支えるリブの作用をするので、製品600に対して左右方向からの衝撃に対して緩衝作用をする。 FIG. 25 shows a state in which the intermediate folds 105C8 and 105c8 are mounted on the outer box 500 as a left and right set, and the pad intermediate fold 400B is assembled and the product 600 is placed thereon. As illustrated, a product 600 indicated by a two-dot chain line is placed on the shelf pieces 31 and 31 of the respective shelf portions 30 and 30 of the left and right intermediate folded bodies 105C8 and 105c8. At this time, the rectangular tube formed by bending the ceiling pieces 61, 62, 63 of the ceiling 60 is fitted into the right-angled corners C2 and C3 formed at 400PB from above. When packaging the rectangular parallelepiped product 600 in the exterior box 500, the product 600 is placed on the shelf pieces 31 and 31 of the left and right shock absorbers 200C and 200c while holding the corners of the bottom surface of the product 600 with both hands. The back of both hands hits the shock absorber and it is difficult to place it on the left and right shock absorbers. However, as shown in the intermediate folded body 105c8 on the right side of the figure, in the present embodiment, a hollow H2 of the back of the hand is formed across the inner wall pieces 12 and 13 in the left and right inner wall portions 10. Specifically, the hollow H2 is formed by pushing and bending the open windows 291 and 292 on both sides straddling the inner wall pieces 12 and 13 along the fold lines B, B1 and B2 to the inside of the rectangular tubular inner wall portion 10. Here, the opening window 291 is pushed and bent so as to overlap the back side of the inner wall piece 12, while the opening window 292 is bent at a right angle to act as a rib for supporting the inner wall portion 10 from the inside. In this way, the recess H2 formed in the inner wall portion 10 becomes a relief of the backs of both hands, and the work of inserting the product 600 into the left and right shock absorbers is facilitated. In addition, the opening window 292 formed by pushing and bending the opening windows 291 and 292 toward the inside of the rectangular tube-shaped inner wall portion 10 acts as a rib that supports the inner wall portion 10 from the inside. Buffers against impacts from directions.

本発明の実施例4ついて、図26、27を参照しながら説明する。図26は、左右一組の一方の緩衝体200の展開図で、段ボール100Dである。図27は、折り上げる途中の左右一組の中間折畳み体105D8と中間折畳み体105d8及びパット400PBを外装箱500に組込み、この上から製品600を載置する状態を示す斜視図である。 A fourth embodiment of the present invention will be described with reference to FIGS. FIG. 26 is a development view of a pair of left and right buffer bodies 200, which is a cardboard 100D. FIG. 27 is a perspective view showing a state in which a pair of intermediate folded body 105D8, intermediate folded body 105d8, and pad 400PB in the middle of folding are assembled in the outer box 500, and the product 600 is placed thereon.

本実施例は、実施例2をベースに変更したもので、実施例3との主たる相違点は、左右の緩衝体の内壁部に形成される窪みの形状が異なるところにある。以下、実施例3と相違する箇所について主に説明する。 This embodiment is a modification of the second embodiment, and the main difference from the third embodiment is that the shape of the recesses formed in the inner walls of the left and right shock absorbers is different. Hereinafter, the difference from the third embodiment will be mainly described.

図26に示すように、左右一組の一方の緩衝体200Dの展開図である段ボール100Dには、所定の箇所に折り目を設けてある。そして、左右方向の折り目に沿って、上下方向に内壁部10、棚部30、外壁部50、天井部60及び側壁部70に大きく5分割される。基本的には実施例2の段ボール100Bと同様である。異なるのは、内壁部10の内壁片12に窓281、282及び切り目n2を対称として内壁片12、13を跨って開き窓293、294を左右に備える。ここで、窓281はs1、s2、s2により囲まれた略三角形状を示し、窓282はs3、s3、s4により囲まれた略三角形状を示す。また、二段の開き窓293、294は、切れ目n2と折り目B3、B4及び切れ目s2、s3、s4に囲まれた異形状を示す。ここで、製品600を組み込んだ後、折り目B3、B3は両側へ開くように斜めに刻んであるので、両手甲の逃げ部を形成するとともに、段ボール紙の切断目による手切れを防止する等の効果を奏する。 As shown in FIG. 26, the corrugated cardboard 100D, which is a development view of one of the pair of left and right shock absorbers 200D, is provided with folds at predetermined locations. Then, along the crease in the left-right direction, the inner wall part 10, the shelf part 30, the outer wall part 50, the ceiling part 60, and the side wall part 70 are roughly divided into five in the vertical direction. Basically, it is the same as the corrugated cardboard 100B of the second embodiment. The difference is that the windows 281 and 282 and the cut n2 are symmetrically provided on the inner wall piece 12 of the inner wall portion 10 and the opening windows 293 and 294 are provided to the left and right across the inner wall pieces 12 and 13. Here, the window 281 has a substantially triangular shape surrounded by s1, s2, and s2, and the window 282 has a substantially triangular shape surrounded by s3, s3, and s4. Further, the two-stage opening windows 293 and 294 have different shapes surrounded by the cut line n2, the fold lines B3 and B4, and the cut lines s2, s3, and s4. Here, after the product 600 is assembled, the creases B3 and B3 are cut obliquely so as to open to both sides, so that the relief of the back of both hands is formed and the breakage of the corrugated cardboard paper is prevented. There is an effect.

中間折畳体105D8、105d8を左右のセットにして外装箱500の中へ装着し、更に、パット中間折畳体400PBを組込み、この上から製品600を載置した状態を図27に示す。図示の通り、左右の中間折畳体105D8と中間折畳体105d8の夫々の棚部30、30の棚片31、31の上に二点鎖線で示す製品600を載せる。この時、天井部60の天井片61、62、63を曲げて形成される角筒体を、上方から400PBに形成される手前のコーナー部C2と奥のコーナー部C3の直角部へ嵌め込む。直方体状の製品600を外装箱500の中に梱包するにあたり、製品600底面の角を両手で抱えながら、左右の緩衝体200D、200dの棚片31、31の上に製品600を載置する際、両手の甲が緩衝体に当たって左右の緩衝体の間に製品600を載置し難い。しかし、本図右方の中間折畳体105d8に示すように、本実施例では左右の内壁部10における内壁片12と13を跨って手の甲大の窪みH3が形成される。詳しくは、内壁片12と13を跨る両側の開き窓293、294を、折り目B、B3、B4に沿って角筒状の内壁部10の内側へ押し曲げることにより窪みH3が形成される。ここで、開き窓293は内壁片12の裏側へ重なるように押し曲げられ、一方、開き窓294は内壁片13の裏側へ重なるように押し曲げられる。この様にして、内壁部10に形成される窪みH3は両手の甲の逃げとなって製品600を左右の緩衝体に挿着する作業がやり易くなる。また、開き窓293、294を角筒状の内壁部10の内側へ押し曲げることにより、窪みH3の輪郭を象るように折れ目B3、B4の折角が丸く曲げられて形成されるので、中間折畳体105D8、105d8の間に製品600を挿着する際に手を切るようなことが無い。 FIG. 27 shows a state in which the intermediate folds 105D8 and 105d8 are mounted on the outer box 500 as a left and right set, and the pad intermediate fold 400B is assembled and the product 600 is placed thereon. As illustrated, a product 600 indicated by a two-dot chain line is placed on the shelf pieces 31 and 31 of the left and right intermediate folded bodies 105D8 and 105d8. At this time, the rectangular tube formed by bending the ceiling pieces 61, 62, and 63 of the ceiling portion 60 is fitted into the right-angled portions of the front corner portion C2 and the back corner portion C3 formed at 400PB from above. When packaging the rectangular parallelepiped product 600 in the outer box 500, the product 600 is placed on the shelf pieces 31 and 31 of the left and right shock absorbers 200D and 200d while holding the corners of the bottom surface of the product 600 with both hands. It is difficult to place the product 600 between the left and right shock absorbers when the backs of both hands hit the shock absorbers. However, as shown in the intermediate folded body 105d8 on the right side of the figure, in this embodiment, a hollow H3 having a large back of the hand is formed across the inner wall pieces 12 and 13 in the left and right inner wall portions 10. Specifically, the hollow H3 is formed by pushing and bending the opening windows 293 and 294 on both sides straddling the inner wall pieces 12 and 13 along the creases B, B3, and B4 to the inside of the rectangular tubular inner wall portion 10. Here, the opening window 293 is pushed and bent so as to overlap the back side of the inner wall piece 12, while the opening window 294 is pushed and bent so as to overlap the back side of the inner wall piece 13. In this way, the recess H3 formed in the inner wall portion 10 becomes a relief of the backs of both hands, and the work of inserting the product 600 into the left and right shock absorbers is facilitated. Further, by bending the opening windows 293 and 294 toward the inside of the rectangular tubular inner wall portion 10, the folds of the folds B3 and B4 are formed to be rounded so as to represent the outline of the recess H3. When inserting the product 600 between the folded bodies 105D8 and 105d8, there is no need to cut hands.

本発明の実施例5ついて、図28〜32を参照しながら説明する。図28は、左右一組の一方の緩衝体200Eの展開図で、段ボール100Eである。図29は、段ボール100Eを更に折り上げる途中の中間折畳み体105E5の斜視図である。図30は、更に折り上げる途中の中間折畳み体105E6の斜視図である。図31は、折り上げる途中の左右一組の中間折畳み体105E8と中間折畳み体105e8を外装箱500に組込み、この上から製品600を載置する状態を示す斜視図である。図32は、製品600を上方から押さえ込むようにして緩衝体200E、200eへと折り上げた状態を示す斜視図である。 A fifth embodiment of the present invention will be described with reference to FIGS. FIG. 28 is a development view of a pair of left and right shock absorbers 200E, which is a cardboard 100E. FIG. 29 is a perspective view of the intermediate folded body 105E5 in the middle of further folding the cardboard 100E. FIG. 30 is a perspective view of the intermediate folded body 105E6 in the middle of further folding. FIG. 31 is a perspective view showing a state in which a pair of intermediate folded body 105E8 and intermediate folded body 105e8 in the middle of folding are assembled in the outer box 500, and a product 600 is placed thereon. FIG. 32 is a perspective view showing a state in which the product 600 is folded up into the buffer bodies 200E and 200e so as to be pressed from above.

本実施例は、実施例2をベースに変更したもので、実施例2との主たる相違点は、左右の緩衝体の長手方向の両端に側壁部を設けるところにある。以下、実施例2と相違する箇所について主に説明する。 The present embodiment is a modification of the second embodiment, and the main difference from the second embodiment is that side walls are provided at both longitudinal ends of the left and right shock absorbers. Hereinafter, the differences from the second embodiment will be mainly described.

図28に示すように、左右一組の一方の緩衝体200Eの展開図である段ボール100Eには、所定の箇所に折り目を設けてある。そして、左右方向の折り目に沿って、上下方向に内壁部10、棚部30、外壁部50、天井部60及び側壁部70に大きく5分割される。基本的には実施例1の段ボール100Aと同様である。異なるのは、緩衝体の長手方向の右端の側壁部70の他に、左端に側壁部70を設けるところにある。天井部60の左方は側壁部70が位置し、図示のように、折り目K1、K2、K3を介して天井片71、72、73及びリブ74に分割される。また、棚部30において棚片32の両側に棚片35、35を設け、更に、左右の棚片32と35との間に、折り目U、Uを介して棚片37と38左右に備える。なお、外壁片51の左右に3片からなる緩衝片を設けるのは、段ボール100Aと同様である。 As shown in FIG. 28, the corrugated cardboard 100E, which is a development view of the one pair of left and right shock absorbers 200E, is provided with folds at predetermined locations. Then, along the crease in the left-right direction, the inner wall part 10, the shelf part 30, the outer wall part 50, the ceiling part 60, and the side wall part 70 are roughly divided into five in the vertical direction. Basically, it is the same as the cardboard 100A of the first embodiment. The difference is that a side wall 70 is provided at the left end in addition to the right end side wall 70 in the longitudinal direction of the shock absorber. A side wall 70 is located on the left side of the ceiling 60, and is divided into ceiling pieces 71, 72, 73 and ribs 74 through fold lines K1, K2, K3 as shown in the figure. Further, shelf pieces 35 and 35 are provided on both sides of the shelf piece 32 in the shelf portion 30, and further provided on the left and right sides of the shelf pieces 37 and 38 via the folds U and U between the left and right shelf pieces 32 and 35. In addition, it is the same as that of the corrugated cardboard 100A that three buffer pieces are provided on the left and right sides of the outer wall piece 51.

左右一組の段ボール100E、eは以上のように構成され、以下に緩衝体へと折り上げる手順のうち、実施例2と異なるのは以下の通りである。左右両端に側壁部70が形成され、この側壁片73を折り目K3の部位から折り曲げ、棚片34の手前の隙間へ挿着し、この中間折畳体105E5の状態を図29に示す。次に、中間折畳体E5の状態から、折り目M3、M4及び棚片37、38間の折り目Uの部位から、側壁部70を中央へ直角に起こす。この際、左右から中央へ直角に起こし、両側へ側壁部70、70を形成することが実施例1と異なる。この状態を中間折畳体105A6と称し、緩衝体の原型となるL字状の中間折畳体として図30に示す。この中間折畳体には製品600を外装箱500へ装着する際に、実施例2と同様に手の甲の逃げとなる窪みH2が形成される。中間折畳体を左右のセットにして外装箱500へ装着し、この上から製品600を載置した状態を図31に示す。直方体状の製品600を外装箱500の中に梱包するにあたり、製品600底面の角を両手で抱えながら、左右の緩衝体200E、200eの棚片31、31の上に製品600を載置する。この時、手の甲が緩衝体の内壁部10に当たって棚片31、31の上に製品600を載置し難い。本実施例では左右の緩衝体の内壁部10における内壁片12と13を跨る窓26によって、手の甲大の窪みH1が左右に形成されるので、これらの窪みH1が両手の甲の逃げとなって製品600を左右の緩衝体へ挿着する作業がやり易い。次に、天井片61、62、63、64を天井部60として角筒状に折込んで製品600の上から挟み込む。この状態を左右の緩衝体200E、200eとして、図32に示す。この際、製品600の両端部が角筒状の天井部60、60によって上方から押さえ込まれるので、製品600が上方からの衝撃により確実に保護される。 The left and right set of cardboards 100E and e are configured as described above, and the following is the difference from the second embodiment in the procedure of folding into the shock absorber. Side wall portions 70 are formed at both left and right ends, and the side wall piece 73 is bent from the crease K3 and inserted into the gap in front of the shelf piece 34, and the state of the intermediate folded body 105E5 is shown in FIG. Next, from the state of the intermediate folding body E5, the side wall 70 is raised to the center at a right angle from the fold line U between the fold lines M3 and M4 and the shelf pieces 37 and 38. At this time, it is different from the first embodiment in that it is raised from the right and left to the center at right angles and the side wall portions 70 and 70 are formed on both sides. This state is referred to as an intermediate folded body 105A6, and is shown in FIG. 30 as an L-shaped intermediate folded body that serves as a prototype of the buffer body. When the product 600 is mounted on the outer box 500, the intermediate folded body is formed with a dent H2 that serves as a relief of the back of the hand, as in the second embodiment. FIG. 31 shows a state in which the intermediate folded body is mounted on the exterior box 500 as a set on the left and right sides, and the product 600 is placed thereon. When packing the rectangular parallelepiped product 600 in the exterior box 500, the product 600 is placed on the shelf pieces 31 and 31 of the left and right shock absorbers 200E and 200e while holding the corners of the bottom surface of the product 600 with both hands. At this time, it is difficult to place the product 600 on the shelf pieces 31 and 31 because the back of the hand hits the inner wall 10 of the buffer body. In the present embodiment, the hollows H1 of the back of the hand are formed on the left and right by the windows 26 straddling the inner wall pieces 12 and 13 in the inner wall 10 of the left and right shock absorbers. The work of inserting the product 600 into the left and right shock absorbers is easy. Next, the ceiling pieces 61, 62, 63, 64 are folded into a rectangular tube shape as the ceiling portion 60 and sandwiched from above the product 600. This state is shown in FIG. 32 as left and right shock absorbers 200E, 200e. At this time, since both end portions of the product 600 are pressed from above by the rectangular tubular ceiling portions 60, 60, the product 600 is reliably protected by an impact from above.

製品を外装箱へ装着する手順をまとめと、中間折畳体105E8、105e8の棚部30、30の棚片31、31の上に二点鎖線で示す製品600を載せる。次いで、上方へ開いた天井部60における夫々の天井片を内側へ角筒状に折り曲げることにより、左右の緩衝体200E、200eへと折り上る。この時、図30に示す、側壁部70に形成される直角のコーナー部C1へ天井片16、62、63により形成される角筒体を嵌めこみ、製品600を上方から確実に押さえ込む。ここで、コーナー部C1は左右の緩衝体の夫々前後に4箇所形成される。このことにより上方からの衝撃があっても、製品600を保持固定し、かつ、製品600を衝撃から保護する。 The procedure for mounting the product on the exterior box is summarized, and the product 600 indicated by a two-dot chain line is placed on the shelf pieces 31 and 31 of the intermediate folding bodies 105E8 and 105e8. Next, each of the ceiling pieces in the ceiling portion 60 opened upward is folded inward into a rectangular tube shape to be folded into the left and right shock absorbers 200E and 200e. At this time, the rectangular tube formed by the ceiling pieces 16, 62, 63 is fitted into the right-angled corner C1 formed in the side wall 70 shown in FIG. 30, and the product 600 is securely pressed from above. Here, four corner portions C1 are formed at the front and rear of the left and right shock absorbers, respectively. Thus, even if there is an impact from above, the product 600 is held and fixed, and the product 600 is protected from the impact.

本発明の実施例6ついて、図33、34を参照しながら説明する。図33は、左右一組の一方の緩衝体200の展開図で、段ボール100Fである。図34は、緩衝体200へ折り上げる途中で棚部30を内側へ曲げて直立させる状態を示す斜視図である。 A sixth embodiment of the present invention will be described with reference to FIGS. FIG. 33 is a development view of a pair of left and right shock absorbers 200, which is a corrugated cardboard 100F. FIG. 34 is a perspective view showing a state in which the shelf 30 is bent inward while standing up to the buffer body 200 and is brought upright.

本実施例は、実施例2をベースに変更したもので、実施例2との主たる相違点は、棚部30における棚片33の端部にフラップ40を設けるところにある。以下、実施例2と相違する箇所について主に説明する。 The present embodiment is a modification of the second embodiment, and the main difference from the second embodiment is that a flap 40 is provided at the end of the shelf piece 33 in the shelf section 30. Hereinafter, the differences from the second embodiment will be mainly described.

図33に示すように、左右一組の一方の緩衝体200の展開図である段ボール100Fには、所定の箇所に折り目を設けてある。そして、左右方向の折り目に沿って、上下方向に内壁部10、棚部30、外壁部50、天井部60及び側壁部70に大きく5分割される。基本的には実施例2の段ボール100Bと同様である。相違点は、棚部30における棚片33の端部にフラップ40を設けるところにある。詳しくは、棚部30は、棚片31、32、33に3分割され、この中の棚片33の右端部に斜めの折り目M5を介してフラップ40を設ける。 As shown in FIG. 33, the corrugated cardboard 100F, which is a development view of one of the pair of left and right shock absorbers 200, is provided with folds at predetermined locations. Then, along the crease in the left-right direction, the inner wall part 10, the shelf part 30, the outer wall part 50, the ceiling part 60, and the side wall part 70 are roughly divided into five in the vertical direction. Basically, it is the same as the corrugated cardboard 100B of the second embodiment. The difference is that a flap 40 is provided at the end of the shelf piece 33 in the shelf 30. Specifically, the shelf 30 is divided into three pieces 31, 32, and 33, and a flap 40 is provided on the right end of the shelf piece 33 through an oblique crease M <b> 5.

左右一組の段ボール100F、fは以上のように構成され、以下に緩衝体へと折り上げる手順のうち、実施例1、2と異なるのは以下の通りである。実施例1の図6に相当する本実施例の緩衝体の折上げ状態において、棚片32の右方の折り目M3、M4及び棚片37、38間の折り目Uの部位から、棚部30を手前左側へ直角に起こす。即ち、棚片34、35、36からなる角筒体が折り目M4、U、M3の部位からくの字状に凹むように手前左側へ直角に折り曲げる。この時、フラップ40が折り目M5の部位から外側へ曲げてあるので、図34に示すとおり、棚片35と棚片36との折り目Fの角がフラップ40を案内面として曲がり、右方の棚片34、35、36からなる角筒体が左方の棚片31、32、33からなる角筒体の内側へスムーズに入る。 The pair of left and right cardboards 100F, f is configured as described above, and the following is the difference from the first and second embodiments in the procedure of folding into a shock absorber. In the folded state of the buffer body of the present embodiment corresponding to FIG. 6 of the first embodiment, the shelf portion 30 is moved from the right folds M3 and M4 of the shelf piece 32 and the fold U portion between the shelf pieces 37 and 38. Wake up at a right angle to the front left. That is, the rectangular tube body including the shelf pieces 34, 35, and 36 is bent at a right angle toward the front left side so as to be recessed from the portion of the fold lines M4, U, and M3 in a dogleg shape. At this time, since the flap 40 is bent outward from the portion of the crease M5, as shown in FIG. 34, the corner of the fold F between the shelf piece 35 and the shelf piece 36 bends with the flap 40 as a guide surface, and the right shelf The square cylinder composed of the pieces 34, 35, 36 smoothly enters the inside of the square cylinder composed of the left shelf pieces 31, 32, 33.

本発明の実施例7ついて、図35〜39を参照しながら説明する。図35は、左右一組の一方の緩衝体200の展開図で、段ボール100Gである。図36は、リブを二段に設ける状態を示す斜視図である。図37は、棚部30へ側壁部70を挿着する状態を示す斜視図である。図38は、棚部30へ外壁片を挿着する状態を示す斜視図である。図39は、棚部30の側面へ外壁片を挿着済みの状態を示す斜視図である。 A seventh embodiment of the present invention will be described with reference to FIGS. FIG. 35 is a development view of a pair of left and right shock absorbers 200, which is a cardboard 100G. FIG. 36 is a perspective view showing a state where the ribs are provided in two stages. FIG. 37 is a perspective view showing a state in which the side wall 70 is inserted into the shelf 30. FIG. 38 is a perspective view showing a state in which the outer wall piece is inserted into the shelf 30. FIG. 39 is a perspective view showing a state where the outer wall piece has been inserted into the side surface of the shelf 30.

本実施例は、実施例2をベースに変更したもので、実施例2との主たる相違点は、側壁部70に二段のリブを設け、かつ、側壁部70の側壁片に備える凸片を棚部30の棚片に備えるスリット140に挿着するところにある。また、外壁部50の外側に緩衝体の側方を覆う外壁片を設けたところにある。以下、実施例2と相違する箇所について主に説明する。 The present embodiment is a modification of the second embodiment. The main difference from the second embodiment is that the side wall 70 is provided with a two-step rib and the side wall 70 has a convex piece. It exists in the place inserted in the slit 140 with which the shelf piece of the shelf part 30 is equipped. Further, an outer wall piece that covers the side of the buffer body is provided outside the outer wall portion 50. Hereinafter, the differences from the second embodiment will be mainly described.

図35に示すように、左右一組の一方の緩衝体200の展開図である段ボール100Gには、所定の箇所に折り目を設けてある。そして、左右方向の折り目に沿って、上下方向に内壁部10、棚部30、外壁部50、天井部60及び側壁部70に大きく5分割される。基本的には実施例2の段ボール100Bと同様である。相違点の一は、外壁部50の外側に側面を覆う外壁片を設けたところにあり、詳しくは、外壁片51の外側左方に折り目Xを介して外壁片151と、この上方に折り目Gを介して外壁片152を設ける。相違点の二は、側壁部70において、折り目K1を介してリブ741、742を二段に設けたところにあり、詳しくは、側壁片71の左方に折り目K1を介してリブ741を、更にこの下方に折り目K4を介してリブ742を設け、リブ741の上下方向高さP2はリブ742の高さP3より大きい。 As shown in FIG. 35, the corrugated cardboard 100G, which is a development view of one of the pair of left and right shock absorbers 200, is provided with folds at predetermined locations. Then, along the crease in the left-right direction, the inner wall part 10, the shelf part 30, the outer wall part 50, the ceiling part 60, and the side wall part 70 are roughly divided into five in the vertical direction. Basically, it is the same as the corrugated cardboard 100B of the second embodiment. One of the differences is that an outer wall piece that covers the side surface is provided outside the outer wall portion 50. Specifically, the outer wall piece 151 is located on the outer left side of the outer wall piece 51 via a fold line X, and the fold line G is located above this. An outer wall piece 152 is provided via The second difference is that the ribs 741 and 742 are provided in two stages on the side wall portion 70 via the fold line K1, and more specifically, the rib 741 is further provided on the left side of the side wall piece 71 via the fold line K1. A rib 742 is provided below this via a crease K4, and the vertical height P2 of the rib 741 is greater than the height P3 of the rib 742.

左右一組の段ボール100G、gは以上のように構成され、以下に緩衝体へと折り上げる手順のうち、実施例1、2との相違点は以下の通りである。実施例1の図5に相当する本実施例の緩衝体の折上げ状態において、リブ74の代わりに本実施例では、図36に示すように右方側壁部70のリブ741を折り目K1の部位から直立させ、更に折り目K4の部位からリブ742を重ねるように折り曲げる。次いで、リブ741とリブ742を重ねた状態で折り目Hの部位から折り曲げて内壁片16、17のスリット121、切れ目jへ挿着する。同時に、図37に示すように側壁部70の側壁片72に備える板状の凸片219の部位を棚部30の棚片34に備える細いスリット140に挿着する。これら凸片219とスリット140との嵌合状態はきつい。この様にして、板状の凸片が細い溝に挿着されるので、側壁部70と棚部30とが堅合されて双方が離れ難くなる。なお、外壁部50の外壁片52は、更に内側の内壁片18を間に挟んでリブ741およびリブ742の高さP2、P3によって内側から支えられ、前後方向の衝撃から製品600を保護する。この場合、リブ741およびリブ741の高さP2、P3が異なるので、衝撃による二段の座屈作用を有する。 The left and right set of corrugated boards 100G and g are configured as described above, and the difference from the first and second embodiments in the procedure of folding into the buffer is as follows. In the folded state of the cushioning body of the present embodiment corresponding to FIG. 5 of the first embodiment, in this embodiment, instead of the rib 74, the rib 741 of the right side wall portion 70 is a portion of the fold K1 as shown in FIG. The rib 742 is further folded from the portion of the crease K4. Next, the rib 741 and the rib 742 are overlapped and bent from the portion of the fold line H, and inserted into the slit 121 and the cut line j of the inner wall pieces 16 and 17. At the same time, as shown in FIG. 37, the plate-like convex piece 219 provided in the side wall piece 72 of the side wall 70 is inserted into the thin slit 140 provided in the shelf 34 of the shelf 30. The fitting state between the convex piece 219 and the slit 140 is tight. In this way, since the plate-like convex pieces are inserted into the thin grooves, the side wall portion 70 and the shelf portion 30 are firmly joined, making it difficult to separate them. The outer wall piece 52 of the outer wall portion 50 is supported from the inside by the ribs 741 and the heights P2 and P3 of the ribs 742 with the inner wall piece 18 therebetween, and protects the product 600 from impacts in the front-rear direction. In this case, since the heights P2 and P3 of the rib 741 and the rib 741 are different, it has a two-stage buckling action due to an impact.

実施例2との相違点の二は、外壁部50の外側に側面を覆う外壁片を設けたところにある。実施例1の図7に相当する本実施例の緩衝体の折上げ状態において、右方から棚部30及び側壁部70を手前左側へ直角に起こした後、本実施例では図38に示すように、外壁片152を矢印GGの方向に折り目Xの部位から折り曲げて直角に起こしながら、外壁片152を棚部30の角筒体の中へ挿入する。この時、外壁片152上辺の縁153は曲率を有するので、外壁片152は縁153の曲率に沿って棚片32の内側へスムーズに挿入する。次いで、図39に示すように、外壁片152を棚部30の角筒体の中へ挿入した後、外方から棚片33の舌片133折り目T3の部位から曲げて外壁片152の窓154へ挿着、係止される。このことにより、外壁片151、152が棚部30の側面に確実にロックされて、外れるようなことが無い。この様にして、外壁片151、152によって外壁部50の側面がアングル構造体として形成され、覆われる。通常、製品箱500は製品600を装着した状態でパレットの上に段積みして、一時保管する。この時、段積みした製品箱500のズレを防ぐために、段積みした側面部全周をフイルムによりはちまき状に巻くことにより、製品箱500の角部が凹んで変形する。しかしながら、緩衝体200Gの外壁部50が外壁片151、152により形成されたアングル構造体によって補強されるので、製品箱500の中の製品600に損傷を及ぼす恐れも無く、しかも、製品箱500の角部が凹んで変形し見栄えが悪くなるようなことも無い。 The second difference from the second embodiment is that an outer wall piece that covers the side surface is provided outside the outer wall portion 50. In the folded state of the cushioning body of the present embodiment corresponding to FIG. 7 of the first embodiment, the shelf 30 and the side wall 70 are raised from the right side to the front left side, and then, in this embodiment, as shown in FIG. The outer wall piece 152 is inserted into the rectangular tube of the shelf 30 while bending the outer wall piece 152 in the direction of the arrow GG from the portion of the fold line X and raising it at a right angle. At this time, since the edge 153 on the upper side of the outer wall piece 152 has a curvature, the outer wall piece 152 is smoothly inserted into the inside of the shelf piece 32 along the curvature of the edge 153. Next, as shown in FIG. 39, after the outer wall piece 152 is inserted into the rectangular tube body of the shelf 30, the window 154 of the outer wall piece 152 is bent from the outside at the portion of the tongue piece 133 fold T3 of the shelf piece 33. Inserted into and locked. As a result, the outer wall pieces 151 and 152 are securely locked to the side surface of the shelf 30 and do not come off. In this way, the side surface of the outer wall portion 50 is formed as an angle structure by the outer wall pieces 151 and 152 and covered. Normally, the product box 500 is stacked on a pallet with the product 600 mounted and temporarily stored. At this time, in order to prevent deviation of the stacked product boxes 500, the corners of the product boxes 500 are dented and deformed by winding the entire circumference of the stacked side surfaces in a film shape. However, since the outer wall portion 50 of the buffer body 200G is reinforced by the angle structure formed by the outer wall pieces 151 and 152, there is no risk of damaging the product 600 in the product box 500, and the product box 500 There is no case where the corners are dented and deformed to deteriorate the appearance.

本発明の実施例8ついて、図40を参照しながら説明する。図40は、左右一組の一方の緩衝体200の展開図で、段ボール100Hである。 An eighth embodiment of the present invention will be described with reference to FIG. FIG. 40 is a development view of one of the left and right cushions 200, which is a corrugated cardboard 100H.

本実施例は、実施例7をベースに変更したもので、実施例7との主たる相違点は、側壁部70の側壁片に備える舌片を内壁部10の内壁片に備える溝に係止するところにある。また、外壁部50の外側には外壁片を設けないところにある。以下、実施例7と相違する箇所について主に説明する。 The present embodiment is a modification of the seventh embodiment, and the main difference from the seventh embodiment is that the tongue piece provided on the side wall piece of the side wall portion 70 is locked in the groove provided on the inner wall piece of the inner wall portion 10. By the way. Further, the outer wall portion 50 is outside the outer wall piece. Hereinafter, the differences from the seventh embodiment will be mainly described.

図40に示すように、左右一組の一方の緩衝体200の展開図である段ボール100Hには、所定の箇所に折り目を設けてある。そして、左右方向の折り目に沿って、上下方向に内壁部10、棚部30、外壁部50、天井部60及び側壁部70に大きく5分割される。基本的には実施例7の段ボール100Gと同様である。相違点は、側壁部70の側壁片72の右端に折り目T4を介して舌片172を設け、かつ、これに対応する内壁部10の内壁片16の右端の位置に溝116を設けるところにある。このことによって、実施例1の図5から図6に相当する本実施例の緩衝体の折上げ状態において、側壁部70の側壁片72に備える舌片172を内壁部10の内壁片16に備える溝116に係止する。この様にして、凸状の舌片が凹状の溝に係止されるので、側壁部70が内壁部10に確実に固着されて双方が離れ難い。また、側壁部70の側壁片72に設けた角部175、176は丸みをおびた面取りを施した部位であり、製品を出し入れする際に角部によって製品を包んだ保護袋を引っ掛けたりして破損するようなことが無いように配慮したものである。 As shown in FIG. 40, the corrugated cardboard 100H, which is a developed view of the one pair of left and right shock absorbers 200, is provided with folds at predetermined locations. Then, along the crease in the left-right direction, the inner wall part 10, the shelf part 30, the outer wall part 50, the ceiling part 60, and the side wall part 70 are roughly divided into five in the vertical direction. This is basically the same as the corrugated cardboard 100G of the seventh embodiment. The difference is that a tongue piece 172 is provided at the right end of the side wall piece 72 of the side wall portion 70 via a fold line T4, and a groove 116 is provided at the right end position of the inner wall piece 16 of the inner wall portion 10 corresponding thereto. . Accordingly, the tongue piece 172 provided on the side wall piece 72 of the side wall portion 70 is provided on the inner wall piece 16 of the inner wall portion 10 in the folded state of the buffer body of the present embodiment corresponding to FIGS. 5 to 6 of the first embodiment. Locks into the groove 116. In this way, since the convex tongue piece is locked in the concave groove, the side wall portion 70 is securely fixed to the inner wall portion 10 and it is difficult to separate them. Further, the corner portions 175 and 176 provided on the side wall piece 72 of the side wall portion 70 are rounded chamfered portions, and when a product is taken in and out, a protective bag that wraps the product is caught by the corner portion. This is designed to prevent damage.

本発明の実施例1における、左右一組の一方の緩衝体200Aの展開図で、段ボール100Aである。In the first embodiment of the present invention, it is a development view of one buffer body 200A of a pair of left and right, a corrugated cardboard 100A. 同上、段ボール100Aを折り上げる途中の中間折畳み体105A1を示す斜視図である。It is a perspective view which shows intermediate | middle folding body 105 A1 in the middle of folding cardboard 100A same as the above. 同上、更に折り上げる途中の中間折畳み体105A2を示す斜視図である。It is a perspective view which shows intermediate | middle folding body 105A2 in the middle of further folding same as the above. 同上、更に折り上げる途中の中間折畳み体105A3を示す斜視図である。It is a perspective view which shows intermediate | middle folding body 105A3 in the middle of further folding same as the above. 同上、更に折り上げる途中の中間折畳み体105A4を示す斜視図である。It is a perspective view which shows intermediate | middle folding body 105A4 in the middle of further folding up same as the above. 同上、更に折り上げる途中の中間折畳み体105A5を示す斜視図である。It is a perspective view which shows intermediate | middle folding body 105A5 in the middle of further folding same as the above. 同上、更に折り上げる途中の中間折畳み体105A6を示す斜視図である。It is a perspective view which shows intermediate | middle folding body 105A6 in the middle of further folding same as the above. 同上、中間折畳み体105A7を裏側から見たもので、コ字状体へと折込む状態を示す斜視図である。FIG. 4 is a perspective view showing a state in which the intermediate folded body 105A7 is viewed from the back side and folded into a U-shaped body. 同上、更に折り上げる途中の中間折畳み体105A8を裏側から見たもので、コ字状体へ折込み完了した状態を示す斜視図である。FIG. 5 is a perspective view showing the intermediate folded body 105A8 in the middle of further folding, as viewed from the back side, and being folded into a U-shaped body. 同上、折込み完了後のコ字状体の詳細を示す斜視図である。It is a perspective view which shows the detail of the U-shaped body after folding same as the above. 同上、パット400PAの展開図で、段ボール300PAである。Same as above, a development view of the pad 400PA, which is a cardboard 300PA. 同上、段ボール300PAを折り上げる途中のパットパット中間折畳み体305PA1の斜視図である。FIG. 6 is a perspective view of the pad-pad intermediate folded body 305PA1 in the middle of folding the cardboard 300PA. 同上、段ボール300PAを折り上げ完了後のパット400PAの斜視図である。FIG. 6 is a perspective view of the pad 400PA after completion of folding the cardboard 300PA. 同上、折り上げる途中の左右一組の中間折畳み体105A8と中間折畳み体105a8及びパット400PAを外装箱500に組込み、この上から製品600を載置する状態を示す斜視図である。FIG. 4 is a perspective view showing a state in which a pair of left and right intermediate folded bodies 105A8, an intermediate folded body 105a8, and a pad 400PA are assembled in the exterior box 500 and a product 600 is placed thereon. 同上、製品600を上方から押さえ込むようにして緩衝体200A、200aへと折り曲げ、パット400PAを外装箱500の他方の側壁に組み込んだ状態を示す斜視図である。FIG. 6 is a perspective view showing a state in which the product 600 is folded into the shock absorbers 200 </ b> A and 200 a so as to be pressed from above, and the pad 400 </ b> PA is incorporated into the other side wall of the exterior box 500. 同上、図15におけるAA―AA矢視の断面図である。FIG. 16 is a sectional view taken along the line AA-AA in FIG. 本発明の実施例2における、左右一組の一方の緩衝体200Bの展開図で、段ボール100Bである。In Example 2 of this invention, it is a developed view of one buffer body 200B of one set of right and left, and is corrugated cardboard 100B. 同上、折り上げる途中の中間折畳体105B8を裏側から見たもので、コ字状体へ折込みが完了した状態を示す斜視図である。FIG. 5 is a perspective view showing a state in which folding is completed into the U-shaped body as seen from the back side of the intermediate folding body 105B8 in the middle of folding. 同上、図18におけるBB−BB矢視の一部断面図を示す。FIG. 19 is a partial cross-sectional view taken along the line BB-BB in FIG. 同上、パット400PBの展開図で、パット段ボール300PBである。The same is the development of the pad 400PB, which is the pad cardboard 300PB. 同上、段ボール300PBを折り上げ完了後のパット400PBの斜視図である。FIG. 6 is a perspective view of the pad 400PB after completion of folding the cardboard 300PB. 同上、折り上げ途中の左右一組の中間折畳み体105B8、105b8及びパット400PBを外装箱500に組込み、この上から製品600を載置した状態を示す斜視図である。FIG. 5 is a perspective view showing a state in which a pair of intermediate folding bodies 105B8, 105b8 and a pad 400PB in the middle of folding are assembled in the outer box 500 and a product 600 is placed thereon. 同上、製品600を上方から押さえ込むようにして緩衝体200B、200bへと折り上げた状態を示す斜視図である。It is a perspective view which shows the state folded up into buffer body 200B, 200b so that the product 600 may be pressed down from the top same as the above. 本発明の実施例3における、左右一組の一方の緩衝体200の展開図で、段ボール100Cである。In Example 3 of this invention, it is a developed view of one buffer body 200 of one set of right and left, and is corrugated cardboard 100C. 同上、折り上げる途中の左右一組の中間折畳み体105C8と中間折畳み体105c8及びパット400PBを外装箱500に組込み、この上から製品600を載置する状態を示す斜視図である。FIG. 5 is a perspective view showing a state in which a pair of intermediate folded body 105C8, intermediate folded body 105c8, and pad 400PB in the middle of folding are assembled in an exterior box 500, and a product 600 is placed thereon. 本発明の実施例4における、左右一組の一方の緩衝体200の展開図で、段ボール100Dである。It is corrugated cardboard 100D in the development view of one buffer body 200 of one set of right and left in Example 4 of the present invention. 同上、折り上げる途中の左右一組の中間折畳み体105D8と中間折畳み体105d8及びパット400PBを外装箱500に組込み、この上から製品600を載置する状態を示す斜視図である。FIG. 5 is a perspective view showing a state in which a pair of intermediate folded body 105D8, intermediate folded body 105d8, and pad 400PB in the middle of folding are assembled in an outer box 500 and a product 600 is placed thereon. 本発明の実施例5における、左右一組の一方の緩衝体200Eの展開図で、段ボール100Eである。In Example 5 of this invention, it is a developed view of one buffer body 200E of one set of right and left, and is corrugated cardboard 100E. 同上、段ボール100Eを更に折り上げる途中の中間折畳み体105E5の斜視図である。It is a perspective view of intermediate folding body 105E5 in the middle of further folding cardboard 100E same as the above. 同上、更に折り上げる途中の中間折畳み体105E6の斜視図である。It is a perspective view of intermediate folding body 105E6 in the middle of further folding up same as the above. 同上、折り上げる途中の左右一組の中間折畳み体105E8と中間折畳み体105e8を外装箱500に組込み、この上から製品600を載置する状態を示す斜視図である。FIG. 6 is a perspective view showing a state in which a pair of left and right intermediate folded bodies 105E8 and intermediate folded bodies 105e8 in the middle of folding are assembled in an outer box 500 and a product 600 is placed thereon. 同上、製品600を上方から押さえ込むようにして緩衝体200E、200eへと折り上げた状態を示す斜視図である。It is a perspective view which shows the state folded up into the buffer bodies 200E and 200e so that the product 600 may be pressed down from the top same as the above. 本発明の実施例6における、左右一組の一方の緩衝体200の展開図で、段ボール100Fである。In Example 6 of this invention, it is a developed view of one buffer body 200 of one set of right and left, and is corrugated cardboard 100F. 同上、緩衝体200へ折り上げる途中で棚部30を内側へ曲げて直立させる状態を示す斜視図である。It is a perspective view which shows the state which bends the shelf part 30 inward in the middle of folding up to the buffer body 200, and makes it stand upright. 本発明の実施例7における、左右一組の一方の緩衝体200の展開図で、段ボール100Gである。In Example 7 of this invention, it is a developed view of one buffer body 200 of one set of right and left, and is corrugated cardboard 100G. 同上、リブを二段に設ける状態を示す斜視図である。It is a perspective view which shows the state which provides a rib in two steps same as the above. 同上、棚部30へ側壁部70を挿着する状態を示す斜視図である。It is a perspective view which shows the state which inserts and attaches the side wall part 70 to the shelf part 30 same as the above. 同上、棚部30へ外壁片を挿着する状態を示す斜視図である。It is a perspective view which shows the state which inserts and attaches an outer wall piece to the shelf part 30 same as the above. 同上、棚部30の側面へ外壁片を挿着済みの状態を示す斜視図である。It is a perspective view which shows the state which has already inserted the outer wall piece to the side surface of the shelf part 30 same as the above. 本発明の実施例8における、左右一組の一方の緩衝体200の展開図で、段ボール100Hである。In Example 8 of this invention, it is a developed view of one buffer body 200 of one set of right and left, and is corrugated cardboard 100H.

符号の説明Explanation of symbols

100A、B、C、D、E、F、G、H(100) 段ボール
105A1、A2、A3、A4、A5、A6、A7、A8
200A、a、B、b、C、c、D、d、E、e(200) 緩衝体
300PA、300PB パット段ボール
305PA1 パット中間折畳体
400PA、400PB パット
500 外装箱
600 製品
7、8、107、108 角筒体
V1、V2 窪み
H1、H2、H3 窪み
A、B、C、D、E、F、G、H、J、K、L、M、M1、M2、M3、M4、M5、N1、Q、R、S1、S2、S3、U、W1、W2、W3、W4、W5、W6、W7、W8、W9、W11、W12、W13、W14、W15、X 折り目
B1、B2、B3、B4 折り目
K1、K2、K3、K4 折り目
Z1、Z2、Z3、Z4、Z5、Z6、Z7、Z8、Z9、Z10、Z11、Z12、Z13、Z14、Z15、Z16、Z17、Z18 折り目
T1、T2、T3、T4 折り目
P1、P2、P3 高さ
X1、X2、X3 罫線
b、f、g、h、j、k、m、r、t、v、w 切れ目
n1、n2 切れ目
p1、p2、p3、p4 切れ目
q1、q2、q3、q4 切れ目
s1、s2、s3、s4 切れ目
C1、C2、C3、C4 コーナー部
10 内壁部
11、12、13、14、15、16、17、18 内壁片
21、39、121、139、140 スリット
27、196、199 リブ
30 棚部
31、32、33、34、35、36、37、38、131 棚片
40 フラップ
50 外壁部
51、52 外壁片
5 コ字状体
53、54、55 緩衝片
58 ノッチ
151、152 外壁片
153 縁
60 天井部
61、62、63、64 天井片
65 孔
70 側壁部
71、72、73 側壁片
175、176 角部
74、741、742 リブ
81、82、83、84、85、86、87、88、89、90、91、92、
56、57、133、156、157、172 舌片
97、98 舌片
193、197 舌片
19、119、219 凸片
25、116、118 溝
22、132、154 窓
23、24 窓
26、28、281、282 窓
96、99 窓
192、198 窓
291、292、293、294 開き窓
9 ヒレ
181、182、183、184、185、186、187、188、189
93、94、95 パット片
190、191 パット片
196、199 リブ
100A, B, C, D, E, F, G, H (100) Cardboard 105A1, A2, A3, A4, A5, A6, A7, A8
200A, a, B, b, C, c, D, d, E, e (200) Buffer 300PA, 300PB Pat corrugated board 305PA1 Put intermediate folded body 400PA, 400PB Put 500 Outer box 600 Products 7, 8, 107, 108 Square cylinders V1, V2 depressions H1, H2, H3 depressions A, B, C, D, E, F, G, H, J, K, L, M, M1, M2, M3, M4, M5, N1, Q, R, S1, S2, S3, U, W1, W2, W3, W4, W5, W6, W7, W8, W9, W11, W12, W13, W14, W15, X Fold B1, B2, B3, B4 Fold K1, K2, K3, K4 Folds Z1, Z2, Z3, Z4, Z5, Z6, Z7, Z8, Z9, Z10, Z11, Z12, Z13, Z14, Z15, Z16, Z17, Z18 Folds T1, T2, T3, T 4 Fold P1, P2, P3 Height X1, X2, X3 Ruled lines b, f, g, h, j, k, m, r, t, v, w Cut n1, n2 Cut p1, p2, p3, p4 Cut q1 , Q2, q3, q4 Cuts s1, s2, s3, s4 Cuts C1, C2, C3, C4 Corner 10 Inner wall 11, 12, 13, 14, 15, 16, 17, 18 Inner wall 21, 21, 121, 139, 140 Slit 27, 196, 199 Rib 30 Shelf part 31, 32, 33, 34, 35, 36, 37, 38, 131 Shelf piece 40 Flap 50 Outer wall part 51, 52 Outer wall piece 5 C-shaped body 53, 54 55 Buffer piece 58 Notch 151, 152 Outer wall piece 153 Edge 60 Ceiling part 61, 62, 63, 64 Ceiling piece
65 hole 70 side wall part 71, 72, 73 side wall piece 175, 176 corner part 74, 741, 742 rib 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92,
56, 57, 133, 156, 157, 172 Tongue piece 97, 98 Tongue piece 193, 197 Tongue piece 19, 119, 219 Convex piece 25, 116, 118 Groove 22, 132, 154 Window 23, 24 Window 26, 28, 281 282 Window 96, 99 Window 192, 198 Window 291 292 293 294 Open window 9 Fin 181 182 183 184 185 186 187 188 189
93, 94, 95 Put pieces 190, 191 Put pieces 196, 199 Ribs

Claims (5)

折り目を介して連接した段ボール(100)を折上げることによって、棚部(30)、内壁部(10)、天井部(60)、外壁部(50)及び側壁部(70)が形成される緩衝体(200)であって、
上方の前記天井部(60)から前記内壁部(10)と前記外壁部(50)が重なりながら直角に折れ曲がり、更に下方の棚部(30)が直角に折れ曲がるように形成され、
かつ、前記内壁部(10)は、角筒状に形成される前記棚部(30)に対して直立し、この外側から前記外壁部(50)が覆設され、
かつ、前記内壁部(10)の内側に複数のコ字状体(5)が形成されることを特徴とする緩衝体。
A buffer in which a shelf (30), an inner wall (10), a ceiling (60), an outer wall (50) and a side wall (70) are formed by folding cardboards (100) connected via a fold. Body (200),
The inner wall (10) and the outer wall (50) are folded at a right angle while overlapping from the upper ceiling (60), and further the lower shelf (30) is bent at a right angle,
And the said inner wall part (10) stands upright with respect to the said shelf part (30) formed in a square cylinder shape, and the said outer wall part (50) is covered from this outer side,
And the buffer body characterized by a plurality of U-shaped bodies (5) being formed inside the inner wall (10).
前記外壁部(50)の外壁片(51)に備える折り目(S3)を介して緩衝片(54)を設けるとともに、
この緩衝片(54)の両側に斜めに刻まれた折り目S1、S2を介して緩衝片(53)、(55)が連接し、
前記緩衝片(54)が前記折り目(S3)の部位から折込まれるとともに、
前記緩衝片(53)、(55)が折り目(S1)、(S2)の部位から前記内壁部(10)の内側へ折込まれるようにして、
前記コ字状体(5)が形成されることを特徴とする請求項1記載の緩衝体。
While providing a buffer piece (54) through a fold (S3) provided in the outer wall piece (51) of the outer wall portion (50),
The buffer pieces (53) and (55) are connected to each other through fold lines S1 and S2 obliquely carved on both sides of the buffer piece (54).
The buffer piece (54) is folded from the fold (S3),
The buffer pieces (53), (55) are folded from the folds (S1), (S2) into the inner wall (10),
The shock absorber according to claim 1, wherein the U-shaped body (5) is formed.
前記コ字状体(5)において、
前記緩衝片(54)の先端の切り目(h)が内壁片12に内側から当接し、
かつ、前記緩衝片(53)、(55)の先端の切れ目(r)、(r)が内壁片12に内側から当接することを特徴とする請求項2記載の緩衝体。
In the U-shaped body (5),
The cut (h) at the tip of the buffer piece (54) abuts the inner wall piece 12 from the inside,
3. The shock absorber according to claim 2, wherein the cuts (r) and (r) at the tips of the buffer pieces (53) and (55) abut against the inner wall piece 12 from the inside.
前記緩衝片(53)、(55)の先端の切れ目(r)、(r)が末広がりに拡開して内壁片11、13に内側から当接することを特徴とする請求項3記載の緩衝体。 4. The shock absorber according to claim 3, wherein the cuts (r) and (r) at the tips of the shock-absorbing pieces (53) and (55) widen toward the end and abut against the inner wall pieces 11 and 13 from the inside. . 前記内壁部(10)に手の甲大の窪み(H)が形成されることを特徴とする請求項1記載の緩衝体。 The shock absorber according to claim 1, wherein a hollow (H) having a large back of the hand is formed in the inner wall (10).
JP2007074462A 2007-03-22 2007-03-22 Shock absorber Active JP4931658B2 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010126188A (en) * 2008-11-27 2010-06-10 Rengo Co Ltd Packaging frame

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH038129U (en) * 1989-06-12 1991-01-25
JPH07251828A (en) * 1994-03-10 1995-10-03 Rokugoo:Kk Assembled-type cushioning body for packing box
JP2001240144A (en) * 2000-03-01 2001-09-04 Rengo Co Ltd Corrugated fiberboard cushioning material
JP2003175982A (en) * 2001-12-12 2003-06-24 Rengo Co Ltd Cardboard shock absorbing material
JP2005047517A (en) * 2003-07-30 2005-02-24 Kyocera Mita Corp Corrugated board cushioning material

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH038129U (en) * 1989-06-12 1991-01-25
JPH07251828A (en) * 1994-03-10 1995-10-03 Rokugoo:Kk Assembled-type cushioning body for packing box
JP2001240144A (en) * 2000-03-01 2001-09-04 Rengo Co Ltd Corrugated fiberboard cushioning material
JP2003175982A (en) * 2001-12-12 2003-06-24 Rengo Co Ltd Cardboard shock absorbing material
JP2005047517A (en) * 2003-07-30 2005-02-24 Kyocera Mita Corp Corrugated board cushioning material

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010126188A (en) * 2008-11-27 2010-06-10 Rengo Co Ltd Packaging frame

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