JP2008214837A - Embroidery lace, embroidery lace fabric, and their method - Google Patents

Abstract

<P>PROBLEM TO BE SOLVED: To provide a high quality embroidery lace excellent in designability and having a narrow lace body, and an embroidery lace fabric from which the embroidery lace can be provided. <P>SOLUTION: The embroidery lace includes a narrow lace 1a having a scallop portion 2a, 2b at least at one of ends in its width direction, an embroidery portion 3 formed at least at a portion of an area between both ends in the width direction of the narrow lace 1a by using an embroidery machine 3, and waste net cut portions 4 left at both ends. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

  The present invention provides an embroidery lace having a scalar portion at least at one end in the width direction of a narrow lace, and embroidering an area between both ends in the width direction of the narrow lace, and its It is related with the embroidery race place from which such an embroidery race is obtained. Furthermore, the present invention relates to such an embroidery lace and a method for manufacturing the embroidery lace.

An embroidery lace (embroidery lace) provided with a scalar part at least at one end in the width direction of a lace and embroidered between both ends is conventionally used for textile products such as underwear for women and curtains. in use. A conventional method for manufacturing an embroidery lace will be described by the following procedures [1] to [4] with reference to the schematic diagram of FIG. 8 as appropriate.
Note that, here, a method for manufacturing an embroidery lace having a pair of scalar portions at both ends in the width direction of the race place will be described as an example, but the scalar portion is provided only at one end portion in the width direction of the race place. And the other end is provided with a cutting part.

[1] A wide lace 20 having a lace pattern (including a lace pattern (not including a pattern yarn, which is configured as a mere mesh and including a lace pattern) uniformly on the entire surface of the lace is manufactured.
[2] The wide lace 20 is set on the screen m3 of the machine embroidery device M (FIG. 8A).
[3] As an embroidery pattern to be input to the embroidery control unit m1 of the machine embroidery apparatus M, a basic embroidery pattern having a scalar embroidery pattern SP capable of forming a scalar shape at both ends in the width direction of the pattern is An embroidery pattern that is repeated at a constant pitch P is created, and based on the created embroidery pattern, the embroidery needle m2 of the machine embroidery device M is operated to embroidery the entire surface of the wide lace 20 (FIG. 8). (B)-(d)).
[4] The wide lace 20 embroidered with a plurality of basic embroidery patterns through the above steps is cut along a cut line CL defined by the embroidery scalar-shaped portion 30.

  In addition, since said technique is a well-known and usual technique in the embroidery race industry, a prior art document cannot be shown.

  By the way, when the above-described method is adopted, the scalar portion is always embroidery of the scalar embroidery pattern, which is a great design restriction on the design of the embroidery lace. Further, since embroidery cannot be applied only to the central portion of the lace having a certain width (not including the scalar portion), an embroidery lace having a neat design cannot be obtained.

  It is conceivable to manufacture a single narrow lace with scalar portions at both ends in the width direction in advance and embroidery the narrow lace. However, with such a technique, machine embroidery can be performed. No mass production.

  In conventional embroidery laces, embroidery was applied to the entire lace, so if you cut out the lace body along the cut line from the lace material that had been embroidered, the discarded net part between the different lace bodies If embroidery is applied, it will be useless.

  The present invention has been made in view of the above-mentioned problems, and the object of the present invention is to provide a high-quality narrow embroidery lace with high mass productivity, excellent design, and such an embroidery lace. The goal is to obtain the resulting embroidery race. Furthermore, it is providing the method of manufacturing such an embroidery race and an embroidery race place.

  The characteristic configuration of the embroidery lace according to the present invention includes a narrow lace having a scalar portion at at least one end in the width direction, and at least a part of a region between both ends in the width direction of the narrow lace. An embroidery portion formed using a machine embroidery device and a discarded net cutting piece portion remaining at both ends are provided.

  According to the embroidery lace of this configuration, first, with respect to a plurality of lace pattern portions having a scalar portion at at least one end in the width direction of the lace place (this portion becomes the narrow lace referred to in the present application). The embroidery lace is produced by forming embroidery on at least a part of the region between both ends in the width direction of the narrow lace using a machine embroidery device. If a machine embroidery device is used, an embroidery lace place can be mass-produced. Here, when machine embroidery is executed for each row of the lace pattern portion, the lace pattern portion is pulled by the embroidery thread, so that the tension of the entire lace place fluctuates, and the positional relationship changes between parts of the lace place. Each time the embroidery of each lace pattern portion is finished, the machine embroidery device is stopped and the tension is mechanically or manually adjusted so that the position of the first needle (standby position) in the lace pattern portion of the next row Can be set accurately. For this reason, a high-quality embroidery lace place which is beautifully embroidered and has no distortion is obtained. And, by simply cutting such embroidery lace along the scalar part or cutting part that defines the cut line, mass production of high-quality narrow embroidery laces is possible. Can do. In the present invention, since the embroidery is not applied to the discarded net portion generated when the embroidery lace is cut, the embroidery is not wasted and the manufacturing cost can be reduced.

  A characteristic configuration of the embroidery lace fabric according to the present invention is that a cut portion defining a cut line and a scalar portion or a pair of scalar portions is formed on a lace fabric serving as a base fabric, and the width direction of the lace fabric. A plurality of lace pattern portions, an embroidery portion formed using a machine embroidery device in at least a part of a region between both end portions of the lace pattern portion, and a discarded net portion that connects the different lace pattern portions It is in having prepared.

  According to the embroidery lace place of this configuration, a plurality of lace pattern parts having a scalar part at at least one end in the width direction of the lace place (as described above, this part is an embroidery according to the present application). An embroidered lace fabric is formed by forming an embroidery on at least a part of the region between both ends of the lace pattern portion using a machine embroidery device. Yes. If a machine embroidery device is used, an embroidery lace place can be mass-produced. Here, when machine embroidery is executed for each row of the lace pattern portion, the lace pattern portion is pulled by the embroidery thread, so that the tension of the entire lace place fluctuates, and the positional relationship changes between parts of the lace place. Each time the embroidery of each lace pattern portion is finished, the machine embroidery device is stopped and the tension is mechanically or manually adjusted so that the position of the first needle (standby position) in the lace pattern portion of the next row Can be set accurately. For this reason, a high-quality embroidery lace place which is beautifully embroidered and has no distortion is obtained.

  A characteristic configuration of the method for manufacturing an embroidery lace place according to the present invention includes a plurality of lace pattern portions provided with a scalar portion at at least one end in the width direction at predetermined intervals in the width direction, and different lace patterns. A method of manufacturing an embroidery lace place from a lace place having a discarded net part between parts, wherein (a) a step of setting the lace place on a machine embroidery device, and (b) a first row of laces A step of forming an embroidery pattern with respect to the handle portion from the operation start position of the embroidery needle of the machine embroidery device; and (c) moving the lace place set on the machine embroidery device to A step of relatively moving the embroidery needle to a standby position with respect to the portion; (d) a step of stopping the machine embroidery device; and (e) a relative relationship between the lace pattern portion of the next row and the standby position of the embroidery needle. Lace pattern part of the first row A step of adjusting the tension of the lace ground so as to coincide with a relative relationship with the operation start position of the embroidery needle; and (f) the embroidery on the lace pattern portion in the next row after the tension adjustment. And (g) repeating the steps (c) to (f) until the embroidery pattern is formed on the lace pattern portion of the last row.

  According to the method for manufacturing an embroidery lace fabric of this configuration, it is provided with a plurality of rows of lace pattern portions (this portion becomes the narrow lace referred to in the present application) provided with a scalar portion at at least one end in the width direction. An embroidery pattern is formed in each lace pattern portion using a machine embroidery device for a lace place having a discarded net portion between different lace pattern portions. At that time, the lace pattern portion is pulled by the embroidery thread, and the tension of the entire lace place changes, and the positional relationship changes between parts of the lace place. If the lace ground is moved in this state, the standby position of the embroidery needle with respect to the lace pattern portion in the next row is shifted. However, in this configuration, the machine embroidery device is stopped each time the embroidery of each lace pattern portion row is finished, and the standby position of the lace pattern portion and the embroidery needle in the next row (the standby position at this stage is the lace pattern in the next row). The relative position of the embroidery needle for forming the embroidery pattern with respect to the pattern portion is determined by the movement start position of the lace pattern portion in the first row and the embroidery needle (the operation start position at this stage is substantially Since the tension is adjusted so as to coincide with the relative relationship with the lace pattern portion in the first row (which is the standby position of the embroidery needle) (steps (c), (d), (e) above) ), The position (standby position) of the first needle in the lace pattern portion in the next row can be accurately set. For this reason, a high-quality embroidery lace place which is beautifully embroidered and has no distortion is obtained. Then, if the abandoned net part is removed from such an embroidery lace place, it is possible to mass-produce a narrow embroidery lace having excellent design and high quality. Moreover, since the removed net portion is not embroidered, embroidery is not wasted, and the manufacturing cost can be reduced.

  In the embroidery lace manufacturing method according to the present invention, the discarded net portion is coupled to the lace pattern portion on which the embroidery pattern is formed via a cut portion or a scalar portion that defines a cut line. It is preferable.

  According to the manufacturing method of the embroidery lace place of this configuration, the lace pattern portion and the discarded net portion are joined through the scalar portion or the cut portion that defines the cut line, so that the embroidery lace place thereafter Can be easily cut.

  In the method for manufacturing an embroidery lace fabric according to the present invention, the discard net portion is formed via a detachable thread knitted so as to define a separation line in the lace pattern portion on which the embroidery pattern is formed. Are preferably bonded.

  According to the manufacturing method of the embroidery lace fabric of this configuration, the lace pattern portion and the discard net portion are joined via the detachable pulling yarn knitted so as to define the separation line. The embroidery race can be easily separated.

  In the method for manufacturing an embroidery lace fabric according to the present invention, the discarded net portion is coupled to the lace pattern portion on which the embroidery pattern is formed via a melted yarn knitted so as to define a separation line. It is preferable.

  According to the manufacturing method of the embroidery lace fabric of this configuration, the lace pattern portion and the discard net portion are joined via the melted yarn knitted so as to define the separation line. The race place can be easily separated.

  In the method for manufacturing an embroidery lace place according to the present invention, the machine embroidery device has a plurality of drive member housing portions that form alignment lines in the longitudinal direction of the apparatus, and the tension adjustment of the lace place is performed. It is preferable that a reference yarn is inserted in the lace pattern portion in the longitudinal direction of the lace, and the tension adjustment is performed by aligning the reference yarn with the alignment line.

  According to the embroidery lace fabric manufacturing method of this configuration, the machine embroidery device has a plurality of drive member housing portions that form alignment lines in the longitudinal direction of the device, and the lace pattern portion of the lace fabric has a reference yarn. Is inserted in the longitudinal direction of the lace, so that the positional deviation of the lace caused by embroidery can be corrected only by aligning the reference thread on the side of the lace with the alignment line on the side of the machine embroidery device. By sequentially repeating such adjustment, the embroidery needle can be accurately placed at a predetermined start position (standby position) in each row of the lace pattern portion of the lace place. As a result, it is possible to form beautiful embroidery without distortion in each lace pattern portion in a certain state. Further, this tension adjustment can be performed rationally without resorting to intuition, so that high-quality embroidery can be easily and reliably formed without being an expert.

  The characteristic configuration of the method for producing an embroidery lace according to the present invention is a method for producing an embroidery lace from an embroidery lace obtained by the method for producing an embroidery lace described above, The present invention includes a step of separating the lace pattern portion and the discarded net portion by cutting the cut portion of the embroidery lace ground or cutting along the scalar portion.

  According to the manufacturing method of the embroidery lace of this configuration, the lace pattern portion and the discarded net portion can be formed by a simple operation of cutting the cutting portion of the embroidery lace ground or cutting along the scalar portion. As a result, high-quality narrow embroidery laces can be mass-produced.

  The characteristic configuration of the method for producing an embroidery lace according to the present invention is a method for producing an embroidery lace from an embroidery lace obtained by the method for producing an embroidery lace described above, The object of the present invention is to include a step of separating the lace pattern portion and the discarded net portion by removing the punched yarn knitted in an embroidery lace fabric.

  According to the manufacturing method of the embroidery lace of this configuration, the lace pattern portion and the discarded net portion are separated by a simple operation of simply pulling out the thread knitted in the embroidery lace, and as a result, High quality narrow embroidery lace with excellent design and mass production.

  The characteristic configuration of the method for producing an embroidery lace according to the present invention is a method for producing an embroidery lace from an embroidery lace obtained by the method for producing an embroidery lace described above, The object is to include a step of separating the lace pattern portion and the discarded net portion by dissolving the melt yarn knitted in an embroidery lace fabric.

  According to the manufacturing method of the embroidery lace of this configuration, the lace pattern portion and the discarded net portion are separated by a simple operation of simply dissolving the melted yarn knitted in the embroidery lace, and as a result It is possible to mass-produce narrow embroidery laces with excellent design and high quality.

  Hereinafter, embodiments of the present invention will be described with reference to the drawings. In the embodiment described below, as an example, a lace pattern serving as a base fabric includes a plurality of lace pattern parts having a pair of scalar parts defining a cut line in the width direction of the lace pattern, and a lace pattern part. Of these, an embroidery lace having an embroidery portion formed by using a machine embroidery device in at least a part of a region between the pair of scalar portions and a discard net portion for joining the different pairs of scalar portions. A ground is prepared, and the embroidery lace ground is cut along the cut line so that a narrow lace having a pair of scalar portions at both ends in the width direction and a region between the pair of scalar portions are formed. A case where an embroidery lace having at least a part of an embroidery part formed by using a machine embroidery device and a discarded net cutting piece part remaining at an edge of a pair of scalar parts is described. To. However, the present invention is not limited to the configuration described in this embodiment and the drawings, and products having a scalar portion only at one end in the width direction of the race place are also included in the scope of the present invention. It is.

  FIG. 1 is a schematic view showing an embodiment of an embroidery race place 100 of the present invention. FIG. 2 is a schematic view of the narrow embroidery lace 10 of the present invention obtained by cutting the embroidery lace ground 100 of FIG.

  The embroidery lace place 100 has a pitch P in the width direction of the lace place 1 (X direction in FIG. 1) with the lace part 1 as a part of the lace pattern A on the lace place 1 as a base fabric. A plurality of embroidery portions 3 are formed in the lace pattern 1 using a machine embroidery device M (see FIG. 3) in a region B between the pair of scalar portions 2a and 2b. Are continuously formed at predetermined intervals in the longitudinal direction (Y direction in FIG. 1).

  As the lace place 1, for example, a Russell lace place, a river lace place, or an embroidery lace place can be used. As the machine embroidery device M, for example, an embroidery device with a jacquard device that reads the pattern information recorded on the card and controls the thread can be used. When the machine embroidery device M is used, the embroidery part 3 can be formed in the entire area B. However, in the present invention, the embroidery part 3 may be formed in at least a part of the area B.

  The patterns constituting the pair of scalar portions 2a and 2b may be the same pattern or different patterns. Further, the pair of scalar parts 2 a and 2 b are connected to the other pair of scalar parts 2 a and 2 b by the discard net part 4. Since the discarded net part 4 is a part where the lace place 1 is left unprocessed, decoration such as embroidery is not basically applied.

  When this embroidery lace ground 100 is cut along the scalar portions 2a and 2b that define the cut line, the narrow lace having the scalar portions 2a and 2b paired at both ends in the width direction as shown in FIG. 1a and an embroidery part 3 formed by using the machine embroidery device M in at least a part of a region B between the paired scalar parts 2a and 2b, and one edge of the paired scalar parts 2a and 2b. Thus, a narrow embroidery lace 10 having a discarded net cutting piece 4a remaining on the surface is obtained.

  Here, the net cutting piece portion 4a is a yarn piece remaining on the peripheral portion of the embroidery lace 10 by cutting and removing the discarded net portion 4 from the embroidery lace base 100 of FIG. Since this yarn piece is finer than the main body of the embroidery lace 10, it does not affect the design and function of the embroidery lace 10.

  The size of the embroidery lace fabric 100 of the present invention can be freely set as long as it can be set on the screen m3 of the machine embroidery apparatus M. For example, (i) width 1.2 m × length 14. The machine embroidery apparatus M can use a material of 5 m and (ii) a material of 1.5 m wide × 20.0 m long.

  The width of the narrow embroidery lace 10 of the present invention is not strictly defined, and the width can be taken out from a size (wide lace) that can be set on the screen m3 of the machine embroidery apparatus M. Those having a size in the width direction smaller than the size in the longitudinal direction are included in the “thin width”. For example, in the case of manufacturing a narrow embroidery lace 10 having a width of about 20 cm, considering the width of the discarded net portion 4, about 5 from the above-mentioned material (i) and 8 from the material (ii). Each embroidery race can be cut out. In addition, examples of the width of the narrow embroidery lace 10 include those of about 9 cm, about 13 cm, and about 17 cm.

  The manufacturing method of the narrow embroidery lace 10 of the present invention will be described by the following procedures (1) to (9) with reference to the schematic diagram of FIG. 3 as appropriate.

(1) the scalar unit 2a, lace patterned portion _A 1 having a _2b, A 2 on both ends in the width direction, ..., a plurality at intervals of pitch P a _{A n} in the width direction, between different lace patterned portions The race place 1 having the discarded net portion 4 is manufactured (for example, between A ₁ and A ₂ ).
(2) The lace place 1 is set on the screen m3 of the machine embroidery device M (FIG. 3A). At this time, the longitudinal direction of the lace ground 1 is made to coincide with the longitudinal direction of the machine embroidery device M (the direction orthogonal to the X direction in FIG. 3).
(3) As an embroidery pattern to be input to the embroidery control unit m1 of the machine embroidery device M, an embroidery pattern in which a basic embroidery pattern having a predetermined embroidery pattern is repeated at a constant pitch P in the width direction of the lace 1 is created. , Input to the embroidery control unit m1. However, the predetermined embroidery pattern does not necessarily have a scalar shape at both ends in the width direction of each pattern.
(4) relative to the embroidery machine width direction first row lace patterned portion A ₁ in one end of the (X direction in FIG. 3) of M, from the operation start position of the embroidery needles m2, entered earlier The embroidery part 3 is formed by embroidering the basic embroidery pattern (FIG. 3B).
(5) After completion of the first row embroidery lace patterned portion A ₁ of, by relatively moving the embroidery needle m2 in a standby position WP for lace patterned portion A ₂ of the second row which is moved by a single pitch, machine The embroidery device M is stopped. This standby position WP is the position of the first needle of the next basic embroidery pattern (FIG. 3C).
(6) with respect to the lace patterned portion A ₂ in the second row, so the embroidery start position of the lace patterned portion A ₂ is currently embroidering needle m2 is fit position WP that is waiting (first needle position), The tension of the race place 1 is adjusted (FIG. 3 (d)). This tension adjustment can be performed manually by an operator, for example, by setting reference coordinates with the corner of the screen m3 as the origin and measuring the position of the race place 1 with a scale or the like. Alternatively, a sensor for detecting the position of the race ground 1 and an actuator for moving the race ground 1 may be arranged on the screen m3, and the race ground 1 may be automatically moved to the optimum position by computer control.
(7) After finishing the adjustment of the tension, with respect to the lace patterned portion A ₂ that are currently targeted by embroidered basic embroidery pattern to form the embroidery portion 3 (Fig. 3 (e)). Thereafter, the embroidery needle m2 is relatively moved to a new standby position WP that has moved by a single pitch P, and stops at that position.
(8) Thereafter, with respect to the lace pattern portion A arranged in the width direction, the formation of the embroidery portion 3, the relative movement of the embroidery needle m2 to the position of the new first needle, and the stop of the machine embroidery device M , and repeat the tension adjustment of the lace ground 1, which is continued until the formation of the embroidery unit 3 with respect to the lace patterned portion a _n of the last column is completed.
(9) Thereafter, the discarded net portion 4 is cut along the scalar portions 2 a and 2 b provided in the race place 1. As a result, the embroidery lace in which the machine embroidery device M is used to define the scalar portions 2a and 2b by the pattern of the lace 1, and the embroidery portion 3 having a predetermined embroidery pattern is formed between the scalar portions 2a and 2b. Ten products can be mass-produced.

  As shown in FIG. 4, the embroidery lace 10 manufactured in this way is an embroidery lace product having an embroidery portion that is repeated in a certain pattern in the longitudinal direction at a part of the center side of the lace 1. And has scalar portions at both ends in the width direction. This scalar part is demarcated by the pattern of the lace, and the part is not embroidered. For this reason, it is excellent in design and presents a clean design. Further, since the distortion is not generated in the embroidery portion due to the tension adjustment, the quality and function are excellent. There are many discarded net cutting pieces on the outside of the scalar part, but these are fine and inconspicuous and do not hinder the function as a textile product.

As described above, in the present embodiment, a region between the pair of scalar portions 2a and 2b with respect to the plurality of lace patterns A having the pair of scalar portions 2a and 2b in the width direction of the lace 1. The embroidery lace place 100 is produced by forming the embroidery portion 3 using the machine embroidery device M on at least a part of B. If the machine embroidery device M is used, the embroidery lace place 100 can be mass-produced. Here, when machine embroidery is executed for each row of lace pattern portions A, the lace pattern portion A is pulled by the embroidery thread, so that the tension of the entire lace place 1 fluctuates, and the positional relationship between the parts of the lace place 1 There will vary, each time to finish the embroidery row of lace patterned portion a ₁ to a _n of each, to stop the embroidery machine M, the tension, for example, if mechanically or manually adjusted, the next column The position of the 1st needle | hook in a lace pattern part can be set correctly. For this reason, the high quality embroidery lace place 100 without distortion which the embroidery was performed beautifully is obtained. Then, by simply cutting such an embroidery lace place 100 along the scalar portions 2a and 2b that define the cut line, mass production of a narrow embroidery lace 10 having excellent design and high quality is possible. can do.

  Further, in this embodiment, since the embroidery part 3 is not formed in the discard net part 4 that is the discard part after the embroidery lace ground 100 is cut, embroidery is not wasted and the manufacturing cost can be reduced. it can.

[Another embodiment]
(1) In the “manufacturing method of the narrow embroidery lace 10” described in the above embodiment, another reference is used instead of the “reference coordinates with the corner of the screen m3 as the origin” in the procedure (6). Can be used to perform a tension adjustment technique.

  FIG. 5 is a plan view in which the lace ground 1 in a state set on the screen m3 of the machine embroidery device M is partially cut away. A reference yarn 50 having a color that can be identified with respect to the race ground 1 is inserted into the race ground 1 in the longitudinal direction (Y direction) along the scalar portion 2b of each row.

  A plurality of embroidery needles m2 of the machine embroidery device M are arranged so as to face the screen m3 with the lace 1 interposed therebetween. In FIG. 3 described above, the embroidery needle m2 is drawn as a single piece, but this shows a reference embroidery needle. The reference embroidery needle can be, for example, the embroidery needle depicted at the top in FIG. The embroidery needle m2 moves between the front side (front side in FIG. 5) and the back side (back side in FIG. 5) of the lace place 1 to form the embroidery portion 3 made of the front thread on the front side of the lace place 1. That is, the embroidery needle m2 reciprocates in the front and back direction of the paper surface of FIG.

  The machine embroidery apparatus M includes a plurality of shuttles m4 that are in a fixed positional relationship with the screen m3 and carry back threads in conjunction with the reciprocation of the embroidery needle 2. The shuttle m4 has a width direction (X direction) of the lace 1 so that when the embroidery needle 2 comes from the front side to the back side of the lace place 1, the back thread is entangled with the front thread carried by the embroidery needle 2. It is a drive member which reciprocates. That is, the shuttle m4 operates as indicated by the arrow in FIG. The screen m3 on which the lace place 1 is stretched aligns the position of the first needle of the basic embroidery pattern, and then moves in the X direction and the Y direction to achieve the entanglement.

  The shuttle m4 that performs the above-described reciprocating operation is accommodated in a shuttle box m5 as each drive member accommodating portion. The plurality of shuttle boxes m5 are arranged so that at least one end side thereof is aligned and the alignment line 60 is formed in the apparatus longitudinal direction (Y direction) of the machine embroidery apparatus M. An example of the alignment line 60 is indicated by a one-dot chain line in FIG.

  In this machine embroidery device M, in order to adjust the tension, after the embroidery of a certain lace pattern portion A is finished and moved by a single pitch, the reference thread 50 of the lace 1 is placed on the alignment line 60 of the shuttle box m5. Adjust. For example, in the case of FIG. 5, when the embroidery of the lace pattern portion A in the leftmost row is completed, the embroidery needle m2 is relatively moved to the adjacent right row by a single pitch by the operation of the screen m3. The reference yarn 50 is aligned with the alignment line 60 in the right column. Thereby, the positional deviation of the lace 1 caused by embroidery is corrected. By sequentially repeating such adjustment, the embroidery needle m2 can be accurately arranged at a predetermined start position (standby position) in the lace pattern portion A of each row of the lace place 1. As a result, it is possible to form beautiful embroidery without distortion in the lace pattern portions A of each row in a constant state. Further, this tension adjustment can be performed rationally without resorting to intuition, so that high-quality embroidery can be easily and reliably formed without being an expert.

  The tension adjustment for aligning the alignment line 60 and the reference yarn 50 is particularly effective for adjustment in the width direction (X direction) of the race ground 1, but tension adjustment in the longitudinal direction (Y direction) of the race ground 1. Can be done at the same time. For example, marking is performed on the reference yarn 50 at a predetermined interval, and when the alignment line 60 and the reference yarn 50 are aligned, the race place 1 is moved so that the marking position of the reference yarn 50 matches a specific shuttle box m5. Let Thereby, also in the longitudinal direction (Y direction) of the race place 1, the predetermined start position of the embroidery needle 2 can be reliably set between the rows.

  (2) The embroidery lace fabric 100 is formed by alternately forming a plurality of embroidery laces 10 and the disposal net portions 4 by changing the weaving pattern. That is, the lace pattern portion A and the scalar portions 2a and 2b are formed by knitting a pattern yarn in a predetermined pattern on a net serving as a base fabric, and the discarded net portion 4 is in a state in which the pattern yarn is not knitted. It is. And in the said embodiment, the embroidery race 10 was obtained by cut | disconnecting and removing the discard net part 4 from the embroidery race place 100 along a cut line. That is, the boundary between the scalar portions 2a and 2b and the discarded net portion 4 is cut.

  However, in the present invention, instead of this cutting process, the thread 5 is knitted into the lace 1 with a knitting structure that can be pulled out so as to establish a separation line between the lace pattern portion A and the discard net portion 4 at the boundary. Alternatively, after the embroidery lace is embroidered, the thread 5 may be removed. Here, FIG. 6 shows an enlarged view of the knitting structure of the lace fabric 1 in which the thread 5 for defining the separation line between the lace pattern portion A and the discarded net portion 4 is knitted. In this knitted structure, each warp constituting the lace 1 is connected only by the weft. Therefore, the lace pattern portion A and the disposal net portion 4 can be easily separated by simply pulling out the drawn yarn 5 which is one of the warp yarns in the warp direction. As a result, the embroidery race 10 can be mass-produced efficiently. Since this method is not a method of cutting the discarded net portion 4 from the embroidery lace 100 as described in the above embodiment along the cut line, the discarded net cutting piece as shown in FIG. A narrow embroidery lace 10 having a clean edge with no part can be produced.

  Also, instead of the above-described thread 5, a melted yarn that can be dissolved with water or the like is knitted into the lace 1 so as to establish a separation line between the lace pattern portion A and the discarded net portion 4, and an embroidery lace. After embroidering the ground, the thread may be dissolved and removed. Even when such a melted yarn is used, the narrow width having a clean edge portion where the discarded net cutting piece portion does not exist as shown in FIG. The embroidery lace 10 can be manufactured.

  Note that the insertion yarn and the dissolving yarn knitted into the embroidery lace fabric 100 can also be used as the reference yarn described in the above embodiment.

The schematic diagram which shows one Example of the embroidery race place of this invention Schematic diagram of narrow embroidery lace obtained by cutting the embroidery lace of FIG. The schematic diagram for demonstrating the manufacturing method of the embroidery lace of this invention The figure which shows the product example of the embroidery race of this invention Partial cutaway plan view of a lace place set on a screen of a machine embroidery device Enlarged view of the knitting structure of the lace where knitted yarns that define the separation line between the lace pattern part and the discarded net part are knitted Schematic diagram of narrow embroidery lace manufactured from embroidery lace with knitted yarn Schematic diagram for explaining a method of manufacturing an embroidery lace according to the prior art

Explanation of symbols

DESCRIPTION OF SYMBOLS 1 Lace place 1a Narrow lace 2a Scalar part 2b Scalar part 3 Embroidery part 4 Discarded net part 4a Discarded net cut piece part 5 Draw thread 10 Embroidery lace 50 Standard thread 100 Embroidery lace part A Lace pattern part B Pair Area between scalar parts made M Machine embroidery device

Claims (10)

A narrow lace having a scalar portion at at least one end in the width direction;
An embroidery portion formed using a machine embroidery device in at least a part of a region between both ends in the width direction of the narrow lace;
Discarded net cutting pieces remaining at both ends,
Embroidery race with In the race ground that becomes the base fabric,
A plurality of lace pattern portions having a cut portion defining a cut line and a scalar portion, or a pair of scalar portions in the width direction of the lace,
An embroidery portion formed using a machine embroidery device in at least a part of the region between both ends of the lace pattern portion;
Abandon net part connecting different lace pattern parts;
Embroidery lace with An embroidery lace from a lace having a plurality of lace pattern portions having a scalar portion at at least one end in the width direction at a predetermined interval in the width direction and having a discarded net portion between different lace pattern portions. A method of manufacturing the ground,
(A) setting the lace place on a machine embroidery device;
(B) forming an embroidery pattern on the first row of lace pattern portions from the operation start position of the embroidery needle of the machine embroidery device;
(C) moving the lace ground set in the machine embroidery device and relatively moving the embroidery needle to a standby position with respect to the lace pattern portion in the next row;
(D) stopping the machine embroidery device;
(E) The relative relationship between the lace pattern portion in the next row and the standby position of the embroidery needle matches the relative relationship between the lace pattern portion in the first row and the operation start position of the embroidery needle, Adjusting the tension of the race place;
(F) forming the embroidery pattern on the lace pattern portion in the next row after the tension adjustment;
(G) repeating the steps (c) to (f) until the embroidery pattern is formed in the last row of lace patterns;
A method of manufacturing an embroidery lace that includes   The manufacturing method of the embroidery lace place of Claim 3 with which the said discard net part is couple | bonded with the said lace pattern part in which the said embroidery pattern was formed through the cutting part or scalar part which delimits a cut line. .   4. The embroidery according to claim 3, wherein the discard net portion is coupled to the lace pattern portion on which the embroidery pattern is formed via a detachable drawing thread knitted so as to define a separation line. A method of manufacturing a race place.   The embroidery lace fabric according to claim 3, wherein the discarded net portion is coupled to the lace pattern portion on which the embroidery pattern is formed via a melted yarn knitted so as to define a separation line. Production method. The machine embroidery device has a plurality of drive member housing portions that form alignment lines in the longitudinal direction of the device,
In the step of adjusting the tension of the lace ground, a reference yarn is inserted into the lace pattern portion in the longitudinal direction of the lace ground, and the tension adjustment is executed by aligning the reference yarn with the alignment line. The manufacturing method of the embroidery race place as described in any one of Claims 3-6. A method for producing an embroidery lace from an embroidery lace obtained by the method for producing an embroidery lace according to claim 4,
A method for producing an embroidery lace, comprising a step of separating the lace pattern portion and the discarded net portion by cutting the cut portion of the embroidery lace ground or cutting along the scalar portion. A method for producing an embroidery lace from an embroidery lace obtained by the method for producing an embroidery lace according to claim 5,
A method for producing an embroidery lace, comprising a step of separating the lace pattern portion and the discarded net portion by pulling out the thread knitted in the embroidery lace fabric. A method for producing an embroidery lace from an embroidery lace obtained by the method for producing an embroidery lace according to claim 6,
The manufacturing method of the embroidery lace including the process of isolate | separating the said lace pattern part and the said discard net part by melt | dissolving the said melt yarn knitted in the said embroidery lace place.

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