CN101240489A - Embroidery lace, embroidery lace fabric, and method of manufacturing same - Google Patents

Embroidery lace, embroidery lace fabric, and method of manufacturing same Download PDF

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Publication number
CN101240489A
CN101240489A CNA2007101231662A CN200710123166A CN101240489A CN 101240489 A CN101240489 A CN 101240489A CN A2007101231662 A CNA2007101231662 A CN A2007101231662A CN 200710123166 A CN200710123166 A CN 200710123166A CN 101240489 A CN101240489 A CN 101240489A
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China
Prior art keywords
embroidery
mentioned
lace
cloth
quirk
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CNA2007101231662A
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Chinese (zh)
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泽村彻弥
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Miyagi Lace Co Ltd
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Miyagi Lace Co Ltd
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Publication of CN101240489A publication Critical patent/CN101240489A/en
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  • Automatic Embroidering For Embroidered Or Tufted Products (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)

Abstract

The present invention provides a narrow width embroidery lace having a strong yield capability, excellent design capability and high quality, an embroidery lace cloth for obtaining the embroidery lace. The embroidery lace has a narrow width lace, having a crescent part on at least end of the width direction; an embroidery part, formed on at least one part of region between two ends of the narrow width lace along the width direction by a mechanical embroidery device; an abandoning mesh cutting part remaining on the two end parts.

Description

Embroidery lace, embroidery lace cloth and both manufacture methods
Technical field
The present invention relates to a kind of embroidery lace and a kind of embroidery lace cloth, wherein, at least one end of described embroidery lace broad ways on lace cloth in a narrow margin has crescent moon portion, and this in a narrow margin on the lace part between the both ends of broad ways embroider; Described embroidery lace cloth is used to make as above this embroidery lace.In addition, the invention still further relates to a kind of method of making embroidery lace and embroidery lace cloth.
Background technology
A kind of embroidery lace (embroidery lace) is arranged, and its at least one end at the width of lace cloth has crescent moon portion, and has executed embroidery between both ends.This embroidery lace is used in such as the women with on the fibres such as underwear, curtain always.With reference to the schematic diagram of Fig. 8, (1) according to the following steps~(4) illustrate the existing manufacture method of embroidery lace.
Here, just have the manufacture method of the embroidery lace of a pair of crescent moon portion, be illustrated in two ends of lace cloth width.Have crescent moon portion for an end at lace cloth width only, the other end is the embroidery lace of severing portion, also makes with same method.
(1) makes wide cut lace 20, have quirk (comprising not having pattern line and only form WEB (mesh), the quirk that constitutes by WEB self) on the whole lace cloth of this wide cut lace equably.
(2) wide cut lace 20 is arranged on the frame that stretches tight (screen) m3 last (among Fig. 8 (a)) of mechanical embroidery device M.
(3) make the embroidery example edition of importing to the embroidery control part m1 of mechanical embroidery device M, basic embroidery pattern is concatenated to form with certain spacing P on the width of wide cut lace cloth, wherein, contain the crescent moon embroidery pattern SP that can form crescent portion in the basic embroidery pattern at the width two ends of example edition; The tambour needle m2 that makes mechanical embroidery device M is according to this embroidery example edition that makes action, is object embroider (among Fig. 8 (b)~(d)) with whole wide cut lace 20.
(4) along the line of cut CL that delimit by the crescent position 30 of embroidery, the wide cut lace 20 that severing has been carried out the embroidery of a plurality of basic embroidery patterns through above-mentioned operation.
In addition, because above-mentioned technology is a known conventional techniques in the embroidery lace industry, therefore, can't provide the prior art document.
Summary of the invention
When adopting said method, must carry out the embroidery of crescent moon pattern in crescent moon portion, this has bigger restriction in appearance design for the outward appearance of embroidery lace.In addition, owing to can not be only embroider, therefore can not obtain the embroidery lace of clean and tidy pattern in the enterprising assassination of central part (not comprising crescent moon portion) of the lace of certain width.
Though can consider to produce earlier the single lace in a narrow margin that has crescent moon portion at the two ends of broad ways, and then embroider in the enterprising assassination of lace in a narrow margin, can not carry out mechanical embroidery with such method, do not possess the volume production performance.
In addition, in existing embroidery lace, owing to embroider in the enterprising assassination of whole lace cloth, therefore, along line of cut under the lace material of having finished embroidery is cut out during the lace main part, if abandoning between different lace main parts also executed embroidery in the screen cloth portion, this part embroidery will be wasted so.
The present invention puts in view of the above problems and makes, and its purpose is, a kind of volume production better performances, design performance is good and quality is higher embroidery lace in a narrow margin is provided and makes the employed embroidery lace cloth of such embroidery lace.Another object of the present invention provides a kind of method of making such embroidery lace and embroidery lace cloth.
The structure of embroidery lace of the present invention has: lace in a narrow margin, and its at least one end in the wide cut direction has crescent moon portion; Embroidery portion, it is by the mechanical embroidery device, is formed at least a portion zone between the both ends of the width of lace in a narrow margin; And abandon screen cloth severing sheet portion, it remains in both ends.
Embroidery lace according to this structure, at first, the a plurality of quirk portion (this position be among the present invention put down in writing lace in a narrow margin) that at least one end at lace cloth width is had crescent moon portion, use the mechanical embroidery device, form embroidery at least a portion zone between the both ends of lace width in a narrow margin at this, make the embroidery lace cloth.Use the mechanical embroidery device, but volume production embroidery lace cloth.Here, when each row quirk portion is carried out mechanical embroidery, because quirk portion can be pullled by embroidery yarn, so tension change of lace cloth integral body, change in the relation of the position between each position on the lace cloth, if but the embroidery of every end one row quirk portion just makes the mechanical embroidery device stop, by machinery or manually adjust this tension force, then can correctly set the position (position of readiness) of last first pin of next column quirk portion.Therefore, can obtain embroidering fineness and high-quality embroidery lace cloth not out of shape.And, only need along the crescent moon portion or the severing portion that delimit line of cut, severing embroidery lace cloth as above, but just volume production goes out the good and high-quality embroidery lace in a narrow margin of design performance.In addition, among the present invention,, therefore, can eliminate the waste of embroidery, reduce manufacturing cost owing to the screen cloth portion that abandons that is produced is not imposed embroidery when cutting the embroidery lace cloth.
The structure of a kind of embroidery lace cloth of the present invention is, it has on the lace cloth as base fabric: a plurality of quirk portion, each quirk portion has the combination of severing portion and crescent moon portion on the width of lace cloth, perhaps a pair of crescent moon portion, described combination or described crescent moon portion delimit out line of cut; Embroidery portion, it is formed on by the mechanical embroidery device at least a portion zone between the both ends of quirk portion; And abandon screen cloth portion, it is used in conjunction with different quirk portions.
Embroidery lace cloth according to this structure, at least one end on lace cloth width had a plurality of quirk portion of crescent moon portion (with previously described the same, this position is the lace in a narrow margin of embroidery lace of the present invention), use the mechanical embroidery device, on at least a portion in the zone between the above-mentioned quirk portion both ends, form embroidery, make the embroidery lace cloth.Use the mechanical embroidery device, but volume production embroidery lace cloth.Here, when each row quirk portion is carried out mechanical embroidery, because quirk portion can be pullled by embroidery yarn, so tension change of lace cloth integral body, change in the relation of the position between each position on the lace cloth, if but the embroidery of every end one row quirk portion just makes the mechanical embroidery device stop, by machinery or manually adjust this tension force, then can correctly set the position (position of readiness) of last first pin of next column quirk portion.Therefore, can obtain embroidering fineness and high-quality embroidery lace cloth not out of shape.
The manufacture method of embroidery lace cloth of the present invention, it is the method for making the embroidery lace cloth from following lace cloth, this lace cloth interval with regulation on above-mentioned width has a plurality of quirk portion, and between different quirk portions, has the screen cloth of abandoning portion, wherein, quirk portion has crescent moon portion at least one end of width.This manufacture method comprises: (a) the lace cloth is arranged on the operation on the mechanical embroidery device; (b) in the quirk portion of first row,, form the operation of embroidery pattern from the action starting position of the tambour needle of mechanical embroidering device; (c) the lace cloth that is arranged on the mechanical embroidery device is moved, make the relatively move operation of the position of readiness corresponding of tambour needle with next column quirk portion; (d) operation that the mechanical embroidery device is stopped; (e) carry out the operation of the tension adjustment of lace cloth, in this operation, make the relativeness between the position of readiness of next column quirk portion and tambour needle, consistent with relativeness between the action starting position of the first row quirk portion and tambour needle; (f) carrying out in the quirk portion of the adjusted next column of overtension, forming the operation of embroidery pattern; And (g) repeat the operation of operation (c)~operation (f) till forming embroidery pattern in the row quirk portion in the end.
Adopt the manufacture method of this embroidery lace cloth, to having multiple row quirk portion (this position is a lace in a narrow margin of the present invention) and between different quirk portions, having the lace cloth of abandoning screen cloth portion, use the mechanical embroidery device, in each quirk portion, form embroidery pattern, wherein, quirk portion has crescent moon portion at least one end of width.At this moment, quirk portion is pullled by embroidery yarn and makes the tension variation of lace cloth integral body, and the position relation between each position of lace cloth is changed.If the lace cloth is moved, then the corresponding position of readiness of tambour needle and next column quirk portion can produce skew.Yet, according to this method, because after the single-row embroidery of one of every end embroidery decorative pattern portion, the mechanical embroidery device is stopped, carry out tension adjustment, make relativeness between the position of readiness (position of readiness in this stage be tambour needle at the position of readiness that forms embroidery pattern in the next column quirk portion) of next column quirk portion and tambour needle, with consistent (the above-mentioned operation (c) of relativeness between the action starting position of the first row quirk portion and tambour needle (the action starting position in this stage is that tambour needle is in fact with respect to the position of readiness of the first row quirk portion), (d), (e)), therefore, can correctly set the position (position of readiness) of first pin in the next column quirk portion.Therefore, can obtain embroidering fineness, not out of shape and the cloth of embroidery lace in a narrow margin that quality is higher.And, as long as remove the screen cloth portion that abandons from such embroidery lace cloth, but the embroidery lace that just the volume production design performance is good and quality is higher.In addition,, therefore, can eliminate the waste of embroidery, reduce manufacturing cost because abandoning of being removed is not subjected to embroidery in the screen cloth portion.
In the manufacture method of embroidery lace cloth of the present invention, preferably be formed with in the quirk portion of embroidery pattern, be combined with the screen cloth portion that abandons via the severing portion or the crescent moon portion that delimit line of cut.
Owing to adopt the manufacture method of this embroidery lace cloth, via the crescent moon portion or the severing portion that delimit line of cut, make quirk portion and abandon the combination of screen cloth portion, therefore, the cutting of the embroidery lace cloth after can easily carrying out.
In the manufacture method of embroidery lace cloth of the present invention, preferably be formed with in the quirk portion of embroidery pattern, via be woven in the embroidery lace cloth with delimit defiber and can be drawn out of take out line, be combined with the screen cloth portion that abandons.
Owing to adopt the manufacture method of this embroidery lace cloth, via be woven in the embroidery lace cloth with delimit defiber and can be drawn out of take out line, make quirk portion and abandon combination between screen cloth portion, therefore, the separation of the embroidery lace cloth after can easily carrying out.
In the manufacture method of embroidery lace cloth of the present invention, preferably be formed with in the quirk portion of embroidery pattern, but, be combined with the screen cloth portion that abandons via being woven in the embroidery lace cloth to delimit the solvus of defiber.
Owing to adopt the manufacture method of this embroidery lace cloth, but, make quirk portion and abandon combination between screen cloth portion via being woven in the embroidery lace cloth to delimit the solvus of defiber, therefore, the separation of the embroidery lace cloth after can easily carrying out.
In the manufacture method of embroidery lace cloth of the present invention, preferably make the mechanical embroidery device have a plurality of driver parts incorporating section, these driver part incorporating sections form arranging line on the device longitudinally, in the operation of carrying out lace cloth tension adjustment, in quirk portion, longitudinally along the lace cloth inserts datum line, and datum line is alignd with arranging line, carries out tension adjustment with this.
Adopt the manufacture method of this embroidery lace cloth, because embroidering device has a plurality of driver part incorporating sections that form arranging line along the device longitudinally, and, longitudinally along the lace cloth in the quirk portion of lace cloth is inserted with datum line, therefore, only need make the arranging line of mechanical embroidery device side and the datum line alignment of lace cloth side, the position deviation of the promptly rectifiable lace cloth that produces by embroidering.And, by carrying out such adjustment successively repeatedly, can in each row quirk portion of lace cloth, tambour needle correctly be configured in the starting position (position of readiness) of regulation.As a result, can in each quirk portion, form fineness embroidery not out of shape with certain state.In addition, because this tension adjustment can not rely on intuition and reasonably carry out, therefore, and even if be not the practician, also can be easily and form the higher embroidery of quality effectively.
The manufacture method of embroidery lace of the present invention, be from make the method for embroidery lace by the resulting embroidery lace cloth of the manufacture method of the embroidery lace cloth of above-mentioned record, wherein, comprise severing portion by severing embroidery lace cloth, or, separate quirk portion and the operation of abandoning screen cloth portion by carrying out severing along crescent moon portion.
Adopt the manufacture method of this embroidery lace, only need to carry out the such simple operations of severing by the severing portion of severing embroidery lace cloth or along crescent moon portion, just can separate embroidery lace and abandon screen cloth portion, therefore, but the embroidery lace in a narrow margin that the volume production design performance is good and quality is higher.
The manufacture method of embroidery lace of the present invention, be from make the method for embroidery lace by the resulting embroidery lace cloth of the manufacture method of the embroidery lace cloth of above-mentioned record, wherein, comprise by extraction and be knitted to the line of taking out on the embroidery lace cloth, separate quirk portion and abandon the operation of screen cloth portion.
Adopt the manufacture method of this embroidery lace cloth, only need to be woven into and take out the such simple operations of line in the embroidery lace cloth by extraction, just can separate embroidery lace and abandon screen cloth portion, therefore, but the embroidery lace in a narrow margin that the volume production design performance is good and quality is higher.
The manufacture method of embroidery lace of the present invention, be from make the method for embroidery lace by the resulting embroidery lace cloth of the manufacture method of the embroidery lace cloth of above-mentioned record, wherein, be knitted to solvus on the embroidery lace cloth but comprise, separate quirk portion and abandon the operation of screen cloth portion by dissolving.
Adopt the manufacture method of this embroidery lace, only need to enroll the such simple operations of embroidery lace cloth, just can separate embroidery lace and abandon screen cloth portion by dissolving, therefore, but the embroidery lace in a narrow margin that the volume production design performance is good and quality is higher.
Description of drawings
Fig. 1 is the schematic diagram of an embodiment of expression embroidery lace cloth of the present invention.
Fig. 2 is the schematic diagram of the embroidery lace in a narrow margin that obtains of the embroidery lace cloth of severing Fig. 1.
Fig. 3 is the schematic diagram that is used to illustrate the manufacture method of embroidery lace cloth of the present invention.
Fig. 4 is the figure of the goods example of expression embroidery lace of the present invention.
Fig. 5 is the vertical view of lace cloth cut part under the state that is arranged on the frame that stretches tight of mechanical embroidery device.
Fig. 6 is the enlarged drawing of the braided structure of lace cloth, wherein enrolls to be used as the line of taking out of determining quirk portion and abandoning defiber between screen cloth portion.
Fig. 7 is by the schematic diagram that enrolls the embroidery lace in a narrow margin that the embroidery lace cloth of taking out line produces.
Fig. 8 is the schematic diagram that is used for illustrating the manufacture method of prior art embroidery lace.
The specific embodiment
Below, based on the description of drawings embodiments of the present invention.In following illustrated embodiment, illustrate as making the embroidery lace cloth on the lace cloth of base fabric with an example, make the situation of embroidery lace then.Embroidery lace cloth in the example has: a plurality of quirk portion, and wherein, each quirk portion all has the crescent moon portion of a pair of delimitation line of cut on the wide cut direction of lace cloth; Embroidery portion, it is formed in the quirk portion at least a portion in the zone between a pair of crescent moon portion by the mechanical embroidery device; And abandon screen cloth portion, it will constitute different right crescent moon portions and combine.In addition, the embroidery lace in the example is by making the severing of embroidery lace cloth along above-mentioned line of cut, and this embroidery lace has: lace in a narrow margin, and it has a pair of crescent moon portion on the two ends of width; Embroidery portion, it is formed at least a portion in the zone between a pair of crescent moon portion by the mechanical embroidery device; And abandon screen cloth severing sheet portion, it remains in the edge portion of a pair of crescent moon portion.But the present invention is not limited to the structure put down in writing at embodiment and accompanying drawing, even if only have the goods of crescent moon portion on an end on the lace cloth width, is also contained in the scope of the present invention.
Fig. 1 is the schematic diagram of an embodiment of expression embroidery lace cloth 100 of the present invention.Fig. 2 is embroidery lace cloth 100 and the schematic diagram of the embroidery lace 10 in a narrow margin of the present invention that obtains in severing Fig. 1.
With regard to embroidery lace cloth 100, be used as on the lace cloth 1 of base fabric, part as quirk A, be formed with the form right 2a of crescent moon portion, 2b with interval P along the width (directions X among Fig. 1) of lace cloth 1 more, and, in the area B between the above-mentioned paired 2a of crescent moon portion, 2b on this quirk A, use mechanical embroidery device M (with reference to Fig. 3), be formed with embroidery portion 3 continuously along the longitudinally (Y direction among Fig. 1) of lace cloth 1 with the interval of regulation.
As lace cloth 1, can use such as La Sheer lace lining (raschell laceground), sharp crust lace lining (leaver lace ground) or embroidery lace lining.As the mechanical embroidery device, can use for example to have and read the embroidering device that the pattern pattern information that is stored in the storage card is controlled the jacquard attachment of silk thread.Though use mechanical embroidery device M, embroidery portion 3 on whole area B, formed, but among the present invention, as long as it is just passable to form embroidery portion 3 at least a portion of area B.
The pattern pattern that constitutes a pair of crescent moon 2a of portion, 2b can be with a kind of pattern, also can be mutual different pattern.In addition, between a pair of crescent moon 2a of portion, 2b and the other a pair of crescent moon 2a of portion, the 2b, combine with abandoning screen cloth portion 4.Because abandoning screen cloth portion 4 is remaining positions not processed on the lace cloth 1, therefore, fundamentally, is not formed decorations such as embroidery.
Along the 2a of crescent moon portion, this embroidery lace cloth 100 of 2b severing of delimiting line of cut, can obtain embroidery lace in a narrow margin 10 as shown in Figure 2, this embroidery lace 10 in a narrow margin has: lace 1a in a narrow margin, and its both ends at width have a pair of crescent moon 2a of portion, 2b; Embroidery portion 3, it is formed at least a portion of the area B between a pair of crescent moon 2a of portion, 2b by mechanical embroidery device M; And abandoning the screen cloth severing sheet 4a of portion, its edge portion at a pair of crescent moon 2a of portion, 2b residual arranges.
, abandoning the screen cloth severing sheet 4a of portion here, is that the end of a thread on the circumference that remains in embroidery lace 10 after the screen cloth portion 4 is abandoned in severing and taking off from the embroidery lace cloth 100 of Fig. 1.Owing to compare with the main body of embroidery lace 10, this end of a thread is very trickle, therefore can the Design and Features of embroidery lace 10 not exerted an influence.
Size about embroidery lace cloth 100 of the present invention, as long as can be arranged on the frame m3 that stretches tight of mechanical embroidery device M, its big I is freely set, for example, (i) raw material of the raw material of wide 1.2m * long 14.5m or (ii) wide 1.5m * long 20.0m all can be used in mechanical embroidery device M.
With regard to embroidery lace 10 in a narrow margin of the present invention, to the not strict qualification of its width, so long as can determine the width of many laces from the cloth (wide cut lace) of the size on the frame m3 that stretches tight that can be arranged on mechanical embroidery device M, the size of width is included in the middle of " in a narrow margin " less than the lace of the size of its longitudinally.For example, when making width and be about in a narrow margin the embroidery lace 10 of 20cm,, then can from the raw material of above-mentioned (i), determine the embroidery lace about 5, from above-mentioned raw material (ii), determine the embroidery lace about 6 if consider to abandon the width of screen cloth portion 4.In addition, the width as in a narrow margin embroidery lace 10 can list the width that is about 9cm, is about 13cm and is about 17cm etc.
With reference to the schematic diagram of Fig. 3, the manufacture method of embroidery lace 10 in a narrow margin of the present invention is described with following operation (1)~(9).
(1) make lace cloth 1, this lace cloth 1 have a plurality of quirk A1 of portion, the A2 that arrange with the interval broad ways of regulation ... A n, and (for example between A1, the A2) has the screen cloth of abandoning portion 4 between different quirk portions, wherein, the both ends of quirk on its width have the 2a of crescent moon portion, 2b.
(2) the frame m3 that stretches tight that lace cloth 1 is arranged on mechanical embroidery device M goes up (Fig. 3 (a)).At this moment, make the longitudinally consistent with the device longitudinally of mechanical embroidery device M (perpendicular to the direction of directions X among Fig. 3) of lace cloth 1.
(3) make the embroidery example edition of importing to the embroidery control part m1 of mechanical embroidery device M, make the basic embroidery pattern of the embroidery pattern that contains regulation, on the width of lace cloth 1, be concatenated to form with certain spacing P; This embroidery example edition is input in the embroidery control part m1 of mechanical embroidery device M.But the embroidery pattern of afore mentioned rules needn't have crescent shape in both ends that fix on the width of each pattern.
(4) from the action starting position of tambour needle m2, with the basic embroidery pattern of previous input, to the first row quirk A of portion on width (Fig. 3 directions X) end that is arranged in mechanical embroidery device M 1Embroider, form embroidery 3 (Fig. 3 (b)) of portion.
(5) at the A of quirk portion that finishes first row 1Embroidery after, make tambour needle m2 relatively move to from first row the A of quirk portion 1Moved after the spacing at the secondary series quirk A of portion 2Position of readiness WP, then stop mechanical embroidery device M.This position of readiness WP is the position (Fig. 3 (c)) of first pin of basic embroidery pattern next time.
(6) at the A of quirk portion that is positioned at secondary series 2, the tension force of adjustment lace cloth 1 makes the A of this quirk portion 2Embroidery starting position align with the position of readiness WP (position of first pin) of current tambour needle m2 (Fig. 3 (d)).The mode of carrying out of this tension adjustment can be, for example, the bight of setting with the frame m3 that stretches tight is the frame of reference of initial point, and the position of lace cloth 1 is measured with scale etc. in the operator limit, and manual working is carried out on the limit.Perhaps, the sensor of the position of detecting lace cloth 1 can be set on the frame m3 that stretches tight and be used to executive component that lace cloth 1 is moved, make lace cloth 1 be automatically moved to only position by system controlled by computer.
(7) after tension adjustment finishes, with basic embroidery pattern, to the A of quirk portion as this embroidery object 2Embroider, form embroidery 3 (Fig. 3 (e)) of portion.Then, tambour needle m2 being relatively moved moves the new position of readiness WP of a spacing P and stops at this position from former position of readiness.
(8) after this, carry out on the A of quirk portion of broad ways configuration, forming embroidery portion 3 successively repeatedly, make tambour needle m2 the relatively move first new pin position, the operations such as tension force that make mechanical embroidery device M stop and adjusting lace cloth 1, till the work that a row quirk An of portion in the end goes up formation embroidery portion 3 is finished.
(9) after this, abandon screen cloth portion 4 along the 2a of crescent moon portion, the 2b severing that are arranged on the lace cloth 1.As a result, use the goods that mechanical embroidery device M can volume production embroidery lace 10, on this embroidery lace 10, the 2a of crescent moon portion, 2b delimited by the pattern of lace cloth 1, and be formed with the embroidery portion 3 of the embroidery pattern with regulation between the 2a of crescent moon portion, 2b.
As shown in Figure 4, the embroidery lace 10 of Zhi Zaoing is the embroidery lace goods that have on a part of position of the central portion of lace cloth 1 along the embroidery portion that longitudinally repeats with certain pattern like this, and the both ends of its width have crescent moon portion.This crescent moon portion delimited by the decorative pattern of lace cloth, embroider on this position.Therefore, the design performance of goods is good, presents clean and tidy outward appearance.In addition, owing to by tension adjustment, problem out of shape does not take place in embroidery portion, therefore, quality and function aspects are all good.In addition, though be formed with many screen cloth severing sheet portions that abandon in the outside of crescent moon portion, they are very little unshowy, and, do not hinder the function that has as fibre yet.
As mentioned above, in the present embodiment, at a plurality of A of quirk portion that on the width of lace cloth 1, have the paired 2a of crescent moon portion, 2b, use mechanical embroidery device M, on at least a portion of area B between the above-mentioned paired 2a of crescent moon portion, 2b, form embroidery portion 3, produce embroidery lace cloth 100.Use mechanical embroidery device M, but volume production embroidery lace cloth 100.Here, when each row quirk A of portion was carried out mechanical embroidery, the A of quirk portion was pullled by embroidery yarn and makes the tension change of lace cloth 1 integral body, caused that the relation of the position between each position changes on the lace cloth 1, but as long as was finishing quirk A 1~A nDuring the embroidery of each row, mechanical embroidery device M is stopped, and adjusts the tension force of the quirk A of portion with for example machinery or manual mode, just can correctly set the position of last first pin of quirk portion of next column.Therefore, can obtain embroidering fineness, high-quality embroidery lace cloth 100 not out of shape.And, only need along the such embroidery lace cloth 100 of the 2a of crescent moon portion, 2b cutting of delimiting line of cut, but the embroidery lace in a narrow margin 10 that just the volume production design performance is good and quality is higher.
In addition, in the present embodiment,, can reduce manufacturing cost owing to, therefore, no longer include the waste problem of embroidery not being formed embroidery portion 3 by the screen cloth portion that abandons 4 of throwing away after downcutting from embroidery lace cloth 100.
(other embodiments)
(1) in above-mentioned embodiment illustrated " manufacture method of embroidery lace 10 in a narrow margin ", can use other benchmark to substitute " with the bight of the frame m3 that stretches tight the frame of reference " of operation (6) as initial point, carry out tension adjustment.
Fig. 5 is the vertical view of lace cloth 1 a cut part, and wherein, lace cloth 1 is in the state on the frame m3 that stretches tight that is set at mechanical embroidery device M.In this lace cloth 1, on its longitudinally (Y direction), the 2b of crescent moon portion along each row is inserted with datum line 50, this datum line 50 have can be identified for lace cloth 1 color.
To dispose the tambour needle m2 of a plurality of mechanical embroidery device M facing to the frame m3 that stretches tight across the mode of lace cloth 1.In addition, among previously described Fig. 3, the tambour needle m2 that only draws, its expression be the benchmark tambour needle.In Fig. 5, this benchmark tambour needle can be the tambour needle that for example topmost drew.Travel to and fro between face side (face side of Fig. 5) and inboard (rear side of Fig. 5) of lace cloth 1 by tambour needle m2, form embroidery portion 3 by upper thread in the face side of lace cloth 1.That is, tambour needle m2 is reciprocating on the direction perpendicular to Fig. 5 paper.
In addition, mechanical embroidery device M has a plurality of shuttle m4, and this shuttle m4 becomes certain position relation with the frame m3 that stretches tight, and with the reciprocating motion of the tambour needle m2 mobile bottom line that links.Shuttle m4 goes up reciprocating driver part at the width of lace cloth 1 (directions X), and it when the face of lace cloth 1 moves by side to inboard position, interweaves bottom line and the upper thread of being come by tambour needle m2 band at tambour needle m2.That is, shuttle m4 moves in the mode shown in the arrow among Fig. 5.After the contraposition of first pin of finishing basic embroidery pattern, open the frame m3 that stretches tight that is provided with lace cloth 1 and move along directions X and Y direction, realize above-mentioned interweaving.
Carrying out above-mentioned reciprocating shuttle m4 all is incorporated among the shuttle box m5 as the driver part incorporating section.The configuration mode of a plurality of shuttle box m5 is, their distolateral alignment at least, and form arranging line 60 along the device longitudinally (Y direction) of mechanical embroidery device M.An example of representing arranging line 60 among Fig. 5 with the single-point line.
In this mechanical embroidery device M, when carrying out tension adjustment, after the embroidery that finishes a certain row quirk A of portion and the distance of having carried out a spacing move, the datum line 50 of lace cloth 1 is alignd with the arranging line 60 of shuttle box m5.For example, in Fig. 5, when the embroidery of the first from left row quirk A of portion finishes, action by the frame m3 that stretches tight, make tambour needle m2 relatively move a spacing distance and to the row quirk portion on the right side of adjacency, by tension adjustment, list on this right side one datum line 50 is alignd with arranging line 60.Thus, the skew of the position of the lace cloth 1 that is caused by embroidery is corrected.By carrying out such adjustment successively repeatedly, on each row quirk A of portion of lace cloth 1, all tambour needle m2 accurately can be configured in the starting position (position of readiness) of regulation.As a result, can on the A of quirk portion of each row, form fineness embroidery not out of shape with stable status.In addition, owing to can not rely on intuition and reasonably not carry out this tension adjustment, therefore, and even if the operator is not the skilled worker, also can be easily and form high-quality embroidery effectively.
In addition, the above-mentioned tension adjustment that makes 50 alignment of arranging line 60 and datum line, especially effective to the adjustment on the width (directions X) of lace cloth 1, can also carry out the tension adjustment on the longitudinally (Y direction) of lace cloth 1 simultaneously.For example, earlier doing mark with the interval of regulation on the datum line 50, when making arranging line 60 and datum line 50 alignment, the mark position on the datum line 50 is being alignd and mobile lace cloth 1 with specific shuttle box m5.Thus, on the longitudinally (Y direction) of lace cloth 1, also can between each row, set the starting position of the regulation of tambour needle m2 effectively.
(2) the embroidery lace cloth 100, are the changes by Weaving pattern, alternately formed many embroidery laces 10 and the cloth of abandoning screen cloth portion 4.That is, the A of quirk portion and the 2a of crescent moon portion, 2b all are that the pattern weave pattern line on as the screen cloth of base fabric with regulation forms, and abandoning does not have the weave pattern line in the screen cloth portion 4.And, in the above-described embodiment, abandon screen cloth portion 4 by dismissing from embroidery lace cloth 100 along line of cut, obtain embroidery lace 10.In other words, embroidery lace 10 and to abandon screen cloth portion 4 be by severing at the 2a of crescent moon portion, 2b and the intersection of abandoning screen cloth portion 4.
But, among the present invention, also can come to substitute above-mentioned severing operation as follows, promptly, at above-mentioned intersection, enroll on lace cloth 1 with the braided structure that can be drawn out of and to take out line 5, determine the A of quirk portion and abandon the defiber of 4 in screen cloth portion, after the embroidery of having carried out embroidery lace cloth 100, extract this out and take out line 5.Here, Fig. 6 has represented to enroll the enlarged drawing of the braided structure of the lace cloth 1 of taking out line 5, wherein, takes out line 5 in order to determine the A of quirk portion and to abandon the defiber of 4 in screen cloth portion.In this braided structure, each the bar warp that constitutes lace cloth 1 is only by the parallel combination.Therefore, if along warp direction extract out as one of warp take out line 5, just can easily carry out the A of quirk portion and abandon separation between the screen cloth portion 4.As a result, volume production embroidery lace 10 efficiently.And, because this method is not to abandon screen cloth portion 4 along the line of cut severing illustrating in above-mentioned embodiment from embroidery lace cloth 100, therefore, can produce embroidery lace in a narrow margin 10 shown in Figure 7, not abandon screen cloth severing sheet portion on this embroidery lace 10 and have clean and tidy edge portion.
In addition, as the above-mentioned substitute of taking out line 5, can be but can also on lace cloth 1, enroll by the solvus of dissolvings such as water, determine the A of quirk portion and abandon the defiber of 4 in screen cloth portion, and after having carried out embroidery on the embroidery lace cloth, but this solvus is removed in dissolving.But under the situation of using such solvus, the situation of taking out line 5 with use is identical, can make shown in Figure 7 do not abandon screen cloth severing sheet portion and have the embroidery lace in a narrow margin 10 of clean and tidy edge portion.
In addition, but enroll embroidery lace cloth 100 take out line 5 and solvus can also be also used as the illustrated datum line of above-mentioned embodiment.
Certainly, the present invention can be applicable to the embroidery lace field.In addition, technological thought of the present invention can also be applicable to embroidery lace various laces field in addition.

Claims (10)

1. embroidery lace has:
Lace in a narrow margin, its at least one end in the wide cut direction has crescent moon portion;
Embroidery portion, it is formed on by the mechanical embroidery device at least a portion zone between the both ends of width of above-mentioned lace in a narrow margin; And
Abandon screen cloth severing sheet portion, it remains in above-mentioned both ends.
2. embroidery lace cloth, it has on the lace cloth as base fabric:
A plurality of quirk portion, each quirk portion has the combination of severing portion and crescent moon portion on the width of above-mentioned lace cloth, perhaps a pair of crescent moon portion, described combination or described crescent moon portion delimit out line of cut;
Embroidery portion, it is formed on by the mechanical embroidery device at least a portion zone between the both ends of above-mentioned quirk portion; And
Abandon screen cloth portion, it is used in conjunction with different above-mentioned quirk portion.
3. the manufacture method of an embroidery lace cloth, it is a method of being made the embroidery lace cloth by the lace cloth, wherein, described lace cloth has on above-mentioned width the spaced a plurality of quirk portion with regulation, and, have the screen cloth of abandoning portion between different quirk portions, described quirk portion has crescent moon portion at least one end of width, and this manufacture method comprises:
(a) above-mentioned lace cloth is arranged on operation on the mechanical embroidery device;
(b) in the quirk portion of first row,, form the operation of embroidery pattern from the action starting position of the tambour needle of above-mentioned mechanical embroidery device;
(c) the above-mentioned lace cloth that is arranged on the above-mentioned mechanical embroidery device is moved, make relatively move operation with the corresponding position of readiness of next column quirk portion of tambour needle;
(d) operation that above-mentioned mechanical embroidery device is stopped;
(e) carry out the tension adjustment of above-mentioned lace cloth, make relativeness between the position of readiness of above-mentioned next column quirk portion and above-mentioned tambour needle, with the consistent operation of relativeness between the above-mentioned action starting position of above-mentioned first row quirk portion and above-mentioned tambour needle;
(f) carrying out forming the operation of above-mentioned embroidery pattern in the quirk portion of the adjusted above-mentioned next column of mentioned strain; And
(g) repeat above-mentioned operation (c)~above-mentioned operation (f), the operation till forming above-mentioned embroidery pattern in the row quirk portion in the end.
4. the manufacture method of embroidery lace cloth as claimed in claim 3 is characterized in that,
Via the severing portion or the crescent moon portion that delimit line of cut, the above-mentioned quirk portion that is formed with above-mentioned embroidery pattern combines with the above-mentioned screen cloth portion that abandons.
5. the manufacture method of embroidery lace cloth as claimed in claim 3 is characterized in that,
Via be woven in the above-mentioned embroidery lace cloth in the mode of delimiting defiber and can be drawn out of take out line, the above-mentioned quirk portion that is formed with above-mentioned embroidery pattern combines with the above-mentioned screen cloth portion that abandons.
6. the manufacture method of embroidery lace cloth as claimed in claim 3 is characterized in that,
But via the solvus that is woven in the mode of delimiting defiber in the above-mentioned embroidery lace cloth, the above-mentioned quirk portion that is formed with above-mentioned embroidery pattern combines with the above-mentioned screen cloth portion that abandons.
7. as the manufacture method of any described embroidery lace cloth of claim 3~6, it is characterized in that,
Above-mentioned mechanical embroidery device has a plurality of driver parts incorporating section, and these driver part incorporating sections form arranging line on the longitudinally of device,
In the operation of carrying out above-mentioned lace cloth tension adjustment, in above-mentioned quirk portion, be inserted with datum line along the longitudinally of above-mentioned lace cloth, by being alignd with above-mentioned arranging line, the said reference line carries out the adjustment of mentioned strain.
8. the manufacture method of an embroidery lace, it is a method of making embroidery lace from the embroidery lace cloth that the manufacture method by the described embroidery lace cloth of claim 4 makes, it is characterized in that the manufacture method of this embroidery lace includes following operation, that is,
By the above-mentioned severing portion of the above-mentioned embroidery lace cloth of severing, or carry out severing along above-mentioned crescent moon portion, with above-mentioned quirk portion and above-mentioned abandon the screen cloth part from operation.
9. the manufacture method of an embroidery lace, it is from being made the method for embroidery lace by the prepared embroidery lace cloth of the manufacture method of the described embroidery lace cloth of claim 5, it is characterized in that the manufacture method of this embroidery lace includes following operation, that is,
Be knitted to the above-mentioned line of taking out on the above-mentioned embroidery lace cloth by extraction, with above-mentioned quirk portion and above-mentioned abandon the screen cloth part from operation.
10. the manufacture method of an embroidery lace, it is from being made the manufacture method of embroidery lace by the prepared embroidery lace cloth of the manufacture method of the described embroidery lace cloth of claim 6, it is characterized in that the manufacture method of this embroidery lace includes following operation, promptly
But be knitted to above-mentioned solvus on the above-mentioned embroidery lace cloth by dissolving, with above-mentioned quirk portion and above-mentioned abandon the screen cloth part from operation.
CNA2007101231662A 2007-02-08 2007-06-29 Embroidery lace, embroidery lace fabric, and method of manufacturing same Pending CN101240489A (en)

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JP000723/2007 2007-02-08
JP063519/2007 2007-03-13

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Cited By (3)

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CN102517814A (en) * 2011-12-27 2012-06-27 龙倡(广州)花边有限公司 Thermal-cutting cloth-lifting embroidery lace and manufacturing method thereof
CN110528162A (en) * 2018-05-24 2019-12-03 上海之禾时尚实业集团商业发展有限公司 A kind of sweater weaving
CN111748930A (en) * 2020-05-11 2020-10-09 福建永信数控科技股份有限公司 High-speed intelligent ribbon embroidery equipment

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Publication number Priority date Publication date Assignee Title
CN102517814A (en) * 2011-12-27 2012-06-27 龙倡(广州)花边有限公司 Thermal-cutting cloth-lifting embroidery lace and manufacturing method thereof
CN102517814B (en) * 2011-12-27 2014-02-12 龙倡(广州)花边有限公司 Manufacturing method of thermal-cutting cloth-lifting embroidery lace
CN110528162A (en) * 2018-05-24 2019-12-03 上海之禾时尚实业集团商业发展有限公司 A kind of sweater weaving
CN111748930A (en) * 2020-05-11 2020-10-09 福建永信数控科技股份有限公司 High-speed intelligent ribbon embroidery equipment

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