JP2008188650A - Underwater welding equipment - Google Patents

Underwater welding equipment Download PDF

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JP2008188650A
JP2008188650A JP2007026983A JP2007026983A JP2008188650A JP 2008188650 A JP2008188650 A JP 2008188650A JP 2007026983 A JP2007026983 A JP 2007026983A JP 2007026983 A JP2007026983 A JP 2007026983A JP 2008188650 A JP2008188650 A JP 2008188650A
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chamber
welding
welding torch
workpiece
underwater
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JP4855288B2 (en
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Atsushi Hosogane
敦 細金
Toshihiro Otsuka
敏弘 大塚
Katsuhiko Minami
雄彦 南
Seiichi Toyoda
清一 豊田
Takeshi Obana
健 尾花
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Hitachi GE Nuclear Energy Ltd
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Hitachi GE Nuclear Energy Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide underwater welding equipment which can completely drain water collected in the opening part for operation and which can weld an arbitrary operation face including the floor. <P>SOLUTION: The underwater welding equipment includes: a chamber 1 in which the operation opening part 11 and a drain 12 are installed; a welding torch 2 housed in the chamber 1; an adsorption pad 8 for fixing the chamber on an operation face; and gas supply lines 15a-15h for feeding gas from the outside into the chamber 1. In a position surrounding the operation opening part 11 in the exterior of the chamber 1, there is provided a sealing packing 13 having water permeability and springiness. The chamber 1 is fixed on the operation face using the adsorption pad 8, a required gas is introduced into the chamber 1 through the gas supply lines 15a-15c, and water inside the chamber 1 is discharged outside through the drain 12 and the sealing packing 13. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、水中溶接装置に係り、特に、原子力発電所及び使用済燃料貯蔵施設に設けられた金属板内張り式のプール、容器、機器等の保全箇所を補修溶接するに好適な水中溶接装置に関する。   The present invention relates to an underwater welding apparatus, and more particularly, to an underwater welding apparatus suitable for repair welding a maintenance place such as a metal plate-lined pool, container, equipment, etc. provided in a nuclear power plant and spent fuel storage facility. .

例えば使用済燃料再処理施設には、使用済燃料を貯蔵するための金属板内張り式プールが設けられており、当該プールの内周面に張られた金属板(ライニング)の補修には、プール内の使用済燃料及び水を除くことなく、プール外からの遠隔操作で必要箇所を溶接により補修する水中溶接装置を用いる技術が従来知られている。   For example, a spent fuel reprocessing facility has a metal plate-lined pool for storing spent fuel. For repairing a metal plate (lining) stretched on the inner peripheral surface of the pool, a pool is used. A technique using an underwater welding apparatus that repairs a necessary portion by welding by remote control from outside the pool without removing spent fuel and water inside is known.

この種の水中溶接装置としては、作業用開口部及び排水口が開設されたチャンバー(乾式ボックス)と、チャンバー内に収納された溶接トーチと、チャンバーを所要の作業面に固定する吸着パッド(吸盤)と、チャンバー内に外部からガスを供給するガス供給ラインと、チャンバー内に外部から電力及び制御信号を供給するケーブルと、チャンバーの外面の作業用開口部を取り囲む位置に設けられた非透水性のパッキンとを備え、パッキンを介してチャンバーを所要の作業面に固定し、かつガス供給ラインからチャンバー内にシールドガスや乾燥空気等の所要のガスを導入したとき、排水口を通してチャンバー内の水を外部に排出するもの(例えば、特許文献1参照。)が知られている。   This type of underwater welding equipment includes a chamber (dry box) with a working opening and a drain opening, a welding torch housed in the chamber, and a suction pad (suction cup) that fixes the chamber to a required work surface. ), A gas supply line for supplying gas from the outside into the chamber, a cable for supplying power and control signals from the outside into the chamber, and a non-permeable property provided at a position surrounding the working opening on the outer surface of the chamber When the chamber is fixed to the required work surface via the packing and the required gas such as shield gas or dry air is introduced into the chamber from the gas supply line, the water in the chamber is passed through the drain port. (For example, refer to Patent Document 1) is known.

また、この種の水中溶接装置において、チャンバー内に被溶接物取付装置を更に備えたもの(例えば、特許文献2参照。)、及びチャンバー内に溶接トーチをX,Y,Z軸方向に移動させるための溶接トーチ移動機構を更に備えたもの(例えば、特許文献3参照。)も知られている。
特開2004−154838号公報 特開平11−138259号公報 特開昭60−196264号公報
Moreover, in this kind of underwater welding apparatus, what further provided with the to-be-welded object attachment apparatus in the chamber (for example, refer patent document 2), and moves a welding torch in a X, Y, Z-axis direction in a chamber. There is also known one that further includes a welding torch moving mechanism (for example, see Patent Document 3).
JP 2004-154838 A JP 11-138259 A JP-A-60-196264

しかしながら、非透水性のパッキンを備え、当該パッキンにてチャンバーの作業用開口部をシールした状態で、排水口を通してチャンバー内の水を外部に排出するタイプの水中溶接装置は、作業用開口部に溜まった水を排出することができないので、特許文献1〜3の例から明らかなように、作業用開口部の開設位置がチャンバーの側面にのみ制限され、金属板内張り式プールの床面などを溶接可能な水中溶接装置を提供することが難しいという問題がある。   However, an underwater welding apparatus of a type that includes a water-impermeable packing and seals the working opening of the chamber with the packing, and discharges the water in the chamber to the outside through the drain port is provided at the working opening. Since the accumulated water cannot be discharged, as is clear from the examples of Patent Documents 1 to 3, the opening position of the working opening is limited only to the side surface of the chamber, and the floor surface of the metal plate-lined pool is used. There is a problem that it is difficult to provide a weldable underwater welding apparatus.

本発明は、上記の事情を鑑みてなされたもので、その課題とするところは、作業用開口部に溜まった水を完全に排出することができて、床面を含む任意の作業面の溶接が可能な水中溶接装置を提供することにある。   The present invention has been made in view of the above circumstances, and the problem is that the water accumulated in the work opening can be completely discharged and welding of any work surface including the floor surface is possible. It is an object of the present invention to provide an underwater welding apparatus capable of performing the above.

上記目的を達成するため、本発明は、第1に、作業用開口部及び排水口が開設されたチャンバーと、当該チャンバー内に収納された溶接トーチと、前記チャンバーを水中の作業面に固定する吸着パッドと、前記チャンバー内に外部からガスを供給するガス供給ラインとを備えた水中溶接装置において、前記チャンバーの外面の前記作業用開口部を取り囲む位置に透水性及び弾力性を有するシールパッキンを設け、前記吸着パッドにより前記チャンバーを前記作業面に固定し、かつ前記ガス供給ラインから前記チャンバー内に所要のガスを導入したとき、前記チャンバー内に侵入した水を前記排水口及び前記シールパッキンを通して外部に排出するという構成にした。   In order to achieve the above object, the present invention firstly fixes a chamber having a working opening and a drain opening, a welding torch housed in the chamber, and the chamber to an underwater work surface. In an underwater welding apparatus comprising a suction pad and a gas supply line for supplying gas from the outside into the chamber, a seal packing having water permeability and elasticity is provided at a position surrounding the working opening on the outer surface of the chamber. When the required gas is introduced into the chamber from the gas supply line through the suction pad, water that has entered the chamber passes through the drain port and the seal packing. It was configured to discharge to the outside.

かかる構成によると、所要の作業面に設置されたチャンバー内に所要のガスを導入し、チャンバー内の圧力を外部の圧力より高くすることにより、チャンバー内に溜まった水を排水口及びシールパッキンが備えられた作業用開口部から外部に排出できるので、作業用開口部をチャンバーの底面に開設することが可能になり、床面を含む任意の作業面の溶接が可能な水中溶接装置とすることができる。   According to such a configuration, the required gas is introduced into the chamber installed on the required work surface, and the pressure in the chamber is made higher than the external pressure, so that the water accumulated in the chamber can be removed from the drain port and the seal packing. Since the work opening provided can be discharged to the outside, the work opening can be opened on the bottom surface of the chamber, and an underwater welding apparatus capable of welding any work surface including the floor surface. Can do.

本発明は第2に、前記第1の構成の水中溶接装置において、前記排水口を前記チャンバーの底板の四隅部分に開口するという構成にした。   Secondly, in the underwater welding apparatus of the first configuration, the present invention is configured such that the drain port is opened at four corners of the bottom plate of the chamber.

かかる構成によると、勾配を有する作業面にチャンバーを設置した場合にもチャンバー内に溜まった水を外部に排出しやすくなるので、水中溶接装置の汎用性をより高めることができる。   According to such a configuration, even when a chamber is installed on a work surface having a gradient, water accumulated in the chamber can be easily discharged to the outside, so that the versatility of the underwater welding apparatus can be further improved.

本発明は第3に、前記第1の構成の水中溶接装置において、前記チャンバーに複数個の前記排水口を開設すると共に、これら複数個の排水口のうちの1個又は複数個に遮蔽プラグを着脱可能に取り付けるという構成にした。   Thirdly, according to the present invention, in the underwater welding apparatus of the first configuration, a plurality of the drain ports are opened in the chamber, and a shielding plug is provided on one or a plurality of the plurality of drain ports. It was configured to be detachable.

かかる構成によると、水中溶接装置の使用態様から見て不必要な排水口を適宜遮蔽プラグにて塞ぐことができるので、全ての排水口を開放状態にした場合よりもチャンバー内へのガスの導入量を減少することができ、溶接作業を低コストに行うことができる。   According to such a configuration, unnecessary drainage ports in view of the usage mode of the underwater welding apparatus can be appropriately blocked with a shielding plug, so that more gas is introduced into the chamber than when all drainage ports are opened. The amount can be reduced, and the welding operation can be performed at low cost.

本発明は第4に、前記第1の構成の水中溶接装置において、前記チャンバーのシールパッキン取付面に前記シールパッキンの厚さよりも薄いプレートを設け、前記吸着パッドにより前記チャンバーを前記作業面に固定したとき、前記プレートが前記作業面に当接し、前記シールパッキンの圧縮量を通水が可能な範囲に制限するという構成にした。   Fourthly, in the underwater welding apparatus according to the first aspect of the present invention, a plate thinner than the thickness of the seal packing is provided on the seal packing mounting surface of the chamber, and the chamber is fixed to the work surface by the suction pad. Then, the plate abuts against the work surface, and the compression amount of the seal packing is limited to a range where water can be passed.

かかる構成によると、吸着パッドを用いてチャンバーを所定の作業面に設置したときにもシールパッキンの通水性が確保されるので、チャンバー内に溜まった水の排出を確実に行うことができる。また、所要の厚みのプレートをチャンバーの外面に固着するだけでよいので、容易かつ安価に実施できる。   According to such a configuration, even when the chamber is installed on a predetermined work surface using the suction pad, the water permeability of the seal packing is ensured, so that the water accumulated in the chamber can be surely discharged. Further, since it is only necessary to fix a plate having a required thickness to the outer surface of the chamber, it can be carried out easily and inexpensively.

本発明は第5に、前記第1の構成の水中溶接装置において、前記溶接トーチを互いに直交する3方向に移動可能な溶接トーチ移動機構を前記チャンバー内にさらに備え、前記溶接トーチ移動機構は、所要の溶接方向に沿って前記溶接トーチを移動すると共に、前記溶接トーチを溶接面に対して垂直方向に移動して、溶接トーチと溶接部との間に発生するアークのアーク長を一定に制御するという構成にした。   Fifthly, in the underwater welding apparatus according to the first aspect of the present invention, the chamber further includes a welding torch moving mechanism capable of moving the welding torch in three directions orthogonal to each other, and the welding torch moving mechanism includes: The welding torch is moved along the required welding direction, and the welding torch is moved in a direction perpendicular to the welding surface, so that the arc length of the arc generated between the welding torch and the welded portion is controlled to be constant. It was configured to do.

かかる構成によると、溶接部に対する溶接トーチの姿勢を3次元的に変更できるので、溶接部の形状に関わりなく必要な溶接作業を迅速に実施できると共に、溶接中アークを安定に保持できるので、高品質の溶接を実施できる。   According to such a configuration, since the position of the welding torch with respect to the welded portion can be changed three-dimensionally, the necessary welding work can be quickly performed regardless of the shape of the welded portion, and the arc during welding can be stably maintained. Can perform quality welding.

本発明は第6に、前記第1の構成の水中溶接装置において、前記溶接トーチは、TIG溶接トーチ、MIG溶接トーチ、プラズマ溶接トーチ、レーザ溶接トーチのいずれかであるという構成にした。   According to the sixth aspect of the present invention, in the underwater welding apparatus of the first configuration, the welding torch is any one of a TIG welding torch, a MIG welding torch, a plasma welding torch, and a laser welding torch.

かかる構成によると、実施しようとする溶接作業の内容に応じて適宜の溶接トーチを使用することができるので、水中溶接装置を広範な用途に適用することができる。   According to such a configuration, an appropriate welding torch can be used according to the content of the welding operation to be performed, so that the underwater welding apparatus can be applied to a wide range of applications.

本発明は第7に、前記第1の構成の水中溶接装置において、前記チャンバー内に被溶接物取付装置を更に備え、当該被溶接物取付装置は、被溶接物を把持する被溶接物把持部と、当該被溶接物把持部にて把持された被溶接物を所要の補修部位に押し付ける被溶接物押付部とを有し、これら被溶接物把持部及び被溶接物押付部は、前記ガス供給ラインを通して外部から供給される空気圧にて駆動されるという構成にした。   Seventhly, in the underwater welding apparatus of the first configuration, the present invention further includes a workpiece attachment device in the chamber, and the workpiece attachment device grips the workpiece. And a workpiece pressing portion for pressing the workpiece gripped by the workpiece gripping portion against a required repair site, and the workpiece gripping portion and the workpiece pressing portion are provided with the gas supply It was configured to be driven by air pressure supplied from outside through the line.

かかる構成によると、被溶接物取付装置により被溶接物を把持して補修箇所に押し付けることができるので、補修箇所に当て板を当ててその周囲を溶接する方式の補修作業に適用することができる。   According to such a configuration, the workpiece can be gripped and pressed against the repair location by the workpiece attachment device, so that it can be applied to a repair operation in which a contact plate is applied to the repair location and its periphery is welded. .

本発明の水中溶接装置は、チャンバーの外面の作業用開口部を取り囲む位置に透水性及び弾力性を有するシールパッキンを設け、吸着パッドによりチャンバーを作業面に固定し、かつガス供給ラインからチャンバー内に所要のガスを導入したとき、チャンバー内に侵入した水を排水口及びシールパッキンを通して外部に排出するので、作業用開口部をチャンバーの底面に開設することが可能になり、床面を含む任意の作業面の溶接を可能とすることができる。   In the underwater welding apparatus of the present invention, a seal packing having water permeability and elasticity is provided at a position surrounding the working opening on the outer surface of the chamber, the chamber is fixed to the working surface by the suction pad, and the gas supply line is connected to the inside of the chamber. When the required gas is introduced into the chamber, the water that has entered the chamber is discharged to the outside through the drain port and the seal packing, so it is possible to open a working opening on the bottom surface of the chamber, including any floor surface The work surface can be welded.

以下、図面を参照しながら、本発明に係る水中溶接装置の実施形態を説明する。   Hereinafter, an embodiment of an underwater welding apparatus according to the present invention will be described with reference to the drawings.

図1は実施形態に係る水中溶接装置の使用状態の断面図、図2は吸着パッドを省略した実施形態に係るチャンバーの底面側から見た斜視図、図3は実施形態に係る溶接トーチ及び溶接トーチ移動機構の構成図、図4は実施形態に係る被溶接物取付装置の構成図、図5は実施形態に係る水中溶接装置のプール底面への設定状態を示す説明図である。   1 is a sectional view of the underwater welding apparatus according to the embodiment in use, FIG. 2 is a perspective view seen from the bottom side of the chamber according to the embodiment in which the suction pad is omitted, and FIG. 3 is a welding torch and welding according to the embodiment. FIG. 4 is a configuration diagram of a workpiece attachment device according to the embodiment, and FIG. 5 is an explanatory diagram illustrating a setting state of the underwater welding device according to the embodiment on a pool bottom surface.

図1に示すように、本例の水中溶接装置は、水中に気相状態を現出するためのチャンバー1を備えており、チャンバー1内には、溶接トーチ2と、溶接トーチ2を互いに直交する3方向に移動可能に保持する溶接トーチ移動機構3と、溶接トーチ2に溶接用のワイヤを供給するワイヤ供給ボックス4と、当て板などの被溶接物を保持して所要の補修部位に押し付ける被溶接物取付装置5と、チャンバー1内の状態を視覚的に監視するための監視カメラ6及びそれに付属する照明装置7とが収納されている。また、チャンバー1の外面には、チャンバー1を所要の作業面に固定するための吸着パッド8とその駆動アクチュエータ9とが取り付けられている。なお、図1の符号Aは使用済燃料を貯蔵するための金属板内張り式プール、符号Bは当該プールAの内周面に張られたライニングを示している。   As shown in FIG. 1, the underwater welding apparatus of this example includes a chamber 1 for exposing a gas phase state in water, and the welding torch 2 and the welding torch 2 are orthogonal to each other in the chamber 1. A welding torch moving mechanism 3 that holds it movably in three directions, a wire supply box 4 that supplies a welding wire to the welding torch 2, and an object to be welded such as a contact plate, and presses it against a required repair site. A workpiece attachment device 5, a monitoring camera 6 for visually monitoring the state in the chamber 1, and an illumination device 7 attached thereto are housed. Further, a suction pad 8 and its drive actuator 9 for fixing the chamber 1 to a required work surface are attached to the outer surface of the chamber 1. 1 denotes a metal plate-lined pool for storing spent fuel, and B denotes a lining stretched on the inner peripheral surface of the pool A.

図1及び図2に示すように、チャンバー1はステンレス鋼板などの金属板をもって箱形に形成されており、底面の一部から側面の一部にわたる部分に作業用開口部11が開設されると共に、底面の四隅部分に排水口12が開設されている。また、チャンバー1の外面の作業用開口部11を取り囲む位置には、適度の透水性と弾力性とを有する材料からなるシールパッキン13が取り付けられると共に、それと同じ面には、シールパッキン13よりも厚みが小さい樹脂製のプレート14が取り付けられている。シールパッキン13は、透水性のスポンジ等をもって形成され、接着等によりチャンバー1の外面に取り付けられる。一方、プレート14は、ネジ止め等によってチャンバー1の外面に取り付けられる。   As shown in FIGS. 1 and 2, the chamber 1 is formed in a box shape with a metal plate such as a stainless steel plate, and a working opening 11 is opened in a portion extending from a part of the bottom surface to a part of the side surface. The drain port 12 is opened at the four corners of the bottom. Further, a seal packing 13 made of a material having appropriate water permeability and elasticity is attached to a position surrounding the work opening 11 on the outer surface of the chamber 1, and on the same surface as the seal packing 13. A resin plate 14 having a small thickness is attached. The seal packing 13 is formed with a water-permeable sponge or the like, and is attached to the outer surface of the chamber 1 by adhesion or the like. On the other hand, the plate 14 is attached to the outer surface of the chamber 1 by screwing or the like.

さらに、このチャンバー1には、外部から所要のシールドガスや乾燥空気等のガスを供給するためのガス供給ライン15a〜15hと、電力及び制御信号を供給するためのケーブル17が接続されている。図1に表示のガス供給ライン15aはチャンバー1内にガスを供給するメインガスライン、ガス供給ライン15bはワイヤ供給ボックス4へのガスの供給ライン、ガス供給ライン15cは溶接トーチ2へのガスの供給ラインである。これらのライン及びケーブルとしては、水中で使用可能なものが使用される。   Further, the chamber 1 is connected to gas supply lines 15a to 15h for supplying necessary shield gas and dry gas from the outside, and a cable 17 for supplying electric power and control signals. A gas supply line 15a shown in FIG. 1 is a main gas line for supplying gas into the chamber 1, a gas supply line 15b is a gas supply line to the wire supply box 4, and a gas supply line 15c is a gas supply line to the welding torch 2. Supply line. As these lines and cables, those usable in water are used.

溶接トーチ2としては、実施しようとする溶接作業の内容に応じて、TIG溶接トーチ、MIG溶接トーチ、プラズマ溶接トーチ又はレーザ溶接トーチなどを適宜備えることができる。溶接トーチ2には、図1に示すように、ワイヤ供給ボックス4から繰り出されたワイヤー4aを溶接部に供給するワイヤー供給口18と、溶接トーチ2の姿勢に応じてワイヤー4aの向きを変えるワイヤー回転軸19と、溶接位置の調整や溶接中の異常確認を行う溶接部監視カメラ20が付設されている。なお、溶接部監視カメラ20としては、溶接中に発する強い光を遮断して必要な監視を行えるようにするため、フィルターカバー付きの専用カメラが用いられる。また、溶接位置の調整を容易化するため、複数の溶接部監視カメラ20を備えることもできる。   As the welding torch 2, a TIG welding torch, a MIG welding torch, a plasma welding torch, a laser welding torch, or the like can be appropriately provided depending on the content of the welding operation to be performed. As shown in FIG. 1, the welding torch 2 includes a wire supply port 18 that supplies the wire 4 a fed from the wire supply box 4 to the welding portion, and a wire that changes the direction of the wire 4 a according to the attitude of the welding torch 2. A rotating shaft 19 and a welded part monitoring camera 20 for adjusting a welding position and checking an abnormality during welding are attached. Note that a dedicated camera with a filter cover is used as the weld monitoring camera 20 in order to block the strong light emitted during welding so that necessary monitoring can be performed. Moreover, in order to make adjustment of a welding position easy, the some welding part monitoring camera 20 can also be provided.

溶接トーチ移動機構3は、図3に示すように、溶接トーチ2をX方向(水平方向)に移送するX方向移送部21と、Y方向(垂直方向)に移送するY方向移送部22と、Z方向(紙面方向)に移送するZ方向移送部23とから構成されており、被溶接物取付装置5によって金属板内張り式プールAの補修部位に押し付けられた当て板等の被溶接物Cの外周とライニングBとを溶接するように溶接トーチ2を移動する。なお、溶接トーチ移動機構3には、溶接面に対する溶接トーチ2の傾斜角度を調整するための溶接トーチ回転部を備えることもできる。   As shown in FIG. 3, the welding torch moving mechanism 3 includes an X-direction transfer unit 21 that transfers the welding torch 2 in the X direction (horizontal direction), a Y-direction transfer unit 22 that transfers the welding torch 2 in the Y direction (vertical direction), And a Z-direction transfer portion 23 that transfers in the Z direction (paper surface direction). The welding object C such as a backing plate pressed against the repaired portion of the metal plate-lined pool A by the welding object attachment device 5 The welding torch 2 is moved so that the outer periphery and the lining B are welded. The welding torch moving mechanism 3 can also include a welding torch rotating unit for adjusting the inclination angle of the welding torch 2 with respect to the welding surface.

この溶接トーチ移動機構3には、ライニングBと当て板(被溶接物)Cとの間のギャップを測定することにより、ライニングBに対する当て板Cの取り付け状態を確認する機能が備えられる。即ち、本例の溶接トーチ移動機構3は、溶接トーチ2の先端部がライニングBの表面又は当て板Cの表面に接触すると、それらが溶接電源のアースケーブルを介して電気的に導通される事象を利用してX方向移送部21、Y方向移送部22及びZ方向移送部23が自動停止するようになっており、溶接トーチ2の先端部をライニングBの表面に接触させたときの溶接トーチ2の(X,Y,Z)座標値と、溶接トーチ2の先端部を当て板Cの表面に接触させたときの溶接トーチ2の(X,Y,Z)座標値の差から、さらに当て板Cの板厚を差し引くことで、ライニングBと当て板Cとの間のギャップを測定できる。ギャップの算出は、溶接トーチ移動機構3に制御信号等を供給する制御・監視盤41(図6参照)により行うことができる。   The welding torch moving mechanism 3 has a function of confirming the attachment state of the contact plate C to the lining B by measuring the gap between the lining B and the contact plate (workpiece) C. That is, in the welding torch moving mechanism 3 of this example, when the tip of the welding torch 2 comes into contact with the surface of the lining B or the surface of the backing plate C, they are electrically connected through the ground cable of the welding power source. The X direction transfer part 21, the Y direction transfer part 22 and the Z direction transfer part 23 are automatically stopped by using the welding torch when the tip of the welding torch 2 is brought into contact with the surface of the lining B. 2 and the difference between the (X, Y, Z) coordinate value of the welding torch 2 and the (X, Y, Z) coordinate value of the welding torch 2 when the tip of the welding torch 2 is brought into contact with the surface of the contact plate C. By subtracting the plate thickness of the plate C, the gap between the lining B and the backing plate C can be measured. The calculation of the gap can be performed by a control / monitoring panel 41 (see FIG. 6) that supplies a control signal or the like to the welding torch moving mechanism 3.

また、溶接トーチ2としてTIG溶接トーチを用いる場合、溶接トーチ移動機構3には、溶接時の電圧を一定に保つためのAVC(Ark Voltage Control)制御機能が備えられる。ここでAVC制御とは、アーク電圧フィードバック制御のことであり、アーク電圧が一定になるようにトーチ高さやワイヤ供給速度を制御して、アーク長を一定に制御するものである。通常、AVC制御機能は、X方向、Y方向、及びZ方向の各移送部の制御とは別に独立した専用の移送部を制御するようになっているが、本発明の水中溶接装置は、各方向移送部21,22,23の制御とAVC制御とを一体化させることにより、装置のコンパクト化を可能としている。   When a TIG welding torch is used as the welding torch 2, the welding torch moving mechanism 3 is provided with an AVC (Ark Voltage Control) control function for keeping the voltage during welding constant. Here, the AVC control is arc voltage feedback control, and controls the arc length by controlling the torch height and the wire supply speed so that the arc voltage becomes constant. Usually, the AVC control function is configured to control a dedicated transfer unit independent of the control of each transfer unit in the X direction, the Y direction, and the Z direction. By integrating the control of the direction transfer units 21, 22, 23 and the AVC control, the apparatus can be made compact.

ワイヤ供給ボックス4は、溶接作業の進行に応じて適量のワイヤーを自動的に溶接部に送り出すものである。このワイヤ供給ボックス4には前述のようにガスライン15bが接続されており、このガスライン15bを通じて供給されるシールドガスにより、ワイヤ供給ボックス4からワイヤー供給口18に至るワイヤー供給ライン内への水の侵入が防止される。   The wire supply box 4 automatically sends out an appropriate amount of wire to the welded portion as the welding operation proceeds. The wire supply box 4 is connected to the gas line 15b as described above, and the shield gas supplied through the gas line 15b causes water to enter the wire supply line from the wire supply box 4 to the wire supply port 18. Intrusion is prevented.

被溶接物取付装置5は、図4に示すように、被溶接物Cを把持する被溶接物把持部31と、被溶接物Cを補修部位の壁面に押し付けるX方向被溶接物押付部32と、被溶接物Cを補修部位の床面に押し付けるY方向被溶接物押付部33と、被溶接物把持部31に把持された被溶接物Cをチャンバー1内からチャンバー1外に移送する被溶接物移送部34とから構成されている。これらの各部31〜34は、空気圧アクチュエータをもって構成されており、ガス供給ライン15d〜15gを通して供給される乾燥空気にて駆動される。   As shown in FIG. 4, the workpiece attachment device 5 includes a workpiece gripping portion 31 that grips the workpiece C, and an X-direction workpiece pressing portion 32 that presses the workpiece C against the wall surface of the repair site. The welding object pressing portion 33 that presses the workpiece C against the floor surface of the repair site, and the workpiece C held by the workpiece holding portion 31 is transferred from the chamber 1 to the outside of the chamber 1. It is comprised from the thing transfer part 34. FIG. Each of these parts 31 to 34 is configured with a pneumatic actuator, and is driven by dry air supplied through gas supply lines 15d to 15g.

監視カメラ6及び照明装置7は、補修部位の乾燥状態やライニングBの形状確認及び溶接ビードの異常確認などを行うものであって、必要数が必要な向きに備えられる。   The monitoring camera 6 and the illumination device 7 are used for checking the dry state of the repaired part, confirming the shape of the lining B, and confirming the abnormality of the weld bead, and the necessary number is provided in the necessary direction.

吸着パッド8及びその駆動アクチュエータ9は、図5に示すように、チャンバー1を作業面である金属板内張り式プールAの壁面及び床面に固定する位置に複数個づつ設定される。なお、作業面に対するチャンバー1の固定が確実に行える場合には、必ずしも各作業面に対して複数個づつ設定する必要はなく、1個づつ設定すれば足りる。これらの吸着パッド8及びその駆動アクチュエータ9は、図5に示すように、ガス供給ライン15hを通して供給される乾燥空気にて駆動される。   As shown in FIG. 5, a plurality of suction pads 8 and their drive actuators 9 are set at positions where the chamber 1 is fixed to the wall surface and floor surface of the metal plate-lined pool A which is the work surface. If the chamber 1 can be reliably fixed to the work surface, it is not always necessary to set a plurality of each work surface, and it is sufficient to set one by one. These suction pads 8 and their driving actuators 9 are driven by dry air supplied through a gas supply line 15h, as shown in FIG.

以下、このように構成された水中溶接装置を用いたライニングBの溶接補修方法を、図6及び図7を用いて説明する。図6は金属板内張り式プールA内への水中溶接装置の設置状態を示す説明図、図7は溶接時における溶接トーチ2の状態を示す断面図である。   Hereinafter, the welding repair method of the lining B using the underwater welding apparatus comprised in this way is demonstrated using FIG.6 and FIG.7. FIG. 6 is an explanatory view showing an installation state of the underwater welding apparatus in the metal plate-lined pool A, and FIG. 7 is a cross-sectional view showing a state of the welding torch 2 during welding.

金属板内張り式プールA内に吊り降ろされる以前において、本発明の水中溶接装置は、プール外に配置された制御・監視盤41とガス供給ライン15a〜15h及びケーブル17を介して接続される。また、制御・監視盤41には、電源42、シールドガス源43及び乾燥空気源44が接続される。さらに、被溶接物取付装置5の被溶接物把持部31には、所要の被溶接物(本例の場合には、断面形状がL字形の当て板)Cが把持され、この被溶接物Cは、被溶接物取付装置5を駆動することによりチャンバー1内に収納される。   Before being suspended in the metal plate-lined pool A, the underwater welding apparatus of the present invention is connected to the control / monitoring panel 41 disposed outside the pool via the gas supply lines 15a to 15h and the cable 17. The control / monitoring panel 41 is connected to a power source 42, a shield gas source 43, and a dry air source 44. Furthermore, a required workpiece (in the case of this example, a L-shaped cross section) C is gripped by the workpiece gripping portion 31 of the workpiece mounting device 5, and this workpiece C Is accommodated in the chamber 1 by driving the workpiece attachment device 5.

金属板内張り式プールA内への水中溶接装置の降下は、クレーンDを用いて行われる。制御・監視盤41は、水中溶接装置が水没する前に、ガス供給ライン15a〜15cを通じてチャンバー1内への乾燥空気の供給を開始し、チャンバー1内の圧力を外部の圧力より高くすることにより、水没時におけるチャンバー1内への水の流入を最小限とする。また、ワイヤー供給ボックス4に乾燥空気を供給することにより、ワイヤー供給ラインへの水の侵入を防止する。   The descent of the underwater welding apparatus into the metal plate-lined pool A is performed using a crane D. The control / monitoring panel 41 starts supplying dry air into the chamber 1 through the gas supply lines 15a to 15c before the underwater welding apparatus is submerged, and makes the pressure in the chamber 1 higher than the external pressure. Minimize the inflow of water into the chamber 1 when submerged. Further, by supplying dry air to the wire supply box 4, water can be prevented from entering the wire supply line.

クレーンDを操作してチャンバー1をライニングBの補修が必要な箇所に位置付けた後、ガス供給ライン15hを通じて吸着パッド8及びその駆動アクチュエータ9を駆動し、チャンバー1を所要の補修部位に固定する。吸着パッド8及びその駆動アクチュエータ9を駆動することによりシールパッキン13が圧縮され、プレート14の外面がライニングBの表面に当接される。したがって、この状態においても、シールパッキン13の透水性が確保される。   After operating the crane D to position the chamber 1 at a location where the lining B needs to be repaired, the suction pad 8 and its drive actuator 9 are driven through the gas supply line 15h to fix the chamber 1 to the required repair site. By driving the suction pad 8 and its drive actuator 9, the seal packing 13 is compressed and the outer surface of the plate 14 is brought into contact with the surface of the lining B. Therefore, even in this state, the water permeability of the seal packing 13 is ensured.

チャンバー1内に侵入した水は、チャンバー1内に導入される乾燥空気の圧力により、排水口12から外部に排出されると共に、作業用開口部11の周囲に設けられたシールパッキン13を透過して外部に排出される。なお、チャンバー1内に侵入した水を排出しきれない場合には、溶接トーチ2を水滴の残存部に向けてガス供給ライン15cから供給された乾燥空気をスポット的に噴射することにより、水滴を、作業用開口部11又は排水口12から排出する。これにより、チャンバー1内及び作業用開口部11に臨む作業面を乾燥することができ、金属板内張り式プールAの床面の溶接補修が可能になる。   The water that has entered the chamber 1 is discharged to the outside from the drain port 12 by the pressure of the dry air introduced into the chamber 1 and permeates the seal packing 13 provided around the work opening 11. Discharged outside. If the water that has entered the chamber 1 cannot be discharged, the welding torch 2 is directed to the remaining portion of the water droplets, and the dry air supplied from the gas supply line 15c is sprayed in a spot manner so that the water droplets are discharged. Then, the gas is discharged from the work opening 11 or the drain 12. Thereby, the work surface which faces the inside of the chamber 1 and the opening 11 for work can be dried, and the welding repair of the floor surface of the metal plate lining type pool A is attained.

乾燥終了後、ガス供給ライン15d〜15gを通じて被溶接物取付装置5を構成する被溶接物把持部31、X方向被溶接物押付部32と、Y方向被溶接物押付部33及び被溶接物移送部34を駆動し、図3に示すようにライニングBの補修部位(本例の場合、金属板内張り式プールAの床面と壁面との間の角部)に当て板Cを押し付ける。次いで、図7に示すように、溶接トーチ2の先端部をライニングBの表面及び当て板Cの表面にそれぞれ接触し、ライニングBと当て板Cとの間のギャップを測定する。そして、ギャップが適正である場合には、ガス供給ライン15a〜15cを通じてチャンバー1内に供給されるガスをシールドガス(不活性ガス)に切り換え、溶接トーチ2及び溶接トーチ移動機構3を駆動して、3点以上にわたってライニングBに対する当て板Cの仮付溶接を実施する。   After the drying is finished, the workpiece gripping portion 31, the X-direction workpiece welding pressing portion 32, the Y-direction workpiece welding pressing portion 33, and the workpiece transfer constituting the workpiece mounting device 5 through the gas supply lines 15d to 15g. The part 34 is driven, and the contact plate C is pressed against the repaired portion of the lining B (in this example, the corner between the floor surface and the wall surface of the metal plate-lined pool A) as shown in FIG. Next, as shown in FIG. 7, the tip of the welding torch 2 is brought into contact with the surface of the lining B and the surface of the backing plate C, respectively, and the gap between the lining B and the backing plate C is measured. When the gap is appropriate, the gas supplied into the chamber 1 through the gas supply lines 15a to 15c is switched to the shield gas (inert gas), and the welding torch 2 and the welding torch moving mechanism 3 are driven. Temporary welding of the backing plate C to the lining B is performed over three or more points.

なお、チャンバー1内及び補修部位の乾燥状態、補修部位に対するライニングBの取付状態は、チャンバー1内に備えられた監視カメラ6を通して制御・監視盤41により監視することができ、仮付溶接状態は、溶接トーチ2に取り付けられた溶接部監視カメラ20を通して制御・監視盤41により監視することができる。   The dry state of the chamber 1 and the repaired part, and the attachment state of the lining B to the repaired part can be monitored by the control / monitoring panel 41 through the monitoring camera 6 provided in the chamber 1, and the temporary welding state is The control / monitoring panel 41 can be used for monitoring through the weld monitoring camera 20 attached to the welding torch 2.

仮付溶接が終了したら、ガス供給ライン15dを通して被溶接物取付装置5の被溶接物把持部31に乾燥空気を供給し、当て板Cを開放する。次いで、ガス供給ライン15e〜15gを通して被溶接物取付装置5のX方向被溶接物押付部32、Y方向被溶接物押付部33及び被溶接物移送部34に乾燥空気を供給し、被溶接物取付装置5をチャンバー1内に設定された所要の収納位置へ移動する。この状態において、溶接部監視カメラ20を通して当て板Cが問題なくライニングBの補修部位に仮付溶接されていることを再度確認すると共に、被溶接物取付装置5を駆動して当て板CとライニングBとの間のギャップ量を再度測定する。   When the tack welding is completed, dry air is supplied to the workpiece gripping portion 31 of the workpiece mounting device 5 through the gas supply line 15d, and the contact plate C is opened. Next, dry air is supplied to the X-direction workpiece weld pressing portion 32, the Y-direction workpiece welding pressing portion 33, and the workpiece transport portion 34 of the workpiece attachment device 5 through the gas supply lines 15e to 15g, and the workpiece is welded. The attachment device 5 is moved to a required storage position set in the chamber 1. In this state, it is confirmed again that the backing plate C is temporarily welded to the repaired portion of the lining B through the welded part monitoring camera 20, and the workpiece attachment device 5 is driven to drive the backing plate C and the lining. Measure the gap amount with B again.

仮付溶接の状態及びギャップ量が適正であると確認された場合には、溶接部監視カメラ20を通して溶接部の開先面を確認する。しかる後に、操作員が制御・監視盤41を操作することにより、溶接卜一チ2に溶接するための動きを記憶させる教示作業を実施する。溶接動作の教示は、溶接部監視カメラ20を通して溶接位置を確認しながら行われる。まず、溶接開始位置に溶接トーチ部2を移動して開始点の教示を行い、この開始位置から溶接トーチ2を所要の溶接線に沿って移動し、溶接通過点を教示していく。最後に、溶接トーチ2を所要の溶接終点に移動し、終点の教示を行う。なお、通過点は、必ずしも1箇所ということではなく、例えば複雑な形状を溶接する場合などは、より詳細な溶接動作の教示を実施することが可能である。   When it is confirmed that the state of the tack welding and the gap amount are appropriate, the groove surface of the welded part is confirmed through the welded part monitoring camera 20. Thereafter, the operator operates the control / monitoring panel 41 to perform teaching work for storing movements for welding to the welding base 2. Teaching of the welding operation is performed while confirming the welding position through the weld monitoring camera 20. First, the welding torch part 2 is moved to the welding start position to teach the starting point, and the welding torch 2 is moved along the required welding line from this starting position to teach the welding passing point. Finally, the welding torch 2 is moved to the required welding end point, and the end point is taught. It should be noted that the passing point is not necessarily one place. For example, when a complicated shape is welded, more detailed teaching of the welding operation can be performed.

溶接トーチ2に溶接終点まで溶接動作の教示が終了したら、溶接開始位置に溶接トーチ2を移動した後、溶接アークを発生させないで連続動作の確認を実施する。連続動作の確認後、再度溶接開始位置に溶接トーチ2を移動し、当て板CとライニングBとの初層溶接を実施する。初層溶接終了後は、溶接部監視カメラ20を通して初層溶接ビードの外観観察を実施する。初層溶接は、当て板Cの各辺を順番に溶接することにより行う。   When teaching of the welding operation to the welding torch 2 is completed up to the welding end point, after the welding torch 2 is moved to the welding start position, the continuous operation is confirmed without generating a welding arc. After confirming the continuous operation, the welding torch 2 is moved again to the welding start position, and the first layer welding of the contact plate C and the lining B is performed. After the completion of the first layer welding, the appearance of the first layer weld bead is observed through the weld monitoring camera 20. The first layer welding is performed by welding each side of the backing plate C in order.

当て板CとライニングBの溶接は、例えば初層溶接で溶接ビードに貫通欠陥等の溶接欠陥が生じることも想定されるので、当て板CとライニングBの溶接は、1つの辺につき必ず2回以上溶接を実施することにしている。そのため、初層溶接にて当て板Cの各辺の溶接が終了したら、引き続いて初層溶接以降の積層溶接を実施する。積層溶接も、上述の初層溶接と同様の手順で行われる。積層溶接後は、溶接部監視カメラ20を通して各溶接実施ごとに溶接ビードの外観確認を実施する。   In the welding of the backing plate C and the lining B, for example, it is assumed that a welding defect such as a penetration defect occurs in the welding bead in the first layer welding. We have decided to carry out welding. Therefore, when the welding of each side of the backing plate C is completed in the first layer welding, the lamination welding after the first layer welding is subsequently performed. Lamination welding is also performed in the same procedure as the above-mentioned first layer welding. After the lamination welding, the appearance confirmation of the weld bead is performed for each welding execution through the weld monitoring camera 20.

積層溶接終了後は、ガス供給ライン15hを通じて駆動アクチュエータ9に乾燥空気を供給し、駆動アクチュエータ9を元に位置に戻す。これにより、作業用開口部11及び排水口12から水が侵入するので、監視カメラ6にてチャンバー1内への水の流入を確認する。次いで、ガス供給ライン15hを通じて吸着パッド8に乾燥空気を供給し、吸着パット8の負圧を解除して、ライニングBからチャンバー1を取り外し、クレーンDにて金属板内張り式プールA外に引き上げる。   After the lamination welding is completed, dry air is supplied to the drive actuator 9 through the gas supply line 15h, and the drive actuator 9 is returned to its original position. As a result, water enters from the work opening 11 and the drain port 12, and the inflow of water into the chamber 1 is confirmed by the monitoring camera 6. Next, dry air is supplied to the suction pad 8 through the gas supply line 15 h, the negative pressure of the suction pad 8 is released, the chamber 1 is removed from the lining B, and the crane D is pulled out of the metal plate-lined pool A.

本例の水中溶接装置は、チャンバー1の底面から側面にわたる部分に作業用開口部11を開設すると共に、チャンバー1の底面に排水口12を開設したので、壁面と床面とを同時に補修することができる。また、作業用開口部11の周囲に透水性のシールパッキン13を設けたので、所要の作業面に設置されたチャンバー1内にガスを導入し、チャンバー1内の圧力を外部の圧力より高くすることにより、チャンバー1内に溜まった水を作業用開口部11から外部に排出することができ、作業用開口部11をチャンバー1の底面に開設することが可能になって、床面を含む任意の作業面の溶接が可能となる。また、チャンバー1の底板の四隅部分に排水口12を開口したので、勾配を有する作業面にチャンバーを設置した場合にもチャンバー1内に溜まった水を外部に排出しやすくすることができる。また、チャンバー1のシールパッキン取付面にシールパッキン13の厚さよりも薄いプレート14を設け、チャンバー1を作業面に固定したときのシールパッキン13の圧縮量を制限するようにしたので、溶接作業時におけるシールパッキンの透水性を確保することができ、チャンバー1内に溜まった水の排出を確実に行うことができる。また、チャンバー1内に溶接トーチ2を互いに直交する3方向に移動可能な溶接トーチ移動機構3を備えたので、必要な溶接作業を迅速かつ高品質に実施できる。さらに、本例の水中溶接装置は、チャンバー1内に被溶接物取付装置5を備えたので、補修箇所に当て板を当ててその周囲を溶接する方式の補修作業に適用することができる。   The underwater welding apparatus of this example opens the working opening 11 in the portion extending from the bottom surface to the side surface of the chamber 1 and opens the drain port 12 on the bottom surface of the chamber 1, so that the wall surface and the floor surface can be repaired simultaneously. Can do. Further, since the water-permeable seal packing 13 is provided around the work opening 11, gas is introduced into the chamber 1 installed on the required work surface, and the pressure in the chamber 1 is made higher than the external pressure. Thus, the water accumulated in the chamber 1 can be discharged to the outside from the work opening 11, and the work opening 11 can be opened on the bottom surface of the chamber 1. The work surface can be welded. Further, since the drainage ports 12 are opened at the four corners of the bottom plate of the chamber 1, the water accumulated in the chamber 1 can be easily discharged to the outside even when the chamber is installed on a work surface having a gradient. In addition, a plate 14 thinner than the thickness of the seal packing 13 is provided on the seal packing mounting surface of the chamber 1, and the compression amount of the seal packing 13 when the chamber 1 is fixed to the work surface is limited. The water permeability of the seal packing can be ensured, and the water accumulated in the chamber 1 can be surely discharged. In addition, since the welding torch moving mechanism 3 capable of moving the welding torch 2 in three directions orthogonal to each other is provided in the chamber 1, necessary welding operations can be performed quickly and with high quality. Furthermore, since the underwater welding apparatus of this example is provided with the workpiece attachment device 5 in the chamber 1, it can be applied to a repair work of a method in which a contact plate is applied to a repair location and its periphery is welded.

なお、前記実施形態においては、チャンバー1の底面の四隅部分に合計4個の排水口12を開設したが、排水口12の開設数及び開設位置についてはこれに限定されるものではなく、必要箇所の必要数の排水口12を開設することができる。   In the above embodiment, a total of four drain ports 12 are opened at the four corners of the bottom surface of the chamber 1, but the number and locations of the drain ports 12 are not limited to this, and the necessary locations The required number of drain ports 12 can be opened.

チャンバー1に複数の排水口12を開設する場合には、水中溶接装置の使用態様から見て不必要な排水口12を適宜遮蔽プラグにて塞ぐという構成にすることができる。このようにすると、全ての排水口12を開放状態にしてガスを導入する場合よりもチャンバー1内へのガスの導入量を減少することができるので、消費ガス量を節約できると共に溶接作業を迅速化できて、溶接作業に要するコストを低減することができる。   In the case where a plurality of drain ports 12 are opened in the chamber 1, the drain port 12 that is unnecessary in view of the usage mode of the underwater welding apparatus can be appropriately closed with a shielding plug. In this way, since the amount of gas introduced into the chamber 1 can be reduced as compared with the case where gas is introduced with all the drain ports 12 open, the amount of gas consumed can be saved and the welding operation can be performed quickly. The cost required for welding work can be reduced.

また、前記実施形態においては、チャンバー1の底面から側面にわたる部分に作業用開口部11が開設された水中溶接装置を用いて、プールAの壁面と床面との補修を行ったが、図8に示すように、同様の水中溶接装置を用いて、プールAの壁面とこれに続く他の壁面との補修を行うこともできる。この場合には、チャンバー1内の水抜きをより良好なものにするため、図8に示すように、作業時にプールAの床面と対向する面に排水口12を開設することが望ましい。   Moreover, in the said embodiment, although the repair of the wall surface and floor surface of the pool A was performed using the underwater welding apparatus by which the opening part 11 for work was opened in the part ranging from the bottom face to the side surface of the chamber 1, FIG. As shown in Fig. 5, the same underwater welding apparatus can be used to repair the wall surface of the pool A and the other wall surfaces following it. In this case, in order to improve the water drainage in the chamber 1, it is desirable to open the drainage port 12 on the surface facing the floor surface of the pool A as shown in FIG.

さらに、前記実施形態においては、チャンバー1の底面から側面にわたる部分に作業用開口部11が開設された水中溶接装置を用いたが、図9に示すように、チャンバー1の底面(特定の1面)にのみ作業用開口部11を開設することもできる。この場合には、図9に示すように、プールAの壁面又は床面など、一の作業面のみが補修可能になる。   Furthermore, in the said embodiment, although the underwater welding apparatus with which the opening 11 for work was opened in the part ranging from the bottom face of the chamber 1 to the side surface was used, as shown in FIG. It is also possible to open the working opening 11 only in the case of (). In this case, as shown in FIG. 9, only one work surface such as the wall surface or floor surface of the pool A can be repaired.

実施形態に係る水中溶接装置の使用状態の断面図である。It is sectional drawing of the use condition of the underwater welding apparatus which concerns on embodiment. 吸着パッドを省略した実施形態に係るチャンバーの底面側から見た斜視図である。It is the perspective view seen from the bottom face side of the chamber which concerns on embodiment which abbreviate | omitted the suction pad. 実施形態に係る溶接トーチ及び溶接トーチ移動機構の構成図である。It is a lineblock diagram of a welding torch and a welding torch moving mechanism concerning an embodiment. 実施形態に係る被溶接物取付装置の構成図である。It is a block diagram of the to-be-welded object attachment apparatus which concerns on embodiment. 実施形態に係る水中溶接装置のプール底面への設定状態を示す説明図である。It is explanatory drawing which shows the setting state to the pool bottom face of the underwater welding apparatus which concerns on embodiment. 金属板内張り式プール内への水中溶接装置の設置状態を示す説明図である。It is explanatory drawing which shows the installation state of the underwater welding apparatus in the metal plate lining type pool. 溶接時における溶接トーチ2の状態を示す断面図である。It is sectional drawing which shows the state of the welding torch 2 at the time of welding. 他の実施形態に係る水中溶接装置の説明図である。It is explanatory drawing of the underwater welding apparatus which concerns on other embodiment. さらに他の実施形態に係る水中溶接装置の説明図である。It is explanatory drawing of the underwater welding apparatus which concerns on other embodiment.

符号の説明Explanation of symbols

1 チャンバー
2 溶接トーチ
3 溶接トーチ移動機構
4 ワイヤ供給ボックス
5 被溶接物取付装置
6 監視カメラ
7 照明装置
8 吸着パッド
9 駆動アクチュエータ
11 作業用開口部
12 排水口
13 シールパッキン
14 プレート
15a〜15h ガス供給ライン
17 ケーブル
A 金属板内張り式プール
B ライニング
C 被溶接物(当て板)
DESCRIPTION OF SYMBOLS 1 Chamber 2 Welding torch 3 Welding torch moving mechanism 4 Wire supply box 5 Workpiece attachment device 6 Monitoring camera 7 Illumination device 8 Suction pad 9 Drive actuator 11 Work opening 12 Drainage port 13 Seal packing 14 Plates 15a to 15h Gas supply Line 17 Cable A Metal plate-lined pool B Lining C Workpiece (pad)

Claims (7)

作業用開口部及び排水口が開設されたチャンバーと、当該チャンバー内に収納された溶接トーチと、前記チャンバーを水中の作業面に固定する吸着パッドと、前記チャンバー内に外部からガスを供給するガス供給ラインとを備えた水中溶接装置において、
前記チャンバーの外面の前記作業用開口部を取り囲む位置に透水性及び弾力性を有するシールパッキンを設け、前記吸着パッドにより前記チャンバーを前記作業面に固定し、かつ前記ガス供給ラインから前記チャンバー内に所要のガスを導入したとき、前記チャンバー内に侵入した水を前記排水口及び前記シールパッキンを通して外部に排出することを特徴とする水中溶接装置。
A chamber in which a working opening and a drain opening are opened, a welding torch housed in the chamber, a suction pad for fixing the chamber to an underwater work surface, and a gas for supplying gas from the outside into the chamber In an underwater welding apparatus with a supply line,
A seal packing having water permeability and elasticity is provided at a position surrounding the working opening on the outer surface of the chamber, the chamber is fixed to the working surface by the suction pad, and the gas supply line enters the chamber. An underwater welding apparatus, wherein when a required gas is introduced, water that has entered the chamber is discharged to the outside through the drain port and the seal packing.
前記排水口を前記チャンバーの底板の四隅部分に開口したことを特徴とする請求項1に記載の水中溶接装置。   The underwater welding apparatus according to claim 1, wherein the drain port is opened at four corners of a bottom plate of the chamber. 前記チャンバーに複数個の前記排水口を開設すると共に、これら複数個の排水口のうちの1個又は複数個に遮蔽プラグを着脱可能に取り付けたことを特徴とする請求項1に記載の水中溶接装置。   2. The underwater welding according to claim 1, wherein a plurality of the drain ports are opened in the chamber, and a shielding plug is detachably attached to one or a plurality of the plurality of drain ports. apparatus. 前記チャンバーのシールパッキン取付面に前記シールパッキンの厚さよりも薄いプレートを設け、前記吸着パッドにより前記チャンバーを前記作業面に固定したとき、前記プレートが前記作業面に当接し、前記シールパッキンの圧縮量を通水が可能な範囲に制限することを特徴とする請求項1に記載の水中溶接装置。   A plate thinner than the thickness of the seal packing is provided on the seal packing mounting surface of the chamber, and when the chamber is fixed to the work surface by the suction pad, the plate abuts on the work surface and the seal packing is compressed. The underwater welding apparatus according to claim 1, wherein the amount of water is limited to a range in which water can be passed. 前記溶接トーチを互いに直交する3方向に移動させる溶接トーチ移動機構を前記チャンバー内に更に備え、前記溶接トーチ移動機構は、所要の溶接方向に沿って前記溶接トーチを移動すると共に、前記溶接トーチを溶接面に対して垂直方向に移動して、溶接トーチと溶接部との間に発生するアークのアーク長を一定に制御することを特徴とする請求項1に記載の水中溶接装置。   A welding torch moving mechanism for moving the welding torch in three directions orthogonal to each other is further provided in the chamber. The welding torch moving mechanism moves the welding torch along a required welding direction, and moves the welding torch. The underwater welding apparatus according to claim 1, wherein the arc length of the arc generated between the welding torch and the welded portion is controlled to be constant by moving in a direction perpendicular to the welding surface. 前記溶接トーチは、TIG溶接トーチ、MIG溶接トーチ、プラズマ溶接トーチ、レーザ溶接トーチのいずれかであることを特徴とする請求項1に記載の水中溶接装置。   The underwater welding apparatus according to claim 1, wherein the welding torch is any one of a TIG welding torch, a MIG welding torch, a plasma welding torch, and a laser welding torch. 前記チャンバー内に被溶接物取付装置を更に備え、当該被溶接物取付装置は、被溶接物を把持する被溶接物把持部と、当該被溶接物把持部にて把持された被溶接物を所要の補修部位に押し付ける被溶接物押付部とを有し、これら被溶接物把持部及び被溶接物押付部は、前記ガス供給ラインを通して外部から供給される空気圧にて駆動されることを特徴とする請求項1に記載の水中溶接装置。   The apparatus further includes a workpiece attachment device in the chamber, and the workpiece attachment device requires a workpiece gripping portion for gripping the workpiece and a workpiece gripped by the workpiece gripping portion. And a workpiece pressing portion to be pressed against the repair site, and the workpiece holding portion and the workpiece pressing portion are driven by air pressure supplied from the outside through the gas supply line. The underwater welding apparatus according to claim 1.
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CN115430882A (en) * 2022-09-02 2022-12-06 北京石油化工学院 Underwater welding repair device for spent fuel pool
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JPH1034325A (en) * 1996-04-12 1998-02-10 General Electric Co <Ge> Drainage device for hot working treatment in water
JP2004154838A (en) * 2002-11-07 2004-06-03 Mitsubishi Heavy Ind Ltd Pit repairing method, pit, lining panel, and underwater welding equipment

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JP2008020447A (en) * 2006-07-10 2008-01-31 General Electric Co <Ge> Method using segment type caisson for forming dry environment for underwater repair of reactor bottom head
US20110051878A1 (en) * 2009-08-31 2011-03-03 Hitachi-Ge Nuclear Energy, Ltd. Method for Managing Internal Equipment in Reactor Pressure Vessel and Apparatus Thereof
JP2011052966A (en) * 2009-08-31 2011-03-17 Hitachi-Ge Nuclear Energy Ltd Method for managing internal equipment in reactor pressure vessel and apparatus thereof
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WO2013145430A1 (en) * 2012-03-29 2013-10-03 大陽日酸株式会社 Semiautomatic welding system, conversion adapter kit, and welding torch
CN104203478A (en) * 2012-03-29 2014-12-10 大阳日酸株式会社 Semiautomatic welding system, conversion adapter kit, and welding torch
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CN110202259A (en) * 2019-04-23 2019-09-06 安徽科技学院 Underwater laser increases material prosthetic device
RU202387U1 (en) * 2020-11-02 2021-02-15 Общество с ограниченной ответственностью "Учебный Научно-Технический Центр "Сварка" UNDERWATER WELDER
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