JP2008183569A - Structure of fillet welded portion, and method of fillet welding - Google Patents

Structure of fillet welded portion, and method of fillet welding Download PDF

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JP2008183569A
JP2008183569A JP2007016781A JP2007016781A JP2008183569A JP 2008183569 A JP2008183569 A JP 2008183569A JP 2007016781 A JP2007016781 A JP 2007016781A JP 2007016781 A JP2007016781 A JP 2007016781A JP 2008183569 A JP2008183569 A JP 2008183569A
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groove
welding
fillet
weld
width
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JP4886532B2 (en
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Yasuyuki Kurita
靖之 栗田
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Press Kogyo Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a structure of a fillet welded portion, which structure can give a smooth shape to the toe portion of weld so as to reduce the stress concentration at a low cost, and can secure a braking torque, and also can achieve high durability in braking at a low cost by applying the fillet welding of a brake flange to an axle case, and further to provide a method of the fillet welding. <P>SOLUTION: The structure of the fillet welding portion is configured by fillet-welding a second member 4 to a first member 3. A groove 10 is formed on a part or the whole of the portion to be fillet-welded on at least one member between the first member 3 and the second member 4. The groove 10 is filled with weld metal in welding in a manner that the leg length "a" of a weld bead 7 is larger than the width X of the groove 10. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、溶接止端部の形状を滑らかにし、応力集中の軽減を図った隅肉溶接部の構造及び隅肉溶接方法に関する。   The present invention relates to a structure of a fillet weld and a fillet welding method in which the shape of a weld toe is smoothed to reduce stress concentration.

図8(a)に示すように、車両用のアクスルケース1は、ディファレンシャル機構が収容されるディファレンシャル収容部2と、その左右に配置されアクスルが収容される円筒状のアクスルハウジング部3とから成っている。左右のアクスルハウジング部3には、ブレーキを取り付けるための環状板状のブレーキフランジ4が夫々嵌合され、各ブレーキフランジ4の少なくとも一方の側面がアクスルハウジング部3の外周面にその周方向に沿って隅肉溶接されている。   As shown in FIG. 8 (a), a vehicle axle case 1 includes a differential housing portion 2 in which a differential mechanism is housed, and a cylindrical axle housing portion 3 that is arranged on the left and right sides of the axle housing portion 3 and houses the axle. ing. The left and right axle housing portions 3 are fitted with annular plate-like brake flanges 4 for mounting brakes, respectively, and at least one side surface of each brake flange 4 extends along the circumferential direction of the outer peripheral surface of the axle housing portion 3. The fillet is welded.

かかるアクスルケース1には、各ブレーキフランジ4の取付部よりも車幅中心側の左右各一カ所にサスペンション用のスプリング5が装着され、両端部すなわちブレーキフランジ4の取付部よりも車幅外側にタイヤ6が配置される。このため、スプリング5からの懸架力とタイヤ6からの路面反力とにより生成される曲げモーメントによりアクスルケース1の下面側には引張応力が発生する。よって、アクスルケース1の下面側におけるアクスルハウジング部3とブレーキフランジ4との隅肉溶接部に大きな応力集中(引張応力集中)が生じ、その隅肉溶接部を始端としてアクスルケース1に亀裂が発生する可能性が考えられる。   The axle case 1 is provided with suspension springs 5 at left and right locations closer to the center of the vehicle width than the mounting portions of the brake flanges 4, and at both ends, that is, outside the vehicle width of the mounting portions of the brake flange 4. A tire 6 is disposed. Therefore, a tensile stress is generated on the lower surface side of the axle case 1 due to a bending moment generated by the suspension force from the spring 5 and the road surface reaction force from the tire 6. Therefore, a large stress concentration (tensile stress concentration) occurs in the fillet welded portion between the axle housing portion 3 and the brake flange 4 on the lower surface side of the axle case 1, and a crack occurs in the axle case 1 starting from the fillet welded portion. There is a possibility of doing.

そこで、ブレーキフランジ4をアクスルケース1のアクスルハウジング部3に全周は溶接せず、アクスルハウジング部3の下面側の所定角度(例えば90度〜120度)の範囲を隅肉溶接せずに未溶接のままとし、下面側の隅肉溶接部における応力集中を回避するようにした手法が知られている。しかし乍ら、この手法では、ブレーキフランジ4のアクスルハウジング部3に対する溶接長が減少するため、制動時にブレーキフランジ4に加わる制動トルクの支持能力が溶接長の減少に応じて低下してしまう。   Therefore, the brake flange 4 is not welded to the axle housing part 3 of the axle case 1 over the entire circumference, and the range of a predetermined angle (for example, 90 to 120 degrees) on the lower surface side of the axle housing part 3 is not welded without fillet welding. A technique is known that keeps welding and avoids stress concentration at the fillet weld on the lower surface side. However, in this method, since the welding length of the brake flange 4 to the axle housing portion 3 is reduced, the support capability of the braking torque applied to the brake flange 4 during braking is lowered according to the reduction of the welding length.

そこで、この対策として、図9(b)に示すようにフレックス入りワイヤを用いたCF溶接を用い、ブレーキフランジ4をアクスルハウジング部3にその下面側をも含めて隅肉溶接する手法が知られている。この手法によれば、溶接長が稼げるためブレーキハウジング4に加わる制動トルクの支持能力を確保でき、CF溶接(フレックス入りワイヤ)により、図9(a)に示す一般的なソリッドワイヤを用いたCO2 溶接によるブレーキフランジ4のアクスルハウジング部3への隅肉溶接と比べて溶接ビード7の溶接止端部8の形状が滑らかになるため、アクスルハウジング部3の下面側における溶接止端部8の応力集中が軽減される。 Therefore, as a countermeasure, as shown in FIG. 9 (b), a technique is known in which CF welding using a wire with a flex is used and the brake flange 4 is fillet welded to the axle housing portion 3 including the lower surface side. ing. According to this method, since the weld length can be increased, it is possible to ensure the support capability of the braking torque applied to the brake housing 4, and by CF welding (flexed wire), CO using a general solid wire shown in FIG. 2 Since the shape of the weld toe 8 of the weld bead 7 is smoother than the fillet weld of the brake flange 4 to the axle housing 3 by welding, the weld toe 8 on the lower surface side of the axle housing 3 Stress concentration is reduced.

また、図9(c)に示すエアタガネによる手法も実用化されている。このエアタガネによる手法は、ブレーキフランジ4をアクスルハウジング部3にその下面側をも含めて隅肉溶接(ソリッドワイヤを用いたCO2 溶接)した上で、アクスルハウジング部3の下面側の引張曲げ応力の厳しい所定の範囲の溶接止端部8の近傍に、複数の針状の打撃体9を高圧エアの力で振動するようにして叩きつけるものである。この手法によれば、溶接長が稼げるためブレーキハウジング4に加わる制動トルクの支持能力を確保でき、針状の打撃体9によって叩かれた部分(アクスルハウジング部3の下面側の引張曲げ応力の厳しい部分)の表面が硬化して強度が向上すると共に、引張応力集中部に圧縮の残留応力が発生するため応力が相殺される。 Also, a method using an air tag shown in FIG. 9C has been put into practical use. In this air tagging method, the brake flange 4 is welded to the axle housing part 3 including the lower surface side by fillet welding (CO 2 welding using a solid wire), and then the tensile bending stress on the lower surface side of the axle housing part 3 is measured. A plurality of needle-like impacting bodies 9 are struck in the vicinity of the weld toe portion 8 in a severe predetermined range so as to vibrate with the force of high-pressure air. According to this method, since the weld length can be increased, it is possible to secure the supporting ability of the braking torque applied to the brake housing 4 and the portion struck by the needle-like impacting body 9 (the tensile bending stress on the lower surface side of the axle housing portion 3 is severe. The surface of the portion) is hardened and the strength is improved, and the compressive residual stress is generated in the tensile stress concentration portion, so that the stress is offset.

特開平8−108882号公報JP-A-8-108882

ところで、フレックス入りワイヤを用いたCF溶接による手法においては、溶接ワイヤのコストが一般的なソリッドワイヤと比較して高価である上、溶接ビード7の表面がスケールで覆われるためこのスケールを除去する必要があり、コストアップ、作業工数の増加及び作業環境の悪化が問題となる。また、エアタガネによる手法においては、溶接後の処理時間の増加や、打撃音等による作業環境の悪化が問題となる。   By the way, in the technique by CF welding using a wire with a flex, the cost of the welding wire is higher than that of a general solid wire, and the scale of the surface of the weld bead 7 is covered with the scale so that the scale is removed. It is necessary to increase the cost, increase the number of work steps, and deteriorate the work environment. Further, in the method using the air chisel, there is a problem that the processing time after welding is increased and the working environment is deteriorated due to the impact sound.

以上の事情を考慮して創案された本発明の目的は、安価で溶接止端部の形状が応力集中の軽減が図れる滑らかな形状となり、アクスルケースへのブレーキフランジの隅肉溶接に適用することで、ブレーキ時の制動トルクの保持と高い耐久性とを安価に両立できる隅肉溶接部の構造及び隅肉溶接方法を提供することにある。   The object of the present invention created in view of the above circumstances is to be applied to the fillet welding of the brake flange to the axle case at a low cost and the shape of the weld toe becomes a smooth shape capable of reducing stress concentration. Thus, it is an object of the present invention to provide a fillet welded structure and fillet welding method capable of maintaining both braking torque retention during braking and high durability at low cost.

上記課題を解決するために第1の発明は、第1の部材に第2の部材を隅肉溶接してなる隅肉溶接部の構造であって、第1の部材及び第2の部材の内の少なくとも一方の部材の隅肉溶接する部分の一部又は全部に溶接方向に沿った溝を形成し、溶接時にその溝を溶着金属で埋めて溶接ビードの脚長が上記溝の幅よりも大きくなるように溶接してなるものである。   In order to solve the above-mentioned problem, a first invention is a structure of a fillet welded portion formed by fillet welding a second member to a first member, and includes the first member and the second member. A groove along the welding direction is formed in a part or all of the fillet welded portion of at least one of the members, and the groove is filled with a weld metal during welding so that the leg length of the weld bead is larger than the width of the groove. It is made by welding.

上記溝の幅が上記脚長の1/4以上、上記溝の深さが上記溝の幅の略1/2であることが好ましい。   The width of the groove is preferably ¼ or more of the leg length, and the depth of the groove is preferably approximately ½ of the width of the groove.

また、第2の発明は、車両用のアクスルケースの円筒状のアクスルハウジング部に、ブレーキを取り付けるための環状板状のブレーキフランジを嵌合して上記アクスルハウジング部の周方向に隅肉溶接してなる隅肉溶接部の構造であって、上記アクスルハウジング部及びブレーキフランジの内の少なくとも一方の部材の隅肉溶接する部分の一部又は全部に溶接方向に沿った溝を形成し、溶接時にその溝を溶着金属で埋めて溶接ビードの脚長が上記溝の幅よりも大きくなるように溶接してなるものである。   According to a second aspect of the present invention, an annular plate-like brake flange for mounting a brake is fitted into a cylindrical axle housing portion of a vehicle axle case, and fillet welded in the circumferential direction of the axle housing portion. A fillet welded structure is formed, and a groove along the welding direction is formed in a part or all of the fillet welded portion of at least one member of the axle housing part and the brake flange, during welding. The groove is filled with a weld metal and welded so that the leg length of the weld bead is larger than the width of the groove.

上記溝が、上記アクスルハウジング部の車両下側の外周面に形成されることが好ましい。   It is preferable that the groove is formed on the outer peripheral surface of the axle housing portion on the vehicle lower side.

上記溝が、上記アクスルハウジング部の車両下側の外周面の少なくとも60度の範囲に形成されることが好ましい。   It is preferable that the groove is formed in a range of at least 60 degrees on the outer peripheral surface of the axle housing portion on the vehicle lower side.

上記溝の幅が上記脚長の1/4以上、上記溝の深さが上記溝の幅の略1/2であることが好ましい。   The width of the groove is preferably ¼ or more of the leg length, and the depth of the groove is preferably approximately ½ of the width of the groove.

上記溝が、上記アクスルハウジング部の上記ブレーキフランジよりも車幅中心側の外周面にのみ形成されることが好ましい。   It is preferable that the groove is formed only on the outer peripheral surface of the axle housing portion closer to the vehicle width center than the brake flange.

また、第3の発明は、第1の部材に第2の部材を隅肉溶接する方法であって、第1の部材及び第2の部材の内の少なくとも一方の部材の隅肉溶接する部分の一部又は全部に溶接方向に沿った溝を形成し、溶接時にその溝を溶着金属で埋めて溶接ビードの脚長が上記溝の幅よりも大きくなるように溶接するものである。   The third invention is a method of fillet welding the second member to the first member, wherein the fillet weld of at least one of the first member and the second member Grooves along the welding direction are formed in part or all, and during welding, the grooves are filled with a weld metal, and welding is performed so that the leg length of the weld bead is larger than the width of the groove.

また、第4の発明は、車両用のアクスルケースの円筒状のアクスルハウジング部に、ブレーキを取り付けるための環状板状のブレーキフランジを嵌合して上記アクスルハウジング部の周方向に隅肉溶接する方法であって、上記アクスルハウジング部及びブレーキフランジの内の少なくとも一方の部材の隅肉溶接する部分の一部又は全部に溶接方向に沿った溝を形成し、溶接時にその溝を溶着金属で埋めて溶接ビードの脚長が上記溝の幅よりも大きくなるように溶接するものである。   According to a fourth aspect of the present invention, an annular plate-like brake flange for mounting a brake is fitted to a cylindrical axle housing portion of an axle case for a vehicle, and fillet welding is performed in the circumferential direction of the axle housing portion. A method of forming a groove along a welding direction in a part or all of a fillet welded portion of at least one member of the axle housing portion and the brake flange, and filling the groove with a weld metal during welding. Then, welding is performed so that the leg length of the weld bead is larger than the width of the groove.

また、第5の発明は、隅肉溶接された溶接ビードの溶接線の一部分に応力が集中するような状況が見込まれるとき、少なくとも上記一部分を含むようにして溶接線に沿った溝を母材に形成しておき、その溝を溶着金属で埋めて溶接ビードの脚長が溝の幅以上となるように隅肉溶接するようにしたものである。   According to a fifth aspect of the present invention, when a situation where stress is concentrated on a part of the weld line of the fillet welded bead is formed, a groove along the weld line is formed in the base material so as to include at least the part. The groove is filled with a weld metal, and fillet welding is performed so that the leg length of the weld bead is equal to or greater than the width of the groove.

本発明に係る隅肉溶接部の構造及び隅肉溶接方法によれば、安価で溶接止端部の形状が応力集中の軽減が図れる滑らかな形状となり、アクスルケースへのブレーキフランジの隅肉溶接に適用することで、ブレーキの制動トルクの保持と高い耐久性とを安価に両立できる。   According to the fillet weld structure and fillet welding method according to the present invention, the shape of the weld toe becomes a smooth shape that can reduce the stress concentration, and can be used for fillet welding of the brake flange to the axle case. By applying it, it is possible to achieve both maintenance of braking torque of the brake and high durability at a low cost.

本発明の好適実施形態を添付図面に基づいて説明する。   Preferred embodiments of the present invention will be described with reference to the accompanying drawings.

図1(a)、図1(b)、図8(a)、図8(b)に示すように、車両用のアクスルケース1の円筒状のアクスルハウジング部3の外周面には、ブレーキを取り付けるための環状板状のブレーキフランジ4が被嵌され、そのブレーキフランジ4は、アクスルハウジング部3の外周面に、その周方向に沿って隅肉溶接されている。隅肉溶接は、本実施形態では、ブレーキ部品の取付性を考慮してアクスルハウジング部3のブレーキフランジ4よりも車幅中心側にのみ施され、低コスト化を考慮してソリッドワイヤを用いた一般的なCO2 溶接が採用される。 As shown in FIG. 1A, FIG. 1B, FIG. 8A, and FIG. 8B, a brake is applied to the outer peripheral surface of the cylindrical axle housing portion 3 of the axle case 1 for a vehicle. An annular plate-like brake flange 4 to be attached is fitted, and the brake flange 4 is fillet welded to the outer peripheral surface of the axle housing portion 3 along the circumferential direction. In this embodiment, fillet welding is performed only on the vehicle width center side with respect to the brake flange 4 of the axle housing portion 3 in consideration of the mounting property of the brake parts, and a solid wire is used in consideration of cost reduction. General CO 2 welding is employed.

アクスルハウジング部3の外周面の隅肉溶接する部分には、その溶接線の一部に、周方向に沿って溝10が形成されている。詳しくは、溝10は、アクスルハウジング部3の外周面の車両下側の部分に形成され、特に車両下側の部分の少なくとも60度の範囲10a(図8(b)参照)、すなわちアクスルハウジング部3の中心からの鉛直線を挟んで少なくとも左右30度の範囲10aに形成される。ここで「少なくとも60度の範囲10aに溝10を形成する」とは、上述した60度の範囲10aには必ず溝10を形成し、加えて60度を超える範囲にも溝10を形成することを妨げない、と言う意味である。   A groove 10 is formed in a portion of the weld line on the outer peripheral surface of the axle housing portion 3 along the circumferential direction in a part of the weld line. Specifically, the groove 10 is formed in a vehicle lower side portion of the outer peripheral surface of the axle housing portion 3, and in particular, a range 10 a (see FIG. 8B) of at least 60 degrees of the vehicle lower portion, that is, the axle housing portion. 3 is formed in a range 10a of at least 30 degrees left and right across a vertical line from the center. Here, “the groove 10 is formed in the range 10a of at least 60 degrees” means that the groove 10 is necessarily formed in the above-described range 10a of 60 degrees, and the groove 10 is also formed in the range exceeding 60 degrees. It means not to disturb.

本実施形態では、ブレーキフランジ4がアクスルハウジング部3の外周面の全周に亘って隅肉溶接され、その溶接部の内、アクスルハウジング部3の外周面の車両下側の部分の60度の範囲10aにのみ溝10が形成されている。但し、隅肉溶接は全周に亘って施されていなくてもよく、溝10は60度の範囲10aを超えて形成されていてもよい。アクスルハウジング部3は本実施形態ではその中心線に沿って円筒を略半割りした2分割パーツからなり、溝10はその分割パーツをプレス成形する際に同時にプレス型に押圧されて円弧状(略半円状)に成形される。よって、溝10を成形するための追加の工程は不要である。但し、溝10の断面は三角形や矩形でもよく、溝10を切削加工で成形してもよい。   In this embodiment, the brake flange 4 is fillet welded over the entire circumference of the outer peripheral surface of the axle housing portion 3, and 60 ° of the portion of the welded portion of the outer peripheral surface of the axle housing portion 3 on the vehicle lower side. The groove 10 is formed only in the range 10a. However, fillet welding may not be performed over the entire circumference, and the groove 10 may be formed beyond the range 10a of 60 degrees. In this embodiment, the axle housing part 3 is composed of two divided parts in which a cylinder is substantially divided in half along the center line thereof, and the groove 10 is simultaneously pressed by a press die when the divided parts are press-molded to form an arc shape (substantially). (Semicircle). Therefore, the additional process for shape | molding the groove | channel 10 is unnecessary. However, the cross section of the groove 10 may be triangular or rectangular, and the groove 10 may be formed by cutting.

溝10は、ブレーキフランジ4をアクスルハウジング部3に隅肉溶接(ソリッドワイヤを用いた一般的なCO2 溶接)する際に、溶着金属で埋められ、溶接ビード7の脚長aが溝10の幅Xよりも大きくなるように溶接ビード7が形成される。このように溶着金属が溝10の内面を溶かしつつ溝10の内部に嵌り込むようにして収容されるため、溝10が無い場合と比べると、単位長さ当たりの溶着金属の体積は同じであっても、溶接ビード7の表面7aが凸形状と成り難くなり、凹形状乃至は平面形状、或いは凸形状と成ったとしても凸の程度が小さく成る。すなわち、安価なソリッドワイヤを用いたCO2 溶接を採用しても、高価なフラックス入りワイヤを用いたCF溶接(図9(b)参照)を採用した場合と同様の溶接ビード7の形状が得られる。 The groove 10 is filled with a weld metal when the brake flange 4 is fillet welded to the axle housing portion 3 (general CO 2 welding using a solid wire), and the leg length a of the weld bead 7 is the width of the groove 10. The weld bead 7 is formed so as to be larger than X. As described above, since the weld metal is accommodated so as to fit inside the groove 10 while melting the inner surface of the groove 10, the volume of the weld metal per unit length is the same as compared with the case where there is no groove 10. The surface 7a of the weld bead 7 is unlikely to have a convex shape, and even if it has a concave shape, a planar shape, or a convex shape, the degree of convexity is reduced. That is, even when CO 2 welding using an inexpensive solid wire is employed, the same weld bead 7 shape as that obtained when CF welding using an expensive flux-cored wire (see FIG. 9B) is employed is obtained. It is done.

この結果、極めて低コストで溶接ビード7の溶接止端部8のフランク角αが大きくなって、溶接止端部8が滑らかに母材(アクスルハウジング部3)と接続する形状となり、溶接止端部8における応力集中が軽減される。すなわち、アクスルケース1において引張応力が集中するアクスルハウジング部3の車両下面側におけるブレーキフランジ4の溶接ビード7の溶接止端部8の形状が、車両下面側の60度の範囲10aで滑らかになり、その部分での応力集中が緩和される。よって、車両下面側における溶接止端部8を始点とする応力集中に因る亀裂の発生を低コストで抑制することができ、耐久性が向上する。また、フラックス入りワイヤを用いたCF溶接を採用していないので溶接ビード7の表面がスケールで覆われることはなく、このスケールを除去するための作業工数の増加や作業環境の悪化の問題は生じない。   As a result, the flank angle α of the weld toe part 8 of the weld bead 7 is increased at a very low cost, and the weld toe part 8 is smoothly connected to the base material (axle housing part 3). Stress concentration in the portion 8 is reduced. That is, the shape of the weld toe portion 8 of the weld bead 7 of the brake flange 4 on the vehicle lower surface side of the axle housing portion 3 where tensile stress is concentrated in the axle case 1 becomes smooth in a range 10a of 60 degrees on the vehicle lower surface side. , Stress concentration in the part is relaxed. Therefore, the occurrence of cracks due to stress concentration starting from the weld toe portion 8 on the vehicle lower surface side can be suppressed at low cost, and durability is improved. Further, since CF welding using a flux-cored wire is not adopted, the surface of the weld bead 7 is not covered with a scale, and problems such as an increase in work man-hours for removing the scale and a deterioration of the work environment arise. Absent.

また、溝10が隅肉溶接時に溶着金属で埋められ、溶接ビード7の脚長aが溝10の幅Xよりも大きくなるように溶接されることで、上述のようにフランク角αを大きくしつつ単位長さ当たりの溶着金属の体積が十分に確保され、溶着金属が母材に十分溶け込むため、高い溶接強度を確保できる。また、溝10を形成する以外は従来の隅肉溶接(ソリッドワイヤを用いたCO2 溶接)と同様の溶接条件(電圧、溶接速度等)で溶接しているので、低コストとなると共に従来と同様の溶接強度が得られる。加えて、本実施形態では、ブレーキフランジ4をアクスルハウジング部3の外周面の全周に亘って隅肉溶接しているので、長い溶接長が確保される。このように、高い溶接強度が得られると共に長い溶接長が確保できるため、制動時にブレーキフランジ4に加わる制動トルクの支持能力が高まり耐久性が向上する。 Further, the groove 10 is filled with a weld metal during fillet welding, and the weld bead 7 is welded so that the leg length a is larger than the width X of the groove 10, thereby increasing the flank angle α as described above. Since the volume of the weld metal per unit length is sufficiently secured and the weld metal is sufficiently melted into the base material, high welding strength can be secured. Further, since welding is performed under the same welding conditions (voltage, welding speed, etc.) as conventional fillet welding (CO 2 welding using a solid wire) except that the groove 10 is formed, the cost becomes low and Similar weld strength is obtained. In addition, in this embodiment, since the fillet weld is performed over the entire circumference of the outer peripheral surface of the axle housing portion 3, a long weld length is ensured. In this way, high welding strength can be obtained and a long welding length can be ensured, so that the support capability of the braking torque applied to the brake flange 4 during braking is increased and durability is improved.

すなわち、本実施形態は、制動時にブレーキフランジ4に加わる制動トルクの支持能力を高めるため、ブレーキフランジ4をアクスルハウジング部3にその下面側をも含めて隅肉溶接し、且つ引張応力の集中に因り亀裂の発生が懸念される溶接ビード7の車両下面側の溶接止端部8の形状を滑らかに母材に繋がるようにしてその応力集中を緩和すべく、車両下面側の60度の範囲10aに溝10を形成した上で、安価なソリッドワイヤを用いたCO2 溶接によって隅肉溶接を行ったものである。これにより、安価で溶接止端部8の形状が応力集中の軽減が図れる滑らかな形状となり、ブレーキの制動トルクの保持と高い耐久性とを安価に両立できる。 That is, in this embodiment, in order to enhance the support capability of the braking torque applied to the brake flange 4 during braking, the brake flange 4 is fillet welded to the axle housing portion 3 including the lower surface side, and concentration of tensile stress is concentrated. Therefore, in order to reduce the stress concentration by smoothly connecting the shape of the weld toe portion 8 on the vehicle lower surface side of the weld bead 7 where the occurrence of cracks is a concern to the base material, a range 10a of 60 ° on the vehicle lower surface side. In addition, the groove 10 is formed on the surface, and fillet welding is performed by CO 2 welding using an inexpensive solid wire. Thereby, the shape of the weld toe portion 8 is a low-cost and smooth shape that can reduce the stress concentration, and it is possible to achieve both maintenance of braking torque of the brake and high durability at low cost.

なお、溝10は、上述したように溶接長さの全ての範囲に形成する必要はなく、強度上特に厳しい範囲(応力集中が顕著な範囲)、本実施形態のようにアクスルケース1のアクスルハウジング部3へのブレーキフランジ4の隅肉溶接においては、アクスルハウジング部3の車両下側の60度の範囲10aに溝10を設け、隅肉溶接時にその溝10を埋めて脚長aが溝10の幅Xより大きくなるように溶接ビード7を形成することで、十分な強度向上効果(応力集中緩和効果)が得られる。但し、溝10を溶接長さの全ての範囲、即ちアクスルハウジング部3の外周面の全周に亘って形成してもよいことは勿論である。   The groove 10 does not need to be formed in the entire range of the welding length as described above, and is particularly in a severe range (a range in which stress concentration is remarkable), and the axle housing of the axle case 1 as in this embodiment. In the fillet welding of the brake flange 4 to the portion 3, a groove 10 is provided in a 60 ° range 10 a on the vehicle lower side of the axle housing portion 3, and the leg length a is filled with the groove 10 during fillet welding. By forming the weld bead 7 so as to be larger than the width X, a sufficient strength improvement effect (stress concentration relaxation effect) can be obtained. However, it is needless to say that the groove 10 may be formed over the entire range of the welding length, that is, the entire circumference of the outer peripheral surface of the axle housing portion 3.

以下に、本発明の技術的な前提を述べる。   The technical premise of the present invention will be described below.

一般に、隅肉溶接部(溶接ビード7)の外観は、溶接ビード7の脚長aが同じ場合には単位長さ当たりの溶着金属の量が少ないほど凹んだ形状となって溶接止端部8が滑らかに母材に接続する形状となり、溶接止端部8における溶着金属表面と母材表面の成すフランク角α(図2参照)が大きくなり、その溶接止端部8における応力の集中係数が軽減される。   In general, when the leg length a of the weld bead 7 is the same, the appearance of the fillet welded portion (weld bead 7) becomes a concave shape as the amount of deposited metal per unit length decreases, so that the weld toe portion 8 is formed. The shape is smoothly connected to the base metal, the flank angle α (see FIG. 2) formed by the surface of the weld metal and the base metal surface at the weld toe 8 is increased, and the stress concentration factor at the weld toe 8 is reduced. Is done.

溶着金属の量を減らすには電流を減らすか溶接速度を上げて単位溶接長当たりの入熱量を減らせばよいが、入熱量が減少することにより溶接の溶け込みや溶接ビード7の有効のど厚も減少してしまい、溶接ルート部からの亀裂発生や破壊の原因となるため、この方法によって溶着金属の量を減らしてフランク角αを増加させるのには限度がある。特に、溶接材料費が安く溶接の後処理が容易なCO2 溶接の場合には溶接ワイヤから比較的大きな溶滴が落下することにより溶着金属が形成される上、スラグの少ない分だけ溶着金属の冷却凝固が速いため、溶接ビード7の幅や高さにムラのある、不連続な溶接ビード7と成り易く、更に限度が狭いため、より凸形状の溶接ビード7と成り易い(図9(a)参照)。 To reduce the amount of deposited metal, the current can be reduced or the welding speed can be increased to reduce the heat input per unit weld length. However, by reducing the heat input, welding penetration and the effective throat thickness of the weld bead 7 are reduced. As a result, cracks and breakage from the weld root are caused, and there is a limit to increasing the flank angle α by reducing the amount of deposited metal by this method. In particular, in the case of CO 2 welding where the welding material cost is low and the post-processing of welding is easy, a relatively large droplet falls from the welding wire to form a deposited metal, and the amount of deposited metal is reduced by the amount of slag. Since the cooling and solidification is fast, the weld bead 7 is likely to be a discontinuous weld bead 7 with uneven width and height, and the limit is narrower, so that it is more likely to be a more convex weld bead 7 (FIG. 9A). )reference).

ところで、図2において、2つの部材(例えば、ブレーキフランジ4、アクスルハウジング部3)の溶接ビード7の水平方向及び垂直方向の脚長aが等しく溶接ビード7の表面が略平坦の場合には、フランク角αは約135度(180度−45度)となる。本発明者は、溶着金属の量が50%増えて溶接ビード7が凸形状となるとフランク角αは約40度減少し、逆に溶着金属の量が50%減って溶接ビード7が凹形状となるとフランク角αは約40度増加することを見出した(図3参照)。   By the way, in FIG. 2, when the horizontal length and the vertical leg length a of the weld bead 7 of the two members (for example, the brake flange 4 and the axle housing portion 3) are equal and the surface of the weld bead 7 is substantially flat, The angle α is about 135 degrees (180 degrees-45 degrees). The inventor has found that when the amount of weld metal is increased by 50% and the weld bead 7 has a convex shape, the flank angle α is reduced by about 40 degrees, and conversely, the amount of weld metal is reduced by 50% and the weld bead 7 has a concave shape. Then, it was found that the flank angle α increases by about 40 degrees (see FIG. 3).

図3は、溶着金属の溶着量変化率(B/A)と、フランク角αと相関する角度θ(θ=180度−(45度+フランク角α))との関係を表す説明図である。図3は次のようにして求められた。先ず、図2において、Aは、溶接ビード7の水平方向の脚長a、垂直方向の脚長a、表面が平坦な部分の体積であり、Bはその表面から膨出した或いは表面から凹んだ部分の体積である。図2の三角形XYZについて次式が成立する。   FIG. 3 is an explanatory diagram showing the relationship between the deposition amount change rate (B / A) of the weld metal and the angle θ (θ = 180 degrees− (45 degrees + flank angle α)) correlated with the flank angle α. . FIG. 3 was obtained as follows. First, in FIG. 2, A is the leg length a in the horizontal direction of the weld bead 7, the leg length a in the vertical direction, and the volume of the flat portion of the surface, and B is the volume of the portion bulging from the surface or recessed from the surface. Volume. The following equation holds for the triangle XYZ in FIG.

sinθ=(√2a/2)/R
書き換えて
R=a/(√2sinθ)…(1)
また
A=0.5a2…(2)
B=πR2 (2θ/360)−0.5(Rsinθ)(Rcosθ)×2
=0.5R2 (4πθ/360)−0.5R2 sin2θ
=0.5R2 ((4πθ/360)−sin2θ)
(1)式を代入して
B=(0.25a2 /sin2 θ)×((4πθ/360)−sin2θ)…(3) (2)式、(3)式より
B/A=(0.5/sin2 θ)×((4πθ/360)−sin2θ)…(4)
(4)式より図3のグラフが得られる。図3によれば、B/Aが+0.5の場合、即ちベース部Aの表面にAの50%の体積の膨出部Bが膨出している場合、θが約+40度となってフランク角αが約40度小さく成る。逆に、B/Aが−0.5の場合、即ちベース部Aの表面からAの50%の体積の凹み部Bが窪んでいる場合、θが約−40度となってフランク角αが約40度大きく成る。
sin θ = (√2a / 2) / R
Rewrite R = a / (√2 sin θ) (1)
A = 0.5a 2 (2)
B = πR 2 (2θ / 360) −0.5 (Rsinθ) (Rcosθ) × 2
= 0.5R 2 (4πθ / 360) -0.5R 2 sin2θ
= 0.5R 2 ((4πθ / 360) −sin2θ)
Substituting equation (1) B = (0.25a 2 / sin 2 θ) × ((4πθ / 360) −sin 2θ) (3) From equations (2) and (3), B / A = (0 .5 / sin 2 θ) × ((4πθ / 360) −sin 2θ) (4)
The graph of FIG. 3 is obtained from the equation (4). According to FIG. 3, when B / A is +0.5, that is, when a bulging portion B having a volume of 50% of A bulges on the surface of the base portion A, θ is about +40 degrees and flank. The angle α is reduced by about 40 degrees. Conversely, when B / A is −0.5, that is, when a dent B having a volume of 50% of A is recessed from the surface of the base A, θ is about −40 degrees and the flank angle α is It is about 40 degrees larger.

ここで、図1(a)に示すように、隅肉溶接する部材の少なくとも一方(本実施形態ではアクスルハウジング部3)に、脚長aの範囲で脚長aの1/4以上の幅Xを有し、深さYが幅Xの略1/2となる溝10を溶接線に沿って形成する。そして、この部材(アクスルハウジング部3)に他方の部材(ブレーキフランジ4)を、ソリッドワイヤを用いてCO2 溶接により隅肉溶接し、図1(b)に示すように、溝10を溶着金属で完全に埋めることにより、溝10の無い場合に比べて表面の膨らみが少ない乃至は表面の凹んだ溶接ビード7の外観が得られる。 Here, as shown in FIG. 1A, at least one of the fillet welded members (the axle housing portion 3 in this embodiment) has a width X that is 1/4 or more of the leg length a within the range of the leg length a. Then, the groove 10 whose depth Y is approximately ½ of the width X is formed along the weld line. Then, the other member (brake flange 4) is fillet welded to the member (axle housing portion 3) by CO 2 welding using a solid wire, and the groove 10 is welded as shown in FIG. 1 (b). By completely filling in, the appearance of the weld bead 7 with a less surface bulge or a recessed surface can be obtained as compared with the case without the groove 10.

例えば、図2に示すように、溝10の幅Xが溶接ビード7の脚長aの1/2の半円状の溝10を配置した場合、溝10の断面積は脚長aを2辺とする2等辺直角三角形(ベース部A)の面積の約20%であることから、溶着金属の約20%がこの溝10を埋めるために消費されるため、図3によりフランク角αが約17度増加し、溶接止端部8の応力集中が緩和され、溶接止端部8からの亀裂の発生が抑制され、寿命を大幅に向上できる。   For example, as shown in FIG. 2, when a semicircular groove 10 having a width X of the groove 10 that is ½ of the leg length a of the weld bead 7 is disposed, the cross-sectional area of the groove 10 is such that the leg length a is two sides. Since about 20% of the area of the isosceles right triangle (base part A) is about 20% of the deposited metal is consumed to fill the groove 10, the flank angle α is increased by about 17 degrees according to FIG. In addition, the stress concentration at the weld toe 8 is alleviated, the occurrence of cracks from the weld toe 8 is suppressed, and the life can be greatly improved.

また、溝10の幅Xが溶接ビード7の脚長aの1/4の半円状の溝10を配置した場合には、溝10の断面積はベース部Aの面積の約5%となるので、溶着金属の約5%がこの溝10を埋めるために消費され、図3によりフランク角αが約4度増加するが、溝10の幅Xが溶接ビード7の脚長aの1/5の半円状の溝10を配置した場合、溝10の断面積はベース部Aの面積の約3%となるので、溶着金属の約3%がこの溝を埋めるために消費され、図3によりフランク角αが約3度しか増加しない。   Further, when the semicircular groove 10 whose width X is 1/4 of the leg length a of the weld bead 7 is disposed, the sectional area of the groove 10 is about 5% of the area of the base portion A. About 5% of the deposited metal is consumed to fill the groove 10 and the flank angle α is increased by about 4 degrees according to FIG. 3, but the width X of the groove 10 is half of the leg length a of the weld bead 7. When the circular groove 10 is arranged, the cross-sectional area of the groove 10 is about 3% of the area of the base portion A, so that about 3% of the deposited metal is consumed to fill the groove, and the flank angle is shown in FIG. α increases only about 3 degrees.

よって、フランク角αが少なくとも約4度以上増加することを確保して、或る程度の応力集中緩和の効果を得るべく、特許請求の範囲において、溝10の幅Xが溶接ビード7の脚長aの1/4以上、溝10の深さYが溝10の幅Xの略1/2であることを限定した請求項を設けている。   Therefore, in order to ensure that the flank angle α is increased by at least about 4 degrees and obtain a certain degree of stress concentration relaxation effect, in the claims, the width X of the groove 10 is the leg length a of the weld bead 7. A claim is provided in which the depth Y of the groove 10 is approximately ½ of the width X of the groove 10.

本発明の変形実施形態を図4〜図7に示す。   Modified embodiments of the present invention are shown in FIGS.

図4(a)、図4(b)に示すものは、溝10をアクスルハウジング部3のブレーキフランジ4よりも車幅中心側のみならず車幅端部側にも同様に設け、車幅中心側のみならず車幅端部側にも同様に溶接ビード7を形成した点のみが前実施形態と異なり、その他は前実施形態と同様となっている。車幅中心側の溝10の幅X1は脚長a1の1/4以上、溝10の深さY1は溝10の幅X1の略1/2である。車幅端部側の溝10の幅X2は脚長a2の1/4以上、溝10の深さY2は溝の幅X2の略1/2である。   4 (a) and 4 (b), the groove 10 is provided not only on the vehicle width center side but also on the vehicle width end side with respect to the brake flange 4 of the axle housing portion 3 in the same manner. Only the point which formed the weld bead 7 not only on the side but also on the vehicle width end side is different from the previous embodiment, and the others are the same as in the previous embodiment. The width X1 of the groove 10 on the vehicle width center side is ¼ or more of the leg length a1, and the depth Y1 of the groove 10 is approximately ½ of the width X1 of the groove 10. The width X2 of the groove 10 on the vehicle width end side is not less than 1/4 of the leg length a2, and the depth Y2 of the groove 10 is approximately 1/2 of the groove width X2.

図5(a)、図5(b)に示すものは、溝10をアクスルハウジング部3に設けることに加えブレーキフランジ4にも同様に設けた点のみが最初の実施形態と異なり、その他は最初の実施形態と同様となっている。アクスルハウジング部3の溝10の幅X3は脚長a3の1/4以上、溝10の深さY3は溝10の幅X3の略1/2である。ブレーキフランジ4の溝10の幅X4は脚長a4の1/4以上、溝10の深さY4は溝10の幅X4の略1/2である。   5 (a) and 5 (b) differ from the first embodiment only in that the groove 10 is provided in the axle housing portion 3 and the brake flange 4 is similarly provided. This is the same as the embodiment. The width X3 of the groove 10 of the axle housing part 3 is ¼ or more of the leg length a3, and the depth Y3 of the groove 10 is substantially ½ of the width X3 of the groove 10. The width X4 of the groove 10 of the brake flange 4 is ¼ or more of the leg length a4, and the depth Y4 of the groove 10 is substantially ½ of the width X4 of the groove 10.

図6(a)、図6(b)に示すものは、図4(a)、図4(b)に示すものと図5(a)、図5(b)に示すものとを組み合わせたものである。溝10の幅X5は脚長a5の1/4以上、溝10の深さY5は溝10の幅X5の略1/2である。溝10の幅X6は脚長a6の1/4以上、溝10の深さY6は溝10の幅X6の略1/2である。溝10の幅X7は脚長a7の1/4以上、溝10の深さY7は溝10の幅X7の略1/2である。溝10の幅X8は脚長a8の1/4以上、溝10の深さY8は溝10の幅X8の略1/2である。   6 (a) and 6 (b) are a combination of those shown in FIGS. 4 (a) and 4 (b) and those shown in FIGS. 5 (a) and 5 (b). It is. The width X5 of the groove 10 is ¼ or more of the leg length a5, and the depth Y5 of the groove 10 is approximately ½ of the width X5 of the groove 10. The width X6 of the groove 10 is ¼ or more of the leg length a6, and the depth Y6 of the groove 10 is substantially ½ of the width X6 of the groove 10. The width X7 of the groove 10 is ¼ or more of the leg length a7, and the depth Y7 of the groove 10 is substantially ½ of the width X7 of the groove 10. The width X8 of the groove 10 is ¼ or more of the leg length a8, and the depth Y8 of the groove 10 is approximately ½ of the width X8 of the groove 10.

図7(a)、図7(b)に示すものは、溝10の断面を三角形、矩形としたものであり、溝10をプレス加工ではなく切削加工やコイニング加工により成形して溝10の反対側の突起を無くしたものである。   7 (a) and FIG. 7 (b) show the groove 10 having a triangular or rectangular cross section. The groove 10 is formed by cutting or coining instead of pressing, and is opposite to the groove 10. The side protrusion is eliminated.

これらの変形実施形態においても、最初の実施形態と同様の作用効果を奏する。   In these modified embodiments, the same operational effects as the first embodiment can be obtained.

なお、本発明は、アクスルケース1におけるアクスルハウジング部3とブレーキフランジ4との隅肉溶接に限られることはない。すなわち、隅肉溶接された溶接ビードの溶接線に沿った一部分に応力(引張又は圧縮)が集中するような状況が見込まれるのであれば、少なくとも上記一部分を含むようにして溶接線に沿った溝を母材に形成しておき、その溝を溶着金属で埋めて溶接ビードの脚長が溝の幅以上となるように隅肉溶接(安価なCO2 溶接等)することで、各種の隅肉溶接に適用できる。 The present invention is not limited to fillet welding between the axle housing portion 3 and the brake flange 4 in the axle case 1. That is, if stress (tensile or compression) is expected to be concentrated on a portion along the weld line of the fillet welded bead, the groove along the weld line should be formed so as to include at least the portion. It is applied to various fillet welding by forming fillet and filling the groove with weld metal and fillet welding (cheap CO 2 welding etc.) so that the leg length of the weld bead is equal to or larger than the groove width. it can.

本発明の好適実施形態に係る隅肉溶接部の構造、隅肉溶接方法を示す説明図であり、(a)はアクスルハウジング部とブレーキフランジの溶接前の断面図、(b)は溶接後の同断面図である。It is explanatory drawing which shows the structure of the fillet weld part which concerns on suitable embodiment of this invention, and a fillet welding method, (a) is sectional drawing before welding of an axle housing part and a brake flange, (b) is after welding. FIG. 隅肉溶接部の拡大断面図である。It is an expanded sectional view of a fillet weld part. 溶着金属量とフランク角αに相関する角度θとの相関を示す説明図である。It is explanatory drawing which shows the correlation with the angle (theta) correlated with the amount of welding metals, and flank angle (alpha). 本発明の変形実施形態に係る隅肉溶接部の構造、隅肉溶接方法を示す説明図であり、(a)はアクスルハウジング部とブレーキフランジの溶接前の断面図、(b)は溶接後の同断面図である。It is explanatory drawing which shows the structure of the fillet weld part which concerns on deformation | transformation embodiment of this invention, and a fillet welding method, (a) is sectional drawing before welding of an axle housing part and a brake flange, (b) is after welding. FIG. 本発明の別の変形実施形態に係る隅肉溶接部の構造、隅肉溶接方法を示す説明図であり、(a)はアクスルハウジング部とブレーキフランジの溶接前の断面図、(b)は溶接後の同断面図である。It is explanatory drawing which shows the structure of the fillet weld part which concerns on another deformation | transformation embodiment of this invention, and a fillet weld method, (a) is sectional drawing before welding of an axle housing part and a brake flange, (b) is welding. It is the same sectional drawing after. 本発明の更に別の変形実施形態に係る隅肉溶接部の構造、隅肉溶接方法を示す説明図であり、(a)はアクスルハウジング部とブレーキフランジの溶接前の断面図、(b)は溶接後の同断面図である。It is explanatory drawing which shows the structure of the fillet weld part which concerns on another deformation | transformation embodiment of this invention, and a fillet weld method, (a) is sectional drawing before welding of an axle housing part and a brake flange, (b) is It is the same sectional view after welding. 本発明のまた更に別の変形実施形態に係る隅肉溶接部の構造、隅肉溶接方法を示す説明図であり、(a)は溝の断面が三角形のもの、(b)は溝の断面が矩形のものを示す。It is explanatory drawing which shows the structure of the fillet weld part and fillet weld method concerning another modified embodiment of this invention, (a) is a thing with a cross section of a groove | channel, (b) is a cross section of a groove | channel. Indicates a rectangular object. アクスルケースの説明図であり、(a)はアクスルケースの正面図、(b)は同側面図である。It is explanatory drawing of an axle case, (a) is a front view of an axle case, (b) is the side view. 従来例を示す説明図であり、(a)はアクスルハウジング部にブレーキフランジをCO2 溶接したものの断面図、(b)は同様にCF溶接したものの断面図、(c)は同様にCO2 溶接したものにエアタガネを施した断面図を示す。Is an explanatory view showing a conventional example, (a) shows the cross sectional view though the brake flange and CO 2 welded to the axle housing portion, (b) similarly CF welded Although cross-sectional view, (c) likewise CO 2 welding The cross section which gave air chisel to what was done is shown.

符号の説明Explanation of symbols

1 アクスルケース
3 アクスルハウジング部
4 ブレーキフランジ
7 溶接ビード
8 溶接止端部
10 溝
10a 範囲
a 溶接ビードの脚長
X 溝の幅
Y 溝の深さ
DESCRIPTION OF SYMBOLS 1 Axle case 3 Axle housing part 4 Brake flange 7 Weld bead 8 Weld toe part 10 Groove 10a Range a Weld bead leg length X Groove width Y Groove depth

Claims (10)

第1の部材に第2の部材を隅肉溶接してなる隅肉溶接部の構造であって、
第1の部材及び第2の部材の内の少なくとも一方の部材の隅肉溶接する部分の一部又は全部に溶接方向に沿った溝を形成し、溶接時にその溝を溶着金属で埋めて溶接ビードの脚長が上記溝の幅よりも大きくなるように溶接してなることを特徴とする隅肉溶接部の構造。
It is a structure of a fillet weld portion formed by fillet welding a second member to a first member,
A groove along the welding direction is formed in a part or all of the fillet welded portion of at least one of the first member and the second member, and the weld bead is filled with a weld metal during welding. The fillet welded structure is characterized in that it is welded so that its leg length is larger than the width of the groove.
上記溝の幅が上記脚長の1/4以上、上記溝の深さが上記溝の幅の略1/2である請求項1に記載の隅肉溶接部の構造。   The fillet welded structure according to claim 1, wherein the width of the groove is ¼ or more of the leg length, and the depth of the groove is approximately ½ of the width of the groove. 車両用のアクスルケースの円筒状のアクスルハウジング部に、ブレーキを取り付けるための環状板状のブレーキフランジを嵌合して上記アクスルハウジング部の周方向に隅肉溶接してなる隅肉溶接部の構造であって、
上記アクスルハウジング部及びブレーキフランジの内の少なくとも一方の部材の隅肉溶接する部分の一部又は全部に溶接方向に沿った溝を形成し、溶接時にその溝を溶着金属で埋めて溶接ビードの脚長が上記溝の幅よりも大きくなるように溶接してなることを特徴とする隅肉溶接部の構造。
Structure of fillet welded portion formed by fitting an annular plate-like brake flange for mounting a brake to a cylindrical axle housing portion of an axle case for a vehicle and performing fillet welding in the circumferential direction of the axle housing portion Because
A groove along the welding direction is formed in a part or all of the fillet welded portion of at least one member of the axle housing part and the brake flange, and the groove is filled with a weld metal at the time of welding. A fillet welded structure, wherein the welded portion is welded so as to be larger than the width of the groove.
上記溝が、上記アクスルハウジング部の車両下側の外周面に形成された請求項3に記載の隅肉溶接部の構造。   The fillet welded structure according to claim 3, wherein the groove is formed on an outer peripheral surface of the axle housing portion on the vehicle lower side. 上記溝が、上記アクスルハウジング部の車両下側の外周面の少なくとも60度の範囲に形成された請求項4に記載の隅肉溶接部の構造。   5. The fillet welded structure according to claim 4, wherein the groove is formed in a range of at least 60 degrees on the outer peripheral surface of the axle housing portion on the vehicle lower side. 上記溝の幅が上記脚長の1/4以上、上記溝の深さが上記溝の幅の略1/2である請求項3〜5いずれかに記載の隅肉溶接部の構造。   The structure of the fillet welded portion according to any one of claims 3 to 5, wherein the width of the groove is ¼ or more of the leg length, and the depth of the groove is approximately ½ of the width of the groove. 上記溝が、上記アクスルハウジング部の上記ブレーキフランジよりも車幅中心側の外周面にのみ形成された請求項3〜6いずれかに記載の隅肉溶接部の構造。   The fillet welded structure according to any one of claims 3 to 6, wherein the groove is formed only on the outer peripheral surface of the axle housing portion closer to the vehicle width center than the brake flange. 第1の部材に第2の部材を隅肉溶接する方法であって、
第1の部材及び第2の部材の内の少なくとも一方の部材の隅肉溶接する部分の一部又は全部に溶接方向に沿った溝を形成し、溶接時にその溝を溶着金属で埋めて溶接ビードの脚長が上記溝の幅よりも大きくなるように溶接することを特徴とする隅肉溶接方法。
A method of fillet welding a second member to a first member,
A groove along the welding direction is formed in a part or all of the fillet welded portion of at least one of the first member and the second member, and the weld bead is filled with a weld metal during welding. The fillet welding method is characterized in that welding is performed such that the leg length of the metal is larger than the width of the groove.
車両用のアクスルケースの円筒状のアクスルハウジング部に、ブレーキを取り付けるための環状板状のブレーキフランジを嵌合して上記アクスルハウジング部の周方向に隅肉溶接する方法であって、
上記アクスルハウジング部及びブレーキフランジの内の少なくとも一方の部材の隅肉溶接する部分の一部又は全部に溶接方向に沿った溝を形成し、溶接時にその溝を溶着金属で埋めて溶接ビードの脚長が上記溝の幅よりも大きくなるように溶接することを特徴とする隅肉溶接方法。
An annular plate-like brake flange for mounting a brake is fitted to a cylindrical axle housing portion of a vehicle axle case, and fillet welding is performed in the circumferential direction of the axle housing portion,
A groove along the welding direction is formed in a part or all of the fillet welded portion of at least one member of the axle housing part and the brake flange, and the groove is filled with a weld metal at the time of welding. The fillet welding method is characterized in that welding is performed so as to be larger than the width of the groove.
隅肉溶接された溶接ビードの溶接線の一部分に応力が集中するような状況が見込まれるとき、少なくとも上記一部分を含むようにして溶接線に沿った溝を母材に形成しておき、その溝を溶着金属で埋めて溶接ビードの脚長が溝の幅以上となるように隅肉溶接するようにしたことを特徴とする隅肉溶接方法。   When stress is expected to be concentrated on a part of the weld line of the fillet welded bead, a groove along the weld line is formed in the base material so as to include at least the part, and the groove is welded. A fillet welding method characterized in that fillet welding is performed so that the leg length of the weld bead is equal to or greater than the width of the groove by filling with metal.
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Cited By (5)

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Publication number Priority date Publication date Assignee Title
JP2010100247A (en) * 2008-10-27 2010-05-06 Press Kogyo Co Ltd Axle case
JP2010100110A (en) * 2008-10-21 2010-05-06 Press Kogyo Co Ltd Axle case structure
JP5204107B2 (en) * 2008-06-11 2013-06-05 三菱重工業株式会社 Flange joint for structural members
KR101382678B1 (en) * 2012-09-25 2014-04-07 주식회사 포스코 Weld structure
DE102016114560A1 (en) 2015-08-18 2017-02-23 Suzuki Motor Corporation Composite component

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JPH04118267A (en) * 1990-09-10 1992-04-20 Canon Inc Transfer recording apparatus
JPH07100643A (en) * 1993-10-05 1995-04-18 Nippon Steel Corp Welding method with excellent fatigue cracking resistance
JPH1034328A (en) * 1996-07-19 1998-02-10 Mitsubishi Heavy Ind Ltd Low cycle fatigue resistant fillet welding method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04118267A (en) * 1990-09-10 1992-04-20 Canon Inc Transfer recording apparatus
JPH07100643A (en) * 1993-10-05 1995-04-18 Nippon Steel Corp Welding method with excellent fatigue cracking resistance
JPH1034328A (en) * 1996-07-19 1998-02-10 Mitsubishi Heavy Ind Ltd Low cycle fatigue resistant fillet welding method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5204107B2 (en) * 2008-06-11 2013-06-05 三菱重工業株式会社 Flange joint for structural members
JP2010100110A (en) * 2008-10-21 2010-05-06 Press Kogyo Co Ltd Axle case structure
JP2010100247A (en) * 2008-10-27 2010-05-06 Press Kogyo Co Ltd Axle case
KR101382678B1 (en) * 2012-09-25 2014-04-07 주식회사 포스코 Weld structure
DE102016114560A1 (en) 2015-08-18 2017-02-23 Suzuki Motor Corporation Composite component
DE102016114560B4 (en) 2015-08-18 2021-10-07 Suzuki Motor Corporation Composite component

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