JP2008170070A - Heating device - Google Patents

Heating device Download PDF

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JP2008170070A
JP2008170070A JP2007004027A JP2007004027A JP2008170070A JP 2008170070 A JP2008170070 A JP 2008170070A JP 2007004027 A JP2007004027 A JP 2007004027A JP 2007004027 A JP2007004027 A JP 2007004027A JP 2008170070 A JP2008170070 A JP 2008170070A
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heat insulating
resin sheet
heat
insulating layer
chamber
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JP5264079B2 (en
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Hachiji Yokota
八治 横田
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YOKOTA TECHNICA KK
Yokota Technica Co Ltd
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YOKOTA TECHNICA KK
Yokota Technica Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a heating device such as a reflow soldering device and the like of high heat insulating property. <P>SOLUTION: This reflow soldering device solders a printed board 6 loading electronic components by heating it in a heating chamber (preheating chamber 2, reflow chamber 3) of the furnace 1 while conveying it by a conveyor 5. The inside of the furnace 1 is surrounded by a steel plate 7, and a heat insulating layer 8 composed of a heat insulating material, a heat-proof resin sheet 9, a heat insulating layer composed of a heat insulating material, and a resin sheet 11 are successively disposed in adjacent to each other at its outer side to constitute a peripheral wall of the furnace 1. The heat insulating material of the heat insulating layers 8, 10 is composed of, for example, rock wool, glass wool and the like. The heat insulating resin sheet 9 is composed of, for example, a polyimide resin and a fluororesin. The outer resin sheet 11 is composed of, for example, a polyimide resin and a fluororesin though it does not need as much of heat resistance as that of the heat-resisting resin sheet 9 of the inside. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、リフロー半田付け装置等の加熱装置に関し、特に断熱性に優れた加熱装置に関する。   The present invention relates to a heating device such as a reflow soldering device, and more particularly to a heating device excellent in heat insulation.

加熱装置として例えばリフロー半田付け装置がある。このリフロー半田付け装置は、一般に、予熱室及びリフロー室からなる加熱室と、冷却室とをコンベヤの搬送ラインに沿って順に有している。電子部品を搭載した基板はコンベヤによって搬送されながら、加熱室で加熱され、基板上のクリーム半田が溶融されて半田付けされる。従来この種の装置は、加熱室の周壁にロックウールやグラスウール等の断熱材からなる断熱層が設けられ、内部の熱が外部に漏れないようにされている(特許文献1参照)。
特開平7−212026号公報
An example of the heating device is a reflow soldering device. This reflow soldering apparatus generally has a heating chamber composed of a preheating chamber and a reflow chamber, and a cooling chamber in order along the conveying line of the conveyor. The substrate on which the electronic component is mounted is heated in the heating chamber while being conveyed by the conveyor, and the cream solder on the substrate is melted and soldered. Conventionally, in this type of apparatus, a heat insulating layer made of a heat insulating material such as rock wool or glass wool is provided on the peripheral wall of the heating chamber so that internal heat does not leak to the outside (see Patent Document 1).
Japanese Patent Laid-Open No. 7-212026

しかしながら、ロックウールやグラスウール等の断熱材の使用だけでは加熱室の断熱性に限界があり、断熱性を向上させるために断熱層の厚さを厚くすると、加熱室の寸法が増大し、装置の大型化を招く問題がある。また、加熱室の温度低下を補うために、ヒータの消費電力が増加し、ランニングコストがかかる問題があった。   However, there is a limit to the heat insulation of the heating chamber only by using heat insulating materials such as rock wool and glass wool. If the thickness of the heat insulating layer is increased in order to improve the heat insulation, the size of the heating chamber increases, There is a problem that causes an increase in size. Moreover, in order to compensate for the temperature drop of the heating chamber, there is a problem that the power consumption of the heater is increased and the running cost is increased.

本発明の目的は、断熱性が優れた加熱装置を提供することである。   An object of the present invention is to provide a heating device having excellent heat insulation.

上記課題を解決するために本発明は次の解決手段を採る。すなわち、
本発明は、加熱室の周壁に断熱材からなる断熱層を有し、被加熱物を搬送手段で搬送しながら加熱室で加熱処理を行う加熱装置において、前記断熱層の外側に樹脂シートが配置され、この樹脂シートが周壁の外面を形成していることを特徴とする加熱装置である。
In order to solve the above problems, the present invention employs the following means. That is,
The present invention provides a heating apparatus having a heat insulating layer made of a heat insulating material on a peripheral wall of a heating chamber, and performing heat treatment in the heating chamber while conveying an object to be heated by a conveying means, and a resin sheet is disposed outside the heat insulating layer The heating apparatus is characterized in that the resin sheet forms the outer surface of the peripheral wall.

また、本発明は、加熱室の周壁に断熱材からなる断熱層を有し、被加熱物を搬送手段で搬送しながら加熱室で加熱処理を行う加熱装置において、前記断熱層を複数有し、断熱層と断熱層の間に耐熱性樹脂シートが挿入されていることを特徴とする加熱装置である。   Further, the present invention has a heat insulating layer made of a heat insulating material on the peripheral wall of the heating chamber, and in the heating device that performs the heat treatment in the heating chamber while conveying the object to be heated by the conveying means, the heat insulating layer includes a plurality of the heat insulating layers, A heating device in which a heat resistant resin sheet is inserted between the heat insulating layer and the heat insulating layer.

また、本発明は、加熱室の周壁に断熱材からなる断熱層を有し、被加熱物を搬送手段で搬送しながら加熱室で加熱処理を行う加熱装置において、前記断熱層を複数有し、断熱層と断熱層の間に耐熱性樹脂シートが挿入されているとともに、断熱層の外側に樹脂シートが配置され、この樹脂シートが周壁の外面を形成していることを特徴とする加熱装置である。   Further, the present invention has a heat insulating layer made of a heat insulating material on the peripheral wall of the heating chamber, and in the heating device that performs the heat treatment in the heating chamber while conveying the object to be heated by the conveying means, the heat insulating layer includes a plurality of the heat insulating layers, In the heating device, wherein a heat-resistant resin sheet is inserted between the heat-insulating layer and the heat-insulating layer, a resin sheet is disposed outside the heat-insulating layer, and the resin sheet forms the outer surface of the peripheral wall is there.

請求項1記載の本発明によれば、断熱層の外側に樹脂シートが配置され、この樹脂シートが周壁の外面を形成していることから、鋼板で周壁外面を形成している従来の場合に比べて格段に断熱性が向上する。   According to the first aspect of the present invention, since the resin sheet is disposed outside the heat insulating layer and this resin sheet forms the outer surface of the peripheral wall, in the conventional case where the peripheral wall outer surface is formed of a steel plate. Compared to this, the heat insulation is significantly improved.

請求項2記載の本発明によれば、断熱層と断熱層との間に耐熱性樹脂シートが挿入されていることから、断熱層内の空気の移動が耐熱性樹脂シートで遮断される。その結果、断熱層の厚さを増大させずに断熱性が向上する。   According to the second aspect of the present invention, since the heat resistant resin sheet is inserted between the heat insulating layers, the movement of air in the heat insulating layer is blocked by the heat resistant resin sheet. As a result, the heat insulating property is improved without increasing the thickness of the heat insulating layer.

請求項3記載の本発明によれば、上記の効果を併せ持つ。   According to the third aspect of the present invention, the above-described effects are also obtained.

以下、本発明の一実施形態を図面を参照しながら説明する。   Hereinafter, an embodiment of the present invention will be described with reference to the drawings.

リフロー半田付け装置は、図1に示されているように、炉1内に、加熱室(3個の予熱室2及び1個のリフロー室3)と、冷却室4とをコンベヤ5の搬送ラインに沿って順に有している。各室2,3,4内には、半田の酸化を防止するために不活性ガス、本実施形態では窒素ガスが供給されており、電子部品を搭載したプリント基板6がコンベヤ5によって炉1内を搬送される。電子部品を搭載したプリント基板6は、半田付け箇所にペースト状のクリーム半田が塗られている。   As shown in FIG. 1, the reflow soldering apparatus includes a heating chamber (three preheating chambers 2 and one reflow chamber 3) and a cooling chamber 4 in a furnace 1. It has in order along. In each chamber 2, 3, 4, an inert gas, in this embodiment nitrogen gas, is supplied to prevent solder oxidation, and the printed circuit board 6 on which electronic components are mounted is placed in the furnace 1 by the conveyor 5. Be transported. The printed circuit board 6 on which electronic components are mounted has paste-like cream solder applied to the soldering locations.

図2に示されているように、炉1の内部は鋼板7で囲繞されており、その外側は断熱材からなる断熱層8、耐熱性樹脂シート9、断熱材からなる断熱層10、樹脂シート11が順次外側に隣接配置されて、炉1の周壁を構成している。断熱層8,10を形成する断熱材は例えばロックウールやグラスウール等が使用される。耐熱性樹脂シート9は例えばポリイミド樹脂やフッ素樹脂から形成される。外側の樹脂シート11は内部の耐熱性樹脂シート9ほどの耐熱性を必要とされないが、例えばポリイミド樹脂やフッ素樹脂から形成される。   As shown in FIG. 2, the inside of the furnace 1 is surrounded by a steel plate 7, and the outside thereof is a heat insulating layer 8 made of a heat insulating material, a heat resistant resin sheet 9, a heat insulating layer 10 made of a heat insulating material, and a resin sheet. 11 are sequentially arranged adjacent to the outside to constitute the peripheral wall of the furnace 1. For example, rock wool or glass wool is used as the heat insulating material for forming the heat insulating layers 8 and 10. The heat resistant resin sheet 9 is made of, for example, polyimide resin or fluororesin. The outer resin sheet 11 is not required to be as heat resistant as the inner heat resistant resin sheet 9, but is formed of, for example, a polyimide resin or a fluororesin.

図1において、12は送風機、13は送風機12を駆動するモータ、14はヒータ、15は導風装置である。これらで熱風循環装置16が構成され、予熱室2とリフロー室3には熱風循環装置16がコンベヤ5を挟んで上下に設けられている。冷却室4には、コンベヤ5を挟んで上下に冷却風循環装置17が設けられている。冷却風循環装置17は、上記熱風循環装置16とはヒータを備えていない点でのみ相違し、他の構成は同じである。   In FIG. 1, 12 is a blower, 13 is a motor that drives the blower 12, 14 is a heater, and 15 is an air guide device. Thus, the hot air circulation device 16 is configured, and the hot air circulation device 16 is provided above and below the preheating chamber 2 and the reflow chamber 3 with the conveyor 5 interposed therebetween. In the cooling chamber 4, a cooling air circulation device 17 is provided above and below the conveyor 5. The cooling air circulation device 17 is different from the hot air circulation device 16 only in that it does not include a heater, and the other configurations are the same.

したがって、予熱室2とリフロー室3では、ヒータ14によって加熱された雰囲気ガスが、送風機12の回転軸方向に臨む吸入口から送風機12内に吸入され、送風機12の半径方向に設けられている吐出口から導風装置15に吐出され、導風装置15に案内されて複数のガス噴出口からコンベヤ5上のプリント基板6に吹き付けられる。プリント基板6に吹き付けられた雰囲気ガスは、その後、循環路を経て、上記のように、ヒータ14で加熱され、送風機12に吸入されて、吐出口から吐出される。このようにして、雰囲気ガスが熱風循環装置16によって各室2,3内を循環し、プリント基板6が加熱される。また、冷却室4では、冷却風としての雰囲気ガスが冷却室4内を循環し、コンベヤ上のプリント基板6を冷却する。   Therefore, in the preheating chamber 2 and the reflow chamber 3, the atmospheric gas heated by the heater 14 is sucked into the blower 12 from the suction port facing the rotation axis direction of the blower 12 and is discharged in the radial direction of the blower 12. It is discharged from the outlet to the air guide device 15, guided by the air guide device 15, and blown onto the printed circuit board 6 on the conveyor 5 from a plurality of gas jet ports. The atmospheric gas blown to the printed circuit board 6 is then heated by the heater 14 through the circulation path as described above, sucked into the blower 12 and discharged from the discharge port. In this way, the atmospheric gas is circulated through the chambers 2 and 3 by the hot air circulation device 16 and the printed circuit board 6 is heated. In the cooling chamber 4, atmospheric gas as cooling air circulates in the cooling chamber 4 to cool the printed circuit board 6 on the conveyor.

このようにして、電子部品を搭載したプリント基板6はコンベヤ5で搬送されながら、予熱室2で所定の温度に加熱された後、リフロー室3でクリーム半田が加熱溶融され、冷却室4で溶融半田が冷却固化されて、電子部品が基板上に半田付けされる。   In this way, the printed circuit board 6 on which electronic components are mounted is heated to a predetermined temperature in the preheating chamber 2 while being conveyed by the conveyor 5, and then the cream solder is heated and melted in the reflow chamber 3 and melted in the cooling chamber 4. The solder is cooled and solidified, and the electronic component is soldered onto the substrate.

上記において、加熱室(予熱室2及びリフロー室3)内は、ヒータ14によって加熱され、高温度になる。この熱は加熱室の内壁を構成する鋼板7に伝熱され、更に、その外側に伝達されてゆくが、本実施形態にあっては、断熱層8と断熱層10の間に耐熱性樹脂シート9が挿入されているため、断熱層8内の空気の移動による熱伝導が耐熱性樹脂シート9で遮断されて低下し、更には、断熱層10の外側が鋼板ではなく、樹脂シート11が配置されて周壁の外面が構成されているので、熱伝導がより一層低下する。このようにして、断熱効果に優れたリフロー半田付け装置が提供される。   In the above, the inside of the heating chamber (the preheating chamber 2 and the reflow chamber 3) is heated by the heater 14 and becomes a high temperature. This heat is transferred to the steel plate 7 constituting the inner wall of the heating chamber and further transferred to the outside. In this embodiment, the heat resistant resin sheet is interposed between the heat insulating layer 8 and the heat insulating layer 10. 9 is inserted, the heat conduction due to the movement of the air in the heat insulating layer 8 is cut off by the heat resistant resin sheet 9 and decreases, and further, the outside of the heat insulating layer 10 is not a steel plate but the resin sheet 11 is arranged. Since the outer surface of the peripheral wall is formed, the heat conduction is further reduced. In this way, a reflow soldering apparatus having an excellent heat insulation effect is provided.

なお、本実施形態では炉内の雰囲気ガスとして窒素ガスを使用したものを示したが、雰囲気ガスは窒素ガスに限らない。例えば、空気を使用する場合もある。   In addition, in this embodiment, although what used nitrogen gas as an atmospheric gas in a furnace was shown, atmospheric gas is not restricted to nitrogen gas. For example, air may be used.

また、本発明は、リフロー半田付け装置等の半田付け装置に限らず、乾燥装置等の他の加熱装置にも適用できる。   Further, the present invention is not limited to a soldering apparatus such as a reflow soldering apparatus but can be applied to other heating apparatuses such as a drying apparatus.

本発明の一実施形態であるリフロー半田付け装置の炉を示す正面図である。It is a front view which shows the furnace of the reflow soldering apparatus which is one Embodiment of this invention. 図1の縦断面図である。It is a longitudinal cross-sectional view of FIG.

符号の説明Explanation of symbols

1・・炉、2・・予熱室、3・・リフロー室、4・・冷却室、5・・コンベヤ、6・・電子部品を搭載したプリント基板、7・・鋼板、8・・断熱層、9・・耐熱性樹脂シート、10・・断熱層、11・・樹脂シート、12・・送風機、13・・モータ、14・・ヒータ、15・・導風装置、16・・熱風循環装置、17・・冷却風循環装置。   1 .... Furnace, 2 .... Preheating chamber, 3 .... Reflow chamber, 4 .... Cooling chamber, 5 .... Conveyor, 6 .... Printed circuit board with electronic parts, 7 .... Steel plate, 8 .... Heat insulation layer, 9 .... Heat-resistant resin sheet, 10 .... Heat insulation layer, 11 .... Resin sheet, 12 .... Blower, 13 .... Motor, 14 .... Heater, 15 .... Blasting device, 16 .... Hot air circulation device, 17 ..Cooling air circulation device

Claims (3)

加熱室の周壁に断熱材からなる断熱層を有し、被加熱物を搬送手段で搬送しながら加熱室で加熱処理を行う加熱装置において、前記断熱層の外側に樹脂シートが配置され、この樹脂シートが周壁の外面を形成していることを特徴とする加熱装置。   In a heating apparatus having a heat insulating layer made of a heat insulating material on the peripheral wall of the heating chamber and performing a heat treatment in the heating chamber while conveying an object to be heated by a conveying means, a resin sheet is disposed outside the heat insulating layer, and this resin A heating device, wherein the sheet forms the outer surface of the peripheral wall. 加熱室の周壁に断熱材からなる断熱層を有し、被加熱物を搬送手段で搬送しながら加熱室で加熱処理を行う加熱装置において、前記断熱層を複数有し、断熱層と断熱層の間に耐熱性樹脂シートが挿入されていることを特徴とする加熱装置。   In a heating apparatus having a heat insulating layer made of a heat insulating material on the peripheral wall of the heating chamber, and performing heat treatment in the heating chamber while conveying the object to be heated by the conveying means, the heating apparatus includes a plurality of the heat insulating layers, A heating device, wherein a heat-resistant resin sheet is inserted therebetween. 断熱層の外側に樹脂シートが配置され、この樹脂シートが周壁の外面を形成していることを特徴とする請求項2記載の加熱装置。   The heating apparatus according to claim 2, wherein a resin sheet is disposed outside the heat insulating layer, and the resin sheet forms an outer surface of the peripheral wall.
JP2007004027A 2007-01-12 2007-01-12 Heating device Active JP5264079B2 (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010101512A (en) * 2008-10-21 2010-05-06 Akebono Brake Ind Co Ltd Heating furnace
CN102892541A (en) * 2011-05-19 2013-01-23 (株)辰友通商 Insulation body for reflow device
CN103415158A (en) * 2013-07-24 2013-11-27 昆山迈致治具科技有限公司 PCB heat-insulating and stroke-limiting hot-pressing fixture
US9170051B2 (en) 2012-04-02 2015-10-27 Illinois Tool Works Inc. Reflow oven and methods of treating surfaces of the reflow oven
US9662731B2 (en) 2012-04-02 2017-05-30 Illinois Tool Works Inc. Reflow oven and methods of treating surfaces of the reflow oven

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JPH0286726A (en) * 1988-09-26 1990-03-27 Yamazaki Tsuguto Far infrared hot drying unit
JP2003101212A (en) * 2001-09-20 2003-04-04 Nihon Dennetsu Keiki Co Ltd Reflow unit
JP2003202100A (en) * 2002-01-08 2003-07-18 Mitsubishi Heavy Ind Ltd Surface temperature lowering method
JP2005156016A (en) * 2003-11-26 2005-06-16 Matsushita Electric Ind Co Ltd Plasma display panel baking device
JP2005221132A (en) * 2004-02-05 2005-08-18 Nippon Steel Corp Furnace wall structure of induction heating furnace
JP2006105520A (en) * 2004-10-06 2006-04-20 Motoyama:Kk Heat treatment apparatus
JP2006170581A (en) * 2004-12-20 2006-06-29 Matsushita Electric Ind Co Ltd Heating device

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS60119914A (en) * 1983-12-01 1985-06-27 日本調理機株式会社 Broiler
JPH0286726A (en) * 1988-09-26 1990-03-27 Yamazaki Tsuguto Far infrared hot drying unit
JP2003101212A (en) * 2001-09-20 2003-04-04 Nihon Dennetsu Keiki Co Ltd Reflow unit
JP2003202100A (en) * 2002-01-08 2003-07-18 Mitsubishi Heavy Ind Ltd Surface temperature lowering method
JP2005156016A (en) * 2003-11-26 2005-06-16 Matsushita Electric Ind Co Ltd Plasma display panel baking device
JP2005221132A (en) * 2004-02-05 2005-08-18 Nippon Steel Corp Furnace wall structure of induction heating furnace
JP2006105520A (en) * 2004-10-06 2006-04-20 Motoyama:Kk Heat treatment apparatus
JP2006170581A (en) * 2004-12-20 2006-06-29 Matsushita Electric Ind Co Ltd Heating device

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010101512A (en) * 2008-10-21 2010-05-06 Akebono Brake Ind Co Ltd Heating furnace
CN102892541A (en) * 2011-05-19 2013-01-23 (株)辰友通商 Insulation body for reflow device
US9170051B2 (en) 2012-04-02 2015-10-27 Illinois Tool Works Inc. Reflow oven and methods of treating surfaces of the reflow oven
US9662731B2 (en) 2012-04-02 2017-05-30 Illinois Tool Works Inc. Reflow oven and methods of treating surfaces of the reflow oven
CN103415158A (en) * 2013-07-24 2013-11-27 昆山迈致治具科技有限公司 PCB heat-insulating and stroke-limiting hot-pressing fixture

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