JP2008161936A - Laser welding method for surface treated steel sheet, fixing apparatus for bead-shaped gap material used therefor, and laser welding implement - Google Patents

Laser welding method for surface treated steel sheet, fixing apparatus for bead-shaped gap material used therefor, and laser welding implement Download PDF

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JP2008161936A
JP2008161936A JP2007313031A JP2007313031A JP2008161936A JP 2008161936 A JP2008161936 A JP 2008161936A JP 2007313031 A JP2007313031 A JP 2007313031A JP 2007313031 A JP2007313031 A JP 2007313031A JP 2008161936 A JP2008161936 A JP 2008161936A
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bead
gap material
base material
laser welding
steel sheet
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JP5332190B2 (en
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Yoichi Mori
容一 森
Daiki Fujiwara
大樹 藤原
Mitsuhiro Hasunuma
光宏 蓮沼
Takayuki Kakizaki
貴之 柿崎
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Nissan Motor Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a laser welding method for a surface treated steel sheet by which a required quantity of a bead-shaped gap material is designed to stay in a weld zone. <P>SOLUTION: On a lower base material W1 and near a position to be a weld line, there is applied the bead-shaped gap material 1 together with a rustproof oil 2 of high viscosity, with the bead-like gap material 1 fixedly held by the viscosity of the rustproof oil 2. On top of these, an upper base material W2 is superimposed and welded by emitting a laser beam L, with a gap G secured equivalent to the bead-like gap material 1. Since the bead-shaped gap material 1 is fixedly held with the rustproof oil 2, the bead-shaped gap material 1 is prevented from rolling even where the base materials W1, W2 show a complicated three-dimensional configuration. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、表面処理鋼板のレーザ溶接方法およびそれに用いるビーズ状間隙材の定着装置に関し、特に合金化溶融亜鉛めっき鋼板等のめっき鋼板が重なるような板組のもとでレーザ溶接を施すにあたり、めっき層の蒸発による二次的不具合を防止するべく、溶接する母材間にビーズ状間隙材を挟み込むことにより所定の隙間を確保して、発生する蒸気を脱出させることにより溶融部での巻き込みを防止し、健全な溶接ができるような表面処理鋼板のレーザ溶接方法とそれに用いるビーズ状間隙材の定着装置およびレーザ溶接用治具に関するものである。   The present invention relates to a laser welding method of a surface-treated steel sheet and a fixing device for a bead-shaped gap material used therefor, in particular, when performing laser welding under a plate set in which plated steel sheets such as galvannealed steel sheets overlap. In order to prevent secondary problems due to evaporation of the plating layer, a predetermined gap is secured by sandwiching a bead-like gap material between the base materials to be welded, and the generated steam is evacuated so that entrainment in the molten part can occur. The present invention relates to a laser welding method of a surface-treated steel sheet that can prevent and perform sound welding, a fixing device for a bead-like gap material used therefor, and a laser welding jig.

二枚以上の母材を重ね合わせた上でいわゆる重ね継手の形態でレーザ溶接を施す場合、少なくとも下側となる母材表面がめっき鋼板であると溶接時の熱でめっき層が蒸発して気体となり、これが溶接ビード内に気泡(ポロシティ)となって残り、結果として溶接強度が低下することになる。   When laser welding is performed in the form of a so-called lap joint after stacking two or more base materials, if the surface of the lower base material is a plated steel plate, the plating layer will evaporate due to heat during welding and gas This remains as bubbles in the weld bead, resulting in a decrease in weld strength.

この対策として、溶接する母材間に隙間を設けて、溶接中に発生した気泡を積極的に外部に排出することが有効であるが、上記隙間が大きすぎると逆に母材同士の溶着が阻害されることになるため、例えば特許文献1に記載のように溶接母材同士の重合部にビーズ状間隙材を介在させて、その状態でビーズ状間隙材を含む母材同士を上下から加圧することで溶接母材間の隙間の大きさを管理する方法が考えられている。
特開平8−141761号公報
As a countermeasure, it is effective to provide a gap between the base materials to be welded to positively discharge the bubbles generated during welding to the outside. However, if the gap is too large, the base materials are welded to each other. Therefore, for example, as described in Patent Document 1, a bead-like gap material is interposed in the overlapping portion of the weld base materials, and in this state, the base materials including the bead-like gap material are added from above and below. A method of managing the size of the gap between the welded base materials by pressing is considered.
Japanese Patent Laid-Open No. 8-1411761

しかしながら、上記特許文献1に記載の技術では、予めビーズ状間隙材を混入した溶剤を塗布した上で溶接母材同士を重ね合わせたならば、その状態で実際の溶接に先立って溶剤を蒸発(揮発)させる乾燥工程が必須であり、工程数の増加とコストアップが余儀なくされることとなって好ましくない。   However, in the technique described in the above-mentioned Patent Document 1, if a welding base material is overlapped after applying a solvent mixed with a bead-shaped gap material in advance, the solvent is evaporated in that state prior to actual welding ( A drying step that volatilizes) is essential, which increases the number of steps and increases the cost, which is not preferable.

しかも、特許文献1に記載の技術では、ビーズ状間隙材そのものが転がりやすいためにビーズ状間隙材の定着性が悪く、例えば溶接母材が複雑な三次元形状の車体パネルである場合には、ビーズ状間隙材を混入した溶剤を塗布してから溶接するまでの間にビーズ状間隙材が転がり、必要な部位に必要な量のビーズ状間隙材をとどめておくことが難しく、十分な効果を期待することができない。   Moreover, in the technique described in Patent Document 1, the bead-shaped gap material itself is easy to roll, so the fixability of the bead-shaped gap material is poor. For example, when the welding base material is a complicated three-dimensional body panel, The bead-like gap material rolls between the application of the solvent mixed with the bead-like gap material and welding, and it is difficult to keep the required amount of the bead-like gap material in the required part, so that it has a sufficient effect. I can't expect.

例えばビーズ状間隙材の定着量が少ないと母材同士の間に必要な大きさの隙間を確保することができずになおもポロシティが発生するほか、ビーズ状間隙材の定着量が多すぎると溶接ビードに穴あき、凹凸等の欠陥が発生して、必要な溶接強度を確保することができなくなる。   For example, if the fixing amount of the beaded gap material is small, a gap of the required size cannot be secured between the base materials, and porosity is still generated. The weld bead is perforated and defects such as irregularities occur, and the required welding strength cannot be ensured.

本発明はこのような課題に着目してなされたものであり、従来と同様に転がりやすいビーズ状間隙材の使用を前提としつつも、そのビーズ状間隙材の定着性、すなわち必要な部位に必要な量のビーズ状間隙材をとどめておくことができるように考慮された表面処理鋼板のレーザ溶接方法とそれに用いるビーズ状間隙材の定着装置を提供しようとするものである。   The present invention has been made by paying attention to such a problem, and it is necessary to fix the bead-like gap material, that is, a necessary part, while assuming the use of a bead-like gap material that is easy to roll as in the prior art. It is an object of the present invention to provide a laser welding method for a surface-treated steel sheet and a fixing device for the bead-shaped gap material used therefor, which are considered so that a small amount of the bead-shaped gap material can be kept.

本発明は、表面処理鋼板が下側となるようにその表面処理鋼板を含む少なくとも二枚の母材同士を重ね合わせた上で重ね継手の形態でレーザ溶接を施す方法であって、ビーズ状間隙材を不揮発性の粘性流体の粘度をもって下側となる母材の上に定着保持させた後にその上から上側となる母材を重ね合わせて、その上側の母材側よりレーザビームを照射してレーザ溶接を施すことを特徴とする。   The present invention is a method of performing laser welding in the form of a lap joint after superposing at least two base materials including the surface-treated steel sheet so that the surface-treated steel sheet is on the lower side. After fixing the material on the lower base material with the viscosity of the non-volatile viscous fluid, superimpose the upper base material from above and irradiate the laser beam from the upper base material side. Laser welding is performed.

本発明によれば、不揮発性の粘性流体の粘度をもってビーズ状間隙部材を定着保持させるようにしたため、従来のように乾燥工程を必要としないので、工程数の増加やコストアップを招くことがないだけでなく、母材が複雑な三次元形状を有する場合であってもビーズ状間隙材の転がりを抑制して、必要な部位に必要な量のビーズ状間隙材をとどめておくことができ、そのビーズ状間隙材を使用したことによる溶接母材間の隙間確保が確実に行え、ポロシティの発生や溶接強度不足の発生を未然に防止して溶接品質が向上する。   According to the present invention, since the bead-shaped gap member is fixed and held with the viscosity of the non-volatile viscous fluid, there is no need for a drying step as in the prior art, so there is no increase in the number of steps and an increase in cost. In addition, even if the base material has a complicated three-dimensional shape, it is possible to suppress the rolling of the bead-like gap material and keep the necessary amount of bead-like gap material in the necessary part, By using the bead-like gap material, the gap between the welded base materials can be surely secured, and the occurrence of porosity and the occurrence of insufficient weld strength can be prevented and the welding quality can be improved.

図1以下の図面は本発明に係るレーザ溶接方法のより具体的な実施の形態を示す図であり、特に図1はレーザ溶接の手順を模式的に示している。   1 and the following drawings are diagrams showing a more specific embodiment of the laser welding method according to the present invention, and particularly FIG. 1 schematically shows a laser welding procedure.

ここでは、表面処理鋼板である例えば合金化溶融亜鉛めっき鋼板を母材として二枚の母材W1,W2同士を重ね継手の形態で連続的に溶接する場合を示しており、実際の溶接に先立って二枚の母材W1,W2同士の間に微小隙間を確保する手段に特徴がある。   Here, a case where two base materials W1 and W2 are continuously welded in the form of a lap joint using a surface-treated steel plate, for example, an alloyed hot-dip galvanized steel plate as a base material, is shown prior to actual welding. The means for securing a minute gap between the two base materials W1, W2 is characteristic.

最初に同図(A)に示すように、溶接に先立って下側となる母材W1の上に少なくとも溶接線に沿った所定範囲に大きさが均一の微小径のガラスビーズやスチールビーズ等のビーズ状間隙材1を定着保持させるべく、下側となる母材W1の上に不揮発性の粘性流体として例えば比較的粘度の高い粘稠な防錆油2を均一に塗布するとともに、その塗布した防錆油2のなかにビーズ状間隙材1を均一に混在させて定着保持させる。   First, as shown in FIG. 2A, a glass bead or a steel bead having a uniform diameter of at least a predetermined range along the weld line is formed on the lower base material W1 prior to welding. In order to fix and hold the bead-shaped gap material 1, for example, a relatively high-viscosity viscous rust preventive oil 2 is uniformly applied as a non-volatile viscous fluid on the lower base material W 1 and applied. The bead-shaped gap material 1 is uniformly mixed in the rust preventive oil 2 and fixed and held.

より具体的には、図2に示すように、予めビーズ状間隙材1を混入した防錆油2をタンク3に貯留しておく一方、シーリングロボット(産業用ロボット)4のロボットアーム5に持たせた塗布ガン6からビーズ状間隙材1入りの防錆油2を噴射して、下側となる母材W1の上にビーズ状間隙材1を含んだ防錆油2を均一に塗布する。または、図3に示すように、間隙材定着装置10のオイル塗布ローラ13にて下側となる母材W1の上に防錆油2を塗布した上で、その塗布した防錆油2の上から間隙材散布ローラ14にてビーズ状間隙材1を均一に散布する。なお、間隙材定着装置10の詳細は後述する。   More specifically, as shown in FIG. 2, a rust preventive oil 2 mixed with a bead-shaped gap material 1 is stored in a tank 3 in advance, and is held by a robot arm 5 of a sealing robot (industrial robot) 4. The rust preventive oil 2 containing the bead-shaped gap material 1 is sprayed from the applied gun 6 to uniformly apply the rust preventive oil 2 including the bead-shaped gap material 1 on the lower base material W1. Alternatively, as shown in FIG. 3, the rust preventive oil 2 is applied on the lower base material W1 by the oil application roller 13 of the gap material fixing device 10, and then the applied rust preventive oil 2 is applied. The bead-shaped gap material 1 is uniformly spread by the gap material spreading roller 14. The details of the gap material fixing device 10 will be described later.

このように防錆油2の粘度をもってビーズ状間隙材1を定着保持させることにより、例えば下側となる母材W1が複雑な三次元形状を呈していたとしても、その母材W1上でのビーズ状間隙材1の転がりを未然に防止して、溶接までの間、所定の位置に必要な量のビーズ状間隙材1をとどめておくことができる。   By fixing and holding the bead-like gap material 1 with the viscosity of the rust preventive oil 2 in this way, even if the lower base material W1 has a complicated three-dimensional shape, for example, The rolling of the bead-shaped gap material 1 can be prevented in advance, and the necessary amount of the bead-shaped gap material 1 can be kept at a predetermined position until welding.

こうして下側となる母材W1の上にビーズ状間隙材1を定着保持させたならば、図1の(B)に示すように、それらの上から上側となる母材W2を重ね合わせて、二枚の母材W1,W2同士の間に防錆油2とともに多数のビーズ状間隙材1を介在させる。この時、予め下側の母材W1上にある多数のビーズ状間隙材1は防錆油2の粘度にて定着保持されたままであるから、上側の母材W2を重ね合わせたとしても多数のビーズ状間隙材1は不動であり、それらのビーズ状間隙材1は上下の母材W1,W2同士の間にそのまま介在して、ビーズ状間隙材1の直径に相当する所定の隙間Gが上下の母材W1,W2間に確保されることになる。   When the bead-shaped gap material 1 is fixed and held on the lower base material W1, the upper base material W2 is overlaid from above, as shown in FIG. A large number of bead-shaped gap members 1 are interposed between the two base materials W1 and W2 together with the rust preventive oil 2. At this time, since a large number of bead-shaped gap materials 1 on the lower base material W1 are fixed and held at the viscosity of the rust preventive oil 2 in advance, even if the upper base material W2 is superposed, The bead-like gap material 1 is stationary, and the bead-like gap material 1 is directly interposed between the upper and lower base materials W1 and W2, so that a predetermined gap G corresponding to the diameter of the bead-like gap material 1 is vertically moved. Are secured between the base materials W1 and W2.

この状態で、同図(C)に示すように、母材W1,W2とレーザ加工ヘッド7とを相対移動させて、例えば母材W1,W2側を固定側としたならばレーザ加工ヘッド7を所定速度で連続的に移動させて、上側の母材W2側よりレーザビームLを照射することにより母材W1,W2同士を溶接する。   In this state, as shown in FIG. 5C, if the base materials W1, W2 and the laser processing head 7 are relatively moved so that, for example, the base materials W1, W2 side is set to the fixed side, the laser processing head 7 is moved. By continuously moving at a predetermined speed and irradiating the laser beam L from the upper base material W2 side, the base materials W1 and W2 are welded together.

より具体的には、例えば図4に示すように、溶接ロボットのロボットアーム8に持たせたレーザ加工ヘッド7に加圧ピン9を予め付帯させておき、上下の母材W1,W2同士を加圧ピン9にて加圧して、その加圧位置を後追いするようにしてレーザビームLを移動させることで母材W1,W2同士を溶接する。なお、別のクランプ手段にて溶接線の近傍を加圧拘束した状態でレーザ溶接を施す場合には上記加圧ピン9は不要である。   More specifically, for example, as shown in FIG. 4, a pressurizing pin 9 is attached to a laser processing head 7 provided to a robot arm 8 of a welding robot in advance, and upper and lower base materials W1, W2 are added to each other. The base materials W1 and W2 are welded together by moving the laser beam L so as to follow the pressure position by applying pressure with the pressure pin 9. Note that the pressure pin 9 is not necessary when laser welding is performed in a state where the vicinity of the weld line is pressure-restrained by another clamping means.

この場合において、溶接対象となる母材W1,W2同士が合金化溶融亜鉛めっき鋼板であるため、溶接部での母材W1,W2の溶融に伴いその母材W1,W2の表面のめっき層が蒸発してガスが発生することは周知のとおりであるが、これらのガスは母材W1,W2同士の間に予め確保されている隙間Gを通して外部にスムーズに排出されることから、溶接ビード部にポロシティや未溶着等の不具合が発生することはない。   In this case, since the base materials W1 and W2 to be welded are alloyed hot-dip galvanized steel sheets, the plating layers on the surfaces of the base materials W1 and W2 are melted with the melting of the base materials W1 and W2 in the welded portion. As is well known, gas is generated by evaporation, but these gases are smoothly discharged to the outside through a gap G secured in advance between the base materials W1 and W2, so that the weld bead portion There will be no problems such as porosity and non-welding.

ここで、上下の母材W1,W2間に介在するビーズ状間隙材1の量が少なすぎると、その母材W1,W2同士の間に必要な隙間Gを溶接ビード全長にわたって確保することができずに溶接ビードにポロシティ等が発生する一方、またビーズ状間隙材1の量が多すぎると、同様に溶接ビードに穴あき、凹凸等の欠陥が発生して必要な溶接強度を確保することができなくなる可能性があるので、上下の母材W1,W2間に介在させるべきビーズ状間隙材1の量は試験等を行って予め定量的に把握しておくものとする。   Here, if the amount of the bead-shaped gap material 1 interposed between the upper and lower base materials W1 and W2 is too small, a necessary gap G can be secured over the entire length of the weld bead between the base materials W1 and W2. However, if the amount of the bead-like gap material 1 is too large, the weld bead is similarly perforated and defects such as irregularities are generated to ensure the necessary welding strength. Since it may become impossible, the amount of the bead-like gap material 1 to be interposed between the upper and lower base materials W1 and W2 shall be quantitatively grasped in advance by performing a test or the like.

また、使用するビーズ状間隙材1の融点が母材W1,W2に比べて極端に低いと溶接時に飛散して穴あきが発生し、ポロシティのような気泡が溶接ビード内に残る可能性がある一方、逆にビーズ状間隙材1の融点が母材W1,W2に比べて高すぎるとビーズ状間隙材1が溶けずに溶接ビード内に粒子状になって残るので、ビード本来の溶接強度を低下させる原因となる。そして、ビーズ状間隙材1の融点が母材W1,W2と同程度であればそのビーズ状間隙材1が溶接ビードに溶け込んで溶接強度の低下を防ぐことができる。このようなことから、使用するビーズ状間隙材1はその融点が母材W1,W2である鉄の融点より高い材料が望ましく、例えばガラスビーズ(融点は1700℃程度)を使用するものとする。   Further, if the melting point of the bead-shaped gap material 1 used is extremely lower than that of the base materials W1 and W2, it may be scattered during welding to generate holes, and bubbles such as porosity may remain in the weld bead. On the other hand, if the melting point of the bead-like gap material 1 is too high compared to the base materials W1 and W2, the bead-like gap material 1 will not melt and remain in the form of particles in the weld bead. It causes a decrease. If the melting point of the bead-like gap material 1 is approximately the same as that of the base materials W1 and W2, the bead-like gap material 1 can be melted into the weld bead, thereby preventing a decrease in welding strength. For this reason, the bead-shaped gap material 1 to be used is desirably a material whose melting point is higher than that of iron as the base materials W1 and W2, and for example, glass beads (melting point is about 1700 ° C.) are used.

さらに、例えば自動車の車体パネルの場合、上下の母材W1,W2間に確保する隙間Gの大きさが0.1〜0.3mm(母材板厚×0.4)程度であればめっき層の蒸発による溶接ビード部でのポロシティ等の不具合が発生しないとされていることから、上記ビーズ状間隙材1として使用するガラスビーズの直径は例えば直径が0.1〜0.3mm程度で極力ばらつきのないものを使用する。   Further, for example, in the case of an automobile body panel, if the size of the gap G secured between the upper and lower base materials W1 and W2 is about 0.1 to 0.3 mm (base material plate thickness × 0.4), the plating layer Therefore, the diameter of the glass beads used as the bead-shaped gap material 1 is, for example, about 0.1 to 0.3 mm and the variation is as much as possible. Use the one without.

その一方、上記のようなビーズ状間隙材1の定着保持に使用する不揮発性の粘性流体としては、例えば下側の母材W1が複雑な三次元形状を呈しているような場合でもビーズ状間隙材1の転がりを防止して定位置にとどめておく機能がれば良く、先に例示したような例えば比較的粘度の高い粘稠な防錆油2を使用する。この防錆油2の使用は、溶接時にめっき層が飛散して消失しまった場合でも母材W1,W2の防錆性を確保できる利点がある。ただし、粘性流体のうちでも例えば接着剤はビーズ状間隙材1の定着保持性には優れているものの、溶接時の熱で燃焼してガスが発生し、溶接ビードの穴あき等を招くおそれがあるので、好ましくない。   On the other hand, as the non-volatile viscous fluid used for fixing and holding the bead-shaped gap material 1 as described above, for example, even when the lower base material W1 has a complicated three-dimensional shape, the bead-shaped gap fluid is used. What is necessary is just to have a function of preventing the rolling of the material 1 and keeping it in a fixed position. For example, a viscous rust preventive oil 2 having a relatively high viscosity as exemplified above is used. The use of the rust preventive oil 2 has an advantage that the rust preventive properties of the base materials W1 and W2 can be secured even when the plating layer is scattered and disappears during welding. However, among viscous fluids, for example, an adhesive is excellent in fixing and retaining properties of the bead-like gap material 1, but it is burned by heat at the time of welding and gas is generated, which may cause a hole in the weld bead. Because there is, it is not preferable.

ここで、図3に示した間隙材定着装置10の詳細を説明すると、この間隙材定着装置10は、シーリングロボット(産業用ロボット)等のロボットアーム11に持たせることを前提として、そのロボットアーム11に支持されることになる支持体としてのフレーム12に、先の不揮発性の粘稠な粘性流体としての防錆油2を塗布するための流体塗布ローラ(流体塗布手段)たるオイル塗布ローラ13とビーズ状間隙材1であるガラスビーズを散布するための間隙材散布手段たる間隙材散布ローラ14とを共に支持させたものである。   Here, the gap material fixing device 10 shown in FIG. 3 will be described in detail. The gap material fixing device 10 is assumed to be provided on a robot arm 11 such as a sealing robot (industrial robot). An oil application roller 13 which is a fluid application roller (fluid application means) for applying the rust preventive oil 2 as a nonvolatile viscous fluid to the frame 12 as a support to be supported by 11. And a gap material spreading roller 14 as a gap material spreading means for spreading glass beads as the bead-like gap material 1 are supported together.

オイル塗布ローラ13はフレーム12の下部に回転可能に軸受支持されているとともに、ローラ13自体の内部に予め所定量の防錆油2が貯留されているか、または図示しない防錆油供給源から防錆油が供給されるようになっていて、下側となる母材W1上を転動させることでそのローラ13の表面から防錆油が浸出して母材W1上に防錆油2を均一に塗布する機能を有する。   The oil application roller 13 is rotatably supported at the lower portion of the frame 12, and a predetermined amount of the rust preventive oil 2 is stored in advance in the roller 13 itself, or is prevented from a rust preventive oil supply source (not shown). Rust oil is supplied, and by rolling on the lower base material W1, rust preventive oil is leached from the surface of the roller 13 and the rust preventive oil 2 is evenly distributed on the base material W1. It has the function to apply to.

一方、間隙材散布ローラ14はフレーム12のうちオイル塗布ローラ13よりも上方位置に支持されていて、後述するようにオイル塗布ローラ13との間に掛け渡されたチェーン等のエンドレスな巻掛伝達手段15を介してそのオイル塗布ローラ13と同期回転駆動されるようになっている。   On the other hand, the gap material spreading roller 14 is supported at a position higher than the oil application roller 13 in the frame 12, and an endless winding transmission such as a chain spanned between the oil application roller 13 as will be described later. The oil application roller 13 is driven to rotate synchronously via the means 15.

より詳しくは、間隙材散布ローラ14は、図5,6に示すように有底円筒状の外筒16と、その外筒16に内挿可能であって且つガラスビーズ等のビーズ状間隙材1の貯留容器として機能する円筒状の内筒17、およびエンドキャップ18とから構成されていて、内筒17には予め所定量のガラスビーズ等のビーズ状間隙材1が収容される。また、外筒16には長手方向に沿って下向きの開口部19が形成されている一方、内筒17の円筒面にはビーズ状間隙材1が通過可能な多数の穴20がランダムにまたは規則性をもって形成されていて、外筒16を固定側としてその外筒16に対し内筒17を回転駆動させることにより、外筒16側の開口部19と内筒17側のいずれかの穴20との合致を条件に、間隙材散布ローラ14からビーズ状間隙材1が流出するようになっている。   More specifically, the gap material spreading roller 14 includes a bottomed cylindrical outer cylinder 16 and a bead-like gap material 1 such as glass beads that can be inserted into the outer cylinder 16 as shown in FIGS. A cylindrical inner cylinder 17 that functions as a storage container and an end cap 18, and a bead-shaped gap material 1 such as a predetermined amount of glass beads is accommodated in the inner cylinder 17 in advance. The outer cylinder 16 is formed with a downward opening 19 along the longitudinal direction. On the cylindrical surface of the inner cylinder 17, a large number of holes 20 through which the bead-like gap material 1 can pass are randomly or regularly. The outer cylinder 16 is formed on the fixed side, and the inner cylinder 17 is rotationally driven with respect to the outer cylinder 16, so that the opening 19 on the outer cylinder 16 side and any hole 20 on the inner cylinder 17 side The bead-shaped gap material 1 flows out from the gap material spreading roller 14 on the condition that the above conditions are met.

なお、図3に示すように、フレーム12のうち間隙材散布ローラ14の下方位置には拡散プレート21が付設されていて、間隙材散布ローラ14から流出した直後のビーズ状間隙材1を拡散プレート21に当接させることで、間隙材散布ローラ14の下方側にビーズ状間隙材1を拡散させつつ散布することが可能となっている。   As shown in FIG. 3, a diffusion plate 21 is attached below the gap material spreading roller 14 in the frame 12, and the bead-like gap material 1 immediately after flowing out from the gap material spreading roller 14 is used as the diffusion plate. 21, the bead-like gap material 1 can be spread and spread on the lower side of the gap material spreading roller 14.

したがって、図3に示すように、間隙材散布ローラ14がオイル塗布ローラ13よりも上方で且つ進行方向後方側に位置するようにフレーム12を傾けた状態のままで、オイル塗布ローラ13を下側の母材W1に軽く押し付けて下側の母材W1上で転動させ、その下側の母材W1に防錆油2を連続的に且つ均一に塗布する。   Therefore, as shown in FIG. 3, the oil application roller 13 is placed on the lower side while the frame 12 is inclined so that the gap material spreading roller 14 is located above the oil application roller 13 and on the rear side in the traveling direction. The base material W1 is lightly pressed to roll on the lower base material W1, and the antirust oil 2 is applied continuously and uniformly to the lower base material W1.

このオイル塗布ローラ13の転動に伴い間隙材散布ローラ14が同期回転、すなわち間隙材散布ローラ14の外筒16に対して内筒17が同期回転することから、外筒16の開口部19から内部のビーズ状間隙材1が所定量ずつ流出することになる。間隙材散布ローラ14から流出したビーズ状間隙材1は拡散プレー21に当接することで拡散し、先に塗布されている防錆油2の上にランダムに散布され、その防錆油2自体の粘性をもって下側の母材W1上に定着保持されることになる。   As the oil application roller 13 rolls, the gap material spreading roller 14 rotates synchronously, that is, the inner cylinder 17 rotates synchronously with the outer cylinder 16 of the gap material spreading roller 14. The internal bead-shaped gap material 1 flows out by a predetermined amount. The bead-shaped gap material 1 that has flowed out of the gap material spreading roller 14 spreads by contacting the diffusion plate 21, and is randomly spread on the rust preventive oil 2 that has been previously applied. It is fixed and held on the lower base material W1 with viscosity.

この場合、オイル塗布ローラ13と間隙材散布ローラ14との速比を調整することでビーズ状間隙材1の流出量ひいては下側の母材W1に対するビーズ状間隙材1の散布量をコントロールすることが可能となる。   In this case, by adjusting the speed ratio between the oil application roller 13 and the gap material spreading roller 14, the amount of flow of the bead-like gap material 1 and thus the quantity of the bead-like gap material 1 spread to the lower base material W1 is controlled. Is possible.

ここで、図2の例では、予めビーズ状間隙材1を混入した不揮発性の粘性流体としての防錆油2をタンク3に貯留しておき、シーリングロボット4のロボットアーム5に持たせた塗布ガン6からビーズ状間隙材1入りの防錆油2を噴射して、下側となる母材W1の上にビーズ状間隙材1を含んだ防錆油2を塗布するものであることは先に説明した通りである。   Here, in the example of FIG. 2, a rust preventive oil 2 as a non-volatile viscous fluid mixed with a bead-shaped gap material 1 is stored in a tank 3 in advance and applied to the robot arm 5 of the sealing robot 4. The rust preventive oil 2 containing the bead-shaped gap material 1 is sprayed from the gun 6 and the rust preventive oil 2 including the bead-shaped gap material 1 is applied to the lower base material W1. As explained in

その一方、防錆油2はその種類、特に粘度によってはビーズ状間隙材1との比重差のためにタンク3内でそのビーズ状間隙材1が沈殿,分離してしまい、撹拌手段にて撹拌しなければいけない場合がある。   On the other hand, the rust preventive oil 2 is precipitated and separated in the tank 3 due to the difference in specific gravity with the bead-like gap material 1 depending on the type, particularly the viscosity, and is stirred by the stirring means. You may have to do that.

そこで、不揮発性の粘性流体として、先の防錆油2に代えて、ゲル状の有機材料または油脂、例えばワセリン、パラフィンワックス、グリセリン等のように粘度および熱容量が共に大きな油脂を用いることがより望ましい。その理由は、粘度および熱容量が大きいほど溶接部でのめっき層からの蒸気の発生を抑制する上で有利となるからである。   Therefore, as the non-volatile viscous fluid, instead of the rust preventive oil 2, it is more preferable to use a gel-like organic material or oil and fat, such as oil and fat having a large viscosity and heat capacity such as petrolatum, paraffin wax and glycerin. desirable. The reason is that the larger the viscosity and the heat capacity, the more advantageous in suppressing the generation of steam from the plating layer in the weld zone.

図7は第2の実施の形態としてその具体例を示し、タンク3内には、ガラスビーズ等のビーズ状間隙材1を混入したゲル状の油脂22を貯留してある。このビーズ状間隙材1を混入したゲル状の油脂22は、先に述べたワセリン、パラフィンワックス、グリセリン等のような粘性および熱容量の大きなゲル状の油脂22のなかにビーズ状間隙材1を投入して撹拌または混練し、あたかも乳化させるようにしてビーズ状間隙材1を全体的に均等に分散させたものである。このように不揮発性の粘性流体としてゲル状の油脂22を用いると、図7から明らかなように油脂22自体の粘度が大きく且つビーズ状間隙材1の周りに表面張力がはたらいて、タンク3内でビーズ状間隙材1が沈殿,分離してしまうことがなく、均等な分散状態を維持することが可能となる。   FIG. 7 shows a specific example of the second embodiment, in which a gel-like oil and fat 22 mixed with a bead-like gap material 1 such as glass beads is stored in a tank 3. The gel-like oil / fat 22 mixed with the bead-like gap material 1 is put into the gel-like oil / fat 22 having a large viscosity and heat capacity such as petrolatum, paraffin wax, glycerin and the like described above. Then, the bead-shaped gap material 1 is uniformly dispersed as a whole by stirring or kneading and emulsifying. When the gel-like oil / fat 22 is used as the non-volatile viscous fluid in this manner, the viscosity of the oil / fat 22 itself is large as shown in FIG. Thus, the bead-like gap material 1 does not settle and separate, and it is possible to maintain an even dispersion state.

より具体的には、図7に示したように、図4と同様のレーザ加工ヘッド7を支持させたロボットアーム5に同時にブラケット23を介して塗布ガン26を支持させ、その塗布ガン26の先端のノズル24は伸縮可能に構成してある。なお、符号25はエアノズルを示し、レーザビーム照射による溶接の際に発生する生成物を飛散,除去させるためのものである。   More specifically, as shown in FIG. 7, the application gun 26 is supported via the bracket 23 simultaneously on the robot arm 5 that supports the laser processing head 7 similar to that shown in FIG. The nozzle 24 is configured to be extendable and contractible. Reference numeral 25 denotes an air nozzle for scattering and removing products generated during welding by laser beam irradiation.

そして、タンク3から塗布ガン26までは、ビーズ状間隙材1を予め混入してあるゲル状の油脂22をポンプ27にて圧送する一方、レーザ加工ヘッド7による溶接に先立って、下側の母材W1の上に溶接線に沿って塗布ガン26のノズル24からゲル状の油脂22を吐出して塗布する。この場合、溶接線に倣って正確にゲル状の油脂22を塗布するためにノズル24を伸長させて、そのノズル24を下側の母材W1に一段と近付けて塗布することが望ましい。   From the tank 3 to the coating gun 26, the gel-like oil / fat 22 in which the bead-like gap material 1 is mixed in advance is pumped by the pump 27, while prior to welding by the laser processing head 7, the lower mother On the material W1, the gel-like fats and oils 22 are discharged and applied from the nozzle 24 of the application gun 26 along the weld line. In this case, it is desirable to extend the nozzle 24 and apply the nozzle 24 closer to the lower base material W1 in order to accurately apply the gel-like oil 22 along the weld line.

このようにゲル状の油脂22をもってビーズ状間隙材1を下側の母材W1の上に定着保持させることにより、例えば下側となる母材W1が複雑な三次元形状を呈していたとしても、その母材W1上でのビーズ状間隙材1の転がりを未然に防止して、溶接までの間、所定の位置に必要な量のビーズ状間隙材1をとどめておくことができることは言うまでもない。   Thus, even if the lower base material W1 exhibits a complicated three-dimensional shape by fixing and holding the bead-shaped gap material 1 on the lower base material W1 with the gel-like oils and fats 22, for example. Needless to say, it is possible to prevent the rolling of the bead-shaped gap material 1 on the base material W1, and to keep the necessary amount of the bead-shaped gap material 1 at a predetermined position until welding. .

ここで、図8に示すように溶接線W・Lが直線状の場合には、その下側の母材W1の上に塗布されるゲル状の油脂22の塗布軌跡は、上記溶接線W・Lとほぼ一致していることが望ましい。その理由は、同図(B)に示すようにゲル状の油脂22の塗布した下側の母材W1の上に上側の母材W2を重ね合わせて押し付けると、ゲル状の油脂22が押し潰されて周囲に拡がるためにそのゲル状の油脂22に含まれているビーズ状間隙材1もまた溶接線W・Lの周囲に拡がることになる。その結果として、溶接線W・Lの周囲ではビーズ状間隙材1の分散化により均等な隙間を確保することが可能となる。   Here, when the welding line W · L is linear as shown in FIG. 8, the application locus of the gel-like oil / fat 22 applied on the lower base material W1 is the welding line W · L. It is desirable to substantially match L. The reason for this is that when the upper base material W2 is overlaid and pressed on the lower base material W1 coated with the gel-like oil and fat 22, as shown in FIG. Then, the bead-like gap material 1 contained in the gel-like oil 22 is also spread around the weld line W · L in order to spread around the circumference. As a result, a uniform gap can be secured around the weld lines W and L by dispersing the bead-like gap material 1.

同様の理由から、図9に示すように溶接線W・Lが円弧状の場合には、溶接線W・Lで囲まれる部分の中央部にビーズ状間隙材1を予め混入してあるゲル状の油脂22を塗布して、下側の母材W1の上に上側の母材W2を重ね合わせて押し付けたときに、そのビーズ状間隙材1を含んだゲル状の油脂22が溶接線W・Lとほぼ同心円状に拡がるようにすることが望ましい。   For the same reason, when the weld line W · L is arcuate as shown in FIG. 9, the bead-like gap material 1 is premixed in the center of the portion surrounded by the weld line W · L. When the upper base material W2 is superimposed on the lower base material W1 and pressed, the gel-like fat and oil 22 including the bead-like gap material 1 is welded to the weld line W. It is desirable to expand substantially concentrically with L.

図10は第3の実施の形態として上記塗布ガン26の変形例を示し、上下の母材W1,W2同士を加圧・クランプするためのレーザ溶接用治具30にその塗布手段としての塗布ガン36を組み込んだものである。   FIG. 10 shows a modification of the coating gun 26 as a third embodiment, and a coating gun as a coating means for a laser welding jig 30 for pressurizing and clamping the upper and lower base materials W1, W2. 36 is incorporated.

このレーザ溶接用治具30の場合には、下側の母材W1と上側の母材W2が重ね合わせた状態で二枚セットとして前工程から当該治具30に投入されるもので、二枚の母材W1,W2は治具30の母体となるワークベース31上に投入された上で位置決めされる。   In the case of this laser welding jig 30, the lower base material W <b> 1 and the upper base material W <b> 2 are superposed on each other as a set of two sheets and are put into the jig 30 from the previous step. The base materials W1 and W2 are placed on the work base 31 which is the base of the jig 30 and positioned.

ワークベース31には、下側の母材W1に対して上側の母材W2を押し付けるためのクランプ手段としてのクランプ機構32が左右に配置されている。このクランプ機構32は、リンク33を介してワークベース31に支持された略L字状のクランプアーム34がクランプシリンダ35の伸縮作動に応じて揺動変位してクランプ,アンクランプ動作するもので、クランプアーム34の先端には球面継手38を介して当て金37が装着されているとともに、その当て金37には電磁石が埋め込まれている。当て金37は球面継手38が介在しているためにいわゆる首振り動作または揺動動作が可能となっている。   The work base 31 is provided with clamp mechanisms 32 on the left and right sides as clamping means for pressing the upper base material W2 against the lower base material W1. The clamp mechanism 32 is a mechanism in which a substantially L-shaped clamp arm 34 supported by the work base 31 via a link 33 swings and displaces according to the expansion and contraction operation of the clamp cylinder 35 to perform clamping and unclamping operations. A clamp 37 is attached to the tip of the clamp arm 34 via a spherical joint 38, and an electromagnet is embedded in the clamp 37. The stopper 37 has a spherical joint 38, so that a so-called swinging operation or swinging operation is possible.

また、ワークベース31上には後述するように上下の母材W1,W2同士のなす隙間に進入・退避可能な塗布ガン36を配置してある。この塗布ガン36は例えば鉛直軸心周りでのスイング動作をもって上記のように上下の母材W1,W2同士のなす隙間に進入・退避可能となっているとともに、ノズル39自体がテレスコピック状に伸縮可能となっている。なお、この塗布ガン36へのビーズ状間隙材1入りのゲル状の油脂22の供給形態は図7の場合と同様である。   On the work base 31, as will be described later, an application gun 36 that can enter and retreat into a gap formed between the upper and lower base materials W1 and W2 is disposed. The coating gun 36 can be moved into and out of the gap between the upper and lower base materials W1 and W2 as described above, for example, with a swing motion around the vertical axis, and the nozzle 39 itself can telescopically expand and contract. It has become. In addition, the supply form of the gel-like fats and oils 22 containing the bead-like gap material 1 to the coating gun 36 is the same as in the case of FIG.

このレーザ溶接用治具30の例では、クランプ機構32のクランプアーム34がアンクランプ動作していて、母材W1,W2の投入に障害とならない位置まで退避している状態で、ワークベース31の上に二枚セットとなった母材W1,W2が図示外のハンドリング手段にて投入されて位置決めされる。この時、塗布ノズル36もまた母材W1,W2の投入に障害とならない位置まで退避している。   In the example of the laser welding jig 30, the clamp base 34 of the clamp mechanism 32 is unclamped and retracted to a position where it does not hinder the insertion of the base materials W1 and W2, The base materials W1 and W2 in a set of two pieces are put in and positioned by handling means (not shown). At this time, the application nozzle 36 is also retracted to a position where it does not become an obstacle to the introduction of the base materials W1 and W2.

ワークベース31上に母材W1,W2が位置決めされると、クランプ機構32がクランプ動作して、クランプアーム34の先端の当て金37にて上側の母材W2のみを電磁石の吸着力で吸着支持した上で、再びアンクランプ方向にわずかに変位してその上側の母材W2を持ち上げるべく所定量だけリフトアップして停止する。これにより、下側の母材W1から上側の母材W2が離間して両者の間に所定の隙間が確保される。なお、この隙間の大きさとしては先の塗布ガン36のノズル39が進入可能な大きさであれば良い。   When the base materials W1 and W2 are positioned on the work base 31, the clamp mechanism 32 performs a clamping operation, and only the upper base material W2 is attracted and supported by the attracting force of the electromagnet by the metal pad 37 at the tip of the clamp arm 34. After that, it is slightly displaced again in the unclamping direction, lifted up by a predetermined amount to stop the upper base material W2, and then stops. As a result, the upper base material W2 is separated from the lower base material W1, and a predetermined gap is secured between them. It should be noted that the size of the gap may be a size that allows the nozzle 39 of the previous application gun 36 to enter.

こうして、上下の母材W1,W2の間に所定の隙間が確保されると、塗布ガン36のノズル39がその隙間に進入して、下側の母材W1の上に溶接線に沿うかたちでノズル39の伸縮動作に応じてビーズ状間隙材1入りのゲル状の油脂22を塗布する。   Thus, when a predetermined gap is secured between the upper and lower base materials W1 and W2, the nozzle 39 of the application gun 36 enters the gap and forms a weld line on the lower base material W1. In accordance with the expansion and contraction operation of the nozzle 39, the gel-like oil and fat 22 containing the bead-shaped gap material 1 is applied.

ゲル状の油脂22が塗布されたならば、塗布ガン36が退避する一方、クランプアーム34が再びクランプ動作して、上側を母材W2を下側の母材W1に重ね合わせるようにして押し付ける。これにより、上下の母材W1,W2のクランプが完了し、上下の母材W1,W2同士の間に介在しているビーズ状間隙材1入りのゲル状の油脂22が押し拡げられるとともに、以降はレーザ加工ヘッド7による溶接が施されることになる。   When the gel-like oil / fat 22 is applied, the application gun 36 is retracted, and the clamp arm 34 is again clamped to press the upper side of the base material W2 on the lower side of the base material W1. As a result, the clamping of the upper and lower base materials W1, W2 is completed, and the gel-like oil and fat 22 containing the bead-like gap material 1 interposed between the upper and lower base materials W1, W2 is expanded. Is welded by the laser processing head 7.

このように、図10のレーザ溶接用治具30の場合には、クランプ機構32が実質的に上側の母材W2のみをリフトアップさせる機構を兼ねていることになり、特にクランプアーム34による上側の母材W2のリフトアップ,リフトダウン動作は、クランプシリンダ35として例えば多段シリンダを使用することで容易に対応することができる。   As described above, in the case of the laser welding jig 30 shown in FIG. 10, the clamp mechanism 32 also serves as a mechanism for substantially lifting only the upper base material W2, and particularly the upper side by the clamp arm 34. The lift-up and lift-down operations of the base material W2 can be easily handled by using, for example, a multistage cylinder as the clamp cylinder 35.

また、クランプアーム34の先端の当て金37に埋設してある電磁石にて上側の母材W2を吸着支持してリフトアップするのに代えて、バキュームカップ等を使用することも可能であるほか、例えばそのバキュームカップによるリフトアップ手段がクランプ機構から独立していても良い。例えば、クランプ機構から独立しているバキュームカップにて上側の母材W2を所定量だけリフトアップしたならば、その上側の母材W2のリフトダウンはクランプアーム34のクランプ動作をもって行わせるようにしても良い。   In addition to using an electromagnet embedded in the metal pad 37 at the tip of the clamp arm 34 to lift and support the upper base material W2, it is possible to use a vacuum cup or the like. For example, the lift-up means by the vacuum cup may be independent from the clamping mechanism. For example, if the upper base material W2 is lifted up by a predetermined amount by a vacuum cup independent from the clamp mechanism, the upper base material W2 is lifted down by the clamping operation of the clamp arm 34. Also good.

なお、上記の各実施の形態では表面処理鋼板として合金化溶融亜鉛めっき鋼板を例にとって説明したが、めっき鋼板以外にも例えば各種の塗装やコーティング等を施した表面処理鋼板にも本発明を適用することが可能である。   In each of the embodiments described above, an alloyed hot-dip galvanized steel sheet has been described as an example of the surface-treated steel sheet. However, in addition to the plated steel sheet, the present invention is also applied to a surface-treated steel sheet that has been subjected to various coatings, coatings, and the like. Is possible.

さらに、本発明は、レーザ溶接とMIG溶接とを併用するいわゆるハイブリッド溶接法にも適用することが可能である。   Furthermore, the present invention can also be applied to a so-called hybrid welding method using both laser welding and MIG welding.

本発明の第1の実施の形態を示す図で、レーザ溶接の手順を示す工程説明図。It is a figure which shows the 1st Embodiment of this invention, and is process explanatory drawing which shows the procedure of laser welding. 図1の(A)で使用されるビーズ状間隙材入りの防錆油を塗布するための装置の一例を示す構成説明図。Structure explanatory drawing which shows an example of the apparatus for apply | coating the antirust oil containing the bead-like gap material used by (A) of FIG. 同じく図1の(A)で使用される防錆油の塗布とビーズ状間隙材の散布に用いられる間隙材定着装置の構成説明図。The structure explanatory drawing of the gap | interval material fixing apparatus used for application | coating of the antirust oil similarly used for FIG. 1 (A), and dispersion | distribution of a bead-like gap material. 図1の(C)で使用されるレーザ加工ヘッドの詳細を示す説明図。Explanatory drawing which shows the detail of the laser processing head used by (C) of FIG. 図3に示した間隙材定着装置における間隙材散布ローラの分解斜視図。FIG. 4 is an exploded perspective view of a gap material spreading roller in the gap material fixing apparatus shown in FIG. 3. 同じく図3に示した間隙材定着装置における間隙材散布ローラの断面説明図。Sectional explanatory drawing of the gap | interval material dispersion | distribution roller in the gap | interval material fixing apparatus similarly shown in FIG. 本発明の第2の実施の形態を示す図で、ビーズ状間隙材入りのゲル状の油脂を塗布するための塗布ガンの構成説明図。It is a figure which shows the 2nd Embodiment of this invention, and is a structure explanatory drawing of the application | coating gun for apply | coating the gel-like fats and oils containing a bead-like gap material. ビーズ状間隙材入りのゲル状の油脂の塗布形態の一例を示す説明図。Explanatory drawing which shows an example of the application form of the gel-like fats and oils containing bead-like gap material. ビーズ状間隙材入りのゲル状の油脂の塗布形態の別の例を示す説明図。Explanatory drawing which shows another example of the application form of the gel-like fats and oils containing bead-like gap material. 本発明の第3の実施の形態を示す図で、ビーズ状間隙材入りのゲル状の油脂を塗布するための塗布ガンを組み込んだレーザ溶接用治具の一例を示す説明図。It is a figure which shows the 3rd Embodiment of this invention, and is explanatory drawing which shows an example of the jig | tool for laser welding incorporating the coating gun for apply | coating the gel-like fats and oils containing a bead-like gap material.

符号の説明Explanation of symbols

1…ビーズ状間隙材
2…不揮発性の粘性流体としての防錆油
4…シーリングロボット
5…ロボットアーム
6…塗布ガン
7…レーザ加工ヘッド
8…ロボットアーム
10…間隙材定着装置
11…ロボットアーム
12…支持体としてのフレーム
13…流体塗布ローラ(流体塗布手段)としてのオイル塗布ローラ
14…間隙材散布ローラ(間隙材塗布手段)
16…外筒
17…内筒
21…拡散プレート
22…ゲル状の油脂
24…ノズル
26…塗布ガン
30…レーザ溶接用治具
31…ワークベース
32…クランプ機構(リフトアップ手段を兼ねたクランプ手段)
34…クランプアーム
36…塗布ガン(塗布手段)
39…ノズル
G…隙間
L…レーザビーム
W1…下側の母材(表面処理鋼板としての合金化溶融亜鉛めっき鋼板)
W2…上側の母材(表面処理鋼板としての合金化溶融亜鉛めっき鋼板)
DESCRIPTION OF SYMBOLS 1 ... Bead-like gap material 2 ... Rust prevention oil as a non-volatile viscous fluid 4 ... Sealing robot 5 ... Robot arm 6 ... Coating gun 7 ... Laser processing head 8 ... Robot arm 10 ... Gap material fixing device 11 ... Robot arm 12 ... Frame as support 13 ... Oil application roller as fluid application roller (fluid application means) 14 ... Gap material spreading roller (gap material application means)
DESCRIPTION OF SYMBOLS 16 ... Outer cylinder 17 ... Inner cylinder 21 ... Diffusion plate 22 ... Gel-like oil and fat 24 ... Nozzle 26 ... Application gun 30 ... Jig for laser welding 31 ... Work base 32 ... Clamp mechanism (clamp means also serving as lift-up means)
34 ... Clamp arm 36 ... Application gun (application means)
39 ... Nozzle G ... Gap L ... Laser beam W1 ... Lower base material (alloyed hot-dip galvanized steel sheet as surface-treated steel sheet)
W2 ... Upper base material (alloyed hot-dip galvanized steel sheet as surface-treated steel sheet)

Claims (15)

表面処理鋼板が下側となるようにその表面処理鋼板を含む少なくとも二枚の母材同士を重ね合わせた上で重ね継手の形態でレーザ溶接を施す方法であって、
ビーズ状間隙材を不揮発性の粘性流体の粘度をもって下側となる母材の上に定着保持させた後にその上から上側となる母材を重ね合わせて、
その上側の母材側よりレーザビームを照射してレーザ溶接を施すことを特徴とする表面処理鋼板のレーザ溶接方法。
A method of performing laser welding in the form of a lap joint after overlapping at least two base materials including the surface-treated steel sheet so that the surface-treated steel sheet is on the lower side,
After fixing the bead-like gap material on the lower base material with the viscosity of the non-volatile viscous fluid, the upper base material is overlaid from above,
A laser welding method for a surface-treated steel sheet, wherein laser welding is performed by irradiating a laser beam from the upper base metal side.
予めビーズ状間隙材を混入してある不揮発性の粘性流体を下側となる母材の上に塗布することにより、そのビーズ状間隙材を下側となる母材の上に定着保持させることを特徴とする請求項1に記載の表面処理鋼板のレーザ溶接方法。   By applying a non-volatile viscous fluid mixed with the bead-shaped gap material in advance onto the lower base material, the bead-shaped gap material can be fixedly held on the lower base material. The laser welding method for a surface-treated steel sheet according to claim 1, wherein 予めビーズ状間隙材を混入してある不揮発性の粘性流体の塗布は、産業用ロボットに持たせた塗布ガンにより行うことを特徴とする請求項2に記載の表面処理鋼板のレーザ溶接方法。   The method of laser welding a surface-treated steel sheet according to claim 2, wherein the application of the non-volatile viscous fluid mixed with the bead-shaped gap material in advance is performed by an application gun provided to an industrial robot. 予めビーズ状間隙材を混入してある不揮発性の粘性流体の塗布は、レーザ加工ヘッドとともに産業用ロボットに持たせた塗布ガンにより行うことを特徴とする請求項2に記載の表面処理鋼板のレーザ溶接方法。   The laser of the surface-treated steel sheet according to claim 2, wherein the application of the non-volatile viscous fluid mixed with the bead-shaped gap material in advance is performed by a coating gun provided to the industrial robot together with the laser processing head. Welding method. 不揮発性の粘性流体を下側となる母材の上に塗布しながらその上からビーズ状間隙材を散布することにより、そのビーズ状間隙材を下側となる母材の上に定着保持させることを特徴とする請求項1に記載の表面処理鋼板のレーザ溶接方法。   Applying a non-volatile viscous fluid on the lower base material and sprinkling the bead-like gap material on the base material to fix the bead-like gap material on the lower base material. The method of laser welding a surface-treated steel sheet according to claim 1. 上記ビーズ状間隙材がガラスビーズであることを特徴とする請求項1〜5のいずれかに記載の表面処理鋼板のレーザ溶接方法。   6. The method of laser welding a surface-treated steel sheet according to claim 1, wherein the bead-shaped gap material is a glass bead. 上記不揮発性の粘性流体が防錆油であることを特徴とする請求項1〜6のいずれかに記載の表面処理鋼板のレーザ溶接方法。   The method for laser welding a surface-treated steel sheet according to any one of claims 1 to 6, wherein the non-volatile viscous fluid is a rust preventive oil. 上記不揮発性の粘性流体がゲル状のものであることを特徴とする請求項1〜6のいずれかに記載の表面処理鋼板のレーザ溶接方法。   The laser welding method for a surface-treated steel sheet according to any one of claims 1 to 6, wherein the non-volatile viscous fluid is a gel. 請求項5に記載の表面処理鋼板のレーザ溶接方法に用いるビーズ状間隙材の定着装置であって、
下側となる母材の上に不揮発性の粘性流体を塗布する流体塗布手段と、塗布された不揮発性の粘性流体の上からビーズ状間隙材を散布する間隙材散布手段とが、共通の支持体に支持されていることを特徴とするビーズ状間隙材の定着装置。
A fixing device for bead-like gap materials used in the laser welding method of the surface-treated steel sheet according to claim 5,
The fluid application means for applying the non-volatile viscous fluid on the lower base material and the gap material application means for applying the bead-like gap material from the applied non-volatile viscous fluid have a common support. A fixing device for a bead-shaped gap material, which is supported by a body.
下側となる母材上を転動することで不揮発性の粘性流体を塗布する流体塗布ローラと、この流体塗布ローラと同期回転しながら先に塗布された不揮発性の粘性流体の上からビーズ状間隙材を散布する間隙材散布ローラとが、共通の支持体に支持されていることを特徴とする請求項9に記載のビーズ状間隙材の定着装置。   A fluid application roller that applies a non-volatile viscous fluid by rolling on the lower base material, and a bead shape from above the non-volatile viscous fluid previously applied while rotating synchronously with this fluid application roller The fixing device for bead-shaped gap material according to claim 9, wherein a gap material spreading roller for spreading the gap material is supported by a common support. 上記間隙材散布ローラは、ビーズ状間隙材の通過を共に許容することが可能な内筒と外筒とが相対回転することで内筒内に予め収容されているビーズ状間隙材を散布するものであることを特徴とする請求項10に記載のビーズ状間隙材の定着装置。   The interstitial material spreading roller disperses the bead-like interstices previously stored in the inner cylinder by the relative rotation of the inner cylinder and the outer cylinder, both of which allow passage of the bead-like gap material. The fixing device for a bead-shaped gap material according to claim 10, wherein 上記支持体を産業用ロボットのアーム先端に支持させてあることを特徴とする請求項9〜11のいずれかに記載のビーズ状間隙材の定着装置。   The fixing device for a bead-shaped gap material according to any one of claims 9 to 11, wherein the support is supported on an arm tip of an industrial robot. 請求項2に記載の表面処理鋼板のレーザ溶接方法に用いるレーザ溶接用治具であって、
溶接対象となる少なくとも二枚の母材が重ね合わせた状態で投入されて位置決めされるワークベースと、
上記ワークベース上に位置決めされた少なくとも二枚の母材のうち上側の母材を少なくとも持ち上げる機能を有し、予めビーズ状間隙材を混入してある不揮発性の粘性流体を下側の母材の上に塗布するのに先立って、上側の母材を持ち上げて上下の母材同士の間に隙間を確保するリフトアップ手段と、
上記上下の母材同士の間の隙間に対して進入・退避可能であって、予めビーズ状間隙材を混入してある不揮発性の粘性流体を下側の母材の上に塗布する塗布手段と、
予めビーズ状間隙材を混入してある不揮発性の粘性流体を塗布した下側の母材の上に上側の母材を重ね合わせた状態で、その上側の母材を下側の母材に対して押し付けるクランプ手段と、
を備えたことを特徴とするレーザ溶接用治具。
A laser welding jig used in the laser welding method of the surface-treated steel sheet according to claim 2,
A work base that is placed and positioned in a state in which at least two base materials to be welded are superimposed,
Among the at least two base materials positioned on the work base, it has a function of lifting at least the upper base material, and a non-volatile viscous fluid mixed with a bead-shaped gap material in advance is used for the lower base material. Prior to application on the top, lift up means for lifting the upper base material to ensure a gap between the upper and lower base materials,
An application means that can enter and retreat with respect to the gap between the upper and lower base materials, and applies a non-volatile viscous fluid mixed with a bead-like gap material in advance onto the lower base material; ,
With the upper base material superimposed on the lower base material coated with a non-volatile viscous fluid mixed with bead-shaped gap material in advance, the upper base material is placed against the lower base material. Clamping means for pressing,
A laser welding jig comprising:
上記クランプ手段がリフトアップ手段を兼ねていることを特徴とする請求項13に記載のレーザ溶接用治具。   14. The laser welding jig according to claim 13, wherein the clamp means also serves as a lift-up means. 上記クランプ手段は、上側の母材を吸着支持した上でその母材を持ち上げる機能を有していて、
予めビーズ状間隙材を混入してある不揮発性の粘性流体が下側の母材の上に塗布されるのを待って、その下側の母材に対して上側の母材を重ね合わせながら押し付けるようになっていることを特徴とする請求項14に記載のレーザ溶接用治具。
The clamp means has a function of lifting the base material after adsorbing and supporting the upper base material,
Wait until the non-volatile viscous fluid mixed with the bead-shaped gap material in advance is applied onto the lower base material, and press the upper base material against the lower base material while overlapping it. The laser welding jig according to claim 14, which is configured as described above.
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JP2012043714A (en) * 2010-08-20 2012-03-01 Toshiba Corp Welding method, battery and battery pack manufacturing method, and battery

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JPH08141761A (en) * 1994-11-18 1996-06-04 Daihatsu Motor Co Ltd Laser welding method
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JPS6462284A (en) * 1987-09-02 1989-03-08 Toyoda Automatic Loom Works Resistance welding method for steel sheet
JPH08141761A (en) * 1994-11-18 1996-06-04 Daihatsu Motor Co Ltd Laser welding method
JP2002361461A (en) * 2001-06-07 2002-12-18 Nippon Steel Corp Method for lap welding with laser beam of zinc-based plated steel plates giving excellent corrosion resistance

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Publication number Priority date Publication date Assignee Title
JP2012043714A (en) * 2010-08-20 2012-03-01 Toshiba Corp Welding method, battery and battery pack manufacturing method, and battery

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