JP2008161559A - Steam heating method and device - Google Patents

Steam heating method and device Download PDF

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JP2008161559A
JP2008161559A JP2006356201A JP2006356201A JP2008161559A JP 2008161559 A JP2008161559 A JP 2008161559A JP 2006356201 A JP2006356201 A JP 2006356201A JP 2006356201 A JP2006356201 A JP 2006356201A JP 2008161559 A JP2008161559 A JP 2008161559A
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steam
space
heating
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pressure
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Takeshi Matsushima
武司 松島
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Spirax Sarco Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To highly efficiently and accurately steam-heat a heating object such as foods by sophisticating the temperature control of steam in a heating space while reducing the escape of the steam from the heating space. <P>SOLUTION: In this steam heating device having the heating space 2 disposed with an inlet and outlet for carrying in/out a heating object 4 and a steam supply means 15 having an intended volume and a steam ejection outlet, and a conveyance means 5 for conveying the heating object on a prescribed route in the heating space, a useless space connected to the heating space is eliminated as much as possible; a useless space is eliminated for forming the heating space with the shape and volume indispensable and necessary minimal for the heating of the heating object; the steam is vertically raised through a conveyance means by a space reducing body to suppress the flowing by the escape of the steam, and the steam is brought into direct contact with the heating object to heat it, thus forming the highly efficient heating space. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、大気圧近傍若しくはそれ以上の圧力の蒸気によって、食品その他の物品を加熱する方法及び装置に関する。   The present invention relates to a method and apparatus for heating foods and other articles with steam at a pressure near or above atmospheric pressure.

従来の水や蒸気による食品等の加熱には、被加熱物を水を収容した容器に入れてその外部から加熱して煮る間接的な加熱と、高温水を生成する場合のように蒸気を直接水と接触させて加熱したり、或いは蒸し器に被加熱物を収納し蒸気を接触させて加熱する直熱的な加熱方法が知られている。被加熱物と蒸気とを直接接触させる直接加熱は、一般には蒸しと称され、食品の場合澱粉質のアルファ化及びタンパク質の固化が大きな目的である。蒸しを行う方法としては、1回毎に被加熱物を入れ替えるバッチ式の非連続の加熱方式と、被加熱物をコンベア等を用いて連続的に送給しつつ加熱する連続加熱方式が知られている。バッチ式の加熱方式の場合、被加熱物を蒸し器に収納して密閉した容器内に蒸気を供給し、所定の温度になるまで加熱するが、蒸し器からの蒸気の逃出を避けることが出来なかった。   In conventional heating of foods with water or steam, indirect heating in which the object to be heated is placed in a container containing water and boiled from the outside, and steam directly as in the case of generating high temperature water, are used. There is known a direct heating method in which heating is performed by contacting with water, or an object to be heated is stored in a steamer and heated by contacting with steam. Direct heating, in which an object to be heated and steam are brought into direct contact, is generally referred to as steaming, and in the case of food, the main objectives are to gelatinize starch and solidify protein. As a method of performing steaming, there are known a batch type non-continuous heating method in which the object to be heated is replaced every time and a continuous heating method in which the object to be heated is heated while being continuously fed using a conveyor or the like. ing. In the case of the batch type heating method, the material to be heated is stored in a steamer and steam is supplied into a sealed container and heated until it reaches a specified temperature. However, escape of steam from the steamer cannot be avoided. It was.

これに対して連続加熱方式では、所定圧力の飽和蒸気が供給されている蒸し器内に物品をコンベア等で連続的に送り込み、一定の長さの蒸し器内を通過する間に蒸気で物品を加熱する。このような連続的な加熱方式では、少なくとも蒸し器の入口と出口が大気中に開放され、器内の蒸気が逃出する構造となっているため、器内を例えば蒸す温度100℃に維持するためには、100℃以上例えば102℃乃至105℃の蒸気圧の供給が必要となる。かかる蒸気圧は大気圧より大きいため、器内からの蒸気の逃出が多くなり、多量の蒸気の無駄な消費を招来している。食品を蒸して澱粉質をアルファ化させることを目的とする場合、100℃での加熱が必要であるが、蒸気の逃出を補って所定の加熱温度を得るには、多量の蒸気の連続的な供給が必要で、大きなエネルギー損失をもたらすことになる。又、蒸気の逃出は、器内の温度に変化をもたらすため、一定温度での加熱の障害となっている。   On the other hand, in the continuous heating method, articles are continuously fed into a steamer to which saturated steam of a predetermined pressure is supplied by a conveyor or the like, and the articles are heated with steam while passing through a steamer of a certain length. . In such a continuous heating system, at least the inlet and outlet of the steamer are open to the atmosphere, and the steam inside the steamer escapes, so that the steaming temperature is maintained at, for example, 100 ° C. For this, it is necessary to supply a vapor pressure of 100 ° C. or higher, for example, 102 ° C. to 105 ° C. Since the vapor pressure is higher than the atmospheric pressure, the escape of the vapor from the inside of the vessel increases, resulting in a wasteful consumption of a large amount of vapor. Heating at 100 ° C. is necessary for the purpose of steaming foods and pregelatinizing starch, but in order to compensate for the escape of steam and obtain a predetermined heating temperature, a large amount of steam Supply is necessary, and it causes a large energy loss. Further, the escape of steam causes a change in the temperature in the vessel, which is an obstacle to heating at a constant temperature.

更に、被加熱物が移動する加熱容器内は、加熱のために飽和蒸気で充満させることが望ましいが、大気圧における空気と100℃の飽和蒸気とを比較すると空気は蒸気の約2倍の重さがあるため、蒸し器内に供給された蒸気が、出入口から容易に器外に逃出し、逃出した蒸気に代わって器外から空気が流入し、器内の温度が一定せず加熱効率を低下させるという問題があった。   Furthermore, it is desirable to fill the heated container in which the object to be heated is filled with saturated steam for heating. However, comparing air at atmospheric pressure with saturated steam at 100 ° C, air is approximately twice as heavy as steam. Therefore, the steam supplied into the steamer easily escapes from the entrance and exit, and air flows from the outside of the equipment instead of the escaped steam. There was a problem of lowering.

これらの問題に鑑み本発明者は、上記問題を解決するための技術として、加熱蒸気を供給する手段を配置した加熱空間と、この加熱空間に上部が連通し、下部が大気中に開放され、前記蒸気供給手段の蒸気噴出面と該下部の開口とを高低差hをもって配設される均圧スペースとを備え、飽和蒸気圧と空気圧を該均圧スペースの内部で均衡させ、蒸気と空気の圧力均衡状態によってもたらされる蒸気の逃出を抑制するためのバリヤを均圧スペース内に形成させ、該バリヤにより、均圧スペースの下部開口からの蒸気の逃出並びに空気の流入を抑止しつつ加熱空間内において加熱蒸気で被加熱物の加熱を行うように構成される加熱方法及び装置を提案し、特開2004−195190号公報(特許文献1)で開示されている。   In view of these problems, the present inventor, as a technique for solving the above problems, a heating space in which means for supplying heating steam is arranged, the upper part communicates with the heating space, the lower part is opened to the atmosphere, A pressure equalizing space provided with a height difference h between the steam ejection surface of the steam supply means and the lower opening; and a saturated vapor pressure and an air pressure are balanced inside the pressure equalizing space to A barrier is formed in the pressure equalization space to suppress the escape of steam caused by the pressure equilibrium state, and the barrier is heated while suppressing the escape of steam and the inflow of air from the lower opening of the pressure equalization space. A heating method and apparatus configured to heat an object to be heated with heated steam in a space are proposed and disclosed in Japanese Patent Application Laid-Open No. 2004-195190 (Patent Document 1).

この特許文献1に開示されている技術によれば、無駄な蒸気の排出を抑制してエネルギーの消費効率を大幅に改善することを可能とすると共に、食品等の被加熱物を温度ムラを生ずることなく均一に加熱することを可能とするという点、大変優れている。しかしながら本発明者は、被加熱物の蒸気による加熱方法及び装置における更なるエネルギー効率の向上を目指して鋭意研究を重ねた結果、より一層のエネルギー効率の改善に成功し、本発明をするに至った。
特開2004−195190号公報
According to the technique disclosed in Patent Document 1, it is possible to significantly improve the energy consumption efficiency by suppressing the discharge of useless steam, and cause temperature unevenness in a heated object such as food. It is very excellent in that it can be heated uniformly without any problems. However, as a result of intensive research aimed at further improving energy efficiency in the method and apparatus for heating an object to be heated by steam, the inventor succeeded in further improving energy efficiency and led to the present invention. It was.
JP 2004-195190 A

蒸気によって被加熱物を加熱する方法及び装置においては、必要最低限のエネルギー消費で安定した加熱を行えるようにすること、或いは、最短時間で加熱処理を完成させること、或いは、最小スペースにして必要量の加熱処理を行うことが出来るようにすることが重要となる。本発明は、これらの要求を、より高度に応えるべくなされたものであり、蒸気加熱処理効率を向上させることを意図するものである。すなわち、本発明の目的とするところは、加熱空間内からの蒸気の逃出を、より一層抑制しつつ加熱空間内の蒸気の温度制御をより高度化することによって、食品等の被加熱物の蒸気による加熱を、更に高効率且つ高精度に行うことが出来るようにすることにある。   In a method and apparatus for heating an object to be heated with steam, it is necessary to be able to perform stable heating with the minimum necessary energy consumption, to complete the heat treatment in the shortest time, or to minimize the space It is important to be able to perform an amount of heat treatment. The present invention has been made to meet these demands to a higher degree and intends to improve the efficiency of steam heat treatment. That is, the object of the present invention is to further enhance the temperature control of the steam in the heating space while further suppressing the escape of the steam from the heating space, so that the object to be heated such as food is heated. An object of the present invention is to enable heating with steam with higher efficiency and higher accuracy.

上記課題を解決する第一の発明は、加熱方法に関するものであって、被加熱物を搬入及び搬出し得る入口と出口及び所望の容積を有し、該被加熱物を加熱するための蒸気を供給する蒸気噴出口を備えた蒸気供給手段が配置される加熱空間と、この加熱空間内において被加熱物を所定の経路で搬送する搬送手段とを含み、該加熱空間内の蒸気が自由に逃出する空間を削減し、蒸気を搬送手段を通って垂直に上昇させて、蒸気の無駄な逃出を抑制しつつ被加熱物の加熱を行うようにしたことを特徴とする。又、被加熱物の搬送に支障を来すことなく、加熱空間内を流動する蒸気の流れを遮ってその流れを抑制することにより、加熱空間内の蒸気圧の低下を抑制しつつ、被加熱物の加熱を行うようにし、加熱空間の入口と出口に、加熱空間内に配置された蒸気噴出口と下部の大気中への開口とが高低差hを有している均圧スペースを連通し、該均圧スペース内における圧力の均衡により、大気中への蒸気の流出を抑制するようにしたことを特徴とする。   A first invention for solving the above-described problem relates to a heating method, and has an inlet and an outlet through which a heated object can be carried in and out, and a desired volume, and steam for heating the heated object. It includes a heating space in which a steam supply means having a steam outlet to be supplied is disposed, and a transport means for transporting an object to be heated along a predetermined path in the heating space, and the steam in the heating space freely escapes. It is characterized in that the space to be discharged is reduced and the steam is raised vertically through the conveying means to heat the object to be heated while suppressing wasteful escape of the steam. In addition, the flow of the steam flowing in the heating space is blocked and the flow is suppressed without hindering the conveyance of the heated object, thereby suppressing the lowering of the vapor pressure in the heating space and the heating target. An object is heated, and a pressure equalizing space having a height difference h is communicated between an inlet and an outlet of the heating space, and a steam outlet disposed in the heating space and an opening to the lower atmosphere. Further, the outflow of steam to the atmosphere is suppressed by the balance of pressure in the pressure equalizing space.

第二の発明は、加熱装置に関するものであって、被加熱物を搬入及び搬出し得る入口と出口及び所望の容積を有し、該被加熱物を加熱するための蒸気を供給する蒸気噴出口を有する蒸気供給手段が配置される加熱空間と、この加熱空間内において被加熱物を所定の経路で搬送する搬送手段とを備え、蒸気によって被加熱物を加熱する蒸気加熱装置において、該加熱空間内の蒸気が自由に逃出する空間を削減し、搬送手段を通って蒸気を垂直に上昇させるようにすると共に、蒸気の無駄な逃出を抑制するために、加熱空間内にその長手方向に沿って延びる空間削減手段を設け、該空間削減手段により蒸気の自由な逃出を抑制し、加熱空間内を高効率な加熱空間としたことを特徴とする。   A second invention relates to a heating device, and has an inlet and an outlet through which an object to be heated can be carried in and out, and a desired volume, and a steam outlet for supplying steam for heating the object to be heated. In a steam heating apparatus that includes a heating space in which a steam supply unit having gas is disposed and a transport unit that transports an object to be heated in a predetermined path in the heating space, the heating space is configured to heat the object to be heated with steam. In order to reduce the space in which the steam inside freely escapes, to raise the steam vertically through the conveying means, and to prevent wasteful escape of steam, in the longitudinal direction in the heating space A space-reducing means extending along the space is provided, and the space-reducing means suppresses free escape of steam so that the heating space is a highly efficient heating space.

空間削減手段は、加熱空間の形状をその長手方向に沿って変形した構造であることを特徴とし、例えば搬送手段によって搬送される被加熱物の入口側から出口側に至る経路の一部を経路に沿って連続的に絞った構造、好ましくは加熱空間の横断面を略逆凸字形に絞った構造として、蒸気を搬送手段を通って垂直に上昇させると共に被加熱物の搬送方向への蒸気の自由な逃出空間を削減する。   The space reduction means has a structure in which the shape of the heating space is deformed along the longitudinal direction, and for example, a part of the path from the inlet side to the outlet side of the heated object conveyed by the conveying means is routed As a structure in which the steam is continuously squeezed along, preferably a structure in which the cross section of the heating space is squeezed into a substantially inverted convex shape, the steam is vertically raised through the transport means and the steam in the transport direction of the heated object is Reduce free escape space.

又、空間削減手段は、加熱空間内に配置され空間の長手方向に沿って延びる空間削減体からなり、該空間削減体を加熱空間内に配置して、加熱空間内の蒸気逃出スペースを削減し、蒸気を垂直に上昇させるようにする。好ましくは搬送手段によって搬送される被加熱物の入口側から出口側に至る経路内において、搬送手段と加熱空間の内側壁との間の側道に、該側道を閉塞するように配置される構造体からなる。   The space reduction means is a space reduction body that is disposed in the heating space and extends along the longitudinal direction of the space, and the space reduction body is disposed in the heating space to reduce the steam escape space in the heating space. And let the steam rise vertically. Preferably, in the path from the inlet side to the outlet side of the object to be heated conveyed by the conveying means, the side path between the conveying means and the inner wall of the heating space is arranged so as to close the side road. Consists of a structure.

更に、搬送手段によって搬送される被加熱物の入口側から出口側に至る経路内において、加熱空間をその搬送方向と直交する方向に仕切って区画することを特徴とし、好ましくは中央部に被加熱物が通過し得る表裏に貫通した開口を有し、加熱空間を横断的に仕切る圧力遮断プレートにより、加熱空間をその搬送方向と直交する方向に区画し圧力の逃出を遮断する。搬送手段は、例えばメッシュ状のコンベアベルトが好ましい。   Further, in the path from the inlet side to the outlet side of the object to be heated conveyed by the conveying means, the heating space is partitioned and partitioned in a direction perpendicular to the conveying direction, and preferably heated at the center part. The pressure blocking plate that has openings through the front and back sides through which objects can pass and partitions the heating space transversely partitions the heating space in a direction perpendicular to the conveying direction to block pressure escape. The conveying means is preferably a mesh-like conveyor belt, for example.

蒸気加熱装置が、被加熱物の搬入出自在な入口と出口及び所望の容積を有し、蒸気噴出口を有する蒸気加熱手段が配置される加熱空間を備え、該加熱空間に上部が連通し下部を大気中に開放し、前記蒸気噴出口と下部の開口とが高低差hをもって配設されてなる均圧スペースを備え、該均圧スペース内において蒸気圧と大気圧との圧力均衡を図り、蒸気の逃出を抑制するようにしたことを特徴とする。   The steam heating apparatus has a heating space in which a steam heating means having a steam outlet is provided, and has an inlet and an outlet through which a heated object can be carried in and out, and a desired volume. Is provided with a pressure equalizing space in which the steam outlet and the lower opening are arranged with a height difference h, and a pressure balance between the steam pressure and the atmospheric pressure is achieved in the pressure equalizing space, It is characterized by suppressing the escape of steam.

この発明によれば、加熱空間内からの蒸気の逃出を、より一層低減しつつ加熱空間内の蒸気の温度制御をより高度化し得るようにすることが出来、食品等の被加熱物の蒸気による加熱を、更に高効率且つ高精度に行うことが出来、澱粉質のアルファ化の進行を図ることが出来、蒸し上がり後の製品のふっくら感や増量感が向上する。加熱空間の形状及び容積を、空間削減手段によって削減することにより、蒸気を搬送手段を通って垂直に上昇させることが出来ると共に、蒸気の無駄な消費を省くことが可能となり、
又、圧力遮断プレートによって蒸気の逃出方向の流れを遮るようにしたことにより、蒸気を加熱空間内に留める能力を高めることが出来、より小さな蒸気噴射量にて加熱空間内を所定の蒸気圧に保持することが可能となり、エネルギー効率を向上させることが出来る。
According to the present invention, the escape of steam from the heating space can be further reduced, and the temperature control of the steam in the heating space can be further enhanced, and the steam of the object to be heated such as food Can be heated with high efficiency and high accuracy, and the starch can be made alpha, and the feeling of plumpness and weight increase of the product after steaming can be improved. By reducing the shape and volume of the heating space by the space reduction means, it is possible to raise the vapor vertically through the conveyance means, and it is possible to eliminate wasteful consumption of steam,
Further, by blocking the flow of the steam in the escape direction by the pressure shut-off plate, the ability to keep the steam in the heating space can be enhanced, and a predetermined steam pressure is set in the heating space with a smaller steam injection amount. Energy efficiency can be improved.

これによって、加熱装置をより軽量小型化することが出来るようになると共に、加熱空間内の温度制御をより高精度に行うことが出来、均質な加熱を行うことが可能となる。   As a result, the heating device can be reduced in weight and size, temperature control in the heating space can be performed with higher accuracy, and uniform heating can be performed.

この発明の好ましい実施の形態を、以下に詳細に説明する。この発明は、加熱空間に被加熱物を搬入し、該加熱空間に供給される加熱蒸気で被加熱物の加熱を行うようにした加熱方法及び装置であって、被加熱物を搬入出自在な入口、出口及び所望の容積を有し、該被加熱物を加熱するための蒸気を供給する蒸気噴出口を有する蒸気供給手段が配置される加熱空間と、この加熱空間内において被加熱物を所定の経路で搬送する搬送手段とを含み、該加熱空間に繋がった無駄なスペースを極力無くすと共に、被加熱物の搬送は遮らずに装置内部の空間内を逃出方向に流動する蒸気の流れを遮ってその流れを抑制するようにして、蒸気を搬送手段を通って垂直に上昇させ、蒸気を被加熱物に直接接触させて加熱を行うようにしたことを特徴とする。   Preferred embodiments of the present invention will be described in detail below. The present invention is a heating method and apparatus in which an object to be heated is carried into a heating space, and the object to be heated is heated by heating steam supplied to the heating space, and the object to be heated can be carried in and out freely. A heating space having a steam supply means having an inlet, an outlet, and a desired volume and supplying steam for heating the object to be heated is disposed, and the object to be heated is predetermined in the heating space. A wasteful space connected to the heating space as much as possible, and the flow of steam flowing in the escape direction in the space inside the apparatus without blocking the transportation of the object to be heated. It is characterized in that the flow is controlled by blocking the flow so that the vapor is raised vertically through the conveying means, and the vapor is brought into direct contact with the object to be heated.

加熱空間は、好ましくは所望の容積を有する容器の形態をなしており、例えば、容器を所望の長さを有して水平に配置される断面、略逆凸字形をなす筒状の構造に形成し、該容器内を走行するベルトコンベアで被加熱物を搬送可能とした連続加熱方式に適する形態でが好ましい。   The heating space is preferably in the form of a container having a desired volume, for example, the container is formed in a cylindrical structure having a cross section arranged in a horizontal direction with a desired length and a substantially inverted convex shape. And the form suitable for the continuous heating system which made it possible to convey a to-be-heated object with the belt conveyor which drive | moves the inside of this container is preferable.

加熱空間には、該加熱空間に上部が連通し下部を大気中に開放し、蒸気噴出口と下部開口とが高低差(h)をもって配設される均圧スペースを連通させることが出来る。この均圧スペースは、所定の高さを有する筒状の形態をなし、加熱空間が連続加熱方式に適する水平に配置され所望の長さを有する筒状の構造である場合、均圧スペースは、傾斜路の構造に構成するのが最も好ましいが、これに限らず、垂直に配置される通路の形態であっても良い。又、加熱空間も、水平方向に配置された筒状のものに限られるものではない。例えば、被加熱物を収納した箱状の加熱空間とし、被加熱物の加熱をバッチ方式で加熱する構造としても良いことは勿論である。この場合、均圧スペースは上端を加熱空間内に連通し、下端を高低差(h)をもって配置したパイプ状の構造とする。   The heating space can be connected to a pressure equalizing space in which the upper portion communicates with the heating space and the lower portion is opened to the atmosphere, and the steam outlet and the lower opening are arranged with a height difference (h). This pressure equalizing space has a cylindrical shape having a predetermined height, and when the heating space is a horizontal structure suitable for the continuous heating system and having a desired length, the pressure equalizing space is Although it is most preferable to configure the structure of an inclined path, the present invention is not limited to this, and a vertically arranged path may be used. Further, the heating space is not limited to the cylindrical one arranged in the horizontal direction. For example, it is a matter of course that a box-shaped heating space in which an object to be heated is stored may be used, and the object to be heated may be heated in a batch manner. In this case, the pressure equalizing space has a pipe-like structure in which the upper end communicates with the heating space and the lower end is arranged with a height difference (h).

更に、加熱空間には、空気排出パイプを連結し、該空気排出パイプの下部開口端を少なくとも前記高低差(h)と同じ高さに位置させて、加熱空間内に存在している空気及び被加熱物に随伴して流入してくる空気を該パイプより加熱空間外に排出させて、加熱空間内に空気溜りが出来るのを防止し、加熱空間内に温度ムラが発生しないようにしつつ被加熱物を加熱するようにしたことを特徴とする。   Further, an air discharge pipe is connected to the heating space, and the lower opening end of the air discharge pipe is positioned at least at the same height as the height difference (h), so that the air existing in the heating space and the covered air are covered. Air that flows along with the heated object is discharged from the pipe to the outside of the heating space, preventing air from being trapped in the heating space and preventing the occurrence of temperature unevenness in the heating space. It is characterized by heating the object.

加熱空間は、被加熱物を加熱するのに不必要なスペースを極力無くした空間にすることが望ましく、蒸気が流動して逃出し得る無駄なスペースを極力無くすことを特徴とする。加熱空間及びこれに繋がった空間の無駄なスペースを無くす方法としては、加熱空間内を、被加熱物を搬送する搬送手段及び被加熱物が通過し得、被加熱物を加熱するのに十分な量の蒸気を充満させ得る形状及び容積に加熱空間を形成すると共に、被加熱物を搬送する搬送方向と直交する方向に加熱空間内を横断的に仕切って区画し、出入口方向における蒸気の必要以上の流動を堰き止めるように遮り、蒸気の逃出を抑止する。加熱空間の形状及び容積の規定は、所要の形状及び容積に形成するための構造体若しくは空間削減体によってなされる。構造的な加熱空間の形成は、予め加熱空間をなす容器の形状を永久的に変形させることによってなされるものであっても、或いは既設の容器形態の加熱空間をより高効率な加熱空間に改善すべく空間削減体を配置することによって加熱空間の形状や容積を改変したものであっても良い。   The heating space is desirably a space that eliminates unnecessary space for heating the object to be heated as much as possible, and is characterized by eliminating as much as possible a useless space where steam can flow and escape. As a method for eliminating the useless space of the heating space and the space connected to the heating space, the transporting means for transporting the object to be heated and the object to be heated can pass through the heating space, which is sufficient to heat the object to be heated. A heating space is formed in a shape and volume that can be filled with an amount of steam, and the heating space is partitioned and partitioned in a direction perpendicular to the transport direction for transporting the object to be heated, so that the steam in the entrance / exit direction is more than necessary. Blocks the flow of water and blocks the escape of steam. The shape and volume of the heating space are defined by a structure or a space reduction body for forming the heating space in a required shape and volume. The structural heating space can be created by permanently deforming the shape of the container that forms the heating space in advance, or the existing container-shaped heating space can be improved to a more efficient heating space. It is possible to modify the shape and volume of the heating space by arranging a space reduction body as much as possible.

空間削減体は、例えば、加熱空間内や加熱空間に繋がった空間内における蒸気の逃出方向の流路となり易い側道を埋めるべく形成されたものからなる。更に、加熱空間内における被加熱物の搬送方向に該加熱空間を仕切って区画し、出入口方向における蒸気の流動を遮るべく形成されたものによって構成し、熱容量が小さい部材とすることが好ましい。間仕切り状の圧力遮断プレートの具体的な形状の例としては、例えば、所定の厚さを有しその中央部が表裏に貫通し、搬送手段及び被加熱物を通過させ得る開口を有する形態に形成したものであっても良い。本発明の加熱装置では、このように形成された空間削減体及び圧力遮断プレートを、加熱空間或いは加熱空間に繋がった空間の適宜位置に配設することによってより高効率で良好な形態の加熱空間を得る。この加熱空間の一断面形状は、例えば略逆凸字形とすることが可能であり、このように加熱空間を形成するのに、加熱空間をなす容器を予め略逆凸字形としても良く、或いは、後付で空間削減体を配設して形成しても良いことは既に述べた通りである。   The space-reducing body is formed, for example, so as to fill a side path that tends to be a flow path in the escape direction of steam in the heating space or a space connected to the heating space. Furthermore, it is preferable that the heating space is partitioned and partitioned in the conveyance direction of the object to be heated in the heating space, and is configured to be formed so as to block the flow of steam in the entrance / exit direction, and is a member having a small heat capacity. As an example of the specific shape of the partition-type pressure blocking plate, for example, it is formed in a form having a predetermined thickness and having an opening through which the central portion passes through the front and back, and through which the conveying means and the object to be heated can pass. It may be what you did. In the heating device of the present invention, the space reducing body and the pressure blocking plate formed in this way are arranged in an appropriate position in the heating space or a space connected to the heating space, so that a heating space with a higher efficiency and a better form can be obtained. Get. The cross-sectional shape of the heating space can be, for example, a substantially reverse convex shape, and in order to form the heating space in this way, the container forming the heating space may be a substantially reverse convex shape in advance, or As described above, the space reduction body may be disposed and formed later.

加熱空間に被加熱物を搬入出し得る入口と出口は、加熱空間をなす容器に形成される同一の開口であっても又は別々の開口であっても良い。該入口及び出口は、それぞれ搬送手段によって加熱空間内に搬送される被加熱物を通過させ得る形状及びサイズに構成され、好ましくは、加熱空間をなす容器の底部からも側壁からも天井からも間隔を存して形成される開口とし、蒸気の逃出を抑制する。   The inlet and outlet through which the object to be heated can be carried in and out of the heating space may be the same opening formed in the container forming the heating space, or may be separate openings. Each of the inlet and the outlet is configured to have a shape and a size capable of passing an object to be heated that is conveyed into the heating space by the conveying means, and is preferably spaced from the bottom, the side wall, and the ceiling of the container forming the heating space. This prevents the escape of steam.

搬送手段は、加熱空間の入口側から出口に至る全経路にわたって被加熱物を全体にわたって均等に加熱しつつ搬送し得るものであれば特に限定されないが、ベルトコンベアを採用することが可能であり、被加熱物を載置するコンベアのベルト部分を例えばメッシュ状の構造物で構成し、被加熱物の表裏或いは側部若しくは内部を均等に加熱し易くすることが望ましい。   The conveying means is not particularly limited as long as the object to be heated can be conveyed while being uniformly heated over the entire path from the inlet side to the outlet of the heating space, but a belt conveyor can be adopted, It is desirable that the belt portion of the conveyor on which the article to be heated is placed is made of, for example, a mesh-like structure so that the front, back, sides, or the inside of the article to be heated can be easily heated.

加熱空間内への加熱蒸気の供給は、該加熱空間内に一平面上に配置された複数の蒸気噴出口を介して蒸気を噴出させることでなされ、これによって加熱空間内にほぼ均等に蒸気を充満させ、加熱空間内の温度ムラを防止することが出来るが、勿論蒸気噴出口の配置方法等は一平面上の配置に限らず、任意の配置を取ることが可能である。高低差(h)の上部を規定する蒸気供給手段は、加熱空間内の下部、上部或いは中間部のいずれの位置に配置しても良い。   The heating steam is supplied into the heating space by ejecting the steam through a plurality of steam jets arranged on a plane in the heating space, whereby the steam is almost uniformly distributed in the heating space. Although it can be filled to prevent temperature unevenness in the heating space, it is needless to say that the arrangement method of the steam outlets is not limited to the arrangement on one plane, and any arrangement can be adopted. The steam supply means for defining the upper part of the height difference (h) may be arranged at any position of the lower part, the upper part or the middle part in the heating space.

尚、この明細書においてスペースとは、区画された一定の容積を有する空間又は隙間、或いは容器を意味する。   In addition, in this specification, a space means a space or a gap or a container having a partitioned constant volume.

加熱空間に供給される蒸気は、飽和蒸気圧が最も好適であるが、例えばプラスチック繊維の整形・加硫処理、ゴム製品の低温成形・加硫処理若しくは染色工程の発色・捺染・線量の固着処理等の如き被加熱物の性状及び加熱条件によっては過熱蒸気を用いても良い。この発明は、これらの加熱処理に限られないことは勿論であり、食品の加熱・殺菌・加湿・解凍処理、製紙の表面加工処理・加熱・乾燥処理、印刷工程の伸縮調整・乾燥、医薬・バイオ産業における高湿反応・加熱、醸造産業の超高湿反応処理等加湿と加熱を同時に行う全ての装置に適用可能である。   The steam supplied to the heating space is most preferably saturated vapor pressure. For example, plastic fiber shaping / vulcanizing, low temperature molding / vulcanizing of rubber products, or coloring / printing / dose fixing in dyeing processes. Superheated steam may be used depending on the properties of the object to be heated and the heating conditions. Of course, the present invention is not limited to these heat treatments, such as food heating / sterilization / humidification / thawing treatment, paper surface treatment / heating / drying treatment, stretching adjustment / drying of printing process, It can be applied to all devices that simultaneously perform humidification and heating, such as high-humidity reaction / heating in the bio industry and ultra-high humidity reaction treatment in the brewing industry.

高低差(h)は、加熱空間に供給される蒸気の圧力と、加熱場(加熱空間と均圧スペースが配置された場所を意味する)の大気圧との圧力差に相当する。理論的には、加熱空間内の蒸気と大気圧の空気が、均圧スペース内において接触して圧力が均衡し、器内の蒸気の逃出が抑止されると共に器外からの空気の流入が阻止される。すなわち、加熱空間内の飽和蒸気は、均圧スペース内を流下し、一方開口から大気中の空気が均圧スペース内に入り込み、均圧スペース内において接触する。蒸気と空気の接触により、蒸気は流入した空気を加熱する。蒸気によって加熱され状態が変化した空気は、同時に水分を吸収して湿り空気へと変化する。蒸気によって変化した湿り空気は、開口部付近に存在して蒸気が開口から流出するのを抑止する作用を果たしている。つまり、この発明は、飽和蒸気による湿り空気の状態変化を利用し、蒸し器の均圧スペース内の高低差(h)の位置に最適な形状の均圧部(スペース)を設置して、大気圧より高い圧力の飽和蒸気を加熱空間の開口部から外に逃出させないようにし、加熱空間内の温度を60〜120℃に保持して加熱を行う。尚、解凍処理の場合は、温度をこれより低い温度、例えば30℃近辺とする。   The height difference (h) corresponds to a pressure difference between the pressure of the steam supplied to the heating space and the atmospheric pressure of the heating field (which means a place where the heating space and the pressure equalizing space are arranged). Theoretically, the steam in the heating space and air at atmospheric pressure come into contact with each other in the pressure equalization space and the pressure is balanced, so that the escape of steam in the vessel is suppressed and the inflow of air from outside the vessel is prevented. Be blocked. That is, the saturated steam in the heating space flows down in the pressure equalizing space, while air in the atmosphere enters the pressure equalizing space from the opening and contacts in the pressure equalizing space. Due to the contact of steam and air, the steam heats the incoming air. The air heated by the steam and changed in state absorbs moisture at the same time and changes to humid air. The humid air changed by the steam is present in the vicinity of the opening, and functions to prevent the steam from flowing out of the opening. In other words, the present invention utilizes a change in the state of humid air due to saturated steam, and installs a pressure equalizing section (space) having an optimal shape at the position of the height difference (h) in the pressure equalizing space of the steamer, and is used for atmospheric pressure. Heating is performed while preventing saturated vapor of higher pressure from escaping from the opening of the heating space and maintaining the temperature in the heating space at 60 to 120 ° C. In the case of the thawing process, the temperature is set to a lower temperature, for example, around 30 ° C.

このようにして、水蒸気分圧が上昇した空気は、飽和蒸気に比して比重が約2倍近く大きいため、蒸気との接触部位から降下していくが、代わって新たな空気が上昇し蒸気と繰り返して連続的に接触する。すなわち均圧スペース内の飽和蒸気と器外の空気とが接触する境界部においては、蒸気と空気が混在して蒸気圧と大気圧がせめぎ合った状態にあり、蒸気が凝縮し外から流入した空気と入れ替わりが行われて、バリヤが形成される。このバリヤは、蒸気の逃出と加熱空間への空気の流入を抑止する作用を果たすことになる。この結果、器内の飽和蒸気が開口部から逃出することがなく、加熱空間内は大気圧近傍の定圧の飽和蒸気圧で満たされ、安定した加熱を達成することが出来る。しかも、この発明では、図1に示すように加熱空間の少なくとも出口と入口を圧力遮断プレート(9)で遮断することにより、出口と入口に連通する均圧スペース内に流入する蒸気量を低減させることが出来るため、高低差(h)をより小さなものとすることが可能となり、装置全体をより小型化することが出来る。   In this way, the air whose water vapor partial pressure has increased has a specific gravity approximately twice as large as that of saturated steam, so it falls from the contact area with the steam. Repeatedly contact continuously. In other words, at the boundary where saturated steam in the pressure equalization space and the outside air contact, the steam and air are mixed, and the vapor pressure and atmospheric pressure are in a state of confusion, and the steam has condensed and entered from the outside. The air is replaced and a barrier is formed. This barrier serves to suppress the escape of steam and the inflow of air into the heating space. As a result, the saturated vapor in the vessel does not escape from the opening, and the heating space is filled with a constant saturated vapor pressure near atmospheric pressure, and stable heating can be achieved. Moreover, in the present invention, as shown in FIG. 1, at least the outlet and the inlet of the heating space are blocked by the pressure blocking plate (9), thereby reducing the amount of steam flowing into the pressure equalizing space communicating with the outlet and the inlet. Therefore, the height difference (h) can be made smaller, and the entire apparatus can be further downsized.

以上説明した器内の飽和蒸気と器外の大気圧空気との接触部分は、理論的には高低差(h)の内部において行われるので、開口を高低差(h)の底位置に設定すれば良いことになる。しかしながら、実際の加熱場の大気圧の変動、空気中の含水率の変動等に起因して、蒸気と空気との接触位置が一定せず、接触領域も変動するため、接触部分を上下に幅をもって構成する必要があり、このため高低差(h)よりも大きい幅をもって、均圧スペースの高さを決定しなければならない。   The contact portion between the saturated steam inside the vessel described above and the atmospheric pressure air outside the vessel is theoretically performed inside the height difference (h), so the opening should be set at the bottom position of the height difference (h). It will be good. However, due to fluctuations in the atmospheric pressure of the actual heating field, fluctuations in moisture content in the air, etc., the contact position between the steam and air is not constant, and the contact area also fluctuates. Therefore, it is necessary to determine the height of the pressure equalizing space with a width larger than the height difference (h).

例えば、食品を100℃で加熱するとした場合、実際には156kPaの飽和蒸気を所定の加熱空間内に供給して加熱を行っている。この飽和蒸気156kPaと加熱場の大気圧101.3kPaとの差54.7kPaは、均圧スペースの直径を100mmとした場合、実験により高低差(h)1.5mに相当することが確認出来たので、均圧スペースの下部開口を加熱空間から1.5m下方に位置付ければ良いことになるが、実際には大気圧は常に変動していると共に、大気の含水率も変動しているので、境界部分における蒸気と空気の圧力も共に変動している。このため、これらの変動分を見込んで2〜3mの均圧スペースの高さが要求される。実際の均圧スペースの高さと断面積は、種々の条件設定に基づいて設計されることになる。尚、均圧スペース内における実際の蒸気と空気の接触領域は、該接触領域における温度が大きく変化しているので、外部から温度を測定すれば容易に接触領域を知ることが出来る。   For example, when the food is heated at 100 ° C., the heating is actually performed by supplying saturated steam of 156 kPa into a predetermined heating space. The difference of 54.7 kPa between the saturated steam of 156 kPa and the atmospheric pressure of the heating field of 101.3 kPa can be confirmed to correspond to the height difference (h) of 1.5 m by experiments when the diameter of the pressure equalizing space is 100 mm. Therefore, it is only necessary to position the lower opening of the pressure equalization space 1.5 m below the heating space, but in reality, the atmospheric pressure constantly fluctuates and the moisture content of the atmosphere also fluctuates. Both steam and air pressure at the boundary also fluctuate. For this reason, the height of the pressure equalizing space of 2 to 3 m is required in view of these fluctuations. The actual pressure equalization space height and cross-sectional area are designed based on various condition settings. In the actual contact area between steam and air in the pressure equalizing space, the temperature in the contact area changes greatly, so that the contact area can be easily known by measuring the temperature from the outside.

図1〜4を参照しつつこの発明を適用し、食品を加熱して澱粉質のアルファ化を達成するように構成される蒸気加熱装置である蒸し器(1)について説明する。本実施例の蒸し器(1)は、図1に示すように加熱空間(2)と、該加熱空間(2)の両端に、上部が連結された筒状の均圧スペース(3)と、それら一連の内部を適当な搬送時間をもって被加熱物(4)を搬送する搬送手段(5)とを備える。   The steamer (1), which is a steam heating device configured to apply the present invention with reference to FIGS. 1 to 4 to heat food and achieve starch gelatinization, will be described. As shown in FIG. 1, the steamer (1) of the present embodiment includes a heating space (2), a cylindrical pressure equalizing space (3) having upper ends connected to both ends of the heating space (2), and And a transport means (5) for transporting the article (4) to be heated in the series of interiors with an appropriate transport time.

加熱空間(2)と均圧スペース(3)は、一つの加熱場に配置されており、該加熱場はその高度に相当する大気圧下にある。均圧スペース(3)の下部には、加熱場の大気中に開放される開口(6)が形成され、一方の開口(6)は、被加熱物の入口であり、他方の開口(6)は出口になっている。加熱空間(2)と均圧スペース(3)の開口部は、少なくとも高低差(h)をもって上下に配置される。高低差(h)は、加熱空間(2)に供給される蒸気圧と加熱場の大気圧との圧力差を均衡させるものである。   The heating space (2) and the pressure equalization space (3) are arranged in one heating field, and the heating field is under atmospheric pressure corresponding to its altitude. An opening (6) that is opened to the atmosphere of the heating field is formed in the lower part of the pressure equalization space (3), and one opening (6) is an inlet for the object to be heated, and the other opening (6). Is the exit. The openings of the heating space (2) and the pressure equalization space (3) are arranged vertically with at least a height difference (h). The height difference (h) balances the pressure difference between the vapor pressure supplied to the heating space (2) and the atmospheric pressure of the heating field.

当該発明を適用した本実施例においては、飽和水蒸気によって加熱され、状態が変化した蒸し器(1)内の空気は、同時に水分を吸収し湿り空気へと変化する。飽和水蒸気によって変化した湿り空気は、均圧スペース(3)の開口(6)付近に存在して蒸気が開口(6)から流出するのを抑止する作用を果たしている。すなわち、本実施例の蒸し器(1)は、飽和蒸気による湿り空気の状態変化を利用し、蒸し器(1)の均圧スペース(3)内の高低差(h)の位置に最適な形状の均圧部を設置して、大気圧より高い圧力の飽和水蒸気を蒸し器(1)の開口(6)から外に逃出させないようにし、蒸し器(1)内の温度を60〜110℃に保ちつつ被加熱物(4)の加熱を行うようにしたものである。   In the present embodiment to which the invention is applied, the air in the steamer (1) heated by saturated steam and changed in state absorbs moisture at the same time and changes to humid air. The humid air changed by the saturated water vapor exists in the vicinity of the opening (6) of the pressure equalizing space (3) and functions to prevent the vapor from flowing out from the opening (6). That is, the steamer (1) of the present embodiment utilizes the change in the state of humid air due to saturated steam, and has an optimum shape leveling at the position of the height difference (h) in the pressure equalizing space (3) of the steamer (1). A pressure unit is installed so that saturated steam at a pressure higher than atmospheric pressure does not escape from the opening (6) of the steamer (1), and the temperature inside the steamer (1) is kept at 60 to 110 ° C. The heated product (4) is heated.

図示の構造において、加熱空間(2)は、水平方向に延びる筒状体(11)に囲繞されて形成されており、その両端に前記均圧スペース(3)が連結されている。この均圧スペース(3)は、加熱空間(2)に連結された傾斜部分(7)と、該傾斜部分(7)の下端部から外方に向かって水平に延びる水平部分(8)を有し、所望の長さと内径を有する筒状炉型構造に形成されているが、下端の水平部分(8)は必ずしも必要なものではなく、傾斜部分(7)だけであっても、或いは、垂直な構造であっても良いことは勿論である。いずれにしても、それらの構造に適した搬送手段(5)によって、被加熱物(4)を入口から出口にわたって途中、加熱空間(2)を経由しつつ適当な搬送時間で搬送出来るように構成される。又、加熱空間(2)の開口部と、内部の所定の数カ所及び出口部には、圧力遮断プレート(9)が配設され、蒸気の逃出及び空気の流入を抑制するようになっている。   In the illustrated structure, the heating space (2) is formed to be surrounded by a cylindrical body (11) extending in the horizontal direction, and the pressure equalizing space (3) is connected to both ends thereof. The pressure equalizing space (3) has an inclined portion (7) connected to the heating space (2) and a horizontal portion (8) extending horizontally outward from the lower end of the inclined portion (7). However, although it is formed in a cylindrical furnace type structure having a desired length and inner diameter, the horizontal portion (8) at the lower end is not necessarily required, and only the inclined portion (7) is used, or the vertical portion is vertical. Of course, it may be a simple structure. In any case, it is configured such that the object to be heated (4) can be conveyed from the inlet to the outlet in the middle of the heating space (2) in an appropriate conveying time by the conveying means (5) suitable for the structure. Is done. In addition, pressure blocking plates (9) are arranged at the opening of the heating space (2) and at some predetermined locations and outlets in the heating space (2) to suppress the escape of steam and the inflow of air. .

搬送手段(5)は、被加熱物(4)を本蒸気加熱装置である蒸し器(1)の入口から均圧スペース(3)、加熱空間(2)、均圧スペース(3)、出口に移動させるように配設されるものであって、ベルトコンベア状をなしている。ベルト(10)部分は、メッシュ状の構造物から構成され、該メッシュ状構造物上に載置搬送される被加熱物(4)の底面や上面或いは側面や内部が均等に加熱され易いようになっている。   The conveying means (5) moves the article to be heated (4) from the inlet of the steamer (1) which is the steam heating device to the pressure equalization space (3), heating space (2), pressure equalization space (3), and outlet. It is arrange | positioned so that it may carry out, and has comprised the shape of a belt conveyor. The belt (10) is composed of a mesh-like structure so that the bottom, top, side or inside of the heated object (4) placed and conveyed on the mesh-like structure can be easily heated evenly. It has become.

加熱空間(2)は、所定の被加熱物(4)を加熱するには少し大きめの断面積を有する方形状の筒状体(11)によって囲繞されてなる。この筒状体(11)は、水平方向に延び、所望の加熱時間を得るに十分な長さを有し、その両端がそれぞれ均圧スペース(3)に連結された構成となっている。この筒状体(11)の内部には、その内部の高さとほぼ同等で、所望の長さを有し、背面部分が中空で、該筒状体(11)の内壁と合わせて該中空部(12)を囲繞して所望の容積を占有して密閉するように形成された箱状をなす空間削減体(13a)が、該筒状体(11)の内部において加熱空間(2)に繋がっている余分なスペースを該加熱空間(2)から隔絶して、筒状体(11)内の無駄なスペースを無くすために該筒状体(11)内部の両サイドに複数配列されて固設されている。   The heating space (2) is surrounded by a rectangular tubular body (11) having a slightly larger cross-sectional area in order to heat a predetermined object to be heated (4). The cylindrical body (11) extends in the horizontal direction, has a length sufficient to obtain a desired heating time, and has both ends connected to the pressure equalizing space (3). The inside of the cylindrical body (11) is substantially the same as the inside height, has a desired length, has a hollow back portion, and is combined with the inner wall of the cylindrical body (11). A box-shaped space reduction body (13a) formed so as to surround (12) and occupy a desired volume is connected to the heating space (2) inside the cylindrical body (11). In order to isolate the excess space from the heating space (2) and eliminate the useless space in the cylindrical body (11), a plurality of them are arranged and fixed on both sides inside the cylindrical body (11). Has been.

該空間削減体(13a)の外形の一平面上には、高さ方向のほぼ中央、搬送手段(5)のメッシュ状ベルト(10)の幅方向の両下端部に位置するよう、筒状体(11)の中心に向かって突出した板状の凸条部(14)が形成され、該筒状体(11)内において上下方向に流動する蒸気がメッシュ状ベルト(10)を通って垂直に上昇し、ベルト上に載置されている被加熱物(4)に直接接触して加熱するように構成されている。この空間削減体(13a)の配設によって、配設前には、蒸気の逃出の流路となっていた筒状体(11)内部の側道を無くすと共に、加熱空間(2)に繋がった不必要な容積を無くすことが出来、加熱空間(2)の内部を同等レベルの蒸気供給にして、より高い蒸気圧に保持しつつより高い温度に保持することが可能となる。すなわち、より低いレベルでの蒸気供給にして必要な蒸気圧及び温度状態を得ることが可能となる。   On one plane of the outer shape of the space-reducing body (13a), the cylindrical body is positioned so as to be located at substantially the center in the height direction and at both lower ends in the width direction of the mesh belt (10) of the conveying means (5). A plate-like ridge (14) projecting toward the center of (11) is formed, and the steam flowing vertically in the cylindrical body (11) passes vertically through the mesh belt (10). It raises and it is constituted so that it may be in direct contact with the object to be heated (4) placed on the belt and heated. By disposing the space reducing body (13a), the side passage inside the cylindrical body (11), which has been a flow path for the escape of steam, is eliminated before it is disposed, and it is connected to the heating space (2). The unnecessary volume can be eliminated, and the inside of the heating space (2) can be supplied with the same level of steam to be kept at a higher temperature while maintaining a higher steam pressure. That is, it is possible to obtain the necessary vapor pressure and temperature state by supplying the vapor at a lower level.

前記筒状体(11)の内部の両サイドに配設される空間削減体(13a)の間には、加熱空間(2)を囲繞する筒状体(11)の長手方向を、搬送手段(5)によって搬送される被加熱物が通過し得るように、複数の空間に仕切って区画する板状の部材からなる間仕切り状をなす圧力遮断プレート(13b)が配設されている。圧力遮断プレートで、入口から出口に至る空間を横断方向に仕切ることによって、蒸気の逃出方向の流れが遮られ、堰き止められた様になって、蒸気が各区画内に停滞させられるので、蒸気の逃出量を大幅に低減することが出来、更に、加熱空間(2)の内部を同等レベルの蒸気供給にしてより高い蒸気圧に保持しつつより高い温度に保持することが可能となる。つまり、これらの空間削減体(13a)と圧力遮断プレート(13b)は、加熱空間(2)を囲繞する筒状体(11)の内部に、その内部の不必要なスペースを無くしつつ、逃出方向の蒸気流を低減させ、それによって、より低いレベルでの蒸気供給にして必要な蒸気圧及び温度状態を得ることを可能とし、エネルギー効率を改善すると共に、より小さな装置や設置スペースで同等以上の加熱処理が可能となり、被加熱物(4)の加熱効率を向上させるという効果がもたらされる。   Between the space reduction bodies (13a) disposed on both sides of the inside of the cylindrical body (11), the longitudinal direction of the cylindrical body (11) surrounding the heating space (2) is set to a conveying means ( A pressure blocking plate (13b) having a partition shape made of a plate-like member partitioned and partitioned into a plurality of spaces is provided so that the heated object conveyed by 5) can pass through. By partitioning the space from the inlet to the outlet with the pressure blocking plate in the transverse direction, the flow in the direction of escape of the steam is blocked and blocked, and the steam is stagnated in each compartment. The amount of escape of steam can be greatly reduced, and furthermore, the inside of the heating space (2) can be maintained at a higher temperature while maintaining a higher vapor pressure by supplying an equivalent level of steam. . In other words, the space reducing body (13a) and the pressure blocking plate (13b) escape while eliminating unnecessary space inside the cylindrical body (11) surrounding the heating space (2). Reduces directional steam flow, thereby enabling lower level steam supply to achieve the required steam pressure and temperature conditions, improving energy efficiency and equal or better with smaller equipment and installation space Thus, the heating efficiency of the article to be heated (4) is improved.

該筒状体(11)の底面のほぼ中央には、飽和蒸気を噴出する多数の噴出口を備えた蒸気供給手段(15)が配設され、該蒸気供給手段(15)には、外部から蒸気を送給するための蒸気供給管(16)が連結されている。加熱空間(2)内に蒸気を供給するための多数の蒸気噴出口を有する蒸気供給手段(15)は、該多数の蒸気噴出口が加熱空間(2)の底面全体をほぼ均等に被覆するように一つの水平面上に可能な限り均等な間隔で配列された構造となっている。このため、噴出した飽和蒸気は、加熱空間(2)の下部から加熱空間(2)の全水平面にほぼ均一に噴出し、加熱空間(2)内を均一な温度にする。   In almost the center of the bottom surface of the cylindrical body (11), a steam supply means (15) provided with a large number of outlets for ejecting saturated steam is disposed, and the steam supply means (15) is provided from the outside. A steam supply pipe (16) for feeding steam is connected. The steam supply means (15) having a number of steam outlets for supplying steam into the heating space (2) is configured so that the number of steam outlets covers the entire bottom surface of the heating space (2) almost evenly. Are arranged at evenly spaced intervals on one horizontal plane as much as possible. For this reason, the ejected saturated steam is ejected almost uniformly from the lower part of the heating space (2) to the entire horizontal surface of the heating space (2), and the heating space (2) is brought to a uniform temperature.

又、加熱空間(2)内には、空気排出パイプ(17)の上端が接続されている。この空気排出パイプ(17)の下端は、上記高低差(h)より、少なくとも下方に位置付けられる。加熱空間(2)内に存在する空気並びにベルトコンベアで搬入される被加熱物(4)に随伴して流入してくる空気は、飽和蒸気に押されて空気排出パイプ(17)から排出される。空気排出パイプ(17)内では、飽和蒸気圧と大気圧が均衡する位置で、均圧スペース(3)内と同様の現象が起こり、空気が加熱空間(2)に流入することが抑止され、空気溜りによる温度ムラの発生を防止出来る。斯かる空気の排出は圧力差で達成されるので、空気排出弁や温調弁等の使用は不要である。   Moreover, the upper end of the air exhaust pipe (17) is connected in the heating space (2). The lower end of the air discharge pipe (17) is positioned at least below the height difference (h). The air existing in the heating space (2) and the air flowing along with the heated object (4) carried in by the belt conveyor are pushed by saturated steam and discharged from the air discharge pipe (17). . In the air discharge pipe (17), a phenomenon similar to that in the pressure equalization space (3) occurs at a position where the saturated vapor pressure and the atmospheric pressure are balanced, and air is prevented from flowing into the heating space (2). Generation of temperature unevenness due to air accumulation can be prevented. Since such air discharge is achieved by a pressure difference, it is not necessary to use an air discharge valve, a temperature control valve, or the like.

本装置による被加熱物(4)の加熱は、先ず、食品等の被加熱物(4)が、メッシュ状ベルト式の搬送手段(5)のベルト(10)に載置されて入口から蒸し器(1)内に送り込まれる。被加熱物(4)は、水平に延びた均圧スペース(3)を通過して傾斜した均圧スペース(3)内を上昇し、加熱空間(2)内を通過する。この間に、加熱空間(2)に満たされている大気圧近傍の飽和蒸気により100℃近傍で加熱が行われ、食品のアルファ化が達成される。この際、加熱空間(2)内に充満されている蒸気は、加熱空間(2)に繋がった無駄なスペースが殆どなく、更に、逃出し難くなるように区画化されている各加熱空間(2)内に留められるために逃出が抑制され、エネルギーの無駄な消費が抑えられる。   In the heating of the object to be heated (4) by this apparatus, first, the object to be heated (4) such as food is placed on the belt (10) of the mesh belt type conveying means (5), and the steamer ( 1) It is sent in. The article (4) to be heated passes through the pressure equalizing space (3) extending horizontally, rises in the inclined pressure equalizing space (3), and passes through the heating space (2). During this time, heating is performed in the vicinity of 100 ° C. with saturated steam in the vicinity of the atmospheric pressure filled in the heating space (2), thereby achieving alpha conversion of the food. At this time, the steam filled in the heating space (2) has almost no useless space connected to the heating space (2), and is further divided into each heating space ( 2) Since it is kept inside, escape is suppressed and wasteful consumption of energy is suppressed.

加熱空間(2)において均等に加熱された被加熱物(4)は、他方の均圧スペース(3)内を降下してその水平部を通過してその先端の出口から搬出されて全処理が達せられる。この装置は、既設の蒸気加熱装置の加熱空間(2)を囲繞する筒状体(11)を改良して処理効率を向上させる場合に適するものであり、装置全体を新設する必要がなく、このため設置期間の短縮化や低コスト化を実現しつつ高効率な処理能力の加熱装置を得ることが出来るというメリットがある。ただし、本実施例における蒸気加熱装置においては、加熱空間(2)に均圧スペース(3)が連結されて構成されているが、この均圧スペース(3)は必ずしも必要なものではなく、又、本発明の主旨を逸脱しない範囲で装置の構成は様々に変えることが出来る。   The object to be heated (4) heated evenly in the heating space (2) descends in the other pressure equalizing space (3), passes through the horizontal portion thereof and is carried out from the outlet at the tip thereof, and is subjected to the entire processing. Reachable. This apparatus is suitable when the cylindrical body (11) surrounding the heating space (2) of the existing steam heating apparatus is improved to improve the processing efficiency, and it is not necessary to newly install the entire apparatus. Therefore, there is an advantage that it is possible to obtain a heating apparatus having a high-efficiency processing capability while realizing a reduction in installation period and cost reduction. However, in the steam heating apparatus in the present embodiment, the pressure equalizing space (3) is connected to the heating space (2), but this pressure equalizing space (3) is not necessarily required, and The configuration of the apparatus can be variously changed without departing from the gist of the present invention.

次に、本発明を適用してなる蒸し器(101)の一変形を示す。本実施例の蒸気加熱装置である蒸し器(101)は、既設の蒸気加熱装置の改良に適する実施例1の装置に対し、蒸気加熱装置そのものを新設する場合に適するものであるが、加熱空間(102)を囲繞する筒状体(111)以外、装置全体の基本構成は、実施例1の場合と同様であるので、以下重複する部分は省略し、図5のみを用いて説明する。   Next, a modification of the steamer (101) to which the present invention is applied will be described. The steamer (101), which is the steam heating device of the present embodiment, is suitable for a case where the steam heating device itself is newly installed with respect to the device of the first embodiment suitable for improvement of the existing steam heating device. Since the basic configuration of the entire apparatus is the same as that of the first embodiment except for the cylindrical body (111) that surrounds (102), the description will be made only with reference to FIG.

図5に示すように、本実施例の蒸し器(101)における加熱空間(102)を囲繞する筒状体(111)は、断面形状が略逆凸字形をなし、予め、蒸気の逃出路となる側道を無くす形状に構成されている。又、筒状体(111)は、被加熱物の搬送方向に複数連結して全体として所望の長さの加熱空間(102)が得られるように構成され、各筒状体(111)の間には、搬送手段(105)によって搬送される被加熱物が通過し得るように仕切って区画化する板状の部材からなる間仕切り状の圧力遮断プレートが配置され、加熱空間を複数に区画化し得るように構成されている。つまり、本実施例における筒状体(111)は、加熱空間(102)をより効率的な加熱領域とすべく、加熱空間(102)の形状を高効率化するための筒状体を構造的に予め変形させた構成になっている。   As shown in FIG. 5, the cylindrical body (111) surrounding the heating space (102) in the steamer (101) of the present embodiment has a substantially reverse convex shape in cross-section, and has a steam escape path in advance. It is configured to eliminate the side road. In addition, a plurality of cylindrical bodies (111) are connected in the conveying direction of the object to be heated to obtain a heating space (102) having a desired length as a whole, and between the cylindrical bodies (111). Is provided with a partition-like pressure blocking plate made of a plate-like member that is partitioned and partitioned so that an object to be heated transported by the transport means (105) can pass therethrough, and the heating space can be partitioned into a plurality of parts. It is configured as follows. That is, the cylindrical body (111) in the present embodiment is structurally a cylindrical body for increasing the shape of the heating space (102) in order to make the heating space (102) a more efficient heating region. The structure is previously deformed.

筒状体(111)は、加熱空間(102)内の不必要なスペースが削減され、逃出方向の蒸気の流動を低減させ、それによって、より低いレベルでの蒸気供給にして必要な蒸気圧及び温度状態を得ることを可能とし、エネルギー効率を改善すると共に、より小さな装置や設置スペースで同等以上の加熱処理が可能となり、被加熱物の加熱効率を向上させるという効果がもたらされるように構成されている。   The tubular body (111) reduces the unnecessary space in the heating space (102) and reduces the flow of steam in the escape direction, thereby providing the required steam pressure for lower level steam supply. It is possible to obtain a temperature state and improve the energy efficiency, and it is possible to perform the same or better heat treatment with a smaller device and installation space, and the effect of improving the heating efficiency of the object to be heated is achieved. Has been.

この筒状体(111)の下部の方形領域には、多数の蒸気噴出口を有する蒸気供給手段(115)が配設され、その上部に形成されている加熱空間(102)に飽和蒸気を均一に充満させることが出来るように構成されている。該蒸気供給手段(115)には、外部から蒸気を送給するための蒸気供給管(116)が連結されている。   A steam supply means (115) having a large number of steam outlets is disposed in the lower rectangular region of the cylindrical body (111), and saturated steam is uniformly distributed in the heating space (102) formed in the upper part thereof. It is configured so that it can be filled. A steam supply pipe (116) for supplying steam from the outside is connected to the steam supply means (115).

ベルトコンベア状の搬送手段(105)の幅方向の両下端部には、蒸気噴出口から噴出した蒸気がコンベアのベルトの中央領域を上方に通過するように両サイドを塞ぐ蓋板(114)が配置され、極力蒸気の無駄を無くすように構成されている。   At both lower ends in the width direction of the conveyor means (105) in the form of a belt conveyor, there are lid plates (114) that block both sides so that the steam ejected from the steam outlets passes upward through the central area of the conveyor belt. It is arranged and configured to eliminate waste of steam as much as possible.

本発明にかかる一実施例の蒸気加熱装置の全体像を示す側方から見た模式図The schematic diagram seen from the side which shows the whole image of the steam heating apparatus of one Example concerning this invention 同装置の筒状体の内部構成を示す模式図Schematic diagram showing the internal configuration of the cylindrical body of the device 同装置の筒状体の内部に配置される空間削減体の構成図Configuration diagram of space-reducing body placed inside the cylindrical body of the device 同装置の筒状体の内部の側方に配置される空間削減体とコンベアの配置関係を示す模式図The schematic diagram which shows the arrangement | positioning relationship of the space reduction body arrange | positioned at the side inside the cylindrical body of the apparatus, and a conveyor 別の実施例の蒸気加熱装置の構成を示す加熱空間周辺の断面図Sectional drawing of the periphery of the heating space which shows the structure of the steam heating apparatus of another Example

符号の説明Explanation of symbols

(1)蒸し器
(2)加熱空間
(3)均圧スペース
(4)被加熱物
(5)搬送手段
(6)開口
(7)傾斜部分
(8)水平部分
(9)圧力遮断プレート
(10)ベルト
(11)筒状体
(12)中空部
(13a)空間削減体
(13b)圧力遮断プレート
(14)凸条部
(15)蒸気供給手段
(16)蒸気供給管
(17)空気排出パイプ
(101)蒸し器
(102)加熱空間
(105)搬送手段
(111)筒状体
(114)蓋板
(115)蒸気供給手段
(116)蒸気供給管
(1) Steamer (2) Heating space (3) Pressure equalization space (4) Object to be heated (5) Conveying means (6) Opening (7) Inclined portion (8) Horizontal portion (9) Pressure shut-off plate (10) Belt (11) Cylindrical body (12) Hollow part (13a) Space reduction body (13b) Pressure cut-off plate (14) Convex section (15) Steam supply means (16) Steam supply pipe (17) Air discharge pipe (101) Steamer (102) Heating space (105) Transport means (111) Cylindrical body (114) Cover plate (115) Steam supply means (116) Steam supply pipe

Claims (13)

被加熱物を搬入及び搬出し得る入口と出口及び所望の容積を有し、該被加熱物を加熱するための蒸気を供給する蒸気噴出口を備えた蒸気供給手段が配置される加熱空間と、この加熱空間内において被加熱物を所定の経路で搬送する搬送手段とを含み、該加熱空間内の蒸気が自由に逃出する空間を削減して蒸気の無駄な逃出を抑制しつつ、搬送手段を通って蒸気を垂直に上昇させて被加熱物の加熱を行うようにしたことを特徴とする蒸気による加熱方法。   A heating space in which steam supply means having an inlet and an outlet through which the object to be heated can be carried in and out and a desired volume and having a steam outlet for supplying steam for heating the object to be heated are disposed; A transporting means for transporting an object to be heated in a predetermined path in the heating space, and transporting while suppressing wasteful escape of steam by reducing a space in which steam in the heating space escapes freely. A method of heating with steam, wherein the object to be heated is heated by raising the steam vertically through the means. 被加熱物の搬送に支障を来すことなく、加熱空間内を流動する蒸気の流れを遮ってその流れを抑制することにより、加熱空間内の蒸気圧の低下を抑制しつつ、被加熱物の加熱を行うようにしたことを特徴とする請求項1記載の蒸気による加熱方法。   By preventing the flow of steam flowing in the heating space and preventing the flow of the heated object without hindering the conveyance of the heated object, The heating method using steam according to claim 1, wherein heating is performed. 加熱空間の入口と出口に、加熱空間内に配置された蒸気噴出口と下部の大気中への開口とが高低差hを有している均圧スペースを連通し、該均圧スペース内における大気圧と蒸気圧との圧力の均衡により、大気中への蒸気の流出を抑制するようにしたことを特徴とする請求項1又は2記載の蒸気による加熱方法。   A steam pressure outlet disposed in the heating space and a lower opening to the atmosphere communicate with a pressure equalization space having a height difference h to the inlet and the outlet of the heating space, and the large pressure in the pressure equalization space. The steam heating method according to claim 1 or 2, wherein the outflow of steam into the atmosphere is suppressed by balancing the pressure between the atmospheric pressure and the steam pressure. 被加熱物を搬入及び搬出し得る入口と出口及び所望の容積を有し、該被加熱物を加熱するための蒸気を供給する蒸気噴出口を有する蒸気供給手段が配置される加熱空間と、この加熱空間内において、被加熱物を所定の経路で搬送し且蒸気がそこを通って垂直に上昇可能な搬送手段とを備え、蒸気によって被加熱物を加熱する蒸気加熱装置において、該加熱空間内の蒸気が自由に逃出する空間を削減して蒸気の無駄な逃出を抑制するために、加熱空間内にその長手方向に沿って延びる空間削減手段を設け、該空間削減手段により蒸気の自由な逃出を抑制し、加熱空間内を高効率な加熱空間としたことを特徴とする蒸気加熱装置。   A heating space in which a steam supply means having an inlet and an outlet through which the object to be heated can be carried in and out and a desired volume and having a steam outlet for supplying steam for heating the object to be heated is disposed; In the heating space, a steam heating apparatus for transporting the object to be heated by a predetermined path and capable of conveying the steam vertically through the steam, and for heating the object to be heated by the steam, In order to reduce the space where the steam escapes freely and suppress the wasteful escape of steam, the heating space is provided with a space reducing means extending along the longitudinal direction, and the space reducing means frees the steam. The steam heating device is characterized by suppressing the escape and making the heating space a highly efficient heating space. 空間削減手段が、加熱空間の形状をその長手方向に沿って変形した構造からなり、蒸気が搬送手段を通って垂直に上昇して載置した被加熱物に向かうようにしたことを特徴とする請求項4記載の蒸気加熱装置。   The space reducing means has a structure in which the shape of the heating space is deformed along the longitudinal direction thereof, and the steam is vertically raised through the conveying means so as to be directed to the object to be heated. The steam heating apparatus according to claim 4. 空間削減手段が、搬送手段によって搬送される被加熱物の入口側から出口側に至る経路の一部を経路に沿って連続的に絞った構造とし、蒸気が被加熱物の搬送方向に自由に逃出する空間を削減し、搬送手段を通って垂直に上昇して被加熱物に向かうようにしたことを特徴とする請求項4又は5記載の蒸気加熱装置。   The space reduction means has a structure in which a part of the path from the inlet side to the outlet side of the heated object conveyed by the conveying means is continuously squeezed along the path so that the steam can freely move in the conveying direction of the heated object. 6. The steam heating apparatus according to claim 4, wherein a space for escape is reduced, and the vapor heating apparatus is vertically raised through the conveying means toward the object to be heated. 経路に沿って連続的に絞った構造が、加熱空間の横断面を略逆凸字形に絞った構造からなり、蒸気が搬送手段を通って垂直に上昇して被加熱物に向かうようにしたことを特徴とする請求項6記載の蒸気加熱装置。   The structure that is continuously squeezed along the path consists of a structure in which the cross section of the heating space is squeezed into a substantially inverted convex shape so that the vapor rises vertically through the transporting means toward the object to be heated. The steam heating apparatus according to claim 6. 空間削減手段が、加熱空間内に配置され空間の長手方向に沿って延びる空間削減体からなり、該空間削減体を加熱空間内に配置して、加熱空間内の蒸気逃出スペースを削減し、蒸気が搬送手段を通って垂直に上昇して被加熱物に向かうようにしたことを特徴とする請求項4記載の蒸気加熱装置。   The space reduction means is a space reduction body that is disposed in the heating space and extends along the longitudinal direction of the space, and the space reduction body is disposed in the heating space to reduce a steam escape space in the heating space, 5. The steam heating apparatus according to claim 4, wherein the steam vertically rises through the conveying means and travels toward the object to be heated. 空間削減体が、搬送手段によって搬送される被加熱物の入口側から出口側に至る経路内において、搬送手段と加熱空間の内側壁との間の側道に、該側道を閉塞するように配置される構造体からなり、蒸気が搬送手段を通って垂直に上昇して被加熱物に向かうようにしたことを特徴とする請求項8記載の蒸気加熱装置。   In the path from the inlet side to the outlet side of the object to be heated conveyed by the conveying means, the space reduction body closes the side road between the conveying means and the inner wall of the heating space. 9. The steam heating apparatus according to claim 8, wherein the steam heating apparatus comprises a structure to be disposed, and the steam rises vertically through the conveying means toward the object to be heated. 搬送手段によって搬送される被加熱物の入口側から出口側に至る経路内において、加熱空間をその搬送方向と直交する方向に仕切って区画することを特徴とする請求項4記載の蒸気加熱装置。   5. The steam heating apparatus according to claim 4, wherein the heating space is partitioned and partitioned in a direction perpendicular to the conveying direction in a path from the inlet side to the outlet side of the heated object conveyed by the conveying means. 搬送手段が、蒸気を通過させ得るメッシュ状のベルトコンベアからなることを特徴とする請求項4,5,6,9又は10のいずれかに記載の蒸気加熱装置。   The steam heating apparatus according to any one of claims 4, 5, 6, 9 and 10, wherein the conveying means is composed of a mesh belt conveyor capable of passing steam. 中央部に被加熱物が通過し得る表裏に貫通した開口を有し、加熱空間を横断的に仕切る圧力遮断プレートにより、加熱空間をその搬送方向と直交する方向に区画し圧力の逃出を遮断するようにしたことを特徴とする請求項10記載の蒸気加熱装置。   A pressure blocking plate that has an opening through the front and back that allows the object to be heated to pass through in the center, and partitions the heating space transversely to partition the heating space in a direction perpendicular to the conveying direction, thereby blocking pressure escape. The steam heating apparatus according to claim 10, wherein the steam heating apparatus is configured as described above. 蒸気加熱装置が、被加熱物の搬入出自在な入口と出口及び所望の容積を有し、蒸気噴出口を有する蒸気加熱手段が配置される加熱空間を備え、該加熱空間に上部が連通し下部を大気中に開放し、前記蒸気噴出口と下部の開口とが高低差hをもって配設されてなる均圧スペースを備え、該均圧スペース内において蒸気圧と大気圧との圧力均衡を図り、蒸気の逃出を抑制するようにしたことを特徴とする請求項4乃至11のいずれかに記載の蒸気加熱装置。
The steam heating apparatus has a heating space in which a steam heating means having a steam outlet is provided, and has an inlet and an outlet through which a heated object can be carried in and out, and a desired volume. Is provided with a pressure equalizing space in which the steam outlet and the lower opening are arranged with a height difference h, and a pressure balance between the steam pressure and the atmospheric pressure is achieved in the pressure equalizing space, The steam heating apparatus according to claim 4, wherein escape of steam is suppressed.
JP2006356201A 2006-12-28 2006-12-28 Steam heating method and device Pending JP2008161559A (en)

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