JP2008143517A - Truck carrying facility - Google Patents

Truck carrying facility Download PDF

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JP2008143517A
JP2008143517A JP2007312696A JP2007312696A JP2008143517A JP 2008143517 A JP2008143517 A JP 2008143517A JP 2007312696 A JP2007312696 A JP 2007312696A JP 2007312696 A JP2007312696 A JP 2007312696A JP 2008143517 A JP2008143517 A JP 2008143517A
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carriage
automatic
working
working unit
work
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JP4756384B2 (en
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Hiroyoshi Baba
博義 馬場
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Toyota Motor Corp
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Toyota Motor Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide truck carrying facilities in which a truck carried along a guide path by an automatic carrier is smoothly carried onto a truck group in a working line different in carrying speed and carrying power. <P>SOLUTION: A working floor 20 includes a first working part 10 in which a plurality of trucks is lined and which has a line driving means 25 for moving all trucks forward, a second working part 13, and the looped guide path 16. The automatic carriers a-c can be locked to the trucks A-G, and self-propelled along the guide path 19 for moving the truck F in the first working part 10 through the second working part 13 to the rear side of the first working part 10. Each of the trucks A-G has one end face at one end and the other end face at the other end for abutting on one end face. The automatic carrier c has a control panel for giving a command to the automatic carrier c to push all trucks by a one-truck distance after carrying the carried truck G onto the rear side of the plurality of trucks arranged in the first working part 10. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、工場などにおいて、複数の台車を自走可能な自動搬送機や床面に配置された駆動手段で搬送する台車の搬送設備に関する。   The present invention relates to an automatic transfer machine capable of self-propelling a plurality of carts in a factory or the like, and a cart transportation facility for transporting the carts by driving means arranged on a floor surface.

近年、工場における部品の搬送及び組立てを、従来のベルトコンベアに変わって、複数の作業台車上で行うことがある。作業台車は作業を行う作業台や作業者が乗る踏み台を有する。複数の作業台車は、作業ラインに搬送される前は搬送速度が早いことが望ましく、作業ラインでは搬送力が大きいことが望ましい。これを考慮して、複数の作業台車を作業ラインに至る前は誘導路に沿って自走可能な複数の自動搬送機の搬送力で搬送し、作業ラインではフロアに固定された駆動モータの駆動力で搬送することがある。   In recent years, parts are often transported and assembled in a factory on a plurality of work carts instead of a conventional belt conveyor. The work cart has a work table on which work is performed and a step on which an operator rides. It is desirable that the plurality of work carts have a high conveyance speed before being conveyed to the work line, and it is desirable that the conveyance force be large in the work line. Taking this into consideration, before the work lines reach the work line, they are transported by the transport force of a plurality of automatic transport machines that can run along the taxiway, and the work line is driven by a drive motor fixed to the floor. May be transported by force.

本願の出願人は先に台車の搬送装置(特許文献1参照)を出願した。この作業台車の搬送装置は、床の所定経路に沿って配置された誘導路の所定地点に配置された駆動手段と、誘導路の所定地点よりも下流側に互いに当接して配置された複数の作業台車から成る作業台車群と、誘導路に沿って自走可能で係止部材を備えた自動搬送機と、自動搬送機の係止部材が係止可能で最上流の作業台車に当接される搬送された作業台車とを含む。   The applicant of the present application has first applied for a carriage transport device (see Patent Document 1). The work cart transport device includes a drive unit disposed at a predetermined point of a guide path disposed along a predetermined path of the floor, and a plurality of disposed in contact with each other downstream from the predetermined point of the guide path. A group of work carts composed of work carts, an automatic transporter that can be self-propelled along a guideway and provided with a locking member, and a locking member of the automatic transporter can be locked and is in contact with the most upstream work cart. Transported work carts.

この作業台車の搬送装置において、作業ラインの複数の作業台車は、作業ラインの入口に配置された駆動手段により押し力を付与される。作業台車は作業ラインの入口の手前まで自動搬送機で誘導路に沿って搬送される。これにより、搬送された作業台車を作業ライン入口の手前までは早い搬送速度で搬送し、作業ラインの入口以降は大きな搬送力で搬送できる。
特開2004−269143号公報
In this work cart transport device, a plurality of work carts on the work line are given a pressing force by a driving means arranged at the entrance of the work line. The work carriage is transported along the guide path by an automatic transport machine until just before the entrance of the work line. As a result, the transported work cart can be transported at a high transport speed up to the front of the work line entrance, and can be transported with a large transport force after the work line entrance.
JP 2004-269143 A

ところで、上記複数の作業台車は複数の自動搬送機により所定間隔で搬送され、作業ラインの入口の手前に間欠的に到達し、手前から間欠的に作業ラインの入口に搬入される。従って、作業ラインで作業台車を連続的に搬送するためには、作業ラインの入口の手前に達した作業台車を素早く作業ラインの入口に引き込むことが望ましい。   By the way, the plurality of work carts are conveyed at predetermined intervals by a plurality of automatic conveyance machines, intermittently reach before the entrance of the work line, and are intermittently carried into the entrance of the work line from the front. Therefore, in order to continuously transport the work cart on the work line, it is desirable to quickly draw the work cart that has reached before the entrance of the work line into the entrance of the work line.

これを考慮して、上記作業台車の搬送装置における駆動手段は、下流側の搬送用主駆動モータの他に、上流側の引込み用副モータを含む。副駆動モータの回転速度は主駆動モータの回転速度よりも早く、作業ラインの入口手前にある作業台車を、初めに自動搬送機の搬送速度に近い副駆動モータで作業台車を引き込み、次にタクト速度に合わせた主駆動モータに作業台車を渡すようにしている。   Considering this, the drive means in the work cart transport device includes an upstream retracting sub-motor in addition to the downstream transport main drive motor. The rotation speed of the sub drive motor is faster than the rotation speed of the main drive motor. First, pull the work carriage in front of the entrance of the work line with the sub drive motor close to the transfer speed of the automatic transfer machine, and then tact. The work carriage is handed over to the main drive motor according to the speed.

また、台車を搬送した自動搬送機は作業ラインの入口で下流側の台車から分離され、台車で作業者が作業をしている間に、台車群の下方空間を台車群よりも早い速度で通過し、作業ラインの出口で上流側の台車に係止され、この台車を搬出している。これにより、作業ラインの下流側で台車を追加又は除去することにより、台車の台数で決まる作業ラインの長さを容易に変更できる。   The automatic transporter that transports the carriage is separated from the downstream carriage at the work line entrance, and passes through the space below the carriage group at a higher speed than the carriage group while the worker is working on the carriage. At the exit of the work line, the truck is locked to the upstream truck, and the truck is carried out. Thereby, the length of the work line determined by the number of carriages can be easily changed by adding or removing the carriage on the downstream side of the work line.

しかし、上記駆動手段は主駆動モータの他に副駆動モータを含むので、構造が複雑で設備コストが高い。これでは、作業ラインの長さの変更が容易に行うことができても、台車の搬送設備全体が十分に簡素化されているとは言い難い。   However, since the drive means includes a sub drive motor in addition to the main drive motor, the structure is complicated and the equipment cost is high. In this case, even if the length of the work line can be easily changed, it is difficult to say that the entire carriage transportation facility is sufficiently simplified.

本発明は上記事情に鑑みてなされたもので、誘導路に沿って自動搬送機で搬送された台車を、それまでとは搬送速度及び搬送力が異なる作業ラインの台車群に搬入するための駆動源が簡素化できる台車の搬送設備を提供することを目的とする。   The present invention has been made in view of the above circumstances, and is a drive for carrying a carriage conveyed by an automatic conveyance machine along a guide path into a carriage group on a work line having a conveyance speed and a conveyance force different from those of the carriage. The purpose is to provide a transport system for a cart that can simplify the source.

本発明の台車の搬送設備は、(イ)複数の台車と、(ロ)複数の台車が列を成して配置された第1作業部と、少なくとも一つの第2作業部と、第1作業部の前端から第2作業部さらに第1作業部の後端、第1作業部の後端から第1作業部の前端とループ状に配置された誘導路とを含む作業床と、(ハ)台車に係止可能で、誘導路に沿って自走し、第1作業部の前側の台車を誘導路に沿って第2作業部を通って第1作業部の後側に移動させる自動搬送機と、を含む。   The carriage transportation facility of the present invention includes (a) a plurality of carriages, (b) a first working section in which a plurality of carriages are arranged in a row, at least one second working section, and a first work A work floor including the second working part from the front end of the part, the rear end of the first working part, the front end of the first working part from the rear end of the first working part, and a guide path arranged in a loop; An automatic transporter that can be locked to a carriage and that is self-propelled along a taxiway, and that moves the carriage on the front side of the first working part to the rear side of the first working part along the taxiway through the second working part. And including.

この台車の搬送設備において、複数の台車はそれぞれ、一端に一方端面を有し他端に一方端面と当接する他方端面を有し、自動搬送機は、搬送している台車を第1作業部に列を成して配置されている複数の台車の後側に搬入した後、自動搬送機で全ての台車を一台車距離分押すことを指令する制御盤を有する。また、制御盤は、自動搬送機で搬送されている台車が第1作業部に列を成して配置されている複数の台車に当接するまでに、自動搬送機の速度を減速することを指令するものとするのが好ましい。   In this carriage transportation facility, each of the plurality of carriages has one end face at one end and the other end face in contact with the other end face at the other end, and the automatic transporter uses the carriage being transported as the first working unit. A control panel is provided for instructing that all the carts are pushed by the distance of one cart after being carried into the rear side of the plurality of carts arranged in a row. Further, the control panel instructs to reduce the speed of the automatic transfer machine until the carts conveyed by the automatic transfer machine come into contact with a plurality of carts arranged in a row in the first working unit. It is preferable to do so.

本発明の台車の搬送設備によれば、第1作業部と第2作業部とで同時に別工程を進行することにより、作業効率が上昇する。また、誘導路では自動搬送機の自走速度を速くすることにより、第1作業部と第2作業部との間の自動搬送機の移動時間を短くできる。   According to the cart transportation facility of the present invention, the work efficiency is increased by proceeding with different processes simultaneously in the first working part and the second working part. In addition, by increasing the self-running speed of the automatic transfer machine on the guide path, the time required for moving the automatic transfer machine between the first working unit and the second working unit can be shortened.

第1作業部の後側で一方端面と他方端面とが当接されるので、第1作業部の複数の台車は当接されており、第1作業部の後側に到達した自動搬送機で押すことにより、複数の台車の全体が駆動できる。ここで、当接された複数の台車を自動搬送機が押すので、第1作業部の後側に台車を引き込む専用の引込み手段及び台車群を引き駆動する手段が不要になり、フロアに固定された駆動手段を廃止できる。   Since one end surface and the other end surface are in contact with each other on the rear side of the first working unit, the plurality of carriages of the first working unit are in contact with each other, and the automatic transfer machine that has reached the rear side of the first working unit By pushing, the whole of a plurality of carts can be driven. Here, since the automatic transfer machine pushes the plurality of carts in contact with each other, a dedicated pulling means for pulling the cart to the rear side of the first working unit and a means for pulling and driving the cart group are not required and are fixed to the floor. You can abolish the driving means.

更に、最も後側の台車がその前方の台車に当接するまでに自動搬送機の自走速度を減速することにより、台車同士の当接時の衝撃を抑制できるとともに、自動搬送機の係止部材の台車の被係止部からの離脱が容易になる。   Furthermore, by reducing the self-propelling speed of the automatic transfer machine until the rearmost dolly comes into contact with the front dolly, it is possible to suppress the impact when the dolly comes into contact with each other and to lock the automatic transfer machine The carriage can be easily detached from the locked portion.

本発明による台車の搬送設備は、複数の台車と、作業床と、自動搬送機とを含む。但し、従来例には設けられている列駆動手段は設けられていない。本発明による台車の搬送設備は、第1作業部の複数の台車の台数が比較的少なく、第1作業部で必要とされるライン駆動力が自動搬送機の搬送力よりも小さい場合に特に有効である。    The carriage transportation facility according to the present invention includes a plurality of carriages, a work floor, and an automatic conveyor. However, the column driving means provided in the conventional example is not provided. The carriage transportation facility according to the present invention is particularly effective when the number of the plurality of carriages in the first working unit is relatively small and the line driving force required in the first working unit is smaller than the conveying force of the automatic carrier. It is.

複数の台車のそれぞれは、一方端面と、この一方端面と当接する他方端面と有する。隣接する台車の一方端面と他方端面とが当接して台車群を形成している。複数の台車は全て同じ構成を持つことが望ましいが、基本的な構成が同じであれば細部の構成は異なっても良い。各台車は一方端面及び他方端面の他に、少なくとも部品を載せる載せ台、作業者が乗る踏み台、及び自動搬送機の係止部材が係止可能な被係止部が設けられていることが望ましい。   Each of the plurality of carriages has one end surface and the other end surface in contact with the one end surface. One end surface and the other end surface of adjacent carts are in contact with each other to form a cart group. It is desirable that the plurality of carriages have the same configuration, but the detailed configuration may be different as long as the basic configuration is the same. In addition to the one end face and the other end face, each carriage is preferably provided with a platform on which at least a component is placed, a platform on which an operator rides, and a locked portion that can be locked by a locking member of the automatic transfer machine. .

作業床は第1作業部、第2作業部及び誘導部を含む。このうち、第1作業部に上記複数の台車が列を成して配置されている。第1作業部では所定の第1作業、例えば台車に載せられた部品を組み立てなどを行う。複数の台車は、第1作業部の後側(入口)で一方端面と他方端面とが当接されるので、第1作業場の複数の台車は当接している。   The work floor includes a first working part, a second working part, and a guiding part. Among these, the plurality of carriages are arranged in a row in the first working unit. The first working unit performs a predetermined first work, for example, assembling parts mounted on a carriage. Since the plurality of carriages are in contact with one end face and the other end face at the rear side (entrance) of the first working section, the plurality of carriages in the first work place are in contact with each other.

第2作業部は少なくとも一つ設ければ良く、一つでも、二つ以上でも良い。第2作業部では所定の第2作業、即ち第1作業部での第1作業の前工程又は後工程に相当する作業を行う。例えば、前工程として台車上に部品のピッキングなどの作業を行う。第2作業部の台車は、連結又は当接されて摩擦モータなどで駆動されても、自動搬送機で搬送され離れていても良い。   At least one second working unit may be provided, and may be one or two or more. The second working section performs a predetermined second work, that is, a work corresponding to a pre-process or a post-process of the first work in the first working section. For example, as a pre-process, work such as picking of parts on the carriage is performed. The carriage of the second working unit may be connected or abutted and driven by a friction motor or the like, or may be conveyed and separated by an automatic conveyance machine.

誘導部は、第1作業部の前端から第2作業部さらに第1作業部の後端、第1作業部の後端から第1作業部の前端と、ループ状に配置されている。即ち、第1作業部の前端から第2作業部の後端に延びる部分、第2作業部の後端から第2作業部の前端に延びる部分、第2作業部の前端から第1作業部の後端に延びる部分、及び第1作業部の後端から第1作業部の前端に延びる部分を含む。ループ状の誘導路は磁気走行テープ等から成り、その上を自動搬送機が自走する。   The guide unit is arranged in a loop from the front end of the first working unit to the second working unit and further to the rear end of the first working unit, from the rear end of the first working unit to the front end of the first working unit. That is, a portion extending from the front end of the first working portion to the rear end of the second working portion, a portion extending from the rear end of the second working portion to the front end of the second working portion, and the front end of the second working portion from the front end of the first working portion. A portion extending to the rear end and a portion extending from the rear end of the first working portion to the front end of the first working portion are included. The loop-shaped guide path is made of a magnetic traveling tape or the like, and the automatic transporter is self-propelled thereon.

自動搬送機は、台車に係止可能であり、台車に係止する係止部材を有する。自動搬送機は誘導路に沿って自走し、第1作業部にある複数の台車の最先端の台車を第2作業部に搬送するとともに、さらに、第1作業部にある複数の台車の最後端に搬入する。そしてさらに、搬送してきた台車を含め全ての列を成す台車群を1台車分前方に押す。この後自動搬送車は搬送してきた台車との係止を解き、自走して第1作業部の列を成す台車群の最先端の台車と係止し、再び係止した台車をを第2作業部に搬出する。   The automatic transfer machine can be locked to the carriage and has a locking member that is locked to the carriage. The automatic transporter travels along the taxiway and transports the most advanced carriages of the plurality of carriages in the first working section to the second working section, and further, the last of the plurality of carriages in the first working section. Carry to the end. Further, the carriage group forming all the rows including the carriage that has been conveyed is pushed forward by one carriage. Thereafter, the automatic transport vehicle unlocks the transported carriage, self-propells and engages with the most advanced carriage in the carriage group forming the first working unit row, and the second locked carriage is used as the second carriage. Take it out to the working section.

自動搬送機は、搬送してきた台車が第1作業部の列を成す台車群の最後端の台車に当接するまでに、自走速度を減速することができる。減速は一段でも良いが、二段でも良い。二段に減速する場合、まず自動搬送機が第1作業部の後側から所定距離に到達したとき少し減速し、最も後側の台車がその前方の台車に当接すると同時またはその直前に更に減速する。これにより自動搬送機の自走速度をラインタクト速度にする。   The automatic transfer machine can reduce the self-running speed until the carriage that has been conveyed comes into contact with the carriage at the rearmost end of the carriage group that forms the first working unit row. Deceleration may be one stage or two stages. When decelerating in two stages, first, the automatic transporter decelerates slightly when it reaches a predetermined distance from the rear side of the first working unit, and at the same time or immediately before the rearmost carriage comes into contact with the front carriage. Slow down. As a result, the self-running speed of the automatic transfer machine is set to the line tact speed.

1台の自動搬送機は第1作業部の前側で待機し、その後に続く自動搬送機が搬送している台車を第1作業部に列を成している複数の台車の最後端の台車に当接させ、さらに搬送してきた台車とともに列を成す全ての台車を1台車分前側に押し、最先端の台車を第1作業部の前側で待機している自動搬送機に送る。この前側の自動搬送機は最先端の台車と係止し、第1作業部から第2作業部に搬送する。そして、列を成す全手の台車を1台車分押した台車は、搬送してきた台車との係止を解き、前に進み、第1作業部の前側に至って待機する。   One automatic transport machine stands by in front of the first working unit, and the subsequent cart transported by the automatic transport machine becomes the last cart of a plurality of carts in line with the first working unit. Further, all the carriages forming a row together with the carriages that have been conveyed are pushed forward by one carriage, and the most advanced carriage is sent to the automatic conveyance machine waiting on the front side of the first working unit. This front-side automatic transfer machine is locked with a state-of-the-art carriage, and is transferred from the first working unit to the second working unit. And the trolley | bogie which pushed the trolley | bogie of all the hands which forms a row | line | column for one trolley cancels | releases latching with the trolley | bogie which has conveyed, advances ahead, reaches the front side of a 1st operation part, and waits.

一方端面と他方端面との当接を検知する検知手段を設けることができる。検知手段は台車に配置した変位部材と、自動搬送機に配置した検知部材とを含む。ある台車がその前方の台車に当接したとき、ある台車の変位部材が前方の台車により変位されるので、この変位を自動搬送機の検知部材で検知する。当接が検知されたときは、例えば自動搬送機の自走速度を一段階又は二段階に減速したり、搬送力を増大したりできる。   Detection means for detecting contact between the one end face and the other end face can be provided. The detection means includes a displacement member disposed on the carriage and a detection member disposed on the automatic transfer machine. When a cart comes into contact with the front cart, the displacement member of the cart is displaced by the front cart, and this displacement is detected by the detection member of the automatic transfer machine. When the contact is detected, for example, the self-running speed of the automatic transfer machine can be reduced to one or two steps, or the transfer force can be increased.

更に、誘導路上の第1作業部の前側に待機する自動搬送機に対して台車が押し出され所定位置に達すると、待機していた自動搬送機が発進し、待機している自動搬送機が誘導路上のアドレスマークに到達した場合、その係止部材を台車の被係止部に係止させ、台車を前側から搬出することができる。   Further, when the cart is pushed out and reaches a predetermined position with respect to the automatic transfer machine waiting on the front side of the first working unit on the guide path, the standby automatic transfer machine starts and the standby automatic transfer machine guides. When the address mark on the road is reached, the locking member is locked to the locked portion of the carriage, and the carriage can be carried out from the front side.

参考例Reference example

本発明の台車の搬送設備と共通する技術内容を持つ台車の搬送設備を参考例としてまず説明する。   A cart transport facility having the same technical contents as the cart transport facility of the present invention will be described first as a reference example.

(構成)
図1に示す台車の搬送設備は、複数の台車AからGと、複数の台車XからZと、作業床20と、自動搬送機aからcと、自動搬送機xからzとから成る。作業床(フロア)20は摩擦モータ25を有する第1作業部10、第2作業部13及び誘導路16を含む。第1作業部10は部品組立ラインであり、複数の台車AからEが連結して配置され、台車群を形成している。第2作業部13は部品ピッキングラインであり、複数の台車X、Y及びZが離れて配置され、それぞれ自動搬送機x、y及びzで搬送されている。
(Constitution)
1 includes a plurality of carriages A to G, a plurality of carriages X to Z, a work floor 20, automatic conveyance machines a to c, and automatic conveyance machines x to z. The work floor (floor) 20 includes a first work part 10 having a friction motor 25, a second work part 13, and a guide path 16. The first working unit 10 is a parts assembly line, and a plurality of carriages A to E are connected and arranged to form a carriage group. The second working unit 13 is a component picking line, and a plurality of carriages X, Y, and Z are arranged apart from each other and are conveyed by automatic conveyance machines x, y, and z, respectively.

誘導路16は4つの誘導路部分17、18、19及び21、即ち第1作業部10の前端から第2作業部13の後端に延びる誘導路部分17、第2作業部13の後端から第2作業部13の前端に延びる誘導路部分18、第2作業部13の前端から第1作業部10の後端に延びる誘導路部分19、及び第1作業部10の後端から前端に延びる誘導路部分21を含む。   The guide path 16 includes four guide path portions 17, 18, 19, and 21, that is, a guide path portion 17 that extends from the front end of the first working unit 10 to the rear end of the second working unit 13, and the rear end of the second working unit 13. A guide path portion 18 extending to the front end of the second working portion 13, a guide path portion 19 extending from the front end of the second working portion 13 to the rear end of the first working portion 10, and a rear end of the first working portion 10 extending to the front end. A taxiway portion 21 is included.

図2(a)(b)において、誘導路部分21の始端にアドレスマーク21aが配置され、誘導路部分21の終端にアドレスマーク21bが配置されている。誘導路部分21の始端寄りに対応して摩擦モータ25が配置されている。摩擦モータ25は、軸線が上下方向(図1の紙面と垂直方向)で平行に延び、台車Bの幅方向(図2(a)で上下方向)に所定間隔離れて配置された駆動ローラ26及び従動ローラ27と、駆動ローラ26を駆動するモータMとを含む。複数の台車AからEのうち最上流(最も後ろ側)から2台目の台車Bに摩擦モータ25が駆動力を付与する。   2A and 2B, an address mark 21 a is disposed at the beginning of the taxiway portion 21, and an address mark 21 b is disposed at the end of the taxiway portion 21. A friction motor 25 is disposed corresponding to the start end portion of the guide path portion 21. The friction motor 25 has an axis extending in parallel in the vertical direction (perpendicular to the paper surface of FIG. 1) and a drive roller 26 disposed at a predetermined interval in the width direction of the carriage B (vertical direction in FIG. 2A). A driven roller 27 and a motor M that drives the drive roller 26 are included. The friction motor 25 applies driving force to the second carriage B from the most upstream (the rearmost side) among the plurality of carriages A to E.

誘導路部分21に5台の台車A、B、C、D及びEが配置され台車群を形成している。台車Fはすでに組立作業が終了した台車であり、誘導路部分17に沿って自動搬送機bで搬出される。台車Gは次ぎに部品組み立てライン10に搬入される台車であり、誘導路部分19に沿って自動搬送機cで搬送される。台車Aの詳細を図3及び図4に示す。その他の台車BからG、及び台車XからZはこの台車Aと同じ構成を持つ。   Five carriages A, B, C, D and E are arranged on the taxiway portion 21 to form a carriage group. The carriage F is a carriage that has already been assembled and is carried out along the guide path portion 17 by the automatic transfer machine b. The carriage G is a carriage that is next carried into the component assembly line 10, and is conveyed by the automatic conveyance machine c along the guide path portion 19. Details of the carriage A are shown in FIGS. Other carts B to G and carts X to Z have the same configuration as the cart A.

図3及び図4から分かるように、台車Aはフレーム状の本体30、複数の回転輪41、踏み台43、作業台45及び中間板47などを含む。本体30は、前後方向に延びた左上フレーム31及び左下フレーム32と、前後方向に延びた右上フレーム33及び右下フレーム34と、上下方向に延びた左前フレーム36及び右前フレーム37と、上下方向に延びた左後フレーム38及び右後フレーム39とを含む。   As can be seen from FIGS. 3 and 4, the carriage A includes a frame-shaped main body 30, a plurality of rotating wheels 41, a step platform 43, a work platform 45, an intermediate plate 47, and the like. The main body 30 includes an upper left frame 31 and a lower left frame 32 extending in the front-rear direction, an upper right frame 33 and a lower right frame 34 extending in the front-rear direction, a left front frame 36 and a right front frame 37 extending in the vertical direction, and a vertical direction. An extended left rear frame 38 and right rear frame 39 are included.

左下フレーム32及び右下フレーム34に回転輪41が取り付けられ、右下フレーム34に踏み台43が突設されている。左上フレーム31と右上フレーム33との間に渡された天井板45が作業台となっている。左前フレーム36、右前フレーム37、左後フレーム38及び右後フレーム39の中間部に渡って配置された中間板47にピン係合部材48が取り付けられ、所定位置にピン係合孔49が形成されている。なお、左下フレーム32と右下フレーム34との間を幅方向に横切る部材は配置されず、その結果中間板47とフロア20との間には所定高さ及び幅の通過空間50が区画されている(図4参照)。   A rotating wheel 41 is attached to the lower left frame 32 and the lower right frame 34, and a step 43 is projected from the lower right frame 34. A ceiling plate 45 passed between the upper left frame 31 and the upper right frame 33 serves as a work table. A pin engaging member 48 is attached to an intermediate plate 47 disposed across the intermediate portions of the left front frame 36, the right front frame 37, the left rear frame 38, and the right rear frame 39, and a pin engagement hole 49 is formed at a predetermined position. ing. A member that crosses between the lower left frame 32 and the lower right frame 34 in the width direction is not arranged, and as a result, a passage space 50 having a predetermined height and width is defined between the intermediate plate 47 and the floor 20. (See FIG. 4).

台車B及び台車Aの破断側面図である図6を参照しつつ台車の連結について説明する。台車Bの後端の幅方向一側から上流方向にフック部材70が延びている(フック部材は図3では不図示)。このフック部材70はL字形状でほぼ水平に配置された本体部71、本体部71の一端の打撃部72、及び本体部71の他端の爪部73を含む。   The connection of the carriage will be described with reference to FIG. 6 which is a broken side view of the carriage B and the carriage A. A hook member 70 extends in the upstream direction from one side in the width direction of the rear end of the carriage B (the hook member is not shown in FIG. 3). The hook member 70 includes an L-shaped main body portion 71 disposed substantially horizontally, a striking portion 72 at one end of the main body portion 71, and a claw portion 73 at the other end of the main body portion 71.

台車Bの上流側に位置する台車Aの前端の幅方向一側には、上記フック部材70と対応する位置に、下流方向に突出する被フック部材75が設けられている。被フック部材75は上記フック部材70の爪部73が係止可能な係止孔76を備えている。なお、台車Bと台車C、台車Cと台車D、・・・も同様に連結されている。   On one side in the width direction of the front end of the carriage A located on the upstream side of the carriage B, a hooked member 75 protruding in the downstream direction is provided at a position corresponding to the hook member 70. The hooked member 75 is provided with a locking hole 76 in which the claw portion 73 of the hook member 70 can be locked. In addition, the trolley | bogie B and the trolley | bogie C, the trolley | bogie C, the trolley | bogie D, ... are connected similarly.

台車Bが上記摩擦モータ25により駆動され、これよりも下流側の台車CからEは台車Bに加わる押し力で下流方向に押される。台車Aは摩擦モータ25により引かれる。   The carriage B is driven by the friction motor 25, and the carriages C to E on the downstream side of the carriage B are pushed in the downstream direction by the pushing force applied to the carriage B. The carriage A is pulled by the friction motor 25.

図2(b)及び図6に示すように、フロア20の所定位置(誘導路部分21のアドレスマーク21bの少し上流側)に、連結解除手段80が形成されている。連結解除手段80は、上記フック部材70の本体部71に結合された移動部材81と、移動部材81の下端のローラ82と、フロア20よりも高い位置に形成されローラ82が転動する案内板83とを含む。上下動可能に保持された移動部材81の上端が本体部71に結合されている。移動部材81の下端に回転可能に取り付けられたローラ82がフロア20の上方の所定位置に形成された案内板83に乗り上げ、この案内板83上を転動可能である。   As shown in FIGS. 2B and 6, connection release means 80 is formed at a predetermined position on the floor 20 (slightly upstream of the address mark 21 b of the guide path portion 21). The connection release means 80 includes a moving member 81 coupled to the main body 71 of the hook member 70, a roller 82 at the lower end of the moving member 81, and a guide plate formed at a position higher than the floor 20 on which the roller 82 rolls. 83. The upper end of the moving member 81 held so as to be vertically movable is coupled to the main body 71. A roller 82 rotatably attached to the lower end of the moving member 81 rides on a guide plate 83 formed at a predetermined position above the floor 20 and can roll on the guide plate 83.

案内板83は下流側に進むにつれて高くなるように傾斜した傾斜部84と、この傾斜部84の後端に連続する平坦部85とを持つ。ローラ82が案内板83に接触していないときフック部材70は下降位置にあり、爪部73が係止孔76に係止される。ローラ82が案内板83の平坦部85に接触するとフック部材70は上昇位置に移動し、爪部73が係止孔76から外れる。なお、必要に応じて作業者が打撃部72を打撃することができ、これにより本体部71が反時計方向に回動し、爪部73が係止孔76から外すことができる。   The guide plate 83 has an inclined portion 84 that is inclined so as to become higher as it goes downstream, and a flat portion 85 that is continuous with the rear end of the inclined portion 84. When the roller 82 is not in contact with the guide plate 83, the hook member 70 is in the lowered position, and the claw portion 73 is locked in the locking hole 76. When the roller 82 comes into contact with the flat portion 85 of the guide plate 83, the hook member 70 moves to the raised position, and the claw portion 73 is removed from the locking hole 76. If necessary, the operator can hit the hitting portion 72, whereby the main body portion 71 rotates counterclockwise, and the claw portion 73 can be removed from the locking hole 76.

図5に、台車Aを部品組立ライン10に搬入し、台車Eを部品組立ライン10から搬出する自動搬送機aを示す。自動搬送機aは本体91、駆動モータ96、磁気マーカ読取部97、ピン駆動機構101及び制御盤104等を含む。複数の回転輪92により支持された本体91の前後方向中間部に駆動モータ96が、後方に電源95が搭載されている。本体91の下面に取り付けられた駆動輪98が駆動モータ96により駆動され、駆動モータ96の作動は制御盤104内に配置された制御回路により制御される。   FIG. 5 shows an automatic transfer machine a that carries the carriage A into the parts assembly line 10 and carries the carriage E out of the parts assembly line 10. The automatic transfer machine a includes a main body 91, a driving motor 96, a magnetic marker reading unit 97, a pin driving mechanism 101, a control panel 104, and the like. A drive motor 96 is mounted on the intermediate portion of the main body 91 supported by the plurality of rotating wheels 92, and a power source 95 is mounted on the rear. A drive wheel 98 attached to the lower surface of the main body 91 is driven by a drive motor 96, and the operation of the drive motor 96 is controlled by a control circuit disposed in the control panel 104.

本体91の上面後方寄りには制御盤104と電源95との間にピン駆動機構101が配置されている。ピン駆動機構101は本体91に上下方向に移動可能に取り付けられたフックピン103と、ばね押上機構(不図示)と、モータ(不図示)により駆動されるカム及びカムフォロワ(不図示)などを含む。カムがモータにより回転されると、カムフォロワなどを介してフックピン103が上昇し、上記台車Aのピン係合孔49に係合可能となっている(図3参照)。   A pin driving mechanism 101 is disposed between the control panel 104 and the power source 95 near the upper surface of the main body 91. The pin drive mechanism 101 includes a hook pin 103 movably attached to the main body 91, a spring push-up mechanism (not shown), a cam driven by a motor (not shown), a cam follower (not shown), and the like. When the cam is rotated by the motor, the hook pin 103 is raised via a cam follower or the like, and can be engaged with the pin engaging hole 49 of the carriage A (see FIG. 3).

ピン駆動機構101の下方に配置された磁気マーカ読取り部97が誘導路部分21のアドレスマーク21a及び21bを読取り(図2(b)参照)、それにより自動搬送機aの作動を制御する。   A magnetic marker reading unit 97 disposed below the pin driving mechanism 101 reads the address marks 21a and 21b of the guide path portion 21 (see FIG. 2B), thereby controlling the operation of the automatic transfer machine a.

台車Aの平面図である図7に、連結を検知する検知手段100を示す。この検知手段110は、台車Aに配置された変位部材112と、自動搬送機aに配置された検知部材118とを含む。変位部材112は、台車Aの台車Bへの当接の直前に変位するもので、台車Aの前端に配置され、突出部113、検知部114、連結部115及びばね116などを含む。突出部113が前後動可能に保持され、連結部115で突出部113に連結された検知部114が前後方向(図7で左右方向)に変位可能となっている。連結部115即ち変位部材112は圧縮ばね116により付勢されている。   FIG. 7, which is a plan view of the carriage A, shows the detection means 100 that detects the connection. The detection means 110 includes a displacement member 112 disposed on the carriage A and a detection member 118 disposed on the automatic transport machine a. The displacement member 112 is displaced immediately before the carriage A comes into contact with the carriage B, and is disposed at the front end of the carriage A, and includes a protruding portion 113, a detecting portion 114, a connecting portion 115, a spring 116, and the like. The protruding portion 113 is held so as to be movable back and forth, and the detecting portion 114 connected to the protruding portion 113 by the connecting portion 115 can be displaced in the front and rear direction (left and right direction in FIG. 7). The connecting portion 115, that is, the displacement member 112 is urged by the compression spring 116.

検知部材118は上記変位部材112に対向して配置され、自動搬送機aを台車Aから切り離す指令を受ける。即ち、検知部材118が変位部114の変位を検知したときは、当接とほぼ同時にその旨の信号をピン駆動機構101に発し、それに応じてフックピン103が下降する。   The detection member 118 is disposed opposite to the displacement member 112 and receives a command to disconnect the automatic transfer machine a from the carriage A. That is, when the detection member 118 detects the displacement of the displacement portion 114, a signal to that effect is sent to the pin drive mechanism 101 almost simultaneously with the contact, and the hook pin 103 is lowered accordingly.

(作用効果)
参考例の台車の搬送設備の作用効果を図1から図8を参照しつつ説明する。部品組立てが終了した台車Fは製品が降された後、自動搬送機bにより誘導路部分17に沿って部品ピッキングライン13に搬送される。誘導路部分18に沿って自動搬送機bで搬送されている間に、部品をピッキングする。台車Fはさらに誘導路部分19に沿って自動搬送機bで搬送され、部品組立ライン10に至る。
(Function and effect)
The operational effects of the transporting equipment for the cart of the reference example will be described with reference to FIGS. After the parts are assembled, the cart F is unloaded, and is then conveyed to the parts picking line 13 along the guide path portion 17 by the automatic conveyor b. While being conveyed by the automatic conveyance machine b along the guide path portion 18, the parts are picked. The carriage F is further conveyed by the automatic conveyance machine b along the guide path portion 19 and reaches the parts assembly line 10.

次に、停止している台車群BからEに、自動搬送機aで搬送された台車Aが連結される工程を説明する。図2(a)及び図8(a)において、台車群BからEが誘導路部分21に配置され、基準位置P2にある台車Bが摩擦モータ25で挟まれている。摩擦モータ25は、基準位置P2の上流側に隣接する連結位置P1に台車Aが到達するまでは停止しており、アドレスマーク21aを通過した時点で回転を開始する。   Next, a process in which the carriage A conveyed by the automatic conveyance machine a is connected to the stopped carriage groups B to E will be described. 2A and 8A, the carriage groups B to E are arranged in the guide path portion 21, and the carriage B at the reference position P2 is sandwiched between the friction motors 25. The friction motor 25 is stopped until the carriage A reaches the connecting position P1 adjacent to the upstream side of the reference position P2, and starts to rotate when the address mark 21a is passed.

台車Aは自動搬送機aにより誘導路部分19に沿って搬送され、連結位置P1に到達すると、基準位置P2にある台車Bに当接する。このとき、図6において、台車Bのフック部材70が下降位置にあるので、その爪部73が被フック部材75の係止孔76に係止される。こうして、図2(a)及び図8(a)に示すように、台車Aが台車Bに連結される。台車Aの前面が台車Bの後面に当接した時点又はその直前に、フック部材70の爪部73が被フック部材75の係止孔76に係止するので、台車Aの台車Bへの連結は確実である。   The carriage A is conveyed along the guide path portion 19 by the automatic conveyance machine a, and when it reaches the connection position P1, it comes into contact with the carriage B at the reference position P2. At this time, since the hook member 70 of the carriage B is in the lowered position in FIG. 6, the claw portion 73 is locked in the locking hole 76 of the hooked member 75. In this way, the carriage A is connected to the carriage B as shown in FIGS. 2 (a) and 8 (a). At the time when the front surface of the carriage A comes into contact with the rear surface of the carriage B or immediately before, the claw portion 73 of the hook member 70 is engaged with the engagement hole 76 of the hooked member 75, so that the carriage A is connected to the carriage B. Is certain.

台車Aが連結位置P1で基準位置にある台車Bに連結された後、台車Aから自動搬送機aが分離される。即ち、図7において、台車Aが台車Bに当接すると同時に、変位部材112の突出部113が台車Bにより後方(図7で右方)に押され、ばね116の付勢力に抗して、変位部114の位置が後方に変位する。この変位を自動搬送機aの検知部材118が検知し、ピン駆動機構101にフックピン103を下げる指令を発し、台車Aのピン係合孔49からフックピン103が抜ける。台車Bの台車Aへの連結後に、自動搬送機aを台車Aから分離するので、分離が容易である。   After the carriage A is connected to the carriage B at the reference position at the connection position P1, the automatic transfer machine a is separated from the carriage A. That is, in FIG. 7, simultaneously with the carriage A contacting the carriage B, the protrusion 113 of the displacement member 112 is pushed rearward (rightward in FIG. 7) by the carriage B and resists the biasing force of the spring 116. The position of the displacement part 114 is displaced backward. The detection member 118 of the automatic transfer machine a detects this displacement, issues a command to lower the hook pin 103 to the pin drive mechanism 101, and the hook pin 103 comes out from the pin engagement hole 49 of the carriage A. Since the automatic transfer machine a is separated from the carriage A after the carriage B is connected to the carriage A, the separation is easy.

台車Aの台車Bへの連結後、摩擦モータ25が回転を開始し、台車Bに駆動力を付与する。図8(a)から(c)に示すように、摩擦モータ25から台車Bに加わる押し力により、駆動源を持たない下流側の4台の台車B、C、D及びEが押され、駆動源を持たない台車Aは引っ張られ、5台の台車AからEは一体となって所定のタクト速度で搬送される。ここで、台車Bに連結された台車Aは、摩擦モータ25で引かれて連結位置P1から基準位置P2に至るので、従来例における引込み手段は不要となる。   After the carriage A is connected to the carriage B, the friction motor 25 starts to rotate and applies a driving force to the carriage B. As shown in FIGS. 8A to 8C, the four carts B, C, D, and E on the downstream side that do not have a drive source are pushed by the pushing force applied from the friction motor 25 to the cart B, and driven. The carriage A having no source is pulled, and the five carriages A to E are conveyed together at a predetermined tact speed. Here, since the carriage A connected to the carriage B is pulled by the friction motor 25 and reaches the reference position P2 from the connection position P1, the pull-in means in the conventional example becomes unnecessary.

台車Aが連結位置P1から基準位置P2に至る間に、台車C及びDの踏み台43に乗った作業者甲及び乙は作業台45上に配備された治具を用いて部品を組み立てる。作業終了後、台車C及びDから降り、歩いて元の位置に戻り、次の台車B及びCに乗って同様の作業を行う。   While the carriage A reaches the reference position P <b> 2 from the connection position P <b> 1, the worker A and B who get on the platform 43 of the carriages C and D assemble parts using a jig provided on the work table 45. After the work is finished, get off the carts C and D, walk back to the original position, and get on the next carts B and C to perform the same work.

台車Aから分離された自動搬送機aは、その自走速度が、摩擦モータ25によるタクト速度よりも早くなる。その結果、図8(b)に示すように、台車C及びDでの組立作業中に、台車群BからEの下方のトンネル状の通過空間50内を、台車群BからEよりも速い速度で下流側に自走する。そして、図8(c)に示すように、部品組立が終了した台車Eとタイミングを合わせて部品組立ライン10の出口に至る。   The automatic transport machine a separated from the carriage A has a self-running speed higher than the tact speed by the friction motor 25. As a result, as shown in FIG. 8 (b), during the assembly work on the carriages C and D, the speed in the tunnel-like passage space 50 below the carriage groups B to E is higher than that of the carriage groups B to E. And run on the downstream side. And as shown in FIG.8 (c), it arrives at the exit of the components assembly line 10 in time with the trolley | bogie E in which components assembly was complete | finished.

なお、台車Eがフロア20の連結解除手段80を通過するとき、そのフック部材70と台車Dの被フック部材75との連結が解除される。即ち、台車Eが部品組立ライン10から搬出されるとき、図6においてローラ82が案内板83に乗り上げ、傾斜部84の上端に向かって転動するにつれて、移動部材81及びフック部材70が一体的に上昇する。その結果、フック部材70の爪部73が被フック部材75の係止孔76から外れる。   When the carriage E passes through the connection release means 80 of the floor 20, the connection between the hook member 70 and the hooked member 75 of the carriage D is released. That is, when the carriage E is unloaded from the component assembly line 10, the moving member 81 and the hook member 70 are integrated as the roller 82 rides on the guide plate 83 and rolls toward the upper end of the inclined portion 84 in FIG. To rise. As a result, the claw portion 73 of the hook member 70 is detached from the locking hole 76 of the hooked member 75.

自動搬送機aが連結手段80よりも下流側に配置されたアドレスマーク21bを読み取った時点で、ピン駆動機構101がフックピン103を上昇させ、台車Eのピン係合孔49に係合させる。これにより、図8(c)に示すように、台車Eは自動搬送機aにより部品組立ライン10から搬出される。   When the automatic conveyance machine a reads the address mark 21b arranged on the downstream side of the connecting means 80, the pin driving mechanism 101 raises the hook pin 103 and engages it with the pin engaging hole 49 of the carriage E. Thereby, as shown in FIG.8 (c), the trolley | bogie E is carried out from the components assembly line 10 by the automatic conveyance machine a.

このように、部品組立ライン10の台車群BからEは摩擦モータ25で押し、台車Eは台車Aを搬送した自動搬送機aで搬出するので、部品組立ライン10の下流側の台車の台数を増減することにより、その長さを容易に調整できる。   Thus, the carriage groups B to E of the parts assembly line 10 are pushed by the friction motor 25, and the carriage E is carried out by the automatic transfer machine a that has transported the carriage A. Therefore, the number of carriages on the downstream side of the parts assembly line 10 is determined. The length can be easily adjusted by increasing or decreasing.

<実施例>
本発明の実施例を図9及び図10を参照しつつ説明する。この実施例では、フロア20に摩擦モータ25(図2(a)参照)は配置されていない。また、部品組立ライン10を構成する複数の台車KからNはフック部材70及び被フック部材75(図6参照)が形成されていない。図6において、台車Kの前面77と、台車Lの後面74とが当接可能となっている。更に、台車Kを搬送してきた自動搬送機bで台車LからNを押す。これらの点が、第1実施例とは異なり、その他の点は第1実施例と同じである。以下、異なる構成を中心に説明する。
<Example>
An embodiment of the present invention will be described with reference to FIGS. In this embodiment, the friction motor 25 (see FIG. 2A) is not disposed on the floor 20. Further, the plurality of carriages K to N constituting the component assembly line 10 are not formed with the hook member 70 and the hooked member 75 (see FIG. 6). In FIG. 6, the front surface 77 of the carriage K and the rear surface 74 of the carriage L can come into contact with each other. Further, N is pushed from the trolley L by the automatic transport machine b which has transported the trolley K. These points are different from the first embodiment, and the other points are the same as the first embodiment. In the following, different configurations will be mainly described.

誘導路部分21の始端が当接位置P3となり、その下流側の入口側の基準位置P2に対応してアドレスマーク21cが配置されている。また、誘導路部分21の終端の出口側の基準位置P4に対応してアドレスマーク21bが配置されている。複数の台車KからN及び台車Oはフック部材70及び被フック部材75が形成されていない点を除き、第1実施例の台車AからEと同じ構成を持つ。最下流から2台目の台車Lが基準位置P2で停止しており、この台車Lに、自動搬送機bで搬送された最下流の台車Kが当接する場合を説明する。   The starting end of the guide path portion 21 is a contact position P3, and an address mark 21c is disposed corresponding to the reference position P2 on the downstream side of the entrance path. An address mark 21b is arranged corresponding to the reference position P4 on the exit side at the end of the taxiway portion 21. The plurality of carriages K to N and the carriage O have the same configuration as the carriages A to E of the first embodiment except that the hook member 70 and the hooked member 75 are not formed. A case will be described in which the second carriage L from the most downstream position is stopped at the reference position P2, and the most downstream carriage K conveyed by the automatic conveyance machine b abuts on the carriage L.

台車Kに配置された変位部材112、及び自動搬送機bに配置された検知部材118で台車Kの前面77の台車Lの後面74への当接を検知し、それに基づき自動搬送機bの自走速度を変更している。即ち、自動搬送機bは当接位置P3から上流側に大きく離れた誘導路部分19では、第1自走速度v1で自走している。但し、自動搬送機bが当接位置P3から少し離れた範囲(例えば台車Kの2台から3台分の長さに相当する距離)では、自走速度を第1自走速度v1と第2自走速度(タクト速度)v2との間の第3自走速度v3に減速している。その後、台車Kの台車Lへの当接時に、検知部材118が変位部材112の変位を検知すると、自動搬送機bの自走速度を第3自走速度v3よりも小さい第2自走速度(タクト速度)v2に減速する。   The displacement member 112 arranged on the carriage K and the detection member 118 arranged on the automatic conveyance machine b detect the contact of the front surface 77 of the carriage K with the rear surface 74 of the carriage L, and based on that, the automatic conveyance machine b is automatically detected. The running speed has been changed. That is, the automatic transport machine b is self-propelled at the first self-propelled speed v1 in the guide path portion 19 that is largely separated from the contact position P3 on the upstream side. However, in a range where the automatic transport machine b is slightly separated from the contact position P3 (for example, a distance corresponding to the length of two to three carriages K), the self-running speed is set to the first self-running speed v1 and the second self-running speed v1. The speed is reduced to a third self-running speed v3 between the self-running speed (tact speed) v2. Thereafter, when the detection member 118 detects the displacement of the displacement member 112 when the carriage K is in contact with the carriage L, the self-running speed of the automatic transfer machine b is set to a second self-running speed (which is smaller than the third self-running speed v3). Tact speed) Deceleration to v2.

誘導路部分21に配置されたアドレスマーク21cと、このアドレスマーク21cを読み取る自動搬送機の読取りセンサ97とで、自動搬送機bが入口側の基準位置P2に到達したことを検知する。アドレスマーク21cは誘導路部分21の始端即ち当接位置P3から一台車長さ分下流側に配置されている。自動搬送機bが台車Kを基準位置P2まで搬送すると、読取りセンサ97がアドレスマーク21cを読み取り、ピン駆動機構101を駆動させて、フックピン103を台車Kの係止孔49から抜く。   The address mark 21c arranged on the guide path portion 21 and the reading sensor 97 of the automatic transfer machine that reads this address mark 21c detect that the automatic transfer machine b has reached the reference position P2 on the entrance side. The address mark 21c is arranged downstream from the starting end of the guide path portion 21, that is, the contact position P3 by the length of one carriage. When the automatic conveyance machine b conveys the carriage K to the reference position P2, the reading sensor 97 reads the address mark 21c, drives the pin driving mechanism 101, and pulls the hook pin 103 from the locking hole 49 of the carriage K.

(作用効果)
以下、本実施例の作用効果を、比較例の作用効果と異なるものを中心に説明する。図11(a)に示すように、台車Lが入口側の基準位置P2に停止している。自動搬送機aは出口側の基準位置P4の少し手間で待機している。自動搬送機bで搬送された台車Kが当接位置P3に達すると、台車Kの台車Lへの当接と同時に、台車Kの変位部材112が台車Lにより上流側に変位される(図7参照)。変位部材112の変位を自動搬送機bの検知部材118で検知し、駆動モータ96に指令を出して、自動搬送機bの自走速度をタクト速度v2に減速する。
(Function and effect)
Hereinafter, the operational effects of the present embodiment will be described focusing on those different from the operational effects of the comparative example. As shown in FIG. 11A, the carriage L is stopped at the reference position P2 on the entrance side. The automatic transfer machine a stands by with a little trouble at the reference position P4 on the exit side. When the carriage K conveyed by the automatic conveyance machine b reaches the contact position P3, the displacement member 112 of the carriage K is displaced upstream by the carriage L simultaneously with the contact of the carriage K with the carriage L (FIG. 7). reference). The displacement of the displacement member 112 is detected by the detection member 118 of the automatic conveyance machine b, and a command is issued to the drive motor 96 to reduce the self-running speed of the automatic conveyance machine b to the tact speed v2.

台車Kが台車Lに当接した後、自動搬送機bは更に一台車の長さ分自走し、図11(b)(c)に示すように入口側の基準位置P2に至り、台車Kは自動搬送機bにより基準位置P2まで搬送される。その結果、台車LからNは台車Kで前方に押されるので、フロア20に上記摩擦モータ25などを配置することは不要である。また、自動搬送機bの自走速度を当接位置P3でタクト速度v2に減速しているので、当接時の衝撃が小さい。   After the carriage K comes into contact with the carriage L, the automatic transfer machine b further runs by the length of one carriage, reaches the reference position P2 on the entrance side as shown in FIGS. Is transported to the reference position P2 by the automatic transport machine b. As a result, since the trolleys L to N are pushed forward by the trolley K, it is not necessary to arrange the friction motor 25 or the like on the floor 20. Further, since the self-running speed of the automatic transfer machine b is reduced to the tact speed v2 at the contact position P3, the impact at the time of contact is small.

台車Kを基準位置P2まで搬送した後、自動搬送機bは台車Kから分離される。即ち、基準位置P2に配置されたアドレスマーク21cを自動搬送機bの読取りセンサ97が読み取ると、ピン駆動機構101に指令を出して、台車Kのピン係合孔49からフックピン103を抜く。このとき、自動搬送機bはタクト速度v2で自走しているので、そのフックピン103を台車Kのピン係合孔49から容易に抜くことができる。それ以後、第1実施例と同様、自動搬送機bは台車群L及びMのトンネル状の下方空間50内を、台車群L及びMよりも速い速度で下流側に移動し、出口側の基準位置P4の少し手前で待機する。   After the carriage K is conveyed to the reference position P2, the automatic transfer machine b is separated from the carriage K. That is, when the reading mark 97 of the automatic conveyance machine b reads the address mark 21c arranged at the reference position P2, a command is issued to the pin driving mechanism 101, and the hook pin 103 is pulled out from the pin engaging hole 49 of the carriage K. At this time, since the automatic transport machine b is self-propelled at the tact speed v2, the hook pin 103 can be easily pulled out from the pin engaging hole 49 of the carriage K. Thereafter, as in the first embodiment, the automatic transfer machine b moves in the tunnel-like lower space 50 of the carriage groups L and M to the downstream side at a speed faster than the carriage groups L and M, and the outlet side reference Wait a little before position P4.

なお、出口側の基準位置P4の少し手間で待機していた自動搬送機aが基準位置P4でアドレスマーク21bを読み取ると、そのフックピン103を突出される。こうして、基準位置P4において、自動搬送機bで押し出される前方の台車Nのピン係合孔49にフックピン101を係止させ、この台車Nを搬出する。   When the automatic transfer machine a that has been waiting for the reference position P4 on the exit side reads the address mark 21b at the reference position P4, the hook pin 103 is protruded. Thus, at the reference position P4, the hook pin 101 is locked in the pin engaging hole 49 of the front carriage N pushed out by the automatic transfer machine b, and the carriage N is carried out.

次に、当接位置P3に達した台車Pが、入口側の基準位置P2にある台車Kに当接する。なお、P’で示すように、次の台車Pが早く搬入され、当接位置P3よりも上流側で前方の台車Kに当接した場合、その時点で自動搬送機dの自走速度はタクト速度v2に減速される。従って、台車Kが基準位置P2に至るまでの間、自動搬送機b及びdで台車群KからNを押すことになる。   Next, the carriage P that has reached the contact position P3 comes into contact with the carriage K at the reference position P2 on the entrance side. As indicated by P ′, when the next carriage P is carried in early and comes into contact with the front carriage K on the upstream side of the contact position P3, the self-running speed of the automatic transfer machine d at that time is tact time. Decelerated to speed v2. Therefore, N is pushed from the carriage group K by the automatic transfer machines b and d until the carriage K reaches the reference position P2.

全体説明図である。FIG. (a)は第1作業部に相当する部品組立ライン10を示す説明図、(b)は部品組立ラインの誘導路部分を示す説明図である。(A) is explanatory drawing which shows the components assembly line 10 corresponded to a 1st operation | work part, (b) is explanatory drawing which shows the guide path part of a components assembly line. 台車A及びこの台車を搬送する自動搬送機aの正面説明図である。It is front explanatory drawing of the automatic conveyance machine a which conveys the trolley | bogie A and this trolley | bogie. 台車A及びこの台車を搬送する自動搬送機aの後面説明図である。It is rear surface explanatory drawing of the cart A and the automatic conveyance machine a which conveys this cart. 台車Aを搬送する自動搬送機aの正面説明図である。It is front explanatory drawing of the automatic conveyance machine a which conveys the trolley | bogie A. FIG. 台車Aと台車Bとを連結する連結片の説明図である。It is explanatory drawing of the connection piece which connects the trolley | bogie A and the trolley | bogie B. FIG. 台車間の連結を検知する検知部の説明図である。It is explanatory drawing of the detection part which detects the connection between trolley | bogies. (a)(b)及び(c)は参考例の作動説明図である。(A) (b) And (c) is an operation explanatory view of a reference example. (a)は本実施例の第1作業部に相当する部品組立ライン10を示す説明図、(b)は部品組立ラインの誘導路部分を示す説明図である。(A) is explanatory drawing which shows the components assembly line 10 corresponded to the 1st working part of a present Example, (b) is explanatory drawing which shows the guide path part of a components assembly line. (a)(b)及び(c)は本実施例の作動説明図である。(A) (b) And (c) is an operation explanatory view of this embodiment.

符号の説明Explanation of symbols

10:第1作業部 13:第2作業部
16:誘導路 20:作業床
25:列駆動手段
A、B、C、D、E:台車 a:自動搬送機
70:一方連結片 75:他方連結片
74:一方当接面 77:他方当接面
DESCRIPTION OF SYMBOLS 10: 1st operation part 13: 2nd operation part 16: Taxiway 20: Work floor 25: Row drive means A, B, C, D, E: Cart a: Automatic conveyance machine 70: One connection piece 75: The other connection Piece 74: One contact surface 77: The other contact surface

Claims (2)

複数の台車と、
複数の前記台車が列を成して配置された第1作業部と、少なくとも一つの第2作業部と、該第1作業部の前端から該第2作業部さらに該第1作業部の後端、該第1作業部の後端から該第1作業部の前端とループ状に配置された誘導路とを含む作業床と、
前記台車に係止可能で、前記誘導路に沿って自走し、前記第1作業部の前側の該台車を前記誘導路に沿って前記第2作業部を通って該第1作業部の後側に移動させる自動搬送機と、を含む台車の搬送設備において、
複数の前記台車はそれぞれ、一端に一方端面を有し他端に該一方端面と当接する他方端面を有し、
前記自動搬送機は、搬送している前記台車を前記第1作業部に列を成して配置されている複数の前記台車の後側に搬入した後、前記自動搬送機で全ての該台車を一台車距離分押すことを指令する制御盤を有することを特徴とする台車の搬送設備。
Multiple trolleys,
A first working unit in which a plurality of the carriages are arranged in a row; at least one second working unit; a front end of the first working unit; a second working unit; and a rear end of the first working unit A work floor including a front end of the first working unit and a guide path arranged in a loop from the rear end of the first working unit;
It can be locked to the carriage, and is self-propelled along the guide path. The carriage on the front side of the first working section passes through the second working section along the guidance path and is behind the first working section. In the transport equipment of the cart including the automatic transport machine moved to the side,
Each of the plurality of carriages has one end surface at one end and the other end surface in contact with the one end surface at the other end,
The automatic transporter carries the carts being transported to the rear side of the plurality of carts arranged in a row in the first working unit, and then all the carts are transported by the automatic transporter. A cart transportation facility characterized by having a control panel for commanding to be pushed by one cart distance.
前記制御盤は、前記自動搬送機で搬送されている前記台車が前記第1作業部に列を成して配置されている複数の前記台車に当接するまでに、前記自動搬送機の自走速度を減速することを指令する請求項2に記載の台車の搬送設備。

The control panel has a self-running speed of the automatic transfer machine until the carriage being conveyed by the automatic conveyance machine contacts a plurality of the carriages arranged in a row in the first working unit. The bogie transport facility according to claim 2, which instructs to decelerate the vehicle.

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JP2010032177A (en) * 2008-07-31 2010-02-12 Kanto Auto Works Ltd Heating system using conveyance machine
JP2014136511A (en) * 2013-01-17 2014-07-28 Kawasaki Heavy Ind Ltd Truck coupling mechanism
JP2014162399A (en) * 2013-02-27 2014-09-08 Toyota Industries Corp Conveyance device

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JP5793407B2 (en) * 2011-11-25 2015-10-14 矢崎化工株式会社 Automatic cart transport system by automatic guided vehicle

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JP2010032177A (en) * 2008-07-31 2010-02-12 Kanto Auto Works Ltd Heating system using conveyance machine
JP2014136511A (en) * 2013-01-17 2014-07-28 Kawasaki Heavy Ind Ltd Truck coupling mechanism
JP2014162399A (en) * 2013-02-27 2014-09-08 Toyota Industries Corp Conveyance device

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