JP2008137311A - Molded product by film in-mold molding method - Google Patents

Molded product by film in-mold molding method Download PDF

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JP2008137311A
JP2008137311A JP2006326869A JP2006326869A JP2008137311A JP 2008137311 A JP2008137311 A JP 2008137311A JP 2006326869 A JP2006326869 A JP 2006326869A JP 2006326869 A JP2006326869 A JP 2006326869A JP 2008137311 A JP2008137311 A JP 2008137311A
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film
adhesive layer
molded product
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Masami Kodama
正実 児玉
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Denso Corp
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Denso Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a molded product by film in-mold molding in which no unevenness due to sinks appears on the design surface. <P>SOLUTION: The molded product 1 by film in-mold molding keeps the film 2 integrated with the resin injection-molded part 4 having the plate-like main body 41 through the adhesive layer 3. The main surface 411 of the back side of the projection 42 that protrudes from one main surface 412 of the plate-like main body 41 has an adhesive layer-lacking region 5 in the position that projectively overlaps the cross-sectional region 413 of the base end of the projection 42. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、フィルムインモールド成形品に関する。   The present invention relates to a film-in-mold product.

特開2003−251633号公報JP 2003-251633 A

従来、自動車の内装材等として使用される樹脂成形品は、目的に応じた表面状態を有するフィルムを金型のキャビティ内に配置し、その上で樹脂射出成形部となる樹脂を射出することで、樹脂射出成形部における板状の本体部の表面側にフィルムが密着するように形成する成形方法、いわゆるフィルムインモールド方式による成形がなされる。この際、フィルムと本体部との間の密着性を高めるために、それらの間に接着層が形成されている。   Conventionally, a resin molded product used as an interior material of an automobile is formed by placing a film having a surface state according to the purpose in a cavity of a mold and then injecting a resin serving as a resin injection molding part. In addition, a molding method in which the film is formed in close contact with the surface side of the plate-like main body portion in the resin injection molding portion, that is, molding by a so-called film-in-mold method is performed. Under the present circumstances, in order to improve the adhesiveness between a film and a main-body part, the contact bonding layer is formed among them.

こうした樹脂成形品では、図12に示すように、板状の本体部41の裏面に締結用のボスや補強リブ等の突出部42が同時に成形されるので、これら突出部42の位置は肉厚の大きな部分となってその表面側にひけ410が発生し、その表面側の意匠面にて凹み210が発生するという課題があった。これを解決するために、例えば、特許文献1のような技術によりひけを抑制したり、他にも、表面にシボ加工を施すことでその凹みを目立たないようにするような技術等がある。   In such a resin molded product, as shown in FIG. 12, since protrusions 42 such as fastening bosses and reinforcing ribs are simultaneously formed on the back surface of the plate-like main body 41, the positions of these protrusions 42 are thick. There is a problem that sink 410 occurs on the surface side of the surface and a dent 210 occurs on the design surface on the surface side. In order to solve this problem, for example, there is a technique that suppresses sink marks by a technique such as Patent Document 1, or a technique that makes the dent inconspicuous by applying a texture process to the surface.

ところで、近年、意匠面となる樹脂成形品の本体部表面を、光沢を有するような仕上げにして意匠性の向上を図ろうとする要望がある。しかしながら、本体部表面に光沢を設ける場合には、極わずかなひけであっても光の反射の具合により凹みが顕著に表れてしまうという問題が発生した。従来であれば気にならなかったレベルのひけであっても、本体部表面に光沢があると明らかに目立ってしまうのである。   By the way, in recent years, there is a demand to improve the design property by finishing the surface of the main body portion of the resin molded product to be a design surface so as to have gloss. However, when gloss is provided on the surface of the main body, there is a problem that a dent appears remarkably due to the reflection of light even with a slight sink. Even if the sink is at a level that was not noticed in the past, it is clearly noticeable if the surface of the main body is glossy.

本発明の課題は、意匠面にひけによる凹凸が表れないフィルムインモールド成形品を提供することにある。   An object of the present invention is to provide a film-in-mold molded product in which unevenness due to sink marks does not appear on the design surface.

課題を解決するための手段及び発明の効果Means for Solving the Problems and Effects of the Invention

上記課題を解決するために、本発明のフィルムインモールド成形品は、
板状の本体部を有する樹脂射出成形部と、該本体部の第一主表面に接着層を介して重ね配置され、該本体部とインサート成形により一体化されるフィルムとを備えたフィルムインモールド成形品において、樹脂射出成形部は、本体部の第二主表面から突出する樹脂突出部が該本体部と一体成形されてなり、かつ、樹脂突出部の本体部の第二主表面を含む平面による断面領域である突出部断面領域と投影的に重なる位置において、接着層を面内に一部欠落させた接着層欠落領域を形成してなることを特徴とする。
In order to solve the above problems, the film-in-mold molded product of the present invention is
A film in-mold comprising: a resin injection molding part having a plate-like main body part; and a film that is arranged on the first main surface of the main body part via an adhesive layer and integrated with the main body part by insert molding In the molded product, the resin injection molded part is a plane in which a resin protruding part protruding from the second main surface of the main body part is integrally formed with the main body part and includes the second main surface of the main body part of the resin protruding part. The adhesive layer missing region is formed by partially missing the adhesive layer in the plane at a position that overlaps with the projecting portion sectional region, which is a sectional region by projection.

一般的に、ひけは樹脂突出部が形成された本体部位置の裏面側に発生し易い。上記本発明の構成によると、本体部の第一主表面のうち、ひけが発生し易い部分には接着層が形成されていない領域があるため本体部とフィルム間の接着力が弱く、ひけが発生しても、それに追従して生じるフィルムの凹みを低減することができる。   Generally, sink marks are likely to occur on the back side of the main body portion where the resin protrusion is formed. According to the configuration of the present invention, since the adhesive layer is not formed on the portion of the first main surface of the main body portion where the sink is likely to occur, the adhesion between the main body portion and the film is weak, and the Even if it occurs, it is possible to reduce the dent of the film that follows it.

上記接着層欠落領域は、突出部断面領域を投影的に包含するように形成することができる。この構成によると、突出部断面領域を第一主表面に正射投影した投影領域が包含されるように接着層欠落領域を形成することができる。つまり、少なくともこの投影領域が接着層欠落領域となるように形成できる。ひけは、樹脂突出部の裏側のこの投影領域において発生し易いが、この部分に接着層が形成されていないことで、ひけが発生してもこの部分を被うフィルムはそれに追従して凹まないため、フィルム表面における凹みの発生を効果的に抑制できる。   The adhesive layer missing region can be formed so as to projectly include the protruding portion cross-sectional region. According to this configuration, the adhesive layer missing region can be formed so as to include a projection region obtained by orthogonally projecting the projecting section sectional region onto the first main surface. That is, it can be formed so that at least the projected region is an adhesive layer missing region. Sinking is likely to occur in this projection area on the back side of the resin protrusion, but since the adhesive layer is not formed in this part, the film covering this part will not be recessed following the sinking. Therefore, it is possible to effectively suppress the occurrence of dents on the film surface.

また、上記の構成において、接着層欠落領域の外周縁を突出部断面領域の外周縁に倣う形状とすることができる。この構成によると、ひけの発生する突出部の基端断面と同様の形状で接着層欠落領域が形成される。これにより、ひけの発生予想箇所に対し接着層欠落領域を効果的な形状で形成することができるので、ひけによるフィルム表面の凹みの発生を効果的に抑制できる。   In the above configuration, the outer peripheral edge of the adhesive layer missing region can be shaped to follow the outer peripheral edge of the protruding section cross-sectional region. According to this configuration, the adhesive layer missing region is formed in the same shape as the base end cross section of the protruding portion where sink marks are generated. Thereby, since an adhesion layer lacking area | region can be formed in an effective shape with respect to the generation | occurrence | production expected part of sink, the generation | occurrence | production of the dent of the film surface by sink can be suppressed effectively.

上記本発明の構成における接着層欠落領域は、突出部断面領域よりも大面積に形成することができる。突出部断面領域を第一主表面に正射投影した投影領域に、それと同じ大きさで同様の形状の接着層欠落領域を形成すると、逆にその接着層欠落領域を被うフィルムが外に膨れるという問題が発生する場合がある。上記構成のように接着層欠落領域を突出部断面領域よりも大面積に形成することで、フィルムの膨れを緩和できる。   The adhesive layer missing region in the configuration of the present invention can be formed in a larger area than the protruding portion cross-sectional region. If an adhesive layer missing region having the same size and shape is formed on the projection region obtained by orthogonally projecting the cross-sectional area of the protrusion on the first main surface, the film covering the adhesive layer missing region swells outward. May occur. By forming the adhesive layer missing region in a larger area than the protruding portion cross-sectional region as in the above configuration, the swelling of the film can be alleviated.

この場合、接着層欠落領域は、突出部断面領域の周囲に沿って予め定められた幅にて延出する外周領域を有するように形成することもできる。この構成によると、突出部断面領域の外周領域にも接着層欠落領域を形成できるので、フィルムの膨れという問題を解決できる。また、外周領域が突出部断面領域に応じた適切な形状で形成されるので、フィルムの膨れを効果的に緩和できる。   In this case, the adhesive layer missing region can be formed so as to have an outer peripheral region extending with a predetermined width along the periphery of the protruding portion cross-sectional region. According to this configuration, since the adhesive layer missing region can be formed also in the outer peripheral region of the projecting section cross-sectional region, the problem of film swelling can be solved. Moreover, since an outer peripheral area | region is formed in the suitable shape according to the protrusion part cross-sectional area | region, the swelling of a film can be relieve | moderated effectively.

また、上記外周領域は、周方向において接着層の存在領域と非存在領域とが交替する中間領域を有するように形成できる。この構成によると、接着層欠落領域の外周領域の接着層非存在領域が形成されていることにより、フィルムの膨れを効果的に緩和できる一方で、外周領域に接着層存在領域が部分的に形成されていることにより、この外周領域におけるフィルムと本体部との密着を強固なものにできる。   Moreover, the said outer peripheral area | region can be formed so that it may have an intermediate | middle area | region where the existing area and non-existing area | region of an adhesive layer alternate in the circumferential direction. According to this configuration, the adhesive layer absence region in the outer peripheral region of the adhesive layer missing region is formed, so that the swelling of the film can be effectively reduced, while the adhesive layer existing region is partially formed in the outer peripheral region. By doing so, the adhesion between the film and the main body in this outer peripheral region can be strengthened.

さらに、上記外周領域は、周方向において接着層の非存在領域が連続形成される非存在領域連続形成部が、突出部断面領域と接するように形成され、その非存在領域連続形成部の外側に中間領域が形成されたものとすることができる。これにより、接着層欠落領域の外周側に、フィルムの膨れをより効果的に抑制するための非存在領域連続形成部を設け、さらにその外側にも接着層非存在領域を設けることでフィルムの膨れを効果的に緩和することができる。そして、接着層非存在領域の周方向側には接着層存在領域が形成されているので、フィルムと本体部との密着が強固なものとなる。   Further, the outer peripheral region is formed such that a non-existing region continuous forming portion where the non-existing region of the adhesive layer is continuously formed in the circumferential direction is in contact with the projecting portion cross-sectional region, and outside the non-existing region continuous forming portion. An intermediate region may be formed. As a result, a non-existing region continuous forming part for more effectively suppressing the swelling of the film is provided on the outer peripheral side of the adhesive layer missing region, and further, the adhesive layer non-existing region is provided on the outer side thereof to swell the film. Can be effectively mitigated. And since the contact bonding layer presence area | region is formed in the circumferential direction side of the contact bonding layer non-existence area | region, the close_contact | adherence with a film and a main-body part becomes firm.

上記本発明の樹脂突出部は、締結用孔部が該突出部の先端面に開口する形で突出高さ方向に形成された締結用ボスとすることができる。締結用ボスは、内周部に孔を形成する関係上一定以上の厚み(肉厚)を有して形成されるので、その裏面側にてひけが発生し易い。このようなボスに接着層欠落領域が対応形成されることで、この部分に生じるひけによりフィルムが凹むことを抑制できる。   The resin projecting portion of the present invention can be a fastening boss formed in the projecting height direction in such a manner that the fastening hole opens at the tip end surface of the projecting portion. Since the fastening boss is formed with a certain thickness (thickness) in view of forming a hole in the inner peripheral portion, sink marks are likely to occur on the back surface side. By forming the adhesive layer missing region corresponding to such a boss, it is possible to prevent the film from being dented by sink marks generated in this portion.

上記本発明の樹脂突出部は、樹脂射出成形部の本体部を補強する補強リブとすることができる。一定以上の厚みを有して形成される補強リブにも、その裏面側にてひけが発生する可能性があり、上記のような接着層欠落領域が対応形成されることで、この部分に生じるひけによりフィルムが凹むことを抑制できる。   The resin protrusion of the present invention can be a reinforcing rib that reinforces the main body of the resin injection molded part. There is a possibility that sink marks may occur on the back side of the reinforcing rib formed with a certain thickness or more, and the adhesive layer missing region as described above is formed correspondingly, and this portion is generated. The sinking of the film due to sink can be suppressed.

上記本発明の樹脂突出部のうち、予め定められた厚さ以上のものにのみ接着層欠落領域を対応形成することができる。ひけは、突出部断面領域の厚みが小さいと発生しにくい。上記構成によると、ひけが見込まれる樹脂突出部に対してのみ接着層欠落領域を設けることができる。なお、接着層欠落領域を設けるか否かを判定するための樹脂突出部の基準厚さは、例えば、板状の本体部の板厚の50%と定めて、樹脂突出部の厚さがその基準厚さ以上の場合に接着層欠落領域を形成することができる。なお、基準厚さと比較される樹脂突出部の厚さとは、本発明においては、本体部の第二主表面と平行な平面による樹脂突出部の断面、特には、該第二主表面を含む平面による樹脂突出部の断面における、樹脂突出部の厚さ(肉厚や板厚)のことである。   Of the resin protrusions of the present invention, the adhesive layer missing region can be formed corresponding to only a predetermined thickness or more. Sinks are unlikely to occur when the thickness of the cross-sectional area of the protrusion is small. According to the said structure, an adhesion layer missing area can be provided only with respect to the resin protrusion part in which sink is anticipated. Note that the reference thickness of the resin protrusion for determining whether or not to provide the adhesive layer missing region is, for example, 50% of the plate thickness of the plate-like main body, and the thickness of the resin protrusion is When the thickness is equal to or greater than the reference thickness, the adhesive layer missing region can be formed. In the present invention, the thickness of the resin protrusion compared with the reference thickness is a cross section of the resin protrusion by a plane parallel to the second main surface of the main body, in particular, a plane including the second main surface. It is the thickness (wall thickness or plate thickness) of the resin protrusion in the cross section of the resin protrusion.

上記本発明では、フィルムの本体部への接着側と反対の主表面を光沢意匠面とすることができる。フィルムインモールド成形品の意匠面となるフィルムの、本体部への接着側と反対の主表面が光沢意匠面である場合、意匠面となるフィルム表面の凹凸はより視認しやすくなるので、極わずかな凹みや膨らみであっても目立ち、意匠性が悪化する。ところが、上記のような接着層の欠落領域を設ける本発明の場合は、フィルムインモールド成形品の意匠面(フィルム表面)を光沢意匠面としても、その意匠面に生じる凹みや膨らみを視認できないレベルまで抑制でき、滑らかに連続する曲面や平坦面として見せることができる。   In the said invention, the main surface opposite to the adhesion side to the main-body part of a film can be made into a glossy design surface. When the main surface of the film that is the design surface of the film-in-mold molded product is the glossy design surface opposite to the adhesion side to the main body, the unevenness of the film surface that becomes the design surface becomes easier to visually recognize. Even a dent or bulge is conspicuous and the design is deteriorated. However, in the case of the present invention in which the adhesive layer lacking region as described above is provided, even if the design surface (film surface) of the film-in-molded product is a glossy design surface, the level at which indentations and bulges generated on the design surface cannot be visually recognized. And can be shown as a smoothly continuous curved surface or flat surface.

上記本発明の接着層の接着層欠落領域は、スクリーン印刷によりパターニング形成することができる。スクリーン印刷により容易に接着層の存在領域と非存在領域(接着層欠落領域)とを形成することができる。   The adhesive layer missing region of the adhesive layer of the present invention can be patterned by screen printing. The presence region and non-existence region (adhesion layer missing region) of the adhesive layer can be easily formed by screen printing.

以下、図面を参照しつつ本発明の実施形態について説明する。図1及び図2は、本発明のフィルムインモールド成形品(以下、樹脂成形品という)の第一実施形態を示すものであり、図1は該成形品の部分平面図、図2は該成形品の部分断面図(図1のA−A断面図)である。   Hereinafter, embodiments of the present invention will be described with reference to the drawings. 1 and 2 show a first embodiment of a film-in-mold molded product (hereinafter referred to as a resin molded product) of the present invention. FIG. 1 is a partial plan view of the molded product, and FIG. 2 shows the molded product. It is a fragmentary sectional view (AA sectional view of FIG. 1) of goods.

図1及び図2に示す樹脂成形品1は、板状の本体部41を有する樹脂射出成形部4と、該本体部41の第一主表面411に接着層3を介して重ね配置されて一体化されたフィルム2とを備えて形成される。   A resin molded product 1 shown in FIG. 1 and FIG. 2 is integrally formed with a resin injection molded part 4 having a plate-like main body part 41 and a first main surface 411 of the main body part 41 overlapped via an adhesive layer 3. And formed film 2.

樹脂射出成形部4は、熱可塑性樹脂(本実施形態においてはABS樹脂又はPC/ABSアロイ)からなり、本体部41の第二主表面412から突出する柱状の樹脂突出部42が本体部41とを一体に備えている。また、樹脂射出成形部4は、樹脂突出部4の本体部41の第二主表面412を含む平面による断面領域(突出部断面領域)413と投影的に重なる位置において、接着層3を面内に一部欠落させた接着層欠落領域5を、突出部断面領域413を投影的に包含する形で形成されている。   The resin injection molded part 4 is made of a thermoplastic resin (ABS resin or PC / ABS alloy in the present embodiment), and the columnar resin protruding part 42 protruding from the second main surface 412 of the main body part 41 is connected to the main body part 41. Is integrated. In addition, the resin injection molding part 4 has the adhesive layer 3 in-plane at a position where it is projected and overlapped with a sectional area (projecting part sectional area) 413 by a plane including the second main surface 412 of the main body part 41 of the resin projecting part 4. The adhesive layer missing region 5 that is partially missing is formed so as to projectly include the protruding portion sectional region 413.

樹脂突出部42は、タッピングスクリュ、タッピングネジ等による締結用の孔部(以下、締結用孔部という)422が突出部42の先端面に開口する形で突出高さ方向に形成された締結用ボスである。なお、接着層欠落領域5は、樹脂成形品1の全ての樹脂突出部42に対応して形成されていてもよいが、本実施形態においては、予め定められた基準厚さ以上の樹脂突出部42にのみ対応形成される。この基準厚さは、樹脂突出部42の肉厚と比較される値であり、本体部41の板厚の70%、より望ましくは60%、さらに望ましくは50%と定めることができ、樹脂突出部42のうちこの基準厚さ以上の厚さを有するものに対してのみ、接着層欠落領域5が対応して形成される。これにより、ひけが見込まれる樹脂突出部に対し、より適切に接着層欠落領域5を設けることができ、後述する接着層3の形成パターンをよりシンプルなものにできる。本実施形態における樹脂成形品1では、樹脂突出部42の基準厚さを、本体部41の板厚の50%の厚さと設定している。図1及び図2に示す樹脂突出部42は、上記基準厚さ以上の厚さ(肉厚)を有する。   The resin projecting portion 42 is for fastening formed in a projecting height direction so that a fastening hole portion (hereinafter referred to as a fastening hole portion) 422 by a tapping screw, a tapping screw, or the like opens at the tip surface of the projecting portion 42. It is a boss. The adhesive layer missing region 5 may be formed corresponding to all the resin protrusions 42 of the resin molded product 1, but in the present embodiment, the resin protrusions having a predetermined reference thickness or more are used. Only 42 is formed. This reference thickness is a value that is compared with the thickness of the resin protrusion 42, and can be determined to be 70%, more preferably 60%, and even more preferably 50% of the plate thickness of the main body 41. The adhesive layer missing region 5 is formed corresponding to only the portion 42 having a thickness equal to or greater than the reference thickness. Thereby, it is possible to more appropriately provide the adhesive layer missing region 5 with respect to the resin protruding portion where sink marks are expected, and the formation pattern of the adhesive layer 3 described later can be made simpler. In the resin molded product 1 according to the present embodiment, the reference thickness of the resin protrusion 42 is set to 50% of the plate thickness of the main body 41. The resin protrusion 42 shown in FIGS. 1 and 2 has a thickness (thickness) equal to or greater than the reference thickness.

フィルム2は、厚さ約0.5〜1.0mm(本実施形態においては1.0mm)のポリカーボネートシートあるいはアクリル表層付きポリカーボネートシートであり、本体部41とインサート成形により一体化されている。これにより、フィルム2の本体部41への接着側と反対の主表面20が光沢意匠面とされている。   The film 2 is a polycarbonate sheet having a thickness of about 0.5 to 1.0 mm (1.0 mm in this embodiment) or a polycarbonate sheet with an acrylic surface layer, and is integrated with the main body 41 by insert molding. Thereby, the main surface 20 opposite to the adhesion side to the main body 41 of the film 2 is a glossy design surface.

接着層3は、厚さ約8μmのポリエステル系樹脂接着剤(本実施形態においては帝国インキ製IBM−009(商品名))であり、フィルム2へのスクリーン印刷により、接着層欠落領域5を除くようにパターニング形成されたものである。   The adhesive layer 3 is a polyester resin adhesive having a thickness of about 8 μm (in this embodiment, IBM-009 (trade name) manufactured by Teikoku Ink), and the adhesive layer missing region 5 is removed by screen printing on the film 2. In this way, patterning is performed.

接着層欠落領域5は、この第一実施形態においては図1に示すように、外周縁(接着層3の端部31と接する部分)が突出部断面領域413の外周縁に倣う形状(樹脂突出部42の外周面421の基端形状)で形成されている。そして、接着層欠落領域5は、突出部断面領域413の周囲に沿って予め定められた幅にて延出する外周領域51(別の言い方をすれば、第一主表面側において、突出部断面領域413を本体部41の第一主表面411に正射投影したときの投影領域の周囲に沿って予め定められた幅にて延出する外周領域51)を有し、突出部断面領域413よりも大面積に形成されている。外周領域51は、突出部断面領域413の外側にて環状に形成されている。   In this first embodiment, the adhesive layer missing region 5 has a shape (resin protrusion) in which the outer peripheral edge (the portion in contact with the end 31 of the adhesive layer 3) follows the outer peripheral edge of the protruding section sectional region 413, as shown in FIG. The base end shape of the outer peripheral surface 421 of the portion 42 is formed. The adhesive layer missing region 5 is an outer peripheral region 51 extending in a predetermined width along the periphery of the protruding portion sectional region 413 (in other words, on the first main surface side, the protruding portion cross section). The region 413 has an outer peripheral region 51) extending in a predetermined width along the periphery of the projection region when the region 413 is orthogonally projected onto the first main surface 411 of the main body 41. Is also formed in a large area. The outer peripheral area 51 is formed in an annular shape outside the protruding section sectional area 413.

なお、図面に表れるフィルム2と接着層3と本体部41との厚さ関係は実際とは大きく異なる。フィルム2と接着層3との厚みの差は、上記数値からも明らかなように大きく異なる。当然、接着層欠落領域5の厚さも接着層3程度の極めて小さい厚みにて存在する。なお、本体部41の厚みはフィルム2よりもさらに厚い。   In addition, the thickness relationship among the film 2, the adhesive layer 3, and the main body 41 shown in the drawings is greatly different from the actual one. The difference in thickness between the film 2 and the adhesive layer 3 is greatly different as apparent from the above numerical values. Of course, the thickness of the adhesive layer missing region 5 is also as small as about the adhesive layer 3. The main body 41 is thicker than the film 2.

次に、図1及び図2に示す樹脂成形品1の成形方法について、図3を用いて説明する。この樹脂成形品1は、まず、図3の(a)のようなフィルム2に対し、図3の(b)のような接着層欠落領域5を有するパターンの接着層3をスクリーン印刷により形成する。   Next, the molding method of the resin molded product 1 shown in FIGS. 1 and 2 will be described with reference to FIG. In this resin molded product 1, first, an adhesive layer 3 having a pattern having an adhesive layer missing region 5 as shown in FIG. 3B is formed on a film 2 as shown in FIG. 3A by screen printing. .

そして、図3の(c)及び(d)のように、接着層3がパターニング形成されたフィルム2を固定型91の上に配置するとともに可動型92を移動させて型締めし、固定型91と可動型92との間にキャビティ94を形成する。   Then, as shown in FIGS. 3C and 3D, the film 2 on which the adhesive layer 3 is patterned is placed on the fixed mold 91 and the movable mold 92 is moved to clamp the fixed mold 91. A cavity 94 is formed between the movable mold 92 and the movable mold 92.

続いて、図3の(e)に示すように、図示されない射出装置のノズルから樹脂射出成形部4となる溶融樹脂をキャビティ94内に射出・充填し、さらに冷却・固化することにより、図3の(f)のように樹脂射出成形部4が熱収縮する。   Subsequently, as shown in FIG. 3 (e), molten resin to be the resin injection molding portion 4 is injected and filled into the cavity 94 from a nozzle of an injection device (not shown), and further cooled and solidified to obtain FIG. As shown in (f), the resin injection molded part 4 is thermally shrunk.

冷却・固化が完了すると、フィルム2が樹脂射出成形部4に接着層3を介して一体化された樹脂成形品1が完成する。このとき、樹脂射出成形部4の本体部41の接着層欠落領域相当部分49(図3の(e)参照)に、ひけ410が発生するが(図3の(f)参照)、その部分には接着層3が形成されていないので、フィルム2がこれに追従して凹むことはない。そして、図3の(g)のように、金型91,92から完成した樹脂成形品1を取り出す。   When the cooling and solidification is completed, the resin molded product 1 in which the film 2 is integrated with the resin injection molded portion 4 via the adhesive layer 3 is completed. At this time, sink marks 410 are generated in the portion 49 corresponding to the adhesive layer missing region (see (e) of FIG. 3) of the main body portion 41 of the resin injection molded portion 4 (see (f) of FIG. 3). Since the adhesive layer 3 is not formed, the film 2 does not follow and dent. Then, as shown in FIG. 3G, the completed resin molded product 1 is taken out from the molds 91 and 92.

以上のように形成された図1及び図2の樹脂成形品1は、ひけ410が発生してもフィルム2がそれに追従して凹まないため、意匠面となるフィルム2の表面20において、ひけ410の影響によるフィルム2の凹みを視認できない。図12に示す従来の樹脂成形品100においては、フィルム2と板状の本体部41との間の前面に接着層3が形成されているので、インサート成形時に、本体部41の第一主表面側にひけ410が発生すると、ひけ410に追従してフィルム表面20が凹み(符号210)、意匠性を悪化させていた。   In the resin molded product 1 of FIGS. 1 and 2 formed as described above, since the film 2 does not dent following the sink 410, the sink 410 on the surface 20 of the film 2 serving as a design surface. The dent of the film 2 due to the influence of cannot be visually recognized. In the conventional resin molded product 100 shown in FIG. 12, since the adhesive layer 3 is formed on the front surface between the film 2 and the plate-like main body 41, the first main surface of the main body 41 during insert molding. When sink marks 410 occur on the side, the film surface 20 is recessed following the sink marks 410 (reference numeral 210), and the design properties are deteriorated.

また、接着層欠落領域5は、外周領域51を有する形で形成されている。本願発明者は、この外周領域51が形成されない場合、即ち接着層欠落領域5が、突出部断面領域413を本体部41の第一主表面に投影した投影領域位置にて該突出部断面領域413と同じ大きさで形成した場合に、図13に示すようなフィルム2の膨れ211を確認している。そして、この外周領域51をあえて形成することにより、この膨れ211を緩和できることも確認している。従って、上記第一実施形態においては、フィルム膨れの発生も効果的に抑制されている。   Further, the adhesive layer missing region 5 is formed to have an outer peripheral region 51. The inventor of the present application, when the outer peripheral region 51 is not formed, that is, when the adhesive layer missing region 5 is in the projected region position where the projected portion sectional region 413 is projected onto the first main surface of the main body 41, the projected portion sectional region 413. When the film 2 is formed in the same size as that shown in FIG. It has also been confirmed that this swelling 211 can be alleviated by intentionally forming this outer peripheral region 51. Therefore, in said 1st embodiment, generation | occurrence | production of a film swelling is also suppressed effectively.

以下、上記第一実施形態とは異なる他の実施形態について説明する。なお、上記第一実施形態と同様の構造部分は同一の符号を付することで説明を省略する。   Hereinafter, other embodiments different from the first embodiment will be described. Note that structural portions similar to those of the first embodiment are denoted by the same reference numerals, and description thereof is omitted.

図4及び図5は、本発明の樹脂成形品の第二実施形態を示すものであり、図4は該成形品の部分平面図、図5は該成形品の部分断面図(図4のB−B断面図)である。   4 and 5 show a second embodiment of the resin molded product of the present invention, FIG. 4 is a partial plan view of the molded product, and FIG. 5 is a partial sectional view of the molded product (B in FIG. 4). -B sectional view).

第二実施形態の樹脂成形品1では、樹脂突出部の形状が第一実施形態と異なる。第二実施形態の樹脂突出部44は、樹脂射出成形部4の本体部41を補強する補強リブであり、中心に柱状突出部441が形成されるとともに、その突出部441を中心とする四方に柱状突出部支持リブ442が設けられている。なお、第二実施形態の基準厚さは上記第一実施形態と同じであり、各柱状突出部支持リブ442は上記基準厚さ以上の厚み(肉厚)を有しているので、接着層欠落領域5が対応形成される。   In the resin molded product 1 of the second embodiment, the shape of the resin protrusion is different from that of the first embodiment. The resin protruding portion 44 of the second embodiment is a reinforcing rib that reinforces the main body portion 41 of the resin injection molded portion 4, and a columnar protruding portion 441 is formed at the center, and in four directions centered on the protruding portion 441. Columnar protrusion support ribs 442 are provided. The reference thickness of the second embodiment is the same as that of the first embodiment, and each columnar protrusion support rib 442 has a thickness (thickness) that is equal to or greater than the reference thickness. Region 5 is formed correspondingly.

接着層欠落領域5は、第二実施形態においては図4に示すように、外周縁(接着層3の端部31と接する部分)が突出部断面領域413の外周縁に倣う十字形状(樹脂突出部44の外周面441,442の基端形状)で形成されている。そして、接着層欠落領域5は、突出部断面領域413の周囲に沿って予め定められた幅にて延出する外周領域51を有し、突出部断面領域413よりも大面積に形成されている。   As shown in FIG. 4 in the second embodiment, the adhesive layer missing region 5 has a cross shape (resin protrusion) in which the outer peripheral edge (the portion in contact with the end 31 of the adhesive layer 3) follows the outer peripheral edge of the protruding section sectional region 413. The base end shape of the outer peripheral surfaces 441 and 442 of the portion 44). The adhesive layer missing region 5 has an outer peripheral region 51 extending at a predetermined width along the periphery of the protruding portion sectional region 413, and is formed in a larger area than the protruding portion sectional region 413. .

この構成により、第二実施形態の樹脂成形品1も、補強リブ44の裏面側にひけ410が発生してもフィルム2がそれに追従して凹まないため、フィルム2の表面20にはひけ410の影響が表れないし、外周領域51が形成されていることで、図13に示すようなフィルム2の膨れ211の発生も効果的に抑制されている。   With this configuration, the resin molded product 1 of the second embodiment also has a sink 410 formed on the surface 20 of the film 2 because the film 2 does not dent following the sink 410 generated on the back side of the reinforcing rib 44. Since the influence does not appear and the outer peripheral region 51 is formed, the occurrence of the swelling 211 of the film 2 as shown in FIG. 13 is effectively suppressed.

図6及び図7は、本発明の樹脂成形品の第三実施形態を示すものであり、図6は該成形品の部分平面図、図7は該成形品の部分断面図(図6のC−C断面図)である。   6 and 7 show a third embodiment of the resin molded product of the present invention. FIG. 6 is a partial plan view of the molded product, and FIG. 7 is a partial sectional view of the molded product (C in FIG. 6). -C sectional view).

第三実施形態の樹脂成形品1では、樹脂突出部42が第一実施形態と同様の締結用ボス形状であるが、接着層欠落領域5の形状が異なる。なお、第三実施形態の基準厚さは上記第一実施形態と同じであり、樹脂突出部42は、上記基準厚さ以上の肉厚を有するものである。第三実施形態の接着層欠落領域5は、外周領域51が、図6の周方向aにおいて接着層3の存在領域32と非存在領域52とが交替する中間領域6を有する形で形成されている。また、その周方向aにおいて接着層3の非存在領域52が連続形成される非存在領域連続形成部53が、突出部断面領域413と接する(即ち、突出部断面領域413を本体部41の第一主表面411に正射投影したときの投影領域に接する、という意味をなす)ように形成され、その非存在領域連続形成部53の外側に中間領域6が形成されている。   In the resin molded product 1 of the third embodiment, the resin protrusion 42 has the same fastening boss shape as that of the first embodiment, but the shape of the adhesive layer missing region 5 is different. The reference thickness of the third embodiment is the same as that of the first embodiment, and the resin protrusion 42 has a thickness equal to or greater than the reference thickness. The adhesive layer missing region 5 of the third embodiment is formed such that the outer peripheral region 51 has an intermediate region 6 where the existing region 32 and the non-existing region 52 of the adhesive layer 3 alternate in the circumferential direction a in FIG. Yes. Further, the non-existing region continuous formation portion 53 in which the non-existing region 52 of the adhesive layer 3 is continuously formed in the circumferential direction a is in contact with the protruding portion cross-sectional region 413 (that is, the protruding portion cross-sectional region 413 is the first portion of the main body portion 41. The intermediate region 6 is formed outside the non-existing region continuous forming portion 53. The intermediate region 6 is formed so as to be in contact with the projection region when orthogonally projected onto one main surface 411.

具体的に言えば、接着層欠落領域5は、突出部断面領域413(即ち、突出部断面領域413を本体部41の第一主表面411に正射投影したときの投影領域)に形成される非存在領域中心部50と、その外側の非存在領域連続形成部53と、その外側にて外向きに先細りとなる鋭角状の非存在領域外周部52と、からなる。非存在領域外周部52の突出幅(突出長さ)は一定である。   Specifically, the adhesive layer missing region 5 is formed in the protruding portion sectional region 413 (that is, a projection region when the protruding portion sectional region 413 is orthogonally projected onto the first main surface 411 of the main body portion 41). The non-existing area center part 50, the non-existing area continuous forming part 53 on the outer side thereof, and the acute-angled non-existing area outer peripheral part 52 tapering outward on the outer side thereof. The protrusion width (protrusion length) of the non-existing region outer peripheral portion 52 is constant.

この構成により、第三実施形態の樹脂成形品1も、締結用ボス42の裏面側にひけ410が発生してもフィルム2がそれに追従して凹まないため、フィルム2の表面20にはひけ410の影響が表れない。また、外周領域51には非存在領域連続形成部53とともに接着層3の非存在領域52が形成されているのでフィルム2の膨れ211の発生も効果的に抑制されるとともに、接着層3の存在領域32が、非存在領域52と交互にバランスよく配置されているので、接着層欠落領域5におけるフィルム2と本体部41の密着力が強化されている。   With this configuration, the resin molded product 1 according to the third embodiment also has a sink 410 on the surface 20 of the film 2 because the film 2 does not follow the sink 410 even if the sink 410 occurs on the back side of the fastening boss 42. The effect of. Further, since the non-existing region continuous formation portion 53 and the non-existing region 52 of the adhesive layer 3 are formed in the outer peripheral region 51, the occurrence of the swelling 211 of the film 2 is effectively suppressed, and the presence of the adhesive layer 3 is also present. Since the regions 32 are alternately arranged in a well-balanced manner with the non-existing regions 52, the adhesion between the film 2 and the main body 41 in the adhesive layer missing region 5 is enhanced.

図8及び図9は、本発明の樹脂成形品の第四実施形態を示すものであり、図8は該成形品の部分平面図、図9は該成形品の部分断面図(図8のD−D断面図)である。   8 and 9 show a fourth embodiment of the resin molded product of the present invention. FIG. 8 is a partial plan view of the molded product, and FIG. 9 is a partial sectional view of the molded product (D in FIG. 8). -D sectional view).

第四実施形態の樹脂成形品1では、樹脂突出部の形状が上記実施形態と異なる。第四実施形態の樹脂突出部46は、樹脂射出成形部4の本体部41を補強する補強リブであり、本体部41に対し垂直に突出する板状リブとして形成される。なお、第四実施形態の基準厚さは上記第一実施形態と同じであり、この板状リブ46は上記基準厚さ以上の厚み(板厚)を有しているので、接着層欠落領域5が対応形成される。   In the resin molded product 1 of the fourth embodiment, the shape of the resin protrusion is different from that of the above embodiment. The resin protruding portion 46 of the fourth embodiment is a reinforcing rib that reinforces the main body portion 41 of the resin injection molding portion 4, and is formed as a plate-like rib that protrudes perpendicular to the main body portion 41. The reference thickness of the fourth embodiment is the same as that of the first embodiment, and the plate-like rib 46 has a thickness (plate thickness) equal to or greater than the reference thickness. Is formed correspondingly.

接着層欠落領域5は、第四実施形態においては図8に示すように、その外周縁(接着層3の端部31と接する部分)が突出部断面領域413の外周縁に倣う長方形形状(樹脂突出部46の外周面461の基端形状)で形成されている。そして、接着層欠落領域5は、突出部断面領域413の周囲に沿って予め定められた幅にて延出する外周領域51を有し、突出部断面領域413を囲む形で該突出部断面領域413よりも大面積に形成されている。   As shown in FIG. 8 in the fourth embodiment, the adhesive layer missing region 5 has a rectangular shape (resin whose outer peripheral edge (a portion in contact with the end 31 of the adhesive layer 3) follows the outer peripheral edge of the protruding section sectional region 413. The base end shape of the outer peripheral surface 461 of the protrusion 46 is formed. The adhesive layer missing region 5 has an outer peripheral region 51 extending at a predetermined width along the periphery of the protruding portion sectional region 413, and surrounds the protruding portion sectional region 413. The area is larger than 413.

この構成により、第四実施形態の樹脂成形品1も、板状リブ46の裏面側にひけ410が発生してもフィルム2がそれに追従して凹まないため、フィルム2の表面20にはひけ410の影響が表れないし、外周領域51が形成されていることで、図13に示すようなフィルム2の膨れ211の発生も効果的に抑制されている。   With this configuration, the resin molded product 1 according to the fourth embodiment also has a sink 410 on the surface 20 of the film 2 because the film 2 does not follow the recess when the sink 410 occurs on the back side of the plate-like rib 46. And the formation of the outer peripheral region 51 effectively suppresses the occurrence of the swelling 211 of the film 2 as shown in FIG.

図10及び図11は、本発明の樹脂成形品の第五実施形態を示すものであり、図10は該成形品の部分平面図、図11は該成形品の部分断面図(図10のE−E断面図)である。   10 and 11 show a fifth embodiment of the resin molded product of the present invention. FIG. 10 is a partial plan view of the molded product, and FIG. 11 is a partial sectional view of the molded product (E in FIG. 10). -E sectional view).

第五実施形態の樹脂成形品1では、樹脂突出部の形状が上記実施形態と異なる。第五実施形態の樹脂突出部45は、締結用孔部422が突出部42の先端面に開口する形で突出高さ方向に形成された締結用ボスである。中心に上記第一実施形態と同様の柱状の突出部(締結用ボス42)451が形成されるとともに、その突出部42を中心とする四方に該柱状突出部451を補強・支持する柱状突出部支持リブ452が設けられている。   In the resin molded product 1 of the fifth embodiment, the shape of the resin protrusion is different from that of the above embodiment. The resin projecting portion 45 of the fifth embodiment is a fastening boss formed in the projecting height direction so that the fastening hole 422 opens at the front end surface of the projecting portion 42. A columnar protrusion (fastening boss 42) 451 similar to that of the first embodiment is formed at the center, and a columnar protrusion that reinforces and supports the columnar protrusion 451 around the protrusion 42. Support ribs 452 are provided.

なお、第五実施形態の基準厚さは上記第一実施形態と同じであり、柱状の突出部451は上記基準厚さ以上の厚みを有しているので、接着層欠落領域5が対応形成されている。ところが、各柱状突出部支持リブ452は上記基準厚さ以上の厚みを有していないため、接着層欠落領域5が対応形成されていない。   The reference thickness of the fifth embodiment is the same as that of the first embodiment, and the columnar protrusion 451 has a thickness equal to or greater than the reference thickness, so that the adhesive layer missing region 5 is formed correspondingly. ing. However, since each columnar protrusion support rib 452 does not have a thickness equal to or greater than the reference thickness, the adhesive layer missing region 5 is not formed correspondingly.

接着層欠落領域5は、第五実施形態においては図10に示すように、外周縁(接着層3の端部31と接する部分)が柱状突出部451の突出部断面領域413の外周縁に倣う円形状(柱状突出部451の外周面421の基端形状)で形成されている。そして、接着層欠落領域5は、突出部断面領域413の周囲に沿って予め定められた幅にて延出する形状を有する環状の外周領域51を有し、突出部断面領域413よりも大面積に形成されている。   In the fifth embodiment, as shown in FIG. 10, the outer peripheral edge (the portion in contact with the end portion 31 of the adhesive layer 3) of the adhesive layer missing region 5 follows the outer peripheral edge of the protruding portion sectional region 413 of the columnar protruding portion 451. It is formed in a circular shape (the base end shape of the outer peripheral surface 421 of the columnar protrusion 451). The adhesive layer missing region 5 has an annular outer peripheral region 51 having a shape extending with a predetermined width along the periphery of the protruding portion sectional region 413, and has a larger area than the protruding portion sectional region 413. Is formed.

この構成により、第五実施形態の樹脂成形品1も、樹脂突出部45の裏面側にひけ410が発生してもフィルム2がそれに追従して凹まないため、フィルム2の表面20にはひけ410の影響が表れないし、外周領域51が形成されていることで、図13に示すようなフィルム2の膨れ211の発生も効果的に抑制されている。また、ひけは、突出部の厚みが小さい場合、あるいは突出部における厚みの小さい部分には発生し難いので、この実施形態の場合は、ひけの発生が見込まれる柱状の突出部451に対してのみ接着層欠落領域が対応形成されているが、柱状突出部支持リブ452に対しては接着層欠落領域が対応形成されていない。   With this configuration, the resin molded product 1 of the fifth embodiment also has a sink 410 on the front surface 20 of the film 2 because the film 2 does not follow the recess 2 even if a sink 410 occurs on the back side of the resin protrusion 45. And the formation of the outer peripheral region 51 effectively suppresses the occurrence of the swelling 211 of the film 2 as shown in FIG. In addition, sink marks are unlikely to occur when the thickness of the protruding portion is small or at a portion where the thickness of the protruding portion is small. In this embodiment, only the columnar protruding portion 451 where sink marks are expected to occur. Although the adhesive layer missing region is formed correspondingly, the adhesive layer missing region is not formed corresponding to the columnar protrusion support rib 452.

以上、本発明の実施形態を説明したが、これらはあくまで例示にすぎず、本発明はこれらに限定されるものではなく、特許請求の範囲の趣旨を逸脱しない限りにおいて種々の変更が可能である。例えば、基端が十字形状の樹脂突出部に対して、円形の接着層欠落領域を形成することもできる。   As mentioned above, although embodiment of this invention was described, these are only illustrations to the last, and this invention is not limited to these, A various change is possible unless it deviates from the meaning of a claim. . For example, a circular adhesive layer missing region can be formed with respect to a resin protrusion having a cross-shaped base end.

本発明のフィルムインモールド成形品の第一実施形態を示す部分平面図。The partial top view which shows 1st embodiment of the film in-mold molded product of this invention. 図1のA−A断面図。AA sectional drawing of FIG. フィルムインモールド成形品の成形方法を説明する図。The figure explaining the shaping | molding method of a film in-mold molded product. 本発明のフィルムインモールド成形品の第二実施形態を示す部分平面図。The fragmentary top view which shows 2nd embodiment of the film in-mold molded product of this invention. 図4のB−B断面図。BB sectional drawing of FIG. 本発明のフィルムインモールド成形品の第三実施形態を示す部分平面図。The fragmentary top view which shows 3rd embodiment of the film-in-mold molded product of this invention. 図6のC−C断面図。CC sectional drawing of FIG. 本発明のフィルムインモールド成形品の第四実施形態を示す部分平面図。The fragmentary top view which shows 4th embodiment of the film in-mold molded product of this invention. 図8のD−D断面図。DD sectional drawing of FIG. 本発明のフィルムインモールド成形品の第五実施形態を示す部分平面図。The fragmentary top view which shows 5th embodiment of the film in-mold molded product of this invention. 図10のE−E断面図。EE sectional drawing of FIG. 従来のフィルムインモールド成形品を示す部分断面図。The fragmentary sectional view which shows the conventional film-in-mold molded product. フィルム表面の膨れの問題を説明するためのフィルムインモールド成形品の部分断面図。The fragmentary sectional view of the film in-mold molded product for demonstrating the problem of the swelling of the film surface.

符号の説明Explanation of symbols

1 フィルムインモールド成形品(樹脂成形品)
2 フィルム
20 光沢意匠面
3 接着層
4 樹脂射出成形部
41 本体部
411 第一主表面
412 第二主表面
413 突出部断面領域
42,44,45,46 樹脂突出部
5 接着層欠落領域
51 外周領域
1 Film-in-mold molded product (resin molded product)
DESCRIPTION OF SYMBOLS 2 Film 20 Glossy design surface 3 Adhesive layer 4 Resin injection molding part 41 Main body part 411 1st main surface 412 2nd main surface 413 Projection part cross-sectional area 42, 44, 45, 46 Resin projection part 5 Adhesive layer missing area 51 Outer peripheral area

Claims (12)

板状の本体部を有する樹脂射出成形部と、該本体部の第一主表面に接着層を介して重ね配置され、該本体部とインサート成形により一体化されるフィルムとを備えたフィルムインモールド成形品において、
前記樹脂射出成形部は、前記本体部の第二主表面から突出する樹脂突出部が該本体部と一体成形されてなり、かつ、前記樹脂突出部の前記本体部の第二主表面を含む平面による断面領域である突出部断面領域と投影的に重なる位置において、前記接着層を面内に一部欠落させた接着層欠落領域を形成してなることを特徴とするフィルムインモールド成形品。
A film in-mold comprising: a resin injection molding part having a plate-like main body part; and a film that is arranged on the first main surface of the main body part via an adhesive layer and integrated with the main body part by insert molding In molded products,
The resin injection molding part is a plane in which a resin projection part protruding from the second main surface of the main body part is formed integrally with the main body part and includes the second main surface of the main body part of the resin projection part. A film-in-mold molded product, wherein an adhesive layer missing region in which a part of the adhesive layer is missing in a plane is formed at a position where the projecting portion cross sectional region is projected and overlapped.
前記接着層欠落領域は、前記突出部断面領域を投影的に包含するように形成されてなる請求項1記載のフィルムインモールド成形品。   The film-in-mold molded product according to claim 1, wherein the adhesive layer missing region is formed so as to projectly include the projecting portion cross-sectional region. 前記接着層欠落領域の外周縁が前記突出部断面領域の外周縁に倣う形状とされてなる請求項2記載のフィルムインモールド成形品。   The film-in-mold molded product according to claim 2, wherein the outer peripheral edge of the adhesive layer missing region is shaped to follow the outer peripheral edge of the protruding section cross-sectional region. 前記接着層欠落領域は前記突出部断面領域よりも大面積に形成されてなる請求項2又は請求項3に記載のフィルムインモールド成形品。   The film-in-mold molded product according to claim 2 or 3, wherein the adhesive layer missing region is formed to have a larger area than the protruding section cross-sectional region. 前記接着層欠落領域は、前記突出部断面領域の周囲に沿って予め定められた幅にて延出する外周領域を有する請求項4記載のフィルムインモールド成形品。   The film-in-mold molded product according to claim 4, wherein the adhesive layer missing region has an outer peripheral region extending at a predetermined width along the periphery of the protruding portion cross-sectional region. 前記接着層欠落領域の前記外周領域は、周方向において前記接着層の存在領域と非存在領域とが交替する中間領域を有する請求項5記載のフィルムインモールド成形品。   The film-in-mold molded product according to claim 5, wherein the outer peripheral region of the adhesive layer missing region has an intermediate region in which an existing region and a non-existing region of the adhesive layer alternate in a circumferential direction. 前記接着層欠落領域の前記外周領域は、前記周方向において前記接着層の非存在領域が連続形成される非存在領域連続形成部が、前記突出部断面領域と接するように形成され、その非存在領域連続形成部の外側に前記中間領域が形成されたものである請求項6記載のフィルムインモールド成形品。   The outer peripheral region of the adhesive layer lacking region is formed such that a non-existing region continuous formation portion in which the non-existing region of the adhesive layer is continuously formed in the circumferential direction is in contact with the projecting portion cross-sectional region, and the absence thereof The film-in-mold molded product according to claim 6, wherein the intermediate region is formed outside the region continuous forming part. 前記樹脂突出部は、締結用孔部が該突出部の先端面に開口する形で突出高さ方向に形成された締結用ボスである請求項1ないし請求項7のいずれか1項に記載のフィルムインモールド成形品。   The said resin protrusion part is a boss | hub for fastening formed in the protrusion height direction so that the hole for fastening may open to the front end surface of this protrusion part, The boss | hub of any one of Claim 1 thru | or 7 Film-in-molded product. 前記樹脂突出部が前記樹脂射出成形部の前記本体部を補強する補強リブである請求項1ないし請求項8のいずれか1項に記載のフィルムインモールド成形品。   The film-in-mold molded product according to any one of claims 1 to 8, wherein the resin protruding portion is a reinforcing rib that reinforces the main body portion of the resin injection molded portion. 前記樹脂突出部のうち、予め定められた厚さ以上のものにのみ前記接着層欠落領域が対応形成される請求項1ないし請求項9のいずれか1項に記載のフィルムインモールド成形品。   The film-in-mold molded product according to any one of claims 1 to 9, wherein the adhesive layer missing region is formed corresponding to only a predetermined thickness or more of the resin protrusions. 前記フィルムの前記本体部への接着側と反対の主表面が光沢意匠面とされてなる請求項1ないし請求項10のいずれか1項に記載のフィルムインモールド成形品。   The film-in-mold molded product according to any one of claims 1 to 10, wherein a main surface opposite to a side of the film bonded to the main body portion is a gloss design surface. 前記接着層の前記接着層欠落領域はスクリーン印刷によりパターニング形成されたものである請求項1ないし請求項11のいずれか1項に記載のフィルムインモールド成形品。   The film-in-mold molded product according to any one of claims 1 to 11, wherein the adhesive layer missing region of the adhesive layer is formed by patterning by screen printing.
JP2006326869A 2006-12-04 2006-12-04 Molded product by film in-mold molding method Pending JP2008137311A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011201304A (en) * 2010-03-03 2011-10-13 Mitsubishi Chemicals Corp Laminate

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2011201304A (en) * 2010-03-03 2011-10-13 Mitsubishi Chemicals Corp Laminate

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