JP2008114266A - Method for controlling heating of continuously heating furnace - Google Patents

Method for controlling heating of continuously heating furnace Download PDF

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JP2008114266A
JP2008114266A JP2006300283A JP2006300283A JP2008114266A JP 2008114266 A JP2008114266 A JP 2008114266A JP 2006300283 A JP2006300283 A JP 2006300283A JP 2006300283 A JP2006300283 A JP 2006300283A JP 2008114266 A JP2008114266 A JP 2008114266A
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heating
operation mode
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soaking
temperature
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JP4935305B2 (en
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Yoshitada Kita
由忠 喜多
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JFE Steel Corp
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for controlling heating of a continuous heating furnace, which can properly set a heating pattern corresponding to an operation mode required and is applied for a continuous heating furnace arranged in a hot rolling line. <P>SOLUTION: A table of a temperature rise amount in a soaking zone is beforehand prepared according to operation modes, in which one operation mode gives priority to production efficiency and another operation mode gives priority to heat efficiency. When either of the two operation modes is determined according to the production load of a hot rolling line, a corresponding temperature rise amount in a soaking zone is selected from the table of a temperature rise amount in a soaking zone, and a heating pattern is set based on the temperature rise amount in a soaking zone. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、鋼片を熱間圧延して熱延鋼板(鋼帯)を製造する熱間圧延ラインに設置された連続式加熱炉の加熱制御方法に関するものである。   The present invention relates to a heating control method for a continuous heating furnace installed in a hot rolling line for hot rolling a steel slab to produce a hot rolled steel sheet (steel strip).

熱間圧延ラインに設置された連続式加熱炉を操炉する上で、鋼片の加熱パターンを操作することは非常に重要である。   In operating the continuous heating furnace installed in the hot rolling line, it is very important to operate the heating pattern of the steel slab.

例えば、特許文献1に示されるように、鋼片の加熱パターンとして、急速加熱帯で急速加熱し、均熱帯にて1100℃以下の低温で均熱を行うという前段高負荷型の加熱パターンにすることにより、スキッドマークの低減とスケールオフ量の確保を図りながら、生産性向上と加熱原単位の改善を実現しようとする技術がある。
特開平11−256235号公報
For example, as shown in Patent Document 1, as a heating pattern of a steel slab, a heating pattern of the first stage high load type in which rapid heating is performed in a rapid heating zone and soaking is performed at a low temperature of 1100 ° C. or less in a soaking zone. Thus, there is a technique for improving productivity and improving the heating unit while reducing the skid mark and securing the scale-off amount.
JP 11-256235 A

しかし、連続式加熱炉は熱間圧延ラインの目標生産量(生産負荷)に応じて、高い生産能率が求められる場合(生産能率優先の操業形態)と、熱原単位の低減が求められる場合(熱原単位優先の操業形態)がある。また、高い生産能率を達成するためには、加熱炉での在炉時間を短くすることだけはなく、引き続き行われる熱間圧延工程での生産性まで考慮する必要がある。特許文献1に記載されているような加熱パターンでは、低温加熱とすることにより在炉時間を短くし、加熱炉での生産性を向上させることはできるが、低温加熱に起因して熱間圧延工程で変形抵抗増大による粗圧延パス回数増加等の問題が生じ、結果的に熱間圧延ラインの生産能率向上にはつながらない場合がある。また、加熱過程で固溶強化、析出強化が必要な材料特性等の理由で1100℃以下の低温加熱を実施できない場合があり、そのような場合には、急速加熱帯で一気に抽出目標温度まで加熱した後、高温で保持する時間が長くなることから、熱原単位はかえって悪化する。   However, continuous heating furnaces require high production efficiency (operating configuration with priority on production efficiency) and reduction of heat intensity (depending on the target production volume (production load) of the hot rolling line) There is an operation form that gives priority to heat intensity. In order to achieve a high production efficiency, it is necessary not only to shorten the in-furnace time in the heating furnace but also to consider the productivity in the subsequent hot rolling process. In the heating pattern as described in Patent Document 1, it is possible to shorten the in-furnace time by using low-temperature heating and improve the productivity in the heating furnace, but hot rolling due to low-temperature heating. Problems such as an increase in the number of rough rolling passes due to an increase in deformation resistance may occur in the process, and as a result, the production efficiency of the hot rolling line may not be improved. In addition, low temperature heating below 1100 ° C may not be possible due to material properties that require solid solution strengthening and precipitation strengthening during the heating process. In such a case, heating to the extraction target temperature at once in the rapid heating zone After that, since the time for holding at a high temperature becomes longer, the heat intensity becomes worse.

本発明は、上記のような事情に鑑みてなされたものであり、熱間圧延ラインに設置された連続式加熱炉の加熱制御方法として、求められる操業形態に応じて適切に加熱パターンを設定することができる連続式加熱炉の加熱制御方法を提供することを目的とするものである。   This invention is made | formed in view of the above situations, and as a heating control method of the continuous heating furnace installed in the hot rolling line, a heating pattern is appropriately set according to the required operation mode. An object of the present invention is to provide a heating control method for a continuous heating furnace.

発明者らは上記課題を解決するために鋭意検討を行い、その結果、連続式加熱炉における均熱帯の昇温量を適切に設定すればよいことを知見した。   The inventors have intensively studied to solve the above-mentioned problems, and as a result, have found that the temperature rise in the soaking zone in the continuous heating furnace may be set appropriately.

すなわち、まず生産能率優先の操業形態の場合には、圧延能率を向上させる必要があり、そのためには、加熱炉で発生するスキッドマーク量が小さくなるように加熱することが重要である。なぜなら、スキッドマーク量が大きいと、スキッドマーク部と非スキッドマーク部の変形抵抗に大きな差ができるため、仕上圧延時の荷重が大きく変動し、仕上圧延機での通板が非常に困難となる。その結果、仕上通板トラブルを回避するために材料間の圧延インターバルを大きく取る必要が生じ、圧延能率が悪化するからである。そして、本発明者らは、スキッドマーク量を小さくするためには、加熱帯で急速加熱して均熱帯の昇温量を小さくすることが有利であること、また、その最適な昇温量は、鋼種、装入温度、抽出温度によって変化することを見出した。   That is, first, in the case of an operation mode in which production efficiency is given priority, it is necessary to improve rolling efficiency, and for that purpose, it is important to heat so that the amount of skid mark generated in the heating furnace becomes small. This is because if the skid mark amount is large, there is a large difference in deformation resistance between the skid mark part and the non-skid mark part, so that the load during finish rolling fluctuates greatly, making it very difficult to pass through the finishing mill. . As a result, in order to avoid finishing plate troubles, it is necessary to increase the rolling interval between materials, and the rolling efficiency deteriorates. And, in order to reduce the skid mark amount, the present inventors are advantageous in that it is advantageous to reduce the temperature rise in the soaking zone by rapid heating in the heating zone, and the optimum temperature rise amount is It has been found that it varies depending on the steel type, charging temperature, and extraction temperature.

一方、熱原単位優先の操業形態の場合には、急速な加熱を避けて、均熱帯昇温量をできるだけ大きく取って、抽出温度での保持時間を極力短くするような加熱パターンとすることがよいことを見出した。   On the other hand, in the case of an operation mode that prioritizes heat intensity, a heating pattern that avoids rapid heating, keeps the soaking temperature as large as possible, and shortens the holding time at the extraction temperature as much as possible. I found a good thing.

上記の知見に基づいて、本発明は以下の特徴を有している。   Based on the above findings, the present invention has the following features.

[1]熱間圧延ラインに設置され、加熱帯と均熱帯を備えた連続式加熱炉の加熱制御方法であって、予め、生産能率優先の操業形態と熱原単位優先の操業形態との操業形態別に均熱帯の昇温量を定めておき、生産能率優先の操業形態か熱原単位優先の操業形態かの選択に従って、前記操業形態別に定められている均熱帯昇温量から前記選択の操業形態に対応した均熱帯昇温量を選出し、選出された均熱帯昇温量に基づいて加熱パターンを設定することを特徴とする連続式加熱炉の加熱制御方法。   [1] A heating control method for a continuous heating furnace installed in a hot rolling line and equipped with a heating zone and a soaking zone, which is operated in advance between an operation mode that prioritizes production efficiency and an operation mode that prioritizes heat intensity. The temperature rise in the soaking zone is determined according to the type, and the selected operation is selected from the soaking rate in the tropical zone determined according to the operation mode according to the selection of the operation mode that prioritizes production efficiency or the operation mode that prioritizes heat intensity. A heating control method for a continuous heating furnace, wherein a soaking temperature rise corresponding to the form is selected and a heating pattern is set based on the soaking temperature rise selected.

[2]前記操業形態別に定められている均熱帯昇温量は、加熱する鋼片の鋼種と装入温度と抽出温度とに基づいて定められていることを特徴とする前記[1]に記載の連続式加熱炉の加熱制御方法。   [2] The above-mentioned [1] is characterized in that the soaking temperature rise determined for each operation mode is determined based on the steel type, charging temperature, and extraction temperature of the billet to be heated. The heating control method of the continuous heating furnace.

本発明においては、熱間圧延ラインの生産負荷等によって選択した操業形態(生産能率優先の操業形態か熱原単位優先の操業形態か)に応じて適切に加熱パターンを設定することができる。その結果、熱間圧延ラインの生産負荷等に応じて、生産能率の向上と熱原単位の低減を図ることが可能となる。   In the present invention, the heating pattern can be appropriately set according to the operation mode selected according to the production load or the like of the hot rolling line (whether the operation mode prioritizes production efficiency or the operation mode prioritizes heat intensity). As a result, it is possible to improve the production efficiency and reduce the heat intensity according to the production load of the hot rolling line.

本発明の一実施形態について述べる。なお、この実施形態における連続式加熱炉は、熱間圧延ラインに設置され、第1加熱帯、第2加熱帯、均熱帯を備えた連続式加熱炉とする。   One embodiment of the present invention will be described. In addition, the continuous heating furnace in this embodiment is a continuous heating furnace that is installed in a hot rolling line and includes a first heating zone, a second heating zone, and a soaking zone.

そして、この連続式加熱炉は、図1に示すように、熱間圧延ラインの生産負荷に応じて操業形態(加熱パターン)を変更するようにしている。すなわち、熱間圧延ラインの生産負荷が大きい場合は、生産能率優先の操業形態をとり、スキッドマーク量が小さくなるように、図1中の実線で示す加熱パターンのごとく、第1加熱帯、第2加熱帯で急速加熱して均熱帯の昇温量を小さくする前段高負荷型で操業する。一方、熱間圧延ラインの生産負荷が小さい場合は、熱原単位優先の操業形態をとり、図1中の破線で示す加熱パターンのごとく、加熱帯での急速な加熱を避けて均熱帯昇温量をできるだけ大きく取るような加熱パターンとしている。   And as shown in FIG. 1, this continuous heating furnace changes the operation form (heating pattern) according to the production load of a hot rolling line. That is, when the production load of the hot rolling line is large, the first heating zone, the first heating zone, and the second heating zone as shown by the solid line in FIG. It operates in the first-stage high-load type that rapidly heats up in two heating zones to reduce the temperature rise in the soaking zone. On the other hand, when the production load of the hot rolling line is small, the heat intensity unit priority operation mode is adopted, and as shown in the heating pattern shown by the broken line in FIG. The heating pattern is as large as possible.

そして、そのために、予め、生産能率優先の操業形態と熱原単位優先の操業形態との操業形態別になった均熱帯昇温量テーブルを作成しておき、熱間圧延ラインの生産負荷により、生産能率優先の操業形態か熱原単位優先の操業形態かを選択・決定したら、前記均熱帯昇温量テーブルから対応する均熱帯昇温量を選出し、その均熱帯昇温量に基づいて加熱パターンを設定するようになっている。   For this purpose, a soaking zone table for each of the operation modes of the production efficiency priority mode and the heat source unit priority operation mode is prepared in advance, and the production load of the hot rolling line After selecting / determining whether the operation mode prioritizes efficiency or the operation mode prioritizing heat intensity, select the corresponding tropical warming amount from the soaking zone and the heating pattern based on the soaking rate Is set.

その際に、均熱帯昇温量テーブルは、鋼片のスキッドマーク量が均熱帯昇温量以外に、鋼種、加熱炉への装入温度、加熱炉からの抽出温度によって影響を受けることから、操業形態に加えて、鋼種と抽出温度と装入温度とに基づいて均熱帯昇温量が定まるようにしている。例えば、図2は均熱帯の昇温量とスキッドマーク量との関係を、装入する鋼片の熱片(300℃以上)と冷片(300℃未満)別に示したものである。図2から明らかなように、スキッドマーク量を小さくするためには、均熱帯昇温量を小さくする必要がある。特に、均熱帯昇温量が40℃を超えるとスキッドマーク量が大きくなることから、生産能率優先の操業形態の場合には、他の制約がなければ、均熱帯昇温量を40℃以下とすることが好ましい。また、鋼片の装入温度が低い(冷片)ほどスキッドマーク量は大きくなることから、冷片の場合には熱片の場合よりも均熱帯昇温量を小さくすべきである。同様に、S45C鋼などSiを含有し赤スケールが問題となる鋼種は表面温度の高温化が問題となるため、操業形態に関わらず表面温度上昇を抑制する必要があり、したがって均熱帯昇温量を大きく設定する。また抽出温度が高いほど昇熱量が大きくなり、必然的に均熱帯昇温量が大きくなるため、スキッドマーク量は大きくなることから、特に生産能率優先の操業形態の場合には、均熱帯昇温量は小さくなるように設定される。   At that time, the soaking rate of the soaking zone is affected by the steel mark, the charging temperature to the heating furnace, the extraction temperature from the heating furnace, in addition to the soaking rate of the steel piece, In addition to the operation mode, the amount of warming up in the tropical zone is determined based on the steel type, the extraction temperature, and the charging temperature. For example, FIG. 2 shows the relationship between the amount of temperature rise and the amount of skid marks in the soaking zone for the hot pieces (300 ° C. or higher) and cold pieces (less than 300 ° C.) of the steel pieces to be charged. As is clear from FIG. 2, in order to reduce the skid mark amount, it is necessary to reduce the soaking temperature rise. In particular, since the amount of skid mark increases when the soaking temperature rises above 40 ° C, in the case of an operation mode that prioritizes production efficiency, the soaking temperature rise is 40 ° C or less unless there are other restrictions. It is preferable to do. Moreover, since the amount of skid marks becomes larger as the charging temperature of the steel piece becomes lower (cold piece), the soaking temperature should be smaller in the case of the cold piece than in the case of the hot piece. Similarly, steel grades containing Si, such as S45C steel, where red scale is a problem, have a problem of increasing the surface temperature, so it is necessary to suppress an increase in surface temperature regardless of the operation mode. Set a larger value. In addition, the higher the extraction temperature, the higher the amount of heat rise, and inevitably the amount of warming up in the tropical zone increases.Therefore, the amount of skid mark increases. The amount is set to be small.

そのような均熱帯昇温量テーブルの一例を表1に示す。表1においては、操業形態の区分が生産能率優先と熱原単位優先、鋼種の区分がA(S45C鋼のような品質上、ある温度以上の均熱帯昇温量の確保が必要であるもの)とB(品質上の制約がないもの)、抽出温度の区分が低温(1100℃未満)と中温(1100℃以上1200℃未満)と高温(1200℃以上)、装入温度の区分が冷片(300℃未満)と熱片(300℃以上)となっており、それらの区分に基づいて、均熱帯昇温量が選出できるようになっている。   An example of such a soaking temperature increase table is shown in Table 1. In Table 1, the operation mode classification is production efficiency priority and heat intensity priority, and the steel type classification is A (those that require a warming temperature equal to or higher than a certain temperature for quality like S45C steel). And B (those without quality restrictions), the extraction temperature category is low (less than 1100 ° C), medium temperature (1100 ° C or more and less than 1200 ° C) and high temperature (1200 ° C or more), and the charging temperature category is cold ( (Less than 300 ° C.) and hot pieces (300 ° C. or higher), and based on their classification, the tropical warming amount can be selected.

Figure 2008114266
Figure 2008114266

そして、この連続式加熱炉の加熱パターンは以下の手順によって設定される。   And the heating pattern of this continuous heating furnace is set by the following procedures.

(S1)熱間圧延ラインの生産負荷から、生産能率優先の操業形態か熱原単位優先の操業形態かを決定し、その操業形態と、鋼種と抽出温度と装入温度に基づいて、均熱帯昇温量テーブルから均熱帯昇温量を選出する。   (S1) From the production load of the hot rolling line, it is determined whether it is an operation mode with priority on production efficiency or an operation mode with priority on heat intensity, and based on the operation mode, steel type, extraction temperature and charging temperature Select the soaking temperature rise from the temperature rise table.

(S2)次に、均熱帯昇温量と均熱帯在炉時間から均熱帯炉温を決定する。   (S2) Next, the soaking temperature is determined from the soaking temperature and the soaking time.

(S3)次に、抽出温度と均熱帯昇温量と装入温度から均熱帯までの昇温量(すなわち、第1加熱帯と第2加熱帯の合計昇温量)を決定する。   (S3) Next, an extraction temperature, a soaking rate of the tropical zone, and a heating rate from the charging temperature to the soaking zone (that is, a total heating rate of the first heating zone and the second heating zone) are determined.

(S4)第1加熱帯と第2加熱帯の加熱能力から、第1加熱帯と第2加熱帯の昇温量比率を決定し、その昇温量比率によって前記の合計昇温量を按分して、第1加熱帯と第2加熱帯のそれぞれの昇温量を決定する。   (S4) The heating rate ratio of the first heating zone and the second heating zone is determined from the heating capability of the first heating zone and the second heating zone, and the total heating rate is apportioned according to the heating rate ratio. Thus, the respective heating amounts of the first heating zone and the second heating zone are determined.

(S5)第1加熱帯と第2加熱帯の昇温量から第1加熱帯と第2加熱帯の炉温を決定する。   (S5) The furnace temperature of the 1st heating zone and the 2nd heating zone is determined from the temperature rise amount of the 1st heating zone and the 2nd heating zone.

以上のようにして、この実施形態においては、熱間圧延ラインの生産負荷によって決定した操業形態(生産能率優先の操業形態か熱原単位優先の操業形態か)に応じて適切に加熱パターンを設定することができる。その結果、熱間圧延ラインの生産負荷に応じて、生産能率の向上と熱原単位の低減を図ることが可能となっている。   As described above, in this embodiment, the heating pattern is appropriately set according to the operation mode determined by the production load of the hot rolling line (operation mode with priority on production efficiency or operation mode with priority on heat intensity). can do. As a result, it is possible to improve the production efficiency and reduce the heat intensity according to the production load of the hot rolling line.

熱間圧延ラインに設置された複数の連続式加熱炉のうち、ある連続式加熱炉を生産能率優先の操業形態(均熱帯昇温量を小さくした加熱パターン)とし、他の連続式加熱炉を熱原単位優先の操業形態(均熱帯昇温量を大きくした加熱パターン)として実験を実施した。具体的には、表1に示した均熱帯昇温量テーブルに基づいて、連続式加熱炉の加熱パターンを設定した。   Among a plurality of continuous heating furnaces installed in the hot rolling line, one continuous heating furnace is set to an operation mode that prioritizes production efficiency (a heating pattern with a small soaking temperature rise), and other continuous heating furnaces are used. The experiment was carried out as an operation mode with a priority on heat intensity (heating pattern with a large soaking temperature rise). Specifically, the heating pattern of the continuous heating furnace was set based on the soaking temperature increase table shown in Table 1.

その結果、生産能率優先の操業形態で操業した連続式加熱炉では3t/hrの生産能率改善効果があり、熱原単位優先の操業形態で操業した連続式加熱炉では2Mcal/tの熱原単位改善効果があった。   As a result, the continuous heating furnace operated in the operation mode with priority on production efficiency has an effect of improving the production efficiency of 3 t / hr, and the continuous heating furnace operated in the operation mode with priority on heat source unit has a heat source unit of 2 Mcal / t. There was an improvement effect.

これによって、熱間圧延ラインの生産負荷によって決定した操業形態(生産能率優先の操業形態か熱原単位優先の操業形態か)に応じて適切に加熱パターンを設定することにより、熱間圧延ラインの生産負荷に応じて、生産能率の向上と熱原単位の低減を図ることができることが確認された。   In this way, by appropriately setting the heating pattern according to the operation mode (operation mode with priority on production efficiency or operation mode with priority on heat intensity) determined by the production load of the hot rolling line, It was confirmed that the production efficiency can be improved and the heat intensity can be reduced according to the production load.

生産能率優先の操業形態での加熱パターンと、熱原単位優先の操業形態での加熱パターンを比較した図である。It is the figure which compared the heating pattern in the operation form of the production efficiency priority, and the heating pattern in the operation form of the heat intensity priority. 均熱帯における昇温量とスキッドマーク量との関係を示すグラフである。It is a graph which shows the relationship between the temperature rising amount and skid mark amount in the soaking zone.

Claims (2)

熱間圧延ラインに設置され、加熱帯と均熱帯を備えた連続式加熱炉の加熱制御方法であって、予め、生産能率優先の操業形態と熱原単位優先の操業形態との操業形態別に均熱帯の昇温量を定めておき、生産能率優先の操業形態か熱原単位優先の操業形態かの選択に従って、前記操業形態別に定められている均熱帯昇温量から前記選択の操業形態に対応した均熱帯昇温量を選出し、選出された均熱帯昇温量に基づいて加熱パターンを設定することを特徴とする連続式加熱炉の加熱制御方法。   A heating control method for a continuous heating furnace installed in a hot rolling line and equipped with a heating zone and a soaking zone, in advance, according to the operating mode of the operating mode with priority on production efficiency and the operating mode with priority on heat intensity. Predetermining the temperature increase in the tropics, according to the selection of the operation mode with priority on production efficiency or the operation mode with priority on the heat intensity unit, it corresponds to the selected operation mode from the soaking rate of tropical temperatures determined for each operation mode A heating control method for a continuous heating furnace, wherein a heating pattern is set based on the selected warming amount of the tropical zone, and a heating pattern is set based on the selected warming amount of the tropical zone. 前記操業形態別に定められている均熱帯昇温量は、加熱する鋼片の鋼種と装入温度と抽出温度とに基づいて定められていることを特徴とする請求項1に記載の連続式加熱炉の加熱制御方法。   2. The continuous heating according to claim 1, wherein the soaking temperature increase determined for each operation mode is determined based on a steel type of a billet to be heated, a charging temperature, and an extraction temperature. Furnace heating control method.
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