JP2008110586A - Method and apparatus for formation of joined end part of cord-including rubber member and method of joining cord-including rubber member - Google Patents

Method and apparatus for formation of joined end part of cord-including rubber member and method of joining cord-including rubber member Download PDF

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JP2008110586A
JP2008110586A JP2006296548A JP2006296548A JP2008110586A JP 2008110586 A JP2008110586 A JP 2008110586A JP 2006296548 A JP2006296548 A JP 2006296548A JP 2006296548 A JP2006296548 A JP 2006296548A JP 2008110586 A JP2008110586 A JP 2008110586A
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cord
rubber member
cords
rollers
grooving
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Rai Sha
磊 謝
Shinzo Dateki
新三 伊達木
Masahiro Hirano
昌弘 平野
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Yokohama Rubber Co Ltd
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Yokohama Rubber Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined

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  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a method and an apparatus for the formation of joined end parts of cord-including rubber members and a method of joining cord-including rubber members which enable joining, without a level difference, cords at in-parallel ends of cord-including rubber members with two or more cords arranged in parallel at specified pitches. <P>SOLUTION: The method of forming joined end parts comprises: arranging two or more grooving portions 4, 5 and 6, each grooving portion consisting of a pair of grooving rollers, in series in the order of increasing grooving widths of grooving rollers 4a, 5a and 6a; turning each grooving roller between cords at the in-parallel ends of the cords in the extending direction of the cords, with a cord-including rubber member M sandwiched vertically; increasing the space between the cords gradually so as to form joined end parts; superimposing the joined end parts of the cord-including rubber members M; and laying the cords at joined end parts between the cords at other joined end parts and pressing them together. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、コード入りゴム部材の接合端部の形成および装置並びにコード入りゴム部材の接合方法に関し、さらに詳しくは、所定ピッチで複数のコードを並列に配置したコード入りゴム部材のコード並列方向端部どうしでコードを所定ピッチの並列状態にして段差なく接合することを可能にするコード入りゴム部材の接合端部の形成および装置並びにコード入りゴム部材の接合方法に関するものである。   TECHNICAL FIELD The present invention relates to a method and apparatus for forming a joining end portion of a corded rubber member and a cording rubber member joining method, and more specifically, a cord parallel direction end of a corded rubber member in which a plurality of cords are arranged in parallel at a predetermined pitch. The present invention relates to a method and an apparatus for forming a joining end portion of a corded rubber member and a method for joining the corded rubber member, which can join the cords in a parallel state with a predetermined pitch between the portions without joining a step.

スチールコード等のコードを所定ピッチで複数並列してゴム部材に配置したコード入りゴム部材が、タイヤなどのゴム製品の構成部材として広く使用され、例えば、タイヤの製造においてはカーカス部材等として用いられている。このようなコード入りゴム部材どうしを互いのコード並列方向端部でコードを並列状態にして接合する際に、互いのコード入りゴム部材をオーバーラップして接合すると、その接合部が他の部分よりも厚くなって段差が生じ、この部材を用いた製品の品質に悪影響を及ぼすため、段差を小さくして接合する方法が種々提案されている(例えば、特許文献1参照)。   A rubber member with a cord in which a plurality of cords such as steel cords are arranged in parallel at a predetermined pitch on a rubber member is widely used as a component member of a rubber product such as a tire, and is used as a carcass member or the like, for example, in manufacturing a tire. ing. When such corded rubber members are joined together with the cords in parallel with each other in the cord parallel direction ends, when the corded rubber members are joined in an overlapping manner, the joined portion is more than the other part. Since the thickness becomes thick and a step is produced, which adversely affects the quality of products using this member, various methods of joining with a small step have been proposed (see, for example, Patent Document 1).

特許文献1では、2枚のコード入りゴム部材の互いのコード並列方向端部をオーバーラップさせて、このオーバーラップ部が支持表面に設けた溝の上に位置するように支持表面に載置した後、オーバーラップ部の上面にディスク部材を押圧しつつコードの延設方向に転動させてオーバーラップ部を溝部に押付けるようにしている。このディスク部材の押圧によりオーバーラップ部で上下に重なっているコードが互いの間に入り込んで並列状態になる。そのため、オーバーラップ部の上下のコードが、並列する複数のコードに跨って重なっている場合などには、上下のコードが互いの間に入り込むことができなくなり、接合部のコードを安定して所定ピッチの並列状態にして接合することができないという問題があった。
特開平4−319423号公報
In Patent Document 1, two cord-corresponding end portions of two cord-containing rubber members are overlapped and placed on the support surface so that the overlap portion is positioned on a groove provided on the support surface. Thereafter, the disk member is pressed against the upper surface of the overlap portion and rolled in the cord extending direction to press the overlap portion against the groove portion. Due to the pressing of the disk member, the cords that overlap in the overlapped portion enter between each other and are in a parallel state. For this reason, when the upper and lower cords of the overlap portion overlap each other across a plurality of parallel cords, the upper and lower cords cannot enter between each other, and the cords at the joint portion are stably set to the predetermined ones. There was a problem that the pitch could not be joined in parallel.
JP-A-4-319423

本発明の目的は、所定ピッチで複数のコードを並列に配置したコード入りゴム部材のコード並列方向端部どうしでコードを所定ピッチの並列状態にして段差なく接合することを可能にするコード入りゴム部材の接合端部の形成および装置並びにコード入りゴム部材の接合方法を提供することにある。   SUMMARY OF THE INVENTION An object of the present invention is to provide a cord-containing rubber that enables a cord to be placed in a parallel state at a predetermined pitch between end portions in a cord parallel direction of cord-containing rubber members in which a plurality of cords are arranged in parallel at a predetermined pitch, and to be joined without a step. It is an object of the present invention to provide a method and apparatus for forming a joining end portion of a member and a method for joining a corded rubber member.

上記目的を達成するため本発明のコード入りゴム部材の接合端部の形成方法は、所定ピッチで複数のコードを並列したコード入りゴム部材のコード並列方向端部どうしでコードを並列状態にして接合するコード入りゴム部材の接合端部の形成方法であって、周面を対向させた一対の溝付けローラからなる溝付け部の複数を、その溝付けローラの溝付け幅が小さい順に、前記コード入りゴム部材のコード延設方向に相対移動させて、それぞれの一対の溝付けローラを、前記コード入りゴム部材のコード並列方向端部のコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させることにより該コード間の間隔を徐々に広げて接合端部を形成することを特徴とするものである。   In order to achieve the above object, the method for forming the joining end portion of the corded rubber member according to the present invention includes joining the cords in parallel with each other in the cord parallel direction ends of the corded rubber member in which a plurality of cords are arranged in parallel at a predetermined pitch. A method for forming a joining end portion of a corded rubber member, wherein a plurality of grooved portions formed of a pair of grooved rollers whose peripheral surfaces are opposed to each other are arranged in order of increasing groove width of the grooved rollers. A state in which the pair of grooving rollers are moved relative to each other in the cord extending direction of the corded rubber member, and the corded rubber member is sandwiched in the thickness direction between the cords of the cord parallel end portions of the corded rubber member. Then, by rolling in the cord extending direction, the interval between the cords is gradually widened to form the joining end portion.

また、本発明の別のコード入りゴム部材の接合端部の形成方法は、所定ピッチで複数のコードを並列したコード入りゴム部材のコード並列方向端部どうしでコードを並列状態にして接合するコード入りゴム部材の接合端部の形成方法であって、周面を対向させた一対のセンターローラと、該一対のセンターローラの両側に設けた周面を対向させた一対の溝付けローラとからなる溝付け部の複数を、その溝付けローラの溝付け幅が小さい順に、前記コード入りゴム部材のコード延設方向に相対移動させて、それぞれの一対のセンターローラを、前記コード入りゴム部材のコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させるとともに、前記それぞれの一対のセンターローラの両側に設けた一対の溝付けローラを、前記それぞれの一対のセンターローラが転動するコード間の隣りのコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させることにより該コード間の間隔を徐々に広げて接合端部を形成するとともに、周面を対向させた一対のカッターローラを、前記それぞれの一対のセンターローラが転動したコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させて、このコード間のゴムを切断することを特徴とするものである。   Moreover, the formation method of the joining end part of the rubber member with another cord according to the present invention is a cord for joining the cords in parallel with each other in the cord parallel direction ends of the corded rubber member in which a plurality of cords are arranged in parallel at a predetermined pitch. A method for forming a joining end portion of a rubber member, which includes a pair of center rollers whose peripheral surfaces are opposed to each other, and a pair of grooved rollers whose peripheral surfaces provided on both sides of the pair of center rollers are opposed to each other. A plurality of the grooved portions are moved relative to each other in the cord extending direction of the corded rubber member in the order of the grooved width of the grooved roller, and each pair of center rollers is moved to the cord of the corded rubber member. A pair of grooved rollers provided on both sides of each of the pair of center rollers. The distance between the cords is gradually increased by rolling the cord-containing rubber member between the cords adjacent to each other where the pair of center rollers rolls in the cord extending direction while sandwiching the rubber member with the cord in the thickness direction. A pair of cutter rollers that are widened to form a joining end portion and whose peripheral surfaces are opposed to each other are corded with a cord-containing rubber member sandwiched in the thickness direction between the cords on which the respective pair of center rollers roll. Rolling in the extending direction cuts the rubber between the cords.

本発明のコード入りゴム部材の接合方法は、上記した2つのコード入りゴム部材の接合端部の形成方法により形成された接合端部を有するコード入りゴム部材の接合端部どうしをオーバーラップさせて、一方の接合端部のコードが他方の接合端部のコードの間に位置するようにして圧着することを特徴とするものである。   The joining method of the corded rubber member of the present invention is such that the joining end portions of the corded rubber member having the joining end portions formed by the method for forming the joining end portions of the two corded rubber members described above are overlapped. The cords at one joining end are crimped so as to be positioned between the cords at the other joining end.

また、本発明のコード入りゴム部材の接合端部の形成装置は、所定ピッチで複数のコードを並列したコード入りゴム部材のコード並列方向端部どうしでコードを並列状態にして接合するコード入りゴム部材の接合端部の形成装置であって、周面を対向させた一対の溝付けローラからなる溝付け部の複数を、その溝付けローラの溝付け幅が小さい順に直列に配置するとともに、前記コード入りゴム部材をそのコード並列方向端部を突出させて載置する載置板を設け、前記直列に配置した複数の溝付け部を、前記載置板に載置したコード入りゴム部材のコード延設方向に相対的に移動可能に構成したことを特徴とするものである。   Moreover, the apparatus for forming a joining end portion of a corded rubber member according to the present invention is a corded rubber for joining a cord in a parallel state between cord parallel direction ends of a corded rubber member in which a plurality of cords are arranged in parallel at a predetermined pitch. A device for forming a joining end portion of a member, wherein a plurality of grooved portions formed of a pair of grooved rollers with opposed circumferential surfaces are arranged in series in ascending order of the grooved width of the grooved roller, and A cord of the corded rubber member in which the placing plate for placing the corded rubber member with its end in the cord parallel direction projecting is provided and the plurality of grooved portions arranged in series are placed on the placing plate. It is configured to be relatively movable in the extending direction.

また、本発明の別のコード入りゴム部材の接合端部の形成装置は、所定ピッチで複数のコードを並列したコード入りゴム部材のコード並列方向端部どうしでコードを並列状態にして接合するコード入りゴム部材の接合端部の形成装置であって、周面を対向させた一対のセンターローラと該一対のセンターローラの両側に設けた周面を対向させた一対の溝付けローラとからなる溝付け部の複数を、その溝付けローラの溝付け幅が小さい順に直列に配置し、かつ該複数の溝付け部の配列の後側で前記それぞれの一対のセンターローラと直列に、周面を対向させた一対のカッターローラを配置するとともに、前記コード入りゴム部材を載置する載置板を設け、前記直列に配置した複数の溝付け部および一対のカッターローラを、前記載置板に載置したコード入りゴム部材のコード延設方向に相対的に移動可能に構成したことを特徴とするものである。   In addition, the cord forming rubber member joining end portion forming apparatus according to the present invention is a cord for joining the cords in parallel in the cord parallel direction ends of the corded rubber members in which a plurality of cords are arranged in parallel at a predetermined pitch. A device for forming a joining end portion of a rubber member, comprising a pair of center rollers whose peripheral surfaces are opposed to each other and a pair of grooved rollers whose peripheral surfaces provided on both sides of the pair of center rollers are opposed to each other A plurality of grooving portions are arranged in series in ascending order of the grooving width of the grooving rollers, and the circumferential surface is opposed to each of the pair of center rollers in series on the rear side of the plurality of grooving portions. A pair of cutter rollers arranged and a placement plate for placing the corded rubber member is provided, and the plurality of grooved portions arranged in series and the pair of cutter rollers are placed on the placement plate. Shi It is characterized in that the relatively movable in the code extension direction of the cords rubber member.

本発明の前者のコード入りゴム部材の接合端部の形成方法および装置によれば、周面を対向させた一対の溝付けローラからなる溝付け部の複数を、その溝付けローラの溝付け幅が小さい順に、コード入りゴム部材のコード延設方向に相対移動させて、それぞれの一対の溝付けローラを、前記コード入りゴム部材のコード並列方向端部のコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させることにより、コード間のゴムに一度に過大な変形、変動を与えずにコード間の間隔を徐々に広げて接合端部を形成することができ、コード間の間隔を安定してばらつきなく拡大することができる。   According to the former method and apparatus for forming a joining end portion of a corded rubber member according to the present invention, a plurality of grooved portions formed by a pair of grooved rollers with the circumferential surfaces facing each other are formed into groove widths of the grooved rollers. The corded rubber member is moved relative to the cord extending direction of the corded rubber member in ascending order, and each pair of grooving rollers has a thickness between the cords at the cord parallel direction ends of the corded rubber member. By rolling in the direction of extending the cord while sandwiched in the direction, it is possible to gradually widen the interval between the cords without forming excessive deformation or fluctuation at once in the rubber between the cords, thereby forming the joining end portion. In addition, the interval between codes can be expanded stably and without variation.

本発明の後者のコード入りゴム部材の接合端部の形成方法および装置によれば、周面を対向させた一対のセンターローラと、該一対のセンターローラの両側に設けた周面を対向させた一対の溝付けローラとからなる溝付け部の複数を、その溝付けローラの溝付け幅が小さい順に、前記コード入りゴム部材のコード延設方向に相対移動させて、それぞれの一対のセンターローラを、前記コード入りゴム部材のコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させるとともに、前記それぞれの一対のセンターローラの両側に設けた一対の溝付けローラを、前記それぞれの一対のセンターローラが転動するコード間の隣りのコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させることにより該コード間の間隔を徐々に広げて接合端部を形成するとともに、周面を対向させた一対のカッターローラを、前記それぞれの一対のセンターローラが転動したコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させることにより、コード入りゴム部材の任意の設定した位置で接合端部の形成とコード入りゴム部材を切断を同時に行なうことができる。そのため、前者の接合端部の形成方法および装置の効果を有しつつ、作業効率を一層向上させることができる。   According to the method and apparatus for forming the joining end portion of the corded rubber member according to the present invention, the pair of center rollers having the circumferential surfaces opposed to each other and the circumferential surfaces provided on both sides of the pair of center rollers are opposed to each other. A plurality of grooving portions comprising a pair of grooving rollers are moved relative to each other in the cord extending direction of the corded rubber member in ascending order of the grooving width of the grooving rollers, and each pair of center rollers is moved. And a pair of grooved rollers provided on both sides of the pair of center rollers and rolled in the direction of extending the cord with the corded rubber member sandwiched in the thickness direction between the cords of the corded rubber member Are rolled in the cord extending direction with the cord-containing rubber member sandwiched in the thickness direction between the adjacent cords between the cords on which the respective pair of center rollers roll. The gap between the cords is gradually widened to form a joining end portion, and a pair of cutter rollers whose circumferential surfaces are opposed to each other, a cord-containing rubber member is arranged between the cords on which the respective pair of center rollers roll. By rolling in the extending direction of the cord while sandwiched in the thickness direction, the formation of the joining end and the cutting of the corded rubber member can be performed simultaneously at any set position of the corded rubber member. Therefore, it is possible to further improve the work efficiency while having the effect of the former method and apparatus for forming the joining end.

本発明のコード入りゴム部材の接合方法によれば、上記のいずれかの方法で形成したコード間の間隔を安定してばらつきなく拡大した接合端部を有するコード入りゴム部材の接合端部どうしをオーバーラップさせて、一方の接合端部のコードが他方の接合端部のコードの間に位置するようにして圧着するので、容易にコード並列方向端部でコードを所定ピッチの並列状態にして段差なく接合することができる。   According to the joining method of the corded rubber member of the present invention, the joining end portions of the corded rubber member having the joining end portions in which the interval between the cords formed by any one of the above methods is stably expanded without variation. Since it is overlapped and crimped so that the cord at one joint end is located between the cords at the other joint end, the cord can be easily placed in a parallel state at a predetermined pitch at the end in the cord parallel direction. Can be joined together.

以下、本発明のコード入りゴム部材の接合端部の形成方法および装置並びにコード入りゴム部材の接合方法を図に示した実施形態に基づいて説明する。   Hereinafter, a method and an apparatus for forming a joining end portion of a corded rubber member and a cording rubber member joining method according to the present invention will be described based on the embodiments shown in the drawings.

図1、2に例示するように、本発明のコード入りゴム部材の接合端部の形成装置1(以下、形成装置1という)は、コード入りゴム部材Mを載置する長方形状の載置板2の一端部にスライド機構9を介して溝付けユニット3を設けている。   As illustrated in FIGS. 1 and 2, the apparatus 1 (hereinafter referred to as “forming apparatus 1”) for forming the joining end portion of the corded rubber member of the present invention is a rectangular placing plate on which the corded rubber member M is placed. A grooving unit 3 is provided at one end of 2 via a slide mechanism 9.

この溝付けユニット3は、第1溝付け部4、第2溝付け部5および第3溝付け部6の3つの溝付け部を直列に配置し、これら溝付け部4、5、6は、それぞれ周面を対向させた一対の溝付けローラ4a、5a、6aにより構成されている。それぞれの溝付けローラ4a、5a、6aの外径は同一で、図3〜5に例示するように先端断面形状は台形状に形成されて溝付け幅はB1、B2、B3となっており、直列の配置方向で溝付け幅が小さい順に配置され、第3溝付け部6の溝付けローラ6aの溝付け幅B3が最も大きくなっている。   In this grooving unit 3, three grooving parts, a first grooving part 4, a second grooving part 5 and a third grooving part 6, are arranged in series, and these grooving parts 4, 5, 6 are Each of the grooved rollers 4a, 5a, 6a has a circumferential surface facing each other. The outer diameters of the respective grooving rollers 4a, 5a, 6a are the same, the tip cross-sectional shape is formed in a trapezoidal shape as illustrated in FIGS. 3 to 5, and the grooving widths are B1, B2, B3, The grooves are arranged in ascending order in the series arrangement direction, and the groove width B3 of the groove roller 6a of the third groove portion 6 is the largest.

一対の溝付けローラ4a、4aは、互いの回転軸の歯車を噛み合わせて反対方向に同期して回転する構造で、その他の一対の溝付けローラ5a、5aと6a、6aも同じ構造になっている。また、上側の溝付けローラ4aと上側の溝付けローラ5aとの間および上側の溝付けローラ5aと上側の溝付けローラ6aとの間にそれぞれ同期歯車を設けて、それぞれが同期して回転する構造としている。これにより、上側の1つの溝付けローラ4aを回転駆動することにより、第1溝付け部4、第2溝付け部5および第3溝付け部6のすべての溝付けローラ4a、5a、6aが同期回転するように構成されている。   The pair of grooving rollers 4a and 4a is configured to mesh with the gears of the rotating shafts and rotate in the opposite direction, and the other pair of grooving rollers 5a, 5a and 6a, 6a have the same structure. ing. In addition, synchronous gears are provided between the upper groove roller 4a and the upper groove roller 5a and between the upper groove roller 5a and the upper groove roller 6a, respectively, and rotate in synchronization with each other. It has a structure. Thereby, all the grooving rollers 4a, 5a, and 6a of the 1st grooving part 4, the 2nd grooving part 5, and the 3rd grooving part 6 are rotated by driving one upper grooving roller 4a. It is configured to rotate synchronously.

また、この形成装置1に隣接して図7に例示する圧着ユニット11が設置されている。この圧着ユニット11は圧着ローラ12を有し、コード入りゴム部材Mを巻付ける巻付けドラム13の周面に対して近接離反移動し、かつドラム軸方向に移動するように構成されている。この圧着ユニット11と巻付けドラム13は、形成装置1と独立別個に配置してもよく、形成装置1と直結して配置するようにしてもよい。   Further, a pressure bonding unit 11 illustrated in FIG. 7 is installed adjacent to the forming apparatus 1. The pressure-bonding unit 11 includes a pressure-bonding roller 12 and is configured to move close to and away from the peripheral surface of the winding drum 13 around which the corded rubber member M is wound and to move in the drum axial direction. The crimping unit 11 and the winding drum 13 may be arranged separately from the forming apparatus 1 or may be arranged directly connected to the forming apparatus 1.

次に、この形成装置1を用いた本発明のコード入りゴム部材の接合端部の形成方法を説明する。   Next, the formation method of the joining end part of the rubber member with a cord of the present invention using this forming device 1 is explained.

図1、2に例示するように、未加硫ゴムRに複数のコードSを所定ピッチで並列したコード入り部材Mを形成装置1の載置板2に載置し、そのコード並列方向端部M1を載置板2の一端部から突出させる。載置板2の他端部側表面に位置決めガイド10を突設し、この位置決めガイド10にコード入り部材Mの他方のコード並列方向端部M2を当接させて一方のコード並列方向端部M1を所定幅だけ突出させるようにするとよい。位置決めガイド10は例えば、溝付けユニット3に対して近接離反するように可動式の構成にする。   As illustrated in FIGS. 1 and 2, a cord-containing member M in which a plurality of cords S are juxtaposed at a predetermined pitch on an unvulcanized rubber R is placed on the placement plate 2 of the forming apparatus 1, and the end portion in the cord parallel direction M1 is projected from one end of the mounting plate 2. A positioning guide 10 protrudes from the other end side surface of the mounting plate 2, and the other cord parallel direction end M2 of the cord-containing member M is brought into contact with the positioning guide 10 so that one cord parallel direction end M1. It is advisable to make the protrusion protrude by a predetermined width. For example, the positioning guide 10 is configured to be movable so as to be close to and away from the grooving unit 3.

図3〜5に例示するように、載置板2の一端部から突出したコード並列方向端部M1の最も端部側のコードSとコードSとの間を上下から一対の溝付けローラ4a、4aで挟んだ状態にし、同様に、このコードSとコードSとの間を上下から他の一対の溝付けローラ5a、5aおよび6a、6aとで挟んだ状態にする。   As illustrated in FIGS. 3 to 5, a pair of grooved rollers 4 a from above and below between the cord S and the cord S on the end side of the cord parallel direction end M <b> 1 protruding from one end of the mounting plate 2, Similarly, the cord S and the cord S are sandwiched between the other pair of grooved rollers 5a, 5a and 6a, 6a.

このように、それぞれの溝付け部4、5、6の一対の溝付けローラ4a、5a、6aによりコード並列方向端部M1のコードSとコードSの間をコード入りゴム部材Mの厚さ方向に挟んだ状態で、これら溝付けローラ4a、5a、6aを回転駆動して溝付けユニット3を第1溝付け部4が先頭になるようにコード延設方向に移動させる。これにより、コードSとコードSの間で、順に、第1溝付けローラ4a、第2溝付けローラ5a、第3溝付けローラ6aがコード延設方向に押圧状態で転動してコードSとコードSの間の間隔が徐々に広げられるとともに、コードSとコードSの間の未加硫ゴムRのゴム厚が薄くなって、図6に例示するような接続端部Jが形成される。この接続端部JのコードSとコードSとの間隔は、当初コードSが並列していた所定ピッチの2倍程度の間隔となる。   Thus, the thickness direction of the rubber member M with the cord between the cord S and the cord S of the cord parallel direction end portion M1 by the pair of grooving rollers 4a, 5a, 6a of the respective grooving portions 4, 5, 6 The grooved rollers 4a, 5a, 6a are rotationally driven while being sandwiched between them, and the grooved unit 3 is moved in the cord extending direction so that the first grooved portion 4 is at the head. Thereby, between the cord S and the cord S, the first grooving roller 4a, the second grooving roller 5a, and the third grooving roller 6a are rolled in a pressed state in the cord extending direction, While the space | interval between the cords S is gradually extended, the rubber | gum thickness of the unvulcanized rubber R between the cords S and S becomes thin, and the connection edge part J which is illustrated in FIG. 6 is formed. The distance between the cord S and the cord S at the connection end J is about twice as long as a predetermined pitch at which the cord S was originally arranged in parallel.

この方法では、溝付け幅が小さい順にそれぞれの一対の溝付けローラ4a、5a、6aを転動するので、コードSとコードSの間の未加硫ゴムRが一度に過剰な変形、変動をせず、コードS間の間隔を徐々に拡大することができる。そのため、ばらつきなく設定どおりにコードS間の間隔を広げた接合端部Jを安定して形成することが可能になる。また、溝付けローラ4a、5a、6aが転動することにより、コードSが若干蛇行している場合であってもコードSを直線状に矯正して蛇行を抑えた接合端部Jを形成することができる。   In this method, each pair of grooved rollers 4a, 5a, 6a rolls in ascending order of the groove width, so that the unvulcanized rubber R between the cords S and S undergoes excessive deformation and fluctuation at a time. Without this, the interval between the codes S can be gradually increased. Therefore, it is possible to stably form the joint end J in which the interval between the cords S is increased as set without variation. Further, by rolling the grooving rollers 4a, 5a, and 6a, even if the cord S is meandering slightly, the cord S is straightened to form a joint end J that suppresses meandering. be able to.

3つの溝付け部4、5、6とコード入りゴム部材Mとは、相対的にコード延設方向に移動して溝付けローラ4a、5a、6aが転動できるようにすればよく、例えば、溝付け部4、5、6を固定して、載置台2やコード入りゴム部材Mを移動させることもできる。   The three grooved portions 4, 5, 6 and the corded rubber member M may be moved relative to each other in the cord extending direction so that the grooved rollers 4a, 5a, 6a can roll. It is also possible to move the mounting table 2 and the corded rubber member M by fixing the grooved portions 4, 5 and 6.

本発明のコード入りゴム部材Mの接合方法は図6に例示するように、上記のように形成した接合端部J、Jどうしをオーバーラップさせ、一方の接合端部JのコードSが他方の接合端部JのコードSとコードSとの間に位置するようにセットした後に、これら接合端部J、Jを圧着することにより行なう。具体的には、図7に例示するように巻付けドラム13の周長に合わせた所定の長さに切断したコード入りゴム部材Mを、巻付けドラム13の外周に巻付けて接合端部J、Jどうしをオーバーラップさせ、一方の接合端部JのコードSが他方の接合端部JのコードSとコードSとの間に位置するようにセットする。互いの接合端部J、JはコードSとコードSの間の間隔は安定してばらつきなく拡大されているで、容易に互いのコードS、Sが入り込むようにセットすることができる。   As illustrated in FIG. 6, the joining method of the rubber member M with cord of the present invention overlaps the joining ends J and J formed as described above, and the cord S of one joining end J is the other. After setting so as to be positioned between the cord S and the cord S of the joint end portion J, the joint end portions J and J are crimped. Specifically, as illustrated in FIG. 7, a corded rubber member M cut to a predetermined length corresponding to the circumferential length of the winding drum 13 is wound around the outer periphery of the winding drum 13 to join the joint end J , J are overlapped and set so that the cord S of one joint end J is positioned between the cord S and the cord S of the other joint end J. The joint ends J, J of each other have the gap between the cord S and the cord S stably expanded without variation, and can be easily set so that the cords S, S enter each other.

このように接合端部J、Jどうしをオーバーラップさせた状態で、このオーバーラップ部の上に圧着ユニット11の圧着ローラ12を押付けながら、この圧着ローラ12をコードSの延設方向に転動させる。これにより、コード入りゴム部材Mは、互いの接合端部J、JのコードS、Sを相手側のコードS間に入り込ませるように圧着されて、図8に例示するように所定ピッチの並列状態で段差なく接合され、コード入りゴム部材Mが環状に形成される。   In this state where the joining ends J and J are overlapped with each other, the pressure roller 12 of the pressure unit 11 is pressed on the overlap portion and the pressure roller 12 is rolled in the extending direction of the cord S. Let As a result, the corded rubber member M is crimped so that the cords S and S of the joint ends J and J enter between the cords S on the other side, and parallel with a predetermined pitch as illustrated in FIG. The rubber member M with cord is formed in an annular shape without being stepped.

このように本発明の形成装置1を用いて、コード入りゴム部材Mのそれぞれのコード並列方向端部M1、M1に接合端部J、Jを形成しておけば、上記のように圧着するだけで、コード入りゴム部材Mのコード並列方向端部M1、M1どうしでコードSを所定ピッチの並列状態にして段差なく接合することができる。尚、圧着ユニット11は実施形態に例示した構造に限定されず、接合端部J、Jどうしのオーバーラップ部を圧着できるものであればよい。   In this way, if the joining end portions J and J are formed at the cord parallel direction ends M1 and M1 of the corded rubber member M using the forming apparatus 1 of the present invention, only crimping is performed as described above. Thus, the cords S in the cord parallel direction ends M1 and M1 of the corded rubber member M can be joined in a parallel state without any step. In addition, the crimping | compression-bonding unit 11 is not limited to the structure illustrated in embodiment, What is necessary is just to be able to crimp | bond the overlap part of joining edge part J and J. FIG.

本発明をタイヤの製造に適用すれば、複数のスチールコード等のコードSを所定ピッチで未加硫ゴムRに並列したカーカス材の接合端部どうしをコードSの所定ピッチを乱さずに段差なく接合できる。したがって、このように接合したカーカス材を用いれば、タイヤのユニフォミティ等の品質を向上させることが可能になる。   When the present invention is applied to the manufacture of tires, there is no step between the joining ends of the carcass material in which the cords S such as a plurality of steel cords are parallel to the unvulcanized rubber R at a predetermined pitch without disturbing the predetermined pitch of the cord S. Can be joined. Therefore, if the carcass material joined in this way is used, the quality of tire uniformity and the like can be improved.

上記の実施形態では、3つの溝付け部4、5、6を溝付けユニット3に直列に配置しているが、配置数はこれに限定されず、コード入りゴム部材Mのスペック等に応じて適した複数に設定すればよい。また、それぞれの溝付け部4、5、6をユニット化せずに独立別個に設けることもできるが、ユニット化すると形成装置1の構造を簡素化しやすく、接続端部Jを形成する際のコード入りゴム部材Mのセッティングも容易に行なうことができる。また、溝付けローラ4a、5a、6aの溝付け幅B1、B2、B3は、転動方向先頭側から小さい順になるようにして適宜設定する。それぞれの溝付けローラ4a、5a、6aは同期回転させずに独立して回転するように構成してもよい。   In the above embodiment, the three grooving portions 4, 5, 6 are arranged in series with the grooving unit 3, but the number of arrangements is not limited to this, and according to the specifications of the corded rubber member M, etc. A suitable number may be set. Each grooved portion 4, 5, 6 can also be provided independently without being unitized, but when unitized, the structure of the forming apparatus 1 can be easily simplified, and the cord for forming the connecting end J The setting of the rubber member M can be easily performed. Further, the groove widths B1, B2, and B3 of the groove rollers 4a, 5a, and 6a are appropriately set so as to be in ascending order from the leading side in the rolling direction. Each of the grooving rollers 4a, 5a, and 6a may be configured to rotate independently without rotating synchronously.

また、コードSとコードSの間の間隔を広げる際に、そのコードSとコードSの間の溝深さを徐々に深くするようにして接続端部Jを形成することもできる。そのために、それぞれの溝付けローラ4a、5a、6aの回転軸が同一レベル(高さ)にある場合には、溝付けローラ4a、5a、6aの外径を直列の配置方向で順次大きくなるように設定する。或いは、それぞれの溝付けローラ4a、5a、6aの外径が同じ場合には、対向するそれぞれの一対の溝付けローラの回転中心の間隔を直列の配置方向で順次小さくなるように設定する。例えば、一対の溝付けローラ4a、4aの回転中心どうしの間隔よりも、一対の溝付けローラ5a、5aの回転中心どうしの間隔を小さくし、さらに一対の溝付けローラ6a、6aの回転中心どうしの間隔を小さく設定する。   Further, when the interval between the cord S and the cord S is increased, the connection end portion J can be formed so that the groove depth between the cord S and the cord S is gradually increased. Therefore, when the rotating shafts of the respective grooving rollers 4a, 5a, 6a are at the same level (height), the outer diameters of the grooving rollers 4a, 5a, 6a are sequentially increased in the serial arrangement direction. Set to. Alternatively, when the outer diameters of the respective grooving rollers 4a, 5a, 6a are the same, the interval between the rotation centers of the respective pair of grooving rollers facing each other is set so as to be sequentially reduced in the serial arrangement direction. For example, the distance between the rotation centers of the pair of groove rollers 5a and 5a is made smaller than the distance between the rotation centers of the pair of groove rollers 4a and 4a, and the rotation centers of the pair of groove rollers 6a and 6a are further separated. Set a smaller interval.

接合端部Jは、コード入りゴム部材Mのコード並列方向端部M1の最も端部側のコードSとコードSとの間だけでなく、最も端部側のコードSから隣接する複数のコードSに渡る範囲に形成することもできる。このように接合端部Jの幅を広くすると、一段と安定した接合強度を得やすくなる。   The joining end portion J is not only between the cord S and the cord S on the end side of the cord parallel direction end portion M1 of the corded rubber member M, but also a plurality of cords S adjacent to the end portion side cord S. It is also possible to form in a range over the range. Thus, when the width of the joint end portion J is increased, it becomes easier to obtain a more stable joint strength.

尚、上記した溝付け部4、5、6の配置数やユニット化、溝付けローラ4a、5a、6aの溝付け幅の設定やそれぞれの溝付けローラ4a、5a、6aの回転機構、コードSとコードSの間の間隔を広げる際に、そのコードSとコードSの間の溝深さを徐々に深くするようにして接続端部Jを形成することや、接合端部Jの幅を広くすることは、後述する別の実施形態にも同様に当てはまることである。   The number of the grooved portions 4, 5 and 6 arranged as described above, unitization, the setting of the grooved width of the grooved rollers 4a, 5a and 6a, the rotation mechanism of each grooved roller 4a, 5a and 6a, and the code S When the gap between the cord S and the cord S is increased, the connecting end portion J is formed by gradually increasing the groove depth between the cord S and the cord S, or the width of the joining end portion J is widened. This is also true for other embodiments described below.

図9、10に形成装置1の別の実施形態を例示する。この形成装置1は、図1、2に例示した形成装置1と基本的な構造は同じであるので、主に相違点を説明する。   9 and 10 illustrate another embodiment of the forming apparatus 1. Since the basic structure of the forming apparatus 1 is the same as that of the forming apparatus 1 illustrated in FIGS. 1 and 2, differences will be mainly described.

この形成装置1は、1つのセンター溝付け部7と3つの溝付け部4、5、6とを直列に配置した溝付けユニット3を有し、溝付けユニット3の幅方向両側には載置板2、2が配置されている。この載置板2、2の間を溝付けユニット3が移動可能に構成されている。   This forming apparatus 1 has a grooved unit 3 in which one center grooved portion 7 and three grooved portions 4, 5, 6 are arranged in series, and is placed on both sides in the width direction of the grooved unit 3. Plates 2 and 2 are arranged. The grooving unit 3 is configured to be movable between the mounting plates 2 and 2.

センター溝付け部7は、図11に例示するように周面を対向させた一対の第1センターローラ8a、8aにより構成されている。第1溝付け部4は、図12に例示するように周面を対向させた一対の第2センターローラ8b、8bを有し、この一対の第2センターローラ8b、8bの両側に第1溝付けローラ4a、4aを一体的に設け、これら第1溝付けローラ4a、4aも対となる第1溝付けローラ4a、4aと周面を対向させた構造になっている。第2溝付け部5は、図13に例示するように第1溝付け部4と同様の構造となっており、一対の第3センターローラ8c、8cと、この一対の第3センターローラ8c、8cの両側に第2溝付けローラ5a、5aを一体的に設けている。   The center grooving portion 7 is configured by a pair of first center rollers 8a and 8a having circumferential surfaces opposed to each other as illustrated in FIG. The first grooved portion 4 has a pair of second center rollers 8b, 8b whose peripheral surfaces are opposed to each other as illustrated in FIG. 12, and the first grooves are formed on both sides of the pair of second center rollers 8b, 8b. The grooving rollers 4a and 4a are integrally provided, and the first grooving rollers 4a and 4a are also configured to be opposed to the first grooving rollers 4a and 4a that form a pair. As illustrated in FIG. 13, the second grooved portion 5 has the same structure as the first grooved portion 4. The pair of third center rollers 8 c and 8 c and the pair of third center rollers 8 c, Second grooving rollers 5a and 5a are integrally provided on both sides of 8c.

第3溝付け部6は、図14例示するように周面を対向させた一対のカッターローラ16、16を有し、この一対のカッターローラ16、16の両側には、第3溝付けローラ6a、6aを一体的に設け、これら第3溝付けローラ6a、6aは対となる第3溝付けローラ6a、6aと周面を対向させた構造になっている。   The third grooved portion 6 has a pair of cutter rollers 16 and 16 whose peripheral surfaces are opposed to each other as illustrated in FIG. 14, and a third grooved roller 6 a is provided on both sides of the pair of cutter rollers 16 and 16. , 6a are integrally provided, and the third grooving rollers 6a, 6a have a structure in which the peripheral surfaces of the third grooving rollers 6a, 6a are opposed to each other.

それぞれの溝付けローラ4a、5a、6aの溝付け幅は図12〜14に例示するようにB4、B5、B6に設定され、直列の配置で小さい順になっており、第3溝付け部6の溝付けローラ6aの溝付け幅B6が最も大きくなっている。また、第2センターローラ8bと第3センターローラ8cの溝付け幅は、ほぼ同一で、これらの溝付け幅よりも第1センターローラ8aの溝付け幅は狭くなっている。これらセンターローラ8a、8b、8cの溝付け幅も直列の配置で小さい順に設定してもよい。   The groove width of each groove roller 4a, 5a, 6a is set to B4, B5, B6 as illustrated in FIGS. The groove width B6 of the groove roller 6a is the largest. The groove widths of the second center roller 8b and the third center roller 8c are substantially the same, and the groove width of the first center roller 8a is narrower than these groove widths. The groove widths of the center rollers 8a, 8b, and 8c may also be set in ascending order in series.

次に、この形成装置1を用いた本発明のコード入りゴム部材の接合端部の形成方法を説明する。   Next, the formation method of the joining end part of the rubber member with a cord of the present invention using this forming device 1 is explained.

図9、10に例示するように、未加硫ゴムRに複数のコードSを所定ピッチで並列したコード入り部材Mを、形成装置1の載置板2、2に位置決めガイド10で位置決めして載置する。ここで図11に例示するように、コード入りゴム部材Mの任意の設定した位置のコードS1とコードS1との間を上下からセンター溝付け部7の一対の第1センターローラ8a、8aで挟んだ状態にする。   As illustrated in FIGS. 9 and 10, a cord-containing member M in which a plurality of cords S are juxtaposed on an unvulcanized rubber R at a predetermined pitch is positioned on the mounting plates 2 and 2 of the forming apparatus 1 by a positioning guide 10. Place. Here, as illustrated in FIG. 11, a pair of first center rollers 8a and 8a of the center groove portion 7 is sandwiched between the cord S1 and the cord S1 at an arbitrarily set position of the rubber member M with cord from above and below. Put it in a state.

センター溝付け部7の第1センターローラ8a、8aで挟んだコードS1とコードS1の間は、第1溝付け部4では図12に例示するように、上下から一対の第2センターローラ8b、8bで挟むとともに、このコードS1間の隣りのコードS1とコードS2との間を、第2センターローラ8b、8bの両側の一対の第1溝付けローラ4a、4aで上下から挟んだ状態にする。これと同様に第2溝付け部5では図13に例示するように、コードS1とコードS1との間を上下から一対の第3センターローラ8c、8cで挟むとともに、このコードS1間の隣りのコードS1とコードS2との間を、第3センターローラ8c、8cの両側の一対の第2溝付けローラ5a、5aで上下から挟んだ状態にする。   Between the cords S1 and S1 sandwiched between the first center rollers 8a and 8a of the center groove portion 7, the first groove portion 4 has a pair of second center rollers 8b from above and below as illustrated in FIG. 8b, and between the adjacent cords S1 and S2 between the cords S1 between the pair of first grooving rollers 4a and 4a on both sides of the second center rollers 8b and 8b. . Similarly, in the second grooved portion 5, as illustrated in FIG. 13, the cord S1 and the cord S1 are sandwiched from above and below by a pair of third center rollers 8c and 8c, and adjacent to the cord S1. Between the cord S1 and the cord S2, the pair of second grooving rollers 5a and 5a on both sides of the third center rollers 8c and 8c are sandwiched from above and below.

同様に第3溝付け部6では図14に例示するように、コードS1とコードS1との間を上下から一対のカッターローラ14、14で挟むとともに、このコードS1間の隣りのコードS1とコードS2との間を、カッターローラ14、14の両側の一対の第3溝付けローラ6a、6aで上下から挟んだ状態にする。   Similarly, in the third grooved portion 6, as illustrated in FIG. 14, the cord S1 and the cord S1 are sandwiched from above and below by a pair of cutter rollers 14 and 14, and the adjacent cord S1 and cord between the cord S1 are corded. The space between S2 is sandwiched between the pair of third grooving rollers 6a and 6a on both sides of the cutter rollers 14 and 14 from above and below.

以上のような状態で、センター溝付け部7が先頭側になるように溝付けユニット3をコードSの延設方向に移動させ、センター溝付け部7、第1溝付け部4、第2溝付け部5および第3溝付け部6のそれぞれのローラをコード延設方向に転動させる。   In the state as described above, the groove unit 3 is moved in the extending direction of the cord S so that the center groove portion 7 is on the leading side, and the center groove portion 7, the first groove portion 4, the second groove The rollers of the attaching portion 5 and the third grooved portion 6 are rolled in the cord extending direction.

これにより、中央のコードS1とコードS1の間に順に第1センターローラ8a、第2センターローラ8b、第3センターローラ8c、カッターローラ14が押圧状態で転動し、カッターローラ14によりコードS1とコードS1との間の未加硫ゴムRが切断される。これとともに、コードS1とコードS2の間に順に第1溝付けローラ4a、第2溝付けローラ5a、第3溝付けローラ6aが押圧状態で転動してコードS1とコードS2の間の間隔が徐々に広げられるとともに、コードS1とコードS2の間の未加硫ゴムRのゴム厚が薄くなる。   As a result, the first center roller 8a, the second center roller 8b, the third center roller 8c, and the cutter roller 14 are rolled in order between the central cord S1 and the cord S1, and the cutter roller 14 Unvulcanized rubber R between cord S1 is cut. At the same time, the first grooving roller 4a, the second grooving roller 5a, and the third grooving roller 6a roll in a pressed state in order between the cord S1 and the cord S2, and the interval between the cord S1 and the cord S2 is increased. The rubber thickness of the unvulcanized rubber R between the cord S1 and the cord S2 is gradually reduced while being gradually widened.

第1溝付け部4では、図12に例示するようにコードS1とコードS1の間を第2センターローラ8bが転動するので、第1溝付けローラ4aにより押圧された未加硫ゴムRによってコードS1とコードS1の間が狭められることがない。これと同様に第2溝付け部5、第3溝付け部6でも図13、14に例示するように、それぞれ転動する第3センターローラ8c、カッターローラ14によりコードS1とコードS1の間が狭められることがない。   In the first grooved portion 4, as illustrated in FIG. 12, since the second center roller 8b rolls between the cord S1 and the cord S1, the unvulcanized rubber R pressed by the first grooved roller 4a There is no narrowing between the code S1 and the code S1. Similarly, in the second grooved portion 5 and the third grooved portion 6, as illustrated in FIGS. 13 and 14, the third center roller 8 c and the cutter roller 14 that roll each other cause the gap between the cord S <b> 1 and the cord S <b> 1. There is no narrowing.

この実施形態によれば、溝付けローラ4a、5a、6aの転動により生じる未加硫ゴムRの変動、変形があっても中央のコードS1とコードS1との間の間隔はコードS1間を転動するローラにより保持され、これとともに隣り合うコードS1とコードS2の間隔を徐々にばらつきなく拡大した接合端部を安定して形成することができる。   According to this embodiment, even if there is a variation or deformation of the unvulcanized rubber R caused by the rolling of the grooving rollers 4a, 5a, 6a, the distance between the central cord S1 and the cord S1 is between the cords S1. It is possible to stably form a joining end portion that is held by a roller that rolls and in which the distance between adjacent cords S1 and S2 is gradually increased without variation.

また、図15に例示するような接続端部Jの形成と同時にコード入りゴム部材Mの切断ができるので作業効率が向上し、高い生産性で接合に用いるコード入りゴム部材Mを製造することができる。この接合端部Jの形成とコード入りゴム部材Mの切断は、コード入りゴム部材Mの設定した任意の位置で行なうことができる。   Further, since the corded rubber member M can be cut simultaneously with the formation of the connecting end J as illustrated in FIG. 15, the work efficiency is improved, and the corded rubber member M used for joining can be manufactured with high productivity. it can. The formation of the joining end portion J and the cutting of the corded rubber member M can be performed at an arbitrary position set by the corded rubber member M.

このようにそれぞれのコード並列方向端部M1、M1に接続端部J、Jを形成したコード入りゴム部材Mは、図15に例示するように接合端部J、Jどうしをオーバーラップさせ、一方の接合端部JのコードS1が他方の接合端部JのコードS1とコードS2との間に位置するようにセットして、図7に例示した巻付けドラム11に巻付けた状態で圧着ユニット11等によりオーバーラップ部を圧着する。これにより、コード入りゴム部材Mの接合端部J、JどうしをコードS1、S2を所定ピッチの並列状態にして段差なく接合することができる。   In this way, the corded rubber member M in which the connecting end portions J and J are formed at the end portions M1 and M1 in the cord parallel direction overlaps the joining end portions J and J as illustrated in FIG. The crimping unit is set in such a manner that the cord S1 of the joining end J is positioned between the cord S1 and the cord S2 of the other joining end J and wound around the winding drum 11 illustrated in FIG. The overlap part is crimped by 11 or the like. As a result, the joining ends J and J of the corded rubber member M can be joined to each other without a step by placing the cords S1 and S2 in a parallel state with a predetermined pitch.

溝付けユニット3の移動方向先頭側に配置した一対の第1センターローラ8a、8aは、省略することもできるが、これを設けることにより後に続いて転動する各ローラのぶれを抑制でき、一段と安定した溝付け加工を行なうことができる。また、一対のカッターローラ14、14は、両側に第3溝付けローラ6a、6aを一体的に設けることなく単独で配置することもできる。   The pair of first center rollers 8a, 8a arranged on the leading side in the moving direction of the grooving unit 3 can be omitted, but by providing this, it is possible to suppress shaking of each roller that subsequently rolls, and further Stable grooving can be performed. Moreover, a pair of cutter rollers 14 and 14 can also be arrange | positioned independently, without providing the 3rd groove roller 6a and 6a integrally on both sides.

実施形態では1枚のコード入りゴム部材Mのそれぞれのコード並列方向端部M1、M1に形成した接合端部J、Jどうしを接合するようにしているが、本発明では、別々のコード入りゴム部材M、Mのそれぞれのコード並列方向端部M1、M1に形成した接合端部J、Jどうしを接合することもできる。   In the embodiment, the joining end portions J and J formed at the cord parallel direction ends M1 and M1 of one corded rubber member M are joined to each other. However, in the present invention, separate corded rubbers are used. It is also possible to join the joining ends J, J formed at the cord parallel direction ends M1, M1 of the members M, M, respectively.

本発明の接合端部の形成装置を例示する一部透視側面図である。It is a partial see-through | perspective side view which illustrates the formation apparatus of the junction end part of this invention. 図1の平面図である。It is a top view of FIG. 図1のA−A断面図である。It is AA sectional drawing of FIG. 図1のB−B断面図である。It is BB sectional drawing of FIG. 図1のC−C断面図である。It is CC sectional drawing of FIG. 接合端部を例示する断面図である。It is sectional drawing which illustrates a joining end part. 接合端部どうしの接合方法を例示する斜視図である。It is a perspective view which illustrates the joining method of joining edge parts. 図7の接合方法により接合されたコード入りゴム部材を例示する断面図である。It is sectional drawing which illustrates the rubber member with a cord joined by the joining method of FIG. 接合端部の形成装置の別の実施形態を例示する一部透視側面図である。It is a partially transparent side view which illustrates another embodiment of the formation apparatus of a junction end part. 図9の平面図である。FIG. 10 is a plan view of FIG. 9. 図9のD−D断面図である。It is DD sectional drawing of FIG. 図9のE−E断面図である。It is EE sectional drawing of FIG. 図9のF−F断面図である。It is FF sectional drawing of FIG. 図9のG−G断面図である。It is GG sectional drawing of FIG. 接合端部を例示する断面図である。It is sectional drawing which illustrates a joining end part.

符号の説明Explanation of symbols

1 接合端部の形成装置
2 載置板
3 溝付けユニット
4 第1溝付け部
4a 第1溝付けローラ
5 第2溝付け部
5a 第2溝付けローラ
6 第3溝付け部
6a 第3溝付けローラ
7 センター溝付け部
8a 第1センターローラ
8b 第2センターローラ
8c 第3センターローラ
9 スライド機構
10 位置決めガイド
11 圧着ユニット
12 圧着ローラ
13 巻付けドラム
14 カッターローラ
M コード入りゴム部材
M1、M2 コード並列方向端部
R 未加硫ゴム部
S、S1、S2 コード
J 接続端部
DESCRIPTION OF SYMBOLS 1 Formation apparatus of joining edge part 2 Mounting board 3 Grooving unit 4 1st grooved part
4a 1st grooved roller 5 2nd grooved part
5a Second grooved roller 6 Third grooved portion
6a Third grooved roller 7 Center grooved portion 8a First center roller
8b Second center roller 8c Third center roller 9 Slide mechanism 10 Positioning guide 11 Pressure unit 12 Pressure roller 13 Winding drum 14 Cutter roller M Rubber member with code
M1, M2 Cord parallel direction end R Unvulcanized rubber part S, S1, S2 Code J Connection end

Claims (5)

所定ピッチで複数のコードを並列したコード入りゴム部材のコード並列方向端部どうしでコードを並列状態にして接合するコード入りゴム部材の接合端部の形成方法であって、周面を対向させた一対の溝付けローラからなる溝付け部の複数を、その溝付けローラの溝付け幅が小さい順に、前記コード入りゴム部材のコード延設方向に相対移動させて、それぞれの一対の溝付けローラを、前記コード入りゴム部材のコード並列方向端部のコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させることにより該コード間の間隔を徐々に広げて接合端部を形成するコード入りゴム部材の接合端部の形成方法。   A method for forming a joining end portion of a corded rubber member in which a cord is placed in a juxtaposed state between end portions in a cord parallel direction of corded rubber members in which a plurality of cords are arranged in parallel at a predetermined pitch, with circumferential surfaces facing each other A plurality of grooving portions composed of a pair of grooving rollers are moved relative to each other in the cord extending direction of the corded rubber member in ascending order of the grooving width of the grooving rollers, and each pair of grooving rollers is moved. , By rolling the corded rubber member in the cord extending direction with the corded rubber member sandwiched in the thickness direction between the cords in the cord parallel direction end portions of the corded rubber member, and joining the cords with the cords gradually widened. A method for forming a joining end portion of a corded rubber member for forming an end portion. 所定ピッチで複数のコードを並列したコード入りゴム部材のコード並列方向端部どうしでコードを並列状態にして接合するコード入りゴム部材の接合端部の形成方法であって、周面を対向させた一対のセンターローラと、該一対のセンターローラの両側に設けた周面を対向させた一対の溝付けローラとからなる溝付け部の複数を、その溝付けローラの溝付け幅が小さい順に、前記コード入りゴム部材のコード延設方向に相対移動させて、それぞれの一対のセンターローラを、前記コード入りゴム部材のコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させるとともに、前記それぞれの一対のセンターローラの両側に設けた一対の溝付けローラを、前記それぞれの一対のセンターローラが転動するコード間の隣りのコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させることにより該コード間の間隔を徐々に広げて接合端部を形成するとともに、周面を対向させた一対のカッターローラを、前記それぞれの一対のセンターローラが転動したコード間でコード入りゴム部材を厚さ方向に挟んだ状態でコード延設方向に転動させて、このコード間のゴムを切断するコード入りゴム部材の接合端部の形成方法。   A method for forming a joining end portion of a corded rubber member in which a cord is placed in a juxtaposed state between end portions in a cord parallel direction of corded rubber members in which a plurality of cords are arranged in parallel at a predetermined pitch, with circumferential surfaces facing each other A plurality of grooving portions comprising a pair of center rollers and a pair of grooving rollers facing the circumferential surfaces provided on both sides of the pair of center rollers, in order of increasing the grooving width of the grooving rollers, The pair of center rollers are moved relative to each other in the cord extending direction of the corded rubber member, and the corded rubber member is sandwiched in the thickness direction between the cords of the corded rubber member in the cord extending direction. And a pair of grooved rollers provided on both sides of each of the pair of center rollers are arranged adjacent to each other between the cords on which the pair of center rollers roll. By rolling in the cord extending direction with the rubber member containing the cord sandwiched between the cords in the thickness direction, the gap between the cords is gradually widened to form a joining end, and the peripheral surfaces are made to face each other. A pair of cutter rollers are rolled in the direction of extending the cord with the rubber member containing the cord sandwiched in the thickness direction between the cords in which the respective pair of center rollers are rolled, and the rubber between the cords is cut. A method for forming a joining end of a corded rubber member. 請求項1または2のコード入りゴム部材の接合端部の形成方法により形成された接合端部を有するコード入りゴム部材の接合端部どうしをオーバーラップさせて、一方の接合端部のコードが他方の接合端部のコードの間に位置するようにして圧着するコード入りゴム部材の接合方法。   The joining end portions of the corded rubber member having the joining end portion formed by the method for forming the joining end portion of the corded rubber member according to claim 1 or 2 are overlapped, and the cord of one joining end portion is the other A method for joining a corded rubber member that is crimped so as to be positioned between the cords at the joining end of the cord. 所定ピッチで複数のコードを並列したコード入りゴム部材のコード並列方向端部どうしでコードを並列状態にして接合するコード入りゴム部材の接合端部の形成装置であって、周面を対向させた一対の溝付けローラからなる溝付け部の複数を、その溝付けローラの溝付け幅が小さい順に直列に配置するとともに、前記コード入りゴム部材をそのコード並列方向端部を突出させて載置する載置板を設け、前記直列に配置した複数の溝付け部を、前記載置板に載置したコード入りゴム部材のコード延設方向に相対的に移動可能に構成したコード入りゴム部材の接合端部の形成装置。   A device for forming a joining end of a corded rubber member that joins cords in parallel with each other in the cord parallel direction of corded rubber members in which a plurality of cords are arranged in parallel at a predetermined pitch, with the circumferential surfaces facing each other A plurality of grooving portions including a pair of grooving rollers are arranged in series in ascending order of the grooving width of the grooving rollers, and the corded rubber member is placed with its end in the cord parallel direction protruding. Bonding of corded rubber members provided with a mounting plate and configured so that the plurality of grooved portions arranged in series are relatively movable in the cord extending direction of the corded rubber member mounted on the mounting plate. End forming device. 所定ピッチで複数のコードを並列したコード入りゴム部材のコード並列方向端部どうしでコードを並列状態にして接合するコード入りゴム部材の接合端部の形成装置であって、周面を対向させた一対のセンターローラと該一対のセンターローラの両側に設けた周面を対向させた一対の溝付けローラとからなる溝付け部の複数を、その溝付けローラの溝付け幅が小さい順に直列に配置し、かつ該複数の溝付け部の配列の後側で前記それぞれの一対のセンターローラと直列に、周面を対向させた一対のカッターローラを配置するとともに、前記コード入りゴム部材を載置する載置板を設け、前記直列に配置した複数の溝付け部および一対のカッターローラを、前記載置板に載置したコード入りゴム部材のコード延設方向に相対的に移動可能に構成したコード入りゴム部材の接合端部の形成装置。   A device for forming a joining end of a corded rubber member that joins cords in parallel with each other in the cord parallel direction of corded rubber members in which a plurality of cords are arranged in parallel at a predetermined pitch, with the circumferential surfaces facing each other A plurality of grooving portions comprising a pair of center rollers and a pair of grooving rollers provided on both sides of the pair of center rollers facing each other are arranged in series in ascending order of the grooving width of the grooving rollers. In addition, a pair of cutter rollers having circumferential surfaces facing each other are arranged in series with the pair of center rollers on the rear side of the array of the plurality of grooved portions, and the corded rubber member is placed thereon. A mounting plate is provided, and the plurality of grooved portions arranged in series and the pair of cutter rollers are configured to be relatively movable in the cord extending direction of the cord-containing rubber member placed on the mounting plate. Joint end portion of the forming apparatus of the cords rubber member.
JP2006296548A 2006-10-31 2006-10-31 Method and apparatus for formation of joined end part of cord-including rubber member and method of joining cord-including rubber member Pending JP2008110586A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013073605A1 (en) * 2011-11-15 2013-05-23 株式会社ブリヂストン Method for joining and device for joining rubber members

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2013073605A1 (en) * 2011-11-15 2013-05-23 株式会社ブリヂストン Method for joining and device for joining rubber members
US9676174B2 (en) 2011-11-15 2017-06-13 Bridgestone Corporation Device and method for joining rubber members

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