JP2008105711A - Pallet for disk conveyance - Google Patents

Pallet for disk conveyance Download PDF

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JP2008105711A
JP2008105711A JP2006290724A JP2006290724A JP2008105711A JP 2008105711 A JP2008105711 A JP 2008105711A JP 2006290724 A JP2006290724 A JP 2006290724A JP 2006290724 A JP2006290724 A JP 2006290724A JP 2008105711 A JP2008105711 A JP 2008105711A
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disk
door
disks
accommodated
pallet
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Yuji Baba
勇二 馬場
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Yamato Industry Co Ltd
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Yamato Industry Co Ltd
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  • Packaging For Recording Disks (AREA)
  • Pallets (AREA)
  • Buffer Packaging (AREA)
  • Packaging Of Annular Or Rod-Shaped Articles, Wearing Apparel, Cassettes, Or The Like (AREA)
  • Packaging Frangible Articles (AREA)

Abstract

<P>PROBLEM TO BE SOLVED: To provide a pallet that is used for loading discoidal materials and safely conveying them, and makes it easy to put the disk-shaped materials into the pallet or to take them out of it in a place where they are used. <P>SOLUTION: An upper floor member 1 and a lower floor member 2 are formed by composing floor members. Each of the floor members is obtained by forming in the surface of a floor substrate 56 a plurality of parallel accommodating grooves 3 of a predetermined width D (t<SB>0</SB><D)corresponding to the thickness t<SB>0</SB>of a disk 63 so that the disk 63 can roll (b), (c). Each of the accommodating grooves 3 has a length L that allows the accommodation of at least three disks 63 disposed with their axes oriented in a horizontal direction. Stopper 51 are disposed for restricting the movement of the disks 63 in the accommodating grooves. Each of the stoppers 51 includes connecting members having a cushioning member 54 inserted between the stored disks 63, and an operating mechanism 50 for moving the connecting members 53 upward or downward simultaneously. A door 14 is attached to the entrance/exit 4 of each accommodating groove 3. Thus, the pallet 60 is formed. The door 4 is kept open by an angle θ in an opened state. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、円盤状の材料を積み込み、安全に搬送して、使用場所で、円盤状の材料を容易に出し入れすることができるパレットに関する。   The present invention relates to a pallet on which a disk-shaped material can be loaded, transported safely, and the disk-shaped material can be easily taken in and out at a place of use.

軸を垂直にして収容するタイプでは、多数の円盤状の材料を収容して搬送する場合、台座座上に水平に積み上げて円盤を横に寝かせて、積み上げた円盤の周囲に、移動防止用のポールを立てた発明が提案されている(特許文献1)。この場合、円盤は例えば、ICタグ、ダイオードチップ、抵抗など電子部品や、各種巻き取り用のリールなどを指す。   When storing and transporting a large number of disk-shaped materials with the shaft held vertically, stack the disks horizontally on the pedestal and lay them horizontally to prevent movement around the stacked disks. An invention with a pole has been proposed (Patent Document 1). In this case, the disk refers to, for example, an electronic component such as an IC tag, a diode chip, or a resistor, a reel for various windings, and the like.

また、軸を水平にして収容するタイプでは、円盤状の材料として、タイヤを搬送するコンテナが提案されている。この場合、底枠上にタイヤを収容し、底枠に配置した櫛歯状のホルダーを起伏させて、タイヤの拘束及び拘束の解除をして、タイヤの移動を規制して搬送状態とし、あるいは取り出し可能状態としていた(特許文献2)。
特開平8−324662 特開2001−206468
Further, in the type in which the shaft is accommodated horizontally, a container for conveying tires has been proposed as a disk-shaped material. In this case, the tire is accommodated on the bottom frame, the comb-shaped holder disposed on the bottom frame is raised and lowered, the tire is restrained and released, the movement of the tire is restricted, and the conveyance state is set. It was set as the state which can be taken out (patent document 2).
JP-A-8-324662 JP 2001-206468 A

前記軸を垂直にして、ディスクを平置きするタイプでは、収容個数を多くできるが、最下端に位置するディスクに上方のディスクの重量が作用するので、歪みや破損の原因となっていた。また、異なる種類のディスクを重ねた場合、下側のディスクを取り出すことは困難であった。   In the type in which the axis is set vertically and the disks are laid flat, the number of accommodated disks can be increased, but the weight of the upper disk acts on the disk located at the lowermost end, which causes distortion and breakage. Also, when different types of disks are stacked, it is difficult to take out the lower disk.

また、前記軸を水平にして収容するタイプでは、1つの物品ホルダー(櫛歯格子状)の空所に対して、1つのタイヤしか収容できず、物品の出し入れ方向に対して、1列しかタイヤを収容できず、収容量に制限があった。また、物品ホルダーが、タイヤの転がり防止と列方向のタイヤの干渉防止をかねているため、物品ホルダーを外した場合に、収容したタイヤは安定を欠き、コンテナへの出し入れに支障をきたしていた。また、物品出し入れ方向に対して、2面から収容する場合には、奥行き方向(物品出し入れ方向)に緩衝材が無く、タイヤに傷が付くおそれがあり、また、出し入れ方向が2面となりコンテナに表裏が形成され、作業がし難いおそれがあった。また、物品ホルダーを底枠上に設置したので、底枠の面積を有効に活用できなかった。   Further, in the type in which the shaft is accommodated horizontally, only one tire can be accommodated in a space of one article holder (comb-like lattice shape), and only one row of tires in the direction of taking in / out the article. Could not be accommodated, and there was a limit to the capacity. Further, since the article holder also prevents the rolling of the tire and the interference of the tires in the row direction, when the article holder is removed, the accommodated tire lacks stability and hinders the taking in and out of the container. In addition, when storing from two sides with respect to the article loading / unloading direction, there is no cushioning material in the depth direction (the article loading / unloading direction), and there is a risk of scratching the tire. The front and back sides were formed, and there was a possibility that the operation was difficult. Moreover, since the article holder was installed on the bottom frame, the area of the bottom frame could not be used effectively.

然るに、この発明は、円盤を複数並べられる収容溝を設け、収容した円盤の間に挿入される緩衝材を昇降自在に設置し、出入口に扉を取り付けてパレットを構成したので、前記問題点を解決した。   However, the present invention is provided with a receiving groove in which a plurality of disks are arranged, a cushioning material inserted between the stored disks is installed so as to be movable up and down, and a door is attached to the entrance / exit to configure the pallet. Settled.

即ち、この発明は、円盤を収容する所定巾と長さを有する収容溝を複数並列して形成した床部材と、該床部材に収容した円盤の移動を規制するストッパーを配置してなり、以下のような特徴としたことを特徴とする円盤搬送用のパレットである。
(1) 前記収容溝は、前記円盤の厚さに応じた巾を有し、軸を水平にした前記円盤が転がるようにして収容できる構造とすると共に、前記収容溝は、少なくとも3つの円盤を収容できる長さとする。
(2) 前記ストッパーは、前記収容溝に配置される各円盤の間に、上方又は下方から挿入される緩衝材を昇降自在に配置し、前記各緩衝材を連結して同時に昇降させる操作部材とから構成する。
(3) 前記床部材で、前記収容溝の端縁側を出入口として、該出入口に扉を取り付けてなり、
(4)前記扉は下端を前記床部材側に位置させて開閉軸を設け、前記扉は開状態で、上端側を前記出入口から離れるように所定角度だけ傾斜を保持できるように取り付けた。
That is, the present invention comprises a floor member in which a plurality of receiving grooves having a predetermined width and length for receiving a disk are formed in parallel, and a stopper for restricting the movement of the disk accommodated in the floor member. This is a pallet for transporting a disk characterized by the following features.
(1) The receiving groove has a width corresponding to the thickness of the disk, and has a structure in which the disk with a horizontal axis can be stored so as to roll, and the receiving groove includes at least three disks. It shall be a length that can be accommodated.
(2) The stopper is disposed between the disks arranged in the receiving groove so that a cushioning material inserted from above or below can be moved up and down, and an operation member for connecting and lifting the cushioning materials at the same time. Consists of.
(3) In the floor member, with the edge side of the receiving groove as an entrance and exit, a door is attached to the entrance and exit,
(4) The door is provided with an opening / closing shaft with its lower end positioned on the floor member side, and the door is attached in an open state so that the upper end side can be inclined at a predetermined angle so as to be separated from the doorway.

また、前記において、ストッパーを以下のように構成したことを特徴とする円盤搬送用のパレットである。
(1) 操作部材は、1つの収容溝内に収容する円盤の間隙に対応させて、少なくとも2つの操作部材を並べて配置した。
(2) 前記各操作部材は、上片と下片とを中間部軸で回動自在に連結してなり、前記上片の上端部軸を収容庫のいずれかの位置に回動自在に取付けた。
(3) 前記各操作部材の前記中間部軸を上昇降部材で連結し、前記下片の下端部軸を下昇降部材で連結し、前記上昇降部材に操作用の握り手を取付け、前記下昇降部材に、前記円盤の間隙に挿入される緩衝材を取り付けた。
Also, in the above, the disk transport pallet is characterized in that the stopper is configured as follows.
(1) At least two operation members are arranged side by side so as to correspond to the gap between the disks accommodated in one accommodation groove.
(2) Each of the operation members is configured such that the upper piece and the lower piece are rotatably connected by an intermediate shaft, and the upper end shaft of the upper piece is rotatably attached to any position of the storage. It was.
(3) The intermediate shaft of each operation member is connected by an upper elevating member, the lower end shaft of the lower piece is connected by a lower elevating member, an operation grip is attached to the upper elevating member, and the lower A cushioning material to be inserted into the gap between the disks was attached to the elevating member.

また、前記において、扉を以下のように構成したことを特徴とする請求項1記載の円盤搬送用のパレットである。
(1) 前記扉は並列した横桟材を有する格子構造とする。
(2) 前記横桟材の間隙を、収容するディスクの直径より小径として、かつディスクが隣接する横桟材間に当接した際に、ディスクの外周が前記横桟材の外縁より突出しないように形成した。
(3) 前記隣接する溝の間に、溝方向の保護部材を配置する。
(4) 前記扉を開いた際に、「最下端に位置する桟材」と「前記収容溝の扉側の端縁」との水平距離X、及び「最下端に位置する桟材」と「保護部材の扉側の端縁」との水平距離Xを、いずれも収容する円盤の外径Dの「2分の1」より小さく形成した。
The pallet for transporting a disk according to claim 1, wherein the door is configured as follows.
(1) The doors have a lattice structure with side bars arranged side by side.
(2) When the gap between the horizontal bars is made smaller than the diameter of the disc to be accommodated and the disk abuts between adjacent horizontal bars, the outer periphery of the disk does not protrude from the outer edge of the horizontal bar. Formed.
(3) A protective member in the groove direction is disposed between the adjacent grooves.
(4) When the door is opened, the horizontal distance X 1 between the “bar material positioned at the lowermost end” and the “edge on the door side of the receiving groove” and the “bar material positioned at the lowermost end” the horizontal distance X 2 between the "edge of the door side of the protective member" were all smaller than the "one-half" of the outer diameter D 0 of the disk to be accommodated.

前記における円盤状の材料とは、製品又は製品用の部品であって、例えば、磁気円盤、光学円盤、各種リールなどのデータ保存用の円盤、車両用のタイヤ、車両用のブレーキディスクなどに使用する物を指す。   The disk-shaped material in the above is a product or a part for a product, and is used for, for example, a magnetic disk, an optical disk, a disk for storing data such as various reels, a vehicle tire, a vehicle brake disk, etc. It points to the thing to do.

また、前記における同時に昇降させるとは、全体が同時に昇降する場合、出入口から奥側が連続して昇降して、操作時に全体として同時に昇降する場合のいずれの機構であっても良い。   Further, the simultaneous raising and lowering in the above may be any mechanism in which the entire side is raised and lowered at the same time, the back side is continuously raised and lowered from the entrance, and the whole is simultaneously raised and lowered during operation.

軸を水平にして転がるように少なくとも3つの円盤を収容できるように収容溝を構成したので、円盤に負荷を与えることなく、大量の円盤を収容することができる。   Since the accommodation groove is configured to accommodate at least three disks so as to roll with the shaft horizontal, a large amount of disks can be accommodated without applying a load to the disks.

また、ストッパーに、円盤間の間隙に上方から挿入される緩衝材を配置したので、一度の下降操作で、収容溝内の円盤の移動を規制して、搬送状態とすることができる。また、一度の上昇操作で、収容溝内の円盤の規制を解除して、出し入れ状態とすることができる。従って、円盤を積み込み及び取り出す作業を確実かつ簡略化できる効果がある。   In addition, since the cushioning material inserted from above is disposed in the gap between the disks, the stopper can restrict the movement of the disk in the receiving groove and can be brought into the conveying state by a single lowering operation. In addition, it is possible to release the restriction of the disk in the housing groove and to put it in and out by a single raising operation. Therefore, there is an effect that the work of loading and unloading the disk can be surely and simplified.

また、扉を、開閉軸周りに回転自在で、かつ傾斜を保持できるように取り付けたので、閉状態では出入口を塞ぎ、開状態でも円盤の飛び出しを防ぎ、かつ斜め上方への円盤の移動で収容庫から効率良く円盤を取り出すことができる効果がある。   In addition, the door is mounted so that it can rotate around the opening and closing axis and maintain its inclination, so the doorway is closed in the closed state, the disk is prevented from popping out in the open state, and the disk is accommodated by moving the disk diagonally upward. There is an effect that the disk can be efficiently taken out from the storage.

床用基板56上に、円盤63の厚さtに応じた所定巾Dを有し(t<D)、円盤63が転がるように収容できる収容溝3、3を複数並列して形成して床板(床部材)を構成し、上床板(床部材)1、下床板(床部材)2とする(図1(b)(c)、図8、図9)。収容溝3は、軸を水平にした円盤63、63が、少なくとも3つの収容できるような長さLを有する。 On the floor board 56 has a predetermined width D corresponding to the thickness t 0 of the disc 63 (t 0 <D), the receiving groove 3, 3 can be accommodated as a disk 63 rolls to form a plurality in parallel The floor board (floor member) is configured as an upper floor board (floor member) 1 and a lower floor board (floor member) 2 (FIGS. 1B, 1C, 8 and 9). The housing groove 3 has a length L such that at least three disks 63, 63 whose axes are horizontal can be housed.

上床板2の下面に、下床板側の収容溝3、3に対応して、収容溝3、3上の円盤63、63の移動を規制するストッパー51を配置する。ストッパーは、収容溝3、3に配置される各円盤63、63の間に、上方から挿入される緩衝材54、54を有する連結部材53、53と、連結部材53、53を同時に昇降させる操作機構50(操作部材)とから構成する(図2〜図4)。また、上床板2の上方に天板9を配置し、上床板2の収容溝3、3に対応したストッパー51を天板9の下面9aに同様に取り付ける。   A stopper 51 that restricts the movement of the disks 63 and 63 on the receiving grooves 3 and 3 is disposed on the lower surface of the upper floor plate 2 so as to correspond to the receiving grooves 3 and 3 on the lower floor plate side. The stopper is configured to simultaneously lift and lower the connecting members 53 and 53 having the cushioning materials 54 and 54 inserted from above between the disks 63 and 63 disposed in the receiving grooves 3 and 3. The mechanism 50 (operation member) is comprised (FIGS. 2-4). Further, the top plate 9 is disposed above the upper floor plate 2, and the stoppers 51 corresponding to the receiving grooves 3 and 3 of the upper floor plate 2 are similarly attached to the lower surface 9 a of the top plate 9.

上下床板1、2で、収容溝3の端縁側を出入口4として、出入口4に扉14を取り付ける。扉は下端を上下床板1、2側に位置させて回転軸(開閉軸)11を設け、扉4は開状態で、上端側を出入口4から離れるように所定角度θだけ傾斜を保持できるように取り付ける(図10〜図12)。   The door 14 is attached to the entrance / exit 4 with the upper and lower floor plates 1 and 2, with the edge side of the housing groove 3 as the entrance / exit 4. The door is provided with a rotating shaft (opening / closing shaft) 11 with the lower end positioned on the upper and lower floor plates 1 and 2 side, and the door 4 is in an open state so that the upper end side can be held at a predetermined angle θ so as to be separated from the entrance / exit 4. Attach (FIGS. 10 to 12).

以上のようにして、円盤63、63を収容するパレット60を構成する(図1(a)(b)(c))。   The pallet 60 which accommodates the disks 63 and 63 is comprised as mentioned above (FIG. 1 (a) (b) (c)).

この発明の実施例を説明する。ここでは、厚さt、直径Dの円盤(車両のブレーキ用のディスク円盤)を収容する場合で、収容庫を上下2層に形成した実施例である。 An embodiment of the present invention will be described. Here, in the case where a disk having a thickness t 0 and a diameter D 0 (a disk disk for a vehicle brake) is accommodated, the container is formed in two upper and lower layers.

[1] [1]

床板用基板56に所定巾D、所定長さLの収容溝3、3を並列して、8本形成する。収容溝3の巾Dは収容する円盤の厚さtに対応して形成し、t<D となるように形成し、収容溝3内で円盤が転がることができるように形成する(図1(a)(c)、図8、図9)。 Eight receiving grooves 3 and 3 having a predetermined width D 1 and a predetermined length L 1 are formed in parallel on the floor board substrate 56. The width D 1 of the receiving groove 3 is formed corresponding to the thickness t 0 of the receiving disk and is formed so as to satisfy t 0 <D so that the disk can roll in the receiving groove 3 ( FIG. 1 (a) (c), FIG. 8, FIG. 9).

また、収容溝3の長さLは、軸64を水平に配置した円盤を4つ収容できるように形成し、即ち、
L>4×D
となるように形成されている(図1(b)(c))。
In addition, the length L of the receiving groove 3 is formed so as to be able to receive four disks in which the shafts 64 are horizontally arranged, that is,
L> 4 × D
(FIGS. 1B and 1C).

また、隣接する収容溝3、3に収容した円盤63、63の側面が当たらないように、床板用基板56の上面で、収容溝3、3の間に、収容溝3のほぼ全長に亘る保護部材5を取り付ける(図1)。保護部材5は、水平材料の両端部を下方に屈曲して垂直材料を形成して構成し、少なくとも水平材料及び垂直材料の表面を樹脂材料(例えば、ポリプロピレン製)で被覆する。保護部材5に使用する樹脂材料は、円盤63の側面が触れても傷が付かない材料を採用する。また、保護部材5自体を樹脂材料から構成することもできる。   In addition, on the upper surface of the floor board substrate 56, between the receiving grooves 3 and 3, the protection over almost the entire length of the receiving groove 3 is made so that the side surfaces of the disks 63 and 63 received in the adjacent receiving grooves 3 and 3 do not hit. The member 5 is attached (FIG. 1). The protection member 5 is formed by bending both ends of the horizontal material downward to form a vertical material, and covers at least the surface of the horizontal material and the vertical material with a resin material (for example, made of polypropylene). The resin material used for the protective member 5 is a material that is not damaged even when the side surface of the disk 63 is touched. Further, the protective member 5 itself can be made of a resin material.

また、前記における収容溝3は、断面V字状で、底を直角に形成し、表面を樹脂材料(例えば、ポリプロピレン製)からなる円盤保護材66で被覆してある(図1(c)、図9)。以上のようにして床板を構成し、上床板1、下床板2とする(図1(b)(c)、図8、図9)。円盤保護部材66に使用する樹脂材料は、ポリプロピレン他各種ゴム材、エラストマー材など、円盤63の円周面が触れても傷が付かない材料を採用する。また、収容溝3自体を樹脂材料から構成することもできる。   The housing groove 3 has a V-shaped cross section, a bottom formed at a right angle, and a surface covered with a disk protective material 66 made of a resin material (for example, polypropylene) (FIG. 1 (c), FIG. 9). A floor board is comprised as mentioned above, and it is set as the upper floor board 1 and the lower floor board 2 (FIG.1 (b) (c), FIG.8, FIG.9). The resin material used for the disk protection member 66 is a material that does not get scratched even when the circumferential surface of the disk 63 is touched, such as polypropylene, various rubber materials, and elastomer materials. In addition, the housing groove 3 itself can be made of a resin material.

[2] [2]

前記のように形成した下床板2と上床板1とを所定高さHだけ離して、上下に配置し、両床板1、2の四隅に支柱6、7を立設し、支柱6、7と上下床板1、2とを固定する。また、上床板1の上方に高さH1だけ離して、天板9を配置して、天板9の四隅も支柱6、7の上端に固定する。支柱6、7は、出入口側の支柱を支柱6とし、奥側の支柱を支柱7とする(図1)。   The lower floor board 2 and the upper floor board 1 formed as described above are separated from each other by a predetermined height H, arranged vertically, and the columns 6 and 7 are erected at the four corners of both floor plates 1 and 2. The upper and lower floor boards 1 and 2 are fixed. Further, the top plate 9 is disposed above the upper floor plate 1 by a height H 1, and the four corners of the top plate 9 are also fixed to the upper ends of the columns 6 and 7. As for the columns 6 and 7, the column on the entrance / exit side is the column 6 and the column on the back side is the column 7 (FIG. 1).

[3] [3]

上下床板1、2の収容溝3の一端縁を出入口4として、下床板1、上床板2の出入口側に夫々扉14、14を配置する(図1)。扉14は出入口側の支柱6、6の外面6aに配置され、出入口側の支柱6、6で、上床板付1近及び下床板2付近に、扉14を回転する軸となる回動軸11を取付ける。また、出入口側の支柱6の外面6aで、回動軸11の上方に、閉じた扉14を保持する係止受け12を取り付ける(図1、図9)。   One end edge of the housing groove 3 of the upper and lower floor boards 1 and 2 is used as an entrance / exit 4, and doors 14 and 14 are arranged on the entrance / exit side of the lower floor board 1 and the upper floor board 2, respectively (FIG. 1). The door 14 is disposed on the outer surface 6a of the support columns 6 and 6 on the entrance / exit side, and the support shafts 6 and 6 on the entrance / exit side are provided with a rotation shaft 11 that serves as an axis for rotating the door 14 near the upper floor plate 1 and the lower floor plate 2. Install. Moreover, the latching receptacle 12 holding the closed door 14 is attached above the rotating shaft 11 on the outer surface 6a of the column 6 on the entrance side (FIGS. 1 and 9).

扉14は、支柱6、6に対応した位置に、扉支柱15、15を夫々配置して、扉支柱間15、15間に横桟材20A、20B、20Cの両端を固定して構成する。また、扉支柱15、横桟材20A、20C間に、補強やネームプレート取付のために、補助的な桟材21、21を取り付けてある。
扉支柱15の下端部16、即ち扉14の両端部(収容溝3の巾方向)で下端部に、回動軸11を挿入する縦長孔18を形成する。扉支柱15の下縁、即ち扉14の下縁(縦長孔18の下方)に傾斜面17を形成する。傾斜面17は鉛直と角度θとなるように形成され、扉14の開く角度が鉛直に対してθ(ここでは、θ=55°)となるように設定される。扉支柱15、15の下端部16、16の間には桟材20、21が配置されず、扉14の下端部で、傾斜面17を設定した両端部の間に、開口部22が形成される。また、扉支柱15の支柱6側の面15aに、下方に向けた係止突起19を取り付ける。係止突起19は、支柱6の係止受け12に上方から差し込み係止できるように形成する(図10、図11)。
The door 14 is configured by disposing door struts 15 and 15 at positions corresponding to the struts 6 and 6, respectively, and fixing both ends of the horizontal rail members 20A, 20B and 20C between the door struts 15 and 15. In addition, auxiliary crosspieces 21 and 21 are attached between the door column 15 and the horizontal crosspieces 20A and 20C for reinforcement and nameplate attachment.
A vertically long hole 18 for inserting the rotation shaft 11 is formed at the lower end portion of the lower end portion 16 of the door column 15, that is, at both end portions of the door 14 (width direction of the receiving groove 3). An inclined surface 17 is formed on the lower edge of the door column 15, that is, on the lower edge of the door 14 (below the vertically long hole 18). The inclined surface 17 is formed to have an angle θ with respect to the vertical, and the opening angle of the door 14 is set to be θ (here, θ = 55 °) with respect to the vertical. The crosspieces 20 and 21 are not disposed between the lower end portions 16 and 16 of the door columns 15 and 15, and an opening 22 is formed between the lower end portions of the door 14 and the both end portions where the inclined surfaces 17 are set. The Further, a locking projection 19 directed downward is attached to the surface 15 a of the door column 15 on the column 6 side. The locking projection 19 is formed so that it can be inserted and locked to the locking receiver 12 of the column 6 from above (FIGS. 10 and 11).

横桟材20A、20B、20Cは、下から(回転軸11に近い側から)20A、20B、20Cとなっており、開口部22の高さ(回転軸11と横桟材20Aの間隔)を長さLで形成し、横桟材20Aと横桟材20Bとの間隔22AをLで形成し、横桟材20Bと横桟材20Cとの間隔22BをLで形成する(図11)。各開口部22、間隙22A、22Bの長さL、L、Lは、
<R、L<R、L<R
としてあり、かつ、軸を水平にした収容する円盤63の外周側を扉14に当接した際に、開口部22A、間隙22A、22Bから円板63の外周縁が突出しないように形成してある(図12(a)(b))。
The horizontal bars 20A, 20B, and 20C are 20A, 20B, and 20C from the bottom (from the side close to the rotating shaft 11), and the height of the opening 22 (the interval between the rotating shaft 11 and the horizontal bars 20A) is set. formed with a length L 4, a gap 22A between the transverse crosspieces 20A and horizontal crosspieces 20B formed in L 5, the spacing 22B between the lateral crosspieces 20B and horizontal crosspieces 20C formed in L 6 (FIG. 11 ). The lengths L 4 , L 5 , L 6 of each opening 22 and the gaps 22A, 22B are:
L 4 <R 0 , L 5 <R 0 , L 6 <R 0
The outer periphery of the disc 63 is formed so that the outer periphery of the disc 63 does not protrude from the opening 22A and the gaps 22A and 22B when the outer peripheral side of the disc 63 that accommodates the shaft is in contact with the door 14. There are (FIGS. 12A and 12B).

また、扉14を開いた時、「鉛直との角度θ」「扉の一番下の横桟材20Aと保護部材5の出入口側端縁5aとの水平距離X」「扉の一番下の横桟材20Aと収容溝3の出入口側の端縁4との水平距離X」は、扉から入れた円盤63が、横桟材20A、保護部材5の出入口側端縁5a、収容溝3の出入口側の端縁4の3点で支持され、円滑に収容溝3内に収容されるように調節されている。更に、水平距離X、Xは、扉14の横桟材20Aに当接した円盤63が、不慮に90°回転して、収容溝3の出入口側の端縁4と扉4の間に落下しにように形成されている(図12(c))。 In addition, when the door 14 is opened, “the angle θ with respect to the vertical” “the horizontal distance X 1 between the horizontal beam 20A at the bottom of the door and the entrance / exit edge 5a of the protective member 5” “the bottom of the door” The horizontal distance X 2 between the horizontal beam member 20A and the edge 4 on the entrance / exit side of the accommodation groove 3 is such that the disk 63 inserted from the door is connected to the horizontal beam member 20A, the entrance / exit edge 5a of the protection member 5 and the accommodation groove. 3 is supported at three points on the edge 4 on the entrance / exit side, and is adjusted so as to be smoothly accommodated in the accommodating groove 3. Further, the horizontal distances X 1 and X 2 are such that the disk 63 in contact with the crosspiece 20 A of the door 14 rotates unexpectedly 90 ° between the edge 4 on the entrance / exit side of the receiving groove 3 and the door 4. It is formed so as to fall (FIG. 12C).

また、扉14の少なくとも内面(各桟材20A、20B・・・の内面)には円盤63が当接しても円盤63が傷付かないように緩衝材を施してある(図示していない)。   Further, at least the inner surface of the door 14 (the inner surfaces of the crosspieces 20A, 20B,...) Is provided with a cushioning material (not shown) so that the disk 63 will not be damaged even if the disk 63 contacts.

[4] [4]

(1)上床板1の下面1aであって、収容溝3の巾方向で一端側に、収容溝3の長さ方向に、所定距離を空けて、3つの縦操作部材25、26、27を取り付ける。各縦操作部材25〜27は、上片28及び下片29からなり、上片28の上端部に上端部軸31を設け、上片27の下端部と下片28の上端部とを重ねて中間部軸32を設け、下片29の下端部に下端部軸33を設け、各軸31〜33は、軸を収容溝3の巾方向に向けた回転軸となっている。収容溝3の長さ方向に長い昇降部材35、36を、上下に配置し、上側の昇降部材35の両端部37、39及び中間部38を、各縦操作部材25〜27の中間部軸32に夫々軸止めする。同様に下側の昇降部材36の両端部37、39及び中間部38を、各縦操作部材25〜27の下端部軸33に夫々軸止めする。 (1) On the lower surface 1 a of the upper floor board 1, three vertical operation members 25, 26, 27 are arranged at a predetermined distance in one end side in the width direction of the housing groove 3 and in the length direction of the housing groove 3. Install. Each of the vertical operation members 25 to 27 includes an upper piece 28 and a lower piece 29. An upper end shaft 31 is provided at the upper end portion of the upper piece 28, and the lower end portion of the upper piece 27 and the upper end portion of the lower piece 28 are overlapped. The intermediate part shaft 32 is provided, the lower end part shaft 33 is provided at the lower end part of the lower piece 29, and each of the shafts 31 to 33 is a rotating shaft whose axis is directed in the width direction of the housing groove 3. The elevating members 35 and 36 that are long in the length direction of the housing groove 3 are arranged vertically, and both end portions 37 and 39 and the intermediate portion 38 of the upper elevating member 35 are connected to the intermediate shaft 32 of each vertical operation member 25 to 27. The shaft is fixed to each. Similarly, both end portions 37 and 39 and the intermediate portion 38 of the lower elevating member 36 are fixed to the lower end shafts 33 of the vertical operation members 25 to 27, respectively.

縦操作部材25〜27は、隣接する縦操作部材25〜27で下端部軸33、33の間隔が長さLで配置され、収容する円盤63の径をDとした場合、
>D
となるように形成されている(図2)。径Dが異なる円盤63を収容する場合には、収容する最大径をDとして、Lを調節する。
When the vertical operation members 25 to 27 are arranged with the length L 2 between the lower end shafts 33 and 33 in the adjacent vertical operation members 25 to 27 and the diameter of the disk 63 to be accommodated is D 0 ,
L 2 > D 0
(FIG. 2). When accommodating disks 63 with different diameters D 0 , L 2 is adjusted with the maximum diameter to be accommodated as D 0 .

(2) また、2つ(収容溝3の巾方向で両端)の上側の昇降部材35、35で、出入口側の端部37、37間に連結部材41、41の両端を夫々固定する。最も出入口側の連結部材41の中央部で、出入口側に向けて横方向の握り手43を突設する。握り手43は水平よりも若干先端下向きに形成されている(図5、6)。尚、握り手43は、連結部材41を介さずに、一番出入口側の縦操作部材25、25の中間部軸32に直接に取り付けることもでき、この場合には握り手43が常に横方向に位置させることができるように、取り付ける(図示していない)。 (2) Moreover, the both ends of the connection members 41 and 41 are fixed between the end portions 37 and 37 on the entrance / exit side by the two upper and lower lifting members 35 and 35 (both ends in the width direction of the housing groove 3). At the center of the connecting member 41 on the most entrance side, a lateral grip 43 is projected toward the entrance side. The grip 43 is formed slightly downward from the horizontal end (FIGS. 5 and 6). The grip 43 can also be directly attached to the intermediate shaft 32 of the vertical operation members 25 on the most entrance / exit side without using the connecting member 41. In this case, the grip 43 is always in the lateral direction. Is attached (not shown) so that it can be positioned in

また、出入口側の縦操作部材25、25の付近で、縦方向に操作案内板46を夫々設ける(図1(a)(b)、図2〜図4)。操作案内板46に縦方向(略鉛直方向)の案内孔47を設け、案内孔47の上端47bで出入口側に、水平よりも先端を下向きに形成した係止孔48を連設する。案内孔47には、出入口側の縦操作部材25の下端部軸33が挿入され、下端部軸33が案内孔47に沿って、略垂直方向に昇降できるように設定される。縦操作部材25の下端部軸が案内孔47の下縁47aに当接した状態で、縦操作部材25の下端部軸33は、下端部軸33の最下端位置より若干上方の位置にあり、縦操作部材25〜27は折れた状態にある(図2)。また、縦操作部材25の下端部軸33が案内孔47の上縁47bに当接した状態で、上側の昇降部材35が最上位に位置する状態にある。   In addition, operation guide plates 46 are provided in the vertical direction in the vicinity of the vertical operation members 25 and 25 on the entrance side (FIGS. 1A and 1B, FIGS. 2 to 4). A guide hole 47 in the vertical direction (substantially vertical direction) is provided in the operation guide plate 46, and a locking hole 48 formed with a tip downward from the horizontal is provided on the inlet / outlet side at the upper end 47b of the guide hole 47. The lower end shaft 33 of the vertical operation member 25 on the entrance / exit side is inserted into the guide hole 47, and the lower end shaft 33 is set so as to be lifted and lowered in the substantially vertical direction along the guide hole 47. With the lower end shaft of the vertical operation member 25 in contact with the lower edge 47a of the guide hole 47, the lower end shaft 33 of the vertical operation member 25 is at a position slightly above the lowest end position of the lower end shaft 33, The vertical operation members 25 to 27 are in a folded state (FIG. 2). Further, with the lower end shaft 33 of the vertical operation member 25 in contact with the upper edge 47b of the guide hole 47, the upper elevating member 35 is in the uppermost position.

(3) 以上のようにして、縦操作部材25、26、27、昇降部材35、36から操作機構50を構成する。操作機構50を、天板9の下面9aで収容溝3の巾方向で他端側にも同様に取り付ける。 (3) As described above, the operation mechanism 50 is configured by the vertical operation members 25, 26, 27 and the elevating members 35, 36. The operation mechanism 50 is similarly attached to the other end side in the width direction of the housing groove 3 on the lower surface 9 a of the top plate 9.

(4) 前記において、上床板の収容溝と天板9の下面9aで囲まれる部分が上側の収容庫61を構成し、上側の収容庫61用に、操作案内板46は上端を天板9の下面に固定し、下端を上床板2の上面に固定してある。また、下床板2の収容溝3と上床板2の下面で囲まれる部分が下側の収容庫62を構成し、下側の収容庫62用に、操作案内板46は上端を上床板2の下面に固定し、下端を下床板1の上面に固定してある。 (4) In the above, the portion surrounded by the receiving groove of the upper floor plate and the lower surface 9a of the top plate 9 constitutes the upper storage 61, and the upper side of the operation guide plate 46 for the upper storage 61 is the top plate 9 The lower end is fixed to the upper surface of the upper floor board 2. Further, the portion surrounded by the receiving groove 3 of the lower floor board 2 and the lower surface of the upper floor board 2 constitutes the lower storage box 62, and the operation guide plate 46 has the upper end of the upper floor board 2 for the lower storage box 62. It is fixed to the lower surface and the lower end is fixed to the upper surface of the lower floor board 1.

各操作機構50で、両操作機構間50、50に収容溝3の巾方向の連結部材53を配置して、連結部材53の両端を下側の昇降部材36、36(即ち、各縦操作部材25〜27の下端部軸33)に連結する。連結部材53の外周には、収容物の外周部周辺を傷つけないように、緩衝材54を巻いてある。以上のようにして、ストッパー51を構成する(図2〜図4)。   In each operation mechanism 50, a connecting member 53 in the width direction of the housing groove 3 is arranged between the two operation mechanisms 50, 50, and both ends of the connecting member 53 are connected to the lower elevating members 36, 36 (that is, each vertical operation member). 25-27 lower end shaft 33). A buffer material 54 is wound around the outer periphery of the connecting member 53 so as not to damage the periphery of the outer periphery of the stored item. The stopper 51 is configured as described above (FIGS. 2 to 4).

[5] [5]

以上のようにして、この発明のパレット60を構成する(図1(a)(b)(c))。図中58は、各収容庫61、62で、奥側の支柱7、7に取りつけた奥側緩衝材58であり、円盤63が当接しても円盤を傷つけないように、内表面に樹脂材料(例えば、ポリプロピレン)を被覆してある。円奥側緩衝材58に使用する樹脂材料は、ポリプロピレン他、各種ゴム材、エラストマー材など、円盤63の円周面や側面が触れても傷が付かない材料を採用する。また、奥側緩衝材58自体を樹脂材料から構成することもできる。   As described above, the pallet 60 of the present invention is configured (FIGS. 1A, 1B, and 1C). In the figure, 58 is a back cushioning material 58 attached to the back struts 7 and 7 in the respective storages 61 and 62, and a resin material is applied to the inner surface so as not to damage the disk even if the disk 63 contacts. (For example, polypropylene). As the resin material used for the back-side cushioning material 58, a material that is not damaged even if the circumferential surface or side surface of the disk 63 is touched, such as polypropylene, various rubber materials, and elastomer materials. Moreover, the back side shock absorbing material 58 itself can also be comprised from a resin material.

[6] [6]

続いて、パレット60の使用について説明する。   Next, use of the pallet 60 will be described.

(1) 扉14を開いた状態で(図1(b)鎖線図示14、14)、ストッパー51の握り手43を握って、昇降部材35を上昇させれば、縦操作部材25〜27が折り畳まれ、下側の昇降部材36も上昇する(図2鎖線図示35、36、25〜27)。この操作を、両収容庫61、62で行う。 (1) With the door 14 open (FIG. 1B, 14 and 14), the vertical operation members 25 to 27 are folded by holding the grip 43 of the stopper 51 and raising the elevating member 35. As a result, the lower elevating member 36 is also raised (shown in FIG. 2, chain lines 35, 36, 25-27). This operation is performed in both storages 61 and 62.

続いて、半径Dの円盤63を1本の収容溝に対して、4本づつ転がしながら収容する。 Subsequently, the disks 63 having a radius D 0 are accommodated while being rolled four by four with respect to one accommodation groove.

この際、収容溝3、3の間に保護部材5、5があるので、隣接する収容溝3、3に収容した円盤63、63同士は、触れることがなく、また円盤63、63の傾斜を整え、整然と並べられる。1つの収容庫61又は収容庫62で、総ての収容溝3、3に円盤63、63を収容し、又は必要な個数の円盤63、63を収容したならば、握り手43を押し下げ、縦操作部材25〜27の折り畳みを解除し、昇降部材35、36を下降させる。 At this time, since the protective members 5 and 5 are between the receiving grooves 3 and 3, the disks 63 and 63 accommodated in the adjacent receiving grooves 3 and 3 are not touched, and the disks 63 and 63 are inclined. Arranged and neatly arranged. When the discs 63 and 63 are accommodated in all the accommodating grooves 3 and 3 or the necessary number of discs 63 and 63 are accommodated in a single storage 61 or storage 62, the grip 43 is pushed down, The folding of the operation members 25 to 27 is released, and the elevating members 35 and 36 are lowered.

昇降部材36の下降に伴い、縦操作部材25〜27の下端部軸33(連結部材53)に取り付けた3つの緩衝材54が、各収容溝3で、収容した円盤63、63間の3つの間隙に夫々挿入される。1本の収容溝3内の4つの円盤63、63は緩衝材54、54によりを分離され、円盤63、63同士が接触することがない。また、1回の操作で、総ての収容溝3、3で、4つの円盤63、63の3つの間隙に緩衝材54を介装させることができる。また、収容溝3で、円盤63の収容数が4枚に満たないような、2枚又は3枚であっても、緩衝材54は各円盤63を区画することができる(図示していない)。   As the elevating member 36 is lowered, the three cushioning materials 54 attached to the lower end shaft 33 (connecting member 53) of the vertical operation members 25 to 27 are moved to the three grooves 63, 63 accommodated in the respective accommodating grooves 3. Each is inserted into the gap. The four disks 63 and 63 in one receiving groove 3 are separated by the buffer materials 54 and 54 so that the disks 63 and 63 do not contact each other. Further, the buffer material 54 can be interposed in the three gaps of the four disks 63 and 63 in all the receiving grooves 3 and 3 by one operation. Further, even if there are two or three discs 63 in which the number of discs 63 accommodated in the accommodation groove 3 is less than 4, the cushioning material 54 can partition each disc 63 (not shown). .

各収容庫61、62で、円盤63、63の収容が完了したならば、扉14を支柱6、6側に戻し、一旦上昇させて(縦長孔18内で回転軸11が移動できるので)、係止突起19を、支柱6、6の係止受け12に係止する。これにより、パレット60に多少の振動があっても扉14、14が開くことはない(図10の下収容庫62側)。この状態で、パレット60を単独で、又は必要数を積層、並列して、搬送する。また、搬送中、円収容溝3上の円盤63、63は、緩衝材54、54、円盤保護材66、66に保護されるので、傷がついたり、衝撃を受けることを防止できる。   When the storage of the discs 63 and 63 is completed in the storages 61 and 62, the door 14 is returned to the support columns 6 and 6 side, and once lifted (because the rotary shaft 11 can move in the vertically long hole 18), The locking projection 19 is locked to the locking receiver 12 of the support columns 6 and 6. Thereby, even if there is some vibration in the pallet 60, the doors 14 and 14 do not open (the lower container 62 side in FIG. 10). In this state, the pallets 60 are conveyed individually or in a necessary number of layers stacked in parallel. Further, since the disks 63 and 63 on the circle housing groove 3 are protected by the buffer materials 54 and 54 and the disk protection materials 66 and 66 during the conveyance, they can be prevented from being scratched or subjected to an impact.

(2) 収容した円盤63、63を使用する現場までパレットを搬送する。使用場所で、扉14を一旦上昇させて、係止突起19と係止受け12との係止を外して、扉14を開く。この状態で、扉14に傾斜面17が支柱6の外側面6aに当接するので、扉14は角度θで開いた状態を維持でき、扉14と天板9の下面aの出入口側の縁9cとの距離Lを維持できる(図10)。Lは、D<L、であって、取り出す際に、円盤63が天板9や扉14等に触れることを防止できる程度に、Dより充分に大きく形成してあるので、円盤63を容易に取り出すことができる。 (2) The pallet is transported to the site where the stored disks 63 and 63 are used. At the place of use, the door 14 is once raised, the locking projection 19 and the locking receiver 12 are unlocked, and the door 14 is opened. In this state, the inclined surface 17 abuts on the outer surface 6 a of the support column 6 on the door 14, so that the door 14 can be kept open at an angle θ, and the door 9 and the edge 9 c on the entrance / exit side of the lower surface a of the top plate 9. the distance L 3 between the can maintain (FIG. 10). L 3 is D 0 <L 3 , and is formed to be sufficiently larger than D 0 so that the disk 63 can be prevented from touching the top plate 9, the door 14, etc. when being taken out. 63 can be easily taken out.

続いて、握り手43を操作者側(手前。出入口側)へ引けば、操作案内板46の案内溝47に沿って、連結部材53が下端47aから上端47bまで上昇するので、なめらかな操作で、収容庫61、62毎に、全部の収容溝3の円盤63、63の移動規制が解除できる。更に、握り手43を手前(出入口側)に引けば、連結部材53は、案内溝47の上端47aから係止孔48に案内され、係止孔48は先端に向けて下降傾斜しているので、ストッパー51(昇降部材35、36、緩衝材54)を上昇位置で保持できる。ストッパー51で移動規制を解除しても、隣接する収容溝3、3の間には保護部材5が配置されているので、収容された円盤63、63同士が接触するおそれがなく、円盤63の側面が傷つくおそれがない。   Subsequently, when the grip 43 is pulled toward the operator side (front side, entrance / exit side), the connecting member 53 rises from the lower end 47a to the upper end 47b along the guide groove 47 of the operation guide plate 46, so that the operation is smooth. The movement restriction of the disks 63, 63 of all the storage grooves 3 can be released for each storage 61, 62. Further, when the grip 43 is pulled toward the front (entrance / exit side), the connecting member 53 is guided from the upper end 47a of the guide groove 47 to the locking hole 48, and the locking hole 48 is inclined downward toward the tip. The stopper 51 (the elevating members 35 and 36, the buffer material 54) can be held at the raised position. Even if the movement restriction is canceled by the stopper 51, the protective member 5 is disposed between the adjacent receiving grooves 3, 3, so that the received disks 63, 63 are not in contact with each other. There is no risk of damaging the sides.

この際、握り手43の先端44が下方に向けて傾斜してるので、昇降部材35、36の昇降作業がし易く、上側の昇降部材35が天板9付近(または上床板1付近)に位置する場合でも、操作に支障が無い。   At this time, since the tip 44 of the grip 43 is inclined downward, the lifting members 35 and 36 can be easily lifted and the upper lifting member 35 is positioned near the top plate 9 (or near the upper floor plate 1). Even if you do, there is no hindrance to the operation.

移動規制を解除された円盤63、63は、パレット60を出入口側4が低くなるように傾斜させ、あるいは出入口側4に円盤63、63を軽く移動させれば、ゆっくりと転がりながら、収容溝3の出入口側4に移動し、扉14の内面に当接して止まり、そのまま矢示65方向に引き出すことができるので、円盤63を直線的な移動で取り出しができる(図10、図1(b))。また、収容庫61、62に高さに対して、取り出し作業が上からの作業となるため、作業がし易い。   The discs 63, 63 whose movement restriction has been released tilts the pallet 60 so that the entrance / exit side 4 is lowered, or if the discs 63, 63 are moved lightly to the entrance / exit side 4, the discs 63, 63 roll slowly, and the receiving grooves 3 Since it moves to the entrance / exit side 4 and stops in contact with the inner surface of the door 14, it can be pulled out in the direction of arrow 65 as it is, so that the disk 63 can be taken out by linear movement (FIG. 10, FIG. 1 (b)). ). Moreover, since the taking-out work is a work from the top with respect to the height of the storage containers 61 and 62, the work is easy.

(3) 各収容庫61、62には、Dより小径のD01の円盤63Aを収容することもできる(図1(b))。また、一つの収容溝3で異なる径や構造の円盤63を収容することもできる。この場合、緩衝材54(連結部材53)の間隔Lは同じであっても(図2)、円盤63Aは緩衝材54、54間で、収容溝3内で、回動しながら収容溝3の長さ方向に、移動する場合があるが、円盤63Aの搬送に支障はない。 (3) Each housing box 61 and 62, it is also possible to accommodate the disc 63A of a small diameter D 01 from D 0 (Figure 1 (b)). Further, the disc 63 having a different diameter or structure can be accommodated in the single accommodation groove 3. In this case, the cushioning material 54 the distance L 2 of the (connecting member 53) be the same (FIG. 2), disk 63A is between the cushioning material 54 and 54, within in the housing groove 3, the housing groove 3 while rotating However, there is no hindrance to the conveyance of the disk 63A.

[7]他の実施例 [7] Other embodiments

(1) 前記実施例において、縦操作部材25〜27の下端部軸33が案内孔47の下縁47aに当接した状態で、縦操作部材25〜27の下端部軸33は、最下端より若干上方位置に設定したが、緩衝材54が、収容する円盤63を止められる位置まで下がっていれば、案内孔47の下縁47aの位置は任意である(図示していない)。 (1) In the said Example, the lower end part shaft 33 of the vertical operation members 25-27 is from the lowest end in the state which the lower end part shaft 33 of the vertical operation members 25-27 contact | abutted to the lower edge 47a of the guide hole 47. Although the position is set slightly upward, the position of the lower edge 47a of the guide hole 47 is arbitrary (not shown) as long as the cushioning material 54 is lowered to a position where the disk 63 to be accommodated can be stopped.

(2) また、前記実施例において、収容溝3の断面を略V字状としたが、円盤63を安定して収容でき、かつできるだけ円盤63との接触面積を軽減して、円盤63に衝撃を与えない構造であれば任意である。例えば、断面円弧状や断面U字状、断面縦コ状で溝内にリブや多数の突起を形成した形状など任意である(図示していない)。 (2) In the above embodiment, the cross section of the receiving groove 3 is substantially V-shaped. However, the disc 63 can be stably received, and the contact area with the disc 63 can be reduced as much as possible. Any structure can be used as long as the structure is not given. For example, the shape is arbitrary (not shown) such as a circular arc shape, a U-shaped cross section, a longitudinal U-shaped cross section, and a rib or a large number of protrusions formed in the groove.

(3) また、前記実施例において、収容溝3内に4つの円盤63が収容できるように形成したが、円盤63は3つ以上、即ち円盤63間の間隙が2つ以上形成されていいれば良い。従って、収容溝3の長さLは、L>3×D となるように形成する(図示していない)。 (3) Moreover, in the said Example, it formed so that the four discs 63 could be accommodated in the accommodation groove | channel 3, However, if the discs 63 are three or more, ie, the clearance gap between the discs 63 is formed two or more. good. Accordingly, the length L of the receiving groove 3 is formed so as to satisfy L> 3 × D 0 (not shown).

(4) また、縦操作部25〜27材の下端部軸33が案内孔47の上縁47aに当接した状態で、上側の昇降部材35が最上位に位置する状態にあるように案内孔47の上縁47a位置を設定したが、下側の昇降部材36(緩衝材54を含めて)を上げた状態で、円盤63、63の出し入れが支障なくできるように、案内孔47の上縁47bの位置を調節する(図示していない)。 (4) Further, the guide hole so that the upper elevating member 35 is located at the uppermost position in a state where the lower end shaft 33 of the vertical operation parts 25 to 27 is in contact with the upper edge 47a of the guide hole 47. The upper edge 47a of the guide hole 47 is set so that the disks 63, 63 can be inserted and removed without hindrance when the lower elevating member 36 (including the cushioning material 54) is raised. The position of 47b is adjusted (not shown).

(5) また、前記実施例において、上床板1と下床板2とに同じ収容溝3、3を形成したが、異なる形状構造の収容溝3、3を形成して、異なる種類の円盤63、63を収容できる構造とすることもできる(図示していない)。この場合には、縦操作部材25、26、27、昇降部材35、36等と緩衝しないように配置する。 (5) Moreover, in the said Example, although the same accommodation groove | channels 3 and 3 were formed in the upper floor board 1 and the lower floor board 2, different types of disk 63, It is also possible to adopt a structure that can accommodate 63 (not shown). In this case, it arrange | positions so that it may not buffer with vertical operation member 25,26,27, raising / lowering member 35,36 grade | etc.,.

(6) また、前記実施例において、隣接する収容溝3の円盤63、63同士が触れないようにする保護部材5、5は、収容溝3を形成した床板の上面に取りつけたが、上方の床板の下面(下床板2なら上床板1の下面、上床板1ならば天板9の下面)に、夫々下方に向けて取り付けることもできる(図示していない)。 (6) Moreover, in the said Example, although the protection members 5 and 5 which prevent the discs 63 and 63 of the adjacent accommodation groove | channel 3 from touching each other were attached to the upper surface of the floor board in which the accommodation groove | channel 3 was formed, It can also be attached downward (not shown) on the lower surface of the floor plate (the lower floor plate 2 is the lower surface of the upper floor plate 1, and the upper floor plate 1 is the lower surface of the top plate 9).

(7) また、前記実施例において、収容溝3を形成した床板1、2を上下2段に配置して、収容庫61、62を2つ形成したが、1段で、収容庫が1つのパレットを構成することもできる。また収容溝3付きの床板を3つ以上配置して、3つ以上の収容庫を有するパレットとすることもできる(いずれも図示していない)。 (7) Moreover, in the said Example, although the floor boards 1 and 2 in which the accommodation groove | channel 3 was formed were arrange | positioned at two steps up and down, and two storages 61 and 62 were formed, one storage and one storage A palette can also be constructed. Moreover, it is also possible to arrange three or more floor boards with storage grooves 3 to form a pallet having three or more storage boxes (all are not shown).

(8) また、前記実施例において、操作部材25、26、27は3つ設けたが、少なくとも2つ設けてあれば、昇降部材35、36をバランスを保って昇降させることができる(図示していない)。また、昇降部材35、36が長い場合などでは、昇降部材25、26、27を4つ以上配置することもできる(図示していない)。要は、操作部材25は少なくとも2つ配置されることが必要である。 (8) In the above embodiment, three operation members 25, 26, and 27 are provided. However, if at least two operation members are provided, the elevating members 35 and 36 can be moved up and down while maintaining a balance (not shown). Not) Moreover, when the raising / lowering members 35 and 36 are long etc., four or more raising / lowering members 25, 26, and 27 can also be arrange | positioned (not shown). In short, it is necessary that at least two operation members 25 be arranged.

(9) また、前記実施例において、縦操作部材25〜27の下端部軸33(連結部材53)に取り付けた3つの緩衝材54が、円盤63、63に挿入される構造としたが、他の構造とすることすることもできる。即ち、下端部軸33と、緩衝材54を巻いた連結部材53とを共通としたが、緩衝材54が各収容溝3、3に配置された各円盤63、63の間に挿入できれば、下端部軸33とは別に連結部材53を配置することもできる(図示していない)。 (9) Moreover, in the said Example, although it was set as the structure where the three shock absorbing materials 54 attached to the lower end part axis | shaft 33 (connection member 53) of the vertical operation members 25-27 were inserted in the disks 63 and 63, others It can also be set as this structure. That is, the lower end shaft 33 and the connecting member 53 wound with the cushioning material 54 are made common, but if the cushioning material 54 can be inserted between the disks 63 and 63 arranged in the receiving grooves 3 and 3, A connecting member 53 can be arranged separately from the part shaft 33 (not shown).

また、連結部材53を、総ての収容溝3、3を横断する構造としたが、収容溝3、3毎に異なる径Dの円盤63を収容する場合には、収容溝3毎に径Dに対応して緩衝材54の間隔Lが配置されるように、緩衝材54の間隙(連結部材53の間隙L)を違えて構成することもできる(図示していない)。 Further, although the connecting member 53 has a structure that crosses all the receiving grooves 3 and 3, when the disc 63 having a different diameter D 0 is stored in each of the receiving grooves 3 and 3, the diameter is set in each receiving groove 3. corresponding to D 0 so that the distance L 2 of the buffer material 54 is disposed, (not shown) may also be configured Chigae the gap of the cushioning material 54 (gap L 2 of the connecting member 53).

(10) また、前記実施例において、ストッパー51の操作機構50は、縦操作部材25〜27の下端部軸33(連結部材53)に取り付けた3つの緩衝材54が、円盤63、63の上方からに挿入される構造としたが、円盤63、63の下方から挿入される構造とすることすることもできる(図示していない)。また、ストッパー51の操作機構50は、上床板1の下面1a(即ち収容庫61の天井部分)に取り付けて緩衝材54を昇降できる構造としたが、収容庫61(または収容庫62)の側面、床面など収容庫61(または収容庫62)の他の位置に取り付けることもできる(図示していない)。 (10) In the above-described embodiment, the operation mechanism 50 of the stopper 51 includes three cushioning members 54 attached to the lower end shaft 33 (connecting member 53) of the vertical operation members 25 to 27 above the disks 63 and 63. However, it may be a structure inserted from below the disks 63, 63 (not shown). In addition, the operation mechanism 50 of the stopper 51 is attached to the lower surface 1a of the upper floor board 1 (that is, the ceiling portion of the storage 61) so that the cushioning material 54 can be moved up and down, but the side surface of the storage 61 (or storage 62). It can also be attached to other positions of the storage 61 (or storage 62) such as the floor (not shown).

この発明の実施例で(a)は一部を破折した横断面図、(b)は正面図、(c)はストッパーを省略した縦断面図である。In the embodiment of the present invention, (a) is a partially broken transverse sectional view, (b) is a front view, and (c) is a longitudinal sectional view in which a stopper is omitted. この発明の実施例に使用するストッパーの拡大正面図である、It is an enlarged front view of a stopper used in an embodiment of the present invention, 同じくストッパーの拡大平面図である。Similarly it is an enlarged plan view of a stopper. 同じくストッパーの拡大左側面図である。Similarly it is an enlarged left side view of the stopper. 同じくストッパーの昇降部材と握り手の拡大平面図である。It is the enlarged plan view of the raising / lowering member of a stopper, and a grip hand similarly. 同じくストッパーの昇降部材と握り手で、(a)は拡大正面図、(b)は拡大右側面図である。Similarly, (a) is an enlarged front view, and (b) is an enlarged right side view, with a lifting member and a gripping hand of the stopper. この発明の実施例に使用する上床材の拡大正面図である。It is an enlarged front view of the upper floor material used for the Example of this invention. 同じく上床材の拡大平面図である。It is an enlarged plan view of the upper floor material. 図7のA−A線における断面図である。It is sectional drawing in the AA of FIG. この発明の実施例に使用する扉の開閉を説明する正面図である。It is a front view explaining opening and closing of the door used for the Example of this invention. この発明の実施例に使用する扉で、(a)は左側面図、(b)は正面図である。It is a door used for the Example of this invention, (a) is a left view, (b) is a front view. (a)〜(c)は、この発明の扉と円盤との関係を説明する概略した正面図である。(A)-(c) is the schematic front view explaining the relationship between the door of this invention, and a disk.

符号の説明Explanation of symbols

1 上床板
2 下床板
3 収容溝
4 収容溝の出入口側端縁
5 保護部材
5a 保護部材の出入口側端縁
6 支柱(出入口側)
7 支柱(奥側)
9 天板
11 扉の回転軸
12 係止受け
14 扉
16 扉の下端部
17 扉の傾斜面
19 扉の係止突起
20、20A、20B、20C 扉の横桟材
22A、22B、22C 扉の開口部
25 縦操作部材(出入口側)
26 縦操作部材(中間部)
27 縦操作部材(奥側)
28 縦操作部材の上片
29 縦操作部材の下片
31 上端部軸
32 中間部軸
33 下端部軸
35 昇降部材(上側)
36 昇降部材(下側)
37 昇降部材の出入口側の端部
38 昇降部材の中間部
39 昇降部材の奥側端部
41 連結部材(握り手)
43 握り手
44 握り手の先端
46 操作案内板
47 操作案内板の案内孔
48 操作案内板の係止孔
50 操作機構
51 ストッパー
53 連結部材(緩衝材)
54 緩衝材
56 床板用基板
58 奥側緩衝材
60 パレット
61 収容庫(上側)
62 収容庫(下側)
63、63A 円盤
64 円盤の中心
66 収容溝の表面の円盤保護部材
DESCRIPTION OF SYMBOLS 1 Upper floor board 2 Lower floor board 3 Accommodating groove 4 Entrance / exit edge of accommodating groove 5 Protective member 5a Entry / exit edge of protective member 6 Post (entrance / exit side)
7 Prop (back side)
9 Top plate 11 Rotating shaft 12 of door 12 Locking receiver 14 Door 16 Lower end part 17 of door 17 Inclined surface 19 of door Locking protrusion of door
20, 20A, 20B, 20C Door cross member 22A, 22B, 22C Door opening 25 Vertical operation member (entrance / exit side)
26 Vertical operation member (intermediate part)
27 Vertical operation member (back side)
28 Upper piece 29 of the vertical operation member 29 Lower piece 31 of the vertical operation member Upper end shaft 32 Intermediate shaft 33 Lower end shaft 35 Lifting member (upper side)
36 Lifting member (lower side)
37 End 38 on the entrance / exit side of the elevating member 38 Middle part 39 of the elevating member 39 Back end 41 of the elevating member Connecting member (grip)
43 Hand grip 44 Hand grip end 46 Operation guide plate 47 Operation guide plate guide hole 48 Operation guide plate locking hole 50 Operation mechanism 51 Stopper 53 Connecting member (buffer material)
54 Buffer material 56 Floor board 58 Back buffer material 60 Pallet 61 Storage (upper side)
62 Storage (Lower)
63, 63A Disc 64 Disc center 66 Disc protection member on the surface of the receiving groove

Claims (3)

円盤を収容する所定巾と長さを有する収容溝を複数並列して形成した床部材と、該床部材に収容した円盤の移動を規制するストッパーを配置してなり、以下のような特徴としたことを特徴とする円盤搬送用のパレット。
(1) 前記収容溝は、前記円盤の厚さに応じた巾を有し、軸を水平にした前記円盤が転がるようにして収容できる構造とすると共に、前記収容溝は、少なくとも3つの円盤を収容できる長さとする。
(2) 前記ストッパーは、前記収容溝に配置される各円盤の間に、上方又は下方から挿入される緩衝材を昇降自在に配置し、前記各緩衝材を連結して同時に昇降させる操作部材とから構成する。
(3) 前記床部材で、前記収容溝の端縁側を出入口として、該出入口に扉を取り付けてなり、
(4)前記扉は下端を前記床部材側に位置させて開閉軸を設け、前記扉は開状態で、上端側を前記出入口から離れるように所定角度だけ傾斜を保持できるように取り付けた。
A floor member in which a plurality of receiving grooves having a predetermined width and length for receiving the disc are formed in parallel, and a stopper for restricting the movement of the disc accommodated in the floor member are arranged, and the following features are provided. A pallet for transporting discs.
(1) The receiving groove has a width corresponding to the thickness of the disk, and has a structure in which the disk with a horizontal axis can be stored so as to roll, and the receiving groove includes at least three disks. It shall be a length that can be accommodated.
(2) The stopper is disposed between the disks arranged in the receiving groove so that a cushioning material inserted from above or below can be moved up and down, and an operation member for connecting and lifting the cushioning materials at the same time. Consists of.
(3) In the floor member, with the edge side of the receiving groove as an entrance and exit, a door is attached to the entrance and exit,
(4) The door is provided with an opening / closing shaft with its lower end positioned on the floor member side, and the door is attached in an open state so that the upper end side can be inclined at a predetermined angle so as to be separated from the doorway.
ストッパーを以下のように構成したことを特徴とする請求項1記載の円盤搬送用のパレット。
(1) 操作部材は、1つの収容溝内に収容する円盤の間隙に対応させて、少なくとも2つの操作部材を並べて配置した。
(2) 前記各操作部材は、上片と下片とを中間部軸で回動自在に連結してなり、前記上片の上端部軸を収容庫のいずれかの位置に回動自在に取付けた。
(3) 前記各操作部材の前記中間部軸を上昇降部材で連結し、前記下片の下端部軸を下昇降部材で連結し、前記上昇降部材に操作用の握り手を取付け、前記下昇降部材に、前記円盤の間隙に挿入される緩衝材を取り付けた。
2. The pallet for transporting a disk according to claim 1, wherein the stopper is configured as follows.
(1) At least two operation members are arranged side by side so as to correspond to the gap between the disks accommodated in one accommodation groove.
(2) Each of the operation members is configured such that the upper piece and the lower piece are rotatably connected by an intermediate shaft, and the upper end shaft of the upper piece is rotatably attached to any position of the storage. It was.
(3) The intermediate shaft of each operation member is connected by an upper elevating member, the lower end shaft of the lower piece is connected by a lower elevating member, an operation grip is attached to the upper elevating member, and the lower A cushioning material to be inserted into the gap between the disks was attached to the elevating member.
扉を以下のように構成したことを特徴とする請求項1記載の円盤搬送用のパレット。
(1) 前記扉は並列した横桟材を有する格子構造とする。
(2) 前記横桟材の間隙を、収容するディスクの直径より小径として、かつディスクが隣接する横桟材間に当接した際に、ディスクの外周が前記横桟材の外縁より突出しないように形成した。
(3) 前記隣接する溝の間に、溝方向の保護部材を配置する。
(4) 前記扉を開いた際に、「最下端に位置する桟材」と「前記収容溝の扉側の端縁」との水平距離X、及び「最下端に位置する桟材」と「保護部材の扉側の端縁」との水平距離Xを、いずれも収容する円盤の外径Dの「2分の1」より小さく形成した。
The pallet for carrying a disk according to claim 1, wherein the door is configured as follows.
(1) The doors have a lattice structure with side bars arranged side by side.
(2) When the gap between the horizontal bars is made smaller than the diameter of the disc to be accommodated and the disk abuts between adjacent horizontal bars, the outer periphery of the disk does not protrude from the outer edge of the horizontal bar. Formed.
(3) A protective member in the groove direction is disposed between the adjacent grooves.
(4) When the door is opened, the horizontal distance X 1 between the “bar material positioned at the lowermost end” and the “edge on the door side of the receiving groove” and the “bar material positioned at the lowermost end” the horizontal distance X 2 between the "edge of the door side of the protective member" were all smaller than the "one-half" of the outer diameter D 0 of the disk to be accommodated.
JP2006290724A 2006-10-26 2006-10-26 Pallet for disk conveyance Pending JP2008105711A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101357133B1 (en) 2012-12-03 2014-02-05 한국타이어 주식회사 Removable tire case
CN106219059A (en) * 2016-08-31 2016-12-14 浙江洪波科技股份有限公司 The delivery package support of I shape cable disk

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101357133B1 (en) 2012-12-03 2014-02-05 한국타이어 주식회사 Removable tire case
CN106219059A (en) * 2016-08-31 2016-12-14 浙江洪波科技股份有限公司 The delivery package support of I shape cable disk

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