JP2008104454A - Method for producing chips-like food - Google Patents

Method for producing chips-like food Download PDF

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JP2008104454A
JP2008104454A JP2007212586A JP2007212586A JP2008104454A JP 2008104454 A JP2008104454 A JP 2008104454A JP 2007212586 A JP2007212586 A JP 2007212586A JP 2007212586 A JP2007212586 A JP 2007212586A JP 2008104454 A JP2008104454 A JP 2008104454A
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rice
frozen
sliced
sliced body
seasoned
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JP4899188B2 (en
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Toei Hatada
東栄 畑田
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MISHIMA DELICA KK
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a method for producing a product having a light flavor like potato chips, a unconventional texture and a variety of taste and color by making cooked rice in a rice-cooking step, making a rice-frozen body in a refrigerating step, forming a sliced body by slicing the rice frozen body in the frozen state to a prescribed thickness in a slicing step, making a slice-frozen body in a re-refrigerating step, making a slice-dried body by drying the slice-frozen body in a drying step, making a fried sliced body in a frying step, making a seasoned sliced body by seasoning the fried sliced body in a seasoning step, and cooling the seasoned sliced body in a cooling step. <P>SOLUTION: The method includes the rice-cooking step 1 for making the cooked rice R, the refrigerating step 2 for making the rice-frozen body K, the slicing step 3 for forming the sliced body G by slicing the rice-frozen body to the prescribed thickness, the re-refrigerating step 4 for making the slice-frozen body, the drying step 5 for making the slice-dried body, the frying step 6 for making the fried sliced body, the seasoning step 7 for making the seasoned sliced body, and the cooling step 8 for cooling the seasoned sliced body to form the potato chips-like food. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は例えばスナック食品、おやつ等の嗜好品として食され、ポテトチップスとは異なる美味な食感性及び風味性を有するチップス状食品の製造方法に関するものである。   The present invention relates to a method for producing a chip-like food that is eaten as a favorite product such as a snack food or a snack and has a delicious texture and flavor different from potato chips.

従来、この種のチップス状食品として、ジャガイモをスライスしたポテトスライスを食用油中で揚げてなるポテトチップスや、米粉を使用した煎餅、米を潰して広げた中華おこげなどが知られている。
特開2002−78462号公報
Conventionally, potato chips obtained by frying potato slices obtained by slicing potatoes in cooking oil, rice crackers using rice flour, and Chinese rice cakes obtained by crushing and spreading rice are known as this type of chip-like food.
JP 2002-78462 A

しかしながら上記ポテトチップは原料がジャガイモであり、ジャガイモには比較的に個性の強い独特の風味や癖があるため、比較的に味付けの融通性に乏しいことがあり、味の多様性に欠けることがあるという不都合を有している。   However, the above potato chips are made from potato, and potatoes have a unique flavor and koji that have a relatively strong individuality, so they may have relatively poor seasoning flexibility and lack of variety in taste. It has the disadvantage of being.

本発明はこれらの不都合を解決することを目的とするもので、本発明のうちで、請求項1記載の方法の発明は、米を炊いてご飯を作る炊飯工程と、該ご飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体に味付けをして味付スライス体を作る味付工程と、該味付スライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法にある。   The present invention is intended to solve these disadvantages. Among the present inventions, the invention of the method according to claim 1 is a rice cooking step of cooking rice by cooking rice, and shape-freezing the rice. A frozen step of making a frozen rice body, a slicing step of slicing the frozen rice body into a predetermined thickness to make a sliced body, a refreezing step of freezing the sliced body to make a frozen sliced body, A drying step of drying the frozen frozen sliced body to make a dried sliced body, a frying step of fried the dried sliced body with oil to make a fried sliced body, and seasoning the fried sliced body to season the sliced sliced body And a cooling process for cooling the seasoned sliced body to produce a chip-like food.

又、請求項2記載の方法の発明は、米を炊いてご飯を作る炊飯工程と、該ご飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法にある。   Moreover, the invention of the method of Claim 2 is the rice cooking process which cooks rice and cooks rice, the freezing process which shape-freezes the rice and makes a frozen rice body, and the frozen rice body is made into predetermined thickness. A slicing step for slicing to form a sliced body, a refreezing step for freezing the sliced body to produce a frozen sliced body, a drying step for drying the frozen frozen sliced body to produce a dried sliced body, and the drying The present invention provides a method for producing a chip-like food, comprising: a frying process in which a sliced body is fried in oil to produce a fried sliced body; and a cooling step in which the fried sliced body is cooled to produce a chip-like food.

又、請求項3記載の方法の発明は、米を炊いて味付けご飯を作る味付炊飯工程と、該味付けご飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法にある。   The invention of the method according to claim 3 includes a seasoned rice cooking process for cooking seasoned rice by cooking rice, a freezing process for preserving and freezing the seasoned rice to form a frozen rice body, and the frozen rice body is predetermined. Slicing the sliced body into thin slices, refreezing the frozen sliced body to produce a frozen sliced body, and drying process for drying the frozen frozen sliced body to produce a dried sliced body A method for producing a chip-like food, comprising: a frying step for fried the dried sliced body with oil to produce a fried sliced body; and a cooling step for cooling the fried sliced body to produce a chip-like food. is there.

又、請求項4記載の方法の発明は、米を炊いて味付けご飯を作る味付炊飯工程と、該味付けご飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体に味付けをして味付スライス体を作る味付工程と、該味付スライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法にある。   Further, the invention of the method of claim 4 includes a seasoned rice cooking process for cooking seasoned rice by cooking rice, a freezing process for preserving and freezing the seasoned rice to form a frozen rice body, and the frozen rice body is predetermined. Slicing the sliced body into thin slices, refreezing the frozen sliced body to produce a frozen sliced body, and drying process for drying the frozen frozen sliced body to produce a dried sliced body A frying step of frying the dried sliced body with oil to make a fried sliced body, a seasoning step of seasoning the fried sliced body to make a seasoned sliced body, and cooling the seasoned sliced body into chips And a cooling process for producing a food product.

又、請求項5記載の方法の発明は、米を蒸し器により蒸して蒸し米飯を作る蒸米飯工程と、該蒸し米飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体に味付けをして味付スライス体を作る味付工程と、該味付スライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法にある。   Further, the invention of the method according to claim 5 includes a steamed rice process in which rice is steamed with a steamer to produce steamed rice, a freezing process in which the steamed rice is shape-frozen to form a frozen rice, and the frozen rice is A slicing step of slicing to a predetermined thickness to produce a sliced body, a re-freezing step of freezing the sliced body to produce a frozen sliced body, and a drying to dry the re-frozen sliced frozen body to produce a dried sliced body A step of frying the dried sliced body with oil to make a fried sliced body, a seasoning step of seasoning the fried sliced body to make a seasoned sliced body, and cooling the seasoned sliced body And a cooling step for producing the chip-shaped food.

又、請求項6記載の方法の発明にあっては、米を蒸し器により蒸して蒸し米飯を作る蒸米飯工程と、該蒸し米飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法にある。   Further, in the invention of the method according to claim 6, a steamed rice step for steaming rice with a steamer to make steamed rice, a freezing step for keeping the steamed rice in shape and freezing to make a frozen rice, and the rice A slicing step of slicing a frozen body into a predetermined thickness to produce a sliced body, a re-freezing step of freezing the sliced body to produce a frozen sliced body, and a dried sliced body by drying the frozen frozen sliced body A chip-like food comprising: a drying step for producing a sliced food; a frying step for frying the dried sliced body with oil; and a cooling step for cooling the fried sliced body to produce a chip-like food. It is in the manufacturing method.

又、請求項7記載の方法の発明は、米を蒸し器により蒸して味付け蒸し米飯を作る味付蒸米飯工程と、該味付け蒸し米飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法にある。   The invention of the method according to claim 7 includes a seasoned steamed rice step for steaming rice with a steamer to make seasoned steamed rice, a freezing step for preserving and freezing the seasoned steamed rice to make a frozen rice body, A slice process of slicing a frozen rice body into a predetermined thickness to produce a slice body, a re-freezing process of freezing the slice body to produce a frozen slice body, and drying the sliced frozen body by re-freezing the slice A chip-like process comprising: a drying process for producing a body; a frying process for frying the dried sliced body with oil to produce a fried sliced body; and a cooling process for cooling the fried sliced body to produce a chip-like food. It is in the manufacturing method of food.

又、請求項8記載の方法の発明は、米を蒸し器により蒸して味付け蒸し米飯を作る味付蒸米飯工程と、該味付け蒸し米飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体に味付けをして味付スライス体を作る味付工程と、該味付スライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法にある。   The invention of the method according to claim 8 includes a seasoned steamed rice step for steaming rice with a steamer to make seasoned steamed rice, a freezing step for preserving and freezing the seasoned steamed rice to make a frozen rice, A slice process of slicing a frozen rice body into a predetermined thickness to produce a slice body, a re-freezing process of freezing the slice body to produce a frozen slice body, and drying the sliced frozen body by re-freezing the slice A drying process for making a body, a frying process for frying the dried slice body with oil to make a fried slice body, a seasoning process for seasoning the fried slice body to make a seasoned slice body, and the seasoned slice body And a cooling step of cooling the food to produce a chip-like food.

本発明は上述の如く、請求項1記載の発明にあっては、炊飯工程で米を炊いてご飯を作り、このご飯を冷凍工程で保形冷凍してライス凍結体を作り、このライス凍結体を凍結状態でスライス工程で所定の薄さにスライスしてスライス体を作り、このスライス体を再冷凍工程で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程で油で揚げて揚げスライス体を作り、この揚げスライス体を味付工程で味付けして味付スライス体を作り、この味付スライス体を冷却工程で冷却してチップス状食品を製造するようにしているから、このチップス状食品はポテトチップスの様な軽い風味と今までにない食感や味、色のバラエティに富む製品を製造することができ、かつ、主原料はご飯であり、ご飯は日本人の主食であるから、全く違和感を感じることがなく、また、ご飯には臭いや色に殆ど個性がないので、それだけ、各種の味付けにより、味や色の変化に富む多様な製品を製造することができると共に国内米に限らず古米や輸入米も使用することができ、質及び量の安定性を図ることができる。   As described above, in the invention according to the first aspect of the present invention, rice is cooked in the rice cooking process to make rice, and the rice is shaped and frozen in the freezing process to make a frozen rice body. The sliced body is sliced into a predetermined thickness in the slicing step in the frozen state, and the sliced body is frozen in the refreezing step to form a frozen sliced body. The frozen frozen sliced body is dried in the drying step. Make a dried sliced body, fry this sliced dried body with oil in the frying process to make a fried sliced body, season this fried sliced body in the seasoning process to make a seasoned sliced body, Since it is cooled in the cooling process to produce chip-like food, this chip-like food produces light flavors like potato chips and products with a variety of textures, tastes, and colors that have never been seen before. But Because the main ingredient is rice and rice is a Japanese staple food, there is no sense of incongruity, and the rice has almost no individuality in odor and color. In addition, it is possible to manufacture a variety of products rich in changes in taste and color, and not only domestic rice but also old rice and imported rice can be used, and quality and quantity stability can be achieved.

又、請求項2記載の発明にあっては、炊飯工程で米を炊いてご飯を作り、このご飯を冷凍工程で保形冷凍してライス凍結体を作り、このライス凍結体を凍結状態でスライス工程で所定の薄さにスライスしてスライス体を作り、このスライス体を再冷凍工程で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程で油で揚げて揚げスライス体を作り、この揚げスライス体を冷却工程で冷却してチップス状食品を製造するようにしているから、このチップス状食品はポテトチップスの様な軽い風味と今までにない食感や味、色のバラエティに富む製品を製造することができ、かつ、主原料はご飯であり、ご飯は日本人の主食であるから、全く違和感を感じることがなく、国内米に限らず古米や輸入米も使用することができ、質及び量の安定性を図ることができる。   In the invention of claim 2, rice is cooked in the rice cooking process to make rice, the rice is shaped and frozen in the freezing process to make a frozen rice, and the frozen rice is sliced in a frozen state. The sliced body is sliced to a predetermined thickness in the process, and the sliced body is frozen in the refreezing process to form a frozen sliced body. The frozen frozen sliced body is dried in the drying process to obtain the dried sliced body. This dried sliced body is fried in oil in the frying process to make a fried sliced body, and this fried sliced body is cooled in the cooling process to produce a crispy food, so this crispy food is potato chips Can produce products with a variety of light texture and taste and color that have never been seen before, and the main ingredient is rice, and rice is a Japanese staple food, so there is no sense of incongruity Feeling It is not, old rice and imported rice is not limited to the domestic rice can also be used, it is possible to achieve the stability of the quality and quantity.

又、請求項3記載の発明にあっては、味付炊飯工程で米を炊いて味付けご飯を作り、この味付けご飯を冷凍工程で保形冷凍してライス凍結体を作り、このライス凍結体を凍結状態でスライス工程で所定の薄さにスライスしてスライス体を作り、このスライス体を再冷凍工程で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程で油で揚げて揚げスライス体を作り、この揚げスライス体を冷却工程で冷却してチップス状食品を製造するようにしているから、このチップス状食品はポテトチップスの様な軽い風味と今までにない食感や味、色のバラエティに富む製品を製造することができ、かつ、主原料はご飯であり、ご飯は日本人の主食であるから、全く違和感を感じることがなく、国内米に限らず古米や輸入米も使用することができ、質及び量の安定性を図ることができる。   In the invention of claim 3, rice is cooked in the seasoned rice cooking process to make seasoned rice, and this seasoned rice is shaped and frozen in the freezing process to make a frozen rice body. In the frozen state, slice into a predetermined thickness in the slicing process to make a slice body, freeze this slice body in the refreezing process to make a frozen slice body, dry this re-frozen slice frozen body in the drying process A sliced dried body is made, and this sliced dried body is fried in oil in a frying process to make a fried sliced body, and this fried sliced body is cooled in a cooling process to produce a chip-like food. Because the food can produce products with a light flavor like potato chips and an unprecedented texture, taste and color variety, the main ingredient is rice, and rice is a Japanese staple food , Ku not feel the discomfort, old rice and imported rice is not limited to the domestic rice can also be used, it is possible to achieve the stability of the quality and quantity.

又、請求項4記載の発明にあっては、味付炊飯工程で米を炊いて味付けご飯を作り、この味付けご飯を冷凍工程で保形冷凍してライス凍結体を作り、このライス凍結体を凍結状態でスライス工程で所定の薄さにスライスしてスライス体を作り、このスライス体を再冷凍工程で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程で油で揚げて揚げスライス体を作り、この揚げスライス体を味付工程で味付けして味付スライス体を作り、この味付スライス体を冷却工程で冷却してチップス状食品を製造するようにしているから、このチップス状食品はポテトチップスの様な軽い風味と今までにない食感や味、色のバラエティに富む製品を製造することができ、かつ、主原料はご飯であり、ご飯は日本人の主食であるから、全く違和感を感じることがなく、また、ご飯には臭いや色に殆ど個性がないので、それだけ、各種の味付けにより、味や色の変化に富む多様な製品を製造することができると共に国内米に限らず古米や輸入米も使用することができ、質及び量の安定性を図ることができる。   In the invention of claim 4, rice is cooked in the seasoned rice cooking process to make seasoned rice, and this seasoned rice is shaped and frozen in the freezing process to make a frozen rice body. In the frozen state, slice into a predetermined thickness in the slicing process to make a slice body, freeze this slice body in the refreezing process to make a frozen slice body, dry this re-frozen slice frozen body in the drying process Make a sliced dried body, fry this sliced dried body with oil in the frying process to make a fried sliced body, season this fried sliced body in the seasoning process to make a seasoned sliced body, cool this seasoned sliced body Since the chip-like food is manufactured by cooling in the process, this chip-like food can produce products with a light flavor like potato chips and a variety of textures, tastes, and colors that have never been seen before. Because the main ingredient is rice and rice is a Japanese staple food, there is no sense of incongruity, and the rice has almost no individuality in odor and color. In addition, it is possible to manufacture a variety of products rich in changes in taste and color, and not only domestic rice but also old rice and imported rice can be used, and quality and quantity stability can be achieved.

又、請求項5記載の発明にあっては、蒸米飯工程で米を蒸し器により蒸して蒸し米飯を作り、この蒸し米飯を冷凍工程で保形冷凍してライス凍結体を作り、このライス凍結体を凍結状態でスライス工程で所定の薄さにスライスしてスライス体を作り、このスライス体を再冷凍工程で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程で油で揚げて揚げスライス体を作り、この揚げスライス体を味付工程で味付けして味付スライス体を作り、この味付スライス体を冷却工程で冷却してチップス状食品を製造するようにしているから、このチップス状食品はポテトチップスの様な軽い風味と今までにない食感や味、色のバラエティに富む製品を製造することができ、かつ、主原料は米飯であり、米飯は日本人の主食であるから、全く違和感を感じることがなく、また、米飯には臭いや色に殆ど個性がないので、それだけ、各種の味付けにより、味や色の変化に富む多様な製品を製造することができると共に国内米に限らず古米や輸入米も使用することができ、質及び量の安定性を図ることができる。   In the invention according to claim 5, in the steamed rice process, the rice is steamed with a steamer to make steamed rice, and the steamed rice is shaped and frozen in the freezing process to make a frozen rice. The sliced body is sliced into a predetermined thickness in the slicing step in the frozen state, and the sliced body is frozen in the refreezing step to form a frozen sliced body. The frozen frozen sliced body is dried in the drying step. Make a dried sliced body, fry this sliced dried body with oil in the frying process to make a fried sliced body, season this fried sliced body in the seasoning process to make a seasoned sliced body, Since it is cooled in the cooling process to produce chip-like foods, this chip-like foods produce products with a light flavor like potato chips and a variety of textures, tastes and colors that have never been seen before. And the main ingredient is cooked rice, and the cooked rice is a Japanese staple food, so there is no sense of incongruity, and there is almost no individuality in the smell and color of the cooked rice. By seasoning, various products rich in changes in taste and color can be produced, and not only domestic rice but also old rice and imported rice can be used, and the quality and quantity can be stabilized.

又、請求項6記載の発明にあっては、蒸米飯工程で米を蒸し器により蒸して蒸米飯を作り、この蒸し米飯を冷凍工程で保形冷凍してライス凍結体を作り、このライス凍結体を凍結状態でスライス工程で所定の薄さにスライスしてスライス体を作り、このスライス体を再冷凍工程で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程で油で揚げて揚げスライス体を作り、この揚げスライス体を冷却工程で冷却してチップス状食品を製造するようにしているから、このチップス状食品はポテトチップスの様な軽い風味と今までにない食感や味、色のバラエティに富む製品を製造することができ、かつ、主原料は米飯であり、米飯は日本人の主食であるから、全く違和感を感じることがなく、国内米に限らず古米や輸入米も使用することができ、質及び量の安定性を図ることができる。   In the invention of claim 6, in the steamed rice process, the rice is steamed with a steamer to make steamed rice, and this steamed rice is shaped and frozen in the freezing process to make a frozen rice. The sliced body is sliced into a predetermined thickness in the slicing step in the frozen state, and the sliced body is frozen in the refreezing step to form a frozen sliced body. The frozen frozen sliced body is dried in the drying step. The dried sliced body is made, and the dried sliced body is fried in oil in the frying process to make a fried sliced body, and the fried sliced body is cooled in the cooling process to produce a chip-like food. Can produce products with a light flavor like potato chips and a variety of textures, tastes and colors that have never been seen before, and the main ingredient is cooked rice, which is a Japanese staple food Or , There is no feel at all uncomfortable, old rice and imported rice is not limited to the domestic rice can also be used, it is possible to achieve the stability of the quality and quantity.

又、請求項7記載の発明にあっては、味付蒸米飯工程で米を蒸し器により蒸して味付け蒸し米飯を作り、この味付け蒸し米飯を冷凍工程で保形冷凍してライス凍結体を作り、このライス凍結体を凍結状態でスライス工程で所定の薄さにスライスしてスライス体を作り、このスライス体を再冷凍工程で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程で油で揚げて揚げスライス体を作り、この揚げスライス体を冷却工程で冷却してチップス状食品を製造するようにしているから、このチップス状食品はポテトチップスの様な軽い風味と今までにない食感や味、色のバラエティに富む製品を製造することができ、かつ、主原料は米飯であり、米飯は日本人の主食であるから、全く違和感を感じることがなく、国内米に限らず古米や輸入米も使用することができ、質及び量の安定性を図ることができる。   Moreover, in the invention of claim 7, in the seasoned steamed rice process, the rice is steamed with a steamer to make seasoned steamed rice, and this seasoned steamed rice is shaped and frozen in the freezing process to make a frozen rice body, The rice frozen body is sliced into a predetermined thickness in the slicing process in the frozen state to make a slice body, the slice body is frozen in the refreezing process to make a slice frozen body, and the re-frozen slice frozen body is dried It is dried in the process to make a sliced dried body, this sliced dried body is fried in oil in the frying process to make a fried sliced body, and this fried sliced body is cooled in the cooling process to produce a chip-like food Therefore, this chip-like food can produce products with a light flavor like potato chips and a variety of textures, tastes and colors that have never been seen before, and the main ingredient is cooked rice. Because it is the staple food of the people, there is no feel at all uncomfortable, old rice and imported rice is not limited to the domestic rice can also be used, it is possible to achieve the stability of the quality and quantity.

又、請求項8記載の発明にあっては、味付蒸米飯工程で米を蒸し器により蒸して味付け蒸し米飯を作り、この味付け蒸し米飯を冷凍工程で保形冷凍してライス凍結体を作り、このライス凍結体を凍結状態でスライス工程で所定の薄さにスライスしてスライス体を作り、このスライス体を再冷凍工程で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程で油で揚げて揚げスライス体を作り、この揚げスライス体を味付工程で味付けして味付スライス体を作り、この味付スライス体を冷却工程で冷却してチップス状食品を製造するようにしているから、このチップス状食品はポテトチップスの様な軽い風味と今までにない食感や味、色のバラエティに富む製品を製造することができ、かつ、主原料は米飯であり、米飯は日本人の主食であるから、全く違和感を感じることがなく、また、米飯には臭いや色に殆ど個性がないので、それだけ、各種の味付けにより、味や色の変化に富む多様な製品を製造することができると共に国内米に限らず古米や輸入米も使用することができ、質及び量の安定性を図ることができる。   Moreover, in the invention of claim 8, the rice is steamed with a steamer in the seasoned steamed rice process to make seasoned steamed rice, and this seasoned steamed rice is shaped and frozen in the freezing process to make a frozen rice body, The rice frozen body is sliced into a predetermined thickness in the slicing process in the frozen state to make a slice body, the slice body is frozen in the refreezing process to make a slice frozen body, and the re-frozen slice frozen body is dried Dried in the process to make a sliced dried body, this sliced dried body is fried in oil in the frying process to make a fried sliced body, this fried sliced body is seasoned in the seasoning process to make a seasoned sliced body, this taste Since the sliced body is cooled in the cooling process to produce a chip-like food, this chip-like food has a light flavor like potato chips and a variety of textures, tastes, and colors that have never been seen before. Since the product can be manufactured and the main ingredient is cooked rice, and the cooked rice is a Japanese staple food, there is no sense of incongruity, and the cooked rice has almost no individuality in odor and color, As a result, various seasonings can produce a wide variety of products with rich changes in taste and color, and not only domestic rice, but also used rice and imported rice can be used to improve the quality and quantity stability. it can.

図1乃至図11は本発明の実施の形態例を示し、図1乃至図4は請求項1の発明に対応する第一形態例、図5は請求項2の発明に対応する第二形態例、図6は請求項3の発明に対応する第三形態例、図7は請求項4の発明に対応する第四形態例、図8は請求項5の発明に対応する第五形態例、図9は請求項6の発明に対応する第六形態例、図10は請求項7の発明に対応する第七形態例、図11は請求項8の発明に対応する第八形態例である。   1 to 11 show an embodiment of the present invention, FIGS. 1 to 4 show a first embodiment corresponding to the invention of claim 1, and FIG. 5 shows a second embodiment corresponding to the invention of claim 2. 6 is a third embodiment corresponding to the invention of claim 3, FIG. 7 is a fourth embodiment corresponding to the invention of claim 4, FIG. 8 is a fifth embodiment corresponding to the invention of claim 5, and FIG. 9 is a sixth embodiment corresponding to the invention of claim 6, FIG. 10 is a seventh embodiment corresponding to the invention of claim 7, and FIG. 11 is an eighth embodiment corresponding to the invention of claim 8.

図1乃至図4の第一形態例において、1は炊飯工程であって、例えば、米5.5Kgを洗米、浸漬、加熱、蒸らし、ほぐし、冷風及び真空冷却により冷却し、米を炊いて、炊き上がりで、12.5Kgのご飯を作る工程である。   In the first embodiment shown in FIGS. 1 to 4, 1 is a rice cooking process, for example, rice is washed with rice, dipped, heated, steamed, loosened, cooled by cold air and vacuum cooling, and cooked rice. It is a process to make 12.5Kg of rice after cooking.

2は冷凍工程であって、図2の如く、上記ご飯を例えば直径7.5cm×長さ28cmの筒状の合成樹脂製の袋F内に1.5Kgを充填し、止めリングNで袋Fの口を封止してご飯Rを封止保形し、この保形状態で例えば冷凍庫内で約マイナス20℃で二日以上保存してライス凍結体Kを作る工程である。この袋Fに代えて、リテーナーやケーシングを用いて保形凍結することもできる。   2 is a freezing process. As shown in FIG. 2, the rice is filled with 1.5 kg in a cylindrical synthetic resin bag F having a diameter of 7.5 cm and a length of 28 cm. The rice R is sealed and shape-retained, and in this shape-retained state, for example, stored in a freezer at about minus 20 ° C. for two days or more to produce the frozen rice K. Instead of the bag F, the shape can be frozen by using a retainer or a casing.

3はスライス工程であって、上記ライス凍結体Kを冷凍庫より取り出し、約18℃〜約20℃程度の常温で約1時間半程度置いた後、上記袋Fを取り除き、半解凍状態のスライス凍結体Kを厚さ約1mm程度にスライサーで薄くスライスし、円板状のスライス体Gを作る工程である。   3 is a slicing step. The frozen rice K is taken out of the freezer and placed at a room temperature of about 18 ° C. to about 20 ° C. for about one and a half hours. Then, the bag F is removed and the slice frozen in a half-thawed state. In this process, the body K is thinly sliced with a slicer to a thickness of about 1 mm to make a disk-shaped slice body G.

4は再冷凍工程であって、上記スライス体Gを冷凍庫内で約マイナス20℃で1時間以上置いて再び冷凍してスライス凍結体を作る工程である。   4 is a re-freezing step, in which the sliced body G is placed in a freezer at about minus 20 ° C. for 1 hour or longer and frozen again to make a frozen sliced body.

5は乾燥工程であって、上記スライス凍結体を例えばオーブンにより約250℃で2分30秒間程度で焼いて含有水分を飛ばし、スライス乾燥体を作る工程である。   5 is a drying step, in which the frozen sliced body is baked in, for example, an oven at about 250 ° C. for about 2 minutes and 30 seconds to remove the contained moisture, thereby producing a dried sliced body.

6はフライ工程であって、上記スライス乾燥体を約180℃〜190℃の温度に加熱した食用の油内に約1分30秒程度天ぷらを揚げるように浸漬して揚げて、揚げスライス体を作る工程である。   6 is a frying step, and the above sliced dried body is dipped in edible oil heated to a temperature of about 180 ° C. to 190 ° C. so that the tempura is fried for about 1 minute 30 seconds. It is a manufacturing process.

7は味付工程であって、上記揚げスライス体に例えば各種の調味料としての天然風味シーズニング(調味料)を原料比5.0%程度振り掛けて塩味、醤油味、カレー味、コンソメ味、キムチ味等の各種風味に味付けをする工程である。   7 is a seasoning process, and the above-mentioned fried sliced body is sprinkled with, for example, a natural flavor seasoning (seasoning) of about 5.0% as a seasoning to give a salty taste, soy sauce taste, curry taste, consomme taste, kimchi It is a process of seasoning various flavors such as taste.

8は冷却工程であって、上記味付スライス体を例えば自然放冷により冷却して図4のようなチップス状食品Sの完成品を得る工程である。   8 is a cooling step, which is a step of cooling the seasoned sliced body by, for example, natural cooling to obtain a finished product of the chips food S as shown in FIG.

9は袋詰工程であって、上記複数個のチップス状食品をパック包装する工程である。   Reference numeral 9 denotes a bagging process, which is a process of packing and packaging the plurality of chip-shaped foods.

10は箱詰工程であって、上記パック包装されたチップス状食品を箱詰めする工程であり、箱詰後に保管、出荷されることになる。   Reference numeral 10 denotes a boxing step, which is a step of boxing the packaged chip-shaped food, which is stored and shipped after boxing.

この実施の第一形態例は上記構成であるから、先ず、炊飯工程1で米を炊いてご飯Rを作り、このご飯Rを冷凍工程2で保形冷凍してライス凍結体Kを作り、このライス凍結体Kを凍結状態でスライス工程3で所定の薄さにスライスしてスライス体Gを作り、このスライス体Gを再冷凍工程4で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程5で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程6で油で揚げて揚げスライス体を作り、この揚げスライス体を味付工程7で味付けして味付スライス体を作り、この味付スライス体を冷却工程8で冷却してチップス状食品Sの完成品を製造することになる。   Since the first embodiment of this embodiment has the above-described configuration, first, rice R is cooked in the rice cooking process 1 to make rice R, and this rice R is shaped and frozen in the freezing process 2 to make a frozen rice K. The frozen rice K is sliced to a predetermined thickness in the slicing step 3 in the frozen state to make a slice G, and the slice G is frozen in the refreezing step 4 to make a frozen slice. The frozen body is dried in the drying step 5 to make a dried slice, and this dried slice is fried in oil in the frying step 6 to make a fried slice, and the fried slice is seasoned in the seasoning step 7 A sliced body is made, and this seasoned sliced body is cooled in the cooling step 8 to produce a finished product of the chips food S.

従って、このチップス状食品はポテトチップスの様な軽い風味と今までにない食感や味、色のバラエティに富む製品を製造することができ、かつ、主原料はご飯であり、ご飯は日本人の主食であるから、全く違和感を感じることがなく、また、ご飯には臭いや色に殆ど個性がないので、それだけ、各種の味付けにより、味や色の変化に富む多様な製品を製造することができると共に国内米に限らず古米や輸入米も使用することができ、質及び量の安定性を図ることができる。   Therefore, this chip-like food can produce products with a light flavor like potato chips and a variety of texture, taste and color that has never been seen before, and the main ingredient is rice, and rice is Japanese Because it is a staple food, there is no sense of incongruity, and rice has almost no odor or color, so that various flavors can be used to produce a variety of products that vary in taste and color. As well as domestic rice, not only domestic rice but also old rice and imported rice can be used, and the quality and quantity can be stabilized.

図5はチップス状食品の製造方法の第二形態例を示し、この場合、上記第一形態例の味付工程7を無くし、その他の工程は上記第一形態例と同じ工程からなる製造方法となっている。   FIG. 5 shows a second embodiment of a method for producing a chip-like food, in which case the seasoning step 7 of the first embodiment is eliminated, and the other steps are the same as the first embodiment. It has become.

即ち、先ず、炊飯工程1で米を炊いてご飯Rを作り、このご飯Rを冷凍工程2で保形冷凍してライス凍結体Kを作り、このライス凍結体Kを凍結状態でスライス工程3で所定の薄さにスライスしてスライス体Gを作り、このスライス体Gを再冷凍工程4で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程5で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程6で油で揚げて揚げスライス体を作り、この揚げスライス体を冷却工程8で冷却してチップス状食品Sの完成品を製造することになる。   That is, first, rice R is cooked in the rice cooking process 1 to make rice R, and the rice R is shaped and frozen in the freezing process 2 to make a frozen rice K. The frozen rice K is frozen in the slicing process 3 The sliced body G is sliced to a predetermined thickness, and the sliced body G is frozen in the refreezing step 4 to form a frozen sliced body. The frozen frozen sliced body is dried in the drying step 5 and dried into slices. The dried sliced body is fried in oil in the frying step 6 to make a fried sliced body, and the fried sliced body is cooled in the cooling step 8 to produce a finished product of the chip-like food S.

この第二形態例にあっては、味付けがないご飯そのものの素朴な風味となっている点は異なるが、上記第一形態例とほぼ同様なチップス状食品Sを製造することができる。   In the second embodiment, the rice-like food S that is almost the same as the first embodiment can be manufactured, although the simple flavor of the unseasoned rice itself is different.

図6はチップス状食品の製造方法の第三形態例を示し、この場合、上記第一形態例の米を炊いてご飯を作る炊飯工程1に代えて、米を炊いて味付けご飯を作る味付炊飯工程11となっており、かつ、上記味付工程7を無くし、その他の工程は上記第一形態例と同じ工程からなる製造方法となっている。   FIG. 6 shows a third embodiment of a method for producing a chip-like food. In this case, in place of the rice cooking step 1 for cooking rice by cooking the rice of the first embodiment, seasoning rice to cook seasoned rice by cooking rice. It becomes the rice cooking process 11, and the seasoning process 7 is eliminated, and the other processes are manufacturing methods that include the same processes as the first embodiment.

即ち、先ず、味付炊飯工程11で米を炊いて味付けご飯を作り、この味付けご飯を冷凍工程2で保形冷凍してライス凍結体Kを作り、このライス凍結体Kを凍結状態でスライス工程3で所定の薄さにスライスしてスライス体Gを作り、このスライス体Gを再冷凍工程4で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程5で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程6で油で揚げて揚げスライス体を作り、この揚げスライス体を冷却工程8で冷却してチップス状食品Sの完成品を製造することになる。   That is, first of all, rice is cooked in seasoned rice cooking step 11 to make seasoned rice, this seasoned rice is shaped and frozen in freezing step 2 to make frozen rice K, and this frozen rice K is sliced in a frozen state. 3 is sliced to a predetermined thickness to make a sliced body G, this sliced body G is frozen in the refreezing step 4 to make a frozen sliced body, and the frozen frozen sliced body is dried in the drying step 5 A dried sliced body is made, and the dried sliced body is fried in oil in the frying step 6 to make a fried sliced body, and the fried sliced body is cooled in the cooling step 8 to produce a finished product of the chip-like food S. .

この第三形態例にあっては、上記味付炊飯工程11において、味付ご飯を炊くことになるので、予め味付けをする点において異なるが、上記第一形態例とほぼ同様なチップス状食品Sを製造することができる。   In the third form example, since the seasoned rice is cooked in the seasoned rice cooking step 11, it differs in that it is seasoned in advance, but the chip-like food S is almost the same as the first form example. Can be manufactured.

図7はチップス状食品の製造方法の第四形態例を示し、この場合、上記第三形態例と同様に、上記第一形態例の炊飯工程1に代えて、米を炊いて味付けご飯を作る味付炊飯工程11となっており、かつ、上記第一形態例における味付工程7を付加し、その他の工程は上記第一形態例と同じ工程からなる製造方法となっている。   FIG. 7 shows a fourth embodiment of a method for producing a chip-like food. In this case, as in the third embodiment, instead of the rice cooking step 1 of the first embodiment, rice is cooked to make seasoned rice. It is seasoned rice cooking process 11, and seasoning process 7 in the first embodiment is added, and the other processes are manufacturing methods consisting of the same processes as in the first embodiment.

即ち、先ず、味付炊飯工程11で米を炊いて味付けご飯を作り、この味付けご飯を冷凍工程2で保形冷凍してライス凍結体Kを作り、このライス凍結体Kを凍結状態でスライス工程3で所定の薄さにスライスしてスライス体Gを作り、このスライス体Gを再冷凍工程4で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程5で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程6で油で揚げて揚げスライス体を作り、この揚げスライス体に味付けをして味付スライス体を作り、この味付スライス体を冷却工程8で冷却してチップス状食品Sの完成品を製造することになる。   That is, first of all, rice is cooked in seasoned rice cooking step 11 to make seasoned rice, this seasoned rice is shaped and frozen in freezing step 2 to make frozen rice K, and this frozen rice K is sliced in a frozen state. 3 is sliced to a predetermined thickness to make a sliced body G, this sliced body G is frozen in the refreezing step 4 to make a frozen sliced body, and the frozen frozen sliced body is dried in the drying step 5 A dried sliced body is made, and this dried sliced body is fried in oil in the frying step 6 to make a fried sliced body, seasoned to the fried sliced body to make a seasoned sliced body, and this seasoned sliced body is cooled in the cooling step 8 The finished product of the chip-like food S is manufactured by cooling at the above.

この第四形態例にあっては、上記味付炊飯工程11において、味付ご飯を炊くことになるので、予め味付けをすること及び味付工程7において補助的に更に味付けする点は異なるが、上記第一形態例とほぼ同様なチップス状食品を製造することができる。   In this fourth embodiment, since seasoned rice is cooked in the seasoned rice cooking process 11, the point of further seasoning in the seasoning and seasoning process 7 is different. Chip-like foods that are substantially the same as in the first embodiment can be produced.

図8の第五形態例は上記第一形態例中の炊飯工程1に代えて、米を蒸し器により蒸して蒸し米飯を作る蒸米飯工程100としたものであり、すなわち、蒸米飯工程100は、例えば、うるち米3.5Kgともち米1.5Kgとからなる計5Kgの米を洗米、浸漬、水切り、次いで、蒸し器により強火で10〜15分蒸して打ち水をすることを四回ほど繰り返して、冷風にて冷却し、約9Kgの蒸し米飯を作る工程であり、そして、冷凍工程2において、上記蒸し米飯を上記第一形態例と同様にしてライス凍結体Kを作り、以下、上記第一形態例と同様な工程を経て、チップス状食品Sの完成品を得るようにしている。   The fifth embodiment shown in FIG. 8 is a steamed rice process 100 for making steamed rice by steaming rice with a steamer instead of the rice cooking process 1 in the first embodiment. For example, washing 5 kg of rice consisting of 3.5 kg of glutinous rice and 1.5 kg of glutinous rice, washing the rice, dipping it, draining it, and steaming it with a steamer for 10 to 15 minutes with high heat, In the freezing step 2, the rice frozen body K is made in the same manner as in the first embodiment, and the first embodiment is hereinafter referred to. The finished product of the chip-like food S is obtained through the same steps as in FIG.

この実施の第五形態例は上記構成であるから、先ず蒸米飯工程100で米を蒸し器により蒸して蒸し米飯を作り、この蒸し米飯Rを冷凍工程2で保形冷凍してライス凍結体Kを作り、このライス凍結体Kを凍結状態でスライス工程3で所定の薄さにスライスしてスライス体Gを作り、このスライス体Gを再冷凍工程4で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程5で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程6で油で揚げて揚げスライス体を作り、この揚げスライス体を味付工程7で味付けして味付スライス体を作り、この味付スライス体を冷却工程8で冷却してチップス状食品Sの完成品を製造することになる。   Since the fifth embodiment of this embodiment has the above-described configuration, first, steamed rice is steamed in a steamed rice process 100 to make steamed rice, and this steamed rice R is shaped and frozen in the freezing process 2 to freeze the frozen rice K. The sliced frozen body K is frozen and sliced to a predetermined thickness in the slicing step 3 to make a sliced body G. The sliced body G is frozen in the refreezing step 4 to make a frozen sliced body. The frozen sliced frozen body is dried in the drying step 5 to produce a sliced dried body, and this dried sliced body is fried in oil in the frying step 6 to make a fried sliced body, and this fried sliced body is seasoned in the seasoning step 7 A seasoned sliced body is made, and this seasoned sliced body is cooled in the cooling step 8 to produce a finished product of the chips food S.

従って、このチップス状食品はポテトチップスの様な軽い風味と今までにない食感や味、色のバラエティに富む製品を製造することができ、かつ、主原料は米飯であり、米飯は日本人の主食であるから、全く違和感を感じることがなく、また、米飯には臭いや色に殆ど個性がないので、それだけ、各種の味付けにより、味や色の変化に富む多様な製品を製造することができると共に国内米に限らず古米や輸入米も使用することができ、質及び量の安定性を図ることができる。   Therefore, this chip-like food can produce products with a light flavor like potato chips and a variety of textures, tastes and colors that have never been seen before, and the main ingredient is cooked rice. Because it is a staple food, there is no sense of incongruity, and the rice has almost no individuality in odor and color, so that various kinds of seasonings can be used to produce a variety of products with rich changes in taste and color. As well as domestic rice, not only domestic rice but also old rice and imported rice can be used, and the quality and quantity can be stabilized.

図9はチップス状食品の製造方法の第六形態例を示し、この場合、上記第五形態例の味付工程7を無くし、その他の工程は上記第五形態例と同じ工程からなる製造方法となっている。   FIG. 9 shows a sixth embodiment of the method for producing a chip-like food, in which case the seasoning step 7 of the fifth embodiment is eliminated, and the other steps are the same as the fifth embodiment. It has become.

即ち、先ず、蒸米飯工程100で米を蒸し器により蒸して蒸し米飯を作り、この蒸し米飯Rを冷凍工程2で保形冷凍してライス凍結体Kを作り、このライス凍結体Kを凍結状態でスライス工程3で所定の薄さにスライスしてスライス体Gを作り、このスライス体Gを再冷凍工程4で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程5で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程6で油で揚げて揚げスライス体を作り、この揚げスライス体を冷却工程8で冷却してチップス状食品Sの完成品を製造することになる。   That is, first, in the steamed rice process 100, the rice is steamed with a steamer to make steamed rice, and this steamed rice R is shaped and frozen in the freezing process 2 to make the frozen rice K, and the frozen rice K in the frozen state. A slice body G is made by slicing to a predetermined thickness in the slicing step 3, the slice body G is frozen in the refreezing step 4 to make a frozen slice, and the re-frozen slice frozen body is dried in the drying step 5 The dried sliced body is made, and the dried sliced body is fried in oil in the frying step 6 to make a fried sliced body, and the fried sliced body is cooled in the cooling step 8 to produce a finished product of the chip-like food S become.

この第六形態例にあっては、味付けがない米飯そのものの素朴な風味となっている点は異なるが、上記第五形態例とほぼ同様なチップス状食品Sを製造することができる。   In the sixth embodiment, a chip-like food S that is almost the same as the fifth embodiment can be manufactured, although the simple flavor of the uncooked cooked rice itself is different.

図10はチップス状食品の製造方法の第七形態例を示し、この場合、上記第五形態例の米を蒸し器により蒸して蒸し米飯を作る蒸米飯工程100に代えて、米を蒸し器により蒸して味付け蒸し米飯を作る味付蒸米飯工程110となっており、かつ、上記味付工程7を無くし、その他の工程は上記第五形態例と同じ工程からなる製造方法となっている。   FIG. 10 shows a seventh embodiment of a method for producing a chip-like food. In this case, instead of the steamed rice process 100 in which the rice of the fifth embodiment is steamed with a steamer to make steamed rice, the rice is steamed with a steamer. It is the seasoned steamed rice process 110 for making seasoned steamed rice, the seasoning process 7 is eliminated, and the other processes are the same manufacturing method as the fifth embodiment.

即ち、先ず、味付蒸米飯工程110で米を蒸し器により蒸して味付け蒸し米飯を作り、この味付け蒸し米飯を冷凍工程2で保形冷凍してライス凍結体Kを作り、このライス凍結体Kを凍結状態でスライス工程3で所定の薄さにスライスしてスライス体Gを作り、このスライス体Gを再冷凍工程4で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程5で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程6で油で揚げて揚げスライス体を作り、この揚げスライス体を冷却工程8で冷却してチップス状食品Sの完成品を製造することになる。   That is, first, in the seasoned steamed rice step 110, the rice is steamed with a steamer to make seasoned steamed rice, and the seasoned steamed rice is shaped and frozen in the freezing step 2 to form the frozen rice K. The sliced body G is sliced to a predetermined thickness in the slicing step 3 in the frozen state, the sliced body G is frozen in the refreezing step 4 to produce a frozen sliced body, and the frozen frozen sliced body is dried. 5 is dried to make a dried slice, and this dried slice is fried in oil in the frying step 6 to make a fried slice, and this fried slice is cooled in the cooling step 8 to produce a finished product of the chip-like food S Will be manufactured.

この第七形態例にあっては、上記味付蒸米飯工程110において、味付け蒸し米飯を作ることになるので、予め味付けをする点において異なるが、上記第五形態例とほぼ同様なチップス状食品Sを製造することができる。   In the seventh embodiment, in the seasoned steamed rice step 110, seasoned steamed cooked rice is made, so that it is different in that it is seasoned in advance, but the chip-like food is almost the same as the fifth embodiment. S can be manufactured.

図11はチップス状食品の製造方法の第八形態例を示し、この場合、上記第七形態例と同様に、上記第五形態例の米を蒸し器により蒸して蒸し米飯を作る蒸米飯工程100に代えて、米を蒸し器により蒸して味付け蒸し米飯を作る味付蒸米飯工程110となっており、かつ、上記第五形態例における味付工程7を付加し、その他の工程は上記第一形態例と同じ工程からなる製造方法となっている。   FIG. 11 shows an eighth embodiment of a method for producing a chip-like food. In this case, similarly to the seventh embodiment, the steamed rice process 100 for steaming the rice of the fifth embodiment with a steamer is used. Instead, it is a seasoned steamed rice process 110 in which rice is steamed with a steamer to make seasoned steamed rice, and the seasoning process 7 in the fifth embodiment is added, and the other processes are the first embodiment. It is a manufacturing method consisting of the same steps.

即ち、先ず、味付蒸米飯工程110で米を蒸し器により蒸して味付け蒸し米飯を作り、この味付け蒸し米飯を冷凍工程2で保形冷凍してライス凍結体Kを作り、このライス凍結体Kを凍結状態でスライス工程3で所定の薄さにスライスしてスライス体Gを作り、このスライス体Gを再冷凍工程4で冷凍してスライス凍結体を作り、この再冷凍したスライス凍結体を乾燥工程5で乾燥してスライス乾燥体を作り、このスライス乾燥体をフライ工程6で油で揚げて揚げスライス体を作り、この揚げスライス体に味付けをして味付スライス体を作り、この味付スライス体を冷却工程8で冷却してチップス状食品Sの完成品を製造することになる。   That is, first, in the seasoned steamed rice step 110, the rice is steamed with a steamer to make seasoned steamed rice, and the seasoned steamed rice is shaped and frozen in the freezing step 2 to form the frozen rice K. The sliced body G is sliced to a predetermined thickness in the slicing step 3 in the frozen state, the sliced body G is frozen in the refreezing step 4 to produce a frozen sliced body, and the frozen frozen sliced body is dried. Dry in 5 to make a sliced dried body, fry this sliced dried body with oil in frying process 6 to make a fried sliced body, season this fried sliced body to make a seasoned sliced body, and this seasoned slice The body is cooled in the cooling step 8 to produce a finished product of the chips food S.

この第八形態例にあっては、上記味付蒸米飯工程110において、味付蒸し米飯を作ることになるので、予め味付けをすること及び味付工程7において補助的に更に味付けする点は異なるが、上記第五形態例とほぼ同様なチップス状食品を製造することができる。   In this eighth embodiment, since the seasoned steamed rice is made in the seasoned steamed rice step 110, the seasoning in advance and the seasoning in the seasoning step 7 are additionally supplemented. However, it is possible to produce a chip-like food that is substantially the same as in the fifth embodiment.

尚、本発明は上記実施の形態例に限られるものではなく、例えば、粳米、玄米などの米の種類や炊飯工程1、味付炊飯工程11、冷凍工程2、スライス工程3、再冷凍工程4、乾燥工程5、フライ工程6、味付工程7、冷却工程8、蒸米飯工程100、味付蒸米飯工程110等で使用する設備や作業内容等は適宜変更されるものである。   In addition, this invention is not restricted to the said embodiment, For example, rice types, such as sticky rice and brown rice, rice cooking process 1, seasoned rice cooking process 11, freezing process 2, slicing process 3, refreezing process 4 The equipment used in the drying process 5, the frying process 6, the seasoning process 7, the cooling process 8, the steamed rice process 100, the seasoned steamed rice process 110, etc. are appropriately changed.

以上、所期の目的を充分達成することができる。   As described above, the intended purpose can be sufficiently achieved.

本発明の実施の第一形態例の製造工程図である。It is a manufacturing-process figure of the 1st example of embodiment of this invention. 本発明の実施の第一形態例の斜視図である。1 is a perspective view of a first embodiment of the present invention. 本発明の実施の第一形態例の斜視図である。1 is a perspective view of a first embodiment of the present invention. 本発明の実施の第一形態例のチップス状食品の斜視図である。It is a perspective view of the chip-shaped foodstuff of the 1st example of an embodiment of the present invention. 本発明の実施の第二形態例の製造工程図である。It is a manufacturing-process figure of the 2nd embodiment of this invention. 本発明の実施の第三形態例の製造工程図である。It is a manufacturing-process figure of the example of 3rd embodiment of this invention. 本発明の実施の第四形態例の製造工程図である。It is a manufacturing-process figure of the 4th example of implementation of this invention. 本発明の実施の第五形態例の製造工程図である。It is a manufacturing-process figure of the 5th example of implementation of this invention. 本発明の実施の第六形態例の製造工程図である。It is a manufacturing-process figure of the 6th embodiment of implementation of this invention. 本発明の実施の第七形態例の製造工程図である。It is a manufacturing-process figure of the 7th embodiment of implementation of this invention. 本発明の実施の第八形態例の製造工程図である。It is a manufacturing-process figure of the 8th example of implementation of this invention.

符号の説明Explanation of symbols

K ライス凍結体
R ご飯又は蒸し米飯
G スライス体
S チップス状食品
1 炊飯工程
2 冷凍工程
3 スライス工程
4 再冷凍工程
5 乾燥工程
6 フライ工程
7 味付工程
8 冷却工程
9 袋詰工程
10 箱詰工程
11 味付炊飯工程
100 蒸米飯工程
110 味付蒸米飯工程
K Rice frozen body R Rice or steamed rice G Slice body S Chip-like food 1 Rice cooking process 2 Freezing process 3 Slicing process 4 Refreezing process 5 Drying process 6 Frying process 7 Seasoning process 8 Cooling process 9 Bagging process 10 Packing process 11 Seasoned rice cooking process 100 Steamed rice process 110 Seasoned steamed rice process

Claims (8)

米を炊いてご飯を作る炊飯工程と、該ご飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体に味付けをして味付スライス体を作る味付工程と、該味付スライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法。   A rice cooking process for cooking rice by cooking rice, a freezing process for preserving and freezing the rice to produce a frozen rice body, a slicing process for slicing the frozen rice body into a predetermined thickness, A re-frozen process of freezing a sliced body to produce a frozen sliced body, a drying process for drying the frozen frozen sliced body to produce a dried sliced body, and a deep-fried sliced body by fried the dried sliced body with oil Chips characterized by comprising a frying step, a seasoning step of seasoning the fried sliced body to make a seasoned sliced body, and a cooling step of cooling the seasoned sliced body to make a chip-like food A method for producing food. 米を炊いてご飯を作る炊飯工程と、該ご飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法。   A rice cooking process for cooking rice by cooking rice, a freezing process for preserving and freezing the rice to produce a frozen rice body, a slicing process for slicing the frozen rice body into a predetermined thickness, A re-frozen process of freezing a sliced body to produce a frozen sliced body, a drying process for drying the frozen frozen sliced body to produce a dried sliced body, and a deep-fried sliced body by fried the dried sliced body with oil The manufacturing method of the chip-shaped foodstuff characterized by including the frying process and the cooling process which cools this fried slice body and produces a chip-shaped foodstuff. 米を炊いて味付けご飯を作る味付炊飯工程と、該味付けご飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法。   A seasoned rice cooking process for cooking seasoned rice by cooking rice, a freezing process for freezing the seasoned rice by shape-freezing and making frozen rice, and a slice for slicing the frozen rice to a predetermined thickness A step of re-freezing the frozen sliced body to produce a frozen sliced body, a drying step of drying the frozen frozen sliced body to form a dried sliced body, and frying the dried sliced body with oil The manufacturing method of the chip-shaped foodstuff characterized by including the frying process which produces a slice body, and the cooling process which cools this fried slice body and produces a chip-like foodstuff. 米を炊いて味付けご飯を作る味付炊飯工程と、該味付けご飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体に味付けをして味付スライス体を作る味付工程と、該味付スライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法。   A seasoned rice cooking process for cooking seasoned rice by cooking rice, a freezing process for freezing the seasoned rice by shape-freezing and making frozen rice, and a slice for slicing the frozen rice to a predetermined thickness A step of re-freezing the frozen sliced body to produce a frozen sliced body, a drying step of drying the frozen frozen sliced body to form a dried sliced body, and frying the dried sliced body with oil A frying step for producing a sliced body, a seasoning step for seasoning the fried sliced body to produce a seasoned sliced body, and a cooling step for cooling the seasoned sliced body to produce a chip-like food. A method for producing a chip-like food. 米を蒸し器により蒸して蒸し米飯を作る蒸米飯工程と、該蒸し米飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体に味付けをして味付スライス体を作る味付工程と、該味付スライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法。   A steamed rice process in which rice is steamed with a steamer to make steamed rice, a frozen process in which the steamed rice is shape-frozen to form frozen rice, and a sliced body is made by slicing the frozen rice into a predetermined thickness. A slicing step, a refreezing step of freezing the sliced body to produce a frozen sliced body, a drying step of drying the frozen frozen sliced body to produce a dried sliced body, and frying the dried sliced body with oil A frying process for producing a fried slice body, a seasoning process for seasoning the fried slice body to produce a seasoned slice body, and a cooling process for cooling the seasoned slice body to produce a chip-like food. A method for producing a chip-shaped food product. 米を蒸し器により蒸して蒸し米飯を作る蒸米飯工程と、該蒸し米飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法。   A steamed rice process in which rice is steamed with a steamer to make steamed rice, a frozen process in which the steamed rice is shape-frozen to form frozen rice, and a sliced body is made by slicing the frozen rice into a predetermined thickness. A slicing step, a refreezing step of freezing the sliced body to produce a frozen sliced body, a drying step of drying the frozen frozen sliced body to produce a dried sliced body, and frying the dried sliced body with oil A method for producing a chip-like food, comprising: a frying step for producing a fried slice body; and a cooling step for cooling the fried slice body to produce a chip-like food. 米を蒸し器により蒸して味付け蒸し米飯を作る味付蒸米飯工程と、該味付け蒸し米飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法。   Steamed rice with a steamer to make seasoned steamed cooked rice, a frozen process to freeze the seasoned steamed cooked rice to form a frozen rice, and slice the frozen rice into a predetermined thickness A slicing step for making a sliced body, a refreezing step for freezing the sliced body to make a frozen sliced body, a drying step for drying the frozen frozen sliced body to make a dried sliced body, and the dried sliced body A method for producing a chip-like food, comprising: a frying step of fried in oil to produce a fried slice body; and a cooling step of cooling the fried slice body to produce a chip-like food. 米を蒸し器により蒸して味付け蒸し米飯を作る味付蒸米飯工程と、該味付け蒸し米飯を保形冷凍してライス凍結体を作る冷凍工程と、該ライス凍結体を所定の薄さにスライスしてスライス体を作るスライス工程と、該スライス体を冷凍してスライス凍結体を作る再冷凍工程と、該再冷凍したスライス凍結体を乾燥してスライス乾燥体を作る乾燥工程と、該乾燥スライス体を油で揚げて揚げスライス体を作るフライ工程と、該揚げスライス体に味付けをして味付スライス体を作る味付工程と、該味付スライス体を冷却してチップス状食品を作る冷却工程とを含むことを特徴とするチップス状食品の製造方法。
Steamed rice steamed with a steamer to make seasoned steamed cooked rice, a frozen process to freeze and freeze the seasoned steamed cooked rice to form a frozen rice, and sliced the frozen rice into a predetermined thickness A slicing step for making a sliced body, a refreezing step for freezing the sliced body to make a frozen sliced body, a drying step for drying the frozen frozen sliced body to make a dried sliced body, and the dried sliced body A frying step of frying in oil to make a fried slice, a seasoning step of seasoning the fried slice to make a seasoned slice, and a cooling step of cooling the seasoned slice to make a chip-like food The manufacturing method of the chip-shaped foodstuff characterized by including.
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JP2010035494A (en) * 2008-08-06 2010-02-18 Mishima Delica Kk Method for producing chip-like food

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JPS623735A (en) * 1985-06-29 1987-01-09 Fuji Oil Co Ltd Production of dried meat
JPH025835A (en) * 1988-06-24 1990-01-10 House Food Ind Co Ltd Production of sweet potato chip
JPH06277007A (en) * 1993-03-30 1994-10-04 Snow Brand Milk Prod Co Ltd Dry meat product and its production
JPH08168358A (en) * 1994-03-25 1996-07-02 Binshiyoo:Kk Small shaped fish flour ingredient material comprising fish processed product and production thereof
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JPS55150851A (en) * 1979-05-10 1980-11-25 Morinaga & Co Ltd Preparation of snack
JPS60259153A (en) * 1984-06-05 1985-12-21 Aji No Mansei:Kk Preparation of refrigerated boiled rice for fry
JPS623735A (en) * 1985-06-29 1987-01-09 Fuji Oil Co Ltd Production of dried meat
JPH025835A (en) * 1988-06-24 1990-01-10 House Food Ind Co Ltd Production of sweet potato chip
JPH06277007A (en) * 1993-03-30 1994-10-04 Snow Brand Milk Prod Co Ltd Dry meat product and its production
JPH08168358A (en) * 1994-03-25 1996-07-02 Binshiyoo:Kk Small shaped fish flour ingredient material comprising fish processed product and production thereof
JPH09322702A (en) * 1996-05-31 1997-12-16 Nissin Food Prod Co Ltd Forming of raw meat block

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2010035494A (en) * 2008-08-06 2010-02-18 Mishima Delica Kk Method for producing chip-like food

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