JP2008100196A - Coating material supply apparatus and coating material supply method for coating system - Google Patents

Coating material supply apparatus and coating material supply method for coating system Download PDF

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JP2008100196A
JP2008100196A JP2006286281A JP2006286281A JP2008100196A JP 2008100196 A JP2008100196 A JP 2008100196A JP 2006286281 A JP2006286281 A JP 2006286281A JP 2006286281 A JP2006286281 A JP 2006286281A JP 2008100196 A JP2008100196 A JP 2008100196A
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coating
paint
station
transport
container
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JP4759490B2 (en
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Daisuke Nakazono
大輔 中囿
Masaki Shigekura
正樹 重倉
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Honda Motor Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To make the entire body of a facility compact, reduce vain loss of coating materials along with a color change, and economically and efficiently carry out a coating work. <P>SOLUTION: The coating material supply apparatus 10 comprises a transportation mechanism 38 extended along the transportation direction of vehicular bodies 14, a first transportation member 40 capable of transporting a coating material container 26 at least to a first coating station 18 and freely reciprocated by the transportation mechanism 38, a second transportation member 42 capable of recovering a remaining coating material container 26a from at least the first coating station 18 and transporting the remaining coating material container 26a to a second coating station 20 and freely reciprocated by the transportation mechanism 38, and a coating material-packed station 44 for exchanging the coating material container 26 or filling the coating material container 26 with a coating material. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、車体の搬送方向に沿って配置される複数の塗装ステーションを介し、前記車体に対して順次に塗装を行う塗装システムの塗料供給装置及び塗料供給方法に関する。   The present invention relates to a coating material supply apparatus and a coating material supply method for a coating system that sequentially coats the vehicle body via a plurality of coating stations arranged along the conveyance direction of the vehicle body.

被塗装物、例えば、自動車車体等の塗装ラインでは、車体に対して下塗り塗装工程、中塗り塗装工程、上塗り塗装工程及び上塗りクリア塗装工程等、種々の塗装工程が施されている。   2. Description of the Related Art In a painting line for an object to be coated, for example, an automobile body, various painting processes such as an undercoating process, an intermediate coating process, an overcoating process, and an overcoating clear coating process are performed on the vehicle body.

この種の塗装ラインにおいて、各塗装ステーションに配設される塗装ロボットでは、所望の塗料が充填された塗料容器(カートリッジ)を着脱自在に取り付ける構成が採用されている。塗料容器内に、例えば、車体1台分の塗装に使用され得る量の塗料を充填することにより、色替え時に塗料の無駄を少なくすることができ、効率的であるからである。   In this type of painting line, a painting robot disposed at each painting station employs a configuration in which a paint container (cartridge) filled with a desired paint is detachably attached. This is because, for example, by filling the paint container with an amount of paint that can be used for painting one vehicle body, waste of paint can be reduced during color change, which is efficient.

例えば、特許文献1に開示されている塗装用ロボットの色替装置では、塗装ロボットの作動範囲内で塗装作業範囲外に位置させて塗料容器供給装置が設けられている。塗料容器供給装置は、ベルト式あるいはチェン式のコンベアと、該コンベアに搭載された複数の塗料容器を保持し、所定の位置で各塗料容器を塗装用ロボット本体のアームに嵌着する塗料容器交換用ロボットとを備えている。   For example, in the color changing device for a painting robot disclosed in Patent Document 1, a paint container supply device is provided outside the painting work range within the operating range of the painting robot. The paint container supply device holds a belt-type or chain-type conveyor, and a plurality of paint containers mounted on the conveyor, and each paint container is fitted to the arm of the painting robot body at a predetermined position. Robot.

特開昭60−122073号公報(図3)Japanese Patent Laid-Open No. 60-122073 (FIG. 3)

最近、車体の塗装色の多色化により、塗装色の変更に伴う塗料の色替え作業が比較的頻繁に行われている。その際、上記の色替装置では、塗料容器内に1台の車体の塗装に使い切る程度の量の塗料を充填しておくことで対応している。   Recently, due to the increase in the number of paint colors on the vehicle body, the color change operation of the paint accompanying the change of the paint color has been performed relatively frequently. At that time, the above-described color changing device can cope with the case by filling the paint container with an amount of paint that can be used for painting one vehicle body.

しかしながら、各塗料容器毎に1台の車体の塗装に使い切る程度の量の塗料を充填しなければならず、塗料の充填作業が煩雑化するという問題がある。しかも、各車体毎に塗料容器の交換作業が必要になり、塗装作業全体の効率化が容易に図られないという問題がある。さらに、塗装条件の変更に迅速に対応することができないおそれがある。   However, each paint container has to be filled with an amount of paint that can be used for painting one vehicle body, which complicates the work of filling the paint. In addition, it is necessary to replace the paint container for each vehicle body, and there is a problem that the efficiency of the entire painting operation cannot be easily achieved. Furthermore, it may not be possible to respond quickly to changes in coating conditions.

本発明はこの種の問題を解決するものであり、設備全体のコンパクト化を図るとともに、色替えに伴う塗料の無駄を良好に削減することができ、経済的且つ効率的な塗装作業を遂行することが可能な塗装システムの塗料供給装置及び塗料供給方法を提供することを目的とする。   The present invention solves this type of problem, and it is possible to reduce the waste of paints associated with color change and to achieve an economical and efficient painting operation while reducing the size of the entire equipment. An object of the present invention is to provide a paint supply apparatus and a paint supply method for a paint system that can be applied.

本発明は、車体の搬送方向に沿って配置される少なくとも第1塗装ステーション及び第2塗装ステーションを介し、前記車体に対して順次に塗装を行う塗装システムの塗料供給装置に関するものである。   The present invention relates to a coating material supply apparatus for a coating system that sequentially coats the vehicle body via at least a first coating station and a second coating station arranged along the conveyance direction of the vehicle body.

塗料供給装置は、車体の搬送方向に沿って延在する搬送機構と、少なくとも第1塗装ステーションの第1塗装装置に塗料容器を搬送可能であるとともに、前記搬送機構により往復動自在な第1搬送部材と、少なくとも前記第1塗装装置から塗料が残存する前記塗料容器を回収し、第2塗装ステーションの第2塗装装置に前記塗料が残存する前記塗料容器を搬送可能であるとともに、前記搬送機構により往復動自在な第2搬送部材と、前記塗料容器の交換又は前記塗料容器への塗料の充填を行う塗料容器ステーションとを備えている。   The paint supply device is capable of transporting a paint container to a transport mechanism extending along the transport direction of the vehicle body and at least the first coating device of the first coating station and reciprocally movable by the transport mechanism. The paint container in which the paint remains from the member and at least the first coating apparatus can be collected, and the paint container in which the paint remains can be transported to the second coating apparatus in the second coating station; A reciprocating second conveying member; and a paint container station for exchanging the paint container or filling the paint container with the paint.

また、第1搬送部材及び第2搬送部材を、それぞれ搬送機構の任意の位置で接続自在な連結部材を備えることが好ましい。   Moreover, it is preferable to provide the connection member which can connect the 1st conveyance member and the 2nd conveyance member at the arbitrary positions of a conveyance mechanism, respectively.

さらに、本発明は、車体の搬送方向に沿って配置される少なくとも第1塗装ステーション、第2塗装ステーション及び第3塗装ステーションを介し、前記車体に対して順次に塗装を行う塗装システムの塗料供給装置に関するものである。   Furthermore, the present invention provides a coating material supply apparatus for a coating system for sequentially coating the vehicle body via at least the first painting station, the second painting station, and the third painting station arranged along the conveyance direction of the vehicle body. It is about.

塗料供給装置は、車体の搬送方向に沿って延在する搬送機構と、少なくとも第1塗装ステーションの第1塗装装置に塗料容器を搬送可能であるとともに、前記搬送機構により往復動自在な第1搬送部材と、少なくとも前記第1塗装装置から塗料が残存する前記塗料容器を回収し、第2塗装ステーションの第2塗装装置に前記塗料が残存する前記塗料容器を搬送可能であるとともに、前記搬送機構により往復動自在な第2搬送部材と、少なくとも第3塗装ステーションの第3塗装装置に前記塗料容器を搬送可能であるとともに、前記搬送機構により往復動自在な第3搬送部材と、前記塗料容器の交換又は前記塗料容器への塗料の充填を行う塗料容器ステーションとを備えている。   The paint supply device is capable of transporting a paint container to a transport mechanism extending along the transport direction of the vehicle body and at least the first coating device of the first coating station and reciprocally movable by the transport mechanism. The paint container in which the paint remains from the member and at least the first coating apparatus can be collected, and the paint container in which the paint remains can be transported to the second coating apparatus in the second coating station; Replacement of the second transport member that can reciprocate, the third transport member that can transport the paint container to at least the third coating device of the third coating station, and that can reciprocate by the transport mechanism, and the paint container Alternatively, a paint container station for filling the paint container with the paint is provided.

さらにまた、第1搬送部材、第2搬送部材及び第3搬送部材を、それぞれ搬送機構の任意の位置で接続自在な連結部材を備えることが好ましい。   Furthermore, it is preferable that the first transport member, the second transport member, and the third transport member are each provided with a connecting member that can be connected at an arbitrary position of the transport mechanism.

また、本発明は、車体の搬送方向に沿って配置される少なくとも第1塗装ステーション及び第2塗装ステーションを介し、前記車体に対して順次に塗装を行う塗装システムの塗料供給方法に関するものである。   The present invention also relates to a coating material supply method for a coating system that sequentially coats the vehicle body via at least a first coating station and a second coating station arranged along the conveyance direction of the vehicle body.

この塗料供給方法は、第1塗装ステーションの第1塗装装置に塗料容器を搬送する工程と、前記第1塗装装置から塗料が残存する前記塗料容器を回収した後、第2塗装ステーションの第2塗装装置に前記塗料が残存する前記塗料容器を搬送する工程とを有している。   The paint supply method includes a step of transporting a paint container to the first coating device of the first coating station, and after collecting the paint container with the paint remaining from the first coating device, the second coating of the second coating station. And transporting the paint container in which the paint remains in the apparatus.

さらに、本発明に係る塗料供給方法は、車体の搬送方向に沿って延在する搬送機構により往復動自在な第1搬送部材を介し、第1塗装ステーションの第1塗装装置に塗料容器を搬送する工程と、前記搬送機構により往復動自在な第2搬送部材を介し、前記第1塗装装置から塗料が残存する前記塗料容器を回収した後、第2塗装ステーションの第2塗装装置に前記塗料が残存する前記塗料容器を搬送する工程とを有している。   Furthermore, the paint supply method according to the present invention transports the paint container to the first coating device of the first coating station via the first transport member that can reciprocate by a transport mechanism extending along the transport direction of the vehicle body. And after recovering the paint container in which the paint remains from the first coating device via a second transport member that can reciprocate by the transport mechanism, and the paint remains in the second coating device of the second coating station Transporting the paint container.

さらにまた、本発明に係る塗料供給方法は、車体の搬送方向に沿って延在する搬送機構により往復動自在な第1搬送部材を介し、第1塗装ステーションの第1塗装装置に塗料容器を搬送する工程と、前記搬送機構により往復動自在な第2搬送部材を介し、前記第1塗装装置から塗料が残存する前記塗料容器を回収した後、第2塗装ステーションの第2塗装装置に前記塗料が残存する前記塗料容器を搬送する工程と、前記搬送機構により往復動自在な第3搬送部材を介し、前記第3塗装ステーションの第3塗装装置に塗料容器を搬送する工程とを有している。   Furthermore, the paint supply method according to the present invention transports the paint container to the first coating device of the first coating station via the first transport member that can reciprocate by a transport mechanism extending along the transport direction of the vehicle body. And collecting the paint container in which the paint remains from the first coating device via a second transport member that can reciprocate by the transport mechanism, and then the paint is applied to the second coating device of the second coating station. A step of transporting the remaining paint container, and a step of transporting the paint container to the third coating device of the third coating station via a third transport member that can reciprocate by the transport mechanism.

本発明では、塗料の色替え時に、上流側の第1塗装装置で使用されていた塗料が残存する塗料容器を回収した後、この塗料が残存する塗料容器を下流側の第2塗装装置に搬送している。従って、塗料容器内に残存する塗料は、第2塗装装置での塗装作業に使用されるため、無駄に廃棄される塗料を大幅に削減することができ、経済的である。   In the present invention, when the color of the paint is changed, the paint container used in the upstream first coating apparatus is recovered, and then the paint container in which the paint remains is transferred to the second coating apparatus on the downstream side. is doing. Therefore, since the paint remaining in the paint container is used for the painting operation in the second painting apparatus, the wasteful waste paint can be greatly reduced, which is economical.

また、本発明では、第3搬送部材により第3塗装装置に対して塗料容器の搬送及び回収を行うことができる。このため、ソリッド系及びメタリック系の塗料では、2度塗りする際、パール系の塗料では、異なる色の塗料を塗る際、それぞれ効率的に対応することが可能になる。   In the present invention, the paint container can be transported and collected with respect to the third coating device by the third transport member. For this reason, it is possible to efficiently cope with solid and metallic paints when applying twice, and with pearl paints when applying different color paints.

図1は、本発明の第1の実施形態に係る塗料供給装置10が適用される塗装システム12の概略構成説明図である。   FIG. 1 is a schematic configuration explanatory diagram of a coating system 12 to which a paint supply apparatus 10 according to the first embodiment of the present invention is applied.

塗装システム12は、車体14の搬送流れ方向(矢印A方向)に延在する塗装ライン16に沿って配置される第1塗装ステーション18及び第2塗装ステーション20を備える。第1塗装ステーション18は、車体14の内板塗装を行う一方、第2塗装ステーション20は、前記車体14の外板塗装を行う。   The painting system 12 includes a first painting station 18 and a second painting station 20 that are arranged along a painting line 16 that extends in the conveyance flow direction (arrow A direction) of the vehicle body 14. The first painting station 18 performs the inner plate coating of the vehicle body 14, while the second painting station 20 performs the outer plate coating of the vehicle body 14.

第1塗装ステーション18は、それぞれ車体14の車幅方向両側に配置される第1内板塗装ロボット(第1塗装装置)22a及び第2内板塗装ロボット(第1塗装装置)22bを備える。第1内板塗装ロボット22a及び第2内板塗装ロボット22bは、矢印A方向に延在する搬送路24に沿って移動可能であるとともに、塗料容器26を着脱自在に装着する。搬送路24には、トランクオープナ28及びフードオープナ30が設けられる。   The first painting station 18 includes a first inner plate painting robot (first painting device) 22a and a second inner plate painting robot (first painting device) 22b, which are arranged on both sides of the vehicle body 14 in the vehicle width direction. The first inner plate painting robot 22a and the second inner plate painting robot 22b are movable along a conveyance path 24 extending in the direction of arrow A, and are detachably mounted with a paint container 26. A trunk opener 28 and a hood opener 30 are provided in the transport path 24.

第2塗装ステーション20は、それぞれ車体14の車幅方向両側に配置される第1外板塗装ロボット(第2塗装装置)32a及び第2外板塗装ロボット(第2塗装装置)32bを備える。第1外板塗装ロボット32a及び第2外板塗装ロボット32bは、矢印A方向に延在する搬送路34に沿って移動可能であるとともに、塗料容器26を着脱自在に装着する。第2塗装ステーション20の下流には、バックアップステーション36が設けられる。   The second painting station 20 includes a first outer plate painting robot (second coating device) 32a and a second outer plate painting robot (second coating device) 32b, which are arranged on both sides of the vehicle body 14 in the vehicle width direction. The first outer plate painting robot 32a and the second outer plate painting robot 32b are movable along the conveyance path 34 extending in the direction of arrow A, and the paint container 26 is detachably mounted. A backup station 36 is provided downstream of the second painting station 20.

塗料供給装置10は、車体14の搬送方向に沿って延在する搬送機構38と、例えば、2つの塗料容器26を搭載して前記搬送機構38により矢印A方向に往復動自在な第1搬送部材40と、例えば、2つの前記塗料容器26を搭載して前記搬送機構38により矢印A方向に往復動自在な第2搬送部材42と、前記塗料容器26への塗料の充填又は前記塗料容器26の交換を行う塗料充填ステーション(塗料容器ステーション)44とを備える。   The coating material supply apparatus 10 includes a transport mechanism 38 that extends along the transport direction of the vehicle body 14 and a first transport member that, for example, includes two paint containers 26 and can reciprocate in the direction of arrow A by the transport mechanism 38. 40, for example, a second transport member 42 that is mounted with the two paint containers 26 and can be reciprocated in the direction of arrow A by the transport mechanism 38, and the paint container 26 is filled with paint or the paint container 26 And a paint filling station (paint container station) 44 for replacement.

搬送機構38、第1搬送部材40、第2搬送部材42及び塗料充填ステーション44は、車体14の車幅方向両側に配置されている。以下、説明の簡素化を図るため、一方側の構成及び動作について説明する。   The transport mechanism 38, the first transport member 40, the second transport member 42, and the paint filling station 44 are disposed on both sides of the vehicle body 14 in the vehicle width direction. Hereinafter, in order to simplify the description, the configuration and operation on one side will be described.

第1搬送部材40は、少なくとも第1塗装ステーション18の第1内板塗装ロボット22a及び第2内板塗装ロボット22bに塗料容器26を搬送可能である。第2搬送部材42は、少なくとも第1内板塗装ロボット22a及び第2内板塗装ロボット22bから塗料が残存する塗料容器26を回収し、第2塗装ステーション20の第1外板塗装ロボット32a及び第2外板塗装ロボット32bに前記塗料が残存する前記塗料容器26を搬送可能である。第1搬送部材40及び第2搬送部材42は、それぞれ2つの塗料容器26を搭載可能である。   The first conveying member 40 is capable of conveying the paint container 26 to at least the first inner plate painting robot 22a and the second inner plate painting robot 22b of the first painting station 18. The second conveying member 42 collects the paint container 26 where the paint remains from at least the first inner plate painting robot 22a and the second inner plate painting robot 22b, and the first outer plate painting robot 32a and the second outer plate painting robot 32a of the second painting station 20. 2 The paint container 26 in which the paint remains can be conveyed to the outer skin coating robot 32b. Each of the first transport member 40 and the second transport member 42 can mount two paint containers 26.

搬送機構38は、図2に示すように、プーリ46a、46b間に架け渡され、矢印A方向に延在するベルトコンベア48を備える。プーリ46aが、矢印X方向(正転方向)に回転すると、ベルトコンベア48の上部側が矢印A方向に走行する一方、前記プーリ46aが、矢印Y方向(逆転方向)に回転することにより、前記ベルトコンベア48の上部側が矢印A方向とは逆の矢印B方向に走行する。   As shown in FIG. 2, the transport mechanism 38 includes a belt conveyor 48 that extends between the pulleys 46 a and 46 b and extends in the arrow A direction. When the pulley 46a rotates in the arrow X direction (forward rotation direction), the upper side of the belt conveyor 48 travels in the arrow A direction, while the pulley 46a rotates in the arrow Y direction (reverse rotation direction). The upper side of the conveyor 48 travels in the arrow B direction opposite to the arrow A direction.

ベルトコンベア48の両端位置には、第1搬送部材40を矢印B方向先端位置、すなわち、第2搬送部材42を第1搬送部材40の移動に干渉しない退避位置に停止させるための第1停止部材50aが設けられるとともに、矢印B方向先端位置には、前記第1搬送部材40を塗料充填ステーション44に対応して停止させるための第2停止部材50bが設けられる。   At both end positions of the belt conveyor 48, a first stop member for stopping the first transport member 40 at the tip position in the direction of arrow B, that is, the second transport member 42 at a retracted position that does not interfere with the movement of the first transport member 40. 50 a is provided, and a second stop member 50 b for stopping the first conveying member 40 corresponding to the paint filling station 44 is provided at the tip position in the arrow B direction.

第1停止部材50aと第2停止部材50bとの間には、中間停止部材(連結部材)52a〜52eが、ベルトコンベア48の上方に進出自在に配置される。中間停止部材52a〜52eは、シリンダ等のアクチュエータを介して進退可能に構成される。なお、中間停止部材52a〜52eに代えて、第1搬送部材40及び第2搬送部材42自体に、ベルトコンベア48上の任意の位置で前記ベルトコンベア48に接続自在な連結部材を設けてもよい。   Between the first stop member 50a and the second stop member 50b, intermediate stop members (connecting members) 52a to 52e are disposed above the belt conveyor 48 so as to freely advance. The intermediate stop members 52a to 52e are configured to be able to advance and retreat via an actuator such as a cylinder. Instead of the intermediate stop members 52a to 52e, a connecting member that can be connected to the belt conveyor 48 at an arbitrary position on the belt conveyor 48 may be provided on the first conveying member 40 and the second conveying member 42 itself. .

図1に示すように、搬送機構38と第1塗装ステーション18との間には、塗料容器26を第1内板塗装ロボット22a及び第2内板塗装ロボット22bと第1搬送部材40との間で受け渡すための塗料容器交換ロボット54aが配置される。搬送機構38と第2塗装ステーション20との間には、同様に塗料容器26を第1外板塗装ロボット32a及び第2外板塗装ロボット32bと第1搬送部材40及び第2搬送部材42との間で受け渡すための塗料容器交換ロボット54bが配置される。   As shown in FIG. 1, between the transport mechanism 38 and the first coating station 18, the paint container 26 is placed between the first inner plate coating robot 22 a and the second inner plate coating robot 22 b and the first transport member 40. A paint container replacement robot 54a is disposed for delivery. Similarly, between the transport mechanism 38 and the second coating station 20, the paint container 26 is placed between the first skin coating robot 32 a and the second skin coating robot 32 b, the first transport member 40, and the second transport member 42. A paint container exchanging robot 54b is provided for delivery between the two.

このように構成される塗料供給装置10の動作について、塗装システム12との関連で、以下に説明する。   The operation of the coating material supply apparatus 10 configured as described above will be described below in relation to the coating system 12.

先ず、第1塗装ステーション18では、塗装ライン16に沿って車体14が搬送されると、この車体14は、トランクオープナ28及びフードオープナ30を介してトランク及びフードの開動作が行われるとともに、第1内板塗装ロボット22a及び第2内板塗装ロボット22bによって所望の塗色による内板塗装が順次行われる。内板塗装が施された車体14は、塗装ライン16に沿って矢印A方向に搬送され、第2塗装ステーション20に搬入される。   First, in the first painting station 18, when the vehicle body 14 is transported along the painting line 16, the vehicle body 14 is opened through the trunk opener 28 and the hood opener 30, and the trunk and the hood are opened. Inner plate painting with a desired paint color is sequentially performed by the first inner plate painting robot 22a and the second inner plate painting robot 22b. The vehicle body 14 that has been subjected to the inner plate coating is transported in the direction of arrow A along the coating line 16, and is carried into the second coating station 20.

第2塗装ステーション20では、第2外板塗装ロボット32a及び第2外板塗装ロボット32bによって、第1塗装ステーション18と同色の塗料による外板塗装が順次行われる。外板塗装後の車体14は、塗装ライン16に沿ってバックアップステーション36に送られた後、次段の工程に搬送される。   In the second painting station 20, the outer skin painting with the same color as the first painting station 18 is sequentially performed by the second outer skin painting robot 32a and the second outer skin painting robot 32b. The vehicle body 14 after the outer plate coating is sent to the backup station 36 along the coating line 16 and then transferred to the next process.

ここで、塗料充填ステーション44に戻された使用済みの塗料容器26内には、少量の塗料が残存している。これにより、塗装工程の途上で条件設定が変更される際や、停止時の空吹きにより塗料が排出される際に、塗料の不足を惹起することがない。また、塗料供給量に精度誤差が惹起されて設定量以上の塗料が排出される際にも、塗料不足を良好に防止することができる。   Here, a small amount of paint remains in the used paint container 26 returned to the paint filling station 44. Thereby, when the condition setting is changed in the course of the coating process, or when the paint is discharged by air blowing at the time of stopping, the lack of paint is not caused. In addition, even when an accuracy error is caused in the paint supply amount and the paint exceeding the set amount is discharged, it is possible to satisfactorily prevent the paint shortage.

一方、少量の塗料が残量している使用済みの塗料容器26に、別の色の塗料を入れ替える際には、洗浄時に前記塗料容器26に残量している塗料を廃棄する必要がある。このため、塗料容器26の洗浄回数を減らすことができれば、無駄に廃棄される塗料の量が削減可能になる。   On the other hand, when a paint of a different color is replaced with a used paint container 26 in which a small amount of paint remains, it is necessary to discard the paint remaining in the paint container 26 during cleaning. For this reason, if the frequency | count of washing | cleaning of the coating material container 26 can be reduced, the quantity of the coating material wastefully discarded can be reduced.

ところで、第1の実施形態では、車体14の塗装色が変更されることにより色替えを行う際、第1塗装ステーション18で使用中の塗料容器26を第2塗装ステーション20に搬送することにより、前記塗料容器26に残存する塗料を用いて塗装作業を継続して行う。   By the way, in 1st Embodiment, when changing the color by changing the coating color of the vehicle body 14, by conveying the paint container 26 in use in the first coating station 18 to the second coating station 20, The painting operation is continuously performed using the paint remaining in the paint container 26.

具体的には、第1塗装ステーション18に配置されている第1内板塗装ロボット22a及び第2内板塗装ロボット22bの各塗料容器26内に、比較的多量(略半分)の塗料が残存している際、新たに使用される塗装色の塗料が充填された2つの塗料容器26が第1搬送部材40上に載置された状態で、この第1搬送部材40は、プーリ46aの矢印Y方向への回転作用下にベルトコンベア48上を介して矢印B方向に搬送される。   Specifically, a relatively large amount (approximately half) of paint remains in each paint container 26 of the first inner plate painting robot 22a and the second inner plate painting robot 22b arranged in the first painting station 18. When the two paint containers 26 filled with the paint color to be newly used are placed on the first transport member 40, the first transport member 40 is connected to the arrow Y of the pulley 46a. It is conveyed in the direction of arrow B via the belt conveyor 48 under the rotating action in the direction.

このため、図3に示すように、第2搬送部材42は、第1停止部材50aに当接して待機状態に維持される一方、第1搬送部材40は、第1塗装ステーション18に搬送される。この第1搬送部材40は、第1内板塗装ロボット22aに対応する位置で、中間停止部材52aの駆動作用下に中間停止される。   For this reason, as shown in FIG. 3, the second transport member 42 contacts the first stop member 50 a and is maintained in a standby state, while the first transport member 40 is transported to the first coating station 18. . The first transport member 40 is intermediately stopped under the driving action of the intermediate stop member 52a at a position corresponding to the first inner plate coating robot 22a.

この状態で、第1搬送部材40上の一方の塗料容器26は、塗料容器交換ロボット54aに把持されて取り出され、第1内板塗装ロボット22aに取り付けられている前色の塗料が比較的多量に残存する塗料容器26(以下、残存塗料容器26aともいう)と交換される。この残存塗料容器26aは、一旦所定の位置に配置される。   In this state, one paint container 26 on the first conveying member 40 is grasped and taken out by the paint container replacement robot 54a, and a relatively large amount of the previous color paint attached to the first inner plate painting robot 22a. Is replaced with a paint container 26 (hereinafter also referred to as a residual paint container 26a). The remaining paint container 26a is once arranged at a predetermined position.

次いで、プーリ46aが矢印X方向に回転されることにより、ベルトコンベア48を介して第1搬送部材40及び第2搬送部材42が矢印A方向に移動する。図4に示すように、第1搬送部材40は、中間停止部材52cの駆動作用下に、第2内板塗装ロボット22bに対応して中間停止される一方、第2搬送部材42は、中間停止部材52bの駆動作用下に、第1内板塗装ロボット22aに対応して中間停止される。   Next, when the pulley 46a is rotated in the arrow X direction, the first conveying member 40 and the second conveying member 42 are moved in the arrow A direction via the belt conveyor 48. As shown in FIG. 4, the first conveying member 40 is intermediately stopped corresponding to the second inner plate coating robot 22b under the driving action of the intermediate stopping member 52c, while the second conveying member 42 is intermediately stopped. Under the driving action of the member 52b, an intermediate stop is made corresponding to the first inner plate coating robot 22a.

そして、塗料容器交換ロボット54aにより残存塗料容器26aが、第2搬送部材42に搭載されるとともに、第1搬送部材40上の他方の塗料容器26が取り出される。この塗料容器26は、第2内板塗装ロボット22bで使用されていた残存塗料容器26aと交換されて、この残存塗料容器26aが所定の配置位置に一旦配置される。   The remaining paint container 26a is mounted on the second transport member 42 by the paint container replacement robot 54a, and the other paint container 26 on the first transport member 40 is taken out. The paint container 26 is replaced with the remaining paint container 26a used in the second inner plate painting robot 22b, and the remaining paint container 26a is temporarily arranged at a predetermined arrangement position.

さらに、図5に示すように、中間停止部材52cが停止位置から退避すると、ベルトコンベア48の走行作用下に第1搬送部材40が第2塗装ステーション20に搬送される。この第1搬送部材40は、中間停止部材52dの駆動作用下に、第1外板塗装ロボット32aに対応して中間停止される。一方、第2搬送部材42は、ベルトコンベア48を介して矢印A方向に搬送途上である。   Further, as shown in FIG. 5, when the intermediate stop member 52 c is retracted from the stop position, the first transport member 40 is transported to the second coating station 20 under the running action of the belt conveyor 48. The first conveying member 40 is intermediately stopped corresponding to the first outer plate coating robot 32a under the driving action of the intermediate stopping member 52d. On the other hand, the second conveyance member 42 is in the middle of conveyance in the direction of arrow A via the belt conveyor 48.

第1搬送部材40では、予め、塗料容器交換ロボット54bにより取り出されている略空の塗料容器26が搭載された後、中間停止部材52dによる停止状態が解除される。このため、第1搬送部材40は、ベルトコンベア48に接続されて第2外板塗装ロボット32b側に移動する。   In the first transport member 40, after the substantially empty paint container 26 taken out by the paint container replacement robot 54b is mounted in advance, the stopped state by the intermediate stop member 52d is released. For this reason, the 1st conveyance member 40 is connected to the belt conveyor 48, and moves to the 2nd outer plate coating robot 32b side.

図6に示すように、第1搬送部材40は、中間停止部材52eの係止作用下に中間停止される一方、第2搬送部材42は、中間停止部材52cの係止作用下に第2内板塗装ロボット22bに対応して中間停止される。第1搬送部材40では、第2外板塗装ロボット32bから排出された略空の塗料容器26が搭載されるとともに、第2搬送部材42では、第2内板塗装ロボット22bから取り外された残存塗料容器26aが搭載される。   As shown in FIG. 6, the first transport member 40 is intermediately stopped under the locking action of the intermediate stop member 52e, while the second transport member 42 is in the second position under the locking action of the intermediate stop member 52c. The intermediate stop is performed corresponding to the plate coating robot 22b. In the first conveying member 40, a substantially empty paint container 26 discharged from the second outer plate painting robot 32b is mounted, and in the second conveying member 42, the remaining paint removed from the second inner plate painting robot 22b. A container 26a is mounted.

次に、図7に示すように、中間停止部材52e、52cが退避することにより、第2搬送部材42は、矢印A方向に搬送されて第2停止部材50bにより停止される一方、第2搬送部材42は、第2塗装ステーション20に搬送され、中間停止部材52dの作用下に第1外板塗装ロボット32aに対応して中間停止される。   Next, as shown in FIG. 7, when the intermediate stop members 52e and 52c are retracted, the second transport member 42 is transported in the direction of arrow A and stopped by the second stop member 50b, while the second transport member 42 is transported. The member 42 is conveyed to the second coating station 20 and is intermediately stopped corresponding to the first outer plate coating robot 32a under the action of the intermediate stop member 52d.

第2搬送部材42に搭載されている一方の残存塗料容器26aは、塗料容器交換ロボット54bにより取り出された後、第1外板塗装ロボット32aに取り付けられる。さらに、図8に示すように、第2搬送部材42は、中間停止部材52dが退避することによって矢印A方向に移動し、中間停止部材52eを介して第2外板塗装ロボット32bに対応して中間停止される。   One residual paint container 26a mounted on the second transport member 42 is taken out by the paint container replacement robot 54b and then attached to the first outer plate paint robot 32a. Further, as shown in FIG. 8, the second conveying member 42 moves in the direction of arrow A when the intermediate stop member 52d is retracted, and corresponds to the second outer plate coating robot 32b via the intermediate stop member 52e. Stopped in the middle.

第2搬送部材42上の他方の残存塗料容器26aは、塗料容器交換ロボット54dにより取り出された後、第2外板塗装ロボット32bに取り付けられる。一方、第1搬送部材40上の略空の塗料容器26は、塗料充填ステーション44によって所望の塗装色の塗料が充填され、又は、所望の塗装色の塗料が充填された新たな塗料容器26と交換される。   The other remaining paint container 26a on the second transport member 42 is taken out by the paint container replacement robot 54d and then attached to the second outer plate painting robot 32b. On the other hand, the substantially empty paint container 26 on the first conveying member 40 is filled with a paint of a desired paint color by the paint filling station 44 or a new paint container 26 filled with a paint of a desired paint color. Exchanged.

このように、第1の実施形態では、車体14に塗装される塗料の色替え時に、上流側の第1塗装ステーション18で使用されて前色の塗料が残存している塗料容器26が、第2搬送部材42を介して回収された後、下流側の第2塗装ステーション20に搬送されている。   As described above, in the first embodiment, when the color of the paint to be applied to the vehicle body 14 is changed, the paint container 26 that is used in the first painting station 18 on the upstream side and the previous color paint remains is the first container. 2 After being collected via the conveying member 42, it is conveyed to the second painting station 20 on the downstream side.

従って、残存塗料容器26aは、第2塗装ステーション20に配置されている第1外板塗装ロボット32a及び第2外板塗装ロボット32bに取り付けられて車体14の塗装作業に使用される。このため、無駄に廃棄される塗料を大幅に削減することができ、経済的であるという効果が得られる。   Accordingly, the remaining paint container 26a is attached to the first outer plate painting robot 32a and the second outer plate painting robot 32b disposed in the second painting station 20 and used for painting the vehicle body 14. For this reason, it is possible to greatly reduce the wasteful paint, which is economical.

図9は、本発明の第2の実施形態に係る塗料供給装置60が適用される塗装システム62の概略構成説明図である。なお、第1の実施形態に係る塗料供給装置10及び塗装システム12と同一の構成要素には同一の参照符号を付して、その詳細な説明は省略する。   FIG. 9 is an explanatory diagram of a schematic configuration of a coating system 62 to which the paint supply device 60 according to the second embodiment of the present invention is applied. In addition, the same referential mark is attached | subjected to the component same as the coating material supply apparatus 10 and the coating system 12 which concern on 1st Embodiment, and the detailed description is abbreviate | omitted.

塗装システム62は、車体14の搬送流れ方向(矢印A方向)に沿って配置される第1塗装ステーション18、第2塗装ステーション20及び第3塗装ステーション64を備える。第3塗装ステーション64は、塗料としてソリッド系やメタリック系の塗料が用いられる際に、第2塗装ステーション20で外板塗装が行われた車体14に対して同色の塗料を二度塗りするためのステーションである一方、パール系の塗料が用いられる際には、前記第2塗装ステーション20とは異なる塗料を用いた外板塗装を行うためのステーションである。   The painting system 62 includes a first painting station 18, a second painting station 20, and a third painting station 64 that are arranged along the conveyance flow direction (arrow A direction) of the vehicle body 14. The third coating station 64 is used to apply the same color paint twice to the vehicle body 14 that has been subjected to the outer plate coating at the second coating station 20 when a solid or metallic paint is used as the paint. On the other hand, when a pearl-based paint is used, it is a station for performing an outer plate coating using a paint different from the second coating station 20.

第3塗装ステーション64は、それぞれ車体14の車幅方向両側に配置される第3外板塗装ロボット(第3塗装装置)66a及び第4外板塗装ロボット(第3塗装装置)66bを備える。   The third coating station 64 includes a third outer plate coating robot (third coating device) 66a and a fourth outer plate coating robot (third coating device) 66b, which are disposed on both sides of the vehicle body 14 in the vehicle width direction.

搬送機構38には、例えば、2つの塗料容器26を搭載して、少なくとも第3塗装ステーション64の第3外板塗装ロボット66a及び第4外板塗装ロボット66bに前記塗料容器26を搬送可能であるとともに、前記搬送機構38により往復動自在な第3搬送部材68が設けられる。   For example, two paint containers 26 are mounted on the transport mechanism 38, and the paint containers 26 can be transported to at least the third outer plate painting robot 66 a and the fourth outer plate painting robot 66 b of the third painting station 64. At the same time, a third transport member 68 that can be reciprocated by the transport mechanism 38 is provided.

搬送機構38の矢印A方向先端近傍には、塗料容器26への塗料の充填(又は塗料容器26の交換)を行う第1塗料充填ステーション44a及び第2塗料充填ステーション44bが設けられる。第3塗装ステーション64には、塗料容器26の着脱を行う塗料容器交換ロボット54cが配置される。   A first paint filling station 44 a and a second paint filling station 44 b for filling the paint container 26 (or replacing the paint container 26) are provided in the vicinity of the tip of the transport mechanism 38 in the direction of arrow A. In the third painting station 64, a paint container exchange robot 54c for attaching and detaching the paint container 26 is disposed.

図10に示すように、第2停止部材50bの近傍には、第3停止部材50cが進退可能に配置される。ベルトコンベア48内には、第3塗装ステーション64に対応して中間停止部材52f及び52gが、それぞれ所定の位置に配置される。   As shown in FIG. 10, a third stop member 50c is disposed in the vicinity of the second stop member 50b so as to be able to advance and retreat. In the belt conveyor 48, intermediate stop members 52f and 52g are disposed at predetermined positions corresponding to the third coating station 64, respectively.

このように構成される塗料供給装置60の動作について、第2の実施形態に係る塗料供給方法との関連で、以下に説明する。   The operation of the paint supply device 60 configured as described above will be described below in relation to the paint supply method according to the second embodiment.

塗装システム62において、車体14の塗装色の色替えを行う際には、先ず、図11に示すように、搬送機構38を介して第1搬送部材40、第2搬送部材42及び第3搬送部材68が、矢印B方向に移動する。その間、第3搬送部材68は、第2塗料充填ステーション44bで所望の色の塗料が充填された2つの塗料容器26を搭載している。   When the paint color of the vehicle body 14 is changed in the coating system 62, first, as shown in FIG. 11, the first transport member 40, the second transport member 42, and the third transport member are disposed via the transport mechanism 38. 68 moves in the direction of arrow B. Meanwhile, the third transport member 68 carries the two paint containers 26 filled with the desired color paint at the second paint filling station 44b.

第3搬送部材68が第3塗装ステーション64に搬入されると、この第3搬送部材68は、中間停止部材52gの駆動作用下に、第4外板塗装ロボット66bに対応して中間停止される。第3塗装ステーション64では、塗料容器交換ロボット54cを介して第3搬送部材68上の一方の塗料容器26が取り出されるとともに、使用済みの塗料容器26がこの第3搬送部材68上に載置される。その際、第1外板塗装ロボット32aでは、所望の色の塗料が充填された塗料容器26と、使用後の塗料が少量残存する塗料容器26とが交換されることにより、色替えが行われている。   When the third transport member 68 is carried into the third coating station 64, the third transport member 68 is intermediately stopped corresponding to the fourth outer plate coating robot 66b under the driving action of the intermediate stop member 52g. . At the third coating station 64, one paint container 26 on the third transport member 68 is taken out via the paint container replacement robot 54c, and the used paint container 26 is placed on the third transport member 68. The At that time, in the first skin coating robot 32a, the color change is performed by exchanging the paint container 26 filled with the desired color paint and the paint container 26 in which a small amount of the used paint remains. ing.

次いで、中間停止部材52gが退避し、第3搬送部材68が矢印B方向に所定の距離だけ搬送された後、この第3搬送部材68は、中間停止部材52fによって第3外板塗装ロボット66aに対応して中間停止される(図12参照)。第3搬送部材68では、新たな塗料が充填されている他方の塗料容器26が取り出され、この塗料容器26が、第3外板塗装ロボット66aに取り付けられている使用後の塗料容器26と交換されるとともに、色替えが行われる。   Next, after the intermediate stop member 52g is retracted and the third transport member 68 is transported by a predetermined distance in the direction of arrow B, the third transport member 68 is transferred to the third outer plate coating robot 66a by the intermediate stop member 52f. Correspondingly, an intermediate stop is performed (see FIG. 12). In the third conveying member 68, the other paint container 26 filled with a new paint is taken out, and this paint container 26 is replaced with the used paint container 26 attached to the third outer plate painting robot 66a. At the same time, the color is changed.

一方、第1内板塗装ロボット22aでは、図13に示すように、第1搬送部材40が中間停止部材52aにより中間停止される。そして、第1搬送部材40上の一方の塗料容器26は、この第1搬送部材40から取り出された後、第1内板塗装ロボット22aに取り付けられている使用済みの塗料容器26と交換され、色替えが開始される。なお、第1搬送部材40及び第2搬送部材42の動作は、上記の第1の実施形態と同様であり、以下に概略的に説明する。   On the other hand, in the first inner plate coating robot 22a, as shown in FIG. 13, the first transport member 40 is intermediately stopped by the intermediate stop member 52a. Then, after one paint container 26 on the first transport member 40 is taken out from the first transport member 40, it is replaced with a used paint container 26 attached to the first inner plate coating robot 22a. Color change is started. The operations of the first transport member 40 and the second transport member 42 are the same as those in the first embodiment, and will be schematically described below.

図14に示すように、搬送機構38が正転(矢印X方向)されることにより、第1搬送部材40及び第2搬送部材42は、第1塗装ステーション18に対応して搬送されて中間停止される。これにより、第2内板塗装ロボット22bに対して塗料容器26が供給される一方、残存塗料容器26aが第2搬送部材42上に載置される。   As shown in FIG. 14, when the transport mechanism 38 is rotated forward (in the direction of the arrow X), the first transport member 40 and the second transport member 42 are transported corresponding to the first coating station 18 and stopped in the middle. Is done. Thus, the paint container 26 is supplied to the second inner plate painting robot 22b, while the remaining paint container 26a is placed on the second transport member 42.

さらに、図15に示すように、第1搬送部材40は、第2塗装ステーション20に搬送されるとともに、第2内板塗装ロボット22b及び第2外板塗装ロボット32bにおける色替えが開始される。   Further, as shown in FIG. 15, the first transport member 40 is transported to the second coating station 20, and color change in the second inner plate coating robot 22 b and the second outer plate coating robot 32 b is started.

次に、図16に示すように、第1搬送部材40に略空の塗料容器26が2つ載置されるとともに、第2搬送部材42に残存塗料容器26aが2つ載置された後、図17に示すように、第1搬送部材40が第3停止部材50cにより停止される一方、第2搬送部材42が第2塗装ステーション20に搬入される。この第2搬送部材42に載置されている各残存塗料容器26aは、第1外板塗装ロボット32a及び第2外板塗装ロボット32bに順次供給される。   Next, as shown in FIG. 16, after two substantially empty paint containers 26 are placed on the first transport member 40 and two remaining paint containers 26a are placed on the second transport member 42, As shown in FIG. 17, the first transport member 40 is stopped by the third stop member 50 c, while the second transport member 42 is carried into the second coating station 20. The remaining paint containers 26a placed on the second transport member 42 are sequentially supplied to the first outer plate painting robot 32a and the second outer plate painting robot 32b.

一方、第1塗料充填ステーション44a及び第2塗料充填ステーション44bでは、必要に応じて所望の色の塗料を充填する塗料容器26が配置されている。そして、この塗料が充填された塗料容器26は、第1搬送部材40及び第3搬送部材68に配置された略空の塗料容器26と交換される。   On the other hand, in the first paint filling station 44a and the second paint filling station 44b, a paint container 26 for filling a paint of a desired color is arranged as necessary. The paint container 26 filled with the paint is replaced with a substantially empty paint container 26 disposed on the first transport member 40 and the third transport member 68.

このように、第2の実施形態では、車体14の塗装色の変更に伴う色替え時に、第1塗装ステーション18で使用された残存塗料容器26aは、第2塗装ステーション20に搬送されて車体14の外板塗装に使用されている。このため、無駄に廃棄される塗料を大幅に削減することができる等、第1の実施形態と同様の効果が得られる。   Thus, in the second embodiment, the remaining paint container 26a used in the first painting station 18 is transported to the second painting station 20 at the time of the color change accompanying the change in the painting color of the vehicle body 14 and is sent to the vehicle body 14. It is used for the outer panel coating of For this reason, the effect similar to 1st Embodiment is acquired, such as being able to reduce significantly the coating material discarded wastefully.

しかも、第2の実施形態は、第3搬送部材68を備えており、この第3搬送部材68を介して第3塗装ステーション64に対し塗料容器26の搬送及び回収を行うことができる。従って、ソリッド系及びメタリック系の塗料では、同一塗料を第3塗装ステーション64で二度塗りする際、あるいは、パール系の塗料では、異なる色の塗料を前記第3塗装ステーション64で塗る際に、それぞれ効率的に対応することが可能になるという利点がある。   In addition, the second embodiment includes the third transport member 68, and the paint container 26 can be transported and collected to the third coating station 64 via the third transport member 68. Accordingly, when the same paint is applied twice at the third coating station 64 in the case of solid and metallic paints, or when different color paints are applied at the third coating station 64 in the case of pearl paints, Each has the advantage of being able to respond efficiently.

なお、第1及び第2の実施形態では、第1搬送部材40及び第2搬送部材42及び第3搬送部材68が、それぞれ2つの塗料容器26を載置して往復動可能に構成しているが、これに限定されるものではない。例えば、図19に示すように、単一の塗料容器26をそれぞれ搬送及び回収可能な第1搬送部材40a、40bと、第2搬送部材42a、42bと、第3搬送部材68a、68bとをそれぞれ個別に備えてもよい。   In the first and second embodiments, the first transport member 40, the second transport member 42, and the third transport member 68 are configured to be able to reciprocate by placing two paint containers 26, respectively. However, the present invention is not limited to this. For example, as shown in FIG. 19, the first transport members 40a and 40b, the second transport members 42a and 42b, and the third transport members 68a and 68b that can transport and collect a single paint container 26, respectively. It may be provided individually.

本発明の第1の実施形態に係る塗料供給装置が適用される塗装システムの概略構成説明図である。BRIEF DESCRIPTION OF THE DRAWINGS It is schematic structure explanatory drawing of the coating system with which the coating material supply apparatus which concerns on the 1st Embodiment of this invention is applied. 前記塗料供給装置の側面説明図である。It is side surface explanatory drawing of the said coating material supply apparatus. 第1の実施形態形態に係る塗料供給方法の説明図である。It is explanatory drawing of the coating material supply method which concerns on 1st Embodiment. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 本発明の第2の実施形態に係る塗料供給装置が適用される塗装システムの概略構成説明図である。It is schematic structure explanatory drawing of the coating system with which the coating material supply apparatus which concerns on the 2nd Embodiment of this invention is applied. 前記塗料供給装置の側面説明図である。It is side surface explanatory drawing of the said coating material supply apparatus. 第2の実施形態形態に係る塗料供給方法の説明図である。It is explanatory drawing of the coating material supply method which concerns on 2nd Embodiment. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 前記塗料供給方法の説明図である。It is explanatory drawing of the said coating material supply method. 本発明の第3の実施形態に係る塗料供給装置の側面図である。It is a side view of the coating material supply apparatus which concerns on the 3rd Embodiment of this invention.

符号の説明Explanation of symbols

10、60…塗料供給装置 12、62…塗装システム
14…車体 16…塗装ライン
18、20、64…塗装ステーション
22a、22b…内板塗装ロボット 24、34…搬送路
26…塗料容器 26a…残存塗料容器
32a、32b、66a、66b…外板塗装ロボット
36…バックアップステーション 38…搬送機構
40、40a、40b、42、42a、42b、68、68a、68b…搬送部材
44、44a、44b…塗料充填ステーション
48…ベルトコンベア 50a〜50c…停止部材
52a〜52g…中間停止部材
DESCRIPTION OF SYMBOLS 10, 60 ... Paint supply apparatus 12, 62 ... Coating system 14 ... Car body 16 ... Coating line 18, 20, 64 ... Coating station 22a, 22b ... Inner-plate coating robot 24, 34 ... Conveyance path 26 ... Paint container 26a ... Residual paint Containers 32a, 32b, 66a, 66b ... outer coating robot 36 ... backup station 38 ... transport mechanism 40, 40a, 40b, 42, 42a, 42b, 68, 68a, 68b ... transport member 44, 44a, 44b ... paint filling station 48 ... Belt conveyor 50a-50c ... Stop member 52a-52g ... Intermediate stop member

Claims (7)

車体の搬送方向に沿って配置される少なくとも第1塗装ステーション及び第2塗装ステーションを介し、前記車体に対して順次に塗装を行う塗装システムの塗料供給装置であって、
前記車体の搬送方向に沿って延在する搬送機構と、
少なくとも前記第1塗装ステーションの第1塗装装置に塗料容器を搬送可能であるとともに、前記搬送機構により往復動自在な第1搬送部材と、
少なくとも前記第1塗装装置から塗料が残存する前記塗料容器を回収し、前記第2塗装ステーションの第2塗装装置に前記塗料が残存する前記塗料容器を搬送可能であるとともに、前記搬送機構により往復動自在な第2搬送部材と、
前記塗料容器の交換又は前記塗料容器への塗料の充填を行う塗料容器ステーションと、
を備えることを特徴とする塗装システムの塗料供給装置。
A paint supply device for a coating system that sequentially coats the vehicle body via at least a first coating station and a second coating station arranged along the conveyance direction of the vehicle body,
A transport mechanism extending along the transport direction of the vehicle body;
A first transport member capable of transporting a paint container to at least the first coating device of the first coating station and reciprocally movable by the transport mechanism;
At least the paint container in which the paint remains can be collected from the first coating apparatus, and the paint container in which the paint remains can be transported to the second coating apparatus in the second coating station, and is reciprocated by the transport mechanism. A free second conveying member;
A paint container station for replacing the paint container or filling the paint container with paint;
A paint supply device for a coating system, comprising:
請求項1記載の塗料供給装置において、前記第1搬送部材及び前記第2搬送部材を、それぞれ前記搬送機構の任意の位置で接続自在な連結部材を備えることを特徴とする塗装システムの塗料供給装置。   The paint supply apparatus according to claim 1, further comprising a connecting member that can connect the first transport member and the second transport member at arbitrary positions of the transport mechanism. . 車体の搬送方向に沿って配置される少なくとも第1塗装ステーション、第2塗装ステーション及び第3塗装ステーションを介し、前記車体に対して順次に塗装を行う塗装システムの塗料供給装置であって、
前記車体の搬送方向に沿って延在する搬送機構と、
少なくとも前記第1塗装ステーションの第1塗装装置に塗料容器を搬送可能であるとともに、前記搬送機構により往復動自在な第1搬送部材と、
少なくとも前記第1塗装装置から塗料が残存する前記塗料容器を回収し、前記第2塗装ステーションの第2塗装装置に前記塗料が残存する前記塗料容器を搬送可能であるとともに、前記搬送機構により往復動自在な第2搬送部材と、
少なくとも第3塗装ステーションの第3塗装装置に前記塗料容器を搬送可能であるとともに、前記搬送機構により往復動自在な第3搬送部材と、
前記塗料容器の交換又は前記塗料容器への塗料の充填を行う塗料容器ステーションと、
を備えることを特徴とする塗装システムの塗料供給装置。
A paint supply apparatus for a coating system that sequentially coats the vehicle body via at least a first coating station, a second coating station, and a third coating station arranged along the conveyance direction of the vehicle body,
A transport mechanism extending along the transport direction of the vehicle body;
A first transport member capable of transporting a paint container to at least the first coating device of the first coating station and reciprocally movable by the transport mechanism;
At least the paint container in which the paint remains can be collected from the first coating apparatus, and the paint container in which the paint remains can be transported to the second coating apparatus in the second coating station, and is reciprocated by the transport mechanism. A free second conveying member;
A third transport member capable of transporting the paint container to at least a third coating device of the third coating station, and reciprocally movable by the transport mechanism;
A paint container station for replacing the paint container or filling the paint container with paint;
A paint supply device for a coating system, comprising:
請求項3記載の塗料供給装置において、前記第1搬送部材、前記第2搬送部材及び前記第3搬送部材を、それぞれ前記搬送機構の任意の位置で接続自在な連結部材を備えることを特徴とする塗装システムの塗料供給装置。   4. The paint supply apparatus according to claim 3, further comprising a connecting member that can connect the first transport member, the second transport member, and the third transport member at an arbitrary position of the transport mechanism. Paint supply device for painting system. 車体の搬送方向に沿って配置される少なくとも第1塗装ステーション及び第2塗装ステーションを介し、前記車体に対して順次に塗装を行う塗装システムの塗料供給方法であって、
前記第1塗装ステーションの第1塗装装置に塗料容器を搬送する工程と、
前記第1塗装装置から塗料が残存する前記塗料容器を回収した後、前記第2塗装ステーションの第2塗装装置に前記塗料が残存する前記塗料容器を搬送する工程と、
を有することを特徴とする塗装システムの塗料供給方法。
A paint supply method for a coating system that sequentially coats the vehicle body via at least a first coating station and a second coating station arranged along a conveyance direction of the vehicle body,
Transporting the paint container to the first coating device of the first coating station;
Transporting the paint container with the paint remaining to the second coating apparatus of the second coating station after recovering the paint container with the paint remaining from the first coating apparatus;
A paint supply method for a coating system, comprising:
車体の搬送方向に沿って配置される少なくとも第1塗装ステーション及び第2塗装ステーションを介し、前記車体に対して順次に塗装を行う塗装システムの塗料供給方法であって、
前記車体の搬送方向に沿って延在する搬送機構により往復動自在な第1搬送部材を介し、前記第1塗装ステーションの第1塗装装置に塗料容器を搬送する工程と、
前記搬送機構により往復動自在な第2搬送部材を介し、前記第1塗装装置から塗料が残存する前記塗料容器を回収した後、前記第2塗装ステーションの第2塗装装置に前記塗料が残存する前記塗料容器を搬送する工程と、
を有することを特徴とする塗装システムの塗料供給方法。
A paint supply method for a coating system that sequentially coats the vehicle body via at least a first coating station and a second coating station arranged along a conveyance direction of the vehicle body,
A step of transporting the paint container to the first coating device of the first coating station via a first transport member that is reciprocally movable by a transport mechanism extending along the transport direction of the vehicle body;
The coating material remains in the second coating device of the second coating station after the coating material container in which the coating material remains is collected from the first coating device via the second transport member that can reciprocate by the transport mechanism. A process of transporting the paint container;
A paint supply method for a coating system, comprising:
車体の搬送方向に沿って配置される少なくとも第1塗装ステーション、第2塗装ステーション及び第3塗装ステーションを介し、前記車体に対して順次に塗装を行う塗装システムの塗料供給方法であって、
前記車体の搬送方向に沿って延在する搬送機構により往復動自在な第1搬送部材を介し、前記第1塗装ステーションの第1塗装装置に塗料容器を搬送する工程と、
前記搬送機構により往復動自在な第2搬送部材を介し、前記第1塗装装置から塗料が残存する前記塗料容器を回収した後、前記第2塗装ステーションの第2塗装装置に前記塗料が残存する前記塗料容器を搬送する工程と、
前記搬送機構により往復動自在な第3搬送部材を介し、前記第3塗装ステーションの第3塗装装置に塗料容器を搬送する工程と、
を有することを特徴とする塗装システムの塗料供給方法。
A paint supply method for a coating system that sequentially coats the vehicle body via at least a first coating station, a second coating station, and a third coating station arranged along the conveyance direction of the vehicle body,
A step of transporting the paint container to the first coating device of the first coating station via a first transport member that is reciprocally movable by a transport mechanism extending along the transport direction of the vehicle body;
The coating material remains in the second coating device of the second coating station after the coating material container in which the coating material remains is collected from the first coating device via the second transport member that can reciprocate by the transport mechanism. A process of transporting the paint container;
A step of transporting a paint container to a third coating device of the third coating station via a third transport member that is reciprocally movable by the transport mechanism;
A paint supply method for a coating system, comprising:
JP2006286281A 2006-10-20 2006-10-20 Paint supply device and paint supply method for coating system Expired - Fee Related JP4759490B2 (en)

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Publication number Priority date Publication date Assignee Title
DE102021116371A1 (en) 2020-07-10 2022-01-13 Toyota Jidosha Kabushiki Kaisha Painting system and painting process

Citations (5)

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JPS63123459A (en) * 1986-11-10 1988-05-27 Honda Motor Co Ltd Apparatus for washing painting gun
JPH11165104A (en) * 1997-12-05 1999-06-22 Nissan Motor Co Ltd Coating method and coating gun used in the method
JP2004508176A (en) * 2000-09-05 2004-03-18 アイゼンマン フランス ソシエテ パラクシオン ド・ラ・レスポンサビリテ リミテー Method and apparatus for filling paint storage in automatic painting equipment
JP2004522560A (en) * 2000-10-19 2004-07-29 サム テクノロジーズ Apparatus and method for feeding to a sprayer and a spray plant equipped with such an apparatus
JP2007130531A (en) * 2005-11-08 2007-05-31 Abb Kk Coating system

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JPS63123459A (en) * 1986-11-10 1988-05-27 Honda Motor Co Ltd Apparatus for washing painting gun
JPH11165104A (en) * 1997-12-05 1999-06-22 Nissan Motor Co Ltd Coating method and coating gun used in the method
JP2004508176A (en) * 2000-09-05 2004-03-18 アイゼンマン フランス ソシエテ パラクシオン ド・ラ・レスポンサビリテ リミテー Method and apparatus for filling paint storage in automatic painting equipment
JP2004522560A (en) * 2000-10-19 2004-07-29 サム テクノロジーズ Apparatus and method for feeding to a sprayer and a spray plant equipped with such an apparatus
JP2007130531A (en) * 2005-11-08 2007-05-31 Abb Kk Coating system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102021116371A1 (en) 2020-07-10 2022-01-13 Toyota Jidosha Kabushiki Kaisha Painting system and painting process
US11731156B2 (en) 2020-07-10 2023-08-22 Toyota Jidosha Kabushiki Kaisha Painting system and method of painting

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