JP2008089320A - Flow rate measuring apparatus - Google Patents

Flow rate measuring apparatus Download PDF

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JP2008089320A
JP2008089320A JP2006267336A JP2006267336A JP2008089320A JP 2008089320 A JP2008089320 A JP 2008089320A JP 2006267336 A JP2006267336 A JP 2006267336A JP 2006267336 A JP2006267336 A JP 2006267336A JP 2008089320 A JP2008089320 A JP 2008089320A
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flow rate
strain gauge
leaf spring
flapper
strain
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Hiroshi Okamoto
廣志 岡本
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JSK KK
NICOM CO Ltd
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JSK KK
NICOM CO Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a flow rate measuring apparatus which can reduce the number of components to prevent the occurrence of trouble and faults and to measure a flow rate by a simple structure. <P>SOLUTION: The flow rate measuring apparatus 1 comprises a main unit 11, a flapper 13, a leaf spring 16, a first magnet member 14, a second magnet member 15, and a strain gauge 17. The main unit 11 has a pipe wall for forming a flow channel therewithin. The flapper 13 is supported by the main unit 11 so that it can rotate within the flow channel. The leaf spring 16 is arranged outside the main unit 11 so that it faces the flapper 13 with the pipe wall of the main unit 11 interposed therebetween. The first magnet member 14 is fixed to the flapper 13. The second magnet member 15 is fixed to the leaf spring 16 so that it interacts in a repulsive manner with the first magnet member 14. The strain gauge 17 is fixed to the leaf spring 16. A flow rate within the flow channel is measured from a strain amount detected by the strain gauge 17. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

この発明は、一般的には流量計測装置に関し、特定的には簡易に流体の流量を計測するための流量計測装置に関するものである。   The present invention generally relates to a flow rate measuring device, and more particularly to a flow rate measuring device for easily measuring the flow rate of a fluid.

従来から、気体または液体の流体の流量を計測するための流量計として、たとえば、電磁流量計、質量流量計、タービン流量計等の各種の流量計が知られている。   Conventionally, various flow meters such as an electromagnetic flow meter, a mass flow meter, and a turbine flow meter are known as flow meters for measuring the flow rate of a gas or liquid fluid.

しかしながら、これらの流量計は、駆動部材等の部品点数が多く、流体中に異物が混入することによるトラブルや故障が生じやすいという問題があった。   However, these flow meters have a problem that the number of parts such as a drive member is large, and troubles and failures are likely to occur due to foreign matters mixed in the fluid.

ところで、流量計の大きさを小型化するための流量計測装置の構成が、たとえば、特開平８−１５９８２７号公報（特許文献１）で提案されている。この流量計測装置は、被計測流体を絞って噴出する噴出ノズルと、この噴出ノズルの下流側に配置された羽根と、この羽根を支持し、かつ羽根に作用する浮力に応じて変位する支持体と、この支持体に取付けられたひずみゲージと、このひずみゲージで検出されるひずみ量から流量を演算する流量演算器とから構成されている。
特開平８−１５９８２７号公報 By the way, the structure of the flow measuring device for reducing the size of the flow meter is proposed in, for example, Japanese Patent Laid-Open No. 8-15927 (Patent Document 1). The flow rate measuring device includes an ejection nozzle that squeezes and ejects a fluid to be measured, a blade disposed on the downstream side of the ejection nozzle, and a support that supports the blade and is displaced according to buoyancy acting on the blade. And a strain gauge attached to the support, and a flow rate calculator for calculating a flow rate from the amount of strain detected by the strain gauge.
Japanese Patent Laid-Open No. 8-1559827

しかしながら、上記の流量計測装置では、流体中に異物が混入すると、異物が羽根にからむことによってトラブルや故障が生じるという問題がある。また、羽根を支持するために少なくとも二つの支持体が必要であるため、部品点数が多いという問題がある。   However, in the above flow rate measuring device, there is a problem that when a foreign substance is mixed in the fluid, the foreign substance is entangled with the blades, thereby causing a trouble or failure. Further, since at least two supports are necessary to support the blades, there is a problem that the number of parts is large.

そこで、この発明の目的は、部品点数をより少なくすることができ、トラブルや故障が生じるのを防ぐことができるとともに、簡単な構成で流量を計測することが可能な流量計測装置を提供することである。   Accordingly, an object of the present invention is to provide a flow rate measuring device capable of reducing the number of parts, preventing troubles and failures, and measuring a flow rate with a simple configuration. It is.

この発明に従った流量計測装置は、本体と、フラッパと、弾性部材と、第１の磁石部材と、第２の磁石部材と、ひずみゲージとを備える。本体は、内部に流路を形成するために管壁を有する。フラッパは、流路内で回動することができるように本体に支持されている。弾性部材は、本体の管壁を介在してフラッパに対向するように本体の外部に配置されている。第１の磁石部材は、フラッパに固着されている。第２の磁石部材は、第１の磁石部材との間で反発作用をするように弾性部材に固着されている。ひずみゲージは、弾性部材に固着されている。ひずみゲージで検出されるひずみ量から流路内の流量を計測する。   A flow rate measuring device according to the present invention includes a main body, a flapper, an elastic member, a first magnet member, a second magnet member, and a strain gauge. The main body has a tube wall to form a flow path therein. The flapper is supported by the main body so that it can rotate in the flow path. The elastic member is disposed outside the main body so as to face the flapper with the tube wall of the main body interposed therebetween. The first magnet member is fixed to the flapper. The second magnet member is fixed to the elastic member so as to repel the first magnet member. The strain gauge is fixed to the elastic member. The flow rate in the flow path is measured from the amount of strain detected by the strain gauge.

この発明の流量計測装置においては、流路内の流体の流量の変化に対して、フラッパが回動する。この回動角度の変化に伴って生じる磁石部材同士の反発作用に応じて、弾性部材が変形する。このとき、ひずみが弾性部材に与えられる。このひずみ量がひずみゲージによって検出される。   In the flow rate measuring device of the present invention, the flapper rotates with respect to the change in the flow rate of the fluid in the flow path. The elastic member is deformed in accordance with the repulsive action between the magnet members that occurs with the change in the rotation angle. At this time, strain is applied to the elastic member. This amount of strain is detected by a strain gauge.

本発明者は、このようにして検出されるひずみ量（実際には変換された電流値）と実際の流量との関係を検証した結果、ひずみ量が流量にほぼ比例することを見出した。したがって、本発明の流量計測装置は、簡易な構成で流量の変化を検知することができる。   As a result of verifying the relationship between the strain amount thus detected (actually converted current value) and the actual flow rate, the present inventor has found that the strain amount is substantially proportional to the flow rate. Therefore, the flow rate measuring device of the present invention can detect a change in flow rate with a simple configuration.

また、本発明の流量計測装置においては、流量を検出するための部材としてのフラッパは、流路内で回動することができるように本体に支持されていればよいので、一つの支持部材で支持されることができる。このため、部品点数をより少なくすることができる。その結果、トラブルや故障を低減することができるとともに、製造コストを低くすることができる。   Further, in the flow rate measuring apparatus of the present invention, the flapper as a member for detecting the flow rate may be supported by the main body so as to be able to rotate in the flow path. Can be supported. For this reason, the number of parts can be further reduced. As a result, troubles and failures can be reduced, and the manufacturing cost can be reduced.

さらに、本発明の流量計測装置は、磁石部材同士の反発作用に応じて変形する弾性部材のひずみを検出しているので、外部からのノイズの影響を受け難い。このため、ノイズによるトラブルや故障が生じるのを防止することができる。   Furthermore, since the flow measuring device of the present invention detects the strain of the elastic member that deforms in accordance with the repulsive action between the magnet members, it is difficult to be affected by external noise. For this reason, it is possible to prevent troubles and failures due to noise.

この発明の流量計測装置においては、弾性部材は板バネからなり、ひずみゲージは、板バネの一方表面に固着された第１のひずみゲージと、板バネの一方表面と反対側の他方表面に固着された第２のひずみゲージとを含むことが好ましい。   In the flow rate measuring apparatus according to the present invention, the elastic member comprises a leaf spring, and the strain gauge is secured to the first strain gauge secured to one surface of the leaf spring and the other surface opposite to the one surface of the leaf spring. The second strain gauge is preferably included.

このように構成することにより、装置をより小型化することができるとともに、第１と第２のひずみゲージを用いて、２ゲージ法、４ゲージ法等のブリッジ回路を構成することにより、検出されるひずみ量の出力を大きくすることができ、より精度の高い流量の変化を計測することができる。   With this configuration, the apparatus can be further reduced in size, and can be detected by configuring a bridge circuit such as a 2-gauge method or a 4-gauge method using the first and second strain gauges. The output of the amount of strain to be increased can be increased, and the change in flow rate can be measured with higher accuracy.

以上のようにこの発明によれば、簡易な構成で流量の変化を検知することができるだけでなく、部品点数をより少なくすることができるとともに、ノイズ等によって生じるトラブルや故障を低減することができる。   As described above, according to the present invention, not only can a change in flow rate be detected with a simple configuration, but also the number of components can be reduced, and troubles and failures caused by noise or the like can be reduced. .

以下、この発明の一つの実施の形態としての流量計測装置について図面に基づいて説明する。   Hereinafter, a flow rate measuring device as one embodiment of the present invention will be described with reference to the drawings.

図１は、本発明の流量計測装置の一つの実施の形態の概略的な構成を示す縦断面図（Ａ）、平面図（Ｂ）および側面図（Ｃ）である。   FIG. 1 is a longitudinal sectional view (A), a plan view (B), and a side view (C) showing a schematic configuration of one embodiment of a flow rate measuring device of the present invention.

図１に示すように、流量計測装置１は、管壁を有する本体１１を備えている。管状の本体１１の内部には、矢印Ｆで示す方向に流体を流すための流路が形成されている。本体１１の管壁の一部にカラー部材１２が嵌め込まれて固着されている。   As shown in FIG. 1, the flow rate measuring device 1 includes a main body 11 having a tube wall. Inside the tubular main body 11, a flow path for flowing a fluid in the direction indicated by the arrow F is formed. A collar member 12 is fitted and fixed to a part of the tube wall of the main body 11.

フラッパ１３は、カラー部材１２に取り付けられている。具体的には、フラッパ１３の一方端に形成された軸がカラー部材１２の溝に嵌め込まれている。このようにして、フラッパ１３は、一方端に形成された軸を中心にして流路内で回動することができるように、カラー部材１２を介在して、本体１１の内周壁に支持されている。フラッパ１３の他方端部には、第１の磁石部材１４が固着されている。   The flapper 13 is attached to the collar member 12. Specifically, a shaft formed at one end of the flapper 13 is fitted in the groove of the collar member 12. In this way, the flapper 13 is supported by the inner peripheral wall of the main body 11 with the collar member 12 interposed so that the flapper 13 can rotate in the flow path about the axis formed at one end. Yes. A first magnet member 14 is fixed to the other end of the flapper 13.

本体１１の管壁を介在してフラッパ１２に対向するように、弾性部材としての板バネ１６が本体１１の外部に配置されている。具体的には、板バネ１６は、止めネジ１８によって一方端部が本体１１の外周壁面に固着されている。第２の磁石部材１５が、第１の磁石部材１４との間で反発作用をするように板バネ１６の他方端部の裏側に固着されている。   A leaf spring 16 as an elastic member is disposed outside the main body 11 so as to face the flapper 12 with the tube wall of the main body 11 interposed. Specifically, one end of the leaf spring 16 is fixed to the outer peripheral wall surface of the main body 11 by a set screw 18. The second magnet member 15 is fixed to the back side of the other end of the leaf spring 16 so as to repel the first magnet member 14.

板バネ１６の表裏面には、ひずみゲージ１７が固着されている。具体的には、板バネ１６の一方表面として表側面には二つのひずみゲージ１７からなる第１のひずみゲージが固着され、板バネ１６の一方表面と反対側の他方表面としての裏側表面には二つのひずみゲージ１７からなる第２のひずみゲージが固着されることによって、４ゲージ法によるブリッジ回路が構成されている。各ひずみゲージのリード線１９は、図示されていないが、ひずみゲージの出力を電気信号として受信し、たとえば、電流値として検出するために変換・演算装置に接続される。変換・演算装置にて、ひずみゲージで検出された電気信号としてのひずみ量から流路内の流量が算出される。   Strain gauges 17 are fixed to the front and back surfaces of the leaf spring 16. Specifically, a first strain gauge composed of two strain gauges 17 is fixed to the front side as one surface of the leaf spring 16, and the back side surface as the other surface opposite to the one surface of the leaf spring 16 is attached to the front surface. A bridge circuit based on a 4-gauge method is configured by fixing a second strain gauge composed of two strain gauges 17. Although not shown, each strain gauge lead wire 19 receives the output of the strain gauge as an electrical signal and is connected to a conversion / arithmetic unit to detect it as, for example, a current value. In the conversion / arithmetic unit, the flow rate in the flow path is calculated from the strain amount as an electrical signal detected by the strain gauge.

以上のように構成されているので、矢印Ｆの方向に流れる流体によってフラッパ１３が矢印Ｒで示される方向に回動すると、第１の磁石部材１４が第２の磁石部材１５に近づく。そうすると、第１と第２の磁石部材１４と１５との間の反発作用により、板バネ１６の一方端部が矢印Ｓで示される方向に曲がるように変形する。この変形によって生じる曲げひずみが板バネ１６の表裏面に与えられる。このひずみ量が４つのひずみゲージ１７によって検出される。   Since it is configured as described above, when the flapper 13 rotates in the direction indicated by the arrow R by the fluid flowing in the direction of the arrow F, the first magnet member 14 approaches the second magnet member 15. Then, the repulsive action between the first and second magnet members 14 and 15 causes the one end of the leaf spring 16 to deform so as to bend in the direction indicated by the arrow S. Bending strain caused by this deformation is applied to the front and back surfaces of the leaf spring 16. This strain amount is detected by the four strain gauges 17.

この場合、矢印Ｆで示される方向に流れる流路内の流体の流量の変化に対して、フラッパ１３が回動する。この回動角度の変化に伴って生じる第１と第２の磁石部材１４と１５の間の反発作用に応じて、板バネ１６が変形する。このとき、ひずみが板バネ１６に与えられる。このひずみ量がひずみゲージ１７によって検出される。   In this case, the flapper 13 rotates with respect to a change in the flow rate of the fluid in the flow path flowing in the direction indicated by the arrow F. The leaf spring 16 is deformed in response to the repulsive action between the first and second magnet members 14 and 15 that occurs with the change in the rotation angle. At this time, strain is applied to the leaf spring 16. This strain amount is detected by the strain gauge 17.

本発明者は、このようにして検出されるひずみ量（実際には変換された電流値）と実際の流量との関係を検証した結果、ひずみ量が流量にほぼ比例することを見出した。したがって、本発明の流量計測装置１は、簡易な構成で流量の変化を検知することができる。   As a result of verifying the relationship between the strain amount thus detected (actually converted current value) and the actual flow rate, the present inventor has found that the strain amount is substantially proportional to the flow rate. Therefore, the flow rate measuring device 1 of the present invention can detect a change in the flow rate with a simple configuration.

また、本発明の流量計測装置１においては、流量を検出するための部材としてのフラッパ１３は、流路内で回動することができるように本体１１に支持されていればよいので、フラッパ１３の軸を一つの支持部材、たとえば、カラー部材１２で支持することができる。このため、部品点数をより少なくすることができる。その結果、トラブルや故障を低減することができるとともに、製造コストを低くすることができる。   Further, in the flow rate measuring device 1 of the present invention, the flapper 13 as a member for detecting the flow rate may be supported by the main body 11 so as to be able to rotate in the flow path. These shafts can be supported by one support member, for example, the collar member 12. For this reason, the number of parts can be further reduced. As a result, troubles and failures can be reduced, and the manufacturing cost can be reduced.

さらに、本発明の流量計測装置１は、第１と第２の磁石部材１４と１５の反発作用に応じて変形する板バネ１６のひずみを検出しているので、外部からのノイズの影響を受け難い。このため、ノイズによるトラブルや故障が生じるのを防止することができる。   Furthermore, since the flow rate measuring device 1 of the present invention detects the strain of the leaf spring 16 that deforms in response to the repulsive action of the first and second magnet members 14 and 15, it is affected by external noise. hard. For this reason, it is possible to prevent troubles and failures due to noise.

この実施の形態では、ひずみゲージは、板バネの一方表面に固着された二つのひずみゲージ１７からなる第１のひずみゲージと、板バネの一方表面と反対側の他方表面に固着された二つのひずみゲージ１７からなる第２のひずみゲージとから構成される。このように構成することにより、装置をより小型化することができるとともに、４ゲージ法によるブリッジ回路を構成することにより、検出されるひずみ量の出力を大きくすることができ、より精度の高い流量の変化を計測することができる。   In this embodiment, the strain gauge is composed of a first strain gauge composed of two strain gauges 17 fixed to one surface of the leaf spring and two strain gauges fixed to the other surface opposite to the one surface of the leaf spring. The second strain gauge is composed of a strain gauge 17. By configuring in this way, the apparatus can be further miniaturized, and by configuring a bridge circuit by the 4-gauge method, the output of the detected strain amount can be increased, and the flow rate can be increased with high accuracy. Can be measured.

なお、本体１１の管壁によって形成される流路の径に応じて、第１と第２の磁石部材１４と１５の磁力、板バネ１６の弾性係数を適宜設定することによって、計測される流量の精度を高めることができる。   The flow rate measured by appropriately setting the magnetic force of the first and second magnet members 14 and 15 and the elastic coefficient of the leaf spring 16 according to the diameter of the flow path formed by the tube wall of the main body 11. Can improve the accuracy.

本発明の流量計測装置は、簡易に構成されるので、家庭用浄水器等に内蔵される流量計に適用することができる。本発明の流量計測装置が対象とする流体は、液体または気体に限定されることなく、たとえば、水、空気等が挙げられる。   Since the flow rate measuring device of the present invention is simply configured, it can be applied to a flow meter built in a domestic water purifier or the like. The fluid targeted by the flow rate measuring device of the present invention is not limited to liquid or gas, and examples thereof include water and air.

以上に開示された実施の形態はすべての点で例示であって制限的なものではないと考慮されるべきである。本発明の範囲は、以上の実施の形態ではなく、特許請求の範囲によって示され、特許請求の範囲と均等の意味および範囲内でのすべての修正と変形を含むものである。   The embodiment disclosed above should be considered as illustrative in all points and not restrictive. The scope of the present invention is shown not by the above embodiments but by the scope of claims, and includes all modifications and variations within the meaning and scope equivalent to the scope of claims.

本発明の流量計測装置の一つの実施の形態の概略的な構成を示す縦断面図（Ａ）、平面図（Ｂ）および側面図（Ｃ）である。It is the longitudinal cross-sectional view (A), the top view (B), and side view (C) which show schematic structure of one Embodiment of the flow measuring device of this invention.

符号の説明Explanation of symbols

１：流量計測装置、１１：本体、１２：カラー部材、１３：フラッパ、１４：第１の磁石部材、１５：第２の磁石部材、１６：板バネ、１７：ひずみゲージ。   1: flow measurement device, 11: main body, 12: collar member, 13: flapper, 14: first magnet member, 15: second magnet member, 16: leaf spring, 17: strain gauge.

Claims (2)

内部に流路を形成するために管壁を有する本体と、
流路内で回動することができるように前記本体に支持されたフラッパと、
前記本体の管壁を介在して前記フラッパに対向するように前記本体の外部に配置された弾性部材と、
前記フラッパに固着された第１の磁石部材と、
前記第１の磁石部材との間で反発作用をするように前記弾性部材に固着された第２の磁石部材と、
前記弾性部材に固着されたひずみゲージとを備え、
前記ひずみゲージで検出されるひずみ量から流路内の流量を計測する、流量計測装置。 A main body having a tube wall to form a flow path therein;
A flapper supported by the body so as to be able to rotate in the flow path;
An elastic member disposed outside the main body so as to face the flapper via the tube wall of the main body;
A first magnet member fixed to the flapper;
A second magnet member fixed to the elastic member so as to repel the first magnet member; and
A strain gauge fixed to the elastic member,
A flow rate measuring device for measuring a flow rate in a flow path from a strain amount detected by the strain gauge. 前記弾性部材は板バネからなり、前記ひずみゲージは、前記板バネの一方表面に固着された第１のひずみゲージと、前記板バネの一方表面と反対側の他方表面に固着された第２のひずみゲージとを含む、請求項１に記載の流量計測装置。   The elastic member is a leaf spring, and the strain gauge is a first strain gauge secured to one surface of the leaf spring and a second strain gauge secured to the other surface opposite to the one surface of the leaf spring. The flow measuring device according to claim 1, comprising a strain gauge.
JP2006267336A 2006-09-29 2006-09-29 Flow rate measuring apparatus Pending JP2008089320A (en)

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