JP2008087511A - Shock-absorbing structure - Google Patents

Shock-absorbing structure Download PDF

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Publication number
JP2008087511A
JP2008087511A JP2006267374A JP2006267374A JP2008087511A JP 2008087511 A JP2008087511 A JP 2008087511A JP 2006267374 A JP2006267374 A JP 2006267374A JP 2006267374 A JP2006267374 A JP 2006267374A JP 2008087511 A JP2008087511 A JP 2008087511A
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Prior art keywords
shock absorber
support member
shock
absorbing structure
impact
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Japanese (ja)
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Takahiko Taniguchi
貴彦 谷口
Seiji Horikoshi
誠司 堀越
Kazuyuki Hashimoto
和幸 橋本
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Hayashi Telempu Corp
Toyota Auto Body Co Ltd
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Hayashi Telempu Corp
Toyota Auto Body Co Ltd
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Priority to JP2006267374A priority Critical patent/JP2008087511A/en
Publication of JP2008087511A publication Critical patent/JP2008087511A/en
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Abstract

<P>PROBLEM TO BE SOLVED: To provide a shock-absorbing structure capable of reducing a lower limb disorder value by sufficiently preventing an angle formed between a foot and a shin of an occupant when a shock is generated from the front side of a vehicle from being extremely small. <P>SOLUTION: A shock-absorbing body 40 formed by using a foam material, and a supporting member 50 for slidably supporting the shock-absorbing body 40 are provided on a shock-absorbing structure 30 installed at the cabin SP1 side of a vehicle body panel 10 at a foot of an occupant M of an automobile. An engagement structure ST1 for backwardly and slidably engaging the shock-absorbing body 40 with the supporting member 50 parallel to the floor surface FL1 of the cabin so as to constrain the shock-absorbing body and the supporting member to each other even during the slide is formed between the shock-absorbing body 40 and the supporting member 50. A section 60 for reducing friction between the shock-absorbing body 40 and the supporting member 50 is provided at a position where the shock-absorbing body 40 is brought into contact with the supporting member 50 during the slide. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、自動車の乗員の足下において車体パネルの車室側に設置される衝撃吸収構造体に関する。   The present invention relates to an impact absorbing structure that is installed on a passenger compartment side of a vehicle body panel under the foot of an occupant of an automobile.

乗用車等の自動車では、フロアパネル上に内装材としてフロアカーペットを敷設することにより、意匠性が高められ、防音性能等も改善されている。このフロアカーペットとフロアパネルとの間に前席乗員等の乗員の足を保護する各種の衝撃吸収性の材料からなる保護材を設置することが提案されている。乗員の脛を保護するための衝撃吸収材は、ティビアパッド(tibia pad)とも呼ばれる。   In automobiles such as passenger cars, a floor carpet is laid as an interior material on a floor panel, thereby improving the design and improving the soundproof performance. It has been proposed to install protective materials made of various shock-absorbing materials that protect the feet of passengers such as front seat passengers between the floor carpet and the floor panel. The shock absorbing material for protecting the occupant's shin is also called a tibia pad.

特許文献1には、正面からの衝突に伴うトーボード面の立ち上がり変形力を受けてフロア面に対するフットレスト下部の前後方向移動を許容する許容手段を介してフットレストの下部とフロア面とが位置固定されているフットレスト構造が開示されている。同文献の請求項5に記載されるように、許容手段は、フットレストの下部位置から前方に延び車室を構成する壁面への取付ボルトが上下方向に貫通する長穴と、取付ボルトの前後方向の投影形状より大きい形状を有し長穴の前端開口と連通して前後方向に貫通されて取付ボルトに対するフットレストの前後方向への相対移動を許容する通過穴とから構成されている。従って、自動車正面からの衝突時、取付ボルトが通過穴から抜け、フットレストはフロア面から拘束されない状態となる。   In Patent Document 1, the lower part of the footrest and the floor surface are fixed through an allowance means that receives the rising deformation force of the toe board surface due to a collision from the front and allows the lower part of the footrest to move in the front-rear direction relative to the floor surface. A footrest structure is disclosed. As described in claim 5 of the same document, the permissible means includes a long hole extending forward from the lower position of the footrest and extending through the mounting bolt to the wall surface constituting the passenger compartment in the vertical direction, and the longitudinal direction of the mounting bolt. And a through hole communicating with the front end opening of the long hole and penetrating in the front-rear direction to allow relative movement of the footrest in the front-rear direction with respect to the mounting bolt. Therefore, at the time of a collision from the front of the automobile, the mounting bolt comes out of the passage hole, and the footrest is not restrained from the floor surface.

特許文献2には、車体が前方から衝突してダッシュパネルが後方に移動するとフロアパッドにおけるダッシュパネルとフロアパネルとに亘る部分が車体後方に移動することを許容する許容手段を備えたフロア構造が開示されている。同文献の図2〜図4に示されるように、車体が前方から衝突してダッシュパネルが後方に移動すると、フロアパッドの前側部(5)は、フロアパッドの後側部の傾斜面に乗り上げたり、フロアパッドの後側部とフロアパネルとによって上下から挟み込まれたりして、車体後方に移動する。同文献の図5では、フロアパッド(4)がクロスメンバー(3)に乗り上げて車体後方に移動することが示されている。同文献の図6では、フロアパッドの凹部(4b)の付近が圧縮破壊されることによりフロアパッド(4)の前部が車体後方に移動することが示されている。
特開平8−164782号公報 特開2006−82671号公報 特開2003−118460号公報
Patent Document 2 discloses a floor structure including an allowance unit that allows a portion of a floor pad extending between the dash panel and the floor panel to move rearward when the vehicle body collides from the front and the dash panel moves rearward. It is disclosed. As shown in FIGS. 2 to 4 of the same document, when the vehicle body collides from the front and the dash panel moves rearward, the front side portion (5) of the floor pad rides on the inclined surface of the rear side portion of the floor pad. Or is sandwiched from above and below by the rear side of the floor pad and the floor panel, and moves to the rear of the vehicle body. FIG. 5 of the same document shows that the floor pad (4) rides on the cross member (3) and moves to the rear of the vehicle body. In FIG. 6 of the same document, it is shown that the front part of the floor pad (4) moves rearward of the vehicle body by compressing and destroying the vicinity of the recess (4b) of the floor pad.
JP-A-8-164782 JP 2006-82671 A JP 2003-118460 A

特許文献1記載のフットレストは、自動車正面からの衝突時、フロア面から拘束されない状態となるため、移動経路が定まっていない。従って、正面からの衝突時にティビィアモーメントがすね部に作用しすぎないようにする最適な位置へ移動しない可能性がある。
特許文献2記載のフロアパッドも、フロアパネルから拘束されていないため、移動経路が定まっていない。従って、車体が前方から衝突した時に上方に大きく起立したダッシュパネルによって下肢傷害値を低減させる最適な位置へ移動しない可能性がある。
なお、特許文献3には、硬質発泡プラスチック製のフロアスペーサに硬質発泡プラスチック製の衝撃吸収材が嵌合により一体化された自動車用フロアスペーサが開示されている。しかし、衝撃吸収材がフロアスペーサに固定されているため、車両正面からの衝突時にフットレスト等を適切に移動させて下肢傷害値を低減させる課題に同文献記載の技術を適用することはできない。
Since the footrest described in Patent Document 1 is not restrained from the floor surface at the time of a collision from the front of the automobile, the movement path is not fixed. Therefore, there is a possibility that the tibia moment does not move to an optimum position so as not to act on the shin portion at the time of a collision from the front.
Since the floor pad described in Patent Document 2 is not restrained from the floor panel, the movement path is not fixed. Therefore, when the vehicle body collides from the front, there is a possibility that it does not move to the optimal position for reducing the lower limb injury value by the dash panel that stands up upward.
Patent Document 3 discloses an automotive floor spacer in which a rigid foamed plastic shock absorber is integrated with a rigid foamed plastic floor spacer. However, since the shock absorber is fixed to the floor spacer, the technique described in this document cannot be applied to the problem of reducing the leg injury value by appropriately moving the footrest or the like at the time of a collision from the front of the vehicle.

本発明は、上記課題に鑑みてなされたもので、車両正面からの衝撃発生時に乗員の足と脛のなす角度が非常に小さくなることを十分に防止して下肢傷害値をより低減させることを目的とする。   The present invention has been made in view of the above problems, and it is possible to sufficiently prevent the angle between an occupant's foot and a shin from becoming very small when an impact from the front of the vehicle occurs and to further reduce the lower limb injury value. Objective.

上記目的を達成するため、本発明は、自動車の乗員の足下において車体パネルの車室側に設置される衝撃吸収構造体であって、発泡材を用いて形成された衝撃吸収体と、前記衝撃吸収体をスライド可能に支持する支持部材とを有し、スライド時でも前記衝撃吸収体と前記支持部材とを互いに拘束させるように車室の床面と並行した後方へスライド可能に係合させる係合構造が前記衝撃吸収体と前記支持部材との間に形成され、前記スライド時に前記衝撃吸収体と前記支持部材とが接触する位置に前記衝撃吸収体と前記支持部材との摩擦を低減させる部位が設けられていることを特徴とする。
上記衝撃吸収体は、自動車正面からの衝撃発生時にスライドしても、上記係合構造により支持部材から外れずに車室の床面と並行した後方へスライドする。ここで、衝撃吸収体と支持部材とが接触する位置に設けられた摩擦を低減させる部位が衝撃吸収体を滑らかに後方へスライドさせるので、車両正面からの衝撃入力時、乗員の足と脛のなす角度が非常に小さくなることを十分に防止することが可能になる。また、支持部材と発泡材を用いて形成された衝撃吸収体との接触位置が摩擦を低減させた部位とされているので、衝撃発生時に支持部材に接触する部分の発泡材の損傷がより確実に防止され、衝撃吸収体が円滑にスライドする。従って、下肢傷害値をより低減させることが可能になる。
なお、発泡材を用いて形成されることには、発泡材のみで形成されることと、発泡材とともに発泡材とは異なる材料を用いて形成されることとの、いずれの場合も含まれ、いずれの場合も本願請求項に係る発明に含まれる。
また、スライド時でも衝撃吸収体と支持部材とを互いに拘束させるとは、両者がスライドしても離れないようにさせることを意味し、両者が互いに固定される意味ではない。
In order to achieve the above object, the present invention provides an impact-absorbing structure that is installed on a passenger compartment side of a vehicle body panel under the foot of an occupant of an automobile, the impact-absorbing body formed using a foam material, and the impact A support member that slidably supports the absorber, and that engages the shock absorber and the support member slidably rearward in parallel with the floor of the passenger compartment so as to restrain the shock absorber and the support member from each other even when sliding. A portion where a combined structure is formed between the shock absorber and the support member, and reduces friction between the shock absorber and the support member at a position where the shock absorber and the support member are in contact with each other during the slide. Is provided.
Even if the impact absorber slides when an impact from the front of the automobile occurs, the impact absorber does not come off the support member due to the engagement structure and slides rearward in parallel with the floor surface of the passenger compartment. Here, since the portion for reducing friction provided at the position where the shock absorber and the support member contact each other slides the shock absorber backward smoothly, when the shock is input from the front of the vehicle, It is possible to sufficiently prevent the angle formed from becoming very small. In addition, since the contact position between the support member and the shock absorber formed using the foam material is a portion where friction is reduced, damage to the foam material in the portion that contacts the support member when an impact occurs is more reliable. The shock absorber slides smoothly. Accordingly, it is possible to further reduce the lower limb injury value.
In addition, to be formed using a foam material includes both cases of being formed only with a foam material and being formed using a material different from the foam material together with the foam material, Either case is included in the claimed invention.
Further, restraining the shock absorber and the support member to each other even when sliding means that they are not separated even if they slide, and do not mean that they are fixed to each other.

請求項1に係る発明によれば、車両正面からの衝撃発生時、発泡材を用いて形成された衝撃吸収体における支持部材への接触部位の損傷をより確実に防いで乗員の足と脛のなす角度が非常に小さくなることを十分に防止することが可能になり、下肢傷害値をより低減させることが可能になる。
請求項2に係る発明では、下方からの衝撃が吸収され、ともに発泡材を用いて形成された衝撃吸収体と支持部材の接触部位の損傷がより確実に防止されるので、衝撃吸収構造体として好適な構成を提供することができる。
請求項3に係る発明では、衝撃吸収体に向かう形状を支持部材に設ける必要がないので、衝撃吸収構造体として好適な構造を提供することができる。
According to the first aspect of the present invention, in the event of an impact from the front of the vehicle, damage to the contact portion of the support member in the shock absorber formed using the foam material can be more reliably prevented, and the foot and shin of the occupant can be prevented. It is possible to sufficiently prevent the formed angle from becoming very small, and it is possible to further reduce the leg injury value.
In the invention according to claim 2, since the impact from the lower side is absorbed, and damage to the contact portion between the shock absorber formed using the foam material and the support member is more reliably prevented, A suitable configuration can be provided.
In the invention which concerns on Claim 3, since it is not necessary to provide the shape which goes to an impact-absorbing body in a support member, a structure suitable as an impact-absorbing structure can be provided.

請求項4に係る発明では、衝撃が発生していないときに衝撃吸収体はスライドせず、前方から自動車衝突時の衝撃力が加えられたときに衝撃吸収体と支持部材との連結が分離されて衝撃吸収体がスライドするので、通常の車両の使用時における利便性、快適性、安全性をより向上させることができ、自動車の衝撃吸収構造体として好適な構造を提供することができる。
請求項5に係る発明では、移動速度調整部の形状に応じて衝撃発生時に支持部材に対する衝撃吸収体の相対的なスライド速度を調整することができるため、より適切に下肢傷害値を低減させることが可能になる。
In the invention according to claim 4, the shock absorber does not slide when no shock is generated, and the connection between the shock absorber and the support member is separated when the impact force at the time of the automobile collision is applied from the front. Since the shock absorber slides, convenience, comfort and safety during normal use of the vehicle can be further improved, and a structure suitable as a shock absorbing structure for an automobile can be provided.
In the invention which concerns on Claim 5, since the relative sliding speed of the shock absorber with respect to a support member can be adjusted at the time of an impact generation according to the shape of a moving speed adjustment part, a leg injury value can be reduced more appropriately. Is possible.

以下、下記の順序に従って本発明の実施の形態について説明する。
(1)衝撃吸収構造体の構成:
(2)衝撃吸収構造体の作用、効果:
(3)変形例:
Hereinafter, embodiments of the present invention will be described in the following order.
(1) Configuration of shock absorbing structure:
(2) Action and effect of shock absorbing structure:
(3) Modification:

(1)衝撃吸収構造体の構成:
図1は本発明の一実施形態に係る衝撃吸収構造体を採用した乗用自動車の要部を垂直断面にて示す要部断面図、図2と図3は衝撃吸収構造体の外観を示す図、図4は図2に示す衝撃吸収構造体を同図のA1−A1の位置で断面視して示す垂直断面図、図5は衝撃吸収構造体の分解斜視図、図6は衝撃吸収構造体の動作の一例を垂直断面にて示す要部断面図である。なお、図2、図3、図5では、わかりやすく示すため、発泡材の表面模様を省略している。
図1では、前後の座席を有する乗用自動車のフロアのうち前席乗員Mの足下部が示されている。自動車の乗員Mの足下では、金属製のフロアパネル12が略水平に配置され、このフロアパネルの前縁12aから金属製のトーボード14が斜めに立ち上がり、このトーボードの前縁14aから金属製のダッシュパネル16が鉛直に近い斜めに立ち上がっている。ダッシュパネル16は車室SP1とエンジンルームとの隔壁として機能し、トーボード14はダッシュパネル16とフロアパネル12とを繋ぐ傾斜部として機能している。これらの車体パネル12,14,16よりも車室SP1側には、フロアカーペット(敷物)20が敷設されている。
(1) Configuration of shock absorbing structure:
FIG. 1 is a cross-sectional view showing a main part of a passenger car adopting a shock absorbing structure according to an embodiment of the present invention in a vertical section, and FIGS. 2 and 3 are views showing an external appearance of the shock absorbing structure. 4 is a vertical sectional view showing the shock absorbing structure shown in FIG. 2 at a position A1-A1 in FIG. 2, FIG. 5 is an exploded perspective view of the shock absorbing structure, and FIG. It is principal part sectional drawing which shows an example of operation | movement with a vertical cross section. 2, 3, and 5, the surface pattern of the foam material is omitted for easy understanding.
In FIG. 1, a lower leg portion of a front seat occupant M is shown on the floor of a passenger car having front and rear seats. Under the foot of the passenger M of the automobile, the metal floor panel 12 is arranged substantially horizontally, and the metal toe board 14 rises diagonally from the front edge 12a of the floor panel, and the metal dash from the front edge 14a of the toe board. The panel 16 stands up obliquely close to the vertical. The dash panel 16 functions as a partition wall between the vehicle compartment SP1 and the engine room, and the toe board 14 functions as an inclined portion that connects the dash panel 16 and the floor panel 12. A floor carpet (rug) 20 is laid on the side of the vehicle compartment SP1 with respect to the vehicle body panels 12, 14, and 16.

フロアカーペット20は、車体パネル10および衝撃吸収構造体30の形状に合わせて、乗員Mの足下から後方に向かって略水平に設けられるとともに、乗員Mの足下から前方に向かって斜めに立ち上がって設けられている。衝撃吸収構造体30は、乗員Mの足下において、車体パネル10とフロアカーペット20との間(車体パネルの車室側)に設置され、フロアパネル12上とトーボード14上とダッシュパネル16上とに跨って配置される。   The floor carpet 20 is provided substantially horizontally from the feet of the occupant M toward the rear in accordance with the shapes of the vehicle body panel 10 and the shock absorbing structure 30, and is provided to rise obliquely from the feet of the occupant M toward the front. It has been. The shock absorbing structure 30 is installed under the foot of the occupant M, between the vehicle body panel 10 and the floor carpet 20 (on the vehicle compartment side of the vehicle body panel), and on the floor panel 12, the toe board 14, and the dash panel 16. It is arranged across.

フロアカーペット20は、意匠性、吸音性、遮音性などを主な目的として、乗員室のフロア全体を覆うように配置される。フロアカーペット20は、車体パネル10の外形に合わせて敷設位置に沿う形状に成形され、車体パネル10上に敷設される。フロアカーペットの表皮材には、基布に立毛パイルを組織したタフトカーペットや、不織ウェブをニードリングして繊維相互を絡め形成したニードルパンチカーペット等が用いられる。フロアカーペットの裏面には、熱可塑性樹脂等の裏打ちが施され、バインダーとして低密度ポリエチレンやエチレン酢酸ビニル等の低融点の熱可塑性樹脂等が裏打ちされる。バインダーを加熱して可塑化させた状態で所要の形状にプレス成形することにより、フロアカーペットが車体パネルに沿う形状に賦形される。   The floor carpet 20 is disposed so as to cover the entire floor of the passenger compartment, mainly for the purpose of design, sound absorption, sound insulation, and the like. The floor carpet 20 is formed in a shape along the laying position in accordance with the outer shape of the vehicle body panel 10 and is laid on the vehicle body panel 10. As the skin material of the floor carpet, a tuft carpet in which napped piles are formed on a base fabric, a needle punch carpet in which fibers are entangled by needling a nonwoven web, or the like is used. The back surface of the floor carpet is lined with a thermoplastic resin or the like, and a low melting point thermoplastic resin such as low density polyethylene or ethylene vinyl acetate is lined as a binder. The floor carpet is shaped into a shape along the vehicle body panel by press-molding the binder into a required shape while being plasticized by heating.

自動車の前面衝突時、車体パネル10には後方へ強い衝撃が加わる。そこで、車体パネル10とフロアカーペット20との間にティビアパッドと呼ばれる衝撃を吸収する材料を用いた衝撃吸収構造体30を設置している。衝撃吸収構造体30は、前席、すなわち運転席や助手席の乗員足元付近において、フロアパネルからダッシュパネルにかけて車体パネル10上に載置されたり、さらにクリップ等で車体パネル10上に取り付けられたり、フロアカーペット20の裏面に貼り付けられたり等して、車体パネル10とフロアカーペット20との間に配置される。
衝撃吸収構造体30は、略水平に設けられた支持部材50と、この支持部材の前部から前方に向かって斜め上方へ膨出した衝撃吸収体40とを有し、フロアパネルからダッシュパネルにかけての車体パネル10に合わせた形状とされている。衝撃吸収構造体がフロアパネルからダッシュパネルにかけての車体パネル上に設置されるのは、乗員Mの足M1の可動範囲をカバーし、衝突事故の際に乗員下肢への衝撃を緩和して、乗員の下肢傷害値(Tibia Index)を低減させるためである。
なお、上記衝撃吸収構造体は、運転席の足下と助手席の足下とのそれぞれに設置されても、一方にのみ設置されても、両方に跨って単一の衝撃吸収構造体として設置されてもよい。
A strong impact is applied to the vehicle body panel 10 at the time of a frontal collision of the automobile. Therefore, an impact absorbing structure 30 using a material that absorbs impact called a tibia pad is installed between the vehicle body panel 10 and the floor carpet 20. The shock absorbing structure 30 is placed on the vehicle body panel 10 from the floor panel to the dash panel in the front seat, that is, in the vicinity of the occupant's feet of the driver seat and the passenger seat, and is further attached to the vehicle body panel 10 with a clip or the like. It is disposed between the body panel 10 and the floor carpet 20 by being attached to the back surface of the floor carpet 20 or the like.
The shock absorbing structure 30 has a support member 50 provided substantially horizontally and a shock absorber 40 bulging obliquely upward from the front portion of the support member to the front, and extends from the floor panel to the dash panel. The shape is adapted to the vehicle body panel 10. The shock absorbing structure is installed on the vehicle body panel from the floor panel to the dash panel to cover the movable range of the foot M1 of the occupant M and to reduce the impact on the occupant's lower limbs in the event of a collision, This is to reduce the lower limb injury value (Tibia Index).
In addition, the shock absorbing structure is installed as a single shock absorbing structure across both the driver's seat and the passenger's seat or only on one side. Also good.

衝撃吸収体40は、主に発泡材を用いて形成される。支持部材50は、衝撃吸収体40を車室SP1の床面FL1と並行した後方へスライド可能に支持する。床面FL1と並行した後方には、床面と平行な方向のみならず、床面と平行でない方向も含まれ、床面から少し離れたり近づいたりする方向(例えば床面からのずれが30°以内、好ましくは15°以内)も含まれる。なお、床面FL1は、水平面のみならず、水平面から少しずれた方向(例えば水平面からのずれが30°以内、好ましくは15°以内)も含まれる。衝撃吸収体40のスライドする方向には、水平な方向や厳密な前後方向のみならず、水平な方向から少し上や下にずれた方向(例えば水平な方向からのずれが30°以内、好ましくは15°以内)や厳密な前後方向から少し左や右にずれた方向(例えば厳密な前後方向からのずれが30°以内、好ましくは15°以内)も含まれる。
また、後方へスライド可能に支持することには、後方へのみスライド可能に支持することや、前後両方向へスライド可能に支持することが含まれる。
衝撃吸収体40と支持部材50との間には、床面FL1と並行した後方へスライド可能に係合させる係合構造ST1が形成されている。係合構造ST1は、衝撃発生によるスライド時でも衝撃吸収体40と支持部材50とを互いに拘束させつつスライド可能に係合させる。本係合構造ST1は、長手方向を衝撃吸収体40のスライド可能な前後方向に向けて支持部材50に設けられた係合溝52と、長手方向を衝撃吸収体40のスライド可能な前後方向に向けて衝撃吸収体40に設けられた延出部42と、を床面FL1と並行した前後方向へスライド可能に係合させて構成されている。本係合構造では、衝撃吸収体に向かう形状を支持部材に設ける必要がないので、衝撃吸収構造体として好適である。
The shock absorber 40 is mainly formed using a foam material. The support member 50 supports the shock absorber 40 so as to be slidable rearward in parallel with the floor surface FL1 of the passenger compartment SP1. The rear side parallel to the floor surface FL1 includes not only a direction parallel to the floor surface but also a direction not parallel to the floor surface, and a direction slightly away from or approaching the floor surface (for example, a deviation of 30 ° from the floor surface). Within 15 degrees, preferably within 15 degrees). The floor surface FL1 includes not only a horizontal plane but also a direction slightly shifted from the horizontal plane (for example, a shift from the horizontal plane is within 30 °, preferably within 15 °). The direction in which the shock absorber 40 slides is not limited to the horizontal direction or the strict front-rear direction, but is also slightly shifted upward or downward from the horizontal direction (for example, the deviation from the horizontal direction is within 30 °, preferably 15 degrees) or a direction slightly shifted to the left or right from the strict longitudinal direction (for example, a deviation from the strict longitudinal direction is within 30 °, preferably within 15 °).
Further, supporting to be slidable rearward includes supporting to be slidable only rearward and supporting to be slidable in both the front and rear directions.
An engagement structure ST1 is formed between the shock absorber 40 and the support member 50 so as to be slidable rearward in parallel with the floor surface FL1. The engagement structure ST1 engages the shock absorber 40 and the support member 50 so as to be slidable while restraining each other even when sliding due to the occurrence of an impact. This engagement structure ST1 has an engagement groove 52 provided in the support member 50 with the longitudinal direction facing the slidable front-rear direction of the shock absorber 40, and the longitudinal direction is slidable front-rear direction of the shock absorber 40. The extending portion 42 provided in the shock absorber 40 is engaged so as to be slidable in the front-rear direction parallel to the floor surface FL1. This engagement structure is suitable as a shock absorbing structure because it is not necessary to provide the support member with a shape toward the shock absorbing body.

本実施形態では、支持部材50も主に発泡材を用いて形成している。むろん、衝撃吸収体40と支持部材50とは、異なる衝撃吸収材料を用いて形成されてもよい。なお、衝撃吸収材料を用いて支持部材を形成すると下方からフロアパネルへ加わる衝撃が吸収されるので衝撃吸収構造体として好適であるが、支持部材は衝撃吸収材料以外を用いて形成されてもよい。
なお、衝撃吸収体や支持部材は、発泡材のみからなる部材でもよいし、発泡材とともに発泡材とは異なる部材を含む部材でもよい。
In this embodiment, the support member 50 is also formed mainly using a foam material. Of course, the shock absorber 40 and the support member 50 may be formed using different shock absorbing materials. In addition, since the impact applied to the floor panel from the lower side is absorbed when the support member is formed using the shock absorbing material, it is preferable as the shock absorbing structure, but the support member may be formed using a material other than the shock absorbing material. .
Note that the shock absorber and the support member may be a member made of only a foam material, or may be a member including a member different from the foam material together with the foam material.

衝撃吸収体40および支持部材50の材質には、衝撃を吸収する観点から発泡させた材質が用いられ、合成樹脂を有する樹脂成形材料を発泡させた材質が好ましい。衝撃発生時、フロアカーペット20を介して衝撃吸収構造体30から乗員の足へ衝撃が伝えられることになるが、適度な剛性の樹脂成形材料の発泡体が衝撃を吸収するので、乗員の足への衝撃を少なくさせることができる。発泡させる樹脂成形材料としては、成形の容易性から熱可塑性樹脂を有する樹脂成形材料が好ましい。熱可塑性樹脂には、ポリスチレン、ポリプロピレン、ポリエチレン、ポリスチレン/ポリエチレン共重合体、アクリルスチレン、等を用いることができる。また、熱可塑性樹脂を発泡させて衝撃吸収体や支持部材を形成する際には、ビーズ状のプラスチックに発泡剤を含浸させて所定の倍率に予備発泡させた発泡性樹脂粒子を多数形成した後に衝撃吸収体や支持部材の形状にした金型の中に前記多数の発泡性樹脂粒子を充填してさらに加熱発泡させて融着成形してビーズ発泡成形体を形成してもよい。発泡剤としては、ブタンやペンタン等の炭化水素を発生させる揮発性発泡剤、炭酸アンモニウム等の炭酸ガス等を発生させる無機系発泡剤、等を用いることができる。衝撃吸収構造体に適度な剛性を与え、車両走行および衝撃発生に対する延出部42や溝52の耐久性を良好にさせる点から、衝撃吸収体や支持部材には比較的剛性の高いポリプロピレン系のビーズ発泡成形体が特に好ましい。   For the material of the shock absorber 40 and the support member 50, a foamed material is used from the viewpoint of absorbing the impact, and a material obtained by foaming a resin molding material having a synthetic resin is preferable. When an impact occurs, the impact is transmitted from the shock absorbing structure 30 to the occupant's foot via the floor carpet 20, but the foam of an appropriately rigid resin molding material absorbs the impact. Can reduce the impact. As the resin molding material to be foamed, a resin molding material having a thermoplastic resin is preferable because of easy molding. As the thermoplastic resin, polystyrene, polypropylene, polyethylene, polystyrene / polyethylene copolymer, acrylic styrene, or the like can be used. Also, when forming a shock absorber or support member by foaming a thermoplastic resin, after forming a large number of foamable resin particles impregnated with a foaming agent into a bead-shaped plastic and pre-foamed at a predetermined magnification A bead foam molded body may be formed by filling a large number of expandable resin particles in a mold having a shape of an impact absorber or a support member, and further heat-foaming and fusion molding. As the foaming agent, volatile foaming agents that generate hydrocarbons such as butane and pentane, inorganic foaming agents that generate carbon dioxide gas such as ammonium carbonate, and the like can be used. The shock absorber and the support member are made of a polypropylene having a relatively high rigidity in order to give the shock absorbing structure an appropriate rigidity and to improve the durability of the extending portion 42 and the groove 52 with respect to vehicle running and shock generation. A bead foam molding is particularly preferred.

衝撃吸収体40は、本体部分41と、この本体部分から下方に向かって延出した延出部42とを有する形状に形成されている。本体部分41は、フロアカーペット20を介して乗員の足M1を載せるためのフットレスト部分とされる。本体部分41は、支持部材の上面50aと接する下面40a、この下面の前縁部からトーボード14に沿って前方に向かって斜めに立ち上がる面とされた前側傾斜部40b、この前側傾斜部の前縁部から上方に向かう鉛直面とされた前面40c、この前面の上縁部から後方に向かう水平面とされた上面40d、この上面の後縁部から後方に向かって下面40aの後縁部まで斜めに下がる面とされた後側傾斜部40e、これらの各部40a〜eと接する左側面40fおよび右側面40gとで囲まれた形状とされている。ここで、下面40aに延出部42が形成され、後側傾斜部40eが足を乗せる部分とされる。   The shock absorber 40 is formed in a shape having a main body portion 41 and an extending portion 42 extending downward from the main body portion. The main body portion 41 is a footrest portion on which the occupant's foot M <b> 1 is placed via the floor carpet 20. The main body portion 41 includes a lower surface 40a in contact with the upper surface 50a of the support member, a front inclined portion 40b formed as a surface rising obliquely forward from the front edge portion of the lower surface along the toe board 14, and the front edge of the front inclined portion A front surface 40c that is a vertical surface that extends upward from the upper surface, an upper surface 40d that is a horizontal surface that extends rearward from the upper edge portion of the front surface, and obliquely from the rear edge portion of the upper surface to the rear edge portion of the lower surface 40a. It is made into the shape enclosed by the back side inclination part 40e used as the surface to fall, and the left side surface 40f and right side surface 40g which contact these each parts 40a-e. Here, the extending portion 42 is formed on the lower surface 40a, and the rear inclined portion 40e is a portion on which a foot is placed.

延出部42は、支持部材の溝52内に挿入されて後方へスライド可能とされるため、長手方向を衝撃吸収体40のスライド可能な前後方向に向けて、衝撃吸収体40に設けられている。衝撃吸収体40に対して鉛直方向に力が加わった場合でも支持部材50と衝撃吸収体40とが外れてしまわないように引っ掛かりを持たすため、延出部42の前後方向に対する垂直断面は、上部よりも下部の方が幅広とされている。具体的には、延出部42は、衝撃吸収体の下面40aから下方に向けて延出した断面矩形部43と、この断面矩形部からさらに下方に向けて延出した断面台形部44とを有する形状とされている。ここで、断面矩形部43は前後方向に対する垂直断面が長方形とされ、断面台形部44は前後方向に対する垂直断面が台形とされて下側となるほど広がる形状とされている。断面矩形部43および断面台形部44は、本体部分の後側傾斜部40eの後縁部よりも後方に向かって延出している。支持部材50に衝撃吸収体40を取り付けたとき、延出部の前端面42aは支持部材の前面50cと面一となるように配置され、延出部の後端面52bは溝の後端面52bから離間されて配置される。
なお、延出部42の剛性を本体部分41の剛性よりも高くしてもよい。例えば、衝撃吸収体の形状に合わせた成形型内にビーズ状樹脂粒子を多数充填して加熱発泡させて成形する際に、延出部には発泡倍率の小さい発泡樹脂粒子を充填し、本体部分には発泡倍率の大きい樹脂粒子を充填して成形すれば、延出部を本体部分よりも高密度で高剛性に形成することができる。また、本体部分よりも高剛性の材質(例えば無発泡の合成樹脂)で延出部材を予め形成しておき、成形型内で同延出部材を延出部の位置に配置し、本体部分の位置に樹脂粒子を充填して成形してもよい。延出部の剛性を本体部分の剛性よりも高くすることにより、衝撃吸収構造体全体としての耐久性が向上する。
Since the extending portion 42 is inserted into the groove 52 of the support member and is slidable rearward, the extending portion 42 is provided in the shock absorber 40 with the longitudinal direction directed to the slidable front-rear direction of the shock absorber 40. Yes. Even when a force is applied to the shock absorber 40 in the vertical direction, the support member 50 and the shock absorber 40 are hooked so that they do not come off. The lower part is wider than the lower part. Specifically, the extending part 42 includes a rectangular section 43 that extends downward from the lower surface 40a of the shock absorber, and a trapezoidal section 44 that extends further downward from the rectangular section. The shape has. Here, the rectangular section 43 has a rectangular cross section perpendicular to the front-rear direction, and the trapezoidal section 44 has a trapezoidal vertical section with respect to the front-rear direction, and has a shape that expands toward the lower side. The rectangular section 43 and the trapezoidal section 44 extend rearward from the rear edge of the rear inclined portion 40e of the main body portion. When the shock absorber 40 is attached to the support member 50, the front end surface 42a of the extension portion is disposed so as to be flush with the front surface 50c of the support member, and the rear end surface 52b of the extension portion is from the rear end surface 52b of the groove. Spaced apart.
Note that the rigidity of the extending portion 42 may be higher than the rigidity of the main body portion 41. For example, when a large number of bead-shaped resin particles are filled in a mold that matches the shape of the shock absorber and heated and foamed to form, the extended portion is filled with expanded resin particles having a low expansion ratio, and the main body portion If it is filled and molded with resin particles having a large expansion ratio, the extended portion can be formed with higher density and higher rigidity than the main body portion. Further, the extension member is formed in advance with a material having higher rigidity than the main body part (for example, non-foamed synthetic resin), and the extension member is disposed at the position of the extension part in the mold, The position may be filled with resin particles and molded. By making the rigidity of the extension part higher than the rigidity of the main body part, the durability of the entire shock absorbing structure is improved.

支持部材50は、上面50aに溝52を有する略直方体状に形成され、上面50aが衝撃吸収体40およびフロアカーペット20と接する略水平の面とされ、下面50bがフロアパネル12と接する略水平の面とされている。支持部材50は、前席乗員Mの足下から後方に向かって、フロアパネル12とフロアカーペット20との間でフロアパネル12に並行して敷設されている。支持部材の上面50aの後側は、フロアカーペット20を介して乗員の足M1を載せる部分とされている。支持部材50は、例えば、上下方向となる厚みが4〜5cm程度、前後方向の長さが18〜25cm程度、車幅方向D1の長さが15〜20cm程度とされる。   The support member 50 is formed in a substantially rectangular parallelepiped shape having a groove 52 on the upper surface 50a, the upper surface 50a is a substantially horizontal surface in contact with the shock absorber 40 and the floor carpet 20, and the lower surface 50b is in a substantially horizontal surface in contact with the floor panel 12. It is considered as a surface. The support member 50 is laid in parallel to the floor panel 12 between the floor panel 12 and the floor carpet 20 from the feet of the front seat occupant M toward the rear. The rear side of the upper surface 50 a of the support member is a portion on which the occupant's foot M <b> 1 is placed via the floor carpet 20. For example, the support member 50 has a vertical thickness of about 4 to 5 cm, a longitudinal length of about 18 to 25 cm, and a vehicle width direction D1 of about 15 to 20 cm.

溝52は、長手方向を衝撃吸収体40のスライド可能な前後方向に向けて、支持部材50に設けられている。本実施形態の溝52は、前後方向の長さが延出部42の前後方向の長さよりも長くされ、支持部材の上面50aで支持部材の前面50cから後端面52bまで真っ直ぐ形成されている。本発明の係合構造ST1は、溝52と延出部42とを床面FL1と並行した前後方向へスライド可能に係合させて構成されている。溝52は、前後方向に対する垂直断面が延出部42の前後方向に対する垂直断面とほぼ同じ形状とされ、支持部材の上面50aから下方に向けて凹んだ断面矩形部53と、この断面矩形部からさらに下方に向けて凹んだ断面台形部54とを有する形状とされている。ここで、断面矩形部53は前後方向に対する垂直断面が長方形とされ、断面台形部54は前後方向に対する垂直断面が台形とされて下側となるほど広がる形状とされている。これにより、溝52の底部および延出部42の下端における車幅方向の幅W1は、溝52の上端および延出部42の上端における車幅方向の幅W2よりも大きくされている。また、溝52の垂直断面の大きさは、延出部42の垂直断面の大きさと同じか、若干小さくされている。
以上により、溝52と延出部42とは、スライド可能に嵌め合わされる形状でありながら、床面FL1と並行した前後方向とは異なる方向へは互いに拘束される形状に形成されている。
むろん、溝および延出部は、支持部材と衝撃吸収体とを組み合わせたときに鉛直方向に負荷がかかってもこれらが互いに拘束されるように引っ掛かりを持たせた様々な形状とすることができる。
The groove 52 is provided in the support member 50 with its longitudinal direction facing the front-rear direction in which the shock absorber 40 can slide. The groove 52 of the present embodiment has a length in the front-rear direction that is longer than a length in the front-rear direction of the extending portion 42, and is formed straight from the front surface 50c of the support member to the rear end surface 52b on the upper surface 50a of the support member. The engagement structure ST1 of the present invention is configured by engaging the groove 52 and the extending portion 42 so as to be slidable in the front-rear direction parallel to the floor surface FL1. The groove 52 has a vertical cross section with respect to the front-rear direction substantially the same shape as the vertical cross section with respect to the front-rear direction of the extension 42, and a cross-section rectangular portion 53 that is recessed downward from the upper surface 50 a of the support member. Furthermore, it is made into the shape which has the cross-sectional trapezoid part 54 dented toward the downward direction. Here, the rectangular section 53 has a rectangular vertical section with respect to the front-rear direction, and the trapezoidal section 54 has a trapezoidal vertical section with respect to the front-rear direction and has a shape that expands toward the lower side. Thus, the width W1 in the vehicle width direction at the bottom of the groove 52 and the lower end of the extension portion 42 is made larger than the width W2 in the vehicle width direction at the upper end of the groove 52 and the upper end of the extension portion 42. Further, the size of the vertical section of the groove 52 is the same as or slightly smaller than the size of the vertical section of the extending portion 42.
As described above, the groove 52 and the extending portion 42 are formed into shapes that are slidably fitted to each other but are constrained to each other in a direction different from the front-rear direction parallel to the floor surface FL1.
Of course, the groove and the extending portion can be formed in various shapes that are hooked so that they are constrained to each other even when a load is applied in the vertical direction when the support member and the shock absorber are combined. .

溝52の前端部52aは支持部材の前面50cに繋がっているため、溝の前端部52aから延出部42を後方に向かって挿入すると、支持部材50と衝撃吸収体40とを組み合わせることができる。ここで、前後方向において延出部42は溝52よりも短くされているため、延出部42の全てが溝52に挿入されても、延出部の後端面42bと溝の後端面52bとの間に隙間SP2ができる。これにより、前方から衝撃が入力された時、延出部42が隙間SP2内を後方へスライドする結果、衝撃吸収体40が支持部材50上で後方へスライドする。なお、前後方向において隙間SP2が長いほど衝撃吸収体40のストロークが大きくなるため、隙間SP2の前後方向の長さを調節することにより衝撃吸収体のストロークを調整することができる。
なお、溝52近傍の剛性を他の部位の剛性よりも高くしてもよい。溝52近傍の剛性を高くするには、延出部の剛性を高くする上述の方法を用いることができる。溝近傍の剛性を他の部位の剛性よりも高くすることにより、衝撃吸収構造体全体としての耐久性が向上する。
Since the front end portion 52a of the groove 52 is connected to the front surface 50c of the support member, the support member 50 and the shock absorber 40 can be combined when the extending portion 42 is inserted rearward from the front end portion 52a of the groove. . Here, since the extending portion 42 is shorter than the groove 52 in the front-rear direction, even if all of the extending portion 42 is inserted into the groove 52, the rear end surface 42b of the extending portion and the rear end surface 52b of the groove A gap SP2 is formed between the two. Thereby, when an impact is input from the front, the extension part 42 slides backward in the gap SP <b> 2, so that the shock absorber 40 slides backward on the support member 50. In addition, since the stroke of the shock absorber 40 becomes larger as the gap SP2 is longer in the front-rear direction, the stroke of the shock absorber can be adjusted by adjusting the length of the gap SP2 in the front-rear direction.
Note that the rigidity in the vicinity of the groove 52 may be higher than the rigidity of other parts. In order to increase the rigidity in the vicinity of the groove 52, the above-described method for increasing the rigidity of the extending portion can be used. By making the rigidity in the vicinity of the groove higher than the rigidity of other parts, the durability of the entire shock absorbing structure is improved.

本衝撃吸収構造体は、衝撃吸収体40と支持部材50とを個別に形成し、両者を後工程で組み付けることに形成される。特に、衝撃吸収体の延出部42と支持部材の溝52とを前後方向へスライド可能に嵌め合わせることにより、自動車が正面から衡撃を受けた際に、衝撃吸収体40が支持部材50に沿って車両後方にスライドする。これにより、足部M1と脛部M2とのなす角度θ2をほとんど変えることなく乗員Mの脚部が車両後方に押し出され、乗員Mの下肢傷害値が低減される。   The shock absorbing structure is formed by separately forming the shock absorbing body 40 and the support member 50 and assembling them in a subsequent process. In particular, by fitting the extension part 42 of the shock absorber and the groove 52 of the support member so as to be slidable in the front-rear direction, the shock absorber 40 is attached to the support member 50 when the automobile is struggled from the front. Along the rear of the vehicle. As a result, the leg portion of the occupant M is pushed out to the rear of the vehicle with almost no change in the angle θ2 formed by the foot M1 and the shin portion M2, and the lower limb injury value of the occupant M is reduced.

低摩擦材(低摩擦部)60は、衝撃吸収体40のスライド時に衝撃吸収体40と支持部材50とが接触する位置に衝撃吸収体40と支持部材50との摩擦を低減させる材料とされ、衝撃吸収体のスライドを円滑化させるスライド円滑化材とされている。本実施形態では、図5に示すように、衝撃吸収体の上面50aにおける溝52の左右両側の部位に、それぞれ長手方向を前後方向に向けた一対の低摩擦材60が貼付される。   The low friction material (low friction part) 60 is a material that reduces friction between the shock absorber 40 and the support member 50 at a position where the shock absorber 40 and the support member 50 are in contact with each other when the shock absorber 40 slides. It is considered as a slide smoothing material that smoothes the slide of the shock absorber. In the present embodiment, as shown in FIG. 5, a pair of low friction materials 60 are attached to the left and right sides of the groove 52 on the upper surface 50 a of the shock absorber, respectively, with the longitudinal direction directed in the front-rear direction.

ここで、低摩擦材を取り付けていない支持部材50と衝撃吸収体40との摩擦係数をμ1(μ1は正の無次元量)、低摩擦材60を取り付けた支持部材50と衝撃吸収体40との摩擦係数をμ2(μ2は正の無次元量)で表すと、低摩擦材60は、μ2<μ1を満たす材料であればよい。摩擦係数μ1,μ2は、二つの部材が接触し、外力を受けて滑り運動の相対運動をしようとするとき、この運動を妨げようとする前後方向の摩擦力Fhを接触面間に作用する上下方向の垂直力Fvで除した静止摩擦係数Fh/Fvで表すことができる。なお、接触した二つの部材が外力を受けて滑り運動の相対運動をするときの摩擦力Fhを垂直力Fvで除した動摩擦係数Fh/Fvで摩擦係数μ1,μ2を表すこともできる。   Here, the friction coefficient between the support member 50 to which the low friction material is not attached and the shock absorber 40 is μ1 (μ1 is a positive dimensionless amount), and the support member 50 to which the low friction material 60 is attached and the shock absorber 40 Is expressed by μ2 (μ2 is a positive dimensionless amount), the low friction material 60 may be a material satisfying μ2 <μ1. When the two members are in contact with each other and try to make a relative movement of the sliding movement by receiving an external force, the friction coefficients μ1 and μ2 are applied to the frictional force Fh in the front-rear direction that acts to prevent this movement between the contact surfaces. It can be expressed by the coefficient of static friction Fh / Fv divided by the normal force Fv in the direction. The friction coefficients μ1 and μ2 can also be expressed by dynamic friction coefficients Fh / Fv obtained by dividing the frictional force Fh when the two members in contact with each other receive an external force and make a relative movement of the sliding movement by the vertical force Fv.

低摩擦材60には、例えば、片面のみ離型紙を残した両面粘着テープ、片面のみ粘着面を有する粘着テープ、樹脂フィルムや樹脂シート等の薄い樹脂成形品、潤滑油、金属箔、これらの組み合わせ、等、様々な素材を用いることができる。両面テープを用いる場合、片側のみ離型紙を剥がし、支持部材の上面50aにおいて衝撃吸収体と接しうる部位に粘着面を接着させると、残された離型紙と衝撃吸収体の下面40aとが接する結果、摩擦係数μ2を小さくさせることができる。また、薄い樹脂成形品を支持部材と衝撃吸収体との接しうる部分に嵌め込むと、摩擦係数μ2が小さくなる。
衝撃吸収体や支持部材に樹脂成形材料を発泡させた材質の部材を用いる場合、衝撃吸収体や支持部材の表面に微細な凹凸が存在するため、摩擦係数μ1が比較的大きくなる傾向にある。この場合、低摩擦材に無発泡の樹脂成形品など無発泡の素材を用いると、容易に摩擦係数μ2を小さくすることができるので好ましい。
The low friction material 60 includes, for example, a double-sided pressure-sensitive adhesive tape that leaves a release paper on one side, a pressure-sensitive adhesive tape having a pressure-sensitive adhesive surface only on one side, a thin resin molded product such as a resin film or a resin sheet, a lubricating oil, a metal foil, A variety of materials can be used. When the double-sided tape is used, the release paper is peeled off only on one side, and the adhesive surface is bonded to a portion of the upper surface 50a of the support member that can come into contact with the shock absorber. The friction coefficient μ2 can be reduced. Further, when a thin resin molded product is fitted into a portion where the support member and the shock absorber can come into contact, the friction coefficient μ2 is reduced.
When a member made of a foamed resin molding material is used for the shock absorber or the support member, the friction coefficient μ1 tends to be relatively large because fine irregularities exist on the surface of the shock absorber or the support member. In this case, it is preferable to use a non-foamed material such as a non-foamed resin molded product for the low friction material because the friction coefficient μ2 can be easily reduced.

また、低摩擦材の形状は、細長い形状の他、矩形状等、様々な形状が考えられる。
低摩擦材の貼付箇所は、支持部材の上面の他、溝52、衝撃吸収体の下面40a、延出部42、これらの組み合わせ、等、様々な箇所が考えられる。
さらに、衝撃吸収体と支持部材との接触面を円滑化させる処理を行って衝撃吸収体や支持部材に低摩擦部を形成してもよい。接触面を円滑化させる処理としては、平面上の加熱面を有するヒータ等の加熱装置を用い、この加熱装置の加熱面を衝撃吸収体と支持部材との接触面に接触させて該接触面を一旦溶融させることにより円滑化させる処理等が考えられる。このような低摩擦部が接触面に設けられると、別途低摩擦材等の別部材を用意する必要が無くなり、別部材を取り付ける作業を無くすることができる。
The shape of the low friction material may be various shapes such as a rectangular shape in addition to an elongated shape.
Various places such as the groove 52, the lower surface 40a of the shock absorber, the extending portion 42, and combinations thereof can be considered as the location where the low friction material is applied.
Furthermore, a process for smoothing the contact surface between the shock absorber and the support member may be performed to form a low friction portion on the shock absorber or the support member. As a process for smoothing the contact surface, a heating device such as a heater having a flat heating surface is used, and the heating surface of the heating device is brought into contact with the contact surface between the shock absorber and the support member to thereby change the contact surface. The process etc. which are made smooth by once melting can be considered. When such a low friction portion is provided on the contact surface, it is not necessary to prepare a separate member such as a low friction material, and the work of attaching the separate member can be eliminated.

衝撃吸収体と支持部材との摩擦係数が大きいと、車両正面からの衝撃入力時に衝撃吸収体のスライドが円滑でないことも想定される。また、衝撃吸収体や支持部材が発泡材を用いて形成されていると、発泡材は柔らかい性質を有する材料であるため、衝撃発生時に相互の接触面が損傷することも想定される。本発明では、上記低摩擦材により、車両正面からの衝撃入力時、衝撃吸収体や支持部材の接触面の損傷がより確実に防止され、衝撃吸収体が滑らかに後方へスライドする。従って、乗員の足と脛のなす角度が極度に小さくなることをさらに十分に防止することが可能になり、下肢傷害値をさらに低減させることが可能になる。   If the coefficient of friction between the shock absorber and the support member is large, it is also assumed that the shock absorber does not slide smoothly when an impact is input from the front of the vehicle. In addition, if the shock absorber or the support member is formed using a foam material, the foam material is a material having a soft property, and therefore, it is assumed that the contact surfaces are damaged when an impact occurs. In the present invention, when the impact is input from the front of the vehicle, damage to the contact surfaces of the shock absorber and the support member is more reliably prevented by the low friction material, and the shock absorber smoothly slides backward. Accordingly, it is possible to further sufficiently prevent the angle between the occupant's foot and the shin from becoming extremely small, and to further reduce the lower limb injury value.

上述した衝撃吸収体40と支持部材50と低摩擦部60のみから本発明の衝撃吸収構造体を構成することができるが、本実施形態では、さらに連結構造ST2を設けている。
連結構造ST2は、衝撃吸収体40と支持部材50との間に形成され、衝撃吸収体40と支持部材50とを連結するとともに衝撃吸収体40に前方から所定の強さ以上の衝撃力が加えられたときに分離する構造とされている。本連結構造ST2では、図3に示すように、延出部42の前面と支持部材の前面50cとにわたって、長手方向を車幅方向D1に向けた単一の固定材70が貼付されている。
Although the shock absorbing structure of the present invention can be configured only from the shock absorber 40, the support member 50, and the low friction portion 60 described above, in the present embodiment, a connection structure ST2 is further provided.
The connection structure ST2 is formed between the shock absorber 40 and the support member 50, connects the shock absorber 40 and the support member 50, and applies an impact force of a predetermined strength or more to the shock absorber 40 from the front. When separated, the structure is separated. In this connection structure ST2, as shown in FIG. 3, a single fixing member 70 is pasted across the front surface of the extending portion 42 and the front surface 50c of the support member in the longitudinal direction in the vehicle width direction D1.

固定材70には、片面のみ粘着面を有する粘着テープ、片面のみ離型紙を残した両面粘着テープ、接着剤、これらの組み合わせ、等、様々な素材を用いることができる。粘着テープを用いる場合、延出部42の前面を覆うように該延出部の前面と支持部材の前面50cとにかけて粘着テープを貼り付けると、衝撃吸収体を支持部材に固定することができる。この場合、前方からの衝撃入力時に延出部42が粘着テープから離れたり粘着テープが破断したりして衝撃吸収体40が後方へスライドすることになる。
両面テープを用いる場合、短い両面テープで延出部42の側面と溝52の内側面とを接着したり衝撃吸収体の下面と支持部材の上面とを接着したりすることにより、衝撃吸収体を支持部材に固定することができる。この場合、低摩擦材60として用いる両面粘着テープに残される離型紙のごく一部を剥がして取り除くことにより、該両面粘着テープを固定材70として用いることができる。
Various materials such as an adhesive tape having an adhesive surface only on one side, a double-sided adhesive tape leaving a release paper only on one side, an adhesive, and a combination thereof can be used for the fixing material 70. When the adhesive tape is used, the shock absorber can be fixed to the support member by sticking the adhesive tape over the front surface of the extension part and the front surface 50c of the support member so as to cover the front surface of the extension part 42. In this case, when the impact is input from the front, the extension portion 42 is separated from the adhesive tape or the adhesive tape is broken, and the impact absorber 40 slides backward.
In the case of using a double-sided tape, the shock absorber is bonded by bonding the side surface of the extension part 42 and the inner side surface of the groove 52 with a short double-sided tape, or by bonding the lower surface of the shock absorber and the upper surface of the support member. It can be fixed to the support member. In this case, the double-sided pressure-sensitive adhesive tape can be used as the fixing material 70 by peeling off and removing only a part of the release paper remaining on the double-sided pressure-sensitive adhesive tape used as the low friction material 60.

また、固定材の形状は、細長い形状の他、正方形等、様々な形状が考えられる。
固定材の貼付箇所は、延出部の前面および支持部材の前面の他、延出部42の側面および溝52の内側面、延出部42の上面および支持部材の上面50a、これらの組み合わせ、等、様々な箇所が考えられる。
なお、連結構造は所定の走行速度で走行している自動車が正面衝突した時に衝撃吸収体へ加えられるとして想定される衝撃力で分離する構造であればよい。従って、この自動車衝突時の衝撃力を所定の強さとして、この強さ以上の衝撃力で分離するように連結構造が形成されればよい。
In addition to the elongated shape, the shape of the fixing material may be various shapes such as a square.
In addition to the front surface of the extending portion and the front surface of the support member, the fixing material is attached to the side surface of the extending portion 42 and the inner surface of the groove 52, the upper surface of the extending portion 42 and the upper surface 50a of the supporting member, a combination thereof, Various places are conceivable.
In addition, the connection structure should just be a structure which isolate | separates with the impact force assumed that it is applied to an impact absorber when the motor vehicle currently drive | working with a predetermined | prescribed traveling speed collides front. Accordingly, the connecting structure may be formed so that the impact force at the time of the automobile collision is a predetermined strength and the impact force is greater than this strength.

さらに、衝撃吸収体と支持部材とに両者を互いに連結する連結構造を形成してもよい。例えば、延出部42の左右側面と溝52の内側面とに凹凸部分を形成し、これらの凹凸部分を噛み合わせることにより、支持部材に衝撃吸収体を連結することができる。凹凸部分の大きさとしては、例えば、5mm程度とすることができる。このような連結構造を設けると、別途固定材等の別部材を用意する必要が無くなり、別部材を取り付ける作業を無くすることができる。
また、衝撃吸収体の前面40cに挺子状のフック部を設け、該フック部の先端部を支持部材の前面50cに取り付けることにより、連結構造を形成してもよい。この場合、フック部に車両後方への力が加わると、支持部材の前面50cに取り付けられていたフック部が挺子の作用により支持部材の前面50cから前方へ容易に外され、衝撃吸収体40が後方へスライドすることになる。
さらに、衝撃を受けると容易に折れる細い棒状部材を延出部42と支持部材50とにわたって例えば車幅方向へ貫通させることにより、連結構造を形成してもよい。
むろん、連結構造は、前方からの衝撃が加わった際に衝撃吸収体と支持部材との連結が分離される構造であれば様々な構造とすることができ、連結位置に関しても様々な位置とすることができる。
Furthermore, you may form the connection structure which connects both mutually with an impact-absorbing body and a supporting member. For example, it is possible to connect the shock absorber to the support member by forming uneven portions on the left and right side surfaces of the extending portion 42 and the inner surface of the groove 52 and engaging these uneven portions. The size of the uneven portion can be, for example, about 5 mm. Providing such a connection structure eliminates the need for preparing a separate member such as a fixing material, and eliminates the work of attaching the separate member.
Further, a connecting structure may be formed by providing a hook-like hook portion on the front surface 40c of the shock absorber and attaching the tip of the hook portion to the front surface 50c of the support member. In this case, when a force toward the rear of the vehicle is applied to the hook portion, the hook portion attached to the front surface 50c of the support member is easily removed forward from the front surface 50c of the support member by the action of the lever, and the shock absorber 40 Will slide backwards.
Furthermore, a connecting structure may be formed by penetrating a thin rod-like member that easily breaks upon receiving an impact across the extending portion 42 and the support member 50 in the vehicle width direction, for example.
Of course, the connection structure can be various structures as long as the connection between the shock absorber and the support member is separated when an impact from the front is applied, and the connection positions are also various positions. be able to.

上述した連結構造を設けることにより、衝撃が発生していない通常の車両の使用時に衝撃吸収体がスライドせず、自動車衝突時に前方から所定の強さ以上の衝撃力が加えられたときに衝撃吸収体と支持部材との連結が分離されて衝撃吸収体がスライドする。従って、通常の車両の使用時における利便性、快適性、安全性がより向上し、自動車の衝撃吸収構造体として好適な構造を提供することができる。   By providing the above-mentioned connecting structure, the shock absorber does not slide when a normal vehicle where no shock is generated is used, and the shock is absorbed when an impact force of a predetermined strength or more is applied from the front during a car collision. The connection between the body and the support member is separated, and the shock absorber slides. Therefore, convenience, comfort and safety during normal use of the vehicle are further improved, and a structure suitable as a shock absorbing structure for an automobile can be provided.

衝撃吸収構造体30を製造するには、例えば、以下のようにすればよい。
衝撃吸収体40や支持部材50を形成するには、まず、ポリプロピレン等の粒子状熱可塑性樹脂に発泡剤を添加してビーズ状に予備発泡させ、ビーズ状樹脂粒子(発泡性樹脂粒子)を多数形成する。次に、ビーズ状樹脂粒子の径よりも小さい径の蒸気孔を複数有するとともに衝撃吸収体や支持部材の形状に合わせた成形型内にビーズ状樹脂粒子を多数充填し、型締めする。さらに、ビーズ状樹脂粒子を構成する熱可塑性樹脂を加熱溶融させる温度にまで所定の加熱機により温度を上昇させた水蒸気を成形型内に導入する。すると、成形型内を加熱することができ、ビーズ状樹脂粒子をさらに発泡させながらビーズ状樹脂粒子どうしを溶融させながら結着させて衝撃吸収体や支持部材を形成させる。成形型内を冷却した後、成形型を開くと、延出部が一体成形された衝撃吸収体や溝が一体成形された支持部材が形成される。
衝撃吸収体や支持部材を形成すると、支持部材の上面50aの所定位置に低摩擦材60を貼り付ける。次に、支持部材50の前側から延出部42を溝52に挿入して所定の位置まで後方へスライドさせ、衝撃吸収体40を支持部材50に取り付ける。さらに、適宜、支持部材の前面50cの所定位置および延出部42の前面の所定位置に固定材70を貼り付ける。
以上により、衝撃吸収体と支持部材とを互いに拘束させるように車室の床面と並行した後方へスライド可能に係合させる係合構造を有する衝撃吸収構造体30が得られる。
For example, the shock absorbing structure 30 may be manufactured as follows.
In order to form the shock absorber 40 and the support member 50, first, a foaming agent is added to a particulate thermoplastic resin such as polypropylene to be pre-foamed into beads, and a large number of bead-shaped resin particles (expandable resin particles) are formed. Form. Next, a large number of bead-shaped resin particles are filled in a mold having a plurality of vapor holes having a diameter smaller than that of the bead-shaped resin particles and matched to the shape of the shock absorber or the support member, and the mold is clamped. Furthermore, water vapor whose temperature is raised by a predetermined heater up to a temperature at which the thermoplastic resin constituting the bead-like resin particles is heated and melted is introduced into the mold. Then, the inside of the mold can be heated, and the bead-shaped resin particles are further foamed and bound while the bead-shaped resin particles are melted to form the shock absorber and the support member. When the mold is opened after the inside of the mold is cooled, an impact absorber having the extension portion integrally formed and a support member having the groove integrally formed are formed.
When the shock absorber or the support member is formed, the low friction material 60 is attached to a predetermined position on the upper surface 50a of the support member. Next, the extension part 42 is inserted into the groove 52 from the front side of the support member 50 and is slid rearward to a predetermined position, and the shock absorber 40 is attached to the support member 50. Furthermore, the fixing material 70 is affixed to a predetermined position on the front surface 50c of the support member and a predetermined position on the front surface of the extending portion 42 as appropriate.
As described above, the shock absorbing structure 30 having the engaging structure that is slidably engaged in the rear side in parallel with the floor surface of the passenger compartment so as to restrain the shock absorbing body and the support member from each other is obtained.

衝撃吸収体や支持部材の密度を調節するためには、樹脂粒子に含浸させる発泡剤の量や発泡倍率を調整すればよい。例えば、粒子状熱可塑性樹脂に添加する発泡剤の配合比を多くすれば発泡倍率が大きくなって密度が小さくなり、粒子状熱可塑性樹脂に添加する発泡剤の配合比を少なくすれば発泡倍率が小さくなって密度が大きくなる。また、成形型内に充填するビーズ状樹脂粒子の重量を多くすれば発泡倍率が小さくなって密度が大きくなり、成形型内に充填するビーズ状樹脂粒子の重量を少なくすれば発泡倍率が大きくなって密度が小さくなる。   In order to adjust the density of the shock absorber and the support member, the amount of the foaming agent impregnated into the resin particles and the expansion ratio may be adjusted. For example, if the blending ratio of the foaming agent added to the particulate thermoplastic resin is increased, the foaming ratio is increased and the density is decreased, and if the blending ratio of the foaming agent added to the particulate thermoplastic resin is decreased, the foaming ratio is increased. Smaller and higher density. Further, if the weight of the bead-shaped resin particles filled in the mold is increased, the expansion ratio is decreased and the density is increased, and if the weight of the bead-shaped resin particles filled in the mold is decreased, the expansion ratio is increased. The density becomes smaller.

衝撃吸収構造体30を形成すると、クリップ等を用いてフロアパネル12の上面に支持部材50の下面を組み付け、さらに衝撃吸収構造体30の上からフロアカーペット20を車体パネル10上の所定位置に敷設することにより、本衝撃吸収構造体30が車体パネル10とフロアカーペット20との間に設置される。   When the shock absorbing structure 30 is formed, the lower surface of the support member 50 is assembled to the upper surface of the floor panel 12 using clips or the like, and the floor carpet 20 is laid at a predetermined position on the vehicle body panel 10 from above the shock absorbing structure 30. Thus, the shock absorbing structure 30 is installed between the vehicle body panel 10 and the floor carpet 20.

(2)衝撃吸収構造体の作用、効果:
以下、本衝撃吸収構造体30の作用、効果を説明する。
図16は、本衝撃吸収構造体30との比較のために衝撃吸収構造体の比較例を示している。本比較例の衝撃吸収構造体90は、フロアカーペット20を介して乗員の足を乗せるフットレスト部91と該フットレスト部を下から支持する支持部92とが多数のビーズ状熱可塑性樹脂粒子により一体成形され、乗員の足下において車体パネル10とフロアカーペット20との間に設置されている。
自動車正面からの衝撃発生時、図の左側に示すように、前方からトーボード14やダッシュパネル16に衝撃力F1が加わる。すると、図の右側に示すようにトーボード14やダッシュパネル16が鉛直方向へ立ち上がる形状に変化し、それによりフットレスト部91は、支持部92との境界部分を中心として回転しながら鉛直方向へ立ち上がる。ここで、衝撃入力前の水平面とフットレスト部の後側傾斜部91eとのなす角度をθ1(0°<θ1<90°)、衝撃入力後の水平面とフットレスト部の後側傾斜部91eとのなす角度をθ4とすると、θ4>θ1となる。これにより、衝撃入力前の乗員の足と脛のなす角度をθ2(0°<θ2<180°)、衝撃入力後の乗員の足と脛のなす角度をθ5とすると、θ5<θ2となる。すなわち、車両正面からの衝撃入力時、フットレスト部91の回転モーメントが乗員の足に加わって乗員の足と脛のなす角度が非常に小さくなる可能性があり、下肢傷害値(Tibia Index)が大きくなる可能性がある。これが、従来技術の問題点である。
(2) Action and effect of shock absorbing structure:
Hereinafter, functions and effects of the shock absorbing structure 30 will be described.
FIG. 16 shows a comparative example of the shock absorbing structure for comparison with the shock absorbing structure 30. In the impact absorbing structure 90 of this comparative example, a footrest portion 91 on which a passenger's foot is placed via the floor carpet 20 and a support portion 92 that supports the footrest portion from below are integrally formed by a large number of beads-like thermoplastic resin particles. It is installed between the vehicle body panel 10 and the floor carpet 20 under the occupant's feet.
When an impact occurs from the front of the automobile, an impact force F1 is applied to the toe board 14 and the dash panel 16 from the front as shown on the left side of the figure. Then, as shown on the right side of the figure, the toe board 14 and the dash panel 16 are changed to a shape that rises in the vertical direction, whereby the footrest portion 91 rises in the vertical direction while rotating around the boundary portion with the support portion 92. Here, the angle formed by the horizontal plane before impact input and the rear inclined portion 91e of the footrest portion is θ1 (0 ° <θ1 <90 °), and the horizontal plane after impact input is formed by the rear inclined portion 91e of the footrest portion. When the angle is θ4, θ4> θ1. As a result, if the angle between the occupant's foot and the shin before impact input is θ2 (0 ° <θ2 <180 °) and the angle between the occupant's foot and the shin after impact input is θ5, then θ5 <θ2. That is, when an impact is input from the front of the vehicle, the rotational moment of the footrest portion 91 may be applied to the occupant's feet and the angle between the occupant's feet and shins may be very small, resulting in a large leg injury value (Tibia Index). There is a possibility. This is a problem of the prior art.

一方、図6に示すように、本衝撃吸収構造体30では、図の右側に示すようにトーボード14やダッシュパネル16が鉛直方向へ立ち上がる形状に変化すると、固定材70から延出部42が離されたり固定材70が破断されたりして、上記係合構造ST1により延出部42が溝52内を後方へスライドする。これにより、溝52内の隙間SP2が無くなるか少なくなるかし、衝撃吸収体40が支持部材50から外れずに車室の床面FL1と並行した後方へスライドする。ここで、衝撃入力前の水平面と衝撃吸収体の後側傾斜部40eとのなす角度をθ1(0°<θ1<90°)とすると、衝撃入力後でも水平面と衝撃吸収体の後側傾斜部40eとのなす角度はほぼθ1となる。これにより、衝撃入力前の乗員の足と脛のなす角度をθ2(0°<θ2<180°)、衝撃入力後の乗員の足と脛のなす角度をθ3とすると、θ3はほぼθ2となる。すなわち、上記比較例で生じる回転モーメントによる足首への負荷が低減されるので、乗員の下肢部への負荷が軽減される。なお、上記係合構造が無く、自動車正面からの衝突時に衝撃吸収体が床面から拘束されない状態となると、衝撃入力後の乗員の足と脛のなす角度が定まらない結果、下肢傷害値が期待通りに小さくならない可能性がある。
本発明では、上記係合構造により、車両正面からの衝撃入力時、乗員の足と脛のなす角度が非常に小さくなることを十分に防止することが可能になり、下肢傷害値をより低減させることが可能になる。また、上記低摩擦部により、車両正面からの衝撃入力時、ともに発泡材を用いて形成された衝撃吸収体と支持部材の接触面の損傷がより確実に防止され、衝撃吸収体が支持部材上を滑らかに後方へスライドする。従って、乗員の足と脛のなす角度が極度に小さくなることをさらに十分に防止することが可能になり、下肢傷害値をさらに低減させることが可能になる。
On the other hand, as shown in FIG. 6, in the present shock absorbing structure 30, when the toe board 14 and the dash panel 16 rise to the vertical direction as shown on the right side of the drawing, the extending portion 42 is separated from the fixing member 70. When the fixing member 70 is broken, the extending portion 42 slides backward in the groove 52 by the engagement structure ST1. Thereby, the gap SP2 in the groove 52 is eliminated or reduced, and the shock absorber 40 slides rearward in parallel with the floor surface FL1 of the passenger compartment without being detached from the support member 50. Here, if the angle formed between the horizontal plane before impact input and the rear inclined portion 40e of the shock absorber is θ1 (0 ° <θ1 <90 °), the horizontal plane and the rear inclined portion of the shock absorber are also provided after the impact input. The angle formed by 40e is approximately θ1. As a result, if the angle between the occupant's foot and the shin before impact input is θ2 (0 ° <θ2 <180 °), and the angle between the occupant's foot and the shin after impact input is θ3, then θ3 is approximately θ2. . That is, since the load on the ankle due to the rotational moment generated in the comparative example is reduced, the load on the lower limbs of the occupant is reduced. If the shock absorber is not restrained from the floor surface in the event of a collision from the front of the car without the above-mentioned engagement structure, the angle between the occupant's foot and shin after the impact input cannot be determined, resulting in expected lower limb injury values. May not get smaller on the street.
In the present invention, it is possible to sufficiently prevent the angle between the occupant's foot and the shin from becoming very small at the time of impact input from the front of the vehicle, thereby further reducing the lower limb injury value. It becomes possible. In addition, the low friction portion more reliably prevents damage to the contact surface between the shock absorber formed using foam material and the support member when an impact is input from the front of the vehicle. Slide backward smoothly. Accordingly, it is possible to further sufficiently prevent the angle between the occupant's foot and the shin from becoming extremely small, and to further reduce the lower limb injury value.

(3)変形例:
本発明は、種々の変形例が考えられる。
車体パネルが比較的車外側のアウターパネルと比較的車内側のインナーパネルとから構成される場合、このインナーパネルと敷物との間に本発明の衝撃吸収構造体を設置してもよい。
敷物は、フロアカーペット以外にも、フロアマット等でもよい。また、敷物が無く、直接衝撃吸収構造体に足を乗せるようにした自動車にも、本発明を適用可能である。
係合構造を形成する延出部と溝とは、車幅方向の幅が広く、例えば、本体部分41の車幅方向の幅に対する断面矩形部43,53の車幅方向の幅W2の比が0.5以上となるようにされてもよい。この場合、衝撃入力時に衝撃吸収体の本体部分の横倒れを防ぐ効果が得られることが期待される。
(3) Modification:
Various modifications can be considered for the present invention.
When the vehicle body panel is composed of a relatively outer vehicle outer panel and a relatively inner vehicle inner panel, the shock absorbing structure of the present invention may be installed between the inner panel and the rug.
The rug may be a floor mat other than the floor carpet. Further, the present invention can also be applied to an automobile that does not have a rug and is directly placed on a shock absorbing structure.
The extending part and the groove forming the engagement structure are wide in the vehicle width direction. For example, the ratio of the width W2 in the vehicle width direction of the rectangular sections 43 and 53 to the width in the vehicle width direction of the main body portion 41 is, for example. You may be made to become 0.5 or more. In this case, it is expected that the effect of preventing the body part of the shock absorber from falling sideways at the time of impact input will be obtained.

図7と図8に示す衝撃吸収構造体130のように、隙間SP3の後側が後方に向かうにつれて先細り形状とされた溝(移動速度調整部)152を有する支持部材150を形成してもよい。なお、図8の上段の垂直断面図は衝撃吸収構造体130を図7のA2−A2の位置で断面視して示し、図8の下段の垂直断面図は衝撃吸収構造体130を図7のA3−A3の位置で断面視して示している。図8では、わかりやすく示すため、溝152の底部の上面となる発泡材の表面模様を省略している。以下の各変形例では、上述した実施形態と構成が同じ部分には同じ符号を付して説明を省略する。
本変形例の溝152は、延出部42が挿入される部分と隙間SP3の前側の部分とが上述した実施形態と同じ形状とされ、隙間SP3の後側の部分が車幅方向において後方に向かうにつれて狭くなっている。具体的には、溝152の上側となる断面矩形部と溝152の下側となる断面台形部とが隙間SP3の途中から後方に向かって同じ割合で左右の幅が狭くなっている。本変形例の係合構造ST3は、この溝152と延出部42とをスライド可能に係合させて構成されている。これにより、溝152は、車室の床面と並行した後方へスライドする衝撃吸収体の移動速度を調整する形状とされている。
Like the shock absorbing structure 130 shown in FIGS. 7 and 8, the support member 150 having a groove (moving speed adjusting portion) 152 that is tapered as the rear side of the gap SP3 moves rearward may be formed. 8 is a cross-sectional view of the shock absorbing structure 130 at the position A2-A2 in FIG. 7, and the lower vertical cross-sectional view of FIG. 8 is the shock absorbing structure 130 in FIG. A cross-sectional view is shown at the position A3-A3. In FIG. 8, the surface pattern of the foam material that is the upper surface of the bottom of the groove 152 is omitted for easy understanding. In each of the following modifications, the same reference numerals are given to portions having the same configurations as those of the above-described embodiment, and description thereof is omitted.
In the groove 152 of this modification, the portion into which the extending portion 42 is inserted and the front portion of the gap SP3 have the same shape as the above-described embodiment, and the rear portion of the gap SP3 is rearward in the vehicle width direction. It becomes narrower as it goes. Specifically, the right and left widths of the rectangular section on the upper side of the groove 152 and the trapezoidal section on the lower side of the groove 152 are narrowed at the same rate from the middle of the gap SP3 toward the rear. The engagement structure ST3 of this modification is configured by slidably engaging the groove 152 and the extending portion 42. Thereby, the groove | channel 152 is made into the shape which adjusts the moving speed of the shock absorber which slides back in parallel with the floor surface of a compartment.

本変形例では、上記係合構造ST3により延出部42が溝152内を後方へスライドすると、隙間SP3の途中から延出部42の後方移動が徐々に規制され、衝撃吸収体40の後方移動が徐々に停止する。これにより、車両正面からの衝撃入力時に乗員の足と脛のなす角度が非常に小さくなることがさらに防止されるとともに、停止直前の負荷力が緩まるため、下肢傷害値がさらに低減する。また、溝152の形状に応じて支持部材に対する衝撃吸収体の相対的なスライドの減速具合を制御することができるので、車両の衝撃吸収特性に応じてより緻密に下肢傷害値を低減させるように衝撃吸収構造体を構成することができる。   In this modified example, when the extension part 42 slides backward in the groove 152 by the engagement structure ST3, the rearward movement of the extension part 42 is gradually regulated from the middle of the gap SP3, and the rearward movement of the shock absorber 40 is performed. Gradually stops. This further prevents the angle formed by the occupant's foot and shin when an impact is input from the front of the vehicle, and further reduces the injury value of the lower limb because the load force immediately before the stop is relaxed. In addition, since the degree of sliding relative to the support member relative to the support member can be controlled according to the shape of the groove 152, the lower limb injury value can be reduced more precisely according to the impact absorption characteristics of the vehicle. A shock absorbing structure can be constructed.

図9に示す衝撃吸収構造体230のように、衝撃吸収体の本体部分41の一部が支持部材250に埋め込まれるようにしてもよい。同図では、わかりやすく示すため、発泡材の表面模様を省略している。後述する図10〜図15も、同様である。本支持部材250では、前側で上面250aから下方へ凹んで前面に繋がった凹部254が形成され、長手方向を衝撃吸収体40のスライド可能な前後方向に向けた溝252が凹部254の上面に形成されている。凹部254の車幅方向の幅は、本体部分41の車幅方向の幅と同じか、該幅よりも若干狭くされている。凹部254の後端面には、溝252から後端面252bまで後方へ凹んで延出部42を挿入可能な隙間が形成されている。低摩擦材260,260は、前後方向の長さが上述の実施形態よりも短くされ、凹部254の上面で溝252の左右両側に貼り付けられる。   Like the shock absorbing structure 230 shown in FIG. 9, a part of the main body portion 41 of the shock absorber may be embedded in the support member 250. In the figure, the surface pattern of the foam material is omitted for easy understanding. The same applies to FIGS. 10 to 15 described later. In this support member 250, a recess 254 is formed on the front side that is recessed downward from the upper surface 250 a and connected to the front surface, and a groove 252 whose longitudinal direction is slidable in the front-rear direction of the shock absorber 40 is formed on the upper surface of the recess 254. Has been. The width of the concave portion 254 in the vehicle width direction is the same as or slightly smaller than the width of the main body portion 41 in the vehicle width direction. A gap is formed in the rear end surface of the recess 254 so as to be recessed rearward from the groove 252 to the rear end surface 252b so that the extending portion 42 can be inserted. The low friction materials 260 and 260 have a length in the front-rear direction shorter than that of the above-described embodiment, and are attached to the left and right sides of the groove 252 on the upper surface of the recess 254.

本変形例では、延出部の後端面42bと溝の後端面252bとの間に隙間が形成され、延出部42と溝252とで形成される係合構造により、衝撃入力時に衝撃吸収体40が支持部材50から外れずに車室の床面と並行した後方へスライドする。ここで、本体部分41が凹部254に導かれて後方へスライドするので、衝撃入力時に衝撃吸収体の本体部分の横倒れを防ぐ効果が得られることが期待される。   In this modification, a gap is formed between the rear end surface 42b of the extending portion and the rear end surface 252b of the groove, and the shock absorber is provided at the time of impact input by the engagement structure formed by the extending portion 42 and the groove 252. 40 slides rearward in parallel with the floor of the passenger compartment without being detached from the support member 50. Here, since the main body portion 41 is guided to the concave portion 254 and slides backward, it is expected that the effect of preventing the main body portion of the shock absorber from falling sideways at the time of impact input is expected.

図10に示す衝撃吸収構造体330のように、衝撃吸収体340の延出部342と支持部材350の溝352とをそれぞれ間隔を空けて複数設けてもよい。この場合、衝撃入力時に衝撃吸収体の本体部分の横倒れを防ぐ効果が得られることが期待される。また、延出部および溝を単一で幅広に形成する場合と比べて、延出部の後端面と溝の後端面との間に形成される各隙間を小さくすることができるので、衝撃吸収構造体の耐久性を向上させることができる。   As in the shock absorbing structure 330 shown in FIG. 10, a plurality of extending portions 342 of the shock absorbing body 340 and grooves 352 of the supporting member 350 may be provided at intervals. In this case, it is expected that the effect of preventing the body part of the shock absorber from falling sideways at the time of impact input will be obtained. In addition, each gap formed between the rear end surface of the extended portion and the rear end surface of the groove can be reduced compared to the case where the extended portion and the groove are formed wide and single, so that the shock absorption is achieved. The durability of the structure can be improved.

図11に示す衝撃吸収構造体430のように、衝撃吸収体440の延出部442の下面を後方に向かって上がるように湾曲させてもよい。本延出部442の下側となる断面台形部444は、後側が後方に向かって弓なりに上がる湾曲部(移動速度調整部)444aとされている。これにより、湾曲部444aは、車室の床面と並行した後方へスライドする衝撃吸収体の移動速度を調整する形状とされている。   Like the shock absorbing structure 430 shown in FIG. 11, the lower surface of the extending portion 442 of the shock absorbing body 440 may be curved so as to rise rearward. The cross-sectional trapezoidal portion 444 on the lower side of the extended portion 442 is a curved portion (moving speed adjusting portion) 444a whose rear side rises like a bow toward the rear. Thereby, the bending part 444a is made into the shape which adjusts the moving speed of the impact absorber which slides back in parallel with the floor surface of a compartment.

本変形例では、衝撃の入力方向が真正面ではなく上下方向にずれた方向であっても、延出部442が溝52内を円滑にスライドするので、車両正面からの衝撃入力時に乗員の足と脛のなす角度が非常に小さくなることがさらに防止され、下肢傷害値がさらに低減する。また、湾曲部444aの形状に応じて支持部材に対する衝撃吸収体の相対的なスライドの減速具合を制御することができるので、車両の衝撃吸収特性に応じてより緻密に下肢傷害値を低減させるように衝撃吸収構造体を構成することができる。   In this modification, the extension 442 smoothly slides in the groove 52 even when the input direction of the impact is not in front of the head but in a direction shifted in the vertical direction. Therefore, when the impact is input from the front of the vehicle, It is further prevented that the angle formed by the shin is very small, and the leg injury value is further reduced. In addition, since the relative speed of sliding of the shock absorber relative to the support member can be controlled according to the shape of the curved portion 444a, the lower limb injury value can be reduced more precisely according to the shock absorption characteristics of the vehicle. A shock absorbing structure can be formed.

図12〜図14に示す衝撃吸収構造体530のように、支持部材550から溝を無くし、この支持部材に対して衝撃吸収体540がスライド可能に支持されるようにしてもよい。
衝撃吸収体540は、本体部分541と、この本体部分の下面540aから延出した延出部542とを有する形状に形成されている。延出部542は、本体部分の下面540aから下方へ延出した下方延出部543と、この下方延出部の先端部から後方に向かって延出した後方延出部544とを有する形状に形成されている。下方延出部543と後方延出部544とは、車幅方向の幅が広く、例えば、本体部分541の車幅方向の幅に対する延出部543,544の車幅方向の幅の比が0.5以上となるように形成され、断面矩形状に形成されている。
Like the shock absorbing structure 530 shown in FIGS. 12 to 14, the groove may be removed from the support member 550, and the shock absorber 540 may be slidably supported by the support member.
The shock absorber 540 is formed in a shape having a main body portion 541 and an extending portion 542 extending from the lower surface 540a of the main body portion. The extending portion 542 has a shape including a downward extending portion 543 extending downward from the lower surface 540a of the main body portion and a backward extending portion 544 extending rearward from the distal end portion of the downward extending portion. Is formed. The downward extension portion 543 and the rear extension portion 544 have a wide width in the vehicle width direction. For example, the ratio of the width in the vehicle width direction of the extension portions 543 and 544 to the width in the vehicle width direction of the main body portion 541 is 0. .5 or more, and has a rectangular cross section.

支持部材550は、前側で上面550aから下方へ凹んで前面に繋がった凹部554が形成され、この凹部の後端面に後端面552bまで後方へ凹んで後方延出部544を挿入可能な挿入部552が形成されている。本変形例の係合構造ST4は、挿入部552と後方延出部544とを床面と並行した前後方向へスライド可能に係合させて構成されている。挿入部552は、前後方向に対する垂直断面が後方延出部544の前後方向に対する垂直断面と同じ形状とされている。これにより、挿入部552と後方延出部544とは、スライド可能に嵌め合わされる形状でありながら、床面と並行した前後方向とは異なる方向へは互いに拘束される形状に形成されている。
なお、延出部543,544の剛性や挿入部552近傍の剛性を本体部分541の剛性よりも高くしてもよい。延出部や挿入部の剛性を高くするには、上述の実施形態の方法を用いることができる。すると、衝撃吸収構造体全体としての耐久性が向上する。
The support member 550 is formed with a recess 554 that is recessed downward from the upper surface 550a on the front side and connected to the front surface, and an insertion portion 552 that is recessed rearward to the rear end surface 552b on the rear end surface of the recess and into which the rear extension 544 can be inserted. Is formed. The engagement structure ST4 of the present modification is configured by engaging the insertion portion 552 and the rear extension portion 544 so as to be slidable in the front-rear direction parallel to the floor surface. The insertion portion 552 has the same vertical cross-section as the vertical cross-section with respect to the front-rear direction of the rear extension 544. Accordingly, the insertion portion 552 and the rear extension portion 544 are formed to be slidably fitted to each other, but are constrained to each other in a direction different from the front-rear direction parallel to the floor surface.
Note that the rigidity of the extending portions 543 and 544 and the vicinity of the insertion portion 552 may be higher than the rigidity of the main body portion 541. In order to increase the rigidity of the extension part and the insertion part, the method of the above-described embodiment can be used. As a result, the durability of the entire shock absorbing structure is improved.

低摩擦材560は、矩形状に形成され、支持部材の上面550aにおいて挿入部552の上方となる部位に貼付される。
固定材570は、下方延出部543の前面と支持部材の前面550cとにわたって、長手方向を車幅方向D1に向けて貼付される。
The low friction material 560 is formed in a rectangular shape, and is attached to a portion above the insertion portion 552 on the upper surface 550a of the support member.
The fixing member 570 is pasted across the front surface of the downward extending portion 543 and the front surface 550c of the support member with the longitudinal direction directed in the vehicle width direction D1.

支持部材の上面550aの所定位置に低摩擦材560を貼り付け、支持部材550の前側から後方延出部544を挿入部552に挿入して後方延出部の後端面544bと挿入部の後端面552bとの間に所定の隙間SP4が形成される位置まで後方へスライドさせ、衝撃吸収体540を支持部材550に取り付ける。そして、支持部材の前面550cの所定位置および下方延出部543の前面の所定位置に固定材570を貼り付けると、衝撃吸収体と支持部材とを外れないように車室の床面と並行した後方へスライド可能に係合させる係合構造ST4を有する衝撃吸収構造体530が得られる。これにより、車両正面からの衝撃入力時に乗員の足と脛のなす角度が非常に小さくなることが防止される。   A low friction material 560 is affixed to a predetermined position of the upper surface 550a of the support member, and the rear extension 544 is inserted into the insertion portion 552 from the front side of the support member 550, and the rear end surface 544b of the rear extension portion and the rear end surface of the insertion portion The shock absorber 540 is attached to the support member 550 by sliding backward to a position where a predetermined gap SP4 is formed between the shock absorber 540 and 552b. When the fixing member 570 is attached to a predetermined position on the front surface 550c of the support member and a predetermined position on the front surface of the downward extending portion 543, the shock absorber and the support member are parallel to the floor surface of the passenger compartment so as not to be detached. An impact absorbing structure 530 having an engagement structure ST4 that is slidably engaged rearward is obtained. This prevents the angle between the occupant's foot and the shin from becoming very small when an impact is input from the front of the vehicle.

本変形例では、支持部材の上面に溝等の凹凸が無いため、衝撃吸収構造体の耐久性が向上するとともに、乗員が凹凸に足を引っ掛けるようなことが確実に防止される。   In this modified example, since there is no unevenness such as a groove on the upper surface of the support member, the durability of the shock absorbing structure is improved and the occupant is reliably prevented from getting caught in the unevenness.

図15に示す衝撃吸収構造体630のように、衝撃吸収体640の延出部642の側面に凸部(移動速度調整部)643aを設けるとともに、支持部材650の溝652の内側面に前記凸部643aを挿入させる凹部653aを設け、これらの凸部643aと凹部653aとで連結構造を形成してもよい。本変形例では、延出部の断面矩形部643の左右側面にそれぞれ複数の凸部643aを形成し、溝の断面矩形部653の左右内側面にそれぞれ複数の凹部653aを形成している。延出部642を溝652に挿入する際には、各凸部643aを圧縮させながら各凹部653aに挿入させるまで延出部642を溝652内に押し込めばよい。衝撃吸収体640は、衝撃を吸収する発泡材を用いて形成されているので、車両前方から衝撃を受けた際に凸部643aが簡単に折れあるいは圧潰等され、後方へスライドする。また、凸部643aの形状(例えば大きさ)に応じて衝撃入力時の衝撃吸収体のスライド速度が制御される。これにより、凸部643aは、車室の床面と並行した後方へスライドする衝撃吸収体の移動速度を調整する形状とされている。   Like the shock absorbing structure 630 shown in FIG. 15, a convex portion (moving speed adjusting portion) 643 a is provided on the side surface of the extension portion 642 of the shock absorber 640, and the convex portion is provided on the inner side surface of the groove 652 of the support member 650. A concave portion 653a into which the portion 643a is inserted may be provided, and a connection structure may be formed by the convex portion 643a and the concave portion 653a. In this modification, a plurality of convex portions 643a are formed on the left and right side surfaces of the rectangular section 643 of the extending portion, and a plurality of concave portions 653a are formed on the left and right inner surfaces of the rectangular section 653 of the groove. When the extending portion 642 is inserted into the groove 652, the extending portion 642 may be pushed into the groove 652 until each protruding portion 643a is compressed and inserted into each recessed portion 653a. Since the shock absorber 640 is formed using a foam material that absorbs the shock, when the shock is received from the front of the vehicle, the convex portion 643a is easily folded or crushed and slides backward. Further, the sliding speed of the shock absorber at the time of impact input is controlled according to the shape (for example, size) of the convex portion 643a. Thereby, the convex part 643a is made into the shape which adjusts the moving speed of the shock absorber which slides back in parallel with the floor surface of a compartment.

本変形例では、凸部643aと凹部653aとで連結構造が形成されるので、固定材を用意する必要が無く、固定材を貼り付ける作業が不要となり、衝撃吸収構造体の製造コストの削減が可能となる。また、凸部643aの形状に応じて支持部材に対する衝撃吸収体の相対的なスライドの減速具合を制御することができるので、車両の衝撃吸収特性に応じてより緻密に下肢傷害値を低減させるように衝撃吸収構造体を構成することができる。
なお、支持部材の溝の内側面に凸部(移動速度調整部)を形成し、衝撃吸収体の延出部に凹部と形成して、これらの凸部と凹部とで連結構造を形成しても、同様の作用、効果が得られる。
In this modification, since the connection structure is formed by the convex portion 643a and the concave portion 653a, there is no need to prepare a fixing material, and an operation of attaching the fixing material becomes unnecessary, and the manufacturing cost of the shock absorbing structure can be reduced. It becomes possible. In addition, since the degree of sliding relative to the support member relative to the support member can be controlled according to the shape of the convex portion 643a, the lower limb injury value can be reduced more precisely according to the impact absorption characteristics of the vehicle. A shock absorbing structure can be formed.
In addition, a convex part (moving speed adjusting part) is formed on the inner surface of the groove of the support member, a concave part is formed in the extension part of the shock absorber, and a connecting structure is formed by these convex part and the concave part. The same action and effect can be obtained.

なお、本発明は、上述した実施形態や変形例に限られず、上述した実施形態および変形例の中で開示した各構成を相互に置換したり組み合わせを変更したりした構成、公知技術並びに上述した実施形態および変形例の中で開示した各構成を相互に置換したり組み合わせを変更したりした構成、等も含まれる。   Note that the present invention is not limited to the above-described embodiments and modifications, but the configurations disclosed in the above-described embodiments and modifications are mutually replaced, the combinations are changed, known techniques, and the above-described configurations. Configurations in which the respective configurations disclosed in the embodiments and modifications are mutually replaced or combinations thereof are also included.

衝撃吸収構造体を採用した自動車の一例を垂直断面にて示す要部断面図。The principal part sectional drawing which shows an example of the motor vehicle which employ | adopted the impact-absorbing structure in a vertical cross section. 衝撃吸収構造体の一例を後方斜め上から見て示す斜視図。The perspective view which shows an example of an impact-absorbing structure seen from back diagonally upward. 図2に示す衝撃吸収構造体を前側から見て示す正面図。The front view which shows the impact-absorbing structure shown in FIG. 2 as seen from the front side. 図2に示す衝撃吸収構造体を同図のA1−A1の位置で断面視して示す垂直断面図。FIG. 3 is a vertical cross-sectional view showing the shock absorbing structure shown in FIG. 2 in a cross-sectional view at a position A1-A1 in FIG. 図2に示す衝撃吸収構造体を分解して示す分解斜視図。The disassembled perspective view which decomposes | disassembles and shows the impact-absorbing structure shown in FIG. 衝撃吸収構造体の動作の一例を垂直断面にて示す要部断面図。The principal part sectional drawing which shows an example of operation | movement of an impact-absorbing structure in a vertical cross section. 変形例の衝撃吸収構造体を後方斜め上から見て示す斜視図。The perspective view which shows the impact-absorbing structure body of a modification seen from back diagonally upward. 図7に示す変形例の衝撃吸収構造体を断面視して示す水平断面図。The horizontal sectional view which shows the impact-absorbing structure of the modification shown in FIG. 変形例の衝撃吸収構造体を分解して示す分解斜視図。The disassembled perspective view which decomposes | disassembles and shows the impact-absorbing structure of a modification. 変形例の衝撃吸収構造体を分解して示す分解斜視図。The disassembled perspective view which decomposes | disassembles and shows the impact-absorbing structure of a modification. 変形例の衝撃吸収構造体を分解して示す側面図。The side view which decomposes | disassembles and shows the impact-absorbing structure of a modification. 変形例の衝撃吸収構造体を垂直断面にて示す要部断面図。The principal part sectional drawing which shows the impact-absorbing structure of a modification in a vertical cross section. 図12に示す衝撃吸収体を前方斜め下から見て示す斜視図。The perspective view which shows the shock absorber shown in FIG. 図12に示す支持部材を前方斜め上から見て示す斜視図。The perspective view which shows the support member shown in FIG. 変形例の衝撃吸収構造体の要部を分解して示す分解斜視図。The disassembled perspective view which decomposes | disassembles and shows the principal part of the impact-absorbing structure of a modification. 比較例において衝撃吸収構造体の動作の一例を垂直断面にて示す要部断面図。The principal part sectional drawing which shows an example of operation | movement of an impact-absorbing structure in a comparative example in a vertical cross section.

符号の説明Explanation of symbols

10…車体パネル、12…フロアパネル、14…トーボード、16…ダッシュパネル、
20…フロアカーペット(敷物)、
30,130,230,330,430,530,630…衝撃吸収構造体、
40…衝撃吸収体、40a…下面、40b…前側傾斜部、
40c…前面、40d…上面、40e…後側傾斜部、
42…延出部、42a…前端面、42b…後端面、
50…支持部材、50a…上面、50b…下面、50c…前面、
52…溝、52a…前端部、52b…後端面、
60…低摩擦材(低摩擦部)、
70…固定材、
152…溝(移動速度調整部)、
444a…湾曲部(移動速度調整部)、
643a…凸部(移動速度調整部)、
FL1…車室の床面、
M…乗員、M1…足、M2…脛、
SP1…車室、SP2…隙間、
ST1…係合構造、ST2…連結構造、
10 ... body panel, 12 ... floor panel, 14 ... toe board, 16 ... dash panel,
20 ... Floor carpet (rug)
30, 130, 230, 330, 430, 530, 630 ... shock absorbing structure,
40 ... shock absorber, 40a ... lower surface, 40b ... front side inclined part,
40c: front surface, 40d: upper surface, 40e: rear inclined portion,
42 ... Extension part, 42a ... Front end surface, 42b ... Rear end surface,
50 ... support member, 50a ... upper surface, 50b ... lower surface, 50c ... front surface,
52 ... groove, 52a ... front end, 52b ... rear end surface,
60 ... Low friction material (low friction part),
70: fixing material,
152 ... groove (moving speed adjusting unit),
444a ... curved portion (moving speed adjusting portion),
643a ... convex portion (moving speed adjusting portion),
FL1 ... the floor of the passenger compartment,
M ... Crew, M1 ... Foot, M2 ... Shin,
SP1: Car compartment, SP2: Gap,
ST1 ... engagement structure, ST2 ... connection structure,

Claims (5)

自動車の乗員の足下において車体パネルの車室側に設置される衝撃吸収構造体であって、
発泡材を用いて形成された衝撃吸収体と、前記衝撃吸収体をスライド可能に支持する支持部材とを有し、
スライド時でも前記衝撃吸収体と前記支持部材とを互いに拘束させるように車室の床面と並行した後方へスライド可能に係合させる係合構造が前記衝撃吸収体と前記支持部材との間に形成され、前記スライド時に前記衝撃吸収体と前記支持部材とが接触する位置に前記衝撃吸収体と前記支持部材との摩擦を低減させる部位が設けられていることを特徴とする衝撃吸収構造体。
A shock absorbing structure installed on the passenger compartment side of the vehicle body panel at the foot of an automobile occupant,
A shock absorber formed using a foam material, and a support member that slidably supports the shock absorber;
An engagement structure is provided between the shock absorber and the support member so that the shock absorber and the support member are slidably engaged rearward in parallel with the floor surface of the passenger compartment so as to restrain the shock absorber and the support member even when sliding. A shock absorbing structure that is formed and provided with a portion that reduces friction between the shock absorber and the support member at a position where the shock absorber and the support member are in contact with each other during the sliding.
上記支持部材が発泡材を用いて形成された、請求項1に記載の衝撃吸収構造体。   The shock absorbing structure according to claim 1, wherein the support member is formed using a foam material. 前記係合構造は、長手方向を前記衝撃吸収体のスライド可能な方向に向けて前記支持部材に設けられた溝と、長手方向を前記衝撃吸収体のスライド可能な方向に向けて前記衝撃吸収体に設けられた延出部と、を前記床面と並行した前後方向へスライド可能に係合させて構成され、
前記溝および前記延出部が前記床面と並行した前後方向とは異なる方向へは互いに拘束される形状に形成されている、請求項1または請求項2に記載の衝撃吸収構造体。
The engagement structure includes a groove provided in the support member with a longitudinal direction facing a slidable direction of the shock absorber, and a shock absorber with a longitudinal direction facing a slidable direction of the shock absorber. An extending portion provided in the slidably engaged in the front-rear direction parallel to the floor surface,
The shock absorbing structure according to claim 1 or 2, wherein the groove and the extending portion are formed in a shape that is constrained to each other in a direction different from a front-rear direction parallel to the floor surface.
前記衝撃吸収体と前記支持部材とを連結するとともに前記衝撃吸収体に前方から自動車衝突時の衝撃力が加えられたときに分離する連結構造が前記衝撃吸収体と前記支持部材との間に形成されていることを特徴とする請求項1〜請求項3のいずれか一項に記載の衝撃吸収構造体。   A connection structure is formed between the shock absorber and the support member that connects the shock absorber and the support member and separates the shock absorber when an impact force is applied from the front during a car crash. The shock absorbing structure according to any one of claims 1 to 3, wherein the shock absorbing structure is formed. 前記衝撃吸収体と前記支持部材の少なくとも一方には、車室の床面と並行した後方へスライドする前記衝撃吸収体の移動速度を調整する形状の移動速度調整部が形成されていることを特徴とする請求項1〜請求項4のいずれか一項に記載の衝撃吸収構造体。   At least one of the shock absorber and the support member is formed with a moving speed adjusting portion configured to adjust the moving speed of the shock absorber that slides rearward in parallel with the floor surface of the passenger compartment. The shock absorbing structure according to any one of claims 1 to 4.
JP2006267374A 2006-09-29 2006-09-29 Shock-absorbing structure Pending JP2008087511A (en)

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JP2016132369A (en) * 2015-01-20 2016-07-25 林テレンプ株式会社 Impact absorption structure

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JPS5042507Y1 (en) * 1970-12-07 1975-12-03
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