JP2008076768A - Radiation-curable resist resin composition for glass etching and method for producing glass substrate using the same - Google Patents
Radiation-curable resist resin composition for glass etching and method for producing glass substrate using the same Download PDFInfo
- Publication number
- JP2008076768A JP2008076768A JP2006256345A JP2006256345A JP2008076768A JP 2008076768 A JP2008076768 A JP 2008076768A JP 2006256345 A JP2006256345 A JP 2006256345A JP 2006256345 A JP2006256345 A JP 2006256345A JP 2008076768 A JP2008076768 A JP 2008076768A
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- Prior art keywords
- meth
- acrylate
- resin composition
- etching
- compound
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- 238000005530 etching Methods 0.000 title claims abstract description 85
- 239000011521 glass Substances 0.000 title claims abstract description 72
- 239000011342 resin composition Substances 0.000 title claims abstract description 50
- 239000000758 substrate Substances 0.000 title claims abstract description 48
- 238000004519 manufacturing process Methods 0.000 title claims description 12
- 150000001875 compounds Chemical class 0.000 claims abstract description 81
- 230000005855 radiation Effects 0.000 claims abstract description 41
- 239000011347 resin Substances 0.000 claims abstract description 31
- 229920005989 resin Polymers 0.000 claims abstract description 31
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 14
- 239000007870 radical polymerization initiator Substances 0.000 claims abstract description 14
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 99
- -1 3,4-epoxybutyl Chemical group 0.000 claims description 62
- 229920001577 copolymer Polymers 0.000 claims description 36
- 239000000203 mixture Substances 0.000 claims description 21
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 17
- 238000006116 polymerization reaction Methods 0.000 claims description 16
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 14
- 125000000524 functional group Chemical group 0.000 claims description 11
- 125000003700 epoxy group Chemical group 0.000 claims description 10
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 claims description 8
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 claims description 4
- 125000005369 trialkoxysilyl group Chemical group 0.000 claims description 4
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 claims description 3
- JAGRUUPXPPLSRX-UHFFFAOYSA-N 4-prop-1-en-2-ylphenol Chemical compound CC(=C)C1=CC=C(O)C=C1 JAGRUUPXPPLSRX-UHFFFAOYSA-N 0.000 claims description 3
- BPSIOYPQMFLKFR-UHFFFAOYSA-N trimethoxy-[3-(oxiran-2-ylmethoxy)propyl]silane Chemical compound CO[Si](OC)(OC)CCCOCC1CO1 BPSIOYPQMFLKFR-UHFFFAOYSA-N 0.000 claims description 3
- WYYQKWASBLTRIW-UHFFFAOYSA-N 2-trimethoxysilylbenzoic acid Chemical compound CO[Si](OC)(OC)C1=CC=CC=C1C(O)=O WYYQKWASBLTRIW-UHFFFAOYSA-N 0.000 claims description 2
- ZWAJLVLEBYIOTI-UHFFFAOYSA-N cyclohexene oxide Chemical compound C1CCCC2OC21 ZWAJLVLEBYIOTI-UHFFFAOYSA-N 0.000 claims description 2
- FWFSEYBSWVRWGL-UHFFFAOYSA-N cyclohexene oxide Natural products O=C1CCCC=C1 FWFSEYBSWVRWGL-UHFFFAOYSA-N 0.000 claims description 2
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 claims description 2
- FRGPKMWIYVTFIQ-UHFFFAOYSA-N triethoxy(3-isocyanatopropyl)silane Chemical compound CCO[Si](OCC)(OCC)CCCN=C=O FRGPKMWIYVTFIQ-UHFFFAOYSA-N 0.000 claims description 2
- SBRXLTRZCJVAPH-UHFFFAOYSA-N ethyl(trimethoxy)silane Chemical compound CC[Si](OC)(OC)OC SBRXLTRZCJVAPH-UHFFFAOYSA-N 0.000 claims 1
- 239000003513 alkali Substances 0.000 abstract description 10
- 238000000034 method Methods 0.000 description 27
- 239000000243 solution Substances 0.000 description 25
- 150000003254 radicals Chemical class 0.000 description 21
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 17
- 238000000576 coating method Methods 0.000 description 16
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- 230000015572 biosynthetic process Effects 0.000 description 10
- LZCLXQDLBQLTDK-UHFFFAOYSA-N ethyl 2-hydroxypropanoate Chemical compound CCOC(=O)C(C)O LZCLXQDLBQLTDK-UHFFFAOYSA-N 0.000 description 10
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 9
- 238000003786 synthesis reaction Methods 0.000 description 9
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 8
- 238000006243 chemical reaction Methods 0.000 description 8
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- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 6
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 6
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000007864 aqueous solution Substances 0.000 description 6
- 238000011161 development Methods 0.000 description 6
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 6
- 229910052753 mercury Inorganic materials 0.000 description 6
- 239000004094 surface-active agent Substances 0.000 description 6
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 5
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 5
- 239000000945 filler Substances 0.000 description 5
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- 238000012545 processing Methods 0.000 description 5
- 150000005846 sugar alcohols Polymers 0.000 description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 5
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 4
- JESXATFQYMPTNL-UHFFFAOYSA-N 2-ethenylphenol Chemical compound OC1=CC=CC=C1C=C JESXATFQYMPTNL-UHFFFAOYSA-N 0.000 description 4
- FWMPKHMKIJDEMJ-UHFFFAOYSA-N 4-allyl-2,6-dimethoxyphenol Chemical compound COC1=CC(CC=C)=CC(OC)=C1O FWMPKHMKIJDEMJ-UHFFFAOYSA-N 0.000 description 4
- FUGYGGDSWSUORM-UHFFFAOYSA-N 4-hydroxystyrene Chemical compound OC1=CC=C(C=C)C=C1 FUGYGGDSWSUORM-UHFFFAOYSA-N 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- RGIBXDHONMXTLI-UHFFFAOYSA-N chavicol Chemical compound OC1=CC=C(CC=C)C=C1 RGIBXDHONMXTLI-UHFFFAOYSA-N 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- RRAFCDWBNXTKKO-UHFFFAOYSA-N eugenol Chemical compound COC1=CC(CC=C)=CC=C1O RRAFCDWBNXTKKO-UHFFFAOYSA-N 0.000 description 4
- FUZZWVXGSFPDMH-UHFFFAOYSA-N hexanoic acid Chemical compound CCCCCC(O)=O FUZZWVXGSFPDMH-UHFFFAOYSA-N 0.000 description 4
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 4
- 239000003112 inhibitor Substances 0.000 description 4
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 4
- QWVGKYWNOKOFNN-UHFFFAOYSA-N o-cresol Chemical compound CC1=CC=CC=C1O QWVGKYWNOKOFNN-UHFFFAOYSA-N 0.000 description 4
- 239000003960 organic solvent Substances 0.000 description 4
- 239000000049 pigment Substances 0.000 description 4
- WGTYBPLFGIVFAS-UHFFFAOYSA-M tetramethylammonium hydroxide Chemical compound [OH-].C[N+](C)(C)C WGTYBPLFGIVFAS-UHFFFAOYSA-M 0.000 description 4
- 238000012719 thermal polymerization Methods 0.000 description 4
- NQPDZGIKBAWPEJ-UHFFFAOYSA-N valeric acid Chemical compound CCCCC(O)=O NQPDZGIKBAWPEJ-UHFFFAOYSA-N 0.000 description 4
- PSGCQDPCAWOCSH-UHFFFAOYSA-N (4,7,7-trimethyl-3-bicyclo[2.2.1]heptanyl) prop-2-enoate Chemical compound C1CC2(C)C(OC(=O)C=C)CC1C2(C)C PSGCQDPCAWOCSH-UHFFFAOYSA-N 0.000 description 3
- KWVGIHKZDCUPEU-UHFFFAOYSA-N 2,2-dimethoxy-2-phenylacetophenone Chemical compound C=1C=CC=CC=1C(OC)(OC)C(=O)C1=CC=CC=C1 KWVGIHKZDCUPEU-UHFFFAOYSA-N 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 description 3
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 3
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 description 3
- IEPRKVQEAMIZSS-UHFFFAOYSA-N Di-Et ester-Fumaric acid Natural products CCOC(=O)C=CC(=O)OCC IEPRKVQEAMIZSS-UHFFFAOYSA-N 0.000 description 3
- IEPRKVQEAMIZSS-WAYWQWQTSA-N Diethyl maleate Chemical compound CCOC(=O)\C=C/C(=O)OCC IEPRKVQEAMIZSS-WAYWQWQTSA-N 0.000 description 3
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 3
- 206010040844 Skin exfoliation Diseases 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 3
- 150000005215 alkyl ethers Chemical class 0.000 description 3
- 150000008064 anhydrides Chemical class 0.000 description 3
- 125000001797 benzyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C([H])([H])* 0.000 description 3
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 3
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- XXMIOPMDWAUFGU-UHFFFAOYSA-N hexane-1,6-diol Chemical compound OCCCCCCO XXMIOPMDWAUFGU-UHFFFAOYSA-N 0.000 description 1
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- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
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- HNJBEVLQSNELDL-UHFFFAOYSA-N pyrrolidin-2-one Chemical compound O=C1CCCN1 HNJBEVLQSNELDL-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- IUVKMZGDUIUOCP-BTNSXGMBSA-N quinbolone Chemical compound O([C@H]1CC[C@H]2[C@H]3[C@@H]([C@]4(C=CC(=O)C=C4CC3)C)CC[C@@]21C)C1=CCCC1 IUVKMZGDUIUOCP-BTNSXGMBSA-N 0.000 description 1
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- 239000000377 silicon dioxide Substances 0.000 description 1
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- YIBXWXOYFGZLRU-UHFFFAOYSA-N syringic aldehyde Natural products CC12CCC(C3(CCC(=O)C(C)(C)C3CC=3)C)C=3C1(C)CCC2C1COC(C)(C)C(O)C(O)C1 YIBXWXOYFGZLRU-UHFFFAOYSA-N 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- GJWMYLFHBXEWNZ-UHFFFAOYSA-N tert-butyl (4-ethenylphenyl) carbonate Chemical compound CC(C)(C)OC(=O)OC1=CC=C(C=C)C=C1 GJWMYLFHBXEWNZ-UHFFFAOYSA-N 0.000 description 1
- 125000000999 tert-butyl group Chemical group [H]C([H])([H])C(*)(C([H])([H])[H])C([H])([H])[H] 0.000 description 1
- QVPBMCKCBQURHP-UHFFFAOYSA-N tert-butyl-(4-ethenylphenoxy)-dimethylsilane Chemical compound CC(C)(C)[Si](C)(C)OC1=CC=C(C=C)C=C1 QVPBMCKCBQURHP-UHFFFAOYSA-N 0.000 description 1
- MDDUHVRJJAFRAU-YZNNVMRBSA-N tert-butyl-[(1r,3s,5z)-3-[tert-butyl(dimethyl)silyl]oxy-5-(2-diphenylphosphorylethylidene)-4-methylidenecyclohexyl]oxy-dimethylsilane Chemical compound C1[C@@H](O[Si](C)(C)C(C)(C)C)C[C@H](O[Si](C)(C)C(C)(C)C)C(=C)\C1=C/CP(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 MDDUHVRJJAFRAU-YZNNVMRBSA-N 0.000 description 1
- GSECCTDWEGTEBD-UHFFFAOYSA-N tert-butylperoxycyclohexane Chemical compound CC(C)(C)OOC1CCCCC1 GSECCTDWEGTEBD-UHFFFAOYSA-N 0.000 description 1
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- YRHRIQCWCFGUEQ-UHFFFAOYSA-N thioxanthen-9-one Chemical compound C1=CC=C2C(=O)C3=CC=CC=C3SC2=C1 YRHRIQCWCFGUEQ-UHFFFAOYSA-N 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- KKSDGJDHHZEWEP-SNAWJCMRSA-N trans-3-coumaric acid Chemical compound OC(=O)\C=C\C1=CC=CC(O)=C1 KKSDGJDHHZEWEP-SNAWJCMRSA-N 0.000 description 1
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- 125000005591 trimellitate group Chemical group 0.000 description 1
- SRPWOOOHEPICQU-UHFFFAOYSA-N trimellitic anhydride Chemical compound OC(=O)C1=CC=C2C(=O)OC(=O)C2=C1 SRPWOOOHEPICQU-UHFFFAOYSA-N 0.000 description 1
- 125000002948 undecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
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- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1
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Abstract
Description
本発明は、ガラス基板のエッチング加工におけるレジスト膜の形成に用いることができる放射線性レジスト樹脂組成物およびこれを用いたガラス基板の製造方法に関する。 The present invention relates to a radiation resist resin composition that can be used for forming a resist film in etching processing of a glass substrate, and a method for producing a glass substrate using the same.
フォトファブリケーションとは、感放射線性樹脂組成物を加工物表面に塗布し、フォトリソグラフィ技術によって塗膜をパターニングし、これをマスクとして化学エッチング、電解エッチングまたは電気めっきを主体とするエレクトロフォーミング技術を単独で、または組み合わせて各種精密部品を製造する技術の総称であり、現在の精密微細加工技術の主流となっている。 Photofabrication is an electroforming technology that consists mainly of chemical etching, electrolytic etching, or electroplating using a radiation-sensitive resin composition applied to the surface of a workpiece and patterning the coating film by photolithography. It is a general term for technologies for manufacturing various precision parts independently or in combination, and has become the mainstream of current precision micromachining technology.
近年、電子機器のダウン・サイジングに伴い、LSIの高集積化、多層化が急激に進んでおり、LSIを電子機器に搭載するための基板への多ピン実装方法が求められ、TAB方式やフリップチップ方式によるベアチップ実装などが注目されてきている。このような高密度実装においては、加工の微細化が進んでいる。 In recent years, along with downsizing of electronic devices, LSIs have been increasingly integrated and multi-layered, and a multi-pin mounting method on a substrate for mounting LSIs on electronic devices is required. Bare chip mounting using a chip method has been attracting attention. In such high-density mounting, the processing has been miniaturized.
たとえば、有機エレクトロルミネッセントディスプレイ(有機ELD)の背面キャップにおいては、パネルを薄型化するため、背面キャップにガラスを用いることが検討されており、この背面ガラスキャップは、ガラス基板をエッチングすることにより形成されている。エッチングする際には、ガラス基板の上にフォトレジスト膜を形成し、所望の領域のみをエッチング加工している。 For example, in the back cap of an organic electroluminescent display (organic ELD), in order to reduce the thickness of the panel, it is considered to use glass for the back cap, and this back glass cap etches a glass substrate. It is formed by. In etching, a photoresist film is formed on a glass substrate, and only a desired region is etched.
レジスト膜材料として、従来より種々のレジスト樹脂組成物が用いられているが、ガラス基板との密着性が悪いと、ガラス基板とレジスト膜との間で剥がれが生じたり、サイドエッチング量が増加したりするため、エッチング加工の精度に支障をきたすという問題があった。 Various resist resin compositions have been conventionally used as resist film materials. However, if the adhesion to the glass substrate is poor, peeling occurs between the glass substrate and the resist film, and the amount of side etching increases. Therefore, there is a problem that the accuracy of the etching process is hindered.
この問題を解決するために、ポリシラン及び光増感剤が含有された光硬化性樹脂組成物が提案されている(特許文献1参照)。該組成物は、精度の高いエッチング加工を実現するために、ガラス基板に対する密着性が良好な組成物であるが、サイドエッチング量については具体的には示されていない。 In order to solve this problem, a photocurable resin composition containing polysilane and a photosensitizer has been proposed (see Patent Document 1). The composition is a composition having good adhesion to a glass substrate in order to realize highly accurate etching processing, but the side etching amount is not specifically shown.
また特許文献2では、本出願人により、(A)不飽和基含有アルカリ可溶性樹脂、(B)エチレン性不飽和二重結合を有する化合物および(C)放射線ラジカル重合開始剤を含有する感放射線性樹脂組成物、ならびに該組成物を用いた金属パターンの製造方法が提案されている。しかしながら、ここでは金属パターンを形成するために要求される特性を有した感放射線性樹脂組成物について述べられているものの、該組成物を用いてガラス基板をエッチング加工することについてはなんら触れられていない。
本発明は、ガラス基板をエッチング加工するのに好適な、ガラスエッチング用放射線硬化性レジスト樹脂組成物を提供するものである。また本発明は、得られたガラスエッチング用放射線硬化性レジスト樹脂組成物をガラス基板上に塗布してレジスト膜を形成し、フ
ッ酸を用いてエッチングした際に、サイドエッチングを抑制したガラス基板の製造方法を提供することを課題とする。
The present invention provides a radiation-curable resist resin composition for glass etching that is suitable for etching a glass substrate. In addition, the present invention provides a glass substrate that suppresses side etching when the obtained radiation-curable resist resin composition for glass etching is coated on a glass substrate to form a resist film and etched using hydrofluoric acid. It is an object to provide a manufacturing method.
すなわち、本発明は以下の事項に関する。
本発明のガラスエッチング用放射線硬化性樹脂組成物は、(A)カルボキシル基を有するラジカル重合性化合物(a)に由来する構成単位を1〜40重量%、フェノール性水酸基を有するラジカル重合性化合物(b-1)または共重合体の重合後にフェノール性水酸基に変換できる官能基を有するラジカル重合性化合物(b-2)に由来するフェノール性水酸基を有する構成単位を1〜50重量%含有し、残分が前記化合物(a)、(b-1)、(b-2)および下記化合物(d)以外の他のラジカル重合性化合物(c)に由来する構成単位である共重合体100重量部に対し、(d)エポキシ基を有するラジカル重合性化合物0.1〜20重量部を反応せしめて得られる不飽和基含有アルカリ可溶性樹脂と、
(B)少なくとも1個のエチレン性不飽和二重結合を有する化合物と、
(C)感放射線性ラジカル重合開始剤
とを含有し、ガラスを所望のパターンにエッチングするための放射線硬化性樹脂組成物であって、
該放射線硬化性樹脂組成物が、(D)トリアルコキシシリル基を有するシランカップリング剤を含有することを特徴とする。
That is, the present invention relates to the following matters.
The radiation curable resin composition for glass etching of the present invention comprises (A) 1 to 40% by weight of a structural unit derived from a radical polymerizable compound (a) having a carboxyl group and a radical polymerizable compound having a phenolic hydroxyl group ( 1) to 50% by weight of a structural unit having a phenolic hydroxyl group derived from a radically polymerizable compound (b-2) having a functional group that can be converted into a phenolic hydroxyl group after polymerization of b-1) or a copolymer, 100 parts by weight of a copolymer whose constituent is a constituent unit derived from the compound (a), (b-1), (b-2) and another radical polymerizable compound (c) other than the following compound (d) On the other hand, (d) an unsaturated group-containing alkali-soluble resin obtained by reacting 0.1 to 20 parts by weight of a radically polymerizable compound having an epoxy group;
(B) a compound having at least one ethylenically unsaturated double bond;
(C) a radiation-sensitive radical polymerization initiator, a radiation curable resin composition for etching glass into a desired pattern,
The radiation curable resin composition contains (D) a silane coupling agent having a trialkoxysilyl group.
また、本発明のガラスエッチング用放射線硬化性樹脂組成物は、前記不飽和基含有アルカリ可溶性樹脂(A)100重量部に対し、前記シランカップリング剤(D)を1〜5重量部の範囲内の量で含有することが好ましい。 Moreover, the radiation curable resin composition for glass etching of this invention is 1-5 weight part of said silane coupling agents (D) with respect to 100 weight part of said unsaturated group containing alkali-soluble resin (A). It is preferable to contain in the quantity.
また、本発明のガラス基板の製造方法は、前記ガラスエッチング用放射線硬化性レジスト樹脂組成物をガラス基板の上に塗布してレジスト膜を形成し、フッ酸を用いてガラス基板をエッチング加工する方法であって、下記式(Eq-1)より求められるサイドエッチング値が5未満であることを特徴とする。 The method for producing a glass substrate of the present invention is a method in which the radiation curable resist resin composition for glass etching is applied onto a glass substrate to form a resist film, and the glass substrate is etched using hydrofluoric acid. And the side etching value calculated | required from following formula (Eq-1) is less than 5, It is characterized by the above-mentioned.
サイドエッチング値=|(w2−w1)/d| …(Eq-1)
式中、w1はパターン寸法、w2は横方向のエッチング幅、dはw2のエッチング方向に
対して垂直方向のエッチング幅を表し、単位はすべてμmである。
Side etching value = | (w 2 −w 1 ) / d | (Eq-1)
In the formula, w 1 is a pattern dimension, w 2 is a lateral etching width, d is an etching width in a direction perpendicular to the etching direction of w 2 , and all units are μm.
本発明によれば、優れたアルカリ解像性、フッ酸耐性を有するとともに、ガラス基板との密着性にも優れるため、ガラス基板のエッチングの際にサイドエッチング量を抑制することができる、ガラスエッチング用放射線硬化性レジスト樹脂組成物を提供することができる。 According to the present invention, since it has excellent alkali resolution and hydrofluoric acid resistance, and also has excellent adhesion to a glass substrate, the amount of side etching can be suppressed during etching of the glass substrate. The radiation-curable resist resin composition for use can be provided.
また、本発明の製造方法によれば、前記ガラスエッチング用放射線硬化性レジスト樹脂組成物を用い、精度の高いエッチング加工が施されたガラス基板を製造することができる。 Moreover, according to the manufacturing method of this invention, the glass substrate in which the etching process with high precision was given using the said radiation-curable resist resin composition for glass etching can be manufactured.
以下、本発明のガラスエッチング用放射線硬化性レジスト樹脂組成物(以下、「本発明
のレジスト樹脂組成物」ともいう)および該組成物を用いたガラス基板ならびにその製造
方法について具体的に説明する。
Hereinafter, the radiation-curable resist resin composition for glass etching of the present invention (hereinafter also referred to as “resist resin composition of the present invention”), a glass substrate using the composition, and a method for producing the same will be specifically described.
<本発明のガラスエッチング用放射線硬化性レジスト樹脂組成物>
本発明のガラスエッチング用放射線硬化性レジスト樹脂組成物は、(A)不飽和基含有
アルカリ可溶性樹脂、(B)少なくとも1個のエチレン性不飽和二重結合を有する化合物、(C)感放射線性ラジカル重合開始剤および(D)シランカップリング剤を含有する。
<Radiation curable resist resin composition for glass etching of the present invention>
The radiation-curable resist resin composition for glass etching of the present invention comprises (A) an unsaturated group-containing alkali-soluble resin, (B) a compound having at least one ethylenically unsaturated double bond, and (C) a radiation sensitive property. Contains a radical polymerization initiator and (D) a silane coupling agent.
まず、本発明のレジスト樹脂組成物を形成する各成分について説明する。
[(A)不飽和基含有アルカリ可溶性樹脂]
本発明で用いられる(A)不飽和基含有アルカリ可溶性樹脂(以下、「アルカリ可溶性樹脂(A)」ともいう。)は、カルボキシル基を有するラジカル重合性化合物(a)と、フェノール性水酸基を有するラジカル重合性化合物(b-1)および/または共重合体の重合後にフェノール性水酸基に変換できる官能基を有するラジカル重合性化合物(b-2)と、下記化合物(d)以外の他のラジカル重合性化合物(c)とから得られる共重合体(以下、「共重合体(I)」ともいう。)に、(d)エポキシ基を有するラジカル重合性化合物を反応せしめることにより得ることができる。
First, each component which forms the resist resin composition of this invention is demonstrated.
[(A) Unsaturated group-containing alkali-soluble resin]
The (A) unsaturated group-containing alkali-soluble resin (hereinafter also referred to as “alkali-soluble resin (A)”) used in the present invention has a radically polymerizable compound (a) having a carboxyl group and a phenolic hydroxyl group. Radical polymerizable compound (b-2) having a functional group that can be converted to a phenolic hydroxyl group after polymerization of the radical polymerizable compound (b-1) and / or copolymer, and other radical polymerization other than the following compound (d) It can be obtained by reacting (d) a radically polymerizable compound having an epoxy group with a copolymer obtained from the functional compound (c) (hereinafter also referred to as “copolymer (I)”).
カルボキシル基を有するラジカル重合性化合物(a)
カルボキシル基を有するラジカル重合性化合物(a)(以下、「カルボキシル基化合物(a)」ともいう。)としては、例えばアクリル酸、メタクリル酸、クロトン酸、2−サクシノロイルエチル(メタ)アクリレート、2−マレイノロイルエチル(メタ)アクリレート、2−ヘキサヒドロフタロイルエチル(メタ)アクリレート、ω−カルボキシ−ポリカプロラクトンモノアクリレート(市販品としては、例えばアロニックスM−5300
(商品名、東亞合成(株)製))、フタル酸モノヒドロキシエチルアクリレート(市販品としては、例えばアロニックスM−5400(商品名、東亞合成(株)製))、アクリル酸ダイマー(市販品としては、例えばアロニックスM−5600(商品名、東亞合成(株)製))、2−ヒドロキシ−3−フェノキシプロピルアクリレート(市販品としては、例えばアロニックスM−5700(商品名、東亞合成(株)製))などのモノカルボン酸;マレイン酸、フマル酸、シトラコン酸、メサコン酸、イタコン酸などのジカルボン酸などのカルボキシル基を有する(メタ)アクリル酸誘導体などが使用できる。これらの化合物は単独でもしくは2種以上組み合わせて使用できる。
Radical polymerizable compound having a carboxyl group (a)
Examples of the radical polymerizable compound (a) having a carboxyl group (hereinafter, also referred to as “carboxyl compound (a)”) include acrylic acid, methacrylic acid, crotonic acid, 2-succinoloylethyl (meth) acrylate, 2-malenoylethyl (meth) acrylate, 2-hexahydrophthaloylethyl (meth) acrylate, ω-carboxy-polycaprolactone monoacrylate (commercially available products include, for example, Aronix M-5300
(Trade name, manufactured by Toagosei Co., Ltd.)), monohydroxyethyl acrylate phthalate (as commercial products, for example, Aronix M-5400 (trade name, manufactured by Toagosei Co., Ltd.)), acrylic acid dimer (as commercial products) Are, for example, Aronix M-5600 (trade name, manufactured by Toagosei Co., Ltd.), 2-hydroxy-3-phenoxypropyl acrylate (commercially available products such as Aronix M-5700 (trade name, manufactured by Toagosei Co., Ltd.) Monocarboxylic acids such as)); (meth) acrylic acid derivatives having a carboxyl group such as dicarboxylic acids such as maleic acid, fumaric acid, citraconic acid, mesaconic acid and itaconic acid can be used. These compounds can be used alone or in combination of two or more.
これらの中ではアクリル酸、メタクリル酸、フタル酸モノヒドロキシエチルアクリレート、2−ヘキサヒドロフタロイルエチルメタクリレートが好ましい。共重合体(I)((A)アルカリ可溶性樹脂を構成する前記化合物(a)と、(b-1)および/または(b-2)と、下記化合物(d)以外の他のラジカル重合性化合物(c)とから得られる共重合体)100重量%中に占めるカルボキシル基化合物(a)に由来する構成単位(以下、「構成単位(a)」ともいう。)は、通常1〜40重量%であり、好ましくは5〜30重量%、特に好ましくは10〜20重量%である。 Among these, acrylic acid, methacrylic acid, phthalic acid monohydroxyethyl acrylate, and 2-hexahydrophthaloylethyl methacrylate are preferable. Copolymer (I) ((A) The above-mentioned compound (a) constituting the alkali-soluble resin, (b-1) and / or (b-2), and other radical polymerizable other than the following compound (d) The structural unit derived from the carboxyl group compound (a) in 100% by weight of the copolymer (copolymer obtained from the compound (c)) (hereinafter also referred to as “structural unit (a)”) is usually 1 to 40% by weight. %, Preferably 5 to 30% by weight, particularly preferably 10 to 20% by weight.
構成単位(a)の含有量によりアルカリ可溶性樹脂(A)のアルカリ可溶性を調節することができ、構成単位(a)の含有量が少なすぎると、アルカリ可溶性樹脂(A)がアルカリ現像液に溶解し難くなるので、現像後に膜残りを生じ十分な解像度を得ることができないことがある。逆に構成単位(a)の含有量が多すぎると、アルカリ可溶性樹脂(A)のアルカリ現像液に対する溶解性が大きくなりすぎて露光部の溶解や現像液による膨潤で十分な解像度が得られないことがある。 The alkali solubility of the alkali-soluble resin (A) can be adjusted by the content of the structural unit (a). If the content of the structural unit (a) is too small, the alkali-soluble resin (A) is dissolved in the alkali developer. Therefore, a film residue may be generated after development, and sufficient resolution may not be obtained. On the other hand, if the content of the structural unit (a) is too large, the solubility of the alkali-soluble resin (A) in the alkali developer becomes too high, and sufficient resolution cannot be obtained by dissolution of the exposed portion or swelling by the developer. Sometimes.
フェノール性水酸基を有するラジカル重合性化合物(b-1)、共重合体の重合後にフェノール性水酸基に変換できる官能基を有するラジカル重合性化合物(b-2)
フェノール性水酸基を有するラジカル重合性化合物(b-1)(以下、「フェノール性水酸基化合物(b-1)」ともいう。)としては、例えばp−ヒドロキシスチレン、m−ヒドロキシスチレン、o−ヒドロキシスチレン、α−メチル−p−ヒドロキシスチレン、α−メチル−m−ヒドロキシスチレン、α−メチル−o−ヒドロキシスチレン、2−アリルフェノール、4−アリルフェノール、2−アリル−6−メチルフェノール、2−アリル−6
−メトキシフェノール、4−アリル−2−メトキシフェノール、4−アリル−2,6−ジ
メトキシフェノール、4−アリルオキシ−2−ヒドロキシベンゾフェノン等が挙げられる。これらの中では、α−メチル−p−ヒドロキシスチレンが好ましい。
Radical polymerizable compound (b-1) having a phenolic hydroxyl group, radical polymerizable compound (b-2) having a functional group that can be converted to a phenolic hydroxyl group after polymerization of the copolymer
Examples of the radical polymerizable compound (b-1) having a phenolic hydroxyl group (hereinafter also referred to as “phenolic hydroxyl compound (b-1)”) include p-hydroxystyrene, m-hydroxystyrene, and o-hydroxystyrene. , Α-methyl-p-hydroxystyrene, α-methyl-m-hydroxystyrene, α-methyl-o-hydroxystyrene, 2-allylphenol, 4-allylphenol, 2-allyl-6-methylphenol, 2-allyl -6
-Methoxyphenol, 4-allyl-2-methoxyphenol, 4-allyl-2,6-dimethoxyphenol, 4-allyloxy-2-hydroxybenzophenone and the like. Of these, α-methyl-p-hydroxystyrene is preferred.
共重合体の重合後にフェノール性水酸基に変換できる官能基を有するラジカル重合性化合物(b-2)(以下、「官能基含有化合物(b-2)」ともいう。)としては、p−アセトキシスチレン、α−メチル−p−アセトキシスチレン、p−ベンジロキシスチレン、p-tert-ブトキシスチレン、p-tert-ブトキシカルボニロキシスチレン、p-tert-ブチルジメチルシロキシスチレン等が挙げられる。 The radical polymerizable compound (b-2) having a functional group that can be converted to a phenolic hydroxyl group after polymerization of the copolymer (hereinafter also referred to as “functional group-containing compound (b-2)”) is p-acetoxystyrene. , Α-methyl-p-acetoxystyrene, p-benzyloxystyrene, p-tert-butoxystyrene, p-tert-butoxycarbonyloxystyrene, p-tert-butyldimethylsiloxystyrene, and the like.
これらの官能基含有化合物(b-2)を用いた場合には、得られた共重合体は、適当な処理、例えば塩酸等を用いた加水分解を行うことにより、容易に前記官能基をフェノール性水酸基に変換することができる。 When these functional group-containing compounds (b-2) are used, the obtained copolymer can be easily converted to the functional group by phenol treatment by appropriate treatment, for example, hydrolysis using hydrochloric acid or the like. Can be converted to a functional hydroxyl group.
共重合体(I)((A)アルカリ可溶性樹脂を構成する前記化合物(a)と、(b-1)および/または(b-2)と、下記化合物(d)以外の他のラジカル重合性化合物(c)とから得られる共重合体)100重量%中に占めるフェノール性水酸基化合物(b-1)または官能基含有化合物(b-2)に由来するフェノール性水酸基を有する構成単位(以下、「構成単位(b)」ともいう。)は、通常1〜50重量%であり、好ましくは10〜40重量%、特に好ましくは20〜40重量%である。構成単位(b)の含有量が少なすぎると、ガラスエッチング用放射線硬化性樹脂組成物の解像度およびエッチング後の剥離性が低下し、逆に構成単位(b)の含有量が多すぎると、得られる共重合体の分子量が十分に上がらず、膜厚20μm以上の塗膜形成が困難になり、かつ解像性、フッ酸耐性が低下することがある。 Copolymer (I) ((A) The above-mentioned compound (a) constituting the alkali-soluble resin, (b-1) and / or (b-2), and other radical polymerizable other than the following compound (d) A copolymer obtained from the compound (c)) a structural unit having a phenolic hydroxyl group derived from the phenolic hydroxyl compound (b-1) or the functional group-containing compound (b-2) in 100% by weight (hereinafter, The “structural unit (b)” is usually 1 to 50% by weight, preferably 10 to 40% by weight, particularly preferably 20 to 40% by weight. When the content of the structural unit (b) is too small, the resolution of the radiation curable resin composition for glass etching and the peelability after etching are deteriorated. Conversely, when the content of the structural unit (b) is too large, The molecular weight of the resulting copolymer is not sufficiently increased, and it becomes difficult to form a coating film having a film thickness of 20 μm or more, and resolution and hydrofluoric acid resistance may be lowered.
他のラジカル重合性化合物(c)
他のラジカル重合性化合物(c)は、上記カルボキシル基化合物(a)、フェノール性水酸基化合物(b-1)、官能基含有化合物(b-2)および下記エポキシ基を有するラジカル重合性化合物(d)以外のラジカル重合性化合物であり、このような他のラジカル重合性化合物(c)としては、(メタ)アクリル酸アリールエステル類、ジカルボン酸ジエステル類、ニトリル基含有重合性化合物、アミド結合含有重合性化合物、ビニル類、アリル類、塩素含有重合性化合物、共役ジオレフィン等を挙げることができる。具体的には、マレイン酸ジエチル、フマル酸ジエチル、イタコン酸ジエチルなどのジカルボン酸ジエステル;フェニル(メタ)アクリレート、ベンジル(メタ)アクリレートなどの(メタ)アクリル酸アリールエステル;n−ブチルアクリレートなどの(メタ)アクリル酸のアルキルエステル;スチレン、α−メチルスチレン、m−メチルスチレン、p−メチルスチレン、ビニルトルエン、p−メトキシスチレン、p−ヒドロキシスチレン、m−ヒドロキシスチレン、o−ヒドロキシスチレン、α−メチル−p−ヒドロキシスチレン、α−メチル−m−ヒドロキシスチレン、α−メチル−o−ヒドロキシスチレン等の芳香族ビニル類;2−アリルフェノール、4−アリルフェノール、2−アリル−6−メチルフェノール、2−アリル−6−メトキシフェノール、4−アリル−2−メトキシフェノール、4−アリル−2,6−ジメトキシフェノール、4−アリルオキシ−2−ヒドロキシベンゾフェノン等の芳
香族アリル類;アクリロニトリル、メタクリロニトリルなどのニトリル基含有重合性化合物;アクリルアミド、メタクリルアミドなどのアミド結合含有重合性化合物;酢酸ビニルなどの脂肪酸ビニル類;塩化ビニル、塩化ビニリデンなどの塩素含有重合性化合物;1,
3−ブタジエン、イソプレン、1,4−ジメチルブタジエン等の共役ジオレフィン類のほ
か、イソボルニルアクリレート、トリシクロ[5.2.1.02.6]デカン-8(又は9)-イル-アク
リレートなどの多環式炭化水素化合物の(メタ)アクリル酸エステル類等を用いることができる。これらの化合物は単独でもしくは2種類以上組み合わせて用いることができる。
Other radical polymerizable compounds (c)
The other radically polymerizable compound (c) includes the above-mentioned carboxyl group compound (a), phenolic hydroxyl group compound (b-1), functional group-containing compound (b-2), and radically polymerizable compound having the following epoxy group (d ) Other radical polymerizable compounds (c), such as (meth) acrylic acid aryl esters, dicarboxylic acid diesters, nitrile group-containing polymerizable compounds, amide bond-containing polymerizations. Compounds, vinyls, allyls, chlorine-containing polymerizable compounds, conjugated diolefins and the like. Specifically, dicarboxylic acid diesters such as diethyl maleate, diethyl fumarate and diethyl itaconate; (meth) acrylic acid aryl esters such as phenyl (meth) acrylate and benzyl (meth) acrylate; and n-butyl acrylate ( Alkyl ester of (meth) acrylic acid; styrene, α-methylstyrene, m-methylstyrene, p-methylstyrene, vinyltoluene, p-methoxystyrene, p-hydroxystyrene, m-hydroxystyrene, o-hydroxystyrene, α- Aromatic vinyls such as methyl-p-hydroxystyrene, α-methyl-m-hydroxystyrene, α-methyl-o-hydroxystyrene; 2-allylphenol, 4-allylphenol, 2-allyl-6-methylphenol, 2-allyl-6-meth Aromatic allyls such as siphenol, 4-allyl-2-methoxyphenol, 4-allyl-2,6-dimethoxyphenol, 4-allyloxy-2-hydroxybenzophenone; nitrile group-containing polymerizability such as acrylonitrile and methacrylonitrile Compound; Amide bond-containing polymerizable compounds such as acrylamide and methacrylamide; Fatty acid vinyls such as vinyl acetate; Chlorine-containing polymerizable compounds such as vinyl chloride and vinylidene chloride;
In addition to conjugated diolefins such as 3-butadiene, isoprene and 1,4-dimethylbutadiene, polycyclic carbonization such as isobornyl acrylate and tricyclo [5.2.1.0 2.6 ] decan-8 (or 9) -yl-acrylate (Meth) acrylic acid esters of hydrogen compounds can be used. These compounds can be used alone or in combination of two or more.
共重合体(I)((A)アルカリ可溶性樹脂を構成する前記化合物(a)と、(b-1)および/または(b-2)と、下記化合物(d)以外の他のラジカル重合性化合物(c)とから得られる共重合体)100重量%中に占める他のラジカル重合性化合物(c)に由来する構成単位は、通常10〜80重量%、好ましくは40〜70重量%である。ラジカル重合性化合物(c)を共重合することにより、共重合体(I)の機械的特性を適度にコントロールすることができ、アルカリ水溶液に対する溶解性を調整することもできる。 Copolymer (I) ((A) The above-mentioned compound (a) constituting the alkali-soluble resin, (b-1) and / or (b-2), and other radical polymerizable other than the following compound (d) (Copolymer obtained from compound (c)) The constituent unit derived from other radical polymerizable compound (c) in 100% by weight is usually 10 to 80% by weight, preferably 40 to 70% by weight. . By copolymerizing the radically polymerizable compound (c), the mechanical properties of the copolymer (I) can be appropriately controlled, and the solubility in an aqueous alkali solution can also be adjusted.
溶媒
共重合体(I)を製造する際に用いられる重合溶媒としては、例えばメタノール、エタノール、エチレングリコール、ジエチレングリコール、プロピレングリコールなどのアルコール類;テトラヒドロフラン、ジオキサンなどの環状エーテル類;エチレングリコールモノメチルエーテル、エチレングリコールモノエチルエーテル、エチレングリコールジメチルエーテル、エチレングリコールジエチルエーテル、ジエチレングリコールモノメチルエーテル、ジエチレングリコールモノエチルエーテル、ジエチレングリコールジメチルエーテル、ジエチレングリコールジエチルエーテル、ジエチレングリコールエチルメチルエーテル、プロピレングリコールモノメチルエーテル、プロピレングリコールモノエチルエーテルなどの多価アルコールのアルキルエーテル類;エチレングリコールエチルエーテルアセテート、ジエチレングリコールエチルエーテルアセテート、プロピレングリコールエチルエーテルアセテート、プロピレングリコールモノメチルエーテルアセテートなどの多価アルコールのアルキルエーテルアセテート類;トルエン、キシレンなどの芳香族炭化水素類;アセトン、メチルエチルケトン、メチルイソブチルケトン、シクロヘキサノン、4−ヒドロキシ−4−メチル−2−ペンタノン、ジアセトンアルコールなどのケトン類;酢酸エチル、酢酸ブチル、2−ヒドロキシプロピオン酸エチル、2−ヒドロキシ−2−メチルプロピオン酸エチル、2−ヒドロキシ−2−メチルプロピオン酸エチル、エトキシ酢酸エチル、ヒドロキシ酢酸エチル、2−ヒドロキシ−3−メチルブタン酸メチル、3−メトキシプロピオン酸メチル、3−メトキシプロピオン酸エチル、3−エトキシプロピオン酸エチル、3−エトキシプロピオン酸メチル、酢酸エチル、酢酸ブチルなどのエステル類が挙げられる。これらのうち、環状エーテル類、多価アルコールのアルキルエーテル類、多価アルコールのアルキルエーテルアセテート類、ケトン類、エステル類などが好ましい。
Examples of the polymerization solvent used in producing the solvent copolymer (I) include alcohols such as methanol, ethanol, ethylene glycol, diethylene glycol, and propylene glycol; cyclic ethers such as tetrahydrofuran and dioxane; ethylene glycol monomethyl ether, Multivalents such as ethylene glycol monoethyl ether, ethylene glycol dimethyl ether, ethylene glycol diethyl ether, diethylene glycol monomethyl ether, diethylene glycol monoethyl ether, diethylene glycol dimethyl ether, diethylene glycol diethyl ether, diethylene glycol ethyl methyl ether, propylene glycol monomethyl ether, propylene glycol monoethyl ether Alcoa Alkyl ethers of ethylene glycol ethyl ether acetate, diethylene glycol ethyl ether acetate, propylene glycol ethyl ether acetate, propylene glycol monomethyl ether acetate and other polyhydric alcohol alkyl ether acetates; toluene, xylene and other aromatic hydrocarbons; acetone , Ketones such as methyl ethyl ketone, methyl isobutyl ketone, cyclohexanone, 4-hydroxy-4-methyl-2-pentanone, diacetone alcohol; ethyl acetate, butyl acetate, ethyl 2-hydroxypropionate, 2-hydroxy-2-methylpropion Ethyl acetate, ethyl 2-hydroxy-2-methylpropionate, ethyl ethoxyacetate, ethyl hydroxyacetate, 2-hydroxy-3- Methyl Chirubutan acid, methyl 3-methoxypropionate, 3-methoxypropionate, ethyl 3-ethoxy ethyl propionate, methyl 3-ethoxypropionate, ethyl acetate, esters such as butyl acetate. Of these, cyclic ethers, alkyl ethers of polyhydric alcohols, alkyl ether acetates of polyhydric alcohols, ketones, and esters are preferable.
触媒
共重合体(I)を製造する際に用いられる重合触媒としては、通常のラジカル重合開始剤が使用でき、例えば2,2'−アゾビスイソブチロニトリル、2,2'−アゾビス−(2,
4−ジメチルバレロニトリル)、2,2'−アゾビス−(4−メトキシ−2−ジメチルバレロニトリル)などのアゾ化合物;ベンゾイルペルオキシド、ラウロイルペルオキシド、tert−ブチルペルオキシピバレート、1,1'−ビス−(tert−ブチルペルオキシ)シクロヘキサンなどの有機過酸化物および過酸化水素などを挙げることができる。過酸化物をラジカル重合開始剤に使用する場合、還元剤を組み合わせてレドックス型の開始剤としてもよい。
As a polymerization catalyst used when producing the catalyst copolymer (I), a normal radical polymerization initiator can be used. For example, 2,2′-azobisisobutyronitrile, 2,2′-azobis- ( 2,
Azo compounds such as 4-dimethylvaleronitrile), 2,2′-azobis- (4-methoxy-2-dimethylvaleronitrile); benzoyl peroxide, lauroyl peroxide, tert-butylperoxypivalate, 1,1′-bis- Mention may be made of organic peroxides such as (tert-butylperoxy) cyclohexane and hydrogen peroxide. When a peroxide is used as a radical polymerization initiator, a redox initiator may be combined with a reducing agent.
上記方法で得られる共重合体(I)の重量平均分子量(Mw)は、ゲルパーミエーションクロマトグラフィー法ポリスチレン換算で通常1,000〜100,000であり、好ましくは5,000〜50,000、より好ましくは10,000〜30,000である。 The weight average molecular weight (Mw) of the copolymer (I) obtained by the above method is usually 1,000 to 100,000, preferably 5,000 to 50,000, in terms of polystyrene by gel permeation chromatography. More preferably, it is 10,000 to 30,000.
エポキシ基を有するラジカル重合性化合物(d)
エポキシ基を有するラジカル重合性化合物(d)(以下、「エポキシ基化合物(d)」ともいう。)としては、例えばグリシジル(メタ)アクリレート、グリシジルα−エチル(メタ)アクリレート、グリシジルα−n−プロピル(メタ)アクリレート、グリシジルα−n−ブチル(メタ)アクリレート、3,4−エポキシブチル(メタ)アクリレート、6,7−エポキシヘプチル(メタ)アクリレートおよびシクロヘキセンオキシド(メタ)アクリレー
ト等を挙げることができる。これらの中、グリシジル(メタ)アクリレート、グリシジルα−エチル(メタ)アクリレートが好ましい。
Radical polymerizable compound having epoxy group (d)
Examples of the radical polymerizable compound (d) having an epoxy group (hereinafter also referred to as “epoxy group compound (d)”) include glycidyl (meth) acrylate, glycidyl α-ethyl (meth) acrylate, and glycidyl α-n-. Examples include propyl (meth) acrylate, glycidyl α-n-butyl (meth) acrylate, 3,4-epoxybutyl (meth) acrylate, 6,7-epoxyheptyl (meth) acrylate, and cyclohexene oxide (meth) acrylate. it can. Among these, glycidyl (meth) acrylate and glycidyl α-ethyl (meth) acrylate are preferable.
アルカリ可溶性樹脂(A)の調製
本発明で用いられるアルカリ可溶性樹脂(A)は、上記共重合体(I)のカルボン酸と、上記エポキシ基化合物(d)とを、例えば、臭化テトラブチルアンモニウムなどのアンモニア系触媒を用いて反応させることで得られる。共重合体(I)と、エポキシ基化合物(d)とは、得られたアルカリ可溶性樹脂(A)100重量部に対し、エポキシ基化合物(d)の反応量が、通常0.1〜20重量部、好ましくは1〜15重量部となるような割合で用いられる。
Preparation of Alkali-Soluble Resin (A) The alkali-soluble resin (A) used in the present invention comprises the carboxylic acid of the copolymer (I) and the epoxy group compound (d), for example, tetrabutylammonium bromide. It can be obtained by reacting with an ammonia-based catalyst such as The copolymer (I) and the epoxy group compound (d) are usually 0.1 to 20 weights of the reaction amount of the epoxy group compound (d) with respect to 100 parts by weight of the obtained alkali-soluble resin (A). Parts, preferably 1 to 15 parts by weight.
エポキシ基化合物(d)の反応量が20重量部以上であると微細な解像性が乏しくかつ、エッチング後の硬化物の剥離が困難になることがある。また、0.1重量部以下であると微細パターンの硬化性が不十分となり、良好なパターン形状が得られないことがある。共重合体(I)のカルボン酸と、エポキシ基化合物(d)との反応に用いられる反応溶媒は、共重合体(I)の重合に用いたものと同じものを用いることができる。したがって、共重合体(I)の重合反応終了後、所定温度まで冷却した後、反応系にエポキシ基を有するラジカル重合性化合物(d)および触媒を添加して、共重合体(I)のカルボン酸とエポキシ基の反応を重合反応に引き続いて行うことができる。 When the reaction amount of the epoxy group compound (d) is 20 parts by weight or more, fine resolution is poor and it may be difficult to peel off the cured product after etching. On the other hand, if it is 0.1 parts by weight or less, the curability of the fine pattern becomes insufficient, and a good pattern shape may not be obtained. The reaction solvent used for the reaction of the carboxylic acid of the copolymer (I) and the epoxy group compound (d) may be the same as that used for the polymerization of the copolymer (I). Therefore, after completion of the polymerization reaction of the copolymer (I), after cooling to a predetermined temperature, the radical polymerizable compound (d) having an epoxy group and a catalyst are added to the reaction system, so that the carboxyl of the copolymer (I) is added. The reaction between the acid and the epoxy group can be carried out following the polymerization reaction.
[(B)少なくとも1個のエチレン性不飽和二重結合を有する化合物]
本発明で用いられる少なくとも1個のエチレン性不飽和二重結合を有する化合物(以下、「エチレン性不飽和化合物(B)」ともいう。)は、分子中にエチレン性不飽和基を少なくとも1個有する常温で液体または固体の化合物であり、一般にはエチレン性不飽和基として(メタ)アクリロイル基を持つ(メタ)アクリレート化合物、もしくはビニル基を持つ化合物が好ましく用いられる。
[(B) Compound having at least one ethylenically unsaturated double bond]
The compound having at least one ethylenically unsaturated double bond used in the present invention (hereinafter also referred to as “ethylenically unsaturated compound (B)”) has at least one ethylenically unsaturated group in the molecule. In general, a (meth) acrylate compound having a (meth) acryloyl group as an ethylenically unsaturated group or a compound having a vinyl group is preferably used.
(メタ)アクリレート化合物としては単官能性化合物と多官能性化合物に分類されるが、いずれの化合物も用いることができる。このようなエチレン性不飽和化合物(B)のうち単官能性化合物としては、2−ヒドロキシエチル(メタ)アクリレート、2−ヒドロキシプロピル(メタ)アクリレート、2−ヒドロキシブチル(メタ)アクリレート、メチル(メタ)アクリレート、エチル(メタ)アクリレート、プロピル(メタ)アクリレート、イソプロピル(メタ)アクリレート、ブチル(メタ)アクリレート、アミル(メタ)アクリレート、イソブチル(メタ)アクリレート、tert−ブチル(メタ)アクリレート、ペンチル(メタ)アクリレート、イソアミル(メタ)アクリレート、ヘキシル(メタ)アクリレート、ヘプチル(メタ)アクリレート、オクチル(メタ)アクリレート、イソオクチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレート、ノニル(メタ)アクリレート、デシル(メタ)アクリレート、イソデシル(メタ)アクリレート、ウンデシル(メタ)アクリレート、ドデシルアミル(メタ)アクリレート、ラウリル(メタ)アクリレート、オクタデシル(メタ)アクリレート、ステアリル(メタ)アクリレート、テトラヒドロフルフリル(メタ)アクリレート、ブトキシエチル(メタ)アクリレート、エトキシジエチレングリコール(メタ)アクリレート、ベンジル(メタ)アクリレート、シクロヘキシル(メタ)アクリレート、フェノキシエチル(メタ)アクリレート、ポリエチレングリコールモノ(メタ)アクリレート、ポリプロピレングリコールモノ(メタ)アクリレート、メトキシエチレングリコール(メタ)アクリレート、エトキシエチル(メタ)アクリレート、メトキシポリエチレングリコール(メタ)アクリレート、フェノキシポリエチレングリコール(メタ)アクリレート、フェノキシポリプロピレングリコール(メタ)アクリレート、エトキシエチル(メタ)アクリレート、メトキシポリプロピレングリコール(メタ)アクリレート、ジシクロペンタジエニル(メタ)アクリレート、ジシクロペンタニル(メタ)アクリレート、ジシクロペンテニル(メタ)アクリレート、トリシクロデカ
ニル(メタ)アクリレート、イソボルニル(メタ)アクリレート、ボルニル(メタ)アクリレート、ジアセトン(メタ)アクリルアミド、イソブトキシメチル(メタ)アクリルアミド、N−ビニルピロリドン、N−ビニルカプロラクタム、N,N−ジメチル(メタ)ア
クリルアミド、tert−オクチル(メタ)アクリルアミド、ジメチルアミノエチル(メタ)アクリレート、ジエチルアミノエチル(メタ)アクリレート、7−アミノ−3,7−ジメ
チルオクチル(メタ)アクリレート、マレイン酸ジメチル、マレイン酸ジエチル、フマル酸ジメチル、フマル酸ジエチル、2−ヒドロキシエチルメタクリレート、エチレングリコールモノメチルエーテル(メタ)アクリレート、エチレングリコールモノエチルエーテル(メタ)アクリレート、グリセロール(メタ)アクリレート、アクリル酸アミド、メタクリル酸アミド、(メタ)アクリロニトリル、メチル(メタ)アクリレート、エチル(メタ)アクリレート、イソブチル(メタ)アクリレート、2−エチルヘキシル(メタ)アクリレートなどが挙げられる。
The (meth) acrylate compound is classified into a monofunctional compound and a polyfunctional compound, and any compound can be used. Among such ethylenically unsaturated compounds (B), monofunctional compounds include 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, 2-hydroxybutyl (meth) acrylate, methyl (meta ) Acrylate, ethyl (meth) acrylate, propyl (meth) acrylate, isopropyl (meth) acrylate, butyl (meth) acrylate, amyl (meth) acrylate, isobutyl (meth) acrylate, tert-butyl (meth) acrylate, pentyl (meth) ) Acrylate, isoamyl (meth) acrylate, hexyl (meth) acrylate, heptyl (meth) acrylate, octyl (meth) acrylate, isooctyl (meth) acrylate, 2-ethylhexyl (meth) acrylate, noni (Meth) acrylate, decyl (meth) acrylate, isodecyl (meth) acrylate, undecyl (meth) acrylate, dodecylamyl (meth) acrylate, lauryl (meth) acrylate, octadecyl (meth) acrylate, stearyl (meth) acrylate, tetrahydro Furfuryl (meth) acrylate, butoxyethyl (meth) acrylate, ethoxydiethylene glycol (meth) acrylate, benzyl (meth) acrylate, cyclohexyl (meth) acrylate, phenoxyethyl (meth) acrylate, polyethylene glycol mono (meth) acrylate, polypropylene glycol Mono (meth) acrylate, methoxyethylene glycol (meth) acrylate, ethoxyethyl (meth) acrylate, Xypolyethylene glycol (meth) acrylate, phenoxypolyethylene glycol (meth) acrylate, phenoxypolypropylene glycol (meth) acrylate, ethoxyethyl (meth) acrylate, methoxypolypropylene glycol (meth) acrylate, dicyclopentadienyl (meth) acrylate, di Cyclopentanyl (meth) acrylate, dicyclopentenyl (meth) acrylate, tricyclodecanyl (meth) acrylate, isobornyl (meth) acrylate, bornyl (meth) acrylate, diacetone (meth) acrylamide, isobutoxymethyl (meth) acrylamide , N-vinylpyrrolidone, N-vinylcaprolactam, N, N-dimethyl (meth) acrylamide, tert-octyl (meth) acryl Luamide, dimethylaminoethyl (meth) acrylate, diethylaminoethyl (meth) acrylate, 7-amino-3,7-dimethyloctyl (meth) acrylate, dimethyl maleate, diethyl maleate, dimethyl fumarate, diethyl fumarate, 2- Hydroxyethyl methacrylate, ethylene glycol monomethyl ether (meth) acrylate, ethylene glycol monoethyl ether (meth) acrylate, glycerol (meth) acrylate, acrylic amide, methacrylic acid amide, (meth) acrylonitrile, methyl (meth) acrylate, ethyl ( Examples include meth) acrylate, isobutyl (meth) acrylate, and 2-ethylhexyl (meth) acrylate.
また、多官能性化合物としては、例えばトリメチロールプロパントリ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、エチレングリコールジ(メタ)アクリレート、テトラエチレングリコールジ(メタ)アクリレート、ポリエチレングリコールジ(メタ)アクリレート、1,4−ブタンジオールジ(メタ)アクリレート、ブチレ
ングリコールジ(メタ)アクリレート、プロピレングリコールジ(メタ)アクリレート、トリメチロールプロパンジ(メタ)アクリレート、1,6−ヘキサンジオールジ(メタ)
アクリレート、ネオペンチルグリコールジ(メタ)アクリレート、トリメチロールプロパントリ(メタ)アクリレート、トリス(2−ヒドロキシエチル)イソシアヌレートトリ(メタ)アクリレート、トリス(2−ヒドロキシエチル)イソシアヌレートジ(メタ)アクリレート、トリシクロデカンジメタノールジ(メタ)アクリレート、ビスフェノールAのジグリシジルエーテルに(メタ)アクリル酸を付加させたエポキシ(メタ)アクリレート、ビスフェノールAジ(メタ)アクリロイルオキシエチルエーテル、ビスフェノールAジ(メタ)アクリロイルオキシエチルオキシエチルエーテル、ビスフェノールAジ(メタ)アクリロイルオキシロキシメチルエチルエーテル、テトラメチロールプロパンテトラ(メタ)アクリレート、ペンタエリスリトールトリ(メタ)アクリレート、ペンタエリスリトールテトラ(メタ)アクリレート、ジペンタエリスリトールペンタ(メタ)アクリレート、ジペンタエリスリトールヘキサ(メタ)アクリレートなどが挙げられる。
Examples of the polyfunctional compound include trimethylolpropane tri (meth) acrylate, pentaerythritol tri (meth) acrylate, ethylene glycol di (meth) acrylate, tetraethylene glycol di (meth) acrylate, and polyethylene glycol di (meth). Acrylate, 1,4-butanediol di (meth) acrylate, butylene glycol di (meth) acrylate, propylene glycol di (meth) acrylate, trimethylolpropane di (meth) acrylate, 1,6-hexanediol di (meth)
Acrylate, neopentyl glycol di (meth) acrylate, trimethylolpropane tri (meth) acrylate, tris (2-hydroxyethyl) isocyanurate tri (meth) acrylate, tris (2-hydroxyethyl) isocyanurate di (meth) acrylate, Tricyclodecane dimethanol di (meth) acrylate, epoxy (meth) acrylate obtained by adding (meth) acrylic acid to diglycidyl ether of bisphenol A, bisphenol A di (meth) acryloyloxyethyl ether, bisphenol A di (meth) Acryloyloxyethyloxyethyl ether, bisphenol A di (meth) acryloyloxyloxymethyl ethyl ether, tetramethylolpropane tetra (meth) acrylate, pentae Suritorutori (meth) acrylate, pentaerythritol tetra (meth) acrylate, dipentaerythritol penta (meth) acrylate, dipentaerythritol hexa (meth) acrylate.
これらエチレン性不飽和化合物(B)は、市販されているものをそのまま用いることもできる。市販されているエチレン性不飽和化合物(B)の具体例としては、アロニックスM−210、同M−309、同M−310、同M−400、同M−7100、同M−8030、同M−8060、同M−8100、同M−9050、同M−240、同M−245、同M−6100、同M−6200、同M−6250、同M−6300、同M−6400、同M−6500(以上、東亞合成(株)製)、KAYARAD R−551、同R−7
12、同TMPTA、同HDDA、同TPGDA、同PEG400DA、同MANDA、同HX−220、同HX−620、同R−604、同DPCA−20、DPCA−30、同DPCA−60、同DPCA−120(以上、日本化薬(株)製)、ビスコート#295、同300、同260、同312、同335HP、同360、同GPT、同3PA、同400(以上、大阪有機化学工業(株)製)等の商品名で市販されているものを挙げることができる。
As these ethylenically unsaturated compounds (B), commercially available ones can be used as they are. Specific examples of commercially available ethylenically unsaturated compounds (B) include Aronix M-210, M-309, M-310, M-400, M-7100, M-8030, M -8060, M-8100, M-9050, M-240, M-245, M-6100, M-6200, M-6250, M-6300, M-6400, M -6500 (above, manufactured by Toagosei Co., Ltd.), KAYARAD R-551, R-7
12, TMPTA, HDDA, TPGDA, PEG400DA, MANDA, HX-220, HX-620, R-604, DPCA-20, DPCA-30, DPCA-60, DPCA-120 (Nippon Kayaku Co., Ltd.), Biscote # 295, 300, 260, 312, 335HP, 360, GPT, 3PA, 400 (above, Osaka Organic Chemical Co., Ltd.) ) And other commercial names.
これらエチレン性不飽和化合物(B)は、単独でまたは2種以上を併用してもよく、アルカリ可溶性樹脂(A)100重量部に対して、好ましくは10〜250重量部、より好ましくは10〜150重量部、特に好ましくは10〜100重量部である。10重量部未満であると、露光時の感度が低下しやすく、250重量部を越えるとアルカリ可溶性樹脂(A)との相溶性が悪くなり、保存安定性が低下したり、20μm以上の厚膜を形成することが困難になることがある。 These ethylenically unsaturated compounds (B) may be used alone or in combination of two or more, and are preferably 10 to 250 parts by weight, more preferably 10 to 100 parts by weight with respect to 100 parts by weight of the alkali-soluble resin (A). 150 parts by weight, particularly preferably 10 to 100 parts by weight. When the amount is less than 10 parts by weight, the sensitivity at the time of exposure tends to decrease. When the amount exceeds 250 parts by weight, the compatibility with the alkali-soluble resin (A) deteriorates, the storage stability decreases, and a thick film of 20 μm or more. It may be difficult to form.
[(C)感放射線性ラジカル重合開始剤]
本発明で用いられる感放射線性ラジカル重合開始剤(C)としては、例えばベンジル、ジアセチルなどのα−ジケトン類;ベンゾインなどのアシロイン類;ベンゾインメチルエーテル、ベンゾインエチルエーテル、ベンゾインイソプロピルエーテルなどのアシロインエーテル類;チオキサントン、2,4−ジエチルチオキサントン、チオキサントン−4−
スルホン酸、ベンゾフェノン、4,4'−ビス(ジメチルアミノ)ベンゾフェノン、4,4'−ビス(ジエチルアミノ)ベンゾフェノンなどのベンゾフェノン類;アセトフェノン、p−ジメチルアミノアセトフェノン、α,α−ジメトキシ−α−アセトキシベンゾフェノン
、α,α−ジメトキシ−α−フェニルアセトフェノン、p−メトキシアセトフェノン、1
−[2−メチル−4−メチルチオフェニル]−2−モルフォリノ−1−プロパノン、α,
α−ジメトキシ−α−モルホリノ−メチルチオフェニルアセトフェノン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタン−1−オンなどのアセトフェノン類;アントラキノン、1,4−ナフトキノンなどのキノン類;フェナシルクロ
ライド、トリブロモメチルフェニルスルホン、トリス(トリクロロメチル)−s−トリアジンなどのハロゲン化合物;[1,2'−ビスイミダゾール]−3,3',4,4'−テトラフ
ェニル、[1,2'−ビスイミダゾール]−1,2'−ジクロロフェニル−3,3',4,4'−
テトラフェニルなどのビスイミダゾール類、ジ−tert−ブチルパ−オキサイドなどの過酸化物;2,4,6−トリメチルベンゾイルジフェニルフォスフィンオキサイドなどのアシルフォスフィンオキサイド類などが挙げられる。
[(C) Radiation sensitive radical polymerization initiator]
Examples of the radiation sensitive radical polymerization initiator (C) used in the present invention include α-diketones such as benzyl and diacetyl; acyloins such as benzoin; acyloins such as benzoin methyl ether, benzoin ethyl ether and benzoin isopropyl ether. Ethers; thioxanthone, 2,4-diethylthioxanthone, thioxanthone-4-
Benzophenones such as sulfonic acid, benzophenone, 4,4′-bis (dimethylamino) benzophenone, 4,4′-bis (diethylamino) benzophenone; acetophenone, p-dimethylaminoacetophenone, α, α-dimethoxy-α-acetoxybenzophenone , Α, α-dimethoxy-α-phenylacetophenone, p-methoxyacetophenone, 1
-[2-methyl-4-methylthiophenyl] -2-morpholino-1-propanone, α,
acetophenones such as α-dimethoxy-α-morpholino-methylthiophenylacetophenone and 2-benzyl-2-dimethylamino-1- (4-morpholinophenyl) -butan-1-one; anthraquinone, 1,4-naphthoquinone and the like Quinones; halogen compounds such as phenacyl chloride, tribromomethylphenyl sulfone, tris (trichloromethyl) -s-triazine; [1,2′-bisimidazole] -3,3 ′, 4,4′-tetraphenyl, [1,2′-bisimidazole] -1,2′-dichlorophenyl-3,3 ′, 4,4′-
Bisimidazoles such as tetraphenyl, peroxides such as di-tert-butyl peroxide; acylphosphine oxides such as 2,4,6-trimethylbenzoyldiphenylphosphine oxide, and the like.
市販品としては、イルガキュア184、651、500、907、369、CG24−61(以上、チバ・スペシャルティ・ケミカルズ(株)製)、ルシリンLR8728、ルシリンTPO(以上、BASF(株)製)、ダロキュア1116、1173(以上、チバ・スペシャルティ・ケミカルズ(株)製)、ユベクリルP36(UCB(株)製)などの商品名で市販されているものを挙げることができる。 Commercially available products include Irgacure 184, 651, 500, 907, 369, CG24-61 (above, manufactured by Ciba Specialty Chemicals Co., Ltd.), Lucirin LR8728, Lucirin TPO (above, manufactured by BASF Corp.), Darocur 1116 1173 (manufactured by Ciba Specialty Chemicals Co., Ltd.) and Ubekrill P36 (manufactured by UCB Co., Ltd.).
また、必要に応じてメルカプトベンゾチオアゾール、メルカプトベンゾオキサゾールのような水素供与性を有する化合物を上記光ラジカル重合開始剤と併用することもできる。
上述した感放射線性ラジカル重合開始剤(C)の中で好ましい化合物としては、1−[2−メチル−4−メチルチオフェニル]−2−モルフォリノ−1−プロパノン、2−ベンジル−2−ジメチルアミノ−1−(4−モルフォリノフェニル)−ブタン−1−オン、α,α−ジメトキシ−α−フェニルアセトフェノンなどのアセトフェノン類、フェナシルク
ロライド、トリブロモメチルフェニルスルホン、2,4,6−トリメチルベンゾイルジフェニルフォスフィンオキサイド、1,2'−ビスイミダゾール類と4,4'−ジエチルアミノベンゾフェノンとメルカプトベンゾチアゾールとの併用、ルシリンTPO(商品名)、イルガキュア369(商品名)、イルガキュア651(商品名)などを挙げることができる。
Further, if necessary, a compound having a hydrogen donating property such as mercaptobenzothioazole or mercaptobenzoxazole may be used in combination with the photo radical polymerization initiator.
Among the above-mentioned radiation-sensitive radical polymerization initiators (C), preferred compounds are 1- [2-methyl-4-methylthiophenyl] -2-morpholino-1-propanone, 2-benzyl-2-dimethylamino- Acetophenones such as 1- (4-morpholinophenyl) -butan-1-one, α, α-dimethoxy-α-phenylacetophenone, phenacyl chloride, tribromomethylphenylsulfone, 2,4,6-trimethylbenzoyldiphenyl Use of phosphine oxide, 1,2′-bisimidazoles, 4,4′-diethylaminobenzophenone and mercaptobenzothiazole, Lucillin TPO (trade name), Irgacure 369 (trade name), Irgacure 651 (trade name), etc. Can be mentioned.
これらの感放射線性ラジカル重合開始剤(C)は、単独でまたは2種以上組み合わせて使用することができる。その使用量は、アルカリ可溶性樹脂(A)100重量部に対して好ましくは0.1〜50重量部、より好ましくは1〜30重量部、特に好ましくは2〜30重量部である。この使用量が1重量部以下であると、酸素によるラジカルの失活の影響(感度の低下)を受けやすく、また50重量部を越えると、相溶性が悪くなったり、保存安定性が低下する傾向がある。 These radiation-sensitive radical polymerization initiators (C) can be used alone or in combination of two or more. The amount used is preferably 0.1 to 50 parts by weight, more preferably 1 to 30 parts by weight, and particularly preferably 2 to 30 parts by weight with respect to 100 parts by weight of the alkali-soluble resin (A). If the amount used is 1 part by weight or less, it is easily affected by radical deactivation (sensitivity reduction) due to oxygen, and if it exceeds 50 parts by weight, the compatibility is deteriorated and the storage stability is lowered. Tend.
また、これら感放射線性ラジカル重合開始剤(C)は、放射線増感剤を併用することも可能である。
[(D)シランカップリング剤]
本発明のレジスト樹脂組成物は、ガラス基板との密着性を向上させるために、トリアルコキシシリル基を有するシランカップリング剤(D)を含有する。ここで、トリアルコキ
シシリル基を有するシランカップリング剤(D)とは、カルボキシル基、メタクリロイル基、イソシアネート基、エポキシ基などの反応性置換基を有するシランカップリング剤を意味し、具体例としてはトリメトキシシリル安息香酸、γ−メタクリロキシプロピルトリメトキシシラン、ビニルトリアセトキシシラン、ビニルトリメトキシシラン、γ−イソシアナートプロピルトリエトキシシラン、3−グリシドキシプロピルトリメトキシシラン、β−(3,4−エポキシシクロヘキシル)エチルトリメトキシシランなどを挙げることが
できる。なかでも、γ−メタクリロキシプロピルトリメトキシシラン、β−(3,4−エ
ポキシシクロヘキシル)エチルトリメトキシシラン、3−グリシドキシプロピルトリメトキシシランが好ましい。
These radiation-sensitive radical polymerization initiators (C) can be used in combination with a radiation sensitizer.
[(D) Silane coupling agent]
The resist resin composition of the present invention contains a silane coupling agent (D) having a trialkoxysilyl group in order to improve adhesion to a glass substrate. Here, the silane coupling agent (D) having a trialkoxysilyl group means a silane coupling agent having a reactive substituent such as a carboxyl group, a methacryloyl group, an isocyanate group, and an epoxy group. Trimethoxysilylbenzoic acid, γ-methacryloxypropyltrimethoxysilane, vinyltriacetoxysilane, vinyltrimethoxysilane, γ-isocyanatopropyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, β- (3,4 -Epoxycyclohexyl) ethyltrimethoxysilane and the like. Of these, γ-methacryloxypropyltrimethoxysilane, β- (3,4-epoxycyclohexyl) ethyltrimethoxysilane, and 3-glycidoxypropyltrimethoxysilane are preferable.
これらのシランカップリング剤(D)は、単独でまたは2種以上組み合わせて使用することができる。その使用量は、アルカリ可溶性樹脂(A)100重量部に対して、好ましくは0.1〜20重量部、より好ましくは1〜10重量部、特に好ましくは1〜5重量部である。シランカップリング剤(D)が上記範囲内であると、ガラス基板との密着性が良好であり、エッチング加工の際にもサイドエッチング量を抑制することができる。 These silane coupling agents (D) can be used alone or in combination of two or more. The amount used is preferably 0.1 to 20 parts by weight, more preferably 1 to 10 parts by weight, and particularly preferably 1 to 5 parts by weight with respect to 100 parts by weight of the alkali-soluble resin (A). When the silane coupling agent (D) is within the above range, the adhesion with the glass substrate is good, and the amount of side etching can be suppressed even during etching.
[その他の成分]
本発明では、上述のアルカリ可溶性樹脂(A)、エチレン性不飽和化合物(B)、感放射線性ラジカル重合開始剤(C)およびシランカップリング剤(D)の他に、必要に応じて、溶剤、各種の添加剤などの成分を使用することができる。
[Other ingredients]
In the present invention, in addition to the above-mentioned alkali-soluble resin (A), ethylenically unsaturated compound (B), radiation-sensitive radical polymerization initiator (C) and silane coupling agent (D), a solvent can be used as necessary. Ingredients such as various additives can be used.
溶剤
有機溶剤としては、アルカリ可溶性樹脂(A)および各成分を均一に溶解させることができ、また各成分と反応しないものが用いられる。このような有機溶剤としては、アルカリ可溶性樹脂(A)を製造する際に用いられる重合溶剤と同様の溶剤を用いることができ、さらに、N−メチルホルムアミド、N,N−ジメチルホルムアミド、N−メチルホルム
アニリド、N−メチルアセトアミド、N,N−ジメチルアセトアミド、N−メチルピロリ
ドン、ジメチルスルホキシド、ベンジルエチルエーテル、ジヘキシルエーテル、アセトニルアセトン、イソホロン、カプロン酸、カプリル酸、1−オクタノール、1−ノナノール、ベンジルアルコール、酢酸ベンジル、安息香酸エチル、シュウ酸ジエチル、マレイン酸ジエチル、γ−ブチロラクトン、炭酸エチレン、炭酸プロピレン、フェニルセロソルブアセテートなどの高沸点溶媒を添加することもできる。
As the organic solvent, those which can dissolve the alkali-soluble resin (A) and each component uniformly and do not react with each component are used. As such an organic solvent, a solvent similar to the polymerization solvent used in producing the alkali-soluble resin (A) can be used, and further, N-methylformamide, N, N-dimethylformamide, N-methyl Formanilide, N-methylacetamide, N, N-dimethylacetamide, N-methylpyrrolidone, dimethyl sulfoxide, benzylethyl ether, dihexyl ether, acetonylacetone, isophorone, caproic acid, caprylic acid, 1-octanol, 1-nonanol, High-boiling solvents such as benzyl alcohol, benzyl acetate, ethyl benzoate, diethyl oxalate, diethyl maleate, γ-butyrolactone, ethylene carbonate, propylene carbonate, and phenyl cellosolve acetate can also be added.
これらの有機溶剤の中で、溶解性、各成分との反応性および塗膜形成の容易性から、エチレングリコールモノエチルエーテル、ジエチレングリコールモノメチルエーテルなどの多価アルコールのアルキルエーテル類;エチルセロソルブアセテート、プロピレングリコールモノメチルエーテルアセテートなどの多価アルコールのアルキルエーテルアセテート類;3−エトキシプロピオン酸エチル、3−メトキシプロピオン酸メチル、2−ヒドロキシプロピオン酸エチルなどのエステル類;ジアセトンアルコールなどのケトン類が好適である。 Among these organic solvents, polyhydric alcohol alkyl ethers such as ethylene glycol monoethyl ether and diethylene glycol monomethyl ether; ethyl cellosolve acetate, propylene Preferred are alkyl ether acetates of polyhydric alcohols such as glycol monomethyl ether acetate; esters such as ethyl 3-ethoxypropionate, methyl 3-methoxypropionate and ethyl 2-hydroxypropionate; ketones such as diacetone alcohol. is there.
上記溶剤の使用量は、用途、塗布方法などに応じて適宜決めることができる。
熱重合禁止剤
本発明のレジスト樹脂組成物には、熱重合禁止剤を添加することができる。このような熱重合禁止剤としては、ピロガロール、ベンゾキノン、ヒドロキノン、メチレンブルー、tert−ブチルカテコール、モノベンジルエーテル、メチルヒドロキノン、アミルキノン、アミロキシヒドロキノン、n−ブチルフェノール、フェノール、ヒドロキノンモノプロピルエーテル、4,4'−(1−メチルエチリデン)ビス(2−メチルフェノール)、4,4'−(1−メチルエチリデン)ビス(2,6−ジメチルフェノール)、4,4'−[1−〔4
−(1−(4−ヒドロキシフェニル)−1−メチルエチル)フェニル〕エチリデン]ビス
フェノール、4,4',4”−エチリデントリス(2−メチルフェノール)、4,4',4”−エチリデントリスフェノール、1,1,3−トリス(2,5−ジメチル−4−ヒドロキシフ
ェニル)−3−フェニルプロパンなどを挙げることができる。
The amount of the solvent used can be appropriately determined according to the application, coating method, and the like.
Thermal Polymerization Inhibitor A thermal polymerization inhibitor can be added to the resist resin composition of the present invention. Examples of such thermal polymerization inhibitors include pyrogallol, benzoquinone, hydroquinone, methylene blue, tert-butylcatechol, monobenzyl ether, methylhydroquinone, amylquinone, amyloxyhydroquinone, n-butylphenol, phenol, hydroquinone monopropyl ether, and 4,4. '-(1-Methylethylidene) bis (2-methylphenol), 4,4'-(1-methylethylidene) bis (2,6-dimethylphenol), 4,4 '-[1- [4
-(1- (4-hydroxyphenyl) -1-methylethyl) phenyl] ethylidene] bisphenol, 4,4 ', 4 "-ethylidenetris (2-methylphenol), 4,4', 4" -ethylidenetrisphenol Examples include 1,1,3-tris (2,5-dimethyl-4-hydroxyphenyl) -3-phenylpropane.
これら熱重合禁止剤の使用量は、アルカリ可溶性樹脂(A)100重量部に対して好ましくは5重量部以下である。
界面活性剤
本発明のレジスト樹脂組成物には、塗布性、消泡性、レベリング性などを向上させる目的で界面活性剤を配合することもできる。
The amount of these thermal polymerization inhibitors used is preferably 5 parts by weight or less with respect to 100 parts by weight of the alkali-soluble resin (A).
Surfactant A surfactant may be added to the resist resin composition of the present invention for the purpose of improving coating properties, antifoaming properties, leveling properties and the like.
界面活性剤としては、例えばBM−1000、BM−1100(以上、BMケミー社製)、メガファックF142D、同F172、同F173、同F183(以上、大日本インキ化学工業(株)製)、フロラードFC−135、同FC−170C、同FC−430、同FC−431(以上、住友スリーエム(株)製)、サーフロンS−112、同S−113、同S−131、同S−141、同S−145(以上、旭硝子(株)製)、SH−28PA、同−190、同−193、SZ−6032、SF−8428(以上、東レダウコーニングシリコーン(株)製)などの商品名で市販されているフッ素系界面活性剤を使用することができる。 As the surfactant, for example, BM-1000, BM-1100 (above, manufactured by BM Chemie), MegaFuck F142D, F172, F173, F183 (above, manufactured by Dainippon Ink & Chemicals, Inc.), Florard FC-135, FC-170C, FC-430, FC-431 (above, manufactured by Sumitomo 3M), Surflon S-112, S-113, S-131, S-141, Commercially available under trade names such as S-145 (above, manufactured by Asahi Glass Co., Ltd.), SH-28PA, i-190, i-193, SZ-6032, SF-8428 (above, made by Toray Dow Corning Silicone Co., Ltd.) Fluorosurfactant that has been used can be used.
これらの界面活性剤の配合量は、アルカリ可溶性を有する共重合体(A)100重量部に対して好ましくは5重量部以下である。
酸無水物
また、本発明の感放射線性樹脂組成物には、アルカリ現像液に対する溶解性の微調整を行うために、酢酸、プロピオン酸、n−酪酸、iso−酪酸、n−吉草酸、iso−吉草酸、安息香酸、けい皮酸などのモノカルボン酸;
乳酸、2−ヒドロキシ酪酸、3−ヒドロキシ酪酸、サリチル酸、m−ヒドロキシ安息香酸、p−ヒドロキシ安息香酸、2−ヒドロキシけい皮酸、3−ヒドロキシけい皮酸、4−ヒドロキシけい皮酸、5−ヒドロキシイソフタル酸、シリンギン酸などのヒドロキシモノカルボン酸;
シュウ酸、コハク酸、グルタル酸、アジピン酸、マレイン酸、イタコン酸、ヘキサヒドロフタル酸、フタル酸、イソフタル酸、テレフタル酸、1,2−シクロヘキサンジカルボン
酸、1,2,4−シクロヘキサントリカルボン酸、トリメリット酸、ピロメリット酸、シクロペンタンテトラカルボン酸、ブタンテトラカルボン酸、1,2,5,8−ナフタレンテト
ラカルボン酸などの多価カルボン酸;
無水イタコン酸、無水コハク酸、無水シトラコン酸、無水ドデセニルコハク酸、無水トリカルバニル酸、無水マレイン酸、無水ヘキサヒドロフタル酸、無水メチルテトラヒドロフタル酸、無水ハイミック酸、1,2,3,4−ブタンテトラカルボン酸二無水物、シクロペ
ンタンテトラカルボン酸二無水物、無水フタル酸、無水ピロメリット酸、無水トリメリット酸、無水ベンゾフェノンテトラカルボン酸、エチレングリコールビス無水トリメリテート、グリセリントリス無水トリメリテートなどの酸無水物を添加することもできる。
The amount of these surfactants to be added is preferably 5 parts by weight or less with respect to 100 parts by weight of the alkali-soluble copolymer (A).
Acid anhydrides In addition, the radiation-sensitive resin composition of the present invention contains acetic acid, propionic acid, n-butyric acid, iso-butyric acid, n-valeric acid, isoform, in order to finely adjust the solubility in an alkali developer. -Monocarboxylic acids such as valeric acid, benzoic acid, cinnamic acid;
Lactic acid, 2-hydroxybutyric acid, 3-hydroxybutyric acid, salicylic acid, m-hydroxybenzoic acid, p-hydroxybenzoic acid, 2-hydroxycinnamic acid, 3-hydroxycinnamic acid, 4-hydroxycinnamic acid, 5-hydroxy Hydroxymonocarboxylic acids such as isophthalic acid, syringic acid;
Oxalic acid, succinic acid, glutaric acid, adipic acid, maleic acid, itaconic acid, hexahydrophthalic acid, phthalic acid, isophthalic acid, terephthalic acid, 1,2-cyclohexanedicarboxylic acid, 1,2,4-cyclohexanetricarboxylic acid, Polyvalent carboxylic acids such as trimellitic acid, pyromellitic acid, cyclopentanetetracarboxylic acid, butanetetracarboxylic acid, 1,2,5,8-naphthalenetetracarboxylic acid;
Itaconic anhydride, succinic anhydride, citraconic anhydride, dodecenyl succinic anhydride, tricarbanilic anhydride, maleic anhydride, hexahydrophthalic anhydride, methyltetrahydrophthalic anhydride, hymic anhydride, 1,2,3,4-butanetetra Acid anhydrides such as carboxylic dianhydride, cyclopentanetetracarboxylic dianhydride, phthalic anhydride, pyromellitic anhydride, trimellitic anhydride, benzophenone tetracarboxylic anhydride, ethylene glycol bistrimellitic anhydride, glycerin tris anhydrous trimellitate Can also be added.
充填材、着色剤、粘度調整剤
さらに、本発明のレジスト樹脂組成物には必要に応じて充填材、着色剤、粘度調整剤などを添加することもできる。
Filler, colorant, viscosity modifier Furthermore, a filler, a colorant, a viscosity modifier, etc. can also be added to the resist resin composition of this invention as needed.
充填材としては、シリカ、アルミナ、タルク、ベントナイト、ジルコニウムシリケート、粉末ガラスなどを挙げることができる。
着色剤としては、アルミナ白、クレー、炭酸バリウム、硫酸バリウムなどの体質顔料;亜鉛華、鉛白、黄鉛、鉛丹、群青、紺青、酸化チタン、クロム酸亜鉛、ベンガラ、カーボンブラックなどの無機顔料;
ブリリアントカーミン6B、パーマネントレッド6B、パーマネントレッドR、ベンジジンイエロー、フタロシアニンブルー、フタロシアニングリーンなどの有機顔料;
マゼンタ、ローダミンなどの塩基性染料;ダイレクトスカーレット、ダイレクトオレンジなどの直接染料;
ローセリン、メタニルイエローなどの酸性染料が挙げられる。
Examples of the filler include silica, alumina, talc, bentonite, zirconium silicate, and powdered glass.
Colorants include alumina white, clay, barium carbonate, barium sulfate and other extender pigments; zinc white, lead white, yellow lead, red lead, ultramarine, bitumen, titanium oxide, zinc chromate, bengara, carbon black, etc. Pigments;
Organic pigments such as Brilliant Carmine 6B, Permanent Red 6B, Permanent Red R, Benzidine Yellow, Phthalocyanine Blue, Phthalocyanine Green;
Basic dyes such as magenta and rhodamine; direct dyes such as direct scarlet and direct orange;
Examples include acid dyes such as roserine and methanyl yellow.
粘度調整剤としては、ベントナイト、シリカゲル、アルミニウム粉末などを挙げることができる。
これら添加剤の配合量は、組成物の本質的な特性を損なわない範囲であればよく、好ましくは、得られる組成物100重量%中50重量%以下である。
Examples of the viscosity modifier include bentonite, silica gel, and aluminum powder.
The compounding amount of these additives may be in a range that does not impair the essential characteristics of the composition, and is preferably 50% by weight or less in 100% by weight of the resulting composition.
[本発明のレジスト樹脂組成物の調製]
本発明のレジスト樹脂組成物を調製するには、充填材および顔料を添加しない場合には、前記(A)、(B)、(C)および(D)の各成分と、必要に応じてその他の成分とを公知の方法で混合、攪拌するだけでよく、充填材および顔料を添加する場合にはディゾルバー、ホモジナイザー、3本ロールミルなどの分散機を用いて、これらの成分を混合、分散させればよい。また必要に応じて、さらにメッシュ、メンブレンフィルターなどを用いて各成分または得られる組成物をろ過してもよい。
[Preparation of Resist Resin Composition of the Present Invention]
In preparing the resist resin composition of the present invention, when the filler and the pigment are not added, the components (A), (B), (C) and (D), and other components as necessary. It is only necessary to mix and stir the components with known methods, and when adding fillers and pigments, these components can be mixed and dispersed using a disperser such as a dissolver, homogenizer, or three roll mill. That's fine. Moreover, you may filter each component or the composition obtained using a mesh, a membrane filter, etc. as needed.
<本発明のガラス基板の製造方法>
次に、前記ガラスエッチング用放射線硬化性樹脂組成物を用いた本発明のガラス基板の製造方法について、各工程ごとにさらに詳しく説明する。
<The manufacturing method of the glass substrate of this invention>
Next, the manufacturing method of the glass substrate of the present invention using the radiation curable resin composition for glass etching will be described in more detail for each step.
[(1)レジスト膜の形成]
上述した本発明のレジスト樹脂組成物を液状樹脂組成物として使用する場合、本発明のレジスト樹脂組成物の溶液をガラス基板上に塗布し、加熱により溶媒を除去することによって所望のレジスト膜を形成することができる。ガラス基板上への塗布方法としては、スピンコート法、スリットコート法、ロールコート法、スクリーン印刷法、アプリケーター法などが適用できる。なお、本発明のレジスト樹脂組成物の塗膜の乾燥条件は、組成物中の各成分の種類、配合割合、塗膜の厚さなどによって異なるが、通常は60〜160℃、好ましくは80〜150℃で、3〜15分間程度である。乾燥時間が短すぎると、現像時の密着状態が悪くなり、また、長すぎると熱かぶりによる解像度の低下を招くことがある。
[(1) Formation of resist film]
When the above-described resist resin composition of the present invention is used as a liquid resin composition, a desired resist film is formed by applying a solution of the resist resin composition of the present invention on a glass substrate and removing the solvent by heating. can do. As a coating method on the glass substrate, a spin coating method, a slit coating method, a roll coating method, a screen printing method, an applicator method, or the like can be applied. In addition, although the drying condition of the coating film of the resist resin composition of this invention changes with kinds of each component in a composition, a mixture ratio, the thickness of a coating film, etc., it is 60-160 degreeC normally, Preferably 80- It is about 3 to 15 minutes at 150 ° C. If the drying time is too short, the adhesion state at the time of development deteriorates, and if it is too long, the resolution may be lowered due to heat fogging.
[(2)放射線照射]
得られた塗膜に所望のパターンを有するフォトマスクを介し、例えば波長が300〜500nmの紫外線または可視光線などの放射線を照射して、露光部を硬化させることができる。ここで放射線とは、紫外線、可視光線、遠紫外線、X線、電子線などを意味し、光源として、低圧水銀灯、高圧水銀灯、超高圧水銀灯、メタルハライドランプ、アルゴンガスレーザーなどを用いることができる。放射線照射量は、組成物中の各成分の種類、配合量、塗膜の厚さなどによって異なるが、例えば高圧水銀灯使用の場合、100〜1500mJ/cm2 の範囲である。
[(2) Radiation irradiation]
The exposed portion can be cured by irradiating the obtained coating film with radiation such as ultraviolet rays or visible rays having a wavelength of 300 to 500 nm through a photomask having a desired pattern. Here, the radiation means ultraviolet rays, visible rays, far ultraviolet rays, X-rays, electron beams, and the like, and a low pressure mercury lamp, a high pressure mercury lamp, an ultrahigh pressure mercury lamp, a metal halide lamp, an argon gas laser, or the like can be used as a light source. The amount of radiation irradiation varies depending on the type of each component in the composition, the blending amount, the thickness of the coating film, etc., but is, for example, in the range of 100 to 1500 mJ / cm 2 when using a high-pressure mercury lamp.
[(3)現像方法]
放射線照射後の現像方法としては、アルカリ性水溶液を現像液として用いて、不要な非露光部を溶解、除去し、露光部のみを残存させ、所望のパターンの硬化膜を得る。現像液としては、例えば水酸化ナトリウム、水酸化カリウム、炭酸ナトリウム、ケイ酸ナトリウム、メタケイ酸ナトリウム、アンモニア水、エチルアミン、n−プロピルアミン、ジエチルアミン、ジ−n−プロピルアミン、トリエチルアミン、メチルジエチルアミン、ジメチルエタノールアミン、トリエタノールアミン、テトラメチルアンモニウムヒドロキシド、
テトラエチルアンモニウムヒドロキシド、ピロール、ピペリジン、1,8−ジアザビシク
ロ[5.4.0]−7−ウンデセン、1,5−ジアザビシクロ[4.3.0]−5−ノナンな
どのアルカリ類の水溶液を使用することができる。
[(3) Development method]
As a developing method after irradiation with radiation, an alkaline aqueous solution is used as a developing solution to dissolve and remove unnecessary non-exposed portions, leaving only exposed portions to obtain a cured film having a desired pattern. Examples of the developer include sodium hydroxide, potassium hydroxide, sodium carbonate, sodium silicate, sodium metasilicate, aqueous ammonia, ethylamine, n-propylamine, diethylamine, di-n-propylamine, triethylamine, methyldiethylamine, dimethyl. Ethanolamine, triethanolamine, tetramethylammonium hydroxide,
An aqueous solution of an alkali such as tetraethylammonium hydroxide, pyrrole, piperidine, 1,8-diazabicyclo [5.4.0] -7-undecene, 1,5-diazabicyclo [4.3.0] -5-nonane is used. can do.
また、上記アルカリ類の水溶液にメタノール、エタノールなどの水溶性有機溶媒や界面活性剤を適当量添加した水溶液を現像液として使用することもできる。現像時間は、組成物中の各成分の種類、配合割合、塗膜の厚さなどによって異なるが、通常30〜360秒間であり、また現像の方法は液盛り法、ディッピング法、パドル法、スプレー法、シャワー現像法などのいずれでもよい。現像後は、流水洗浄を30〜90秒間行い、エアーガンなどを用いて風乾させたり、ホットプレート、オーブンなど加熱下で乾燥させる。 Further, an aqueous solution obtained by adding an appropriate amount of a water-soluble organic solvent such as methanol or ethanol or a surfactant to the alkaline aqueous solution can also be used as a developer. The development time varies depending on the type of each component in the composition, the mixing ratio, the thickness of the coating film, etc., but is usually 30 to 360 seconds, and the development method is a liquid filling method, a dipping method, a paddle method, a spraying method. Any of the method and the shower developing method may be used. After the development, washing with running water is performed for 30 to 90 seconds and air-dried using an air gun or the like, or dried under heating such as a hot plate or oven.
[(4)後処理]
本発明のレジスト樹脂組成物から得られる塗膜は、前記の放射線照射のみでも、十分に硬化させることができるが、用途に応じてさらに、追加の放射線照射(以下、後露光という)や加熱によってさらに硬化させることができる。後露光としては、前記放射線照射方法と同様の方法で行うことができ、放射線照射量は特に限定されるものではないが、高圧水銀灯使用の場合100〜2000mJ/cm2 の範囲が好ましい。また、加熱する際の方法は、ホットプレート、オーブンなどの加熱装置を用いて、所定の温度、例えば60〜100℃で所定の時間、例えばホットプレート上なら5〜30分間、オーブン中では5〜60分間加熱処理をすればよい。この後処理によって、さらに良好な特性を有する所望のパターンの硬化膜を得ることができる。
[(4) Post-processing]
The coating film obtained from the resist resin composition of the present invention can be sufficiently cured only by the above-described irradiation, but depending on the application, it can be further irradiated with additional radiation (hereinafter referred to as post-exposure) or heating. It can be further cured. The post-exposure can be performed by the same method as the above-mentioned radiation irradiation method, and the radiation irradiation amount is not particularly limited, but is preferably in the range of 100 to 2000 mJ / cm 2 when using a high-pressure mercury lamp. Moreover, the method at the time of a heating uses heating apparatuses, such as a hotplate and an oven, predetermined | prescribed temperature, for example, 60-100 degreeC, for predetermined | prescribed time, for example, 5-30 minutes on a hotplate, and 5-5 in oven. What is necessary is just to heat-process for 60 minutes. By this post-treatment, a cured film having a desired pattern having even better characteristics can be obtained.
[(5)エッチング加工]
本発明のレジスト樹脂組成物をガラス基板表面に塗布してエッチングする方法には、従来公知の方法が採用され、例えばレジスト樹脂組成物を基板表面に塗布した後、フォトリソグラフィ技術によって塗膜をパターニングし、これをマスクとしてエッチング液に浸漬するウェットエッチングと、減圧下で物理的、あるいは化学的にエッチングするドライエッチング、またはこれらを組み合わせる方法が挙げられる。ウェットエッチングに用いられるエッチング液としては、例えばフッ酸単独、フッ酸とフッ化アンモニウム、フッ酸と他の酸(例えば塩酸、硫酸、リン酸など)の混酸等が上げられる。ドライエッチングにはCFガス、塩素系ガス等を用いることができる。
[(5) Etching]
As a method of applying the resist resin composition of the present invention to the glass substrate surface and etching it, a conventionally known method is employed. For example, after applying the resist resin composition to the substrate surface, the coating film is patterned by photolithography technology. In addition, wet etching that is immersed in an etching solution using this as a mask, dry etching that is physically or chemically etched under reduced pressure, or a combination of these may be used. Examples of the etchant used for wet etching include hydrofluoric acid alone, hydrofluoric acid and ammonium fluoride, mixed acid of hydrofluoric acid and other acids (for example, hydrochloric acid, sulfuric acid, phosphoric acid, and the like). For dry etching, CF gas, chlorine-based gas, or the like can be used.
通常、このエッチング加工の際、エッチングの進行に伴い、レジスト組成物とガラス基板との界面にもエッチング液が浸透して、レジストパターンのエッジ部に横方向のエッチング(サイドエッチング)が生じる。すなわち図1に示すように、パターン寸法(図1:w1)に対し、垂直方向におけるエッチングの進行(図1:d)に伴い、サイドエッチング
(図2:w2−w1)が発生する。したがって、レジスト組成物とガラス基板との密着性が悪いと、レジスト組成物とガラス基板との界面にエッチング液が浸透しやすく、サイドエッチング量が増加する。本発明のレジスト組成物は、ガラス基板との密着性が高いため、このサイドエッチング量を抑制することが可能なため、エッチング加工精度の高いガラス基板を得ることができる。
Normally, during this etching process, as the etching progresses, the etching solution penetrates into the interface between the resist composition and the glass substrate, and lateral etching (side etching) occurs at the edge portion of the resist pattern. That is, as shown in FIG. 1, side etching (FIG. 2: w 2 −w 1 ) occurs with the progress of etching in the vertical direction (FIG. 1: d) with respect to the pattern dimension (FIG. 1: w 1 ). . Therefore, when the adhesiveness between the resist composition and the glass substrate is poor, the etching solution easily penetrates into the interface between the resist composition and the glass substrate, and the side etching amount increases. Since the resist composition of the present invention has high adhesiveness with a glass substrate, the amount of side etching can be suppressed, so that a glass substrate with high etching processing accuracy can be obtained.
サイドエッチング量は具体的には、下記式(Eq-1)で表されるサイドエッチング値により評価することができる。
サイドエッチング値=|(w2−w1)/d| …(Eq-1)
式中、w1はパターン寸法、w2は横方向のエッチング幅、dはw2のエッチング方向に対
して垂直方向のエッチング幅を表し、単位はすべてμmである。すなわち、このサイドエッチング値が高い程、サイドエッチング量が多いことを示し、サイドエッチング値が2であればサイドエッチングがまったく発生せず、理想的なエッチング加工精度であることを示す。
Specifically, the side etching amount can be evaluated by a side etching value represented by the following formula (Eq-1).
Side etching value = | (w 2 −w 1 ) / d | (Eq-1)
In the formula, w 1 is a pattern dimension, w 2 is a lateral etching width, d is an etching width in a direction perpendicular to the etching direction of w 2 , and all units are μm. That is, the higher the side etching value is, the larger the side etching amount is. When the side etching value is 2, side etching does not occur at all, and the etching accuracy is ideal.
本発明のガラス基板の製造方法によれば、前記サイドエッチング値は5未満、好ましくは3未満の値である。サイドエッチング値が上記範囲内であると、サイドエッチング量を抑制したエッチング加工精度の高いガラス基板を製造することができる。 According to the method for producing a glass substrate of the present invention, the side etching value is less than 5, preferably less than 3. When the side etching value is within the above range, it is possible to produce a glass substrate having high etching processing accuracy with a reduced side etching amount.
[(6)剥離処理]
ガラス基板から本発明の硬化膜を剥離するには、30〜80℃にて攪拌中の剥離液に該基板を5〜30分間浸漬すればよい。ここで使用される剥離液としては、例えば、水酸化ナトリウム、水酸化カリウム等の無機アルカリ成分や第3級アミン、第4級アンモニウム塩等の有機アルカリ成分を、水、ジメチルスルホキシド、N−メチルピロリドン単独、あるいはそれらの混合溶液に溶かした物が上げられる。また、これらの剥離液を使用し、スプレー法、シャワー法およびパドル法により剥離することも可能である。
[(6) Peeling treatment]
In order to peel the cured film of the present invention from the glass substrate, the substrate may be immersed in a peeling solution being stirred at 30 to 80 ° C. for 5 to 30 minutes. Examples of the stripping solution used here include inorganic alkali components such as sodium hydroxide and potassium hydroxide, and organic alkali components such as tertiary amine and quaternary ammonium salt, water, dimethyl sulfoxide, N-methyl. Pyrrolidone alone or a solution dissolved in a mixed solution thereof is raised. Moreover, it is also possible to peel by these spraying solutions using a spray method, a shower method and a paddle method.
以下に本発明を実施例により具体的に説明するが、本発明はこれに限定されるものではない。また、特にことわりのない限り、部は重量部、%は重量%を示す。
[合成例1]
(アルカリ可溶性樹脂(A−1)の合成)
還流器のついたフラスコを窒素置換した後、2,2'−アゾイソブチロニトリル(重合開始剤)3.0g、乳酸エチル(溶媒)150g、アクリル酸 5g、メタクリル酸 7g、α−メチル−p−ヒドロキシスチレン 35g、イソボルニルアクリレート 24gおよびn−ブチルアクリレート 29gを仕込み、固形分が完全に溶解するまで撹拌した。完全
に溶解した後、溶液の温度を80℃まで上昇させ、この温度で7時間重合を行った後、溶液を100℃に昇温して、1時間重合を行って、共重合体を含む反応溶液を得た。
EXAMPLES The present invention will be specifically described below with reference to examples, but the present invention is not limited thereto. Unless otherwise specified, parts are parts by weight, and% is% by weight.
[Synthesis Example 1]
(Synthesis of alkali-soluble resin (A-1))
After the flask equipped with a reflux was purged with nitrogen, 3.0 g of 2,2′-azoisobutyronitrile (polymerization initiator), 150 g of ethyl lactate (solvent), 5 g of acrylic acid, 7 g of methacrylic acid, α-methyl- 35 g of p-hydroxystyrene, 24 g of isobornyl acrylate and 29 g of n-butyl acrylate were charged and stirred until the solid content was completely dissolved. After complete dissolution, the temperature of the solution is raised to 80 ° C., polymerization is performed at this temperature for 7 hours, and then the solution is heated to 100 ° C. and polymerization is performed for 1 hour, and the reaction includes a copolymer. A solution was obtained.
反応終了後、溶液を室温まで冷却した後、グリシジルメタクリレート 10g、p−メ
トキシフェノール 0.1g、テトラブチルアンモニウムブロマイド 0.3gを前記反応溶液に添加し、完全に溶解するまで撹拌した。その後、溶液を80℃まで昇温し、共重合体中のカルボン酸とグリシジルメタクリレート中のエポキシ部位の付加反応を16時間行った。その後、溶液を室温まで冷却し、共重合体(A−1)を樹脂溶液として得た。
After completion of the reaction, the solution was cooled to room temperature, and then 10 g of glycidyl methacrylate, 0.1 g of p-methoxyphenol and 0.3 g of tetrabutylammonium bromide were added to the reaction solution and stirred until it was completely dissolved. Thereafter, the temperature of the solution was raised to 80 ° C., and an addition reaction between the carboxylic acid in the copolymer and the epoxy moiety in glycidyl methacrylate was performed for 16 hours. Thereafter, the solution was cooled to room temperature to obtain a copolymer (A-1) as a resin solution.
[合成例2]〜[合成例7]
各化合物の量を表1に記載の組成に変更した以外は合成例1と同様にして、共重合体(A−2)〜(A−7)をそれぞれ合成した。
[Synthesis Example 2] to [Synthesis Example 7]
Copolymers (A-2) to (A-7) were respectively synthesized in the same manner as in Synthesis Example 1 except that the amount of each compound was changed to the composition described in Table 1.
[合成例8]
(共重合体(A−8)の合成)
還流器のついたフラスコを窒素置換した後、2,2'−アゾイソブチロニトリル(重合開始剤)3.0g、乳酸エチル(溶媒)150g、アクリル酸 5g、メタクリル酸 7g、α−メチル−p−ヒドロキシスチレン 35g、イソボルニルアクリレート 24gおよびn−ブチルアクリレート 29gを仕込み、固形分が完全に溶解するまで撹拌した。完全
に溶解した後、溶液の温度を80℃まで上昇させ、この温度で7時間重合を行った後、溶液を100℃に昇温して、1時間重合を行った。その後、溶液を室温まで冷却し、共重合体(A-8)を樹脂溶液として得た。
[Synthesis Example 8]
(Synthesis of copolymer (A-8))
After the flask equipped with a reflux was purged with nitrogen, 3.0 g of 2,2′-azoisobutyronitrile (polymerization initiator), 150 g of ethyl lactate (solvent), 5 g of acrylic acid, 7 g of methacrylic acid, α-methyl- 35 g of p-hydroxystyrene, 24 g of isobornyl acrylate and 29 g of n-butyl acrylate were charged and stirred until the solid content was completely dissolved. After complete dissolution, the temperature of the solution was raised to 80 ° C., polymerization was performed at this temperature for 7 hours, and then the solution was heated to 100 ° C. and polymerization was performed for 1 hour. Thereafter, the solution was cooled to room temperature to obtain a copolymer (A-8) as a resin solution.
[合成例9]
各化合物の量を表1に記載の組成に変更した以外は合成例8と同様にして、共重合体(A−9)を合成した。
[Synthesis Example 9]
A copolymer (A-9) was synthesized in the same manner as in Synthesis Example 8 except that the amount of each compound was changed to the composition shown in Table 1.
[実施例1]〜[実施例9]
表2に示すように、(A)、(B)、(C)および(D)を重量部(g単位)で秤量し、さらに界面活性剤としてSF−8428(東レ・ダウコーニング社製)0.3gをサンプル管に秤量した。その際、アルカリ可溶性樹脂については、固形分量が100gとなるように添加した。これに溶剤として乳酸エチルを、樹脂溶液からの持ち込み分も含めて150gとなるように添加した。ついで完全に溶解するまで攪拌し、ガラスエッチング用放射線硬化性樹脂組成物を得た。
[Example 1] to [Example 9]
As shown in Table 2, (A), (B), (C) and (D) are weighed in parts by weight (g unit), and SF-8428 (manufactured by Toray Dow Corning) 0 as a surfactant. .3 g was weighed into a sample tube. At that time, the alkali-soluble resin was added so that the solid content was 100 g. To this, ethyl lactate as a solvent was added so as to be 150 g including the amount brought in from the resin solution. Subsequently, it stirred until it melt | dissolved completely and the radiation-curable resin composition for glass etching was obtained.
[比較例1]〜[比較例7]
(A)、(B)、(C)および(D)を表2に示す量とした以外は、実施例1〜9と同様にしてガラスエッチング用放射線硬化性樹脂組成物を得た。
[Comparative Example 1] to [Comparative Example 7]
A radiation curable resin composition for glass etching was obtained in the same manner as in Examples 1 to 9, except that (A), (B), (C) and (D) were changed to the amounts shown in Table 2.
得られたガラスエッチング用放射線硬化性樹脂組成物を用いて下記のようにして物性を評価した。得られた結果を表3に示す。
特性の評価
1)解像性
約10cm角にきりだしたガラス基板(旭硝子社製PD200)上にスピンコーターを用いて上述のガラスエッチング用放射線硬化性樹脂組成物を塗布した後、ホットプレートにて100℃で5分間ベークして、膜厚20μmの塗膜を形成した。次に、解像度測定用のパターンマスクを介して、超高圧水銀灯(ウシオ電機社製USH−1000KS)を用いて600mJ/cm2の紫外線で露光した。これを、テトラメチルアンモニウムヒドロ
キシド2.38%水溶液で現像した。その後、脱イオン水にて流水洗浄し、スピン乾燥して試験体であるパターン状硬化物を得た。その後、オーブンで130℃、30分加熱した。これを走査型電子顕微鏡で観察し、解像度を測定した。ここで、解像度とは15×75μmの長方形パターンの解像で判断し、解像されている場合を「○」、解像されていない場合を「×」とした。
Using the obtained radiation-curable resin composition for glass etching, the physical properties were evaluated as follows. The obtained results are shown in Table 3.
Evaluation of characteristics
1) After applying the above-mentioned radiation curable resin composition for glass etching on a glass substrate (PD200 manufactured by Asahi Glass Co., Ltd.) cut out to a resolution of about 10 cm square, using a hot plate at 100 ° C. The film was baked for 5 minutes to form a coating film having a thickness of 20 μm. Next, it exposed with the ultraviolet ray of 600 mJ / cm < 2 > using the ultrahigh pressure mercury lamp (USH-1000KS made by USHIO INC.) Through the pattern mask for resolution measurement. This was developed with a 2.38% aqueous solution of tetramethylammonium hydroxide. Thereafter, it was washed with running water with deionized water and spin-dried to obtain a patterned cured product as a test specimen. Thereafter, it was heated in an oven at 130 ° C. for 30 minutes. This was observed with a scanning electron microscope and the resolution was measured. Here, the resolution is determined by resolving a rectangular pattern of 15 × 75 μm, and “◯” indicates a case where it is resolved and “×” indicates a case where it is not resolved.
2)フッ酸溶液耐性
1)で得られたパターン状硬化物を有するガラス基板を、試験体として、9%フッ酸、9%硫酸水溶液に室温で10分浸漬する。その後、水洗し乾燥させ、パターン状硬化物がガラス基板から剥がれない場合を「○」、剥がれた場合を「×」とした。
2) Resistance to hydrofluoric acid solution
The glass substrate having the patterned cured product obtained in 1) is immersed as a test body in 9% hydrofluoric acid and 9% sulfuric acid aqueous solution for 10 minutes at room temperature. Then, it was washed with water and dried. The case where the patterned cured product was not peeled off from the glass substrate was designated as “◯”, and the case where it was peeled off was designated as “x”.
3)サイドエッチング(エッチングの等方性)評価
2)で得られた基板を、剥離液THB−S2(JSR社製)中に、50℃にて10分間、攪拌しながら浸漬を行い被試験体を得た。この試験体の断面を示査操作型電子顕微鏡で観察し、図1に示すように、パターン寸法(w1)、横方向のエッチング量(w2)および垂直方向のエッチング量(d)(単位:μm)を測定し、上述した式(Eq-1)に代入して、サイドエッチング値を求めた。
3) Side etching (etching isotropic) evaluation
The substrate obtained in 2) was immersed in a stripping solution THB-S2 (manufactured by JSR) at 50 ° C. for 10 minutes with stirring to obtain a test object. The cross section of the specimen was observed with an inspection operation type electron microscope, and as shown in FIG. 1, the pattern dimension (w 1 ), the lateral etching amount (w 2 ), and the vertical etching amount (d) (unit) : Μm) was measured and substituted into the above-described equation (Eq-1) to determine the side etching value.
サイドエッチング値が3未満の場合を「◎」、3以上5未満の場合を「○」、5以上の場合を「×」とした。
4)剥離性
3)得られた試験体を走査型電子顕微鏡で観察を行い、レジスト残渣が認められない場合を「○」、残渣が認められた場合を「×」とした。
The case where the side etching value is less than 3 is “◎”, the case where it is 3 or more and less than 5 is “◯”, and the case where it is 5 or more is “x”.
4) Peelability
3) The obtained specimen was observed with a scanning electron microscope, and “○” was given when no resist residue was found, and “X” was given when a residue was found.
1 : ガラス基板
2 : レジスト組成物
w1 : パターン寸法
w2 : 横方向のエッチング量
d : 垂直方向のエッチング量
1: Glass substrate 2: Resist composition w 1 : Pattern dimension w 2 : Etching amount in the horizontal direction d: Etching amount in the vertical direction
Claims (5)
(B)少なくとも1個のエチレン性不飽和二重結合を有する化合物と、
(C)感放射線性ラジカル重合開始剤
とを含有し、ガラスを所望のパターンにエッチングするための放射線硬化性樹脂組成物であって、
該放射線硬化性樹脂組成物が、(D)トリアルコキシシリル基を有するシランカップリング剤を含有することを特徴とする、ガラスエッチング用放射線硬化性樹脂組成物。 (A) 1 to 40% by weight of the structural unit derived from the radically polymerizable compound (a) having a carboxyl group, the phenolic hydroxyl group after polymerization of the radically polymerizable compound (b-1) or copolymer having a phenolic hydroxyl group 1 to 50% by weight of a structural unit having a phenolic hydroxyl group derived from the radically polymerizable compound (b-2) having a functional group that can be converted into a functional group, and the remainder is the compound (a), (b-1), (D) radical polymerizable compound having an epoxy group (d) with respect to 100 parts by weight of a copolymer which is a structural unit derived from another radical polymerizable compound (c) other than (b-2) and the following compound (d) An unsaturated group-containing alkali-soluble resin obtained by reacting 1 to 20 parts by weight;
(B) a compound having at least one ethylenically unsaturated double bond;
(C) a radiation-sensitive radical polymerization initiator, a radiation curable resin composition for etching glass into a desired pattern,
The radiation curable resin composition for glass etching, wherein the radiation curable resin composition contains (D) a silane coupling agent having a trialkoxysilyl group.
メタ)アクリレート、6,7−エポキシヘプチル(メタ)アクリレートおよびシクロヘキセ
ンオキシド(メタ)アクリレートからなる群から選ばれる化合物であることを特徴とする、請求項1または2に記載のガラスエッチング用放射線硬化性樹脂組成物。 The radical polymerizable compound (d) having an epoxy group is glycidyl (meth) acrylate, glycidyl α-ethyl (meth) acrylate, glycidyl α-n-propyl (meth) acrylate, glycidyl α-n-butyl (meth) acrylate. 3,4-epoxybutyl (
The radiation curable composition for glass etching according to claim 1 or 2, which is a compound selected from the group consisting of (meth) acrylate, 6,7-epoxyheptyl (meth) acrylate and cyclohexene oxide (meth) acrylate. Resin composition.
4−エポキシシクロヘキシル)エチルトリメトキシシランからなる群から選ばれるシランカップリング剤であることを特徴とする、請求項1〜3のいずれかに記載のガラスエッチング用放射線硬化性樹脂組成物。 The silane coupling agent (D) is trimethoxysilylbenzoic acid, γ-methacryloxypropyltrimethoxysilane, vinyltrimethoxysilane, γ-isocyanatopropyltriethoxysilane, 3-glycidoxypropyltrimethoxysilane, and β. -(3,
The radiation curable resin composition for glass etching according to any one of claims 1 to 3, which is a silane coupling agent selected from the group consisting of 4-epoxycyclohexyl) ethyltrimethoxysilane.
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