JP2008069640A - All-purpose carburetor - Google Patents

All-purpose carburetor Download PDF

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JP2008069640A
JP2008069640A JP2006246359A JP2006246359A JP2008069640A JP 2008069640 A JP2008069640 A JP 2008069640A JP 2006246359 A JP2006246359 A JP 2006246359A JP 2006246359 A JP2006246359 A JP 2006246359A JP 2008069640 A JP2008069640 A JP 2008069640A
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passage
fuel
slow
low speed
fuel passage
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Shigeji Tashiro
茂治 田代
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Nikki Co Ltd
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Nikki Co Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To secure an excellent engine operation state without deteriorating exhaust gas, by uniformly maintaining a state of an air-fuel mixture supplied to an engine even in low speed operation, in a side draft type all-purpose carburetor. <P>SOLUTION: The side draft type all-purpose carburetor 1A is formed by suspending a main well 3A of arranging a main fuel passage 4A and a low speed fuel passage 5A in parallel in a constant fuel chamber 20A. A slow jet 52A of the low speed fuel passage 5A and a confluent part of a slow air bleed passage 11A and the low speed fuel passage 5A, are arranged in the main well 3A under an oil level L of the constant fuel chamber 20A. <P>COPYRIGHT: (C)2008,JPO&INPIT

Description

本発明は、エンジンの燃料供給システムに配置される汎用気化器に関し、殊に、横向きの吸気通路を有するサイドドラフト式の汎用気化器に関する。   The present invention relates to a general carburetor disposed in an engine fuel supply system, and more particularly to a side draft type general carburetor having a sideways intake passage.

小型ガソリンエンジン等の燃料供給システムに配置されるサイドドラフト式(横置式)の汎用気化器は、図5の縦断面図に示すような構成を有しており、本体およびメインウェル(柱状部)3Bにアルミニウムなどの金属ダイカスト成型品を用いているのが一般的である。しかし、金属ダイカスト成型品の場合、鋳造時に鋳巣が発生して通路間が連通することがあり、また、アルミニウム等は熱伝導率が高いことからエンジン高温時にメインウェル3Bが加熱されて内部の燃料通路内でベーパが発生して混合気の均一性が失われ、エンジン性能に悪影響を及ぼすことが問題となっている。そのため、特開2001―27156号公報等に記載されているように、メインウェル3Bをはじめとする各部品に熱伝導率が低く鋳巣が生じにくい合成樹脂成型品が使用されることもある。   A side draft type (horizontal type) general-purpose carburetor arranged in a fuel supply system such as a small gasoline engine has a configuration as shown in the longitudinal sectional view of FIG. 5, and includes a main body and a main well (columnar portion). In general, a die-cast metal such as aluminum is used for 3B. However, in the case of a metal die-cast molded product, a cast hole may be generated at the time of casting, and the passages may communicate with each other. Since aluminum and the like have high thermal conductivity, the main well 3B is heated when the engine is hot and the internal well 3B is heated. Vapor is generated in the fuel passage and the uniformity of the air-fuel mixture is lost, which adversely affects engine performance. For this reason, as described in Japanese Patent Application Laid-Open No. 2001-27156 and the like, a synthetic resin molded product having a low thermal conductivity and hardly causing a cast hole may be used for each component including the main well 3B.

ところで、このような汎用気化器1Bは、低速運転時に定燃料室20Bから垂直通路51Bに流入した燃料が、その上部側に配設したスロージェット52Bで流量を調節された後、スローエアブリード通路11Bからの空気と合流し、横向きのミキシング通路53B内で混合されて、スロットルバルブ21aに近接配置されたスローポート54Bを通って吸気通路2B内に吸引されるようになっており、これらで低速燃料通路5Bを形成している。   By the way, in such a general-purpose carburetor 1B, the flow rate of the fuel flowing into the vertical passage 51B from the constant fuel chamber 20B during low speed operation is adjusted by the slow jet 52B disposed on the upper side, and then the slow air bleed passage 11B merges with the air from 11B, is mixed in the lateral mixing passage 53B, and is sucked into the intake passage 2B through the slow port 54B disposed in proximity to the throttle valve 21a. A fuel passage 5B is formed.

この低速燃料通路5Bのミキシング通路53Bは、スローポート54Bとスローエアブリード通路11Bとが、吸気通路2Bを形成する吸気管壁の内側に配設されている関係で、混合気の通路(ミキシング通路)が極めて短く、気液分離状態が充分に解消される前にエンジンに供給される場合が多い。そのため、燃料の霧化が不充分となりやすいとともに、汎用気化器1Bと同様に形成した汎用気化器におけるエンジン低速運転時のCO濃度とエンジン回転速度の関係を示す図4のグラフに見られるように、低速運転作業時等にエンジン回転数を低回転側から高回転側に合わせた時とその戻りの高回転側から低回転側に移行した時との間に混合気状態のヒステリスが生じ、戻り側において混合気がリーンとなるため、混合気の均一性が確保されにくくなってエンジン運転の不調を招きやすい。   The mixing passage 53B of the low-speed fuel passage 5B is a mixture passage (mixing passage) because the slow port 54B and the slow air bleed passage 11B are disposed inside the intake pipe wall forming the intake passage 2B. ) Is very short, and is often supplied to the engine before the gas-liquid separation state is sufficiently resolved. Therefore, fuel atomization tends to be insufficient, and as shown in the graph of FIG. 4 showing the relationship between the CO concentration and the engine rotational speed during low-speed engine operation in a general-purpose carburetor formed similarly to the general-purpose carburetor 1B. When the engine speed is adjusted from the low rotation side to the high rotation side during low-speed operation, etc., a hysteris in the mixture state occurs between the return from the high rotation side to the low rotation side and the return Since the air-fuel mixture becomes lean on the side, the uniformity of the air-fuel mixture is difficult to be ensured, and the engine operation tends to malfunction.

この問題に対応するため、このヒステリス分も加味してベースの混合気をリッチ気味にセットすることが一般的である。しかし、エミッション規制等に対応する排気対策面からは、出来るだけリーンにセットすることが望ましく、低速運転時のエンジン運転性確保と排気対策との両立が困難となっている。
特開2001−27156号公報
In order to cope with this problem, it is common to set the base air-fuel mixture richly in consideration of this hysteris component. However, it is desirable to set it as lean as possible from the aspect of exhaust countermeasures corresponding to emission regulations and the like, and it is difficult to achieve both engine operability and exhaust countermeasures during low-speed operation.
JP 2001-27156 A

本発明は、上記のような問題点を解決しようとするものであり、サイドドラフト式の汎用気化器について、低速運転時においてもエンジンに供給する混合気の状態を均一に維持できるようにして、排気の悪化を伴うことなく良好なエンジン運転状態を確保できるようにすることを課題とする。   The present invention is intended to solve the problems as described above, and for the side draft type general-purpose carburetor, so that the state of the air-fuel mixture supplied to the engine can be maintained even during low-speed operation, It is an object of the present invention to ensure a good engine operating state without causing deterioration of exhaust.

主燃料通路と低速燃料通路とを並列して設けたメインウェルを定燃料室内に垂設してなるサイドドラフト式の汎用気化器において、前記低速燃料通路のスロージェット及びスローエアブリード通路と前記低速燃料通路との合流部とを、前記定燃料室の油面下となる前記メインウェル内に設けた。   In a side draft type general-purpose carburetor in which a main well provided with a main fuel passage and a low speed fuel passage in parallel is suspended in a constant fuel chamber, a slow jet and slow air bleed passage of the low speed fuel passage and the low speed fuel passage A junction with the fuel passage was provided in the main well below the oil level of the constant fuel chamber.

このように、スロージェット及びスローエアブリード通路と低速燃料通路の合流部を油面下にしたことにより、低速燃料通路がスローエアブリード通路と合流後スローポートに至るミキシング通路を長いものとして、燃料と空気とを混合する充分な距離を確保することができ、燃料の充分な霧化が実現されるものとなって低速運転時においても良好な気液混合状態を確保しやすいものとなる。   In this way, by combining the slow jet / slow air bleed passage and the low-speed fuel passage at the joining portion below the oil level, the low-speed fuel passage has a long mixing passage leading to the slow air bleed passage and the slow port after joining. A sufficient distance for mixing the air and the air can be ensured, and sufficient atomization of the fuel can be realized, so that a good gas-liquid mixing state can be easily ensured even during low-speed operation.

また、このスロージェットを燃料通路が貫通した管状部材に設け、その管状部材のスロージェット上方にエマルジョンホールを穿設して、このエマルジョンホールを通ってスローエアブリード通路からの空気と燃料とを混合するものとすれば、均一な混合気を生成しやすいものとなる。   Also, this slow jet is provided in a tubular member with a fuel passage therethrough, an emulsion hole is drilled above the slow jet of the tubular member, and the air and fuel from the slow air bleed passage are mixed through this emulsion hole. If it does, it will become a thing which produces | generates a uniform air-fuel | gaseous mixture easily.

さらに、上述した汎用気化器において、少なくともメインウェルが樹脂成型部品からなるものとすれば、鋳巣の出来にくいものとすることに加え、エンジンの加熱による影響を受けにくいものとなって、燃料のベーパ発生を回避しやすいものとなる。   Further, in the general-purpose carburetor described above, if at least the main well is made of a resin molded part, in addition to making it difficult to form a cast hole, it becomes difficult to be affected by engine heating, It becomes easy to avoid the generation of vapor.

スロージェット及びスローエアブリード通路と低速燃料通路との合流部を定燃料室の油面化に配置した本発明によると、低速運転時も含めて混合気の状態を均一で良好な状態に維持できるものとなり、ベースの混合気をリッチにする必要がないものとなって、排気の悪化を伴わずに良好なエンジン運転状態を確保できる。   According to the present invention in which the junction of the slow jet / slow air bleed passage and the low speed fuel passage is arranged at the oil level of the constant fuel chamber, the state of the air-fuel mixture can be maintained in a uniform and good state even during low speed operation. Therefore, it is not necessary to make the base air-fuel mixture rich, and a good engine operating state can be secured without deteriorating exhaust.

以下に、図面を参照しながら本発明を実施するための最良の形態を説明する。   The best mode for carrying out the present invention will be described below with reference to the drawings.

図1は本実施の形態の汎用気化器1Aの縦断面図を示しており、汎用気化器1Aは、小型汎用エンジン等の燃料供給システムに配置される吸気通路2Aが横向き(サイドドラフト式)の汎用気化器であり、本体を横方向に貫通する吸気通路2Aには入口から出口に向かってチョーク弁20c、メインノズル20b、スロットル弁20aが配置されており、本体下側には定燃料室20Aを備えている。   FIG. 1 is a longitudinal sectional view of a general-purpose carburetor 1A according to the present embodiment. In the general-purpose carburetor 1A, an intake passage 2A arranged in a fuel supply system such as a small general-purpose engine has a sideways (side draft) type. A choke valve 20c, a main nozzle 20b, and a throttle valve 20a are arranged in the intake passage 2A penetrating the main body in the lateral direction from the inlet to the outlet, and the constant fuel chamber 20A is located below the main body. It has.

また、汎用気化器1Aには、低速運転時において燃料を吸気通路2Aに供給する低速燃料通路5Aが配置されており、この低速燃料通路5Aは主燃料通路4Aを構成するメインノズル20bに並列して定燃料室20Aの燃料を本体に上昇させる垂直通路51Aと、垂直通路51Aがスローエアブリード通路(図2参照)と合流して形成されるミキシング通路53Aと、ミキシング通路53Aが接続し吸気通路2A内に開口するスローポート54Aとを有している。   The general-purpose carburetor 1A is provided with a low-speed fuel passage 5A that supplies fuel to the intake passage 2A during low-speed operation. The low-speed fuel passage 5A is arranged in parallel with the main nozzle 20b that constitutes the main fuel passage 4A. The vertical passage 51A for raising the fuel in the constant fuel chamber 20A to the main body, the mixing passage 53A formed by joining the vertical passage 51A to the slow air bleed passage (see FIG. 2), and the mixing passage 53A are connected to each other and the intake passage. And a slow port 54A that opens into 2A.

そして、本実施の形態において、主燃料通路4A及び低速燃料通路5Aを設けたメインウェル3Aが樹脂成型部品からなるものである点、及び、図1のメインウェル3Aの左側から見た低速燃料通路5A部分を縦断図にして拡大した図2に示すように、スロージェット52Aと、スローエアブリード通路11Aと低速燃料通路5Aが合流してなるミキシング通路53Aの起点とが、メインウェル3A内で定燃料室20Aの油面Lよりも下に位置している点を特徴としている。   In the present embodiment, the main well 3A provided with the main fuel passage 4A and the low speed fuel passage 5A is made of a resin molded part, and the low speed fuel passage viewed from the left side of the main well 3A in FIG. As shown in FIG. 2 which is an enlarged view of the 5A section, the slow jet 52A and the starting point of the mixing passage 53A formed by the combination of the slow air bleed passage 11A and the low speed fuel passage 5A are fixed in the main well 3A. It is characterized by being located below the oil level L of the fuel chamber 20A.

即ち、定燃料室20A内に垂設した柱状のメインウェル3Aを樹脂成型品からなるものとしたことで、従来例における金属ダイカスト成型品に生じ易かった鋳巣の問題と燃料のベーパの発生の問題を解決できるものとなるが、これに加えて、メインウェル3Aに設けた低速燃料通路5Aの垂直通路51A内に、燃料通路が貫通した管状部材55の下部にスロージェット52Aを設け、その上方で管状部材55の外面から内部に貫通するエマルジョンホール55b,55bを穿設し、その側方でスローエアブリード通路11Aが垂直通路51Aに接続したことで、これより上方をミキシング通路54Aとしており、この部分が油面Lよりも下に位置するようにした。   That is, the columnar main well 3A suspended in the constant fuel chamber 20A is made of a resin molded product, so that the problem of the cast hole and the generation of fuel vapor that are likely to occur in the metal die cast molded product in the conventional example. In addition to this, in addition to this, in the vertical passage 51A of the low-speed fuel passage 5A provided in the main well 3A, a slow jet 52A is provided below the tubular member 55 through which the fuel passage has passed, The emulsion holes 55b, 55b penetrating from the outer surface of the tubular member 55 to the inside are drilled, and the slow air bleed passage 11A is connected to the vertical passage 51A on the side thereof, so that the mixing passage 54A is formed above this. This portion was positioned below the oil level L.

このことにより、スローポート54Aに至るまでの燃料と空気を混合する行程であるミキシング通路54Aが従来例よりも大幅に延長され、燃料の霧化が促進されて気液混合状態を均一で良好な状態に維持しやすくなる。そのため、本実施の形態の汎用気化器1Aと同様の構成の汎用気化器によるエンジン低速運転時のCO濃度とエンジン回転速度の関係を示す図3のグラフにみられるように、低速運転時の混合気のヒステリスが減少し、良好なエンジン運転状態を確保しやすい。   As a result, the mixing passage 54A, which is a process of mixing fuel and air up to the slow port 54A, is greatly extended as compared with the conventional example, and fuel atomization is promoted to make the gas-liquid mixing state uniform and good. It becomes easy to maintain the state. Therefore, as shown in the graph of FIG. 3 showing the relationship between the CO concentration at the time of engine low speed operation and the engine speed by the general purpose carburetor having the same configuration as the general purpose carburetor 1A of the present embodiment, the mixing at the time of low speed operation is seen. Qi hysteris is reduced, and it is easy to ensure good engine operation.

そして、このように低速運転時に発生しやすいヒステリスを解消してスローポート54Aから吸気通路2Aに供給される混合気の均一性を維持できることから、ベースの混合気を薄く設定することも可能となり、良好なエンジン運転性を確保できることに加えて排気対策面でも極めて有利である。   And since it is possible to maintain the uniformity of the air-fuel mixture supplied from the slow port 54A to the intake passage 2A by eliminating the hysteresis that is likely to occur during low speed operation, it becomes possible to set the base air-fuel mixture thinly. In addition to ensuring good engine drivability, it is extremely advantageous in terms of exhaust countermeasures.

以上、述べたように、サイドドラフト式の汎用気化器について、従来のものよりもミキシング通路を大幅に長いものとした本発明により、低速運転時も含めてエンジンに供給する混合気の状態を均一に維持できるものとなり、排気の悪化を伴わずに良好なエンジン運転状態を確保摺ることができる。   As described above, in the side draft type general-purpose carburetor, the present invention in which the mixing passage is significantly longer than the conventional one makes the state of the air-fuel mixture supplied to the engine even during low speed operation uniform. Thus, it is possible to maintain a good engine operating state without deteriorating exhaust.

本発明の実施の形態を示す縦断面図。The longitudinal cross-sectional view which shows embodiment of this invention. 図1の汎用気化器のメインウェルの左側から見た拡大した縦断面図。The expanded longitudinal cross-sectional view seen from the left side of the main well of the general purpose vaporizer of FIG. 図1の汎用気化器と同様の構成の汎用気化器におけるエンジン回転数とCO濃度との関係を示すグラフ。The graph which shows the relationship between the engine speed and CO density | concentration in the general purpose vaporizer of the structure similar to the general purpose vaporizer of FIG. 図5の従来の汎用気化器と同様の構成の汎用気化器におけるエンジン回転数とCO濃度との関係を示すグラフ。The graph which shows the relationship between the engine speed and CO density | concentration in the general purpose vaporizer of the structure similar to the conventional general purpose vaporizer of FIG. 従来例を示す縦断面図。The longitudinal cross-sectional view which shows a prior art example.

符号の説明Explanation of symbols

1A 汎用気化器、2A 吸気通路、4A 主燃料通路、5A 低速燃料通路、11A スローエアブリード通路、20A 定燃料室、51A 垂直通路、52A スロージェット、53A ミキシング通路、54A スローポート、55 管状部材、55b エマルジョンホール
1A General-purpose carburetor, 2A intake passage, 4A main fuel passage, 5A low speed fuel passage, 11A slow air bleed passage, 20A constant fuel chamber, 51A vertical passage, 52A slow jet, 53A mixing passage, 54A slow port, 55 tubular member, 55b Emulsion Hall

Claims (3)

主燃料通路と低速燃料通路とを並列して設けたメインウェルを定燃料室内に垂設してなるサイドドラフト式の汎用気化器において、前記低速燃料通路のスロージェット及びスローエアブリード通路と前記低速燃料通路との合流部とが、前記定燃料室の油面下となる前記メインウェル内に設けられていることを特徴とする汎用気化器。   In a side draft type general-purpose carburetor in which a main well provided with a main fuel passage and a low speed fuel passage in parallel is suspended in a constant fuel chamber, a slow jet and slow air bleed passage of the low speed fuel passage and the low speed fuel passage A general-purpose carburetor characterized in that a junction with the fuel passage is provided in the main well below the oil level of the constant fuel chamber. 前記スロージェットは燃料通路が貫通した管状部材に設けられ、この管状部材の前記スロージェット上方に穿設されたエマルジョンホールを通って前記スローエアブリード通路からの空気と燃料とを混合することを特徴とする請求項1に記載した汎用気化器。   The slow jet is provided in a tubular member through which a fuel passage passes, and air and fuel from the slow air bleed passage are mixed through an emulsion hole formed above the slow jet of the tubular member. The general-purpose vaporizer according to claim 1. 少なくとも前記メインウェルが樹脂成型部品であることを特徴とする請求項1または2に記載した汎用気化器。
The general-purpose vaporizer according to claim 1, wherein at least the main well is a resin molded part.
JP2006246359A 2006-09-12 2006-09-12 All-purpose carburetor Withdrawn JP2008069640A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103321781A (en) * 2012-03-22 2013-09-25 株式会社京滨 Carburetor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103321781A (en) * 2012-03-22 2013-09-25 株式会社京滨 Carburetor
US9097213B2 (en) 2012-03-22 2015-08-04 Keihin Corporation Carburetor

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